Bobcat E55 Compact Excavator Operation & Maintenance Manual SN ARWM12000 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat E55 Compact Excavator Operation & Maintenance Manual SN ARWM12000 & Above – PDF DOWNLOAD
Language : English
Pages :246
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Bobcat E55 Compact Excavator Operation & Maintenance Manual SN ARWM12000 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNING 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Excavator Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
EXCAVATOR IDENTIFICATION 7
FEATURES, ACCESSORIES AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Attachments 8
Buckets Available 8
Falling-Object Guards (FOGS) 9
Special Applications Kit 9
Special Applications Kit Inspection And Maintenance 9
SAFETY AND TRAINING RESOURCES 10
SAFETY INSTRUCTIONS 11
Before Operation 11
Safe Operation Is The Operator’s Responsibility 12
Safe Operation Needs A Qualified Operator 12
Avoid Silica Dust 13
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 14
Fueling 14
Starting 14
Spark Arrester Exhaust System 14
Welding And Grinding 14
Fire Extinguishers 14
PUBLICATIONS AND TRAINING RESOURCES 15
MACHINE SIGNS (DECALS) 16
Pictorial Only Safety Signs 18
OPERATING INSTRUCTIONS 19
INTENDED USE 23
INSTRUMENTS AND CONSOLES 24
Cab Interior Light 24
Left Console 24
Right Console 25
Instrument Panel – Standard 26
Instrument Panel – Deluxe 29
Radio Option 30
STD / ISO Selector Valve 32
Raising And Lowering The Console 32
Two-Speed Travel (Without Angle Blade Option) 33
Two-Speed Travel (With Angle Blade Option) 33
Auto-Shift Drive System 33
Auto Idle Feature 34
OPERATOR CAB (ROPS / TOPS) 35
Description 35
Cab Door 36
Front Window 37
Front Wiper 38
Window Washer Reservoir 38
Right Side Windows 39
Heating, Ventilation, And Air Conditioning Ducting 41
EMERGENCY EXIT 42
Right Side Rear Window 42
Front Window 42
MOTION ALARM SYSTEM 43
Operation 43
TRAVEL CONTROLS 44
Forward And Reverse Travel 44
Turning 44
HYDRAULIC CONTROLS 46
Description 46
STANDARD Control Pattern 46
ISO Control Pattern 47
Quick Couplers 48
Auxiliary Hydraulics – Standard Instrument Panel 49
Auxiliary Hydraulics – Deluxe Instrument Panel 50
Relieve Hydraulic Pressure With Standard Instrument Panel (Excavator And Attachment) 51
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 51
Secondary Auxiliary Hydraulics 52
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 52
Return To Tank Valve 53
OVERLOAD WARNING 53
Description 53
Operation 53
BLADE CONTROL LEVER 54
Raising And Lowering Blade 54
Angling Blade (If Equipped) 54
ENGINE SPEED CONTROL DIAL 55
Setting Engine Speed (RPM) 55
ECO Mode (With Deluxe Instrument Panel Only) 55
BOOM SWING 56
Operation 56
BOOM LOAD HOLDING VALVE 57
Description 57
Lowering Boom With Load Holding Valve 57
ARM LOAD HOLDING VALVE 59
Description 59
Lowering Arm With Load Holding Valve 59
DAILY INSPECTION 61
Daily Inspection And Maintenance 61
PRE-STARTING PROCEDURE 62
Operation & Maintenance Manual And Operator’s Handbook Locations 62
Entering The Excavator 62
Seat Adjustment 63
Seat Belt 63
Control Console 64
Mirror Adjustment 64
STARTING THE ENGINE 65
Key Switch 65
Keyless 66
Deluxe Instrument Panel 67
Warming The Hydraulic System 68
Cold Temperature Starting 68
MONITORING THE DISPLAY PANELS 69
Instrument Panel 69
Warning And Shutdown 69
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 70
Procedure 70
ATTACHMENTS 71
Installing And Removing The Attachment (Hydraulic X-Change) 71
Installing And Removing The Attachment (Pin Grabber Quick Coupler) 74
Installing And Removing The Attachment (Pin-On X- Change) 79
Installing And Removing The Attachment (Pin-On Attachment) 85
Installing And Removing The Pro Clamp System Tool 86
OPERATING PROCEDURE 93
Inspect The Work Area 93
Basic Operating Instructions 93
Lowering The Work Equipment (Engine STOPPED) 93
Object Handling 94
Object Handling With The Lifting Device 95
Lift Capacity 97
Using The Clamp 99
Using The Pro Clamp System 100
Boom Swing 101
Driving The Excavator 102
Operating On Slopes 103
Operating In Water 105
Extending The Arm 106
Avoiding Track Damage 108
DEPTH CHECK 109
Setup / Calibration 109
Initial Setup 119
Operation 126
TOWING THE EXCAVATOR 132
Procedure 132
LIFTING THE EXCAVATOR 133
Procedure 133
TRANSPORTING THE EXCAVATOR ON A TRAILER 134
Loading And Unloading 134
Fastening 134
PREVENTIVE MAINTENANCE 135
MAINTENANCE SAFETY 138
SERVICE SCHEDULE 139
Maintenance Intervals 139
CONTROL CONSOLE LOCKOUTS 141
Inspection And Maintenance 141
SEAT BELT 142
Inspection And Maintenance 142
MOTION ALARM SYSTEM 143
Description 143
Inspecting 143
Adjusting Switch Position 144
TAILGATE 145
Opening And Closing 145
Adjusting The Latch 145
RIGHT SIDE COVER 146
Opening And Closing 146
CAB FILTERS 147
Cleaning And Maintenance 147
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 148
Cleaning And Maintenance 148
AIR CLEANER SERVICE 149
Daily Check 149
Replacing The Filter Elements 149
FUEL SYSTEM 151
Fuel Specifications 151
Biodiesel Blend Fuel 151
Filling The Fuel Tank 152
Fuel Filters 153
Draining The Fuel Tank 153
Removing Air From The Fuel System 154
ENGINE LUBRICATION SYSTEM 155
Checking And Adding Engine Oil 155
Engine Oil Chart 155
Removing And Replacing Oil And Filter 156
ENGINE COOLING SYSTEM 157
Cleaning 157
Checking Level 158
Removing And Replacing Coolant 159
ELECTRICAL SYSTEM 160
Description 160
Fuse And Relay Location / Identification 160
Battery Maintenance 162
Maintaining Battery Charge Level 162
Battery Service During Machine Storage 162
Battery Testing 163
Battery Charging 163
Using A Booster Battery (Jump Starting) 164
Removing And Installing The Battery 165
HYDRAULIC SYSTEM 166
Checking And Adding Hydraulic Oil 166
Hydraulic / Hydrostatic Fluid Chart 166
Removing And Replacing The Hydraulic Filters 167
Removing And Replacing The Hydraulic Fluid 169
SPARK ARRESTER MUFFLER 170
Cleaning Procedure 170
TRACK TENSION 171
Adjusting 171
TRAVEL MOTOR 174
Checking And Adding Oil 174
Removing And Replacing Oil 174
ALTERNATOR BELT 175
Belt Adjustment 175
Belt Replacement 175
AIR CONDITIONING COMPRESSOR BELT 177
Belt Adjustment 177
Belt Replacement 177
X-CHANGE 178
Inspection And Maintenance 178
PIN GRABBER QUICK COUPLER 178
Inspection And Maintenance 178
TRACK ROLLER AND IDLER LUBRICATION 178
Procedure 178
BUCKET 179
Bucket Teeth Removal And Installation 179
CUTTING EDGE (ANGLE BLADE ONLY) 180
Removal And Installation 180
LUBRICATION OF THE HYDRAULIC EXCAVATOR 181
Lubrication Locations 181
PIVOT PINS 184
Inspection And Maintenance 184
EXCAVATOR STORAGE AND RETURN TO SERVICE 185
Storage 185
Return To Service 185
SYSTEM SETUP AND ANALYSIS 186
DIAGNOSTIC SERVICE CODES 187
Viewing Service Codes 187
Number Codes List 188
CONTROL PANEL SETUP 191
Panel Setup (Deluxe Instrument Panel) 191
PASSWORD SETUP (KEYLESS START PANEL) 196
Password Description 197
Changing The Owner Password 197
Password Lockout Feature 197
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 198
Password Description 198
Changing The Owner Password 198
Changing The User Passwords 199
Password Lockout Feature 199
MAINTENANCE CLOCK 200
Description 200
Standard Instrument Panel 200
Setup 200
Reset 200
Deluxe Instrument Panel 201
MACHINE SIGN TRANSLATIONS 202
MACHINE SIGN TRANSLATIONS 203
Service Schedule (7238018) 203
Warning (7178178) 206
Lift Chart (7204759) With Standard Arm 207
Lift Chart (7221252) With Extendable Arm 210
Warning (7148157) 213
Warning (7178177) 215
Warning (6708929) 218
Warning (7189532) 218
Warning (7185933) 218
Warning (7148145) 219
Warning (7148147) 219
Using the X-Change (6818059) 220
Using the X-Change System (7220131) 223
Using the Pin Grabber Attachment Coupler System (7220038) 226
Joystick Control Pattern Selector Lever (7178179) 229
Warning (6810004) 230
Warning (7169006) 230
SPECIFICATIONS 231
E55 EXCAVATOR SPECIFICATIONS 232
Excavator Machine Dimensions 232
Excavator Machine Dimensions – Standard Arm 233
Excavator Machine Dimensions – Extendable Arm 234
Excavator Machine Dimensions – Angle Blade 235
Performance 236
Controls 236
Engine 237
Hydraulic System 238
Hydraulic Cylinders 239
Hydraulic Cycle Times 239
Slew System 239
Undercarriage 239
Drive System 239
Electrical 240
Capacities 240
Tracks 240
Ground Pressure 240
WARRANTY 241
WARRANTY 242
ALPHABETICAL INDEX 244
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Bobcat E55 Compact Excavator Operation & Maintenance Manual SN ARWM12000 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.
SAFETY INSTRUCTIONS:
Before Operation:
Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
- The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the
Bobcat machine and attachments:
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