Bobcat E42 Compact Excavator Operation & Maintenance Manual SN AG3411001 – AG3413999 – PDF DOWNLOAD
FILE DETAILS:
Bobcat E42 Compact Excavator Operation & Maintenance Manual SN AG3411001 – AG3413999 – PDF DOWNLOAD
Language : English
Pages :206
Downloadable : Yes
File Type : PDF
Size:6.45 MB
DESCRIPTION:
Bobcat E42 Compact Excavator Operation & Maintenance Manual SN AG3411001 – AG3413999 – PDF DOWNLOAD
S/N AG3411001 – AG3413999
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
- The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
- They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
- The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer
- An Operator’s Handbook is fastened to the operator cab of the excavator. Its brief instructions are convenient to the operator. See your Bobcat dealer for more information on translated versions. The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat E42 Compact Excavator Operation & Maintenance Manual SN AG3411001 – AG3413999 – PDF DOWNLOAD
OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Excavator Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
EXCAVATOR IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Attachments 12
Buckets Available 12
Falling-Object Guards (FOGS) 13
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
PUBLICATIONS AND TRAINING RESOURCES 21
MACHINE SIGNS (DECALS) 22
Pictorial Only Safety Signs 24
OPERATING INSTRUCTIONS 25
INSTRUMENTS AND CONSOLES 29
Cab Interior Light (If Equipped) 29
Left Console 29
Right Console 30
Indicator Icons 31
STD / ISO Selector Valve 32
Raising And Lowering The Console 32
Two-Speed Travel (Without Angle Blade Option) 33
Two-Speed Travel (With Angle Blade Option) 33
Auto-Shift Drive System (If Equipped) 33
Auto Idle Feature 34
OPERATOR CANOPY (ROPS / TOPS) 35
Description 35
OPERATOR CAB (ROPS / TOPS) 35
Description 35
Cab Door 36
Front Window 37
Front Wiper 39
Window Washer Reservoir 39
Right Side Windows 40
Heating, Ventilation, and Air Conditioning Ducting 41
EMERGENCY EXIT 42
Right Side Rear Window 42
Front Window 42
MOTION ALARM SYSTEM (IF EQUIPPED) 43
Operation 43
TRAVEL CONTROLS 44
Forward And Reverse Travel 44
Turning 44
HYDRAULIC CONTROLS 46
Description 46
STANDARD Control Pattern 46
ISO Control Pattern 47
Quick Couplers 48
Auxiliary Hydraulics 49
Relieve Hydraulic Pressure (Excavator And Attachment) 50
Secondary Auxiliary Hydraulics (If Equipped) 51
Relieve Hydraulic Pressure (Excavator And Attachment) 51
Return To Tank Valve (If Equipped) 52
BLADE CONTROL LEVER 53
Raising And Lowering Blade 53
Angling Blade (If Equipped) 53
ENGINE SPEED CONTROL DIAL 54
Setting Engine Speed (RPM) 54
BOOM SWING 55
Operation 55
BOOM LOAD HOLDING VALVE (IF EQUIPPED) 56
Description 56
Lowering Boom With Load Holding Valve 56
ARM LOAD HOLDING VALVE (IF EQUIPPED) 58
Description 58
Lowering Arm With Load Holding Valve 58
DAILY INSPECTION 60
Daily Inspection And Maintenance 60
PRE-STARTING PROCEDURE 61
Operation & Maintenance Manual And Operator’s Handbook Locations 61
Entering The Excavator 61
Seat Adjustment 62
Seat Belt 62
Control Console 63
Mirror Adjustment (If Equipped) 63
STARTING THE ENGINE 64
Key Switch 64
Keyless 65
Cold Temperature Starting 66
Warming The Hydraulic System 67
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 68
Procedure 68
ATTACHMENTS 69
Installing And Removing The Attachment (Hydraulic X-Change) 69
Installing And Removing The Attachment (Pin-On X-Change) 72
Installing And Removing The Attachment (Pin-On Attachment) 78
OPERATING PROCEDURE 79
Inspect The Work Area 79
Basic Operating Instructions 79
Lowering The Work Equipment (Engine STOPPED) 79
Object Handling 80
Using The Clamp (If Equipped) 81
Excavating 82
Boom Swing 84
Backfilling 85
Driving The Excavator 85
Operating On Slopes 86
Operating In Water 88
Extending The Arm (If Equipped) 89
Avoiding Track Damage 92
TOWING THE EXCAVATOR 93
Procedure 93
LIFTING THE EXCAVATOR 94
Procedure 94
TRANSPORTING THE EXCAVATOR ON A TRAILER 95
Loading And Unloading 95
Fastening 95
PREVENTIVE MAINTENANCE 97
MAINTENANCE SAFETY 101
SERVICE SCHEDULE 103
Maintenance Intervals 103
CONTROL CONSOLE LOCKOUTS 105
Inspection And Maintenance 105
SEAT BELT 106
Inspection And Maintenance 106
MOTION ALARM SYSTEM (IF EQUIPPED) 107
Description 107
Inspecting 107
Adjusting Switch Position 108
TAILGATE 109
Opening And Closing 109
Adjusting The Latch 109
RIGHT SIDE COVER 110
Opening And Closing 110
CAB FILTERS 111
Cleaning And Maintenance 111
AIR CLEANER SERVICE 112
Daily Check 112
Replacing The Filter Elements 112
FUEL SYSTEM 114
Fuel Specifications 114
Biodiesel Blend Fuel 114
Filling The Fuel Tank 115
Fuel Filters 116
Draining The Fuel Tank 116
Removing Air From The Fuel System 117
ENGINE LUBRICATION SYSTEM 118
Checking And Adding Engine Oil 118
Engine Oil Chart 118
Removing And Replacing Oil And Filter 119
ENGINE COOLING SYSTEM 120
Cleaning 120
Checking Level 121
Removing And Replacing Coolant 122
ELECTRICAL SYSTEM 123
Description 123
Fuse And Relay Location / Identification 123
Battery Maintenance 125
Using A Booster Battery (Jump Starting) 126
Removing And Installing The Battery 127
HYDRAULIC SYSTEM 128
Checking And Adding Hydraulic Oil 128
Hydraulic / Hydrostatic Fluid Chart 128
Removing And Replacing The Hydraulic Filters 129
Removing And Replacing The Hydraulic Filters 130
Removing And Replacing The Hydraulic Fluid 131
SPARK ARRESTER MUFFLER 132
Cleaning Procedure 132
TRACK TENSION 133
Adjusting 133
TRAVEL MOTOR 136
Checking And Adding Oil 136
Removing And Replacing Oil 136
ALTERNATOR BELT 137
Belt Adjustment 137
Belt Replacement 137
AIR CONDITIONING COMPRESSOR BELT 139
Belt Adjustment 139
Belt Replacement 139
X-CHANGE 140
Inspection And Maintenance 140
TRACK ROLLER AND IDLER LUBRICATION 140
Procedure 140
BUCKET 141
Bucket Teeth Removal And Installation 141
CUTTING EDGE (ANGLE BLADE ONLY) 142
Removal And Installation 142
LUBRICATION OF THE HYDRAULIC EXCAVATOR 143
Lubrication Locations 143
PIVOT PINS 145
Inspection And Maintenance 145
EXCAVATOR STORAGE AND RETURN TO SERVICE 146
Storage 146
Return To Service 146
SYSTEM SETUP AND ANALYSIS 147
DIAGNOSTIC SERVICE CODES 149
Number Codes List 149
DISPLAY CONTROLLER PANEL SETUP 151
Passwords 151
Password Entry (For Starting And Operating The Machine) 151
Changing The Operator Password 151
Password Lockout Feature 152
Job Clock 152
RPM 152
MAINTENANCE CLOCK 153
Description 153
Setup 153
Reset 153
MACHINE SIGN TRANSLATIONS 155
MACHINE SIGN TRANSLATIONS 157
Service Schedule (7188747) 157
Warning (7178178) 160
Lift Chart (7188426) With Standard Arm 161
Lift Chart (7188440) With Standard Arm W/Counterweight 164
Lift Chart (7188428) With Long Arm 167
Lift Chart (7221250) With Extendable Arm 170
Warning (7148157) 173
Warning (7178177) 175
Warning (6708929) 178
Warning (7189532) 178
Warning (7185933) 178
Warning (7148145) 179
Warning (7148147) 179
Using the X-Change (6818059) 180
Using the X-Change System (7220131) 183
Joystick Control Pattern Selector Lever (7178179) 186
Warning (6810004) 187
Warning (7169006) 187
SPECIFICATIONS 189
EXCAVATOR SPECIFICATIONS 191
E42 Excavator Machine Dimensions 191
E42 Excavator Machine Dimensions – Standard Arm 192
E42 Excavator Machine Dimensions – Long Arm 193
Machine Dimensions – Extendable Arm 194
E42 Excavator Machine Dimensions – Angle Blade 195
Performance 196
Controls 196
Engine 197
Hydraulic System 198
Hydraulic Cylinders 199
Hydraulic Cycle Times 199
Electrical 199
Drive System 199
Slew System 200
Undercarriage 200
Capacities 200
Tracks 200
Ground Pressure 200
WARRANTY 201
WARRANTY 203
ALPHABETICAL INDEX 205
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