Bobcat E55 Compact Excavator Operation & Maintenance Manual SN AJ1911001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat E55 Compact Excavator Operation & Maintenance Manual SN AJ1911001 & Above – PDF DOWNLOAD
Language : English
Pages : 252
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Bobcat E55 Compact Excavator Operation & Maintenance Manual SN AJ1911001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNING 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS ISO 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Excavator Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
EXCAVATOR IDENTIFICATION 7
FEATURES, ACCESSORIES AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Attachments 8
Buckets Available 8
Falling-Object Guards (FOGS) 9
Special Applications Kit 9
Special Applications Kit Inspection And Maintenance 9
SAFETY AND TRAINING RESOURCES 10
SAFETY INSTRUCTIONS 11
Before Operation 11
Safe Operation Is The Operator’s Responsibility 12
Safe Operation Needs A Qualified Operator 12
Avoid Silica Dust 13
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 14
Fueling 14
Starting 14
Spark Arrester Exhaust System 14
Welding And Grinding 14
Fire Extinguishers 14
PUBLICATIONS AND TRAINING RESOURCES 15
MACHINE SIGNS (DECALS) 16
Pictorial Only Safety Signs 18
OPERATING INSTRUCTIONS 20
INTENDED USE 24
INSTRUMENTS AND CONSOLES 25
Cab Interior Light 25
Left Console 25
Right Console 26
Instrument Panel – Standard 27
Instrument Panel – Standard (Data Display Screen) 29
Instrument Panel – Deluxe 30
Radio Option 31
STD / ISO Selector Valve 33
Raising And Lowering The Console 33
Two-Speed Travel (Without Angle Blade Option) 34
Two-Speed Travel (With Angle Blade Option) 34
Auto-Shift Drive System 34
Auto Idle Feature 35
OPERATOR CAB (ROPS / TOPS) 36
Description 36
Cab Door 37
Front Window 38
Front Wiper 39
Window Washer Reservoir 39
Right Side Windows 40
Heating, Ventilation, And Air Conditioning Ducting 41
EMERGENCY EXIT 42
Right Side Rear Window 42
Front Window 42
MOTION ALARM SYSTEM 43
Operation 43
TRAVEL CONTROLS 44
Forward And Reverse Travel 44
Turning 44
HYDRAULIC CONTROLS 46
Description 46
STANDARD Control Pattern 46
ISO Control Pattern 47
Quick Couplers 48
Auxiliary Hydraulics – Standard Instrument Panel 49
Auxiliary Hydraulics – Deluxe Instrument Panel 50
Relieve Hydraulic Pressure With Standard Instrument Panel (Excavator And Attachment) 51
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 51
Secondary Auxiliary Hydraulics 52
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 52
Return To Tank Valve 53
OVERLOAD WARNING 53
Description 53
Operation 53
BLADE CONTROL LEVER 54
Raising And Lowering Blade 54
Angling Blade (If Equipped) 54
ENGINE SPEED CONTROL DIAL 55
Setting Engine Speed (RPM) 55
ECO Mode (With Deluxe Instrument Panel Only) 55
BOOM SWING 56
Operation 56
BOOM LOAD HOLDING VALVE 57
Description 57
Lowering Boom With Load Holding Valve 57
ARM LOAD HOLDING VALVE 59
Description 59
Lowering Arm With Load Holding Valve 59
DAILY INSPECTION 61
Daily Inspection And Maintenance 61
PRE-STARTING PROCEDURE 62
Operation & Maintenance Manual And Operator’s Handbook Locations 62
Entering The Excavator 62
Seat Adjustment 63
Seat Belt 63
Control Console 64
Mirror Adjustment 64
STARTING THE ENGINE 65
Key Switch 65
Keyless 66
Deluxe Instrument Panel 68
Warming The Hydraulic System 69
Cold Temperature Starting 69
Cold Temperature Engine Speed Control 69
MONITORING THE DISPLAY PANELS 70
Instrument Panel 70
Warning And Shutdown 70
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 71
Procedure 71
ATTACHMENTS 72
Installing And Removing The Attachment (Hydraulic X-Change) 72
Installing And Removing The Attachment (Pin Grabber Quick Coupler) 75
Installing And Removing The Attachment (Pin-On X-Change) 80
Installing And Removing The Attachment (Pin-On Attachment) 86
Installing And Removing The Pro Clamp System Tool 87
OPERATING PROCEDURE 94
Inspect The Work Area 94
Basic Operating Instructions 94
Lowering The Work Equipment (Engine STOPPED) 94
Object Handling 95
Object Handling With The Lifting Device 96
Lift Capacity 98
Using The Clamp 100
Using The Pro Clamp System 101
Boom Swing 102
Driving The Excavator 103
Operating On Slopes 104
Operating In Water 106
Extending The Arm 107
Avoiding Track Damage 109
DEPTH CHECK 110
Setup / Calibration 110
Initial Setup 120
Operation 127
TOWING THE EXCAVATOR 133
Procedure 133
LIFTING THE EXCAVATOR 134
Procedure 134
TRANSPORTING THE EXCAVATOR ON A TRAILER 135
Loading And Unloading 135
Fastening 136
PREVENTIVE MAINTENANCE 137
MAINTENANCE SAFETY 140
SERVICE SCHEDULE 141
Maintenance Intervals 141
CONTROL CONSOLE LOCKOUTS 143
Inspection And Maintenance 143
SEAT BELT 144
Inspection And Maintenance 144
MOTION ALARM SYSTEM 145
Description 145
Inspecting 145
Adjusting Switch Position 146
TAILGATE 147
Opening And Closing 147
Adjusting The Latch 147
RIGHT SIDE COVER 148
Opening And Closing 148
CAB FILTERS 149
Cleaning And Maintenance 149
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 150
Cleaning And Maintenance 150
AIR CLEANER SERVICE 151
Replacing The Filter Elements 151
FUEL SYSTEM 153
Fuel Specifications 153
Biodiesel Blend Fuel 153
Filling The Fuel Tank 154
Fuel Filters 155
Removing Air From The Fuel System 156
Draining The Fuel Tank 156
ENGINE LUBRICATION SYSTEM 157
Checking And Adding Engine Oil 157
Engine Oil Chart 157
Removing And Replacing Oil And Filter 158
ENGINE COOLING SYSTEM 159
Cleaning 159
Checking Level 160
Removing And Replacing Coolant 161
ELECTRICAL SYSTEM 163
Description 163
Fuse And Relay Location / Identification 163
Battery Maintenance 165
Maintaining Battery Charge Level 165
Battery Service During Machine Storage 165
Battery Testing 166
Battery Charging 166
Using A Booster Battery (Jump Starting) 167
Removing And Installing The Battery 168
HYDRAULIC SYSTEM 169
Checking And Adding Hydraulic Oil 169
Hydraulic / Hydrostatic Fluid Chart 170
Removing And Replacing The Hydraulic Filters 171
Removing And Replacing The Hydraulic Fluid 173
TRACK TENSION 174
Adjusting 174
TRAVEL MOTOR 177
Checking And Adding Oil 177
Removing And Replacing Oil 177
ALTERNATOR BELT 178
Belt Adjustment 178
Belt Replacement 178
AIR CONDITIONING BELT 179
Belt Adjustment 179
Belt Replacement 179
X-CHANGE 180
Inspection And Maintenance 180
PIN GRABBER QUICK COUPLER 180
Inspection And Maintenance 180
BUCKET 181
Bucket Teeth Removal And Installation 181
TRACK ROLLER AND IDLER LUBRICATION 181
Procedure 181
CUTTING EDGE (ANGLE BLADE ONLY) 182
Removal And Installation 182
LUBRICATION OF THE HYDRAULIC EXCAVATOR 183
Lubrication Locations 183
PIVOT PINS 186
Inspection And Maintenance 186
EXCAVATOR STORAGE AND RETURN TO SERVICE 187
Storage 187
Return To Service 187
SYSTEM SETUP AND ANALYSIS 188
DIAGNOSTIC SERVICE CODES 189
Viewing Service Codes 189
Service Codes List 190
CONTROL PANEL SETUP 195
Panel Setup (Deluxe Instrument Panel) 195
PASSWORD SETUP (KEYLESS START PANEL) 200
Password Description 201
Changing The Owner Password 201
Password Lockout Feature 201
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 202
Password Description 202
Changing The Owner Password 202
Changing The User Passwords 203
Password Lockout Feature 203
MAINTENANCE CLOCK 204
Description 204
Standard Instrument Panel 204
Setup 204
Reset 204
Deluxe Instrument Panel 205
MACHINE SIGN TRANSLATIONS 206
MACHINE SIGN TRANSLATIONS 207
Service Schedule (7241461) 207
Warning (7178178) 210
Lift Chart (7204759) With Standard Arm 211
Lift Chart (7221252) With Extendable Arm 214
Warning (7148157) 217
Warning (7178177) 219
Warning (6708929) 222
Warning (7185933) 222
Warning (7148145) 223
Warning (7148147) 223
Using The X-Change (6818059) 224
Using The X-Change System (7220131) 227
Using The Pin Grabber Attachment Coupler System (7220038) 230
Joystick Control Pattern Selector Lever (7178179) 233
Warning (6810004) 234
Warning (7169006) 234
SPECIFICATIONS 235
EXCAVATOR SPECIFICATIONS 236
Excavator Machine Dimensions 236
Excavator Machine Dimensions – Standard Arm 237
Excavator Machine Dimensions – Extendable Arm 238
Excavator Machine Dimensions – Angle Blade 239
Performance 240
Controls 240
Engine 241
Hydraulic System 242
Hydraulic Cylinders 243
Hydraulic Cycle Times 243
Electrical 244
Drive System 245
Slew System 245
Undercarriage 245
Capacities 245
Tracks 245
Ground Pressure 245
WARRANTY 246
WARRANTY 247
ALPHABETICAL INDEX 249
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat E55 Compact Excavator Operation & Maintenance Manual SN AJ1911001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.
SAFETY INSTRUCTIONS:
Before Operation:
Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
- The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the
Bobcat machine and attachments:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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