Bobcat E55 Compact Excavator Operation & Maintenance Manual SN ASW312000 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat E55 Compact Excavator Operation & Maintenance Manual SN ASW312000 & Above – PDF DOWNLOAD
Language : English
Pages :226
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Bobcat E55 Compact Excavator Operation & Maintenance Manual SN ASW312000 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
DECLARATION OF CONFORMITY 9
For Model E55 9
BOBCAT COMPANY IS IS0 9001 CERTIFIED 11
REGULAR MAINTENANCE ITEMS 11
Fluids, Lubricants And Fuel 12
SERIAL NUMBER LOCATIONS 13
Excavator Serial Number 13
Engine Serial Number 13
DELIVERY REPORT 13
EXCAVATOR IDENTIFICATION 14
FEATURES, ACCESSORIES AND ATTACHMENTS 15
Standard Items 15
Options And Accessories 15
Attachments 15
Buckets Available 15
Falling-Object Guards (FOGS) 16
Special Applications Kit 16
Special Applications Kit Inspection And Maintenance 16
SAFETY AND TRAINING RESOURCES 17
SAFETY INSTRUCTIONS 19
Before Operation 19
Safe Operation Is The Operator’s Responsibility 20
Safe Operation Needs A Qualified Operator 20
Avoid Silica Dust 21
FIRE PREVENTION 21
Maintenance 21
Operation 21
Electrical 21
Hydraulic System 22
Fueling 22
Starting 22
Spark Arrester Exhaust System 22
Welding And Grinding 22
Fire Extinguishers 22
PUBLICATIONS AND TRAINING RESOURCES 23
MACHINE SIGNS (DECALS) 24
Pictorial Only Safety Signs 26
OPERATING INSTRUCTIONS 31
INSTRUMENTS AND CONSOLES 35
Cab Interior Light 35
Left Console 35
Right Console 36
Instrument Panel – Standard 37
Instrument Panel – Deluxe 40
Radio Option 41
Raising And Lowering The Console 43
Two-Speed Travel 43
Auto-Shift Drive System 43
Auto Idle Feature 44
OPERATOR CAB (ROPS / TOPS) 45
Description 45
Cab Door 46
Front Window 47
Front Wiper 48
Window Washer Reservoir 48
Right Side Windows 49
Heating, Ventilation, And Air Conditioning Ducting 50
EMERGENCY EXIT 51
Right Side Rear Window 51
Front Window 51
MOTION ALARM SYSTEM 52
Operation 52
TRAVEL CONTROLS 53
Forward And Reverse Travel 53
Turning 53
HYDRAULIC CONTROLS 55
Description 55
Quick Couplers 56
Auxiliary Hydraulics – Standard Instrument Panel 57
Auxiliary Hydraulics – Deluxe Instrument Panel 58
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 59
Secondary Auxiliary Hydraulics 60
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 60
Return To Tank Valve 61
OVERLOAD WARNING DEVICE 61
Description 61
Operation 61
BLADE CONTROL LEVER 62
Raising And Lowering Blade 62
ENGINE SPEED CONTROL DIAL 62
Setting Engine Speed (RPM) 62
ECO Mode (With Deluxe Instrument Panel Only) 62
BOOM SWING 63
Operation 63
BOOM LOAD HOLDING VALVE 64
Description 64
Lowering Boom With Load Holding Valve 64
ARM LOAD HOLDING VALVE 66
Description 66
Lowering Arm With Load Holding Valve 66
DAILY INSPECTION 68
Daily Inspection And Maintenance 68
PRE-STARTING PROCEDURE 69
Operation & Maintenance Manual And Operator’s Handbook Locations 69
Entering The Excavator 69
Seat Adjustment 70
Seat Belt 70
Control Console 71
Mirror Adjustment 71
STARTING THE ENGINE 72
Key Switch 72
Keyless 73
Deluxe Instrument Panel 74
Warming The Hydraulic System 75
Cold Temperature Starting 75
MONITORING THE DISPLAY PANELS 76
Instrument Panel 76
Warning And Shutdown 76
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 77
Procedure 77
ATTACHMENTS 78
Installing And Removing The Attachment (Quick Coupler, Lehnhoff® System) 78
Quick Coupler And Attachment Inspection 80
Installing And Removing The Attachment (Quick Coupler, Klac™ System) 81
Installing And Removing The Attachment (Hydraulic X-Change) 85
Installing And Removing The Attachment (Pin Grabber Quick Coupler) 88
Installing And Removing The Attachment (Pin-On X-Change) 93
Installing And Removing The Attachment (Pin-On Attachment) 99
OPERATING PROCEDURE 100
Inspect The Work Area 100
Basic Operating Instructions 100
Lowering The Work Equipment (Engine STOPPED) 100
Object Handling With The Lifting Device 101
Lift Capacity 103
Using The Clamp (If Equipped) 105
Excavating 106
Boom Swing 108
Backfilling 109
Driving The Excavator 109
Operating On Slopes 110
Operating In Water 112
Avoiding Track Damage 113
DEPTH CHECK 114
Setup / Calibration 114
Initial Setup 124
Operation 131
TOWING THE EXCAVATOR 137
Procedure 137
LIFTING THE EXCAVATOR 138
Procedure 138
TRANSPORTING THE EXCAVATOR ON A TRAILER 139
Loading And Unloading 139
Fastening 140
PREVENTIVE MAINTENANCE 141
MAINTENANCE SAFETY 145
SERVICE SCHEDULE 147
Maintenance Intervals 147
Inspection Checkbook 149
CONTROL CONSOLE LOCKOUTS 149
Inspection And Maintenance 149
SEAT BELT 150
Inspection And Maintenance 150
MOTION ALARM SYSTEM 151
Description 151
Inspecting 151
Adjusting Switch Position 152
TAILGATE 153
Opening And Closing 153
Adjusting The Latch 153
RIGHT SIDE COVER 154
Opening And Closing 154
CAB FILTERS 155
Cleaning And Maintenance 155
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 156
Cleaning And Maintenance 156
AIR CLEANER SERVICE 157
Daily Check 157
Replacing The Filter Elements 157
FUEL SYSTEM 159
Fuel Specifications 159
Biodiesel Blend Fuel 159
Filling The Fuel Tank 160
Fuel Filters 161
Draining The Fuel Tank 161
Removing Air From The Fuel System 162
ENGINE LUBRICATION SYSTEM 163
Checking And Adding Engine Oil 163
Engine Oil Chart 163
Removing And Replacing Oil And Filter 164
ENGINE COOLING SYSTEM 165
Cleaning 165
Checking Level 166
Removing And Replacing Coolant 167
ELECTRICAL SYSTEM 168
Description 168
Fuse And Relay Location / Identification 168
Shut-Off Switch 170
Battery Maintenance 170
Using A Booster Battery (Jump Starting) 171
Removing And Installing The Battery 172
HYDRAULIC SYSTEM 173
Checking And Adding Hydraulic Oil 173
Hydraulic / Hydrostatic Fluid Chart 173
Removing And Replacing The Hydraulic Filters 174
Removing And Replacing The Hydraulic Filters 175
Removing And Replacing The Hydraulic Fluid 176
SPARK ARRESTER MUFFLER 177
Cleaning Procedure 177
TRACK TENSION 178
Adjusting 178
TRAVEL MOTOR 181
Checking And Adding Oil 181
Removing And Replacing Oil 181
ALTERNATOR BELT 182
Belt Adjustment 182
Belt Replacement 182
AIR CONDITIONING COMPRESSOR BELT 184
Belt Adjustment 184
Belt Replacement 184
TRACK ROLLER AND IDLER LUBRICATION 185
Procedure 185
QUICK COUPLER 186
Quick Coupler And Attachment Inspection And Maintenance 186
X-CHANGE 186
Inspection And Maintenance 186
PIN GRABBER QUICK COUPLER 186
Inspection And Maintenance 186
BUCKET 187
Bucket Teeth Removal And Installation 187
LUBRICATION OF THE HYDRAULIC EXCAVATOR 188
Lubrication Locations 188
PIVOT PINS 191
Inspection And Maintenance 191
EXCAVATOR STORAGE AND RETURN TO SERVICE 192
Storage 192
Return To Service 192
SYSTEM SETUP AND ANALYSIS 193
DIAGNOSTIC SERVICE CODES 195
Viewing Service Codes 195
Number Codes List 196
CONTROL PANEL SETUP 199
Panel Setup (Deluxe Instrument Panel) 199
PASSWORD SETUP (KEYLESS START PANEL) 204
Password Description 205
Changing The Owner Password 205
Password Lockout Feature 205
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 206
Password Description 206
Changing The Owner Password 206
Changing The User Passwords 207
Password Lockout Feature 207
MAINTENANCE CLOCK 208
Description 208
Standard Instrument Panel 208
Setup 208
Reset 208
Deluxe Instrument Panel 209
SPECIFICATIONS 211
E55 EXCAVATOR SPECIFICATIONS 213
Excavator Machine Dimensions 213
Rated Lift Capacity 215
Performance 216
Controls 216
Engine 217
Hydraulic System 217
Hydraulic Cylinders 218
Hydraulic Cycle Times 218
Slew System 218
Undercarriage 218
Drive System 218
Slew System 218
Electrical 219
Capacities 219
Tracks 219
Ground Pressure 219
Fuel Consumption 220
Environmental 220
Temperature Range 220
WARRANTY 221
WARRANTY 223
ALPHABETICAL INDEX 225
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat E55 Compact Excavator Operation & Maintenance Manual SN ASW312000 & Above – PDF DOWNLOAD
S/N ASW312000 & Above
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.
SAFETY INSTRUCTIONS:
Before Operation:
Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
- The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the
Bobcat machine and attachments:
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