1940-1942 HARLEY DAVIDSON MOTORCYCLES SPARE PARTS MANUAL – PDF DOWNLOAD
VIDEO PREVIEW:
IMAGE PREVIEW:
DESCRIPTION:
1940-1942 HARLEY DAVIDSON MOTORCYCLES SPARE PARTS MANUAL – PDF DOWNLOAD
- This b0ok conslts of a complete 11st of all service parts for the WLA Solo Model built expressly for the U.S. Anny. It also includes definite stockage recommendations. The flrst section of this book lists all service parts, arranged by assembly groups in logical sequence, and fully illustrated. To locate a part look up the assembly in the index on page 2 and turn to the page indicated.
- Illustrations are as close to the groups of parts as possible. Following the 1’1rst section of the book is a numerical list of “O” parts. These “O” parts are screws, nuts, washers, lock washers,. steel balls, cotter pins, rivets and grease fittings that may be used in several assembly groups. Sizes are marked for easy identification. In the last section of the book, we have listed numerically all part numbers, showing the page numbers on which the parts are listed. This section also shows the list prices of all parts. A complete bearing chart is shcvm in the back of the book.
- Parts stockage recommendations appear after each item in the first section of the book, with the exception of the “O” parts. The recommendations on “O” parts are shown in the numerical list of “O” parts. The suggested stockage of parts for 100 units is to cover light field repairs only. It is suggested that each unit operating 100 units or nearly 100 units maintain a stock of spare parts at approximately the quantity shovm.
- The proposed quantities for 1000 units will cover a reservoir of stock for field repairs, as well as a qufficient supply of spare parts for both light and heavy repairs at a main repair base. 1he figures are based on a 12 months supply. Parts stockage figures are carefully worked out on the basis of factory experience lists supplemented by special experience data based on actual Anny Service.
- They may vary somewhat, of course, because of difference in climate, terrain, methods of opera ti on or type of service. However, they should serve as an excellent guide in requisitioning and maintaining stocks. Some items, such as keys, bearings, gaskets, bolts, nuts and washers, etc., may possibly be drawn from aPARTS COMMON stock. such items are designated by listing the manufacturer’s name and number, orthe exact size, 1mnediately after the part.
- Where parts do not show such a listing, they cannot be considered as PARTS COMMON and are available only as Harley-Davidson parts. Bolts, nuts, washers, etc., as listed in the “Ott list cannot be considered PARTS COMMON 1f they are markea special, and sizes must always check exactly, Harley-Davidson part numbers lend themselves to a strictly numerical arrangement of stock, or of stock record cards, etc.
- Each part number consists 01′ the part nwnber proper followed by the indication of the year that the part went into our standard production. No. 2076-41A, therefore, is part 2076 starter crank that we started to use in 1941. The suffix “N” after a part number indicates that the part 1s a standard production item, with a special finish for military use.
TABLE OF CONTENTS:
1940-1942 HARLEY DAVIDSON MOTORCYCLES SPARE PARTS MANUAL – PDF DOWNLOAD
Motors, Cylinders, Heads………………………….. 3
Valves, Fi tt tngs, Tappe ts………………………… 3
Pistons, Connecting Rods, Rod Bearings…. 4
Flywheels1 Shafts………………………………………. 5
Crank Case, Fittings…………………………………. 6
C.C. Relief, Gear Covers, 011 Pumps ………. 7
Mufflers, Exhaust Pipes……………………………. 9
Inlet Pipes, carburetors ………………………….. 10
Carburetor Parts ………………………………………… 11
Air Cleaner …………………………………………………. 11
GENERATORS
Genera tor, Relay, Frame and Fields ………… 12
Circuit Breaker (Timer) ……………………………. 14
Armature Group……………………………………………. 15
Brush Plate Group ………………………………………. 15
Spark Coil Group ………………………………………… 15
POWER TRANSMISSION
Ori ve Chains and Reapir Links …………………. 15
Sprockets ………………………………………………………. 16
Starter Crank and Pedal.. ………………………….. 16
Starter Parts ……………………………………………… 17
Three Speed and Parts WLA ………………………… 17
Clutch and Clutch Parts WLA …………………….. 21
FRAME – TANKS – GUARDS
Front Forks and Fittings ………………………….. 24
Frame Head Bearings …………………………………… 25
Steering Damper and Parts ………………………… 25
Frame and Fittings …………………………………….. 26
Foot board Group ………………………………………….. 27
Rear Stand Group ………………………………………… 27
Seat Post Group ………………………………………….. 28
Saddle Group……………………………………………….. 29
Handlebars and Controls ……………………………. 29
Tool Box Group……………………………………………. 30
Tank Group…………………………………………………… 30
2
FRAME – TANKS – GUARDS (Continued) –
Page
011 Pipes and Gas Pipes ……………………………. 31
Mudguards (Fenders)…………………………………… 32
Chain Guards……………………………………………….. 33
–
WHEELS – BRAKES
Rims and Spokes………………………………………….. 34
Front Wheels and Part,s WLA ………………………. 34
Interchangeable Wheels and Parts ……………. 35
Rear Axle and Fi tt1ngs ……………………………… 35
Rear Wheel Brake Parts ……………………………… 36
Front Brake Parts ………………………………………. 37
Front Brake Control Parts ………………………… 38
ELECTRICAL EQUIPMENT
Batteries, Battery Cases, RelAy .. ; …… :.L… 39
Instrument Panel and Switch ………….. :……….. 40
Wiring………………………………………………………….. 41
Handlebar Switches…………………………………….. 43
Horn Group…………………………………………………… 43
Headlight & Tail-Lamp Parts ………. ,…………… 44
Black Out Lights And Parts………………………. 45
ACCESSORIES
Tool Ki ts, Equipment …………………………………. 47
Solo-Windshield & Parts ……………………………. 47 ,,…
Handlebar Windshield and Legshields ………. 48
Speedometer Parts ………………………………………. 50
Safety Guards and Fi tt1ngs ………………………. 50
Jiffy Stands and Parts …………………….. u••······ 50
Buddy Seat Parts ………………………………………… 51
MISCELLANEOUS
Screws, Bolt, Nuts, Washers, Cotter
Pins, Balls, Rivets & Grease Nipples …… 52
Nwnerical List of Part Nwnbers ……………….. 56
Bearing Chart ………………………………… Back cover
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]