1959-1969 HARLEY DAVIDSON ELECTRA DUO SERVICE MANUAL – PDF DOWNLOAD
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1959-1969 HARLEY DAVIDSON ELECTRA DUO SERVICE MANUAL – PDF DOWNLOAD
- This service and repair manual has been prepared with two purposes in mind.
- First, it will acquaint the reader with the construction of the Harley-Davidson product and assist him in performing basic maintenance and repair.
- Secondly, it will introduce to the professional Har ley-Davidson mechanic the latest field-tested and factory-approved major repair methods.
- We sincerely believe that this manual will make your association with Harley-Davidson products more pleasant and profitable.
TABLE OF CONTENTS:
1959-1969 HARLEY DAVIDSON ELECTRA DUO SERVICE MANUAL – PDF DOWNLOAD
GENERAL
Specifications lA-1
Sprocket and Gear Ratios lA-1
Tire Data lA-1
SERVICE
Servicing a New Motorcycle lB-1
Lubrication and Service lB-2
Lubricants, Engine and
Transmission 1B-4A
LOCATING TROUBLES
Engine lC-1
Generator lC-2
Carburetor lC-2
Transmission lC-2
Clutch lC-2
Brakes lC-2
CHASSIS
DRIVE
Chain Adjustment 2B-l
Chain Lubrication 2B-2
Removing and Installing
Rear Chain 2B-2A
Removing and Installing
Front Chain 2B-2A
WHEELS
Removing Wheels 2C-l
Wheel Hub 2C-3
Replacing Rear Wheel
Sprocket 2C-5
Spoking Wheels 2C-5
Truing Wheels 2C-6
Tires 2C-6A
Wheel Alignment 2C-6B
HANDLEBAR
Spark ant.I Throttle Controls 2D-1
FRAME
Basic Dimensions 2E-2
FORKS Changing Front Fork Oil 2F-l
Disassembling Fork Slider 2F-5
Adjusting Steering Damper 2F-5
Adjusting Front Fork Trail 2F-6
Disassembllng Front Fork 2F-6
Steering Head Bearings 2F-7
Replacing Front Fork
Slider Bushings 2F-7
Straightening Front Fork 2F-8
Rear Shock Absorbers 2F-11
Rear Fork 2F-14
BRAKES
Adjusting Front Brake 2G-1
Disassembling Brakes 20-1
Adjusting Rear Brakes 20-3
Rear Brake Master
Cylinder 2G-3
SEAT
Seat Post 2H-l ‘,.
….
Revised: 5-68
TABLE OF CONTENTS
FIBERGLASS
Surface Finishing
Touch-up and Surface
Repairs
P-<ltching Holes, Punctures
and Breaks
TOOLS
Tools
ENGINE
GENERAL
Engine Specifications
LEungbirniec aDtieosnc ription
Servicing Oil Filter
Engine Oiling and
Breather System
Engine Repair Procedure
Stripping• Motorcycle for
Engine Repair
CYLINDER HEAD
Removing Cylinder Head
Replacing Valve Guiden
Replacing Valve Seats
Grinding Valves
Lapping Valves
Assembling Cylinder Head
Adjusting Tappets
CYLINDER
Disassembling Cylinder
and Piston
Refinishing Cylinder
Fitting Piston Rings
Connecting Rod Bushing
Straightening Connecting
Rods
Assembling Cylinder
and Piston
GEARCASE
Oil Pump
Valve Tappets and Guides
Disassembling Timing r-
Gears -> Replacing Cover Bushings
CRANKCASE
Disassembling Crankcase
Disassembling Flywhe’!ls
Lapping Connecting-Rods
Fitting Rod Bearing Races
Assembling Flywheels
Lapping Engine Main
Bearing
Fitting Pinion Shaft
Bearings
Fitting Sprocket Bearing
Assembling Crankcase
FUEL SYSTEM
Model HD Carburetor
Model M Carburetor
Model DC carburetor
Model MD Carburetor
Fuel Strainer
Air Cleaner
Fuel Tank
Fuel Supply Valve
.,..
Page
Number
TOOLS
2J-l Tools
2J-l
2J-2 TRANSMISSION
GENERAL
2T-l Transmission Specifications
Function of Transmission
Stripping Motorcycle for
Transmission Repair
3A-l CLUTCH 33AA–13 Adjusting Clutch 3A-4 Disassembling Clutch
3A-5 STARTER 3A-9 Disassembling Kick Starter
Disassembling Kick
3A-9 Starter Clutch
3B-1 ELECTRIC STARTER 3B-2B Starter Drive 3B-3 Disassembling Electric 3B-3 Starter
3B-4
3B-4 GEAR BOX 3B-4 Adjusting Shifting Linkage
Adjusting Foot Shifter
Covrr
3C-1 Replacing Main Drive 3C-2 Gear Oil Seal 3C-3 Disassembling Shifter 3C-4 Cover Disassembling Shifter
3C-4 Forks Disassembling Gear Box
3C-6 TOOLS
Tools
3D-1 ELECTRICAL 3b-1
3D-5 WIRING 30-6 Wiring Diagram with Key W(i1r9i5n9g) Diagram with Key
3E-l (1960)
3E-3 Wiring Diagram with Key
3E-4 (1961-1964)
3E-4 Wiring Diagram with Key
3E-5 (1965-1967)
Wiring Diagram with Key
3E-8 (1968)
3E-9 ‘\WITCHES
3E-9 Disassembling Ignition-
3E-9 Light Switch
Button Switch
Headlamp Dimmer and
Horn Switch
Transmission Neutral :Jr-11 Switch 3 F -15 Solenoid Switch 3F-21
3F-25 LAMPS 3F-25 Removing Headlamp 3F-25 Adjusting Headlamp Beam 3F-25 Bulb Chart
Page
Numbe,
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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