1969 – 2001 Mini Cooper Service Manual – PDF DOWNLOAD

Description

1969 – 2001 Mini Cooper Service Manual

FILE DETAILS:

1969 – 2001 Mini Cooper Service Manual

Language : English
Pages : 250
Downloadable : YES
Format : PDF
Size : 6.50 MB

DESCRIPTION:

1969 – 2001 Mini Cooper Service Manual 

INTRODUCTION:

•  This Chapter is designed to help the home mechanic maintain his/her vehicle for safety, economy, long life and peak performance.
•  This Chapter contains a master maintenance schedule, followed by Sections dealing specifically with each task in the schedule. Visual checks, adjustments, component renewal and other helpful items are included. Refer to the accompanying illustrations of the engine compartment and the underside of the vehicle for the locations of the various components.
•  Servicing your vehicle in accordance with the mileage/time maintenance schedule and the following Sections will provide a planned maintenance programme, which should result in a long and reliable service life. This is a comprehensive plan, so maintaining some items but not others at the specified service intervals will not produce the same results.
•  As you service your vehicle, you will discover that many of the procedures can – and should – be grouped together, because of the particular procedure being performed, or because of the close proximity of two otherwise-unrelated components to one another. For example, if the vehicle is raised for any reason, the exhaust should be inspected at the same time as the suspension and steering components.
•  The first step of this maintenance programme is to prepare yourself before the actual work begins. Read through all the Sections relevant to the work to be carried out, then make a list and gather together all the parts and tools required. If a problem is encountered, seek advice from a parts specialist or a dealer service department.

TABLE OF CONTENTS:

1969 – 2001 Mini Cooper Service Manual

Air cleaner element renewal 30
Air pump drivebelt check and renewal 9
Bodywork, paint and exterior trim check 28
Brake fluid renewal 36
Carburettor idle speed and mixture adjustment 26
Clutch hydraulic check 10
Clutch return stop adjustment 22
Contact breaker points check and adjustment 20
Control box cleaning and inspection 24
Coolant renewal 35
Distributor cap, rotor arm and HT lead check 32
Distributor lubrication 21
Door, boot and bonnet check and lubrication 27
Driveshaft gaiter check 15
Drum brake adjustment 3
Dynamo check and lubrication 23
Emission control equipment check 34
Engine/transmission oil and filter renewal 13
Exhaust system check 7
Fan belt check and renewal 8
Front brake wear check 14
Fuel filter renewal (fuel injection models) 37
Fuel system components, checks and lubrication 19
Handbrake check and adjustment 4
Headlight beam alignment check 12
Ignition timing check and adjustment 25
Intensive maintenance 2
Introduction 1
Rear brake wear check 17
Road test 29
Seats and seat belt check 11
Spark plug renewal 33
Steering and suspension check 5
Steering and suspension lubrication 16
Underbody and fuel/brake line check 6
Underbonnet check for fluid leaks and hose condition 18
Valve clearance adjustment 31
1•1
Contents
Easy, suitable for
novice with little
experience
Fairly easy, suitable
for beginner with
some experience
Fairly difficult,
suitable for competent
DIY mechanic
Difficult, suitable for
experienced DIY
mechanic
Very difficult,
suitable for expert DIY
or professional
Degrees of difficulty
1 2 3 4 5
1•2 Servicing specifications
Lubricants and fluids Refer to end of “Weekly Checks”
Capacities
Engine oil with filter change
Manual transmission 4 8 litres
Automatic transmission 5 0 litres
Engine oil without filter change (approximate)
Manual transmission 4 2 litres
Automatic transmission 4 4 litres
Cooling system 3 5 litres
Fuel tank
Saloon and Clubman (approximate):
Early models 25 litres
Later models 33 litres
Estate, Van and Pick-up 27 litres
1275 GT 33 litres
Cooper S Mk III 50 litres
Engine
Oil filter type:
Pre-1973 models Champion X101 (cartridge type)
1974-on models Champion C103 (canister type)
Cooling system
Fan belt adjustment 13 0 mm deflection of belt between crankshaft and dynamo/alternator
pulleys
Specified antifreeze mixture 30% antifreeze/70% water
Note: Refer to Chapter 3 for further details
Fuel system – carburettor models
Air cleaner element type:
Pre-1973 models Champion W131
1974-on models Champion W125
1990-on 1275 cc models Champion W250
Fuel system – fuel injection models
Air cleaner element type Champion type not available
Fuel filter type Champion type not available
Exhaust and emission control systems
Air pump drivebelt adjustment 13 0 mm deflection of belt between pulleys
Ignition system
Spark plugs:*
Type:
All models up to 1987 Champion RN9YCC or RN9YC
998 cc engine models, 1987 to 1989 Champion N12YCC or N12YC
998 cc engine models (1989-on) Champion RN12YCC or RN12YC
1275 cc engine models (1990-on) Champion RN9YCC or RN9YC
Electrode gap:
All Champion plug types except RN9YC and N12YC 0 8 mm
Champion RN9YC and N12YC 0 6 mm
HT leads Champion LS-02, boxed set
*Spark plug types and electrode gaps are as recommended by Champion Spark Plug If alternative plugs are used, refer to their manufacturer’s
recommendations
Clutch
Clutch return stop clearance 0 50 mm
Brakes
Minimum brake shoe lining thickness 3 0 mm
Minimum brake pad thickness 3 0 mm
Handbrake lever travel 3 clicks of ratchet
Tyres
Tyre pressures See “Weekly checks”
Torque wrench settings Nm lbf ft
Engine/transmission oil drain plug 35 25
Spark plugs 25 18
Roadwheel nuts 63 45

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