1970-1978 Harley Davidson Electra Glide FL/FLH-1200 Super Glide FX/FXE/FXS-1200 Service Manual 99482-78 – PDF DOWNLOAD

Description

1970-1978 Harley Davidson Electra Glide FL/FLH-1200 Super Glide FX/FXE/FXS-1200 Service Manual 99482-78 – PDF DOWNLOAD

FILE DETAILS:

1970-1978 Harley Davidson Electra Glide FL/FLH-1200 Super Glide FX/FXE/FXS-1200 Service Manual 99482-78 – PDF DOWNLOAD

Language : English
Pages : 233
Downloadable : Yes
File Type : PDF
Size: 41.2 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

1970-1978 Harley Davidson Electra Glide FL/FLH-1200 Super Glide FX/FXE/FXS-1200 Service Manual 99482-78 – PDF DOWNLOAD

FOREWORD:

• This service and repair manual has been prepared with two purposes in mind. First, it will acquaint the
  reader with the construction of the Harley-Davidson product and assist him in performing basic maintenance
  and repair.
• Secondly, it will introduce to the professional Harley-Davidson mechanic the latest fieldtested
  and factory-approved major repair methods. We sincerely believe that this manual will make your
  association with Harley-Davidson products more pleasant and profitaЫe.

HOW ТО USE YOUR SERVICE MANUAL;

Your Service Manual is arranged for quick, easy reference. This manual is divided into numbered sections entitled “Chassis,” ” Engine” and “Transmission.” Sections are then divided into sub-sections. The Engine Section, for example is comprised of “Cylinder” and “Crankcase” subsections.
Use this manual as follows:
1. Check the ТаЫе of Contents located in the front of each
section to find subject desired.
2. Page number is listed across from subject.
3. Each section is printed with section number for quick
general location of subject. Page number consists of section
number and page number.
4. Information is presented in а definite order as follows:
Minor adjustments
Minor maintenance or repair
Complete disassemЫy
Cleaning
Major maintenance or repair
AssemЬly

TABLE OF CONTENTS:

1970-1978 Harley Davidson Electra Glide FL/FLH-1200 Super Glide FX/FXE/FXS-1200 Service Manual 99482-78 – PDF DOWNLOAD

PRODUCT
TRANSM ISSION
SERVICE
MANUAL ELECTRICAL
MISCELLANEOUS

PRODUCT HANDLEBAR ENGINE
Spiral Туре 2-19
SPECIFICATIONS DisassemЫing and GENERAL
Dimensions 1 -1 AssemЫing 2-19 Specifications 3-1
Capacities 1 -1 Drum Туре 2-20 Descript,on 3-1
Engine 1 -1 DisassemЫing and Lubrication 3-2
Transmission 1 -1 AssemЫing 2-20 Repair and Oiagnostic
Sprockets and Gear Ratios 1 -1 Procedure 3.7
Tire Data 1-2 FRAME 2-21
SERVICE FORKS CYLINDER HEAD
Servicing а New Motorcycle 1-3 Changing Oil 2-23 Removing 3-11
TOROUE REOUIREMENTS FL Front Fork 2-24 DisassemЫing 3-11
Chassis Components 1-5 lnspection Procedure 2-24 Cleaning and lnspection 3-11
Engine Components 1-5 Adjusting and Repairing Rocker Arms
Electrical Components 1-5 DisassemЫing 2-27 and Bearings 3-11
Regular Service 1-6 Repairing 2-27 Valves, Valve Seats
Lubricants 1-15 AssemЫing 2-29 and Guides 3-11
FX Front Fork 2-29 AssemЫing Cylinder
LOCATING TROUBLES lnspection Procedure 2-29 Head 3-14
Engine 1-17 DisassemЫing 2-31 Adjusting Tappets 3-14
Lubrication System 1-18 Repair 2-31
Electrical System 1-18 AssemЬling 2-34
Carburetor 1 -18 Rear Shock CYLINDER AND PISTON
Transmission 1-18 Absorbers 2-36 OisassemЫing 3-15
Clutch 1-19 Rear Fork 2-38 Cleaning and lnspecting 3-15
Brakes 1-19 Refinishing Cylinders 3-16
BRAKES Fitting Piston Rings 3-17
CHASSIS Front Drum Brake 2-39 Connecting Rod Bushing 3 -1 8
Adjusting 2-39 Straightening Connecting
DRIVE DisassemЫing 2-39 Rods 3-18
Chains 2-1 Servicing 2-40 AssemЫing Cylinder
Front and Rear AssemЫing 2-40 and Piston 3-19
Chain Adjustment 2-1 Rear Drum Brake 2-41
Rear Chain Lubrication 2-2 Adjusting 2-41
Cleaning Chain Oiler 2-2 DisassemЫing 2-42 GEARCASE
Removing and lnstalling Servicing 2-42 Oil Pump 3-21
Rear Chain 2-3 AssemЫing 2-43 DisassemЫing 3-21
Removing and lnstalling Sidecar Wheel Brake 2-43 AssemЫing 3-22
Front Chain 2-3 Disc Brake 2-43 Valve Tappets and
Check List 2-43 Guides 3-23
WHEELS DisassemЫy and DisassemЫing З-23
Removing апd lnstalling ReassemЫy 2-43 Cleaning and lnspecting З-23
Front Wheels 2-5 Front Disc Brake Hydraulic Units 3-23
Rear Wheel 2-7 Master Cylinder 2-48 As~emЫing 3-23
Sidecar Wheel 2-8 DisassemЫing and Gearcase Timing Gears З -24
Wheel Hub and Brake AssemЬling 2-48 DisassemЬling З-24
Drum or Disc 2-9 Rear Brake Master Cleaning and lnspecting 3-24
Sprocket Replacement 2-13 Cylinder 2-49 Replacing Cover
Spoking Wheels – DisassemЬling and Bushings З-26
16 lnch 2-13 AssemЫing 2-49 AssemЫing З-26
Spoking Front Wheel – Hydraulic System 2-49
19 lnch 2-14
Truing Wheels 2-15 SEAT 2-51 CRANKCASE
Removing and Mounting
FIBERGLASS 2-55
General З-29
Tire оп Rim 2-16
Body Саге and Repairs 2-55 DisassemЫing Crankcase 3-29
Checking Tire Trueness 2-17 Flywheels 3-30
Wheel Alionment 2-18 ТOOLS 2-61 AssemЬling Crankcase З – 36
TABLE OF CONTENTS (cont’d)
Page Page Page
Number Number Number
FUEL SYSTEM КIСК ST ARTER 1974 FX/ FXE 1200
Tillotson Carburetor – DisassemЫing and Wiring Diagram Кеу 5-14
1970 Models 3.39 AssemЫing 4.9 1974 FX/ FXE 1 200
Descr Ipt ion 3.39 Wiring Diagram 5-15
Operation – 3-40 GEAR ВОХ 1975 FL/ FLH 1200
Adjusting ——3-42 Adjusting Shifting Wiring Diagram Кеу 5-16
lnspecting and Testing 3-43 Linkage 4-11 1975 FL/FLH 1200
DisassemЬling 3-45 Main Drive Gear Wiring Diagram 5-17
Cleaning and Repairing 3.45 Oil Seal 4-11 1975 FX/ FXE 1200
AssemЬling 3-47 Shifter Cover 4-12 Wiring Diagram Кеу 5-18
TrouЬleshooting 3-47 Shifter Cover (Hand 1975 FX/ FXE 1200
Bendi>( Carburetor – Shift) 4-13 Wiring Diagram 5-19
1971-1975 Models 3-48 Shifter Cover (Foot 1976 to 1977
Description 3-48 Shift) 4-13 FL/ FLH 1200
Operation 3-48 Shifter Forks 4-16 Wiring Diagram Кеу 5-20
Adjusting 3-49 Gear Вох (Four Speed) 1976 to 1977
DisassemЫing 3-50 DisassemЫing 4-17 FL/FLH 1200
Cleaning and tnspection 3-50 Cleaning and Repair 4-20 Wiring Diagram 5-21
AssemЫing 3-50 AssemЬling 4-21 1976 to 1977
Ke1h1n Carburetor – 1976 DisassemЫing and FX/ FXE 1200
and Later Models 3-52 AssemЫing Gear Вох Wiring Diagram Кеу 5-22
Description 3-52 (Three Speed and 1976 to 1977
Operation 3-52 Reverse) 4-21 FX/ FXE-1200
Adjusting Carburetor 3.54 Wiring Diagram 5-23
DisassemЫing 3.54 TOOLS 4-23 1978 FL/ FLH 1200
Cleaning & lnspection 3.54 Wiring Diagram Кеу 5-24
AssemЫing Carburetor 3-56 1978 FL/FLH 1200
lnstalling Carburetor ELECTRICAL Wiring Diagram 5-25
оп Motorcycle 3-56 1978 FX/ FXE 1200
Keihin Carburetor GENERAL Wiring Diagram Кеу • 5-26
TrouЫeshooting 3-57 Specifications 5-1 1978 FX/ FXE 1200
Air Cleaner 3-59 Wiring Diagram 5-27
Fuel Tank 3-59 WIRING 1978 FXS 1 200
Fuel Supply Valve 3-59 1970 FL/ FLH Wiring Diagram Кеу 5-28
Diagram Кеу 5-2 1978 FXS 1 200
ТOOLS 3-61 1970 FL/ FLH Wiring Diagram 5-29
Diagram 5.3
1971 FL/ FLH
Diagram SWITCHES Кеу 5.4
TRANSMISSION 1971 FL/ FLH lgnition-Light Switch 5-30
Diagram 5-5 Handlebar Switch
GENERAL 1971 FX/ FXE 1970-1971 5-31
Specifications 4-1 Diagram Кеу 5-6 Handlebar Switch
~
Description 4-1 1971 FX/ FXE 1972 and Later 5-31
Stripping Motorcycte for Diagram 5-7 Transmission Neutral
Transmission Repair 4-1 1972 FL/FLH Switch 5-32
Diagram Кеу 5-8 Solenoid Switch 5-32
сштсн 1972 FL/FLH Staner Relay Switch 5.33
General 4.3 Diagram 5.9 Stop Lamp Front
Controls 4-3 1973-74 FL/ FLH 1200 Brake Switch 5-33
DisassemЫing 4-3 Wiring Diagram Кеу 5-10 Stop Lamp Rear
Cleaning and lnspection 4-6 1973-74 FL/FLH 1200 Brake Switch 5-33
AssemЫing 4 -6 Wiring Diagram 5-11
ELECTRIC STARTER 1973 FX 1 200 Wiring LAMPS
General 4-7 Diagram Кеу 5-12 Headlamp 5-35
DisassemЫing and 1973 FX 1200 Wiring Adjusting Beam 5-35
AssemЫinQ 4-7 DiaQram 5-13 Bulb Chart 5-35
TABLE OF CONTENTS (cont’ d)
Page / Page Page
Number ( Number Number ‘ CHARGING SYSTEM CHECKING CHARGING ВАТТЕRУ
1975 & EARLIER 5-37 SYSTEM 5-44 General 5-55
Alternator 5-37 DisassemЫing, Cleaning Саге 5-55
Rotor 5-37 and lnspecting and Charging 5-56
Stator 5-37 AssemЫing Alternator 5-45
Rectifier-Regulator 5-37 CIRCUIT BREAKER HORN 5-57
Description 5-47
0peration 5-47
CHECKING CHARGING TrouЫeshooting 5-47 STARTER M0T0R
SYSTEM 5-38 Adjusting Points 5-48 TrouЫeshooting 5.59
DisassemЫing Alternator 5-40 lgnition Timing 5-48 Prestolite 5-59
Cleaning and lnspecting DisassemЫing 5-49 DisassemЫing and
Alternator S:40 AssemЬling 5-50 AssemЬling 5-59
AssemЫing Alternator 5-40 Hitachi
IGNITION COIL DisassemЫing and
Description 5-51 AssemЫing 5-61
TrouЫeshooting 5-51
CHARGING SYSTEM Replacing СаЫеs 5-51
1976 & LATER 5-43
SPARK PLUGS
T00LS 5-63
Alternator 5-43
Rotor 5-43 General 5-53
Stator 5-43 Removing Plugs 5-53
Cleaning, lnspection MISCELLANEOUS
and Repair 5.53
Setting Spark Gap 5-54 INSTRUMENTS
TYMPANIUM RECTIFIER- Testing Spark Plugs 5.54 Speedometer 6-1
REGULAТOR 5-43 lnstalling Spark Plugs 5-54 Tachometer 6-1

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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