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1985 NISSAN 300ZX Z31 Series Service Manual PDF DOWNLOAD
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Description
1985 NISSAN 300ZX Z31 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
1985 NISSAN 300ZX Z31 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 656
Downloadable :Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
1985 NISSAN 300ZX Z31 Series Service Manual PDF DOWNLOAD
Automatic Transmission........................................... 3 Description.................................................. 4 General Service Notice....................................... 6 Repair Notes............................................. 6 Control Valve............................................ 6 Lockup Control Valve and O.D. Cancel Valve............... 7 Oil Channel.............................................. 8 Mechanical Operation..................................... 9 Hydraulic Control Circuits............................... 10 On-Vehicle Service........................................... 11 Control Valve............................................ 11 Extension Oil Seal....................................... 12 Parking Component........................................ 12 Governor Valve Assembly.................................. 13 Inhibitor Switch Adjustment.............................. 13 Manual Linkage Adjustment................................ 14 Vacuum Diaphragm Rod Adjustment.......................... 15 Downshift Solenoid....................................... 15 Kickdown Switch Adjustment............................... 16 Overdrive and Lockup Control............................. 17 Removal and Installation..................................... 18 Major Overhaul............................................... 20 Disassembly.................................................. 22 Repair for Component Parts................................... 28 Oil Pump................................................. 28 Drum Support............................................. 30 Control Valve Body....................................... 34 Oil Distributor.......................................... 38 Direct Clutch............................................ 39 Front Clutch............................................. 42 Rear Clutch (Forward).................................... 45 Low & Reverse Brake...................................... 46 Brake Band and Band Servo................................ 47 Governor................................................. 48 Accumulator.............................................. 48 Planetary Carrier........................................ 49 Connecting Drum Assembly................................. 49 O.D. One-Way Clutch...................................... 50 Assembly..................................................... 51 Trouble-shooting and Diagnoses............................... 65 Preliminary Checks....................................... 65 Road Testing............................................. 65 Road Test Symptom Chart.................................. 70 Trouble-Shooting Chart................................... 71 Electrical System/Schematic.............................. 74 Electrical System/Wiring Diagram......................... 75 Inspection of A/T Control Unit........................... 76 Inspection of Lockup Control............................. 78 Inspection of O.D. Control............................... 80 Inspection of Parts related to ASCD...................... 81 Inspection of Kickdown Control........................... 83 Self Diagnostics......................................... 84 Pressure Testing......................................... 86 Stall Testing............................................ 88 Service Data and Specifications.............................. 90 Special Service Tools........................................ 94 Body............................................................. 95 General Servicing............................................ 96 Body End and Door............................................100 Front End................................................100 Rear End.................................................102 Back Door and Fuel Filler Lid Opener.....................103 Front Door...............................................104 Power Window Wiring..................................105 Power Door Lock Wiring...............................106 Seat.........................................................107 Manual Driver Seat.......................................107 Semi-Power Driver Seat...................................108 Full Power Driver Seat...................................112 Front Assist Seat........................................116 Rear Seat................................................117 Seat Belt....................................................118 Instrument...................................................119 Interior and Exterior........................................120 Inside Trim..............................................120 Exterior.................................................122 Windshield and Windows.......................................126 Windshield...............................................126 Back Door Window.........................................128 Side Window..............................................129 Repairing Leaks..........................................130 T-Bar Roof...................................................131 Mirror.......................................................132 Rear Air Spoiler and High-mounted Stop Lamp..................133 Rear Combination Lamp........................................134 Body Alignment...............................................135 Engine Compartment.......................................135 Underbody................................................138 Brake System.....................................................142 Brake Hydraulic Line.........................................143 Precautions..............................................143 Bleeding Procedure.......................................143 Removal and Installation.................................144 Inspection...............................................144 Brake Pedal..................................................145 Inspection...............................................145 Adjustment...............................................146 Master Cylinder..............................................147 Brake Booster................................................148 Operating Check..........................................148 Airtight Check...........................................148 Removal and Installation.................................148 Inspection...............................................149 Front Disc Brake - Caliper...................................150 Pad Replacement..........................................150 Removal and Installation.................................151 Disassembly..............................................151 Inspection...............................................151 Assembly.................................................151 Front Disc Brake - Rotor.....................................152 Inspection...............................................152 Rear Disc Brake - Caliper....................................153 Pad Replacement..........................................154 Removal and Installation.................................154 Disassembly..............................................155 Inspection...............................................156 Assembly.................................................156 Rear Disc Brake - Rotor......................................157 Inspection...............................................157 Parking Brake................................................158 Removal..................................................158 Inspection...............................................158 Adjustment...............................................159 Service Data and Specifications..............................160 General Specifications...................................160 Inspection and Adjustment................................160 Tightening Torque........................................161 Special Service Tool.........................................162 Circuit Diagram (GL & SF)........................................168 Clutch...........................................................172 Hydraulic Clutch Control.....................................173 Precautions..............................................173 Bleeding Procedure.......................................174 Adjusting Clutch Pedal...................................174 Clutch Master Cylinder...................................175 Operating Cylinder.......................................176 Clutch Damper............................................176 Clutch Control - Release Bearing.............................177 Clutch Unit..................................................178 Service Data and Specifications..............................181 Special Service Tools........................................183 Electrical System................................................184 How to read Diagrams.........................................185 Standardized Relay...........................................188 Power Supply Routing.........................................189 Battery......................................................192 How To Handle Battery....................................192 Specific Gravity Check...................................194 Battery Test and Charging Chart..........................195 Starting System..............................................200 Starter......................................................201 Construction.............................................201 Magnetic Switch Check....................................202 Pinion/Clutch Check......................................202 Brush Check..............................................203 Field Coil Check.........................................203 Armature Check...........................................204 Assembly.................................................205 Service Data and Specifications..........................205 Charging System..............................................206 Wiring Diagram - Turbo...................................206 Wiring Diagram - Non-Turbo...............................207 Trouble Shooting.........................................208 Alternator...................................................209 Construction (Mitsubishi)................................209 Construction (Hitachi)...................................209 Removal..................................................210 Disassembly..............................................210 Rotor Slip Ring Check....................................210 Brush Check..............................................211 Stator Check.............................................211 Diode Check..............................................212 Assembly.................................................213 Service Data and Specifications..........................214 Combination Switch...........................................215 Check....................................................215 Replacement..............................................216 Instrument Switch............................................217 Headlamp.....................................................218 Schematic................................................218 Wiring Diagram...........................................219 Operation................................................223 Description..............................................224 Trouble Shooting.........................................232 Removal..................................................233 Installation.............................................234 Adjustment...............................................234 Headlamp Motor Check.....................................235 Aiming Adjustment........................................235 Exterior Lamp................................................236 Clearance, License, Tail, & Stop lamps Wiring Diagram....236 Auxiliary Driving Lamp Wiring Diagram....................238 Back-up lamp Wiring Diagram..............................238 Turn Signal & Hazard Warning lamps Wiring Diagram........239 Stop and Tail lamp Sensor Check..........................240 Bulb Specifications......................................240 Interior Lamp................................................241 Needle Type Combo Meter (SF & GL)........................241 Digital Combo Meter (GLL)................................242 Interior, Luggage and Step lamps.........................243 Illuminated Entry/Door Key...............................246 Meter and Gauges.............................................248 Digital Combo Meter......................................248 Schematic............................................250 Wiring Diagram.......................................251 Display Check........................................253 Preparation for Trouble Shooting.....................254 Trouble Shooting.....................................254 Power Unit Check.....................................260 Boost Sensor Check...................................260 Speed Sensor Signal Check............................261 Fuel Tank Gauge Check................................263 Water Temp Sensor Check..............................263 Oil Pressure Sensor Check............................263 Digital Combo Gauge......................................264 Schematic............................................264 Wiring Diagram.......................................265 Trouble Shooting.....................................266 Direction Sensor Amplifier Check.....................270 Compass Input Check..................................270 Direction Sensor Check...............................271 Direction Sensor Installation........................271 Needle Type Combo Meter..................................272 Tacho, Fuel & Water Temp Gauges......................273 Fuel Tank Gauge Check................................274 Speed Sensor Signal Check............................274 Speedometer Cable Removal............................274 Needle Type Combo Gauge..................................275 Oil Temp Sensor Check................................276 Boost Gauge Trimmer Adjustment.......................276 Oil Temp, Oil Pressure, Boost & Volt Gauges..........277 Warning Lamp and Chimes......................................278 Schematic................................................278 Warning lamp Wiring Diagram - Digital Combo Meter........279 Turbo................................................279 Non-Turbo............................................280 Warning lamp Wiring Diagram - Needle Type Combo Meter....281 Turbo................................................281 Non-Turbo............................................282 SF Model.............................................283 Warning Chime Wiring Diagram.............................284 SF Model.............................................284 GL & GLL Models......................................285 Diode Check..............................................286 Warning Chime Check......................................286 Voice Warning System.........................................287 Schematic................................................287 Wiring Diagram...........................................288 Needle Type Combo Meter..............................288 Digital Type Combo Meter.............................289 Operational Check........................................290 Trouble Shooting.........................................291 Time Control System..........................................293 Schematic................................................293 Wiring Diagram...........................................294 SF Model.............................................294 GL & GLL Models......................................295 Preparation for Trouble Shooting.....................296 Power Supply Circuit Check...........................296 Trouble Shooting.....................................296 Wiper and Washer.............................................302 Wiring Diagram...........................................302 Installation.............................................302 Washer Nozzle Adjustment.................................303 Rear Wiper/Washer Wiring Diagram.........................304 Headlamp Washer Wiring Diagram...........................305 Horn, Cigarette Lighter, Clock...............................306 Rear Window Defogger.........................................307 Wiring Diagram...........................................307 Filament Check...........................................308 Filament Repair..........................................308 Audio and Power Antenna......................................310 Wiring Diagram...........................................310 SF & GL Models.......................................310 GLL Model............................................311 Power Antenna Motor Check................................312 Radio Fuse Check.........................................312 Automatic Speed Control Device...............................313 Schematic................................................313 Wiring Diagram...........................................314 Needle Type Combo Meter..............................314 Digital Combo Meter..................................315 Preparation for Trouble Shooting.........................316 Trouble Shooting.........................................316 ASCD Actuator Check......................................319 ASCD Wire Adjustment.....................................320 Steering Wheel Switch System.................................321 Description..............................................321 Removal and Installation.................................325 Schematic................................................328 Wiring Diagram...........................................329 Trouble Shooting.........................................331 Receiver Check...........................................337 Head Amplifier Check.....................................338 Slip Ring Check..........................................338 Transmitter Check........................................339 Steering Wheel Switch Check..............................340 ASCD Control Unit Check..................................341 Radio Check..............................................341 Theft Warning System.........................................343 Location of Electrical Units.............................343 Operation of Switches and Sensors........................343 Schematic................................................345 Wiring Diagram...........................................347 Trouble Shooting.........................................349 IND-1................................................350 IND-2................................................351 IND-3................................................352 IND-4................................................353 IND-5................................................354 IND-6................................................355 IND-7................................................355 ARM-1................................................356 ARM-2................................................356 ARM-3................................................357 ARM-4................................................357 ALR-1................................................358 ALR-2................................................359 ALR-3................................................360 ALR-4................................................360 ALR-5................................................361 ALR-6................................................361 ST-1.................................................362 ST-2.................................................362 Terminal Check...........................................363 Preparation for Check................................365 A....................................................365 B....................................................365 C....................................................365 D....................................................365 E....................................................366 F....................................................366 G....................................................366 H....................................................366 I....................................................366 J....................................................366 K....................................................367 L....................................................367 N....................................................367 O....................................................367 P....................................................367 Z....................................................367 Control Unit Check.......................................368 Preparation for Check................................368 a....................................................369 b....................................................369 c....................................................370 d....................................................370 e....................................................370 f....................................................371 g....................................................371 h....................................................372 i....................................................372 j....................................................372 m....................................................373 Adapter Harness Check....................................373 Location of Electrical Units.................................374 Harness Layout...............................................376 Outline..................................................376 Main Harness.............................................377 Engine Room Harness......................................382 EFI Harness..............................................383 Instrument Harness.......................................384 Console Harness..........................................385 Air Conditioner Harness..................................386 Back Door Harness........................................387 Engine Mechanical................................................388 Engine Components (Outer Parts)..............................389 Compression Pressure.........................................391 Timing Belt..................................................392 Removal..................................................393 Inspection...............................................394 Installation.............................................396 Cylinder Head................................................400 Removal..................................................401 Disassembly..............................................402 Inspection...............................................403 Assembly.................................................409 Installation.............................................409 Distributor Installation.................................412 Oil Pan......................................................413 Removal..................................................413 Oil Seal Replacement.........................................414 Camshaft Oil Seal........................................414 Valve Oil Seal...........................................414 Engine Removal...............................................415 Engine Overhaul..............................................416 Cylinder Block, Crankshaft & Piston......................416 Disassembly..............................................417 Inspection...............................................417 Assembly.................................................422 Service Data and Specifications..............................425 General Specifications...................................425 Inspection and Adjustment................................425 Tightening Torque........................................432 Special Service Tools........................................433 Front Axle & Front Suspension....................................435 Front Axle and Front Suspension..............................436 Front Axle - Wheel Hub.......................................437 Removal..................................................438 Inspection...............................................438 Installation.............................................438 Preload Adjustment.......................................439 Front Suspension.............................................440 Spring and Strut Assembly....................................441 Removal and Installation.................................441 Disassembly..............................................441 Inspection...............................................442 Assembly.................................................443 Tension Rod and Stabilizer Bar...............................445 Transverse Link..............................................446 Removal and Installation.................................446 Inspection...............................................447 Suspension Crossmember.......................................448 Adjustable Shock Absorber....................................449 Removal and Installation.................................449 Disassembly..............................................450 Inspection...............................................450 Assembly.................................................450 Harness Description......................................452 Electrical Circuit.......................................452 Trouble Diagnoses........................................454 Service Data and Specifications..............................457 General Specifications...................................457 Inspection and Adjustment................................458 Tightening Torque........................................458 Special Service Tools........................................459 Engine Control, Fuel & Exhaust Systems...........................460 Engine Control System........................................461 Fuel System..................................................462 Removal of Fuel Tank.....................................463 Removal of Fuel Gauge Unit...............................463 Removal of Electric Fuel Pump............................463 Exhaust System...............................................465 Cautions.................................................464 General Information..............................................466 Precautions..................................................467 General..................................................467 For Catalyst.............................................468 For EFI or ECCS Engine...................................469 For Turbocharger.........................................469 How to use this Manual.......................................470 Identification Information...................................473 Model Variation..........................................473 Identification Number....................................475 Dimensions...............................................477 Recommended Fuel and Lubricants..............................478 Lifting and Towing Points....................................480 Pantograph Jack..........................................480 Garage Jack and Safety Stand.............................480 2 point Lift.............................................481 Towing...................................................482 Tightening Torque of Standard Bolt...........................483 Engine Lubrication & Cooling Systems.............................484 Engine Lubrication System (Non-Turbo)........................485 Lubrication Circuit......................................485 Oil Pressure Check.......................................486 Oil Pump Disassembly and Assembly........................487 Oil Pump Inspection......................................488 Oil Pressure Relief Valve Inspection.....................488 Engine Lubrication System (Turbo)............................489 Removal and Installation.................................489 Cooling System (Non-Turbo)...................................490 Cooling Circuit..........................................490 Checking Cooling System..................................491 Water Pump Removal and Installation......................492 Water Pump Inspection....................................492 Thermostat Description...................................493 Thermostat Removal and Installation......................493 Thermostat Inspection....................................494 Radiator Removal and Installation........................494 Cooling Fan Disassembly and Assembly.....................495 Cooling Fan Inspection...................................495 Cooling System (Turbo).......................................496 Electric Cooling Fan Removal and Installation............496 Water Temperature Switch Inspection......................496 Coolant Delivery System Removal and Installation.........497 Service Data and Specifications..............................498 Engine Lubrication System................................498 Engine Cooling System....................................499 Special Service Tools........................................500 Maintenance......................................................501 Periodic Maintenance.........................................502 Normal Driving Conditions................................502 Severe Driving Conditions................................503 General Maintenance..........................................504 Lubrication Chart............................................507 Engine Maintenance...........................................508 Checking Drive Belts.....................................508 Replacing Air Cleaner Filter.............................508 Checking Vapor Lines.....................................508 Checking Fuel System.....................................509 Replacing Fuel Filter....................................509 Changing Engine Coolant..................................510 Changing Engine Oil and Oil Filter.......................512 Checking and Replacing Spark Plugs.......................513 Checking Ignition Wires..................................514 Checking Idle Speed (VG30E)..............................515 Checking Exhaust Gas Sensor..............................516 Replacing Timing Belt....................................518 Chassis and Body Maintenance.................................522 Checking Exhaust System..................................522 Checking Clutch Operation................................522 Checking Clutch Fluid Level..............................522 Changing Clutch Fluid....................................522 Checking Clutch System...................................523 Checking M/T Oil.........................................523 Changing M/T Oil.........................................523 Checking A/T Fluid.......................................524 Changing A/T Fluid.......................................525 Checking Propeller Shaft.................................525 Checking Differential Gear Oil...........................525 Changing Differential Gear Oil...........................525 Checking Front Axle and Front Suspension Parts...........526 Checking Steering Linkage................................526 Checking Front Wheel Bearing Grease......................527 Checking Rear Axle and Rear Suspension Parts.............527 Checking Drive Shaft.....................................528 Checking Front Wheel Alignment...........................528 Checking Rear Wheel Alignment............................530 Checking Brake Fluid Level and Leaks.....................531 Checking Brake Lines & Hoses.............................531 Checking Disc Brake......................................532 Checking Foot Brake Pedal Operation......................532 Checking Parking Brake...................................533 Checking Tire Condition..................................533 Tire Rotation............................................534 Tire Replacement.........................................535 Wheel Nut................................................536 Tire Repair..............................................536 Wheel Inspection.........................................536 Balancing Wheels.........................................537 Spare Tire...............................................537 Checking Steering Gear and Linkage.......................539 Checking Power Steering System Fluid and Lines...........539 Body.....................................................540 Service Data and Specifications..............................541 Engine Maintenance.......................................541 Chassis and Body Maintenance.............................541 Special Service Tools........................................543 Manual Transmission..............................................544 Removal and Installation.....................................545 On Vehicle Service...........................................546 Model FS5W71C................................................547 Major Overhaul...........................................547 Case Components......................................547 Gear Components......................................548 Shift Control Components.............................549 Disassembly..............................................550 Repair for Component Parts...............................551 Forks and Fork Rods..................................551 Gears and Shafts.....................................551 Oil Seals............................................559 Adapter Plate........................................559 Assembly.................................................561 Model BW T-5 (FS5R90A).......................................563 Case, Shift Cover, Extension Housing.....................563 Input Shaft Assembly.....................................564 Output Shaft Assembly....................................564 Countershaft Assembly....................................565 Reverse Idler Assembly...................................565 Rear Extension...........................................566 Case Cover...............................................566 Transmission Case........................................567 Gears & Shafts...........................................570 Replacement of Oil Seals.................................571 Replacement of Bearings..................................572 Service Data and Specifications..............................573 General Specifications...................................573 Inspection and Adjustment................................574 Tightening Torque........................................575 Special Service Tools........................................576 Propeller Shaft and Differential Carrier.........................578 Propeller Shaft..............................................579 General Inspection.......................................579 Removal and Installation.................................580 Inspection...............................................580 Final Drive..................................................581 On Vehicle Service...........................................582 Front Oil Seal Replacement...............................582 Side Oil Seal Replacement................................583 Ring Gear to Drive Pinion Backlash.......................583 Removal and Installation.....................................584 Dissasembly..................................................585 Pre-Inspection...........................................585 Differential Carrier.....................................586 Differential Case........................................588 Inspection...................................................590 Ring Gear and Drive Pinion...............................590 Differential Case Assembly...............................590 Bearing..................................................590 Adjustment...................................................591 Setting up Each Tool.....................................591 Drive Pinion Height......................................592 Drive Pinion Preload.....................................594 Side Bearing Preload.....................................595 Tooth Contact............................................600 Assembly.....................................................601 Differential Case........................................601 Differential Carrier.....................................602 Service Data and Specifications..............................607 Propeller Shaft..........................................607 Differential Carrier.....................................607 Special Service Tools........................................609 Rear Axle & Rear Suspension......................................611 Rear Axle and Rear Suspension................................612 Removal and Installation.................................613 Rear Axle - Axle Shaft.......................................614 Removal..................................................614 Inspection...............................................614 Installation.............................................615 Drive Shaft..................................................616 Drive Shaft - Tripod-Tripod Type.............................617 Disassembly..............................................617 Inspection...............................................619 Assembly.................................................619 Drive Shaft - Double Offset-Birfield Type....................622 Disassembly..............................................622 Inspection...............................................623 Assembly.................................................623 Rear Suspension..............................................625 Stabilizer Bar...........................................626 Shock Absorber (Non-Adjustable Type).....................626 Coil Spring..............................................627 Suspension Arm...........................................627 Suspension Member and Diff Mounting Insulator............628 Rear Suspension - Adjustable Shock Absorber..................630 Removal and Installation.................................630 Inspection...............................................631 Assembly.................................................631 Trouble Diagnoses........................................631 Service Data and Specifications..............................632 General Specifications...................................632 Inspection and Adjustment................................633 Tightening Torque........................................634 Special Service Tools........................................635 Steering System..................................................636 Steering System..............................................637 Steering Column..............................................639 Non-Tilt Type Column.....................................639 Tilt Type Column.........................................640 Power Steering System........................................641 Checking.................................................641 Fluid Level Check....................................641 Power Steering Pump Belt Tension.....................641 Fluid Leakage Check..................................641 Bleeding Hydraulic System............................641 Hydraulic System Check...............................641 Turning Force Check..................................642 Steering Wheel Play Adjustment.......................642 Power Steering Gear and Linkage..............................643 Disassembly and Assembly.................................643 Inspection and Adjustment................................647 Power Steering Oil Pump......................................649 Pre-Disassembly Inspection...............................649 Oil Pump Installation....................................649 Disassembly..............................................650 Inspection...............................................651 Assembly.................................................651 Wiring Diagram - Oil Pressure Switch.....................652 Service Data and Specifications..............................653 General Specifications...................................653 Inspection and Adjustment................................653 Tightening Torque........................................654 Special Service Tools........................................656
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DESCRIPTION:
1985 NISSAN 300ZX Z31 Series Service Manual PDF DOWNLOAD
FOREWORD:
- This manual contains maintenance and repair procedures for the 1985 Nissan 300ZX. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
GENERAL SERVICE NOTICE:
• Before proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to prevent the internal parts of the transmission from becoming contaminated by dirt or other foreign matter.
• Disassembly should be done in a clean work area.
• Use a nylon cloth or paper towel for wiping parts clean. Common shop rags can leave lint that might interfere with the transmission’s operation.
• When disassembling parts, be sure to place them in order in parts rack so they can be put back in the unit in their proper positions.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or reassembly.
• Gaskets, seals, and 0-rings should be replaced. It is also very important to perform functional tests whenever it is designated.
• The valve body contains many precision parts and requires extreme care when parts are removed and serviced. Place removed parts on a parts rack so they can be put back in the valve body in the same positions and sequences. Care will also prevent springs and small parts from becoming scattered or lost
• Before assembly, apply a coat of recommended A.T.F. to all parts. Vaseline may be applied to 0-rings and seals. Do not use any grease.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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