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1994 NISSAN TRUCK & PATHFINDER D21 Series Service Manual PDF DOWNLOAD

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Description

1994 NISSAN TRUCK & PATHFINDER D21 Series Service Manual PDF DOWNLOAD

FILE DETAILS:

1994 NISSAN TRUCK & PATHFINDER D21 Series Service Manual PDF DOWNLOAD

Language : English
Pages : 1356
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

1994 NISSAN TRUCK & PATHFINDER D21 Series Service Manual PDF DOWNLOAD

fwd.............................................................................................   1
	Model Selection.............................................................................   0
	QUICK REFERENCE INDEX.......................................................................   1
	FOREWORD....................................................................................   2
	GI - General Information....................................................................   0
	MA - Maintenance............................................................................   0
	EM - Engine Mechanical......................................................................   0
	LC - Engine Lubrication & Cooling Systems...................................................   0
	EF & EC - Engine Fuel & Emission Control System.............................................   0
	FE - Accelerator Control, Fuel & Exhaust Systems............................................   0
	CL - Clutch.................................................................................   0
	MT - Manual Transmission....................................................................   0
	AT - Automatic Transmission.................................................................   0
	TF - Transfer...............................................................................   0
	PD - Propeller Shaft & Differential Carrier.................................................   0
	FA - Front Axle & Front Suspension..........................................................   0
	RA - Rear Axle & Rear Suspension............................................................   0
	BR - Brake System...........................................................................   0
	ST - Steering System........................................................................   0
	BF - Body...................................................................................   0
	HA - Heater & Air Conditioner...............................................................   0
	EL - Electrical System......................................................................   0
	IDX - Alphabetical Index....................................................................   1
	Foldout.....................................................................................   0
	Inch to Metric Conversion...................................................................   3
	Quick Reference Chart.......................................................................   4
AT..............................................................................................   5
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS...........................................................................   5
	PREPARATION AND PRECAUTIONS.................................................................   7
		Special Service Tools...................................................................   7
		Service Notice..........................................................................   8
	RE4R01A.....................................................................................   9
		DESCRIPTION.............................................................................   9
			Cross-Sectional View................................................................   9
			Hydraulic Control Circuits..........................................................  10
	RL4R01A.....................................................................................  11
		DESCRIPTION.............................................................................  11
			Cross-Sectional View................................................................  11
			Hydraulic Control Circuits..........................................................  12
	RE4R01A & RL4R01A...........................................................................  13
		DESCRIPTION.............................................................................  13
			Shift Mechanism.....................................................................  13
	RE4R01A.....................................................................................  15
		DESCRIPTION.............................................................................  15
			Control System......................................................................  15
	RE4R01A & RL401A............................................................................  17
		TROUBLE DIAGNOSES.......................................................................  17
			Contents............................................................................  17
			Self Diagnosis......................................................................  43
		TROUBLE DIAGNOSES - A/T Shift Lock System...............................................  99
			Contents............................................................................  99
		ON-VEHICLE SERVICE...................................................................... 110
			Control Valve Assembly and Accumulators Inspection.................................. 110
			Revolution Sensor Replacement - RE4R01A............................................. 111
			Rear Oil Seal Replacement........................................................... 112
			Parking Components Inspection....................................................... 112
			Governor Valve - RL4R01A............................................................ 113
			Throttle Wire Adjustment - RL4R01A.................................................. 113
			Inhibitor Switch Adjustment......................................................... 114
			Manual Control Linkage Adjustment................................................... 114
			Kickdown Switch Adjustment.......................................................... 115
		REMOVAL AND INSTALLATION................................................................ 116
			Removal............................................................................. 116
			Installation........................................................................ 117
		MAJOR OVERHAUL.......................................................................... 119
			RE4R01A............................................................................. 119
			RL4R01A............................................................................. 121
			Oil Channel - RE4R01A............................................................... 123
			Oil Channel - RL4R01A............................................................... 124
			Locations of Needle Bearings, Thrust Washers and Snap Rings......................... 125
		DISASSEMBLY............................................................................. 126
			Disassembly......................................................................... 126
		REPAIR FOR COMPONENT PARTS.............................................................. 140
			Oil Pump - RE4R01A and RL401A....................................................... 140
			Control Valve Assembly - RE4R01A.................................................... 144
			Control Valve Assembly - RL4R01A.................................................... 150
			Control Valve Upper Body - RE4R01A.................................................. 155
			Control Valve Upper Body - RL4R01A.................................................. 161
			Control Valve Lower Body - RE4R01A.................................................. 165
			Control Valve Lower Body - RL4R01A.................................................. 167
			Governor Valve Assembly - RL4R01A................................................... 169
			Oil Distributor..................................................................... 170
			Reverse Clutch - RE4R01A and RL4R01A................................................ 171
			High Clutch - RE401A and RL4R01A.................................................... 175
			Forward and Overrun Clutches - RE401A and RL4R01A................................... 177
			Low & Reverse Brake - RE4R01A and RL4R01A........................................... 181
			Forward Clutch Drum Assembly - RE4R01A and RL4R01A.................................. 185
			Rear Internal Gear and Forward Clutch Hub - RE4R01A and RL4R01A..................... 187
			Band Servo Piston Assembly - RE4R01A and RL4R01A.................................... 190
			Parking Pawl Components - RE4R01A and RL4R01A....................................... 194
		ASSEMBLY................................................................................ 196
			Assembly (1)........................................................................ 196
			Adjustment.......................................................................... 205
			Assembly (2)........................................................................ 208
		SERVICE DATA AND SPECIFICATIONS (SDS)................................................... 215
			General Specifications.............................................................. 215
			Specifications and Adjustment....................................................... 215
BF.............................................................................................. 222
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS........................................................................... 222
	GENERAL SERVICING........................................................................... 223
		Precautions............................................................................. 223
		Circuit Breaker Inspection.............................................................. 223
		Clip and Fastener....................................................................... 223
	BODY END.................................................................................... 227
		Front End............................................................................... 227
		Rear End - TRUCK........................................................................ 228
		Body Rear End - WAGON................................................................... 229
		Back Door Window Opener - WAGON......................................................... 231
	DOOR........................................................................................ 233
		Front Door.............................................................................. 233
		Rear Doow - WAGON....................................................................... 234
		Power Door Lock - TRUCK................................................................. 236
		Power Door Lock - WAGON................................................................. 239
		Power Window............................................................................ 245
	INSTRUMENT PANEL............................................................................ 248
	INTERIOR AND EXTERIOR....................................................................... 250
		Interior - TRUCK........................................................................ 250
		Interior - WAGON........................................................................ 253
		Exterior................................................................................ 256
	SEAT........................................................................................ 262
		Front Seat.............................................................................. 262
		Jump Seat - King Cab Model.............................................................. 263
		Rear Seat - WAGON....................................................................... 264
		Heated Seat............................................................................. 265
	WINDSHIELD AND WINDOWS...................................................................... 267
		Windshield and Back Door Windows........................................................ 267
		Back Window - TRUCK..................................................................... 269
		Rear Side Window - TRUCK................................................................ 270
		Rear Side Window (2nd) - WAGON ......................................................... 271
	SUN ROOF.................................................................................... 272
		Service Procedure....................................................................... 272
	MIRROR...................................................................................... 273
		Door Mirror............................................................................. 273
	CAB AND REAR BODY........................................................................... 276
		Cab Body - TRUCK........................................................................ 276
		Rear Body - TRUCK....................................................................... 276
		Cab Body - WAGON........................................................................ 276
		Body Mounting - TRUCK................................................................... 277
		Body Mounting - WAGON................................................................... 278
	BODY ALIGNMENT.............................................................................. 279
		Engine Compartment...................................................................... 280
		Underbody - TRUCK....................................................................... 281
		Underbody - WAGON....................................................................... 289
BR.............................................................................................. 293
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS........................................................................... 293
	PRECAUTIONS AND PREPARATION................................................................. 294
		Precautions............................................................................. 294
		Special Service Tools................................................................... 294
		Commercial Service Tools................................................................ 294
	CHECK AND ADJUSTMENT........................................................................ 295
		Checking Brake Fluid Level.............................................................. 295
		Checking Brake System................................................................... 295
		Changing Brake Fluid.................................................................... 295
		Bleeding Brake System................................................................... 295
	BRAKE HYRAULIC LINE......................................................................... 296
		Removal and Installation................................................................ 297
		Inspection.............................................................................. 297
	BRAKE PEDAL AND BRACKET..................................................................... 298
		Removal and Installation................................................................ 298
		Inspection.............................................................................. 298
		Adjustment.............................................................................. 299
	MASTER CYLINDER............................................................................. 300
		Removal................................................................................. 300
		Disassembly............................................................................. 300
		Inspection.............................................................................. 301
		Assembly................................................................................ 301
		Installation............................................................................ 301
	BRAKE BOOSTER............................................................................... 302
		Removal and Installation................................................................ 302
		On-vehicle Service...................................................................... 302
		Inspection.............................................................................. 302
	VACUUM PIPING............................................................................... 303
		Removal and Installation................................................................ 303
		Inspection.............................................................................. 303
	LOAD SENSING VALVE.......................................................................... 304
		Inspection (LSV)........................................................................ 304
	FRONT DISC BRAKE............................................................................ 306
		CL28VA and CL28VD....................................................................... 306
		Pad Replacement......................................................................... 307
		Removal and Installation................................................................ 307
		Disassembly............................................................................. 308
		Inspection.............................................................................. 308
		Assembly................................................................................ 309
		Rotor Inspection........................................................................ 309
	REAR DRUM BRAKE............................................................................. 310
		LT30A and LT26B......................................................................... 310
		Brake Drum Removal...................................................................... 311
		Shoe Replacement........................................................................ 311
		Wheel Cylinder Inspection............................................................... 311
		Drum Inspection......................................................................... 311
		Shoe Installation....................................................................... 312
	REAR DISC BRAKE............................................................................. 313
		AD14VB.................................................................................. 313
		Pad Replacement......................................................................... 313
		Removal and Installation................................................................ 313
		Inspection.............................................................................. 314
		Assembly................................................................................ 315
		Rotor Inspection........................................................................ 315
	PARKING DRUM BRAKE.......................................................................... 316
		DS19HB - AD14VB Model................................................................... 316
		Shoe Replacement........................................................................ 316
		Drum Inspection......................................................................... 317
	PARKING BRAKE CONTROL....................................................................... 318
		Removal and Installation................................................................ 319
		Inspection.............................................................................. 319
		Adjustment.............................................................................. 319
	REAR WHEEL ANTI-LOCK BRAKE SYSTEM........................................................... 320
		System Components....................................................................... 320
		Hydraulic Circuit....................................................................... 320
		Wiring Diagram.......................................................................... 321
		Removal and Installation................................................................ 322
	TROUBLE DIAGNOSES........................................................................... 323
		Contents................................................................................ 323
	SERVICE DATA AND SPECIFICATIONS (SDS)....................................................... 339
		General Specifications.................................................................. 339
		Inspection and Adjustment............................................................... 340
CL.............................................................................................. 341
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS........................................................................... 341
	PRECAUTIONS AND PREPARATION................................................................. 342
		Precautions............................................................................. 342
		Special Service Tools................................................................... 342
		Commercial Service Tools................................................................ 342
	CLUTCH SYSTEM............................................................................... 343
		Clutch Pedal............................................................................ 344
	INSPECTION AND ADJUSTMENT................................................................... 345
		Adjusting Clutch Pedal.................................................................. 345
		Bleeding Procedure...................................................................... 346
	HYDRAULIC CLUTCH CONTROL.................................................................... 347
		Clutch Master Cylinder.................................................................. 347
		Operating Cylinder...................................................................... 348
		Clutch Damper........................................................................... 349
	CLUTCH RELEASE MECHANISM.................................................................... 350
	CLUTCH DISC AND CLUTCH COVER................................................................ 352
		Clutch Disc............................................................................. 352
		Clutch Cover and Flywheel............................................................... 353
	SERVICE DATA AND SPECIFICATIONS (SDS)....................................................... 354
		General Specifications.................................................................. 354
		Inspection and Adjustment............................................................... 354
EC.............................................................................................. 355
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS........................................................................... 355
	PREPARATION / PRECAUTIONS................................................................... 357
		Special Service Tool.................................................................... 357
		Precautions............................................................................. 357
	VG30E....................................................................................... 358
		ENGINE AND EMISSION CONTROL OVERALL SYSTEM.............................................. 358
			ECCS Component Parts Location....................................................... 358
			System Chart........................................................................ 359
			System Diagram...................................................................... 360
			Vacuum Hose Drawing................................................................. 361
			Wiring Diagram...................................................................... 362
			Circuit Diagram..................................................................... 364
		ENGINE AND EMISSION CONTROL PARTS DESCRIPTION........................................... 365
			Engine Control Module (ECM)-ECCS Control Module..................................... 365
			Camshaft Position Sensor (CMPS)..................................................... 365
			Mass Air Flow Sensor (MAFS)......................................................... 365
			Engine Coolant Temperature Sensor (ECTS)............................................ 366
			Throttle Position Sensor (TPS) & Soft/Hard Closed Throttle Position (CTP) Switch.... 366
			Fuel Injector....................................................................... 367
			Pressure Regulator.................................................................. 367
			Heated Oxygen Sensor (HO2S)......................................................... 367
			Fuel Pump........................................................................... 367
			Power Transistor & Ignition Coil.................................................... 368
			Idle Air Control Valve (IACV)-Air Regulator......................................... 368
			Idle Air Adjusting (IAA) Unit....................................................... 368
			Idle Air Control Valve (IACV)-Auxiliary Air Control (AAC) Valve..................... 368
			Power Steering Oil Pressure Switch.................................................. 369
			Vehicle Speed Sensor (VSS).......................................................... 369
			Knock Sensor (KS)................................................................... 369
			Exhaust Gas Recirculation (EGR) Valve............................................... 369
			EGR Control (EGRC)-BPT Valve........................................................ 369
			EGR Control (EGRC)-Solenoid Valve................................................... 370
			Fuel Filter......................................................................... 370
			Check Connector for ECCS Checker Box................................................ 370
			EGR Temperature Sensor.............................................................. 370
		ENGINE AND EMISSION CONTROL SYSTEM DESCRIPTION.......................................... 371
			Multiport Fuel Injection (MFI) System............................................... 371
			Distributor Ignition (DI) System.................................................... 373
			Idle Air Control (IAC) System....................................................... 374
			Fuel Pump........................................................................... 375
			Exhaust Gas Recirculation (EGR) System.............................................. 375
			Acceleration Cut Control............................................................ 376
			Fail-safe System.................................................................... 376
		IDLE SPEED/IGNITION TIMING/IDLE MIXTURE RATIO INSPECTION................................ 378
		TROUBLE DIAGNOSES....................................................................... 383
			Contents............................................................................ 383
		MULTIPORT FUEL INJECTION SYSTEM INSPECTION.............................................. 493
			Releasing Fuel Pressure............................................................. 493
			Fuel Pressure Check................................................................. 493
			Injector Removal.................................................................... 493
		EVAPORATIVE EMISSION SYSTEM............................................................. 495
			Description......................................................................... 495
			Inspection.......................................................................... 495
		CRANKCASE EMISSION CONTROL SYSTEM....................................................... 497
			Description......................................................................... 497
			Inspection.......................................................................... 497
		SERVICE DATA AND SPECIFICATIONS (SDS)................................................... 498
			General Specifications.............................................................. 498
			Inspection and Adjustment........................................................... 498
	KA24E....................................................................................... 499
		ENGINE EMISSION CONTROL OVERALL SYSTEM.................................................. 499
			ECCS Component Parts Location....................................................... 499
			System Diagram...................................................................... 501
			System Chart........................................................................ 502
			Circuit Diagram..................................................................... 503
			Wiring Diagram...................................................................... 504
		ENGINE AND EMISSION CONTROL PARTS DESCRIPTION........................................... 506
			Engine Control Module (ECM)-ECCS Control Module..................................... 506
			Camshaft Position Sensor (CMPS)..................................................... 506
			Mass Air Flow Sensor (MAFS)......................................................... 506
			Engine Coolant Temperature Sensor (ECTS)............................................ 507
			Throttle Position Sensor (TPS) & Soft Closed Throttle Position (CTP) Switch......... 507
			Fuel Injector....................................................................... 507
			Pressure Regulator.................................................................. 508
			Oxygen Sensor (O2S)................................................................. 508
			Fuel Pump........................................................................... 508
			Power Transistor.................................................................... 509
			Idle Air Adjusting (IAA) Unit....................................................... 509
			Idle Air Control Valve (IACV)-Auxiliary Air Control (AAC) Valve..................... 509
			Power Steering Oil Pressure Switch.................................................. 509
			Vehicle Speed Sensor (VSS).......................................................... 509
			Exhaust Gas Recirculation (EGR) Valve............................................... 510
			EGR Control (EGRC)-BPT Valve........................................................ 510
			Pulsed Seconary Air Injection (PAIR) Valve (PAIR valve)............................. 510
			Pulsed Secondary Air Injection (PAIRC) Solenoid Valve............................... 510
			EGR Control (EGRC)-Solenoid Valve................................................... 510
			SCV Control Solenoid Valve.......................................................... 510
			Fuel Filter......................................................................... 511
			Carbon Canister..................................................................... 511
			Check Connector for ECCS Checker Box................................................ 511
			EGR Temperataure Sensor............................................................. 511
			Intake Air Temperature Sensor....................................................... 511
		ENGINE AND EMISSION CONTROL SYSTEM DESCRIPTION.......................................... 512
			Multiport Fuel Injection (MFI) System............................................... 512
			Distributor Ignition (DI) System.................................................... 514
			Idle Air Control (IAC) System....................................................... 515
			Fuel Pump Control................................................................... 516
			Pulsed Seconary Air Injection (PAIR) System......................................... 516
			Exhaust Gas Recirculation (EGR) System.............................................. 517
			Swirl Control Valve (SCV) Control................................................... 518
			Acceleration Cut Control............................................................ 519
			Fail-safe System.................................................................... 519
		IDLE SPEED/IGNITION TIMING/IDLE MIXTURE RATIO INSPECTION................................ 520
		TROUBLE DIAGNOSES....................................................................... 525
			Contents............................................................................ 525
		MULTIPORT FUEL INJECTION SYSTEM INSPECTION.............................................. 640
			Releasing Fuel Pressure............................................................. 640
			Fuel Pressure Check................................................................. 640
			Injector Removal and Installation................................................... 641
			Fast Idle Inspection and Adjustment................................................. 641
		EVAPORATIVE EMISSION SYSTEM............................................................. 643
			Description......................................................................... 643
			Inspection.......................................................................... 643
		CRANKCASE EMISSION CONTROL SYSTEM....................................................... 645
			Description......................................................................... 645
			Inspection.......................................................................... 645
		SERVICE DATA AND SPECIFICATIONS (SDS)................................................... 646
			General Specifications.............................................................. 646
			Inspection and Adjustment........................................................... 646
EL.............................................................................................. 647
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS........................................................................... 647
	HARNESS CONNECTOR........................................................................... 649
		Description............................................................................. 649
	STANDARDIZED RELAY.......................................................................... 650
		Normal Open, Normal Closed and Mixed Type Relays........................................ 650
		Type of Standardized Relays............................................................. 650
	POWER SUPPLY ROUTING........................................................................ 652
		Fuse.................................................................................... 652
		Fusible Link............................................................................ 652
		Wiring Diagram.......................................................................... 653
	BATTERY..................................................................................... 654
		How to Handle Battery................................................................... 654
		Service Data and Specifications (SDS)................................................... 657
	STARTING SYSTEM............................................................................. 658
		Wiring Diagram.......................................................................... 658
		Construction............................................................................ 660
		Service Data and Specifications (SDS)................................................... 663
	CHARGING SYSTEM............................................................................. 664
		Wiring Diagram.......................................................................... 664
		Construction............................................................................ 665
		Service Data and Specifications (SDS)................................................... 666
	COMBINATION SWITCH.......................................................................... 667
		Check................................................................................... 667
		Replacement............................................................................. 668
	HEADLAMP.................................................................................... 669
		Operation (Daytime light system for Canada)............................................. 669
		Schematic (Daytime light system for Canada)............................................. 669
		Wiring Diagram (Daytime light system for Canada)........................................ 670
		Wiring Diagram (Except for Canada)...................................................... 671
		Aiming Adjustment....................................................................... 672
	EXTERIOR LAMP............................................................................... 674
		Clearance, License, Tail and Stop Lamps/Wiring Diagram.................................. 674
		Back-up Lamp/Wiring Diagram............................................................. 676
		Turn Signal and Hazard Warning Lamps/Wiring Diagram..................................... 677
		Combination Flasher Unit Check.......................................................... 679
		Bulb Specifications..................................................................... 679
	INTERIOR LAMP............................................................................... 680
		Illumination/Wiring Diagram............................................................. 680
		Interior Lamp/Wiring Diagram............................................................ 682
	METERS AND GAUGES........................................................................... 684
		Combination Meter....................................................................... 684
		Wiring Diagram.......................................................................... 685
		Inspection/Fuel Gauge and Water Temperature Gauge....................................... 686
		Fuel Tank Gauge Unit Check.............................................................. 687
		Thermal Transmitter Check............................................................... 687
		Oil Pressure Switch Check............................................................... 687
		Vehicle Speed Sensor Signal Check....................................................... 687
	WARNING LAMPS AND CHIME..................................................................... 688
		A/T Indicator Lamp/Wiring Diagram....................................................... 688
		Warning Lamps/Schematic................................................................. 689
		Warning Lamps/Wiring Diagram............................................................ 690
		Warning Chime/Wiring Diagram............................................................ 692
		Diode Check............................................................................. 693
		Seat Belt Timer Check................................................................... 693
		Warning Chime Check..................................................................... 693
	WIPER AND WASHER............................................................................ 694
		Front Wiper and Washer/Wiring Diagram................................................... 694
		Rear Wiper and Wiper/Wiring Diagram..................................................... 695
		Windshield Wiper Installation........................................................... 696
		Washer Nozzle Adjustment................................................................ 697
		Check Valve............................................................................. 697
		Wiper Amplifier Check................................................................... 697
	HORN, CIGARETTE LIGHTER, CLOCK.............................................................. 698
		Wiring Diagram.......................................................................... 698
	REAR WINDOW DEFOGGER........................................................................ 699
		Wiring Diagram.......................................................................... 699
		Filament Check.......................................................................... 701
		Filament Repair......................................................................... 702
	AUDIO....................................................................................... 703
		Audio/Wiring Diagram.................................................................... 703
		Location of Antenna..................................................................... 705
		Radio Fuse Check........................................................................ 705
		Antenna Trimmer Adjustment.............................................................. 705
		Element Check........................................................................... 706
		Element Repair.......................................................................... 706
	AUTOMATIC SPEED CONTROL DEVICE (ASCD)....................................................... 707
		Schematic............................................................................... 707
		Wiring Diagram.......................................................................... 708
		ASCD Wire Adjustment.................................................................... 709
		Trouble Diagnoses....................................................................... 710
	LOCATION OF ELECTRICAL UNITS................................................................ 721
		Engine Compartment...................................................................... 721
		Passenger Compartment................................................................... 722
	HARNESS LAYOUT.............................................................................. 725
		Outline................................................................................. 725
		Main Harness............................................................................ 726
		Instrument Harness...................................................................... 731
		Engine Harness.......................................................................... 732
		Engine Control Harness.................................................................. 734
		Back Door and Rear Wiper Harness........................................................ 736
		Chassis and Tail Harness................................................................ 737
		Front Door Harness...................................................................... 738
		Rear Door Harness....................................................................... 739
		Room Lamp Harness....................................................................... 740
	SUPER MULTIPLE JUNCTION (SMJ)...............................................................   0
EM.............................................................................................. 741
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS........................................................................... 741
	PRECAUTIONS................................................................................. 742
		Parts Requiring Angular Tightening...................................................... 742
		Liquid Gasket Application Procedure..................................................... 742
	PREPARATION................................................................................. 743
		Special Service Tools................................................................... 743
		Commercial Service Tools................................................................ 745
	VG30E....................................................................................... 746
		OUTER COMPONENT PARTS................................................................... 746
		COMPRESSION PRESSURE.................................................................... 748
			Measurement of Compression Pressure................................................. 748
		OIL PAN................................................................................. 749
			Removal............................................................................. 749
			Installation........................................................................ 751
		TIMING BELT............................................................................. 752
			Removal............................................................................. 753
			Inspection.......................................................................... 754
			Installation........................................................................ 755
		OIL SEAL REPLACEMENT.................................................................... 758
		CYLINDER HEAD........................................................................... 760
			Removal............................................................................. 761
			Disassembly......................................................................... 763
			Inspection.......................................................................... 764
			Assembly............................................................................ 769
			Installation........................................................................ 770
		ENGINE REMOVAL.......................................................................... 774
			Removal............................................................................. 775
		CYLINDER BLOCK.......................................................................... 776
			Disassembly......................................................................... 777
			Inspection.......................................................................... 777
			Assembly............................................................................ 783
		SERVICE DATA AND SPECIFICATIONS (SDS)................................................... 786
			General Specifications.............................................................. 786
			Inspection and Adjustment........................................................... 786
	KA24E....................................................................................... 792
		OUTER COMPONENT PARTS................................................................... 792
		COMPRESSION PRESSURE.................................................................... 793
			Measurement of Compression Pressure................................................. 793
		OIL PAN................................................................................. 794
			Removal............................................................................. 794
			Installation........................................................................ 794
		TIMING CHAIN............................................................................ 795
			Removal............................................................................. 795
			Inspection.......................................................................... 796
			Installation........................................................................ 796
		OIL SEAL REPLACEMENT.................................................................... 799
		CYLINDER HEAD........................................................................... 801
			Removal............................................................................. 802
			Disassembly......................................................................... 804
			Inspection.......................................................................... 804
			Assembly............................................................................ 809
			Installation........................................................................ 810
		ENGINE REMOVAL.......................................................................... 813
		CYLINDER BLOCK.......................................................................... 815
			Disassembly......................................................................... 816
			Inspection.......................................................................... 816
			Assembly............................................................................ 822
		SERVICE DATA AND SPECIFICATIONS (SDS)................................................... 825
			General Specifications.............................................................. 825
			Inspection and Adjustment........................................................... 825
FA.............................................................................................. 832
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS........................................................................... 832
	PRECAUTIONS AND PREPARATION................................................................. 833
		Precautions............................................................................. 833
		Special Service Tools................................................................... 833
		Commercial Service Tools................................................................ 833
	FRONT AXLE AND FRONT SUSPENSION............................................................. 834
	ON-VEHICLE SERVICE.......................................................................... 837
		Front Axle and Front Suspension Parts................................................... 837
		Front Wheel Bearing..................................................................... 838
		Front Wheel Alignment................................................................... 840
		Drive Shaft............................................................................. 845
	FRONT AXLE.................................................................................. 846
	FRONT AXLE (4WD)............................................................................ 849
		Manual-lock Free-running Hub............................................................ 849
		Auto-lock Free-running Hub.............................................................. 850
	FRONT AXLE.................................................................................. 856
		Wheel Hub and Rotor Disc................................................................ 856
		Knuckle Spindle......................................................................... 857
	FRONT AXLE (4WD)............................................................................ 860
		Drive Shaft............................................................................. 860
	FRONT SUSPENSION............................................................................ 867
		Shock Absorber.......................................................................... 869
		Torsion Bar Spring...................................................................... 869
		Stabilizer Bar.......................................................................... 872
		Upper Link.............................................................................. 873
		Tension Rod or Compression Rod.......................................................... 874
		Lower Link.............................................................................. 875
		Upper Ball Joint and Lower Ball Joint................................................... 876
	ADJUSTABLE SHOCK ABSORBER................................................................... 878
		Description............................................................................. 878
		Schematic............................................................................... 878
		Wiring Diagram.......................................................................... 879
		Terminal Check.......................................................................... 880
		Shock Absorber Check.................................................................... 881
	SERVICE DATA AND SPECIFICATIONS (SDS)....................................................... 882
		General Specifications.................................................................. 882
		Inspection and Adjustment............................................................... 883
FE.............................................................................................. 885
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS........................................................................... 885
	ACCELERATOR CONTROL SYSTEM.................................................................. 886
		Adjusting Accelerator Wire.............................................................. 886
	FUEL SYSTEM................................................................................. 887
	EXHAUST SYSTEM.............................................................................. 889
Foldout......................................................................................... 894
	QUICK REFERENCE INDEX.......................................................................   0
	ELECTRICAL SYSTEM...........................................................................   1
	SUPER MULTIPLE JUNCTION (SMJ)............................................................... 894
		Terminal Arrangement.................................................................... 895
	1994 Nissan Truck/pathfinder Circuit Diagram................................................ 896
GI.............................................................................................. 901
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS........................................................................... 901
	PRECAUTIONS................................................................................. 902
		General Precautions..................................................................... 902
		Precautions for Multiport Fuel Injection System or ECCS Engine.......................... 903
		Precautions for a Three Way Catalyst.................................................... 904
		Engine Oils............................................................................. 904
		Precautions for Fuel.................................................................... 905
	HOW TO USE THIS MANUAL...................................................................... 906
	HOW TO READ WIRING DIAGRAM.................................................................. 908
	HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES............................................... 911
	IDENTIFICATION INFORMATION.................................................................. 914
		Model Variation......................................................................... 914
		Identification Number................................................................... 917
		Dimensions.............................................................................. 920
		Wheels & Tires.......................................................................... 921
	LIFTING POINTS AND TOW TRUCK TOWING......................................................... 922
		Screw Jack.............................................................................. 922
		Garage Jack and Safety Stand............................................................ 922
		2-pole Lift............................................................................. 923
		Tow Truck Towing........................................................................ 924
	TIGHTENING TORQUE OF STANDARD BOLTS......................................................... 926
	SAE J1930 TERMINOLOGY LIST.................................................................. 927
		SAE J1930 Terminology List.............................................................. 927
HA.............................................................................................. 931
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS........................................................................... 931
	PRECAUTIONS................................................................................. 932
		Introduction............................................................................ 932
		Identification.......................................................................... 932
		Precautions for Working with HFC-134a (R-134a).......................................... 933
		General Refrigerant Precautions......................................................... 933
		Precautions for Refrigerant Connection.................................................. 934
		Precautions for Servicing Compressor.................................................... 935
	DESCRIPTION - Overall System................................................................ 936
		Introduction - Auto Air Conditioner..................................................... 936
		Features - Auto Air Conditioner......................................................... 936
		Control Operation....................................................................... 937
		Component Layout........................................................................ 938
		Air Flow................................................................................ 939
	DESCRIPTION - Refrigeration System.......................................................... 940
		Refrigeration Cycle..................................................................... 940
	PREPARATION................................................................................. 941
		Special Service Tools................................................................... 941
		HFC-134a (R-134a) Service Tools and Equipment........................................... 942
		Precautions for Service Equipment....................................................... 944
	SERVICE PROCEDURES.......................................................................... 946
		HFC-134a (R-134a) Service Procedure..................................................... 946
		Refrigerant Lines....................................................................... 948
		Compressor Mounting..................................................................... 950
		Belt Tension............................................................................ 950
		Fast Idle Control Device (FICD)......................................................... 950
		Condenser............................................................................... 951
	LUBRICATION OIL - Checking and Adjusting.................................................... 952
		Lubrication Oil......................................................................... 952
		Maintenance of Oil Quantity in Compressor............................................... 952
		Checking and Adjusting.................................................................. 952
	COMPRESSOR - Model DVK-14C (ZEXEL make)..................................................... 954
		Compressor Clutch....................................................................... 954
		Thermal Protector....................................................................... 956
	DIAGNOSES - Overall System.................................................................. 957
		How to Perform Trouble Diagnoses for Quick and Accurate Repair.......................... 957
		Operation Check......................................................................... 958
		Performance Chart....................................................................... 960
		Performance Test Diagnoses.............................................................. 961
	TROUBLE DIAGNOSES - Manual Air Conditioner.................................................. 966
		Table of Contents....................................................................... 966
	TROUBLE DIAGNOSES - Auto Air Conditioner.................................................... 985
		Contents................................................................................ 985
	SYSTEM DESCRIPTION - Auto Air Conditioner...................................................1025
		Push Control System.....................................................................1025
		Removal and Installation................................................................1027
		Overhaul - Push control unit assembly...................................................1027
		Overview of Control System..............................................................1028
		Control System Input Components.........................................................1028
		Control System Auto Amplifier (Auto amp.)...............................................1033
		Control System Output Components........................................................1036
	SERVICE DATA AND SPECIFICATIONS (SDS).......................................................1046
		General Specifications..................................................................1046
		Inspection and Adjustment...............................................................1046
IDX.............................................................................................1047
	QUICK REFERENCE INDEX.......................................................................   0
LC..............................................................................................1057
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS...........................................................................1057
	PREPARATION/PRECAUTION......................................................................1058
		Special Service Tools...................................................................1058
		Liquid Gasket Application Procedure.....................................................1058
	VG30E.......................................................................................1059
		ENGINE LUBRICATION SYSTEM...............................................................1059
			Lubrication Circuit.................................................................1059
			Oil Pressure Check..................................................................1059
			Oil Pump............................................................................1060
		ENGINE COOLING SYSTEM...................................................................1062
			Cooling Circuit.....................................................................1062
			System Check........................................................................1062
			Water Pump..........................................................................1063
			Thermostat..........................................................................1064
			Radiator............................................................................1064
			Cooling Fan.........................................................................1065
	KA24E.......................................................................................1066
		ENGINE LUBRICATION SYSTEM...............................................................1066
			Lubrication Circuit.................................................................1066
			Oil Pressure Check..................................................................1067
			Oil Pump............................................................................1067
		ENGINE COOLING SYSTEM...................................................................1069
			Cooling Circuit.....................................................................1069
			System Check........................................................................1069
			Water Pump..........................................................................1070
			Thermostat..........................................................................1071
			Radiator............................................................................1072
			Cooling Fan.........................................................................1072
	VG30E, KA24E................................................................................1073
		SERVICE DATA AND SPECIFICATIONS (SDS)...................................................1073
			Engine Lubrication System (VG30E)...................................................1073
			Engine Cooling System (VG30E).......................................................1073
			Engine Lubrication System (KA24E)...................................................1073
			Enging Cooling System (KA24E).......................................................1073
MA..............................................................................................1074
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS...........................................................................1074
	PREPARATION.................................................................................1075
		Special Service Tool....................................................................1075
	GENERAL MAINTENANCE.........................................................................1076
	PERIODIC MAINTENANCE........................................................................1078
		Schedule 1..............................................................................1079
		Schedule 2..............................................................................1080
	RECOMMENDED FLUIDS AND LUBRICANTS...........................................................1081
		Fluids and Lubricants...................................................................1081
		SAE Viscosity Number....................................................................1082
	VG30E.......................................................................................1083
		ENGINE MAINTENANCE......................................................................1083
			Checking Drive Belts................................................................1083
			Changing Engine Coolant.............................................................1084
			Checking Fuel Lines.................................................................1085
			Changing Fuel Filter................................................................1085
			Changing Air Cleaner Filter.........................................................1085
			Changing Engine Oil.................................................................1086
			Changing Oil Filter.................................................................1086
			Changing Spark Plugs................................................................1087
			Checking Vapor Lines................................................................1087
	KA24E.......................................................................................1088
		ENGINE MAINTENANCE......................................................................1088
			Checking Drive Belts................................................................1088
			Changing Engine Coolant.............................................................1088
			Checking Fuel Lines.................................................................1089
			Changing Fuel Filter................................................................1089
			Changing Air Cleaner Filter.........................................................1090
			Changing Engine Oil.................................................................1090
			Changing Oil Filter.................................................................1091
			Changing Spark Plugs................................................................1091
			Checking Vapor Lines................................................................1092
			Changing Pulsed Secondary Air Injection (PAIR) Valve (PAIR valve) Filter............1092
			Changing Positive Crankcase Ventilation (PCV) Filter................................1092
	CHASSIS AND BODY MAINTENANCE................................................................1093
		Checking Exhaust System.................................................................1093
		Checking Clutch Fluid Level and Leaks...................................................1093
		Checking M/T Oil........................................................................1093
		Changing M/T Oil........................................................................1093
		Checking Water Entry - For 4WD model....................................................1093
		Checking A/T Fluid......................................................................1093
		Changing A/T Fluid......................................................................1094
		Checking Transfer Oil...................................................................1094
		Changing Transfer Oil...................................................................1094
		Checking Propeller Shaft................................................................1095
		Checking Differential Gear Oil..........................................................1095
		Changing Differential Gear Oil..........................................................1095
		Balancing Whels.........................................................................1096
		Tire Rotation...........................................................................1096
		Checking Brake Fluid Level and Leaks....................................................1096
		Checking Brake System...................................................................1096
		Checking Disc Brake.....................................................................1096
		Checking Drum Brake.....................................................................1097
		Checking Steering Gear and Linkage......................................................1098
		Checking Power Steering Fluid and Lines.................................................1098
		Checking Steering Gear Oil Level and Leaks..............................................1098
		Lubricating Hood Latches, Locks and Hinges..............................................1099
		Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.........................1100
	SERVICE DATA AND SPECIFICATIONS (SDS).......................................................1101
		Engine Maintenance......................................................................1101
		Chassis and Body Maintenance............................................................1101
MT..............................................................................................1102
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS...........................................................................1102
	FS5W71C.....................................................................................1103
		PREPARATION.............................................................................1103
			Special Service Tools...............................................................1103
			Commercial Service Tools............................................................1104
	FS5R30A.....................................................................................1105
		PREPARATION.............................................................................1105
			Special Service Tools...............................................................1105
			Commercial Service Tool.............................................................1106
	FS5W71C & FS5R30A...........................................................................1107
		ON-VEHICLE SERVICE......................................................................1107
			Checking M/T Oil....................................................................1107
			Replacing Rear Oil seal - 2WD Model.................................................1107
		REMOVAL AND INSTALLATION................................................................1108
			Removal - 2WD Model.................................................................1108
			Removal - 4WD Model.................................................................1108
			Installation........................................................................1109
	FS5W71C.....................................................................................1111
		MAJOR OVERHAUL..........................................................................1111
			Case Components.....................................................................1111
			Gear Components - 2WD model.........................................................1112
			Gear Components - 4WD model.........................................................1113
			Shift Control Components - 2WD model................................................1114
			Shift Control Components - 4WD model................................................1115
		DISASSEMBLY.............................................................................1116
			Case Components.....................................................................1116
			Shift Control Components............................................................1116
			Gear Components.....................................................................1118
		INSPECTION..............................................................................1120
			Shift Control Components............................................................1120
			Gear Components.....................................................................1120
		ASSEMBLY................................................................................1122
			Gear Components.....................................................................1122
			Shift Control Components............................................................1129
			Case Components.....................................................................1130
	FS5R30A.....................................................................................1134
		MAJOR OVERHAUL..........................................................................1134
			Case Components.....................................................................1134
			Gear Components.....................................................................1135
			Shift Control Components............................................................1137
		DISASSEMBLY.............................................................................1138
			Case Components.....................................................................1138
			Shift Control Components............................................................1139
			Gear Components.....................................................................1140
		INSPECTION..............................................................................1144
			Shift Control Components............................................................1144
			Gear Components.....................................................................1144
		ASSEMBLY................................................................................1146
			Gear Components.....................................................................1146
			Shift Control Components............................................................1154
			Case Components.....................................................................1155
	FS5W71C & FS5R30A...........................................................................1157
		SERVICE DATA AND SPECIFICATIONS (SDS)...................................................1157
			General Specifications..............................................................1157
	FS5W71C.....................................................................................1158
		Inspection and Adjustment...............................................................1158
	FS5R30A.....................................................................................1160
		Inspection and Adjustment...............................................................1160
PD..............................................................................................1162
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS...........................................................................1162
	PREPARATION.................................................................................1164
		Special Service Tools...................................................................1164
	Propeller Shaft.............................................................................1169
		PROPELLER SHAFT.........................................................................1169
			On-vehicle Service..................................................................1171
			Removal and Installation............................................................1171
			Inspection..........................................................................1171
			Disassembly.........................................................................1172
			Assembly............................................................................1173
	Final drive.................................................................................1175
		ON-VEHICLE SERVICE......................................................................1175
			Front Oil Seal Replacement (Front final drive)......................................1175
			Front Oil Seal Replacement..........................................................1175
			Rear Cover Gasket Replacement.......................................................1176
		REMOVAL AND INSTALLATION (Front final drive)............................................1177
			Removal.............................................................................1177
			Installation........................................................................1177
		REMOVAL AND INSTALLATION (Rear final drive).............................................1178
			Removal.............................................................................1178
			Installation........................................................................1178
	R180A.......................................................................................1179
		FRONT FINAL DRIVE.......................................................................1179
		DISASSEMBLY.............................................................................1180
			Pre-inspection......................................................................1180
			Final Drive Housing.................................................................1180
			Differential Case...................................................................1182
			Extension Tube and Differential Side Shaft..........................................1183
		INSPECTION..............................................................................1185
			Ring Gear and Drive Pinion..........................................................1185
			Differential Case Assembly..........................................................1185
			Bearing.............................................................................1185
		ADJUSTMENT..............................................................................1186
			Side Bearing Preload................................................................1186
			Pinion Gear Height and Pinion Bearing Preload.......................................1187
			Tooth Contact.......................................................................1191
		ASSEMBLY................................................................................1192
			Extension Tube and Differential Side Shaft..........................................1192
			Differential Case...................................................................1192
			Final Drive Housing.................................................................1193
	R200A.......................................................................................1197
		FRONT FINAL DRIVE.......................................................................1197
		DISASSEMBLY.............................................................................1198
			Pre-inspection......................................................................1198
			Final Drive Housing.................................................................1198
			Differential Case...................................................................1201
			Differential Side Shaft.............................................................1201
		INSPECTION..............................................................................1203
			Ring Gear and Drive Pinion..........................................................1203
			Differential Case Assembly..........................................................1203
			Bearing.............................................................................1203
		ADJUSTMENT..............................................................................1204
			Side Bearing Preload................................................................1204
			Pinion Gear Height and Pinion Bearing Preload.......................................1205
			Tooth Contact.......................................................................1210
		ASSEMBLY................................................................................1211
			Differential Side Shaft.............................................................1211
			Differential Case...................................................................1212
			Final Drive Housing.................................................................1213
	H190A.......................................................................................1217
		REAR FINAL DRIVE........................................................................1217
		DISASSEMBLY.............................................................................1218
			Pre-inspection......................................................................1218
			Differential Carrier................................................................1218
			Differential Case...................................................................1220
		INSPECTION..............................................................................1222
			Ring Gear and Drive Pinion..........................................................1222
			Differential Case Assembly..........................................................1222
			Bearing.............................................................................1222
		ADJUSTMENT..............................................................................1223
			Side Bearing Preload................................................................1223
			Pinion Gear Height..................................................................1224
			Tooth Contact.......................................................................1228
		ASSEMBLY................................................................................1229
			Differential Case...................................................................1229
			Differential Carrier................................................................1230
	H233B.......................................................................................1234
		REAR FINAL DRIVE........................................................................1234
		DISASSEMBLY.............................................................................1236
			Pre-inspection......................................................................1236
			Differential Carrier................................................................1236
			Differential Case...................................................................1238
		INSPECTION..............................................................................1240
			Ring Gear and Drive Pinion..........................................................1240
			Differential Case Assembly..........................................................1240
			Bearing.............................................................................1240
		LIMITED SLIP DIFFERENTIAL...............................................................1241
			Preparation for Disassembly.........................................................1241
			Disassembly.........................................................................1241
			Inspection..........................................................................1242
			Adjustment..........................................................................1243
			Assembly............................................................................1244
		ADJUSTMENT..............................................................................1247
			Pinion Bearing Preload and Pinion Gear Height.......................................1247
			Tooth Contact.......................................................................1251
		ASSEMBLY................................................................................1252
			Differential Case - 2-pinion type - ................................................1252
			Differential Case - 4-pinion type -.................................................1253
			Differential Carrier................................................................1254
		SERVICE DATA AND SPECIFICATIONS (SDS)...................................................1257
			Propeller Shaft.....................................................................1257
			Final Drive.........................................................................1259
RA..............................................................................................1265
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS...........................................................................1265
	PRECAUTIONS AND PREPARATION.................................................................1266
		Precautions.............................................................................1266
		Special Service Tools...................................................................1266
		Commercial Service Tools................................................................1266
	REAR AXLE AND REAR SUSPENSION...............................................................1267
	ON-VEHICLE SERVICE..........................................................................1268
		Rear Axle and Rear Suspension...........................................................1268
		Rear Wheel Bearing......................................................................1268
	REAR AXLE...................................................................................1269
		Drum Brake Type.........................................................................1269
		Disk Brake Type.........................................................................1273
	REAR SUSPENSION.............................................................................1277
		Shock Absorber..........................................................................1278
		Leaf Spring.............................................................................1278
	REAR AXLE AND REAR SUSPENSION...............................................................1280
		5-link Type.............................................................................1280
	REAR SUSPENSION.............................................................................1281
		5-link Type.............................................................................1281
	SERVICE DATA AND SPECIFICATIONS (SDS).......................................................1284
		General Specifications..................................................................1284
		Inspection and Adjustment...............................................................1285
ST..............................................................................................1286
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS...........................................................................1286
	PRECAUTIONS AND PREPARATION.................................................................1287
		Precautions.............................................................................1287
		Special Service Tools...................................................................1287
		Commercial Service Tools................................................................1288
	ON-VEHICLE SERVICE..........................................................................1289
		Steering System.........................................................................1289
		Checking Steering Wheel Play............................................................1289
		Checking Neutral Position on Steering Wheel.............................................1289
		Checking Front Wheel Turning Angle......................................................1290
		Checking and Adjusting Drive Belts......................................................1290
		Checking Fluid Level (Power steering)...................................................1290
		Checking Fluid Leakage (Power steering).................................................1290
		Bleeding Hydraulic System (Power steering)..............................................1291
		Checking Steering Wheel Turning Torque (Power steering).................................1291
		Checking Hydraulic System (Power Steering)..............................................1292
	STEERING WHEEL AND STEERING COLUMN..........................................................1293
		Removal and Installation................................................................1293
		Disassembly and Assembly................................................................1294
		Inspection..............................................................................1295
	MANUAL STEERING GEAR (Model: VB66K).........................................................1296
		Removal and Installation................................................................1296
		Disassembly.............................................................................1297
		Assembly and Adjustment.................................................................1297
		Inspection..............................................................................1300
	POWER STEERING SYSTEM (Model: PB59K)........................................................1302
		Description.............................................................................1302
	POWER STEERING GEAR (Model: PB59K)..........................................................1303
		Removal.................................................................................1303
		Power Steering Gear Components..........................................................1303
		Inspection and Adjustment...............................................................1304
		Disassembly.............................................................................1305
		Assembly................................................................................1306
	POWER STEERING SYSTEM (Model: PB48S)........................................................1309
		Description.............................................................................1309
	POWER STEERING GEAR (Model: PB48S)..........................................................1310
		Removal.................................................................................1310
		Power Steering Gear Component...........................................................1310
		Inspection and Adjustment...............................................................1311
		Disassembly.............................................................................1312
		Assembly................................................................................1314
	POWER STEERING OIL PUMP.....................................................................1317
		Disassembly and Assembly................................................................1317
		Pre-disassembly Inspection..............................................................1317
		Disassembly.............................................................................1318
		Inspection..............................................................................1318
		Assembly................................................................................1319
	STEERING LINKAGE............................................................................1320
		Removal and Installation................................................................1320
		Disassembly.............................................................................1321
		Inspection..............................................................................1322
	SERVICE DATA AND SPECIFICATIONS (SDS).......................................................1323
		General Specifications..................................................................1323
		Inspection and Adjustment...............................................................1323
TF..............................................................................................1326
	QUICK REFERENCE INDEX.......................................................................   0
	TABLE OF CONTENTS...........................................................................1326
	PREPARATION.................................................................................1327
		Special Service Tools...................................................................1327
		Commercial Service Tools................................................................1329
	ON-VEHICLE SERVICE..........................................................................1330
		Checking Transfer Oil...................................................................1330
		Replacing Oil Seal......................................................................1330
	REMOVAL AND INSTALLATION....................................................................1332
		Removal.................................................................................1332
		Installation............................................................................1332
	TRANSFER GEAR CONTROL.......................................................................1333
	MAJOR OVERHAUL..............................................................................1334
		Case Components.........................................................................1334
		Gear components.........................................................................1335
		Shift Control Components................................................................1336
	DISASSEMBLY.................................................................................1337
	REPAIR FOR COMPONENT PARTS..................................................................1341
		Mainshaft...............................................................................1341
		Front Drive Shaft.......................................................................1343
		Counter Gear............................................................................1344
		Main Gear...............................................................................1344
		Front Case..............................................................................1346
		Front Case Cover........................................................................1346
		Bearing Retainer........................................................................1347
		Rear Case...............................................................................1347
		Shift Control Components................................................................1348
	ASSEMBLY....................................................................................1349
	SERVICE DATA AND SPECIFICATIONS (SDS).......................................................1356
		General Specifications..................................................................1356
		Inspection and Adjustment...............................................................1356

DESCRIPTION:

1994 NISSAN TRUCK & PATHFINDER D21 Series Service Manual PDF DOWNLOAD

FOREWORD

  • This manual contains maintenance and repair procedures for the 1994 Nissan TRUCK and PATHFINDER.
  • In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
  • It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
  • All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.

Important safety notice:

  • The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
  • The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
  • Service varies with the procedures used, the skills of the technician and the tools and parts available.
  • Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first completely satisfy himself that neither his safety nor the vehicle’s safety will be jeopardized by the service method selected .

Questions? Email us: [email protected]

https://vimeo.com/853937630?share=copy

PLEASE NOTE:

  • This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
  • You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
  • Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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