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1995 NISSAN MAXIMA A32 Series Service Manual PDF DOWNLOAD
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1995 NISSAN MAXIMA A32 Series Service Manual PDF DOWNLOAD
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1995 NISSAN MAXIMA A32 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1398
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File Type : PDF
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TABLE OF CONTENTS:
1995 NISSAN MAXIMA A32 Series Service Manual PDF DOWNLOAD
fwd........................................................................................................... 1 Model Selection........................................................................................... 0 QUICK REFERENCE INDEX..................................................................................... 1 FOREWORD.................................................................................................. 2 GI - General Information.................................................................................. 0 MA - Maintenance.......................................................................................... 0 EM - Engine Mechanical.................................................................................... 0 LC - Engine Lubrication & Cooling Systems................................................................. 0 EC - Engine Control System................................................................................ 0 FE - Accelerator Control, Fuel & Exhaust Systems.......................................................... 0 CL - Clutch............................................................................................... 0 MT - Manual Transaxle..................................................................................... 0 AT - Automatic Transaxle.................................................................................. 0 FA - Front Axle & Front Suspension........................................................................ 0 RA - Rear Axle & Rear Suspension.......................................................................... 0 BR - Brake System......................................................................................... 0 ST - Steering System...................................................................................... 0 BF - Body................................................................................................. 0 HA - Heater & Air Conditioner............................................................................. 0 EL - Electrical System.................................................................................... 0 IDX - Alphabetical Index.................................................................................. 1 Foldout................................................................................................... 0 Quick Reference Chart..................................................................................... 3 at............................................................................................................ 4 QUICK REFERENCE INDEX..................................................................................... 4 TABLE OF CONTENTS......................................................................................... 4 PREPARATION AND PRECAUTIONS............................................................................... 5 Special Service Tools................................................................................. 5 Commercial Service Tools.............................................................................. 8 Service Notice........................................................................................ 9 Supplemental Restraint System "AIR BAG"............................................................... 10 DESCRIPTION............................................................................................... 11 Cross-sectional View.................................................................................. 11 Hydraulic Control Circuit............................................................................. 12 Shift Mechanism...................................................................................... 13 Control System........................................................................................ 15 TROUBLE DIAGNOSIS......................................................................................... 17 Contents.............................................................................................. 17 A/T Electrical Parts Location......................................................................... 40 Wiring Diagram - AT -................................................................................. 42 Self Diagnosis........................................................................................ 49 DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR) CIRCUIT CHECK.............................. 54 VEHICLE SPEED SENSOR MTR CIRCUIT CHECK............................................................ 56 DTC P1705 THROTTLE POSITION SENSOR CIRCUIT CHECK.................................................. 58 DTC P0750 SHIFT SOLENOID VALVE A CIRCUIT CHECK.................................................... 60 DTC P0755 SHIFT SOLENOID VALVE B CIRCUIT CHECK.................................................... 62 DTC P1760 OVERRUN CLUTCH SOLENOID VALVE CIRCUIT CHECK............................................. 64 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE CIRCUIT CHECK.................................... 66 DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT AND A/T CONTROL UNIT POWER SOURCE CIRCUIT CHECK.... 68 DTC P0725 ENGINE SPEED SIGNAL CIRCUIT CHECK....................................................... 71 DTC P0745 LINE PRESSURE SOLENOID VALVE CIRCUIT CHECK.............................................. 73 DTC P0705 INHIBITOR, OVERDRIVE AND THROTTLE POSITION SWITCH CIRCUIT CHECK......................... 75 DTC P0731 IMPROPER SHIFTING TO 1ST GEAR POSITION.................................................. 80 DTC P0732 IMPROPER SHIFTING TO 2ND GEAR POSITION.................................................. 82 DTC P0733 IMPROPER SHIFTING TO 3RD GEAR POSITION.................................................. 84 DTC P0734 IMPROPER SHIFTING TO 4TH GEAR POSITION OR IMPROPER TORQUE CONVERTER CLUTCH OPERATION.... 86 TROUBLE DIAGNOSIS - A/T Shift Lock System................................................................. 118 Contents.............................................................................................. 118 Shift Lock System Electrical Parts Location........................................................... 119 Wiring Diagram - SHIFT -.............................................................................. 120 ON-VEHICLE SERVICE........................................................................................ 128 Control Valve Assembly and Accumulator................................................................ 128 Revolution Sensor Replacement......................................................................... 129 Inhibitor Switch Adjustment........................................................................... 129 Control Cable Adjustment.............................................................................. 130 Differential Side Oil Seal Replacement................................................................ 130 REMOVAL AND INSTALLATION.................................................................................. 131 Removal............................................................................................... 131 Installation.......................................................................................... 131 MAJOR OVERHAUL............................................................................................ 133 DISASSEMBLY............................................................................................... 136 REPAIR FOR COMPONENT PARTS................................................................................ 150 Manual Shaft.......................................................................................... 150 Oil Pump.............................................................................................. 152 Control Valve Assembly................................................................................ 156 Control Valve Upper Body.............................................................................. 164 Control Valve Lower Body.............................................................................. 168 Reverse Clutch........................................................................................ 170 High Clutch........................................................................................... 173 Forward Clutch and Overrun Clutch..................................................................... 177 Low & Reverse Brake................................................................................... 183 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub......................................... 185 Output Shaft, Idler Gear, Reduction Gear and Bearing Retainer......................................... 189 Band Servo Piston Assembly............................................................................ 194 Final Drive - RE4F04A................................................................................. 199 Final Drive - RE4F04V................................................................................. 203 ASSEMBLY.................................................................................................. 208 Assembly 1............................................................................................ 208 Adjustment 1.......................................................................................... 208 Assembly 2............................................................................................ 213 Adjustment 2.......................................................................................... 219 Assembly 3............................................................................................ 221 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................... 227 General Specifications................................................................................ 227 Specifications and Adjustments........................................................................ 227 bf............................................................................................................ 236 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS......................................................................................... 236 GENERAL SERVICING......................................................................................... 238 Precautions........................................................................................... 238 Supplemental Restraint System "AIR BAG"............................................................... 238 Circuit Breaker Inspection............................................................................ 238 Clip and Fastener..................................................................................... 238 BODY END.................................................................................................. 241 Body Front End........................................................................................ 241 Body Rear End and Opener.............................................................................. 243 Trunk Lid Opening/Wiring Diagram - TLID -............................................................. 245 DOOR...................................................................................................... 246 Front Door............................................................................................ 246 Rear Door............................................................................................. 247 INSTRUMENT PANEL.......................................................................................... 248 INTERIOR AND EXTERIOR..................................................................................... 251 Interior.............................................................................................. 251 Exterior.............................................................................................. 255 SEAT...................................................................................................... 260 Front Seat............................................................................................ 260 Power Seat/Wiring Diagram - SEAT - ................................................................... 261 Heated Seat........................................................................................... 262 Heated Seat/Wiring Diagram - HSEAT -.................................................................. 263 Rear Seat............................................................................................. 264 SEAT BELT................................................................................................. 265 Front Seat Belt....................................................................................... 265 Rear Seat Belt........................................................................................ 266 SUNROOF................................................................................................... 267 Wiring Diagram - SROOF -.............................................................................. 271 WINDSHIELD AND WINDOWS.................................................................................... 272 Windshield and Rear Window............................................................................ 272 MIRROR.................................................................................................... 273 Door Mirror........................................................................................... 273 Wiring Diagram - MIRROR -............................................................................. 274 Wiring Diagram - H/MIRR............................................................................... 275 BODY ALIGNMENT............................................................................................ 276 Engine Compartment.................................................................................... 276 Underbody............................................................................................. 278 SUPPLEMENTAL RESTRAINT SYSTEM (SRS)....................................................................... 280 Precautions for SRS "Air Bag" Service................................................................. 280 Special Service Tools................................................................................. 280 Commercial Service Tool............................................................................... 280 Description........................................................................................... 281 SRS Componenet Parts Location and Caution Labels...................................................... 282 Caution Labels........................................................................................ 283 Maintenance Items..................................................................................... 284 Removal and Installation - Diagnosis Sensor Unit...................................................... 285 Removal - Air Bag Module and Spiral Cable............................................................. 285 Removal - Front Passenger Air Bag Module.............................................................. 287 Installation - Air Bag and Spiral Cable............................................................... 288 Installation - Front Passenger Air Bag Module......................................................... 289 Disposal of Air Bag Module............................................................................ 289 TROUBLE DIAGNOSIS - Supplemental Restraint System (SRS)................................................... 293 Schematic............................................................................................. 293 Wiring Diagram - SRS -................................................................................ 294 Self-diagnosis........................................................................................ 296 Diagnostic Procedure 1................................................................................ 301 Diagnostic Procedure 2................................................................................ 301 Diagnostic Procedure 3................................................................................ 302 Collision Diagnosis................................................................................... 303 br............................................................................................................ 304 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS......................................................................................... 304 PRECAUTIONS AND PREPARATION............................................................................... 305 Precautions........................................................................................... 305 Commercial Service Tools.............................................................................. 305 BRAKE HYDRAULIC LINE/CONTROL VALVE........................................................................ 306 Brake Hydraulic Line.................................................................................. 306 Dual Proportioning Valve.............................................................................. 307 CHECK AND ADJUSTMENT...................................................................................... 308 Checking Brake Fluid Level............................................................................ 308 Checking Brake Line................................................................................... 308 Changing Brake Fluid.................................................................................. 308 Bleeding Brake System................................................................................. 308 BRAKE PEDAL AND BRACKET................................................................................... 309 Removal and Installation.............................................................................. 309 Inspection............................................................................................ 309 Adjustment............................................................................................ 309 MASTER CYLINDER........................................................................................... 310 Removal............................................................................................... 310 Disassembly........................................................................................... 310 Inspection............................................................................................ 311 Assembly.............................................................................................. 311 Installatioin......................................................................................... 311 BRAKE BOOSTER/VACUUM HOSE................................................................................. 312 Brake Booster......................................................................................... 312 Vacuum Hose........................................................................................... 313 FRONT DISC BRAKE.......................................................................................... 314 Pad Replacement....................................................................................... 314 Removal............................................................................................... 315 Disassembly........................................................................................... 315 Inspection - Caliper.................................................................................. 316 Inspection - Rotor.................................................................................... 316 Assembly.............................................................................................. 317 Installation.......................................................................................... 317 REAR DISC BRAKE........................................................................................... 318 Pad Replacement....................................................................................... 318 Removal............................................................................................... 320 Disassembly........................................................................................... 320 Inspection - Caliper.................................................................................. 321 Inspection - Rotor.................................................................................... 322 Assembly.............................................................................................. 322 Installation.......................................................................................... 323 PARKING BRAKE CONTROL..................................................................................... 324 Removal and Installation.............................................................................. 324 Inspection............................................................................................ 325 Adjustment............................................................................................ 325 ANTI-LOCK BRAKE SYSTEM.................................................................................... 326 Purpose............................................................................................... 326 Operation............................................................................................. 326 ABS Hydraulic Circuit................................................................................. 326 System Components..................................................................................... 327 System Description.................................................................................... 327 Removal and Installation.............................................................................. 328 Wiring Diagram - ABS -................................................................................ 330 TROUBLE DIAGNOSES......................................................................................... 334 Contents.............................................................................................. 334 Component Parts and Harness Connector Location........................................................ 344 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................... 366 General Specifications................................................................................ 366 Inspection and Adjustment............................................................................. 366 cl............................................................................................................ 367 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS......................................................................................... 367 PRECAUTIONS AND PREPARATION............................................................................... 368 Precautions........................................................................................... 368 Special Service Tools................................................................................. 368 CLUTCH SYSTEM - Hydraulic Type............................................................................ 369 INSPECTION AND ADJUSTMENT................................................................................. 370 Adjusting Clutch Pedal................................................................................ 370 Bleeding Procedure.................................................................................... 370 HYDRAULIC CLUTCH CONTROL.................................................................................. 372 Clutch Master Cylinder................................................................................ 372 Operating Cylinder.................................................................................... 373 CLUTCH RELEASE MECHANISM.................................................................................. 374 CLUTCH DISC AND CLUTCH COVER.............................................................................. 375 Clutch Disc........................................................................................... 375 Clutch Cover and Flywheel............................................................................. 376 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................... 377 General Specifications................................................................................ 377 Inspection and Adjustment............................................................................. 377 ec............................................................................................................ 378 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS......................................................................................... 378 PRECAUTIONS AND PREPARATION............................................................................... 380 Supplemental Restraint System "AIR BAG"............................................................... 380 Precautions for On-Board Diagnostic (OBD) System of Engine and A/T................................... 380 Engine Fuel & Emission Control System................................................................. 381 Precautions........................................................................................... 382 ENGINE AND EMISSION CONTROL OVERALL SYSTEM................................................................ 384 Circuit Diagram....................................................................................... 384 System Diagram........................................................................................ 385 ECCS Component Parts Location......................................................................... 387 Vacuum Hose Drawing................................................................................... 390 System Chart.......................................................................................... 391 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION...................................................... 392 Multiport Fuel Injection (MFI) System................................................................. 392 Electronic Ignition (EI) System....................................................................... 394 Air Conditioner Cut Control........................................................................... 395 Fuel Cut Control (at no load & high engine speed)..................................................... 396 EVAPORATIVE EMISSION SYSTEM - For California Models....................................................... 397 Description........................................................................................... 397 Inspection............................................................................................ 397 EVAPORATIVE EMISSION SYSTEM - For Non-California Models................................................... 399 Description........................................................................................... 399 Inspection............................................................................................ 399 POSITIVE CRANKCASE VENTILATION............................................................................ 401 Description........................................................................................... 401 Inspection............................................................................................ 401 BASIC SERVICE PROCEDURE................................................................................... 402 Fuel Pressure Release................................................................................. 402 Fuel Pressure Check................................................................................... 402 Injector Removal and Installation..................................................................... 403 Fast Idle Cam (FIC) Inspection and Adjustment......................................................... 404 Direct Ignition System - How to Check Idle Speed and Ignition Timing.................................. 405 Idle Speed/Ignition System - How to Check Idle Speed and Ignition Timing.............................. 406 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment.............................................. 407 ON-BOARD DIAGNOSTIC SYSTEM DESCRIPTION.................................................................... 413 Introduction.......................................................................................... 413 Two Trip Detection Logic.............................................................................. 413 Diagnostic Trouble Code (DTC)......................................................................... 413 Freeze Frame Data..................................................................................... 415 Malfunction Indicator Lamp (MIL)...................................................................... 415 OBD System Operation Chart............................................................................ 420 Consult............................................................................................... 425 Generic Scan Tool (GST)............................................................................... 436 TROUBLE DIAGNOSIS - General Description................................................................... 438 Introduction.......................................................................................... 438 Work Flow............................................................................................. 439 Description for Work Flow............................................................................. 440 Diagnostic Worksheet.................................................................................. 441 Alphabetical & P No. Index for DTC.................................................................... 442 Diagnostic Trouble Code (DTC) Chart................................................................... 443 Fail-Safe Chart....................................................................................... 454 Basic Inspection...................................................................................... 455 Symptom Matrix Chart.................................................................................. 458 Consult Reference Value in Data Monitor Mode.......................................................... 461 Major Sensor Reference Graph in Data Monitor Mode..................................................... 463 ECM Terminals and Reference Value..................................................................... 465 TROUBLE DIAGNOSIS FOR POWER SUPPLY........................................................................ 472 Main Power Supply and Ground Circuit.................................................................. 472 DTC 11, Camshaft Position Sensor (CMPS) (PHASE) (DTC: P0340).............................................. 476 DTC 12, Mass Air Flow Sensor (MAFS) (DTC: P0100).......................................................... 480 DTC 13, Engine Coolant Temperature Sensor (ECTS) (DTC: P0115)............................................. 485 DTC 14, Vehicle Speed Sensor (VSS) (DTC: P0500)........................................................... 489 DTC 21, Ignition Signal (DTC: P1320)...................................................................... 493 DTC 25, Idle Air Control Valve (IACV) - Auxiliary Air Control (AAC) Valve (DTC: P0505).................... 500 DTC 31, Engine Control Module (ECM)-ECCS Control Module (DTC: P0605)...................................... 504 DTC 32, EGR Function (DTC: P0400)......................................................................... 506 DTC 33, Front Heated Oxygen Sensor (Front HO2S) (Left bank) (DTC: P0150).................................. 516 DTC 34, Knock Sensor (KS) (DTC: P0325).................................................................... 521 DTC 35, EGR Temperature Sensor (DTC: P1401)............................................................... 524 DTC 36, EGRC-BPT Valve Function (DTC: P0402).............................................................. 528 DTC 37, 38, Closed Loop Control (DTC: P0130, P0150)....................................................... 530 DTC 41, Intake Air Temperature Sensor (DTC: P0110)........................................................ 531 DTC 42, Fuel Temperature Sensor (P0180)................................................................... 536 DTC 43, Throttle Position Sensor (DTC: P0120)............................................................. 539 DTC 47, Crankshaft Position Sensor (CKPS) (REF) (DTC: P1335).............................................. 544 DTC 53, Front Heated Oxygen Sensor (Front HO2S) (Right bank) (DTC: P0130)................................. 548 DTC 54, A/T Control (DTC: P0600).......................................................................... 553 DTC 63 - 71, No. 6 - 1 Cylinder Misfire, Multiple Cylinder Misfire (DTC: P0306 - P0300)................... 557 DTC 72, 73, Three Way Catalyst Function (DTC: P0420, P0430)............................................... 561 DTC 76, Fuel Injection System Function (Right bank) (DTC: P0170).......................................... 564 DTC 77, Rear Heated Oxygen Sensor (Rear HO2S) (DTC: P0136)................................................ 569 DTC 82, Crankshaft Position Sensor (CKPS) (POS) (DTC: P0335).............................................. 574 DTC 84, A/T Diagnosis Communication Line (DTC: P1605)..................................................... 579 DTC 86, Fuel Injection System Function (Left bank) (DTC: P0173)........................................... 582 DTC 87, Canister Control Solenoid Valve (DTC: P0443)...................................................... 587 DTC 91, Front Heated Oxygen Sensor Heater (Right bank) (DTC: P0135)....................................... 592 DTC 95, Crankshaft Position Sensor (CKPS) (POS) (DTC: P1336).............................................. 595 DTC 98, Engine Coolant Temperature (ECT) Sensor (DTC: P0125).............................................. 600 DTC 101, Front Heated Oxygen Sensor Heater (Left bank) (DTC: P0155)....................................... 605 DTC 103, Park/Neutral Position Switch (DTC: P0705)........................................................ 608 DTC 105, EGR (and Canister) Control Solenoid Valve (DTC: P1400)........................................... 612 DTC 108, Canister Purge Control Valve (DTC: P0443)........................................................ 616 TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS................................................................ 621 Injector.............................................................................................. 621 Start Signal.......................................................................................... 625 Fuel Pump Control..................................................................................... 627 Cooling Fan Control................................................................................... 634 Front Engine Mounting Control......................................................................... 642 Power Steering Oil Pressure Switch.................................................................... 645 IACV-FICD Solenoid Valve.............................................................................. 649 Electrical Load Signal................................................................................ 653 MIL & Data Link Connectors............................................................................ 657 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................... 658 General Specifications................................................................................ 658 Inspection and Adjustment............................................................................. 658 el............................................................................................................ 660 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS......................................................................................... 660 PRECAUTIONS............................................................................................... 663 Supplemental Restraint System "AIR BAG"............................................................... 663 HARNESS CONNECTOR......................................................................................... 664 Description........................................................................................... 664 STANDARDIZED RELAY........................................................................................ 665 Description........................................................................................... 665 POWER SUPPLY ROUTING...................................................................................... 667 Wiring Diagram - POWER -.............................................................................. 667 Schematic............................................................................................. 677 Fuse.................................................................................................. 678 Fusible Link.......................................................................................... 678 BATTERY................................................................................................... 679 How to Handle Battery................................................................................. 679 Service Data and Specifications (SDS)................................................................. 682 STARTING SYSTEM........................................................................................... 683 System Description.................................................................................... 683 Wiring Diagram - START -.............................................................................. 685 Construction.......................................................................................... 689 Removal and Installation.............................................................................. 689 Pinion/Clutch Check................................................................................... 690 Service Data and Specifications (SDS)................................................................. 690 CHARGING SYSTEM........................................................................................... 691 System Description.................................................................................... 691 Wiring Diagram - CHARGE -............................................................................. 692 Construction.......................................................................................... 693 Removal and Installation.............................................................................. 693 Trouble Diagnoses..................................................................................... 694 Service Data and Specifications (SDS)................................................................. 695 COMBINATION SWITCH........................................................................................ 696 Combination Switch/Check.............................................................................. 696 Combination Switch/Replacement........................................................................ 697 Steering Switch/Check................................................................................. 698 HEADLAMP.................................................................................................. 699 System Description (For USA).......................................................................... 699 Wiring Diagram - H/LAMP -............................................................................. 700 System Description (For Canada)....................................................................... 702 Wiring Diagram - DTRL -............................................................................... 703 Operation (Daytime light system for Canada)........................................................... 706 Schematic............................................................................................. 706 Trouble Diagnoses (For USA)........................................................................... 707 Trouble Diagnoses (for Canada)........................................................................ 708 Bulb Replacement...................................................................................... 710 Aiming Adjustment..................................................................................... 710 EXTERIOR LAMP............................................................................................. 712 Back-up Lamp/Wiring Dagram - TAIL/L -................................................................. 712 Clearance, License, Tail and Stop Lamps/Wiring Diagram - BACK/L -..................................... 713 Front Fog Lamp/System Description..................................................................... 716 Front Fog Lamp/Wiring Diagram F/FOG -................................................................. 717 Turn Signal and Hazard Warning Lamps/System Description............................................... 719 Turn Signal and Hazard Warning Lamps/Wirin gdiagram - TURN -.......................................... 720 Turn Signal and Hazard Warning Lamps/Trouble Diagnoses................................................ 723 Cornering Lamp/System Description..................................................................... 724 Cornering LampWiring Diagram - CORNER -............................................................... 725 Combination Flasher Unit Check........................................................................ 727 Bulb Specifications................................................................................... 727 INTERIOR LAMP............................................................................................. 728 Illumination/System Description....................................................................... 728 Spot and Trunk Room Lamps/System Description.......................................................... 729 Illumination/Wiring Diagram - ILL -................................................................... 730 Spot and Trunk Room Lamp/Wiring Diagram - INT/L -..................................................... 733 METERS AND GAUGES......................................................................................... 734 System Description.................................................................................... 734 Combination Meter..................................................................................... 735 Speedometer, Tachometer, Temp. and Fuel Gauges/Wiring Diagram - METER -............................... 736 Inspection/Fuel Gauge and Water Temperature Gauge..................................................... 738 Fuel Tank Gauge Unit Check............................................................................ 739 Fuel Warning Lamp Sensor Check........................................................................ 739 Thermal Transmitter Check............................................................................. 739 Oil Pressure Switch Check............................................................................. 739 Vehicle Speed Sensor Signal Check..................................................................... 740 WARNING LAMPS............................................................................................. 741 Wiring Diagram - WARN -............................................................................... 741 Schematic............................................................................................. 744 Diode Check........................................................................................... 745 WIPER AND WASHER.......................................................................................... 746 System Description.................................................................................... 746 Front Wiper and Washer/Wiring Diagram - WIPER -....................................................... 748 Installation.......................................................................................... 750 Wiper Linkage......................................................................................... 750 Washer Nozzle Adjustment.............................................................................. 751 Check Valve........................................................................................... 751 HORN, CIGARETTE LIGHTER, CLOCK............................................................................ 753 Wiring Diagram - HORN -............................................................................... 753 REAR WINDOW DEFOGGER...................................................................................... 755 Wiring Diagram - DEF -................................................................................ 755 Filament Check........................................................................................ 756 Filament Repair....................................................................................... 757 AUDIO AND POWER ANTENNA................................................................................... 758 Audio/System Description.............................................................................. 758 Audio/Wiring Diagram - AUDIO -........................................................................ 759 Power Antenna/System Description...................................................................... 764 Power Antenna/Wiring Diagram - P/ANT -................................................................ 765 Trouble Diagnoses..................................................................................... 766 Location of Antenna................................................................................... 768 Antenna Rod Replacement............................................................................... 769 Window Antenna Repair................................................................................. 770 AUTOMATIC SPEED CONTROL DEVICE (ASCD)..................................................................... 771 Component Parts and Harness Connector Location........................................................ 771 System Description.................................................................................... 772 Wiring Diagram - ASCD -............................................................................... 774 Schematic............................................................................................. 779 Trouble Diagnoses..................................................................................... 780 IVMS (LAN) - SYSTEM DESCRIPTION........................................................................... 798 Overall Description................................................................................... 798 Component Parts Location.............................................................................. 800 System Diagram........................................................................................ 801 Sleep/Wake-up Control................................................................................. 802 Fail-safe System...................................................................................... 803 IVMS (LAN) - TROUBLE DIAGNOSES SYSTEM..................................................................... 804 Work Flow............................................................................................. 804 Consult............................................................................................... 805 On-board Diagnosis.................................................................................... 813 On-board Diagnosis - Mode I (IVMS communication diagnosis)............................................ 814 On-board Diagnosis - Mode II (Switch monitor)......................................................... 816 On-board Diagnosis - Mode III (Power door lock operation.............................................. 818 On-board Diagnosis - Mode IV (Power window monitor)................................................... 820 IVMS (LAN) - TROUBLE DIAGNOSES............................................................................ 822 Body Control Module (BCM)............................................................................. 822 Local Control Units (LCU's)........................................................................... 825 Main Power Supply, Ground and Communication Circuits/Wiring Diagram - COMM - ......................... 833 Power Supply and Ground Circuit Check................................................................. 836 POWER WINDOW - IVMS....................................................................................... 838 Component Parts and Harness Connector Location........................................................ 838 System Description.................................................................................... 839 Wiring Diagram - WINDOW -............................................................................. 840 Schematic............................................................................................. 844 Trouble Diagnoses..................................................................................... 845 POWER DOOR LOCK - IVMS.................................................................................... 849 Component Parts and Harness Connector Location........................................................ 849 System Description.................................................................................... 850 Wiring Diagram - D/LOCK -............................................................................. 851 Schematic............................................................................................. 855 Trouble Diagnoses..................................................................................... 856 MULTI-REMOTE CONTROL SYSTEM - IVMS........................................................................ 862 System Description.................................................................................... 862 Wiring Diagram - MULTI -.............................................................................. 864 Schematic............................................................................................. 871 Trouble Diagnoses..................................................................................... 872 Replacing Remote Controller or Multi-Remote Control Unit (LCU05)...................................... 876 TIME CONTROL SYSTEM - IVMS................................................................................ 877 System Description.................................................................................... 877 Wiring Diagram - TIME -............................................................................... 880 Trouble Diagnoses..................................................................................... 887 THEFT WARNING SYSTEM - IVMS............................................................................... 901 Component Parts and Harness Connector Location........................................................ 901 Description........................................................................................... 902 System Description.................................................................................... 903 Wiring Diagram - THEFT -.............................................................................. 906 Schematic............................................................................................. 913 Trouble Diagnoses..................................................................................... 915 ILLUMINATION - IVMS....................................................................................... 932 System Description.................................................................................... 932 Wiring Diagram - SW/ILL -............................................................................. 933 Trouble Diagnoses..................................................................................... 934 INTERIOR LAMP ON-OFF CONTROL - IVMS....................................................................... 935 System Description.................................................................................... 935 Wiring Diagram - ROOM/L............................................................................... 936 Trouble Diagnoses..................................................................................... 937 STEP LAMP - IVMS.......................................................................................... 938 System Description.................................................................................... 938 Wiring Diagram - STEP/L -............................................................................. 939 Trouble Diagnoses..................................................................................... 941 LOCATION OF ELECTRICAL UNITS.............................................................................. 942 Engine Compartment.................................................................................... 942 Passenger Compartment................................................................................. 943 Luggage Compartment................................................................................... 944 HARNESS LAYOUT............................................................................................ 945 Outline............................................................................................... 945 Engine Room Harness................................................................................... 946 Main Harness.......................................................................................... 949 Engine Control Harness................................................................................ 951 Body Harness.......................................................................................... 953 Body No. 2 Harness and Tail Harness................................................................... 955 Room Lamp Harness..................................................................................... 956 Air Bag Harness....................................................................................... 957 Door Harness (LH side)................................................................................ 958 Door Harness (RH side)................................................................................ 959 SUPER MULTIPLE JUNCTION (SMJ)............................................................................. 0 Terminal Arrangement.................................................................................. 1 HYBRID ELECTRIC CONTROL UNIT (HEC)........................................................................ 3 Construction and Terminal Arrangement................................................................. 3 JOINT CONNECTOR (J/C)..................................................................................... 4 Terminal Arrangement.................................................................................. 4 em............................................................................................................ 960 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS......................................................................................... 960 PRECAUTIONS............................................................................................... 961 Parts Requiring Angular Tightening.................................................................... 961 Supplemental Restraint System "AIR BAG"............................................................... 961 Liquid Gasket Application Procedure................................................................... 961 PREPARATION............................................................................................... 962 Special Service Tools................................................................................. 962 Commercial Service Tools.............................................................................. 963 OUTER COMPONENT PARTS..................................................................................... 965 COMPRESSION PRESSURE...................................................................................... 968 Measurement of Compression Pressure................................................................... 968 OIL PAN................................................................................................... 969 Removal............................................................................................... 969 Installation.......................................................................................... 973 TIMING CHAIN.............................................................................................. 976 Removal............................................................................................... 977 Inspection............................................................................................ 984 Installation.......................................................................................... 985 OIL SEAL REPLACEMENT...................................................................................... 990 CYLINDER HEAD............................................................................................. 993 Removal............................................................................................... 994 Disassembly........................................................................................... 994 Inspection............................................................................................ 996 Assembly..............................................................................................1001 Installation..........................................................................................1001 VALVE CLEARANCE...........................................................................................1006 Checking..............................................................................................1006 Adjusting.............................................................................................1007 ENGINE REMOVAL............................................................................................1010 Removal...............................................................................................1011 Installation..........................................................................................1012 CYLINDER BLOCK............................................................................................1013 Disassembly...........................................................................................1014 Inspection............................................................................................1014 Assembly..............................................................................................1021 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................1024 General Specifications................................................................................1024 Inspection and Adjustment.............................................................................1024 fa............................................................................................................1032 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS.........................................................................................1032 PRECAUTIONS AND PREPARATION...............................................................................1033 Precautions...........................................................................................1033 Special Service Tools.................................................................................1033 Commercial Service Tools..............................................................................1034 FRONT SUSPENSION SYSTEM...................................................................................1035 ON-VEHICLE SERVICE........................................................................................1036 Front Axle and Front Suspension Parts.................................................................1036 Front Wheel Bearing...................................................................................1037 Front Wheel Alignment.................................................................................1037 Drive Shaft...........................................................................................1038 FRONT AXLE................................................................................................1039 Wheel Hub and Knuckle.................................................................................1039 Drive Shaft...........................................................................................1043 FRONT SUSPENSION..........................................................................................1051 Coil Spring and Strut Assembly........................................................................1051 Stabilizer Bar........................................................................................1052 Transverse Link and Lower Ball Joint..................................................................1054 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................1055 General Specifications................................................................................1055 Inspection and Adjustment.............................................................................1057 fe............................................................................................................1058 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS.........................................................................................1058 PREPARATION/ACCELERATOR CONTROL SYSTEM....................................................................1059 Special Service Tool..................................................................................1059 Adjusting Accelerator Wire............................................................................1059 FUEL SYSTEM...............................................................................................1060 Evaporation Shut Valve Inspection.....................................................................1060 EXHAUST SYSTEM............................................................................................1061 foldout.......................................................................................................1062 QUICK REFERENCE INDEX..................................................................................... 0 ELECTRICAL SYSTEM......................................................................................... 0 SUPER MULTIPLE JUNCTION (SMJ).............................................................................1062 Terminal Arrangement..................................................................................1063 HYBRID ELECTRIC CONTROL UNIT (HEC)........................................................................1065 Construction and Terminal Arrangement.................................................................1065 JOINT CONNECTOR (J/C).....................................................................................1066 Terminal Arrangement..................................................................................1066 gi............................................................................................................1067 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS.........................................................................................1067 PRECAUTIONS...............................................................................................1068 Precautions for Supplemental Restraint System "AIR BAG"...............................................1068 General Precautions...................................................................................1068 Precautions for Multiport Fuel Injection System or ECCS Engine........................................1070 Precautions for Three Way Catalyst....................................................................1070 Engine Oils...........................................................................................1070 Precautions for Fuel..................................................................................1071 HOW TO USE THIS MANUAL....................................................................................1072 HOW TO READ WIRING DIAGRAMS...............................................................................1074 Sample/Wiring Diagram - EXAMPL -......................................................................1074 Description...........................................................................................1076 Wiring Diagram Codes (Cell Codes).....................................................................1082 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT.............................................1084 Work Flow.............................................................................................1084 Incident Simulation Tests.............................................................................1085 Circuit Inspection....................................................................................1089 HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES.............................................................1095 CONSULT CHECKING SYSTEM...................................................................................1098 Function and System Application.......................................................................1098 Lithium Battery Replacement...........................................................................1098 Checking Equipment....................................................................................1098 IDENTIFICATION INFORMATION................................................................................1099 Model Variation.......................................................................................1099 Identification Number.................................................................................1100 Dimensions............................................................................................1102 Wheels and Tires......................................................................................1102 LIFTING POINTS AND TOW TRUCK TOWING.......................................................................1103 Preparation...........................................................................................1103 Board-on Lift.........................................................................................1103 Garage Jack and Safety Stand..........................................................................1104 2-pole Lift...........................................................................................1105 Tow Truck Towing......................................................................................1106 TIGHTENING TORQUE OF STANDARD BOLTS.......................................................................1107 SAE J1930 TERMINOLOGY LIST................................................................................1108 SAE J1930 Terminology List............................................................................1108 ha............................................................................................................1112 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS.........................................................................................1112 MANUAL AND AUTO...........................................................................................1114 PRECAUTIONS AND PREPARATION...........................................................................1114 Supplemental Restraint System "AIR BAG"...........................................................1114 Precautions for Working with HFC-134a (R-134a)....................................................1114 General Refrigerant Precautions...................................................................1114 Precautions for Refrigerant Connection............................................................1115 Precautions for Servicing Compressor..............................................................1116 Special Service Tools.............................................................................1116 HFC-134a (R-134a) Service Tools and Equipment.....................................................1117 Precautions for Service Equipment.................................................................1119 DESCRIPTION...........................................................................................1121 Refrigeration Cycle...............................................................................1121 V-6 Variable Displacement Compressor..............................................................1122 Component Layout..................................................................................1126 Discharge Air Flow................................................................................1127 MANUAL....................................................................................................1128 DESCRIPTION...........................................................................................1128 Control Operation.................................................................................1128 TROUBLE DIAGNOSES.....................................................................................1129 Contents..........................................................................................1129 MANUAL AND AUTO...........................................................................................1140 TROUBLE DIAGNOSES.....................................................................................1140 Performance Test Diagnoses........................................................................1140 Performance Chart.................................................................................1142 Trouble Diagnoses for Abnormal Pressure...........................................................1143 MANUAL....................................................................................................1147 TROUBLE DIAGNOSES.....................................................................................1147 Wiring Diagram - A/C, M...........................................................................1150 AUTO......................................................................................................1171 DESCRIPTION...........................................................................................1171 Introduction......................................................................................1171 Features..........................................................................................1171 Control Operation.................................................................................1171 TROUBLE DIAGNOSES.....................................................................................1173 Contents..........................................................................................1173 Wiring Diagram - A/C, A -.........................................................................1202 SYSTEM DESCRIPTION....................................................................................1227 Overview of Control System........................................................................1227 Control System Input Components...................................................................1228 Control System Automatic Amplifier (Auto amp.)....................................................1230 Control System Output Components..................................................................1231 MANUAL AND AUTO...........................................................................................1239 SERVICE PROCEDURES....................................................................................1239 R-134a Service Procedure..........................................................................1239 Maintenance of Lubricant Quantity in Compressor...................................................1241 Compressor Clutch.................................................................................1241 Refrigerant Lines.................................................................................1243 Compressor Mounting...............................................................................1244 Belt Tension......................................................................................1244 Fast Idle Control Device (FICD)...................................................................1244 Compressor........................................................................................1245 Compressor Clutch.................................................................................1245 MANUAL ...................................................................................................1248 SERVICE AND PROCEDURE.................................................................................1248 Overhaul - Push Control Unit Assembly.............................................................1248 MANUAL AND AUTO...........................................................................................1249 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................1249 General Specifications............................................................................1249 Inspection and Adjustment.........................................................................1249 idx...........................................................................................................1250 QUICK REFERENCE INDEX..................................................................................... 0 lc............................................................................................................1257 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS.........................................................................................1257 PRECAUTIONS AND PREPARATION...............................................................................1258 The Supplemental Restraint System "AIR BAG"...........................................................1258 Special Service Tools.................................................................................1258 Liquid Gasket Application Procedure...................................................................1259 ENGINE LUBRICATION SYSTEM.................................................................................1260 Lubrication Circuit...................................................................................1260 Oil Pressure Check....................................................................................1261 Oil Pump..............................................................................................1261 ENGINE COOLING SYSTEM.....................................................................................1264 Cooling Circuit.......................................................................................1264 System Check..........................................................................................1265 Water Pump............................................................................................1265 Thermostat............................................................................................1269 Radiator..............................................................................................1270 Cooling Fan Control System............................................................................1270 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................1271 Engine Lubrication System.............................................................................1271 Engine Cooling System.................................................................................1271 ma............................................................................................................1272 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS.........................................................................................1272 PRECAUTIONS AND PREPARATION...............................................................................1273 Supplemental Restraint System "AIR BAG"...............................................................1273 Special Service Tool..................................................................................1274 GENERAL MAINTENANCE.......................................................................................1275 PERIODIC MAINTENANCE......................................................................................1276 Schedule 1............................................................................................1277 Schedule 2............................................................................................1278 RECOMMENDED FLUIDS AND LUBRICANTS.........................................................................1279 Fluids and Lubricants.................................................................................1279 SAE Viscosity Number..................................................................................1279 ENGINE MAINTENANCE........................................................................................1280 Checking Drive Belts..................................................................................1280 Changing Engine Coolant...............................................................................1281 Checking Fuel Lines...................................................................................1283 Changing Fuel Filter..................................................................................1283 Changing Air Cleaner Filter...........................................................................1284 Changing Engine Oil...................................................................................1284 Changing Oil Filter...................................................................................1284 Changing Spark Plugs..................................................................................1285 Checking Vapor Lines..................................................................................1286 CHASSIS AND BODY MAINTENANCE..............................................................................1287 Checking Exhaust System...............................................................................1287 Checking Clutch Fluid Level and Leaks.................................................................1287 Checking M/T Oil......................................................................................1287 Changing M/T Oil......................................................................................1287 Changing A/T Fluid....................................................................................1288 Changing A/T Fluid....................................................................................1288 Balancing Wheels......................................................................................1288 Tire Rotation.........................................................................................1289 Checking Brake Fluid Level and Leaks..................................................................1289 Checking Brake Lines and Cables.......................................................................1289 Checking Disc Brake...................................................................................1289 Checking Steering Gear and Linkage....................................................................1290 Checking Power Steering Fluid and Lines...............................................................1290 Lubricating Locks, Hinges and Hood Latches............................................................1291 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.......................................1291 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................1292 Engine Maintenance....................................................................................1292 Chassis and Body Maintenance..........................................................................1292 mt............................................................................................................1293 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS.........................................................................................1293 PREPARATION...............................................................................................1294 Special Service Tools.................................................................................1294 Commercial Service Tools..............................................................................1296 ON-VEHICLE SERVICE/REMOVAL AND INSTALLATION...............................................................1297 Replacing Oil Seal....................................................................................1297 Check of Position Switch..............................................................................1298 Viscous Coupling Check................................................................................1298 Removal...............................................................................................1298 Installation..........................................................................................1299 TRANSAXLE GEAR CONTROL....................................................................................1300 MAJOR OVERHAUL............................................................................................1301 Case Components.......................................................................................1301 Gear Components.......................................................................................1302 Shift Control Components..............................................................................1303 DISASSEMBLY...............................................................................................1304 REPAIR FOR COMPONENT PARTS................................................................................1307 Input Shaft and Gears.................................................................................1308 Mainshaft and Gears...................................................................................1313 Final Drive...........................................................................................1317 Shift Control Components..............................................................................1321 Case Components.......................................................................................1321 ADJUSTMENT................................................................................................1322 Input Shaft End Play and Differential Side Bearing Preload............................................1322 Mainshaft Bearing Preload.............................................................................1322 ASSEMBLY..................................................................................................1325 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................1329 General Specifications................................................................................1329 Inspection and Adjustment.............................................................................1329 ra............................................................................................................1333 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS.........................................................................................1333 PRECAUTIONS AND PREPARATION...............................................................................1334 Precautions...........................................................................................1334 Special Service Tools.................................................................................1334 Commercial Service Tools..............................................................................1334 REAR SUSPENSION SYSTEM....................................................................................1335 ON-VEHICLE SERVICE........................................................................................1336 Rear Axle and Rear Suspension Parts...................................................................1336 Rear Wheel Bearing....................................................................................1336 Rear Wheel Alignment..................................................................................1337 REAR AXLE.................................................................................................1338 Wheel Hub.............................................................................................1338 REAR SUSPENSION...........................................................................................1340 Removal and Installation..............................................................................1341 Coil Spring and Shock Absorber........................................................................1341 Torsion Beam, Lateral Link and Control Rod............................................................1343 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................1344 General Specifications................................................................................1344 Inspection and Adjustment.............................................................................1344 st............................................................................................................1345 QUICK REFERENCE INDEX..................................................................................... 0 TABLE OF CONTENTS.........................................................................................1345 PRECAUTIONS AND PREPARATION...............................................................................1346 Precautions...........................................................................................1346 Special Service Tools.................................................................................1346 Commercial Service Tools..............................................................................1347 ON-VEHICLE SERVICE........................................................................................1348 Checking Steering Wheel Play..........................................................................1348 Checking Neutral Position on Steering Wheel...........................................................1348 Front Wheel Turning Angle.............................................................................1348 Checking Gear Housing Movement........................................................................1348 Checking and Adjusting Drive Belts (For power steering)...............................................1349 Checking Fluid Level..................................................................................1349 Checking Fluid Leakage................................................................................1349 Bleeding Hydraulic System.............................................................................1349 Checking Steering Wheel Turning Force (For power steering)............................................1350 Checking Hydraulic System.............................................................................1351 STEERING WHEEL AND STEERING COLUMN........................................................................1352 Removal and Installation..............................................................................1352 Disassembly and Assembly..............................................................................1354 Inspection............................................................................................1355 POWER STEERING GEAR AND LINKAGE...........................................................................1356 Removal and Installation..............................................................................1356 Disassembly...........................................................................................1359 Inspection............................................................................................1360 Assembly..............................................................................................1360 Adjustment............................................................................................1365 POWER STEERING OIL PUMP...................................................................................1366 Pre-disassembly Inspection............................................................................1366 Disassembly...........................................................................................1367 Inspection............................................................................................1367 Assembly..............................................................................................1368 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................1369 General Specifications................................................................................1369 Inspection and Adjustment.............................................................................1369 1995_MAXIMA_Body_Repair_Manual................................................................................1371 1995 Nissan Maxima Body Repair Manual.....................................................................1371 5A3295....................................................................................................1371 Table of Contents.........................................................................................1371
DESCRIPTION:
1995 NISSAN MAXIMA A32 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1995 Nissan MAXIMA.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications ~nd methods at any time without notice.
IMPORTANT SAFETY NOTICE
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P
