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1996 NISSAN SENTRA 200SX B14 Series Service Manual PDF DOWNLOAD
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Description
1996 NISSAN SENTRA 200SX B14 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
1996 NISSAN SENTRA 200SX B14 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1337
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
1996 NISSAN SENTRA 200SX B14 Series Service Manual PDF DOWNLOAD
fwd.................................................................................................... 1 Model Selection.................................................................................... 0 QUICK REFERENCE INDEX.............................................................................. 1 FOREWORD........................................................................................... 2 GI - General Information........................................................................... 0 MA - Maintenance................................................................................... 0 EM - Engine Mechanical............................................................................. 0 LC - Engine Lubrication & Cooling Systems.......................................................... 0 EC - Engine Control System......................................................................... 0 FE - Accelerator Control, Fuel & Exhaust Systems................................................... 0 CL - Clutch........................................................................................ 0 MT - Manual Transaxle.............................................................................. 0 AT - Automatic Transaxle........................................................................... 0 FA - Front Axle & Front Suspension................................................................. 0 RA - Rear Axle & Rear Suspension................................................................... 0 BR - Brake System.................................................................................. 0 ST - Steering System............................................................................... 0 RS - Restraint System.............................................................................. 0 BT - Body & Trim................................................................................... 0 HA - Heater & Air Conditioner...................................................................... 0 EL - Electrical System............................................................................. 0 IDX - Alphabetical Index........................................................................... 1 Foldout............................................................................................ 0 Quick Reference Chart.............................................................................. 3 BR..................................................................................................... 4 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS.................................................................................. 4 PRECAUTIONS AND PREPARATION........................................................................ 5 Precautions.................................................................................... 5 Supplemental Restraint System (SRS) "Air Bag".............................................. 5 Brake System............................................................................... 5 Commercial Service Tools....................................................................... 6 CHECK AND ADJUSTMENT............................................................................... 7 Checking Brake Fluid Level..................................................................... 7 Checking Brake Line............................................................................ 7 Changing Brake Fluid........................................................................... 7 AIR BLEEDING....................................................................................... 8 Bleeding Procedure............................................................................. 8 BRAKE HYDRAULIC LINE............................................................................... 9 CONTROL VALVE...................................................................................... 11 Proportioning Valve............................................................................ 11 BRAKE PEDAL AND BRACKET............................................................................ 13 MASTER CYLINDER.................................................................................... 14 BRAKE BOOSTER...................................................................................... 17 VACUUM HOSE........................................................................................ 19 FRONT DISC BRAKE................................................................................... 20 REAR DRUM BRAKE.................................................................................... 24 REAR DISC BRAKE.................................................................................... 27 PARKING BRAKE CONTROL.............................................................................. 35 ANTI-LOCK BRAKE SYSTEM............................................................................. 37 Purpose........................................................................................ 37 Operation...................................................................................... 37 System Components.............................................................................. 38 System Description............................................................................. 38 Removal and Installation....................................................................... 39 TROUBLE DIAGNOSES.................................................................................. 44 How to Perform Trouble Diagnoses for Quick and Accurate Repair................................. 44 Preliminary Check.............................................................................. 45 Component Parts and Harness Connector Location................................................. 46 Schematic...................................................................................... 47 Wiring Diagram - ABS -......................................................................... 48 Self-diagnosis................................................................................. 52 CONSULT........................................................................................ 55 CONSULT Inspection Procedure................................................................... 56 Ground Circuit Check........................................................................... 61 Diagnostic Procedures.......................................................................... 62 Electrical Components Inspection............................................................... 79 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................. 80 General Specifications......................................................................... 80 Inspection and Adjustment...................................................................... 81 BT..................................................................................................... 82 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................. 82 GENERAL SERVICING.................................................................................. 83 Precautions.................................................................................... 83 Supplemental Restraint System (SRS) "AIR BAG".................................................. 83 Clip and Fastener.............................................................................. 83 BODY END........................................................................................... 86 Body Front End................................................................................. 86 Body Rear End and Opener....................................................................... 88 DOOR............................................................................................... 90 Front Door..................................................................................... 90 Rear Door...................................................................................... 92 INSTRUMENT PANEL................................................................................... 93 INTERIOR TRIM...................................................................................... 94 Side and Floor Trim............................................................................ 94 Door Trim...................................................................................... 97 Roof Trim...................................................................................... 99 Trunk Room Trim................................................................................ 102 EXTERIOR........................................................................................... 101 (1) Hood front seal............................................................................ 101 (2) (3) Cowl top seal and cowl top grille...................................................... 101 (4) Windshield side molding.................................................................... 101 (5) Windshield upper molding................................................................... 102 (6) Drip weatherstrip.......................................................................... 102 (7) Body side welt............................................................................. 102 (8) Door weatherstrip.......................................................................... 102 (9) Rear window upper molding and side molding................................................. 102 (10) Rear window lower molding................................................................. 102 (11) Door sash molding......................................................................... 103 (12) Rear door parting seal.................................................................... 103 (13) Rear door corner molding.................................................................. 103 (14) Door outside molding...................................................................... 103 (15) Sunroof lid weatherstrip.................................................................. 104 (16) Side guard molding........................................................................ 104 (17) Trunk lid weatherstrip.................................................................... 104 (18) Trunk lid finisher........................................................................ 104 (19) Rear combination lamp..................................................................... 105 (20) Fender and center mudguard................................................................ 105 (21) Rear air spoiler and high-mounted stop lamp .............................................. 106 SEAT............................................................................................... 107 Front Seat..................................................................................... 107 Rear Seat...................................................................................... 108 SUNROOF............................................................................................ 109 Removal........................................................................................ 110 Adjustment..................................................................................... 111 WINDSHIELD AND WINDOWS............................................................................. 112 Windshield and Rear Window..................................................................... 113 Quarter Window................................................................................. 114 Coupe.......................................................................................... 114 Sedan.......................................................................................... 115 MIRROR............................................................................................. 116 Door Mirror.................................................................................... 116 BODY ALIGNMENT..................................................................................... 117 Engine Compartment............................................................................. 117 Underbody...................................................................................... 119 CL..................................................................................................... 121 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS.................................................................................. 121 PRECAUTIONS AND PREPARATION........................................................................ 122 Precaution..................................................................................... 122 Special Service Tools.......................................................................... 122 CLUTCH SYSTEM...................................................................................... 123 INSPECTION AND ADJUSTMENT.......................................................................... 124 Adjusting Clutch Pedal......................................................................... 124 CLUTCH RELEASE MECHANISM........................................................................... 125 CLUTCH DISC AND CLUTCH COVER....................................................................... 126 Clutch Disc.................................................................................... 126 Clutch Cover and Flywheel...................................................................... 127 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................. 128 General Specifications......................................................................... 128 Inspection and Adjustment...................................................................... 128 EC..................................................................................................... 129 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS.................................................................................. 129 PRECAUTIONS AND PREPARATION........................................................................ 133 Special Service Tools.......................................................................... 133 Supplemental Restraint System (SRS) "AIR BAG".................................................. 133 Precautions for On-Board Diagnostic (OBD) System of Engine and A/T............................. 134 Engine Fuel & Emission Control System.......................................................... 135 Precautions.................................................................................... 136 SR - Engine & Emission Control..................................................................... 138 ENGINE AND EMISSION CONTROL OVERALL SYSTEM..................................................... 138 Circuit Diagram............................................................................ 138 System Diagram............................................................................. 139 ECCS Component Parts Location.............................................................. 140 Vacuum Hose Drawing........................................................................ 144 System Chart............................................................................... 145 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION........................................... 146 Multiport Fuel Injection (MFI) System...................................................... 146 Distributor Ignition (DI) System........................................................... 148 Air Conditioning Cut Control............................................................... 149 Fuel Cut Control (at no load & high engine speed).......................................... 150 EVAPORATIVE EMISSION SYSTEM.................................................................... 152 POSITIVE CRANKCASE VENTILATION................................................................. 154 BASIC SERVICE PROCEDURE........................................................................ 155 Fuel Pressure Release...................................................................... 155 Fuel Pressure Check........................................................................ 155 Fuel Pressure Regulator Check.............................................................. 156 Injector Removal and Installation.......................................................... 156 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment................................... 157 ON-BOARD DIAGNOSTIC SYSTEM DESCRIPTION......................................................... 164 Introduction............................................................................... 164 Two Trip Detection Logic................................................................... 164 Diagnostic Trouble Code (DTC).............................................................. 164 Freeze Frame Data.......................................................................... 165 Malfunction Indicator Lamp (MIL)........................................................... 166 OBD System Operation Chart................................................................. 170 CONSULT.................................................................................... 175 Generic Scan Tool (GST).................................................................... 188 TROUBLE DIAGNOSIS - Introduction............................................................... 190 TROUBLE DIAGNOSIS - Work Flow.................................................................. 192 TROUBLE DIAGNOSIS - Basic Inspection........................................................... 194 TROUBLE DIAGNOSIS - General Description........................................................ 197 Diagnostic Trouble Code (DTC) Chart........................................................ 197 Fail-Safe Chart............................................................................ 207 Symptom Matrix Chart....................................................................... 208 CONSULT Reference Value in Data Monitor Mode............................................... 211 Major Sensor Reference Graph in Data Monitor Mode.......................................... 213 ECM Terminals and Reference Value.......................................................... 215 TROUBLE DIAGNOSIS FOR POWER SUPPLY............................................................. 220 Main Power Supply and Ground Circuit....................................................... 220 DTC P0100, Mass Air Flow Sensor (MAFS) (DTC: 0102)............................................. 223 DTC P0110, Intake Air Temperature Sensor (DTC: 0401)........................................... 229 DTC P0115, Engine Coolant Temperature Sensor (ECTS) (DC: 0103)................................. 234 DTC P0120, Throttle Position Sensor (DTC: 0403)................................................ 238 DTC P0125, Engine Coolant Temperature (ECT) Sensor (DTC: 0908)................................. 243 DTC P0130, Front Heated Oxygen Sensor (Front HO2S) (DTC: 0303)................................. 249 DTC P0130, Closed Loop Control (DTC: 0307)..................................................... 253 DTC P0135, Front Heated Oxygen Sensor Heater (DTC: 0901)....................................... 254 DTC P0136, Rear Heated oxygen Sensor (Rear HO2S) (DTC: 0707)................................... 257 DTC P0170, Fuel Injection System Function (DTC: 0706).......................................... 262 DTC P0300 - P0304, No. 4 - 1 Cylinder Misfire, Multiple Cylinder Misfire (DTC: 0701 - 0605).... 267 DTC P0325, Knock Sensor (KS) (DTC: 0304)....................................................... 271 DTC P0335, Crankshaft Position Sensor (CKPS) (OBD) (DTC: 0802)................................. 274 DTC P0340, Camshaft Posiition Sensor (CMPS) (DTC: 0101)........................................ 278 DTC P0400, EGR Function (DTC: 0302)............................................................ 283 DTC P0402, EGRC-BPT Valve Function (DTC: 0306)................................................. 292 DTC P0420, Three Way Catalyst Function (DTC: 0702)............................................. 294 DTC P0500, Vehicle Speed Sensor (VSS) (DTC: 0104).............................................. 297 DTC P0505, Idle Air Control Valve (IACV) - Auxiliary Air Control (AAC) Valve (DTC: 0205)....... 301 DTC P0605, Engine Control Module (ECM)=ECCS Control Module (DTC: 0301)......................... 305 DTC P0705, Park/Neutral Position Switch (DTC: 1003)............................................ 307 DTC P1320, Ignition Signal (DTC: 0201)......................................................... 312 DTC P1336, Crankshaft Position Sensor (CKPS) (OBD) (COG) (DTC: 0905)........................... 317 DTC P1400, EGR Valve and EVAP Canister Purge Control Solenoid Valve (DTC: 1005)................ 321 DTC P1401, EGR Temperature Sensor (DTC: 0305).................................................. 325 DTC P1605, A/T Diagnosis Communication Line (DTC: 0804)........................................ 329 DTC P1900, Cooling Fan (Overheat) (DTC: 0208).................................................. 332 TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS..................................................... 345 Injector................................................................................... 345 Start Signal............................................................................... 348 Fuel Pump.................................................................................. 350 Power Steering Oil Pressure Switch......................................................... 355 IACV-Air Regulator......................................................................... 358 IACV-FICD Solenoid Valve................................................................... 361 MIL & Data Link Connectors................................................................. 364 GA - Engine & Emission Control..................................................................... 365 ENGINE AND EMISSION CONTROL OVERALL SYSTEM..................................................... 365 Circuit Diagram............................................................................ 365 System Diagram............................................................................. 366 ECCS Component Parts Location.............................................................. 367 Vacuum Hose Drawing........................................................................ 370 System Chart............................................................................... 371 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION........................................... 372 Multiport Fuel Injection (MFI) System...................................................... 372 Distributor Ignition (DI) System........................................................... 375 Air Conditioning Cut Control............................................................... 376 Fuel Cut Control (at no load & high engine speed).......................................... 376 EVAPORATIVE EMISSION SYSTEM.................................................................... 377 POSITIVE CRANKCASE VENTILATION................................................................. 379 BASIC SERVICE PROCEDURE........................................................................ 380 Fuel Pressure Release...................................................................... 380 Fuel Pressure Check........................................................................ 380 Fuel Pressure Regulator Check.............................................................. 381 Injector Removal and Installation.......................................................... 381 Fast Idle Cam (FIC)........................................................................ 381 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment................................... 383 ON-BOARD DIAGNOSTIC SYSTEM DESCRIPTION......................................................... 391 Introduction............................................................................... 391 Two Trip Detection Logic................................................................... 391 Diagnostic Trouble Code (DTC).............................................................. 391 Freeze Frame Data.......................................................................... 392 Malfunction Indicator Lamp (MIL)........................................................... 393 OBD System Operation Chart................................................................. 396 CONSULT.................................................................................... 401 Generic Scan Tool (GST).................................................................... 413 TROUBLE DIAGNOSIS - Introduction............................................................... 415 TROUBLE DIAGNOSIS - Work Flow.................................................................. 417 TROUBLE DIAGNOSIS - Basic Inspection........................................................... 419 TROUBLE DIAGNOSIS - General Description........................................................ 422 Diagnostic Trouble Code (DTC) Chart........................................................ 422 Fail-Safe Chart............................................................................ 431 Symptom Matrix Chart....................................................................... 432 CONSULT Reference Value in Data Monitor Mode............................................... 435 Major Sensor Reference Graph in Data Monitor Mode.......................................... 438 ECM Terminals and Reference Value.......................................................... 440 TROUBLE DIAGNOSIS FOR POWER SUPPLY............................................................. 446 Main Power Supply and Ground Circuit....................................................... 446 DTC P0100, Mass Air Flow Sensor (MAFS) (DTC: 0102)............................................. 449 DTC P0110, Intake Air Temperature Sensor (DTC: 0401)........................................... 454 DTC P0115, Engine Coolant Temperature Sensor (ECTS) (DTC: 0103)................................ 459 DTC P0120, Throttle Position Sensor (DTC: 0403)................................................ 463 DTC P0125, Engine Coolant Temperature (ECT) Sensor (DTC: 0908)................................. 468 DTC P0130, Front Oxygen Sensor* (Front O2S) (DTC: 0303)........................................ 473 DTC P0130, Closed Loop Control (DTC: 0307)..................................................... 478 DTC P0135, Front Heated Oxygen Sensor Heater (DTC: 0901)....................................... 479 DTC P0136, Rear Heated Oxygen Sensor (Rear HO2S) (DTC: 0707)................................... 482 DTC P0170, Fuel Injection System Function (DTC: 0706).......................................... 487 DTC P0300 - P0304, No. 4 - 1 Cylinder Misfire, Multiple Cylinder Misfire (DTC: 0701 - 0605).... 492 DTC P0325, Knock Sensor (KS) (DTC: 0304)....................................................... 496 DTC P0335, Crankshaft Position Sensor (CKPS) (OBD) (DTC: 0802)................................. 499 DTC P0340, Camshaft Position Sensor (CMPS) (DTC: 0101)......................................... 503 DTC P0400, EGR Function (DTC: 0302)............................................................ 508 DTC P0402, EGRC-BPT Valve Function (DTC: 0306)................................................. 517 DTC P0420, Three Way Catalyst Function (DTC: 0702)............................................. 519 DTC P0500, Vehicle Speed Sensor (VSS) (DTC: 0104).............................................. 522 DTC P0505, Idle Air Control Valve (IACV) - Auxiliary Air Control (AAC) Valve (DTC: 0205)....... 526 DTC P0605, Engine Control Module (ECM)-ECCS Control Module (DTC: 0301)......................... 530 DTC P0705, Park/Neutral Position Switch (DTC: 1003)............................................ 532 DTC P1110, Valve Timing Control (VTC) (DTC: 0805).............................................. 535 DTC P1320, Ignition Signal (DTC: 0201)......................................................... 542 DTC P1336, Crankshaft Position Sensor (CKPS) (OBD) (COG) (DTC: 0905)........................... 547 DTC P1400, EGR Valve and EVAP Canister Purge Control Seolenoid Valve (DTC: 1005)............... 551 DTC P1401, EGR Temperature Sensor (DTC: 0305).................................................. 555 DTC P1550, Torque Converter Clutch Solenoid Valve (DTC: 0904).................................. 559 DTC P1900, Cooling Fan (Overheat) (DTC: 0208).................................................. 561 TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS.................................................... 570 Injector................................................................................... 570 Start Signal............................................................................... 573 Fuel Pump.................................................................................. 575 Power Steering Oil Pressure Switch......................................................... 579 IACV-FICD Solenoid Valve................................................................... 582 Electrical Load Signal..................................................................... 585 MIL & Data Link Connectors................................................................. 588 SR................................................................................................. 589 TROUBLE DIAGNOSIS - Index...................................................................... 589 Alphabetical & P No. Index for DTC......................................................... 589 GA................................................................................................. 590 TROUBLE DIAGNOSES - Index...................................................................... 590 Alphabetical & P No. Index for DTC......................................................... 590 SR................................................................................................. 591 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................... 591 General Specifications..................................................................... 591 Inspection and Adjustment.................................................................. 591 GA................................................................................................. 593 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................... 593 General Specifications..................................................................... 593 Inspection and Adjustment.................................................................. 593 EL..................................................................................................... 595 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS.................................................................................. 595 PRECAUTIONS........................................................................................ 598 Supplemental Restraint System (SRS) "AIR BAG".................................................. 598 HARNESS CONNECTOR.................................................................................. 599 Description.................................................................................... 599 STANDARDIZED RELAY................................................................................. 600 Description.................................................................................... 600 POWER SUPPLY ROUTING............................................................................... 602 Schematic...................................................................................... 602 Wiring Diagram - POWER -....................................................................... 603 Fuse........................................................................................... 612 Fusible Link................................................................................... 612 Circuit Breaker Inspection..................................................................... 612 GROUND DISTRIBUTION................................................................................ 613 BATTERY............................................................................................ 617 How to Handle Battery.......................................................................... 617 Memory Reset................................................................................... 619 Service Data and Specifications (SDS).......................................................... 620 STARTING SYSTEM.................................................................................... 621 System Description............................................................................. 621 Wiring Diagram - START -....................................................................... 623 Starter........................................................................................ 626 Pinion/Clutch Check............................................................................ 630 Service Data and Specifications (SDS).......................................................... 630 CHARGING SYSTEM.................................................................................... 631 System Description............................................................................. 631 Wiring Diagram - CHARGE -...................................................................... 632 Trouble Diagnoses.............................................................................. 633 Generator...................................................................................... 634 Diode Check.................................................................................... 635 Disassembly and Assembly....................................................................... 636 Service Data and Specifications (SDS).......................................................... 637 COMBINATION SWITCH................................................................................. 638 Combination Switch/Check....................................................................... 638 Combination Switch/Replacement................................................................. 639 Steering Switch/Check.......................................................................... 640 HEADLAMP........................................................................................... 641 System Description (For USA)................................................................... 641 Wiring Diagram (For USA) - H/LAMP -............................................................ 642 Trouble Diagnoses (For USA).................................................................... 643 System Description (For Canada)................................................................ 644 Operation (Daytime light system for Canada).................................................... 645 Schematic (For Canada)......................................................................... 646 Wiring Diagram (For Canada) -DTRL -............................................................ 647 Trouble Diagnoses (For Canada)................................................................. 650 Bulb Replacement............................................................................... 652 Aiming Adjustment.............................................................................. 652 EXTERIOR LAMP...................................................................................... 653 Back-up Lamp/Wiring Diagram - BACK/L -......................................................... 653 License, Tail and Stop Lamps/Wiring Diagram - TAIL/L -......................................... 655 Front Fog Lamp/System Description.............................................................. 657 Front Fog Lamp/Wiring Diagram - F/FOG -........................................................ 658 Turn Signal and Hazard Warning Lamps/System Description........................................ 659 Turn Signal and Hazard Warning Lamps/Wiring Diagram - TURN -................................... 662 Turn Signal and Hazard Warning Lamps/Trouble Diagnoses......................................... 664 Combination Flasher Unit Check................................................................. 665 Bulb Specifications............................................................................ 665 INTERIOR LAMP...................................................................................... 666 Illumination/System Description................................................................ 666 Illumination/Wiring Diagram - ILL -............................................................ 668 Interior and Trunk Room Lamps/System Description............................................... 670 Interior and Trunk Froom Lamps/Wiring Diagram - INT/L -........................................ 672 METERS AND GAUGES/WITH TACHOMETER.................................................................. 674 System Description............................................................................. 674 Combination Meter.............................................................................. 675 Speedometer, Tachometer, Temp. anad Fuel Gauges/Wiring Diagram - METER -....................... 676 Inspection/Fuel Gauge and Water Temperature Gauge.............................................. 677 Inspection/Tachometer.......................................................................... 678 Inspection/Speedometer and Vehicle Speed Sensor................................................ 679 METERS AND GAUGES/WITHOUT TACHOMETER............................................................... 680 System Description............................................................................. 680 Combination Meter.............................................................................. 681 Speedometer, Temp. and Fuel Gauges/Wiring Diagram - METER -.................................... 682 Inspection/Fuel Gauge and Water Temperature Gauge.............................................. 683 Inspection/Speedometer and Vehicle Speed Sensor................................................ 684 METERS AND GAUGES.................................................................................. 685 Fuel Tank Gauge Unit Check..................................................................... 685 Fuel Warning Lamp Sensor Check................................................................ 685 Thermal Transmitter Check...................................................................... 685 Oil Pressure Switch Check...................................................................... 686 Vehicle Speed Sensor Signal Check.............................................................. 686 WARNING LAMPS AND CHIME............................................................................ 687 Warning Lamps/System Description............................................................... 687 Warning Lamps/Schematic........................................................................ 688 Warning Lamps/Wiring Diagram - WARN -.......................................................... 690 Warning Chime/System Description............................................................... 696 Warning Chime/Wiring Diagram - CHIME -......................................................... 698 Warning Chime/Trouble Diagnoses................................................................ 700 Symptom Chart.............................................................................. 700 Preliminary Check 1........................................................................ 701 Main Power Supply And Ground Circuit Check................................................. 703 Diagnostic Procedure 1..................................................................... 704 Diode Check.................................................................................... 709 Warning Chime Check............................................................................ 709 WIPER AND WASHER................................................................................... 710 System Description............................................................................. 710 Wiring Diagram - WIPER -....................................................................... 712 Trouble Diagnoses.............................................................................. 715 Diagnostic Procedure 1..................................................................... 715 Wiper Installation and Adjustment.............................................................. 717 Washer Nozzle Adjustment....................................................................... 718 POWER WINDOW....................................................................................... 719 System Description............................................................................. 719 Component Layout............................................................................... 722 Wiring Diagram - WINDOW -...................................................................... 724 Trouble Diagnoses.............................................................................. 726 POWER DOOR LOCK.................................................................................... 727 System Description............................................................................. 727 Schematic...................................................................................... 728 Wiring Diagram - D/LOCK -...................................................................... 729 Trouble Diagnoses.............................................................................. 732 Main Power Supply And Ground Circuit Check..................................................... 732 Electrical Components Inspection............................................................... 732 Diagnostic Procedure........................................................................... 733 DOOR MIRROR........................................................................................ 735 Wiring Diagram - MIRROR -...................................................................... 735 SUNROOF............................................................................................ 736 System Description............................................................................. 736 Wiring Diagram - SROOF -....................................................................... 737 HORN AND LIGHTER................................................................................... 738 REAR WINDOW DEFOGGER............................................................................... 739 System Description............................................................................. 739 Wiring Diagram - DEF -......................................................................... 740 Trouble Diagnoses.............................................................................. 742 Diagnostic Procedure....................................................................... 742 Electrical Components Inspection........................................................... 744 Filament Check................................................................................. 744 Filament Repair................................................................................ 745 AUDIO.............................................................................................. 747 System Description............................................................................. 747 Wiring Diagram - AUDIO -....................................................................... 748 Trouble Diagnoses.............................................................................. 749 MULTI-REMOTE CONTROL SYSTEM........................................................................ 751 System Description............................................................................. 751 Wiring Diagram - MULTI -....................................................................... 754 Schematic...................................................................................... 758 Input/Outpput Operation Signal................................................................. 759 Smart Entrance Control Unit................................................................ 759 Trouble Diagnoses.............................................................................. 760 Trouble Symptom............................................................................ 760 Diagnostic Procedure 1..................................................................... 761 Replacing Remote Controller or Control Unit.................................................... 765 AUTOMATIC SPEED CONTROL DEVICE (ASCD............................................................... 766 System Description............................................................................. 766 Component Parts and Harness Connector Location................................................. 768 Schematic...................................................................................... 769 Wiring Diagram - ASCD -........................................................................ 770 Trouble Diagnoses.............................................................................. 777 Symptom Chart.............................................................................. 777 Diagnostic Procedure 1..................................................................... 778 ASCD Wire Adjustment....................................................................... 785 Electrical Components Inspection........................................................... 786 ASCD actuator/ASCD pump................................................................ 786 ASCD main switch....................................................................... 787 ASCD steering switch................................................................... 787 ASCD cancel switch and stop lamp switch................................................ 787 ASCD clutch pedal position switch (For M/T models)..................................... 787 Inhibitor switch (for A/T models)...................................................... 787 Vehicle speed sensor................................................................... 788 THEFT WARNING SYSTEM............................................................................... 789 System Description............................................................................. 789 Component Parts and Harness Connector Location................................................. 793 Schematic...................................................................................... 794 Wiring Diagram - THEFT -....................................................................... 795 Trouble Diagnoses.............................................................................. 803 System Operation Check..................................................................... 803 Power Supply and Ground Circuit Check...................................................... 806 Diagnostic Procedure 1..................................................................... 807 Electrical Components Inspection........................................................... 819 LOCATION OF ELECTRICAL UNITS....................................................................... 822 Engine Compartment............................................................................. 822 Passenger Compartment.......................................................................... 823 HARNESS LAYOUT..................................................................................... 824 How To Read Harness Layout..................................................................... 824 Outline........................................................................................ 825 2-Door..................................................................................... 825 4-Door..................................................................................... 825 Engine Room Harness............................................................................ 826 Passenger Compartment...................................................................... 826 Engine Compartment......................................................................... 828 Main Harness................................................................................... 830 Body Harness................................................................................... 832 2-Door..................................................................................... 832 4-Door..................................................................................... 833 Engine Control Harness......................................................................... 834 GA Engine.................................................................................. 834 SR Engine.................................................................................. 835 Engine Harness No. 2 and Generator Harness..................................................... 836 GA Engine.................................................................................. 836 SR Engine.................................................................................. 837 Room Lamp Harness.............................................................................. 838 2-Door..................................................................................... 838 4-Door..................................................................................... 838 Air Bag Harness................................................................................ 839 Tail Harness................................................................................... 840 2-Door..................................................................................... 840 4-Door..................................................................................... 840 Front Door Harness (2-Door).................................................................... 841 Left....................................................................................... 841 Right...................................................................................... 841 Front Door Harness (4-Door).................................................................... 842 Left ...................................................................................... 842 Right...................................................................................... 842 Rear Door Harness (4-Door)..................................................................... 843 Left....................................................................................... 843 Right...................................................................................... 843 SUPER MULTIPLE JUNCTION (SMJ)...................................................................... 0 Installation................................................................................... 0 Terminal Arrangement........................................................................... 1 JOINT CONNECTOR (J/C).............................................................................. 2 Location ...................................................................................... 2 Terminal Arrangement........................................................................... 2 HYBRID ELECTRIC CONTROL UNIT (HEC)................................................................. 3 Construction and Terminal Arrangement.......................................................... 3 FUSE BLOCK/FUSIBLE LINK AND FUSE BOX............................................................... 4 Fuse Arrangement............................................................................... 4 CONTROL UNITS/MODULE............................................................................... 5 EM..................................................................................................... 844 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS.................................................................................. 844 PRECAUTIONS........................................................................................ 846 Parts Requiring Angular Tightening............................................................. 846 Liquid Gasket Application Procedure............................................................ 846 PREPARATION........................................................................................ 847 Special Service Tools.......................................................................... 847 Commercial Service Tools....................................................................... 850 SR................................................................................................. 851 OUTER COMPONENT PARTS.......................................................................... 851 COMPRESSION PRESSURE........................................................................... 854 OIL PAN........................................................................................ 855 Removal.................................................................................... 855 Installation............................................................................... 858 TIMING CHAIN................................................................................... 860 Removal.................................................................................... 861 Inspection................................................................................. 865 Installation............................................................................... 865 OIL SEAL REPLACEMENT........................................................................... 874 Valve Oil Seal............................................................................. 874 Front Oil Seal............................................................................. 874 Rear Oil Seal.............................................................................. 875 CYLINDER HEAD.................................................................................. 876 Removal.................................................................................... 877 Disassembly................................................................................ 877 Inspection................................................................................. 880 Cylinder Head Distortion............................................................... 880 Camshaft Visual Check.................................................................. 880 Camshaft Runout........................................................................ 880 Camshaft Cam Height.................................................................... 880 Camshaft Journal Clearance............................................................. 881 Camshaft End Play...................................................................... 881 Camshaft Sprocket Runout............................................................... 882 Valve Guide Clearance.................................................................. 882 Valve Guide Replacement................................................................ 882 Valve Seats............................................................................ 883 Replacing Valve Seat For Service Parts................................................. 884 Valve Dimensions....................................................................... 884 Valve Spring........................................................................... 884 Hydraulic Lash Adjuster................................................................ 885 Rocker Arm, Shim And Rocker Arm guide.................................................. 885 Assembly................................................................................... 886 Installation............................................................................... 889 ENGINE REMOVAL................................................................................. 890 Removal.................................................................................... 891 Installation............................................................................... 893 CYLINDER BLOCK................................................................................. 894 Disassembly.................................................................................... 895 Piston And Crankshaft...................................................................... 895 Inspection..................................................................................... 895 Piston And Piston Pin Clearance............................................................ 895 Piston Ring Side Clearance................................................................. 896 Piston Ring End Gap........................................................................ 896 Connecting Rod Bend And Torsion............................................................ 896 Cylinder Block Distortion And Wear......................................................... 897 Piston-To-Bore Clearance................................................................... 897 Crankshaft................................................................................. 898 Bearing Clearance.......................................................................... 899 Method A (Using bore gauge & micrometer)............................................... 899 Method B (Using Plastigage)............................................................ 901 Connecting Rod Bushing Clearance (Small end)............................................... 901 Replacement of Connecting Rod Bushing (Small end).......................................... 902 Replacement of Pilot Bushing (M/T) Or Pilot Converter (A/T)................................ 902 Flywheel/Drive Plate Runout................................................................ 902 Assembly....................................................................................... 905 Piston..................................................................................... 905 Crankshaft................................................................................. 905 GA................................................................................................. 908 OUTER COMPONENT PARTS.......................................................................... 908 COMPRESSION PRESSURE........................................................................... 910 OIL PAN........................................................................................ 911 Removal.................................................................................... 911 Installation............................................................................... 912 TIMING CHAIN................................................................................... 913 Removal.................................................................................... 914 Inspection................................................................................. 917 Installation............................................................................... 917 OIL SEAL REPLACEMENT........................................................................... 924 Valve Oil Seal............................................................................. 924 Front Oil Seal............................................................................. 924 Rear Oil Seal.............................................................................. 925 CYLINDER HEAD.................................................................................. 926 Removal.................................................................................... 927 Disassembly................................................................................ 927 Inspection................................................................................. 927 Cylinder Head Distortion............................................................... 927 Camshaft Visual Check.................................................................. 927 Camshaft Runout........................................................................ 928 Camshaft cam Height.................................................................... 928 Camshaft Journal Clearance............................................................. 928 Camshaft End Play...................................................................... 928 Camshaft Sprocket Runout............................................................... 929 Valve Guide Clearance.................................................................. 929 Valve Guide Replacement................................................................ 930 Valve Seats............................................................................ 931 Replacing Valve Seat For Service Parts................................................. 931 Valve Dimensions....................................................................... 931 Valve Spring........................................................................... 932 Valve Lifter........................................................................... 932 Assembly................................................................................... 933 Installation............................................................................... 933 VALVE CLEARANCE................................................................................ 934 Checking................................................................................... 934 Adjusting.................................................................................. 934 ENGINE REMOVAL................................................................................. 937 Removal.................................................................................... 938 Installation............................................................................... 940 CYLINDER BLOCK................................................................................. 941 Disassembly................................................................................ 942 Piston And Crankshaft.................................................................. 942 Inspection................................................................................. 942 Piston And Piston Pin Clearance........................................................ 942 Piston Ring Side Clearance............................................................. 943 Piston Ring End Gap.................................................................... 943 Connecting Rod Bend And Torsion........................................................ 943 Cylinder Block Distortion And Wear..................................................... 944 Piston-To-Bore Clearance............................................................... 944 Crankshaft............................................................................. 945 Bearing Clearance...................................................................... 946 Method A (Using bore gauge & micrometer)........................................... 946 Method B (Using Plastigage)........................................................ 948 Connecting Rod Bushing Clearance (Small end)........................................... 948 Replacement of Connecting Rod Bushing (Small end)...................................... 948 Flywheel/Driveplate Runout............................................................. 948 Assembly................................................................................... 949 Piston................................................................................. 949 Crankshaft............................................................................. 949 SR................................................................................................. 952 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................... 952 General Specifications..................................................................... 952 Inspection and Adjustment.................................................................. 952 Compression Pressure................................................................... 952 Cylinder Head.......................................................................... 952 Valve.................................................................................. 953 Camshaft And Camshaft Bearing.......................................................... 956 Cylinder Block......................................................................... 956 Piston, Piston Ring And Piston Pin..................................................... 957 Connecting Rod......................................................................... 958 Crankshaft............................................................................. 958 Main Bearing .......................................................................... 959 Connecting Rod Bearing................................................................. 959 Miscellaneous Components............................................................... 959 GA................................................................................................. 960 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................... 960 General Specifications..................................................................... 960 Inspection and Adjustment...................................................................... 960 Compression Pressure....................................................................... 960 Cylinder Head.............................................................................. 960 Valve...................................................................................... 960 Camshaft And Camshaft Bearing.............................................................. 963 Cylinder Block............................................................................. 963 Piston, Piston Ring And Piston Pin......................................................... 964 Connecting Rod............................................................................. 964 Crankshaft................................................................................. 964 Main Bearing............................................................................... 965 Connecting Rod Bearing..................................................................... 965 Miscellaneous Components................................................................... 965 FA..................................................................................................... 966 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS.................................................................................. 966 PRECAUTIONS AND PREPARATION........................................................................ 967 Precautions.................................................................................... 967 Special Service Tools.......................................................................... 967 Commercial Service Tools....................................................................... 968 FRONT AXLE AND FRONT SUSPENSION.................................................................... 969 ON-VEHICLE SERVICE................................................................................. 970 Front Axle and Front Suspension Parts.......................................................... 970 Front Wheel Bearing............................................................................ 971 Front Wheel Alignment.......................................................................... 971 Drive Shaft.................................................................................... 972 FRONT AXLE......................................................................................... 973 Wheel Hub and Knuckle.......................................................................... 973 Removal.................................................................................... 973 Installation............................................................................... 975 Disassembly................................................................................ 975 Inspection................................................................................. 976 Assembly................................................................................... 976 Drive Shaft.................................................................................... 978 Removal.................................................................................... 978 Installation............................................................................... 979 Components................................................................................. 980 Disassembly................................................................................ 982 Inspection................................................................................. 984 Assembly................................................................................... 984 FRONT SUSPENSION................................................................................... 989 Coil Spring and Strut Assembly................................................................. 990 Removal and Installation................................................................... 990 Disassembly................................................................................ 990 Inspection................................................................................. 990 Assembly................................................................................... 991 Stabilizer Bar................................................................................. 991 Removal and Installation................................................................... 991 Inspection................................................................................. 992 Tranverse Link and Lower Ball Joint............................................................ 992 Removal and Installation................................................................... 992 Inspection................................................................................. 993 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................. 994 General Specifications......................................................................... 994 Inspection and Adjustment...................................................................... 996 FE..................................................................................................... 997 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS.................................................................................. 997 ACCELERATOR CONTROL SYSTEM......................................................................... 998 Accelerator Control System..................................................................... 998 Adjusting Accelerator Wire..................................................................... 998 FUEL SYSTEM........................................................................................ 999 Fuel Tank...................................................................................... 999 Fuel Pump and Gauge............................................................................1000 Removal....................................................................................1000 Installation...............................................................................1000 EXHAUST SYSTEM.....................................................................................1001 Foldout................................................................................................1004 QUICK REFERENCE INDEX.............................................................................. 0 ELECTRICAL SYSTEM.................................................................................. 0 SUPER MULTIPLE JUNCTION (SMJ)......................................................................1004 Installation...................................................................................1004 Terminal Arrangement...........................................................................1005 JOINT CONNECTOR (J/C)..............................................................................1006 Location.......................................................................................1006 Terminal Arrangement...........................................................................1006 HYBRID ELECTRIC CONTROL UNIT (HEC).................................................................1007 Construction and Terminal Arrangement..........................................................1007 FUSE BLOCK/FUSIBLE LINK AND FUSE BOX...............................................................1008 Fuse Arrangement...............................................................................1008 CONTROL UNITS/MODULE...............................................................................1009 GI.....................................................................................................1010 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS..................................................................................1010 PRECAUTIONS........................................................................................1011 Supplemental Restraint System (SRS) "AIR BAG"..................................................1011 General Precautions............................................................................1012 Precautions for Multiport Fuel Injection System or ECM Controlled Engine.......................1013 Precautions for Three Way Catalyst............................................................1013 Engine Oils....................................................................................1013 Precautions for Fuel...........................................................................1014 Precautions for Air Conditioning...............................................................1015 HOW TO USE THIS MANUAL.............................................................................1016 HOW TO READ WIRING DIAGRAMS........................................................................1018 Sample/Wiring Diagram - EXAMPL -...............................................................1018 Optional Splice............................................................................1019 Description....................................................................................1020 Connector Symbols..........................................................................1022 Switch Positions...........................................................................1023 Detectable Lines And Non-detectable Lines..................................................1023 Multiple Switch............................................................................1024 Foldout Page...............................................................................1025 Wiring Diagram Codes (Cell Codes)..............................................................1026 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT......................................1027 Work Flow......................................................................................1027 Incident Simulation Tests......................................................................1028 Circuit Inspection.............................................................................1032 Introduction...............................................................................1032 Testing For "Opens" In The Circuit.........................................................1032 Testing For "Shorts" In The circuit........................................................1033 Ground Inspection..........................................................................1034 Voltage Drop Tests.........................................................................1035 Control Unit Circuit Test..................................................................1037 HOW TO FOLLOW FLOWCHART IN TROUBLE DIAGNOSES.......................................................1039 CONSULT CHECKING SYSTEM............................................................................1042 IDENTIFICATION INFORMATION.........................................................................1043 Model Variation................................................................................1043 Identification Number..........................................................................1044 Dimensions.....................................................................................1046 Wheels and Tires...............................................................................1046 LIFTING POINTS AND TOW TRUCK TOWING................................................................1047 TIGHTENING TORQUE OF STANDARD BOLTS................................................................1051 SAE J1930 TERMINOLOGY LIST.........................................................................1052 HA.....................................................................................................1056 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS..................................................................................1056 PRECAUTIONS AND PREPARATION........................................................................1057 Precautions for Supplemental Restraint System (SRS) "AIR BAG"..................................1057 Precautions for Working With HFC-134a (R-134a).................................................1057 Precautions for Working with Refrigerants......................................................1058 Precautions for Refrigerant Connection.........................................................1059 Precautions for Servicing Compressor...........................................................1060 Special Service Tools..........................................................................1061 R-134a Service Tools and Equipment.............................................................1062 Precautions for Service Equipment..............................................................1064 DESCRIPTION........................................................................................1066 Refrigeration Cycle............................................................................1066 Refrigerant Flow...........................................................................1066 Freeze Protection..........................................................................1066 Refrigerant System Protection..............................................................1066 Dual-pressure switch...................................................................1066 Pressure Relief Valve......................................................................1066 Component Layout...............................................................................1067 Discharge Air Flow.............................................................................1068 Control Operation..............................................................................1069 TROUBLE DIAGNOSES..................................................................................1070 How to Perform Trouble Diagnoses for Quick and Accurate Repair.................................1070 Work Flow..................................................................................1070 Operational Check..............................................................................1071 Symptom Chart..................................................................................1073 Preliminary Check..............................................................................1075 Performance Test Diagnoses.....................................................................1079 Performance Chart..............................................................................1081 Trouble Diagnoses for Abnormal Pressure........................................................1082 Harness Layout.................................................................................1086 Circuit Diagram - Air Conditioner..............................................................1088 Wiring Diagram - HEATER -......................................................................1090 Wiring Diagram - A/C -.........................................................................1091 Main Power Supply and Ground Circuit Check.....................................................1095 Diagnostic Procedures..........................................................................1096 Electrical Components Inspection...............................................................1103 Control Linkage Adjustment.....................................................................1104 System Description.............................................................................1105 Intake Door Motor..........................................................................1105 SERVICE PROCEDURES.................................................................................1106 Checking Refrigerant Leaks.....................................................................1106 R-134a Service Procedure.......................................................................1108 Compressor Lubricant Quantity..................................................................1110 Refrigerant Lines..............................................................................1112 Compressor Mounting............................................................................1114 Belt Tension...................................................................................1114 Fast Idle Control Device.......................................................................1114 Compressor.....................................................................................1115 Compressor Clutch..............................................................................1115 Thermal Protector..............................................................................1117 Heater Unit....................................................................................1118 Cooling Unit...................................................................................1119 Control Assembly...............................................................................1120 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................1121 General Specifications.........................................................................1121 Inspection and Adjustment......................................................................1121 IDX....................................................................................................1122 QUICK REFERENCE INDEX.............................................................................. 0 LC.....................................................................................................1133 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS..................................................................................1133 PRECAUTIONS........................................................................................1134 Liquid Gasket Application Procedure............................................................1134 PREPARATION........................................................................................1135 Special Service Tools..............................................................................1135 SR.................................................................................................1136 ENGINE LUBRICATION SYSTEM......................................................................1136 Lubrication Circuit........................................................................1136 Oil Pressure Check.........................................................................1136 Oil Pump...................................................................................1137 Oil Filter.................................................................................1139 ENGINE COOLING SYSTEM..........................................................................1140 Cooling Circuit............................................................................1140 System Check...............................................................................1140 Water Pump.................................................................................1141 Thermostat.................................................................................1142 Water Outlet...............................................................................1143 Radiator...................................................................................1144 GA.................................................................................................1145 ENGINE LUBRICATION SYSTEM......................................................................1145 Lubrication Circuit........................................................................1145 Oil Pressure Check.........................................................................1146 Oil Pump...................................................................................1147 ENGINE COOLING SYSTEM..........................................................................1149 Cooling Circuit............................................................................1149 System Check...............................................................................1149 Water Hose Drawing.........................................................................1150 Water Pump ................................................................................1152 Thermostat.................................................................................1153 Water Outlet...............................................................................1154 Radiator...................................................................................1155 SR, GA.............................................................................................1156 ENGINE COOLING SYSTEM..........................................................................1156 Overheating Cause Analysis.................................................................1156 SERVICE DATA AND SPECIFICATIONS (SDS)..........................................................1157 Engine Lubrication System (SR).............................................................1157 Engine Cooling System (SR).................................................................1157 Engine Lubrication System (GA).............................................................1157 Engine Cooling System (Ga).................................................................1157 MA.....................................................................................................1158 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS..................................................................................1158 PRECAUTIONS AND PREPARATION........................................................................1159 Supplemental Restraint System (SRS) "AIR BAG"..................................................1159 Special Service Tools..........................................................................1159 GENERAL MAINTENANCE................................................................................1160 PERIODIC MAINTENANCE...............................................................................1162 Schedule 1.....................................................................................1163 Schedule 2.....................................................................................1164 RECOMMENDED FLUIDS AND LUBRICANTS..................................................................1165 Fluids and Lubricants..........................................................................1165 SAE Viscosity Number...........................................................................1165 Anti-freeze Coolant Mixture Ratio..............................................................1166 SR.................................................................................................1167 ENGINE MAINTENANCE.............................................................................1167 Checking Drive Belts.......................................................................1167 Changing Engine Coolant....................................................................1168 Checking Fuel Lines........................................................................1170 Changing Fuel Filter.......................................................................1170 Changing Air Cleaner Filter................................................................1171 Changing Engine Oil........................................................................1171 Changing Oil Filter........................................................................1172 Changing Spark Plugs (Platinum-tipped type)................................................1172 Changing Spark Plugs (Conventional type)...................................................1173 Checking EVAP Vapor & Purge Lines..........................................................1174 GA.................................................................................................1175 ENGINE MAINTENANCE.............................................................................1175 Checking Drive Belts.......................................................................1175 Changing Engine Coolant....................................................................1176 Checking Fuel Lines........................................................................1178 Changing Fuel Filter.......................................................................1178 Changing Air Cleaner Filter................................................................1179 Changing Engine Oil........................................................................1179 Changing Oil Filter........................................................................1180 Changing Spark Plugs.......................................................................1181 Checking EVAP Vapor & Purge Lines..........................................................1181 SR & GA............................................................................................1182 CHASSIS AND BODY MAINTENANCE...................................................................1182 Checking Exhaust System....................................................................1182 Checking Clutch System.....................................................................1182 Checking M/T Oil...........................................................................1182 Changing M/T Oil...........................................................................1182 Checking A/T Fluid.........................................................................1183 Changing A/T Fluid.........................................................................1183 Checking Brake Fluid Level and Leaks.......................................................1184 Checking Brake Lines and Cables............................................................1184 Checking Disc Brake........................................................................1184 Checking Drum Brake........................................................................1184 Balancing Wheels...........................................................................1185 Tire Rotation..............................................................................1185 Checking Steering Gear and Linkage.........................................................1185 Checking Power Steering Fluid and Lines....................................................1186 Lubricating Locks, Hinges and Hood Latches.................................................1187 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters............................1187 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................1188 Engine Maintenance (SR)........................................................................1188 Inspection And Adjustment..................................................................1188 Drive belt deflection..................................................................1188 Spark plug.............................................................................1188 Engine Maintenance (GA)........................................................................1188 Inspection And Adjustment..................................................................1188 Drive belt deflection..................................................................1188 Spark plug.............................................................................1188 Chassis and Body Maintenance...................................................................1188 Inspection And Adjustment..................................................................1188 Wheel balance..........................................................................1188 MT.....................................................................................................1189 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS..................................................................................1189 PREPARATION........................................................................................1190 Special Service Tools..........................................................................1190 Commercial Service Tools.......................................................................1192 ON-VEHICLE SERVICE.................................................................................1194 Replacing Oil Seal.............................................................................1194 Position Switch Check..........................................................................1195 REMOVAL AND INSTALLATION...........................................................................1196 TRANSAXLE GEAR CONTROL.............................................................................1198 RS5F31A............................................................................................1199 MAJOR OVERHAUL.................................................................................1199 Case Components............................................................................1199 Gear Components............................................................................1200 Shift Control Components...................................................................1201 DISASSEMBLY....................................................................................1202 REPAIR FOR COMPONENT PARTS.....................................................................1204 Input Shaft a;nd Gears.....................................................................1204 Disassembly............................................................................1204 Inspection.............................................................................1204 Assembly...............................................................................1205 Mainshaft and Gears........................................................................1206 Disassembly............................................................................1206 Inspection.............................................................................1208 Assembly...............................................................................1208 Final Drive................................................................................1210 Disassembly............................................................................1210 Inspection.............................................................................1211 Assembly...............................................................................1211 Shift Control Components...................................................................1212 Inspection.............................................................................1212 Case Components............................................................................1213 ADJUSTMENT.....................................................................................1215 Differential Side Bearing Preload..........................................................1215 Mainshaft Bearing Preload..................................................................1216 ASSEMBLY.......................................................................................1217 RS5F32V............................................................................................1219 MAJOR OVERHAUL.................................................................................1219 Case Components............................................................................1219 Gear Components............................................................................1220 Shift Control Components...................................................................1221 DISASSEMBLY....................................................................................1222 REPAIR FOR COMPONENTS PARTS....................................................................1225 Input Shaft and Gears......................................................................1225 Disassembly............................................................................1225 Inspection.............................................................................1226 Assembly...............................................................................1226 Mainshaft and Gears........................................................................1228 Disassembly............................................................................1228 Inspection.............................................................................1229 Assembly...............................................................................1231 Final Drive................................................................................1234 Disassembly............................................................................1234 Inspection.............................................................................1234 Assembly...............................................................................1235 Shift Control Components...................................................................1237 Inspection.............................................................................1237 Case Components............................................................................1237 ADJUSTMENT.....................................................................................1241 Differential Side Bearing Preload..........................................................1241 ASSEMBLY.......................................................................................1243 RS5F31A & RS5F32V..................................................................................1247 SERVICE DATA AND SPECIFICATIONS (SDS)..........................................................1247 General Specifications.....................................................................1247 RS5F31A............................................................................................1248 SERVICE DATA AND SPECFICIATIONS (SDS)..........................................................1248 Inspection and Adjustment..................................................................1248 RS5F32V............................................................................................1250 SERVICE DATA AND SPECIFICATIONS (SDS)..........................................................1250 Inspection and Adjustment..................................................................1250 RA.....................................................................................................1254 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS..................................................................................1254 PRECAUTIONS AND PREPARATION........................................................................1255 Precautions....................................................................................1255 Special Service Tools..........................................................................1255 Commercial Service Tools.......................................................................1255 REAR SUSPENSION SYSTEM.............................................................................1256 ON-VEHICLE SERVICE.................................................................................1257 Rear Axle and Rear Suspension Parts............................................................1257 Rear Wheel Bearing.............................................................................1257 Rear Wheel Alignment...........................................................................1258 REAR AXLE..........................................................................................1259 Wheel Hub......................................................................................1259 REAR SUSPENSION....................................................................................1261 Removal........................................................................................1262 Installation...................................................................................1262 Coil Spring and Shock Absorber.................................................................1263 Removal....................................................................................1263 Disassembly................................................................................1263 Inspection.................................................................................1263 Assembly.......................................................................................1264 Torsion Beam, Lateral Link and Control Rod.....................................................1264 Disassembly................................................................................1264 Inspection.................................................................................1264 Rubber Bushing Replacement.................................................................1265 Assembly...................................................................................1266 SERVICE DATA AND SPECIFCATIONS (SDS)...............................................................1267 General Specifications.........................................................................1267 Inspection and Adjustment......................................................................1267 RS.....................................................................................................1268 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS..................................................................................1268 PRECAUTION.........................................................................................1269 Supplemental Restraint System (SRS) "AIR BAG"..................................................1269 SEAT BELTS.........................................................................................1270 Front Seat Belt................................................................................1271 2-Door COUPE...............................................................................1271 Removal................................................................................1271 4-Door SEDAN...............................................................................1272 Removal................................................................................1273 Rear Seat Belt.................................................................................1274 Removal....................................................................................1275 2-door coupe...........................................................................1275 4-door sedan...........................................................................1275 SUPPLEMENTAL RESTRAINT SYSTEM (SRS)................................................................1276 Precautions for SRS "Air Bag" Service..........................................................1276 Special Service Tools..........................................................................1276 Description....................................................................................1277 SRS Component Parts Location...................................................................1277 Maintenance Items..............................................................................1278 Removal and Installation - Diagnosis Sensor Unit...............................................1279 Removal - Air Bag Module and Spiral Cable......................................................1280 Installation - Air Bag Module and Spiral Cable.................................................1281 Removal - Front Passenger Air Bag Module.......................................................1282 Installation - Front Passenger Air Bag Module..................................................1283 Disposal of Air Bag Module.....................................................................1284 Checking Deployment Tool...................................................................1284 Deployment Procedures For Air Bag Module (Outside of vehicle)..............................1285 Deployment of Air Bag Module While Mounted In Vehicle......................................1287 Disposing of Air Bag Module................................................................1287 TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)............................................1288 How to Perform Trouble Diagnoses for Quick and Accurate Repair.................................1288 Schematic......................................................................................1290 Wiring Diagram - SRS -.........................................................................1291 Self-diagnosis.................................................................................1293 Diagnostic Procedures......................................................................1293 Trouble Diagnoses for Air Bag Warning Lamp.....................................................1307 Diagnostic Procedures......................................................................1307 COLLISION DIAGNOSIS................................................................................1309 SRS inspection.................................................................................1309 ST.....................................................................................................1310 QUICK REFERENCE INDEX.............................................................................. 0 TABLE OF CONTENTS..................................................................................1310 PRECAUTIONS AND PREPARATION........................................................................1311 Precautions....................................................................................1311 Supplemental Restraint System (SRS) "Air Bag"..............................................1311 Steering System............................................................................1311 Special Service Tools..........................................................................1311 Commercial Service Tools ......................................................................1313 ON-VEHICLE SERVICE.................................................................................1314 Checking and Adjusting Drive Belts (For power steering)........................................1314 Checking Fluid Level...........................................................................1314 Checking Fluid Leakage.........................................................................1314 Bleeding Hydraulic System......................................................................1315 Checking Steering Wheel Turning Force (For power steering).....................................1315 Checking Steering Wheel Play...................................................................1316 Checking Neutral Position on Steering Wheel....................................................1316 Front Wheel Turning Angle......................................................................1316 Checking Gear Housing Movement.................................................................1316 Checking Hydraulic System......................................................................1317 STEERING WHEEL AND STEERING COLUMN.................................................................1318 Removal and Installation.......................................................................1318 Removal........................................................................................1318 Steering Wheel.............................................................................1318 Steering Column............................................................................1319 Installation...................................................................................1319 Steering Column............................................................................1319 Disassembly and Assembly.......................................................................1320 Tilt mechanism.............................................................................1321 Inspection.................................................................................1321 MANUAL STEERING GEAR AND LINKAGE (Model R24N)......................................................1322 Removal and Installation.......................................................................1322 Disassembly....................................................................................1323 Inspection.....................................................................................1323 Boot.......................................................................................1323 Rack.......................................................................................1323 Pinion Assembly............................................................................1323 Tie-Rod Outer And Inner Sockets............................................................1324 Assembly and Adjustment........................................................................1324 Steering Gear..............................................................................1324 Tie-Rod And Boot...........................................................................1325 POWER STEERING GEAR AND LINKAGE (Model PR24T)......................................................1327 Removal and Installation.......................................................................1327 Disassembly....................................................................................1330 Inspection.....................................................................................1330 Boot.......................................................................................1330 Tie-Rod Outer And Inner Sockets............................................................1330 Assembly.......................................................................................1330 POWER STEERING PUMP................................................................................1333 Pre-disassembly Inspection.....................................................................1333 Disassembly....................................................................................1334 Inspection.....................................................................................1334 Assembly.......................................................................................1335 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................1336 General Specifications.........................................................................1336 Inspection and Adjustment......................................................................1336
DESCRIPTION:
1996 NISSAN SENTRA 200SX B14 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1996 Nissan SENTRA/200SX.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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