1997-2001 Chevrolet Corvette C5 Parts Catalog Manual – PDF DOWNLOAD

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1997-2001 Chevrolet Corvette C5 Parts Catalog Manual – PDF DOWNLOAD

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1997-2001 Chevrolet Corvette C5 Parts Catalog Manual – PDF DOWNLOAD

Language : English
Pages : 1348
Downloadable : Yes
File Type : PDF
Size: 121 MB

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TABLE OF CONTENTS:

1997-2001 Chevrolet Corvette C5 Parts Catalog Manual – PDF DOWNLOAD

0. Engine Assembly……………………………………………………………………………………………… 1
Engine asm…………………………………………………………………………………………………. 1
97-98 Cylinder head (LS1)………………………………………………………………………………… 2
97-98 Front cover & cooling (LS1)…………………………………………………………………………. 6
97-98 Manifolds & fuel related parts (LS1)…………………………………………………………………. 8
97-99 Oil pump – pan & related parts (LS1)…………………………………………………………………. 14
97-01 Cylinder block & related parts (LS1)…………………………………………………………………. 18
01 Cylinder block & related parts (LS6)……………………………………………………………………. 18
99-01 Cylinder head & related parts (LS1)………………………………………………………………….. 31
99-00 Manifolds & fuel related parts (LS1)…………………………………………………………………. 26
01 Front cover & cooling (LS6)……………………………………………………………………………. 35
00-01 Oil pump – pan & related parts (LS1)…………………………………………………………………. 38
01 Oil pump – pan & related parts (LS6)……………………………………………………………………. 38
01 Cylinder head & related parts (LS6)…………………………………………………………………….. 43
01 Manifolds & fuel related parts (LS1)……………………………………………………………………. 47
Engine Mounting…………………………………………………………………………………………….. 57
Clutch…………………………………………………………………………………………………….. 58
1. Engine Cooling and Accessories………………………………………………………………………………… 63
Radiator asm……………………………………………………………………………………………….. 64
97-00 Radiator asm (MM6)…………………………………………………………………………………. 64
01 Radiator asm (MM6 – M12)………………………………………………………………………………. 64
Engine coolant fan………………………………………………………………………………………….. 68
Engine block heater…………………………………………………………………………………………. 77
97-01 Engine block heater (K05)…………………………………………………………………………… 77
Hoses & pipes – radiator…………………………………………………………………………………….. 78
97-01 Hoses & pipes – radiator……………………………………………………………………………. 78
Tensioner – drive belt………………………………………………………………………………………. 81
97-01 Tensioner – drive belt……………………………………………………………………………… 81
2. Electrical Systems…………………………………………………………………………………………… 83
Starter motor mounting………………………………………………………………………………………. 84
Generator asm………………………………………………………………………………………………. 85
Generator mounting………………………………………………………………………………………….. 88
97 Generator mounting……………………………………………………………………………………. 88
98-02 Generator mounting…………………………………………………………………………………. 90
Coil asm – direct ignition…………………………………………………………………………………… 92
Maintenance parts…………………………………………………………………………………………… 93
Alarm system – anti theft……………………………………………………………………………………. 95
Battery cables & related parts……………………………………………………………………………….. 104
97-00 Battery cables & related parts………………………………………………………………………. 104
01-02 Battery cables & related parts………………………………………………………………………. 112
Lamps – front………………………………………………………………………………………………. 119
Lamps – rear……………………………………………………………………………………………….. 129
3. Fuel, Air Intake and Exhaust Systems…………………………………………………………………………… 133
Fuel supply system………………………………………………………………………………………….. 134
97-98 Fuel supply system…………………………………………………………………………………. 134
99 Fuel supply system……………………………………………………………………………………. 139
00 Fuel supply system……………………………………………………………………………………. 144
01-02 Fuel supply system…………………………………………………………………………………. 149
Fuel injector rail SFI………………………………………………………………………………………. 154
97-98 Fuel injector rail (LS1)……………………………………………………………………………. 154
99-02 Fuel injector rail (LS1)……………………………………………………………………………. 156
01-02 Fuel injector rail (LS6)……………………………………………………………………………. 156
Throttle body………………………………………………………………………………………………. 159
97-02 Throttle body (LS1)………………………………………………………………………………… 159
01-02 Throttle body (LS6)………………………………………………………………………………… 159
A.I.R Pump & related parts…………………………………………………………………………………… 161
97-99 A.I.R. Pump & related parts…………………………………………………………………………. 161
00-02 A.I.R Pump & related parts Part 1 hoses & pipes……………………………………………………….. 164
00-02 Part 2 pump & mounting……………………………………………………………………………… 166
Air intake system…………………………………………………………………………………………… 169
97-98 Air intake system (M30)…………………………………………………………………………….. 169
97-98 Air intake system (MM6 – EXC. B4H)…………………………………………………………………… 169
97-98 Air intake system (EXPORT) (MM6 – B4H)……………………………………………………………….. 172
99-00 Air intake system (EXPORT) (MM6 – B4H)……………………………………………………………….. 175
99-00 Air intake system (M30)…………………………………………………………………………….. 178
99-00 Air intake system (MM6 – EXC. B4H)…………………………………………………………………… 178
01-02 Air intake system (EXPORT) (MM6 – B4H)……………………………………………………………….. 181
01-02 Air intake system (EXC B4H)…………………………………………………………………………. 184
Accelerator control…………………………………………………………………………………………. 187
Cruise control……………………………………………………………………………………………… 189
P.C.M. Module & wiring harness……………………………………………………………………………….. 196
97 Exhaust system…………………………………………………………………………………………… 199
98-02 Exhaust system………………………………………………………………………………………… 202
4. Manual Transmission………………………………………………………………………………………….. 207
Manual transmission (MM6)……………………………………………………………………………………. 208
Manual transmission (M12)……………………………………………………………………………………. 216
Shift control – Manual transmission (MM6)……………………………………………………………………… 224
Price list (Groups 2 – 3 – 4)……………………………………………………………………………………. 227
4a. Automatic Transmission………………………………………………………………………………………. 336
Transaxle mounting………………………………………………………………………………………….. 337
Automatic transmission………………………………………………………………………………………. 339
97-98 Automatic transmission (M30) Part 2 (4L60E) Clutch gears……………………………………………….. 339
97-02 Automatic transmission (M30) Part 1 (4L60E) Case & related parts / park lock linkage………………………. 348
97-02 Automatic transmission (M30) Part 3 (4L60E) Control valve………………………………………………. 357
97-02 Automatic transmission (M30) Part 4 (4L60E) Oil pump…………………………………………………… 361
99-02 Automatic transmission (M30) Part 2 (4L60E) Clutch gears……………………………………………….. 366
97-00 Filler tube & oil cooler……………………………………………………………………………. 376
01-02 Filler tube & oil cooler……………………………………………………………………………. 378
Shift control – automatic transmission floor (M30)………………………………………………………….. 380
4b. Braking System……………………………………………………………………………………………… 382
Brake system / cooling ducts…………………………………………………………………………………. 383
Brake electrical system / antilock……………………………………………………………………………. 385
97 Brake electrical system / antilock……………………………………………………………………… 385
98 Brake electrical system / antilock (EXC. JAG)……………………………………………………………. 385
98 Brake electrical system / antilock (JAG)………………………………………………………………… 388
99 Brake electrical system / antilock……………………………………………………………………… 388
00 Brake electrical system / antilock……………………………………………………………………… 393
01 Brake electrical system / antilock……………………………………………………………………… 397
02 Brake electrical system / antilock……………………………………………………………………… 401
Brake hoses & pipes…………………………………………………………………………………………. 404
97 Brake hoses & pipes…………………………………………………………………………………… 404
98 Brake hoses & pipes (EXC. JAG)…………………………………………………………………………. 404
98 Brake hoses & pipes (JAG – EXC. JL4)……………………………………………………………………. 407
99-00 Brake hoses & pipes (EXC. JL4)………………………………………………………………………. 407
98 Brake hoses & pipes (JAG – JL4)………………………………………………………………………… 411
99-01 Brake hoses & pipes (JL4)…………………………………………………………………………… 411
01-02 Brake hoses & pipes ……………………………………………………………………………….. 416
Brake booster………………………………………………………………………………………………. 420
Brake pressure modulator valve……………………………………………………………………………….. 421
98 Brake pressure modulator valve (ABS & traction control – mounting) (JAG)……………………………………. 432
99-01 Brake pressure modulator valve (ABS & traction control – mounting) ……………………………………… 432
Brake master cylinder……………………………………………………………………………………….. 421
Brake caliper (Front)……………………………………………………………………………………….. 423
Brake caliper (Rear)………………………………………………………………………………………… 425
Brake pedal & master cylinder mounting………………………………………………………………………… 427
Brake control modulator valve………………………………………………………………………………… 435
Parking brake system………………………………………………………………………………………… 437
Parking brake asm…………………………………………………………………………………………… 439
5. Wheels, Prop Shaft, Differential………………………………………………………………………………. 441
Differental carrier…………………………………………………………………………………………. 442
97-02 Differential carrier part 1 (REAR)…………………………………………………………………… 442
97-02 Differential carrier part 2 (SIDES)………………………………………………………………….. 445
Prop shaft & support drive shaft……………………………………………………………………………… 448
97-99 Prop shaft & support drive shaft (M30 AUTO TRANS)……………………………………………………… 448
97-99 Prop shaft & support drive shaft (MM6 MAN TRANS)………………………………………………………. 451
00 Prop shaft & support drive shaft (MM6 MAN TRANS)97-99 Prop shaft & support drive shaft (MM6 MAN TRANS)…………. 456
01-02 Prop shaft & support drive shaft (MM6 MAN TRANS)97-99 Prop shaft & support drive shaft (MM6 – M12 MAN TRANS)…. 456
00-02 Prop shaft & support drive shaft (M30 AUTO TRANS)……………………………………………………… 459
Road wheel inflator kit……………………………………………………………………………………… 462
Wheels & wheel covers……………………………………………………………………………………….. 464
97 Wheels & wheel covers…………………………………………………………………………………. 464
98 Wheels & wheel covers…………………………………………………………………………………. 466
99 Wheels & wheel covers…………………………………………………………………………………. 468
00 Wheels & wheel covers…………………………………………………………………………………. 471
01 Wheels & wheel covers…………………………………………………………………………………. 474
02 Wheels & wheel covers…………………………………………………………………………………. 477
Price list (Groups 4a – 4b – 5)………………………………………………………………………………….. 479
6. Steering and Front Suspension…………………………………………………………………………………. 558
Suspension front……………………………………………………………………………………………. 559
Steering gear asm…………………………………………………………………………………………… 567
97-98 Steering gear asm………………………………………………………………………………….. 567
99 Y37 Steering gear asm. (NV7)…………………………………………………………………………… 567
99 Y07-67 Steering gear asm………………………………………………………………………………. 567
00-01 Steering gear asm………………………………………………………………………………….. 567
Steering wheel & horn parts………………………………………………………………………………….. 570
Steering column…………………………………………………………………………………………….. 572
97-99 Steering column (TILT)……………………………………………………………………………… 572
99-00 Steering column (TILT & TELESCOPIC) (N37)…………………………………………………………….. 575
00 Steering column (TILT)………………………………………………………………………………… 579
01-02 Steering column (TILT & TELESCOPIC) (N37)…………………………………………………………….. 582
01-02 Steering column (TILT)……………………………………………………………………………… 586
Steering pump asm…………………………………………………………………………………………… 589
Steering pump mounting & related parts………………………………………………………………………… 591
97 Steering pump mounting & related parts………………………………………………………………….. 591
98-02 Steering pump mounting & related parts……………………………………………………………….. 594
7. Frame, Bumpers, Rear Suspension……………………………………………………………………………….. 597
Frame assembly……………………………………………………………………………………………… 598
Suspension / (REAR)…………………………………………………………………………………………. 602
Suspension controls – Electronics (JL4)……………………………………………………………………….. 608
Bumper / (FRONT)……………………………………………………………………………………………. 609
97-00 Bumper / (FRONT)…………………………………………………………………………………… 609
01-02 Bumper / (FRONT)…………………………………………………………………………………… 615
Bumper / (REAR)…………………………………………………………………………………………….. 620
8. Front Sheet Metal, Labels, Heater……………………………………………………………………………… 622
Sheet metal / front end (Hood – fender & related parts)…………………………………………………………. 623
97-98 Sheet metal / front end (Hood – fender & related parts)………………………………………………… 623
99-02 Sheet metal / front end (Hood – fender & related parts)………………………………………………… 628
Labels…………………………………………………………………………………………………….. 633
97 Labels………………………………………………………………………………………………. 633
98 Labels………………………………………………………………………………………………. 635
99-02 Labels……………………………………………………………………………………………. 637
Hoses & pipes / heater………………………………………………………………………………………. 640
9. A/C, Audio, Antenna………………………………………………………………………………………….. 642
A/C Evaporator & blower module asm……………………………………………………………………………. 643
97-02 A/C Evaporator & blower module asm. (CJ2)…………………………………………………………….. 643
97-02 A/C Evaporator & blower module asm. (C60)…………………………………………………………….. 647
A/C Compressor asm………………………………………………………………………………………….. 651
A/C Compressor mounting……………………………………………………………………………………… 653
A/C Refrigerant system………………………………………………………………………………………. 654
A/C Air distribution system………………………………………………………………………………….. 658
A/C & Heater control assembly (CJ2 – C60)……………………………………………………………………… 662
A/C Control system (Electrical & vacuum)………………………………………………………………………. 665
Antenna asm………………………………………………………………………………………………… 670
97-02 YO7 Antenna asm……………………………………………………………………………………. 670
98-02 Y67 Antenna asm……………………………………………………………………………………. 672
99-02 Y37 Antenna asm……………………………………………………………………………………. 674
Audio system……………………………………………………………………………………………….. 676
97-02 Y07 Audio system…………………………………………………………………………………… 676
98-02 Y67 Audio system…………………………………………………………………………………… 682
99-02 Y37 Audio system…………………………………………………………………………………… 687
Price list (Groups 6 – 7 – 8 – 9)………………………………………………………………………………… 693
10. Glass, Wipers, Mirrors, Interior Hardware, Keyless Entry………………………………………………………… 783
Windshield trim & hardware…………………………………………………………………………………… 784
97 Y07 Windshield trim & hardware…………………………………………………………………………. 784
98-02 Y07 – Y67 Windshield trim & hardware…………………………………………………………………. 784
99-02 Y37 Windshield trim & hardware………………………………………………………………………. 787
Body glass & weatherstrips…………………………………………………………………………………… 790
97-98 Y07 Body glass & weatherstrips………………………………………………………………………. 790
98-02 Y67 Body glass & weatherstrips………………………………………………………………………. 794
99-00 Y07 Body glass & weatherstrips………………………………………………………………………. 798
98-02 Y37 Windshield trim & hardware………………………………………………………………………. 802
01-02 Y07 Windshield trim & hardware………………………………………………………………………. 805
Wiper system – windshield……………………………………………………………………………………. 809
Mirrors – rear view & controls ( Exterior)…………………………………………………………………….. 812
Sunshade asm……………………………………………………………………………………………….. 815
97 Y07 Sunshade asm……………………………………………………………………………………… 815
98-02 Y07 – Y67 Sunshade asm……………………………………………………………………………… 815
99-02 Y37 Sunshade asm…………………………………………………………………………………… 827
Instrument panel……………………………………………………………………………………………. 832
97 Instrument panel part 2 (Compartment – insulators – trim plates)…………………………………………… 832
97 Instrument panel part 3 (Electrical)……………………………………………………………………. 835
97-98 Instrument panel part 1 (Trim pad – Panels – Cluster)………………………………………………….. 839
98 Instrument panel part 3 (Electrical)……………………………………………………………………. 843
98-99 Instrument panel part 2 (Compartment – insulators – trim plates)………………………………………… 847
98-02 Instrument panel part 2 (Compartment – insulators – trim plates)………………………………………… 851
99-02 Y07 – Y67 Instrument panel part 1 (Trim pad – panels – cluster)…………………………………………. 856
99-02 Y37 Instrument panel part 1 (Trim pad – Panels – Cluster)………………………………………………. 866
99-02 Instrument panel part 3 (Electrical)…………………………………………………………………. 870
00-02 Instrument panel part 2 (Compartment – insulators – trim plates)………………………………………… 877
Console – seat separator…………………………………………………………………………………….. 882
Door hardware – front……………………………………………………………………………………….. 887
97 Door hardware – front…………………………………………………………………………………. 887
98-02 Door hardware – front………………………………………………………………………………. 892
Entry system – keyless remote………………………………………………………………………………… 900
97-98 Entry system – keyless remote……………………………………………………………………….. 900
99-00 Entry system – keyless remote……………………………………………………………………….. 902
01-02 Entry system – keyless remote……………………………………………………………………….. 904
11. Interior Lamps……………………………………………………………………………………………… 906
Lamps – interior (Courtesy & interior cargo)…………………………………………………………………… 907
Price list (Groups 10 – 11)……………………………………………………………………………………… 911
12. Body Sheet Metal, Moldings, and Hardware………………………………………………………………………. 995
Moldings – body…………………………………………………………………………………………….. 996
97 Y07 Moldings – body…………………………………………………………………………………… 996
98-02 Y07 – Y67 Moldings – body………………………………………………………………………….. 996
99-00 Y37 Moldings – body………………………………………………………………………………… 998
01-02 Y37 Moldings – body…………………………………………………………………………………1000
Stripes – body (Indy pace car) (Z4Z)…………………………………………………………………………..1002
Rear compartment lid hardware…………………………………………………………………………………1004
97-98 Y07 Rear compartment lid hardware…………………………………………………………………….1004
98-02 Y67 Rear compartment lid hardware…………………………………………………………………….1007
99-00 Y07 Rear compartment lid hardware…………………………………………………………………….1010
99-00 Y37 Rear compartment lid hardware…………………………………………………………………….1013
01-02 Y07 Rear compartment lid hardware…………………………………………………………………….1015
01-02 Y37 Rear compartment lid hardware…………………………………………………………………….1018
Sheet metal – body…………………………………………………………………………………………..1020
97 Sheet metal – body part 3 (Bumper bars – tunnel – rails)…………………………………………………..1020
97-02 Sheet metal – body part 1 (Dash panel – h/plr – windshield)……………………………………………..1023
97-02 Y07 Sheet metal – body part 2 (Floor panel – body l/plr – roof – rear compartment)…………………………1026
98 Sheet metal – body part 3 (Bumper bars – tunnel – rails)…………………………………………………..1032
98-02 Y67 Sheet metal – body part 2 (Floor panel – body l/plr – roof – rear compartment)…………………………1035
99-01 Y37 Sheet metal – body part 2 (Floor panel – body l/plr – roof – rear compartment)…………………………1041
99-02 Sheet metal – body part 3 (Bumper bars – tunnel – rails)………………………………………………..1047
02 Y37 Sheet metal – body part 2 (Floor panel – body L/plr – roof – rear compartment)……………………………1050
Roof hardware – lift off panels (C2L – CC3 – CF7)……………………………………………………………….1053
97-01 Roof hardware – lift off panel ( C2L – CC3 – CF7)………………………………………………………1053
Body -rear (Quarter & lift window)…………………………………………………………………………….1059
97-02 Y07 Body -rear (Quarter & lift window)………………………………………………………………..1059
98-02 Y67 Body -rear (Quarter & lid)……………………………………………………………………….1062
99-02 Y37 Body -rear (Quarter & lid)……………………………………………………………………….1065
Compartment – rear storage compartment & hardware……………………………………………………………….1069
97-02 Y07 Compartment – rear storage compartment & hardware…………………………………………………..1069
98-02 Y67 Compartment – rear storage ………………………………………………………………………1072
99 Y37 Compartment – rear storage & hardware………………………………………………………………..1074
00 Y37 Compartment – rear storage & hardware………………………………………………………………..1076
01-02 Y37 Compartment – rear storage & hardware……………………………………………………………..1078
Price list (Group 12)……………………………………………………………………………………………1080
14. Folding Top, Headliner, Door Trim, Seats, Seat Belts, Airbag……………………………………………………..1125
Folding top asm……………………………………………………………………………………………..1126
98-02 Y67 Folding top asm…………………………………………………………………………………1126
98 Y67 Folding top asm & hardware………………………………………………………………………….1130
99 Y67 Folding top asm & hardware………………………………………………………………………….1135
00-02 Y67 Folding top asm & hardware……………………………………………………………………….1140
99-01 Roof headliner…………………………………………………………………………………………1146
02 Roof headliner……………………………………………………………………………………………1148
Trim – front door & sealing…………………………………………………………………………………..1150
97 Y07 Trim – front door & sealing…………………………………………………………………………1150
98-02 Y67 Trim – front door & sealing………………………………………………………………………1155
98-02 Y07 Trim – front door & sealing………………………………………………………………………1163
99-02 Y37 Trim – front door & sealing………………………………………………………………………1170
Seat asm……………………………………………………………………………………………………1175
97 Seat asm. – front (AQ9)………………………………………………………………………………..1175
97-02 Seat asm. – front (AR9)……………………………………………………………………………..1180
98 Seat asm. – front (1st design seats use “2- bladder bolster” system) (AQ9) (2nd design)……………………….1187
98 Seat asm. – front (2nd design seats use “1- bladder bolster” system) (AQ9) (2nd design)……………………….1194
99-02 Seat asm. – front (AQ9)……………………………………………………………………………..1194
Inflatable restraint system…………………………………………………………………………………..1202
97-98 Inflatable restraint system (AK5)…………………………………………………………………….1202
99 Inflatable restraint system (AK5)……………………………………………………………………….1206
00-02 Inflatable restraint system (AK5)…………………………………………………………………….1210
Seat belt hardware…………………………………………………………………………………………..1214
97-02 Y07 Seat belt hardware………………………………………………………………………………1214
98-02 Y67 Seat belt hardware………………………………………………………………………………1221
99-02 Y37 Seat belt hardware………………………………………………………………………………1228
15. Interior Carpet……………………………………………………………………………………………..1233
Carpet – interior……………………………………………………………………………………………1234
97-98 Y07 Carpet – interior (Rear floor & compartment)……………………………………………………….1234
97-02 Y07 Carpet – interior (Front floor)…………………………………………………………………..1238
98-00 Y67 Carpet – interior (Rear floor & compartment)……………………………………………………….1242
98-02 Y67 Carpet – interior (Front floor)…………………………………………………………………..1246
99-00 Y07 Carpet – interior (Rear floor & compartment)……………………………………………………….1250
99-00 Y37 Carpet – interior (Rear floor & compartment)……………………………………………………….1255
99-02 Y37 Carpet – interior (Front floor)…………………………………………………………………..1257
01-02 Y37 Carpet – interior (Rear floor & compartment)……………………………………………………….1259
01-02 Y07 Carpet – interior (Rear floor & compartment)……………………………………………………….1260
01-02 Y67 Carpet – interior (Rear floor & compartment)……………………………………………………….1264
99-02 Carpet – interior (Rear compartment – convenience net)………………………………………………….1267
Price list (Groups 14 – 15)………………………………………………………………………………………1268

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