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1997 Ford Explorer Service Repair Manual – PDF Download
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1997 Ford Explorer Service Repair Manual
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Description
1997 Ford Explorer Service Repair Manual
FILE DETAILS:
1997 Ford Explorer Service Repair Manual
LANGUAGE:ENGLISH
PAGES:3316
DOWNLOADABLE:YES
FILE TYPE:PDF
1997 FORD EXPLORER SERVICE REPAIR MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
- 1997 Ford Explorer Service Repair Manual
- The anti-theft system is designed to prevent unauthorized entry into the passenger or engine compartment. When triggered, the system will provide audible and visual alarms.
- The horn will sound, and headlights, parking lights and alarm indicator will flash. In addition, the starter system will be disabled, preventing the vehicle from being started until the alarm system has been deactivated. The system is controlled by a Remote Anti-Theft Personality (RAP) module.
- Whenever the system is armed, unauthorized entry will be detected by switches located in each door, a lock tamper detection switch at the liftgate lock cylinder, a hood switch, or the ignition key lock cylinder sensor. An alarm indicator is located on the instrument panel.
TABLE OF CONTENTS:
1997 Ford Explorer Service Repair Manual
Accessories................................................................................................... 1 ANTI-THEFT SYSTEM......................................................................................... 1 MODULE COMMUNICATIONS NETWORK............................................................................. 16 CRUISE CONTROL SYSTEM..................................................................................... 63 DEFOGGER - REAR WINDOW.................................................................................... 73 AUTOLAMP SYSTEM........................................................................................... 82 INSTRUMENT PANEL - STANDARD............................................................................... 88 KEYLESS ENTRY SYSTEM - REMOTE............................................................................. 116 Power Door Locks & Trunk Release.......................................................................... 138 Power Mirrors............................................................................................. 170 SEATS - POWER............................................................................................. 177 MOON ROOF - POWER......................................................................................... 222 POWER WINDOWS............................................................................................. 242 STEERING COLUMN SWITCHES.................................................................................. 267 WIPER/WASHER SYSTEM....................................................................................... 283 Air Bag Restraint System...................................................................................... 326 Brake Systems................................................................................................. 377 ANTI-LOCK BRAKE SYSTEM.................................................................................... 377 Disc & Drum............................................................................................... 419 Drive Axles................................................................................................... 446 4WD Axle Shafts - Front - Explorer, Mountaineer & Ranger.................................................. 446 DRIVE AXLE................................................................................................ 451 1996-97 Drive Axles - 8.8" Ring Gear Differentials.................................................... 451 Differential - Front - 8.8" Ring Gear - Expedition, "F" Series Light Duty, Mountaineer & Navigator.... 467 Differentials - Traction-Lok - 7.5", 8.8", 9.75" & 10.25" Ring Gear................................... 486 1996-97 Drive Axles - Drive Shafts........................................................................ 496 Locking Hubs.............................................................................................. 510 Electrical Systems............................................................................................ 513 Electrical Component Locator.............................................................................. 513 Fuses & Circuit Breakers.................................................................................. 528 Generator & Regulator..................................................................................... 539 Starter................................................................................................... 547 System Wiring Diagrams.................................................................................... 557 Engine Mechanical............................................................................................. 702 Cooling System Specifications & Drive Belt Routing........................................................ 702 Drive Belt Routing........................................................................................ 732 Engine.................................................................................................... 762 4.0L V6 - VIN X....................................................................................... 762 4.0L V6 - VIN E....................................................................................... 796 5.0L V8 - VIN N & P................................................................................... 884 Engine Performance............................................................................................ 915 Adjustments............................................................................................... 915 ADJUSTMENTS - 4.0L.................................................................................... 915 ADJUSTMENTS - 5.0L.................................................................................... 919 Basic Testing............................................................................................. 923 BASIC TESTING - 4.0L.................................................................................. 923 BASIC TESTING - 5.0L.................................................................................. 929 EMISSION CONTROL APPLICATIONS............................................................................. 935 ENGINE/VIN ID............................................................................................. 974 PIN VOLTAGE CHARTS........................................................................................ 977 Removal, Overhaul & Installation.......................................................................... 985 Removal, Overhaul & Installation - 4.0L............................................................... 985 REMOVE/INSTALL/OVERHAUL - 5.0L........................................................................1000 Sensor Range Charts.......................................................................................1015 SENSOR RANGE CHARTS - 4.0L............................................................................1015 SENSOR RANGE CHARTS - 5.0L............................................................................1019 Specifications............................................................................................1023 Fuel Pressure Specifications..........................................................................1023 Service & Adjustment Specifications - 4.0L............................................................1024 Service & Adjustment Specifications - 5.0L............................................................1033 SYSTEM/COMPONENT TESTS....................................................................................1040 SYSTEM/COMPONENT TESTS - 4.0L.........................................................................1040 SYSTEM/COMPONENT TESTS - 5.0L.........................................................................1050 Self-Diagnostics..........................................................................................1061 EEC-V - 4.0L..........................................................................................1061 EEC-V - 5.0L..........................................................................................1296 Trouble Shooting - No Codes...............................................................................1536 EEC-V (4.0L)..........................................................................................1536 EEC-V (5.0L)..........................................................................................1551 Theory & Operation........................................................................................1566 THEORY/OPERATION - 4.0L...............................................................................1566 THEORY/OPERATION - 5.0L...............................................................................1584 Vacuum Diagrams...........................................................................................1602 General Information...........................................................................................1636 Abbreviations.............................................................................................1636 Air Bag Deactivation Procedures...........................................................................1661 Air Bag Deactivation Procedures Domestic..............................................................1661 Air Bag Deactivation Procedures Imports...............................................................1686 Anti-Lock Brake Safety Precautions........................................................................1746 Canadian-To-U.S. Model Reference Tables...................................................................1747 Clutch Trouble Shooting...................................................................................1750 Computer Relearn Procedures...............................................................................1752 Drive Axle Noise Diagnosis................................................................................1754 Electrical................................................................................................1757 Electrostatic Discharge (ESD) Warning - Basic Information.................................................1766 Engine Overhaul Procedures................................................................................1768 Engine Performance Diagnostic Routine Outline.............................................................1811 Engine Performance Safety Precautions.....................................................................1812 Engine Performance Trouble Shooting.......................................................................1813 English-Metric Conversion Chart...........................................................................1817 Gear Tooth Contact Patterns...............................................................................1822 General Cooling System Service............................................................................1824 How To Use The Engine Performance Section - 1989 & Newer Models...........................................1827 Manual Transmission Trouble Shooting......................................................................1831 OBD-II Vehicles - OBD-II Readiness Monitors...............................................................1833 Symptom Check List Worksheets.............................................................................1895 Traction Control, 4WD & AWD Identification & Disable Procedures - All Models..............................1909 Trouble Shooting - Basic Procedures.......................................................................1981 Uniform Inspection and Communication Standards - Brake Systems............................................2037 Uniform Inspection and Communication Standards - Drive Train & Transmission...............................2072 Uniform Inspection and Communication Standards - Electrical Systems.......................................2115 Uniform Inspection and Communication Standards - Engine Performance & Maintenence.........................2171 Waveforms - Injector Pattern Tutorial.....................................................................2282 Wheel Alignment Theory & Operation........................................................................2315 HVAC..........................................................................................................2321 AC Compressor Refridgerant Oil Checking...................................................................2321 AC Compressor Servicing...................................................................................2325 AC Heater System Automatic................................................................................2335 AC Heater System Manual...................................................................................2429 AC System General Servicing...............................................................................2653 AC System Specifications..................................................................................2682 Maintenence Information.......................................................................................2683 Steering Systems..............................................................................................2705 Power Rack & Pinion - Explorer & Mountaineer..............................................................2705 Steering Column - Except Stripped Chassis.................................................................2717 Steering Knuckles.........................................................................................2724 Suspensions...................................................................................................2726 Front Suspension..........................................................................................2726 Front - Explorer & Mountaineer 2WD....................................................................2726 Front - 4WD Torsion Bar - Explorer & Mountaineer......................................................2736 Jacking & Hoisting........................................................................................2746 Riding Height Adjustment..................................................................................2756 Rear - Explorer & Mountaineer.............................................................................2758 Electronic Suspension - Explorer & Mountaineer............................................................2776 Wheel Alignment Specifications & Procedures...............................................................2835 Transmissions.................................................................................................2837 AT Diagnosis..............................................................................................2837 Electronic Controls - 4R70W...........................................................................2837 5R55E Electronic Controls.............................................................................2920 AT Overhual...............................................................................................2969 4R70W Overhaul........................................................................................2969 5R55E Overhaul........................................................................................3025 TRANSMISSION REMOVAL & INSTALL - A/T (4R44E/5R55E)........................................................3081 AT Servicing..............................................................................................3083 Clutches..................................................................................................3089 Hydraulic Diagrams........................................................................................3105 Ford 5R55E............................................................................................3105 Ford AOD-E/4R70W (1996 & Later).......................................................................3124 Ford (Mazda) M5OD-R1 5-Speed Overhaul.....................................................................3137 MT Removal & Installation.................................................................................3160 MT Servicing..............................................................................................3162 Shift Interlock System....................................................................................3164 Transfer Case Overhaul....................................................................................3251 Borg-Warner 44-05 Electronic Controls.................................................................3251 Borg-Warner 44-05 Overhaul............................................................................3294 Borg-Warner 44-72 (AWD) Overhaul......................................................................3304 Transmission Oil Pan Gasket ID............................................................................3308
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