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1997 NISSAN MAXIMA A32 Series Service Manual PDF DOWNLOAD
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Description
1997 NISSAN MAXIMA A32 Series Service Manual PDF DOWNLOAD
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1997 NISSAN MAXIMA A32 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1536
Downloadable :Yes
File Type : PDF
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TABLE OF CONTENTS:
1997 NISSAN MAXIMA A32 Series Service Manual PDF DOWNLOAD
fwd................................................................................................. 1 QUICK REFERENCE INDEX........................................................................... 1 FOREWORD........................................................................................ 2 GI - General Information........................................................................ 0 MA - Maintenance ............................................................................... 0 EM - Engine Mechanical.......................................................................... 0 LC - Engine Lubrication & Cooling Systems....................................................... 0 EC - Engine Control System...................................................................... 0 FE - Accelerator Control, Fuel & Exhaust System................................................. 0 CL - Clutch..................................................................................... 0 MT - Manual Transaxle........................................................................... 0 AT - Automatic Transaxle........................................................................ 0 FA - Front Axle & Front Suspension.............................................................. 0 RA - Rear Axle & Rear Suspension................................................................ 0 BR - Brake System............................................................................... 0 ST - Steering System............................................................................ 0 RS - Restraint System........................................................................... 0 BT - Body & Trim................................................................................ 0 HA - Heater & Air Conditioner................................................................... 0 EL - Electrical System.......................................................................... 0 IDX - Alphabetical Index........................................................................ 1 Foldout......................................................................................... 0 Comment Sheet................................................................................... 3 Quick Reference Chart........................................................................... 4 GST Mode 6 - Test Value & Test Limit Chart...................................................... 5 AT.................................................................................................. 6 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 6 PREPARATION AND PRECAUTIONS..................................................................... 8 Special Service Tools....................................................................... 8 Commercial Service Tools.................................................................... 11 Supplemental Restraint System (SRS) "AIR BAG"............................................... 12 Precautions for On Board Diagnostic ()BD) System of A/T and Engine.......................... 12 Precautions................................................................................. 13 Service Notice or Precautions............................................................... 14 OVERALL SYSTEM.................................................................................. 15 A/T Electrical Parts Location............................................................... 15 Circuit Diagram for Quick Pinpoint Check.................................................... 16 Wiring Diagram - AT -....................................................................... 17 Cross-sectional View........................................................................ 24 Hydraulic Control Circuit................................................................... 25 Shift Mechanism............................................................................. 26 Control System.............................................................................. 28 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION.......................................................... 30 Introduction................................................................................ 30 One or Two Trip Detection Logic............................................................. 30 Diagnostic Trouble Code (DTC)............................................................... 30 Self-diagnosis.............................................................................. 32 Diagnosis by CONSULT........................................................................ 37 TROUBLE DIAGNOSIS - Introduction................................................................ 40 Introduction................................................................................ 40 Diagnostic Worksheet........................................................................ 41 Work Flow................................................................................... 44 TROUBLE DIAGNOSIS - Basic Inspection............................................................ 45 A/T Fluid Check............................................................................. 45 Road Test................................................................................... 45 Shift Schedule.............................................................................. 55 TROUBLE DIAGNOSIS - General Description......................................................... 56 Diagnostic Trouble Code (DTC) Chart......................................................... 56 Symptom Chart............................................................................... 58 A/T Control Unit Terminals and Reference Value.............................................. 61 DTC P0705, Inhibitor, Overdrive Control and Throttle Position Switches.......................... 63 DTC P0710, A/T Fluid Temperature Sensor Circuit and A/T Control Unit Power Source............... 69 DTC P0720, Vehicle Speed Sensor-A/T (Revolution sensor)......................................... 72 DTC P0725, Engine Speed Signal.................................................................. 74 DTC P0731, Improper Shifting to 1st Gear Position............................................... 76 DTC P0732, Improper Shifting to 2nd Gear Position............................................... 79 DTC P0733, Improper Shifting to 3rd Gear Position............................................... 82 DTC P0734, Improper Shifting to 4th Gear Position............................................... 85 DTC P0740, Torque Converter Clutch Solenoid Valve............................................... 90 DTC P0744, Improper Lock-up Operation........................................................... 93 DTC P0745, Line Pressure Solenoid Valve......................................................... 98 DTC P0750, Shift Solenoid Valve A............................................................... 101 DTC P0755, Shift Solenoid Valve B............................................................... 104 DTC P1705, Throttle Position Sensor............................................................. 107 DTC P1760, Overrun Clutch Solenoid Valve........................................................ 109 TROUBLE DIAGNOSIS FOR VHCL SPEED SEN-MTR........................................................ 112 Vehicle Speed Sensor-MTR.................................................................... 112 DIAGNOSTIC PROCEDURES FOR SYMPTOMS.............................................................. 114 1. O/D OFF Indicator Lamp Does Not Come On.................................................. 114 2. Engine Cannot Be Started In "P" and "N" Position......................................... 115 3. In "P" Position, Vehicle Moves Forward or Backward When Pushed........................... 115 4. In "N" Position, Vehicle Moves........................................................... 116 5. Large Shock. "N" - "R" Position.......................................................... 117 6. Vehicle Does Not Creep Backward In "R" Position.......................................... 118 7. Vehicle Does Not Creep Forward in "D", "2" Or "1" Position............................... 119 8. Vehicle Cannot Be Started From D1........................................................ 120 9. A/T Does Not Shift: D1 - D2 Or Does Not Kickdown: D4 - D2................................ 121 10. A/T Does Not Shift: D2 - D3............................................................. 122 11. A/T Does Not Shift: D3 - D4............................................................. 123 12. A/T Does Not Perform Lock-up............................................................ 124 13. A/T Does Not Hold Lock-up Condition..................................................... 125 14. Lock-up Is Not Released................................................................. 125 15. Engine Speed Does Not Return To Idle (Light Braking D4 - D3)............................ 126 16. Vehicle Does Not Start From D1.......................................................... 127 17. A/T Does Not Shift: D4 - D3, When Overdrive Control Switch "ON" - "OFF"................. 127 18. A/T Does Not Shift: D3 - 2-2, When Selector Lever "D" - "2" Position.................... 128 19. A/T Does Not Shift: 2-2 - 1-1, When Selector Lever "2" - "1" Position................... 128 20. Vehicle Does Not Decelerate By Engine Brake............................................. 129 TROUBLE DIAGNOSES............................................................................... 130 Final Check................................................................................. 130 TROUBLE DIAGNOSES - A/T Shift Lock System....................................................... 135 A/T Shift Lock System....................................................................... 135 Wiring Diagram - SHIFT -.................................................................... 136 Diagnostic Procedure........................................................................ 137 Key Interlock Cable......................................................................... 139 Component Check............................................................................. 140 ON-VEHICLE SERVICE.............................................................................. 142 Control Valve Assembly and Accumulator...................................................... 142 Revolution Sensor Replacement............................................................... 143 Inhibitor Switch Adjustment................................................................. 143 Control Cable Adjustment.................................................................... 144 Differential Side Oil Seal Replacement...................................................... 144 REMOVAL AND INSTALLATION........................................................................ 145 Removal..................................................................................... 145 Installation................................................................................ 145 MAJOR OVERHAUL.................................................................................. 147 Oil Channel................................................................................. 150 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings................ 151 DISASSEMBLY..................................................................................... 152 REPAIR FOR COMPONENT PARTS...................................................................... 166 Manual Shaft................................................................................ 166 Oil Pump.................................................................................... 168 Control Valve Assembly...................................................................... 172 Control Valve Upper Body.................................................................... 180 Control Valve Lower Body.................................................................... 184 Reverse Clutch.............................................................................. 186 High Clutch................................................................................. 189 Forward Clutch and Overrun Clutch........................................................... 193 Low & Reverse Brake......................................................................... 199 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub............................... 201 Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer........................ 205 Bank Servo Piston Assembly.................................................................. 210 Final Drive - RE4F04A....................................................................... 215 Final Drive - RE4F04V....................................................................... 219 ASSEMBLY........................................................................................ 224 Assembly 1.................................................................................. 224 Adjustment 1................................................................................ 224 Assembly 2.................................................................................. 229 Adjustment 2................................................................................ 233 Assembly 3.................................................................................. 235 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 241 General Specifications...................................................................... 241 Specifications and Adjustments.............................................................. 241 BR.................................................................................................. 248 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 248 PRECAUTIONS AND PREPARATION..................................................................... 250 Supplemental Restraint System (SRS) "AIR BAG"............................................... 250 Precautions................................................................................. 250 Commercial Service Tools.................................................................... 250 BRAKE HYDRAULIC LINE/CONTROL VALVE.............................................................. 251 Brake Hydraulic Line........................................................................ 251 Dual Proportioning Valve.................................................................... 252 CHECK ADJUSTMENT................................................................................ 253 Checking Brake Fluid Level.................................................................. 253 Checking Brake Line......................................................................... 253 Changing Brake Fluid........................................................................ 253 Bleeding Brake System....................................................................... 253 BRAKE PEDAL AND BRACKET......................................................................... 254 Removal and Installation.................................................................... 254 Inspection.................................................................................. 254 Adjustment.................................................................................. 254 MASTER CYLINDER................................................................................. 255 Removal..................................................................................... 255 Disassembly................................................................................. 255 Inspection.................................................................................. 256 Assembly.................................................................................... 256 Installation................................................................................ 256 BRAKE BOOSTER/VACUUM HOSE....................................................................... 257 Brake Booster............................................................................... 257 Vacuum Hose................................................................................. 258 FRONT DISC BRAKE................................................................................ 259 Pad Replacement............................................................................. 259 Removal..................................................................................... 260 Disassembly................................................................................. 260 Inspection - Caliper........................................................................ 261 Inspection - Rotor.......................................................................... 261 Assembly.................................................................................... 262 Installation................................................................................ 262 REAR DISC BRAKE................................................................................. 263 Pad Replacement............................................................................. 263 Removal..................................................................................... 265 Disassembly................................................................................. 265 Inspection - Caliper........................................................................ 266 Inspection - Rotor.......................................................................... 267 Assembly.................................................................................... 267 Installation................................................................................ 268 PARKING BRAKE CONTROL........................................................................... 269 Removal and Installation.................................................................... 269 Inspection.................................................................................. 270 Adjustment.................................................................................. 270 ANTI-LOCK BRAKE SYSTEM.......................................................................... 271 Purpose..................................................................................... 271 Operation................................................................................... 271 ABS Hydraulic Circuit....................................................................... 271 System Components........................................................................... 272 System Description.......................................................................... 272 Removal and Installation.................................................................... 274 TROUBLE DIAGNOSES............................................................................... 276 How to Perform Trouble Diagnoses for Quick and Accurate Repair.............................. 276 Preliminary Check........................................................................... 277 Component Parts and Harness Connector Location.............................................. 278 Circuit Diagram for Quick Pinpoint Check.................................................... 279 Wiring Diagram - ABS -...................................................................... 280 Self-diagnosis.............................................................................. 284 CONSULT..................................................................................... 287 CONSULT Inspection Procedure................................................................ 288 Ground Circuit Check........................................................................ 293 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS..................................................... 294 Diagnostic Procedure 1 (ABS actuator solenoid valve)........................................ 294 Diagnostic Procedure 2 (Wheel sensor or rotor).............................................. 296 Diagnostic Procedure 3 (Motor relay or motor)............................................... 298 Diagnostic Procedure 4 (Solenoid valve relay)............................................... 301 Diagnostic Procedure 5 (Low voltage)........................................................ 303 Diagnostic Procedure 6 (Control unit)....................................................... 304 TROUBLE DIAGNOSES FOR SYMPTOMS.................................................................. 305 Diagnostic Procedure 7 (Pedal vibration and noise).......................................... 305 Diagnostic Procedure 8 (Long stopping distance)............................................. 306 Diagnostic Procedure 9 (Unexpected pedal action)............................................ 306 Diagnostic Procedure 10 (ABS does not work.)................................................ 307 Diagnostic Procedure 11 (ABS works frequently.)............................................. 307 Diagnostic Procedure 12 (Warning lamp does not work before engine starts.).................. 308 Diagnostic Procedure 13 (Warning lamp stays on continuously.)............................... 309 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 312 General Specifications...................................................................... 312 Inspection and Adjustment................................................................... 312 BT.................................................................................................. 313 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 313 PRECAUTIONS..................................................................................... 314 Precaution.................................................................................. 314 Supplemental Restraint System (SRS) "AIR BAG"............................................... 314 GENERAL SERVICING............................................................................... 315 Clip and Fastener........................................................................... 315 BODY END........................................................................................ 318 Body Front End.............................................................................. 318 Body Rear End and Opener.................................................................... 321 DOOR............................................................................................ 323 Front Door.................................................................................. 323 Rear Door................................................................................... 324 INSTRUMENT PANEL................................................................................ 325 INTERIOR TRIM................................................................................... 328 Side and Floor Trim......................................................................... 328 Door Trim................................................................................... 331 Roof Trim................................................................................... 332 Trunk Room Trim............................................................................. 333 EXTERIOR........................................................................................ 334 SEAT............................................................................................ 339 Front Seat.................................................................................. 339 Heated Seat................................................................................. 341 Rear Seat................................................................................... 342 SUNROOF......................................................................................... 343 WINDSHIELD AND WINDOWS.......................................................................... 347 Windshield and Rear Window.................................................................. 347 MIRROR.......................................................................................... 348 Door Mirror................................................................................. 348 BODY ALIGNMENT.................................................................................. 349 Engine Compartment.......................................................................... 349 Underbody................................................................................... 351 CL.................................................................................................. 353 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 353 PRECAUTIONS AND PREPARATION..................................................................... 354 Precautions................................................................................. 354 Special Service Tools....................................................................... 354 CLUTCH SYSTEM - Hydraulic Type.................................................................. 355 INSPECTION AND ADJUSTMENT....................................................................... 356 Adjusting Clutch Pedal...................................................................... 356 Bleeding Procedure.......................................................................... 357 HYDRAULIC CLUTCH CONTROL........................................................................ 358 Clutch Master Cylinder...................................................................... 358 Operating Cylinder.......................................................................... 359 CLUTCH RELEASE MECHANISM........................................................................ 360 CLUTCH DISC AND CLUTCH COVER.................................................................... 361 Clutch Disc................................................................................. 361 Clutch Cover and Flywheel................................................................... 362 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 363 General Specifications...................................................................... 363 Inspection and Adjustment................................................................... 363 EC.................................................................................................. 364 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 364 DIAGNOSTIC TROUBLE CODE INDEX................................................................... 367 Alphabetical & P No. Index for DTC.......................................................... 367 PRECAUTIONS AND PREPARATION..................................................................... 369 Special Service Tool........................................................................ 369 Commercial Service Tool..................................................................... 369 Supplemental Restraint System (SRS) "AIR BAG" ............................................. 370 Precautions for On Board Diagnostic (OBD) System of Engine and A/T.......................... 370 Engine Fuel & Emission Control System....................................................... 370 Precautions................................................................................. 372 ENGINE AND EMISSION CONTROL OVERALL SYSTEM...................................................... 374 Circuit Diagram............................................................................. 374 System Diagram.............................................................................. 375 ECCS Component Parts Location............................................................... 376 Vacuum Hose Drawing......................................................................... 379 System Chart................................................................................ 380 ENGINE AND EMISSION BASIC CONTROL SYSTEM DECRIPTION............................................. 381 Multiport Fuel Injection (MFI) System....................................................... 381 Electronic Ignition (EI) System............................................................. 383 Air Conditioning Cut Control................................................................ 384 Fuel Cut Control (at no load & high engine speed)........................................... 385 EVAPORATE EMISSION SYSTEM....................................................................... 386 Description................................................................................. 386 Inspection.................................................................................. 386 Evaporate Emission Line Drawing............................................................. 388 POSITIVE CRANKCASE VENTILATION.................................................................. 390 Description................................................................................. 390 Inspection.................................................................................. 390 BASIC SERVICE PROCEDURE......................................................................... 391 Fuel Pressure Release....................................................................... 391 Fuel Pressure Check......................................................................... 391 Injector Removal and Installation........................................................... 391 Fast Idle Cam (FIC) Inspection and Adjustment............................................... 393 Direct Ignition System - How to Check Idle Speed and Ignition Timing........................ 394 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment.................................... 396 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION.......................................................... 403 Introduction................................................................................ 403 Two Trip Detection Logic.................................................................... 403 Emission-related Diagnostic Information..................................................... 404 Malfunction Indicatior Lamp (MIL)........................................................... 415 OBD System Operation Chart.................................................................. 419 CONSULT..................................................................................... 424 Generic Scan Tool (GST)..................................................................... 437 TROUBLE DIAGNOSIS - General Description......................................................... 439 Introduction................................................................................ 439 Diagnostic Worksheet........................................................................ 439 Work Flow................................................................................... 441 Description for Work Flow................................................................... 442 Basic Inspection............................................................................ 443 Diagnostic Trouble Code (DTC) Inspection Priority Chart..................................... 446 Fail-Safe Chart............................................................................. 447 Symptom Matrix chart........................................................................ 448 CONSULT Reference Value in Data Monitor Mode................................................ 451 Major Sensor Reference Graph in Data Monitor Mode........................................... 454 ECM Terminals and Reference Value........................................................... 456 TROUBLE DIAGNOSIS FOR POWER SUPPLY.............................................................. 464 Main Power Supply and Ground Circuit........................................................ 464 DTC P0100, Mass Air Flow Sensor (MAFS).......................................................... 469 DTC P0105, Absolute Pressure Sensor............................................................. 475 DTC P0110, Intake Air Temperature Sensor....................................................... 482 DTC P0115, Engine Coolant Temperature Sensor (ECTS)............................................. 488 DTC P0120, Throttle Position Sensor............................................................. 493 DTC P0125, Engine Coolant Temperature Sensor (ECTS)............................................. 499 DTC P0130, P0150, Closed Loop Control........................................................... 504 DTC P0130, Front Heated Oxygen Sensor (Front H02S) ) Right bank)................................ 506 DTC P0135, Front Heated Oxygen Sensor Heater (Right bank)....................................... 511 DTC P0136, Rear Heated Oxygen Sensor (Rear H02S) ............................................... 515 DTC P0141, Rear Heated Oxygen Sensor Heater..................................................... 519 DTC P0150, Front Heated Oxygen Sensor (Front H02S) (Left bank).................................. 524 DTC P0155, Front Heated Oxygen Sensor Heater (Left bank)........................................ 530 DTC P0171, Fuel Injection System Function (Right bank) (Lean side).............................. 534 DTC P0172, Fuel Injection System Function (Right bank) (Rich side).............................. 539 DTC P0174, Fuel Injection System Function (Left bank) (Lean side)............................... 544 DTC P0175, Fuel Injection System Function (Left bank) (Rich side)............................... 549 DTC P0180, Tank Fuel Temperature Sensor......................................................... 554 DTC P0306 - P0300, No. 6 - 1 Cylinder Misfire, Multiple Cylinder Misfire........................ 557 DTC P0325, Knock Sensor (KS).................................................................... 561 DTC P0335, Crankshaft Position Sensor (CKPS) (POS).............................................. 564 DTC P0340, Camshaft Position Sensor (CMPS) (PHASE).............................................. 570 DTC P0400, EGR Function......................................................................... 575 DTC P0402, EGRC-BPT Valve Function.............................................................. 585 DTC P0420, Three Way Catalyst Function.......................................................... 587 DTC P0440, Evaporate Emission (EVAP) Control System (Small Leak)................................ 590 DTC P0443, Evporate Emission (EVAP) Canister Purge Control Valve/Solenoid Valve................. 598 DTC P0446, Evaporate Emission (EVAP) Canister Vent Control Valve................................ 606 DTC P0450, Evaporate Emission (EVAP) Control System Pressure Sensor............................. 611 DTC P0500, Vehicle Speed Sensor (VSS)........................................................... 616 DTC P0505. Idle Air Control Valve (IACV) - Auxillary Air Control (AAC) Valve.................... 620 DTC P0510, Closed Throttle Position Switch...................................................... 626 DTC P0600, A/T Control.......................................................................... 630 DTC P0605, Engine Control Module (ECM)-ECCS Control Module...................................... 634 DTC P0705, Park/Neautral Position Switch........................................................ 637 DTC P1105. Manifold Absolute Pressure (MAP)/Barometric Pressure (BARO) Switch Solenoid Valve.... 642 DTC P1220, Fuel Pump Control Module (FPCM)...................................................... 648 DTC P1320, Iginition Signal..................................................................... 655 DTC P1335, Crankshaft Position Sensor (CKPS) (REF).............................................. 663 DTC P1336, Crankshaft Position Sensor (CKPS) (POS) (COG)........................................ 668 DTC P1400, EGRC-Solenoid Valve.................................................................. 674 DTC P1401, EGR Temperature Sensor............................................................... 679 DTC P1441, Vacuum Cut Valve Bypass Valve........................................................ 683 DTC P1445, Evaporate Emission (EVAP) Canister Purge Volume Control Valve........................ 688 DTC P1447, Evaporate Emission (EVAP) Control System Purge Flow Monitoring....................... 695 DTC P1605, A/T Diagnosis Communication Line..................................................... 702 DTC P1900, Overheat............................................................................. 705 TROUBLE DIAGNOSIS FOR NON-DETACHABLE ITEMS...................................................... 718 Injector.................................................................................... 718 Start Signal................................................................................ 723 Fuel Pump Control........................................................................... 725 Front Engine Mounting Control............................................................... 730 Power Steering Oil Pressure Switch.......................................................... 733 IACV-FICD Solenoid Valve.................................................................... 738 Electrical Load Signal...................................................................... 741 MIL & Data Link Connectors.................................................................. 744 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 745 General Specifications...................................................................... 745 Inspection and Adjustment................................................................... 745 EL.................................................................................................. 747 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 747 PRECAUTIONS..................................................................................... 750 Supplemental Restraint System (SRS) "AIR BAG"............................................... 750 HARNESS CONNECTOR............................................................................... 751 Description................................................................................. 751 STANDARDIZED RELAY.............................................................................. 752 Description................................................................................. 752 POWER SUPPLY ROUTING............................................................................ 754 Schematic................................................................................... 754 Wiring Diagram - POWER -.................................................................... 755 Fuse........................................................................................ 767 Fusible Link................................................................................ 767 Circuit Breaker Inspection.................................................................. 767 GROUND DISTRIBUTION............................................................................. 768 BATTERY......................................................................................... 772 How to Handle Battery....................................................................... 772 Service Data and Specifications (SDS)....................................................... 775 STARTING SYSTEM................................................................................. 776 System Description.......................................................................... 776 Wiring Diagram - START -.................................................................... 778 Construction................................................................................ 782 Removal and Installation.................................................................... 782 Pinion/Clutch Check......................................................................... 783 Service Data and Specifications (SDS)....................................................... 783 CHARGING SYSTEM................................................................................. 784 System Description.......................................................................... 784 Wiring Diagram - CHARGE -................................................................... 785 Trouble Diagnoses........................................................................... 786 Construction................................................................................ 787 Removal and Installation.................................................................... 787 Service Data and Specifications (SDS)....................................................... 788 COMBINATION SWITCH.............................................................................. 789 Combination Switch/Check.................................................................... 789 Replacement................................................................................. 790 Steering Switch/Check....................................................................... 791 HEADLAMP........................................................................................ 792 System Description (For USA)................................................................ 792 Wiring Diagram - H/LAMP -................................................................... 793 Trouble Diagnoses (For USA)................................................................. 794 System Description (For Canada)............................................................. 795 Operation (For Canada)...................................................................... 796 Schematic................................................................................... 796 Wiring Diagram (For Canada) - DTRL -........................................................ 797 Trouble Diagnoses (For Canada).............................................................. 800 Bulb Replacement............................................................................ 802 Bulb Specifications......................................................................... 802 Aiming Adjustment........................................................................... 802 EXTERIOR LAMP................................................................................... 804 Parking, License and Tail Lamps/Wiring Diagram - TAIL/L -................................... 804 Stop Lamp/Wiring Diagram - STOP/L -......................................................... 806 Back-up Lamp/Wiring Diagram - BACK/L -...................................................... 808 Front Fog Lamp/System Description........................................................... 809 Front Fog Lamp/Wiring Diagram - F/FOG -..................................................... 810 Front Fog Lamp Aiming Adjustment............................................................ 811 Bulb Specifications......................................................................... 811 Turn Signal and Hazard Warning Lamps/System Description..................................... 812 Turn Signal and Hazard Warning Lamps/Schematic.............................................. 813 Turn Signal and Hazard Warning Lamps/Wiring Diagram - TURN -................................ 814 Turn Signal and Hazard Warning Lamps/Trouble Diagnoses...................................... 817 Combination Flasher Unit Check.............................................................. 817 Bulb Specifications......................................................................... 818 INTERIOR LAMP................................................................................... 819 Illumination/System Description............................................................. 819 Illumination/Schematic...................................................................... 820 Illumination/Wiring Diagram - ILL -......................................................... 821 Spot and Trunk Room Lamp/Wiring Diagram - INT/L -........................................... 825 Bulb Specifications......................................................................... 826 METERS AND GAUGES............................................................................... 827 System Description.......................................................................... 827 Combination Meter........................................................................... 828 Speedometer, Tachometer, Temp. and Fuel Gauges/Wiring Diagram - METER -..................... 829 Trouble Diagnoses........................................................................... 831 Fuel Tank Gauge Unit Check.................................................................. 834 Thermal Transmitter Check................................................................... 834 Vehicle Speed Sensor Signal Check........................................................... 834 WARNING LAMPS................................................................................... 835 Schematic................................................................................... 835 Wiring Diagram - WARN -..................................................................... 836 Fuel Warning Lamp Sensor Check.............................................................. 840 Oil Pressure Switch Check................................................................... 840 Diode Check................................................................................. 840 WARNING BUZZER.................................................................................. 841 System Description.......................................................................... 841 Wiring Diagram - BUZZER -................................................................... 842 Trouble Diagnoses........................................................................... 844 WIPER AND WASHER................................................................................ 850 System Description.......................................................................... 850 Front Wiper and Washer/Wiring diagram - WIPER -............................................. 852 Trouble Diagnoses........................................................................... 854 Installation................................................................................ 860 Wiper Leakage............................................................................... 861 Washer Nozzle Adjustment.................................................................... 861 Check Valve (Built in washer nozzles)....................................................... 861 HORN, CIGARETTE LIGHTER, CLOCK.................................................................. 862 Wiring Diagram - HORN -..................................................................... 862 REAR WINDOW DEFOGGER............................................................................ 864 System Description.......................................................................... 864 Wiring diagram - DEF -...................................................................... 865 Trouble Diagnoses........................................................................... 867 Filament Check.............................................................................. 871 Filament Repair............................................................................. 872 AUDIO AND POWER ANTENNA......................................................................... 873 Audio/System Description.................................................................... 873 Audio/Schematic............................................................................. 874 Audio/Wiring Diagram - AUDIO -.............................................................. 875 Power Antenna/System Description............................................................ 880 Power Antenna/Wiring Diagram - P/ANT -...................................................... 881 Trouble Diagnoses........................................................................... 882 Location of Antenna......................................................................... 884 Antenna Rod Replacement..................................................................... 884 Window Antenna Repair....................................................................... 885 TELEPHONE....................................................................................... 887 Telephone Pre Wire/Wiring Diagram - PHONE -................................................. 887 ELECTRIC SUNROOF................................................................................ 888 Sunroof/Wiring Diagram - SROOF -............................................................ 888 POWER SEAT...................................................................................... 889 Power Seat/Wiring Diagram - SEAT -.......................................................... 889 HEATED SEAT..................................................................................... 891 Heated Seat/Wiring Diagram - HSEAT -........................................................ 891 POWER DOOR MIRROR............................................................................... 892 Wiring Diagram - MIRROR -................................................................... 892 TRUNK LID AND FUEL FILLER LID OPENER............................................................ 893 Wiring Diagram - TLID -..................................................................... 893 AUTOMATIC SPEED CONTROL DEVICE (ASCD)........................................................... 894 Component Parts and Harness Connector Location.............................................. 894 System Description.......................................................................... 895 Schematic................................................................................... 897 Wiring Diagram - ASCD -..................................................................... 899 Trouble Diagnoses........................................................................... 904 IVMS (LAN) - SYSTEM DESCRIPTION................................................................. 918 Overall Description......................................................................... 918 Component Parts Location.................................................................... 920 System Diagram.............................................................................. 921 Sleep/Wake-up Control....................................................................... 922 Fail-safe System............................................................................ 922 Body Control Module (BCM)................................................................... 923 Local Conrol Units (LCUs)................................................................... 926 IVMS (LAN) - TROUBLE DIAGNOSES SYSTEM........................................................... 933 CONSULT..................................................................................... 933 IVMS Communication Diagnoses Results List................................................... 937 On-board Diagnosis.......................................................................... 940 On-board Diagnosis - Mode I (IVMS communication diagnosis).................................. 941 On-board Diagnosis - Mode II (Switch monitor)............................................... 943 IVMS - (LAN) - TROUBLE DIAGNOSES................................................................ 945 Main Power Supply, Ground and Communication Circuits/Wiring Diagram - COMM -................ 945 Work Flow................................................................................... 948 Power Supply and Ground Circuit Check....................................................... 949 Data Lines Circuit Check.................................................................... 951 Replacing the BCM (Body Control Module) for Models with Auto A/C............................ 952 POWER WINDOW - IVMS............................................................................. 954 System Description.......................................................................... 954 Schematic................................................................................... 955 Wiring Diagram - WINDOW -................................................................... 956 Trouble Diagnoses........................................................................... 960 POWER DOOR LOCK - IVMS.......................................................................... 969 System Description.......................................................................... 969 Schematic................................................................................... 970 Wiring Diagram - D/LOCK -................................................................... 971 Trouble Diagnoses........................................................................... 975 MULTI-REMOTE CONTROL SYSTEM - IVMS.............................................................. 988 System Description.......................................................................... 988 Schematic................................................................................... 990 Wiring Diagram - MULTI -.................................................................... 991 Trouble Diagnoses........................................................................... 998 Replacing Remote Controller or Control Unit.................................................1007 THEFT WARNING SYSTEM - IVMS.....................................................................1008 Component Parts and Harness Connector Location..............................................1008 System Description..........................................................................1009 Schematic...................................................................................1012 Wiring Diagram - THEFT -....................................................................1014 Trouble Diagnoses...........................................................................1021 ILLUMINATION - IVMS.............................................................................1035 System Description..........................................................................1035 Wiring Diagram - SW/ILL -...................................................................1036 Trouble Diagnoses...........................................................................1037 INTERIOR LAMP CONTROL - IVMS....................................................................1039 System Description..........................................................................1039 Wiring Diagram - ROOM/L.....................................................................1040 Trouble Diagnoses...........................................................................1042 STEP LAMP - IVMS................................................................................1047 System Description..........................................................................1047 Wiring Diagram - STEP/L -...................................................................1048 Trouble Diagnoses...........................................................................1050 INTEGRATED HOMELINK TRANSMITTER.................................................................1053 Wiring Diagram - TRNSMT -...................................................................1053 Trouble Diagnoses...........................................................................1054 LOCATION OF ELECTRICAL UNITS....................................................................1055 Engine Compartment..........................................................................1055 Passenger Compartment.......................................................................1056 Luggage Compartment.........................................................................1057 HARNESS LAYOUT..................................................................................1059 Outline.....................................................................................1059 How to Read Harness Layout..................................................................1060 Engine Room Harness.........................................................................1061 Main Harness................................................................................1064 Engine Control Harness......................................................................1066 Body Harness................................................................................1068 Body No. 2 Harness and Tail Harness.........................................................1070 Room Lamp Harness...........................................................................1071 Air Bag Harness.............................................................................1071 Door Harness (LH side)......................................................................1072 Door Harness (RH side)......................................................................1073 SUPER MULTIPLE JUNCTION (SMJ)................................................................... 0 Terminal Arrangement........................................................................ 1 FUSE BLOCK - Junction Box (J/B)................................................................. 2 Terminal Arrangement........................................................................ 3 ELECTRICAL UNITS................................................................................ 4 Terminal Arrangement........................................................................ 4 JOINT CONNECTOR (J/C)........................................................................... 5 Terminal Arrangement........................................................................ 5 EM..................................................................................................1074 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1074 PRECAUTIONS.....................................................................................1075 Parts Reuiring Angular Tightening...........................................................1075 Liquid Gasket Application Procedure.........................................................1075 PREPARATION.....................................................................................1076 Special Service Tools.......................................................................1076 Commercial Service Tools....................................................................1078 OUTER COMPONENT PARTS...........................................................................1079 COMPRESSION PRESSURE............................................................................1083 Measurement of Compression Pressure.........................................................1083 OIL PAN.........................................................................................1084 Removal.....................................................................................1084 Installation................................................................................1087 TIMING CHAIN....................................................................................1090 Removal.....................................................................................1092 Inspection..................................................................................1099 Installation................................................................................1099 OIL SEAL REPLACEMENT............................................................................1104 CYLINDER HEAD...................................................................................1107 Removal.....................................................................................1108 Diassembly..................................................................................1108 Inspection..................................................................................1110 Assembly....................................................................................1114 Installation................................................................................1115 VALVE CLEARANCE.................................................................................1120 Checking....................................................................................1120 Adjusting...................................................................................1120 ENGINE REMOVAL..................................................................................1124 Removal.....................................................................................1125 Installation................................................................................1126 CYLINDER BLOCK..................................................................................1127 Disassembly.................................................................................1128 Inspeciton..................................................................................1128 Assembly....................................................................................1128 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1138 General Specifications......................................................................1138 Inspection adn Adjustiment..................................................................1138 FA..................................................................................................1146 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1146 PRECAUTIONS AND PREPARATION.....................................................................1147 Precautions.................................................................................1147 Special Service Tools.......................................................................1147 Commercial Service Tools....................................................................1148 FRONT SUSPENSION SYSTEM.........................................................................1149 ON-VEHICLE SERVICE..............................................................................1150 Front Axle and Front Suspension Parts.......................................................1150 Front Wheel Bearing.........................................................................1151 Front Wheel Alignment.......................................................................1151 Drive Shaft.................................................................................1152 FRONT AXLE......................................................................................1153 Wheel Hub and Knuckle.......................................................................1153 Drive Shaft.................................................................................1157 FRONT SUSPENSION................................................................................1165 Coil Spring and Strut Assembly..............................................................1166 Stabilizer Bar..............................................................................1167 Transverse Link and Lower Ball Joint........................................................1168 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1170 General Specifications......................................................................1170 Inspection and Adjustment...................................................................1171 FE..................................................................................................1172 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1172 PREPARATION/ACCELERATOR CONTROL SYSTEM..........................................................1173 Special Service Tool........................................................................1173 Adjusting Accelerator Wire..................................................................1173 FUEL SYSTEM.....................................................................................1174 EXHAUST SYSTEM..................................................................................1175 Foldout.............................................................................................1176 QUICK REFERENCE INDEX........................................................................... 0 ELECTRICAL SYSTEM............................................................................... 2 SUPER MULTIPLE JUNCTION (SMJ)...................................................................1176 Terminal Arrangement........................................................................1177 FUSE BLOCK - Junction Box ( J/B)................................................................1178 FUSE AND FUSIBLE LINK BOX.......................................................................1179 Terminal Arrangement........................................................................1179 ELECTRICAL UNITS................................................................................1180 Terminal Arrangement........................................................................1180 JOINT CONNECTOR (J/C)...........................................................................1181 Terminal Arrangement........................................................................1181 GI..................................................................................................1182 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1182 PRECAUTIONS.....................................................................................1183 Precautions for Supplemental Restraint System "AIR BAG".....................................1183 General Precautions.........................................................................1183 Precautions for Multiport Fuel Injection System or ECCS Engine..............................1183 Precauitions for Three Way Catalyst.........................................................1185 Precautions for Engine Oils ................................................................1186 Precautions for Fuel........................................................................1187 Precautions for Air Conditioning............................................................1187 HOW TO USE THIS MANUAL..........................................................................1188 HOW TO READ WIRING DIAGRAMS.....................................................................1190 Sample/Wiring Diagram - EXAMPL -............................................................1190 Description.................................................................................1192 Wiring Diagram Codes (Cell Codes)...........................................................1199 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT...................................1201 Work Flow...................................................................................1201 Incident Simulation Tests...................................................................1202 Circuit Inspection..........................................................................1206 HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES...................................................1206 CONSULT CHECKING SYSTEM.........................................................................1215 Function and System Application.............................................................1215 Lithium Battery Replacement.................................................................1215 Checking Equipment..........................................................................1215 IDENTIFICATION INFORMATION......................................................................1216 Model Variation.............................................................................1216 Identification Number.......................................................................1217 Dimensions..................................................................................1219 Wheels and Tires............................................................................1219 LIFTING POINTS AND TOW TRUCK TOWING.............................................................1220 Preparation.................................................................................1220 Board-on Lift...............................................................................1220 Garage Jack and Safety Stand................................................................1221 2-pole Lift.................................................................................1222 Tow Truck Towing............................................................................1223 TIGHTENING TORQUE OF STANDARD BOLTS.............................................................1224 SAE J1930 TERMINOLOGY LIST......................................................................1225 SAE J1930 Terminology List..................................................................1225 HA..................................................................................................1229 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1229 MANUAL AND AUTO.................................................................................1231 PRECAUTIONS AND PREPARATION.................................................................1231 Supplemental Restraint System (SRS) "AIR BAG"...........................................1231 Precautions for Working with HFC-134a (R-134a)..........................................1231 General Refrigerant Precautions.........................................................1231 Precautions for Refrigerant Connection..................................................1232 Precautions for Servicing Compressor....................................................1235 Special Service Tools...................................................................1235 HFC-134a (r-134a) Service Tools and Equipment...........................................1236 Precautions for Service Equipment.......................................................1238 DESCRIPTION.................................................................................1240 Refrigeration Cycle.....................................................................1240 V-6 Variable Displacement Compressor....................................................1241 Component Layout........................................................................1245 Discharge Air Flow......................................................................1246 MANUAL..........................................................................................1247 DESCRIPTION.................................................................................1247 Control Operation.......................................................................1247 TROUBLE DIAGNOSES...........................................................................1249 Contents................................................................................1249 MANUAL AND AUTO.................................................................................1260 TROUBLE DIAGNOSES...........................................................................1260 Performace Test Diagnoses...............................................................1260 Performance Chart.......................................................................1262 Trouble Diagnoses for Abnormal Pressure.................................................1263 MANUAL..........................................................................................1266 TROUBLE DIAGNOSES...........................................................................1266 Wiring Diagram - A/C,M -................................................................1269 AUTO............................................................................................1288 DESCRIPTION.................................................................................1288 Introduction............................................................................1288 Features................................................................................1288 Conrol Operation........................................................................1289 TROUBLE DIAGNOSES...........................................................................1291 Contents................................................................................1291 Wiring Diagram - A/C,A -................................................................1320 SYSTEM DESCRIPTION..........................................................................1343 Overview of Control System..............................................................1343 Control System Input Components.........................................................1344 Control System Automatic Amplifier (Auto amp.)..........................................1346 Control system Output Components........................................................1346 MANUAL AND AUTO.................................................................................1354 SERVICE PROCEDURES..........................................................................1354 HFC-134a (R-134a) Service Procedure.....................................................1354 Maintenance of Lubricant Quantity in Compressor.........................................1356 Refrigerant Lines.......................................................................1358 Checking Refrigerant Leaks..............................................................1359 Compressor Mounting.....................................................................1361 Belt Tension............................................................................1361 Fast Idle Control Device................................................................1361 Compressor..............................................................................1362 Compressor Clutch.......................................................................1362 AUTO............................................................................................1366 SERVICE PROCEDURES..........................................................................1366 Replacing a/C Autp Amp..................................................................1366 MANUAL AND AUTO.................................................................................1368 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................1368 General Specifications..................................................................1368 Inspection and Adjustment...............................................................1368 IDX.................................................................................................1369 QUICK REFERENCE INDEX........................................................................... 0 LC..................................................................................................1376 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1376 PRECAUTIONS AND PREPARATION.....................................................................1377 Liquid Gasket Application Procedure.........................................................1377 Special Service Tools.......................................................................1378 ENGINE LUBRICATION SYSTEM.......................................................................1379 Lubrication Circuit.........................................................................1379 Oil Pressure Check..........................................................................1380 Oil Pump....................................................................................1380 ENGINE COOLING SYSTEM...........................................................................1383 Cooling Circuit.............................................................................1383 System Check................................................................................1384 Water Pump..................................................................................1384 Thermostat..................................................................................1389 Radiator....................................................................................1389 Cooling Fan Control System..................................................................1390 Radiator (Aluminum type)....................................................................1391 Overheating Cause Analysis..................................................................1394 SERVICE DATA AND SPECIFICATIONS.................................................................1395 Engine Lubrication..........................................................................1395 Engine Cooling System.......................................................................1395 MA..................................................................................................1396 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1396 PRECAUTIONS AND PREPARATION.....................................................................1397 Supplemental Restraint System (SRS) "AIR BAG"...............................................1397 Special Service Tool........................................................................1397 GENERAL MAINTENANCE.............................................................................1398 PERIODIC MAINTENANCE............................................................................1400 Schedule 1..................................................................................1401 Schedule 2..................................................................................1402 RECOMMENDED FLUIDS AND LUBRICANTS...............................................................1403 Fluids and Lubricants.......................................................................1403 SAE Viscosity Number........................................................................1403 Anti-freeze Coolant Mixture Ratio...........................................................1404 ENGINE MAINTENANCE..............................................................................1405 Checking Drive Belts........................................................................1405 Changing Engine Coolant.....................................................................1406 Checking Fuel Lines.........................................................................1407 Changing Fuel Filter........................................................................1407 Changing Air Cleaner Filter.................................................................1408 Changing Engine Oil.........................................................................1409 Changing Oil Filter........................................................................1409 Changing Spark Plugs........................................................................1410 Checking EVAP Vapor Purge Lines.............................................................1411 CHASSIS AND BODY MAINTENANCE....................................................................1412 Checking Exhaust System.....................................................................1412 Checking Clutch Fluid Level and Leaks.......................................................1412 Checking M/T Oil............................................................................1412 Changing M/T Oil............................................................................1412 Checking A/T Fluid..........................................................................1413 Changing A/T Fluid..........................................................................1413 Balancing Wheels............................................................................1414 Tire Rotation...............................................................................1414 Checking Brake Fluid Level and Leaks........................................................1414 Checking Brake Lines and Cables.............................................................1414 Checking Disc Brake.........................................................................1414 Checking Steering Gear and Linkage..........................................................1415 Checking Power Steering Fluid and Lines.....................................................1415 Lubricating Locks, Hinges and Hood Latches..................................................1416 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.............................1416 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1417 Engine Maintenance..........................................................................1417 Chassis and Body Maintenance................................................................1417 MT..................................................................................................1418 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1418 PREPARATION.....................................................................................1419 Special Service Tools.......................................................................1419 Commercial Service Tools....................................................................1421 DESCRIPTION.....................................................................................1422 Cross - Sectional View......................................................................1422 ON-VEHICLE SERVICE/REMOVAL AND INSTALLATION.....................................................1423 Replacing Oil Seal..........................................................................1423 Position Switch Check.......................................................................1424 Viscous Coupling Check......................................................................1424 Removal.....................................................................................1424 Installation................................................................................1425 TRANSAXLE GEAR CONTROL..........................................................................1426 MAJOR OVERHAUL..................................................................................1427 Case Components.............................................................................1427 Gear Components.............................................................................1428 Shift Control Components....................................................................1429 DISASSEMBLY.....................................................................................1430 REPAIR FOR COMPONENT PARTS......................................................................1433 Input Shaft Gears...........................................................................1433 Mainshaft and Gears.........................................................................1438 Final Drive.................................................................................1442 Shift Control Components....................................................................1448 Case Components.............................................................................1448 ADJUSTMENT......................................................................................1449 Input Shaft End Play and Differential Side Bearing Preload..................................1449 Mainshaft Bearing Preload...................................................................1450 ASSEMBLY........................................................................................1453 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1457 General Specifications......................................................................1457 Inspection and Adjustment...................................................................1457 RA..................................................................................................1462 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1462 PRECAUTIONS AND PREPARATION.....................................................................1463 Precautions.................................................................................1463 Preparation.................................................................................1463 REAR SUSPENSION.................................................................................1464 ON-VEHICLE SERVICE..............................................................................1465 Rear Axle and Rear Suspension Parts.........................................................1465 Rear Wheel Bearing..........................................................................1465 Rear Wheel Alignment........................................................................1466 REAR AXLE.......................................................................................1467 Wheel Hub...................................................................................1467 REAR SUSPENSION.................................................................................1470 Removal and Installation....................................................................1471 Coil Spring and Shock Absorber..............................................................1471 Torsion Beam, Lateral Link and control Rod..................................................1473 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1474 General Specifications......................................................................1474 Inspection and Adjustment...................................................................1474 RS..................................................................................................1475 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1475 PRECAUTION......................................................................................1476 Supplemental Restraint System (SRS) "AIR BAG"...............................................1476 SEAT BELTS......................................................................................1477 Front Seat Belt.............................................................................1477 Rear Seat Belt..............................................................................1478 SUPPLEMENTAL RESTRAINT SYSTEM (SRS).............................................................1479 Precautions for SRS "Air Bag" Service.......................................................1479 Special Service Tools.......................................................................1479 Description.................................................................................1480 SRS Component Parts Location................................................................1480 Maintenance Items...........................................................................1481 Removal and Installation - Diagnosis Sensor Unit............................................1482 Removal and Installation - Air Bag Module and Spiral Cable..................................1482 Removal - Air Bag Module and Spiral Cable...................................................1483 Removal - Front Passenger Air Bag Module....................................................1484 Installation - Air Bag Module and Spiral Cable..............................................1485 Installation - Front Passenger Air Bag Module...............................................1486 Disposal of Air Bag Module..................................................................1487 TROUBLE DIAGNOSES - Supplemental Restraint Sytem (SRS)..........................................1491 How to Perform Trouble Diagnoses for Quick and Accurate Repair..............................1491 Schematic...................................................................................1493 Wiring Diagram - SRS -......................................................................1494 Self-diagnosis..............................................................................1496 Trouble Diagnoses for Air Bag Warning Lamp..................................................1508 COLLISION DIAGNOSIS.............................................................................1510 ST..................................................................................................1511 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1511 PRECAUTIONS AND PREPARATION.....................................................................1512 Precautions.................................................................................1512 Special Service Tools.......................................................................1512 Commercial Service Tools....................................................................1513 ON-VEHICLE SERVICE..............................................................................1514 Checking Steering Wheel Play................................................................1514 Checking Neutral Position on Steering Wheel.................................................1514 Front Wheel Turning Angle...................................................................1514 Checking Gear Housing Movement..............................................................1514 Checking and Adjusting Drive Belts (For power steering).....................................1515 Checking Fluid Level........................................................................1515 Checking Fluid Leakage......................................................................1515 Bleeding Hydraulic system...................................................................1515 Checking Steering Wheel Turning Force (For power steering)..................................1516 Checking Hydraulic System...................................................................1517 STEERING WHEEL AND STEERING COLUMN..............................................................1518 Removal and Installation....................................................................1518 Disassembly and Assembly....................................................................1520 Inspection..................................................................................1521 POWER STEERING GEAR AND LINKAGE.................................................................1522 Removal and Installation....................................................................1522 Disassembly.................................................................................1525 Inspection..................................................................................1526 Assembly....................................................................................1526 Adjustment..................................................................................1531 POWER STEERING OIL PUMP.........................................................................1532 Pre-disassembly Inspection..................................................................1532 Disassembly.................................................................................1533 Inspection..................................................................................1533 Assembly....................................................................................1534 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1535 General Specificaitons......................................................................1535 Inspection and Adjustment...................................................................1535
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DESCRIPTION:
1997 NISSAN MAXIMA A32 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1997 Nissan MAXIMA.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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