Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
1997 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
$24.95
1997 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
1997 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
1997 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1485
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
1997 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
fwd................................................................................................... 1 QUICK REFERENCE INDEX............................................................................. 1 FOREWORD.......................................................................................... 2 GI - General Information.......................................................................... 0 MA - Maintenance.................................................................................. 0 EM - Engine Mechanical............................................................................ 0 LC - Engine Lubrication & Cooling Systems......................................................... 0 EC - Engine Control System........................................................................ 0 FE - Accelerator control, Fuel & Exhaust Systems.................................................. 0 CL - Clutch....................................................................................... 0 MT - Manual Transmission.......................................................................... 0 AT - Automatic Transmission....................................................................... 0 TF - Transfer..................................................................................... 0 PD - Propeller Shaft & Differential Carrier....................................................... 0 FA - Front Axle & Front Suspension................................................................ 0 RA - Rear Axle & Rear Suspension.................................................................. 0 BR - Brake System................................................................................. 0 ST - Steering System.............................................................................. 0 RS - Restraint System............................................................................. 0 BT - Body & Trim.................................................................................. 0 HA - Heater & Air Conditioner..................................................................... 0 EL - Electrical System............................................................................ 0 IDX - Alphabetical Index.......................................................................... 1 Foldout........................................................................................... 0 Comment Sheet..................................................................................... 3 Quick Reference Chart............................................................................. 4 GST Mode 6 - Test Value & Test Limit Chart........................................................ 5 at.................................................................................................... 6 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS................................................................................. 6 PREPARATION AND PRECAUTIONS....................................................................... 8 Special Service Tools......................................................................... 8 Supplemental Restraint System (SRS) "AIR BAG"................................................. 9 Precautions for On Board Diagnostic (OBD) System of A/T and Entine............................ 9 Precautions................................................................................... 10 Service Notice or Precautions................................................................. 11 OVERALL SYSTEM.................................................................................... 12 A/T Electrical Parts Location................................................................. 12 Circuit Diagram............................................................................... 13 Wiring Diagram - AT -......................................................................... 14 Cross-sectional View.......................................................................... 20 Hydraulic Control Circuit..................................................................... 21 Shift Mechanism............................................................................... 22 Control System................................................................................ 24 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION............................................................ 26 Introduction.................................................................................. 26 One or Two Trip Detection Logic............................................................... 26 Diagnostic Trouble Code (DTC)................................................................. 26 Self-diagnosis................................................................................ 28 Diagnosis by CONSULT.......................................................................... 33 TROUBLE DIAGNOSIS - Introduction.................................................................. 36 Introduction.................................................................................. 36 Diagnostic Worksheet.......................................................................... 37 Work Flow..................................................................................... 40 TROUBLE DIAGNOSIS - Basic Inspection.............................................................. 41 A/T Fluid Check............................................................................... 41 Road Test..................................................................................... 41 Shift Schedule................................................................................ 51 TROUBLE DIAGNOSIS - General Description........................................................... 52 Diagnostic Trouble Code (DTC) Chart........................................................... 52 Symptom Chart................................................................................. 54 A/T Control Unit Terminals and Reference Value................................................ 57 DTC P0705, Inhibitor, Overdrive Control and Throttle Position Switches............................ 61 DTC P0710, A/T Fluid Temperature Sensor Circuit and A/T Control Unit Power Source................. 67 DTC P0720, Vehicle Speed - Sensor - A/T (Revolution sensor)....................................... 70 DTC P0725, Engine Speed Signal.................................................................... 72 DTC P0731, Improper Shifting to 1st Gear Position................................................. 74 DTC P0732, Improper Shifting to 2nd Gear Position................................................. 77 DTC P0733, Improper Shifting to 3rd Gear Position................................................. 79 DTC P0734, Improper Shifting to 4th Gear Position................................................. 81 DTC P0740, Torque Converter Clutch Solenoid Valve................................................. 86 DTC P0744, Improper Lock-up Operation............................................................. 89 DTC P0745, Line Pressure Solenoid Valve........................................................... 94 DTC P0750, Shift Solenoid Valve A................................................................. 97 DTC P0755, Shift Solenoid Valve B................................................................. 100 DTC P1705, Throttle Position Sensor............................................................... 103 DTC P1760, Overrun Clutch Solenoid Valve.......................................................... 105 TROUBLE DIAGNOSIS FOR VHCL SPEED SEN-MTR.......................................................... 108 Vehicle Speed Sensor - MTR.................................................................... 108 DIAGNOSTIC PROCEDURES FOR SYMPTOMS................................................................ 110 1. O/D OFF Indicator Lamp Does Not Come On.................................................... 110 2. Engine Cannot Be Started in "P" and "N" Position........................................... 111 3. In "P" Position, Vehicle Moves Forward Or Backward When Pushed............................. 111 4. In "N" Position, Vehicle Moves............................................................. 112 5. Large Shock. "N" - "R" Position............................................................ 113 6. Vehicle Does Not Creep Backward In "R" Position............................................ 114 7. Vehicle Does Not Creep Forward In "D", "2" Or "1" Position................................. 115 8. Vehicle Cannot Be Started From D1.......................................................... 116 9. A/T Does Not Shift: D1 - D2 Or Does Not Kickdown: D4 - D2.................................. 117 10. A/T Does Not Shift: D2 - D3............................................................... 118 11. A/T Does Not Shift: D3 - D4............................................................... 119 12. A/T Does Not Perform Lock-up.............................................................. 120 13. A/T Does Not Hold Lock-up Condition....................................................... 121 14. Lock-up Is Not Released................................................................... 121 15. Engine Speed Does Not Return To Idle (Light Braking D4 - D3).............................. 122 16. Vehicle Does Not Start From D1............................................................ 123 17. A/T Does Not Shift: D4 - D3, When Overdrive Control Switch "ON" - "OFF"................... 123 18. A/T Does Not Shift: D3 - 22, When Selector Lever "D" - "2" Position....................... 125 19. A/T Does Not Shift: 22 - 11, When Selector Lever "2" - "1" Position....................... 124 20. Vehicle Does Not Decelerate By Engine Brake............................................... 126 TROUBLE DIAGNOSES................................................................................. 126 Final Check................................................................................... 126 TROUBLE DIAGNOSES - A/T Shift Lock System......................................................... 131 Description................................................................................... 131 Wiring Diagram - SHIFT - ..................................................................... 132 Diagnostic Procedure.......................................................................... 133 Key Interlock Cable........................................................................... 135 Component Check............................................................................... 137 ON-VEHICLE SERVICE................................................................................ 138 Control Valve Assembly and Accumulators Inspection............................................ 138 Revolution Sensor Replacement................................................................. 139 Rear Oil Seal Replacement..................................................................... 139 Parking Components Inspection................................................................. 139 Inhibitor Switch Adjustment................................................................... 140 Manual Control Linkage Adjustment............................................................. 140 REMOVAL AND INSTALLATION.......................................................................... 141 Removal....................................................................................... 141 Installation.................................................................................. 142 MAJOR OVERHAUL.................................................................................... 144 Oil Channel................................................................................... 146 Locations of Needle Bearings, Thrust Washers and Snap Rings................................... 147 DISASSEMBLY....................................................................................... 148 Disassembly................................................................................... 148 REPAIR FOR COMPONENT PARTS........................................................................ 159 Oil Pump...................................................................................... 159 Control Valve Assembly........................................................................ 163 Control Valve Upper Body...................................................................... 169 Control Valve Lower Body...................................................................... 174 Reverse Clutch................................................................................ 176 High Clutch................................................................................... 180 Forward and Overrun Clutches.................................................................. 182 Low & Reverse Brake........................................................................... 186 Forward Clutch Drum Assembly.................................................................. 190 Rear Internal Gear and Forward Clutch Hub..................................................... 192 Band Servo Piston Assembly.................................................................... 195 Parking Pawl Components....................................................................... 199 ASSEMBLY.......................................................................................... 201 Assembly (1).................................................................................. 201 Adjustment.................................................................................... 205 Assembly (2).................................................................................. 209 A/T FLUID COOLER SYSTEM........................................................................... 219 A/T Fluid Cooler.............................................................................. 219 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................. 220 General Specifications........................................................................ 220 Specifications and Adjustment................................................................. 220 br.................................................................................................... 224 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS................................................................................. 224 PRECAUTIONS AND PREPARATION....................................................................... 226 Precautions................................................................................... 226 Special Service Tool.......................................................................... 226 Commercial Service Tools...................................................................... 227 CHECK AND ADJUSTMENT.............................................................................. 228 Checking Brake Fluid Level.................................................................... 228 Checking Brake Line........................................................................... 228 Changing Brake Fluid.......................................................................... 228 Bleeding Brake System......................................................................... 229 BRAKE HYDRAULIC LINE/CONTROL VALVE................................................................ 230 Brake Hydraulic Line.......................................................................... 230 Proportioning Valve (2WD)..................................................................... 232 Load Sensing Valve (4WD)...................................................................... 233 BRAKE PEDAL AND BRAKET............................................................................ 236 Removal and Installation...................................................................... 236 Inspection.................................................................................... 236 Adjustment.................................................................................... 236 MASTER CYLINDER................................................................................... 238 Removal....................................................................................... 238 Disassembly................................................................................... 239 Inspection.................................................................................... 239 Assembly...................................................................................... 239 Installation.................................................................................. 240 BRAKE BOOSTER..................................................................................... 241 Brake Booster................................................................................. 241 VACUUM PIPING..................................................................................... 243 Vacuum Hose................................................................................... 243 FRONT DISC BRAKE.................................................................................. 244 Pad Replacement............................................................................... 244 Removal....................................................................................... 246 Disassembly................................................................................... 246 Inspection - Caliper.......................................................................... 246 Inspection - Rotor............................................................................ 247 Assembly...................................................................................... 247 Installation.................................................................................. 247 REAR DRUM BRAKE (LT30C)........................................................................... 248 Removal....................................................................................... 248 Inspection - Wheel Cylinder................................................................... 249 Wheel Cylinder Overhaul....................................................................... 250 Inspection - Drum............................................................................. 250 Inspection - Lining........................................................................... 250 Installation.................................................................................. 250 PARKING BRAKE CONTROL............................................................................. 252 Removal and Installation...................................................................... 252 Inspection.................................................................................... 252 Adjustment.................................................................................... 253 ANTI-LOCK BRAKE SYSTEM............................................................................ 254 Purpose....................................................................................... 254 Operation..................................................................................... 254 ABS Hydraulic Circuit......................................................................... 254 System Components............................................................................. 255 System Description............................................................................ 255 Removal and Installation...................................................................... 258 TROUBLE DIAGNOSES................................................................................. 262 How to Perform Trouble Diagnoses for Quick and Accurate Repair................................ 262 Preliminary Check............................................................................. 263 Component Parts and Harness Connector Location................................................ 264 Circuit Diagram for Quick Pinpoint check...................................................... 265 Wiring Diagram - ABS -........................................................................ 266 Self-diagnosis................................................................................ 270 CONSULT....................................................................................... 273 CONSULT Inspection Procedure.................................................................. 274 Ground Circuit Check.......................................................................... 279 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS....................................................... 280 Diagnostic Procedure 1 (Wheel sensor or rotor)................................................ 280 Diagnostic Procedure 2 (ABS actuator solenoid valve).......................................... 282 Diagnostic Procedure 3 (Solenoid valve relay)................................................. 284 Diagnostic Procedure 4 (Motor relay or motor)................................................. 287 Diagnostic Procedure 5 (Low voltage).......................................................... 290 Diagnostic Procedure 6 (G sensor)............................................................. 291 Diagnostic Procedure 7 (Control unit)......................................................... 292 TROUBLE DIAGNOSES FOR SYMPTOMS.................................................................... 293 Diagnostic Procedure 8 (ABS works frequently.)................................................ 293 Diagnostic Procedure 9 (Unexpected pedal action............................................... 294 Diagnostic Procedure 10 (Long stopping distance).............................................. 294 Diagnostic Procedure 11 (ABS does not work.).................................................. 295 Diagnostic Procedure 12 (Pedal vibration and noise)........................................... 295 Diagnostic Procedure 13 (Warning lamp does not come on when ignition switch is turned on.).... 296 Diagnostic Procedure 14 (Warning lamp stays on when ignition switch is turned on..)........... 298 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................. 301 General Specifications........................................................................ 301 Inspection and Adjustment..................................................................... 302 bt.................................................................................................... 303 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS................................................................................. 303 PRECAUTIONS....................................................................................... 304 Service Notice................................................................................ 304 Supplemental Restraint System (SRS) "AIR BAG"................................................. 304 GENERAL SERVICING................................................................................. 305 Clip and Fastener............................................................................. 305 BODY END.......................................................................................... 307 Body Front End................................................................................ 307 Body Rear End and Opener...................................................................... 309 DOOR.............................................................................................. 311 Front Door.................................................................................... 311 Rear Door..................................................................................... 312 INSTRUMENT PANEL.................................................................................. 313 Side and Floor Trim........................................................................... 317 Door Trim..................................................................................... 319 Roof Trim..................................................................................... 320 Back Door Trim................................................................................ 321 EXTERIOR.......................................................................................... 322 SEAT.............................................................................................. 328 Front Seat.................................................................................... 328 Heated Seat................................................................................... 330 Rear Seat..................................................................................... 331 SUNROOF........................................................................................... 332 WINDSHIELD AND WINDOWS............................................................................ 336 Windshield.................................................................................... 336 Rear Side Window.............................................................................. 337 MIRROR............................................................................................ 338 Door Mirror................................................................................... 338 BODY ALIGNMENT.................................................................................... 339 Engine Compartment............................................................................ 339 Underbody..................................................................................... 341 cl.................................................................................................... 343 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS................................................................................. 343 PRECAUTIONS AND PREPARATION....................................................................... 344 Precautions................................................................................... 344 Special Service Tools......................................................................... 344 Commercial Service Tools...................................................................... 344 CLUTCH SYSTEM - Hydraulic Type.................................................................... 345 INSPECTION AND ADJUSTMENT......................................................................... 346 Adjusting Clutch Pedal........................................................................ 346 Bleeding Procedure............................................................................ 347 HYDRAULIC CLUTCH CONTROL.......................................................................... 348 Clutch Master Cylinder........................................................................ 348 Operating Cylinder............................................................................ 349 Clutch Damper................................................................................. 350 CLUTCH RELEASE MECHANISM.......................................................................... 351 CLUTCH DISC AND CLUTCH COVER...................................................................... 353 Clutch Disc................................................................................... 353 Clutch Cover and Flywheel..................................................................... 354 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................. 355 General Specifications........................................................................ 355 Inspection and Adjustment..................................................................... 355 ec.................................................................................................... 356 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS................................................................................. 356 DIAGNOSTIC TROUBLE CODE INDEX..................................................................... 359 Alphabetical & P No. Index for DTC............................................................ 359 PRECAUTIONS AND PREPARATION....................................................................... 361 Special Service Tools......................................................................... 361 Commercial Service Tool....................................................................... 361 Supplemental Restraint System (SRS) "AIR BAG"................................................. 361 Precautions for On Board Diagnostic (OBD) System of Engine and A/T............................ 362 Engine Fuel & Emission Control System......................................................... 363 Precautions................................................................................... 364 ENGINE AND EMISSION CONTROL OVERALL SYSTEM........................................................ 366 ECCS Component Parts Location................................................................. 366 Circuit Diagram............................................................................... 368 System Diagram................................................................................ 369 Vacuum Hose Drawing........................................................................... 370 System Chart.................................................................................. 371 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION.............................................. 372 Multiport Fuel Injection (MFI) system......................................................... 372 Distributor Ignition (DI) System.............................................................. 374 Air Conditioning Cut Control.................................................................. 375 Fuel Cut Control (at no load & high engine speed)............................................. 376 EVAPORATIVE EMISSION SYSTEM....................................................................... 377 Description................................................................................... 377 Inspection.................................................................................... 377 Evaporative Emission Line Drawing............................................................. 379 POSITIVE CRANKCASE VENTILATION.................................................................... 381 Description................................................................................... 381 Inspection.................................................................................... 381 BASIC SERVICE PROCEDURE........................................................................... 381 Fuel Pressure Release......................................................................... 381 Fuel Pressure Check........................................................................... 381 Injector Removal and Installation............................................................. 383 Fast Idle Cam (FIC) Inspection and Adjustment................................................. 384 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment...................................... 386 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION............................................................ 393 Introduction.................................................................................. 393 Two Trip Detection Logic...................................................................... 393 Emission-related Diagnostic Information....................................................... 394 Malfunction Indicator Lamp (MIL).............................................................. 405 OBD System Operation Chart.................................................................... 408 CONSULT....................................................................................... 413 Generic Scan Tool (GST)....................................................................... 425 TROUBLE DIAGNOSIS - Introduction.................................................................. 427 Introduction.................................................................................. 427 Diagnostic Worksheet.......................................................................... 427 TROUBLE DIAGNOSIS - Work Flow..................................................................... 429 Work Flow..................................................................................... 429 Description for Work Flow..................................................................... 430 TROUBLE DIAGNOSIS - Basic Inspection.............................................................. 431 Basic Inspection.............................................................................. 431 TROUBLE DIAGNOSIS - General Description........................................................... 433 Diagnostic Trouble Code (DTC) Inspection Priority Chart....................................... 433 Fail-Safe Chart............................................................................... 434 Symptom Matrix Chart.......................................................................... 435 CONSULT Reference Value in Data Monitor Mode.................................................. 438 Major Sensor Reference Graph in Data Monitor Mode............................................. 440 ECM Terminals and Reference Value............................................................. 440 TROUBLE DIAGNOSIS FOR POWER SUPPLY................................................................ 451 Main Power Supply and Ground Circuit.......................................................... 451 DTC P0100, Mass Air Flow Sensor (MAFS)............................................................ 456 DTC P0105, Absolute Pressure Sensor............................................................... 462 DTC P0110, Intake Air Temperature Sensor.......................................................... 468 DTC P0115, Engine Coolant Temperature Sensor (ECTS)............................................... 473 DTC P0120, Throttle Position Sensor............................................................... 478 DTC P0125, Engine Coolant Temperature (ECT) Sensor................................................ 484 DTC P0130, P0150, Closed Loop Control............................................................. 489 DTC P0130, Front Heated Oxygen Sensor (Front HO2S) (Right bank)................................... 490 DTC P0135, Front Heated Oxygen Sensor Heater (Right bank)......................................... 495 DTC P0136, Rear Heated Oxygen Sensor (Rear HO2S) (Right bank)..................................... 499 DTC P0141, Rear Heated oxygen Sensor Heater (Right bank).......................................... 503 DTC P0150, Front Heated Oxygen Sensor (Front HO2S) (Left bank).................................... 508 DTC P0155, Front Heated Oxygen Sensor Heater (Left bank).......................................... 513 DTC P0156, Rear Heated Oxygen Sensor (Rear HO2S) (Left bank)...................................... 517 DTC P0161, Rear Heated Oxygen Sensor Heater (Left bank)........................................... 521 DTC P0171, Fuel Injection System Function (Right bank) (Lean side)................................ 525 DTC P0172, Fuel Injection System Function (Right bank) (Rich side)................................ 530 DTC P0174, Fuel Injection System Function (Left bank) (Lean side)................................. 535 DTC P0175, Fuel Injection System Function (Left bank) (Righ side)................................. 540 DTC P0180, Tank Fuel Temperature Sensor........................................................... 545 DTC P0300 - P0306, No. 6 - 1 Cylinder Misfire, Multiple Cylinder Misfire.......................... 548 DTC P0325, Knock Sensor (KS)...................................................................... 552 DTC P0335, Crankshaft Position Sensor (CKPS) (OBD)................................................ 555 DTC P0340, Camshaft Position Sensor (CMPS)........................................................ 560 DTC P0400, EGR Function........................................................................... 566 DTC P0402, EGRC-BPT Valve Function................................................................ 574 DTC P0420, P0430, Three Way Catalyst Function..................................................... 576 DTC P0440, Evaporative Emission (EVAP) Control System (Small Leak)................................ 579 DTC P0443, Evaporative Emission (EVAP) Canister Purge Control Valve/Solenoid Valve................ 587 DTC P0446, Evaporative Emission (EVAP) Canister Vent Control Valve................................ 595 DTC P0450, Evaporative Emission (EVAP) Control System Pressure Sensor............................. 600 DTC P0500, Vehicle Speed Sensor (VSS)............................................................. 605 DTC P0505, Idle Air Control Valve (IACV) - Auxiliary Air Control (AAC) Valve...................... 609 DTC P0510, Closed Throttle Position Switch........................................................ 614 DTC P0600, A/T Control............................................................................ 618 DTC P0605, Engine Control Module (ECM) - ECCS Control Module...................................... 621 DTC P0705, Park/Neutral Position Switch........................................................... 623 DTC P1105, Manifold Absolute Pressure (MAP)/Barometric Pressure (BARO) Switch Solenoid Valve...... 630 DTC P1320, Ignition Signal........................................................................ 636 DTC P1336, Crankshaft Position Sensor (CKPS) (OBD) (COG).......................................... 642 DTC P1400, EGRC - Solenoid Valve.................................................................. 647 DTC P1401, EGR Temperature Sensor................................................................. 652 DTC P1441, Vacuum Cut Valve Bypass Valve.......................................................... 656 DTC P1445, Evaporative Emission (EVAP) Canister Purge Volume Control Valve........................ 661 DTC P1447, Evaporative Emission (EVAP) Control System Purge Flow Monitoring....................... 668 DTC P1605, A/T Diagnosis Communication Line....................................................... 675 TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS........................................................ 678 Injection..................................................................................... 678 Start Signal.................................................................................. 682 Fuel Pump..................................................................................... 685 Power Steering Oil Pressure Switch............................................................ 690 IACV - FICD Solenoid Valve.................................................................... 694 MIL & Data Link Connectors.................................................................... 698 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................. 699 General Specifications........................................................................ 699 Inspection and Adjustment..................................................................... 699 el.................................................................................................... 701 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS................................................................................. 701 PRECAUTIONS....................................................................................... 704 Supplemental Restraint System (SRS) "AIR BAG"..................................................... 704 HARNESS CONNECTOR................................................................................. 705 Description................................................................................... 705 STANDARDIZED RELAY................................................................................ 706 Description....................................................................................... 706 POWER SUPPLY ROUTING.............................................................................. 708 Schematic..................................................................................... 708 Wiring Diagram _ POWER -...................................................................... 709 Fuse.......................................................................................... 720 Fusible Link.................................................................................. 720 Circuit Breaker Inspection.................................................................... 720 GROUND DISTRIBUTION............................................................................... 721 BATTERY........................................................................................... 724 How to Handle Battery......................................................................... 724 Service Data and Specifications (SDS)......................................................... 727 STARTING SYSTEM................................................................................... 728 System Description............................................................................ 728 Wiring Diagram - START -...................................................................... 730 Construction.................................................................................. 733 Removal and Installation...................................................................... 733 Pinion/Clutch Check........................................................................... 734 Service Data and Specifications (SDS)......................................................... 734 CHARGING SYSTEM................................................................................... 735 System Description............................................................................ 735 Wiring Diagram - CHARGE -..................................................................... 736 Trouble Diagnoses............................................................................. 737 Construction.................................................................................. 738 Removal and Installation...................................................................... 738 Service Data and Specificiations (SDS)........................................................ 739 COMBINATION SWITCH................................................................................ 740 Combination Switch/Check...................................................................... 740 Replacement................................................................................... 741 Steering Switch/Check......................................................................... 742 HEADLAMP.......................................................................................... 743 System Description (For USA).................................................................. 743 Wiring Diagram (For USA) - H/LAMP -........................................................... 744 Trouble Diagnoses (For USA)................................................................... 745 Daytime Light System/System Description (for Canada).......................................... 746 Operation (Daytime light system for Canada)................................................... 746 Schematic (For Canada)........................................................................ 748 Wiring Diagram (for Canada) - DTRL - ......................................................... 749 Trouble Diagnoses (For Canada)................................................................ 752 Bulb Replacement.............................................................................. 753 Bulb specifications........................................................................... 753 Aiming Adjustment............................................................................ 753 EXTERIOR LAMP..................................................................................... 755 Parking, License and Tail Lamps/Schematic..................................................... 755 Parking, License and Tail Lamps/Wiring Diagram - TAIL/L -..................................... 756 Stop Lamp/Wiring Diagram - STOP/L -........................................................... 759 Back-up Lamp/Wiring Diagram - BACK/L -........................................................ 761 Front Fog Lamp/System Description............................................................. 763 Front Fog Lamp/Wiring Diagram - F/FOG -....................................................... 764 Front Fog Lamp Aiming Adjustment.............................................................. 765 Bulb Specifications........................................................................... 765 Turn Signal and Hazard Warning Lamps/System Description....................................... 766 Turn Signal and Hazard Warning Lamps/Schematic................................................ 768 Turn Signal and Hazard Warning Lamps/Wiring Diagram - TURN -.................................. 769 Turn Signal and Hazard Warning Lamps/Trouble Diagnoses........................................ 772 Combination Flasher Unit Check................................................................ 772 Bulb Specifications........................................................................... 773 INTERIOR LAMP..................................................................................... 774 Illumination/System Description............................................................... 774 Illumination/Schematic........................................................................ 775 Illumination/Wiring Diagram - ILL -........................................................... 776 Interior, Spot and Luggage Room Lamps/System Description...................................... 780 Bulb Specifications........................................................................... 780 Interior, Spot and Luggage Room Lamps/Schematic............................................... 781 Interior, Spot and Luggage Room Lamps/Wiring Diagram - INT/L -................................ 782 Wiring Diagram - INT/L -...................................................................... 782 METER AND GAUGES.................................................................................. 785 System Description............................................................................ 785 Combination Meter............................................................................. 786 Combination Meter, Compass and Thermomenter /Schematic........................................ 787 Thermometer/Wiring Diagram - METER -.......................................................... 788 Trouble Diagnoses............................................................................. 791 WARNING LAMPS..................................................................................... 797 Warning Lamps/Schematic....................................................................... 797 Warning Lamps/Wiring Diagram - WARN -......................................................... 798 Electrical Components Inspection.............................................................. 805 WARNING BUZZER.................................................................................... 806 Warning Buzzer/System Description............................................................. 806 Warning Buzzer/Wiring Diagram - BUZZER -...................................................... 807 Trouble Diagnoses............................................................................. 809 WIPER AND WASHER.................................................................................. 813 System Description............................................................................ 813 Front Wiper and Washer/Wiring Diagram - WIPER -............................................... 815 Trouble Diagnoses............................................................................. 817 Wiper Installation and Adjustment............................................................. 819 Washer Nozzle Adjustment...................................................................... 819 Washer Tube Layout............................................................................ 820 Wiper Linkage................................................................................. 820 Rear Wiper and Washer/System Description...................................................... 821 Rear Wiper and Washer/Schematic............................................................... 823 Rear Wiper and Washer/Wiring Diagram - WIP/R -................................................ 824 Rear Wiper Trouble Diagnoses.................................................................. 827 Rear Wiper Installation and Adustment......................................................... 827 Rear Washer Nozzle Adjustment................................................................. 828 Washer Tube Layout............................................................................ 828 Check Valve (for rear washer)................................................................. 828 HORN AND CIGARETTE LIGHTER........................................................................ 829 Schematic..................................................................................... 829 Wiring Diagram - HORN -....................................................................... 830 REAR WINDOW DEFOGGER.............................................................................. 833 System Description............................................................................ 833 Wiring Diagram - DEF -........................................................................ 834 Trouble Diagnoses............................................................................. 836 Filament Check................................................................................ 837 Filament Repair............................................................................... 838 AUDIO AND POWER ANTENNA........................................................................... 840 Audio/System Description...................................................................... 840 Audio (With speaker amp.)/Schematic........................................................... 841 Audio (With speaker amp.)/Wiring Diagram - AUDIO -............................................ 842 Audio (Without speaker amp.)/Wiring Diagram - AUDIO -......................................... 846 Audio (BOSE system)/Schematic................................................................. 848 Audio (BOSE System)/Wiring Diagram - AUDIO -.................................................. 849 Power Antenna/System Description.............................................................. 853 Power Antenna/Wiring Diagram - P/ANT -........................................................ 854 Trouble Diagnoses............................................................................. 855 Location of Antenna........................................................................... 857 Antenna Rod Replacmenet....................................................................... 858 POWER SUNROOF..................................................................................... 859 Wiring Diagram - SROOF -...................................................................... 859 DOOR MIRROR....................................................................................... 860 Wiring Diagram - MIRROR -..................................................................... 860 POWER SEAT........................................................................................ 861 Power Seat/Wiring Diagram - SEAT -............................................................ 861 HEATED SEAT ...................................................................................... 863 Heated Seat/Wiring Diagram - HSEAT -.......................................................... 863 AUTOMATIC SPEED CONTROL DEVICE (ASCD)............................................................. 864 Component Parts and Harness Connector Location................................................ 864 System Description............................................................................ 865 Schematic..................................................................................... 867 Wiring Diagram - ASCD - ...................................................................... 868 Trouble Diagnoses............................................................................. 873 ASCD Wire Adjustment.......................................................................... 883 POWER WINDOW...................................................................................... 884 System Description............................................................................ 884 Schematic..................................................................................... 886 Wiring Diagram - WINDOW -..................................................................... 887 Trouble Diagnoses............................................................................. 891 POWER DOOR LOCK................................................................................... 892 System Description............................................................................ 892 Schematic..................................................................................... 894 Wiring Diagram - D/LOCK -..................................................................... 895 Trouble Diagnoses............................................................................. 898 MULTI-REMOTE CONTROL SYSTEM....................................................................... 901 System Description............................................................................ 901 Schematic..................................................................................... 903 Wiring Diagram - MULTI -...................................................................... 904 Trouble Diagnoses............................................................................. 908 Replacing Remote Controller or Control Unit................................................... 915 THEFT WARNING SYSTEM.............................................................................. 916 Component Parts and Harness Connector Location................................................ 916 System Description............................................................................ 917 Schematic..................................................................................... 920 Wiring Diagram - THEFT -...................................................................... 922 Trouble Diagnoses............................................................................. 928 SMART ENTRANCE CONTROL UNIT....................................................................... 941 Description................................................................................... 941 Schematic..................................................................................... 942 Input/Output Operation Signal................................................................. 944 INTEGRATED HOMELINK TRANSMITTER................................................................... 945 Wiring Diagram - TRNSMT....................................................................... 945 Trouble Diagnoses............................................................................. 946 LOCATION OF ELECTRICAL UNITS...................................................................... 947 Engine Compartment............................................................................ 947 Passenger Compartment......................................................................... 948 HARNESS LAYOUT.................................................................................... 950 Outline....................................................................................... 950 How to Read Harness Layout.................................................................... 951 Main Harness.................................................................................. 952 Engine Room Harness........................................................................... 954 Engine Control Harness........................................................................ 956 Body Harness LH............................................................................... 958 Body Harness RH............................................................................... 959 Back Door Harness............................................................................. 960 Engine and Transmission Harness............................................................... 961 Room Lamp..................................................................................... 962 Air Bag Harness............................................................................... 963 Door Harness (LH side)........................................................................ 964 Door Harness (RH side)........................................................................ 965 SUPER MULTIPLE JUNCTION (SMJ)..................................................................... 965 Terminal Arrangement.......................................................................... 965 FUSE BLOCK - Junction Box (J/B)................................................................... 965 Terminal Arrangement.......................................................................... 965 FUSE AND FUSIBLE LINK BOX......................................................................... 965 Terminal Arrangement.......................................................................... 965 ELECTRICAL UNITS.................................................................................. 965 Terminal Arrangement.......................................................................... 965 em.................................................................................................... 966 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS................................................................................. 966 PRECAUTIONS....................................................................................... 967 Parts Requiring Angular Tightening .............................................................. 967 Liquid Gasket Application Procedure............................................................... 967 PREPARATION....................................................................................... 968 Special Service Tools............................................................................. 968 Commercial Service Tools.......................................................................... 970 OUTER COMPONENT PARTS............................................................................. 971 COMPRESSION PRESSURE.............................................................................. 973 Measurement of Compression Pressure............................................................... 973 OIL PAN........................................................................................... 974 Removal........................................................................................... 974 Installation...................................................................................... 975 TIMING BELT....................................................................................... 977 Removal........................................................................................... 978 Inspection........................................................................................ 979 Installation...................................................................................... 980 OIL SEAL REPLACEMENT.............................................................................. 983 CYLINDER HEAD..................................................................................... 985 Removal........................................................................................... 986 Disassembly....................................................................................... 988 Inspection........................................................................................ 989 Assembly.......................................................................................... 994 Installation...................................................................................... 995 ENGINE REMOVAL.................................................................................... 999 Removal...........................................................................................1001 CYLINDER BLOCK....................................................................................1002 Disassembly.......................................................................................1003 Inspection........................................................................................1003 Assembly..........................................................................................1010 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................1013 General Specifications............................................................................1013 Inspection and Adjustment.........................................................................1013 fa....................................................................................................1019 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1019 PRECAUTIONS AND PREPARATION.......................................................................1020 Precautions...................................................................................1020 Special Service Tools.........................................................................1020 Commercial Service Tools......................................................................1020 FRONT AXLE AND FRONT SUSPENSION...................................................................1022 Front Axle and Front Suspension Parts.........................................................1024 Front Wheel Bearing...........................................................................1024 Front Wheel Alignment.........................................................................1026 Drive Shaft...................................................................................1028 FRONT AXLE........................................................................................1029 Wheel Hub and Rotor Disc......................................................................1030 Knuckle Spindle...............................................................................1033 FRONT AXLE (4WD)..................................................................................1035 Drive Shaft...................................................................................1035 Front Suspension..............................................................................1040 Coil Spring and Strut Assembly................................................................1042 Stabilizer Bar................................................................................1043 Transverse Link and Lower Ball Joint..........................................................1044 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................1046 General Specifications........................................................................1046 Inspection and Adjustment.....................................................................1046 fe....................................................................................................1049 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1049 PREPARATION.......................................................................................1050 Special Service Tools.........................................................................1050 ACCELERATOR CONTROL SYSTEM........................................................................1051 Accelerator Control System....................................................................1051 Adjusting Acelerator Wire.....................................................................1051 FUEL SYSTEM.......................................................................................1052 Fuel Tank.....................................................................................1053 Fuel Pump and Gauge...........................................................................1054 EXHAUST SYSTEM....................................................................................1055 foldout...............................................................................................1057 QUICK REFERENCE INDEX............................................................................. 0 ELECTRICAL SYSTEM................................................................................. 2 SUPER MULTIPLE JUNCTION (SMJ).....................................................................1057 Installation..................................................................................1057 Terminal Arrangement..........................................................................1058 FUSE BLOCK - Junction (J/B).......................................................................1059 Terminal Arrangement..........................................................................1059 FUSE AND FUSIBLE LINK BOX.........................................................................1060 Terminal Arrangement..........................................................................1060 ELECTRICAL UNITS..................................................................................1061 Terminal Arrangement..........................................................................1061 gi....................................................................................................1062 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1062 PRECAUTIONS.......................................................................................1063 Precautions for Supplemental Restraint System (SRS) "AIR BAG".................................1063 General Precautions...........................................................................1063 Precautions for Multiport Fuel Injection System or ECCS Engine................................1065 Precautions for Three Way Catalyst............................................................1065 Precautions for Engine Oils...................................................................1065 Precautions for Fuel..........................................................................1066 Precautions for Air Conditioning..............................................................1066 HOW TO USE THIS MANUAL............................................................................1067 HOW TO READ WIRING DIAGRAMS.......................................................................1069 Sample/Wiring Diagram - EXAMPL -..............................................................1069 Description...................................................................................1071 Wiring Diagram Codes (Cell Codes).............................................................1078 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT.....................................1080 Work Flow.....................................................................................1080 Incident Simulation Tests.....................................................................1081 Circuit Inspection............................................................................1085 HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES.....................................................1091 CONSULT CHECKING SYSTEM...........................................................................1094 Function and System Application...............................................................1094 Lithium Battery Replacement...................................................................1094 Checking Equipment............................................................................1094 IDENTIFICATION INFORMATION........................................................................1095 Model Variation...............................................................................1095 Identification Number.........................................................................1096 Dimensions....................................................................................1098 Wheels & Tires................................................................................1098 LIFTING POINTS AND TOW TRUCK TOWING...............................................................1099 Screw Jack....................................................................................1099 Garage Jack and Safety Stand..................................................................1100 2-pole Lift...................................................................................1101 Tow Truck Towing..............................................................................1101 TIGHTENING TORQUE OF STANDARD BOLTS...............................................................1103 SAE J1930 TERMINOLOGY LIST........................................................................1104 SAE J1930 Terminology List....................................................................1104 ha....................................................................................................1109 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1109 MANUAL AND AUTO...................................................................................1111 PRECAUTIONS AND PREPARATION...................................................................1111 Supplemental Restraint System (SRS) "AIR BAG".............................................1111 Precautions for Working with HFC-134a (R-134a)............................................1111 General Refrigerant Precautions...........................................................1111 Precautions for Refrigerant Connection....................................................1112 Precautions for Servicing Compressor......................................................1115 Special Service Tools.....................................................................1115 HFC-134a (R-134a) Service Tools and Equipment.............................................1116 Precautions for Service Equipment.........................................................1118 DESCRIPTION - Refrigeration System............................................................1120 Refrigeration Cycle.......................................................................1120 DESCRIPTION...................................................................................1121 V-6 Variable Displacement Compressor......................................................1121 Component Layout..........................................................................1127 Discharge Air Flow........................................................................1128 MANUAL............................................................................................1129 DESCRIPTION...................................................................................1129 Control Operation.........................................................................1129 TROUBLE DIAGNOSES.............................................................................1130 How to Perform Trouble Diagnoses for Quick and Accurate Repair............................1130 Operational Check.........................................................................1131 Symptom Chart ............................................................................1133 Preliminary Check.........................................................................1135 Performance Test Diagnoses................................................................1139 MANUAL AND AUTO...................................................................................1141 TROUBLE DIAGNOSES.............................................................................1141 Performance Chart.........................................................................1141 Trouble Diagnoses for Abnormal Pressure...................................................1142 MANUAL............................................................................................1145 TROUBLE DIAGNOSES.............................................................................1145 Harness Layout............................................................................1145 Wiring Diagram - HEATER -.................................................................1147 Circuit Diagram - Air Conditioner.........................................................1148 Wiring Diagram - A/C, M -.................................................................1149 Diagnostic Procedure 1....................................................................1152 Diagnostic Procedure 2....................................................................1154 Diagnostic Procedure 3....................................................................1156 Electrical Components Inspection..........................................................1159 Control Linkage Adjustment................................................................1161 System Description........................................................................1162 AUTO..............................................................................................1164 DESCRIPTION...................................................................................1164 Introduction..............................................................................1164 Features..................................................................................1164 Control Operation.........................................................................1165 TROUBLE DIAGNOSES.............................................................................1166 How to Perform Trouble Diagnoses for Quick and Accurate Repair............................1166 Operational Check.........................................................................1167 Symptom Chart.............................................................................1169 Preliminary Check.........................................................................1171 Harness Layout............................................................................1174 Circuit Diagram - Auto Air Conditioner....................................................1176 Wiring Diagram - A/C, A -.................................................................1177 Main Power Supply and Ground Circuit Check................................................1182 Diagnostic Procedure 1....................................................................1183 Diagnostic Procedure 2....................................................................1185 Diagnostic Procedure 3....................................................................1186 Diagnostic Procedure 4....................................................................1187 Diagnostic Procedure 5....................................................................1188 Diagnostic Procedure 6....................................................................1190 Diagnostic Procedure 7....................................................................1193 Diagnostic Procedure 8....................................................................1194 Diagnostic Procedure 9....................................................................1195 Electrical Components Inspection..........................................................1196 Control Linkage Adjustment................................................................1198 SYSTEM DESCRIPTION............................................................................1199 Overview of Control System................................................................1199 Control System Input Components...........................................................1199 Control System Auto Amplifier (Auto amp.).................................................1203 Control System Output Components..........................................................1204 MANUAL AND AUTO...................................................................................1209 SERVICE PROCEDURES............................................................................1209 HFC-134a (R-134a) Service Procedure.......................................................1209 Maintenance of Lubricant Quantity In Compressor...........................................1211 Refrigerant Lines.........................................................................1213 Checking Refrigerant Leaks................................................................1214 Compressor Mounting.......................................................................1216 Belt Tension..............................................................................1217 Fast Idle Control Device (FICD)...........................................................1217 Compressor................................................................................1217 Compressor Clutch.........................................................................1217 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................1221 General Specifications....................................................................1221 Inspection and Adjustment.................................................................1221 idx...................................................................................................1222 QUICK REFERENCE INDEX............................................................................. 0 lc....................................................................................................1230 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1230 PREPARATION/PRECAUTION............................................................................1231 Special Service Tools.........................................................................1231 Liquid Gasket Application Procedure...........................................................1232 ENGINE LUBRICATION SYSTEM.........................................................................1233 Lubrication Circuit...........................................................................1233 Oil Pressure Check............................................................................1233 Oil Pump......................................................................................1234 ENGINE COOLING SYSTEM.............................................................................1237 Cooling Circuit...............................................................................1237 System Check..................................................................................1237 Water Pump....................................................................................1238 Thermostat....................................................................................1239 Radiator......................................................................................1240 Cooling Fan (Crankshaft driven)...............................................................1241 Refilling Engine Coolant......................................................................1242 Radiator (Aluminum type)......................................................................1242 Overheating Cause Analysis....................................................................1246 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................1247 Engine Lubrication System.....................................................................1247 Engine Cooling System.........................................................................1247 ma....................................................................................................1248 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1248 PRECAUTIONS AND PREPARATION.......................................................................1249 Supplemental Restraint System (SRS) "AIR BAG".................................................1249 Special Service Tool..........................................................................1249 GENERAL MAINTENANCE...............................................................................1250 PERIODIC MAINTENANCE..............................................................................1252 Schedule 1....................................................................................1253 Schedule 2....................................................................................1254 RECOMMENDED FLUIDS AND LUBRICANTS.................................................................1255 Fluids and Lubricants.........................................................................1255 SAE Viscosity Number..........................................................................1256 Anti-freeze Coolant Mixture Ratio.............................................................1256 ENGINE MAINTENANCE................................................................................1257 Checking Drive Belts..........................................................................1257 Changing Engine Coolant.......................................................................1258 Checking Fuel Lines...........................................................................1259 Changing Fuel Filter..........................................................................1260 Changing Air Cleaner Filter...................................................................1260 Changing Engine Oil...........................................................................1261 Changing Oil Filter...........................................................................1261 Changing Spark Plugs..........................................................................1262 Checking EVAP Vapor Lines.....................................................................1263 CHASSIS AND BODY MAINTENANCE......................................................................1264 Checking Exhaust System.......................................................................1264 Checking Clutch Fluid Level and Leaks.........................................................1264 Checking M/T Oil..............................................................................1264 Changing M/T Oil..............................................................................1264 Checking Water Entry - For 4WD modesl with M/T................................................1264 Checking A/T Fluid............................................................................1265 Changing A/T Fluid............................................................................1265 Checking Transfer Oil.........................................................................1266 Changin Transfer Oil..........................................................................1266 Checking Propeller Shaft......................................................................1266 Greasing Propeller Shaft......................................................................1266 Checking Differential Gear Oil................................................................1267 Changing Differential Gear Oil................................................................1267 Balancing Wheels..............................................................................1268 Tire Rotation.................................................................................1268 Checking Brake Fluid Level and Leaks..........................................................1268 Checking Brake Lines and Cables...............................................................1268 Checking Disc Brake...........................................................................1268 Checking Drum Brake...........................................................................1269 Checking Steering Gear, Linkage and Transfer Gear.............................................1270 Checking Power Steering Fluid and Lines.......................................................1270 Lubricating Locks, Hinges and Hood Latches....................................................1271 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters...............................1271 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................1272 Engine Maintenance............................................................................1272 Chassis and Body Maintenance..................................................................1272 mt....................................................................................................1273 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1273 PREPARATION.......................................................................................1274 Special Service Tools.........................................................................1274 Commercial Service Tools......................................................................1275 ON-VEHICLE SERVICE................................................................................1276 Replacing Rear Oil Seal - 2WD Model...........................................................1276 Position Switch Check.........................................................................1276 DESCRIPTION.......................................................................................1277 Cross-sectional View - 2WD Model..............................................................1277 Cross-section View - 4WD Model................................................................1278 REMOVAL AND INSTALLATION..........................................................................1279 Removal.......................................................................................1279 Installation..................................................................................1281 MAJOR OVERHAUL....................................................................................1283 Case Components...............................................................................1283 Gear Components...............................................................................1284 Shift Control Components......................................................................1286 DISASSEMBLY.......................................................................................1287 Case Components...............................................................................1287 Shift Control Components......................................................................1288 Gear Components...............................................................................1289 INSPECTION........................................................................................1293 Shift Control Components......................................................................1293 Gear Components...............................................................................1293 ASSEMBLY..........................................................................................1295 Gear Components...............................................................................1295 Shift Control Components......................................................................1303 Case Components...............................................................................1304 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................1306 General Specifications........................................................................1306 Inspection and Adjustment.....................................................................1307 pd....................................................................................................1309 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1309 PREPARATION.......................................................................................1310 Special Service Tools.........................................................................1310 PROPELLER SHAFT...................................................................................1314 On-vehicle Service............................................................................1315 Removal and Installation......................................................................1316 Inspection....................................................................................1316 Disassembly...................................................................................1317 Assembly......................................................................................1318 FINAL DRIVE.......................................................................................1320 ON-VEHICLE SERVICE............................................................................1320 Front Oil Seal Replacement (Front final drive)............................................1320 Front Oil Seal Replacement (Rear final drive).............................................1320 Rear Cover Gasket Replacement.............................................................1321 REMOVAL AND INSTALLATION......................................................................1322 Removal...................................................................................1322 Installation..............................................................................1322 R200A.............................................................................................1323 FRONT FINAL DRIVE.............................................................................1323 DISASSEMBLY...................................................................................1324 Pre-inspection............................................................................1324 Final Drive Housing.......................................................................1324 Differential Case.........................................................................1327 Differential Side Shaft...................................................................1327 INSPECTION....................................................................................1329 Ring Gear and Drive Pinion................................................................1329 Differential Case Assembly................................................................1329 Bearing...................................................................................1329 ADJUSTMENT....................................................................................1330 Side Bearing Preload......................................................................1330 Pinion Gear Height and Pinion Bearing Preload.............................................1331 Tooth Contact.............................................................................1336 ASSEMBLY......................................................................................1337 Differential Side Shaft...................................................................1337 Differential Case.........................................................................1337 Final Drive Housing.......................................................................1339 H233B.............................................................................................1343 REAR FINAL DRIVE..............................................................................1343 DISASSEMBLY...................................................................................1344 Pre-inspection............................................................................1344 Differential Carrier......................................................................1344 Differential Case.........................................................................1346 INSPECTION....................................................................................1348 Ring Gear and Drive Pinion................................................................1348 Differential Case Assembly................................................................1348 Bearing...................................................................................1348 LIMITED SLIP DIFFERENTIAL.....................................................................1349 Preparation for Disassembly...............................................................1349 Disassembly...............................................................................1350 Inspection................................................................................1350 Adjustment................................................................................1351 Assembly..................................................................................1353 ADJUSTMENT....................................................................................1355 Pinion Gear Height........................................................................1355 Tooth Contact.............................................................................1358 ASSEMBLY......................................................................................1359 Differential Case.........................................................................1359 Differential Carrier......................................................................1360 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................1363 Propeller Shaft...............................................................................1363 Final Drive...................................................................................1364 ra....................................................................................................1367 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1367 PRECAUTIONS AND PREPARATION.......................................................................1368 Precautions...................................................................................1368 Special Service Tools.........................................................................1368 Commercial Service Tools......................................................................1369 REAR AXLE AND REAR SUSPENSION.....................................................................1370 ON-VEHICLE SERVICE................................................................................1371 Rear Axle and Rear Suspension Parts...........................................................1371 Rear Wheel Bearing............................................................................1371 REAR AXLE.........................................................................................1372 Components....................................................................................1372 Removal.......................................................................................1372 Inspection....................................................................................1374 Installation..................................................................................1374 REAR SUSPENSION...................................................................................1376 Removal and Installation......................................................................1377 Coil Spring and Shock Absorber................................................................1378 Upper Link, Lower Link and Panhard Rod .......................................................1378 Stabilizer Bar................................................................................1379 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................1380 General Specifications........................................................................1380 Inspection and Adjustment.....................................................................1380 rs....................................................................................................1381 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1381 PRECAUTION........................................................................................1382 Supplemental Restraint System (SRS) "AIR BAG".................................................1382 SEAT BELTS........................................................................................1383 Front Seat Belt...............................................................................1383 Rear Seat Belt................................................................................1384 SUPPLEMENTAL RESTRAINT SYSTEM (SRS)...............................................................1385 Precautions for SRS "Air Bag" Service.........................................................1385 Special Service Tools.........................................................................1385 Description...................................................................................1386 SRS Component Parts Location..................................................................1386 Maintenance Items.............................................................................1387 Removal and Installation - Diagnosis Sensor Unit..............................................1388 Removal and Installation - Air Bag Module and spiral Cable....................................1389 Removal - Air Bag Module and Spiral Cable.....................................................1389 Removal - Front Passenger Air Bag Module .....................................................1390 Installation - Air Bag Module and Spiral Cable................................................1391 Installation - Front Passenger Air Bag Module.................................................1392 Disposal of Air Bag Module....................................................................1393 TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)...........................................1397 How to Perform Trouble Diagnoses for Quick and Accurate Repair................................1397 Schematic.....................................................................................1399 Wiring Diagram - SRS -........................................................................1400 Self-diagnosis................................................................................1402 Trouble Diagnoses for Air Bag Warning Lamp....................................................1414 COLLISION DIAGNOSIS...............................................................................1416 st....................................................................................................1417 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1417 Precautions...................................................................................1418 Special Service Tools.........................................................................1418 Commercial Service Tools......................................................................1421 ON-VEHICLE SERVICE................................................................................1422 Checking Steering Wheel Play..................................................................1422 Checking Neutral Position on Steering Wheel...................................................1422 Front Wheel Turning Angle.....................................................................1422 Checking Gear Housing Movement................................................................1423 Adjusting Rack Retainer.......................................................................1423 Checking and Adjusting Drive Belts (for power steering).......................................1423 Checking Fluid Level..........................................................................1423 Checking Fluid Leakage........................................................................1423 Bleeding Hydraulic System.....................................................................1424 Checking Steering Wheel Turning Force (For power steering)....................................1424 Checking Hydraulic System.....................................................................1425 STEERING WHEEL AND STEERING COLUMN................................................................1426 Removal and Installation......................................................................1426 Disassembly and Assembly......................................................................1428 Inspection....................................................................................1429 STEERING TRANSFER GEAR............................................................................1430 Removal.......................................................................................1430 Installation..................................................................................1430 Components....................................................................................1432 Disassembly...................................................................................1432 Inspection....................................................................................1434 Assembly......................................................................................1434 POWER STEERING GEAR AND LINKAGE...................................................................1439 Removal and Installation......................................................................1439 Disassembly and Assembly......................................................................1441 Disassembly...................................................................................1442 Inspection....................................................................................1442 Assembly......................................................................................1443 Adjustment....................................................................................1447 POWER STEERING OIL PUMP...........................................................................1449 Disassembly and Assembly......................................................................1449 Pre-disassembly Inspection....................................................................1449 Disassembly...................................................................................1450 Inspection....................................................................................1450 Assembly......................................................................................1451 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................1452 General Specifications........................................................................1452 Inspection and Adjustment.....................................................................1452 tf....................................................................................................1454 QUICK REFERENCE INDEX............................................................................. 0 TABLE OF CONTENTS.................................................................................1454 PREPARATION.......................................................................................1455 Special Service Tools.........................................................................1455 Commercial Service Tools......................................................................1457 DESCRIPTION.......................................................................................1458 Cross-sectional View..........................................................................1458 ON-VEHICLE SERVICE................................................................................1459 Replacing Oil Seal............................................................................1459 Position Switch Check.........................................................................1460 REMOVAL AND INSTALLATION..........................................................................1461 Removal.......................................................................................1461 Installation..................................................................................1461 TRANSFER GEAR CONTROL.............................................................................1462 MAJOR OVERHAUL....................................................................................1463 Case Components...............................................................................1463 Gear Components...............................................................................1464 Shift Control Components......................................................................1465 DISASSEMBLY.......................................................................................1466 REPAIR FOR COMPONENT PARTS........................................................................1470 Mainshaft.....................................................................................1470 Front Drive Shaft.............................................................................1472 Counter Gear..................................................................................1472 Main Gear.....................................................................................1473 Front Case....................................................................................1474 Front Case Cover..............................................................................1475 Bearing Retainer..............................................................................1475 Rear Case.....................................................................................1476 Shift Control Components......................................................................1476 ASSEMBLY..........................................................................................1478 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................1485 General Specifications........................................................................1485 Inspection and Adjustment.....................................................................1485
DESCRIPTION:
1997 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1997 Nissan PATHFINDER.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
Important safety notice:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first completely satisfy himself that neither his safety nor the vehicle’s safety will be jeopardized by the service method selected .
Questions? Email us: [email protected]
https://vimeo.com/853938439?share=copy
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P
