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1997 NISSAN QUEST V40 Series Service Manual PDF DOWNLOAD
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1997 NISSAN QUEST V40 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
1997 NISSAN QUEST V40 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1354
downloadable : Yes
File type : PDF
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TABLE OF CONTENTS:
1997 NISSAN QUEST V40 Series Service Manual PDF DOWNLOAD
fwd............................................................................................. 1 QUICK REFERENCE INDEX....................................................................... 1 FOREWORD.................................................................................... 2 GI - General Information.................................................................... 0 MA - Maintenance............................................................................ 0 EM - Engine Mechanical...................................................................... 0 LC - Engine Lubrication & Cooling Systems................................................... 0 EC - Engine Control System.................................................................. 0 FE - Accelerator Control, Fuel & Exhaust Systems............................................ 0 AT - Automatic Transaxle ................................................................... 0 FA - Front Axle & Front Suspension.......................................................... 0 RA - Rear Axle & Rear Suspension............................................................ 0 BR - Brake System........................................................................... 0 ST - Steering System........................................................................ 0 RS - Restraint System....................................................................... 0 BT - Body & Trim............................................................................ 0 HA - Heater & Air Conditioner............................................................... 0 EL - Electrical System...................................................................... 0 IDX - Alphabetical Index.................................................................... 1 Foldout..................................................................................... 0 Comment Sheet............................................................................... 3 Quick Reference Chart....................................................................... 4 GST Mode 6 - Test Value & Test Limit Chart.................................................. 5 at.............................................................................................. 6 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS........................................................................... 6 PREPARATION AND PRECAUTIONS................................................................. 8 Special Service Tools................................................................... 8 Commercial Service Tools................................................................ 11 Precautions for Supplemental Restraint System (SRS) "AIR BAG"........................... 12 Precautions for On board Diagnostic (OBD) System of A/T and Engine...................... 12 Precautions............................................................................. 13 Service Notice or Precautions........................................................... 14 OVERALL SYSTEM.............................................................................. 15 A/T Electrical Parts Location........................................................... 15 Circuit Diagram......................................................................... 16 Wiring Diagram - A/T -.................................................................. 17 Cross-sectional View.................................................................... 23 Hydraulic Control Circuit............................................................... 24 Shift Mechanism......................................................................... 25 Control System.......................................................................... 27 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION...................................................... 29 Introduction............................................................................ 29 One or Two Trip Detection Logic......................................................... 29 One Trip Detection Logic............................................................ 29 Two Trip Detection Logic............................................................ 29 Diagnostic Trouble Code (DTC)........................................................... 29 HOW TO ERASE DTC (With CONSULT)..................................................... 30 HOW TO ERASE DTC (With GST)......................................................... 31 HOW TO ERASE DTC (No Tools)......................................................... 31 Self-diagnosis.......................................................................... 32 SELF-DIAGNOSTIC PROCEDURE (With CONSULT)............................................ 32 SELF-DIAGNOSTIC PROCEDURE (With GST)................................................ 33 SELF-DIAGNOSTIC PROCEDURE (No Tools)................................................ 34 Diagnosis by CONSULT.................................................................... 38 TROUBLE DIAGNOSES - Introduction............................................................ 42 TROUBLE DIAGNOSIS - Basic Inspection........................................................ 47 A/T Fluid Check......................................................................... 47 Road Test............................................................................... 47 Shift Schedule.......................................................................... 58 TROUBLE DIAGNOSIS - General Description..................................................... 60 Diagnostic Trouble Code (DTC) Chart..................................................... 60 Symptom Chart........................................................................... 62 A/T Control Unit Terminals and Reference Values......................................... 65 DTC P0705, Inhibitor, Overdrive Control and Throttle Position Switch........................ 69 DTC P0710, A/T Fluid Temperature Sensor and A/T Control Unit Power Source................... 74 DTC P0720, Vehicle Speed Sensor - A/T (Revolution Sensor)................................... 77 DTC P0725, Engine Speed Signal.............................................................. 79 DTC P0731, Improper Shifting to 1st Gear Position........................................... 81 DTC P0732, Improper Shifting to 2nd Gear Position........................................... 84 DTC P0733, Improper Shifting to 3rd Gear Position........................................... 87 DTC P0734, Improper Shiftin to the 4th Gear Position or Improper Torque Converter Clutch.... 90 DTC P0740, Torque Converter Clutch Solenoid Valve........................................... 95 DTC P0744, Improper Lock-up Operation....................................................... 98 DTC P0745, Line Pressure Solenoid Valve..................................................... 103 DTC P0750, Shift Solenoid Valve A........................................................... 106 DTC P0755, Shift Solenoid Valve B........................................................... 109 DTC P1705, Throttle Position Sensor......................................................... 112 DTC P1760, Overrun Clutch Solenoid Valve.................................................... 114 TROUBLE DIAGNOSIS FOR VHCL SPEED SEN-MTR.................................................... 117 DIAGNOSTIC PROCEDURE FOR SYMPTOM............................................................ 119 1. O/D OFF Indicator Lamp does Not Come On.............................................. 119 2. Engine Cannot Be Started in "P" and "N" Position..................................... 120 3. In "P" Position, Vehicle Moves Forward Or Backward When Pushed....................... 120 4. In "N" Position, Vehicle Moves....................................................... 121 5. Large Shock "N" - "R" Position....................................................... 122 6. Vehicle Does Not Creep Backward in "R" Position...................................... 123 7. Vehicle Does Not Creep Forward IN "D", "2" or "1" Position........................... 124 8. Vehicle Cannot Be Started From D1.................................................... 125 9. A/T Does Not Shift: D1 - D2 Or Does Not Kickdown: D4 - D2............................ 126 10. A/T Does Not Shift: D2 - D3......................................................... 127 11. A/T Does Not Shift: D3 - D4......................................................... 128 12. A/T Does Not Perform Lock-up........................................................ 129 13. A/T Does Not Hold Lock-up Condition................................................. 130 14. Lock-up Is Not Released............................................................. 130 15. Engine Speed Does Not Return to Idle (Light Braking D4 - D3)........................ 131 16. Vehicle Does Not Start From D1...................................................... 132 17. A/T Does Not Shift: D4 - D3, When Overdrive Control Switch ON - OFF................. 132 18. A/T Does Not Shift: D3 - 22, When Selector Lever "D" - "2" Position................. 133 19. A/T Does Not Shift 22 - 11, When Selector Lever "2" - "1" Position.................. 133 20. Vehicle Does Not Decelerate By Engine Brake......................................... 134 TROUBLE DIAGNOSES........................................................................... 135 Final Check............................................................................. 135 Stall Testing....................................................................... 135 Pressure Testing.................................................................... 138 TROUBLE DIAGNOSIS - A/T Shift Lock System................................................... 140 Description............................................................................. 140 Shift Lock System Electrical Parts Location............................................. 140 Removal - Shift Lock Solenoid........................................................... 140 Wiring Diagram - SHIFT - ............................................................... 141 Diagnostic Procedure.................................................................... 142 Shift Lock Rod.......................................................................... 144 Component Check......................................................................... 145 ON-VEHICLE SERVICE.......................................................................... 146 Control Valve Assembly and Accumulator.................................................. 146 Revolution Sensor Replacement........................................................... 147 Inhibitor Switch Adjustment............................................................. 147 Control Cable Adjustment................................................................ 148 Position Indicator Adjustment........................................................... 148 Differential Side Oil Seal Replacement.................................................. 148 REMOVAL AND INSTALLATION.................................................................... 149 MAJOR OVERHAUL.............................................................................. 151 Oil Channel............................................................................. 154 Location of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings............. 155 DISASSEMBLY................................................................................. 156 REPAIR FOR COMPONENT PARTS.................................................................. 170 Manual Shaft............................................................................ 170 Oil Pump................................................................................ 172 Control Valve Assembly.................................................................. 176 Control Valve Upper Body................................................................ 184 Control Valve Lower Body................................................................ 188 Reverse Clutch.......................................................................... 190 High Clutch............................................................................. 193 Forward Clutch and Overrun Clutch....................................................... 197 Low & Reverse Brake..................................................................... 203 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub........................... 206 Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer.................... 210 Band Servo Piston Assembly.............................................................. 215 Final Drive............................................................................. 220 ASSEMBLY.................................................................................... 224 Assembly 1.............................................................................. 224 Adjustment 1............................................................................ 224 Differential Side Bearing Preload................................................... 224 Reduction Pinion Gear Bearing Preload............................................... 226 Output Shaft End Play............................................................... 228 Assembly 2.............................................................................. 229 Adjustment 2............................................................................ 235 Total End Play...................................................................... 235 Assembly 3.............................................................................. 237 SERVICE DATA AND SPECIFICATIONS (SDS)....................................................... 243 br.............................................................................................. 250 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS........................................................................... 250 PRECAUTIONS AND PREPARATION................................................................. 251 Precautions............................................................................. 251 Commercial Service Tools................................................................ 252 CHECK AND ADJUSTMENT........................................................................ 253 Checking Brake Fluid Level.............................................................. 253 Checking Brake Line..................................................................... 253 Changing Brake Fluid.................................................................... 253 AIR BLEEDING................................................................................ 254 Bleeding Procedure...................................................................... 254 BRAKE HYDRAULIC LINE........................................................................ 255 CONTROL VALVE............................................................................... 257 Dual Load Sensing Valve................................................................. 257 BRAKE PEDAL AND BRACKET..................................................................... 260 Removal and Installation................................................................ 260 Inspection.............................................................................. 260 Adjustment.............................................................................. 261 MASTER CYLINDER............................................................................. 262 BRAKE BOOSTER............................................................................... 265 VACUUM HOSE................................................................................. 267 FRONT DISC BRAKE............................................................................ 268 REAR DRUM BRAKE............................................................................. 272 PARKING BRAKE CONTROL....................................................................... 276 ANTI-LOCK BRAKE SYSTEM...................................................................... 278 Purpose................................................................................. 278 Operation............................................................................... 278 System Components....................................................................... 279 System Description...................................................................... 279 Removal and Installation................................................................ 280 Front Wheel Sensor.................................................................. 280 Rear Wheel Sensor................................................................... 280 ABS Actuator........................................................................ 281 Control Unit........................................................................ 283 ABS Relays.......................................................................... 283 TROUBLE DIAGNOSES........................................................................... 284 How to Perform Trouble Diagnoses for Quick and Accurate Repair.......................... 284 Preliminary Check....................................................................... 285 Component Parts Location and Harness Layout............................................. 286 Circuit Diagram......................................................................... 287 Wiring Diagram - ABS -.................................................................. 288 Self-diagnosis.......................................................................... 292 Function............................................................................ 292 Self-Diagnosis Procedure............................................................ 292 How To Read Self-Daignostic Results (malfunction codes)............................. 293 How To Erase Self-Diagnostic Results (Malfunction codes)............................ 293 Malfunction Code/Symptom Chart...................................................... 294 Ground Circuit Check.................................................................... 295 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEM.................................................. 296 TROUBLE DIAGNOSES FOR SYMPTOM............................................................... 306 SERVICE DATA AND SPECIFICATIONS (SDS)....................................................... 314 bt.............................................................................................. 315 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS........................................................................... 315 PRECAUTIONS................................................................................. 316 Supplemental Restraint System (SRS) "AIR BAG"........................................... 316 GENERAL SERVICING........................................................................... 317 Clip and Fastener....................................................................... 317 BODY END.................................................................................... 320 Body Front End.......................................................................... 320 Removal - Front bumper assembly..................................................... 320 Bumper Shock Absorber Inspection.................................................... 323 Body Rear End and Opener................................................................ 324 Removal - Rear bumper assembly...................................................... 324 Bumper Shock Absorber Inspection - Rear............................................. 324 DOOR........................................................................................ 327 Front door.............................................................................. 327 Sliding Door............................................................................ 328 Rear Door............................................................................... 330 INSTRUMENT PANEL............................................................................ 332 INTERIOR TRIM............................................................................... 336 Side and Floor Trim..................................................................... 336 Roof Trim............................................................................... 340 EXTERIOR.................................................................................... 342 (1) Hood front sealing rubber........................................................... 343 (2) (3) Hood rear sealing rubber and cowl top grille.................................... 343 (4) Sun roof frame weatherstrip and sun roof lid weatherstrip........................... 343 (5) Windshielf upper molding............................................................ 343 (6) Windshield side molding............................................................. 343 (7) Body side drip molding.............................................................. 344 (8) Waist rail finisher................................................................. 344 (9) Front door weatherstrip............................................................. 344 (10) Sliding door weatherstrip.......................................................... 344 (11) Sliding door lower seal............................................................ 344 (12) Back door opening weatherstrip..................................................... 344 (13) Luggage rack....................................................................... 345 (14) Outside door molding............................................................... 346 (15) Front door corner covers........................................................... 347 (16) Side gurard molding................................................................ 347 SEAT........................................................................................ 348 Front Seat.............................................................................. 348 Front Power Seat........................................................................ 349 2nd Seat................................................................................ 350 3rd Seat................................................................................ 352 SUN ROOF.................................................................................... 357 WINDSHIELD AND WINDOWS...................................................................... 360 Windshield and Rear Window.............................................................. 361 Repairing Water Leaks For Windshield.................................................... 361 Side Window (1st)....................................................................... 362 Side Window (2nd)....................................................................... 363 MIRROR...................................................................................... 364 Door Mirror............................................................................. 364 Rearview Mirror......................................................................... 365 BODY ALIGNMENT.............................................................................. 366 Engine Compartment...................................................................... 367 Underbody............................................................................... 369 ec.............................................................................................. 372 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS........................................................................... 372 DIAGNOSTIC TROUBLE CODE INDEX............................................................... 374 Alphabetical & P No. Index for DTC...................................................... 374 PRECAUTIONS AND PREPARATION................................................................. 375 Special Service Tool.................................................................... 375 Commercial Service Tool................................................................. 375 Supplemental Restraint System (SRS) "AIR BAG............................................ 375 Precautions for On Board Diagnostic (OBD) System of Engine and A/T...................... 376 Engine Fuel & Emission Control System................................................... 377 Precautions............................................................................. 378 ENGINE AND EMISSION CONTROL OVERALL SYSTEM.................................................. 380 Circuit Diagram......................................................................... 380 System Diagram.......................................................................... 381 ECCS Component Parts Location........................................................... 383 Vacuum Hose Drawing..................................................................... 384 System Chart............................................................................ 385 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION........................................ 386 Multiport Fuel Injection (MFI) System................................................... 386 Distributor Ignition (DI) System........................................................ 388 Air Conditioning Cut Control............................................................ 389 Fuel Cut Control........................................................................ 390 EVAPORATIVE EMISSION SYSTEM................................................................. 391 Description............................................................................. 391 Inspection.............................................................................. 391 POSITIVE CRANKCASE VENTILATION.............................................................. 393 Description............................................................................. 393 Inspection.............................................................................. 393 BASIC SERVICE PROCEDURE..................................................................... 394 Fuel Pressure Release................................................................... 394 Fuel Pressure Check..................................................................... 394 Fuel Pressure Regulator Check........................................................... 395 Injector Removal and Installation....................................................... 395 Fast Idle Cam (FIC) Inspection and Adjustment........................................... 396 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment................................ 397 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION...................................................... 403 Introduction............................................................................ 403 Two Trip Detection Logic............................................................... 403 Emission-related Diagnostic Information................................................. 404 Malfunction Indicator Lamp (MIL)........................................................ 414 OBD System Operation Chart.............................................................. 418 CONSULT................................................................................. 423 Generic Scan Tool (GST)................................................................. 434 TROUBLE DIAGNOSIS - Introduction............................................................ 436 Introduction............................................................................ 436 Diagnostic Worksheet.................................................................... 437 TROUBLE DIAGNOSIS - Work Flow............................................................... 438 Work Flow............................................................................... 438 Description for Work Flow............................................................... 439 TROUBLE DIAGNOSIS - Basic Insepction........................................................ 440 Basic Inspection........................................................................ 440 TROUBLE DIAGNOSIS - General Description..................................................... 442 Diagnostic Trouble Code (DTC) Chart..................................................... 442 Fail-Safe Chart......................................................................... 443 Symptom Matrix Chart.................................................................... 444 CONSULT Reference Value in Data Monitor Mode............................................ 447 Major Sensor Reference Graph in Data Monitor Mode....................................... 449 ECM Terminals and Reference Value....................................................... 451 TROUBLE DIAGNOSIS FOR POWER SUPPLY.......................................................... 457 Main Power Supply and Ground Circuit.................................................... 457 DTC P0100, Mass Air Flow Sensor (MAFS)...................................................... 461 DTC P0110, Intake Air Temperature Sensor.................................................... 467 DTC P0115, Engine Coolant Temperature Sensor (ECTS)......................................... 472 DTC P0120, Throttle Position Sensor......................................................... 477 DTC P0125, Engine Coolant Temperature (ECT) Sensor.......................................... 483 DTC P0130, Front Heated Oxygen Sensor (Front HO2S).......................................... 488 DTC P0130, Closed Loop Control.............................................................. 493 DTC P0135, Front Heated Oxygen Sensor Heater................................................ 494 DTC P0136, Rear Heated Oxygen Sensor (Rear HO2S)............................................ 498 DTC P0141, Rear Heated Oxygen Sensor Heater................................................. 502 DTC P0171, Fuel Injection System Function (Lean side)....................................... 507 DTC P0172, Fuel Injection System Function (Rich side)....................................... 512 DTC P0300 - P0306, No. 6 - 1 Cylinder Misfire, Multiple Cylinder Misfire.................... 517 DTC P0325, Knock Sensor (KS)................................................................ 521 DTC P0335, Crankshaft Position Sensor (CKPS) (OBD).......................................... 524 DTC P0340, Camshaft Position Sensor (CMPS).................................................. 529 DTC P0400, EGR Function..................................................................... 535 DTC P0402, EGRC-BPT Valve Function.......................................................... 544 DTC P0420, Three Way Catalyst Function...................................................... 546 DTC P0500, Vehicle Speed Sensor (VSS)....................................................... 549 DTC P0505, Idle Air Control Valve (IACV) - Auxiliary Air Control (AAC) Valve................ 553 DTC P0600, A/T Control...................................................................... 558 DTC P0605, Engine Control Module (ECM)-ECCS Control Module.................................. 561 DTC P0705, Park/Neutral Position Switch..................................................... 563 DTC P1320, Ignition Signal.................................................................. 567 DTC P1336, Crankshaft Position Sensor (CKPS) (OBD) (COG).................................... 573 DTC P1400, EGR Valve and EVAP Canister Purge Control Solenoid Valve......................... 578 DTC P1401, EGR Temperature Sensor........................................................... 583 DTC P1605, A/T Diagnosis Communication Line................................................. 589 DTC P1900, Cooling Fan...................................................................... 592 TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS.................................................. 604 Injector................................................................................ 604 Start Signal............................................................................ 607 Fuel Pump............................................................................... 610 Power Steeing Oil Pressure Switch....................................................... 616 IACV-FICD Solenoid Valve/Air Conditioning System Input.................................. 620 Air Conditioner High Pressure Switch.................................................... 626 MIL & Data Link Connectors.............................................................. 629 SERVICE DATA AND SPECIFICATIONS............................................................. 631 General Specifications.................................................................. 631 Inspection and Adjustment............................................................... 631 el.............................................................................................. 633 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS........................................................................... 633 PRECAUTIONS................................................................................. 636 Supplemental Restraint System (SRS) "AIR BAG"........................................... 636 HARNESS CONNECTOR........................................................................... 637 STANDARDIZED RELAY.......................................................................... 638 POWER SUPPLY ROUTING........................................................................ 640 Schematic............................................................................... 640 Wiring Diagram - POWER - ............................................................... 641 Fuse.................................................................................... 649 Fusible Link............................................................................ 649 Circuit Breaker......................................................................... 649 GROUND DISTRIBUTION......................................................................... 651 BATTERY..................................................................................... 654 How to Handle Battery................................................................... 654 Service Data and Specifications (SDS)................................................... 657 STARTING SYSTEM............................................................................. 658 System Description...................................................................... 658 Wiring Diagram - START -................................................................ 660 Starter................................................................................. 662 Removal and Installation................................................................ 663 Pinion/Clutch Check..................................................................... 663 Service Data and Specifications (SDS)................................................... 663 CHARGING SYSTEM............................................................................. 664 System Description...................................................................... 664 Wiring Diagram - CHARGE -............................................................... 665 Trouble Diagnoses....................................................................... 666 With Ic Regulator................................................................... 666 Malfunction Indicator............................................................... 666 CHARGING SYSTEM - Generator -............................................................... 667 Construction............................................................................ 667 Removal and Installation................................................................ 667 Diode Check............................................................................. 668 Assembly................................................................................ 668 Service Data and Specifications (SDS)................................................... 669 COMBINATION SWITCH.......................................................................... 670 Combination Switch/Check................................................................ 670 Combination Switch/Replacement.......................................................... 671 Steering Switch/Check................................................................... 672 HEADLAMP.................................................................................... 673 System Description (For USA)............................................................ 673 Schematic (For USA)..................................................................... 674 Wiring Diagram (For USA) - H/LAMP -..................................................... 676 Trouble Diagnoses (For USA)............................................................. 678 System Description (For Canada)......................................................... 680 Operation (Daytime light system for Canada)............................................. 682 Schematic (for Canada).................................................................. 683 Wiring Diagram (For Canada) - DTRL -.................................................... 684 Trouble Diagnoses (For Canada).......................................................... 687 Bulb Replacement........................................................................ 689 Bulb Specifications..................................................................... 689 Aiming Adjustment....................................................................... 689 AUTOLAMP.................................................................................... 691 System Description...................................................................... 691 Trouble Diagnosis....................................................................... 692 EXTERIOR LAMP............................................................................... 696 Back-up Lamp/Wiring Diagram - BACK/L -.................................................. 696 Parking, License, Tail and Stop Lamps/Wiring Diagram - TAIL/L -......................... 698 Turn Signal and Hazard Warning Lamps/System Description................................. 700 Turn Signal and Hazard Warning Lamps/Wiring Diagram - TURN -............................ 702 Turn Signal and Hazard Warning Lamps/Trouble Diagnoses.................................. 704 Combination Flasher Unit Check.......................................................... 704 Cornering Lamp/System Description....................................................... 705 Cornering Lamp/Wiring Diagram - CORNER -................................................ 706 Bulb Specifications..................................................................... 707 TRAILER TOW................................................................................. 708 System Description...................................................................... 708 Wiring Diagram - T/TOW -................................................................ 709 Trouble Diagnoses....................................................................... 710 INTERIOR LAMP............................................................................... 711 Illumination/System Description......................................................... 711 Illumination/Schematic.................................................................. 713 Illumination/Wiring Diagram - ILL -..................................................... 714 Interior, MAP, Personal, Step and Tailgate Lamps/System Description..................... 718 Interior, MAP, Personal, Step and Tailgate Lamps/Schematic.............................. 721 Interior, MAP, Personal, Step and Tailgate Lamps/Wiring Diagram - INT/L ................ 722 Bulb Specifications..................................................................... 725 METERS AND GAUGES........................................................................... 726 System Description...................................................................... 726 Combination Meter....................................................................... 727 Speedometer, Tachometer, Temp. and Fuel Gauges/Wiring Diagram - METER -................. 728 Inspection/Water Temperature Gauge...................................................... 729 Inspection/Fuel Gauge................................................................... 730 Inspection/Tachometer................................................................... 731 Inspection/Speedometer and Vehicle Speed Sensor......................................... 732 Inspection/Speedometer and Fuse......................................................... 733 Fuel Tank Gauge Unit Check.............................................................. 734 Thermal Transmitter Check............................................................... 734 Vehicle Speed Sensor Signal Check....................................................... 734 WARNING LAMPS............................................................................... 735 System Description...................................................................... 735 Schematic............................................................................... 737 Wiring Diagram - WARN -................................................................. 738 Low Fuel Level Warning Lamp............................................................. 742 Oil Pressure Switch Check............................................................... 742 Diode Check............................................................................. 742 WARNING CHIME............................................................................... 743 System Description...................................................................... 743 Warning Diagram - CHIME -............................................................... 744 Trouble Diagnoses....................................................................... 745 WIPER AND WASHER............................................................................ 751 Front Wiper and Washer/System Description............................................... 751 Front Wiper and Washer/Wiring Diagram - WIPER -......................................... 752 Front Wiper and Washer/Trouble Diagnoses................................................ 753 Front Wiper............................................................................. 755 Rear Wiper and Washer (Except for Glass Hatch Model) /System Description................ 756 Rear Wiper and Washer (Except for Glass Hatch Model)/Wiring Diagram - WIP/R -........... 757 Rear Wiper and Washer (For Glass Hatch Model)/System Description........................ 758 Rear Wiper and Washer (For Glass Hatch Model/Wiring Diagram - WIP/HR - ................. 759 Rear Wiper.............................................................................. 760 Washer Fluid and Check Valve............................................................ 761 HORN AND LIGHTER............................................................................ 762 Wiring Diagram - HORN -................................................................. 762 REAR WINDOW DEFOGGER........................................................................ 763 System Description...................................................................... 763 Wiring Diagram - DEF -.................................................................. 764 Trouble Diagnoses....................................................................... 765 Filament Check.......................................................................... 766 Filament Repair......................................................................... 767 AUDIO....................................................................................... 769 System Description...................................................................... 769 Schematic............................................................................... 770 Wiring Diagram - AUDIO -................................................................ 772 Trouble Diagnoses....................................................................... 776 POWER ANTENNA............................................................................... 779 System Description...................................................................... 779 Wiring Diagram - P/ANT -................................................................ 780 Trouble Diagnoses....................................................................... 781 Location of Antenna..................................................................... 782 Antenna Rod Replacement................................................................. 782 ELECTRIC SUNROOF............................................................................ 784 System Description...................................................................... 784 Wiring Diagram - SROOF -................................................................ 785 POWER DOOR MIRROR........................................................................... 786 Wiring Diagram - MIRROR -............................................................... 786 HEATED MIRROR............................................................................... 787 Wiring Diagram - H/MIRR -............................................................... 787 POWER SEAT.................................................................................. 788 Power Seat/Wiring Diagram - SEAT -...................................................... 788 AUTOMATIC SPEED CONTROL DEVICE (ASCD)....................................................... 790 Component Parts and Harness Connector Location.......................................... 790 System Description...................................................................... 791 Schematic............................................................................... 793 Wiring Diagram - ASCD -................................................................. 794 Trouble Diagnoses....................................................................... 799 POWER WINDOW................................................................................ 811 Component Layout........................................................................ 811 System Description...................................................................... 812 Wiring Diagram - WINDOW -............................................................... 816 Trouble Diagnoses....................................................................... 818 POWER DOOR LOCK............................................................................. 819 System Description...................................................................... 819 Schematic............................................................................... 822 Wiring Diagram - D/LOCK -............................................................... 824 Trouble Diagnoses....................................................................... 828 MULTI-REMOTE CONTROL SYSTEM................................................................. 835 System Description...................................................................... 835 Schematic............................................................................... 838 Wiring Diagram - MULTI -................................................................ 839 Trouble Diagnoses....................................................................... 843 Replacing Remote Controller or Multi-Remote Control Unit................................ 849 THEFT WARNING SYSTEM........................................................................ 850 Component Parts and Harness Connector Location.......................................... 850 System Description...................................................................... 852 Schematic............................................................................... 856 Wiring Diagram - THEFT -................................................................ 857 Trouble Diagnosis....................................................................... 866 SMART ENTRANCE CONTROL UNIT................................................................. 882 Description............................................................................. 882 Input/Output Operation Signal........................................................... 883 LOCATION OF ELECTRICAL UNITS................................................................ 885 Engine Compartment...................................................................... 885 Passenger Compartment................................................................... 886 Luggage Compartemnt..................................................................... 887 HARNESS LAYOUT.............................................................................. 888 How To Read Harness Layout.............................................................. 888 Outline................................................................................. 889 Main Harness............................................................................ 890 Body Harness............................................................................ 894 Engine Control Harness.................................................................. 896 Engine Control Sub-Harness.............................................................. 899 Engine Room Harness..................................................................... 900 A/T Control Harness..................................................................... 903 Room Lamp Harness....................................................................... 904 Air Bag Harness......................................................................... 905 Front Door Harness...................................................................... 906 Back Door Harness....................................................................... 907 Sliding Door Harness.................................................................... 908 SUPER MULTIPLE JUNCTION (SMJ)............................................................... 2 JOINT CONNECTOR (J/D)....................................................................... 4 FUSE BLOCK/FUSE AND FUSIBLE LINK BOX........................................................ 0 CONTROL UNITS............................................................................... 1 em.............................................................................................. 909 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS........................................................................... 909 PRECAUTIONS................................................................................. 910 Parts Requiring Angular Tightening...................................................... 910 Liquid Gasket Application Procedure..................................................... 910 PREPARATION................................................................................. 911 Special Service Tools................................................................... 911 Commercial Service Tools................................................................ 912 OUTER COMPONENT PARTS....................................................................... 913 COMPRESSION PRESSURE........................................................................ 915 Measurement of Compression Pressure..................................................... 915 OIL PAN..................................................................................... 916 Removal................................................................................. 916 Installation............................................................................ 917 TIMING BELT................................................................................. 919 Removal................................................................................. 920 Inspection.............................................................................. 922 Installation............................................................................ 923 OIL SEAL REPLACEMENT........................................................................ 926 CYLINDER HEAD............................................................................... 928 Removal................................................................................. 929 Disassembly............................................................................. 932 Inspection.............................................................................. 933 Assembly................................................................................ 940 Installation............................................................................ 941 ENGINE REMOVAL.............................................................................. 946 Removal................................................................................. 946 Installation............................................................................ 947 CYLINDER BLOCK.............................................................................. 948 Disassembly............................................................................. 949 Inspection.............................................................................. 949 Assembly................................................................................ 956 SERVICE DATA AND SPECIFICATIONS (SDS)....................................................... 959 General Specifications.................................................................. 959 Inspection and Adjustment............................................................... 959 fa.............................................................................................. 966 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS........................................................................... 966 PRECAUTIONS AND PREPARATION................................................................. 967 Precautions............................................................................. 967 Special Service Tools................................................................... 967 Commercial Service Tools................................................................ 968 FRONT AXLE AND FRONT SUSPENSION............................................................. 969 ON-VEHICLE SERVICE.......................................................................... 970 Front Axle and Front Suspension Parts................................................... 970 Front Wheel Bearing..................................................................... 971 Front Wheel Alignment................................................................... 971 Drive Shaft............................................................................. 973 FRONT AXLE.................................................................................. 974 Wheel Hub and Knuckle................................................................... 975 Drive Shaft............................................................................. 978 FRONT SUSPENSION............................................................................ 986 Coil Spring and Strut Assembly.......................................................... 987 Stabilizer Bar.......................................................................... 988 Transverse Link and Transverse Link Gusset.............................................. 989 Lower Ball Joint........................................................................ 989 SERVICE DATA AND SPECIFICATIONS (SDS)....................................................... 991 General Specifications.................................................................. 991 Inspection and Adjustment............................................................... 992 fe.............................................................................................. 993 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS........................................................................... 993 ACCELERATOR CONTROL SYSTEM.................................................................. 994 Adjusting Accelerator Wire.............................................................. 994 FUEL SYSTEM................................................................................. 995 Fuel Tank............................................................................... 995 Fuel Pump and Gauge..................................................................... 997 EXHAUST SYSTEM.............................................................................. 998 foldout.........................................................................................1000 QUICK REFERENCE INDEX....................................................................... 0 FUSE BLOCK/FUSE AND FUSIBLE LINK BOX........................................................1000 CONTROL UNITS...............................................................................1001 SUPER MULTIPLE JUNCTION (SMJ)...............................................................1002 INSTALLATION............................................................................1002 Terminal Arrangement....................................................................1003 JOINT CONNECTOR (J/C).......................................................................1004 Location................................................................................1004 ELECTRICAL SYSTEM........................................................................... 275 gi..............................................................................................1005 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS...........................................................................1005 PRECAUTIONS.................................................................................1006 Precautions for Supplemental Restraint System (SRS) "AIR BAG"...........................1006 General Precautions.....................................................................1007 Precautions for Engine Oils.............................................................1009 Precautions for Multiport Fuel Injection System or ECCS Engine..........................1010 Precautions for Three Way Catalyst......................................................1010 Precautions for Fuel....................................................................1010 Precautions for Air Conditioning........................................................1010 HOW TO USE THIS MANUAL......................................................................1011 HOW TO READ WIRING DIAGRAMS.................................................................1013 Sample/Wiring Diagram - EXAMPL -........................................................1013 Description.............................................................................1015 Wiring Diagram Codes (Cell Codes).......................................................1021 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT...............................1022 Work Flow...............................................................................1022 Incident Simulation Tests...............................................................1023 Circuit Inspection......................................................................1027 HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES...............................................1034 How To Follow This Flowchart............................................................1035 CONSULT CHECKING SYSTEM.....................................................................1038 Function and System Application.........................................................1038 Lithium Battery Replacement.............................................................1038 Checking Equipment......................................................................1038 IDENTIFICATION INFORMATION..................................................................1039 Model Variation.........................................................................1039 Identification Number...................................................................1040 Dimensions..............................................................................1041 Wheels and Tires........................................................................1041 LIFTING POINTS AND TOW TRUCK TOWING.........................................................1042 Preparation.............................................................................1042 Board-on Lift...........................................................................1043 Garage Jack and Safety Stand............................................................1043 2-pole Lift.............................................................................1043 Tow Truck Towing........................................................................1044 TIGHTENING TORQUE OF STANDARD BOLTS.........................................................1045 SAE J1930 TERMINOLOGY LIST..................................................................1046 ha..............................................................................................1050 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS...........................................................................1050 MANUAL AND AUTO.............................................................................1052 PRECAUTIONS AND PREPARATION.............................................................1052 Precautions for Supplement Restraint System (SRS) "AIR BAG".........................1052 Identification......................................................................1052 Precautions for Working with R-134a.................................................1053 Precautions for Working with Refrigerants...........................................1053 Precautions for Refrigerant Connections.............................................1054 Precautions for Servicing Compressor................................................1055 R-134a Service Tools and Equipment..................................................1056 Commercial Service Tools............................................................1058 Precautions for Service Equipment...................................................1060 DESCRIPTION.............................................................................1062 Refrigeration Cycle.................................................................1062 Component Layout....................................................................1064 MANUAL......................................................................................1065 DESCRIPTION.............................................................................1065 Control Operation...................................................................1065 Discharge Air Flow..................................................................1066 TROUBLE DIAGNOSES.......................................................................1068 How to Perform Trouble Diagnoses for Quick and Accurate Repair......................1068 Operational Check...................................................................1069 Symptom Chart.......................................................................1072 Preliminary Check...................................................................1073 Performance Test Diagnoses..........................................................1080 Harness Layout......................................................................1084 Circuit Diagram.....................................................................1087 Wiring Diagram - A/C, M -...........................................................1088 Main Power Supply and Ground circuit Check..........................................1093 Diagnostic Procedure................................................................1095 Electrical Components Inspection....................................................1114 Control Linkage Adjustment..........................................................1116 AUTO........................................................................................1118 DESCRIPTION.............................................................................1118 Introduction........................................................................1118 Features............................................................................1118 Control Operation...................................................................1119 Discharge Air Flow..................................................................1121 TROUBLE DIAGNOSES.......................................................................1123 How to Perform Trouble Diagnoses for Quick and Accurate Repair......................1123 Operational Check...................................................................1124 Symptom Chart.......................................................................1127 Self-diagnosis......................................................................1128 Preliminary Check...................................................................1130 Performance Test Diagnoses..........................................................1137 Harness Layout......................................................................1140 Circuit Diagram.....................................................................1144 Wiring Diagram - A/C, A -...........................................................1145 Main Power Supply and Ground Circuit Check..........................................1150 Diagnostic Procedure................................................................1152 Electrical Components Inspection....................................................1180 Control Linkage Adjustment..........................................................1182 SYSTEM DESCRIPTION......................................................................1184 Overview of Control System..........................................................1184 Control System Input Components.....................................................1185 Control System Electronic Automatic Temperature Control Unit (EATC nit).............1187 Control System Output Components....................................................1188 MANUAL AND AUTO.............................................................................1197 SERVICE PROCEDURES......................................................................1197 Checking Refrigerant Leaks..........................................................1197 R-134a Service Procedure............................................................1200 Compressor Lubricant Quantity.......................................................1202 Refrigerant Lines...................................................................1204 Compressor (Ford Model FS-10).......................................................1206 Clutch Hub and Pulley...............................................................1207 Magnet Clutch Coil..................................................................1209 Shaft Seal..........................................................................1210 Belt Tension........................................................................1212 Fast Idle Control Device (FICD).....................................................1212 Front Heater Core...................................................................1212 Front Evaporator Core...............................................................1214 Rear Heater Core and Evaporator Core................................................1215 Fan Switch and Illumination Bulbs...................................................1216 Spring Lock Coupling................................................................1218 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................1220 General Specifications..............................................................1220 Inspection and Adjustment...........................................................1220 idx.............................................................................................1221 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS...........................................................................1221 lc..............................................................................................1229 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS...........................................................................1229 PRECAUTIONS.................................................................................1230 Supplemental Restraint System (SRS) "AIR BAG"...........................................1230 Liquid Gasket Application Procdure......................................................1230 PREPARATION.................................................................................1231 Special Service Tools...................................................................1231 ENGINE LUBRICATION SYSTEM...................................................................1232 Lubrication Circuit.....................................................................1232 Oil Pressure Check......................................................................1233 Oil Pump................................................................................1233 ENGINE COOLING SYSTEM.......................................................................1237 Cooling Circuit.........................................................................1237 System Check............................................................................1237 Water Pump..............................................................................1239 Thermostat..............................................................................1241 Radiator................................................................................1243 Cooling Fan Control System..............................................................1244 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................1245 Engine Lubrication System...............................................................1245 Engine Cooling System...................................................................1245 ma..............................................................................................1246 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS...........................................................................1246 PRECAUTIONS AND PREPARATION.................................................................1247 Supplemental Restraint System (SRS) "AIR BAG"...........................................1247 GENERAL MAINTENANCE.........................................................................1248 PERIODIC MAINTENANCE........................................................................1250 Schedule 1..............................................................................1251 Schedule 2..............................................................................1252 RECOMMENDED FLUIDS AND LUBRICANTS...........................................................1253 Fluids and Lubricants...................................................................1253 SAE Viscosity Number....................................................................1254 Antifreeze Coolant Mixture Ratio........................................................1254 ENGINE MAINTENANCE..........................................................................1255 Checking Drive Belts....................................................................1255 Changin Engine Coolant..................................................................1256 Checking Fuel Lines.....................................................................1261 Changing Fuel Filter....................................................................1261 Changing Air Cleaner Filter.............................................................1262 Changing Engine Oil.....................................................................1262 Changing Oil Filter.....................................................................1263 Changing Spark Plugs....................................................................1264 Checking EVAP Vapor Purge Lines.........................................................1264 CHASSIS AND BODY MAINTENANCE................................................................1265 Checking Exhaust System.................................................................1265 Checking A/T Fluid......................................................................1265 Changing A/T Fluid......................................................................1266 Checking Brake Fluid Level and Leaks....................................................1266 Checking Brake Lines and Cables.........................................................1266 Checking Disc Brake.....................................................................1266 Checking Drum Brake.....................................................................1267 Balancing Wheels........................................................................1268 Tire Rotation...........................................................................1268 Checking Steering Gear and Linkage......................................................1268 Checking Power Steering Fluid and Lines.................................................1268 Lubricating Hood Latches, Locks, Hinges, Sliding Door Rollers and Links.................1269 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.........................1270 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................1271 Engine Maintenance......................................................................1271 Chassis and Body Maintenance............................................................1271 ra..............................................................................................1272 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS...........................................................................1272 PRECAUTIONS AND PREPARATION.................................................................1273 Precautions.............................................................................1273 Commercial Service Tools................................................................1273 REAR SUSPENSION SYSTEM......................................................................1274 ON-VEHICLE SERVICE..........................................................................1275 Rear Axle and Rear Suspension Parts.....................................................1275 Rear Wheel Hub Bearing..................................................................1275 Rear Wheel Alignment....................................................................1276 REAR AXLE...................................................................................1277 Wheel Hub...............................................................................1277 REAR SUSPENSION AND AXLE....................................................................1279 Removal and Installation................................................................1279 REAR SUSPENSION.............................................................................1280 Leaf Spring.............................................................................1281 Shock Absorber..........................................................................1283 Stabilizer Bar..........................................................................1283 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................1285 General Specifications..................................................................1285 Inspection and Adjustment...............................................................1286 rs..............................................................................................1287 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS...........................................................................1287 PRECAUTIONS.................................................................................1288 Supplemental Restraint System (SRS) "AIR BAG"...........................................1288 SEAT BELTS..................................................................................1289 Front Seat Belt.........................................................................1290 Rear Seat Belts.........................................................................1292 Built-In Child Seat.....................................................................1294 SUPPLEMENTAL RESTRAINT SYSTEM (SRS).........................................................1296 Precautions for SRS "Air Bag" Service...................................................1296 Special Service Tools...................................................................1296 Description.............................................................................1297 SRS Component Parts Location............................................................1297 Maintenance Items.......................................................................1298 Diagnosis Sensor Unit...................................................................1299 Removal And Installation............................................................1299 Driver Air Bag Module and Spiral Cable..................................................1301 Removal.............................................................................1301 Installation........................................................................1302 Front Passenger Air Bag Module..........................................................1303 Removal.............................................................................1303 Installation........................................................................1304 Disposal of Air Bag Module..............................................................1305 TROUBLE DIAGNOSES - Supplemental Restraint System (SRS).....................................1309 How to Perform Trouble Diagnoses for Quick and Accurate Repair..........................1309 Schematic...............................................................................1311 Wiring Diagram - SRS -..................................................................1312 Self-diagnosis..........................................................................1314 Diagnostic Procedures...............................................................1314 Trouble Diagnoses for Air Bag Warning Lamp..............................................1327 Diagnostic Procedures...............................................................1327 COLLISION DIAGNOSIS.........................................................................1329 st..............................................................................................1330 QUICK REFERENCE INDEX....................................................................... 0 TABLE OF CONTENTS...........................................................................1330 PRECAUTIONS AND PREPARATION.................................................................1331 Supplemental Restraint System (SRS) "AIR BAG"...........................................1331 Special Service Tools...................................................................1331 Commercial Service Tool.................................................................1333 ON-VEHICLE SERVICE..........................................................................1334 Checking and Adjusting Drive Belts......................................................1334 Checking Fluid Level....................................................................1334 Checking Fluid Leakage..................................................................1334 Bleeding Hydraulic System...............................................................1334 Checking Sheering Wheel Turning Force (For power steering)..............................1335 Checking Steering Wheel Play............................................................1335 Checking Neutral Position on Steering Wheel.............................................1336 Checking Front Wheel Turning Angle......................................................1336 Checking Gear Housing Movement..........................................................1336 Checking Hydraulic System...............................................................1336 STEERING WHEEL AND STEERING COLUMN..........................................................1338 Steering Wheel..........................................................................1338 Turn signal cancel cam..................................................................1339 Steering Column.........................................................................1340 Disassembly and Assembly................................................................1341 Inspection..............................................................................1343 POWER STEERING GEAR AND LINKAGE.............................................................1344 Removal and Installation................................................................1344 Disassembly.............................................................................1347 Inspection..............................................................................1347 Assembly................................................................................1348 POWER STEERING OIL PUMP.....................................................................1350 Pre-disassembly Inspection..............................................................1350 Inspection..............................................................................1351 Disassembly.............................................................................1351 Assembly................................................................................1351 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................1353 General Specifications..................................................................1353 Inspection and Adjustment...............................................................1353
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DESCRIPTION:
1997 NISSAN QUEST V40 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1997 Nissan QUEST.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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