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1998 NISSAN FRONTIER D22 Series Service Manual PDF DOWNLOAD
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Description
1998 NISSAN FRONTIER D22 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
1998 NISSAN FRONTIER D22 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1510
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
Customer Support: [email protected]
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DESCRIPTION:
1998 NISSAN FRONTIER D22 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedure for the 1998 NISSAN FRONTIER
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
1998 NISSAN FRONTIER D22 Series Service Manual PDF DOWNLOAD
fwd 1
QUICK REFERENCE INDEX 1
FOREWORD 2
GI – General Information 0
MA – Maintenance 0
EM – Engine Mechanical 0
LC – Engine Lubrication & Cooling Systems 0
EC – Engine control System 0
FE – Accelerator Control, Fuel & Exhaust Systems 0
CL – Clutch 0
MT – Manual Transmission 0
AT – Automatic Transmission 0
TF – Transfer 0
PD – Propeller Shaft & Differential Carrier 0
FA – Front Axle & Front Suspension 0
RA – Rear Axle & Rear Suspension 0
BR – Brake System 0
ST – Steering System 0
RS – Restraint System 0
BT – Body & Trim 0
HA – Heater & Air Conditioner 0
EL – Electrical system 0
IDX – Alphabetical Index 1
FOLDOUT 0
COMMENT SHEET 3
QUCIK REFERENCE CHART 4
GST Mode 6 – Test Value & Test Limit Chart 5
at 6
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 6
PRECAUTIONS AND PREPARATION 7
Supplemental Restraint System (SRS) “AIR BAG” 7
Precautions 7
Service Notice or Precautions 8
Special Service Tools 9
OVERALL SYSTEM 11
Circuit Diagram 11
Wiring Diagram 12
Cross-Sectional View 14
Hydraulic Control Circuits 15
Shift Mechanism 17
TROUBLE DIAGNOSIS – Basic Inspection 28
A/T Fluid Check 28
Stall Test 28
Line Pressure Test 31
Road Test 33
TROUBLE DIAGNOSES – General Description 35
Symptom Chart 35
TROUBLE DIAGNOSIS FOR DTC P1550 39
Torque Converter Clutch Solenoid Valve 39
TROUBLE DIAGNOSES 41
Component Inspection 41
TROUBLE DIAGNOSES – A/T Shift Lock System 44
Description 44
Shift Lock System Electrical Parts Location 44
Wiring Diagram 45
Diagnostic Procedure 46
Shift Lock Rod 48
Component Check 49
ON-VEHICLE SERVICE 50
Control Valve Assembly and Accumulators Removal 50
Rear Oil Seal Replacment 50
Parking Components Inspection 51
Governor Valve 51
Throttle Wire Adjustment 51
Inhibitor Switch Adjustment 52
Control Cable Adjustment 52
REMOVAL AND INSTALLATION 53
Removal 54
Installation 55
MAJOR OVERHAUL 56
Oil Channel 58
Locations of Needle Bearings, Thrust Washers and Snap Rings 59
DISASSEMBLY 60
REPAIR FOR COMPONENT PARTS 71
Oil Pump 71
Control Valve Assembly 75
Control Valve Upper Body 80
Control Valve Lower Body 84
Governor Valve Assembly 86
Parking Gear 86
Reverse Clutch 87
High Clutch 91
Forward and Overrun Clutches 93
Low & Reverse Brake 97
Forward Clutch Drum Assembly 100
Rear Internal Gear and Forward Clutch Hub 102
Band Servo Pison Assembly 104
Parking Pawl Components 108
ASSEMBLY 110
Assembly (1) 110
Adjustment 118
Assembly (2) 120
SERVICE DATA AND SPECIFICATIONS (SDS) 127
br 131
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 131
PRECAUTIONS AND PREPARATION 133
Supplemental Restraint System (SRS) “AIR BAG” 133
Precautions for Brake System 134
Commercial Service Tools 134
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 135
NVH Troubleshooting Chart 135
CHECK AND ADJUSTMENT 136
Checking Brake Fluid Level 136
Checking Brake Line 136
Checking Brake Fluid 136
Bleeding Brake System 137
BRAKE HYDRAULIC LINE 138
CONTROL VALVE 140
Load Sensing Valve (2WD) 140
BRAKE HYDRAULIC LINE/CONTROL VALVE 142
Proportioning Valve (4WD) 142
BRAKE PEDAL AND BRACKET 143
Removal and Installation 143
Inspection 144
Adjustment 144
MASTER CYCLINDER 145
Removal 145
Disassembly 145
Inspection 146
Assembly 146
Installation 147
BRAKE BOOSTER 148
On-vehicle Service 148
Removal 148
Inspection 148
Installation 149
VACUUM HOSE 150
Removal and Installation 150
Inspection 150
FRONT DISC BRAKE 151
Pad Replacement 151
Removal 152
Disassembly 153
Inspection – Caliper 153
Inspection – Rotor 153
Assembly 154
Installation 154
BRAKE BURNISHING PROCEDURE 154
REAR DRUM BRAKE 156
Removal 157
Inspection – Wheel Cylinder 158
Wheel Cylinder Overhaul 158
Inspection – Drum 158
Inspection – Lining 158
Installation 158
PARKING BRAKE CONTROL 160
Removal and Installation 161
Inspection 161
Adjustment 161
REAR WHEEL ANTI-LOCK BRAKE SYSTEM 162
Purpose 162
Operation 162
ABS Hydraulic Circuit 162
System Components 163
System Description 163
Removal and Installation 164
TROUBLE DIAGNOSES 166
How to Perform Trouble Diagnoses for Quick and Accurate Repair 166
Preliminary Check 168
Component Parts and Harness Connector Location 169
Circuit Diagram for Quick Pinpoint Check 170
Wiring Diagram – ABS – 171
Self -diagnosis 173
Main Power Supply and Ground Circuit Check 176
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS 177
Diagnostic Procedure 1 177
Diagnostic Procedure 2 177
Diagnostic Procedure 3 178
Diagnostic Procedure 4 179
Diagnostic Procedure 5 179
Diagnostic Procedure 6 179
Diagnostic Procedure 7 (Warning lamp flashing 5) 180
TROUBLE DIAGNOSES FOR SYMPTOMS 181
Diagnostic Procedure 8 (ABS works frequently) 181
Diagnostic Procedure 9 (Brake pedal stroke is large) 182
Diagnostic Procedure 10 (Long stopping distance) 182
Diagnostic Procedure 11 (ABS does not work) 183
Diagnostic Procedure 12 (Pedal vibration or noise) 183
Electricial Components Inspection 184
ANTI-LOCK BRAKE SYSTEM (4WD) 185
Purpose 185
Operation 185
ABS Hydraulic Circuit 185
System Components 186
System Description 186
Removal and Installation 188
TROUBLE DIAGNOSES 191
How to Perform Trouble Diagnoses for Quick and Accurate Repair 191
Preliminary Check 193
Components Parts and Hareness Connector Location 194
Circuit Diagram for Quick Pinpoint Checl 195
Wiring Diagram – ABS – 196
Self diagnosis 199
CONSULT 202
CONSULT Inspeciton Procedure 203
Ground Circurit Check 208
TROUBLE DIAGNOSES FOR SELF – DIAGNOSTIC ITEMS 209
Diagnostic Procedure 1 (Wheel sensor or rotor) 209
Diagnostic Procedure 2 (ABS actuator solenoid valve and solenoid valve relay) 211
Diagnostic Procedure 3 (Motor relay or motor 213
Diagnostic Procedure 4 (Low voltage) 215
Diagnostic Procedure 5 (G sensor) 216
Diagnostic Procedure 6 (Control unit) 217
TROUBLE DIAGNOSES FOR SYMPTOMS 218
Diagnostic Procedure 7 (ABS works frequently) 218
Diagnostic Procedure 8 (Unexpected pedal action) 219
Diagnostic Procedure 9 (Long stopping distance) 219
Diagnostic Procedure 10 (ABS does not work) 220
Diagnostic Procedure 11 (Pedal vibration and noise) 220
Diagnostic Procedure 12 (Warning lamp does not come on when ignition switch is turned ON) 221
Diagnostic Procedure 13 (Warning lamp stays on when ignintion swith is turned ON) 223
Electrical Components Inspection 224
SERVICE DATA AND SPECIFICATIONS (SDS) 225
General Specifications 225
Inspection and Adjustment 226
bt 227
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 227
PRECAUTIONS AND PREPARATION 228
Service Notice 228
Supplemental Restraint System (SRS) “AIR BAG” 228
GENERAL SERVICING 229
Clip and Fastener 229
BODY END 231
Body Front End 231
Removal – Front bumper assembly 231
Body Rear End 234
Removal – Rear bumper assembly 234
DOOR 236
Front Door 236
INSTRUMENT PANEL 237
Removal – Instrument panel assembly 237
INTERIOR TRIM 240
Side and Floor Trim 240
Removal – Body side trim 240
King cab model 240
Standard cab model 240
Door Trim 243
Removal 243
Door trim (Formed type) 243
Door trim (Flat type) 240
Roof Trim 246
Removal – Headling 246
EXTERIOR 248
1– 111 Hood front sealing rubber 249
2– 222 Cowl top seal and cowl top grille 249
3– Winshield side molding 249
4– Winshield upper molding 249
5– Sunroof weatherstrip and – lid protector 249
6– Drip weatherstrip 250
7– Body side welt 250
8– Door Weatherstrip 250
9– Door outside molding 250
10– Drafter duct 251
11– Over fender 251
12– Rear Combination lamp 251
SEAT 252
Front Seat 252
Jump Seat – King Cab Model 255
SUNROOF 256
WINDSHIELD AND WINDOWS 257
Windshield 258
Side Window 258
Back Window 259
Rearview Mirror 260
MIRROR 261
Door Mirror 261
Removal – Door mirror 261
CAB AND REAR BODY 262
Body Mounting 262
BODY ALIGNMENT 263
Engine Compartment 264
Measurement 264
Measurement Points 265
Underbody 266
Measurement 266
2WD-4WD (Short wheelbase) models 266
Meausrement Points 267
2WD – 4WD (Short wheelbase) models 267
Meausrement 268
2WD – 4WD (Long Wheelbase) models 268
Measurement Points 269
2WD – 4 WD (Long wheelbase) models 269
cl 270
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 270
PRECAUTIONS AND PREPARATION 271
Precautions 271
Special Service Tools 271
Commercial Service Tools 271
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 272
NVH Troubleshooting Chart 272
CLUTCH SYSTEM 273
Clutch Pedal 274
INSPECTION AND ADJUSTMENT 275
Adjusting Clutch Pedal 275
Air Bleeding Procedure 276
HYDRAULIC CLUTCH CONTROL 277
Clutch Master Cylinder (With clutch damper) 277
Operating Cylinder 278
CLUTCH RELEASE MECHANISM 279
CLUTCH DISC AND CLUTCH COVER 281
Clutch Disc 281
Clutch Cover and Flywheel 282
SERVICE DATA AND SPECIFICATIONS (SDS) 283
General Specifications 283
Clutch Control System 283
Inspection and Adjustment 283
ec 284
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 284
DIAGNOSTIC TROUBLE CODE INDEX 287
Alphabetical & P No Index for DTC 287
PRECAUTIONS AND PREPARATION 289
Special Service Tools 289
Commercial Service Tools 289
Supplemental Restraint System (SRS) “AIR BAG” 290
Precautions for On Board Diagnostic (OBD) System of Engine 290
Precautions 292
ENGINE AND EMISSION CONTROL OVERALL SYSTEM 294
Circuit Diagram 294
ECCS Component Parts Location 295
System Diagram 297
Vacuum Hose Drawing 298
System Chart 299
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION 300
Multiport Fuel Injection (MFI) System 300
Distributor Ignition (DI) System 302
Air Conditioning Cut Control 303
Fuel Cut Control 304
EVAPORATIVE EMISSION SYSTEM 305
Description 305
Inspection 305
Evaporative Emission Line Drawing 308
POSITIVE CRANKCASE VENTILATION 310
Description 310
Inspection 310
BASIC SERVICE PROCEDURE 311
Fuel Pressure Release 311
Fuel Pressure Check 311
Fuel Pressure Regulator Check 311
Injector Removal and Installation 312
Fast Idle Cam (FIC) 313
Idle Speed/Ignition Timing/Idle Mixture Ration Adjustment 314
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION 320
Introduction 320
Two Trip Detection Logic 320
Emission-related Diagnostic Information 321
Malfunction Indicator Lamp (MIL) 331
OBD System Operation Chart 334
CONSULT 339
Generic Scan Tool (GST) 350
TROUBLE DIAGNOSIS – Introduction 352
Introduction 352
Diagnostic Worksheet 352
TROUBLE DIAGNOSIS – Work Flow 354
Work Flow 354
Description for Work Flow 355
TROUBLE DIAGNOSIS – Basic Inspection 356
Basic Inspection 356
TROUBLE DIAGNOSIS – General Description 360
Diagnostic Trouble Code (DTC) Inspection Priority Chart 360
Priority Chart 360
Fall-Safe Chart 361
Symptom Matrix Chart 362
CONSULT Reference Value in Data Monitor Mode 365
Major Sensor Reference Graph in Data Monitor Mode 367
ECM Terminals and Reference Value 369
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT 378
Description 378
Common I/I Report Situations 378
Diagnostic Procedure 378
TROUBLE DIAGNOSIS FOR POWER SUPPLY 379
Main Power Supply and Ground Circuit 379
DTC P0100, Mass Air Flow Sensor (MAFS) 384
DTC P0105, Absolute Pressure Sensor 393
DTC P0110, Intake Air Temperature Sensor 400
DTC P0115, Engine Coolant Temperature Sensor (ECTS) (Circuit 406
DTC P0120, Throttle Position Sensor 411
DTC P0125, Engine Coolant Temperature (ECT) Sensor 424
DTC P0130, Front Heated Oxygen Sensor (Circuit) (Front HO2S) 429
DTC P0131, Front Heated Oxygen Sensor (Lean Shift Monitoring) (Front HO2S) 435
DTC P0132, Front Heated Oxygen Sensor (Rich Shift Monitoring) (Front HO2S) 441
DTC P0133, Front Heated Oxygen Sensor (Response Monitoring) (Front HO2S) 447
DTC P0134, Front Heated Oxygen Sensor (High Voltage) (Front HO2S) 455
DTC P0135, Front Heated Oxygen Sensor Heater 460
DTC P0137, Rear Heated Oxygen Sensor (Min Voltage Monitoring) (Rear HO2S) 464
DTC P0138, Rear Heated Oxygen Sensor (Max Voltage Monitoring) (Rear HO2S) 471
DTC P0139, Rear Heated Oxygen Sensor (Response Monitoring) (Rear HO2S) 478
DTC P0140, Rear Heated Oxygen Sensor (High Voltage) (Rear HO2S) 484
DTC P0141, Rear Heated Oxygen Sensor Heater 489
DTC P0171, Fuel Injection System Function (Lean side) 493
DTC P0172, Fuel Injection System Function (Rich side) 498
DTC P0180, Tank Fuel Temperature Sensor 503
DTC P0300 – P0304, No 4 – 1 Cylinder Misfire, Multiple Cylinder Misfire 507
DTC P0325, Knock Sensor (KS) 512
DTC P0335, Crankshaft Position Sensor (CKPS) (OBD) 516
DTC P0340, Camshaft Position Sensor (CMPS) 521
DTC P0400, EGR Function (Close) 527
DTC P0402, EGRC-BPT Valve Function 535
DTC P0420 Three-Way Catalyst Function 540
DTC P0440, Evaporative Emission (EVAP) Control System (Small Leak) (Negative Pressure) 545
DTC P0443, Evaporative Emission (EVAP) Canister Purge Volume Control Solenoid Valve (Circuit) 555
DTC P0446, Evaporative Emission (EVAP) Canister Vent Control Valve (Circuit) 561
DTC P0450, Evaporative Emission (EVAP) Control System Pressure Sensor 566
DTC P0500, Vehicle Speed Sensor (VSS) 572
DTC P0505, Idle Air Control Valve (IACV) – Auxiliary Air Control (AAC) Valve 576
DTC P0510, Closed Throttle Position Switch 582
DTC P0605, Engine Control Module (ECM) 587
DTC P1105, Manifold Absolute Pressure (MAP)/Barometric Pressure (BARO) Switch Solenoid Valve 589
DTC P1148, Close Loop Control 598
DTC P1320, Ignition Signal 600
DTC P1336, Crankshaft Position Sensor (CKPS) (OBD) (COG) 607
DTC P1400, EGRC-Solenoid Valve 612
DTC P1401, EGR Temperature Sensor 617
DTC P1402, EGR Function (Open) 623
DTC P1440, Evaporative Emission (EVAP) Control System (Small Leak) (Positive Pressure) 630
DTC P1444, Evaporative Emission (EVAP) Canister Purge Volume Control Solenoid Valve 640
DTC P1446, Evaporative Emission (EVAP) Canister Vent Control Valve (Close) 647
DTC P1447, Evaporative Emission (EVAP) Control System Purge Flow Monitoring 652
DTC P1448, Evaporative Emission (EVAP) Canister Vent Control Valve (Open) 658
DTC P1490, Vacuum Cut Valve Bypass Valve (Circuit) 663
DTC P1491, Vacuum Cut Valve Bypass Valve 668
DTC P1706, Park/Neutral Position Switch 673
DTC P1775, Torque Conventer Clutch Solenoid Valve 678
DTC P1776, Torque Converter Clutch Solenoid Valve 682
TROUBLE DIAGNOSIS FOR OVERHEAT 686
Overheat 686
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS 689
Injector 689
Start Signal 692
Fuel Pump 695
Power Steering Oil Pressure Switch 700
IACV-FICD Solenoid Valve 703
MIL & Data Link Connectors 707
SERVICE DATA AND SPECIFICATIONS (SDS) 708
General Specifications 708
Inspection and Adjustment 708
el 710
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 710
PRECAUTIONS AND PREPARATION 713
Suppelmental Restraint System (SRS) “AIR BAG” 713
HARNESS CONNECTOR 714
Description 714
STANDARIZED RELAY 715
Description 715
POWER SUPPLY ROUTING 717
Schematic 717
Wiring Diagram – POWER – 719
Fuse 724
Fusible Link 724
Circuit Beaker Inspection 724
GROUND DISTRIBUTION 725
BATTERY 728
How to Handle Battery 728
Service Data and Specifications (SDS) 731
STARTING SYSTEM 732
System Description 732
Wiring Diagram – START – 734
Construction 736
Removal and Installation 738
Pinion/Clutch Check 738
Service Data and Specifications (SDS) 738
CHARGING SYSTEM 739
System Description 739
Wiring Diagram – CHARGE – 740
Trouble Diagnoses 741
Construction 742
Removal and Installation 743
Service Data and Specifications (SDS) 743
COMBINATION SWITCH 744
Check 744
Replacement 745
STEERING SWITCH 746
Check 746
HEADLAMP 747
System Description (For USA) 747
Wiring Diagram (For USA) – H/LAMP – 748
Trouble Diagnoses 749
Bulb Replacement 750
Aiming Adjustment 750
HEADLAMP – Daytime Light System – 752
System Description (For Canada) 752
Operation (For Canada) 753
Schematic (For Canada) 754
Wiring Diagram (For Canada) – DTRL – 755
Trouble Diagnosis (For Canada) 758
Bulb Replacement 759
Aiming Adjustment 759
PARKING LICENSE AND TAIL LAMPS 761
Wiring Diagram – TAIL/L – 761
STOP LAMP 763
Wiring Diagram – STOP/L – 763
BACK-UP LAMP 764
Wiring Diagram – BACK/L – 764
TURN SIGNAL AND HAZARD WARNING LAMPS 765
System Description 765
Wiring Diagram – TURN – 767
Trouble Diagnoses 769
Electrical Components Inspection 769
ILLUMINATION 770
System Description 770
Wiring Diagram – ILL – 771
INTERIOR ROOM LAMP 772
Component Parts and Harness Connector Locations 772
System Description 773
Wiring Diagram – ROOM/L – 775
Trouble Diagnoses (For models wigh power door locks) 778
SPOT LAMP 779
Wiring Diagram – INT/L – 779
METER AND GAUGES 780
Component Parts and Harness Connector Location 780
System Description 781
Unified Control Meter 781
How To Change The Display For Odo/Trip Meter 781
Combination Meter 783
With Tachometer 783
Without Tachometer 784
Wiring Diagram – METER – 785
Meter/gauge Operation and Odo/Trip Meter Segment Check In Diagnosis Mode 786
Diagnosis Function 786
How To Alternate Diagnosis Mode 786
Flexible Print Circuit (FPC) 787
Disconnect 787
Connect 787
Trouble Diagnoses 788
Preliminary Check 788
Symptom Chart 1 (Malfunction is indicated in diagnosis mode) 789
Symptom Chart 2 (No Malfunction is indicated in diagnoisis mode) 789
Power Supply And Ground Circuit Check 790
Inspection/Vehicle Speed Sensor 791
Inspection/Engine Revolution Signal (Models with tachometer) 791
Inspection/Fuel Tank Gauge 792
Inspection/Thermal Transmitter 792
Electrical Components Inspection 793
Meter/Gauge Resistance Check 793
Fuel Tank Gauge Unit Check 793
Themal Transmitter Check 794
Vehicle Speed Sensor Signal Check 794
WARNING LAMPS 795
System Description 795
Schematic 797
Wiring Diagram – WARN – 798
Electrical Components Inspection 801
A/T INDICATOR 802
Wiring Diagram – AT/IND – 802
WARNING CHIME 803
Component Parts and Harness Connector Location 803
System Description 804
Wiring Diagram – CHIME – 806
Trouble Diagnoses 808
Electrical Components Inspection 814
FRONT WIPER AND WASHER 815
System Description 815
Wiring Diagram – WIPER – 817
Trouble Diagnoses ( With intermittent wipers) 819
Removal and Installation 821
Washer Nozzle Adjustment 822
Washer Tube Layout 822
HORN 823
Wiring Diagram – HORN – 823
CIGARETTE LIGHTER 824
Wiring Diagram – CIGAR – 824
AUDIO 825
System Description 825
Base Auto System 825
Premium Audio System 825
Wiring Diagram – AUDIO – 826
Trouble Diagnoses 828
Inspection 829
AUDIO ANTENNA 830
POWER DOOR MIRROR 831
Wiring Diagram – MIRROR – 831
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 832
Component Parts and Harness Connector Location 833
System Description 833
Schematic 835
Wiring Diagram – ASCD- 837
Fail-Safe System Description 841
Fail-Safe System Check 842
Trouble Diagnoses 843
ASCD Wire Adjustment 851
Electrical Components Inspection 852
POWER WINDOW 853
System Description 853
Wiring Diagram – WINDOW – 855
Trouble Diagnoses 857
POWER DOOR LOCK 858
Component Parts and Harness Connector Location 858
System Desription 859
Schematic 861
Wiring Diagram – D/LOCK – 862
Trouble Diagnoses 865
MULTI-REMOTE CONTROL SYSTEM 873
Component Parts and Harness Connector Location 873
System Description 874
Schematic 876
Wiring Diagram – MULTI – 877
Trouble Diagnoses 880
Electrical Components Inspection 886
ID Code Entry Procedure 887
THEFT WARNING SYSTEM 888
Component Parts and Harness Connector Location 888
System Description 890
Schematic 893
Wiring Diagram – THEFT – 894
Trouble Diagnoses 897
SMART ENTRANCE CONTROL UNIT 908
Description 908
Input/Output Operation Signal 909
Schematic 911
LOCATION OF ELECTRICAL UNITS 913
Engine Compartment 913
Passenger Compartment 914
HARNESS LAYOUT 916
Outline 916
How to Read Harness Layout 917
Main Harness 919
Engine Room Harness 921
Engine Control Harness 925
Engine No 2 Harness 927
Chassis and Tail Harness 929
Room Lamp Harness 930
Door Harness 931
Air Bag Harness 932
BULB SPECIFICATIONS 933
HEADLAMP 933
Exterior Lamp 933
Interior Lamp 933
WIRING DIAGRAM CODES (CELL CODES) 934
em 935
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 935
PRECAUTIONS AND PREPARATION 936
Supplemental Restraint system (SRS) “AIR BAG” 936
Parts Requiring Angular Tightening 936
Liquid Gasket Application Procedure 936
Special Service Tools 938
Commercial Service Tools 941
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 942
NVH Troubleshooting Chart – Engine Noise 943
OUTER COMPONENT PARTS 944
COMPRESSION PRESSURE 947
Measurement of Compression Pressure 947
OIL PAN 948
Removal 948
Installation 949
TIMING CHAIN 950
Removal 952
Upper Timing Chain 952
Lower Timing Chain 954
Inspection 955
Installation 955
Lower Timing Chain 955
Upper Timing Chain 956
OIL SEAL REPLACEMENT 959
Valve Oil Seal 959
Oil Seal Installing Direction 959
Front Oil Seal 959
Rear Oil Seal 960
CYLINDER HEAD 962
Removal and Installation 963
Disassembly 963
Inspection 964
Assembly 969
Valve Clearance 969
Checking 969
Adjusting 970
ENGINE REMOVAL 972
Removal 973
Installation 974
CYLINDER BLOCK 975
Disassembly 976
Inspection 976
Assembly 982
SERVICE DATA AND SPECIFICATIONS (SDS) 986
General Specifications 986
Compression Pressure 986
Inspection and Adjustment 986
Cylinder Head 986
Valve 986
Camshaft And Camshaft Bearing 990
Piston, Piston Ring And Piston Pin 991
Connecting Rod 991
fa 994
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 994
PRECAUTIONS AND PREPARATION 995
Precautions 995
Special Service Tools 995
Commercial Service Tools 996
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 997
NVH Troubleshooting Chart 997
FRONT AXLE AND FRONT SUSPENSION 998
2WD 998
4WD 999
ON-VEHICLE SERVICE1000
Front Axle and Front Suspension Parts1000
Front Wheel Bearing1000
Front Wheel Alignment1002
Drive Shaft1006
FRONT AXLE1007
Manual-lock Free running Hub – 4WD –1009
Auto-lock Free-running Hub – 4WD –1010
Wheel Hub and Rotor Disc1010
Knuckle Spindle1012
Drive Shaft – 4WD –1015
FRONT SUSPENSION1020
Shock Absorber1022
Torsion Bar Spring1022
Stabilizer Bar1024
Upper Link1025
Tension Rod1026
Lower Link1027
Upper Ball Joint and Lower Ball Joint1028
SERVICE DATA AND SPECIFICATIONS (SDS)1029
General Specifications1029
Inspection and Adjustment1029
fe1033
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1033
PREPARATION1034
Special Service Tool1034
ACCELERATOR CONTROL SYSTEM1035
Adjusting Accelerator Wire1035
FUEL SYSTEM1036
Fuel Tank1036
Fuel Pump and Gauge1039
EXHAUST SYSTEM1040
foldout1043
QUICK REFERENCE INDEX 0
SUPER MULTIPLE JUNCTION (SMJ)1043
INSTALLATION1043
Terminal Arrangement1044
JOINT CONNECTOR (J/C)1045
Location1045
CONTROL UNITS/MODULE1046
FUSE BLOCK1047
gi1048
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1048
PRECAUTIONS AND PREPARATION1049
Supplemental Restraint system (SRS) “AIR BAG”1049
General Precautions1050
Precautions for Multiport Fuel Injection system or ECCS Engine1052
Precautions for three Way Catalyst1052
Precautions for Engine Oils1052
Precautions for Fuel1053
Precautions for Air Conditioning1053
HOW TO USE THIS MANUAL1054
HOW TO READ WIRING DIAGRAMS1056
Sample/Wiring Diagram – EXAMPL–1056
Description1058
HOW TO CHECK TERMINAL1064
Connector and Terminal Pin Kit1064
How to Probe Connectors1064
How to Check Enlarged Contact Spring of Terminal1065
Waterproof Connector Inspection1066
Terminal Lock Inspection1066
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT1067
Work Flow1067
Incident Simulation Test1068
Circuit Inspection1070
HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES1077
How to Follow This Flow Chart1078
CONSULT CHECKING SYSTEM1080
Function and System Application1080
Lithium Battery Replacement1080
Checking Equipment1080
Loading Procedure1081
CONSULT Data Link Connector (DLC) Circuit1081
IDENTIFICATION INFORMATION1082
Model Variation1082
Identification Number1084
Dimensions1086
Wheels and Tires1086
LIFTING POINTS AND TOW TRUCK TOWING1087
Pantograph Jack1087
Garage Jack and Safety Stand1088
2-pole Lift1089
Tow Truck Towing1090
2-WHEEL DRIVE MODELS1090
4-WHEEL DRIVE MODELS1091
Towing Point1092
Vehicle Recovery (Freeing a stuck vehicle)1092
TIGHTENING TORQUE OF STANDARD BOLTS1093
SAE J1930 TERMINOLOGY LIST1094
ha1098
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1098
PRECAUTIONS AND PREPARATION1099
Supplemental Restraint System (SRS) “AIR BAG”1099
Precautions for Working with R – 134a1099
General Rdfrigerant Precautions1100
Precautions for Refrigerant Connection1100
Precautions for Servicing Compressor1103
Special Service Tools1104
R – 134a Service Tools and Equipment1105
Precautions for Service Equipment1107
DESCRIPTION1109
Refrigeration Cycle1109
Control Operation1110
Component Layout1111
Discharge Air Flow1112
Harness Layout1113
Circuit Diagram1115
Wiring Diagram – HEATER -1116
Operational Check1119
TROUBLE DIAGNOSES1121
How to Perform Trouble Diagnoses for Quick and Accurate Repair1121
Blower Motor Circuit1122
Air Outlet1126
Intake Door1128
Magnet Clutch Circuit1129
Trouble Diagnosis Procedure for Insuffcient Cooling1134
Performance Test Diagnoses1135
Performance Chart1137
Trouble Diagnoses for Abnormal Pressure1138
Trouble Diagnoses for Insufficient Heating1141
Trouble Diagnosis for Noise1143
SERVICE PROCEDURES1144
Refrigerant Lines1144
Checking Refrigerant Leaks1145
R – 134a Service Procedures1148
Compressor Luibricant Quantity1150
Compressor Mounting1152
Belt Tension1152
Fast Idle Control Device (FICD)1152
Condenser1152
Compressor1153
Compressor Clutch1153
Thermal Protector1156
Heater Unit (Heater Core)1157
Cooling Unit (A/C Evaporator)1158
Blower Case and Motor1159
Fan Lever and Illumination Bulbs1160
SERVICE DATA AND SPECIFICATIONS (SDS)1161
General Specifications1161
Inspection and Adjustment1161
idx1162
QUICK REFERENCE INDEX 0
lc1170
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1170
PRECAUTIONS AND PREPARATION1171
Supplemental Restraint System (SRS) “AIR BAG”1171
Liquid Gasket Application Procedure1171
Special Service Tools1172
ENGINE LUBRICATION SYSTEM1173
Lubrication Circuit1173
Oil Pressure Check1174
Oil Pump1174
ENGINE COOLING SYSTEM1176
Cooling Circuit1176
System Check1176
Water Pump1177
Removal1177
Thermostat1178
Radiator1180
Cooling Fan (Crankshaft driven)1181
Inspection1181
Refilling engine coolant1181
Radiator (Aluminum type)1182
Inspection1182
Overheating Cause Analysis1183
SERVICE DATA AND SPECIFICATIONS (SDS)1184
Engine Lubrication System1184
Engine Cooling System1184
ma1185
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1185
PRECAUTIONS AND PREPARATION1186
Supplemental Restraint System (SRS) “AIR BAG”1186
Special Service Tool1186
GENERAL MAINTENANCE1187
PERIODIC MAINTENANCE1189
Schedule 11190
Schedule 21191
RECOMMENDED FLUID AND LUBRICANTS1192
Fluid and Lubricants1192
SAE Viscosity Number1193
Antifreeze Coolant Mixture Ratio1193
ENGINE MAINTENANCE1194
Checking Drive Belts1194
Changing Engine Coolant1195
Checking Fuel Lines1196
Changing Fuel Filter1196
Changing Air Cleaner Filter1196
Changing Engine Oil1197
Changing Oil Filter1197
Changing Spark Plugs1198
Checking EVAP Vapor Lines1199
Changing Positive Crankcase Ventilation (PCV) Filter1199
CHASSIS AND BODY MAINTENANCE1200
Checking Exhaust System1200
Checking Clutch fluid Level and Leaks1200
Checking M/T Oil1200
Changing M/T Oil1200
Checking Water Entry – For 4WD models1200
Checking A/T Fluid1200
Changing A/T Fluid1201
Checking Transfer Fluid1201
Changing Transfer Fluid1202
Checking Propeller Shaft1202
Checking Differential Gear Oil1202
Changing Differential Gear Oil1203
Blancing Wheels1203
Tire Rotation1203
Checking Brake Fluid Level and Leaks1204
Checking Brake System1204
Checking Disc Brake1204
Checking Drum Brake1204
Checking Steering Gear and Linkage1205
Checking Power Steering Fluid and Lines1205
Checking Steering Gear Oil Level and Leaks1205
Lubricating Hood Latches, Locks and Hinges1206
Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters1207
SERVICE DATA AND SPECIFICATIONS (SDS)1208
Engine Maintenance1208
Chassis and Body Maintenance1208
mt1209
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1209
PREPARATION1210
Special Service Tools1210
Commercial Service Tools1211
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1212
NVH Troubleshooting Chart1212
DESCRIPTION1213
Cross-Sectional View – 2WD Model –1213
Cross-Sectional View – 4WD Model –1214
ON-VEHICLE SERVICE1215
Replacing Rear Oil Seal – 2WD Model –1215
Position Switch Check1215
REMOVAL AND INSTALLATION1216
MAJOR OVERHAUL1219
Case Components1219
Gear Components – 2WD Model –1220
Gear Components – 4WD Model –1221
Shift Control Components1222
DISASSEMBLY1223
Case Components1223
Shift Control Components1223
Gear Components1224
INSPECTION1227
Shift Control Components1227
Gear Components1227
Gear And Shafts1227
Synchronizers1227
Bearings1228
ASSEMBLY1229
Gear Components1229
Shift Control Components1235
Case Components1236
SERVICE DATA AND SPECIFICATIONS (SDS)1239
General Specifications1239
Inspection and Adjustment1240
pd1242
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1242
PREPARATION1244
Special Service Tools1244
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1248
NVH Troubleshooting Chart1248
Propeller shaft1249
PROPELLER SHAFT1249
On-vehicle Service1251
Removal and Installation1251
Inspection1251
Disassembly1252
Assembly1253
Final drive1255
ON-VEHICLE SERVICE1255
Front Oil Seal Replacement1255
(Front final drive: Model R180A)1255
Rear Cover Gasket Replacement1255
(Rear final drive: Model C200)1255
REMOVAL AND INSTALLATION (Front final drive)1256
Removal1256
Installation1256
REMOVAL AND INSTALLATION (Rear final drive)1257
Removal1257
Installation1257
R180A1258
FRONT FINAL DRIVE1258
DISASSEMBLY1259
Pre-inspection1259
Final Drive Housing1259
Differential Case1261
Extension Tube and Differential Side Shaft1262
INSPECTION1264
Ring Gear and Drive Pinion1264
Differential Case Assembly1264
Bearing1264
ADJUSTMENT1265
Side Bearing Preload1265
Pinion Gear Height and Pinion Bearing Preload1266
Tooth Contact1270
ASSEMBLY1271
Extension Tube and Differential Side Shaft1271
Differential Case1271
Final Drive Housing1272
H190A1276
REAR FINAL DRIVE1276
DISASSEMBLY1277
Pre-inspection1277
Differential Carrier1277
Differential Case1279
INSPECTION1281
Ring Gear and Drive Pinion1281
Differential Case Assembly1281
Bearing1281
ADJUSTMENT1282
Side Bearing Preload1282
Pinion Gear Height1283
Tooth Contact1287
ASSEMBLY1288
Differential Case1288
Differential Carrier1289
C2001293
REAR FINAL DRIVE1293
2WD models1293
4WD models1294
DISASSEMBLY1295
Pre-inspection1295
Differential Carrier1295
Differential Case1296
INSPECTION1299
Ring Gear and Drive Pinion1299
Differential Case Assembly1299
Bearing1299
ADJUSTMENT1300
Side Bearing Preload1300
Pinion Gear Height1301
Tooth Contact1305
ASSEMBLY1306
Differential Case1306
Differential Carrier1307
SERVICE DATA AND SPECIFICATIONS (SDS)1311
Propeller Shaft1311
Final Drive1312
General Specifications1312
Inspection and Adjustment (R180A)1313
Inspection and Adjustment (H190A)1314
Inspection and Adjustment (C200)1315
ra1316
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1316
PRECAUTIONS AND PREPARATION1317
Precautions1317
Special Service Tools1317
Commercial Service Tools1318
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1319
NVH Troubleshooting Chart1319
REAR AXLE AND REAR SUSPENSION1320
2WD models1320
4WD models1320
ON-VEHICLE SERVICE1321
Rear Axle and Rear Suspension Parts1321
Rear Wheel Bearing1321
REAR AXLE1322
Components1322
Removal1323
Inspection1325
Axle Shaft1325
Wheel Bearing1325
Axle Case1325
Installation – 2WD models -1325
Installation – 4WD models -1327
REAR SUSPENSION1329
2WD models1329
4WD models1329
Shock Absober1330
Removal And Installation1330
Inspection1330
Leaf Spring1330
Removal And Installation1330
Inspection1331
Installation1331
SERVICE DATA AND SPECIFICATIONS (SDS)1332
General Specifications1332
Inspeciton and Adjustment1332
rs1333
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1333
PRECAUTIONS AND PREPARATION1334
Supplemental Restraint System (SRS) “AIR BAG”1334
SEAT BELTS1335
Front Seat Belt1336
Rear Seat Belt1337
Seat Belt Inspection1338
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)1341
Precautions for SRS “AIR BAG” Service1341
Special Service Tools1342
Description1343
Passenger air bag deactivation switch1343
SRS Component Parts Location1344
Maintentance Items1345
Diagnosis Sensor Unit and Crash Zone Sensor1346
Removal And Installation1346
Diagnosis sensor unit1346
Crash zone sensor (4WD models)1346
Driver Air Bag Module and Spiral Cable1347
Passenger Air Bag Module1351
Passenger Air Bag Deactivation Switch1353
Passenger Air Bag Deactivation Switch Lock Cylinder1353
Passenger Air Bag Deactivation Switch Indicatior1354
Disposal of Air Bag Module1355
TROUBLE DIAGNOSES – Supplemental Restraint System (SRS)1359
Trouble Diagnosis Introduction1359
How to Perform Trouble Diagnosis for Quick and Accurate Repair1362
Schematic1363
Wiring Diagram -SRS- 1364
SRS Operation Check1366
Trouble Diagnoses with CONSULT1367
Trouble Diagnoses without CONSULT1376
Trouble Diagnoses: “AIR BAG” Warning Lamp Does Not Turn Off1380
Trouble Diagnoses: “AIR BAG” Warning Lamp Does Not Turn On1381
Trouble Diagnosis: SRS Does Not Enter Diagnosis Mode Using Door Switch1382
COLLISION DIAGNOSIS1383
st1386
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1386
PRECAUTIONS AND PREPARATION1388
Supplemental Restraint System (SRS) “AIR BAG”1388
Precautions for Steering System1388
Special Service Tools1389
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 1391
NVH Troubleshooting Chart1391
ON-VEHICLE SERVICE1392
Sterring System1392
Checking and Adjusting Drive Belts (For power steering)1392
Checking Fluid Level (For power steering)1392
Checking Fluid Leakage (For power steering)1393
Bleeding Hydraulic System (For power steering)1393
Checking Steering Wheel Turning Force (For power steering)1394
Checking Steering Wheel Play1394
Checking Neutral Position on Steering Wheel1395
Checking1395
Checking Front Wheel Turning Angle1395
Checking Hydraulic System (For power steering1396
STERRING WHEEL AND STEERING COLUMN1397
Steering Wheel1397
Removal And Installation1397
Steering Column1398
Removal1398
Installation1398
Disassembly and Assembly1399
Tilt mechanism1400
Inspection1400
MANUAL STEERING GEAR (Model: VB66K)1401
Removal and Installation1401
Disassembly1402
Assembly and Adjustment1402
Worm Gear Bearing Preload1402
Sector Shaft End Play1404
Steering Gear Preload And Backlash1404
Inspection1405
Sector Shaft1405
Steering Worm Assembly1406
Bearing1406
Oil Seals1406
POWER STEERING SYSTEM (Model: PB48S)1407
Description1407
POWER STEERING GEAR (Model: PB48S)1408
Removal and Installation1408
Steering Gear1408
Power Steering Gear Component1408
Pre-disassembly Inspection and Adjustment1409
Turning Torque Measurement1409
Disassembly1410
Adjusting Screw Lock Nut O-Ring1410
Sector Shaft Oil Seal1410
Rear Housing O-Ring1411
Rear Cover O-Ring And Oil Seal1411
Assembly1412
Adjusting Screw Lock Nut O-Ring1412
Sector Shaft Oil Seal1412
Sector Shaft End Play1413
Rear Cover O-Ring And Oil Seal1413
Rear Housing O-Ring 1413
Sector Shaft1414
POWER STEERING SYSTEM (Model: PB59K)1415
Description1415
POWER STEERING GEAR (Model: PB59K)1416
Removal and Installation1416
Steering Gear1416
Power Steering Gear Component1416
Pre-disassembly Inspection and Adustment1417
Turning Torque Measurement1417
Disassembly1418
Assembly1419
POWER STERRING OIL PUMP1422
Disassembly and Assembly1422
Pre-dissassembly Inspection1422
Inspection1423
Pulley And Pulley Shaft1423
Dissasembly1423
Assembly1424
STEERING LINKEAGE1425
Removal and Installation1425
Disassebly1426
Idler Arm Assembly1426
Cross Rod And Tie-Rod1426
Inspection1427
Ball Joint And Swivel Joint1427
Idler Arm Assembly1427
Cross Rod And Tie-Rod1427
Fixing Location1427
SERVICE DATA AND SPECIFICATIONS (SDS)1428
General Specifications1428
Inspection and Adjustment1428
Steering Column Length1428
Manual Steering Gear (Model: VB66K)1429
Steering Linkage1429
Power Steering System (Model: PB48S)1429
Power Sterring System ( Model: PB59K)1430
tf1431
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1431
PREPARATION1432
Special Service Tools1432
Commercial Service Tools1433
DESCRIPTION1434
Cross-sectional View1434
ON-VEHICLE SERVICE1435
Replacing Oil Seal1435
Center Case Oil Seal1435
Shift Shaft Oil Seal1435
Rear Oil Seal1436
REMOVAL AND INSTALLATION1437
TRANSFER GEAR CONTROL1438
MAJOR OVERHAUL1439
Case Components1439
Gear Components1440
Shift Control Components1441
DISASSEMBLY1442
REPAIR FOR COMPONENT PARTS1447
Mainshaft1447
Front Drive Shaft1449
Counter Gear1450
Main Gear1450
Front Case1452
Shift Shaft Oil Seal1452
Front Case Cover1452
Cover Oil Seal1452
Bearing Retainer1453
Oil Catcher1453
Rear Case1453
Rear Oil Seal1453
Air Breather1453
Shift Control Components1454
ASSEMBLY1455
SERVICE DATA AND SPECIFICATIONS (SDS)1462
General Specifications1462
Inspection and Adjustment1462
1998_FRONTIER_Body_Repair_Manual1463
1998 Nissan Body Repair Manual1463
5D22981463
Table of Contents1465
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