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1998 NISSAN SENTRA 200SX B14 Series (GA Engine) Service Manual PDF DOWNLOAD
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Description
1998 NISSAN SENTRA 200SX B14 Series (GA Engine) Service Manual PDF DOWNLOAD
FILE DETAILS:
1998 NISSAN SENTRA 200SX B14 Series (GA Engine) Service Manual PDF DOWNLOAD
Language : English
Pages : 1445
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
1998 NISSAN SENTRA 200SX B14 Series (GA Engine) Service Manual PDF DOWNLOAD
fwd................................................................................................. 1 QUICK REFERENCE INDEX........................................................................... 1 FOREWORD........................................................................................ 2 GI - General Information........................................................................ 0 MA - Maintenance................................................................................ 0 EM - Engine Mechanical.......................................................................... 0 LC - Engine Lubrication & Cooling Systems....................................................... 0 EC - Engine Control System...................................................................... 0 FE - Accelerator Control, Fuel & Exhaust Systems................................................ 0 CL - Clutch..................................................................................... 0 MT - Manual Transaxle........................................................................... 0 AT - Automatic Transaxle........................................................................ 0 FA - Front Axle & Suspension.................................................................... 0 RA - Rear Axle & Suspension..................................................................... 0 BR - Brake System............................................................................... 0 ST - Steering System............................................................................ 0 RS - Restraint System........................................................................... 0 BT - Body & Trim................................................................................ 0 HA - Heater & Air Conditioner................................................................... 0 EL - Electrical System.......................................................................... 0 IDX - Alphabetical Index........................................................................ 1 Foldout......................................................................................... 0 Comment Sheet................................................................................... 3 Quick Reference Chart........................................................................... 4 GST Mode 6 - Test Value & Test Limit Chart...................................................... 5 at.................................................................................................. 6 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 6 PRECAUTIONS AND PREPARATION..................................................................... 8 Supplemental Restraint System (SRS) "AIR BAG"............................................... 8 Service Notice or Precautions............................................................... 8 Special Service Tools....................................................................... 9 Commercial Service Tools.................................................................... 12 OVERALL SYSTEM.................................................................................. 13 Circuit Diagram............................................................................. 13 Wiring Diagram - A/T, RL -.................................................................. 14 Cross-sectional View........................................................................ 16 Hydraulic Control Circuit................................................................... 17 Shift Mechanism............................................................................. 18 Power Transmission...................................................................... 18 Construction............................................................................ 25 Control System.............................................................................. 27 Function of Control System.................................................................. 28 Hydraulic Control System.................................................................... 30 Line Pressure Control................................................................... 30 Shift Control........................................................................... 31 "D" position........................................................................ 31 "2" position........................................................................ 32 "1" position........................................................................ 32 Shift Timing Control.................................................................... 33 Lock-Up Control......................................................................... 34 Lock-up "OFF"....................................................................... 35 Lock-up "ON" (D4)................................................................... 35 Torque converter clutch solenoid valve operation.................................... 35 Overdrive Control....................................................................... 36 TROUBLE DIAGNOSIS - Basic Inspection............................................................ 37 A/T Fluid Check............................................................................. 37 Stall Test.................................................................................. 37 Judgement of Stall Test..................................................................... 39 Pressure Test............................................................................... 40 Pressure Test Ports..................................................................... 40 Line Pressure Test Procedure............................................................ 40 Governor Pressure Testing............................................................... 41 Road Test................................................................................... 42 Shift Schedule.............................................................................. 44 TROUBLE DIAGNOSIS - General Description......................................................... 46 Symptom Chart............................................................................... 46 TROUBLE DIAGNOSIS............................................................................... 50 Component Inspection........................................................................ 50 TROUBLE DIAGNOSES - A/T Shift Lock System....................................................... 54 Shift Lock System Electrical Parts Location................................................. 54 Wiring Diagram - SFT, RL -.................................................................. 55 Diagnostic Procedure........................................................................ 56 Key Interlock Cable......................................................................... 58 Component Check............................................................................. 59 ON-VEHICLE SERVICE.............................................................................. 61 Control Valve Assembly and Accumulator...................................................... 61 Removal................................................................................. 61 Installation............................................................................ 62 Control Cable Adjustment.................................................................... 62 Inhibitor Switch Adjustment................................................................. 62 Differential Side Oil Seal Replacement...................................................... 63 Throttle Wire Adjustment.................................................................... 64 Governor Valve.............................................................................. 64 REMOVAL AND INSTALLATION........................................................................ 65 MAJOR OVERHAUL.................................................................................. 68 Oil Channel................................................................................. 71 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings................ 72 DISASSEMBLY..................................................................................... 73 REPAIR FOR COMPONENT PARTS...................................................................... 86 Manual Shaft and Throttle Lever............................................................. 86 Oil Pump.................................................................................... 90 Control Valve Assembly...................................................................... 94 Control Valve Upper Body.................................................................... 102 Control Valve Lower Body.................................................................... 106 Throttle valve.......................................................................... 107 Reverse Clutch.............................................................................. 109 High Clutch................................................................................. 113 Forward Clutch and Overrun Clutch........................................................... 118 Low and Reverse Brake....................................................................... 124 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub............................... 128 Output Shaft, Output Gear, Idler Gear, Reduction Pinion Gear and Bearing Retainer........... 132 Band Servo Piston Assembly.................................................................. 137 Final Drive................................................................................. 142 ASSEMBLY........................................................................................ 146 Assembly 1.................................................................................. 146 Reduction Pinion Gear Bearing Preload................................................... 147 Output Shaft Bearing Preload............................................................ 149 Assembly 2.................................................................................. 151 Adjustment 2................................................................................ 156 Total End Play.......................................................................... 156 Reverse Clutch End Play................................................................. 158 Asembly 3................................................................................... 159 Adjustment 3................................................................................ 161 Final Drive End Play.................................................................... 161 Assembly 4.................................................................................. 163 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 169 General Specifications...................................................................... 169 Specifications and Adjustments.............................................................. 170 Input Shaft............................................................................. 173 Planetary Carrier....................................................................... 173 Final Drive............................................................................. 173 Reduction Pinion Gear................................................................... 175 Output Shaft............................................................................ 175 Bearing Retainer........................................................................ 177 Total End Play.......................................................................... 177 Reverse Clutch End Play................................................................. 177 Accumulator............................................................................. 177 Band Servo.............................................................................. 177 Removal and Installation................................................................ 177 br.................................................................................................. 178 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 178 PRECAUTIONS AND PREPARATION..................................................................... 179 Supplemental Restraint System (SRS) "AIR BAG"............................................... 179 Precautions for Brake System................................................................ 179 Commercial Service Tools.................................................................... 179 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................ 180 NVH Troubleshooting Chart................................................................... 180 CHECK AND ADJUSTMENT............................................................................ 181 Checking Brake Fluid Level.................................................................. 181 Checking Brake Line......................................................................... 181 Changing Brake Fluid........................................................................ 181 AIR BLEEDING.................................................................................... 182 Bleeding Procedure.......................................................................... 182 BRAKE HYDRAULIC LINE............................................................................ 183 CONTROL VALVE................................................................................... 185 Proportioning Valve......................................................................... 185 BRAKE PEDAL AND BRACKET......................................................................... 187 MASTER CYLINDER................................................................................. 189 BRAKE BOOSTER................................................................................... 193 VACUUM HOSE..................................................................................... 195 FRONT DISC BRAKE................................................................................ 196 Components.................................................................................. 197 Brake Burnishing Procedure.................................................................. 200 REAR DRUM BRAKE................................................................................. 201 Components.................................................................................. 201 PARKING BRAKE CONTROL........................................................................... 212 ANTI-LOCK BRAKE SYSTEM.......................................................................... 214 Purpose..................................................................................... 214 Operation................................................................................... 214 ABS Hydraulic Circuit....................................................................... 214 System Components........................................................................... 215 System Description.......................................................................... 215 Actuator................................................................................ 216 ABS actuator operation.............................................................. 216 Removal and Installation.................................................................... 217 TROUBLE DIAGNOSES............................................................................... 221 How to Perform Trouble Diagnoses for Quick and Accurate Repair.............................. 221 Preliminary Check........................................................................... 222 Component Parts and Harness Connector Location.............................................. 223 Schematic................................................................................... 224 Wiring Diagram - ABS -...................................................................... 225 Self-diagnosis.............................................................................. 229 How To Read Self-Diagnostic Results (Malfunction codes)................................. 230 How to Erase Self-Diagnostic Results (Malfunction codes)................................ 230 CONSULT..................................................................................... 232 CONSULT Inspection Procedure................................................................ 233 Self-Diagnostic Results Mode............................................................ 234 Data Monitor Mode....................................................................... 237 Active Test Mode........................................................................ 237 Ground Circuit Check........................................................................ 238 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEM...................................................... 239 Diagnostic Procedure 1 (ABS Actuator Solenoid Valve)........................................ 239 Diagnostic Procedure 2 (Wheel Sensor or Rotor).............................................. 241 Diagnostic Procedure 3 (Motor Relay or Motor)............................................... 243 Diagnostic Procedure 4 (Solenoid Valve Relay)............................................... 246 Diagnostic Procedure 5 (Low Voltage)........................................................ 249 Diagnostic Procedure 6 (Control Unit)....................................................... 249 TROUBLE DIAGNOSES FOR SYMPTOM................................................................... 250 Diagnostic Procedure 7 (Warning Lamp Does Not Come On)...................................... 250 Diagnostic Procedure 8 (Warning Lamp Stays On).............................................. 252 Diagnostic Procedure 9 (Pedal Vibration and Noise).......................................... 255 Diagnostic Procedure 10 (Long Stopping Distance)............................................ 256 Diagnostic Procedure 11 (Unexpected Pedal Action)........................................... 256 Diagnostic Procedure 12 (ABS Does Not Work)................................................. 257 Diagnostic Procedure 13 (ABS Works Frequently).............................................. 257 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 258 General Specifications...................................................................... 258 Inspection and Adjustment................................................................... 259 bt.................................................................................................. 260 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 260 PRECAUTIONS AND PREPARATION..................................................................... 261 Precautions................................................................................. 261 Supplemental Restraint System (SRS) "AIR BAG"............................................... 261 Clip and Fastener........................................................................... 261 BODY END........................................................................................ 264 Body Front End.............................................................................. 264 Sedan................................................................................... 264 Removal - Front bumper assembly..................................................... 264 Coupe................................................................................... 264 Removal - Front bumper assembly..................................................... 264 Sedan................................................................................... 265 Coupe................................................................................... 266 Body Rear End and Opener.................................................................... 267 DOOR............................................................................................ 269 Front Door.................................................................................. 269 Rear Door................................................................................... 271 INSTRUMENT PANEL................................................................................ 272 INTERIOR TRIM................................................................................... 275 Side and Floor Trim......................................................................... 275 Door Trim................................................................................... 278 Roof Trim................................................................................... 280 Trunk Room Trim............................................................................. 281 EXTERIOR........................................................................................ 282 (1) Hood front seal......................................................................... 282 (2) (3) Cowl top seal and cowl top grille................................................... 282 (4) Windshield side molding................................................................. 282 (5) Windshield upper molding................................................................ 283 (6) Drip weatherstrip....................................................................... 283 (7) Body side welt.......................................................................... 283 (8) Door weatherstrip....................................................................... 283 (9) Rear window upper molding and side molding.............................................. 283 (10) Rear window lower molding.............................................................. 283 (11) Door sash molding...................................................................... 284 (12) Rear door parting seal................................................................. 284 (13) Rear door corner molding............................................................... 284 (14) Door outside molding................................................................... 284 (15) Sunroof lid weatherstrip............................................................... 285 (16) Side guard molding..................................................................... 285 (17) Trunk lid weatherstrip................................................................. 285 (18) Trunk lid finisher..................................................................... 285 (19) Rear combination lamp.................................................................. 286 (20) Fender and center mudguard............................................................. 286 (21) Rear air spoiler and high-mounted stop lamp............................................ 287 SEAT............................................................................................ 288 Front Seat.................................................................................. 288 Rear Seat................................................................................... 289 SUNROOF......................................................................................... 290 Removal..................................................................................... 291 Trouble Diagnoses........................................................................... 292 Drain Hoses............................................................................. 293 Weatherstrip............................................................................ 293 Link and Wire Assembly.................................................................. 293 Adjustment.................................................................................. 294 WINDSHIELD AND WINDOWS.......................................................................... 295 Windshield and Rear Window.................................................................. 296 Quarter Window.............................................................................. 297 Coupe................................................................................... 297 Sedan................................................................................... 298 MIRROR.......................................................................................... 299 Door Mirror................................................................................. 299 BODY ALIGNMENT.................................................................................. 300 Engine Compartment.......................................................................... 300 Underbody................................................................................... 302 cl.................................................................................................. 304 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 304 PRECAUTIONS AND PREPARATION..................................................................... 305 Precaution.................................................................................. 305 Special Service Tools....................................................................... 305 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................ 306 NVH Troubleshooting Chart................................................................... 306 CLUTCH SYSTEM................................................................................... 307 INSPECTION AND ADJUSTMENT....................................................................... 308 Adjusting Clutch Pedal...................................................................... 308 CLUTCH RELEASE MECHANISM........................................................................ 309 CLUTCH DISC AND CLUTCH COVER.................................................................... 310 Clutch Disc................................................................................. 310 Clutch Cover and Flywheel................................................................... 311 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 312 General Specifications...................................................................... 312 Inspection and Adjustment................................................................... 312 ec.................................................................................................. 313 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 313 DIAGNOSTIC TROUBLE CODE INDEX................................................................... 316 Alphabetical & P No. Index for DTC.......................................................... 316 PRECAUTIONS AND PREPARATION..................................................................... 318 Special Service Tools....................................................................... 318 Commercial Service Tools.................................................................... 318 Supplemental Restraint System (SRS) "AIR BAG"............................................... 319 Precautions for On Board Diagnostic (OBD) System of Engine.................................. 319 Engine Fuel & Emission Control System....................................................... 320 Precautions................................................................................. 321 ENGINE AND EMISSION CONTROL OVERALL SYSTEM...................................................... 323 Circuit Diagram............................................................................. 323 System Diagram.............................................................................. 324 ECCS Component Parts Location............................................................... 325 Vacuum Hose Drawing......................................................................... 328 System Chart................................................................................ 329 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION............................................ 330 Multiport Fuel Injection (MFI) System....................................................... 330 Distributor Ignition (DI) System............................................................ 332 Air Conditioning Cut Coltrol................................................................ 333 Fuel Cut Control............................................................................ 334 EVAPORATIVE EMISSION SYSTEM..................................................................... 335 Description................................................................................. 335 Inspection.................................................................................. 335 Evaporative Emission Line Drawing........................................................... 338 On Board Refueling Vapor Recovery (ORVR).................................................... 340 POSITIVE CRANKCASE VENTILATION.................................................................. 345 Description................................................................................. 345 Inspection.................................................................................. 345 BASIC SERVICE PROCEDURE......................................................................... 346 Fuel Pressure Release....................................................................... 346 Fuel Pressure Check......................................................................... 346 Fuel Pressure Regulator Check............................................................... 347 Injector Removal and Installation........................................................... 347 Fast Idle Cam (FIC)......................................................................... 347 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment.................................... 350 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION.......................................................... 356 Introduction................................................................................ 356 Two Trip Detection Logic.................................................................... 356 Emission-related Diagnostic Information..................................................... 357 Malfunction Indicator Lamp (MIL)............................................................ 367 OBD System Operation Chart.................................................................. 371 CONSULT..................................................................................... 376 Generic Scan Tool (GST)..................................................................... 392 TROUBLE DIAGNOSIS - Introduction................................................................ 392 Introduction................................................................................ 392 Diagnostic Worksheet........................................................................ 392 Work Flow................................................................................... 394 Description for Work Flow................................................................... 395 TROUBLE DIAGNOSIS - Basic Inspection............................................................ 396 Basic Inspection............................................................................ 396 TROUBLE DIAGNOSIS - General Description......................................................... 399 Diagnostic Trouble Code (DTC) Inspection Priority Chart..................................... 399 Fail-Safe Chart............................................................................. 400 Symptom Matrix Chart........................................................................ 401 CONSULT Reference Value in Data Monitor Mode................................................ 404 Major Sensor Reference Graph in Data Monitor Mode........................................... 407 ECM Terminals and Reference Value........................................................... 409 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT..................................................... 418 Description................................................................................. 418 Common I/I Report Situations................................................................ 418 Diagnostic Procedure........................................................................ 418 TROUBLE DIAGNOSIS FOR POWER SUPPLY.............................................................. 419 Main Power Supply and Ground Circuit........................................................ 419 DTC P0100, Mass Air Flow Sensor (MAFS).......................................................... 424 DTC P0105, Absolute Pressure Sensor............................................................. 433 DTC P0110, Intake Air Temperature Sensor........................................................ 441 DTC P0115, Engine Coolant Temperature Sensor (ECTS) (Circuit.................................... 447 DTC P0120, Throttle Position Sensor............................................................. 452 DTC P0125, Engine Coolant Temperature (ECT) Sensor.............................................. 463 DTC P0130, Front Heated Oxygen Sensor (Circuit) (Front HO2S).................................... 468 DTC P0131, Front Heated Oxygen Sensor (Lean Shift Monitoring) (Front HO2S)...................... 475 DTC P0132, Front Heated Oxygen Sensor (Rich Shift Monitoring) (Front HO2S)...................... 481 DTC P0133, Front Heated Oxygen Sensor (Response Monitoring) (Front HO2S)........................ 487 DTC P0134, Front Heated Oxygen Sensor (High Voltage) (Front HO2S)............................... 495 DTC P0135, Front Heated Oxygen Sensor Heater.................................................... 500 DTC P0137, Rear Heated Oxygen Sensor) (Min. Voltage) (Rear HO2S)................................ 504 DTC P0138, Rear Heated Oxygen Sensor (Max. Voltage Monitoring) (Rear HO2S)...................... 511 DTC P0139, Rear Heated Oxygen Sensor (Response Monitoring) (Rear HO2S).......................... 518 DTC P0140, Rear Heated Oxygen Sensor (High Voltage) (Rear HO2S)................................. 524 DTC P0141, Rear Heated Oxygen Sensor Heater..................................................... 529 DTC P0171, Fuel Injection System Function (Lean side)........................................... 533 DTC P0172, Fuel Injection System Function (Rich side)........................................... 539 DTC P0180, Tank Fuel Temperature Sensor......................................................... 545 DTC P0300 - P0304, No. 4 - 1 Cylinder Misfire, Multiple Cylinder Misfire........................ 549 DTC P0325, Knock Sensor (KS).................................................................... 554 DTC P0335, Crankshaft Position Sensor (CKPS) (OBD).............................................. 558 DTC P0340, Camshaft Position Sensor (CMPS)...................................................... 563 DTC P0400, EGR Function (Close)................................................................. 569 DTC P0402, EGRC-BPT Valve Function.............................................................. 577 DTC P0420, Three-Way Catalyst Function.......................................................... 582 DTC P0440, Evaporative Emission (EVAP) Control System (Small Leak) (Negative Pressure).......... 586 DTC P0443, Evaporative Emission (EVAP) Canister Purge Volume Control Valve..................... 597 DTC P0446, Evaporative Emission (EVAP) Canister Vent Control Valve (Circuit).................... 603 DTC P0450, Evaporative Emission (EVAP) Control System Pressure Sensor........................... 608 DTC P0500, Vehicle Speed Sensor (VSS)........................................................... 614 DTC P0505, Idle Air Control Valve (IACV) - Auxiliary Air Control (AAC) Valve.................... 618 DTC P0510, Closed Throttle Position Switch...................................................... 625 DTC P0605, Engine Control Module (ECM).......................................................... 630 DTC P1105, Manifold Absolute Pressure (MAP)/Barometric Pressure (BARO) Switch Solenoid Valve.... 632 DTC P1110, Intake Valve Timing Control.......................................................... 640 DTC P1148, Closed Loop Control.................................................................. 648 DTC P1320, Ignition Signal...................................................................... 650 DTC P1336, Crankshaft Position Sensor (CKPS) (OBD) (COG)........................................ 657 DTC P1400, EGRC-Solenoid Valve.................................................................. 662 DTC P1401, EGR Temperature Sensor............................................................... 667 DTC P1402, EGR Function (Open).................................................................. 673 DTC P1440, Evaporative Emission (EVAP) Control System (Small Leak) (Positive Pressure).......... 680 DTC P1444, Evaporative Emission (EVAP) Canister Purge Volume Control Valve...................... 692 DTC P1446, Evaporative Emission (EVAP) Canister Vent Control Valve (Close)...................... 700 DTC P1447, Evaporative Emission (EVAP) Control System Purge Flow Monitoring..................... 705 DTC P1448, Evaporative Emission (EVAP) Canister Vent Control Valve (Open)....................... 714 DTC P1490, Vacuum Cut Valve Bypass Valve (Circuit).............................................. 720 DTC P1491, Vacuum Cut Valve Bypass Valve........................................................ 725 DTC P1492, Evaporative Emission (EVAP) Canister Purge Control Valve/Solenoid Valve (Circuit).... 731 DTC P1493, Evaporative Emission (EVAP) Canister Purge Control Valve/Solenoid Valve.............. 737 DTC P1706, Park/Nuetral Position Switch......................................................... 745 DTC P1775, Torque Converter Clutch Solenoid Valve............................................... 750 DTC P1776, Torque Converter Clutch Solenoid Valve............................................... 755 TROUBLE DIAGNOSIS FOR OVERHEAT.................................................................. 760 Overheat.................................................................................... 760 TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS...................................................... 773 Injector.................................................................................... 773 Start Signal................................................................................ 776 Fuel Pump................................................................................... 779 Power Steering Oil Pressure Switch.......................................................... 783 IACV-FICD Solenoid Valve.................................................................... 787 Electrical Load Signal...................................................................... 791 MIL & Data Link Connectors.................................................................. 795 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 796 General Specifications...................................................................... 796 Inspection and Adjustment................................................................... 796 el.................................................................................................. 798 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 798 PRECAUTIONS AND PREPARATION..................................................................... 800 HARNESS CONNECTOR............................................................................... 801 STANDARDIZED RELAY.............................................................................. 802 POWER SUPPLY ROUTING............................................................................ 804 Schematic................................................................................... 804 Wiring Diagram - POWER -.................................................................... 806 Fuse........................................................................................ 811 Fusible Link................................................................................ 811 Circuit Breaker Inspection.................................................................. 811 GROUND DISTRIBUTION............................................................................. 813 BATTERY......................................................................................... 817 How to Handle Battery....................................................................... 817 Service Data and Specifications (SDS)....................................................... 819 STARTING SYSTEM................................................................................. 821 System Description.......................................................................... 821 Wiring Diagram - START -.................................................................... 823 Construction................................................................................ 826 Pinion/Clutch Check......................................................................... 829 Service Data and Specifications (SDS)....................................................... 829 CHARGING SYSTEM................................................................................. 830 System Description.......................................................................... 830 Wiring Diagram - CHARGE -................................................................... 831 Trouble Diagnoses........................................................................... 832 Construction................................................................................ 832 Diode Check................................................................................. 834 Disassembly and Assembly.................................................................... 835 Service Data and Specifications (SDS)....................................................... 836 COMBINATION SWITCH.............................................................................. 837 Check....................................................................................... 837 Replacement................................................................................. 838 STEERING SWITCH................................................................................. 839 Check....................................................................................... 839 HEADLAMP........................................................................................ 840 System Description (For USA)................................................................ 840 Wiring Diagram (For USA) - H/LAMP -......................................................... 841 Trouble Diagnoses (For USA)................................................................. 842 Bulb Replacement............................................................................ 843 Aiming Adjustment........................................................................... 843 HEADLAMP - Daytime Light System -............................................................... 844 System Description (For Canada)*............................................................ 844 Operation (For Canada)...................................................................... 845 Schematic (For Canada)...................................................................... 845 Wiring Diagram (For Canada) - DTRL -........................................................ 846 Trouble Diagnoses (For Canada).............................................................. 850 Bulb Replacement............................................................................ 851 Aiming Adjustment........................................................................... 851 BACK-UP LAMP.................................................................................... 852 LICENSE, TAIL AND STOP LAMPS.................................................................... 854 FRONT FOG LAMP.................................................................................. 856 System Description.......................................................................... 856 Wiring Diagram - F/FOG -.................................................................... 857 Aiming Adjustment........................................................................... 858 TURN SIGNAL AND HAZARD WARNING LAMPS............................................................ 859 System Description.......................................................................... 859 Wiring Diagram - TURN -..................................................................... 862 Trouble Diagnoses........................................................................... 864 Electrical Component Inspection............................................................. 864 ILLUMINATION.................................................................................... 865 INTERIOR AND TRUNK ROOM LAMPS................................................................... 869 System Description.......................................................................... 869 Wiring Diagram - INT/L -.................................................................... 871 Trouble Diagnoses (For models with power door locks)........................................ 874 METERS AND GAUGES/WITH TACHOMETER............................................................... 875 System Description.......................................................................... 875 Combination Meter........................................................................... 885 Wiring Diagram - METER -.................................................................... 886 Trouble Diagnoses........................................................................... 887 METERS AND GAUGES/WITHOUT TACHOMETER............................................................ 884 System Description.......................................................................... 884 Combination Meter........................................................................... 885 Wiring Diagram - METER -.................................................................... 886 Trouble Diagnoses........................................................................... 887 WARNING LAMPS................................................................................... 892 System Description.......................................................................... 892 Schematic................................................................................... 894 Wiring Diagram - WARN -..................................................................... 895 Schematic................................................................................... 898 Wiring Diagram - WARN -..................................................................... 899 Electrical Component Inspection............................................................. 902 WARNING CHIME................................................................................... 904 System Description.......................................................................... 904 Wiring Diagram - CHIME -.................................................................... 906 Trouble Diagnoses........................................................................... 908 Electrical Components Inspection............................................................ 914 WIPER AND WASHER................................................................................ 915 System Description.......................................................................... 915 Wiring Diagram - WIPER -.................................................................... 917 Trouble Diagnoses........................................................................... 920 Wiper Installation and Adjustment........................................................... 922 Washer Nozzle Adjustment.................................................................... 923 HORN............................................................................................ 924 CIGARETTE LIGHTER............................................................................... 925 REAR WINDOW DEFOGGER............................................................................ 926 System Description.......................................................................... 926 Wiring Diagram - DEF -...................................................................... 928 Trouble Diagnoses........................................................................... 930 Filament Check.............................................................................. 932 Filament Repair............................................................................. 933 AUDIO........................................................................................... 935 System Description.......................................................................... 935 Wiring Diagram - AUDIO -.................................................................... 936 Trouble Diagnoses........................................................................... 937 Inspection.................................................................................. 938 ELECTRIC SUNROOF................................................................................ 939 DOOR MIRROR..................................................................................... 940 AUTOMATIC SPEED CONTROL DEVICE (ASCD)........................................................... 941 Component Parts and Harness Connector Location.............................................. 941 System Description.......................................................................... 942 Schematic................................................................................... 944 Wiring Diagram - ASCD -..................................................................... 945 Fail-safe System Description................................................................ 952 Fail-Safe system Check...................................................................... 953 Trouble Diagnoses........................................................................... 954 ASCD Wire Adjustment........................................................................ 962 Electrical Component Inspection............................................................. 963 POWER WINDOW.................................................................................... 965 System Description.......................................................................... 965 Wiring Diagram - WINDOW -................................................................... 968 Trouble Diagnoses........................................................................... 970 POWER DOOR LOCK................................................................................. 971 System Description.......................................................................... 971 Schematic................................................................................... 973 Wiring Diagram - D/LOCK -................................................................... 974 Trouble Diagnoses........................................................................... 978 MULTI-REMOTE CONTROL SYSTEM..................................................................... 986 System Description.......................................................................... 986 Schematic................................................................................... 988 Wiring Diagram - MULTI -.................................................................... 989 Trouble Diagnoses........................................................................... 993 ID Code Entry Procedure..................................................................... 999 THEFT WARNING SYSTEM............................................................................1000 Component Parts and Harness Connector Location..............................................1000 System Description..........................................................................1001 Schematic...................................................................................1004 Wiring Diagram - THEFT -....................................................................1005 Trouble Diagnosis...........................................................................1011 SMART ENTRANCE CONTROL UNIT.....................................................................1025 Description.................................................................................1025 Input/Output Operation Signal...............................................................1026 LOCATION OF ELECTRICAL UNITS HARNESS LAYOUT.....................................................1027 Main Harness................................................................................1032 Engine Room Harness.........................................................................1034 Engine Control Harness......................................................................1038 Engine Harness No. 2 and Generator Harness..................................................1039 Body Harness................................................................................1040 Body Harness No. 2..........................................................................1042 Room Lamp Harness...........................................................................1043 Air Bag Harness.............................................................................1044 Tail Harness................................................................................1045 Front Door Harness (2-Door).................................................................1046 Front Door Harness (4-Door).................................................................1047 Rear Door Harness (4-Door)..................................................................1048 BULB SPECIFICATIONS.............................................................................1049 WIRING DIAGRAM CODES (CELL CODES)...............................................................1050 em..................................................................................................1051 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1051 PRECAUTIONS.....................................................................................1053 Parts Requiring Angular Tightening..........................................................1053 Liquid Gasket Application Procedure.........................................................1053 PREPARATION.....................................................................................1054 Special Service Tools.......................................................................1054 Commercial Service Tools....................................................................1057 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................1059 NVH Troubleshooting Chart...................................................................1059 OUTER COMPONENT PARTS...........................................................................1061 COMPRESSION PRESSURE............................................................................1065 Measurement of Compression Pressure.........................................................1065 OIL PAN.........................................................................................1066 Removal.....................................................................................1066 Installation................................................................................1067 TIMING CHAIN....................................................................................1068 Removal.....................................................................................1069 Inspection..................................................................................1072 Installation................................................................................1072 OIL SEAL REPLACEMENT............................................................................1079 Valve Oil Seal..............................................................................1079 Front Oil Seal..............................................................................1079 Rear Oil Seal...............................................................................1080 CYLINDER HEAD...................................................................................1081 Removal.....................................................................................1082 Disassembly.................................................................................1082 Inspection..................................................................................1082 Cylinder Head Distortion................................................................1082 Camshaft Visual Check...................................................................1082 Camshaft Runout.........................................................................1083 Camshaft Cam Height.....................................................................1083 Camshaft Journal Clearance..............................................................1083 Camshaft End Play.......................................................................1083 Camshaft Sprocket Runout................................................................1084 Valve Guide Clearance...................................................................1084 Valve Guide Replacement.................................................................1085 Valve Seats.............................................................................1086 Replacing Valve Seat For Service Parts..................................................1086 Valve Dimensions........................................................................1087 Valve Spring............................................................................1087 Valve Lifter............................................................................1087 Assembly....................................................................................1088 Installation................................................................................1088 VALVE CLEARANCE.................................................................................1089 Checking....................................................................................1089 Adjusting...................................................................................1089 ENGINE REMOVEAL.................................................................................1092 Removal.....................................................................................1093 Installation................................................................................1094 CYLINDER BLOCK..................................................................................1096 Disassembly.................................................................................1097 Piston And Crankshaft...................................................................1097 Inspection..................................................................................1097 Piston and Piston Pin Clearance.........................................................1097 Piston Ring Side Clearance..............................................................1098 Piston Ring End Gap.....................................................................1098 Connecting Rod Bend And Torsion.........................................................1098 Connecting Block Distortion and Wear....................................................1098 Piston-To-Bore Clearance................................................................1099 Crankshaft..............................................................................1100 Bearing Clearance.......................................................................1101 Method A (Using bore guage and micrometer)..........................................1101 Method B (Using Plastigage).........................................................1103 Connecting Rod Busing Clearnace (Small end).............................................1103 Replacement of Connecting Rod Busing (Small end)........................................1103 Flywheel/Driveplate Runout..............................................................1103 Assembly....................................................................................1104 Piston .................................................................................1104 Crankshaft..............................................................................1105 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1107 General Specifications......................................................................1107 Inspection and Adjustment...................................................................1107 Compression Pressure....................................................................1107 Cylinder Head...........................................................................1107 Valve...................................................................................1107 Camshaft and Camshaft Bearing...........................................................1111 Cylinder Block..........................................................................1111 Piston, Piston Ring and Piston Pin......................................................1112 Connecting Rod..........................................................................1112 Crankshaft..............................................................................1112 Main Bearing............................................................................1113 Connecting Rod Bearing..................................................................1113 Bearing Clearance.......................................................................1113 Miscellaneous Components................................................................1113 fa..................................................................................................1114 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1114 PRECAUTIONS AND PREPARATION.....................................................................1115 Precautions.................................................................................1115 Special Service Tools.......................................................................1115 Commercial Service Tools....................................................................1116 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................1117 NVH Troubleshooting Chart...................................................................1117 FRONT AXLE AND FRONT SUSPENSION.................................................................1118 Components..................................................................................1118 ON-VEHICLE SERVICE..............................................................................1119 Front Axle and Front Suspension Parts.......................................................1119 Front Wheel Bearing.........................................................................1120 Front Wheel Alignment.......................................................................1120 Drive Shaft.................................................................................1121 FRONT AXLE......................................................................................1122 Wheel Hub and Knuckle.......................................................................1122 Removal.................................................................................1122 Installation............................................................................1124 Disassembly.............................................................................1124 Inspection..............................................................................1125 Assembly................................................................................1125 Drive Shaft.................................................................................1127 Removal.................................................................................1127 Installation............................................................................1128 Components..............................................................................1129 Disassembly.............................................................................1130 Inspection..............................................................................1131 Assembly................................................................................1132 FRONT SUSPENSION................................................................................1135 Components..................................................................................1135 Coil Spring and Strut Assembly..............................................................1136 Removal And Installation................................................................1136 Disassembly.............................................................................1136 Inspection..............................................................................1136 Assembly................................................................................1137 Stabilizer Bar..............................................................................1137 Removal And Installation................................................................1137 Inspection..............................................................................1138 Transverse Link and Lower Ball Joint........................................................1138 Removal and Installation................................................................1138 Inspection..............................................................................1139 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1140 General Specifications......................................................................1140 Inspection and Adjustment...................................................................1141 fe..................................................................................................1142 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1142 ACCELERATOR CONTROL SYSTEM......................................................................1143 Accelerator Control System..................................................................1143 Adjusting Accelerator Wire..................................................................1143 FUEL SYSTEM.....................................................................................1144 Fuel Tank...................................................................................1144 Fuel Pump and Gauge.........................................................................1146 Removal.................................................................................1146 Installation............................................................................1146 EXHAUST SYSTEM..................................................................................1147 foldout.............................................................................................1149 QUICK REFERENCE INDEX........................................................................... 0 SUPER MULTIPLE JUNCTION (SMJ)...................................................................1149 INSTALLATION................................................................................1149 Terminal Arrangement........................................................................1150 FUSE BLOCK - JUNCTION BOX (J/B).................................................................1151 Terminal Arrangement........................................................................1151 FUSE AND FUSIBLE LINK BOX.......................................................................1152 Terminal Arrangement........................................................................1152 ELECTRICAL UNITS................................................................................1153 Terminal Arrangement........................................................................1153 gi..................................................................................................1155 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1155 PRECAUTIONS AND PREPARATION.....................................................................1156 Supplemental Restraint System (SRS) "AIR BAG"...............................................1156 General Precautions.........................................................................1157 Precautions for Multiport Fuel Injection System or ECCS Engine..............................1159 Precautions for Three Way Catalyst..........................................................1159 Precautions for Engine Oils.................................................................1159 Precautions for Fuel........................................................................1160 Precautions for Air Conditioning............................................................1160 HOW TO USE THIS MANUAL..........................................................................1161 HOW TO READ WIRING DIAGRAMS.....................................................................1163 Sample/Wiring diagram - EXAMPL -............................................................1163 Description.................................................................................1165 HOW TO CHECK TERMINAL...........................................................................1171 Connector and Terminal Pin Kit..............................................................1171 How to Probe Connectors.....................................................................1171 How to Check Enlarged Contact Spring of Terminal............................................1172 Waterproof Connector Inspection.............................................................1173 Terminal Lock Inspection....................................................................1173 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT...................................1174 Work Flow...................................................................................1174 Incident Simulation Tests...................................................................1175 Circuit Inspection..........................................................................1177 HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES...................................................1184 How to Follow This Flow Chart...............................................................1185 CONSULT CHECKING SYSTEM.........................................................................1187 Function and System Application.............................................................1187 Lithium Battery Replacement.................................................................1187 Checking Equipment..........................................................................1187 Loading Procedure...........................................................................1188 CONSULT Data Link Connector (DLC) Circuit...................................................1188 IDENTIFICATION INFORMATION......................................................................1189 Model Variation.............................................................................1189 Identification Number.......................................................................1190 Dimensions..................................................................................1192 Wheels and Tires............................................................................1192 LIFTING POINTS AND TOW TRUCK TOWING.............................................................1193 Preparation.................................................................................1193 Board-on Lift...............................................................................1194 Garage Jack and Safety Stand................................................................1194 2-pole Lift.................................................................................1195 Tow Truck Towing............................................................................1195 TIGHTENING TORQUE OF STANDARD BOLTS.............................................................1197 SAE J1930 TERMINOLOGY LIST......................................................................1198 ha..................................................................................................1202 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1202 PRECAUTIONS AND PREPARATION.....................................................................1203 Supplemental Restraint System (SRS) "AIR BAG"...............................................1203 Precautions for Working With HFC-134a (R-134a)..............................................1203 Precautions for Working with Refrigerants...................................................1204 Precautions for Refrigerant Connection......................................................1205 Precautions for Refrigerant Connection......................................................1207 Precautions for Servicing Compressor........................................................1208 Special Service Tools.......................................................................1209 R-134a Service Tools and Equipment..........................................................1210 Precautions for Service Equipment...........................................................1212 DESCRIPTION.....................................................................................1214 Refrigeration Cycle.........................................................................1214 Refrigerant Flow........................................................................1214 Freeze Protection.......................................................................1214 Refrigerant System Protection...........................................................1214 Component Layout............................................................................1215 Control Operation...........................................................................1216 Discharge Air Flow..........................................................................1217 TROUBLE DIAGNOSES...............................................................................1218 How to Perform Trouble Diagnoses for Quick and Accurate Repair..............................1218 Operational Check...........................................................................1219 Harness Layout..............................................................................1221 Circuit Diagram - Air Condictioner..........................................................1223 Wiring Diagram - HEATER -...................................................................1224 Wiring Diagram - A/C -......................................................................1225 Main Power Supply and Ground Circuit Check..................................................1228 Blower Motor Circuit........................................................................1229 Intake Door Motor Circuit...................................................................1233 Magnet Clutch Circuit.......................................................................1236 Air Mix Door................................................................................1241 Air Outlet..................................................................................1242 Trouble Diagnoses For Insufficient Cooling..................................................1243 Performance Test Diagnoses..................................................................1244 Performance Chart...........................................................................1246 Trouble Diagnoses for Abnormal Pressure.....................................................1247 Trouble Diagnoses for Insufficient Heating..................................................1251 Trouble Diagnoses for Noise.................................................................1252 SERVICE PROCEDURES..............................................................................1253 Checking Refrigerant Leaks..................................................................1253 R-134a Service Procedure....................................................................1256 Compressor Lubricant Quantity...............................................................1258 Refrigerant Lines...........................................................................1260 Compressor Mounting.........................................................................1261 Belt Tension................................................................................1261 Fast Idle Control Device (FICD).............................................................1261 Compressor..................................................................................1262 Compressor Clutch...........................................................................1262 Thermal Protector...........................................................................1264 Heater Unit (Heater Core)...................................................................1265 Cooling Unit................................................................................1266 Control Assembly............................................................................1267 Removal.................................................................................1267 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1268 General Specifications......................................................................1268 Inspection and Adjustment...................................................................1268 idx.................................................................................................1269 QUICK REFERENCE INDEX........................................................................... 0 lc..................................................................................................1278 QUIECK REFERENCE INDEX.......................................................................... 0 TABLE OF CONTENTS...............................................................................1278 PRECAUTIONS.....................................................................................1279 Liquid Gasket Application Procedure.........................................................1279 PREPARATION.....................................................................................1280 Special Service Tools.......................................................................1280 ENGINE LUBRICATION SYSTEM.......................................................................1281 Lubrication Circuit.........................................................................1281 Oil Pressure Check..........................................................................1282 Oil Pump....................................................................................1283 ENGINE COOLING SYSTEM...........................................................................1285 Cooling Circuit.............................................................................1285 System Check................................................................................1285 Water Hose Drawing..........................................................................1286 Water Pump..................................................................................1288 Thermostat..................................................................................1289 Water Outlet................................................................................1290 Radiator....................................................................................1291 Radiator (Aluminum type)....................................................................1292 Overheating Cause Analysis..................................................................1295 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1296 Engine Lubrication System...................................................................1296 Engine Cooling System.......................................................................1296 ma..................................................................................................1297 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1297 PRECAUTIONS AND PREPARATION.....................................................................1298 Supplemental Restraint System (SRS) "AIR BAG"...............................................1298 Special Service Tools.......................................................................1298 GENERAL MAINTENANCE.............................................................................1299 PERIODIC MAINTENANCE............................................................................1301 Schedule 1..................................................................................1302 Schedule 2..................................................................................1303 RECOMMENDED FLUIDS AND LIBRICANTS...............................................................1304 Fluids and Lubricants.......................................................................1304 SAE Viscosity Number........................................................................1304 Antifreeze Coolant Mixture Ratio............................................................1305 ENGINE MAINTENANCE..............................................................................1306 Checking Drive Belts........................................................................1306 Changing Engine Coolant.....................................................................1307 Checking Fuel Lines.........................................................................1309 Changing Fuel Filter........................................................................1310 Changing Air Cleaner Filter.................................................................1310 Changing Engine Oil.........................................................................1311 Changing Oil Filter.........................................................................1311 Changing Spark Plugs........................................................................1312 Checking EVAP Vapor Lines...................................................................1313 CHASSIS AND BODY MAINTENANCE....................................................................1314 Checking Exhaust System.....................................................................1314 Checking Clutch System......................................................................1314 Checking M/T Oil............................................................................1314 Changing M/T Oil............................................................................1314 Checking A/T Fluid..........................................................................1315 Changing A/T Fluid..........................................................................1316 Checking Brake Fluid Level and Leaks........................................................1316 Checking Brake Lines and Cables.............................................................1316 Checking Disc Brake.........................................................................1316 Checking Drum Brake.........................................................................1317 Balancing Wheels............................................................................1318 Tire Rotation...............................................................................1318 Checking Steering Gear and Linkage..........................................................1318 Checking Power Steering Fluid and Lines.....................................................1318 Lubricating Locks, Hings and Hood Latches...................................................1319 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.............................1319 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1320 Engine Maintenance..........................................................................1320 Chassis and Body Maintenance................................................................1320 mt..................................................................................................1321 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1321 PREPARATION.....................................................................................1322 Special Service Tools.......................................................................1322 Commercial Service Tools....................................................................1324 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................1325 NVH Troubleshooting Chart...................................................................1325 ON-VEHICLE SERVICE..............................................................................1326 Replacing Oil Seal..........................................................................1326 Position Switch Check.......................................................................1327 REMOVAL AND INSTALLATION........................................................................1328 TRANSAXLE GEAR CONTROL..........................................................................1330 MAJOR OVERHAUL..................................................................................1331 Case Components.............................................................................1331 Gear Components.............................................................................1332 Shift Control Components....................................................................1333 DISASSEMBLY.....................................................................................1334 REPAIR FOR COMPONENT PARTS......................................................................1336 Input Shaft and Gears.......................................................................1336 Mainshaft and Gears.........................................................................1339 Final Drive.................................................................................1342 Shift Control Components....................................................................1344 Case Components.............................................................................1345 ADJUSTMENT......................................................................................1347 Differential Side Bearing Preload...........................................................1347 Mainshaft Bearing Preload...................................................................1348 ASSEMBLY........................................................................................1349 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1351 General Specifications......................................................................1351 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1352 Inspection and Adjustment...................................................................1352 ra..................................................................................................1354 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1354 PRECAUTIONS AND PREPARATION.....................................................................1355 Precautions.................................................................................1355 Special Service Tools.......................................................................1355 Commercial Service Tools....................................................................1355 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................1356 NVH Troubleshooting Chart...................................................................1356 ON-VEHICLE SERVICE..............................................................................1357 Components..................................................................................1357 Rear Axle and Rear Suspension Parts.........................................................1358 Rear Wheel Bearing..........................................................................1358 Rear Wheel Alignment........................................................................1359 REAR AXLE.......................................................................................1360 Wheel Hub...................................................................................1360 REAR SUSPENSION.................................................................................1362 Components..................................................................................1362 Removal.....................................................................................1363 Installation................................................................................1363 Coil Spring and Shock Absorber..............................................................1364 Removal.................................................................................1364 Disassembly.............................................................................1364 Inspection..............................................................................1364 Assembly................................................................................1365 Torsion Beam, Lateral Link and Control Rod..................................................1366 Disassembly.............................................................................1366 Inspection..............................................................................1366 Rubber Bushing Replacement..............................................................1366 Assembly................................................................................1367 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1368 General Specifications......................................................................1368 Inspection and Adjustment...................................................................1368 rs..................................................................................................1369 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1369 PRECAUTIONS AND PREPARATION.....................................................................1370 Supplemental Restraint System (SRS) "AIR BAG"...............................................1370 SEAT BELTS......................................................................................1371 Front Seat Belt.............................................................................1372 2-Door COUPE............................................................................1372 Removal.............................................................................1373 4-Door SEDAN............................................................................1374 Removal.............................................................................1375 Rear Seat Belt..............................................................................1376 Removal.................................................................................1377 2-door coupe........................................................................1377 4-door sedan........................................................................1377 Seat Belt Inspection........................................................................1378 SUPPLEMENTAL RESTRAINT SYSTEM (SRS).............................................................1381 Precautions for SRS "Air Bag" Service.......................................................1381 Special Service Tools.......................................................................1381 Description.................................................................................1382 SRS Component Parts Location................................................................1382 Maintenance Items...........................................................................1383 Diagnosis Sensor Unit.......................................................................1384 Removal And Installation................................................................1384 Driver Air Bag Module and Spiral Cable......................................................1385 Removal ................................................................................1385 Installation............................................................................1386 Front Passenger Air Bag Module..............................................................1387 Removal.................................................................................1387 Installation............................................................................1388 Disposal of Air Bag Module..................................................................1389 Checking Deployment Tool................................................................1389 Deployment Procedures For Air Bag Module (Outside of vehicle)...........................1390 Deployment of Air Bag Module While Mounted In Vehicle...................................1392 Disposing of Air Bag Module.............................................................1392 TROUBLE DIAGNOSES - Supplemental Restraint System (SRS).........................................1393 Trouble Diagnosis Introduction..............................................................1393 How to Perform Trouble Diagnoses for Quick and Accurate Repair..............................1396 Schematic...................................................................................1397 Wiring Diagram - SRS -......................................................................1398 Self-diagnosis..............................................................................1400 Trouble Diagnoses for Air Bag Warning Lamp..................................................1413 COLLISION DIAGNOSIS.............................................................................1415 SRS Inspection..............................................................................1416 st..................................................................................................1418 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1418 PRECAUTIONS AND PREPARATION.....................................................................1419 Supplemental Restraint System (SRS) "Air Bag"...............................................1419 Precautions for Steering System.............................................................1419 Special Service Tools.......................................................................1419 Commercial Service Tools....................................................................1421 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................1422 NVH Troubleshooting Chart...................................................................1422 ON-VEHICLE SERVICE..............................................................................1423 Checking and Adjusting Drive Belts (For power steering).....................................1423 Checking Fluid Level........................................................................1423 Checking Fluid Leakage......................................................................1423 Bleeding Hydraulic System...................................................................1424 Checking Steering Wheel Turning Force (For power steering)..................................1424 Checking Steering Wheel Play................................................................1425 Checking Neutral Position on Steering Wheel.................................................1425 Front Wheel Turning Angle...................................................................1425 Checking Gear Housing Movement..............................................................1425 Checking Hydraulic System...................................................................1426 STEERING WHEEL AND STEERING COLUMN..............................................................1427 Steering Wheel..............................................................................1427 Steering Column.............................................................................1428 MANUAL STEERING GEAR AND LINKAGE (Model R24N)...................................................1431 Removal and Installation....................................................................1431 Disassembly.................................................................................1432 Inspection..................................................................................1432 Assembly and Adjustment.....................................................................1433 POWER STEERING GEAR AND LINKAGE (Model PR24T)...................................................1436 Removal and Installation....................................................................1436 Disassembly.................................................................................1439 Inspection..................................................................................1439 Assembly....................................................................................1439 POWER STEERING PUMP.............................................................................1441 Pre-disassembly Inspection..................................................................1441 Disassembly.................................................................................1442 Inspection..................................................................................1442 Assembly....................................................................................1443 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1444 General Specifications......................................................................1444 Inspection and Adjustment...................................................................1444
DESCRIPTION:
1998 NISSAN SENTRA 200SX B14 Series (GA Engine) Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1998 Nissan SENTRA/200SX.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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