1999 Dodge Neon Complete Service Manual – PDF DOWNLOAD

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1999 Dodge Neon Complete Service Manual – PDF DOWNLOAD

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1999 Dodge Neon Complete Service Manual – PDF DOWNLOAD

Language : English
Pages : 366
Downloadable : Yes
File Type : PDF
Size: 13.2 MB

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DESCRIPTION:

1999 Dodge Neon Complete Service Manual – PDF DOWNLOAD

Service and maintenance procedures for components and systems listed in Schedule – A or B can be found by using the Group Tab Locator index at the front of this manual. If it is not clear which group contains the information needed, refer to the index at the back of this manual.

• There are two maintenance schedules that show proper service based on the conditions that the vehicle is subjected to.
• Schedule – A, lists scheduled maintenance to be performed when the vehicle is used for general transportation.
• Schedule – B, lists maintenance intervals for vehicles that are operated under the conditions listed at the beginning of the Maintenance Schedule section.
• Use the schedule that best describes your driving conditions. Where time and mileage are listed, follow the interval that occurs first.

TABLE OF CONTENTS:

1999 Dodge Neon Complete Service Manual – PDF DOWNLOAD

LUBRICATION AND MAINTENANCE 1
GENERAL INFORMATION 1
GENERAL INFORMATION 1
INTRODUCTION 1
PARTS AND LUBRICANT RECOMMENDATIONS 1
INTERNATIONAL SYMBOLS 1
CLASSIFICATION OF LUBRICANTS 1
ENGINE OIL 2
FLUID CAPACITIES 2
FUEL TANK 2
ENGINE OIL W/FILTER CHANGE 2
ENGINE OIL W/OUT FILTER CHANGE 2
COOLING SYSTEM 2
AUTOMATIC TRANSAXLE 2
MANUAL TRANSAXLE 2
POWER STEERING 2
MAINTENANCE SCHEDULES 3
GENERAL INFORMATION 3
INTRODUCTION 3
EMISSION CONTROL SYSTEM MAINTENANCE 3
UNSCHEDULED INSPECTION 3
SCHEDULE – A 3
SCHEDULE – B 4
JUMP STARTING, TOWING AND HOISTING 7
SERVICE PROCEDURES 7
JUMP STARTING PROCEDURE 7
TO JUMP START A DISABLED VEHICLE: 7
TOWING RECOMMENDATIONS 8
RECOMMENDED TOWING EQUIPMENT 8
GROUND CLEARANCE 8
LOCKED VEHICLE TOWING 8
FLAT TOWING WITH TOW BAR 8
TOWING—FRONT WHEEL LIFT 8
TOWING—REAR WHEEL LIFT 8
HOISTING RECOMMENDATIONS 9
FLOOR JACK 9
HOIST 9
SUSPENSION 11
DESCRIPTION AND OPERATION 11
WHEEL ALIGNMENT GENERAL INFORMATION 11
COMPETITION PACKAGE ALIGNMENT 12
DIAGNOSIS AND TESTING 13
SUSPENSION AND STEERING DIAGNOSIS 13
PRE-ALIGNMENT VEHICLE INSPECTION 15
SERVICE PROCEDURES 15
WHEEL ALIGNMENT CHECK AND ADJUSTMENT PROCEDURE 15
CASTER CAMBER 15
FRONT AND REAR TOE SETTING PROCEDURE 17
SPECIFICATIONS 19
VEHICLE ALIGNMENT SPECIFICATIONS AT CURB HEIGHT 19
GENERAL INFORMATION 20
GENERAL INFORMATION 20
DESCRIPTION AND OPERATION 21
FRONT SUSPENSION 21
COMPETITION PACKAGE SUSPENSION 23
STEERING KNUCKLE 23
LOWER CONTROL ARM 23
McPHERSON STRUT 23
COIL SPRING 24
STABILIZER BAR 24
BALL JOINT 24
FRONT WHEEL HUB BEARING 24
WHEEL MOUNTING STUDS 24
DIAGNOSIS AND TESTING 25
STEERING KNUCKLE 25
MCPHERSON STRUT ASSEMBLY 25
LOWER CONTROL ARM 25
BALL JOINT ASSEMBLY 26
STABILIZER BAR 26
HUB/BEARING 26
REMOVAL AND INSTALLATION 26
MCPHERSON STRUT 26
REMOVE 26
INSTALL 26
STEERING KNUCKLE 27
REMOVE 27
INSTALL 30
LOWER CONTROL ARM 31
REMOVE 31
INSTALL 32
STABILIZER BAR 33
REMOVE 33
INSTALL 34
WHEEL BEARING 35
REMOVE 35
INSTALL 36
FRONT WHEEL MOUNTING STUDS 38
REMOVE 38
INSTALL 39
DISASSEMBLY AND ASSEMBLY 40
McPHERSON STRUT 40
DISASSEMBLY 40
ASSEMBLE 42
BALL JOINT 42
DISASSEMBLE 42
ASSEMBLE 42
LOWER CONTROL ARM FRONT ISOLATOR BUSHING 43
DISASSEMBLY 43
ASSEMBLY 43
LOWER CONTROL ARM REAR ISOLATOR BUSHING 44
DISASSEMBLY 44
ASSEMBLY 45
ADJUSTMENTS 46
STRUT ADJUSTMENT COMPETITION PACKAGE SUSPENSION 46
SPECIFICATIONS 46
FRONT SUSPENSION FASTENER TORQUES 46
SPECIAL TOOLS 47
FRONT SUSPENSION 47
GENERAL INFORMATION 49
GENERAL INFORMATION 49
DESCRIPTION AND OPERATION 49
REAR SUSPENSION 49
COMPETITION PACKAGE SUSPENSION 51
COIL SPRING 51
STABILIZER BAR 51
KNUCKLE 51
STRUT 51
LATERAL LINKS AND TENSION STRUTS 51
DIAGNOSIS AND TESTING 52
STRUT INSPECTION (ON VEHICLE) 52
KNUCKLE 52
LATERAL LINKS 52
TENSION STRUT 52
STABILIZER BAR AND BUSHINGS 53
STABILIZER BAR ATTACHING LINKS 53
SERVICE PROCEDURES 53
REAR WHEEL ALIGNMENT 53
REMOVAL AND INSTALLATION 53
STRUT ASSEMBLY 53
REMOVE 53
INSTALL 54
COIL SPRING 54
STABILIZER BAR 55
REMOVE 55
INSTALL 55
KNUCKLE 56
REMOVE 56
INSTALL 57
LATERAL LINKS 58
REMOVE 58
INSTALL 59
DISASSEMBLY AND ASSEMBLY 60
STRUT ASSEMBLY 60
DISASSEMBLY 60
ASSEMBLY 62
STABILIZER BAR BUSHINGS 63
ADJUSTMENTS 63
STRUT ADJUSTMENT COMPETITION PACKAGE SUSPENSION 63
SPECIFICATIONS 64
FASTENER TORQUE REAR SUSPENSION SPECIFICATIONS 64
SPECIAL TOOLS 64
REAR SUSPENSION 64
DIFFERENTIAL AND DRIVELINE 65
GENERAL INFORMATION 65
FRONT DRIVESHAFTS 65
DIAGNOSIS AND TESTING 66
DRIVESHAFT DIAGNOSIS 66
VEHICLE INSPECTION 66
NOISE AND/OR VIBRATION IN TURNS 66
CLUNKING NOISE DURING ACCELERATION 66
SHUDDER OR VIBRATION DURING ACCELERATION 66
VIBRATION AT HIGHWAY SPEEDS 66
REMOVAL AND INSTALLATION 66
FRONT DRIVESHAFTS 66
INSTALLATION 69
REMOVAL 66
DISASSEMBLY AND ASSEMBLY 71
DRIVESHAFT RECONDITION 71
INNER TRIPOD JOINT SEAL BOOT 73
REMOVAL 73
INSTALLATION 74
OUTER C/V JOINT SEAL BOOT 77
REMOVAL 77
INSTALLATION 78
SPECIFICATIONS 80
TORQUE 80
SPECIAL TOOLS 80
DRIVESHAFT 80
BRAKES 81
GENERAL INFORMATION 81
BASE BRAKE SYSTEM DESCRIPTION 81
DESCRIPTION AND OPERATION 82
FRONT DISC BRAKES 82
REAR DISC BRAKES 84
REAR DRUM BRAKES 84
PARKING BRAKES 84
PROPORTIONING VALVES 85
NON-ANTILOCK BRAKES 85
ANTILOCK BRAKES PROPORTIONING VALVES 85
CHASSIS TUBES AND HOSES 86
MASTER CYLINDER 86
VACUUM BOOSTER 86
RED BRAKE WARNING LAMP 87
STOP LAMP SWITCH 88
REAR WHEEL HUB/BEARING 88
DIAGNOSIS AND TESTING 89
BRAKE SYSTEM BASIC DIAGNOSIS GUIDE 89
BRAKE SYSTEM DIAGNOSIS CHARTS 90
MISCELLANEOUS BRAKE SYSTEM CONDITIONS 90
RED BRAKE WARNING LAMP FUNCTION 91
POWER BRAKE SYSTEM DIAGNOSTICS 92
BRAKE NOISE 93
VEHICLE ROAD TEST 93
DRUM BRAKE AUTOMATIC ADJUSTER 94
ROTOR THICKNESS AND RUNOUT 94
ROTOR RUNOUT AND THICKNESS VARIATION 94
PROPORTIONING VALVES 96
PROPORTIONING VALVE TESTING SPECIAL TOOLS 96
PROPORTIONING VALVE TESTING NON ABS BRAKE 96
PROPORTIONING VALVE TEST WITH ABS BRAKES 97
BRAKE FLUID CONTAMINATION 99
RED BRAKE WARNING LAMP TEST 99
STOP LAMP SWITCH TEST PROCEDURE 99
SERVICE PROCEDURES 99
BRAKE FLUID LEVEL CHECK 99
BRAKE PROPORTIONING VALVE APPLICATIONS AND PRESSURE SPECIFICATIONS 99
BRAKE BLEEDING 100
PRESSURE BLEEDING 100
BLEEDING WITHOUT A PRESSURE BLEEDER 101
MASTER CYLINDER BLEEDING 101
BRAKE ROTOR MACHINING 102
BRAKE ROTOR MACHINING PROCEDURES 102
BRAKE DRUM MACHINING 103
BRAKE ROTOR REFINISHING LIMITS 103
RELEASING PARK BRAKE AUTO ADJUSTER 104
PARK BRAKE LEVER AUTO ADJUSTER MECHANISM 103
BRAKE TUBE REPAIR 105
DOUBLE INVERTED TUBING FLARES 105
REMOVAL AND INSTALLATION 106
WHEEL AND TIRE ASSEMBLY 106
FRONT DISC BRAKE CALIPER 106
REMOVE 106
INSTALL 107
FRONT DISC BRAKE SHOES 108
REMOVE 108
INSTALL 109
CALIPER INSPECTION 109
REAR DISC BRAKE CALIPER 110
REMOVE 110
INSTALL 111
REAR DISC BRAKE SHOES 112
REMOVE 112
CALIPER INSPECTION 113
INSTALL 114
REAR BRAKE DRUM 114
REMOVE 114
INSTALL 114
REAR BRAKE SHOES 115
REMOVE 115
CLEANING AND INSPECTION 116
INSTALL 116
REAR BRAKE SHOE SUPPORT PLATE 117
REMOVE 117
INSTALL 118
REAR BRAKE WHEEL CYLINDER 118
REMOVE 118
INSTALL 119
REAR HUB/BEARING 119
REMOVE 119
INSTALL 120
MASTER CYLINDER 121
REMOVE 121
BLEEDING MASTER CYLINDER 122
INSTALL 123
VACUUM BOOSTER 124
REMOVE 124
INSTALL 126
CHASSIS TUBES AND HOSES 127
PROPORTIONING VALVE (BASE BRAKES) 127
REMOVE 127
INSTALL 127
PARK BRAKE LEVER ASSEMBLY 128
REMOVE 128
INSTALL 129
PARK BRAKE LEVER OUTPUT CABLE 129
PARK BRAKE CABLES 130
REMOVE 130
INSTALL 134
PARK BRAKE SHOES WITH REAR DISC BRAKES 135
REMOVE 135
INSTALL 136
STOP LAMP SWITCH 137
REMOVE 137
INSTALL 137
DISASSEMBLY AND ASSEMBLY 137
BRAKE FLUID RESERVOIR 137
BRAKE FLUID LEVEL SWITCH 138
FRONT AND REAR DISC BRAKE CALIPER 138
CLEANING AND INSPECTION 138
CALIPER GUIDE PIN BUSHING SERVICE 139
CALIPER DISASSEMBLY 140
CALIPER ASSEMBLY 142
WHEEL CYLINDER (REAR DRUM BRAKE) 143
DISASSEMBLE 143
ASSEMBLE 143
CLEANING AND INSPECTION 143
FRONT DISC BRAKES 143
BRAKE PAD LINING WEAR 143
CALIPER INSPECTION 143
REAR DISC BRAKES 144
BRAKE PAD LINING WEAR 144
CALIPER INSPECTION 144
REAR DRUM BRAKES 144
REAR DRUM BRAKE WHEEL CYLINDER 145
CHASSIS TUBES AND HOSES 145
REAR WHEEL HUB AND BEARING ASSEMBLY 145
ADJUSTMENTS 145
STOP LAMP SWITCH 145
REAR DRUM BRAKE SHOE ADJUSTMENT 145
PARK BRAKE ADJUSTMENT 146
VEHICLE EQUIPPED REAR DRUM BRAKES 146
VEHICLE EQUIPPED REAR DISC BRAKES 146
SPECIFICATIONS 147
BRAKE FLUID 147
BRAKE ACTUATION SYSTEM 147
BRAKE FASTENER TORQUE SPECIFICATIONS 147
SPECIAL TOOLS 148
BASE BRAKE SYSTEM 148
DESCRIPTION AND OPERATION 149
ABS COMPONENT ABBREVIATION LIST 149
ANTILOCK BRAKES OPERATION DESCRIPTION 149
ABS BRAKES OPERATION AND VEHICLE PERFORMANCE 149
NOISE AND BRAKE PEDAL FEEL 150
NORMAL BRAKING SYSTEM FUNCTION 150
ABS SYSTEM OPERATION 150
TIRE NOISE AND MARKS 150
VEHICLE HANDLING PERFORMANCE DURING ABS BRAKING 150
START UP CYCLE 150
PREMATURE ABS CYCLING 151
ABS BRAKE SYSTEM COMPONENTS 151
ABS MASTER CYLINDER AND POWER BRAKE BOOSTER 151
INTEGRATED CONTROL UNIT (ICU) 151
INLET VALVES AND SOLENOIDS 152
OUTLET VALVES AND SOLENOIDS 152
ABS FLUID ACCUMULATORS 152
HCU PUMP/MOTOR 152
ABS FUSES 153
ABS RELAYS 153
PROPORTIONING VALVE 153
WHEEL SPEED SENSORS 153
CONTROLLER ANTILOCK BRAKES (CAB) 154
CONTROLLER ANTILOCK BRAKE INPUTS 155
CONTROLLER ANTILOCK BRAKE OUTPUTS 155
ABS WARNING LAMP (YELLOW) 155
HYDRAULIC CIRCUITS AND VALVE OPERATION 155
NORMAL BRAKING HYDRAULIC CIRCUIT AND SOLENOID VALVE FUNCTION 155
TEVES MARK 20 ABS CIRCUIT AND SOLENOID VALVE FUNCTION 155
TEVES MARK 20 SECONDARY ABS CIRCUIT AND SOLENOID VALVE FUNCTION 155
DIAGNOSIS AND TESTING 155
ABS GENERAL DIAGNOSTICS INFORMATION 155
ABS WIRING DIAGRAM INFORMATION 156
ABS SERVICE PRECAUTIONS 156
ABS DIAGNOSTICS MANUAL 156
DRB DIAGNOSTIC SCAN TOOL USAGE 157
DRB DIAGNOSTIC CONNECTOR 157
ABS SYSTEM SELF DIAGNOSTICS 157
ONGOING TESTS 157
START-UP CYCLE 157
DRIVE-OFF CYCLE 157
ABS DIAGNOSTIC TROUBLE CODES 158
LATCHING VERSUS NON-LATCHING DIAGNOSTIC TROUBLE CODES 158
INTERMITTENT DIAGNOSTIC TROUBLE CODES 158
TONEWHEEL INSPECTION 159
PROPORTIONING VALVE 159
BRAKE FLUID CONTAMINATION 160
TEST DRIVING ABS COMPLAINT VEHICLE 160
SERVICE PROCEDURES 160
BRAKE FLUID LEVEL INSPECTION 160
BLEEDING TEVES MARK 20 HYDRAULIC SYSTEM 161
ABS BLEEDING PROCEDURE 161
REMOVAL AND INSTALLATION 161
ABS GENERAL SERVICE PRECAUTIONS 161
ABS HYDRAULIC CONTROL UNIT 162
REMOVE 162
INSTALL 164
PROPORTIONING VALVES 166
REMOVE 166
INSTALL 166
MASTER CYLINDER AND POWER BRAKE BOOSTER 166
CONTROLLER ANTILOCK BRAKES (CAB) 166
REMOVE 166
INSTALL 167
FRONT WHEEL SPEED SENSOR 167
REMOVE 167
INSTALL 167
REAR WHEEL SPEED SENSOR 168
REMOVE 168
INSTALL 168
SPECIFICATIONS 169
SPEED SENSOR TONE WHEEL RUNOUT 169
WHEEL SPEED SENSOR TO TONE WHEEL CLEARANCE 169
FRONT WHEEL 169
REAR WHEEL 169
BRAKE FASTENER TORQUE SPECIFICATIONS 169
CLUTCH 171
GENERAL INFORMATION 171
CLUTCH COMPONENTS — RIGHT HAND DRIVE (RHD) 171
CLUTCH DISC AND COVER APPLICATION — RIGHT HAND DRIVE (RHD) 171
CLUTCH REPLACEMENT — RIGHT HAND DRIVE (RHD) 171
DESCRIPTION AND OPERATION 172
HYDRAULIC CLUTCH SYSTEM — RIGHT HAND DRIVE (RHD) 172
CLUTCH PEDAL POSITION SWITCH — RIGHT HAND DRIVE (RHD) 172
DIAGNOSIS AND TESTING 172
CLUTCH DIAGNOSIS — RIGHT HAND DRIVE (RHD) 172
SERVICE DIAGNOSIS— CLUTCH GRAB/ CHATTER 173
SERVICE DIAGNOSIS— CLUTCH SLIPS 174
SERVICE DIAGNOSIS— IMPROPER CLUTCH RELEASE 175
SERVICE DIAGNOSIS– CLUTCH PEDAL NOISE 176
CLASH– INTO– REVERSE COMPLAINTS 176
REMOVAL AND INSTALLATION 176
CLUTCH MASTER CYLINDER — RIGHT HAND DRIVE (RHD) 176
REMOVAL 176
INSTALLATION 177
HYDRAULIC SLAVE CYLINDER — RIGHT HAND DRIVE (RHD) 177
REMOVAL 177
INSTALLATION 177
CLUTCH PEDAL POSITION SWITCH — RIGHT HAND DRIVE (RHD) 178
REMOVAL 178
INSTALLATION 178
CLUTCH ASSEMBLY — RIGHT HAND DRIVE (RHD) 178
REMOVAL 178
INSPECTION 178
INSTALLATION 178
SPECIFICATIONS 179
NV T350 (A- 578) CLUTCH TIGHTENING REFERENCE 179
CLUTCH 181
GENERAL INFORMATION 181
CLUTCH COMPONENTS 181
CLUTCH DISC AND COVER APPLICATION 182
CLUTCH REPLACEMENT 182
DESCRIPTION AND OPERATION 182
CLUTCH CABLE 182
CLUTCH PEDAL POSITION SWITCH 182
DIAGNOSIS AND TESTING 182
CLUTCH PEDAL POSITION SWITCH 182
CLUTCH PEDAL POSITION SWITCH–ELECTRICAL TEST 182
SERVICE DIAGNOSIS–CLUTCH PEDAL POSITION SWITCH 182
CLUTCH PEDAL POSITION SWITCH–MECHANICAL TEST 183
CLUTCH DIAGNOSIS 183
SERVICE DIAGNOSIS—CLUTCH GRAB/CHATTER 183
SERVICE DIAGNOSIS—CLUTCH SLIPS 184
SERVICE DIAGNOSIS—IMPROPER CLUTCH RELEASE 185
SERVICE DIAGNOSIS–CLUTCH PEDAL NOISE 185
DRIVE PLATE MISALIGNMENT 186
CLUTCH COVER AND DISC RUNOUT 186
CLUTCH CHATTER COMPLAINTS 186
CLASH INTO REVERSE COMPLAINTS 186
REMOVAL AND INSTALLATION 186
CLUTCH CABLE 186
REMOVAL 186
INSTALLATION 187
CLUTCH PEDAL POSITION SWITCH 187
REMOVAL 187
INSTALLATION 187
CLUTCH ASSEMBLY 187
TOLUCA BUILT VEHICLES 187
BELVIDERE BUILT VEHICLES 189
RELEASE BEARING AND FORK 189
REMOVAL 189
INSTALLATION 190
CLEANING AND INSPECTION 190
CLUTCH CONTAMINATION 190
OIL CONTAMINATION 190
GREASE CONTAMINATION 190
ROAD SPLASH/WATER CONTAMINATION 190
CLEANING PRECAUTIONS 190
ADJUSTMENTS 190
CLUTCH CABLE 190
ADJUSTER MECHANISM FUNCTION CHECK 190
CLUTCH PEDAL POSITION SWITCH 191
SPECIFICATIONS 191
TORQUE 191
MODULAR CLUTCH 191
CONVENTIONAL CLUTCH 191
SPECIAL TOOLS 191
CLUTCH 191
COOLING 193
GENERAL INFORMATION 193
COOLING SYSTEM 193
ACCESSORY DRIVE BELTS 194
COOLANT RECOVERY SYSTEM (CRS) 194
ENGINE THERMOSTAT 195
WATER PUMP 195
COOLANT 195
COOLANT REPLACEMENT 195
COOLING SYSTEM PRESSURE CAP 195
AUTOMATIC TRANSMISSION OIL COOLER 195
RADIATOR 195
ENGINE BLOCK HEATER 195
DESCRIPTION AND OPERATION 196
ENGINE THERMOSTAT 196
COOLANT PERFORMANCE 196
SELECTION AND ADDITIVES 197
COOLING SYSTEM PRESSURE CAP 197
RADIATOR HOSES AND CLAMPS 197
ENGINE BLOCK HEATER 197
WATER PUMP 198
DIAGNOSIS AND TESTING 199
COOLING SYSTEM DIAGNOSIS 199
COOLING SYSTEM DIAGNOSIS CONT 200
COOLING SYSTEM DIAGNOSIS CONT 201
COOLING SYSTEM DIAGNOSIS CONT 202
COOLING SYSTEM DIAGNOSIS CONT 203
COOLING SYSTEM DIAGNOSIS CONT 204
ENGINE THERMOSTAT TESTING 205
ACCESSORY DRIVE BELT DIAGNOSIS 205
WATER PUMP DIAGNOSIS 206
ELECTRIC FAN MOTOR TEST 206
TESTING COOLING SYSTEM FOR LEAKS 206
COOLING SYSTEM FLOW CHECK 206
RADIATOR FAN CONTROL 206
PRESSURE CAP TO FILLER NECK SEAL PRESSURE RELIEF CHECK 207
PRESSURE TESTING COOLING SYSTEM PRESSURE CAP 207
LOW COOLANT LEVEL AERATION 207
DEAERATION 207
TEMPERATURE GAUGE INDICATION 208
SERVICE PROCEDURES 208
COOLANT LEVEL CHECK—ROUTINE 208
COOLING SYSTEM—DRAINING 208
COOLANT—ADDING ADDITIONAL 208
COOLANT LEVEL—SERVICING 208
COOLING SYSTEM—REFILLING 209
REMOVAL AND INSTALLATION 209
WATER PUMP 209
REMOVAL 209
INSTALLATION 209
WATER PUMP INLET TUBE 210
REMOVAL 210
INSTALLATION 210
ENGINE THERMOSTAT 210
REMOVAL 210
INSTALLATION 210
RADIATOR 211
REMOVAL 211
INSTALLATION 211
RADIATOR DRAINCOCK 212
REMOVAL 212
INSTALLATION 212
RADIATOR FANS AND MOTOR 212
REMOVAL FAN MODULE 212
FAN BLADE 212
INSTALLATION FAN MODULE 213
ELECTRIC FAN MOTOR SERVICE 213
FAN SHROUD 213
ENGINE BLOCK HEATER 213
REMOVAL 213
INSTALLATION 213
ACCESSORY DRIVE BELTS 213
AIR CONDITIONING COMPRESSOR AND POWER STEERING PUMP 213
GENERATOR BELT 213
CLEANING AND INSPECTION 213
WATER PUMP 213
BELT TENSION CHART 214
COOLING SYSTEM CAP 214
ACCESSORY DRIVE BELT INSPECTION 214
CLEANING COOLING SYSTEM 214
REVERSE FLUSHING 215
CHEMICAL CLEANING 215
RADIATOR FLUSHING 215
ENGINE FLUSHING 215
ADJUSTMENTS 215
PROPER BELT TENSION 215
TORQUE EQUIVALENT METHOD 215
BELT TENSION CHART 215
BELT TENSION GAUGE METHOD TORQUE 216
BELT TENSION CHART 216
SPECIFICATIONS 216
COOLING SYSTEM CAPACITY 216
COOLING SYSTEM CAPACITY CHART 216
SPECIAL TOOLS 216
COOLING 216
BATTERY 217
GENERAL INFORMATION 217
INTRODUCTION 217
DESCRIPTION AND OPERATION 217
BATTERY IGNITION OFF DRAW (IOD) 217
CHARGING TIME REQUIRED 217
SIZE OF BATTERY 217
BATTERY CHARGING TIMETABLE 218
TEMPERATURE 218
CHARGER CAPACITY 218
STATE OF CHARGE 218
DIAGNOSIS AND TESTING 218
BATTERY BUILT-IN TEST INDICATOR 218
USING TEST INDICATOR 218
CAUSES OF BATTERY DISCHARGING 219
ABNORMAL BATTERY DISCHARGING 219
BATTERY IGNITION OFF DRAW (IOD) 219
TEST LAMP STAYS ON 219
BATTERY DIAGNOSIS AND TESTING 220
BATTERY LOAD TEST 221
BATTERY LOAD TEST TEMPERATURES 222
BATTERY OPEN CIRCUIT VOLTAGE TEST 222
BATTERY OPEN CIRCUIT VOLTAGE 222
BATTERY TEMPERATURE SENSOR 222
SERVICE PROCEDURES 222
BATTERY CHARGING 222
VISUAL INSPECTION 223
CHARGING COMPLETELY DISCHARGED BATTERY 223
BATTERY CHARGING RATE 223
REMOVAL AND INSTALLATION 224
BATTERY 224
REMOVAL 224
INSTALLATION 224
BATTERY TRAY 225
REMOVAL 225
INSTALLATION 225
FRESH AIR INLET TUBE REMOVAL 225
REMOVAL 225
INSTALLATION 226
SPECIFICATIONS 226
BATTERY SPECIFICATIONS 226
COLD CRANK RATING 226
RESERVE CAPACITY RATING 226
TORQUE 226
STARTING 227
GENERAL INFORMATION 227
INTRODUCTION 227
BOSCH STARTER 227
SUPPLY CIRCUIT AND CONTROL CIRCUIT 227
DIAGNOSIS AND TESTING 227
STARTER CONTROL CIRCUIT 227
FEED CIRCUIT RESISTANCE TEST 228
FEED CIRCUIT TEST 228
STARTING SYSTEM TEST 230
INSPECTION 230
STARTING SYSTEM DIAGNOSIS 231
REMOVAL AND INSTALLATION 232
SAFETY SWITCHES 232
STARTER 232
REMOVAL 232
INSTALLATION 232
STARTER RELAY 233
SPECIFICATIONS 233
STARTER 233
TORQUE 233
CHARGING SYSTEM 235
GENERAL INFORMATION 235
OVERVIEW 235
DESCRIPTION AND OPERATION 235
CHARGING SYSTEM OPERATION 235
GENERATOR 236
BATTERY TEMPERATURE SENSOR 236
ELECTRONIC VOLTAGE REGULATOR 236
DIAGNOSIS AND TESTING 236
CHARGING SYSTEM 236
INSPECTION 237
CHARGING SYSTEM RESISTANCE TESTS 239
CHARGING SYSTEM TEST 239
OVERCHARGE TEST 240
PREPARATION 241
TEST 241
CURRENT OUTPUT TEST 242
PREPARATION 242
TEST 242
BATTERY TEMPERATURE SENSOR 242
VOLTAGE DROP TEST 243
ON-BOARD DIAGNOSTIC SYSTEM TEST 244
GENERAL INFORMATION 244
DIAGNOSTIC TROUBLE CODES 244
ERASING DIAGNOSTIC TROUBLE CODES 244
REMOVAL AND INSTALLATION 244
GENERATOR 244
REMOVAL 244
INSTALLATION 244
BATTERY TEMPERATURE SENSOR 245
REMOVAL 245
INSTALLATION 246
SPECIFICATIONS 246
GENERATOR RATINGS 246
TORQUE 246
CHARGING SYSTEM 247
DIAGNOSIS AND TESTING 248
CHARGING SYSTEM 248
INSPECTION 248
IGNITION SYSTEM 249
GENERAL INFORMATION 249
INTRODUCTION 249
DESCRIPTION AND OPERATION 249
IGNITION SYSTEM 249
POWERTRAIN CONTROL MODULE 250
SPARK PLUG CABLES 250
SPARK PLUGS 250
ELECTRONIC IGNITION COILS 251
AUTOMATIC SHUTDOWN RELAY 251
CRANKSHAFT POSITION SENSOR 252
CAMSHAFT POSITION SENSOR 252
COMBINATION ENGINE COOLANT TEMPERATURE SENSOR 253
KNOCK SENSOR 254
MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP) 254
INTAKE AIR TEMPERATURE SENSOR 254
THROTTLE POSITION SENSOR (TPS) 254
IGNITION INTERLOCK 255
IGNITION SWITCH 255
LOCK KEY CYLINDER 255
DIAGNOSIS AND TESTING 255
TESTING FOR SPARK AT COIL—2 0/2 4L 255
CHECK COIL TEST 256
FAILURE TO START TEST—2 0/2 4L 256
IGNITION TIMING PROCEDURE 257
CAMSHAFT POSITION SENSOR AND CRANKSHAFT POSITION SENSOR 257
ENGINE COOLANT TEMPERATURE SENSOR 257
INTAKE AIR TEMPERATURE SENSOR 257
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR TEST 257
THROTTLE POSITION SENSOR 257
SPARK PLUG CONDITION 258
NORMAL OPERATING CONDITIONS 258
COLD FOULING (CARBON FOULING) 258
FUEL FOULING 258
OIL FOULING 258
OIL OR ASH ENCRUSTED 258
HIGH SPEED MISS 258
ELECTRODE GAP BRIDGING 259
CHIPPED ELECTRODE INSULATOR 259
PREIGNITION DAMAGE 259
SCAVENGER DEPOSITS 259
SPARK PLUG OVERHEATING 260
REMOVAL AND INSTALLATION 260
POWERTRAIN CONTROL MODULE (PCM) 260
REMOVAL 260
INSTALLATION 260
SPARK PLUG SERVICE 261
REMOVAL 261
INSTALLATION 261
SPARK PLUG CABLE SERVICE 261
REMOVAL 261
INSTALLATION 261
SPARK PLUG TUBES 261
IGNITION COIL 261
REMOVAL 261
INSTALLATION 261
AUTOMATIC SHUTDOWN RELAY 261
CAMSHAFT POSITION SENSOR SOHC 261
REMOVAL 261
INSTALLATION 262
CAMSHAFT POSITION SENSOR—DOHC 262
REMOVAL 262
INSTALLATION 262
CRANKSHAFT POSITION SENSOR 263
REMOVAL 263
INSTALLATION 263
COMBINATION ENGINE COOLANT TEMPERATURE SENSOR—SOHC 263
REMOVAL 263
INSTALLATION 263
COMBINATION ENGINE COOLANT TEMPERATURE SENSOR—DOHC 263
REMOVAL 263
INSTALLATION 263
MAP/IAT SENSOR—SOHC 264
MAP/IAT SENSOR—DOHC 264
THROTTLE POSITION SENSOR 264
IGNITION SWITCH 264
REMOVAL 264
INSTALLATION 264
LOCK KEY CYLINDER 265
REMOVAL 265
INSTALLATION 265
IGNITION INTERLOCK 266
LOCK CYLINDER HOUSING 266
SPECIFICATIONS 266
VECI LABEL 266
FIRING ORDER 2 0L 266
TORQUE SPECIFICATION 266
SPARK PLUG CABLE RESISTANCE SOHC 266
SPARK PLUG CABLE RESISTANCE—DOHC 266
SPARK PLUG 267
IGNITION COIL 267
INSTRUMENT PANEL AND SYSTEMS 269
GENERAL INFORMATION 269
INTRODUCTION 269
DESCRIPTION AND OPERATION 269
DOME LAMP 269
ELECTRONIC DIGITAL CLOCK 269
INSTRUMENT CLUSTER 270
GAUGES 270
WARNING AND INDICATOR LAMPS 270
DIAGNOSIS AND TESTING 270
AIRBAG WARNING SYSTEM 270
BRAKE SYSTEM WARNING LAMP TEST 270
To test the system: 270
If lamp fails to light inspect for: 270
FOG LAMP SWITCH TEST 270
FUEL TANK SENDING UNIT TEST 271
HEADLAMP SWITCH TEST 271
HEATER A/C BLOWER SWITCH TEST 271
HEATER BLOWER SWITCH TEST 271
MULTIPLE GAUGE INOPERATIVE TEST 272
INSTRUMENT PANEL AND COMPONENTS 272
LOW OIL PRESSURE WARNING LAMP TEST 272
INDIVIDUAL GAUGE INOPERATIVE 272
FUEL GAUGE 272
LOW FUEL WARNING CIRCUIT 273
TACHOMETER CIRCUIT 273
FUEL GAUGE INCORRECTLY INDICATES EMPTY 273
TEMPERATURE GAUGE 274
SPEEDOMETER SYSTEM 274
SERVICE ENGINE SOON INDICATOR 274
VEHICLE SPEED SENSOR TEST 274
SEAT BELT REMINDER SYSTEM TEST CIGAR LIGHTER RECEPTACLE 274
SENDING UNIT 274
REMOVAL AND INSTALLATION 274
ASH RECEIVER RETAINER AND LAMP 274
REMOVAL 274
INSTALLATION 274
CENTER BEZEL 274
REMOVAL 274
INSTALLATION 276
CIGAR LIGHTER RECEPTACLE 274
REMOVAL 274
INSTALLATION 275
CLUSTER 275
REMOVAL 275
INSTALLATION 275
CLUSTER PRINTED CIRCUIT BOARD 275
REMOVAL 275
INSTALLATION 276
CLUSTER LAMP 275
DOME LENS/LAMP 276
REMOVAL 276
INSTALLATION 276
FLOOR CONSOLE 276
REMOVAL 276
INSTALLATION 276
GAUGE 276
REMOVAL 276
INSTALLATION 276
GLOVE BOX DOOR/BIN 276
REMOVAL 276
INSTALLATION 276
GLOVE BOX SWITCH/LAMP 277
REMOVAL 277
INSTALLATION 277
HEADLAMP SWITCH 277
REMOVAL 277
INSTALLATION 277
HEATER A/C CONTROL 277
REMOVAL 277
INSTALLATION 277
HEATER A/C CONTROL BLOWER SWITCH 278
HEATER A/C CONTROL LAMP 278
REMOVAL 278
INSTALLATION 278
HEATER CONTROL BLOWER SWITCH 278
IGNITION KEY LAMP 278
REMOVAL 278
INSTALLATION 278
INSTRUMENT PANEL 278
REMOVAL 278
INSTALLATION 278
LEFT TRIM PANEL 278
REMOVAL 278
INSTALLATION 278
ODOMETER 278
REMOVAL 278
INSTALLATION 280
RADIO 280
REAR WINDOW DEFOGGER AND/OR FOG LAMP SWITCH 280
REMOVAL 280
INSTALLATION 280
RIGHT TRIM PANEL 280
REMOVAL 280
INSTALLATION 281
SHIFTER KNOB 281
AUTOMATIC TRANSMISSION SHIFTER 281
MANUAL TRANSMISSION SHIFTER 281
STEERING COLUMN COVER 281
REMOVAL 281
INSTALLATION 281
STEERING COLUMN COVER LINER 281
REMOVAL 281
INSTALLATION 281
STEERING COLUMN SHROUDS 281
INSTALLATION 282
TOP COVER AND CLUSTER BEZEL REMOVAL 282
REMOVAL 282
INSTALLATION 282
TRANSMISSION RANGE INDICATOR LAMP 282
INSTALLATION 282
REMOVAL 282
TRUNK LAMP/LENS 282
REMOVAL 282
INSTALLATION 282
VEHICLE SPEED SENSOR 282
INSTRUMENT PANEL AND SYSTEMS 283
DIAGNOSIS AND TESTING 283
FOG LAMP SWITCH TEST 283
FRONT 283
REAR 283
HEADLAMP LEVELING SWITCH 283
INSTRUMENT PANEL AND COMPONENTS 284
REMOVAL AND INSTALLATION 284
END CAP RHD 284
FRONT FOG LAMP SWITCH 284
REMOVAL 284
INSTALLATION 284
HEADLAMP LEVELING SWITCH 285
REMOVAL 285
INSTALLATION 285
REAR WINDOW DEFOGGER AND/ OR REAR FOG LAMP SWITCH 285
REMOVAL 285
INSTALLATION 285
AUDIO SYSTEM 287
GENERAL INFORMATION 287
INTRODUCTION 287
DESCRIPTION AND OPERATION 287
INTERFERENCE ELIMINATION 287
DIAGNOSIS AND TESTING 287
AUDIO DIAGNOSTIC TEST PROCEDURES 287
AUDIO SYSTEM DIAGNOSIS 288
ANTENNA 289
BENCH TEST FOR ANTENNA MALFUNCTION 289
REMOVAL AND INSTALLATION 289
ANTENNA 289
REMOVAL 289
INSTALLATION 289
RADIO 290
REMOVAL 290
INSTALLATION 290
INSTRUMENT PANEL SPEAKER 290
REMOVAL 290
INSTALLATION 290
FRONT DOOR SPEAKER 290
REMOVAL 290
INSTALLATION 290
REAR SHELF SPEAKER(S) 291
REMOVAL 291
INSTALLATION 291
HORNS 293
DESCRIPTION AND OPERATION 293
INTRODUCTION 293
HORN SWITCH 293
DIAGNOSIS AND TESTING 293
HORN 293
HORN RELAY 294
HORN SWITCH 294
SYSTEM TEST 294
HORN SYSTEM TEST 295
REMOVAL AND INSTALLATION 296
HORN 296
REMOVAL 296
INSTALLATION 296
HORN RELAY 296
REMOVAL 296
INSTALLATION 296
HORN SWITCHES 296
VEHICLE SPEED CONTROL SYSTEM 297
GENERAL INFORMATION 297
INTRODUCTION 297
DESCRIPTION AND OPERATION 297
SPEED CONTROL SERVO 297
SPEED CONTROL SWITCHES 298
STOP LAMP SWITCH 299
SERVO CABLE 299
POWERTRAIN CONTROL MODULE 299
VACUUM RESERVOIR 299
VEHICLE SPEED AND DISTANCE 299
DIAGNOSIS AND TESTING 299
ROAD TEST 299
SPEED CONTROL DIAGNOSTIC TROUBLE CODES 300
CHECKING FOR DIAGNOSTIC CODES 300
SPEED CONTROL SLOWS DOWN BY ITSELF 300
SPEED CONTROL ELECTRICAL TEST 300
OVERSHOOT/UNDERSHOOT FOLLOWING SPEED CONTROL SET 302
SPEED CONTROL SWITCH TEST 302
STOP LAMP SWITCH TEST 302
SERVO VACUUM TEST 302
ELECTRICAL TESTS AT POWERTRAIN CONTROL MODULE 303
VACUUM SUPPLY TEST 304
VEHICLE SPEED SENSOR 304
REMOVAL AND INSTALLATION 304
SPEED CONTROL SERVO 304
REMOVAL 304
INSTALLATION 304
SPEED CONTROL SWITCH 304
REMOVAL 304
INSTALLATION 304
STOP LAMP SWITCH 304
REMOVAL 304
INSTALLATION 304
SPEED CONTROL SERVO CABLE 305
REMOVAL 305
INSTALLATION 305
POWERTRAIN CONTROL MODULE 306
VACUUM RESERVOIR 306
REMOVAL 306
INSTALLATION 306
VEHICLE SPEED SENSOR 306
VEHICLE SPEED CONTROL SYSTEM 307
REMOVAL AND INSTALLATION 307
SPEED CONTROL SERVO 307
REMOVAL 307
INSTALLATION 307
TURN SIGNAL AND FLASHERS 309
GENERAL INFORMATION 309
INTRODUCTION 309
DESCRIPTION AND OPERATION 309
HAZARD WARNING SYSTEM 309
COMBINATION FLASHER 309
DIAGNOSIS AND TESTING 310
MULTI-FUNCTION SWITCH 310
MULTI-FUNCTION SWITCH TEST 310
REMOVAL AND INSTALLATION 312
MULTI-FUNCTION SWITCH 312
REMOVAL 312
INSTALLATION 312
WINDSHIELD WIPERS AND WASHERS 313
GENERAL INFORMATION 313
INTRODUCTION 313
DESCRIPTION AND OPERATION 313
WIPER BLADES 313
DIAGNOSIS AND TESTING 314
WINDSHIELD WIPER CONDITION 314
MOTOR WILL NOT OPERATE IN SOME OR ALL SWITCH POSITIONS 314
WIPER MOTOR CONNECTOR PINOUT 314
WIPERS RUN AT HIGH SPEED WITH SWITCH IN LOW SPEED POSITION OR WIPERS RUN AT LOW SPEED WITH SWITCH IN HIGH SPEED POSITION 315
WIPERS WILL OPERATE CONTINUOUSLY WITH SWITCH IN THE INTERMITTENT POSITION—WHEN WIPER SWITCH IS TURNED OFF, WIPERS STOP WHEREVER THEY ARE, WITHOUT RETURNING TO PARK POSITION 315
MOTOR OPERATES SLOWLY AT ALL SPEEDS 315
WIPERS DO NOT OPERATE WHEN WASHER MOTOR IS ENGAGED (PULSE WIPE) OR WIPERS DO OPERATE IN INTERMITTENT POSITION 315
WIPER MOTOR 315
WIPER SYSTEM DIAGNOSIS 316
WIPER SWITCH 317
REMOVAL AND INSTALLATION 317
WIPER ARM 317
INSTALLATION 317
REMOVAL 317
WIPER BLADE 317
REMOVAL 317
INSTALLATION 317
WIPER BLADE ELEMENT 317
REMOVAL 317
INSTALLATION 317
WIPER LINKAGE 318
REMOVAL 318
INSTALLATION 318
WIPER MODULE 318
REMOVAL 318
INSTALLATION 318
WIPER MOTOR 318
REMOVAL 318
INSTALLATION 318
WIPER SWITCH 318
REMOVAL 318
INSTALLATION 318
CLEANING AND INSPECTION 318
WIPER BLADES 318
ADJUSTMENTS 319
WIPER ARM ADJUSTMENT 319
DESCRIPTION AND OPERATION 320
WASHER NOZZLE 320
DIAGNOSIS AND TESTING 320
WINDSHIELD WASHERS 320
WINDSHIELD WASHER TEST TABLE 321
REMOVAL AND INSTALLATION 321
WASHER NOZZLE 321
REMOVAL 321
INSTALLATION 321
WASHER RESERVOIR 321
REMOVAL 321
INSTALLATION 321
WASHER RESERVOIR PUMP 322
REMOVAL 322
INSTALLATION 322
WINDSHIELD WIPERS AND WASHERS 323
GENERAL INFORMATION 323
INTRODUCTION 323
DIAGNOSIS AND TESTING 323
WINDSHIELD WIPER CONDITION 323
MOTOR WILL NOT OPERATE IN SOME OR ALL SWITCH POSITIONS 323
MOTOR OPERATES SLOWLY AT ALL SPEEDS 324
WIPERS RUN AT HIGH SPEED WITH SWITCH IN LOW SPEED POSITION OR WIPERS RUN AT LOW SPEED WITH SWITCH IN HIGH SPEED POSITION 325
WIPERS WILL OPERATE CONTINUOUSLY WITH SWITCH IN THE INTERMITTENT POSITION— WHEN WIPER SWITCH IS TURNED OFF, WIPERS STOP WHER 325
WIPERS DO NOT OPERATE WHEN WASHER MOTOR IS ENGAGED (PULSE WIPE) OR WIPERS DO OPERATE IN INTERMITTENT POSITION 325
WIPER MOTOR 325
WIPER MOTOR TEST 326
WIPER SWITCH 327
LAMPS 329
GENERAL INFORMATION 329
GENERAL INFORMATION 329
DAYTIME RUNNING LAMP MODULE 329
SAFETY PRECAUTIONS 329
DIAGNOSIS AND TESTING 329
DIAGNOSTIC PROCEDURES 329
HEADLAMP DIAGNOSIS 330
FOG LAMP 331
FOG LAMP DIAGNOSIS 331
GENERAL INFORMATION 332
HEADLAMP ALIGNMENT 332
SERVICE PROCEDURES 332
HEADLAMP ALIGNMENT PREPARATION 332
ADJUSTMENTS 332
HEADLAMP ADJUSTMENT USING ALIGNMENT SCREEN 332
ALIGNMENT SCREEN PREPARATION 332
HEADLAMP ADJUSTMENT 332
FOG LAMP ALIGNMENT 332
REMOVAL AND INSTALLATION 334
HEADLAMP BULB 334
REMOVAL 334
INSTALLATION 334
FOG LAMP BULB 334
REMOVAL 334
INSTALLATION 334
PARK AND TURN SIGNAL LAMP BULB 334
REMOVAL 334
INSTALLATION 334
FRONT SIDE MARKER LAMP BULB 335
REMOVAL 335
INSTALLATION 335
CENTER HIGH MOUNTED STOP LAMP BULB 335
REMOVAL 335
INSTALLATION 335
TAIL, STOP, BACK-UP AND TURN SIGNAL LAMP BULB 335
REMOVAL 335
INSTALLATION 335
LICENSE PLATE LAMP BULB 336
REMOVAL 336
INSTALLATION 336
UNDERHOOD LAMP BULB 336
REMOVAL 336
INSTALLATION 336
DOME LAMP BULB 336
REMOVAL 336
INSTALLATION 336
VISOR VANITY LAMP BULB 336
REMOVAL 336
INSTALLATION 336
REAR CARGO LAMP BULB 336
REMOVAL 336
INSTALLATION 336
REMOVAL AND INSTALLATION 337
HEADLAMP MODULE 337
REMOVAL 337
INSTALLATION 337
FOG LAMP 337
REMOVAL 337
INSTALLATION 337
PARK AND TURN SIGNAL LAMP 337
REMOVAL 337
INSTALLATION 338
FRONT SIDE MARKER LAMP 338
REMOVAL 338
INSTALLATION 338
CENTER HIGH MOUNTED STOP LAMP (CHMSL) 338
REMOVAL 338
INSTALLATION 338
TAIL, STOP AND TURN SIGNAL LAMP 338
REMOVAL 338
INSTALLATION 338
LICENSE PLATE LAMP 339
REMOVAL 338
INSTALLATION 339
UNDERHOOD LAMP 339
REMOVAL 339
INSTALLATION 339
DOME LAMP 339
REMOVAL 339
INSTALLATION 339
VISOR VANITY LAMP 339
REAR CARGO LAMP 339
REMOVAL 339
INSTALLATION 339
REMOVAL AND INSTALLATION 340
DAYTIME RUNNING LAMP (CANADA) 340
REMOVAL 340
INSTALLATION 340
SPECIFICATIONS 341
GENERAL INFORMATION 341
INTERIOR LAMPS 341
EXTERIOR LAMPS 341
LAMPS 343
LAMP DIAGNOSIS 343
GENERAL INFORMATION 343
HEADLAMP LEVELING MOTOR 343
LAMP BULB SERVICE 344
REMOVAL AND INSTALLATION 344
HEADLAMP BULB 344
REMOVAL 344
INSTALLATION 344
FRONT TURN SIGNAL LAMP BULB 344
REMOVAL 344
INSTALLATION 345
CITYLIGHT LAMP BULB 345
REMOVAL 345
INSTALLATION 345
FOG LAMP BULB 345
REMOVAL 345
INSTALLATION 345
SIDE REPEATER LAMP BULB 346
REMOVAL 346
INSTALLATION 346
LAMP SERVICE 347
GENERAL INFORMATION 347
HEADLAMP SWITCH 347
HEADLAMP DIMMER SWITCH 347
REMOVAL AND INSTALLATION 347
HEADLAMP ASSEMBLY 347
REMOVAL 347
INSTALLATION 347
HEADLAMP LEVELING MOTOR 348
REMOVAL 348
INSTALLATION 348
FOG LAMP 348
REMOVAL 348
INSTALLATION 348
SIDE REPEATER LAMP 348
REMOVAL 348
INSTALLATION 348
BULB APPLICATION 350
GENERAL INFORMATION 350
INTRODUCTION 350
SPECIFICATIONS 350
EXTERIOR LAMPS 350
INTERIOR LAMPS 350
RESTRAINT SYSTEM 351
GENERAL INFORMATION 351
WARNINGS AND PRECAUTIONS 351
DESCRIPTION AND OPERATION 351
AIRBAG CONTROL MODULE 351
CLOCKSPRING 352
DRIVER AND PASSENGER AIRBAG MODULE 352
DIAGNOSIS AND TESTING 353
AIRBAG SYSTEM TEST 353
SERVICE PROCEDURES 353
CLEANUP PROCEDURE 353
SERVICE OF DEPLOYED AIRBAG MODULE 353
HANDLING AIRBAG MODULE 353
DEPLOYED MODULE 353
UNDEPLOYED 353
MAINTENANCE INSPECTION 354
REMOVAL AND INSTALLATION 354
AIRBAG CONTROL MODULE (ACM) 354
REMOVAL 354
INSTALLATION 356
CLOCKSPRING 358
REMOVAL 358
INSTALLATION 358
DRIVER AIRBAG MODULE 359
REMOVAL 359
INSTALLATION 359
PASSENGER AIRBAG MODULE 359
NON-DEPLOYED MODULE 359
DEPLOYED MODULE 360
STEERING WHEEL 360
REMOVAL 360
INSTALLATION 361
ADJUSTMENTS 361
CLOCKSPRING CENTERING PROCEDURE 361
ELECTRICALLY HEATED SYSTEMS 363
DESCRIPTION AND OPERATION 363
INTRODUCTION 363
REAR WINDOW DEFOGGER SWITCH 363
DIAGNOSIS AND TESTING 363
DEFOGGER SYSTEM 363
GRID LINES 364
REAR WINDOW DEFOGGER SWITCH 364
SERVICE PROCEDURES 365
GRID LINE AND TERMINAL REPAIR 365

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