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1999 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
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Description
1999 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
1999 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1957
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
1999 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
fwd......................................................................................................................... 1 QUICK REFERENCE INDEX................................................................................................... 1 FOREWORD................................................................................................................ 2 GI - General Information................................................................................................ 0 MA - Maintenance........................................................................................................ 0 EM - Engine Mechanical.................................................................................................. 0 LC - Engine Lubrication & Cooling Systems............................................................................... 0 EC - Engine Control System.............................................................................................. 0 FE - Accelerator Control, Fuel & Exhaust Systems........................................................................ 0 CL - Clutch............................................................................................................. 0 MT - Manual Transmission................................................................................................ 0 AT - Automatic Transmission............................................................................................. 0 TF - Transfer........................................................................................................... 0 PD - Propeller Shaft & Differential Carrier............................................................................. 0 AX - Front & Rear Axle.................................................................................................. 0 SU - Front & Rear Suspension............................................................................................ 0 BR - Brake System....................................................................................................... 0 ST - Steering System.................................................................................................... 0 RS - Restraint System................................................................................................... 0 BT - Body & Trim........................................................................................................ 0 HA - Heater & Air Conditioner........................................................................................... 0 SC - Starting & Charging System......................................................................................... 0 EL - Electrical System.................................................................................................. 0 IDX - Alphabetical Index................................................................................................ 1 Foldout................................................................................................................. 0 QUICK REFERENCE CHART................................................................................................... 5 Comment Sheet........................................................................................................... 3 GST Mode 6 - Test Value & Test Limit Chart.............................................................................. 5 at.......................................................................................................................... 6 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 6 TROUBLE DIAGNOSIS-INDEX................................................................................................. 9 Alphabetical & P No. for DTC........................................................................................ 9 PRECAUTIONS............................................................................................................. 11 Precautions for Supplemental Restraint System (SRS) " AIR BAG" and "SEAT BELT PRE-TENSIONER"........................ 11 Precautions for On Board Diagnostic (OBD) System of A/T and Engine.................................................. 11 Precautions......................................................................................................... 11 Service Notice or Precautions....................................................................................... 13 Wiring Diagrams and Trouble Diagnosis............................................................................... 14 PREPARATION............................................................................................................. 15 Special Service Tools............................................................................................... 15 OVERALL SYSTEM.......................................................................................................... 17 A/T Electrical Parts Location....................................................................................... 17 Circuit Diagram..................................................................................................... 18 Cross-sectional View................................................................................................ 19 Hydraulic Control circuit........................................................................................... 20 Shift Mechanism..................................................................................................... 21 Control System...................................................................................................... 30 Control Mechanism................................................................................................... 31 Control Valve....................................................................................................... 36 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION.................................................................................. 38 Introduction........................................................................................................ 38 OBD-II Function for A/T System...................................................................................... 38 One or Two Trip Detection Logic of OBD-II........................................................................... 38 OBD-II Diagnostic Trouble Code (DTC)................................................................................ 38 Malfunction Indicator Lamp (MIL).................................................................................... 42 CONSULT............................................................................................................. 42 Diagnostic Procedure Without CONSULT................................................................................ 51 TROUBLE DIAGNOSIS-INTRODUCTION.......................................................................................... 56 Introduction........................................................................................................ 56 Work Flow........................................................................................................... 60 TROUBLE DIAGNOSIS-BASIC INSPECTION...................................................................................... 62 A/T Fluid Check..................................................................................................... 62 Stall Test.......................................................................................................... 62 Line Presure Test................................................................................................... 65 Road Test........................................................................................................... 66 TROUBLE DIAGNOSIS-GENERAL DESCRIPTION................................................................................... 77 Symptom Chart....................................................................................................... 77 TCM Terminals and Reference Value................................................................................... 88 TROUBLE DIAGNOSIS FOR POWER SUPPLY...................................................................................... 92 Wiring Diagram –– AT –– MAIN........................................................................................ 92 DTC P0705 PARK/NEUTRAL POSITION SWITCH.................................................................................. 94 Description......................................................................................................... 94 Wiring diagram –– AT –– PNP/SW...................................................................................... 96 Diagnostic Procedure................................................................................................ 97 Component Inpection................................................................................................. 98 DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT.......................................................................... 99 Description......................................................................................................... 99 Wiring Diagram –– AT –– FTS......................................................................................... 101 Diagnostic Procedure................................................................................................ 102 Component Inspection................................................................................................ 103 DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR).................................................................. 104 Description......................................................................................................... 104 Wiring Diagram –– AT –– VSSA/T...................................................................................... 106 Diagnostic Procedure................................................................................................ 107 Component Inspection................................................................................................ 108 DTC P0725 ENGINE SPEED SIGNAL........................................................................................... 109 Description......................................................................................................... 109 Wiring Diagram –– AT –– ENGSS....................................................................................... 111 Diagnostic Procedure................................................................................................ 112 DTC P0731 IMPROPER SHIFTING TO 1ST GEAR POSITION........................................................................ 113 Description......................................................................................................... 113 Wiring Diagram –– AT –– 1ST......................................................................................... 116 Diagnostic Procedure................................................................................................ 117 Component Inspection................................................................................................ 118 DTC P0732 IMPROPER SHIFTING TO 2ND GEAR POSITION........................................................................ 119 Description......................................................................................................... 119 Wiring Diagram –– AT –– 2ND......................................................................................... 122 Diagnostic Procedure................................................................................................ 123 Component Inspection................................................................................................ 123 DTC P0733 IMPROPER SHIFTING TO 3RD GEAR POSITION........................................................................ 125 Description......................................................................................................... 125 Wiring Diagram –– AT –– 3RD......................................................................................... 128 Diagnostic Procedure................................................................................................ 129 Component Inspection................................................................................................ 129 DTC P0734 IMPROPER SHIFTING TO 4TH GEAR POSITION........................................................................ 131 Description......................................................................................................... 131 Wiring Diagram –– AT –– 4TH......................................................................................... 135 Diagnostic Procedure................................................................................................ 136 Component Inspection................................................................................................ 138 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE........................................................................ 139 Description......................................................................................................... 139 Wiring Diagram –– AT ––TCV.......................................................................................... 141 Diagnostic Procedure................................................................................................ 142 Component Inspection................................................................................................ 142 DTC P0744 IMPROPER LOCK-UP OPERATION.................................................................................... 144 Description......................................................................................................... 144 Wiring diagram –– AT ––TCCSIG....................................................................................... 147 Diagnostic Procedure................................................................................................ 148 Component Inspection................................................................................................ 150 DTC P0745 LINE PRESSURE SOLENOID VALVE.................................................................................. 151 Description......................................................................................................... 151 Wiring diagram –– AT –– LPSV........................................................................................ 153 Diagnostic Procedure................................................................................................ 154 Component Inspection................................................................................................ 155 DTC P0750 SHIFT SOLENOID VALVE A........................................................................................ 157 Description......................................................................................................... 157 Wiring Diagram –– AT –– SSV/A....................................................................................... 159 Diagnostic Procedure................................................................................................ 160 Component Inspection................................................................................................ 160 DTC P0755 SHIFT SOLENOID VALVE B........................................................................................ 162 Description......................................................................................................... 162 Wiring Diagram –– AT –– SSV/B....................................................................................... 164 Diagnostic Procedure................................................................................................ 165 Component Inspection................................................................................................ 165 DTC P1705 THROTTLE POSITION SENSOR...................................................................................... 167 Description......................................................................................................... 167 Wiring Diagram –– AT –– TPS......................................................................................... 170 Diagnostic Procedure................................................................................................ 171 Component Inspection................................................................................................ 173 DTC P1760 OVERRUN CLUTCH SOLENOID VALVE................................................................................. 174 Description......................................................................................................... 174 Wiring diagram –– AT –– OVRCSV...................................................................................... 176 Diagnostic Procedure................................................................................................ 177 Component Inspection................................................................................................ 177 DTC BATT/FLUID TEMP SEN A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE.............................................. 179 Description......................................................................................................... 179 Wiring Diagram –– AT –– BA/FTS...................................................................................... 181 Diagnostic Procedure................................................................................................ 182 Component Inspection................................................................................................ 183 VEHICLE SPEED SENSOR.MTR................................................................................................ 184 Description......................................................................................................... 184 Wiring diagram –– AT –– VSSMTR...................................................................................... 186 Diagnostic Procedure................................................................................................ 187 CONTROL UNIT (RAM), CONTROL UNIT (ROM).................................................................................. 188 Description......................................................................................................... 188 Diagnostic Procedure................................................................................................ 189 CONTROL UNIT (EEPROM)................................................................................................... 190 Description......................................................................................................... 190 Diagnostic Procedure................................................................................................ 191 TROUBLE DIAGNOSES FOR SYMPTOMS.......................................................................................... 192 Wiring Diagram –– AT –– NONDTC..................................................................................... 192 1. O/D OFF Indicator Lamp Does Not Come On.......................................................................... 195 2. Engine Cannot Be Started In "P" and "N" Position................................................................. 196 3. In "P" Position, Vehicle Moves Forward Or Backward When Pushed................................................... 197 4. In "N" Position, Vehicle Moves................................................................................... 198 5. Large Shock. "N" "R" Position.................................................................................... 199 6. Vehicle Does Not Creep Backward In "R" Position.................................................................. 200 7. Vehicle Does Not Creep forward In "D", "2" Or "1" Position....................................................... 202 8. Vehicle Cannot Be Started From D1................................................................................ 204 9. A/T Does Not Shift: D1 D2 Or Does Not Kickdown D4 D2............................................................. 206 10. A/T Does Not Shift: D2 D3....................................................................................... 208 11. A/T Does Not Shift: D3 D4....................................................................................... 210 12. A/T Does Not Perform Lock-up.................................................................................... 212 13. A/T Does Not Hold Lock-up Condition............................................................................. 213 14. Lock-up Is Not Released......................................................................................... 214 15. Engine Speed Does Not Return To Idle (Light Braking) D4 D3...................................................... 215 16. Vehicle does Not Start From D1.................................................................................. 216 17. A/T Does Not Shift: D4 D3, When Overdrive Control Switch "On" "OFF"............................................. 217 18. A/T Does Not Shift: D3 22, When Selector Lever "D" "2" Position............................................... 218 19. A/T Does Not Shift: 2 1, When Selector Lever "2" "1" Position.................................................. 219 20. Vehicle Does Not Decelerate By Engine Brake..................................................................... 219 21. TCM Self-diagnosis Does Not Activate (PNP, Overdrive Control and Throttle Position Switches Circuit Checks)..... 220 A/T SHIFT LOCK SYSTEM................................................................................................... 226 Description......................................................................................................... 226 Wiring Diagram - SHIFT -............................................................................................ 227 Diagnostic Procedure................................................................................................ 228 Component Check..................................................................................................... 229 KEY INTERLOCK CABLE..................................................................................................... 231 Components.......................................................................................................... 231 Removal............................................................................................................. 231 Installation........................................................................................................ 232 ON-VEHICLE SERVICE...................................................................................................... 233 Control Valve Assembly and Accumulators............................................................................. 233 Revolution Sensor Replacement....................................................................................... 234 Rear Oil Seal Replacement........................................................................................... 234 Rear Oil Seal and Companion Flange Oil Seal Replacement............................................................. 234 Parking Components Inspection....................................................................................... 235 Park/Neutral Position Switch Adjustment............................................................................. 236 Manual Control Linkage Adjustment................................................................................... 236 REMOVAL AND INSTALLATION................................................................................................ 237 Removal............................................................................................................. 237 Installation........................................................................................................ 238 OVERHAUL................................................................................................................ 241 Components.......................................................................................................... 241 Oil Channel......................................................................................................... 244 Locations of Needle Bearings, Thrust Washers and Snap Rings......................................................... 245 DISASSEMBLY............................................................................................................. 246 REPAIR FOR COMPONENT PARTS.............................................................................................. 257 Oil Pump............................................................................................................ 257 Control Valve Assembly.............................................................................................. 261 Control Valve Upper Body............................................................................................ 267 Control Valve Lower Body............................................................................................ 272 Reverse Clutch...................................................................................................... 274 High Clutch......................................................................................................... 278 Forward and Overrun Clutches........................................................................................ 280 Low & Reverse Brake................................................................................................. 284 Forward Clutch Drum Assembly........................................................................................ 288 Rear Internal Gear and Forward Clutch Hub........................................................................... 290 Band Servo Piston Assembly.......................................................................................... 293 Parking Pawl Components............................................................................................. 297 ASSEMBLY................................................................................................................ 299 Assembly (1)........................................................................................................ 299 Adjustment.......................................................................................................... 307 Assembly (2)........................................................................................................ 309 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 316 General Specifications.............................................................................................. 316 Shift Schedule...................................................................................................... 316 Stall Revolution.................................................................................................... 316 Line Pressure....................................................................................................... 316 Return Springs...................................................................................................... 317 Accumulator O-ring.................................................................................................. 318 Clutches and Brakes................................................................................................. 318 Oil Pump and Low One-way Clutch..................................................................................... 320 Total End Play...................................................................................................... 320 Reverse Clutch Drum End Play........................................................................................ 321 Removal and Installation............................................................................................ 321 ax.......................................................................................................................... 322 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 322 FRONT AXLE.............................................................................................................. 323 Precautions......................................................................................................... 323 PRECAUTIONS..................................................................................................... 323 Preparation......................................................................................................... 323 SPECIAL SERVICE TOOLS........................................................................................... 323 COMMERCIAL SERVICE TOOLS........................................................................................ 323 Noise, Vibration and Harshness (NVH) Troubleshooting............................................................... 324 NVH TROUBLESHOOTING CHART....................................................................................... 324 On-vehicle Service.................................................................................................. 324 FRONT AXLE PARTS................................................................................................ 324 FRONT WHEEL BEARING............................................................................................. 325 DRIVE SHAFT..................................................................................................... 326 Wheel Hub and Rotor Disc............................................................................................ 327 COMPONENTS...................................................................................................... 327 REMOVAL......................................................................................................... 328 INSTALLATION.................................................................................................... 330 DISASSEMBLY..................................................................................................... 330 INSPECTION...................................................................................................... 330 ASSEMBLY........................................................................................................ 331 Knuckle Spindle..................................................................................................... 331 REMOVAL......................................................................................................... 331 INSPECTION...................................................................................................... 332 INSTALLATION.................................................................................................... 332 Drive Shaft......................................................................................................... 333 COMPONENTS...................................................................................................... 333 REMOVAL......................................................................................................... 333 DISASSEMBLY..................................................................................................... 334 INSPECTION...................................................................................................... 335 ASSEMBLY........................................................................................................ 335 INSTALLATION.................................................................................................... 337 REAR AXLE............................................................................................................... 338 Precautions......................................................................................................... 338 PRECAUTIONS..................................................................................................... 338 Preparation......................................................................................................... 338 SPECIAL SERVICE TOOLS........................................................................................... 338 COMMERCIAL SERVICE TOOLS........................................................................................ 339 Noise, Vibration and Harshness (NVH) Troubleshooting................................................................ 339 On-vehicle Service.................................................................................................. 339 REAR AXLE PARTS................................................................................................. 339 REAR WHEEL BEARING.............................................................................................. 339 Components.......................................................................................................... 340 Removal............................................................................................................. 340 Inspection.......................................................................................................... 342 AXLE SHAFT...................................................................................................... 342 BEARING CAGE.................................................................................................... 342 REAR AXLE HOUSING............................................................................................... 342 Installation........................................................................................................ 342 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 344 Wheel Bearing (Front)............................................................................................... 344 Drive Shaft (4WD)................................................................................................... 344 DRIVE SHAFT END SNAP RING....................................................................................... 344 Wheel Bearing (Rear)................................................................................................ 344 br.......................................................................................................................... 345 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 345 PRECAUTIONS............................................................................................................. 347 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENTIONER"......................................... 347 Precautions for Brake System........................................................................................ 347 Wiring Diagrams and Trouble Diagnosis............................................................................... 348 PREPARATION............................................................................................................. 349 Special Service Tools............................................................................................... 349 Commercial Service Tools............................................................................................ 349 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING.................................................................... 350 NVH Troubleshooting Chart........................................................................................... 350 ON-VEHICLE SERVICE...................................................................................................... 351 Checking Brake fluid Level.......................................................................................... 351 Checking Brake Line................................................................................................. 351 Changing Brake Fluid................................................................................................ 351 Bleeding Brake System............................................................................................... 352 BRAKE HYDRAULIC LINE.................................................................................................... 353 Hydraulic Circuit................................................................................................... 353 Removal............................................................................................................. 354 Inspection.......................................................................................................... 354 Installation........................................................................................................ 354 PROPORTIONING VALVE (2WD)............................................................................................... 355 Inspection.......................................................................................................... 355 Removal and Installation (Built-in type)............................................................................ 355 LOAD SENSING VALVE (4WD)................................................................................................ 356 Inspection.......................................................................................................... 356 Removal and Installation............................................................................................ 356 BRAKE PEDAL AND BRACKET................................................................................................. 358 Removal and Installation............................................................................................ 358 Inspection.......................................................................................................... 358 Adjustment.......................................................................................................... 358 MASTER CYLINDER......................................................................................................... 360 Removal............................................................................................................. 360 Disassembly......................................................................................................... 360 Inspection.......................................................................................................... 361 Assembly............................................................................................................ 361 Installation........................................................................................................ 362 BRAKE BOOSTER........................................................................................................... 363 On-vehicle Service.................................................................................................. 363 OPERATING CHECK................................................................................................. 363 AIRTIGHT CHECK.................................................................................................. 363 Removal............................................................................................................. 363 Inspection.......................................................................................................... 363 OUTPUT ROD LENGTH CHECK......................................................................................... 363 Installation........................................................................................................ 364 VACUUM PIPING........................................................................................................... 365 Vacuum Hose......................................................................................................... 365 Removal and Installtion............................................................................................. 365 Inspection.......................................................................................................... 365 HOSES AND CONNECTORS............................................................................................ 365 CHECK VALVE..................................................................................................... 365 FRONT DISC BRAKE........................................................................................................ 366 Components.......................................................................................................... 366 Pad Replacement..................................................................................................... 366 Removal............................................................................................................. 367 Disassembly......................................................................................................... 368 Inspection.......................................................................................................... 368 CALIPER......................................................................................................... 368 ROTOR........................................................................................................... 368 Assembly............................................................................................................ 369 Installation........................................................................................................ 369 Brake Burnishing Procedure.......................................................................................... 369 REAR DRUM BRAKE......................................................................................................... 370 Components.......................................................................................................... 370 Removal............................................................................................................. 370 Inspection.......................................................................................................... 371 WHEEL CYLINDER.................................................................................................. 371 Wheel Cylinder Overhaul............................................................................................. 372 Inspection.......................................................................................................... 372 DRUM............................................................................................................ 372 LINING.......................................................................................................... 372 Installation........................................................................................................ 372 PARKING BRAKE CONTROL................................................................................................... 374 Components.......................................................................................................... 374 Removal and installation............................................................................................ 374 Inspection.......................................................................................................... 374 Adjustment.......................................................................................................... 375 ABS..................................................................................................................... 376 DESCRIPTION......................................................................................................... 376 Purpose......................................................................................................... 376 Operation....................................................................................................... 376 ABS Hydraulic Circuit........................................................................................... 376 System Components............................................................................................... 377 System Description.............................................................................................. 377 SENSOR...................................................................................................... 377 CONTROL UNIT (BUILT-IN ABS ACTUATOR AND ELECTRIC UNIT)...................................................... 377 ABS ACTUATOR AND ELECTRIC UNIT.............................................................................. 377 G SENSOR (4WD MODELS ONLY).................................................................................. 378 Component Parts and Harness Connector Location.................................................................. 379 Schematic....................................................................................................... 380 Wiring Diagram –– ABS ––........................................................................................ 381 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION.............................................................................. 385 Self-diagnosis ................................................................................................. 385 FUNCTION.................................................................................................... 385 SELF-DIAGNOSIS PROCEDURE.................................................................................... 385 HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)..................................................... 386 HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES).................................................... 386 CONSULT......................................................................................................... 387 CONSULT APPLICATION TO ABS.................................................................................. 387 ECU (ABS CONTROL UNIT) PART NUMBER MODE..................................................................... 387 CONSULT Inspection Procedure.................................................................................... 388 SELF-DIAGNOSIS PROCEDURE.................................................................................... 388 SELF-DIAGNOSTIC RESULTS MODE................................................................................ 389 DATA MONITOR PROCEDURE...................................................................................... 390 ACTIVE TEST PROCEDURE....................................................................................... 391 DATA MONITOR MODE........................................................................................... 392 ACTIVE TEST MODE............................................................................................ 392 TROUBLE DIAGNOSIS –– INTRODUCTION................................................................................... 393 How to Perform Trouble Diagnoses for Quick and Accurate Repair.................................................. 393 INTRODUCTION................................................................................................ 393 TROUBLE DIAGNOSIS –– BASIC INSPECTION............................................................................... 394 Preliminary Check............................................................................................... 394 Ground Circuit Check............................................................................................ 396 ABS ACTUATOR AND ELECTRICAL UNIT GROUND..................................................................... 396 TROUBLE DIAGNOSIS –– GENERAL DESCRIPTION............................................................................ 397 Malfunction Code/Symptom Chart.................................................................................. 397 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS......................................................................... 398 Wheel Sensor or Rotor........................................................................................... 398 DIAGNOSTIC PROCEDURE........................................................................................ 398 ABS Acuator Solenoid Valve oe Solenoid Valve Relay.............................................................. 400 DIAGNOSTIC PROCEDURE........................................................................................ 400 Motor Relay or Motor............................................................................................ 402 DIAGNOSTIC PROCEDURE........................................................................................ 402 Low Voltage..................................................................................................... 403 DIAGNOSTIC PROCEDURE........................................................................................ 403 G Sensor and Circuit............................................................................................ 404 DIAGNOSTIC PROCEDURE........................................................................................ 404 ELECTRICAL COMPONENT INSPECTION............................................................................. 406 Control Unit.................................................................................................... 407 DIAGNOSTIC PROCEDURE........................................................................................ 407 TROUBLE DIAGNOSES FOR SYMPTOMS...................................................................................... 408 1. ABS Works Frequently......................................................................................... 408 2. Unexpected Pedal Action...................................................................................... 408 3. Long Stopping Distance....................................................................................... 409 4. ABS Does Not Work............................................................................................ 410 5. Pedal Vibration and Noise.................................................................................... 410 6. Warning Lamp Does Not Come On When Ignition Switch Is Turned On.............................................. 411 7. Warning Lamp Stays On When Ignition Switch Is Turned On...................................................... 412 REMOVAL AND INSTALLATION............................................................................................ 414 Front Wheel Sensor.............................................................................................. 414 Rear Wheel Sensor............................................................................................... 414 Front Sensor Rotor.............................................................................................. 415 REMOVAL..................................................................................................... 415 INSTALLATION................................................................................................ 415 Rear Sensor Rotor............................................................................................... 415 REMOVAL..................................................................................................... 415 INSTALLATION................................................................................................ 415 G Sensor........................................................................................................ 415 ABS Actuator and Electric Unit.................................................................................. 416 REMOVAL..................................................................................................... 416 INSTALLATION................................................................................................ 416 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 417 General Specifications.............................................................................................. 417 Disc Brake.......................................................................................................... 417 Drum Brake.......................................................................................................... 417 Brake Pedal......................................................................................................... 417 Parking Brake Control............................................................................................... 418 bt.......................................................................................................................... 419 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 419 PRECAUTIONS............................................................................................................. 420 Service Notice...................................................................................................... 420 Supplemental Restraint System (SRS) "AIR BAG" and SEAT BELT PRE-TENSIONER........................................... 420 CLIP AND FASTENER....................................................................................................... 421 Description......................................................................................................... 421 BODY FRONT END.......................................................................................................... 423 Removal and Installation............................................................................................ 423 FRONT BUMPER ASSEMBLY........................................................................................... 423 BODY REAR END AND OPENER................................................................................................ 426 Removal and Installation............................................................................................ 426 REAR BUMPER ASSEMBLY............................................................................................ 426 FRONT DOOR.............................................................................................................. 429 Overhaul............................................................................................................ 429 REAR DOOR............................................................................................................... 430 Overhaul............................................................................................................ 430 INSTRUMENT PANEL ASSEMBLY.............................................................................................. 431 Removal and Installation............................................................................................ 431 SIDE AND FLOOR TRIM..................................................................................................... 435 Removal and Installation............................................................................................ 435 DOOR TRIM............................................................................................................... 437 Removal and Installation............................................................................................ 437 TYPE A.......................................................................................................... 437 TYPE B.......................................................................................................... 438 ROOF TRIM............................................................................................................... 440 Removal and Installation............................................................................................ 440 BACK DOOR TRIM.......................................................................................................... 441 Removal and Installation............................................................................................ 441 EXTERIOR................................................................................................................ 442 Removal and Installation............................................................................................ 442 FRONT SEAT.............................................................................................................. 449 Removal and Installation............................................................................................ 449 POWER SEAT...................................................................................................... 450 MANUAL SEAT..................................................................................................... 451 HEATED SEAT..................................................................................................... 452 REAR SEAT............................................................................................................... 453 Removal and Installation............................................................................................ 453 SUNROOF................................................................................................................. 454 Adjustment.......................................................................................................... 454 Removal and Installation............................................................................................ 455 Trouble Diagnoses................................................................................................... 458 DIAGNOSTIC TABLE................................................................................................ 458 WIND DEFLECTOR.................................................................................................. 458 ADJUSTMENT...................................................................................................... 459 DRAIN HOSES..................................................................................................... 460 WEATHERSTRIP.................................................................................................... 460 LINK AND WIRE ASSEMBLY.......................................................................................... 461 WINDSHIELD AND WINDOWS.................................................................................................. 462 Removal and Installation............................................................................................ 462 REMOVAL......................................................................................................... 462 INSTALLATION.................................................................................................... 462 WINDSHIELD...................................................................................................... 463 REAR SIDE WINDOW................................................................................................ 464 DOOR MIRROR............................................................................................................. 465 Removal and Installation............................................................................................ 465 BODY (ALIGNMENT)........................................................................................................ 466 Alignment........................................................................................................... 466 ENGINE COMPARTMENT.............................................................................................. 467 UNDERBODY....................................................................................................... 469 cl.......................................................................................................................... 471 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 471 PRECAUTIONS............................................................................................................. 472 Precautions......................................................................................................... 472 PREPARATION............................................................................................................. 473 Special Service Tools............................................................................................... 473 Commercial Service Tools............................................................................................ 473 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING.................................................................... 474 NVH Troubleshooting Chart........................................................................................... 474 CLUTCH.......................................................................................................... 474 CLUTCH SYSTEM –– HYDRAULIC TYPE......................................................................................... 475 Components.......................................................................................................... 475 Inspection and Adjustment........................................................................................... 476 ADJUSTING CLUTCH PEDAL.......................................................................................... 476 AIR BLEEDING PROCEDURE.......................................................................................... 477 CLUTCH MASTER CYLINDER.................................................................................................. 478 Components.......................................................................................................... 478 Disassembly and Assembly............................................................................................ 478 Inspection.......................................................................................................... 478 OPERATING CYLINDER...................................................................................................... 479 Components.......................................................................................................... 479 Inspection.......................................................................................................... 479 CLUTCH DAMPER........................................................................................................... 480 Components.......................................................................................................... 480 Inspection.......................................................................................................... 480 CLUTCH RELEASE MECHANISM................................................................................................ 481 Components.......................................................................................................... 481 Removal and Installation............................................................................................ 481 Inspection.......................................................................................................... 482 Lubrication......................................................................................................... 482 Waterproof–– for 4WD Model.......................................................................................... 482 CLUTCH DISC, CLUTCH COVER AND FLYWHEEL.................................................................................. 483 Components.......................................................................................................... 483 Inspection and Adjustment........................................................................................... 483 CLUTCH DISC..................................................................................................... 483 CLUTCH COVER AND FLYWHEEL....................................................................................... 483 FLYWHEEL INSPECTION............................................................................................. 484 Installation........................................................................................................ 484 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 485 Clutch Control System............................................................................................... 485 Clutch Master Cylinder.............................................................................................. 485 Clutch Operating Cylinder........................................................................................... 485 Clutch Damper....................................................................................................... 485 Clutch Disc......................................................................................................... 485 Clutch Cover........................................................................................................ 485 Clutch Pedal........................................................................................................ 485 ec.......................................................................................................................... 486 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 486 TROUBLE DIAGNOSIS –– INDEX.............................................................................................. 493 Alphabetical & P No. Index for DTC ................................................................................ 493 PRECAUTIONS............................................................................................................. 499 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................................... 499 Precautions for On Board Diagnostic (OBD) System of Engine and A/T.................................................. 499 Engine Fuel & Emission Control System............................................................................... 500 Precautions......................................................................................................... 501 Wiring Diagrams and Trouble Diagnosis............................................................................... 502 PREPARATION............................................................................................................. 503 Special Service Tools............................................................................................... 503 Commercial Service Tools............................................................................................ 503 ENGINE AND EMISSION CONTROL OVERALL SYSTEM.............................................................................. 505 Engine Control Component Parts Location............................................................................. 505 Circuit Diagram..................................................................................................... 507 System Diagram...................................................................................................... 508 Vacuum Hose Drawing................................................................................................. 509 System Chart........................................................................................................ 510 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION.................................................................... 511 Multiport Fuel Injection (MFI) System............................................................................... 511 Distributor Ignition (DI) System.................................................................................... 513 Air Conditioning Cut Control........................................................................................ 514 Fuel Cut Control (at no load & high engine speed)................................................................... 515 Evaporative Emission System......................................................................................... 515 Positive Crankcase Ventilation...................................................................................... 521 BASIC SERVICE PROCEDURE................................................................................................. 522 Fuel Pressure Release............................................................................................... 522 Fuel Pressure Check................................................................................................. 522 Fuel Pressure Regulator Check....................................................................................... 523 Injector............................................................................................................ 523 Fast Idle Cam (FIC)................................................................................................. 524 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment............................................................ 526 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTON................................................................................... 535 Introduction........................................................................................................ 535 Two Trip Detection Logic............................................................................................ 535 Emission-related Diagnostic Information............................................................................. 536 Malfuntion Indicator Lamp (MIL)..................................................................................... 548 OBD System Operation Chart.......................................................................................... 552 CONSULT............................................................................................................. 558 Generic Scan Tool (GST)............................................................................................. 571 TROUBLE DIAGNOSIS –– INTRODUCTION....................................................................................... 573 Introduction........................................................................................................ 573 TROUBLE DIAGNOSIS –– BASIC INSPECTION................................................................................... 577 Basic Inspection.................................................................................................... 577 TROUBLE DIAGNOSIS –– GENERAL DESCRIPTION................................................................................ 586 DTC Inspection Priority Chart....................................................................................... 586 Fail-safe Chart..................................................................................................... 587 Symptom Matrix Chart................................................................................................ 588 CONSULT Reference Value in Data Monitor Mode........................................................................ 592 Major Sensor Reference Graph in data Monitor Mode................................................................... 594 ECM Terminals and Reference Value................................................................................... 597 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT............................................................................. 606 Description......................................................................................................... 606 Diagnostic Procedure................................................................................................ 606 TROUBLE DIAGNOSIS FOR POWER SUPPLY...................................................................................... 607 Main Power Supply and Ground Circuit................................................................................ 607 DTC P0100 MASS AIR FLOW SENSOR (MAFS)................................................................................... 613 Component Description............................................................................................... 613 CONSULT Reference Value in Data Monitor Mode........................................................................ 613 ECM Terminals and Reference Value................................................................................... 613 On Board Diagnosis Logic............................................................................................ 613 DTC Confirmation Procedure.......................................................................................... 614 Wiring Diagram...................................................................................................... 618 Diagnostic Procedure................................................................................................ 619 Component Inspection................................................................................................ 621 DTC P0105 ABSOLUTE PRESSURE SENSOR...................................................................................... 622 Component Description............................................................................................... 622 On Board Diagnosis Logic............................................................................................ 622 DTC Confirmation Procedure.......................................................................................... 622 Overall Function Check.............................................................................................. 624 Wiring Diagram...................................................................................................... 625 Diagnostic Procedure................................................................................................ 626 Component Inspection................................................................................................ 630 DTC P0110 INTAKE AIR TEMPERATURE SENSOR................................................................................. 631 Component Description............................................................................................... 631 On Board Diagnosis Logic............................................................................................ 631 DTC Confirmation Procedure.......................................................................................... 631 Wiring Diagram...................................................................................................... 634 Diagnostic Procedure................................................................................................ 635 Component Inspection................................................................................................ 636 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT)............................................................ 637 Component Description............................................................................................... 637 On Board Diagnosis Logic............................................................................................ 637 DTC Confirmation Procedure.......................................................................................... 638 Wiring Diagram...................................................................................................... 639 Diagnostic Procedure................................................................................................ 640 Component Inspection................................................................................................ 641 DTC P0120 THROTTLE POSITION SENSOR...................................................................................... 642 Description......................................................................................................... 642 CONSULT Reference Value in Data Monitor Mode........................................................................ 642 ECM Terminals and Reference Value................................................................................... 643 On Board Diagnosis Logic............................................................................................ 643 DTC Confirmation Procedure.......................................................................................... 644 Wiring Diagram...................................................................................................... 648 Diagnostic Procedure................................................................................................ 649 Component Inspection................................................................................................ 651 DTC P0125 ENGINE COOLANT TEMPERATURE (ECT) SENSOR....................................................................... 653 Description......................................................................................................... 653 On Board Diagnosis Logic............................................................................................ 653 DTC Confirmation Procedure.......................................................................................... 653 Wiring Diagram...................................................................................................... 655 Diagnostic Procedure................................................................................................ 656 Component Inspection................................................................................................ 656 DTC P0130 (RIGHT BANK,-B1), P0150 (LEFT BANK, -B2) FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (CIRCUIT).................... 658 Component Description............................................................................................... 666 CONSULT Reference Value in Data Monitor Mode........................................................................ 658 ECM Terminals and Reference Value................................................................................... 658 On Board Diagnosis Logic............................................................................................ 659 DTC Confirmation Procedure.......................................................................................... 659 Overall Function Check.............................................................................................. 660 Wiring Diagram...................................................................................................... 661 Diagnostic Procedure................................................................................................ 663 Component Inspection................................................................................................ 664 DTC P0131 (RIGHT BANK, -1B), P0151 (LEFT BANK, -B2) FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (LEAN SHIFT MONITORING)..... 666 Component Description............................................................................................... 666 CONSULT Reference Value in Data Monitor Mode........................................................................ 666 ECM Terminals and Reference Value................................................................................... 666 On Board Diagnosis Logic............................................................................................ 667 DTC Confirmation Procedure.......................................................................................... 667 Overall Function Check.............................................................................................. 668 Diagnostic Procedure................................................................................................ 669 Component Inspection................................................................................................ 670 DTC P0132 (RIGHT BANK, B1), P0152 (LEFT BANK, B2) FRONT HEATED OXYGEN SENSOR (FRONT HO2S) LEAN SHIF MONITORING......... 672 Component Description............................................................................................... 672 CONSULT Reference Value in Data Monitor Mode........................................................................ 672 ECM Terminals and Reference Value................................................................................... 672 On Board Diagnosis Logic............................................................................................ 673 DTC Confirmation Procedure.......................................................................................... 673 Overall Function Check.............................................................................................. 674 Diagnostic Procedure................................................................................................ 675 Component Inspection................................................................................................ 676 DTC P0133 (RIGHT BANK, -B1), P0153 (LEFT BANK, -B2) FRONT HEATED OXYGEN SENSOR (FRONT HO2S) RESPONSE MONITORING........ 678 Component Description............................................................................................... 678 CONSULT Reference Value in Data Monitor Mode........................................................................ 678 ECM Terminals and Reference Value................................................................................... 678 On Board Diagnosis Logic............................................................................................ 679 DTC Confirmation Procedure.......................................................................................... 679 Overall Function Check.............................................................................................. 680 Wiring Diagram...................................................................................................... 681 Diagnostic Procedure................................................................................................ 683 Component Inspection................................................................................................ 685 DTC P0134 (RIGHT BANK, -B1), P0154 (LEFT BANK, -B2) FRONT HEATED OXYGEN SENSOR HEATER (FRONT HO25 (HIGH VOLTAGE)........ 687 Component Description .................................................................................... 687 CONSULT Reference Value in Data Monitor Mode........................................................................ 687 ECM Terminals and Reference Value................................................................................... 687 On Board Diagnosis Logic............................................................................................ 688 DTC Confirmation Procedure.......................................................................................... 688 Wiring Diagram...................................................................................................... 690 Diagnostic Procedure................................................................................................ 692 Component Inspection................................................................................................ 693 DTC P0135 (RIGHT BANK, -B1), P0155 (LEFT BANK, -B2) FRONT HEATED OXYGEN SENSOR HEATER................................... 695 Description......................................................................................................... 695 CONSULT Reference Value in Data Monitor Mode........................................................................ 695 ECM Terminals and Reference Value................................................................................... 695 On Board Diagnosis Logic............................................................................................ 695 DTC Confirmation Procedure.......................................................................................... 696 Wiring Diagram...................................................................................................... 697 Diagnostic Procedure................................................................................................ 699 Component Inspection................................................................................................ 700 DTC P0137 (RIGHT BANK, -B1), P0157 (LEFT BANK, -B2) REAR HEATED OXYGEN SENSOR (REAR HO2S) (MIN. VOLTAGE MONITORING)..... 701 Component Description............................................................................................... 701 CONSULT Reference Value in Data Monitor Mode........................................................................ 701 ECM Terminals and Reference Value................................................................................... 701 On Board Diagnosis Logic............................................................................................ 701 DTC Confirmation Procedure.......................................................................................... 696 Overall Function Check.............................................................................................. 703 Wiring Diagram...................................................................................................... 704 Diagnostic Procedure................................................................................................ 706 Component Inspection................................................................................................ 708 DTC P0138 (RIGHT BANK, -B1), P0158 (LEFT BANK, -B2) REAR HEATED OXYGEN SENSOR (REAR HO2S) (MAX. VOLTAGE MONITORING)..... 709 Component Description............................................................................................... 709 CONSULT Reference Value in Data Monitor Mode........................................................................ 709 ECM Terminals and Reference Value................................................................................... 709 On Board Diagnosis Logic............................................................................................ 709 DTC Confirmation Procedure.......................................................................................... 710 Overall Function Check.............................................................................................. 711 Wiring Diagram...................................................................................................... 712 Diagnostic Procedure................................................................................................ 714 Component Inspection................................................................................................ 716 DTC P0139 (RIGHT BANK, -B1), P0159 (LEFT BANK, -B2) REAR HEATED OXYGEN SENSOR (REAR HO2S) (RESPONSE MONITORING)......... 717 Component Description............................................................................................... 717 CONSULT Reference Value in Data Monitor Mode........................................................................ 717 ECM Terminals and Reference Value................................................................................... 717 On Board Diagnosis Logic............................................................................................ 717 DTC Confirmation Procedure.......................................................................................... 718 Overall Function Check.............................................................................................. 719 Wiring Diagram...................................................................................................... 720 Diagnostic Procedure................................................................................................ 722 Component Inspection................................................................................................ 724 DTC P0140 (RIGHT BANK, -B1), P0160 (LEFT BANK, -B2) REAR HEATED OXYGEN SENSOR (REAR HO2S) ( HIGH VOTAGE)................ 726 Component Description............................................................................................... 726 CONSULT Reference Value in Data Monitor Mode........................................................................ 726 ECM Terminals and Reference Value................................................................................... 726 On Board Diagnosis Logic............................................................................................ 726 DTC Confirmation Procedure.......................................................................................... 727 Overall Function Check.............................................................................................. 727 Wiring Diagram...................................................................................................... 728 Diagnostic Procedure................................................................................................ 730 Component Inspection................................................................................................ 732 DTC P0141 (RIGHT BANK, -B1), P0161 (LEFT BANK, -B2) REAR HEATED OXYGEN SENSOR HEATER.................................... 734 Description......................................................................................................... 734 CONSULT Reference Value in Data Monitor Mode........................................................................ 734 ECM Terminals and Reference Value................................................................................... 734 On Board Diagnosis Logic............................................................................................ 734 DTC Confirmation Procedure.......................................................................................... 735 Wiring Diagram...................................................................................................... 736 Diagnostic Procedure................................................................................................ 738 Component Inspection................................................................................................ 739 DTC P0171 (RIGHT BANK, -B1), P0174 (LEFT BANK, -B2) FUEL INJECTION SYSTEM FUNCTION (LEAN SIDE).......................... 740 On Board Diagnosis Logic............................................................................................ 740 DTC Confirmation Procedure.......................................................................................... 740 Wiring Diagram...................................................................................................... 742 Diagnostic Procedure................................................................................................ 744 DTC P0172 (RIGHT BANK, -B1), P0175 (LEFT BANK, -B2) FUEL INJECTION SYSTEM FUNCTION (RICH SIDE).......................... 747 On Board Diagnosis Logic............................................................................................ 747 DTC Confirmation Procedure.......................................................................................... 747 Wiring Diagram...................................................................................................... 749 Diagnostic Procedure................................................................................................ 751 DTC P0180 TANK FUEL TEMPERATURE SENSOR.................................................................................. 754 Component Description............................................................................................... 754 On Board Diagnosis Logic............................................................................................ 754 DTC Confirmation Procedure.......................................................................................... 754 Wiring Diagram...................................................................................................... 756 Diagnostic Procedure................................................................................................ 757 Component Inspection................................................................................................ 757 DTC P0300 - P0360 NO.6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE.................................................. 758 On Board Diagnosis Logic............................................................................................ 758 DTC Confirmation Procedure.......................................................................................... 758 Diagnostic Procedure................................................................................................ 759 Component Inspection................................................................................................ 762 DTC P0325 KNOCK SENSOR (KS)............................................................................................. 763 Component Description............................................................................................... 763 ECM Terminals and Reference Value................................................................................... 763 On Board Diagnosis Logic............................................................................................ 763 DTC Confirmation Procedure.......................................................................................... 763 Wiring Diagram...................................................................................................... 765 Diagnostic Procedure................................................................................................ 766 Component Inspection................................................................................................ 767 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD)....................................................................... 768 Component Description............................................................................................... 768 ECM Terminals and Reference Value................................................................................... 768 On Board Diagnosis Logic............................................................................................ 768 DTC Confirmation Procedure.......................................................................................... 769 Wiring Diagram...................................................................................................... 770 Diagnostic Procedure................................................................................................ 771 Component Inspection................................................................................................ 772 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)............................................................................... 773 Component Description............................................................................................... 773 ECM Terminals and Reference Value................................................................................... 773 On Board Diagnosis Logic............................................................................................ 774 DTC Confirmation Procedure.......................................................................................... 774 Wiring Diagram...................................................................................................... 776 Diagnostic Procedure................................................................................................ 777 Component Inspection................................................................................................ 778 DTC P0400 EGR FUNCTION (CLOSE).......................................................................................... 780 Description......................................................................................................... 780 On Board Diagnosis Logic............................................................................................ 781 DTC Confirmation Procedure.......................................................................................... 782 Overall Function Check.............................................................................................. 783 Wiring Diagram...................................................................................................... 784 Diagnostic Procedure................................................................................................ 785 Component Inspection................................................................................................ 787 DTC P0402 EGRC-BPT VALVE FUNCTION....................................................................................... 788 Description......................................................................................................... 788 On Board Diagnosis Logic............................................................................................ 788 DTC Confirmation Procedure.......................................................................................... 789 Overall Function Check.............................................................................................. 790 Diagnostic Procedure................................................................................................ 790 Component Inspection................................................................................................ 791 DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY CATALYST FUNCTION......................................... 792 On Board Diagnosis Logic............................................................................................ 792 DTC Confirmation Procedure.......................................................................................... 792 Overall Function Check.............................................................................................. 793 Diagnostic Procedure................................................................................................ 793 DTC P0440 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE) .................................. 795 On Board Diagnosis Logic............................................................................................ 795 DTC Confirmation Procedures......................................................................................... 796 DTC P0443 EVAPORATIVE EMISSION (EVAP) CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...................................... 802 Description......................................................................................................... 802 CONSULT Reference Value in Data Monitor Mode........................................................................ 802 ECM Terminals and Reference Value................................................................................... 803 On Board Diagnosis Logic............................................................................................ 803 DTC Confirmation Procedure.......................................................................................... 803 Wiring Diagram...................................................................................................... 810 Diagnostic Procedure................................................................................................ 806 Component Inspection................................................................................................ 807 DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE....................................................... 808 Component Description............................................................................................... 808 CONSULT Reference Value in Data Monitor Mode........................................................................ 808 ECM Terminals and Reference Value................................................................................... 808 On Board Diagnosis Logic............................................................................................ 808 DTC Confirmation Procedure.......................................................................................... 808 Wiring Diagram...................................................................................................... 810 Diagnostic Procedure................................................................................................ 811 Component Inspection................................................................................................ 812 DTC P0450 EVAPORATIVE EMISSION (EVAN) CONTROL SYSTEM PRESSURE SENSOR.................................................... 814 Component Description............................................................................................... 814 CONSULT Reference Value in Data Monitor Mode........................................................................ 814 ECM Terminals and Reference Value................................................................................... 814 On Board Diagnosis Logic............................................................................................ 815 DTC Confirmation Procedure.......................................................................................... 815 Wiring Diagram...................................................................................................... 817 Diagnostic Procedure................................................................................................ 818 Component Inspection................................................................................................ 820 DTC P0500 VEHICLE SPEED SENSOR (VSS).................................................................................... 822 Component Description............................................................................................... 822 ECM Terminals and Reference Value................................................................................... 822 On Board Diagnosis Logic............................................................................................ 822 DTC Confirmation Procedure.......................................................................................... 822 Overall Function Check.............................................................................................. 823 Wiring Diagram...................................................................................................... 825 Diagnostic Procedure................................................................................................ 826 DTC P0505 IDLE AIR CONTROL VALVE (IACV) - AUXILIARY AIR CONTROL (AAC) VALVE............................................. 827 Description......................................................................................................... 827 CONSULT Reference Value in Data Monitor Mode........................................................................ 828 ECM Terminals and Reference Value................................................................................... 828 On Board Diagnosis Logic............................................................................................ 828 DTC Confirmation Procedure.......................................................................................... 828 Wiring Diagram...................................................................................................... 831 Diagnostic Procedure................................................................................................ 832 Component Inspection................................................................................................ 832 DTC P0510 CLOSED THROTTLE POSITION SWITCH............................................................................... 834 Component Description............................................................................................... 834 CONSULT Reference Value in Data Monitor Mode........................................................................ 834 ECM Terminals and Reference Value................................................................................... 834 On Board Diagnosis Logic............................................................................................ 834 DTC Confirmation Procedure.......................................................................................... 835 Overall Function Check.............................................................................................. 835 Wiring Diagram...................................................................................................... 842 Diagnostic Procedure................................................................................................ 837 Component Inspection................................................................................................ 838 DTC P0600 A/T CONTROL................................................................................................... 840 System Description.................................................................................................. 840 ECM Terminals and Reference Value................................................................................... 840 On Board Diagnosis Logic............................................................................................ 840 DTC Confirmation Procedure.......................................................................................... 840 Overall Function Check.............................................................................................. 841 Wiring Diagram...................................................................................................... 842 Diagnostic Procedure................................................................................................ 843 DTC P0605 ECM........................................................................................................... 844 Component Description............................................................................................... 844 On Board Diagnosis Logic............................................................................................ 844 DTC Confirmation Procedure.......................................................................................... 844 Diagnostic Procedure................................................................................................ 845 DTC P1105 MANIFOLD ABSOLUTE PRESSURE (MAP)/BAROMETRIC PRESSURE (BARO) SWITCH SOLENOID VALVE............................. 846 Description......................................................................................................... 846 CONSULT Reference Value in Data Monitor Mode........................................................................ 846 ECM Terminals and Reference Value................................................................................... 847 On Board Diagnosis Logic............................................................................................ 847 DTC Confirmation Procedure.......................................................................................... 856 Wiring Diagram...................................................................................................... 850 Diagnostic Procedure................................................................................................ 851 Component Inspection................................................................................................ 855 DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT BANK, -B2) CLOSED LOOP CONTROL................................................. 856 On Board Diagnosis Logic............................................................................................ 856 DTC Confirmation Procedure.......................................................................................... 856 Overall Function Check.............................................................................................. 857 Diagnostic Procedure................................................................................................ 857 DTC P1320 IGNITION SIGNAL............................................................................................... 858 Component Description............................................................................................... 858 ECM Terminals and Reference Value................................................................................... 858 On Board Diagnosis Logic............................................................................................ 859 DTC Confirmation Procedure.......................................................................................... 859 Wiring Diagram...................................................................................................... 860 Diagnostic Procedure................................................................................................ 861 Component Inspection................................................................................................ 863 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) (COG)................................................................. 864 Component Description............................................................................................... 864 ECM Terminals and Reference Value................................................................................... 864 On Board Diagnosis Logic............................................................................................ 864 DTC Confirmation Procedure.......................................................................................... 865 Wiring Diagram...................................................................................................... 866 Diagnostic Procedure................................................................................................ 867 Component Inspection................................................................................................ 868 DTC P1400 EGRC-SOLENOID VALVE........................................................................................... 869 Component Description............................................................................................... 869 CONSULT Reference Value in Data Monitor Mode........................................................................ 869 ECM Terminals and Reference Value................................................................................... 869 On Board Diagnosis Logic............................................................................................ 869 DTC Confirmation Procedure.......................................................................................... 869 Wiring Diagram...................................................................................................... 871 Diagnostic Procedure................................................................................................ 872 Component Inspection................................................................................................ 872 DTC P1401 EGR TEMPERATURE SENSOR........................................................................................ 874 Component Description............................................................................................... 874 On Board Diagnosis Logic............................................................................................ 874 DTC Confirmation Procedure.......................................................................................... 875 Overall Function Check.............................................................................................. 876 Wiring Diagram...................................................................................................... 877 Diagnostic Procedure................................................................................................ 878 Component Inspection................................................................................................ 879 DTC P1402 EGR FUNCTION (OPEN)........................................................................................... 880 Description......................................................................................................... 880 On Board Diagnosis Logic............................................................................................ 881 DTC Confirmation Procedure.......................................................................................... 881 Wiring Diagram...................................................................................................... 883 Diagnostic Procedure................................................................................................ 884 Component Inspection................................................................................................ 885 DTC P1440 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM (SMALL LEAK) (POSITIVE PRESSURE)................................... 887 On Board Diagnosis Logic............................................................................................ 887 DTC Confirmation Procedure.......................................................................................... 888 Diagnostic Procedure................................................................................................ 889 DTC P1444 EVAPORATIVE EMISSION (EVAP) CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...................................... 894 Description......................................................................................................... 894 CONSULT Reference Value in Data Monitor Mode........................................................................ 894 ECM Terminals and Reference Value................................................................................... 895 On Board Diagnosis Logic............................................................................................ 895 DTC Confirmation Procedure.......................................................................................... 896 Wiring Diagram...................................................................................................... 897 Diagnostic Procedure................................................................................................ 898 Component Inspection................................................................................................ 905 DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (CLOSE)............................................... 901 Component Description............................................................................................... 901 CONSULT Reference Value in Data Monitor Mode........................................................................ 901 ECM Terminals and Reference Value................................................................................... 901 On Board Diagnosis Logic............................................................................................ 901 DTC Confirmation Procedure.......................................................................................... 902 Wiring Diagram...................................................................................................... 903 Diagnostic Procedure................................................................................................ 904 Component Inspection................................................................................................ 905 DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE FLOW MONITORING.............................................. 906 System Description.................................................................................................. 906 On Board Diagnosis Logic............................................................................................ 906 DTC Confirmation Procedure.......................................................................................... 906 Overall Function Check.............................................................................................. 907 Diagnostic Procedure................................................................................................ 908 DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (OPEN)................................................ 912 Component Description............................................................................................... 912 CONSULT Reference Value in Data Monitor Mode........................................................................ 912 ECM Terminals and Reference Value................................................................................... 912 On Board Diagnosis Logic............................................................................................ 912 DTC Confirmation Procedure.......................................................................................... 913 Overall Function Check.............................................................................................. 914 Wiring Diagram...................................................................................................... 915 Diagnostic Procedure................................................................................................ 916 Component Inspection................................................................................................ 917 DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT)....................................................................... 919 Description......................................................................................................... 919 CONSULT Reference Value in Data Monitor Mode........................................................................ 919 ECM Terminals and Reference Value................................................................................... 919 On Board Diagnosis Logic............................................................................................ 920 DTC Confirmation Procedure.......................................................................................... 920 Wiring Diagram...................................................................................................... 921 Diagnostic Procedure................................................................................................ 922 Component Inspection................................................................................................ 923 DTC P1491 VACUUM CUT VALVE BYPASS VALVE................................................................................. 924 Description......................................................................................................... 924 CONSULT Reference Value in Data Monitor Mode........................................................................ 924 ECM Terminals and Reference Value................................................................................... 924 On Board Diagnosis Logic............................................................................................ 925 DTC Confirmation Procedure.......................................................................................... 925 Overall Function Check.............................................................................................. 926 Wiring Digram....................................................................................................... 927 Diagnostic Procedure................................................................................................ 928 Component Inspection................................................................................................ 930 DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE.............................................................................. 931 Component Description............................................................................................... 931 ECM Terminals and Reference Value................................................................................... 931 On Board Diagnosis Logic............................................................................................ 931 DTC Confirmation Procedure.......................................................................................... 931 Wiring Diagram...................................................................................................... 932 Diagnostic Procedure................................................................................................ 933 DTC P1706 PARK/NEUTRAL POSITION SWITCH.................................................................................. 934 Component Description............................................................................................... 934 CONSULT Reference Value in Data Monitor Mode........................................................................ 934 ECM Terminals and Reference Value................................................................................... 934 On Board Diagnosis Logic............................................................................................ 934 DTC Confirmation Procedure.......................................................................................... 934 Overall Function Check.............................................................................................. 936 Wiring Diagram...................................................................................................... 937 Diagnostic Procdure For A/T Models.................................................................................. 938 Diagnostic Procedure For M/T Models................................................................................ 939 INJECTOR................................................................................................................ 940 Component Description............................................................................................... 940 CONSULT Reference Value in Data Monitor Mode........................................................................ 940 ECM Terminals and Reference Value................................................................................... 940 Wiring Diagram...................................................................................................... 941 Diagnostic Procedure................................................................................................ 942 Component Inspection................................................................................................ 945 START SIGNAL............................................................................................................ 946 CONSULT Reference Value in Data Monitor Mode........................................................................ 946 ECM Terminals and Reference Value................................................................................... 946 Wiring Diagram...................................................................................................... 947 Diagnostic Procedure................................................................................................ 948 FUEL PUMP............................................................................................................... 950 System Description.................................................................................................. 950 Component Description............................................................................................... 950 CONSULT Reference Value in Data Monitor Mode........................................................................ 950 ECM Terminals and Reference Value................................................................................... 950 Wiring Diagram...................................................................................................... 951 Diagnostic Procedure................................................................................................ 952 Component Inspection................................................................................................ 953 POWER STEERING OIL PRESSURE SWITCH...................................................................................... 955 Component Description............................................................................................... 955 CONSULT Reference Value in Data Monitor Mode........................................................................ 955 ECM Terminals and Reference Value................................................................................... 955 Wiring Diagram...................................................................................................... 956 Diagnostic Procedure................................................................................................ 957 Component Inspection................................................................................................ 958 IACV-FACD SOLENOID VALVE................................................................................................ 959 Component Description............................................................................................... 959 ECM Terminals and Reference Value................................................................................... 959 Wiring Diagram...................................................................................................... 960 Diagnostic Procedure................................................................................................ 961 Component Inspection................................................................................................ 962 MIL & DATA LINK CONNECTORS.............................................................................................. 964 Wiring Diagram...................................................................................................... 964 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 965 Fuel Pressure Regulator............................................................................................. 965 Idle Speed and Ignition Timing...................................................................................... 965 Ignition Coil....................................................................................................... 965 Mass Air Flow Sensor................................................................................................ 965 Engine Coolant Temperature Sensor................................................................................... 965 EGR Temperature Sensor.............................................................................................. 965 Front Heated Oxygen Sensor Heater................................................................................... 965 Fuel Pump........................................................................................................... 966 IACV-AAC Valve...................................................................................................... 966 Injector............................................................................................................ 966 Resistor............................................................................................................ 966 Throttle Position Sensor............................................................................................ 966 Calculated Load Value............................................................................................... 966 Intake Air Temperature Sensor....................................................................................... 966 Rear Heated Oxygen Sensor Heater.................................................................................... 966 Crankshaft Position Sensor (OBD).................................................................................... 966 Tank Fuel Temperature Sensor........................................................................................ 966 el.......................................................................................................................... 967 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 967 PRECAUTIONS............................................................................................................. 970 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......................................... 970 Wiring Diagrams and Trouble Diagnosis............................................................................... 970 HARNESS CONNECTOR....................................................................................................... 971 Description......................................................................................................... 971 STANDARDIZED RELAY...................................................................................................... 973 Description......................................................................................................... 973 POWER SUPPLY ROUTING.................................................................................................... 973 Schematic........................................................................................................... 975 Wiring Diagram - POWER -............................................................................................ 976 Inspection.......................................................................................................... 982 GROUND.................................................................................................................. 983 Ground Distribution................................................................................................. 983 COMBINATION SWITCH...................................................................................................... 988 Check............................................................................................................... 988 Replacement......................................................................................................... 989 STEERING SWITCH......................................................................................................... 990 Check............................................................................................................... 990 HEADLAMP (FOR USA)...................................................................................................... 991 Component Parts and Harness Connector Location...................................................................... 991 System Description.................................................................................................. 991 Schematic........................................................................................................... 994 Wiring Diagram - H/LAMP -........................................................................................... 995 Trouble Diagnoses................................................................................................... 998 Bulb Replacement....................................................................................................1000 Aiming Adjustment...................................................................................................1000 HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -..........................................................................1002 Component Parts and Harness Connector Location......................................................................1002 System Description..................................................................................................1002 Schematic...........................................................................................................1005 Wiring Diagram - DTRL -.............................................................................................1006 Trouble Diagnoses...................................................................................................1011 Bulb Replacement....................................................................................................1012 Aiming Adjustment...................................................................................................1012 PARKING, LICENSE AND TAIL LAMPS.........................................................................................1013 System Description..................................................................................................1013 Schematic...........................................................................................................1014 Wiring Diagram - TAIL/L -...........................................................................................1015 Trouble Diagnoses...................................................................................................1018 STOP LAMP...............................................................................................................1019 Wiring Diagram - STOP/L -...........................................................................................1019 BACK-UP LAMP............................................................................................................1021 Wiring Diagram - BACK/L -...........................................................................................1021 FRONT FOG LAMP..........................................................................................................1022 System Description..................................................................................................1022 Wiring Diagram - F/FOG -............................................................................................1024 Aiming Adjustment...................................................................................................1026 TURN SIGNAL AND HAZARD WARNING LAMPS....................................................................................1027 System Description..................................................................................................1027 Wiring Diagram - TURN -.............................................................................................1029 Trouble Diagnoses...................................................................................................1031 Electrical Components Inspection....................................................................................1031 ILLUMINATION............................................................................................................1032 System Description..................................................................................................1032 Schematic...........................................................................................................1034 Wiring Diagram - ILL -..............................................................................................1035 INTERIOR, SPOT, VANITY MIRROR AND LUGGAGE ROOM LAMPS....................................................................1040 System Description..................................................................................................1040 Schematic...........................................................................................................1042 Wiring Diagram - INT/L -............................................................................................1043 METERS AND GAUGES.......................................................................................................1047 Component Parts and Harness Connector Location......................................................................1047 System Description..................................................................................................1047 Combination Meter/For USA...........................................................................................1049 Combination Meter/For Canada........................................................................................1050 Wiring Diagram - METER -............................................................................................1051 Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode............................................1052 Flexible Print Circuit (FPC)........................................................................................1053 Trouble Diagnoses...................................................................................................1054 Electrical Components Inspection....................................................................................1059 COMPASS AND THERMOMETER.................................................................................................1061 System Description..................................................................................................1061 Wiring Diagram - COMPAS -...........................................................................................1062 Trouble Diagnoses...................................................................................................1063 Calibration Procedure for Compass...................................................................................1064 WARNING LAMPS...........................................................................................................1065 Schematic...........................................................................................................1065 Wiring Diagram - WARN -.............................................................................................1066 Fuel Warning Lamp Sensor Check......................................................................................1073 Electrical Components Inspection....................................................................................1073 WARNING CHIME...........................................................................................................1074 Component Parts and Harness Connector Location......................................................................1074 System Description..................................................................................................1074 Wiring Diagram - CHIME -............................................................................................1076 Trouble Diagnoses...................................................................................................1076 FRONT WIPER AND WASHER..................................................................................................1083 System Description..................................................................................................1083 Wiring Diagram - WIPER -............................................................................................1085 Trouble Diagnoses...................................................................................................1087 Removal and Installation............................................................................................1089 Washer Nozzle Adjustment............................................................................................1090 Washer Tube Layout..................................................................................................1091 REAR WIPER AND WASHER...................................................................................................1092 System Description..................................................................................................1092 Schematic...........................................................................................................1094 Wiring Diagram - WIP/R-.............................................................................................1095 Trouble Diagnoses...................................................................................................1098 Removal and Installation............................................................................................1098 Washer Nozzle Adjustment............................................................................................1099 Washer Tube Layout..................................................................................................1099 Check Valve.........................................................................................................1099 HORN....................................................................................................................1100 Wiring Diagram - HORN -.............................................................................................1100 CIGARETTE LIGHTER.......................................................................................................1101 Wiring Diagram - CIGAR -............................................................................................1101 REAR WINDOW DEFOGGER....................................................................................................1102 Component Parts and Harness Connector Location......................................................................1102 System Description..................................................................................................1102 Wiring Diagram - DEF -..............................................................................................1104 Trouble Diagnoses...................................................................................................1106 Electrical Components Inspection....................................................................................1107 Filament Check......................................................................................................1107 Filament Repair.....................................................................................................1108 AUDIO...................................................................................................................1110 System Description..................................................................................................1110 Wiring Diagram - AUDIO - /Base System...............................................................................1111 Schematic/BOSE System...............................................................................................1113 Wiring Diagram - AUDIO - /BOSE......................................................................................1114 Trouble Diagnoses...................................................................................................1118 Inspection..........................................................................................................1119 AUDIO ANTENNA...........................................................................................................1120 System Description..................................................................................................1120 Wiring Diagram - P/ANT -............................................................................................1121 Trouble Diagnoses...................................................................................................1122 Location of Antenna.................................................................................................1122 Antenna Rod Replacement.............................................................................................1122 Fixed Antenna Rod Replacement.......................................................................................1123 POWER SUNROOF...........................................................................................................1124 System Description..................................................................................................1124 Wiring Diagram - SROOF -............................................................................................1125 DOOR MIRROR.............................................................................................................1127 Wiring Diagram - MIRROR -...........................................................................................1127 POWER SEAT..............................................................................................................1128 Wiring Diagram - SEAT -.............................................................................................1128 HEATED SEAT.............................................................................................................1130 Wiring Diagram - HSEAT -............................................................................................1130 AUTOMATIC SPEED CONTROL DEVICE (ASCD)...................................................................................1131 Component Parts and Harness Connector Location......................................................................1131 System Description..................................................................................................1132 Schematic/M/T Models................................................................................................1134 Schematic/A/T Models................................................................................................1135 Wiring Diagram - ASCD -.............................................................................................1136 Fail-safe System....................................................................................................1141 Trouble Diagnoses...................................................................................................1142 Electrical Component Inspection.....................................................................................1151 ASCD Wire Adjustment................................................................................................1151 POWER WINDOW............................................................................................................1153 System Description..................................................................................................1153 Schematic...........................................................................................................1155 Wiring Diagram - WINDOW -...........................................................................................1156 Trouble Diagnoses...................................................................................................1160 POWER DOOR LOCK.........................................................................................................1161 Component Parts and Harness Connector Location......................................................................1161 System Description..................................................................................................1161 Schematic...........................................................................................................1162 Wiring Diagram - D/LOCK -...........................................................................................1163 Trouble Diagnoses...................................................................................................1168 MULTI-REMOTE CONTROL SYSTEM.............................................................................................1176 Component Parts and Harness Connector Location......................................................................1176 System Description..................................................................................................1176 Schematic...........................................................................................................1179 Wiring Diagram - MULTI -............................................................................................1180 Trouble Diagnoses...................................................................................................1183 CONSULT.............................................................................................................1192 ID Code Entry Procedure (Without CONSULT)...........................................................................1194 Remote Controller Battery Replacement...............................................................................1195 THEFT WARNING SYSTEM....................................................................................................1196 Component Parts and Harness Connector Location......................................................................1196 System Description..................................................................................................1197 Schematic...........................................................................................................1200 Wiring Diagram - THEFT -............................................................................................1202 Trouble Diagnoses...................................................................................................1208 SMART ENTRANCE CONTROL UNIT.............................................................................................1220 Description.........................................................................................................1220 Schematic...........................................................................................................1222 Smart Entrance Control Unit Inspection Table........................................................................1224 INTEGRATED HOMELINK TRANSMITTER.........................................................................................1225 Wiring Diagram - TRNSMT -...........................................................................................1225 Trouble Diagnoses...................................................................................................1226 NVIS (NISSAN VEHICLE IMMOBILISER SYSTEM - NATS).........................................................................1228 Component Parts and Harness Connector Location......................................................................1228 System Description..................................................................................................1229 System Composition..................................................................................................1229 Wiring Diagram - NATS -.............................................................................................1230 CONSULT.............................................................................................................1231 Trouble Diagnoses...................................................................................................1233 How to Replace NATS IMMU............................................................................................1242 NISSAN COMMUNICATOR (IVCS)..............................................................................................1243 Precaution..........................................................................................................1243 Communicator Response Center Telephone Number for Technicians.......................................................1243 Component Parts and Harness Connector Location......................................................................1244 System Description..................................................................................................1245 Schematic...........................................................................................................1253 Wiring Diagram - IVCS -.............................................................................................1254 CONSULT.............................................................................................................1258 Trouble Diagnoses...................................................................................................1263 Trouble Diagnoses for Intermittent Incident.........................................................................1272 Demonstration Mode..................................................................................................1274 System Setting (When IVCS Unit is Replaced).........................................................................1276 ELECTRICAL UNITS LOCATION...............................................................................................1280 Engine Compartment..................................................................................................1280 Passenger Compartment...............................................................................................1281 HARNESS LAYOUT..........................................................................................................1283 How to Read Harness Layout..........................................................................................1283 Outline.............................................................................................................1284 Main Harness........................................................................................................1286 Engine Room Harness.................................................................................................1288 Engine Control Harness..............................................................................................1290 Body Harness LH.....................................................................................................1292 Body Harness RH.....................................................................................................1293 Back Door Harness...................................................................................................1294 Engine and Transmission Harness.....................................................................................1295 Room Lamp...........................................................................................................1296 Air Bag Harness.....................................................................................................1297 Front Door Harness..................................................................................................1298 Rear Door Harness...................................................................................................1299 BULB SPECIFICATIONS.....................................................................................................1300 Headlamp............................................................................................................1300 Exterior Lamp.......................................................................................................1300 Interior Lamp.......................................................................................................1300 WIRING DIAGRAM CODES (CELL CODES).......................................................................................1301 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 0 Installation........................................................................................................ 0 Terminal Arrangement................................................................................................ 1 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 2 Terminal Arrangement................................................................................................ 2 FUSE AND FUSIBLE LINK BOX............................................................................................... 3 Terminal Arrangement................................................................................................ 3 ELECTRICAL UNITS........................................................................................................ 4 Terminal Arrangement................................................................................................ 4 em..........................................................................................................................1303 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1303 PRECAUTIONS.............................................................................................................1305 Parts Requiring Angular Tightening.................................................................................1305 Liquid Gasket Application Procedure.................................................................................1305 PREPARATION.............................................................................................................1306 Special Service Tools...............................................................................................1306 Commercial Service Tools............................................................................................1308 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................1310 NVH Troubleshooting Chart-Engine Noise..............................................................................1311 OUTER COMPONENT PARTS...................................................................................................1312 Removal and Installation............................................................................................1312 WARM-UP THREE WAY CATALYST LH.......................................................................................1314 MEASUREMENT OF COMPRESSION PRESSURE OIL PAN.............................................................................1315 Removal ............................................................................................................1317 Installation........................................................................................................1318 TIMING BELT ............................................................................................................1320 Components .........................................................................................................1320 Removal ............................................................................................................1321 Inspection..........................................................................................................1322 BELT TENSIONER AND TENSIONER SPRING ............................................................................1323 Installation........................................................................................................1323 Tension Adjustment..................................................................................................1324 AFTER BELT REPLACEMENT..........................................................................................1324 AFTER ENGINE OVERHAUL OR ENGINE REASSEMBLY (WITH ROCKER COVERS REMOVED).........................................1325 OIL SEAL................................................................................................................1327 Replacement ........................................................................................................1327 VALVE OIL SEAL..................................................................................................1327 OIL SEAL INSTALLING DIRECTION...................................................................................1327 CAMSHAFT OIL SEAL...............................................................................................1328 FRONT OIL SEAL..................................................................................................1328 REAR OIL SEAL...................................................................................................1328 CYLINDER HEAD...........................................................................................................1329 Components..........................................................................................................1329 Removal.............................................................................................................1330 Disassembly.........................................................................................................1332 Inspection..........................................................................................................1333 CYLINDER HEAD DISTORTION........................................................................................1333 CAMSHAFT VISUAL CHECK...........................................................................................1333 CAMSHAFT RUNOUT.................................................................................................1333 CAMSHAFT CAM HEIGHT.............................................................................................1333 CAMSHAFT JOURNAL CLEARANCE......................................................................................1334 CAMSHAFT END PLAY...............................................................................................1334 CAMSHAFT SPROCKET RUNOUT........................................................................................1335 VALVE GUIDE CLEARANCE...........................................................................................1335 VALVE GUIDE REPLACEMENT.........................................................................................1335 VALVE SEATS.....................................................................................................1336 REPLACING VALVE SEAT FOR SERVICE PARTS..........................................................................1336 VALVE DIMENSIONS................................................................................................1337 VALVE SPRING ...................................................................................................1337 ROCKER SHAFT AND ROCKER ARM.....................................................................................1338 HYDRAULIC VALVE LIFTER..........................................................................................1338 Assembly............................................................................................................1339 Installation........................................................................................................1339 ENGINE ASSEMBLY.........................................................................................................1344 Removal and Installation...........................................................................................1344 REMOVAL.........................................................................................................1345 CYLINDER BLOCK..........................................................................................................1347 Components..........................................................................................................1347 CYLINDER BLOCK HEATER...........................................................................................1348 Removal and Installation............................................................................................1348 Disassembly.........................................................................................................1349 PISTON AND CRANKSHAFT...........................................................................................1349 Inspection..........................................................................................................1349 PISTON AND PISTON PIN CLEARANCE.................................................................................1349 PISTON RING SIDE CLEARANCE......................................................................................1350 PISTON RING END GAP.............................................................................................1350 CONNECTING ROD BEND AND TORSION.................................................................................1350 CYLINDER BLOCK DISTORTION AND WEAR..............................................................................1351 PISTON-TO-BORE CLEARANCE........................................................................................1351 CRANKSHAFT......................................................................................................1353 BEARING CLEARANCE...............................................................................................1353 CONNECTING ROD BUSHING CLEARANCE (SMALL END)....................................................................1356 REPLACEMENT OF CONNECTING ROD BUSHING (SMALL END)...............................................................1356 FLYWHEEL/DRIVE PLATE RUNOUT.....................................................................................1356 Assembly ...........................................................................................................1357 PISTON..........................................................................................................1357 CRANKSHAFT......................................................................................................1357 REPLACING PILOT BUSHING (M/T) OR PILOT CONVERTER (A/T)..........................................................1359 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1360 General Specifications..............................................................................................1360 Cylinder Head.......................................................................................................1361 Valve...............................................................................................................1361 VALVE...........................................................................................................1361 VALVE SPRING....................................................................................................1362 HYDRAULIC VALVE LIFTER..........................................................................................1362 VALVE GUIDE.....................................................................................................1362 ROCKER SHAFT AND ROCKER ARM.....................................................................................1362 Valve Seat..........................................................................................................1363 INTAKE VALVE SEAT...............................................................................................1363 EXHAUST VALVE SEAT..............................................................................................1364 Camshaft and Camshaft Bearing.......................................................................................1365 Cylinder Block......................................................................................................1366 Piston, Piston Ring and Piston Pin..................................................................................1367 AVAILABLE PISTON................................................................................................1367 PISTON RING.....................................................................................................1367 PISTON PIN......................................................................................................1368 Connecting Rod......................................................................................................1368 Crankshaft..........................................................................................................1368 Available Main Bearing..............................................................................................1369 NO. 1 MAIN BEARING..............................................................................................1369 NO. 2 AND 3 MAIN BEARINGS.......................................................................................1369 NO. 4 MAIN BEARING..............................................................................................1369 UNDER SIZE......................................................................................................1369 Available Connecting Rod Bearing....................................................................................1370 CONNECTING ROD BEARING UNDERSIZE................................................................................1370 Miscellaneous Components............................................................................................1370 BEARING CLEARANCE...............................................................................................1370 fe..........................................................................................................................1371 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1371 PREPARATION.............................................................................................................1372 Special Service Tools...............................................................................................1372 ACCELERATOR CONTROL SYSTEM..............................................................................................1373 Removal and Installation............................................................................................1373 Adjusting Accelerator Wire..........................................................................................1373 FUEL SYSTEM.............................................................................................................1374 Removal and Installation............................................................................................1374 FUEL TANK.......................................................................................................1375 FUEL PUMP AND GAUGE.............................................................................................1376 EXHAUST SYSTEM..........................................................................................................1378 Removal and Installation............................................................................................1378 foldout.....................................................................................................................1383 QUICK REFERENCE INDEX................................................................................................... 0 ELECTRICAL SYSTEM....................................................................................................... 2 SUPER MULTIPLE JUNCTION (SMJ)...........................................................................................1383 Installation........................................................................................................1383 Terminal Arrangement................................................................................................1384 FUSE BLOCK - JUNCTION BOX (J/B).........................................................................................1385 Terminal Arrangement................................................................................................1385 FUSE AND FUSIBLE LINK BOX...............................................................................................1386 Terminal Arrangement................................................................................................1386 ELECTRICAL UNITS........................................................................................................1387 Terminal Arrangement................................................................................................1387 gi..........................................................................................................................1388 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1388 PRECAUTIONS.............................................................................................................1390 Precautions.........................................................................................................1390 PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER".........................1390 PRECAUTIONS FOR NVIS (NISSAN VEHICLE IMMOBILISER SYSTEM - NATS).....................................................1390 PRECAUTIONS FOR NISSAN COMMUNICATOR (IVCS)..........................................................................1391 GENERAL PRECAUTIONS.................................................................................................1391 PRECAUTIONS FOR MULTIPORT FUEL INJECTION SYSTEM OR ENGINE CONTROL SYSTEM............................................1393 PRECAUTIONS FOR THREE WAY CATALYST..................................................................................1393 PRECAUTIONS FOR ENGINE OILS.........................................................................................1393 PRECAUTIONS FOR FUEL................................................................................................1394 PRECAUTIONS FOR AIR CONDITIONING....................................................................................1394 HOW TO USE THIS MANUAL..................................................................................................1395 HOW TO READ WIRING DIAGRAMS.............................................................................................1397 Sample/Wiring Diagram-EXAMPL-.......................................................................................1397 OPTIONAL SPLICE.................................................................................................1398 Description.........................................................................................................1399 CONNECTOR SYMBOLS...............................................................................................1401 HARNESS INDICATION..............................................................................................1402 COMPONENT INDICATION............................................................................................1402 SWITCH POSITIONS................................................................................................1402 DETECTABLE LINES AND NON-DETECTABLE LINES ......................................................................1403 MULTIPLE SWITCH.................................................................................................1404 FOLDOUT PAGE....................................................................................................1405 HOW TO CHECK TERMINAL...................................................................................................1406 Connector and Terminal Pin Kit......................................................................................1406 How to Probe Connectors.............................................................................................1406 PROBING FROM HARNESS SIDE.......................................................................................1406 PROBING FROM TERMINAL SIDE .....................................................................................1406 How to Check Enlarged Contact Spring of Terminal ...................................................................1407 Waterproof Connector Inspection.....................................................................................1408 RUBBER SEAL INSPECTION..........................................................................................1408 WIRE SEAL INSPECTION............................................................................................1408 Terminal Lock Inspection............................................................................................1408 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT...........................................................1409 Work Flow...........................................................................................................1409 Incident Simulation Tests...........................................................................................1410 INTRODUCTION....................................................................................................1410 VEHICLE VIBRATION...............................................................................................1410 HEAT SENSITIVE..................................................................................................1411 FREEZING........................................................................................................1411 WATER INTRUSION.................................................................................................1412 ELECTRICAL LOAD.................................................................................................1412 COLD OR HOT START UP............................................................................................1412 Circuit Inspection..................................................................................................1412 INTRODUCTION ...................................................................................................1412 TESTING FOR "OPENS" IN THE CIRCUIT..............................................................................1413 TESTING FOR "SHORTS" IN THE CIRCUIT.............................................................................1414 GROUND INSPECTION...............................................................................................1415 VOLTAGE DROP TESTS..............................................................................................1415 CONTROL UNIT CIRCUIT TESTS......................................................................................1417 HOW TO FOLLOW TROUBLE DIAGNOSES.........................................................................................1419 How to Follow Test Groups in Trouble Diagnoses......................................................................1420 Key to Symbols Signifying Measurements or Procedures................................................................1421 CONSULT CHECKING SYSTEM ................................................................................................1423 Function and System Application.....................................................................................1423 Lithium Battery Replacement.........................................................................................1425 Checking Equipment..................................................................................................1425 Loading Procedure .................................................................................................1425 CONSULT Data Link Connector (DLC) Circuit ..........................................................................1426 INSPECTION PROCEDURE............................................................................................1426 IDENTIFICATION INFORMATION..............................................................................................1427 Model Variation.....................................................................................................1427 2-WHEEL DRIVE...................................................................................................1427 4-WHEEL DRIVE...................................................................................................1427 PREFIX AND SUFFIX DESIGNATIONS..................................................................................1428 Identification Number...............................................................................................1428 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT.......................................................................1429 IDENTIFICATION PLATE............................................................................................1429 ENGINE SERIAL NUMBER ...........................................................................................1430 MANUAL TRANSMISSION NUMBER......................................................................................1430 AUTOMATIC TRANSMISSION NUMBER...................................................................................1430 TRANSFER SERIAL NUMBER..........................................................................................1430 Dimensions..........................................................................................................1430 Wheels & Tires......................................................................................................1431 LIFTING POINTS AND TOW TRUCK TOWING.....................................................................................1432 Screw Jack..........................................................................................................1432 Garage Jack and Safety Stand........................................................................................1433 2-pole Lift.........................................................................................................1434 Town Truck Towing...................................................................................................1434 2-WHEEL DRIVE MODELS............................................................................................1435 4-WHEEL DRIVE MODELS............................................................................................1435 VEHICLE RECOVERY................................................................................................1436 TIGHTENING TORQUE OF STANDARD BOLTS.....................................................................................1437 SAE J1930 TERMINOLOGY LIST..............................................................................................1438 SAE J1930 Terminology List..........................................................................................1438 ha..........................................................................................................................1442 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1442 AUTO....................................................................................................................1444 PRECAUTIONS.........................................................................................................1444 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER".....................................1444 Precautions for Working with HFC-134a (R-134a)..................................................................1444 General Refrigerant Precautions.................................................................................1445 Precautions for Refrigerant Connection..........................................................................1445 Precautions for Servicing Compressor............................................................................1448 Precautions for Service Equipment...............................................................................1448 Wiring Diagrams and Trouble Diagnosis...........................................................................1450 PREPARATION.........................................................................................................1451 Special Service Tools...........................................................................................1451 HFC-134a (R-134a) Service Tools and Equipment...................................................................1452 DESCRIPTION.........................................................................................................1452 Refrigeration System............................................................................................1455 V-6 Variable Displacement Compressor............................................................................1456 Component Layout................................................................................................1462 Introduction....................................................................................................1463 Features........................................................................................................1463 Overview of Control System......................................................................................1466 Control Operation...............................................................................................1466 Discharge Air Flow..............................................................................................1468 System Description..............................................................................................1469 TROUBLE DIAGNOSES...................................................................................................1470 Component Location..............................................................................................1470 Circuit Diagram.................................................................................................1472 Wiring Diagram - A/C, A-........................................................................................1473 Auto Amp. Terminals and Reference Value.........................................................................1477 Self-diagnosis..................................................................................................1479 How to Perform Trouble Diagnoses for Quick and Accurate Repair..................................................1485 Operational Check...............................................................................................1486 A/C System......................................................................................................1489 Mode Door Motor.................................................................................................1491 Air Mix Door Motor..............................................................................................1496 Intake Door Motor...............................................................................................1500 Blower Motor....................................................................................................1505 Magnet Clutch...................................................................................................1511 Insufficient Cooling............................................................................................1516 Insufficient Heating............................................................................................1524 Noise...........................................................................................................1525 Self-diagnosis..................................................................................................1526 Memory Function.................................................................................................1527 ECON (ECONOMY) Mode.............................................................................................1528 Ambient Sensor Circuit..........................................................................................1528 In-vehicle Sensor Circuit.......................................................................................1531 Sunload Sensor Circuit..........................................................................................1533 Intake Sensor Circuit...........................................................................................1536 Air Mix Door Motor PBR Circuit..................................................................................1538 SERVICE PROCEDURE...................................................................................................1539 HFC-134a (R-134a) Service Procedure.............................................................................1539 Maintenance of Lubricant Quantity in Compressor.................................................................1541 Compressor......................................................................................................1543 Compressor Clutch...............................................................................................1544 Refrigerant Lines...............................................................................................1548 Belt............................................................................................................1552 Fast Idle Control Device (FICD).................................................................................1552 MANUAL..................................................................................................................1553 PRECAUTIONS.........................................................................................................1553 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER".....................................1553 Precautions for Working with HFC-134a (R-134a)..................................................................1553 General Refrigerant Precautions.................................................................................1554 Precautions for Refrigerant Connection..........................................................................1554 Precautions for Servicing Compressor............................................................................1557 Precautions for Service Equipment...............................................................................1557 Wiring Diagrams and Trouble Diagnosis...........................................................................1559 PREPARATION.........................................................................................................1560 Special Service Tools...........................................................................................1560 HFC-134a (R-134a) Service Tools and Equipment...................................................................1561 DESCRIPTION.........................................................................................................1564 Refrigeration System............................................................................................1564 V-6 Variable Displacement Compressor........................................................................1565 Component Layout............................................................................................1571 Control Operation...........................................................................................1572 Discharge Air Flow..........................................................................................1573 System Description..........................................................................................1574 TROUBLE DIAGNOSES...................................................................................................1575 Component Location..............................................................................................1575 Wiring Diagram - HEATER -.......................................................................................1577 Circuit Diagram - Air Conditioner...............................................................................1578 Wiring Diagram - A/C, M-........................................................................................1579 How to Perform Trouble Diagnoses for Quick and Accurate Repair.................................................1582 Operational Check...............................................................................................1583 Intake Door.....................................................................................................1585 Blower Motor....................................................................................................1590 Insufficient Cooling............................................................................................1595 Insufficient Heating............................................................................................1603 Air Outlet......................................................................................................1605 Magnet Clutch...................................................................................................1607 Noise...........................................................................................................1612 SERVICE PROCEDURE...................................................................................................1613 HFC-134a (R-134a) Service Procedure.............................................................................1613 Maintenance of Lubricant Quantity in Compressor.................................................................1615 Compressor......................................................................................................1615 Compressor......................................................................................................1617 Compressor Clutch...............................................................................................1618 Refrigerant Lines...............................................................................................1622 Belt............................................................................................................1626 Fast Idle Control Device (FICD).................................................................................1626 SERVICE DATA AND SPECIFICATIONS (SDS)...............................................................................1627 Auto............................................................................................................1627 Manual..........................................................................................................1627 idx.........................................................................................................................1629 QUICK REFERENCE INDEX................................................................................................... 0 lc..........................................................................................................................1639 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1639 ENGINE LUBRICATION SYSTEM...............................................................................................1640 Precautions.........................................................................................................1640 LIQUID GASKET APPLICATION PROCEDURE.............................................................................1640 Preparation.........................................................................................................1640 SPECIAL SERVICE TOOLS...........................................................................................1640 Lubrication Circuit.................................................................................................1641 Oil Pressure Check..................................................................................................1641 Oil Pump............................................................................................................1642 REMOVAL AND INSTALLATION........................................................................................1642 DISASSEMBLY AND ASSEMBLY........................................................................................1642 INSPECTION .....................................................................................................1643 REGULATOR VALVE INSPECTION .....................................................................................1643 OIL FILTER .....................................................................................................1643 OIL FILTER BRACKET..............................................................................................1644 ENGINE COOLING SYSTEM...................................................................................................1645 Precautions.........................................................................................................1645 LIQUID GASKET APPLICATION PROCEDURE.............................................................................1645 Preparation.........................................................................................................1645 SPECIAL SERVICE TOOLS...........................................................................................1645 Cooling Circuit.....................................................................................................1646 System Check........................................................................................................1646 CHECKING COOLING SYSTEM HOSES...................................................................................1646 CHECKING RADIATOR CAP...........................................................................................1646 CHECKING COOLING SYSTEM FOR LEAKS...............................................................................1647 Water Pump..........................................................................................................1647 REMOVAL AND INSTALLATION........................................................................................1647 INSPECTION .....................................................................................................1648 Thermostat..........................................................................................................1648 REMOVAL.........................................................................................................1648 INSPECTION......................................................................................................1649 INSTALLATION....................................................................................................1649 Radiator............................................................................................................1650 REMOVAL AND INSTALLTION.........................................................................................1650 COMPONENTS......................................................................................................1650 PREPARATION.....................................................................................................1651 DISASSEMBLY.....................................................................................................1651 ASSEMBLY........................................................................................................1652 INSPECTION......................................................................................................1653 Cooling Fan (Crankshaft driven).....................................................................................1654 REMOVAL AND INSTALLATION........................................................................................1654 INSPECTION......................................................................................................1654 Refilling Engine Coolant............................................................................................1655 Overheating Cause Analysis..........................................................................................1655 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1657 Oil Pressure........................................................................................................1657 Regulator Valve.....................................................................................................1657 Oil Pump............................................................................................................1657 Thermostat..........................................................................................................1657 Radiator............................................................................................................1657 ma..........................................................................................................................1658 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1658 PRECAUTIONS.............................................................................................................1660 Precautions For Supplemental Restraint System (srs) "AIR BAG " and " SEAT BELT PRE- TENSIONER ".....................1660 PREPARATION.............................................................................................................1661 Special Service Tool................................................................................................1661 Commercial Service Tool.............................................................................................1661 GENERAL MAINTENANCE.....................................................................................................1662 PERIODIC MAINTENANCE....................................................................................................1664 Schedule 1..............................................................................................................1665 EMISSION CONTROL SYSTEN MAINTENANCE.................................................................................1665 CHASSIS AND BODY MAINTENANCE........................................................................................1666 Schedule 2..............................................................................................................1667 EMISSION CONTROL SYSTEM MAINTENANCE.................................................................................1667 CHASSIS AND BODY MAINTENANCE........................................................................................1668 RECOMMENDED FLUIDS AND LUBRICANTS.......................................................................................1669 Fluids and Lubricants...............................................................................................1669 SAE Viscosity Number............................................................................................1670 GASOLINE ENGINE OIL.........................................................................................1670 GEAR OIL....................................................................................................1670 Anti-Freeze Coolant Mixture Ratio...............................................................................1670 ENGINE MAINTENANCE......................................................................................................1671 Checking Drive Belts................................................................................................1671 Changing Engine Coolant.................................................................................................1672 -DRAINING ENGINE COOLANT-...........................................................................................1672 -REFILLING ENGINE COOLANT-..........................................................................................1673 -FLUSHING COOLING SYSTEM-...........................................................................................1674 Checking Fuel Lines.............................................................................................1674 Changing Fuel Filter............................................................................................1674 WITH CONSULT................................................................................................1674 WITHOUT CONSULT.............................................................................................1675 Changing Air Cleaner Type.......................................................................................1675 VISCOUS PAPER TYPE..........................................................................................1675 Changing Engine Oil.............................................................................................1675 Changing Oil Filter.............................................................................................1676 Changing Spark Plugs............................................................................................1677 Checking EVAP Vapor Lines.......................................................................................1678 CHASSIS AND BODY MAINTENANCE............................................................................................1679 Checking Exhaust System.............................................................................................1679 Checking Clutch Fluid Level and Leaks...............................................................................1679 Checking M/T Oil....................................................................................................1679 Changing M/T Oil ...................................................................................................1679 Checking Water Entry - For 4WD models M/T...........................................................................1680 Checking A/T Fluid..................................................................................................1680 Changing A/T Fluid..................................................................................................1680 Checking Transfer Fluid ............................................................................................1680 Changing Transfer Fluid.............................................................................................1680 Checking Propeller Shaft............................................................................................1682 Greasing Propeller Shaft............................................................................................1682 Checking Differential Gear Oil......................................................................................1682 Changing Differential Gear Oil......................................................................................1683 LIMITED-SLIP DIFFERENTIAL GEAR .................................................................................1683 Balancing Wheels....................................................................................................1683 Tire Rotation.......................................................................................................1683 Checking Brake Fluid Level and Leaks ...............................................................................1684 Checking Brake Lines and Cables.....................................................................................1684 Checking Disc Brake ................................................................................................1684 ROTOR...........................................................................................................1684 CALIPER.........................................................................................................1684 PAD.............................................................................................................1684 Checking Drum Brake.................................................................................................1685 WHEEL CYLINDER .................................................................................................1685 DRUM............................................................................................................1685 LINING..........................................................................................................1685 TEMPORARY METHOD FOR CHECKING LINING WEAR.......................................................................1685 Checking Steering Gear, Linkage and Transfer Gear...................................................................1685 STEERING GEAR ..................................................................................................1685 STEERING LINKAGE................................................................................................1685 STEERING TRANSFER GEAR..........................................................................................1685 Checking Power Steering Fluid and Lines.............................................................................1686 CHECKING FLUID LEVEL............................................................................................1686 CHECKING LINES .................................................................................................1686 Lubricating Locks, Hinges and Hood Latches,.........................................................................1686 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.....................................................1687 SERVICE DATA AND SPECIFICATIONS (SDS) ..................................................................................1688 Engine Maintenance..................................................................................................1688 DRIVE BELT DEFLECTION...........................................................................................1688 DRIVE BELT TENSION..............................................................................................1688 SPARK PLUG TYPE.................................................................................................1688 Chassis and Body Maintenance .......................................................................................1688 WHEEL BALANCE...................................................................................................1688 mt..........................................................................................................................1689 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1689 PREPARATION.............................................................................................................1690 Special Service Tools...............................................................................................1690 Commercial Service Tool.............................................................................................1692 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................1703 NVH Troubleshooting Chart...........................................................................................1693 MANUAL TRANSMISSION.................................................................................................1693 ON-VEHICLE SERVICE......................................................................................................1694 Replacing Rear Oil Seal - 2WD Model.................................................................................1694 REMOVAL.........................................................................................................1694 INSTALLATION....................................................................................................1694 Position Switch Check...............................................................................................1694 DESCRIPTION.............................................................................................................1695 Cross-sectional View - 2WD Model....................................................................................1695 Cross-sectional View - 4WD Model....................................................................................1696 REMOVAL AND INSTALLATION................................................................................................1697 Removal.............................................................................................................1697 2WD MODEL.......................................................................................................1697 4WD MODEL.......................................................................................................1698 Installation........................................................................................................1699 OVERHAUL................................................................................................................1700 Case Components.....................................................................................................1700 Gear Componenets....................................................................................................1701 Shift Control Components............................................................................................1703 DISASSEMBLY.............................................................................................................1704 Case Components.....................................................................................................1704 DISASSEMBLY.....................................................................................................1704 Shift Control Components............................................................................................1705 DISASSEMBLY.....................................................................................................1705 Gear Components.....................................................................................................1706 DISASSEMBLY.....................................................................................................1706 INSPECTION..............................................................................................................1710 Shift Control Components............................................................................................1710 INSPECTION......................................................................................................1710 Gear Components.....................................................................................................1710 INSPECTION......................................................................................................1710 ASSEMBLY................................................................................................................1712 Gear Components.....................................................................................................1712 ASSEMBLY........................................................................................................1712 Shift Control Components............................................................................................1720 ASSEMBLY........................................................................................................1720 Case Components.....................................................................................................1721 ASSEMBLY........................................................................................................1721 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1723 General Specifications..............................................................................................1723 Gear End Play.......................................................................................................1723 Clearance Between Baulk Ring and Gear...............................................................................1723 2ND AND 3RD BAULK RING..........................................................................................1724 Distance Between Rear Surface of Reverse Cone and Reverse Baulk Ring................................................1724 Cone and Reverse Baulk Ring.........................................................................................1724 Available Snap Ring.................................................................................................1724 MAIN DRIVE GEAR SNAP RING.......................................................................................1724 MAINSHAFT FRONT SNAP RING.......................................................................................1725 COUNTER GEAR REAR SNAP RING.....................................................................................1725 Available C-ring....................................................................................................1725 MAINSHAFT C-RING................................................................................................1725 Available Shim and Washer...........................................................................................1725 TABLE FOR SELECTING PROPER COUNTER GEAR FRONT BEARING THRUST WASHER.............................................1725 REVERSE IDLER REAR THRUST WASHER................................................................................1725 pd..........................................................................................................................1726 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1726 PROPELLER SHAFT.........................................................................................................1728 Preparation.........................................................................................................1728 SPECIAL SERVICE TOOLS...........................................................................................1728 Noise, Vibration and Harshness (NVH) Troubleshooting................................................................1729 NVH TROUBLESHOOTING.............................................................................................1729 Components..........................................................................................................1730 FRONT PROPELLER SHAFT...........................................................................................1730 REAR PROPELLER SHAFT............................................................................................1731 Removal and Installation............................................................................................1733 Inspection..........................................................................................................1734 Disassembly.........................................................................................................1734 CENTER BEARING -- 2WD --........................................................................................1734 JOURNAL (7TH AND 80B)...........................................................................................1735 Assembly............................................................................................................1736 CENTER BEARING -- 2WD --........................................................................................1736 JOURNAL (7TH AND 80B)...........................................................................................1736 R200A...................................................................................................................1738 FRONT FINAL DRIVE...................................................................................................1738 Preparation.....................................................................................................1738 SPECIAL SERVICE TOOLS.......................................................................................1738 Noise, Vibration and Harshness (NVH) Troubleshooting............................................................1740 On-vehicle Service..............................................................................................1740 FRONT OIL SEAL REPLACEMENT..................................................................................1740 REAR COVER GASKET REPLACEMENT...............................................................................1741 Components......................................................................................................1742 Removal and Installation........................................................................................1743 REMOVAL.....................................................................................................1743 INSTALLATION................................................................................................1743 Disassembly.....................................................................................................1743 PRE-INSPECTION..............................................................................................1743 FINAL DRIVE HOUSING.........................................................................................1744 DIFFERENTIAL CASE...........................................................................................1746 DIFFERENTIAL SIDE SHAFT.....................................................................................1747 Inspection......................................................................................................1748 RING GEAR AND DRIVE PINION..................................................................................1748 DIFFERENTIAL CASE ASSEMBLY..................................................................................1748 BEARING.....................................................................................................1748 Adjustment......................................................................................................1749 SIDE BEARING PRELOAD........................................................................................1749 PINION GEAR HEIGHT AND PINION BEARING RELOAD................................................................1750 PRELOAD.....................................................................................................1750 TOOTH CONTACT...............................................................................................1754 Assembly........................................................................................................1755 DIFFERENTIAL SIDE SHAFT.....................................................................................1755 DIFFERENTIAL CASE...........................................................................................1756 FINAL DRIVE HOUSING.........................................................................................1757 H233B...................................................................................................................1762 REAR FINAL DRIVE....................................................................................................1762 Preparation.....................................................................................................1762 SPECIAL SERVICE TOOLS.......................................................................................1762 Noise, Vibration and Harshness (NVH) Troubleshooting............................................................1764 On-vehicle Service..............................................................................................1764 FRONT OIL SEAL REPLACEMENT..................................................................................1764 Components......................................................................................................1766 Removal and Installation........................................................................................1767 REMOVAL.....................................................................................................1767 INSTALLATION................................................................................................1767 Disassembly.....................................................................................................1767 PRE-INSPECTION..............................................................................................1767 DIFFERENTIAL CARRIER........................................................................................1768 DIFFERENTIAL CASE...........................................................................................1770 Inspection......................................................................................................1771 RING GEAR AND DRIVE PINION..................................................................................1771 DIFFERENTIAL CASE ASSEMBLY..................................................................................1771 BEARING.....................................................................................................1771 Limited Slip Differential.......................................................................................1771 PREPARATION FOR DISASSEMBLY.................................................................................1771 DISASSEMBLY.................................................................................................1772 INSPECTION..................................................................................................1773 ADJUSTMENT..................................................................................................1774 ASSEMBLY....................................................................................................1775 Adjustment......................................................................................................1777 PINION GEAR HEIGHT..........................................................................................1777 TOOTH CONTACT...............................................................................................1780 Assembly........................................................................................................1781 DIFFERENTIAL CASE...........................................................................................1781 DIFFERENTIAL CARRIER........................................................................................1782 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1786 General Specifications..............................................................................................1786 2WD MODEL.......................................................................................................1786 4WD MODEL.......................................................................................................1786 Service Data........................................................................................................1786 Snap Ring (80B).....................................................................................................1786 Snap Ring (71H).....................................................................................................1787 R200A...............................................................................................................1787 GENERAL SPECIFICATIONS..........................................................................................1787 RING GEAR RUNOUT................................................................................................1787 SIDE GEAR ADJUSTMENT............................................................................................1787 SIDE BEARING ADJUSTMENT.........................................................................................1788 TOTAL PRELOAD ADJUSTMENT........................................................................................1788 DRIVE PINION HEIGHT ADJUSTMENT..................................................................................1788 DRIVE PINION PRELOAD ADJUSTMENT.................................................................................1789 H233B...............................................................................................................1789 GENERAL SPECIFICATIONS..........................................................................................1789 RING GEAR RUNOUT................................................................................................1790 SIDE GEAR ADJUSTMENT............................................................................................1790 DIFFERENTIAL TORQUE ADJUSTMENT (LSD MODELS).....................................................................1790 TOTAL PRELOAD ADJUSTMENT........................................................................................1790 DRIVE PINION HEIGHT ADJUSTMENT..................................................................................1791 DRIVE PINION PRELOAD ADJUSTMENT.................................................................................1791 rs..........................................................................................................................1792 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1792 SEAT BELTS..............................................................................................................1794 Precautions.........................................................................................................1794 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER" PRECAUTION FOR SEAT BELT SERVICE....1794 PRECAUTION FOR SEAT BELT SERVICE................................................................................1794 Front Seat Belt.....................................................................................................1795 REMOVAL AND INSTALLATION........................................................................................1795 Rear Seat Belt......................................................................................................1796 REMOVAL AND INSTALLATION........................................................................................1796 Seat Belt Inspection................................................................................................1798 AFTER A COLLISION...............................................................................................1798 PRELIMINARY CHECKS..............................................................................................1798 SEAT BELT RETRACTOR ON-VEHICLE CHECK............................................................................1799 SEAT BELT RETRACTOR OFF-VEHICLE CHECK...........................................................................1799 SUPPLEMENTAL RESTRAINT SYSTEM (SRS).....................................................................................1801 Precautions.........................................................................................................1801 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER".....................................1801 PRECAUTIONS FOR SRS "AIR BAG" AND "SEAT BELT PRE-TENSIONER" SERVICE.............................................1801 WIRING DIAGRAMS AND TROUBLE DIGNOSIS............................................................................1801 Preparation.........................................................................................................1802 SPECIAL SERVICE TOOLS...........................................................................................1802 Description.........................................................................................................1803 Seat Belt Pre-tensioner with Load Limiter...........................................................................1803 Built-in Type Side Air Bag..........................................................................................1804 SRS Component Parts Location........................................................................................1804 Maintenance Items...................................................................................................1805 Diagnosis Sensor Unit...............................................................................................1806 REMOVAL AND INSTALLATION........................................................................................1806 Seat Belt Pre-tensioner.............................................................................................1806 REMOVAL AND INSTALLATION........................................................................................1806 Satellite Sensor....................................................................................................1807 REMOVAL AND INSTALLATION........................................................................................1807 Driver Air Bag Module and Spiral Cable..............................................................................1808 REMOVAL AND INSTALLATION........................................................................................1808 REMOVAL.........................................................................................................1808 INSTALLATION....................................................................................................1810 Front Passenger Air Bag Module......................................................................................1810 REMOVAL.........................................................................................................1810 INSTALLATION....................................................................................................1811 Side Air Bag Module.................................................................................................1812 REMOVAL.........................................................................................................1812 INSTALLATION....................................................................................................1813 Disposal of Air Bag Module and Seat Belt Pre-tensioner..............................................................1814 CHECKING DEPLOYMENT TOOL........................................................................................1815 DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)...................................................1816 DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)..........................................1818 DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER WHILE MOUNTED IN VEHICLE...............................1819 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER.........................................................1819 Trouble Diagnoses Introduction......................................................................................1821 DIAGNOSIS FUNCTION..............................................................................................1821 DIAGNOSIS MODE FOR CONSULT......................................................................................1821 HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT..................................................................1822 HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT...............................................................1823 HOW TO ERASE SELF-DIAGNOSIS RESULTS.............................................................................1823 How to Perform Trouble Diagnoses for Quick and Accurate Repair......................................................1824 INFORMATION FROM CUSTOMER.......................................................................................1824 PRELIMINARY CHECK...............................................................................................1824 WORK FLOW.......................................................................................................1824 Schematic...........................................................................................................1825 Wiring Diagrm - SRS-................................................................................................1826 SRS Operation Check.................................................................................................1829 DIAGNOSTIC PROCEDURE 1..........................................................................................1829 Trouble Diagnoses with CONSULT......................................................................................1831 DIAGNOSTIC PROCEDURE 2..........................................................................................1831 DIAGNOSTIC PROCEDURE 3..........................................................................................1834 DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)..................................................1836 DIAGNOSTIC PROCEDURE 5..........................................................................................1837 Trouble Diagnoses without CONSULT...................................................................................1841 DIAGNOSTIC PROCEDURE 6..........................................................................................1841 DIAGNOSTIC PROCEDURE 7..........................................................................................1844 DIAGNOSTIC PROCEDURE 8 CONTINUED FROM DIAGNOSTIC PROCEDURE 6)...................................................1846 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn Off.........................................................1847 DIAGNOSTIC PROCEDURE 9..........................................................................................1847 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn On..........................................................1848 DIAGNOSTIC PROCEDURE 10.........................................................................................1848 Trouble Diagnoses: SRS Does Not Enter Diagnosis Mode Using Door Switch..............................................1849 DIAGNOSTIC PROCEDURE 11.........................................................................................1849 Trouble Diagnoses: "SEAT BELT" Warning Lamp Does Not Turn Off.......................................................1850 DIAGNOSTIC PROCEDURE 12.........................................................................................1850 Trouble Diagnoses: "SEAT BELT" Warning Lamp Does Not Turn On........................................................1851 DIAGNOSTIC PROCEDURE 13.........................................................................................1851 Collision Diagnosis.................................................................................................1851 FOR FRONTAL COLLISION...........................................................................................1851 FOR SIDE COLLISION..............................................................................................1853 sc..........................................................................................................................1855 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1855 PRECAUTIONS.............................................................................................................1856 Supplemental Restraint System (SRS) "Air BAG" and "SEAT BELT PRE-TENSIONER".........................................1856 Wiring Diagrams and Trouble Diagnosis...............................................................................1856 BATTERY.................................................................................................................1857 How to Handle Battery...............................................................................................1857 METHODS OF PREVENTING OVER-DISCHARGE............................................................................1857 CHECKING ELECTROLYTE LEVEL......................................................................................1857 SPECIFIC GRAVITY CHECK..........................................................................................1858 CHARGING THE BATTERY............................................................................................1859 STARTING SYSTEM.........................................................................................................1860 System Description..................................................................................................1860 WITH M/T........................................................................................................1860 WITH A/T........................................................................................................1861 Wiring Diagram - START -/With M/T...................................................................................1862 Wiring Diagram - START -/With A/T...................................................................................1863 Construction........................................................................................................1864 Removal and Installation............................................................................................1864 Pinion/Clutch Check.................................................................................................1864 CHARGING SYSTEM.........................................................................................................1865 System Description..................................................................................................1865 Wiring Diagram - CHARGE -...........................................................................................1866 Trouble Diagnoses...................................................................................................1867 WITH IC REGULATOR...............................................................................................1867 MALFUNCTION INDICATOR...........................................................................................1867 Construction........................................................................................................1868 Removal and Installation............................................................................................1868 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1869 Battery.............................................................................................................1869 Starter.............................................................................................................1869 Alternator..........................................................................................................1869 st..........................................................................................................................1870 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1870 PRECAUTIONS.............................................................................................................1871 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER".........................................1871 Precautions for Steering System.....................................................................................1871 PREPARATION.............................................................................................................1872 Special Service Tools...............................................................................................1872 Commercial Service Tools............................................................................................1873 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................1874 NVH Troubleshooting Chart...........................................................................................1874 ON-VEHICLE SERVICE......................................................................................................1875 Checking Steering Wheel Play........................................................................................1875 Checking Neutral Position on Steering Wheel.........................................................................1875 PRE-CHECKING....................................................................................................1875 CHECKING........................................................................................................1875 Front Wheel Turning Angle..........................................................................................1875 Checking Gear Housing Movement......................................................................................1876 Adjusting Rack Retainer.............................................................................................1876 Checking and Adjusting Drive Belts..................................................................................1876 Checking Fluid Level................................................................................................1876 Checking Fluid Leakage..............................................................................................1876 Bleeding Hydraulic System...........................................................................................1877 Checking Steering Wheel Turning Force...............................................................................1877 Checking Hydraulic System...........................................................................................1878 STEERING WHEEL AND STEERING COLUMN......................................................................................1879 Components..........................................................................................................1879 Removal and Installation............................................................................................1879 STEERING WHEEL..................................................................................................1879 STEERING COLUMN.................................................................................................1880 Disassembly and Assembly............................................................................................1881 Inspection..........................................................................................................1882 TILT MECHANISM..................................................................................................1882 STEERING TRANSFER GEAR..............................................................................................1883 Removal.............................................................................................................1883 Installation........................................................................................................1884 Inspection..........................................................................................................1884 POWER STEERING GEAR AND LINKAGE.........................................................................................1885 Components..........................................................................................................1885 Removal and Installation............................................................................................1886 Disassembly.........................................................................................................1887 Inspection..........................................................................................................1888 BOOT............................................................................................................1888 RACK............................................................................................................1888 PINION ASSEMBLY.................................................................................................1888 GEAR HOUSING CYLINDER...........................................................................................1888 TIE-ROD OUTER AND INNER SOCKETS.................................................................................1889 Assembly............................................................................................................1889 Adjustment..........................................................................................................1892 POWER STEERING OIL PUMP.................................................................................................1895 Components..........................................................................................................1895 Pre-disassembly inspection..........................................................................................1895 Disassembly.........................................................................................................1887 Inspection..........................................................................................................1897 Assembly............................................................................................................1897 SERVICE DATA AND SPECIFICATION (SDS)....................................................................................1899 General Specifications..............................................................................................1899 Steering Wheel......................................................................................................1899 Steering Column.....................................................................................................1899 Steering Transfer Gear..............................................................................................1899 Steering Gear and Linkage...........................................................................................1900 Power Steering......................................................................................................1900 su..........................................................................................................................1901 QUICK REFERENCE INDEX................................................................................................... 0 Table of Contents.......................................................................................................1901 FRONT SUSPENSION........................................................................................................1902 Precautions.........................................................................................................1902 PRECAUTIONS.....................................................................................................1902 Preparation.........................................................................................................1902 SPECIAL SERVICE TOOLS...........................................................................................1902 COMMERCIAL SERVICE TOOLS........................................................................................1902 Noise, Vibration and Harshness (NVH) Troubleshooting................................................................1903 NVH TROUBLESHOOTING CHART.......................................................................................1903 Components..........................................................................................................1904 2WD.............................................................................................................1904 4WD.............................................................................................................1905 On-vehicle Service..................................................................................................1906 FRONT SUSPENSION PARTS..........................................................................................1906 FRONT WHEEL ALIGNMENT...........................................................................................1907 Coil Spring and Strut Assembly......................................................................................1909 COMPONENTS......................................................................................................1909 REMOVAL.........................................................................................................1911 DISASSEMBLY.....................................................................................................1911 INSPECTION......................................................................................................1911 ASSEMBLY........................................................................................................1912 Stabilizer Bar......................................................................................................1912 REMOVAL AND INSTALLATION........................................................................................1912 INSPECTION......................................................................................................1913 Transverse Link and Lower Ball Joint................................................................................1913 REMOVAL AND INSTALLATION........................................................................................1913 INSPECTION......................................................................................................1914 REAR SUSPENSION.........................................................................................................1915 Precautions.........................................................................................................1915 PRECAUTIONS.....................................................................................................1915 Preparation.........................................................................................................1915 COMMERCIAL SERVICE TOOLS........................................................................................1915 Noise, Vibration and Harshness (NVH) Troubleshooting................................................................1915 Components..........................................................................................................1916 On-vehicle Service..................................................................................................1916 REAR SUSPENSION PARTS...........................................................................................1916 Removal and Installation............................................................................................1917 Coil Spring and Shock Absorber......................................................................................1919 COMPONENTS......................................................................................................1919 REMOVAL AND INSTALLATION........................................................................................1920 INSPECTION......................................................................................................1920 Upper Link, Lower Link and Panhard Rod..............................................................................1920 INSPECTION......................................................................................................1920 BUSHING REPLACEMENT.............................................................................................1920 INSTALLATION....................................................................................................1921 Stabilizer Bar......................................................................................................1921 REMOVAL AND INSTALLATION........................................................................................1921 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1922 General Specifications (Front)......................................................................................1922 Wheel Alignment (Unladen*1).........................................................................................1922 Lower Ball Joint....................................................................................................1922 Wheelarch Height (Unladen*).........................................................................................1923 Wheel Runout Average*...............................................................................................1923 General Specifications (Rear).......................................................................................1923 tf..........................................................................................................................1924 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1924 PREPARATION.............................................................................................................1925 Special Service Tools...............................................................................................1925 Commercial Service Tools............................................................................................1926 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................1928 NVH Troubleshooting Chart...........................................................................................1928 TRANSFER............................................................................................................1928 DESCRIPTION.............................................................................................................1929 Cross-sectional View................................................................................................1929 ON-VEHICLE SERVICE......................................................................................................1930 Replacing Oil Seal..................................................................................................1930 CENTER CASE OIL SEAL............................................................................................1930 SHIFT SHAFT OIL SEAL............................................................................................1930 REAR OIL SEAL...................................................................................................1931 Position Switch Check...............................................................................................1931 REMOVAL AND INSTALLATION................................................................................................1932 Removal.............................................................................................................1932 Installation........................................................................................................1932 M/T MODEL.......................................................................................................1932 A/T MODEL.......................................................................................................1932 OVERHAUL................................................................................................................1933 Transfer Gear Control...............................................................................................1933 Case Components.....................................................................................................1934 Gear Components.....................................................................................................1935 Shift Control Components............................................................................................1936 DISASSEMBLY.............................................................................................................1937 REPAIR FOR COMPONENT PARTS..............................................................................................1941 Mainshaft...........................................................................................................1941 DISASSEMBLY.....................................................................................................1937 INSPECTION......................................................................................................1942 ASSEMBLY........................................................................................................1942 Front Drive Shaft...................................................................................................1943 DISASSEMBLY.....................................................................................................1943 INSPECTION......................................................................................................1943 ASSEMBLY........................................................................................................1943 Counter Gear........................................................................................................1943 DISASSEMBLY.....................................................................................................1943 INSPECTION......................................................................................................1944 ASSEMBLY........................................................................................................1944 Main Gear...........................................................................................................1944 DISASSEMBLY.....................................................................................................1944 INSPECTION......................................................................................................1945 ASSEMBLY........................................................................................................1945 Front Case..........................................................................................................1945 REMOVAL.........................................................................................................1945 INSTALLATION....................................................................................................1946 Front Case Cover....................................................................................................1946 REMOVAL.........................................................................................................1946 INSTALLATION....................................................................................................1946 Bearing Retainer....................................................................................................1946 REMOVAL.........................................................................................................1946 INSTALLATION....................................................................................................1946 Rear Case...........................................................................................................1947 REMOVAL.........................................................................................................1947 INSTALLATION....................................................................................................1947 Shift Control Components............................................................................................1947 INSPECTION......................................................................................................1947 ASSEMBLY................................................................................................................1949 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1956 General Specifications..............................................................................................1956 Gear End Play...................................................................................................1956 Available Snap Ring.................................................................................................1956 MAINSHAFT FRONT BEARING.........................................................................................1956 MAINSHAFT REAR BEARING..........................................................................................1956 MAIN GEAR BEARING...............................................................................................1956 Available Shim......................................................................................................1957 COUNTER GEAR REAR BEARING.......................................................................................1957
DESCRIPTION:
1999 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1999 Nissan PATHFINDER.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
Important safety notice:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first completely satisfy himself that neither his safety nor the vehicle’s safety will be jeopardized by the service method selected .
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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