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1999 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
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1999 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
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1999 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1773
downloadable : Yes
File type : PDF
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TABLE OF CONTENTS:
1999 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
fwd......................................................................................................................... 1 QUICK REFERENCE INDEX................................................................................................... 1 FOREWORD................................................................................................................ 2 GI - General Information................................................................................................ 0 MA - Maintenance........................................................................................................ 0 EM - Engine Mechanical.................................................................................................. 0 LC - Engine Lubrication & Cooling Systems.............................................................................. 0 EC - Engine Control..................................................................................................... 0 FE - Accelrator Control, Fuel & Exhaust Systems......................................................................... 0 AT - Automatic Transaxle................................................................................................ 0 AX - Front & Rear Transaxle............................................................................................. 0 SU - Front & Rear Suspension............................................................................................ 0 BR - Brake System....................................................................................................... 0 ST - Steering System.................................................................................................... 0 RS - Restraint System................................................................................................... 0 BT - Body & Trim........................................................................................................ 0 HA - Heater & Air Conditioner........................................................................................... 0 SC - Starting & Charhing System......................................................................................... 0 EL - Electrical System.................................................................................................. 0 IDX - Alpahbetical Index................................................................................................ 1 Foldout................................................................................................................. 0 Comment Sheet........................................................................................................... 3 Quick Reference Chart................................................................................................... 4 GST Mode 6 - Test Value & Test Limit Chart.............................................................................. 5 at.......................................................................................................................... 6 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 6 TROUBLE DIAGNOSIS - INDEX............................................................................................... 9 Alphabetical & P No. Index for DTC.................................................................................. 9 PRECAUTIONS............................................................................................................. 11 Precautions for Supplemental Restraint System (SRS) "AIR BAG"....................................................... 11 Precautions for On Board Diagnostic (OBD)........................................................................... 11 System of A/T and Engine............................................................................................ 11 Precautions......................................................................................................... 11 Service Notice or Precautions....................................................................................... 13 Wiring Diagrams and Trouble Diagnosis............................................................................... 14 PREPARATION............................................................................................................. 15 Special Service Tools............................................................................................... 15 Commercial Service Tools............................................................................................ 17 OVERALL SYSTEM.......................................................................................................... 19 A/T Electrical Parts Location....................................................................................... 19 Circuit Diagram..................................................................................................... 20 Cross-section View.................................................................................................. 21 Hydraulic Control Circuit........................................................................................... 22 Shift Mechanism..................................................................................................... 23 Control System...................................................................................................... 32 Control Mechanism................................................................................................... 34 Control Valve....................................................................................................... 38 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION.................................................................................. 40 Introduction........................................................................................................ 40 OBD-II Function for A/T System...................................................................................... 40 One or Two Trip Detection Logic of OBD-II........................................................................... 40 OBD-II Diagnostic Trouble Code (DTC)................................................................................ 40 Malfunction Indicator Lamp (MIL).................................................................................... 44 CONSULT............................................................................................................. 44 Diagnostic Procedure Without CONSULT................................................................................ 53 TROUBLE DIAGNOSIS - INTRODUCTION........................................................................................ 58 Introduction........................................................................................................ 58 Work Flow........................................................................................................... 62 TROUBLE DIAGNOSIS - BASIC INSPECTION.................................................................................... 64 A/T Fluid Check..................................................................................................... 64 Stall Test ......................................................................................................... 64 Line Pressure Test.................................................................................................. 68 Road Test........................................................................................................... 69 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION................................................................................. 81 Symptom Chart....................................................................................................... 81 TCM Terminals and Reference Value................................................................................... 92 TROUBLE DIAGNOSIS FOR POWER SUPPLY...................................................................................... 96 Wiring Diagram -AT-MAIN............................................................................................. 96 DTC P0705 PARK/NEUTRAL POSITION SWITCH.................................................................................. 98 Description......................................................................................................... 98 Wiring Diagram -AT-PNP/SW........................................................................................... 100 Diagnostic Procedure................................................................................................ 101 Component Inspection................................................................................................ 103 DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT.......................................................................... 104 Description......................................................................................................... 104 Wiring Diagram -AT-FTS.............................................................................................. 106 Diagnostic Procedure................................................................................................ 107 Component Inspection................................................................................................ 109 DTC P0720 VEHICLE SPEED SENSOR -A/T (REVOLUTION SENSOR)................................................................. 110 Description......................................................................................................... 110 Wiring Diagram -AT-VSSA/T........................................................................................... 112 Diagnostic Procedure................................................................................................ 113 Component Inspection................................................................................................ 114 DTC P0725 ENGINE SPEED SIGNAL........................................................................................... 115 Description......................................................................................................... 115 Wiring Diagram -AT-ENGSS............................................................................................ 117 Diagnostic Procedure................................................................................................ 118 DTC P0731 A/T 1ST GEAR FUNCTION......................................................................................... 119 Description......................................................................................................... 119 Wiring Diagram -AT-1ST.............................................................................................. 122 Diagnostic Procedure................................................................................................ 123 Component Inspection................................................................................................ 124 DTC P0732 A/T 2ND GEAR FUNCTION......................................................................................... 125 Description......................................................................................................... 125 Wiring Diagram -AT-2ND.............................................................................................. 128 Diagnostic Procedure................................................................................................ 129 Component Inspection................................................................................................ 130 DTC P0733 A/T 3RD GEAR FUNCTION......................................................................................... 131 Description......................................................................................................... 131 Wiring Diagram -AT-3RD.............................................................................................. 134 Diagnostic Procedure................................................................................................ 135 Component Inspection................................................................................................ 136 DTC P0734 A/T 4TH GEAR FUNCTION......................................................................................... 137 Description......................................................................................................... 137 Wiring Diagram -AT-4TH.............................................................................................. 141 Diagnostic Procedure................................................................................................ 142 Component Inspection................................................................................................ 145 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE........................................................................ 146 Description......................................................................................................... 146 Wiring Diagram -AT-TCV.............................................................................................. 148 Diagnostic Procedure................................................................................................ 149 Component Inspection................................................................................................ 150 DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)................................................................................ 151 Description......................................................................................................... 151 Wiring Diagram -AT-TCCSIG........................................................................................... 154 Diagnostic Procedure................................................................................................ 155 Component Inspection................................................................................................ 158 DTC P0745 LINE PRESSURE SOLENOID VALVE.................................................................................. 159 Description......................................................................................................... 159 Wiring Diagram -AT-LPSV............................................................................................. 161 Diagnostic Procedure................................................................................................ 162 Component Inspection................................................................................................ 163 DTC P0750 SHIFT SOLENOID VALVE A........................................................................................ 164 Description......................................................................................................... 164 Wiring Diagram -AT-SSV/A............................................................................................ 166 Diagnostic Procedure................................................................................................ 167 Component Inspection................................................................................................ 168 DTC P0755 SHIFT SOLENOID VALVE B........................................................................................ 169 Description......................................................................................................... 169 Wiring Diagram -AT-SSV/B............................................................................................ 171 Diagnostic Procedure ............................................................................................... 172 Component Inspection................................................................................................ 173 DTC P1705 THROTTLE POSITION SENSOR...................................................................................... 174 Description......................................................................................................... 174 Wiring Diagram -AT-TPS.............................................................................................. 176 Diagnostic Procedure................................................................................................ 177 Component Inspection................................................................................................ 180 DTC P1760 OVERRUN CLUTCH SOLENOID VALVE................................................................................. 181 Description......................................................................................................... 181 Wiring Diagram -AT-OVRCSV........................................................................................... 183 Diagnostic Procedure................................................................................................ 184 Component Inspection................................................................................................ 185 DTC BATT/FLUID TEMP SEN A/T FLUID TERMPERATURE SENSOR CIRCUIT AND TCM POWER SOURCE...................................... 186 Description......................................................................................................... 186 Wiring Diagram -AT-BA/FTS........................................................................................... 188 Diagnostic Procedure................................................................................................ 189 Component Inspection................................................................................................ 191 DTC VEHICLE SPEED SENSOR-MTR............................................................................................ 192 Description......................................................................................................... 192 Wiring Diagram -AT-VSSMTR........................................................................................... 194 Diagnostic Procedure................................................................................................ 195 CONTROL UNIT (RAM), CONTROL UNIT (ROM).................................................................................. 196 Description......................................................................................................... 196 On Board Diagnosis Logic............................................................................................ 196 DTC Confirmation Procedure.......................................................................................... 196 Diagnostic Procedure................................................................................................ 197 TROUBLE DIAGNOSES FOR SYMPTOMS.......................................................................................... 198 Wiring Diagram -AT-NONDTC........................................................................................... 198 1. O/D OFF Indicator Lamp Does Not Come On.......................................................................... 201 2. Engine Cannot Be Started In P and N Position..................................................................... 203 3. In P Position, Vehicle Moves Forward or Backward When Pushed..................................................... 204 4. In N Position, Vehicle Moves..................................................................................... 205 5. Large Shock, N-R Position........................................................................................ 206 6. Vehicle Does Not Creep Backward in R Position.................................................................... 208 7. Vehicle Does Not Creep Forward in D, 2 or 1 Position............................................................. 210 8. Vehicle Cannot Be Started From D1................................................................................ 212 9. A/T Does Not Shift: D1-D2 or Does Not Kickdown: D4-D2............................................................ 214 10. A/T Does Not Shift: D2-D3....................................................................................... 216 11. A/T Does Not Shift: D3-D4....................................................................................... 218 12. A/T does Not Perform Lock-up.................................................................................... 220 13. A/T Does Not Hold Lock-up Condition............................................................................. 221 14. Lock-up Is Not Released......................................................................................... 222 15. Engine Speed Does Not Return To Idle (Light Braking D4-D3)...................................................... 223 16. Vehicle Does Not Start From D1.................................................................................. 225 17. A/T Does Not Shift: D4-D3, When Overdrive Control Switch ON-OFF................................................. 226 18. A/T Does Not Shift: D3-22, When Selector Lever D-2 Position..................................................... 227 19. A/T Does Not Shift: 22-11, When Selector Lever 2-1 Position..................................................... 228 20. Vehicle Does Not Decelerate By Engine Brake..................................................................... 229 21. TCM Self-diagnosis Does Not Activiate (PNP, Overdrive Control and Throttle Position Switches Circuit Checks).... 229 A/T SHIFT LOCK SYSTEM................................................................................................... 235 Description......................................................................................................... 235 Wiring Diagram -SHIFT-.............................................................................................. 236 Shift Lock System Electrical Parts Location......................................................................... 237 Removal............................................................................................................. 237 Diagnostic Procedure................................................................................................ 238 Installation and Adjustment......................................................................................... 240 Component Check..................................................................................................... 240 ON-VEHICLE SERVICE...................................................................................................... 242 Control Valve Assembly and Accumulators............................................................................. 242 Revolution Sensor Replacement....................................................................................... 243 Park/Neutral Position (PNP) Switch Adjustment....................................................................... 243 Control Cable Adjustment............................................................................................ 244 Differential Side Oil Seal Replacement.............................................................................. 244 REMOVAL AND INSTALLATION................................................................................................ 245 Removal............................................................................................................. 245 Installation........................................................................................................ 246 OVERHAUL................................................................................................................ 248 Components ......................................................................................................... 248 Oil Channel......................................................................................................... 251 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings........................................ 251 DISASSEMBLY............................................................................................................. 253 REPAIR FOR COMPONENT PARTS.............................................................................................. 267 Manual Shaft........................................................................................................ 267 Oil Pump............................................................................................................ 270 Control Valve Assembly.............................................................................................. 274 Control Valve Upper Body............................................................................................ 282 Control Valve Lower Body............................................................................................ 286 Reverse Clutch...................................................................................................... 288 High Clutch......................................................................................................... 271 Forward and Overrun Clutches........................................................................................ 296 Low & Reverse Brake................................................................................................. 301 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub....................................................... 304 Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer................................................ 308 Band Servo Piston Assembly.......................................................................................... 313 Final Drive......................................................................................................... 318 ASSEMBLY................................................................................................................ 322 Assembly (1)........................................................................................................ 322 Adjustment (1)...................................................................................................... 322 Assembly (2)........................................................................................................ 327 Adjustment (2)...................................................................................................... 333 Assembly (3)........................................................................................................ 335 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 341 General Specifications.............................................................................................. 341 Shift Schedule...................................................................................................... 341 Stall Revolution.................................................................................................... 341 Line Pressure....................................................................................................... 341 Control Valves...................................................................................................... 342 Accumulator......................................................................................................... 342 Clutch and Brakes................................................................................................... 343 Final Drive......................................................................................................... 344 Planetary Carrier and Oil Pump...................................................................................... 345 Input Shaft......................................................................................................... 346 Reduction Pinion Gear............................................................................................... 346 Band Servo.......................................................................................................... 347 Ouput Shaft......................................................................................................... 347 Bearing Retainer.................................................................................................... 348 Total End Play...................................................................................................... 348 Reverse Clutch End Play............................................................................................. 348 Removal and Installation............................................................................................ 348 ax.......................................................................................................................... 349 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 349 FRONT AXLE.............................................................................................................. 350 Precautions......................................................................................................... 350 PRECAUTIONS..................................................................................................... 350 Preparation......................................................................................................... 350 SPECIAL SERVICE TOOLS........................................................................................... 350 COMMERCIAL SERVICE TOOL......................................................................................... 350 Noise, Vibration and Harshness (NVH) Troubleshooting................................................................ 351 NVH TROUBLESHOOTING CHART....................................................................................... 351 On-vehicle Service.................................................................................................. 351 FRONT AXLE PARTS................................................................................................ 351 FRONT WHEEL BEARING............................................................................................. 352 DRIVE SHAFT..................................................................................................... 352 Wheel Hub and Knuckle............................................................................................... 353 COMPONENTS...................................................................................................... 353 REMOVAL......................................................................................................... 354 INSTALLATION.................................................................................................... 355 DISASSEMBLY..................................................................................................... 355 INSPECTION...................................................................................................... 356 ASSEMBLY........................................................................................................ 356 Drive Shaft......................................................................................................... 357 COMPONENTS ..................................................................................................... 357 REMOVAL......................................................................................................... 358 DISASSEMBLY..................................................................................................... 359 INSPECTION...................................................................................................... 361 ASSEMBLY........................................................................................................ 361 INSTALLATION.................................................................................................... 364 REAR AXLE............................................................................................................... 365 Precautions......................................................................................................... 365 PRECAUTIONS..................................................................................................... 365 Preparation......................................................................................................... 365 COMMERCIAL SERVICE TOOL......................................................................................... 365 Noise, Vibration and Harshness (NVH) Troubleshooting................................................................ 365 On-vehicle Service.................................................................................................. 365 REAR AXLE PARTS................................................................................................. 365 REAR WHEEL HUB BEARING.......................................................................................... 365 Wheel Hub........................................................................................................... 366 COMPONENTS...................................................................................................... 366 REMOVAL......................................................................................................... 366 INSTALLATION.................................................................................................... 367 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 368 Wheel Bearing (Front)............................................................................................... 368 Drive Shaft......................................................................................................... 368 Wheel Bearing (Rear)................................................................................................ 368 br.......................................................................................................................... 369 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 369 PRECAUTIONS............................................................................................................. 371 Supplemental Restraint System (SRS) "AIR BAG"....................................................................... 371 Precautions for Brake System........................................................................................ 371 Wiring Diagrams and Trouble Diagnosis............................................................................... 371 PREPARATION............................................................................................................. 372 Commercial Service Tools............................................................................................ 372 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLEWHOOTING.................................................................... 373 NVH Troubleshooting Chart........................................................................................... 373 ON-VEHICLE SERVICE...................................................................................................... 374 Checking Brake Fluid Level.......................................................................................... 374 Checking Brake Line................................................................................................. 374 Changing Brake Fluid................................................................................................ 374 Bleeding Brake System............................................................................................... 375 Brake Burnishing Procedure.......................................................................................... 375 BRAKE HYDRAULIC LINE.................................................................................................... 376 Hydraulic Circuit................................................................................................... 376 Removal............................................................................................................. 377 Inspection.......................................................................................................... 377 Installation........................................................................................................ 377 DUAL LOAD SENSING VALVE................................................................................................. 377 Inspection.......................................................................................................... 377 Removal and Installation............................................................................................ 380 BRAKE PEDAL AND BRACKET................................................................................................. 381 Removal and Installation............................................................................................ 381 Inspection.......................................................................................................... 381 Adjustment.......................................................................................................... 381 MASTER CYLINDER......................................................................................................... 383 Removal............................................................................................................. 383 Disassembly......................................................................................................... 383 Inspection.......................................................................................................... 384 Assembly............................................................................................................ 384 Installation........................................................................................................ 385 BRAKE BOOSTER........................................................................................................... 386 On-vehicle Service.................................................................................................. 386 OPERATING CHECK................................................................................................. 386 AIRTIGHT CHECK.................................................................................................. 386 Removal............................................................................................................. 386 Inspection.......................................................................................................... 387 OUTPUT ROD LENGTH CHECK......................................................................................... 387 Installation........................................................................................................ 387 VACUUM PIPING........................................................................................................... 388 Removal and Installation............................................................................................ 388 Inspection.......................................................................................................... 388 HOSES AND CONNECTORS............................................................................................ 388 CHECK V ALVE.................................................................................................... 388 FRONT DISC BRAKE........................................................................................................ 389 Components ......................................................................................................... 389 Pad Replacement..................................................................................................... 390 Removal............................................................................................................. 391 Disassembly......................................................................................................... 391 Inspection.......................................................................................................... 391 CALIPER......................................................................................................... 391 ROTOR........................................................................................................... 392 Assembly............................................................................................................ 392 Installation........................................................................................................ 392 REAR DRUM BRAKE......................................................................................................... 393 Components.......................................................................................................... 393 Removal............................................................................................................. 394 Inspection.......................................................................................................... 395 WHEEL CYLINDER.................................................................................................. 395 WHEEL CYLINDER OVERHAUL......................................................................................... 395 DRUM............................................................................................................ 395 LINING.......................................................................................................... 395 Installation........................................................................................................ 396 PARKING BRAKE CONTROL................................................................................................... 397 Components.......................................................................................................... 397 Removal and Installation............................................................................................ 397 Inspection.......................................................................................................... 398 Adjustment.......................................................................................................... 398 ABS/Description......................................................................................................... 399 Purpose............................................................................................................. 399 Operation........................................................................................................... 399 ABS Hydraulic Circuit............................................................................................... 399 System Components................................................................................................... 400 System Description.................................................................................................. 400 SENSOR ......................................................................................................... 400 CONTROL UNIT (BUILT-IN ABS ACTUATOR AND ELECTRIC UNIT).......................................................... 400 ABS ACTUATOR AND ELECTRIC UNIT.................................................................................. 401 Component Parts and Harness Connector Location...................................................................... 402 Schematic........................................................................................................... 403 Wiring Diagram -ABS-................................................................................................ 404 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION.................................................................................. 407 Self-diagnosis...................................................................................................... 407 FUNCTION........................................................................................................ 407 SELF-DIAGNOSIS PROCEDURE........................................................................................ 407 HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)......................................................... 408 HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)........................................................ 408 CONSULT............................................................................................................. 409 CONSULT APPLICATION TO ABS...................................................................................... 409 ECU (ABS CONTROL UNIT) PART NUMBER MODE......................................................................... 409 CONSULT Inspection Procedure........................................................................................ 410 SELF-DIAGNOSIS PROCEDURE........................................................................................ 410 SELF-DIAGNOSTIC RESULTS MODE.................................................................................... 411 DATA MONITOR PROCEDURE.......................................................................................... 412 ACTIVE TEST PROCEDURE........................................................................................... 413 DATA MONITOR MODE............................................................................................... 414 ACTIVE TEST MODE................................................................................................ 414 TROUBLE DIAGNOSIS - INTRODUCTION........................................................................................ 415 How to Perform Trouble Diagnoses for Quick and Accurate Repair.......................................................... 415 INTRODUCTION............................................................................................................ 415 TROUBLE DIAGNOSIS - BASIC INSPECTION.................................................................................... 416 Preliminary Check................................................................................................... 416 Ground Circuit Check................................................................................................ 418 ABS ACTUATOR AND ELECTRIC UNIT GROUND........................................................................... 418 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION................................................................................. 419 Malfunction Code/Symptom Chart...................................................................................... 419 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS............................................................................. 420 Wheel Sensor or Rotor............................................................................................... 420 DIAGNOSTIC PROCEDURE............................................................................................ 420 ABS Actuator Solenoid Valve and Solenoid Valve Relay................................................................ 422 DIAGNOSTIC PROCEDURE............................................................................................ 422 Motor Relay or Motor................................................................................................ 424 DIAGNOSTIC PROCEDURE............................................................................................ 424 Low Voltage......................................................................................................... 425 DIAGNOSTIC PROCEDURE............................................................................................ 425 Control Unit........................................................................................................ 427 DIAGNOSTIC PROCEDURE............................................................................................ 427 TROUBLE DIAGNOSES FOR SYMPTOMS.......................................................................................... 428 1. ABS Works Frequently............................................................................................. 428 2. Unexpected Pedal Action.......................................................................................... 428 3. Long Stopping Distance........................................................................................... 429 4. ABS Does Not Work................................................................................................ 430 5. Pedal Vibration and Noise........................................................................................ 430 6. Warning Lamp Does Not Come On When Ignition Switch Is Turned On.................................................. 431 7. Warning Lamp Stays On When Ignition Switch Is Turned On.......................................................... 432 REMOVAL AND INSTALLATION................................................................................................ 434 Front Wheel Sensor.................................................................................................. 434 Rear Wheel Sensor................................................................................................... 434 Sensor Rotor........................................................................................................ 435 REMOVAL......................................................................................................... 435 INSTALLATION.................................................................................................... 435 Actuator............................................................................................................ 436 REMOVAL......................................................................................................... 436 INSTALLATION.................................................................................................... 436 SERVICE DATA AND SPECIFICATION (SDS).................................................................................... 437 General Specifications.............................................................................................. 437 Disc Brake.......................................................................................................... 437 Drum Brake.......................................................................................................... 437 Brake Pedal......................................................................................................... 437 Parking Brake Control............................................................................................... 437 bt.......................................................................................................................... 438 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 438 PRECAUTIONS............................................................................................................. 439 Service Notice...................................................................................................... 439 Supplemental Restraint System (SRS) "AIR BAG"....................................................................... 439 CLIP AND FASTENER....................................................................................................... 440 Description......................................................................................................... 440 BODY FRONT END.......................................................................................................... 443 Removal and Installation............................................................................................ 443 FRONT BUMPER ASSEMBLY........................................................................................... 443 BODY REAR END AND OPENER................................................................................................ 446 Removal and Installation............................................................................................ 446 REAR BUMPER ASSEMBLY............................................................................................ 446 FRONT DOOR.............................................................................................................. 449 Overhaul............................................................................................................ 449 SLIDING DOOR............................................................................................................ 450 Overhaul............................................................................................................ 450 INSTRUMENT PANEL ASSEMBLY............................................................................................... 452 Removal and Installation............................................................................................ 452 SIDE AND FLOOR TRIM..................................................................................................... 456 Removal and Installation............................................................................................ 456 DOOR TRIM............................................................................................................... 459 Removal and Installation............................................................................................ 459 BACK DOOR TRIM.......................................................................................................... 460 Removal and Installation............................................................................................ 460 ROOF TRIM .............................................................................................................. 461 Removal and Installation............................................................................................ 461 EXTERIOR................................................................................................................ 463 Removal and Installation............................................................................................ 463 FRONT SEAT.............................................................................................................. 467 Removal and Installation............................................................................................ 467 POWER SEAT...................................................................................................... 467 MANUAL SEAT..................................................................................................... 468 2ND SEAT................................................................................................................ 469 Removal and Installation............................................................................................ 469 CAPTAIN'S CHAIR................................................................................................. 469 BENCH........................................................................................................... 470 3RD SEAT................................................................................................................ 471 Removal and Installation............................................................................................ 471 BENCH .......................................................................................................... 471 3RD SEAT SLIDING RAIL........................................................................................... 472 SUNROOF................................................................................................................. 476 Adjustment.......................................................................................................... 476 Removal and Instllation............................................................................................. 477 Trouble Diagnoses................................................................................................... 479 DIAGNOSTIC TABLE................................................................................................ 479 ADJUSTMENT...................................................................................................... 479 DRAIN HOSES..................................................................................................... 480 WEATHERSTRIP.................................................................................................... 481 GUIDE RAIL ASSEMBLY............................................................................................. 481 WINDSHIELD AND WINDOWS.................................................................................................. 482 Removal and Installation............................................................................................ 482 REMOVAL ........................................................................................................ 482 INSTALLATION.................................................................................................... 482 WINDSHIELD AND REAR WINDOW...................................................................................... 483 REAR SIDE WINDOW................................................................................................ 483 DOOR MIRROR............................................................................................................. 485 Removal and Installation............................................................................................ 485 BODY (ALIGNMENT)........................................................................................................ 487 Alignment........................................................................................................... 487 ENGINE COMPARTMENT.............................................................................................. 488 UNDERBODY....................................................................................................... 490 ec.......................................................................................................................... 492 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 492 TROUBLE DIAGNOSIS - INDEX............................................................................................... 499 Alphabetical & P No. Index for DTC.................................................................................. 499 PRECAUTIONS............................................................................................................. 504 Supplemental Restraint System (SRS) "AIR BAG"....................................................................... 504 Precautions for On Board Diagnostic (OBD)........................................................................... 504 System of Engine and A/T............................................................................................ 504 Engine Fuel & Emission Control System............................................................................... 505 Precautions......................................................................................................... 506 Wiring Diagrams and Trouble Diagnosis............................................................................... 507 PREPARATION............................................................................................................. 508 Special Service Tools............................................................................................... 508 Commercial Service Tools............................................................................................ 508 ENGINE AND EMISSION CONTROL OVERALL SYSTEM.............................................................................. 510 Engine Control Component Parts Location............................................................................. 510 Circuit Diagram..................................................................................................... 512 System Diagram...................................................................................................... 513 Vacuum Hose Drawing................................................................................................. 515 System Chart........................................................................................................ 516 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION.................................................................... 517 Multiport Fuel Injection (MFI) System............................................................................... 517 Distributor Ignition (DI) System.................................................................................... 519 Air Conditioning Cut Control........................................................................................ 520 Fuel Cut Control (at no load & high engine speed)................................................................... 521 Evaporative Emission System......................................................................................... 521 Positive Crankcase Ventilation...................................................................................... 527 BASIC SERVICE PROCEDURE................................................................................................. 528 Fuel Pressure Release............................................................................................... 528 Fuel Pressure Check................................................................................................. 528 Fuel Pressure Regulator Check....................................................................................... 529 Injector............................................................................................................ 529 Fast Idle Cam (FIC)................................................................................................. 530 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment............................................................ 532 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION.................................................................................. 539 Introduction........................................................................................................ 539 Two Trip Detection Logic............................................................................................ 539 Emission-related Diagnostic Information............................................................................. 540 Malfunction Indicator Lamp (MIL).................................................................................... 550 OBD System Operation Chart.......................................................................................... 554 CONSULT............................................................................................................. 559 Generic Scan Tool (GST)............................................................................................. 572 TROUBLE DIAGNOSIS - INTRODUCTION........................................................................................ 574 Introduction........................................................................................................ 574 Work Flow........................................................................................................... 576 TROUBLE DIAGNOSIS - BASIC INSPECTION.................................................................................... 578 Basic Inspection.................................................................................................... 578 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION................................................................................. 586 DTC Inspection Priority Chart....................................................................................... 586 Fail-safe Chart..................................................................................................... 587 Symptom Matrix Chart................................................................................................ 588 CONSULT Reference Value in Data Monitor Mode........................................................................ 592 Major Sensor Reference Graph in Data Monitor Mode................................................................... 594 ECM Terminals and Reference Value................................................................................... 597 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT............................................................................. 606 Description......................................................................................................... 606 Diagnostic Procedure................................................................................................ 606 TROUBLE DIAGNOSIS FOR POWER SUPPLY...................................................................................... 607 Main Power Supply and Ground Circuit................................................................................ 607 DTC P0100 MASS AIR FLOW SENSOR (MAFS)................................................................................... 612 Component Description............................................................................................... 612 CONSULT Reference Value in Data Monitor Mode........................................................................ 612 ECM Terminals and Reference Value................................................................................... 612 On Board Diagnosis Logic............................................................................................ 612 DTC Confirmation Procedure.......................................................................................... 613 Overall Function Check.............................................................................................. 616 Wiring Diagram...................................................................................................... 617 Diagnostic Procedure................................................................................................ 618 Component Inspection................................................................................................ 620 DTC P0105 ABSOLUTE PRESSURE SENSOR...................................................................................... 621 Component Description............................................................................................... 621 On Board Diagnosis Logic............................................................................................ 621 DTC Confirmation Procedure.......................................................................................... 621 Overall Function Check.............................................................................................. 623 Wiring Diagram...................................................................................................... 624 Diagnostic Procedure................................................................................................ 625 Component Inspection................................................................................................ 629 DTC P0110 INTAKE AIR TEMPERATURE SENSOR................................................................................. 630 Component Description............................................................................................... 630 On Board Diagnosis Logic............................................................................................ 630 DTC Confirmation Procedure.......................................................................................... 630 Wiring Diagram...................................................................................................... 633 Diagnostic Procedure................................................................................................ 634 Component Inspection................................................................................................ 635 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT)............................................................ 636 Component Description............................................................................................... 636 On Board Diagnosis Logic............................................................................................ 636 DTC Confirmation Procedure.......................................................................................... 637 Wiring Diagram...................................................................................................... 638 Diagnostic Procedure................................................................................................ 639 Component Inspection................................................................................................ 640 DTC P0120 THROTTLE POSITION SENSOR...................................................................................... 641 Description......................................................................................................... 641 CONSULT Reference Value in Data Monitor Mode........................................................................ 641 ECM Terminals and Reference Value................................................................................... 641 On Board Diagnosis Logic............................................................................................ 642 DTC Confirmation Procedure.......................................................................................... 642 Component Inspection................................................................................................ 650 DTC P0125 ENGINE COOLANT TERMPERATURE (ECT) SENSOR...................................................................... 651 Description......................................................................................................... 651 On Board Diagnosis Logic............................................................................................ 651 DTC Confirmation Procedure.......................................................................................... 651 Wiring Diagram...................................................................................................... 653 Diagnostic Procedure................................................................................................ 654 Component Inspection................................................................................................ 655 DTC P0130 FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (CIRCUIT)............................................................. 656 Component Description............................................................................................... 656 CONSULT Reference Value in Data Monitor Mode........................................................................ 656 ECM Terminals and Reference Value................................................................................... 656 On Board Diagnosis Logic............................................................................................ 657 DTC Confirmation Procedure.......................................................................................... 657 Overall Function Check.............................................................................................. 658 Wiring Diagram...................................................................................................... 659 Diagnostic Procedure................................................................................................ 661 Component Inspection................................................................................................ 662 DTC P0131 FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (LEAN SHIFT MONITORING)............................................... 663 Component Description............................................................................................... 663 CONSULT Reference Value in Data Monitor Mode........................................................................ 663 ECM Terminals and Reference Value................................................................................... 663 On Board Diagnosis Logic............................................................................................ 664 DTC Confirmation Procedure.......................................................................................... 664 Overall Function Check.............................................................................................. 665 Diagnostic Procedure................................................................................................ 665 Component Inspection................................................................................................ 667 DTC P0132 FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (RICH SHIFT MONITORING)............................................... 668 Component Description............................................................................................... 668 CONSULT Reference Value in Data Monitor Mode........................................................................ 668 ECM Terminals and Reference Value................................................................................... 668 On Board Diagnosis Logic............................................................................................ 669 DTC Confirmation Procedure.......................................................................................... 669 Overall Function Check.............................................................................................. 670 Diagnostic Procedure................................................................................................ 670 Component Inspection................................................................................................ 672 DTC P0133 FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (RESPONSE MONITORING)................................................. 673 Component Description............................................................................................... 673 CONSULT Reference Value in Data Monitor Mode........................................................................ 673 ECM Terminals and Reference Value................................................................................... 673 On Board Diagnosis Logic............................................................................................ 674 DTC Confirmation Procedure.......................................................................................... 674 Overall Function Check.............................................................................................. 675 Wiring Diagram...................................................................................................... 676 Diagnostic Procedure................................................................................................ 678 Component Inspection................................................................................................ 680 DTC P0134 FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (HIGH VOLTAGE)........................................................ 681 Component description............................................................................................... 681 CONSULT Reference Value in Data Monitor Mode........................................................................ 681 ECM Terminals and Reference Value................................................................................... 681 On Board Diagnostic Logic........................................................................................... 682 DTC Confirmation Procedure.......................................................................................... 682 Wiring Diagram...................................................................................................... 684 Diagnostic Procedure................................................................................................ 686 Component Inspection................................................................................................ 687 DTC P0135 FRONT HEATED OXYGEN SENSOR HEATER............................................................................. 688 Description......................................................................................................... 688 CONSULT Reference Value in Data Monitor Mode........................................................................ 688 ECM Terminals and Reference Value................................................................................... 688 On Board Diagnosis Logic............................................................................................ 688 DTC Confirmation Procedure.......................................................................................... 688 Wiring Diagram...................................................................................................... 690 Diagnostic Procedure................................................................................................ 692 Component Inspection................................................................................................ 693 DTC P0137 REAR HEATED OXYGEN SENSOR (REAR HO2S) (MIN. VOLTAGE MONITORING)............................................... 694 Component Description............................................................................................... 694 CONSULT Reference Value in Data Monitor Mode........................................................................ 694 ECM Terminals and Reference Value................................................................................... 694 On Board Diagnosis Logic............................................................................................ 694 DTC Confirmation Procedure.......................................................................................... 695 Overall Function Check.............................................................................................. 696 Wiring Diagram...................................................................................................... 697 Diagnostic Procedure................................................................................................ 699 Component Inspection................................................................................................ 701 DTC P0138 REAR HEATED OXYGEN SENSOR (REAR HO2S) (MAX. VOLTAGE MONITORING................................................ 703 Component Description............................................................................................... 703 CONSULT Reference Value in Data Monitor Mode........................................................................ 703 ECM Terminals and Reference Value................................................................................... 703 On Board Diagnosis Logic............................................................................................ 703 DTC Confirmation Procedure.......................................................................................... 704 Overall Function Check.............................................................................................. 705 Wiring Diagram...................................................................................................... 706 Diagnostic Procedure................................................................................................ 708 Component Inspection................................................................................................ 710 DTC P0139 REAR HEATED OXYGEN SENSOR (REAR HO2S) (RESPONSE MONITORING)................................................... 712 Component Description............................................................................................... 712 CONSULT Reference Value in Data Monitor Mode........................................................................ 712 ECM Terminals and Reference Value................................................................................... 712 On Board Diagnosis Logic............................................................................................ 712 DTC Confirmation Procedure.......................................................................................... 713 Overall Function Check.............................................................................................. 713 Wiring Diagram...................................................................................................... 715 Diagnostic procedure................................................................................................ 717 Component Inspection................................................................................................ 719 DTC P0140 REAR HEATED OXYGEN SENSOR (REAR HO2S) (HIGH VOLTAGE).......................................................... 721 Component Description............................................................................................... 721 CONSULT Reference Value in Data Monitor Mode........................................................................ 721 ECM Terminals and Reference Value................................................................................... 721 On Board Diagnosis Logic............................................................................................ 721 DTC Confirmation Procedure.......................................................................................... 722 Overall Funtion Check............................................................................................... 722 Wiring Diagram...................................................................................................... 723 Diagnostic Procedure................................................................................................ 725 Component Inspection................................................................................................ 726 DTC P0141 REAR HEATED OXYGEN SENSOR HEATER.............................................................................. 728 Description......................................................................................................... 728 CONSULT Reference Value in Data Monitor Mode........................................................................ 728 ECM Terminals and Reference Value................................................................................... 728 On Board Diagnosis Logic............................................................................................ 728 DTC Confiration Procedure........................................................................................... 729 Wiring Diagram...................................................................................................... 730 Diagnostic Procedure................................................................................................ 732 Component Inspection................................................................................................ 733 DTC P0171 FUEL INJECTION SYSTEM FUNCTION (LEAN SIDE).................................................................... 734 On Board Diagnosis Logic............................................................................................ 734 DTC Confirmation Procedure.......................................................................................... 734 Wiring Diagram...................................................................................................... 736 Diagnostic Procedure................................................................................................ 738 DTC P0172 FUEL INJECTION SYSTEM FUNCTION (RICH SIDE).................................................................... 741 On Board Diagnosis Logic............................................................................................ 741 DTC Confirmation Procedure.......................................................................................... 741 Wiring Diagram...................................................................................................... 743 Diagnostic Procedure................................................................................................ 745 DTC P0180 TANK FUEL TEMPERATURE SENSOR.................................................................................. 748 Component Description............................................................................................... 748 On Board Diagnosis Logic............................................................................................ 748 DTC Confirmation Procedure.......................................................................................... 748 Wiring Diagram...................................................................................................... 750 Diagnostic Procedure................................................................................................ 751 Component Inspection................................................................................................ 752 DTC P0300 - P0306 NO. 8 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE................................................. 753 On Board Diagnosis Logic............................................................................................ 753 DTC Confirmation Procedure.......................................................................................... 753 Diagnostic Procedure................................................................................................ 754 Component Inspection................................................................................................ 757 DTC P0325 KNOCK SENSOR (KS)............................................................................................. 758 Component Description............................................................................................... 758 ECM Terminals and Reference Value................................................................................... 758 On Board Diagnosis Logic............................................................................................ 758 DTC Confirmation Procedure.......................................................................................... 758 Wiring Diagram...................................................................................................... 760 Diagnostic Procedure................................................................................................ 761 Component Inspection................................................................................................ 762 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD)....................................................................... 763 Component Description............................................................................................... 763 ECM Terminals and Refeerence Value.................................................................................. 763 On Board Diagnosis Logic............................................................................................ 763 DTC Confirmation Procedure.......................................................................................... 764 Wiring Diagram...................................................................................................... 765 Diagnostic Procedure................................................................................................ 766 Component Inspection................................................................................................ 767 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)............................................................................... 768 Component Description............................................................................................... 768 ECM Terminals and Reference Value................................................................................... 768 On Board Diagnosis Logic............................................................................................ 769 DTC Confirmation Procedure.......................................................................................... 769 Wiring Diagram...................................................................................................... 771 Diagnostic Procedure................................................................................................ 772 Component Inspection................................................................................................ 773 DTC P0400 EGR FUNCTION (CLOSE).......................................................................................... 775 Description......................................................................................................... 775 On Board Diagnosis Logic............................................................................................ 776 DTC Confirmation Procedure.......................................................................................... 777 Overall Function Check.............................................................................................. 778 Wiring Diagram...................................................................................................... 779 Diagnostic Procedure................................................................................................ 780 Component Inspection................................................................................................ 782 DTC P0402 EGRC-BPT VALVE FUNCTION....................................................................................... 783 Description......................................................................................................... 783 On Board Diagnosis Logic............................................................................................ 783 DTC Confirmation Procedure.......................................................................................... 784 Overall Function Check.............................................................................................. 785 Diagnostic Procedure................................................................................................ 785 Component Inspection................................................................................................ 786 DTC P0420 THREE WAY CATALYST FUNCTION................................................................................... 787 On Board Diagnosis Logic............................................................................................ 787 DTC Confirmation Procedure.......................................................................................... 787 Overall Function Check.............................................................................................. 788 Diagnostic Procedure................................................................................................ 788 DTC P0440 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)................................... 790 On Board Diagnosis Logic............................................................................................ 790 DTC Confirmation Procedure.......................................................................................... 791 Diagnostic Procedure................................................................................................ 792 DTC P0443 EVAPORATIVE EMISSION (EVAP) CANISTER PURGE VOLUME CONTROL SOLENOID VALVE (CIRCUIT)............................ 797 Description......................................................................................................... 797 CONSULT Reference Value in Data Monitor Mode........................................................................ 797 ECM Terminals and Reference Value................................................................................... 798 On Board Diagnosis Logic............................................................................................ 798 DTC Confirmation Procedure.......................................................................................... 798 Wiring Diagram...................................................................................................... 800 Diagnostic Procedure................................................................................................ 801 Component Inspection................................................................................................ 802 DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (CIRCUIT)............................................. 803 Component Description............................................................................................... 803 CONSULT Reference Value in Data Monitor Mode........................................................................ 803 ECM Terminals and Reference Mode.................................................................................... 803 On Board Diagnosis Logic............................................................................................ 803 DTC Confirmation Procedure.......................................................................................... 803 Wiring Diagram...................................................................................................... 805 Diagnostic Procedure................................................................................................ 806 Component Inspection................................................................................................ 807 DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE SENSOR.................................................... 809 Component Description............................................................................................... 809 CONSULT Reference Value in Data Monitor Mode........................................................................ 809 ECM Terminals and Reference Value................................................................................... 809 On Board Diagnosis Logic............................................................................................ 810 DTC Confirmation Procedure.......................................................................................... 810 Wiring Diagram...................................................................................................... 812 Diagnostic Procedure................................................................................................ 813 Component Inspection................................................................................................ 815 DTC P0500 VEHICLE SPEED SENSOR (VSS).................................................................................... 816 Component Description............................................................................................... 816 ECM Terminals and Reference Value................................................................................... 816 On Board Diagnosis Logic............................................................................................ 816 DTC Confirmation Procedure.......................................................................................... 816 Overall Function Check ............................................................................................. 817 Wiring Diagram...................................................................................................... 819 Diagnostic Procedure................................................................................................ 820 DTC P0505 IDLE AIR CONTROL VALVE (IACV) - AUXILIARY AIR CONTROL (AAC) VALVE............................................. 821 Description......................................................................................................... 821 CONSULT Reference Value in Data Monitor Mode........................................................................ 822 ECM Terminals and Reference Value................................................................................... 822 On Board Diagnosis Logic............................................................................................ 822 DTC Confirmation Procedure.......................................................................................... 822 Wiring Diagram...................................................................................................... 825 Diagnostic Procedure................................................................................................ 826 Component Inspection................................................................................................ 827 DTC P05010 CLOSED THROTTLE POSITION SWITCH.............................................................................. 828 Component Description............................................................................................... 828 CONSULT Reference Value in Data Monitor Mode........................................................................ 828 ECM Terminals and Reference Value................................................................................... 828 On Board Diagnosis Logic............................................................................................ 828 DTC Confirmation Procedure.......................................................................................... 829 Overall Function Check.............................................................................................. 830 Wiring Diagram...................................................................................................... 831 Diagnostic Procedure................................................................................................ 832 Component Inspection................................................................................................ 833 DTC P0600 A/T CONTROL................................................................................................... 834 System Description.................................................................................................. 834 ECM Terminals and Reference Value................................................................................... 834 On Board Diagnosis Logic............................................................................................ 834 DTC Confirmation Procedure.......................................................................................... 834 Overall Function Check.............................................................................................. 835 Wiring Diagram...................................................................................................... 836 Diagnostic Procedure................................................................................................ 837 DTC P0605 ECM........................................................................................................... 838 Component Description............................................................................................... 838 On Board Diagnosis Logic............................................................................................ 838 DTC Confirmation Procedure.......................................................................................... 838 Diagnostic Procedure................................................................................................ 839 DTC P1105 MANIFOLD ABSOLUTE PRESSURE (MAP)/BAROMETRIC PRESSURE (BARO) SWITCH SOLENOID VALVE............................. 840 Description......................................................................................................... 840 CONSULT Reference Value in Data Monitor Mode........................................................................ 840 ECM Terminals and Reference Value................................................................................... 841 On Board Diagnosis Logic............................................................................................ 841 DTC Confirmation Procedure.......................................................................................... 841 Component Inspection................................................................................................ 849 DTC P1148 CLOSED LOOP CONTROL........................................................................................... 850 On Board Diagnosis Logic............................................................................................ 850 Overall Function Check.............................................................................................. 851 Diagnostic Procedure................................................................................................ 851 DTC P1320 IGNITION SIGNAL............................................................................................... 852 Component Description............................................................................................... 852 ECM Terminals and Reference Value................................................................................... 852 On Board Diagnosis Logic............................................................................................ 853 DTC Confirmation Procedure.......................................................................................... 853 Wiring Diagram...................................................................................................... 854 Diagnostic Procedure................................................................................................ 855 Component Inspection................................................................................................ 857 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) (COG)................................................................. 858 Component Description............................................................................................... 858 ECM Terminals and Reference Value................................................................................... 858 On Board Diagnosis Logic............................................................................................ 858 DTC Confirmation Procedure.......................................................................................... 859 Wiring Diagram...................................................................................................... 860 Diagnostic Procedure................................................................................................ 861 Component Inspection................................................................................................ 862 DTC P1400 EGRC-SOLENOID VALVE........................................................................................... 863 Component Description............................................................................................... 863 CONSULT Reference Value in Data Monitor Mode........................................................................ 863 ECM Terminals and Reference Value................................................................................... 863 On Board Diagnosis Logic............................................................................................ 863 DTC Confimration Procedure.......................................................................................... 864 Wiring Diagram...................................................................................................... 865 Diagnostic Procedure................................................................................................ 866 Component Inspection................................................................................................ 867 DTC P1401 EGR TEMPERATURE SENSOR........................................................................................ 868 Component Description............................................................................................... 868 On Board Diagnosis Logic............................................................................................ 868 DTC Confirmation Procedure.......................................................................................... 869 Overall Function Check.............................................................................................. 871 Wiring Diagram...................................................................................................... 872 Diagnostic Procedure................................................................................................ 873 Component Inspection................................................................................................ 874 DTC P1402 EGR FUNCTION (OPEN)........................................................................................... 875 Description......................................................................................................... 875 On Board Diagnosis Logic............................................................................................ 876 DTC Confirmation Procedure.......................................................................................... 876 Wiring Diagram...................................................................................................... 878 Diagnostic Procedure................................................................................................ 879 Component Inspection................................................................................................ 880 DTC P1440 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM (SMALL LEAK) (POSITIVE PRESSURE)................................... 881 On Board Diagnosis Logic............................................................................................ 881 DTC Confirmation Procedure.......................................................................................... 882 Diagnostic Procedure................................................................................................ 883 DTC P1444 EVAPORATIVE EMISSION (EVAP) CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...................................... 888 Description......................................................................................................... 888 CONSULT Reference Value in Data Monitor Mode........................................................................ 888 ECM Terminals and Reference Value................................................................................... 889 On Board Diagnosis Logic............................................................................................ 889 DTC Confirmation Procedure.......................................................................................... 890 Wiring Diagram...................................................................................................... 891 Diagnostic Procedure................................................................................................ 892 Component Inspection................................................................................................ 894 DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (CLOSE)............................................... 895 Component Description............................................................................................... 895 CONSULT Reference Value in Data Monitor Mode........................................................................ 895 ECM Terminals and Reference Value................................................................................... 895 On Board Diagnosis Logic............................................................................................ 895 DTC Confirmation Procedure.......................................................................................... 896 Wiring Diagram...................................................................................................... 897 Diagnostic Procedure................................................................................................ 898 Component Inspection................................................................................................ 899 DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE FLOW MONITORING.............................................. 900 System Description.................................................................................................. 900 On Board Diagnosis Logic............................................................................................ 900 DTC Confirmation Procedure.......................................................................................... 901 Overall Function Check.............................................................................................. 901 Diagnostic Procedure................................................................................................ 902 DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (OPEN)................................................ 906 Component Description............................................................................................... 906 CONSULT Reference Value in Data Monitor Mode........................................................................ 906 ECM Terminals and Reference Value................................................................................... 906 On Board Diagnosis Logic............................................................................................ 906 DTC Confirmation Procedure.......................................................................................... 907 Overall Function Check.............................................................................................. 908 Wiring Diagram...................................................................................................... 909 Diagnostic Procedure................................................................................................ 910 Component Inspection................................................................................................ 911 DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT)....................................................................... 913 Description......................................................................................................... 913 CONSULT Reference Value in Data Monitor Mode........................................................................ 913 ECM Terminals and Reference Value................................................................................... 913 On Board Diagnosis Logic............................................................................................ 914 DTC Confirmation Procedure.......................................................................................... 914 Wiring Diagram...................................................................................................... 915 Diagnostic Procedure ............................................................................................... 916 Component Inspection................................................................................................ 917 DTC P1491 VACUUM CUT VALVE BYPASS VALVE................................................................................. 918 Description......................................................................................................... 918 CONSULT Reference Value in Data Monitor Mode........................................................................ 918 ECM Terminals and Reference Value................................................................................... 918 On Board Diagnosis Logic............................................................................................ 919 DTC Confirmation Procedure.......................................................................................... 919 Overall Function Check.............................................................................................. 920 Wiring Diagram...................................................................................................... 921 Diagnostic Procedure................................................................................................ 922 Component Inspection................................................................................................ 924 DTC P1605 A/T DIAGNOSIS COMMUNICATION................................................................................... 925 Component Description............................................................................................... 925 ECM Terminals and Reference Value................................................................................... 925 On Board Diagnosis Logic............................................................................................ 925 DTC Confirmation Procedure.......................................................................................... 925 Wiring Diagram...................................................................................................... 926 Diagnostic Procedure................................................................................................ 927 DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH............................................................................ 928 Component Description............................................................................................... 928 CONSULT Reference Value in Data Monitor Mode........................................................................ 928 ECM Terminals and Reference Value................................................................................... 928 On Board Diagnosis Logic............................................................................................ 928 DTC Confirmation Procedure.......................................................................................... 928 Overall Function Check.............................................................................................. 930 Wiring Diagram...................................................................................................... 931 Diagnostic Procedure................................................................................................ 932 TROUBLE DIAGNOSIS FOR OVERHEAT (COOLING SYSTEM)......................................................................... 935 System Description.................................................................................................. 935 CONSULT Reference Value in Data Monitor Mode........................................................................ 935 ECM Terminals and Reference Value................................................................................... 936 On Board Diagnosis Logic............................................................................................ 936 Overall Function Check.............................................................................................. 937 Wiring Diagram...................................................................................................... 938 Diagnostic Procedure................................................................................................ 939 Main 12 Causes of Overheating....................................................................................... 945 Component Inspection................................................................................................ 946 INJECTOR................................................................................................................ 947 Component Description............................................................................................... 947 CONSULT Reference Value in Data Monitor Mode........................................................................ 947 ECM Terminals and Reference Value................................................................................... 947 Wiring Diagram...................................................................................................... 948 Diagnostic Procedure................................................................................................ 949 Component Inspection................................................................................................ 950 START SIGNAL............................................................................................................ 951 CONSULT Reference Value in Data Monitor Mode........................................................................ 951 ECM Terminals and Reference Value................................................................................... 951 Wiring Diagram...................................................................................................... 952 Diagnostic Procedure................................................................................................ 953 FUEL PUMP............................................................................................................... 955 System Description.................................................................................................. 955 Component Description............................................................................................... 955 CONSULT Reference Value in Data Monitor Mode........................................................................ 955 ECM Terminals and Reference Value................................................................................... 955 Wiring Diagram...................................................................................................... 956 Diagnostic Procedure................................................................................................ 957 Component Inspection................................................................................................ 959 POWER STEERING OIL PRESSURE SWITCH...................................................................................... 960 Component Description............................................................................................... 960 CONSULT Reference Value in Data Monitor Mode........................................................................ 960 ECM Terminals and Reference Value................................................................................... 960 Wiring Diagram...................................................................................................... 961 Diagnostic Procedure................................................................................................ 962 Component Inspection................................................................................................ 963 IACV-FICD SOLENOID VALVE................................................................................................ 964 Component Description............................................................................................... 964 ECM Terminals and Reference Value................................................................................... 964 Wiring Diagram...................................................................................................... 965 Diagnostic Procedure................................................................................................ 966 Component Inspection................................................................................................ 967 AIR CONDITIONER HIGH PRESSURE SWITCH.................................................................................... 968 System Description.................................................................................................. 968 ECM Terminals and Reference Value................................................................................... 968 Wiring Diagram...................................................................................................... 969 Diagnostic Procedure................................................................................................ 970 Component Inspection................................................................................................ 970 MIL & DATA LINK CONNECTORS.............................................................................................. 971 Wiring Diagram...................................................................................................... 971 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 972 Fuel Pressure Regulator............................................................................................. 972 Idle Speed and Ignition Timing...................................................................................... 972 Ignition Coil....................................................................................................... 972 Mass Air Flow Sensor................................................................................................ 972 Engine Coolant Temperature Sensor................................................................................... 972 EGR Temperature Sensor.............................................................................................. 972 Front Heated Oxygen Sensor Heater................................................................................... 972 Fuel Pump........................................................................................................... 973 IACV-AAC Valve...................................................................................................... 973 Injector............................................................................................................ 973 Resistor............................................................................................................ 973 Throttle Position Sensor............................................................................................ 973 Calculated Load Value............................................................................................... 973 Intake Air Temperature Sensor....................................................................................... 973 Rear Heated Oxygen Sensor Heater.................................................................................... 973 Crankshaft Position Sensor (OBD).................................................................................... 973 Tank Fuel Temperature Sensor........................................................................................ 973 el.......................................................................................................................... 974 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS....................................................................................................... 974 PRECAUTIONS............................................................................................................. 977 Supplemental Restraint System (SRS) "AIR BAG"....................................................................... 977 Wiring Diagrams and Trouble Diagnosis............................................................................... 977 HARNESS CONNECTOR....................................................................................................... 978 Description......................................................................................................... 978 STANDARDIZED RELAY...................................................................................................... 980 Description......................................................................................................... 980 POWER SUPPLY ROUTING.................................................................................................... 982 Schematic........................................................................................................... 983 Wiring Diagram -POWER-.............................................................................................. 985 Inspection.......................................................................................................... 992 GROUND.................................................................................................................. 993 Ground Distribution................................................................................................. 993 COMBINATION SWITCH......................................................................................................1002 Check...............................................................................................................1002 Replacement.........................................................................................................1003 STEERING SWITCH.........................................................................................................1004 Check...............................................................................................................1004 HEADLAMP (FOR USA)......................................................................................................1005 Component Parts and Harness Connector Location......................................................................1005 System Description..................................................................................................1005 Wiring Diagram -H/LAMP-.............................................................................................1007 Trouble Diagnoses...................................................................................................1009 Bulb Replacement....................................................................................................1015 Aiming Adjustment...................................................................................................1015 HEADLAMP (FOR CANADA) -DAYTIME LIGHT SYSTEM-............................................................................1017 Component Parts and Harness Connector Location......................................................................1017 System Description..................................................................................................1017 Wiring Diagram -DTRL-...............................................................................................1020 Trouble Diagnoses...................................................................................................1022 Bulb Replacement....................................................................................................1023 Aiming Adjustment...................................................................................................1023 PARKING, LICENSE AND TAIL LAMPS.........................................................................................1024 Wiring Diagram -TAIL/L-.............................................................................................1024 STOP LAMP...............................................................................................................1025 Wiring Diagram -STOP/L-.............................................................................................1025 BACK-UP LAMP............................................................................................................1026 Wiring Diagram -BACK/L-.............................................................................................1026 TURN SIGNAL AND HAZARD WARNING LAMPS....................................................................................1027 System Description..................................................................................................1027 Wiring Diagram -TURN-...............................................................................................1028 Trouble Diagnoses...................................................................................................1030 Electrical Components Inspection....................................................................................1030 CORNERING LAMP..........................................................................................................1031 System Description..................................................................................................1031 Wiring Diagram -CORNER-.............................................................................................1032 TRAILER TOW.............................................................................................................1033 System Description..................................................................................................1033 Wiring Diagram -T/TOW-..............................................................................................1034 Trouble Diagnoses...................................................................................................1035 ILLUMINATION............................................................................................................1036 System Description..................................................................................................1036 Schematic...........................................................................................................1038 Wiring Diagram -ILL-................................................................................................1039 INTERIOR ROOM LAMP......................................................................................................1043 System Description..................................................................................................1043 Schematic...........................................................................................................1045 Wiring Diagram -INT/L-..............................................................................................1046 Trouble Diagnoses...................................................................................................1049 METERS AND GAUGES.......................................................................................................1050 Component Parts and Harness Connector Location......................................................................1050 System Description..................................................................................................1050 Combination Meter...................................................................................................1052 Wiring Diagram -METER-..............................................................................................1053 Trouble Diagnoses...................................................................................................1054 Electrical Component Inspection.....................................................................................1058 WARNING LAMPS...........................................................................................................1060 System Description..................................................................................................1060 Schematic...........................................................................................................1062 Wiring Diagram -WARN-...............................................................................................1063 Electrical Component Inspection.....................................................................................1067 WARNING CHIME...........................................................................................................1068 Component Parts and Harness Connector Location......................................................................1068 System Description..................................................................................................1068 Wiring Diagram -CHIME-..............................................................................................1070 Trouble Diagnoses...................................................................................................1071 FRONT WIPER AND WASHER..................................................................................................1074 System Description..................................................................................................1074 Wiring Diagram -WIPER-..............................................................................................1075 Trouble Diagnoses...................................................................................................1076 Removal and Installation............................................................................................1076 Washer Nozzle Adjustment............................................................................................1077 REAR WIPER AND WASHER...................................................................................................1079 System Description/Except for Glass Hatch Model.....................................................................1079 Wiring Diagram -WIP/R- /Except for Glass Hatch Motdel...............................................................1080 System Description/For Glass Hatch Model............................................................................1081 Wiring Diagram -WIP/R- /For Glass Hatch Model.......................................................................1082 Removal and Installation............................................................................................1083 Washer Fluid and Check Valve........................................................................................1084 HORN....................................................................................................................1085 Wiring Diagram -HORN-...............................................................................................1085 CIGARETTE LIGHTER.......................................................................................................1086 Wiring Diagram -CIGAR-..............................................................................................1086 REAR WINDOW DEFOGGER....................................................................................................1087 Component Parts and Harness Connector Location......................................................................1087 System Description..................................................................................................1087 Wiring Diagram -DEF-................................................................................................1089 Trouble Diagnoses...................................................................................................1090 Electrical Components Inspection....................................................................................1091 Filament Check......................................................................................................1092 Filament Repair.....................................................................................................1093 AUDIO...................................................................................................................1094 System Description..................................................................................................1094 Schematic/Midgrade and Premium System...............................................................................1095 Wiring Diagram -AUDIO- /Midgrade and Premium Syste..................................................................1096 Wiring Diagram -AUDIO- /Base System.................................................................................1099 Trouble Diagnoses...................................................................................................1101 AUDIO ANTENNA...........................................................................................................1105 Location of Antenna.................................................................................................1105 Removal and Installation............................................................................................1105 POWER SUNROOF...........................................................................................................1106 System Description..................................................................................................1106 Wiring Diagram -SROOF-..............................................................................................1107 POWER DOOR MIRROR.......................................................................................................1108 Wiring Diagram -MIRROR- /Without Automatic Drive Positioner.........................................................1108 Automatic Drive Positioner..........................................................................................1108 HEATED MIRROR...........................................................................................................1109 Wiring Diagram -H/MIRR-.............................................................................................1109 AUTOMATIC DRIVE POSITIONER..............................................................................................1110 Component Parts and Harness Connector Location......................................................................1110 System Description..................................................................................................1110 Schematic...........................................................................................................1113 Wiring Diagram -AUT/DP-.............................................................................................1114 Trouble Diagnosis...................................................................................................1119 POWER SEAT..............................................................................................................1141 Wiring Diagram -SEAT-...............................................................................................1141 AUTOMATIC SPEED CONTROL DEVICE (ASCD)...................................................................................1143 Components Parts and Harness Connector Location.....................................................................1143 System Description..................................................................................................1144 Schematic...........................................................................................................1146 Wiring Diagram -ASCD-...............................................................................................1147 Fail-safe System....................................................................................................1152 Trouble Diagnoses...................................................................................................1153 Electrical Component Inspection.....................................................................................1162 ASCD Wire Adjustment................................................................................................1163 POWER WINDOW............................................................................................................1164 System Description..................................................................................................1164 Wiring Diagram -WINDOW-.............................................................................................1166 Trouble Diagnosis...................................................................................................1168 POWER DOOR LOCK.........................................................................................................1169 Component Parts and Harness Connector Location......................................................................1169 System Description..................................................................................................1169 Schematic...........................................................................................................1171 Wiring Diagram -D/LOCK-.............................................................................................1172 Trouble Diagnosis...................................................................................................1177 MULTI-REMOTE CONTROL SYSTEM.............................................................................................1185 Component Parts and Harness Connector Location......................................................................1185 System Description..................................................................................................1185 Schematic...........................................................................................................1187 Wiring Diagram -MULTI-..............................................................................................1188 Trouble Diagnosis...................................................................................................1192 ID Code Entry Procedure.............................................................................................1199 Remote Contoller Battery Replacement................................................................................1200 THEFT WARNING SYSTEM....................................................................................................1201 Component Parts and Harness Connector Location......................................................................1201 System Description..................................................................................................1203 Schematic...........................................................................................................1206 Wiring Diagram -THEFT-..............................................................................................1207 Trouble Diagnoses...................................................................................................1214 SMART ENTRANCE CONTROL UNIT.............................................................................................1224 Description.........................................................................................................1224 Schematic...........................................................................................................1226 Smart Entrance Control Unit Inspection Table........................................................................1228 INTEGRATED HOMELINK TRANSMITTER.........................................................................................1230 Wiring Diagram -TRNSMT-.............................................................................................1230 Trouble Diagnoses...................................................................................................1231 ELECTRICAL UNITS LOCATION...............................................................................................1232 Engine Compartment..................................................................................................1232 Passenger Compartment...............................................................................................1233 HARNESS LAYOUT..........................................................................................................1235 How to Read Harness Layout..........................................................................................1235 Outline.............................................................................................................1236 Main Harness and Body No. 2 Harness.................................................................................1237 Engine Room Harness.................................................................................................1241 Engine Control Harness..............................................................................................1244 Body Harness........................................................................................................1248 Back Door Harness...................................................................................................1249 Back Door No. 2 Harness.............................................................................................1250 Room Lamp Harness...................................................................................................1251 Air Bag Harness.....................................................................................................1252 Sliding Door Harness................................................................................................1254 BULB SPECIFICATIONS.....................................................................................................1255 Headlamp............................................................................................................1255 Exterior Lamp.......................................................................................................1255 Interior Lamp.......................................................................................................1255 WIRING DIAGRAM CODES (CELL CODES).......................................................................................1256 SUPERMULTIPLE JUNCTION (SMJ)............................................................................................ 0 Installation........................................................................................................ 0 Terminal Arrangement................................................................................................ 2 FUSE BLOCK.............................................................................................................. 2 Terminal Arrangement................................................................................................ 2 FUSE AND FUSIBLE LINK BOX............................................................................................... 3 Terminal Arrangement................................................................................................ 3 JOINT CONNECTOR......................................................................................................... 4 Terminal Arrangement................................................................................................ 4 ELECTRICAL UNITS........................................................................................................ 5 Terminal Arrangement................................................................................................ 5 em..........................................................................................................................1258 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1258 PRECAUTIONS.............................................................................................................1260 Parts Requiring Angular Tightening..................................................................................1260 Liquid Gasket Application Procedure.................................................................................1260 PREPARATION.............................................................................................................1261 Special Service Tools...............................................................................................1261 Commercial Service Tools............................................................................................1263 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................1265 NVH Troubleshooting Chart - Engine Noise............................................................................1266 OUTER COMPONENT PARTS...................................................................................................1267 Removal and Installation............................................................................................1267 MEASUREMENT OF COMPRESSION PRESSURE.....................................................................................1270 OIL PAN.................................................................................................................1271 Removal ............................................................................................................1271 Installation........................................................................................................1273 TIMING BELT.............................................................................................................1274 Components..........................................................................................................1274 Removal.............................................................................................................1275 Inspection..........................................................................................................1277 BELT TENSIONER AND TENSIONER SPRING.............................................................................1277 Installation........................................................................................................1278 Tension Adjustment..................................................................................................1279 AFTER BELT REPLACEMENT..........................................................................................1279 AFTER ENGINE OVERHAUL OR ENGINE REASSEMBLY (WITH ROCKER COVERS REMOVED).........................................1280 OIL SEAL................................................................................................................1282 Replacement.........................................................................................................1282 VALVE OIL SEAL..................................................................................................1282 OIL SEAL INSTALLING DIRECTION...................................................................................1282 CAMSHAFT OIL SEAL...............................................................................................1283 FRONT OIL SEAL..................................................................................................1283 REAR OIL SEAL...................................................................................................1283 CYLINDER HEAD...........................................................................................................1284 Components..........................................................................................................1284 Removal.............................................................................................................1285 Disassembly.........................................................................................................1287 Inspection..........................................................................................................1288 CYLINDER HEAD DISTORTION........................................................................................1288 CAMSHAFT VISUAL CHECK...........................................................................................1289 CAMSHAFT RUNOUT.................................................................................................1289 CAMSHAFT CAM HEIGHT.............................................................................................1289 CAMSHAFT JOURNAL CLEARANCE......................................................................................1289 CAMSHAFT END PLAY...............................................................................................1290 CAMSHAFT SPROCKET RUNOUT........................................................................................1290 VALVE GUIDE CLEARANCE...........................................................................................1290 VALVE GUIDE REPLACEENT..........................................................................................1291 VALVE SEATS.....................................................................................................1292 REPLACING VALVE SEAT FOR SERVICE PARTS..........................................................................1293 VALVE DIMENSIONS................................................................................................1293 VALVE SPRING....................................................................................................1294 ROCKER SHAFT AND ROCKER ARM.....................................................................................1294 HYDRAULIC VALVE LIFTER..........................................................................................1295 Assembly............................................................................................................1295 Installation........................................................................................................1296 ENGINE ASSEMBLY.........................................................................................................1300 Removal and Installation............................................................................................1300 REMOVAL.........................................................................................................1301 CYLINDER BLOCK..........................................................................................................1304 Components..........................................................................................................1304 Removal and Installation............................................................................................1305 Disassembly.........................................................................................................1305 PISTON AND CRANKSHAFT...........................................................................................1305 Inspection..........................................................................................................1306 PISTON AND PISTON PIN CLEARANCE.................................................................................1306 PISTON RING SIDE CLEARANCE......................................................................................1306 PISTON RING END GAP.............................................................................................1306 CONNECTING ROD BEND AND TORSION.................................................................................1307 CYLINDER BLOCK DISTORTION AND WEAR..............................................................................1307 PISTON-TO-BORE CLEARANCE........................................................................................1308 CRANKSHAFT......................................................................................................1309 BEARING CLEARANCE...............................................................................................1310 CONNECTING ROD BUSHING CLEARANCE (SMALL END)....................................................................1312 REPLACEMENT OF CONNECTING ROD BUSHING (SMALL END)...............................................................1312 DRIVE PLATE RUNOUT..............................................................................................1312 Assembly............................................................................................................1312 PISTON..........................................................................................................1312 CRANKSHAFT......................................................................................................1313 REPLACING PILOT CONVERTER.......................................................................................1314 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1316 General Specifications..............................................................................................1316 Cylinder Head.......................................................................................................1317 Valve...............................................................................................................1317 VALVE...........................................................................................................1317 VALVE SPRING....................................................................................................1318 HYDRAULIC VALVE LIFTER..........................................................................................1318 VALVE GUIDE.....................................................................................................1318 ROCKER SHAFT AND ROCKER ART.....................................................................................1318 Valve Seat..........................................................................................................1319 INTAKE VALVE SEAT...............................................................................................1319 EXHAUST VALVE SEAT..............................................................................................1320 Camshaft and Camshaft Bearing.......................................................................................1321 Cylinder Block......................................................................................................1322 Piston, Piston Ring and Piston Pin..................................................................................1323 AVAILABLE PISTON................................................................................................1323 PISTON RING.....................................................................................................1323 PISTON PIN......................................................................................................1324 Connecting Rod......................................................................................................1324 Crankshaft..........................................................................................................1324 Available Main Bearing..............................................................................................1325 NO. 1 MAIN BEARING..............................................................................................1325 NO. 2 AND 3 MAIN BEARING........................................................................................1325 NO. 4 MAIN BEARING..............................................................................................1325 UNDERSIZE.......................................................................................................1325 Available Connecting Rod Bearing....................................................................................1326 CONNECTING ROD BEARING UNDERSIZE................................................................................1326 Miscellaneous Components............................................................................................1326 BEARING CLEARANCE...............................................................................................1326 fe..........................................................................................................................1327 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1327 PREPARATION.............................................................................................................1328 Special Service Tool................................................................................................1328 Commercial Service Tool.............................................................................................1328 ACCELERATOR CONTROL SYSTEM..............................................................................................1329 Removal and Installation............................................................................................1329 Adjusting Accelerator Wire..........................................................................................1329 FUEL SYSTEM.............................................................................................................1330 Removal and Installation............................................................................................1330 FUEL TANK.......................................................................................................1331 FUEL PUMP AND GAUGE.............................................................................................1332 EXHAUST SYSTEM..........................................................................................................1334 Removal and Installation............................................................................................1334 foldout.....................................................................................................................1337 QUICK REFERENCE INDEX................................................................................................... 0 SUPER MULTIPLE JUNCTION (SMJ)...........................................................................................1337 Terminal Arrangement................................................................................................1338 FUSE BLOCK - Junction Box (J/B).........................................................................................1339 FUSE AND FUSIBLE LINK BOX...............................................................................................1340 JOINT CONNECTOR (J/C)...................................................................................................1341 ELECTRICAL UNITS........................................................................................................1342 gi..........................................................................................................................1343 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1343 PRECAUTIONS.............................................................................................................1345 Precautions.........................................................................................................1345 PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "air bag"...................................................1345 GENERAL PRECAUTIONS.............................................................................................1345 PRECAUTIONS FOR MULTIPPORT FUEL INJECTION SYSTEM OR ENGINE CONTROL SYSTEM.......................................1347 PRECAUTIONS FOR THREE WAY CATALYST..............................................................................1347 PRECAUTIONS FOR ENGINE OILS.....................................................................................1347 PRECAUTIONS FOR FUEL............................................................................................1348 PRECAUTIONS FOR AIR CONDITIONING................................................................................1348 HOW TO USE THIS MANUAL..................................................................................................1349 HOW TO READ WIRING DIAGRAMS.............................................................................................1351 Sample/Wiring Diagram -EXAMPL-......................................................................................1351 OPTIONAL SPLICE.................................................................................................1352 Description.........................................................................................................1353 CONNECTOR SYMBOLS...............................................................................................1355 HARNESS INDICATION..............................................................................................1356 COMPONENT INDICATION............................................................................................1356 SWITCH POSITIONS................................................................................................1356 DETECTABLE LINES AND NON-DETECTABLE LINES.......................................................................1357 MULTIPLE SWITCH.................................................................................................1358 FOLDOUT PAGE....................................................................................................1359 HOW TO CHECK TERMINAL...................................................................................................1360 Connector and Terminal Pin Kit......................................................................................1360 How to Probe Connectors.............................................................................................1360 PROBING FROM HARNESS SIDE.......................................................................................1360 PROBING FROM TERMINAL SIDE......................................................................................1360 How to Check Enlarged Contact Sprint of Terminal....................................................................1361 Waterproof Connector Inspection.....................................................................................1362 RUBBER SEAL INSPECTION..........................................................................................1362 WIRE SEAL INSPECTION............................................................................................1362 Terminal Lock Inspection............................................................................................1362 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT...........................................................1363 Work Flow...........................................................................................................1363 Incident Simulation Tests...........................................................................................1364 INTRODUCTION....................................................................................................1364 VEHICLE VIBRATION...............................................................................................1364 HEAT SENSITIVE..................................................................................................1365 FREEZING........................................................................................................1365 WATER INTRUSION.................................................................................................1366 ELECTRICAL LOAD.................................................................................................1366 COLD OR HOT START UP............................................................................................1366 Circuit Inspection..................................................................................................1366 INTRODUCTION....................................................................................................1366 TESTING FOR "OPENS" IN THE CIRCUIT..............................................................................1367 TESTING FOR "SHORTS" IN THE CIRCUIT.............................................................................1368 GROUND INSPECTION...............................................................................................1369 VOLTAGE DROP TESTS..............................................................................................1370 CONTROL UNIT CIRCUIT TEST.......................................................................................1371 HOW TO FOLLOW TROUBLE DIAGNOSES.........................................................................................1373 How to Follow Test Groups in Trouble Diagnoses......................................................................1374 Key to Symbols Signifying Measurements or Procedures................................................................1375 CONSULT CHECKING SYSTEM.................................................................................................1377 Function and System Application.....................................................................................1377 Lithium Battery Replacement.........................................................................................1377 Checking Equipment..................................................................................................1377 Loading Procedure...................................................................................................1378 CONSULT Data Link Connector (DLC) Circuit...........................................................................1378 INSPECTION PROCEDURE............................................................................................1378 IDENTIFICATION INFORMATION..............................................................................................1379 Model Variation.....................................................................................................1379 Identification Number...............................................................................................1380 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT.......................................................................1380 ENGINE SERIAL NUMBER............................................................................................1381 AUTOMATIC TRANSAXLE NUMBER......................................................................................1381 Dimensions .........................................................................................................1381 Wheels & Tires......................................................................................................1381 LIFTING POINTS AND TOW TRUCK TOWING.....................................................................................1382 Preparation.........................................................................................................1382 SPECIAL SERVICE TOOLS...........................................................................................1382 Pantograph Jack.....................................................................................................1382 Board-on Lift.......................................................................................................1383 Garage Jack and Safety Stand........................................................................................1383 2-pole Lift.........................................................................................................1384 Tow Truck Towing....................................................................................................1384 VEHICLE RECOVERY (FREEING A STUCK VEHICLE)......................................................................1385 TIGHTENING TORQUE OF STANDARD BOLTS.....................................................................................1386 SAE J1930 TERMINOLOGY LIST..............................................................................................1387 SAE J1930 TERMINOLOGY LIST..........................................................................................1387 ha..........................................................................................................................1391 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1391 AUTO....................................................................................................................1393 PRECAUTIONS.........................................................................................................1393 Supplemental Restraint System (SRS) "AIR BAG"...................................................................1393 Identification..................................................................................................1393 Precautions for Working with HFC-134a (R-134a)..................................................................1394 Contaminated Refrigerant........................................................................................1394 General Refrigerant Precautions.................................................................................1394 Precautions for Refrigerant Connection..........................................................................1395 Precautions for Servicing Compressor............................................................................1398 Precautions for Service Equipment...............................................................................1398 Wiring Diagrams and Trouble Diagnosis...........................................................................1400 PREPARATION.........................................................................................................1401 HFC-134a (R-134a) Service Tools and Equipment...................................................................1401 Commercial Service Tools........................................................................................1403 DESCRIPTION.........................................................................................................1405 Refrigeration System............................................................................................1405 Component Layout................................................................................................1407 Introduction....................................................................................................1408 Features........................................................................................................1409 Overview of Control System......................................................................................1410 Control Operation...............................................................................................1411 Discharge Air Flow..............................................................................................1413 TROUBLE DIAGNOSES...................................................................................................1414 Harness Layout..................................................................................................1414 Circuit Diagram - Auto Air Conditioner..........................................................................1417 Wiring Diagram -A/C,A-..........................................................................................1418 How to Perform Trouble Diagnoses for Quick and Accurate Repair..................................................1422 Operational Check...............................................................................................1423 Self-diagnosis..................................................................................................1425 Malfunction Code/Symptom Chart..................................................................................1427 A/C System......................................................................................................1429 Air Mix Door....................................................................................................1433 Intake Door.....................................................................................................1439 Mode Door Motor.................................................................................................1446 Front Blower Motor..............................................................................................1453 Rear Blower Motor...............................................................................................1463 Magnet Clutch...................................................................................................1473 Insufficient Cooling............................................................................................1478 Insufficient Heating............................................................................................1483 Noise...........................................................................................................1485 Ambient Temperature Sensor......................................................................................1486 In-vehicle Temperature Sensor...................................................................................1488 Sunload Sensor..................................................................................................1490 SERVICE PROCEDURE...................................................................................................1493 HFC-134a (R-134a) Service Procedure.............................................................................1493 Maintenance of Lubricant Quantity in Compressor.................................................................1495 Compressor......................................................................................................1495 Compressor Clutch...............................................................................................1498 Clutch Air Gap Adjustment.......................................................................................1500 Magnet Clutch...................................................................................................1500 Shaft Seal......................................................................................................1501 Refrigerant Lines...............................................................................................1504 Belt............................................................................................................1507 Cabin Air Filter................................................................................................1508 Fast Idle Control Device (FICD).................................................................................1509 Heater Core.....................................................................................................1510 Front Evaporator Core...........................................................................................1511 Rear Evaporator Core............................................................................................1512 Spring Lock Coupling............................................................................................1513 MANUAL..................................................................................................................1517 PRECAUTIONS.........................................................................................................1515 Supplemental Restraint (SRS) "AIR BAG"..........................................................................1515 Identification..................................................................................................1515 Precautions for Working with HFC-134a (R-134a)..................................................................1516 Contaminated Refrigerant........................................................................................1516 Contaminated Refrigerant Precautions............................................................................1516 Precautions for Refrigerant Connection..........................................................................1517 Precautions for Servicing Compressor............................................................................1520 Precautions for Service Equipment...............................................................................1521 Wiring Diagrams and Trouble Diagnosis...........................................................................1523 PREPARATION.........................................................................................................1524 HFC-134a (R-134a) Service Tools and Equipment...................................................................1524 Commercial Service Tools........................................................................................1527 DESCRIPTION.........................................................................................................1528 Refrigeration System............................................................................................1528 Component Layout................................................................................................1530 Control Operation...............................................................................................1532 Discharge Air Flow..............................................................................................1533 TROUBLE DIAGNOSES...................................................................................................1534 Harness Layout..................................................................................................1534 Circuit Diagram - Manual Air Conditioner........................................................................1537 Wiring Diagram -A/C, M-.........................................................................................1538 How to Perform Trouble Diagnoses for Quick and Accurate Repair..................................................1542 Operational Check...............................................................................................1543 Symptom Chart...................................................................................................1545 A/C System......................................................................................................1535 Air Mix Door....................................................................................................1548 Intake Door.....................................................................................................1551 Mode Door Motor.................................................................................................1555 Front Blower Motor..............................................................................................1557 Rear Blower Motor...............................................................................................1563 Magnet Clutch...................................................................................................1572 Insufficient Cooling............................................................................................1577 Insufficient Heating............................................................................................1582 Noise...........................................................................................................1583 SERVICE PROCEDURE...................................................................................................1584 HFC-134a (R-134a) Service Procedure.............................................................................1584 Maintenance of Lubricant Quantity in Compressor.................................................................1586 Compressor......................................................................................................1586 Compressor Clutch...............................................................................................1589 Clutch Air Gap Adjustment.......................................................................................1591 Magnet Clutch...................................................................................................1591 Shaft Seal......................................................................................................1592 Refrigerant Lines...............................................................................................1595 Belt............................................................................................................1599 Cabin Air Filter................................................................................................1600 Fast Idle Control Device (FICD).................................................................................1601 Heater Core.....................................................................................................1602 Front Evaporator Core...........................................................................................1603 Rear Evaporator Core............................................................................................1604 Spring Lock Coupling............................................................................................1605 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1607 Auto................................................................................................................1607 Manual..............................................................................................................1608 idx.........................................................................................................................1609 QUICK REFERENCE INDEX................................................................................................... 0 lc..........................................................................................................................1617 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1617 ENGINE LUBRICATION SYSTEM...............................................................................................1618 Precautions.........................................................................................................1618 LIQUID GASKET APPLICATION PROCEDURE.............................................................................1618 Preparation.........................................................................................................1618 SPECIAL SERVICE TOOLS...........................................................................................1618 Lubrication Circuit.................................................................................................1619 Oil Pressure Check..................................................................................................1619 Oil Pump............................................................................................................1620 REMOVAL AND INSTALLATION........................................................................................1620 DISASSEMBLY AND ASSEMBLY........................................................................................1620 INSPECTION......................................................................................................1621 REGULATOR VALVE INSPECTION......................................................................................1621 OIL FILTER......................................................................................................1622 ENGINE COOLING SYSTEM...................................................................................................1623 Precautions.........................................................................................................1623 LIQUID GASKET APPLICATION PROCEDURE.............................................................................1623 Preparation.........................................................................................................1623 SPECIAL SERVICE TOOLS...........................................................................................1623 Cooling Circuit.....................................................................................................1624 System Check........................................................................................................1624 CHECKING COOLING SYSTEM HOSES...................................................................................1624 CHECKING RADIATOR CAP...........................................................................................1624 CHECKING COOLING SYSTEM FOR LEAKS...............................................................................1625 Water Pump..........................................................................................................1625 REMOVAL.........................................................................................................1625 INSPECTION......................................................................................................1626 INSTALLATION....................................................................................................1626 Thermostat..........................................................................................................1627 REMOVAL.........................................................................................................1627 INSPECTION......................................................................................................1627 INSTALLATION....................................................................................................1628 Radiator............................................................................................................1628 REMOVAL AND INSTALLATION........................................................................................1628 INSPECTION......................................................................................................1629 Refilling Engine Coolant............................................................................................1630 Overheating Cause Analysis..........................................................................................1630 Cooling Fan Control System..........................................................................................1631 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1632 Oil Pressure........................................................................................................1632 Regulator Valve.....................................................................................................1632 Oil Pump............................................................................................................1632 Thermostat..........................................................................................................1632 Radiator............................................................................................................1632 ma..........................................................................................................................1633 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1633 PRECAUTIONS.............................................................................................................1634 Precautions for Supplemental Restraint System (SRS) "AIR BAG".......................................................1634 PREPARATION.............................................................................................................1635 Special Service Tool................................................................................................1635 Commercial Service Tool.............................................................................................1635 Preparation for Changing Engine Coolant............................................................................1635 GENERAL MAINTENANCE.....................................................................................................1636 PERIODIC MAINTENANCE....................................................................................................1638 Schedule 1..............................................................................................................1639 EMISSION CONTROL SYSTEM MAINTENANCE................................................................................1639 CHASSIS AND BODY MAINTENANCE........................................................................................1640 Schedule 2..............................................................................................................1641 EMISSION CONTROL SYSTEM MAINTENANCE.................................................................................1641 CHASSIS AND BODY MAINTENANCE........................................................................................1642 RECOMMENDED FLUIDS AND LUBRICANTS.......................................................................................1643 Fluids and Lubricants...............................................................................................1643 SAE Viscosity Number................................................................................................1644 GASOLINE ENGINE OIL.............................................................................................1644 Anti-freeze Coolant Mixture Ratio...................................................................................1644 ENGINE MAINTENANCE......................................................................................................1645 Checking Drive Belts................................................................................................1645 Changing Engine Coolant.............................................................................................1646 Flushing Cooling System.............................................................................................1650 Checking Fuel Lines.................................................................................................1650 Changing Fuel Lines.................................................................................................1650 Changing Fuel Filter................................................................................................1650 WITH CONSULT....................................................................................................1650 WITHOUT CONSULT.................................................................................................1651 Changing Air Cleaner Filer..........................................................................................1651 VISCOUS PAPER TYPE..............................................................................................1651 Changing Engine Oil................................................................................................1651 Changing Oil Filter.................................................................................................1652 Changing Spark Plugs................................................................................................1653 Checking EVAP Vapor Lines...........................................................................................1654 CHASSIS AND BODY MAINTENANCE............................................................................................1655 Checking Exhaust System.............................................................................................1655 Checking A/T Fluid..................................................................................................1655 Changing A/T Fluid..................................................................................................1656 Balancing Wheels....................................................................................................1656 Tire Rotation.......................................................................................................1656 Checking Brake Fluid Level and Leaks................................................................................1656 Checking Brake Lines and Cables.....................................................................................1657 Checking Disc Brake.................................................................................................1657 ROTOR...........................................................................................................1657 CALIPER.........................................................................................................1657 PAD.................................................................................................................1657 Checking Drum Brake.................................................................................................1657 WHEEL CYLINDER..................................................................................................1657 DRUM............................................................................................................1657 LINING..........................................................................................................1658 TEMPORARY METHOD FOR CHECKING LINING WEAR.......................................................................1658 Checking Steering Gear, Linkage.....................................................................................1658 STEERING GEAR...................................................................................................1658 STEERING LINKAGE................................................................................................1658 Checking Power Steering Fluid and Lines.............................................................................1658 CHECKING FLUID LEVEL............................................................................................1658 CHECKING LINES..................................................................................................1658 Lubricating Locks, Hinges and Hood Latches..........................................................................1659 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.....................................................1660 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1661 Engine Maintenance..................................................................................................1661 DRIVE BELT DEFLECTION...........................................................................................1661 DRIVE BELT TENSION..............................................................................................1661 SPARK PLUG TYPE.................................................................................................1661 Chassis and Body Maintenance........................................................................................1661 WHEEL BALANCE...................................................................................................1661 rs..........................................................................................................................1662 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1662 SEAT BELTS..............................................................................................................1663 Precautions.........................................................................................................1663 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG"...................................................................1663 PRECAUTION FOR SEAT BELT SERVICE................................................................................1663 Front Seat Belt.....................................................................................................1664 REMOVAL AND INSTALLATION........................................................................................1664 Rear Seat Belt......................................................................................................1665 REMOVAL AND INSTALLATION........................................................................................1665 Built-in Child Seat.................................................................................................1666 REMOVAL AND INSTALLATION........................................................................................1666 Seat Belt Inspection................................................................................................1668 AFTER A COLLISION...............................................................................................1668 PRELIMINARY CHECKS..............................................................................................1668 SEAT BELT RETRACTOR ON-VEHICLE CHECK............................................................................1669 SEAT BELT RETRACTOR OFF-VEHICLE CHECK...........................................................................1670 SUPPLEMENTAL RESTRAINT SYSTEM (SRS).....................................................................................1671 Precautions.........................................................................................................1671 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG"...................................................................1671 PRECAUTIONS FOR SRS "AIR BAG" SERVICE...........................................................................1671 WIRING DIAGRAMS AND TROUBLE DIAGNOSIS...........................................................................1671 Preparation.........................................................................................................1672 SPECIAL SERVICE TOOLS...........................................................................................1672 Description.........................................................................................................1673 SRS Component Parts Location........................................................................................1673 Maintenance Items...................................................................................................1674 Diagnosis Sensor Unit...............................................................................................1674 REMOVAL AND INSTALLATION........................................................................................1674 Driver Air Bag Module and Spiral Cable..............................................................................1676 REMOVAL AND INSTALLATION........................................................................................1676 REMOVAL.........................................................................................................1676 INSTALLATION....................................................................................................1677 Front Passenger Air Bag Module......................................................................................1679 REMOVAL.........................................................................................................1679 INSTALLATION....................................................................................................1680 Disposal of Air Bag Module..........................................................................................1680 CHECKING DEPLOYMENT TOOL........................................................................................1681 DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)...................................................1682 DEPLOYMENT OF AIR BAG MODULE WHILE MOUNTED IN VEHICLE...........................................................1684 DISPOSING OF AIR BAG MODULE.....................................................................................1684 Trouble Diagnoses Introduction......................................................................................1685 DIAGNOSIS FUNCTION..............................................................................................1685 DIAGNOSIS MODE FOR CONSULT......................................................................................1685 HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT..................................................................1686 HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT...............................................................1686 HOW TO ERASE SELF-DIAGNOSIS RESULTS.............................................................................1687 How to Perform Trouble Diagnoses for Quick and Accurate Repair......................................................1688 INFORMATION FROM CUSTOMER.......................................................................................1688 PRELIMINARY CHECK...............................................................................................1688 WORK FLOW.......................................................................................................1688 Schematic...........................................................................................................1689 Wiring Diagram -SRS-................................................................................................1690 SRS Operation Check.................................................................................................1692 DIAGNOSTIC PROCEDURE 1..........................................................................................1692 Trouble Diagnoses with CONSULT..................................................................................1693 DIAGNOSTIC PROCEDURE 2..........................................................................................1693 DIAGNOSTIC PROCEDURE 3..........................................................................................1695 DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2...................................................1697 DIAGNOSTIC PROCEDURE 5..........................................................................................1697 Trouble Diagnoses without CONSULT...............................................................................1701 DIAGNOSTIC PROCEDURE 6..........................................................................................1701 DIAGNOSTIC PROCEDURE 7..........................................................................................1702 DIAGNOSTIC PROCEDURE 8..........................................................................................1704 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn Off.........................................................1705 DIAGNOSTIC PROCEDURE 9..........................................................................................1705 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn On..........................................................1706 DIAGNOSTIC PROCEDURE 10.........................................................................................1706 Trouble Diagnoses: SRS Does Not Enter Diagnosis Mode Using Door Switch..............................................1707 DIAGNOSTIC PROCEDURE 11.........................................................................................1707 Collision Diagnosis.................................................................................................1708 SRS INSPECTION..................................................................................................1708 sc..........................................................................................................................1710 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1710 PRECAUTIONS.............................................................................................................1711 Supplemental Restraint System (SRS) "AIR BAG".......................................................................1711 Wiring DIagrams and Trouble Diagnosis...............................................................................1711 BATTERY.................................................................................................................1712 How to Handle Battery...............................................................................................1712 METHODS OF PREVENTING OVER-DISCHARGE............................................................................1712 CHECKING ELECTROLYTE LEVEL......................................................................................1712 SPECIFIC GRAVITY CHECK..........................................................................................1713 CHARGING THE BATTERY............................................................................................1714 STARTING SYSTEM.........................................................................................................1715 System Description..................................................................................................1715 FOR MODELS WITH THEFT WARNING SYSTEM............................................................................1715 FOR MODELS WITHOUT THEFT WARNING SYSTEM.........................................................................1715 Wiring Diagram -START-..............................................................................................1716 Construction........................................................................................................1718 Removal and Installation............................................................................................1719 Pinion/Clutch Check.................................................................................................1719 CHARGING SYSTEM.........................................................................................................1720 System Description..................................................................................................1720 Wiring Diagram -CHARGE-.............................................................................................1721 Trouble Diagnoses...................................................................................................1722 WITH IC REGULATOR...............................................................................................1722 MALFUNCTION INDICATOR...........................................................................................1722 Construction........................................................................................................1723 Removal and Installation............................................................................................1723 SERVICE DATA AND SPECIFICATIONS (SDS) ..................................................................................1724 Battery.............................................................................................................1724 Starter.............................................................................................................1724 Generator...........................................................................................................1724 st..........................................................................................................................1725 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1725 PRECAUTIONS.............................................................................................................1726 Supplemental Restraint System (SRS) "AIR BAG".......................................................................1726 Precautions for Steering System.....................................................................................1726 PREPARATION.............................................................................................................1727 Special Service Tools...............................................................................................1727 Commercial Service Tool.............................................................................................1728 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................1729 NVH Troubleshooting Chart...........................................................................................1729 ON-VEHICLE SERVICE......................................................................................................1730 Checking Steering Wheel Play........................................................................................1730 Checking Neutral Position on Steering Wheel.........................................................................1730 PRE-CHECKING....................................................................................................1730 CHECKING........................................................................................................1730 Checking Front Wheel Turning Angle..................................................................................1730 Checking Gear Housing Movement......................................................................................1730 Checking and Adjusting Drive Belts..................................................................................1731 Checking Fluid Level................................................................................................1731 Checking Fluid Leakage..............................................................................................1731 Bleeding Hydraulic System...........................................................................................1731 Checking Steering Wheel Turning Force...............................................................................1732 Checking Hydraulic System...........................................................................................1732 STEERING WHEEL AND STEERING COLUMN......................................................................................1734 Components..........................................................................................................1734 Removal and Installation............................................................................................1734 STEERING WHEEL..................................................................................................1734 TURN SIGNAL CANCEL CAM..........................................................................................1735 STEERING COLUMN.................................................................................................1736 Disassembly and Assembly............................................................................................1737 STEERING LOCK...................................................................................................1738 IGNITION KEY CYLINDER...........................................................................................1738 TILT MECHANISM..................................................................................................1739 Inspection..........................................................................................................1739 POWER STEERING GEAR AND LINKAGE.........................................................................................1740 Components..........................................................................................................1740 Removal and Installation............................................................................................1741 Disassembly.........................................................................................................1742 Inspection..........................................................................................................1743 BOOT............................................................................................................1743 TIE-ROD OUTER AND INNER SOCKETS.................................................................................1743 Assembly............................................................................................................1743 POWER STEERING OIL PUMP.................................................................................................1745 Components..........................................................................................................1745 Pre-disassembly Inspection..........................................................................................1745 Inspection..........................................................................................................1746 PULLEY AND PULLEY SHAFT.........................................................................................1746 Disassembly.........................................................................................................1746 Assembly............................................................................................................1746 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1748 General Specifications..............................................................................................1748 Steering Wheel......................................................................................................1748 Steering Column.....................................................................................................1748 Steering Gear and Linkage...........................................................................................1749 Power Steering......................................................................................................1749 su..........................................................................................................................1750 QUICK REFERENCE INDEX................................................................................................... 0 TABLE OF CONTENTS.......................................................................................................1750 FRONT SUSPENSION........................................................................................................1751 Precautions.............................................................................................................1751 PRECAUTIONS.........................................................................................................1751 Preparation.............................................................................................................1751 SPECIAL SERVICE TOOL................................................................................................1751 COMMERCIAL SERVICE TOOL.............................................................................................1751 Noise, Vibration and Harshness (NVH) Troubleshooting....................................................................1752 NVH TROUBLESHOOTING CHART...........................................................................................1752 Components..............................................................................................................1753 On-vehicle Service......................................................................................................1754 FRONT SUSPENSION PARTS..............................................................................................1754 FRONT WHEEL ALIGNMENT...............................................................................................1755 Coil Spring and Strut Assembly..........................................................................................1757 COMPONENTS..........................................................................................................1757 REMOVAL AND INSTALLATION............................................................................................1758 DISASSEMBLY.........................................................................................................1758 INSPECTION..........................................................................................................1758 ASSEMBLY............................................................................................................1759 Stabilizer Bar..........................................................................................................1759 REMOVAL AND INSTALLATION............................................................................................1759 INSPECTION..........................................................................................................1760 Transverse Link and Transverse Link Gusset..............................................................................1760 REMOVAL AND INSTALLATION............................................................................................1760 INSPECTION..........................................................................................................1760 Lower Ball Joint........................................................................................................1760 REMOVAL AND INSTALLATION............................................................................................1760 INSPECTION..........................................................................................................1760 REAR SUSPENSION.........................................................................................................1762 Precautions.........................................................................................................1762 PRECAUTIONS.....................................................................................................1762 Preparation.........................................................................................................1762 COMMERCIAL SERVICE TOOL.........................................................................................1762 Noise, Vibration and Harshness (NVH) Troubleshooting................................................................1762 Components..........................................................................................................1762 On-vehicle Service..................................................................................................1763 REAR SUSPENSION PARTS...........................................................................................1763 REAR WHEEL ALIGNMENT............................................................................................1764 Removal and Installation............................................................................................1765 Leaf Spring.........................................................................................................1767 COMPONENTS......................................................................................................1767 REMOVAL ........................................................................................................1767 INSPECTION......................................................................................................1768 INSTALLATION....................................................................................................1769 Shock Absorber......................................................................................................1770 REMOVAL AND INSTALLATION........................................................................................1770 INSPECTION......................................................................................................1770 Stabilizer Bar......................................................................................................1770 REMOVAL AND INSTALLATION........................................................................................1770 INSPECTION......................................................................................................1771 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1772 General Specifications (Front)......................................................................................1772 Front Wheel Alignment (Unladen*1)...................................................................................1772 Lower Ball Joint....................................................................................................1772 Wheelarch Height (Unladen*).........................................................................................1773 Wheel Runout........................................................................................................1773 General Specifications (Rear).......................................................................................1773 Rear Wheel Alignment (Unladen*1)....................................................................................1773
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DESCRIPTION:
1999 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1999 NISSAN QUEST.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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