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1999 NISSAN SENTRA B14 Series (GA Engine) Service Manual PDF DOWNLOAD
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Description
1999 NISSAN SENTRA B14 Series (GA Engine) Service Manual PDF DOWNLOAD
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1999 NISSAN SENTRA B14 Series (GA Engine) Service Manual PDF DOWNLOAD
Language : English
Pages : 1466
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File Type : PDF
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TABLE OF CONTENTS:
1999 NISSAN SENTRA B14 Series (GA Engine) Service Manual PDF DOWNLOAD
fwd................................................................................................. 1 QUICK REFERENCE INDEX........................................................................... 1 FOREWORD........................................................................................ 2 GI - General Information........................................................................ 0 MA - Maintenance................................................................................ 0 EM - Engine Mechanical.......................................................................... 0 LC - Engine Lubrication & Cooling Systems....................................................... 0 EC - Engine Control System...................................................................... 0 FE - Accelerator Control, Fuel & Exhaust Systems................................................ 0 CL - Clutch..................................................................................... 0 MT - Manual Transaxle........................................................................... 0 AT - Automatic Transaxle........................................................................ 0 FA - Front Axle & Front Suspension.............................................................. 0 RA - Rear Axle & Rear Suspension................................................................ 0 BR - Brake System............................................................................... 0 ST - Steering System............................................................................ 0 RS - Restraint System........................................................................... 0 BT - Body & Trim................................................................................ 0 HA - Heater & Air Conditioner................................................................... 0 EL - Electrical System.......................................................................... 0 IDX - Alphabetical Index........................................................................ 1 Foldout......................................................................................... 0 GST Mode 6 - Test Value & Test Limit ........................................................... 3 at.................................................................................................. 4 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 4 PRECAUTIONS AND PREPARATION..................................................................... 6 Supplemental Restraint System (SRS) "AIR BAG"............................................... 6 Service Notice or Precautions............................................................... 6 Special Service Tools....................................................................... 7 Commercial Service Tools.................................................................... 10 OVERALL SYSTEM.................................................................................. 11 Circuit Diagram............................................................................. 11 Wiring Diagram -A/T, RL -................................................................... 12 Cross-sectional View........................................................................ 14 Hydraulic Control Circuit................................................................... 15 Shift Mechanism............................................................................. 16 Construction............................................................................ 16 Power Transmission...................................................................... 18 Control System.............................................................................. 25 Function of Control Valves.................................................................. 26 Hydraulic Control System.................................................................... 28 Line Pressure Control................................................................... 28 Shift Control........................................................................... 29 "D" position........................................................................ 29 "2" position........................................................................ 30 "1" position........................................................................ 30 Shift Timing Control.................................................................... 31 Lock-up Control......................................................................... 32 Lock-up "OFF"....................................................................... 33 Lock-up "ON" (D4)................................................................... 33 Torque converter clutch solenoid valve operation.................................... 33 Overdrive Control....................................................................... 33 TROUBLE DIAGNOSIS - Basic inspection............................................................ 35 Stall Test.................................................................................. 35 Judgement of Stall Test..................................................................... 37 Line Pressure Test.......................................................................... 38 Line Pressure Test Ports................................................................ 38 Line Pressure Test Procedure............................................................ 38 Governor Pressure Testing............................................................... 39 Road Test................................................................................... 40 Shift Schedule.............................................................................. 40 TROUBLE DIAGNOSIS - General Description......................................................... 44 Symptom Chart............................................................................... 44 TROUBLE DIAGNOSIS............................................................................... 48 Component Inspection........................................................................ 48 TROUBLE DIAGNOSES - A/T Shift Lock System....................................................... 52 Shift Lock System Electrical Parts Location................................................. 52 Wiring Diagram - SFT, RL -.................................................................. 53 Diagnostic Procedure........................................................................ 54 Key Interlock Cable......................................................................... 56 Component Check............................................................................. 57 ON-VEHICLE SERVICE.............................................................................. 59 Control Valve Assembly and Accumulator...................................................... 59 Removal................................................................................. 59 Installation............................................................................ 60 Control Cable Adjustment.................................................................... 60 Park/Neutral Position (PNP) Switch Adjustment............................................... 60 Differential Side Oil Seal Replacement...................................................... 61 Throttle Wire Adjustment.................................................................... 62 Governor Valve.............................................................................. 62 REMOVAL AND INSTALLATION........................................................................ 63 MAJOR OVERHAUL.................................................................................. 66 Oil Channel................................................................................. 69 Locations of Adjusting Shims, Needle Bearings, Trrust Washers adn Snap Rings................ 70 DISASSEMBLY..................................................................................... 71 REPAIR FOR COMPONENT PARTS...................................................................... 84 Manual Shaft and Throttle Lever............................................................. 84 Oil Pump.................................................................................... 87 Control Valve Assembly...................................................................... 92 Control Valve Upper Body.................................................................... 100 Control Valve Lower Body.................................................................... 104 Throttle Valve.......................................................................... 105 Reverse Clutch.............................................................................. 107 High Clutch................................................................................. 111 Forward Clutch and Overrun Clutch........................................................... 116 Low & Reverse Brake......................................................................... 122 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub............................... 126 Output Shaft, Output Gear, Idler Gear, Reduction Pinion Gear and Bearing Retainer........... 126 Band Servo Piston Assembly.................................................................. 135 Final Drive................................................................................. 140 ASSEMBLY........................................................................................ 144 Assembly 1.................................................................................. 144 Reduction Pinion Gear Bearing Preload................................................... 145 Output Shaft Bearing Preload............................................................ 147 Assembly 2.................................................................................. 149 Adjustment 2................................................................................ 154 Total End Play.......................................................................... 154 Reverse Clutch End Play................................................................. 156 Assembly 3.................................................................................. 157 Adjustment 3................................................................................ 159 Final Drive End Play.................................................................... 159 Assembly 4.................................................................................. 161 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 167 General Specifications...................................................................... 167 Specifications and Adjustments.............................................................. 168 Input Shaft............................................................................. 171 Planetary Carrier....................................................................... 171 Final Drive............................................................................. 171 Reduction Pinion Gear................................................................... 173 Output Shaft............................................................................ 173 Bearing Retainer........................................................................ 175 Total End Play.......................................................................... 175 Reverse Clutch End Play................................................................. 175 Accumulator............................................................................. 175 Band Servo.............................................................................. 175 Removal and Installation................................................................ 175 br.................................................................................................. 176 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 176 PRECAUTIONS AND PREPARATION..................................................................... 177 Supplemental Restraint System (SRS) "AIR BAG"............................................... 177 Precautions for Brake System................................................................ 177 Commercial Service Tools.................................................................... 177 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................ 178 NVH Troubleshooting Chart................................................................... 178 ON-VEHICLE SERVICE.............................................................................. 179 Checking Brake Fluid Level.................................................................. 179 Checking Brake Line......................................................................... 179 Checking Brake Fluid........................................................................ 179 Bleeding Brake System....................................................................... 180 Brake Burnishing Procedure.................................................................. 180 BRAKE HYDRAULIC LINE............................................................................ 181 CONTROL VALVE................................................................................... 183 Proportioning Valve......................................................................... 183 BRAKE PEDAL AND BRACKET ........................................................................ 185 MASTER CYLINDER................................................................................. 187 BRAKE BOOSTER................................................................................... 191 VACUUM HOSE..................................................................................... 193 FRONT DISC BRAKE................................................................................ 194 Components.................................................................................. 195 REAR DRUM BRAKE................................................................................. 198 Components.................................................................................. 198 REAR DISC BRAKE................................................................................. 201 Components.................................................................................. 203 ANTI-LOCK BRAKE SYSTEM.......................................................................... 212 Purpose..................................................................................... 212 Operation................................................................................... 212 ABS Hydraulic Circuit....................................................................... 212 System Components........................................................................... 213 System Description.......................................................................... 213 Actuator................................................................................ 214 ABS actuator operation.............................................................. 214 Removal and Installation.................................................................... 215 TROUBLE DIAGNOSES............................................................................... 219 How to Perform Trouble Diagnoses for Quick anad Accurate Repari............................. 219 Preliminary Check........................................................................... 220 Component Parts and Harness Connector Location.............................................. 221 Schematic................................................................................... 222 Wiring Diagram -ABS-........................................................................ 223 Self-diagnosis.............................................................................. 227 How To Read Self-Diagnostic Results (Malfunction codes)................................. 228 How To Erase Self-Diagnostic Results (Malfunction codes)................................ 228 CONSULT..................................................................................... 230 CONSULT Inspection Procedure................................................................ 231 Self-Diagnostic Results Mode............................................................ 232 Data Monitor Mode....................................................................... 235 Active Test Mode........................................................................ 235 Ground Circuit Check........................................................................ 236 TROUBLE DIAGNOSES FOR SYMPTOM .................................................................. 237 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 256 General Specifications...................................................................... 256 Inspection and Adjustment................................................................... 257 bt.................................................................................................. 258 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 258 PRECAUTIONS AND PREPARATION..................................................................... 259 Precautions ................................................................................ 259 Supplemental Restraint System (SRS) "AIR BAG"............................................... 259 Clip and Fastener........................................................................... 259 BODY END........................................................................................ 262 Body Front End.............................................................................. 262 Body Rear End and Operner................................................................... 265 DOOR............................................................................................ 268 Front Door ................................................................................. 268 Rear Door................................................................................... 269 INSTRUMENT PANEL................................................................................ 270 INTERIOR TRIM................................................................................... 273 Side and Floor Trim......................................................................... 273 Door Trim................................................................................... 275 Roof Trim................................................................................... 277 Trunk Room Trim............................................................................. 278 EXTERIOR........................................................................................ 279 Hood front seal............................................................................. 279 Cowl top seal and cowl top grille........................................................... 279 Windshield side molding..................................................................... 279 Windshield upper molding.................................................................... 280 Drip Weatherstrip........................................................................... 280 Body side welt.............................................................................. 280 Door weatherstrip.......................................................................... 280 Rear window upper molding and side molding.................................................. 280 Rear window molding and side molding........................................................ 280 Rear window lower molding................................................................... 280 Door sash molding........................................................................... 281 Rear door parting seal...................................................................... 281 Rear door comer molding..................................................................... 281 Door outside molding........................................................................ 281 Sunroof lid weatherstrip.................................................................... 282 Side guard molding.......................................................................... 282 Trunk lid weatherstrip...................................................................... 282 Trunk lid finisher.......................................................................... 282 Rear combination lamp....................................................................... 283 Fender and center mudguard.................................................................. 284 Rear air spoiler and high-mounted stop lamp................................................. 284 SEAT............................................................................................ 285 Front Seat ................................................................................. 285 Rear Seat................................................................................... 286 SUNROOF......................................................................................... 287 Removal .................................................................................... 288 Trouble Diagnoses........................................................................... 289 Drain Hoses............................................................................. 290 Weatherstrip............................................................................ 290 Link And Wire Assembly.................................................................. 290 Adjustment.................................................................................. 291 WINDSHIELD AND WINDOWS.......................................................................... 292 Windshield and Rear Window.................................................................. 293 Quarter Window.............................................................................. 294 MIRROR.......................................................................................... 295 Door Mirror................................................................................. 295 BODY ALIGNMENT.................................................................................. 296 Engine Compartment.......................................................................... 296 Underbody................................................................................... 298 cl.................................................................................................. 300 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 300 PRECAUTIONS AND PREPARATION..................................................................... 301 Precaution.................................................................................. 301 Special Service Tools....................................................................... 301 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................ 302 NVH Troubleshooting Chart................................................................... 302 CLUTCH SYSTEM................................................................................... 303 INSPECTION AND ADJUSTMENT....................................................................... 304 Adjusting Clutch Pedal...................................................................... 304 CLUTCH RELEASE MECHANISM........................................................................ 305 CLUTCH DISC AND CLUTCH COVER.................................................................... 306 Clutch Disc................................................................................. 306 Clutch Cover and Flywheel................................................................... 307 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 308 General Specifications...................................................................... 308 Inspection and Adjustment................................................................... 308 ec.................................................................................................. 309 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 309 DIAGNOSTIC TROUBLE CODE INDEX................................................................... 312 Alphabetical & P No. Index for DTC.......................................................... 312 PRECAUTIONS AND PREPARATION..................................................................... 314 Special Service Tools....................................................................... 314 Commercial Service Tools.................................................................... 314 Supplemental Restraint System (SRS) "AIR BAG"............................................... 315 Precautions for On Board Diagnostic (OBD) System of Engine.................................. 315 Engine Fuel & Emission Control System....................................................... 316 Precautions................................................................................. 317 ENGINE AND EMISSION CONTROL OVERALL SYSTEM...................................................... 319 Circuit Diagram............................................................................. 319 System Diagram.............................................................................. 320 Engine Control Component Parts Location..................................................... 321 Vacuum Hose Drawing......................................................................... 324 System Chart................................................................................ 325 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION............................................ 326 Multiport Fuel Injection (MFI) System....................................................... 326 Distributor Ignition (DI) System............................................................ 328 Air Conditioning Cut Control................................................................ 329 Fuel Cut Control............................................................................ 330 EVAPORATIVE EMISSION SYSTEM..................................................................... 331 Description................................................................................. 331 Inspection.................................................................................. 331 Evaporative Emission Line Drawing........................................................... 334 On Board Refueling Vapor Recovery (ORVR).................................................... 336 POSITIVE CRANKCASE VENTILATION.................................................................. 341 Description................................................................................. 341 Inspection.................................................................................. 341 BASIC SERVICE PROCEDURE......................................................................... 342 Fuel Pressure Release....................................................................... 342 Fuel Pressure Check......................................................................... 342 Fuel Pressure Regulator Check............................................................... 343 Injector Removal and Installation........................................................... 343 Fast Idle Cam (FIC)......................................................................... 343 Idle Speed/Ignition Timing/Idle Mixture Ratio............................................... 346 Adjustment.................................................................................. 346 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION.......................................................... 352 Introduction................................................................................ 352 Two Trip Detection Logic.................................................................... 352 Emission-related Diagnostic Information..................................................... 353 Malfunction Indicator Lamp (MIL)............................................................ 363 OBD System Operation Chart.................................................................. 367 CONSULT..................................................................................... 372 Generic Scan Tool (GST)..................................................................... 386 TROUBLE DIAGNOSIS - Introduction................................................................ 388 Introduction................................................................................ 388 Diagnostic Worksheet........................................................................ 388 Work Flow................................................................................... 390 Description for Work Flow................................................................... 391 TROUBLE DIAGNOSIS - Basic Inspection............................................................ 392 Basic Inspection............................................................................ 392 TROUBLE DIAGNOSIS - General Description......................................................... 397 Diagnostic Trouble Code (DTC) Inspection Priority Chart..................................... 397 Fail-Safe Chart............................................................................. 398 Symptom Matrix Chart........................................................................ 399 CONSULT Reference Value in Data Monitor Mode................................................ 402 Major Sensor Reference Graph in Data Monitor Mode........................................... 405 ECM Terminals and Reference Value........................................................... 407 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT..................................................... 416 Description................................................................................. 416 Common I/I Report Situations................................................................ 416 Diagnostic Procedure........................................................................ 416 TROUBLE DIAGNOSIS FOR POWER SUPPLY.............................................................. 417 Main Power Supply and Ground Circuit........................................................ 417 DTC P0100, Mass Air Flow Sensor (MAFS).......................................................... 422 DTC P0105, Absolute Pressure Sensor............................................................. 431 DTC P0110, Intake Air Temperature Sensor........................................................ 440 DTC P0115, Engine Coolant Temperature Sensor (ECTS) (Circuit)................................... 446 DTC P0120, Throttle Position Sensor............................................................. 451 DTC P0125, Engine Coolant Temperature (ECT) Sensor.............................................. 465 DTC P0130, Front Heated Oxygen Sensor (Circuit) (Front HO2S).................................... 471 DTC P0131, Front Heated Oxygen Sensor (Lean Shift Monitoring) (Front HO2S)...................... 478 DTC P0132, Front Heated Oxygen Sensor (Rich Shift Monitoring) (Front HO2S)...................... 485 DTC P0133, Front Heated Oxygen Sensor (Response Monitoring) (Front HO2S)........................ 492 DTC P0134, Front Heated Oxygen Sensor (High Voltage) (Front HO2S)............................... 500 DTC P0135, Front Heated Oxygen Sensor Heater.................................................... 507 DTC P0137, Rear Heated Oxygen Sensor (Min. Voltage Monitoring) (Rear HO2S)...................... 511 DTC P0138, Rear Heated Oxygen Sensor (Max. Voltage Monitoring) (Rear HO2S)...................... 518 DTC P0139, Rear Heated Oxygen Sensor (Response Monitoring) (Rear HO2S).......................... 525 DTC P0140, Rear Heated Oxygen Sensor (High Voltage) (Rear HO2S)................................. 532 DTC P0141, Rear Heated Oxygen Sensor Heater..................................................... 537 DTC P0171, Fuel Injection System Function (Lean side)........................................... 541 DTC P0172, Fuel Injection System Function (Rich side)........................................... 547 DTC P0180, Tank Fuel Temperature Sensor......................................................... 552 DTC P0300 - P0304, No. 4 - 1 Cylinder Misfire, Multiple Cylinder Misfire........................ 556 DTC P0325, Knock Sensor (KS).................................................................... 561 DTC P0335, Crankshaft Position Sensor (CKPS) (OBD).............................................. 566 DTC P0340, Camshaft Position Sensor (CMPS)...................................................... 571 DTC P0400, ECR Function (Close)................................................................. 579 DTC P0402, ECRC-BPT Valve Function.............................................................. 588 DTC P0420, Three Way Catalyst Function.......................................................... 593 DTC P0440, Evaporative Emission (EVAP) Control System (Small Leak) (Negative Pressure).......... 597 DTC P0443, Evaporative Emission (EVAP) Canister Purge Volume Control Valve (Circuit)............ 609 DTC P0446, Evaporative Emission (EVAP) Canister Vent Control Valve (Circuit).................... 615 DTC P0450, Evaporative Emission (EVAP) Control System Pressure Sensor........................... 620 DTC P0500, Vehicle Speed Sensor (VSS)........................................................... 626 DTC P0505, Idle Air Control Valve (IACV) - Auxiliary Air Control (AAC) Valve.................... 631 DTC P0510, Closed Throttle Position Switch...................................................... 638 DTC P0605, Engine Control Module (ECM).......................................................... 644 DTC P1105, Manifold Absolute Pressure (MAP)/Barometric Pressure (BARO) Switch Solenoid Valve.... 646 DTC P1110, Intake Valve Timing Control.......................................................... 655 DTC P1148, Closed Loop Control.................................................................. 663 DTC P1320, Ignition Signal...................................................................... 665 DTC P1336, Crankshaft Position Sensor (CKPS) (OBD) (COG)........................................ 672 DTC P1400, ECRC-Solenoid Valve.................................................................. 677 DTC P1401, ECR Temperature Sensor............................................................... 682 DTC P1402, ECR Function (Open).................................................................. 689 DTC P1440, Evaporative Emission (EVAP) Control System (Small Leak) (Positive Pressure).......... 696 DTC P1444, Evaporative Emission (EVAP) Canister Purge Volume Control Valve...................... 709 DTC P1446, Evaporative Emission (EVAP) Canister Vent Control Valve (Close)...................... 717 DTC P1447, Evaporative Emission (EVAP) Control System Purge Flow Monitoring..................... 722 DTC P1448, Evaporative Emission (EVAP) Canister Vent Control Valve (Open)....................... 731 DTC P1490, Vacuum Cut Valve Bypass Valve (Circuit).............................................. 737 DTC P1491, Vacuum Cut Valve Bypass Valve....................................................... 742 DTC P1492, Evaporative Emission (EVAP) Canister Purge Control Valve/Solenoid Vale (Circuit)..... 748 DTC P1493, Evaporative Emission (EVAP) Canister Purge Control Valve/Solenoid Valve.............. 754 DTC P1706, Park/Neutral Position (PNP) Switch................................................... 763 DTC P1775, Torque Converter Clutch Solenoid Valve (Circuit)..................................... 768 DTC P1776, Torque Converter Clutch Solenoid Valve............................................... 773 TROUBLE DIAGNOSIS FOR OVERHEAT.................................................................. 778 Overheat.................................................................................... 778 TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS...................................................... 791 Injector ................................................................................... 791 Start Signal................................................................................ 794 Fuel Pump................................................................................... 797 Power Steering Oil Pressure Switch.......................................................... 801 IACV-FICD Solenoid Valve.................................................................... 805 Electric Load Signal........................................................................ 809 MIL & Data Link Connectors.................................................................. 813 SERVICE DATA AND SPECIFICATION (SDS)............................................................ 814 General Specifications...................................................................... 814 Inspection and Adjustment................................................................... 814 el.................................................................................................. 816 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 816 PRECAUTIONS AND PREPARATION..................................................................... 818 HARNESS CONNECTOR............................................................................... 820 STANDARDIZED RELAY.............................................................................. 822 POWER SUPPLY ROUTING............................................................................ 824 Schematic................................................................................... 824 Wiring Diagram -POWER-...................................................................... 826 Fuse........................................................................................ 832 Fusible Link................................................................................ 832 Circuit Breaker Inspection.................................................................. 832 GROUND DISTRIBUTION............................................................................. 833 BATTERY......................................................................................... 837 How to Handle Battery....................................................................... 837 Service Data and Specifications (SDS)....................................................... 840 STARTING SYSTEM................................................................................. 841 System Description.......................................................................... 841 Wiring Diagram -START-...................................................................... 843 Construction................................................................................ 846 Pinion/Clutch Check......................................................................... 849 Service Data and Specifications (SDS)....................................................... 849 CHARGING SYSTEM................................................................................. 850 System Description.......................................................................... 850 Wiring Diagram -CHARGE-..................................................................... 851 Trouble Diagnoses........................................................................... 852 Construction................................................................................ 853 Diode Check................................................................................. 854 Disassembly and Assembly.................................................................... 855 Service Data and Specifications (SDS)....................................................... 856 COMBINATION SWITCH.............................................................................. 857 Check....................................................................................... 857 Replacement................................................................................. 858 STEERING SWITCH................................................................................. 859 Check....................................................................................... 859 HEADLAMP........................................................................................ 860 System Description (For USA)................................................................ 860 Wiring Diagram (For USA) -H/LAMP-........................................................... 861 Trouble Diagnoses (For USA)................................................................. 862 Bulb Replacement............................................................................ 863 Aiming Adjustment........................................................................... 863 HEADLAMP -Daytime Light System.................................................................. 864 System Description (For Canada)*............................................................ 864 Operation (For Canada)...................................................................... 865 Schematic (For Canada)...................................................................... 866 Wiring Diagram (For Canada) -DTRL-.......................................................... 867 Trouble Diagnoses (For Canada).............................................................. 870 Bulb Replacement............................................................................ 871 Aiming Adjustment........................................................................... 871 BACK-UP LAMP.................................................................................... 872 LICENSE, TAIL AND STOP LAMPS.................................................................... 874 FRONT FOG LAMP.................................................................................. 876 System Description.......................................................................... 876 Wiring Diagram -F/FOG-...................................................................... 877 Aiming Adjustment........................................................................... 871 TURN SIGNAL AND HAZARD WARNING LAMPS............................................................ 879 System Description.......................................................................... 879 Wiring Diagram -TURN-....................................................................... 882 Trouble Diagnoses........................................................................... 884 Electrical Component Inspection............................................................. 884 ILLUMINATION.................................................................................... 885 INTERIOR AND TRUNK ROOM LAMPS................................................................... 888 System Description ......................................................................... 888 Wiring Diagram -INT/L-...................................................................... 890 Trouble Diagnoses (For models with power door locks)........................................ 893 METERS AND GAUGES/WITH TACHOMETER............................................................... 894 System Description.......................................................................... 894 Combination Meter........................................................................... 895 Wiring Diagram -METER-...................................................................... 896 Trouble Diagnoses........................................................................... 897 METERS AND GAUGES/WITHOUT TACHOMETER............................................................ 904 System Description.......................................................................... 904 Combination Meter........................................................................... 905 Wiring Diagram -METER-...................................................................... 906 Trouble Diagnoses........................................................................... 907 WARNING LAMPS................................................................................... 912 System Description.......................................................................... 912 Schematic................................................................................... 914 Wiring Diagram -WARN-....................................................................... 915 Schematic................................................................................... 918 Wiring Diagram -WARN-....................................................................... 919 Electrical Component Inspection............................................................. 922 WARNING CHIME................................................................................... 924 System Description.......................................................................... 924 Wiring Diagram -CHIME-...................................................................... 926 Trouble Diagnoses........................................................................... 928 Electrical Components Inspection............................................................ 934 WIPER AND WASHER................................................................................ 936 System Description.......................................................................... 936 Wiring Diagram -WIPER-...................................................................... 938 Trouble Diagnoses........................................................................... 941 Wiper Installation and Adjustment........................................................... 943 Washer Nozzle Adjustment.................................................................... 944 HORN............................................................................................ 945 CIGARETTE LIGHTER............................................................................... 946 REAR WINDOW DEFOGGER............................................................................ 947 System Description.......................................................................... 947 Wiring Diagram -DEF-........................................................................ 948 Trouble Diagnoses........................................................................... 950 Filament Check.............................................................................. 952 Filament Repair............................................................................. 953 AUDIO........................................................................................... 955 System Description.......................................................................... 955 Wiring Diagrm -AUDIO-....................................................................... 956 Trouble Diagnoses........................................................................... 957 Inspection.................................................................................. 958 ELECTRIC SUNROOF................................................................................ 959 DOOR MIRROR..................................................................................... 960 AUTOMATIC SPEED CONTROL DEVICE (ASCD)........................................................... 961 Component Parts and Harness Connector Location.............................................. 961 System Description.......................................................................... 962 Schematic................................................................................... 964 Wiring Diagram -ASCD-....................................................................... 965 Fail-safe System Description................................................................ 972 Fail-safe System Check...................................................................... 973 Trouble Diagnoses........................................................................... 974 ASCD Wire Adjustment........................................................................ 982 Electrical Component Iinspection............................................................ 983 POWER WINDOW.................................................................................... 985 System Description.......................................................................... 985 Wiring Diagram -WINDOW-..................................................................... 988 Trouble Diagnoses........................................................................... 990 POWER DOOR LOCK................................................................................. 991 System Description.......................................................................... 991 Schematic................................................................................... 993 Wiring Diagram -D/LOCK-..................................................................... 994 Trouble Diagnoses........................................................................... 998 MULTI-REMOTE CONTROL SYSTEM.....................................................................1006 System Description..........................................................................1006 Schematic...................................................................................1008 Wiring Diagram -MULTI-......................................................................1009 Trouble Diagnoses...........................................................................1013 ID Code Entry Procedure.....................................................................1019 THEFT WARNING SYSTEM............................................................................1020 Component Parts and Harness Connector Location..............................................1020 System Description..........................................................................1021 Schematic...................................................................................1024 Wiring Diagram -THEFT-......................................................................1025 Trouble Diagnosis...........................................................................1031 SMART ENTRANCE CONTROL UNIT.....................................................................1045 Description.................................................................................1045 Input/Output Operation Signal...............................................................1046 LOCATION OF ELECTRICAL UNITS....................................................................1047 HARNESS LAYOUT..................................................................................1049 Main Harness................................................................................1052 Engine Room Harness.........................................................................1054 Engine Control Harness......................................................................1058 Engine Harness No. 2 and Generator Harness..................................................1059 Body Harness No. 2..........................................................................1061 Room Lamp Harness...........................................................................1062 Tail Harness................................................................................1062 Air Bag Harness.............................................................................1063 Front Door Harness..........................................................................1064 Rear Door Harness...........................................................................1065 BULB SPECIFICATIONS.............................................................................1066 WIRING DIAGRAM CODES (CELL CODES)...............................................................1067 em..................................................................................................1068 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1068 PRECAUTIONS.....................................................................................1070 Parts Requiring Angular Tightening..........................................................1070 Liquid Gasket Application Procedure.........................................................1070 PREPARATION.....................................................................................1071 Special Service Tools.......................................................................1071 Commercial Service Tools....................................................................1074 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................1076 NVH Troubleshooting Chart - ENGINE NOISE....................................................1076 OUTER COMPONENT PARTS...........................................................................1078 COMPRESSION PRESSURE............................................................................1082 Measurement of Compression Pressure.........................................................1082 OIL PAN.........................................................................................1083 Removal.....................................................................................1083 Installation................................................................................1084 TIMING CHAIN....................................................................................1085 Removal ....................................................................................1086 Inspection..................................................................................1089 Installation................................................................................1089 OIL SEAL REPLACEMENT............................................................................1096 Valve Oil Seal..............................................................................1096 Front Oil Seal..............................................................................1096 Rear Oil Seal...............................................................................1097 CYLINDER HEAD...................................................................................1098 Removal.....................................................................................1099 Disassembly.................................................................................1099 Inspection..................................................................................1099 Cylinder Head Distortion................................................................1099 Camshaft Visual Check...................................................................1099 Camshaft Runout.........................................................................1100 Camshaft Cam Height.....................................................................1100 Camshaft Journal Clearance..............................................................1100 Camshaft End Play.......................................................................1100 Camshaft Sprocket Runout................................................................1101 Valve Guide Clearance...................................................................1101 Valve Guide Replacement.................................................................1102 Valve Seats.............................................................................1103 Replacing Valve Seat For Service Parts..................................................1103 Valve Dimensions........................................................................1104 Valve Spring............................................................................1104 Valve Lifter............................................................................1104 Assembly....................................................................................1105 Installation................................................................................1105 VALVE CLEARANCE.................................................................................1106 Checking....................................................................................1106 Adjusting...................................................................................1106 ENGINE REMOVAL..................................................................................1109 Removal ....................................................................................1110 Installation................................................................................1112 CYLINDER BLOCK..................................................................................1113 Disassembly.................................................................................1114 Piston And Crankshaft...................................................................1114 Inspection..................................................................................1114 Piston And Piston Pin Clearance.........................................................1114 Piston Ring Side Clearance..............................................................1115 Piston Ring End Gap.....................................................................1115 Connecting Rod Bend and Torsion.........................................................1115 Cylinder Block Distortion and Wear......................................................1116 Piston-To-Bore Clearance................................................................1116 Crankshaft..............................................................................1117 Bearing Clearance.......................................................................1118 Method A (Using bore gauge and micrometer)..........................................1118 Method B (Using Plastigage).........................................................1120 Connecting Rod Bushing Clearance (Small end)............................................1120 Replacement of Connecting Rod Bushing (Small end).......................................1120 Flywheel/Driveplate Runout..............................................................1120 Assembly....................................................................................1121 Piston..................................................................................1121 Crankshaft..............................................................................1122 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1124 General Specifications......................................................................1124 Inspection and Adjustment...................................................................1124 Compression Pressure........................................................................1124 Cylinder Head...............................................................................1124 Valve.......................................................................................1124 Camshaft And Camshaft Bearing...............................................................1128 Cylinder Block..............................................................................1128 Piston, Piston Ring and Piston Pin..........................................................1129 Connecting Rod..............................................................................1129 Crankshaft..................................................................................1129 Main Bearing ...............................................................................1130 Connecting Rod Bearing......................................................................1130 Bearing Clearance...........................................................................1130 Miscellaneous Components....................................................................1130 fa..................................................................................................1131 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1132 PRECAUTIONS AND PREPARATION.....................................................................1132 Precautions.................................................................................1132 Special Service Tools.......................................................................1132 Commercial Service Tools................................................................1133 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................1134 NVH Troubleshooting Chart...................................................................1134 FRONT SUSPENSION SYSTEM.........................................................................1135 Components..................................................................................1135 ON-VEHICLE SERVICE..............................................................................1136 Front Axle and Front Suspension Parts.......................................................1136 Front Wheel Bearing.........................................................................1137 Front Wheel Alignment.......................................................................1137 Drive Shaft.................................................................................1138 FRONT AXLE......................................................................................1139 Wheel Hub and Knuckle.......................................................................1139 Removal.................................................................................1139 Installation............................................................................1141 Disassembly.............................................................................1141 Inspection..............................................................................1142 Assembly................................................................................1142 Drive Shaft.................................................................................1144 Removal.................................................................................1144 Installation............................................................................1145 Components..............................................................................1146 Disassembly.............................................................................1147 Inspection..............................................................................1148 Assembly................................................................................1149 FRONT SUSPENSION................................................................................1151 Components..................................................................................1151 Coil Spring and Strut Assembly..............................................................1152 Removal And Installation................................................................1152 Disassembly.............................................................................1152 Inspection..............................................................................1152 Assembly................................................................................1153 Stabilizer Bar..............................................................................1153 Removal and Installation................................................................1153 Inspection..............................................................................1154 Transverse Link and Lower Ball Joint........................................................1154 Removal and Installation................................................................1154 Inspection..............................................................................1155 SERVICE DATA AND SPECIFICATION (SDS)............................................................1156 General Specifications......................................................................1156 Inspection and Adjustment...................................................................1157 fe..................................................................................................1158 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1158 ACCELERATOR CONTROL SYSTEM......................................................................1159 Accelerator Control System..................................................................1159 Adjusting Accelerator Wire..................................................................1159 FUEL SYSTEM.....................................................................................1160 Fuel Tank...................................................................................1160 FUEL SYSTEM.....................................................................................1162 Fuel Pump and Gauge.........................................................................1162 Removal.................................................................................1162 Installation............................................................................1162 EXHAUST SYSTEM..................................................................................1163 foldout.............................................................................................1165 QUICK REFERENCE INDEX........................................................................... 0 SUPER MULTIPLE JUNCTION (SMJ) Installation......................................................1165 SUPERMULTIPLE JUNCTION (SMJ) Terminal Arrangement...............................................1166 FUSE BLOCK......................................................................................1167 FUSE AND FUSIBLE LINK BOX.......................................................................1168 JOINT CONNECTOR.................................................................................1169 ELECTRICAL UNITS................................................................................1170 gi..................................................................................................1171 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1171 PRECAUTIONS AND PREPARATION.....................................................................1172 Supplemental Restraint System (SRS) "AIR BAG"...............................................1172 General Precautions.........................................................................1173 Precautions for Multiport Fuel Injection System or Engine Control System....................1175 Precautions for Three Way Catalyst..........................................................1175 Precautions for Engine Oils.................................................................1175 Precautions for Fuel........................................................................1176 Precautions for Air Conditioning............................................................1176 HOW TO USE THIS MANUAL..........................................................................1177 HOW TO READ WIRING DIAGRAMS.....................................................................1179 Sample/Wiring Diagram - EXAMPL -............................................................1179 Description.................................................................................1181 HOW TO CHECK TERMINAL...........................................................................1187 Connector and Terminal Pin Kit..............................................................1187 How to Probe Connectors.....................................................................1187 How to Check Enlarged Contact Spring of Terminal............................................1188 Waterproof Connector Inspection.............................................................1189 Terminal Lock Inspection....................................................................1189 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT...................................1190 Work Flow...................................................................................1190 Incident Simulation Tests...................................................................1191 Circuit Inspection..........................................................................1193 HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES...................................................1200 How to Follow This Flow Chart...............................................................1201 CONSULT CHECKING SYSTEM.........................................................................1203 Function and System Application.............................................................1203 Lithium Battery Replacement.................................................................1203 Checking Equipment..........................................................................1203 Loading Procedure...........................................................................1204 CONSULT Data Link Connector (DLC) Circuit...................................................1204 IDENTIFICATION INFORMATION......................................................................1205 Model Variation.............................................................................1205 Identification Number.......................................................................1206 Dimensions..................................................................................1208 Wheels and Tires............................................................................1208 LIFTING POINTS AND TOW TRUCK TOWING ............................................................1209 Preparation.................................................................................1209 Board-On Lift...............................................................................1210 Garage Jack and Safety Stand................................................................1210 2-pole Lift.................................................................................1211 Tow Truck Towing............................................................................1211 TIGHTENING TORQUE OF STANDARD BOLTS ............................................................1213 SAE J1930 TERMINOLOGY LIST......................................................................1214 ha..................................................................................................1218 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1218 PRECAUTIONS AND PREPARATION.....................................................................1219 Supplemental Restraint System (SRS) "AIR BAG"...............................................1219 Precautions for Working With HFC-134a (R-134a)..............................................1219 General Refrigerant Precautions.............................................................1220 Precautions for Refrigerant Connection......................................................1221 Precautions for Servicing Compressor........................................................1224 Special Service Tools.......................................................................1225 R-134a Service Tools and Equipment..........................................................1226 Commercial Service Tools....................................................................1226 Precautions for Service Equipment...........................................................1228 Calibration.............................................................................1229 DESCRIPTION.....................................................................................1230 Refrigeration Cycle.........................................................................1230 Component Layout............................................................................1231 Control Operation...........................................................................1232 Discharge Air Flow..........................................................................1233 Component Location..........................................................................1234 Circuit Diagram - Air Conditioner...........................................................1236 Wiring Diagram -Heater-.....................................................................1237 Wiring Diagram -AC-.........................................................................1238 TROUBLE DIAGNOSES...............................................................................1241 How to Perform Trouble Diagnoses for Quick and Accurate Repair..............................1241 Operational Check...........................................................................1242 Blower Motor Circuit........................................................................1244 Air Outlet..................................................................................1248 Air Mix Door................................................................................1250 Intake Door.................................................................................1252 Magnet Clutch Circuit.......................................................................1255 Trouble Diagnoses For Insufficient Cooling..................................................1262 Performance Test Diagnoses..................................................................1264 Performance Chart...........................................................................1266 Trouble Diagnoses for Abnormal Pressure.....................................................1267 Trouble Diagnoses for Insufficient Heating..................................................1271 Trouble Diagnoses for Noise.................................................................1273 SERVICE PROCEDURES..............................................................................1274 Refrigerant Lines...........................................................................1274 Checking Refrigerant Leaks..................................................................1275 R-134a Service Procedure....................................................................1278 Compressor Lubricant Quantity...............................................................1280 Compressor Mounting.........................................................................1282 Belt Tension................................................................................1282 Fast Idle Control Device (FICD).............................................................1283 Compressor..................................................................................1283 Compressor Clutch...........................................................................1283 Thermal Protector...........................................................................1286 Heater Unit (Heater Core)...................................................................1286 Cooling Unit................................................................................1287 Control Assembly............................................................................1288 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1289 General Specifications......................................................................1289 Inspection and Adjustment...................................................................1289 idx.................................................................................................1290 QUICK REFERENCE INDEX........................................................................... 0 lc..................................................................................................1299 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1299 PRECAUTIONS.....................................................................................1300 Liquid Gasket Application Procedure.........................................................1300 PREPARATION.....................................................................................1301 Special Service Tools.......................................................................1301 ENGINE LUBRICATION SYSTEM.......................................................................1302 Lubrication Circuit.........................................................................1302 Oil Pressure Check..........................................................................1303 Oil Pump....................................................................................1304 ENGINE COOLING SYSTEM...........................................................................1306 Cooling Circuit.............................................................................1306 System Check................................................................................1306 Water Hose Drawing..........................................................................1307 Water Pump..................................................................................1309 Thermostat..................................................................................1310 Water Outlet................................................................................1311 Radiator....................................................................................1312 Radiator (Aluminum type)....................................................................1313 ENGINE COOLING SYSTEM...........................................................................1316 Overheating Cause Analysis..................................................................1316 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1317 Engine Lubrication System...................................................................1317 Engine Cooling System.......................................................................1317 ma..................................................................................................1318 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1318 PRECAUTIONS AND PREPARATION.....................................................................1319 Supplemental Restraint System (SRS) "AIR BAG"...............................................1319 Special Service Tool........................................................................1319 Commercial Service Tool.....................................................................1319 GENERAL MAINTENANCE.............................................................................1320 PERIODIC MAINTENANCE............................................................................1322 Schedule 1..................................................................................1323 Schedule 2..................................................................................1324 RECOMMENDED FLUIDS AND LUBRICANTS...............................................................1325 Fluids and Lubricants.......................................................................1325 SAE Viscosity Number........................................................................1325 Antifreeze Coolant Mixture Ratio............................................................1326 ENGINE MAINTENANCE..............................................................................1327 Checking Drive Belts........................................................................1327 Changing Engine Coolant.....................................................................1329 Checking Fuel Lines.........................................................................1331 Checking Fuel Filter........................................................................1331 Changing Air Cleaner Filter.................................................................1332 Changing Engine Oil.........................................................................1332 Changing Oil Filter.........................................................................1333 Changing Spark Plugs........................................................................1333 Checking EVAP Vapor Lines...................................................................1334 CHASSIS AND BODY MAINTENANCE....................................................................1336 Checking Exhaust System.....................................................................1336 Checking Clutch System......................................................................1336 Checking M/T Oil............................................................................1336 Changing M/T Oil............................................................................1336 Checking A/T Fluid..........................................................................1337 Changing A/T Fluid..........................................................................1338 Checking Brake Fluid Level and Leaks........................................................1338 Checking Brake Lines and Cables.............................................................1338 Checking Disc Brake.........................................................................1338 Checking Drum Brake.........................................................................1339 Balancing Wheels............................................................................1340 Tire Rotation...............................................................................1340 Checking Steering Gear and Linkage..........................................................1340 Checking Power Steering Fluid and Lines.....................................................1340 Lubricationg Locks, Hinges and Hood Latches.................................................1341 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.............................1341 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1342 Engine Maintenance..........................................................................1342 Chassis and Body Maintenance................................................................1342 mt..................................................................................................1343 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1343 PREPARATION.....................................................................................1344 Special Service Tools.......................................................................1344 Commercial Service Tools....................................................................1346 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................1347 NVH Troubleshooting Chart...................................................................1347 DESCRIPTION.....................................................................................1348 Cross-sectional View........................................................................1348 ON-VEHICLE SERVICE..............................................................................1349 Replacing Oil Seal..........................................................................1349 Position Switch Check.......................................................................1350 REMOVAL AND INSTALLATION........................................................................1351 TRANSAXLE GEAR CONTROL..........................................................................1353 MAJOR OVERHAUL..................................................................................1354 Case Components.............................................................................1354 Gear Components.............................................................................1355 Shift Control Components....................................................................1356 DISASSEMBLY.....................................................................................1357 REPAIR FOR COMPONENT PARTS......................................................................1359 Input Shaft and Gears.......................................................................1359 Mainshaft and Gears.........................................................................1361 Final Drive.................................................................................1365 Shift Control Components....................................................................1367 Case Components.............................................................................1368 ADJUSTMENT......................................................................................1370 Differential Side Bearing Preload...........................................................1370 Mainshaft Bearing Preload...................................................................1371 ASSEMBLY........................................................................................1372 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1374 General Specifications......................................................................1374 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1375 Inspection and Adjustment...................................................................1375 ra..................................................................................................1377 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1377 PRECAUTIONS AND PREPARATION.....................................................................1378 Precautions.................................................................................1378 Commercial Service Tools....................................................................1378 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................1379 NVH Troubleshooting Chart...................................................................1379 REAR SUSPENSION SYSTEM..........................................................................1380 Components..................................................................................1380 ON-VEHICLE SERVICE..............................................................................1381 Rear Axle and Rear Suspension Parts.........................................................1381 Rear Wheel Bearing..........................................................................1381 Rear Wheel Alignment........................................................................1382 REAR AXLE.......................................................................................1383 Wheel Hub...................................................................................1383 REAR SUSPENSION.................................................................................1385 Components......................................................................................1385 Removal ........................................................................................1386 Installation....................................................................................1386 Coil Spring and Shock Absorber..................................................................1387 Removal.....................................................................................1387 Disassembly.................................................................................1387 Inspection..................................................................................1387 Assembly....................................................................................1388 Torsion Beam, Lateral Link and Control Rod......................................................1389 Disassembly.................................................................................1389 Inspection .................................................................................1389 Rubber Bushing Replacement..................................................................1389 Assembly....................................................................................1390 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1391 General Specifications......................................................................1391 Inspection and Adjustment...................................................................1391 rs..................................................................................................1392 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1392 PRECAUTIONS AND PREPARATION.....................................................................1393 Supplemental Restraint System (SRS) "AIR BAG"...............................................1393 SEAT BELTS......................................................................................1394 Front Seat Belt.............................................................................1395 Removal.................................................................................1396 Rear Seat Belt..............................................................................1397 Removal.................................................................................1398 Seat Belt Inspection........................................................................1399 SUPPLEMENTAL RESTRAINT SYSTEM (SRS).............................................................1402 Precautions for SRS "AIR BAG" Service.......................................................1402 Special Service Tools.......................................................................1402 Description.................................................................................1403 SRS Component Parts Location................................................................1403 Maintenance Items...........................................................................1404 Diagnosis Sensor Unit.......................................................................1405 Removal And Installation................................................................1405 Driver Air Bag Module and Spiral Cable......................................................1406 Removal ................................................................................1406 Installation............................................................................1407 Front Passenger Air Bag Module..............................................................1408 Removal ................................................................................1408 Installation............................................................................1409 Disposal of Air Bag Module..................................................................1410 Checking Deployment Tool................................................................1410 Deployment Procedures For Air Bag Module (Outside of vehicle)...........................1411 Deployment of Air Bag Module While Mounted In Vehicle...................................1413 Disposing of Air Bag Module.............................................................1413 TROUBLE DIAGNOSES - Supplemental Restraint System (SRS).........................................1414 Trouble Diagnosis Introduction..............................................................1414 How to Perform Trouble Diagnoses for Quick and Accurate Repair..............................1417 Schematic...................................................................................1418 Wiring Diagram -SRS-.......................................................................1419 Self-diagnosis..............................................................................1421 Trouble Diagnoses for Air Bag Warning Lamp..................................................1434 COLLISION DIAGNOSIS.............................................................................1436 st..................................................................................................1439 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1439 PRECAUTIONS AND PREPARATIONS....................................................................1440 Supplemental Restraint System (SRS) "AIR BAG"..............................................1440 Precautions for Steering System.............................................................1440 Special Service Tools.......................................................................1440 Commercial Service Tools....................................................................1440 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................1443 NVH Troubleshooting Chart...................................................................1443 ON-VEHICLE SERVICE..............................................................................1444 Checking and Adjusting Drive Belts (For power steering).....................................1444 Checking Fluid Level........................................................................1444 Checking Fluid Leakage......................................................................1444 Bleeding Hydraulic System...................................................................1445 Checking Steering Wheel Turning Force (For power steering)..................................1445 Checking Steering Wheel Play................................................................1446 Checking Neutral Position on Steering Wheel.................................................1446 Front Wheel Turning Angle...................................................................1446 Checking Gear Housing Movement..............................................................1446 Checking Hydraulic System...................................................................1447 STEERING WHEEL AND STEERING COLUMN..............................................................1448 Steering Wheel..............................................................................1448 Steering Column.............................................................................1449 MANUAL STEERING GEAR AND LINKAGE (Model R24N)...................................................1452 Removal and Installation....................................................................1452 Disassembly.................................................................................1453 Inspection..................................................................................1453 Assembly and Adjustment.....................................................................1454 POWER STEERING GEAR AND LINKAGE (Model PR24T)...................................................1457 Removal and Installation....................................................................1457 Disassembly.................................................................................1460 Inspection..................................................................................1460 Assembly....................................................................................1460 POWER STEERING PUMP.............................................................................1462 Pre-disassembly Inspection..................................................................1462 Disassembly.................................................................................1463 Inspection..................................................................................1463 Assembly....................................................................................1464 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1465 General Specifications......................................................................1465 Inspection and Adjustment...................................................................1465
DESCRIPTION:
1999 NISSAN SENTRA B14 Series (GA Engine) Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1999 Nissan SENTRA.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P
