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2000-2002 Kia Carens SERVICE MANUAL 
2000-2002 Kia Carens SERVICE MANUAL
2000-2002 Kia Carens SERVICE MANUAL
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2000-2002 Kia Carens SERVICE MANUAL – PDF DOWNLOAD
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Description
2000-2002 Kia Carens SERVICE MANUAL – PDF DOWNLOAD
Questions? Email us: [email protected]
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DESCRIPTION:
2000-2002 Kia Carens SERVICE MANUAL – PDF DOWNLOAD
- The Dual Overhead Cam(DOHC) Engine Ignition System is now a Distributorless Ignition System(DLI) type.
- This system is similar to the one currently used on Sephia/Shuma vehicles.
- The key components of this system are : •
- 2 Separate Coil Packs • A Crankshaft Position Sensor that provides engine RPM information to the ECM.
- • An Ignition Control Module built into the ECM. •
- A Canshaft Position Sensor that provides engine firing order information to the ECM •
- Spark Plug Wires and Spark Plugs
TABLE OF CONTENTS:
2000-2002 Kia Carens SERVICE MANUAL – PDF DOWNLOAD
01 GENERAL INFORMATION.pdf....................................................... 1 02 ENGINE ELECTRICAL SYSTEM.pdf.................................................. 17 General Information.......................................................... 17 Ignition System.............................................................. 23 Ignition System - Ignition Coil ......................................... 24 Ignition System - Spark Plug............................................. 27 Ignition System - Spark Plug Cable....................................... 30 Charging System.............................................................. 33 Charging System - Alternator............................................. 35 Charging System - Battery................................................ 45 Starting System.............................................................. 54 Starting System - Starter................................................ 55 03 ENGINE MECHANICAL SYSTEM.pdf.................................................. 74 General Information.......................................................... 75 Timing System - Timing Belt.................................................. 125 Cylinder Head Assembly....................................................... 140 Cylinder Head Assembly - Valve........................................... 140 Cylinder Head Assembly - Cylinder Head................................... 153 Cylinder Head Assembly - HLA (Hydraulic Lash Adjuster)................... 163 Cylinder Block............................................................... 170 Cylinder Block - Piston and Connecting Rod............................... 170 Cylinder Block - Crankshaft.............................................. 175 Cylinder Block - Cylinder Block.......................................... 178 Cooling System............................................................... 183 Cooling System - Coolant................................................. 185 Cooling System - Water Pump.............................................. 188 Cooling System - Thermostat.............................................. 191 Cooling System - Radiator................................................ 194 Cooling System - Radiator Cap............................................ 198 Cooling System - Drive Belt.............................................. 200 Cooling System - Cooling Fan Motor Assembly.............................. 203 Lubrication System........................................................... 208 Lubrication System - Engine Oil.......................................... 208 Lubrication System - Oil Pan............................................. 211 Lubrication System - Oil Pump............................................ 216 Lubrication System - Oil Filter.......................................... 223 Intake And Exhaust System - Air Cleaner...................................... 229 04 EMISSION CONTROL SYSTEM.pdf................................................... 235 General Information.......................................................... 235 Crankcase Emission Control System............................................ 237 Positive Crankcase Ventilation (PCV) Valve............................... 238 Evaporative Emission Control System.......................................... 240 Canister................................................................. 241 Purge Control Solenoid Valve (PCSV)...................................... 243 Two-way Valve............................................................ 245 05 FUEL SYSTEM.pdf............................................................... 250 General Information.......................................................... 250 Engine Control System........................................................ 273 Engine Control System - Engine Control Module(ECM)....................... 274 Engine Control System - Mass Air Flow Sensor(MAFS)....................... 276 Engine Control System - Engine Coolant Temperature Sensor (ECTS)......... 278 Engine Control System - Accelerator Position Sensor (APS)................ 280 Engine Control System - Heated Oxygen Sensor (HO2S)...................... 282 Engine Control System - Idle Speed Control Actuator (InodeA)............. 285 Engine Control System - Main Relay....................................... 288 Engine Control System - Fuel Pump Relay.................................. 290 Engine Control System - Cooling Fan Relay................................ 292 Fuel System.................................................................. 331 Fuel Delivery System - Fuel Tank......................................... 331 Fuel Delivery System - Fuel Pump......................................... 335 Fuel Delivery System - Fuel Filter....................................... 340 Fuel Delivery System - Injector.......................................... 343 Fuel Delivery System - Fuel Pressure Regulator........................... 347 Fuel Delivery System - Fuel Line......................................... 350 06 DRIVESHAFT AND AXLE.pdf....................................................... 359 General Information.......................................................... 359 Front Driveshaft............................................................. 365 Front Axle Assembly.......................................................... 377 Front Hub / Axle......................................................... 378 Rear Axle Assembly........................................................... 388 07 CLUTCH SYSTEM.pdf............................................................. 392 General Information.......................................................... 392 Clutch System................................................................ 396 Clutch Master Cylinder................................................... 398 Clutch Pedal............................................................. 404 Clutch Release Bearing................................................... 408 08 STEERING SYSTEM.pdf........................................................... 418 General Information.......................................................... 418 Steering Column & Shaft...................................................... 425 Manual Steering System....................................................... 431 Manual Steering System - Gear Box........................................ 431 Hydraulic Power Steering System.............................................. 437 Hydraulic Power Steering System - Power Steering Gear Box................ 437 Hydraulic Power Steering System - Power Steering Oil Pump................ 452 09 MANUAL TRANSAXLE SYSTEM.pdf................................................... 463 General Information.......................................................... 463 Manual Transaxle System...................................................... 467 Manual Transaxle Case........................................................ 490 Manual Transaxle Gear System - Differential.................................. 499 Manual Transaxle Shift Control............................................... 511 10 AUTOMATIC TRANSAXLE SYSTEM.pdf................................................ 515 General Information.......................................................... 515 Automatic Transaxle System................................................... 526 Automatic Transaxle System - Automatic Transaxle......................... 550 Automatic Transaxle System - Kick Down Band.............................. 580 Automatic Transaxle System - The Other AutomaticTransaxle................ 585 Hydraulic System............................................................. 646 Hydraulic System - Oil Cooler............................................ 646 Hydraulic System - Oil Pump.............................................. 649 Valve Body System............................................................ 655 Valve Body System - Valve Body........................................... 655 Upper Control Valve Body................................................. 671 Valve Body System - Pre Main Control Valve Body.......................... 674 Valve Body System - Shift Control Solenoid Valve......................... 675 Clutch & Brake............................................................... 681 Clutch & Brake - Reverse and Overdrive Clutch............................ 681 Clutch & Brake - One Way Clutch.......................................... 693 Clutch & Brake - Low and Reverse Brake................................... 701 Clutch & Brake - The Other & Brake Component............................. 708 Gear System.................................................................. 715 Gear System - Input Shaft................................................ 715 Gear System - Idle Gear.................................................. 721 Gear System - Output Shaft............................................... 726 Gear System - Bearing Cover Assembly..................................... 737 Automatic Transaxle Control System........................................... 740 Automatic Transaxle Control System - Shift Lever......................... 740 Automatic Transaxle Control System - Overdrive Switch.................... 749 Automatic Transaxle Control System - Turbine Speed Sensor................ 752 Automatic Transaxle Control System - Output Shaft Speed Sensor........... 754 Automatic Transaxle Control System - Transaxle Control Module............ 756 Automatic Transaxle Control System - Transaxle Oil Temperature Sensor.... 760 Automatic Transaxle Control System - Inhibiter Switch.................... 762 11 RESTRAINT.pdf................................................................. 765 General Information.......................................................... 765 Supplemental Restraint System Control Module(SRnodeM)........................ 774 Airbag Module................................................................ 779 Airbag Module - Driver Airbag (DAB) Module and Clock Spring.............. 780 Airbag Module - Passenger Airbag (PAB) Module............................ 785 12 SUSPENSION SYSTEM.pdf......................................................... 788 General Information.......................................................... 788 Front Suspension System...................................................... 797 Front Suspension System - Front Strut Assembly........................... 797 Front Suspension System - Front Shock Absorber........................... 801 Front Suspension System - Front Lower Arm................................ 804 Front Suspension System - Front Stabilizer Bar........................... 808 Rear Suspension System....................................................... 812 Rear Suspension System - Rear Strut Assembly............................. 812 Rear Suspension System - Rear Shock Absorber............................. 816 Rear Suspension System - Trailling Arm................................... 819 Rear Suspension System - Rear Stabilizer Bar............................. 822 Rear Suspension System - Rear Cross Member............................... 825 Tires/Wheels................................................................. 830 13 BRAKE SYSTEM.pdf.............................................................. 837 General Information.......................................................... 837 Brake System................................................................. 842 Brake System - Brake Booster............................................. 846 Brake System - Master Cylinder........................................... 849 Brake System - Brake Pedal............................................... 853 Brake System - Front Dinode Brake........................................ 857 Brake System - Rear Dinode Brake......................................... 861 Brake System - Rear Drum Brake........................................... 865 Parking Brake System......................................................... 876 ABS (Anti-Lock Brake System)................................................. 881 ABS(Anti-Lock Brake System) - ABS Control Module......................... 892 ABS(Anti-Lock Brake System) - Front Wheel Speed Sensor................... 894 ABS(Anti-Lock Brake System) - Rear Wheel Speed Sensor.................... 897 14 BODY (INTERIOR EXTERIOR).pdf.................................................. 907 General Information.......................................................... 907 Body Dimension............................................................... 911 Exterior..................................................................... 929 Exterior - Hood.......................................................... 929 Exterior - Trunk Lid..................................................... 933 Exterior - Front Door.................................................... 937 Exterior - Rear Door..................................................... 946 Exterior - Mirror........................................................ 953 Sunroof...................................................................... 959 Interior..................................................................... 965 Interior - Console....................................................... 965 Interior - Crash Pad..................................................... 967 Interior - Roof Trim..................................................... 975 Interior - Trunk Trim.................................................... 979 Interior - Interior Trim................................................. 983 Bumper....................................................................... 995 Bumper - Front Bumper.................................................... 995 Bumper - Rear Bumper..................................................... 999 Seat & Power Seat............................................................1002 Seat & Power Seat - Front Seat...........................................1005 Seat & Power Seat - Rear Seat............................................1010 Seat Belt....................................................................1012 Seat Belt - Front Seat Belt..............................................1012 Seat Belt - Rear Seat Belt...............................................1021 15 BODY ELECTRICAL.pdf...........................................................1023 General Information..........................................................1023 Audio........................................................................1047 Horn.........................................................................1050 ETACS........................................................................1057 Indicators And Gauges........................................................1063 Indicators And Gauges - Instrument Cluster...............................1063 Power Door Locks.............................................................1076 Power Door Locks - Power Door Lock.......................................1081 Power Door Mirrors...........................................................1089 Power Windows................................................................1094 Power Windows - Power Windows Motor......................................1102 Power Windows - Power Window Switch......................................1108 Rear Window Defogger.........................................................1110 Rear Window Defogger - Rear Window Defogger Printed Heater...............1114 Windshield Wiper/Washer......................................................1116 Windshield Wiper/Washer - Front Wiper Motor..............................1129 Windshield Wiper/Washer - Front Washer Motor.............................1131 Windshield Wiper/Washer - Wiper Arm......................................1133 Rear Wiper/Washer............................................................1136 Lighting System..............................................................1140 Lighting System - Head Lamps.............................................1143 Lighting System - Room Lamp..............................................1154 Lighting System - Door Courtesy Lamp.....................................1161 Lighting System - Conbination Lamp.......................................1164 Lighting System - Hazard Lamp Switch.....................................1167 Lighting System - Front Fog Lamps........................................1173 Lighting System - Rear Fog Lamps.........................................1178 Lighting System - License Lamps..........................................1183 Lighting System - Back-up Lamps..........................................1189 Lighting System - High Mounted Stop Lamp.................................1193 Lighting System - Other Component........................................1198 Lighting System - Daytime Running Lights.................................1201 Lighting System - Head Lamp Leveling Device..............................1207 Immobilizer System...........................................................1211 16 HEATING VENTILATION AIR CONDITIONING.pdf......................................1236 General Information..........................................................1236 Air Conditioning System......................................................1257 Air Conditioning System - Drive Belt.....................................1259 Air Conditioning System - Compressor.....................................1263 Air Conditioning System - Condenser......................................1266 Air Conditioning System - Condenser Fan & Relay..........................1269 Air Conditioning System - Receiver/Drier.................................1272 Air Conditioning System - A/C Control Relay..............................1274 Air Conditioning System - Refrigerant Line...............................1276 Air Conditioning System - Dual Pressure Switch...........................1278 Air Conditioning System - Thermistor.....................................1280 Air Conditioning System - Magnetic Clutch................................1282 Air Conditioning System - Evaporator Unit................................1284 Air Conditioning System - Air Conditioning Switch........................1286 Heater.......................................................................1288 Heater - Heater Unit.....................................................1288 Heater - Heater Control Assembly.........................................1294 Blower.......................................................................1296 Blower - Blower Unit.....................................................1297 Blower - Blower Motor....................................................1299 Blower - Blower Resistor.................................................1301 Blower - A/C Air Filter..................................................1303 Blower - Intake Actuator.................................................1305 Blower - Blower Speed Controller.........................................1309
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
