2000 Jeep Wrangler TJ Parts List Manual – PDF DOWNLOAD

Description

2000 Jeep Wrangler TJ Parts List Manual – PDF DOWNLOAD

DESCRIPTION:

2000 Jeep Wrangler TJ Parts List Manual – PDF DOWNLOAD

PAGE NUMBERING :
Two-paii page numbers are used throughout this catalog. The first part of the page designatioп indicates one major group or sectюn. The second part indicates the actual page number in the group. For example·
2-1 indicates Group 2, Front Suspension, Page 1
3-4 ind1cates Group 3, Axle Rear, Page 4
In the maintenance of the Loose Leaf Parts Catalog Revisюn Service, it may become necessary to add information beyond the capac1ty of the page. In this event, ап “А” page will Ье used F or example, if it becomes necessary, because of change, to add several part numbers to page 2-1 and space does not perm1t the add1tion, you w1ll Ье given Page 2-lA Page 2-lA should Ье filed immediately followшg Page 2-1.
Figure and Item Numbers are also commonly used to 1dent1fy locatюns m the Catalog, ie , 14-910/8 refers to Group 14, illustratюn 910, Item Numbeг 8. Illustratюп Numbers are always ascendшg sequeпtial
w1thin the Groups
SYМBOLS USED IN THIS CATALOG
The Following symbols are commonly used with Part Number and Quant1ty tnformatюn m this Catalog·
AR – Ind1cates the quantity reqшred may vary or 1s to Ье determined Ьу the user
PAR – Indicates ”Part As Reqшred”
BLANК – Indicates ”All Cond1tion
– = ”Not Illustrated”
LOGICAL ILLUSTRATIONS
Refer to Шustration in ftont of each group. Тhis wtll give ass1stance to as how each group 1s broken down and what Spec1fi.c Шustration should Ье referenced
ILLUSTRATION NUМВERING INDEX

Illustration numbers in thts Catalog are Group standards. Тhis indicates group and consistent content. ЕХАМРLЕ 8-100 1s а Logical Шustratlon for Starters 8-101 to 8-199 are Specific Шustrations used for Starters for all Catalogs 8-200 will contain Altemators for а11 Catalogs and so 011. Always refer to group mdex iп froпt of each gгoup.

TABLE OF CONTENTS:

2000 Jeep Wrangler TJ Parts List Manual – PDF DOWNLOAD

2000TJ........................................................................................  1
	Return To Model Year Index................................................................  0
	Return To Vehicle Family Index............................................................  0
	General Information.......................................................................  1
		Abbreviations.........................................................................  7
		Alphabetic Index......................................................................  6
		Body Code Plate Interpretation........................................................  7
		Catalog Groups - Titles & Contents....................................................  2
		How to Use This Catalog and Locate Parts..............................................  5
		Illustration Index....................................................................  6
		Illustration Numbering Index..........................................................  5
		Index.................................................................................  1
		Logical Illustration Index............................................................  2
		Logical Illustrations.................................................................  5
		Numerical Index.......................................................................  6
		Page Numbering........................................................................  5
		Part Packages.........................................................................  6
		Standard Parts........................................................................  6
		Symbols Used in this Catalog..........................................................  5
		VIN Plate Decoding Information........................................................  6
	GROUP  001  Component Parts for Mopar Accessories.........................................  8
		FIGURE 001-110 -->Player Kit - 6 Disc................................................. 10
		FIGURE 001-120 -->Player Kit - 12 Disc................................................ 11
		FIGURE 001-150 -->Antenna Kit......................................................... 12
		FIGURE 001-160 -->Speaker Kit - Radio Instrument Panel................................ 13
		FIGURE 001-210 -->Mounting Kit - Tonneau.............................................. 14
		FIGURE 001-220 -->Bike Carrier - Hitch Mount.......................................... 15
		FIGURE 001-250 -->Trailer Tow - Receiver Kit.......................................... 16
		FIGURE 001-310 -->Speed Control Kit................................................... 17
		FIGURE 001-410 -->Bumper Kit - Front Tubular.......................................... 18
		FIGURE 001-420 -->Bumper Kit - Rear Tubular........................................... 19
		FIGURE 001-430 -->Extension Kit - Bumper Front........................................ 20
		FIGURE 001-440 -->Side Step Kit....................................................... 21
		FIGURE 001-510 -->Shield Kit - Air Front.............................................. 22
		FIGURE 001-520 -->Trim Kit - Door..................................................... 23
		FIGURE 001-530 -->Molding Kit - Rocker Guard.......................................... 24
		FIGURE 001-540 -->Hardware Package - Door............................................. 25
		FIGURE 001-550 -->Hardtop Wiring Kit.................................................. 26
		FIGURE 001-610 -->Light Kit - Fog..................................................... 27
		FIGURE 001-620 -->Light Kit - Off Road................................................ 28
		FIGURE 001-630 -->Wiring Kit - Auxiliary Lights Fog................................... 29
		FIGURE 001-640 -->Instalation Package - Off Road Off Road............................. 30
		FIGURE 001-650 -->Heater Kit - Engine Block........................................... 31
		FIGURE 001-820 -->Console Kit - Floor................................................. 32
		FIGURE 001-910 -->Alarm - EVS Base System............................................. 33
		FIGURE 001-1020-->Guard - Rock Rails.................................................. 34
		FIGURE 001-1030-->Winch Kit - Power................................................... 35
	GROUP  002  Front Suspension & Drive...................................................... 36
		FIGURE 002-110 -->Suspension, Front Spring with Control Arms and Track Bar............ 37
		FIGURE 002-120 -->Bar, Front Sway..................................................... 39
		FIGURE 002-210 -->Shafts,Front Axle................................................... 40
		FIGURE 002-310 -->Housing, Front Axle 4 Wheel Drive................................... 41
		FIGURE 002-410 -->Axle Assembly, Front 4 Wheel Drive.................................. 43
		FIGURE 002-610 -->Differential, Front Axle............................................ 44
	GROUP  003  Rear Axle..................................................................... 46
		FIGURE 003-110 -->Axle Assembly, Rear................................................. 47
		FIGURE 003-210 -->Housing,Rear Axle,Dana 35/194MM [DRJ]............................... 48
		FIGURE 003-220 -->Housing,Rear Axle,Dana 44/226MM [DRK]............................... 49
		FIGURE 003-230 -->Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ].... 50
		FIGURE 003-240 -->Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK].... 51
		FIGURE 003-410 -->Shaft,Rear,Axle,Dana 35/194MM [DRJ]................................. 53
		FIGURE 003-420 -->Shaft,Rear Axle,Dana 44/226MM [DRK]................................. 54
	GROUP  004  Parking Brake................................................................. 55
		FIGURE 004-110 -->Parking Brake Lever and Cables...................................... 56
	GROUP  005  Service Brakes................................................................ 57
		FIGURE 005-110 -->Front Brakes........................................................ 58
		FIGURE 005-210 -->Rear Drum Brakes.................................................... 60
		FIGURE 005-310 -->Power Brake Booster................................................. 63
		FIGURE 005-410 -->Master Cylinder..................................................... 64
		FIGURE 005-510 -->Hydraulic Control Unit,Anti-lock Brake.............................. 65
		FIGURE 005-520 -->Brake Lines and Hoses w/o ABS Brakes................................ 66
		FIGURE 005-530 -->Brake Lines and Hoses Front,with ABS................................ 67
		FIGURE 005-540 -->Brake Lines and Hoses Rear,with ABS................................. 69
		FIGURE 005-610 -->Brake Pedal......................................................... 70
	GROUP  006  Clutch........................................................................ 71
		FIGURE 006-110 -->CLUTCH.............................................................. 72
		FIGURE 006-210 -->Housing and Pan, Clutch............................................. 73
		FIGURE 006-310 -->Control, Clutch..................................................... 74
		FIGURE 006-410 -->Pedal, Clutch....................................................... 75
	GROUP  007  Cooling....................................................................... 76
		FIGURE 007-110 -->Radiator And Related Parts.......................................... 77
		FIGURE 007-205 -->Water Pump.......................................................... 79
		FIGURE 007-302 -->Tank, Coolant Recovery.............................................. 80
		FIGURE 007-405 -->Drive Pulleys....................................................... 81
		FIGURE 007-505 -->Drive Belts......................................................... 82
		FIGURE 007-605 -->Oil Cooler Lines.................................................... 83
		FIGURE 007-705 -->Grille And Related Parts............................................ 84
	GROUP  008  Electrical.................................................................... 85
		FIGURE 008-105 -->Starter............................................................. 87
		FIGURE 008-205 -->Alternator 2.5L Engine.............................................. 88
		FIGURE 008-210 -->Alternator 4.0L Engine.............................................. 89
		FIGURE 008-305 -->Distributor 2.5L Engine............................................. 90
		FIGURE 008-405 -->Modules............................................................. 91
		FIGURE 008-505 -->Power Distribution Center Relays and Fuses.......................... 92
		FIGURE 008-510 -->Fuse Block Relays and Fuses......................................... 93
		FIGURE 008-605 -->Sensors 2.5L Engine................................................. 94
		FIGURE 008-610 -->Sensors 4.0L Engine................................................. 95
		FIGURE 008-615 -->Sensors Drivetrain.................................................. 96
		FIGURE 008-620 -->Sensors Body........................................................ 97
		FIGURE 008-705 -->Single Board Engine Controllers (JTEC Module)....................... 98
		FIGURE 008-805 -->Switches Instrument Panel and Console............................... 99
		FIGURE 008-810 -->Switches Drivetrain.................................................100
		FIGURE 008-815 -->Switches Body.......................................................101
		FIGURE 008-905 -->Horns...............................................................102
		FIGURE 008-1005-->Battery Tray & Cables...............................................103
		FIGURE 008-1105-->Lamps Front.........................................................104
		FIGURE 008-1110-->Lamps--Rear.........................................................106
		FIGURE 008-1115-->Lamps--Cargo-Dome-Courtesy..........................................107
		FIGURE 008-1120-->Bulbs & Sockets.....................................................108
		FIGURE 008-1205-->Wiring--Engine & Related Parts......................................109
		FIGURE 008-1305-->Wiring--Headlamp / Dash Panel.......................................110
		FIGURE 008-1405-->Wiring Instrument Panel & Fuses.....................................111
		FIGURE 008-1505-->Wiring--Body & Accessory............................................112
		FIGURE 008-1605-->Wiring Repair Packages..............................................113
		FIGURE 008-1610-->Power Distribution Center Repair....................................114
		FIGURE 008-1905-->Spark Plugs--Cables--Coil...........................................115
	GROUP  08A  Instrument Panel and Radios and Consoles......................................116
		FIGURE 08A-110 -->Instrument Panel....................................................117
		FIGURE 08A-210 -->Instrument Cluster..................................................119
		FIGURE 08A-315 -->Radio...............................................................120
		FIGURE 08A-320 -->Antenna.............................................................121
		FIGURE 08A-325 -->Speakers............................................................122
		FIGURE 08A-410 -->Consoles Full & Mini................................................123
	GROUP  009  Engine Mounting...............................................................124
		FIGURE 009-110 -->Engine Mounting, Front 2.5L (EPE) Engine............................125
		FIGURE 009-120 -->Engine Mounting, Rear 2.5L (EPE) Engine.............................126
		FIGURE 009-130 -->Engine Mounting, Front 4.0L (ERH) Engine............................127
		FIGURE 009-140 -->Engine Mounting, Rear 4.0L (ERH) Engine.............................128
	GROUP  2.5L4  Engine 2.5L Four Cylinder...................................................129
		FIGURE 2.5L4-210 -->Cylinder Head 2.5L (EPE) Engine...................................130
		FIGURE 2.5L4-310 -->Cylinder Block 2.5L (EPE) Engine..................................131
		FIGURE 2.5L4-410 -->Crankshaft, Piston and Torque Converter 2.5L (EPE) Engine.........132
		FIGURE 2.5L4-510 -->Camshaft and Valves 2.5L (EPE) Engine.............................134
		FIGURE 2.5L4-610 -->Timing Cover 2.5L (EPE) Engine....................................135
		FIGURE 2.5L4-710 -->Engine Oiling 2.5L (EPE) Engine...................................136
		FIGURE 2.5L4-810 -->Manifold, Intake and Exhaust 2.5L (EPE) Engine....................137
		FIGURE 2.5L4-910 -->Crankcase Ventilation 2.5L (EPE) Engine...........................138
	GROUP  4.0L  Engine 4.0L Six Cylinder.....................................................139
		FIGURE 4.0L-210 -->Cylinder Head 4.0L (ERH) Engine....................................140
		FIGURE 4.0L-310 -->Cylinder Block 4.0L (ERH) Engine...................................141
		FIGURE 4.0L-410 -->Crankshaft, Piston and Torque Converter 4.0L (ERH) Engine..........142
		FIGURE 4.0L-510 -->Camshaft and Valves 4.0L (ERH) Engine..............................144
		FIGURE 4.0L-610 -->Timing Cover 4.0L (ERH) Engine.....................................145
		FIGURE 4.0L-710 -->Engine Oiling 4.0L (ERH) Engine....................................146
		FIGURE 4.0L-810 -->Manifold, Intake and Exhaust 4.0L (ERH) Engine.....................147
		FIGURE 4.0L-910 -->Crankcase Ventilation 4.0L (ERH) Engine............................148
	GROUP  011  Exhaust.......................................................................149
		FIGURE 011-110 -->Exhaust System 2.5L (EPE), 4.0L (ERH) Engine........................150
		FIGURE 011-210 -->Heat Shields 2.5L (EPE), 4.0(ERH) Engine............................152
	GROUP  013  Frames and Bumpers............................................................153
		FIGURE 013-110 -->Frame...............................................................154
		FIGURE 013-210 -->Bumper, Front.......................................................157
		FIGURE 013-310 -->Bumper, Rear........................................................158
		FIGURE 013-510 -->Body Mounting Hardware..............................................159
	GROUP  014  Fuel..........................................................................160
		FIGURE 014-110 -->Fuel Tank 2.5L (EPE), 4.0L (ERH) Engine.............................162
		FIGURE 014-210 -->Fuel Filler Tube 2.5L (EPE), 4.0L (ERH) Engine......................163
		FIGURE 014-310 -->Fuel Lines, Front 2.5L (EPE) Engine.................................164
		FIGURE 014-320 -->Fuel Lines, Rear 2.5L (EPE) Engine..................................165
		FIGURE 014-335 -->Fuel Lines, Front 4.0L Engine.......................................166
		FIGURE 014-340 -->Fuel Lines, Rear 4.0L (ERH) Engine..................................167
		FIGURE 014-410 -->Fuel Injection System 2.5L (EPE), 4.0L (ERH) Engine.................168
		FIGURE 014-510 -->Fuel Module 2.5L (EPE), 4.0L (ERH) Engine...........................169
		FIGURE 014-610 -->Throttle Body 2.5L (EPE), 4.0L (ERH) Engine.........................170
		FIGURE 014-710 -->Throttle Controls 2.5L (EPE), 4.0L (ERH) Engine.....................171
		FIGURE 014-810 -->Air Cleaner 2.5L (EPE), 4.0L (ERH) Engine...........................172
		FIGURE 014-1010-->Speed Control.......................................................173
		FIGURE 014-1110-->Accelerator Pedal 2.5L (EPE), 4.0L (ERH) Engine.....................174
	GROUP  016  Propeller Shafts and U-Joints.................................................175
		FIGURE 016-110 -->Propshaft...........................................................176
	GROUP  017  Rear Suspension...............................................................178
		FIGURE 017-110 -->Suspension, Rear  w/Shock Absorber..................................179
		FIGURE 017-210 -->Stabilzer, Rear.....................................................181
	GROUP  019  Steering......................................................................182
		FIGURE 019-110 -->Wheel, Steering.....................................................183
		FIGURE 019-210 -->Column, Steering Upper and Lower....................................184
		FIGURE 019-320 -->Gear, Power Steering................................................186
		FIGURE 019-410 -->Linkage and Damper..................................................187
		FIGURE 019-510 -->Pump,Power Steering.................................................189
		FIGURE 019-710 -->Hoses and Reservoir,2.5L Engine.....................................190
		FIGURE 019-720 -->Hoses and Reservoir,4.0L Engine.....................................191
	GROUP  30RH  Automatic Transmission 3 Speed...............................................192
		FIGURE 30RH-110 -->Transmisson 30RH (DGD).............................................193
		FIGURE 30RH-210 -->Case and Related Parts 30RH (DGD)..................................194
		FIGURE 30RH-310 -->Oil Pump 30RH (DGD)................................................196
		FIGURE 30RH-410 -->Clutch, Front and Rear  30RH (DGD).................................197
		FIGURE 30RH-420 -->Output Shaft 30RH (DGD)............................................199
		FIGURE 30RH-510 -->Bands 30RH (DGD)...................................................200
		FIGURE 30RH-610 -->Governor 30RH (DGD)................................................201
		FIGURE 30RH-710 -->Valve Body 30RH (DGD)..............................................202
		FIGURE 30RH-720 -->Servos 30RH (DGD)..................................................203
		FIGURE 30RH-730 -->Parking Sprag 30RH (DGD)...........................................204
		FIGURE 30RH-1230-->Gearshift Controls 30RH (DGD)......................................205
	GROUP  32RH  Automatic Transmission 3 Speed...............................................206
		FIGURE 32RH-110 -->Transmission 32RH (DGG)............................................207
		FIGURE 32RH-210 -->Case and Related Parts 32RH (DGG)..................................208
		FIGURE 32RH-310 -->Oil Pump 32RH (DGG)................................................210
		FIGURE 32RH-410 -->Clutch, Front and Rear 32RH (DGG)..................................211
		FIGURE 32RH-420 -->Output Shaft 32RH (DGG)............................................213
		FIGURE 32RH-510 -->Bands 32RH (DGG)...................................................214
		FIGURE 32RH-610 -->Governor 32RH (DGG)................................................215
		FIGURE 32RH-710 -->Valve Body 32RH (DGG)..............................................216
		FIGURE 32RH-720 -->Servos 32RH (DGG)..................................................217
		FIGURE 32RH-730 -->Parking Sprag 32RH (DGG)...........................................218
		FIGURE 32RH-1230-->Gearshift Controls 32RH (DGG)......................................219
	GROUP  3550  Manual Transmission 5 Speed..................................................220
		FIGURE 3550-110 -->Transmission  (DDD)................................................221
		FIGURE 3550-210 -->Case and Extension  (DDD)..........................................222
		FIGURE 3550-410 -->Gear Train (DDD)...................................................223
		FIGURE 3550-910 -->Fork and Rails (DDD)...............................................224
		FIGURE 3550-1210-->Gearshift Controls (DDD)...........................................225
	GROUP  AISIN  Manual Transmission 5 Speed.................................................226
		FIGURE AISIN-110 -->Transmission (DDQ)................................................227
		FIGURE AISIN-210 -->Case and Extension AX5 (DDQ)......................................228
		FIGURE AISIN-410 -->Gear Train  AX5 (DDQ).............................................229
		FIGURE AISIN-910 -->Forks AX5 (DDQ)...................................................231
		FIGURE AISIN-1210-->Gearshift Controls (DDQ)..........................................233
	GROUP  231  Transfer Case Model 231.......................................................234
		FIGURE 231-110 -->Transfer Case Command Trac (DHN)....................................235
		FIGURE 231-210 -->Case and Related Parts Command Trac (DHN)...........................236
		FIGURE 231-410 -->Gear Train Command Trac (DHN).......................................241
		FIGURE 231-910 -->Forks and Rails Command Trac (DHN)..................................245
		FIGURE 231-1210-->Gearshift Controls Command Trac (DHN)...............................247
	GROUP  21P  Speedometer Pinions...........................................................249
		FIGURE 21P-110 -->Speedometer Pinion And Housing......................................250
	GROUP  022  Wheels, Covers and Jacks......................................................251
		FIGURE 022-110 -->Wheels..............................................................252
		FIGURE 022-210 -->Caps And Covers.....................................................253
		FIGURE 022-310 -->Jack And Storage....................................................254
		FIGURE 022-410 -->Wheel, Spare Tailgate Mounted.......................................255
	GROUP  23D  Wiper/Lock Cylinder and Keys..................................................256
		FIGURE 23D-105 -->Lock Cylinders & Keys...............................................257
		FIGURE 23D-205 -->Wiper System Front..................................................259
		FIGURE 23D-305 -->Rear Wiper System...................................................260
	GROUP  024  Air Conditioning & Heater.....................................................261
		FIGURE 024-110 -->Hevac Unit..........................................................262
		FIGURE 024-205 -->Hoses, Heater 2.5L Engine...........................................265
		FIGURE 024-210 -->Hoses, Heater 2.5L Engine, RHD......................................266
		FIGURE 024-220 -->Hoses, Heater 4.0L Engine, RHD......................................267
		FIGURE 024-225 -->Plumbing, Hevac 2.5L Engine.........................................268
		FIGURE 024-230 -->Plumbing, Hevac 2.5L Engine, RHD....................................269
		FIGURE 024-235 -->Plumbing, Hevac 4.0L Engine.........................................270
		FIGURE 024-240 -->Pluming, Hevac 4.0L Engine, RHD.....................................271
		FIGURE 024-245 -->Seals, A/c Condenser................................................272
		FIGURE 024-310 -->Control, Heater And A/c.............................................273
		FIGURE 024-410 -->Compressor, A/c.....................................................274
		FIGURE 024-610 -->Ducts, Heater And A/c...............................................275
	GROUP  025  Emission Systems..............................................................276
		FIGURE 025-110 -->Emission Labels 2.5L (EPE), 4.0L (ERH) Engine.......................277
		FIGURE 025-315 -->Vacuum Canister.....................................................278
		FIGURE 025-410 -->Emission Control Vacuum Harness 2.5L (EPE), 4.0 (ERH) Engine........279
		FIGURE 025-420 -->Leak Detection Pump.................................................280
	GROUP  DTJ  Doors and Related Parts.......................................................281
		FIGURE DTJ-110 -->Door, Full Front Shell And Hinges...................................282
		FIGURE DTJ-120 -->Door, Full Front Glass And Regulator................................283
		FIGURE DTJ-130 -->Door, Full Front Lock And Controls..................................284
		FIGURE DTJ-160 -->Door, Half Front Shell And Hinges...................................285
		FIGURE DTJ-170 -->Door, Half Front Lock And Controls..................................286
		FIGURE DTJ-510 -->Mirror, Exterior....................................................287
		FIGURE DTJ-610 -->Door Weatherstrips And Runs.........................................288
	GROUP  ETJ  Exterior Ornamentation........................................................289
		FIGURE ETJ-210 -->Mouldings...........................................................290
		FIGURE ETJ-310 -->Decals..............................................................291
	GROUP  ITJ  Interior Trim.................................................................292
		FIGURE ITJ-110 -->Sunvisors...........................................................293
		FIGURE ITJ-310 -->Carpets And Interior Trim Panels....................................294
		FIGURE ITJ-410 -->Door Trim Panels Half Doors & Full Doors............................295
		FIGURE ITJ-510 -->Front Seats.........................................................296
		FIGURE ITJ-610 -->Seat Assemblies, Seat Covers Rear Seat..............................299
		FIGURE ITJ-710 -->Seat Belts..........................................................301
		FIGURE ITJ-810 -->Seat Assemblies, Adjusters, Recliners...............................303
	GROUP  STJ  Body Sheet Metal Except Doors.................................................307
		FIGURE STJ-210 -->Pan, Floor Front And Rear...........................................309
		FIGURE STJ-310 -->Plugs...............................................................310
		FIGURE STJ-410 -->Fender And Flare, Front.............................................311
		FIGURE STJ-510 -->Hood, Lock, Catches.................................................312
		FIGURE STJ-610 -->Panels, Cowl And Dash...............................................313
		FIGURE STJ-710 -->Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges.......314
		FIGURE STJ-810 -->Panels, Body Side...................................................316
		FIGURE STJ-1110-->Soft Top And Windows................................................318
		FIGURE STJ-1120-->Top Enclosure, Hard.................................................320
		FIGURE STJ-1310-->Tailgate............................................................321
		FIGURE STJ-1320-->Add-a-Trunk.........................................................322
		FIGURE STJ-1610-->Sport Bar Wrangler..................................................323
	End of Catalog............................................................................307

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