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2000 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
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Description
2000 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
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2000 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 2135
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
2000 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
fwd........................................................................................................................ 1 QUICK REFERENCE INDEX.................................................................................................. 1 FOREWORD............................................................................................................... 2 GI - General Information............................................................................................... 0 MA - Maintenance....................................................................................................... 0 EM - Engine Mechanical................................................................................................. 0 LC - Engine Lubrication & Cooling Systems.............................................................................. 0 EC - Engine Control System............................................................................................. 0 FE - Accelerator Control, Fuel & Exhaust Systems....................................................................... 0 CL - Clutch............................................................................................................ 0 MT - Manual Transmission............................................................................................... 0 AT - Automatic Transmission............................................................................................ 0 TF - Transfer.......................................................................................................... 0 PD - Propeller Shaft & Differential Carrier............................................................................ 0 AX - Front & Rear Axle................................................................................................. 0 SU - Front & Rear Suspension........................................................................................... 0 BR - Brake System...................................................................................................... 0 ST - Steering System................................................................................................... 0 RS - Restraint System.................................................................................................. 0 BT - Body & Trim....................................................................................................... 0 HA - Heater & Air Conditioner.......................................................................................... 0 SC - Starting & Charging System........................................................................................ 0 EL - Electrical System................................................................................................. 0 IDX - Alphabetical Index............................................................................................... 1 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 QUICK REFERENCE CHART.................................................................................................. 5 Comment Sheet.......................................................................................................... 3 GST Mode 6 - Test Value & Test Limit Chart............................................................................. 5 at......................................................................................................................... 6 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents...................................................................................................... 6 TROUBLE DIAGNOSIS - INDEX.............................................................................................. 9 Alphabetical & P No. Index for DTC................................................................................. 9 PRECAUTIONS............................................................................................................ 11 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................ 11 Precautions for On Board Diagnostic (OBD) System of A/T and Engine................................................. 11 Precautions........................................................................................................ 11 Service Notice or Precautions...................................................................................... 13 Wiring Diagrams and Trouble Diagnosis.............................................................................. 14 PREPARATION............................................................................................................ 15 Special Service Tools.............................................................................................. 15 OVERALL SYSTEM......................................................................................................... 17 A/T Electrical Parts Location...................................................................................... 17 Circuit Diagram.................................................................................................... 18 Cross-sectional View............................................................................................... 19 Hydraulic Control Circuit.......................................................................................... 20 Shift Mechanism.................................................................................................... 21 Control System..................................................................................................... 30 Control Mechanism.................................................................................................. 31 Control Valve...................................................................................................... 36 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION................................................................................. 38 Introduction....................................................................................................... 38 OBD-II Function for A/T System..................................................................................... 38 One or Two Trip Detection Logic of OBD-II.......................................................................... 38 OBD-II Diagnostic Trouble Code (DTC)............................................................................... 38 Malfunction Indicator Lamp (MIL)................................................................................... 42 CONSULT............................................................................................................ 42 Diagnostic Procedure Without CONSULT............................................................................... 51 TROUBLE DIAGNOSIS - INTRODUCTION....................................................................................... 58 Introduction....................................................................................................... 58 Work Flow.......................................................................................................... 62 TROUBLE DIAGNOSIS - BASIC INSPECTION................................................................................... 64 A/T Fluid Check.................................................................................................... 64 Stall Test......................................................................................................... 64 Line Pressure Test................................................................................................. 67 Road Test.......................................................................................................... 68 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION................................................................................ 86 Symptom Chart...................................................................................................... 86 TCM Terminals and Reference Value.................................................................................. 97 TROUBLE DIAGNOSIS FOR POWER SUPPLY..................................................................................... 101 Wiring Diagram - AT - MAIN......................................................................................... 101 DTC P0705 PARK/NEUTRAL POSITION SWITCH................................................................................. 104 Description........................................................................................................ 104 Wiring Diagram - AT - PNP/SW....................................................................................... 106 Diagnostic Procedure............................................................................................... 107 Component Inspection............................................................................................... 109 DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT......................................................................... 110 Description........................................................................................................ 110 Wiring Diagram - AT - FTS.......................................................................................... 112 Diagnostic Procedure............................................................................................... 113 Component Inspection............................................................................................... 114 DTC P0720 VEHICLE SPEED SENSOR.A/T (REVOLUTION SENSOR)................................................................. 115 Description........................................................................................................ 115 Wiring Diagram - AT - VSSA/T....................................................................................... 117 Diagnostic Procedure............................................................................................... 118 Component Inspection............................................................................................... 119 DTC P0725 ENGINE SPEED SIGNAL.......................................................................................... 120 Description........................................................................................................ 120 Wiring Diagram - AT - ENGSS........................................................................................ 122 Diagnostic Procedure............................................................................................... 123 DTC P0731 IMPROPER SHIFTING TO 1ST GEAR POSITION....................................................................... 125 Description........................................................................................................ 125 Wiring Diagram - AT - 1ST.......................................................................................... 128 Diagnostic Procedure............................................................................................... 129 Component Inspection............................................................................................... 130 DTC P0732 IMPROPER SHIFTING TO 2ND GEAR POSITION....................................................................... 131 Description........................................................................................................ 131 Wiring Diagram - AT - 2ND.......................................................................................... 134 Diagnostic Procedure............................................................................................... 135 Component Inspection............................................................................................... 136 DTC P0733 IMPROPER SHIFTING TO 3RD GEAR POSITION....................................................................... 137 Description........................................................................................................ 137 Wiring Diagram - AT - 3RD.......................................................................................... 140 Diagnostic Procedure............................................................................................... 141 Component Inspection............................................................................................... 142 DTC P0734 IMPROPER SHIFTING TO 4TH GEAR POSITION....................................................................... 143 Description........................................................................................................ 143 Wiring Diagram - AT - 4TH.......................................................................................... 147 Diagnostic Procedure............................................................................................... 148 Component Inspection............................................................................................... 152 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE....................................................................... 153 Description........................................................................................................ 153 Wiring Diagram - AT - TCV.......................................................................................... 155 Diagnostic Procedure............................................................................................... 156 Component Inspection............................................................................................... 157 DTC P0744 IMPROPER LOCK-UP OPERATION................................................................................... 158 Description........................................................................................................ 158 Wiring Diagram - AT - TCCSIG....................................................................................... 161 Diagnostic Procedure............................................................................................... 162 Component Inspection............................................................................................... 166 DTC P0745 LINE PRESSURE SOLENOID VALVE................................................................................. 167 Description........................................................................................................ 167 Wiring Diagram - AT - LPSV......................................................................................... 169 Diagnostic Procedure............................................................................................... 170 Component Inspection............................................................................................... 172 DTC P0750 SHIFT SOLENOID VALVE A....................................................................................... 174 Description........................................................................................................ 174 Wiring Diagram - AT - SSV/A........................................................................................ 176 Diagnostic Procedure............................................................................................... 177 Component Inspection............................................................................................... 178 DTC P0755 SHIFT SOLENOID VALVE B....................................................................................... 179 Description........................................................................................................ 179 Wiring Diagram - AT - SSV/B........................................................................................ 181 Diagnostic Procedure............................................................................................... 182 Component Inspection............................................................................................... 183 DTC P1705 THROTTLE POSITION SENSOR..................................................................................... 184 Description........................................................................................................ 184 Wiring Diagram - AT - TPS.......................................................................................... 187 Diagnostic Procedure............................................................................................... 188 Component Inspection............................................................................................... 192 DTC P1760 OVERRUN CLUTCH SOLENOID VALVE................................................................................ 193 Description........................................................................................................ 193 Wiring Diagram - AT - OVRCSV....................................................................................... 195 Diagnostic Procedure............................................................................................... 196 Component Inspection............................................................................................... 197 DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE)........................................... 198 Description........................................................................................................ 198 Wiring Diagram - AT - BA/FTS....................................................................................... 200 Diagnostic Procedure............................................................................................... 201 Component Inspection............................................................................................... 203 VEHICLE SPEED SENSOR.MTR............................................................................................... 204 Description........................................................................................................ 204 Wiring Diagram - AT - VSSMTR....................................................................................... 206 Diagnostic Procedure............................................................................................... 207 CONTROL UNIT (RAM), CONTROL UNIT (ROM)................................................................................. 208 Description........................................................................................................ 208 Diagnostic Procedure............................................................................................... 209 CONTROL UNIT (EEP ROM)................................................................................................. 210 Description........................................................................................................ 210 Diagnostic Procedure............................................................................................... 211 TROUBLE DIAGNOSES FOR SYMPTOMS......................................................................................... 212 Wiring Diagram - AT - NONDTC....................................................................................... 212 1. O/D OFF Indicator Lamp Does Not Come On......................................................................... 215 2. Engine Cannot Be Started In "P" and "N" Position................................................................ 217 3. In "P" Position, Vehicle Moves Forward Or Backward When Pushed.................................................. 218 4. In "N" Position, Vehicle Moves.................................................................................. 219 5. Large Shock. "N" -> "R" Position................................................................................ 221 6. Vehicle Does Not Creep Backward In "R" Position................................................................. 223 7. Vehicle Does Not Creep Forward In "D", "2" Or "1" Position...................................................... 226 8. Vehicle Cannot Be Started From D1............................................................................... 229 9. A/T Does Not Shift: D1 -> D2 Or Does Not Kickdown: D4 -> D2..................................................... 232 10. A/T Does Not Shift: D2 -> D3................................................................................... 235 11. A/T Does Not Shift: D3 -> D4................................................................................... 238 12. A/T Does Not Perform Lock-up................................................................................... 241 13. A/T Does Not Hold Lock-up Condition............................................................................ 243 14. Lock-up Is Not Released........................................................................................ 245 15. Engine Speed Does Not Return To Idle (Light Braking D4 -> D3).................................................. 246 16. Vehicle Does Not Start From D1................................................................................. 248 17. A/T Does Not Shift: D4 -> D3, When Overdrive Control Switch "ON" -> "OFF"...................................... 249 18. A/T Does Not Shift: D3 -> 22, When Selector Lever "D" -> "2" Position.......................................... 250 19. A/T Does Not Shift: 22 -> 11, When Selector Lever "2" -> "1" Position.......................................... 251 20. Vehicle Does Not Decelerate By Engine Brake.................................................................... 252 21. TCM Self-diagnosis Does Not Activate (PNP, Overdrive Control and Throttle Position Switches Circuit Checks).... 252 A/T SHIFT LOCK SYSTEM.................................................................................................. 260 Description........................................................................................................ 260 Wiring Diagram - SHIFT -........................................................................................... 261 Diagnostic Procedure............................................................................................... 262 Component Check.................................................................................................... 264 KEY INTERLOCK CABLE.................................................................................................... 265 Components......................................................................................................... 265 Removal............................................................................................................ 265 Installation....................................................................................................... 266 ON-VEHICLE SERVICE..................................................................................................... 267 Control Valve Assembly and Accumulators............................................................................ 267 Revolution Sensor Replacement...................................................................................... 268 Rear Oil Seal Replacement.......................................................................................... 268 Rear Oil Seal and Companion Flange Oil Seal Replacement............................................................ 268 Parking Components Inspection...................................................................................... 269 Park/Neutral Position Switch Adjustment............................................................................ 270 Manual Control Linkage Adjustment.................................................................................. 270 REMOVAL AND INSTALLATION............................................................................................... 271 Removal............................................................................................................ 271 Installation....................................................................................................... 272 OVERHAUL............................................................................................................... 275 Components......................................................................................................... 275 Oil Channel........................................................................................................ 278 Locations of Needle Bearings, Thrust Washers and Snap Rings........................................................ 279 DISASSEMBLY............................................................................................................ 280 REPAIR FOR COMPONENT PARTS............................................................................................. 291 Oil Pump........................................................................................................... 291 Control Valve Assembly............................................................................................. 295 Control Valve Upper Body........................................................................................... 301 Control Valve Lower Body........................................................................................... 306 Reverse Clutch..................................................................................................... 308 High Clutch........................................................................................................ 312 Forward and Overrun Clutches....................................................................................... 314 Low & Reverse Brake................................................................................................ 318 Forward Clutch Drum Assembly....................................................................................... 322 Rear Internal Gear and Forward Clutch Hub.......................................................................... 324 Band Servo Piston Assembly......................................................................................... 327 Parking Pawl Components............................................................................................ 331 ASSEMBLY............................................................................................................... 333 Assembly (1)....................................................................................................... 333 Adjustment......................................................................................................... 341 Assembly (2)....................................................................................................... 343 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 350 General Specifications............................................................................................. 350 Shift Schedule..................................................................................................... 350 Stall Revolution................................................................................................... 350 Line Pressure...................................................................................................... 350 Return Springs..................................................................................................... 351 Accumulator O-ring................................................................................................. 352 Clutches and Brakes................................................................................................ 352 Oil Pump and Low One-way Clutch.................................................................................... 354 Total End Play..................................................................................................... 354 Reverse Clutch Drum End Play....................................................................................... 355 Removal and Installation........................................................................................... 355 Shift Solenoid Valves.............................................................................................. 355 Solenoid Valves.................................................................................................... 355 A/T Fluid Temperature Sensor....................................................................................... 355 Revolution Sensor.................................................................................................. 355 Dropping Resistor.................................................................................................. 355 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 ax......................................................................................................................... 356 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents...................................................................................................... 356 FRONT AXLE............................................................................................................. 357 Precautions........................................................................................................ 357 PRECAUTIONS.................................................................................................... 357 Preparation........................................................................................................ 357 SPECIAL SERVICE TOOLS.......................................................................................... 357 COMMERCIAL SERVICE TOOLS....................................................................................... 357 Noise, Vibration and Harshness (NVH) Troubleshooting............................................................... 358 NVH TROUBLESHOOTING CHART...................................................................................... 358 On-vehicle Service................................................................................................. 358 FRONT AXLE PARTS............................................................................................... 358 FRONT WHEEL BEARING............................................................................................ 359 DRIVE SHAFT.................................................................................................... 360 Wheel Hub and Rotor Disc........................................................................................... 361 COMPONENTS..................................................................................................... 361 REMOVAL........................................................................................................ 362 INSTALLATION................................................................................................... 364 DISASSEMBLY.................................................................................................... 364 INSPECTION..................................................................................................... 364 ASSEMBLY....................................................................................................... 365 Knuckle Spindle.................................................................................................... 365 REMOVAL........................................................................................................ 365 INSPECTION..................................................................................................... 366 INSTALLATION................................................................................................... 366 Drive Shaft........................................................................................................ 367 COMPONENTS..................................................................................................... 367 REMOVAL........................................................................................................ 367 DISASSEMBLY.................................................................................................... 368 INSPECTION..................................................................................................... 369 ASSEMBLY....................................................................................................... 369 INSTALLATION................................................................................................... 371 Service Data and Specifications (SDS).............................................................................. 372 WHEEL BEARING (FRONT).......................................................................................... 372 DRIVE SHAFT (4WD).............................................................................................. 372 REAR AXLE.............................................................................................................. 373 Precautions........................................................................................................ 373 PRECAUTIONS.................................................................................................... 373 Preparation........................................................................................................ 373 SPECIAL SERVICE TOOLS.......................................................................................... 373 COMMERCIAL SERVICE TOOLS....................................................................................... 374 Noise, Vibration and Harshness (NVH) Troubleshooting............................................................... 374 On-vehicle Service................................................................................................. 374 REAR AXLE PARTS................................................................................................ 374 REAR WHEEL BEARING............................................................................................. 374 Components......................................................................................................... 375 Removal............................................................................................................ 375 Inspection......................................................................................................... 377 AXLE SHAFT..................................................................................................... 377 BEARING CAGE................................................................................................... 377 REAR AXLE HOUSING.............................................................................................. 377 Installation....................................................................................................... 377 Service Data and Specifications (SDS).............................................................................. 378 WHEEL BEARING (REAR)........................................................................................... 378 br......................................................................................................................... 380 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents...................................................................................................... 380 PRECAUTIONS............................................................................................................ 382 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................ 382 Precautions for Brake System....................................................................................... 382 Wiring Diagrams and Trouble Diagnoses.............................................................................. 383 PREPARATION............................................................................................................ 384 Special Service Tools.............................................................................................. 384 Commercial Service Tools........................................................................................... 384 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................................... 385 NVH Troubleshooting Chart.......................................................................................... 385 ON-VEHICLE SERVICE..................................................................................................... 386 Checking Brake Fluid Level......................................................................................... 386 Checking Brake Line................................................................................................ 386 Changing Brake Fluid............................................................................................... 386 Bleeding Brake System.............................................................................................. 387 BRAKE HYDRAULIC LINE................................................................................................... 388 Hydraulic Circuit.................................................................................................. 388 Removal............................................................................................................ 389 Inspection......................................................................................................... 389 Installation....................................................................................................... 389 PROPORTIONING VALVE (2WD).............................................................................................. 390 Inspection......................................................................................................... 390 Removal and Installation (Built-in type)........................................................................... 390 LOAD SENSING VALVE (4WD)............................................................................................... 391 Inspection......................................................................................................... 391 Removal and Installation........................................................................................... 391 BRAKE PEDAL AND BRACKET................................................................................................ 393 Removal and Installation........................................................................................... 393 Inspection......................................................................................................... 393 Adjustment......................................................................................................... 393 MASTER CYLINDER........................................................................................................ 395 Removal............................................................................................................ 395 Disassembly........................................................................................................ 395 Inspection......................................................................................................... 396 Assembly........................................................................................................... 396 Installation....................................................................................................... 397 BRAKE BOOSTER.......................................................................................................... 398 On-vehicle Service................................................................................................. 398 OPERATING CHECK................................................................................................ 398 AIRTIGHT CHECK................................................................................................. 398 Removal............................................................................................................ 398 Inspection......................................................................................................... 398 OUTPUT ROD LENGTH CHECK........................................................................................ 398 Installation....................................................................................................... 399 VACUUM PIPING.......................................................................................................... 400 Vacuum Hose........................................................................................................ 400 Removal and Installation........................................................................................... 400 Inspection......................................................................................................... 400 HOSES AND CONNECTORS........................................................................................... 400 CHECK VALVE.................................................................................................... 400 FRONT DISC BRAKE....................................................................................................... 401 Components......................................................................................................... 401 Pad Replacement.................................................................................................... 401 Removal............................................................................................................ 402 Disassembly........................................................................................................ 403 Inspection......................................................................................................... 403 CALIPER........................................................................................................ 403 ROTOR.......................................................................................................... 403 Assembly........................................................................................................... 404 Installation....................................................................................................... 404 Brake Burnishing Procedure......................................................................................... 404 REAR DRUM BRAKE........................................................................................................ 405 Components......................................................................................................... 405 Removal............................................................................................................ 405 Inspection......................................................................................................... 406 WHEEL CYLINDER................................................................................................. 406 Wheel Cylinder Overhaul............................................................................................ 407 Inspection......................................................................................................... 407 DRUM........................................................................................................... 407 LINING......................................................................................................... 407 Installation....................................................................................................... 407 PARKING BRAKE CONTROL.................................................................................................. 409 Components......................................................................................................... 409 Removal and Installation........................................................................................... 409 Inspection......................................................................................................... 409 Adjustment......................................................................................................... 410 ABS.................................................................................................................... 411 DESCRIPTION........................................................................................................ 411 Purpose........................................................................................................ 411 Operation...................................................................................................... 411 ABS Hydraulic Circuit.......................................................................................... 411 System Components.............................................................................................. 412 System Description............................................................................................. 412 SENSOR..................................................................................................... 412 CONTROL UNIT (BUILT-IN ABS ACTUATOR AND ELECTRIC UNIT)..................................................... 412 ABS ACTUATOR AND ELECTRIC UNIT............................................................................. 412 G SENSOR (4WD MODELS ONLY)................................................................................. 413 Component Parts and Harness Connector Location................................................................. 414 Schematic...................................................................................................... 415 Wiring Diagram - ABS -......................................................................................... 416 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION............................................................................. 420 Self-diagnosis................................................................................................. 420 FUNCTION................................................................................................... 420 SELF-DIAGNOSIS PROCEDURE................................................................................... 420 HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES).................................................... 421 HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)................................................... 421 CONSULT........................................................................................................ 422 CONSULT APPLICATION TO ABS................................................................................. 422 ECU (ABS CONTROL UNIT) PART NUMBER MODE.................................................................... 422 CONSULT Inspection Procedure................................................................................... 423 SELF-DIAGNOSIS PROCEDURE................................................................................... 423 SELF-DIAGNOSTIC RESULTS MODE............................................................................... 424 DATA MONITOR PROCEDURE..................................................................................... 425 ACTIVE TEST PROCEDURE...................................................................................... 426 DATA MONITOR MODE.......................................................................................... 427 ACTIVE TEST MODE........................................................................................... 427 TROUBLE DIAGNOSIS - INTRODUCTION................................................................................... 428 How to Perform Trouble Diagnoses for Quick and Accurate Repair................................................. 428 INTRODUCTION............................................................................................... 428 TROUBLE DIAGNOSIS - BASIC INSPECTION............................................................................... 429 Preliminary Check.............................................................................................. 429 Ground Circuit Check........................................................................................... 432 ABS ACTUATOR AND ELECTRIC UNIT GROUND...................................................................... 432 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION............................................................................ 433 Malfunction Code/Symptom Chart................................................................................. 433 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS........................................................................ 434 Wheel Sensor or Rotor.......................................................................................... 434 DIAGNOSTIC PROCEDURE....................................................................................... 434 ABS Actuator Solenoid Valve or Solenoid Valve Relay............................................................ 437 DIAGNOSTIC PROCEDURE....................................................................................... 437 Motor Relay or Motor........................................................................................... 439 DIAGNOSTIC PROCEDURE....................................................................................... 439 Low Voltage.................................................................................................... 441 DIAGNOSTIC PROCEDURE....................................................................................... 441 G Sensor and Circuit........................................................................................... 443 DIAGNOSTIC PROCEDURE....................................................................................... 443 ELECTRICAL COMPONENT INSPECTION............................................................................ 445 Control Unit................................................................................................... 446 DIAGNOSTIC PROCEDURE....................................................................................... 446 TROUBLE DIAGNOSES FOR SYMPTOMS..................................................................................... 447 1. ABS Works Frequently........................................................................................ 447 2. Unexpected Pedal Action..................................................................................... 447 3. Long Stopping Distance...................................................................................... 449 4. ABS Does Not Work........................................................................................... 449 5. Pedal Vibration and Noise................................................................................... 450 6. Warning Lamp Does Not Come On When Ignition Switch Is Turned On............................................. 451 7. Warning Lamp Stays On When Ignition Switch Is Turned On..................................................... 453 REMOVAL AND INSTALLATION........................................................................................... 456 Front Wheel Sensor............................................................................................. 456 Rear Wheel Sensor.............................................................................................. 456 Front Sensor Rotor............................................................................................. 457 REMOVAL.................................................................................................... 457 INSTALLATION............................................................................................... 457 Rear Sensor Rotor.............................................................................................. 457 REMOVAL.................................................................................................... 457 INSTALLATION............................................................................................... 457 G Sensor....................................................................................................... 457 ABS Actuator and Electric Unit................................................................................. 458 REMOVAL.................................................................................................... 458 INSTALLATION............................................................................................... 458 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 459 General Specifications............................................................................................. 459 Disc Brake......................................................................................................... 459 Drum Brake......................................................................................................... 459 Brake Pedal........................................................................................................ 459 Parking Brake Control.............................................................................................. 460 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 bt......................................................................................................................... 462 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents...................................................................................................... 462 PRECAUTIONS............................................................................................................ 463 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................ 463 PREPARATION............................................................................................................ 464 Special Service Tools.............................................................................................. 464 Commercial Service Tool............................................................................................ 464 SQUEAK AND RATTLE TROUBLE DIAGNOSES.................................................................................... 465 Work Flow.......................................................................................................... 465 CUSTOMER INTERVIEW............................................................................................. 465 DUPLICATE THE NOISE AND TEST DRIVE............................................................................. 466 CHECK RELATED SERVICE BULLETINS................................................................................ 466 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE................................................................... 466 REPAIR THE CAUSE............................................................................................... 466 CONFIRM THE REPAIR............................................................................................. 467 Generic Squeak and Rattle Troubleshooting.......................................................................... 467 INSTRUMENT PANEL............................................................................................... 467 CENTER CONSOLE................................................................................................. 467 DOORS.......................................................................................................... 467 TRUNK.......................................................................................................... 468 SUNROOF/HEADLINER.............................................................................................. 468 SEATS.......................................................................................................... 468 UNDERHOOD...................................................................................................... 468 Diagnostic Worksheet............................................................................................... 469 CLIP AND FASTENER...................................................................................................... 471 Description........................................................................................................ 471 BODY FRONT END......................................................................................................... 473 Removal and Installation........................................................................................... 473 FRONT BUMPER ASSEMBLY.......................................................................................... 473 BODY REAR END AND OPENER............................................................................................... 476 Removal and Installation........................................................................................... 476 REAR BUMPER ASSEMBLY........................................................................................... 476 FRONT DOOR............................................................................................................. 479 Overhaul........................................................................................................... 479 REAR DOOR.............................................................................................................. 480 Overhaul........................................................................................................... 480 INSTRUMENT PANEL ASSEMBLY.............................................................................................. 481 Removal and Installation........................................................................................... 481 SIDE AND FLOOR TRIM.................................................................................................... 485 Removal and Installation........................................................................................... 485 DOOR TRIM.............................................................................................................. 487 Removal and Installation........................................................................................... 487 TYPE A......................................................................................................... 487 TYPE B......................................................................................................... 488 ROOF TRIM.............................................................................................................. 490 Removal and Installation........................................................................................... 490 BACK DOOR TRIM......................................................................................................... 491 Removal and Installation........................................................................................... 491 EXTERIOR............................................................................................................... 492 Removal and Installation........................................................................................... 492 FRONT SEAT............................................................................................................. 499 Removal and Installation........................................................................................... 499 POWER SEAT..................................................................................................... 500 MANUAL SEAT.................................................................................................... 501 HEATED SEAT.................................................................................................... 502 REAR SEAT.............................................................................................................. 503 Removal and Installation........................................................................................... 503 SUNROOF................................................................................................................ 504 Adjustment......................................................................................................... 504 Removal and Installation........................................................................................... 505 Trouble Diagnoses.................................................................................................. 508 DIAGNOSTIC TABLE............................................................................................... 508 WIND DEFLECTOR................................................................................................. 508 ADJUSTMENT..................................................................................................... 509 DRAIN HOSES.................................................................................................... 510 WEATHERSTRIP................................................................................................... 510 LINK AND WIRE ASSEMBLY......................................................................................... 511 WINDSHIELD AND WINDOWS................................................................................................. 512 Removal and Installation........................................................................................... 512 REMOVAL........................................................................................................ 512 INSTALLATION................................................................................................... 512 WINDSHIELD..................................................................................................... 513 REAR SIDE WINDOW............................................................................................... 514 DOOR MIRROR............................................................................................................ 515 Removal and Installation........................................................................................... 515 BODY (ALIGNMENT)....................................................................................................... 516 Alignment.......................................................................................................... 516 ENGINE COMPARTMENT............................................................................................. 517 UNDERBODY...................................................................................................... 519 cl......................................................................................................................... 522 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents...................................................................................................... 522 PRECAUTIONS............................................................................................................ 523 Precautions........................................................................................................ 523 PREPARATION............................................................................................................ 524 Special Service Tools.............................................................................................. 524 Commercial Service Tools........................................................................................... 524 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................................... 525 NVH Troubleshooting Chart.......................................................................................... 525 CLUTCH......................................................................................................... 525 CLUTCH SYSTEM - HYDRAULIC TYPE......................................................................................... 526 Components......................................................................................................... 526 Inspection and Adjustment.......................................................................................... 527 ADJUSTING CLUTCH PEDAL......................................................................................... 527 AIR BLEEDING PROCEDURE......................................................................................... 528 CLUTCH MASTER CYLINDER................................................................................................. 529 Components......................................................................................................... 529 Disassembly and Assembly........................................................................................... 529 Inspection......................................................................................................... 529 OPERATING CYLINDER..................................................................................................... 530 Components......................................................................................................... 530 Inspection......................................................................................................... 530 CLUTCH DAMPER.......................................................................................................... 531 Components......................................................................................................... 531 Inspection......................................................................................................... 531 CLUTCH RELEASE MECHANISM............................................................................................... 532 Components......................................................................................................... 532 Removal and Installation........................................................................................... 532 Inspection......................................................................................................... 533 Lubrication........................................................................................................ 533 Waterproof - for 4WD Model......................................................................................... 533 CLUTCH DISC, CLUTCH COVER AND FLYWHEEL................................................................................. 534 Components......................................................................................................... 534 Inspection and Adjustment.......................................................................................... 534 CLUTCH DISC.................................................................................................... 534 CLUTCH COVER AND FLYWHEEL...................................................................................... 534 FLYWHEEL INSPECTION............................................................................................ 535 Installation....................................................................................................... 535 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 536 Clutch Control System.............................................................................................. 536 Clutch Master Cylinder............................................................................................. 536 Clutch Operating Cylinder.......................................................................................... 536 Clutch Damper...................................................................................................... 536 Clutch Disc........................................................................................................ 536 Clutch Cover....................................................................................................... 536 Clutch Pedal....................................................................................................... 536 ec......................................................................................................................... 538 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents...................................................................................................... 538 TROUBLE DIAGNOSIS - INDEX.............................................................................................. 545 Alphabetical & P No. Index for DTC................................................................................. 545 PRECAUTIONS............................................................................................................ 551 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................ 551 Precautions for On Board Diagnostic (OBD) System of Engine and A/T................................................. 551 Engine Fuel & Emission Control System.............................................................................. 552 Precautions........................................................................................................ 553 Wiring Diagrams and Trouble Diagnosis.............................................................................. 554 PREPARATION............................................................................................................ 555 Special Service Tools.............................................................................................. 555 Commercial Service Tools........................................................................................... 555 ENGINE AND EMISSION CONTROL OVERALL SYSTEM............................................................................. 557 Engine Control Component Parts Location............................................................................ 557 Circuit Diagram.................................................................................................... 559 System Diagram..................................................................................................... 560 Vacuum Hose Drawing................................................................................................ 561 System Chart....................................................................................................... 562 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION................................................................... 563 Multiport Fuel Injection (MFI) System.............................................................................. 563 Distributor Ignition (DI) System................................................................................... 565 Air Conditioning Cut Control....................................................................................... 566 Fuel Cut Control (at no load & high engine speed).................................................................. 567 Evaporative Emission System........................................................................................ 567 Positive Crankcase Ventilation..................................................................................... 573 BASIC SERVICE PROCEDURE................................................................................................ 574 Fuel Pressure Release.............................................................................................. 574 Fuel Pressure Check................................................................................................ 574 Fuel Pressure Regulator Check...................................................................................... 575 Injector........................................................................................................... 575 Fast Idle Cam (FIC)................................................................................................ 576 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment........................................................... 578 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION................................................................................. 591 Introduction....................................................................................................... 591 Two Trip Detection Logic........................................................................................... 591 Emission-related Diagnostic Information............................................................................ 592 Malfunction Indicator Lamp (MIL)................................................................................... 607 OBD System Operation Chart......................................................................................... 611 CONSULT............................................................................................................ 617 Generic Scan Tool (GST)............................................................................................ 630 TROUBLE DIAGNOSIS - INTRODUCTION....................................................................................... 632 Introduction....................................................................................................... 632 Work Flow.......................................................................................................... 634 TROUBLE DIAGNOSIS - BASIC INSPECTION................................................................................... 636 Basic Inspection................................................................................................... 636 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION................................................................................ 653 DTC Inspection Priority Chart...................................................................................... 653 Fail-safe Chart.................................................................................................... 654 Symptom Matrix Chart............................................................................................... 655 CONSULT Reference Value in Data Monitor Mode....................................................................... 659 Major Sensor Reference Graph in Data Monitor Mode.................................................................. 661 ECM Terminals and Reference Value.................................................................................. 664 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT............................................................................ 673 Description........................................................................................................ 673 Diagnostic Procedure............................................................................................... 673 TROUBLE DIAGNOSIS FOR POWER SUPPLY..................................................................................... 674 Main Power Supply and Ground Circuit............................................................................... 674 DTC P0100 MASS AIR FLOW SENSOR (MAFS).................................................................................. 683 Component Description.............................................................................................. 683 CONSULT Reference Value in Data Monitor Mode....................................................................... 683 ECM Terminals and Reference Value.................................................................................. 683 On Board Diagnosis Logic........................................................................................... 684 DTC Confirmation Procedure......................................................................................... 684 Wiring Diagram..................................................................................................... 688 Diagnostic Procedure............................................................................................... 689 Component Inspection............................................................................................... 692 DTC P0105 ABSOLUTE PRESSURE SENSOR..................................................................................... 693 Component Description.............................................................................................. 693 On Board Diagnosis Logic........................................................................................... 693 DTC Confirmation Procedure......................................................................................... 693 Overall Function Check............................................................................................. 695 Wiring Diagram..................................................................................................... 696 Diagnostic Procedure............................................................................................... 697 Component Inspection............................................................................................... 703 DTC P0110 INTAKE AIR TEMPERATURE SENSOR................................................................................ 705 Component Description.............................................................................................. 705 On Board Diagnosis Logic........................................................................................... 705 DTC Confirmation Procedure......................................................................................... 705 Wiring Diagram..................................................................................................... 708 Diagnostic Procedure............................................................................................... 709 Component Inspection............................................................................................... 711 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT)........................................................... 712 Component Description.............................................................................................. 712 On Board Diagnosis Logic........................................................................................... 712 DTC Confirmation Procedure......................................................................................... 713 Wiring Diagram..................................................................................................... 714 Diagnostic Procedure............................................................................................... 715 Component Inspection............................................................................................... 717 DTC P0120 THROTTLE POSITION SENSOR..................................................................................... 718 Description........................................................................................................ 718 CONSULT Reference Value in Data Monitor Mode....................................................................... 718 ECM Terminals and Reference Value.................................................................................. 719 On Board Diagnosis Logic........................................................................................... 719 DTC Confirmation Procedure......................................................................................... 720 Wiring Diagram..................................................................................................... 724 Diagnostic Procedure............................................................................................... 725 Component Inspection............................................................................................... 729 DTC P0125 ENGINE COOLANT TEMPERATURE (ECT) SENSOR...................................................................... 731 Description........................................................................................................ 731 On Board Diagnosis Logic........................................................................................... 731 DTC Confirmation Procedure......................................................................................... 732 Wiring Diagram..................................................................................................... 733 Diagnostic Procedure............................................................................................... 734 Component Inspection............................................................................................... 736 DTC P0130 (RIGHT, -B1), P0150 (LEFT, -B2) FRONT HO2S (CIRCUIT)......................................................... 737 Component Description.............................................................................................. 737 CONSULT Reference Value in Data Monitor Mode....................................................................... 737 ECM Terminals and Reference Value.................................................................................. 737 On Board Diagnosis Logic........................................................................................... 738 DTC Confirmation Procedure......................................................................................... 738 Overall Function Check............................................................................................. 739 Wiring Diagram..................................................................................................... 740 Diagnostic Procedure............................................................................................... 742 Component Inspection............................................................................................... 744 DTC P0131 (RIGHT, -B1), P0151 (LEFT, -B2) FRONT HO2S (LEAN SHIFT MONITORING)........................................... 746 Component Description.............................................................................................. 746 CONSULT Reference Value in Data Monitor Mode....................................................................... 746 ECM Terminals and Reference Value.................................................................................. 746 On Board Diagnosis Logic........................................................................................... 747 DTC Confirmation Procedure......................................................................................... 747 Overall Function Check............................................................................................. 748 Diagnostic Procedure............................................................................................... 749 Component Inspection............................................................................................... 751 DTC P0132 (RIGHT, -B1), P0152 (LEFT, -B2) FRONT HO2S (RICH SHIFT MONITORING)........................................... 753 Component Description.............................................................................................. 753 CONSULT Reference Value in Data Monitor Mode....................................................................... 753 ECM Terminals and Reference Value.................................................................................. 753 On Board Diagnosis Logic........................................................................................... 754 DTC Confirmation Procedure......................................................................................... 754 Overall Function Check............................................................................................. 755 Diagnostic Procedure............................................................................................... 756 Component Inspection............................................................................................... 759 DTC P0133 (RIGHT, -B1), P0153 (LEFT, -B2) FRONT HO2S (RESPONSE MONITORING)............................................. 761 Component Description.............................................................................................. 761 CONSULT Reference Value in Data Monitor Mode....................................................................... 761 ECM Terminals and Reference Value.................................................................................. 761 On Board Diagnosis Logic........................................................................................... 762 DTC Confirmation Procedure......................................................................................... 762 Overall Function Check............................................................................................. 763 Wiring Diagram..................................................................................................... 764 Diagnostic Procedure............................................................................................... 766 Component Inspection............................................................................................... 770 DTC P0134 (RIGHT, -B1), P0154 (LEFT, -B2) FRONT HO2S (HIGH VOLTAGE).................................................... 772 Component Description.............................................................................................. 772 CONSULT Reference Value in Data Monitor Mode....................................................................... 772 ECM Terminals and Reference Value.................................................................................. 772 On Board Diagnosis Logic........................................................................................... 773 DTC Confirmation Procedure......................................................................................... 773 Wiring Diagram..................................................................................................... 775 Diagnostic Procedure............................................................................................... 777 Component Inspection............................................................................................... 779 DTC P0135 (RIGHT, -B1), P0155 (LEFT, -B2) FRONT HO2S HEATER............................................................ 781 Description........................................................................................................ 781 CONSULT Reference Value in Data Monitor Mode....................................................................... 781 ECM Terminals and Reference Value.................................................................................. 781 On Board Diagnosis Logic........................................................................................... 781 DTC Confirmation Procedure......................................................................................... 782 Wiring Diagram..................................................................................................... 783 Diagnostic Procedure............................................................................................... 785 Component Inspection............................................................................................... 786 DTC P0137 (RIGHT, -B1), P0157 (LEFT, -B2) REAR HO2S (MIN. VOLTAGE MONITORING).......................................... 788 Component Description.............................................................................................. 788 CONSULT Reference Value in Data Monitor Mode....................................................................... 788 ECM Terminals and Reference Value.................................................................................. 788 On Board Diagnosis Logic........................................................................................... 788 DTC Confirmation Procedure......................................................................................... 789 Overall Function Check............................................................................................. 790 Wiring Diagram..................................................................................................... 792 Diagnostic Procedure............................................................................................... 794 Component Inspection............................................................................................... 797 DTC P0138 (RIGHT, -B1), P0158 (LEFT, -B2) REAR HO2S (MAX. VOLTAGE MONITORING).......................................... 798 Component Description.............................................................................................. 798 CONSULT Reference Value in Data Monitor Mode....................................................................... 798 ECM Terminals and Reference Value.................................................................................. 798 On Board Diagnosis Logic........................................................................................... 798 DTC Confirmation Procedure......................................................................................... 799 Overall Function Check............................................................................................. 800 Wiring Diagram..................................................................................................... 802 Diagnostic Procedure............................................................................................... 804 Component Inspection............................................................................................... 807 DTC P0139 (RIGHT, -B1), P0159 (LEFT, -B2) REAR HO2S (RESPONSE MONITORING).............................................. 808 Component Description.............................................................................................. 808 CONSULT Reference Value in Data Monitor Mode....................................................................... 808 ECM Terminals and Reference Value.................................................................................. 808 On Board Diagnosis Logic........................................................................................... 808 DTC Confirmation Procedure......................................................................................... 809 Overall Function Check............................................................................................. 810 Wiring Diagram..................................................................................................... 812 Diagnostic Procedure............................................................................................... 814 Component Inspection............................................................................................... 817 DTC P0140 (RIGHT, -B1), P0160 (LEFT, -B2) REAR HO2S (HIGH VOLTAGE)..................................................... 818 Component Description.............................................................................................. 818 CONSULT Reference Value in Data Monitor Mode....................................................................... 818 ECM Terminals and Reference Value.................................................................................. 818 On Board Diagnosis Logic........................................................................................... 818 DTC Confirmation Procedure......................................................................................... 819 Overall Function Check............................................................................................. 819 Wiring Diagram..................................................................................................... 821 Diagnostic Procedure............................................................................................... 823 Component Inspection............................................................................................... 826 DTC P0141 (RIGHT, -B1), P0161 (LEFT, -B2) REAR HO2S HEATER............................................................. 827 Description........................................................................................................ 827 CONSULT Reference Value in Data Monitor Mode....................................................................... 827 ECM Terminals and Reference Value.................................................................................. 827 On Board Diagnosis Logic........................................................................................... 828 DTC Confirmation Procedure......................................................................................... 828 Wiring Diagram..................................................................................................... 829 Diagnostic Procedure............................................................................................... 831 Component Inspection............................................................................................... 833 DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION SYSTEM FUNCTION (LEAN)........................................ 834 On Board Diagnosis Logic........................................................................................... 834 DTC Confirmation Procedure......................................................................................... 834 Wiring Diagram..................................................................................................... 836 Diagnostic Procedure............................................................................................... 838 DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION SYSTEM FUNCTION (RICH)........................................ 843 On Board Diagnosis Logic........................................................................................... 843 DTC Confirmation Procedure......................................................................................... 843 Wiring Diagram..................................................................................................... 845 Diagnostic Procedure............................................................................................... 847 DTC P0180 FUEL TANK TEMPERATURE SENSOR................................................................................. 851 Component Description.............................................................................................. 851 On Board Diagnosis Logic........................................................................................... 851 DTC Confirmation Procedure......................................................................................... 851 Wiring Diagram..................................................................................................... 854 Diagnostic Procedure............................................................................................... 855 Component Inspection............................................................................................... 856 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE................................................ 857 On Board Diagnosis Logic........................................................................................... 857 DTC Confirmation Procedure......................................................................................... 857 Diagnostic Procedure............................................................................................... 858 Component Inspection............................................................................................... 863 DTC P0325 KNOCK SENSOR (KS)............................................................................................ 864 Component Description.............................................................................................. 864 ECM Terminals and Reference Value.................................................................................. 864 On Board Diagnosis Logic........................................................................................... 864 DTC Confirmation Procedure......................................................................................... 864 Wiring Diagram..................................................................................................... 866 Diagnostic Procedure............................................................................................... 867 Component Inspection............................................................................................... 869 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD)...................................................................... 870 Component Description.............................................................................................. 870 ECM Terminals and Reference Value.................................................................................. 870 On Board Diagnosis Logic........................................................................................... 871 DTC Confirmation Procedure......................................................................................... 871 Wiring Diagram..................................................................................................... 872 Diagnostic Procedure............................................................................................... 873 Component Inspection............................................................................................... 875 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS).............................................................................. 876 Component Description.............................................................................................. 876 ECM Terminals and Reference Value.................................................................................. 876 On Board Diagnosis Logic........................................................................................... 877 DTC Confirmation Procedure......................................................................................... 877 Wiring Diagram..................................................................................................... 879 Diagnostic Procedure............................................................................................... 880 Component Inspection............................................................................................... 882 DTC P0400 EGR FUNCTION (CLOSE)......................................................................................... 884 Description........................................................................................................ 884 On Board Diagnosis Logic........................................................................................... 885 DTC Confirmation Procedure......................................................................................... 886 Overall Function Check............................................................................................. 887 Wiring Diagram..................................................................................................... 888 Diagnostic Procedure............................................................................................... 889 Component Inspection............................................................................................... 894 DTC P0402 EGRC-BPT VALVE FUNCTION...................................................................................... 895 Description........................................................................................................ 895 On Board Diagnosis Logic........................................................................................... 895 DTC Confirmation Procedure......................................................................................... 896 Overall Function Check............................................................................................. 897 Diagnostic Procedure............................................................................................... 897 Component Inspection............................................................................................... 899 DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY CATALYST FUNCTION........................................ 900 On Board Diagnosis Logic........................................................................................... 900 DTC Confirmation Procedure......................................................................................... 900 Overall Function Check............................................................................................. 901 Diagnostic Procedure............................................................................................... 901 DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)......................................................... 904 On Board Diagnosis Logic........................................................................................... 904 DTC Confirmation Procedure......................................................................................... 905 Diagnostic Procedure............................................................................................... 906 DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE............................................................ 914 Description........................................................................................................ 914 CONSULT Reference Value in Data Monitor Mode....................................................................... 914 ECM Terminals and Reference Value.................................................................................. 915 On Board Diagnosis Logic........................................................................................... 915 DTC Confirmation Procedure......................................................................................... 916 Wiring Diagram..................................................................................................... 917 Diagnostic Procedure............................................................................................... 918 Component Inspection............................................................................................... 920 DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE...................................................... 921 Component Description.............................................................................................. 921 CONSULT Reference Value in Data Monitor Mode....................................................................... 921 ECM Terminals and Reference Value.................................................................................. 921 On Board Diagnosis Logic........................................................................................... 921 DTC Confirmation Procedure......................................................................................... 922 Wiring Diagram..................................................................................................... 923 Diagnostic Procedure............................................................................................... 924 Component Inspection............................................................................................... 926 DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE SENSOR................................................... 928 Component Description.............................................................................................. 928 CONSULT Reference Value in Data Monitor Mode....................................................................... 928 ECM Terminals and Reference Value.................................................................................. 928 On Board Diagnosis Logic........................................................................................... 929 DTC Confirmation Procedure......................................................................................... 929 Wiring Diagram..................................................................................................... 931 Diagnostic Procedure............................................................................................... 932 Component Inspection............................................................................................... 936 DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)............................................................................. 938 On Board Diagnosis Logic........................................................................................... 938 DTC Confirmation Procedure......................................................................................... 939 Diagnostic Procedure............................................................................................... 941 DTC P0500 VEHICLE SPEED SENSOR (VSS)................................................................................... 948 Component Description.............................................................................................. 948 ECM Terminals and Reference Value.................................................................................. 948 On Board Diagnosis Logic........................................................................................... 948 DTC Confirmation Procedure......................................................................................... 948 Overall Function Check............................................................................................. 950 Wiring Diagram..................................................................................................... 951 Diagnostic Procedure............................................................................................... 952 DTC P0505 IDLE AIR CONTROL VALVE (IACV) - AUXILIARY AIR CONTROL (AAC) VALVE............................................ 953 Description........................................................................................................ 953 CONSULT Reference Value in Data Monitor Mode....................................................................... 954 ECM Terminals and Reference Value.................................................................................. 954 On Board Diagnosis Logic........................................................................................... 954 DTC Confirmation Procedure......................................................................................... 955 Wiring Diagram..................................................................................................... 957 Diagnostic Procedure............................................................................................... 958 Component Inspection............................................................................................... 959 DTC P0510 CLOSED THROTTLE POSITION SWITCH.............................................................................. 961 Component Description.............................................................................................. 961 CONSULT Reference Value in Data Monitor Mode....................................................................... 961 ECM Terminals and Reference Value.................................................................................. 961 On Board Diagnosis Logic........................................................................................... 961 DTC Confirmation Procedure......................................................................................... 962 Overall Function Check............................................................................................. 962 Wiring Diagram..................................................................................................... 963 Diagnostic Procedure............................................................................................... 964 Component Inspection............................................................................................... 966 DTC P0600 A/T CONTROL.................................................................................................. 968 System Description................................................................................................. 968 ECM Terminals and Reference Value.................................................................................. 968 On Board Diagnosis Logic........................................................................................... 968 DTC Confirmation Procedure......................................................................................... 968 Overall Function Check............................................................................................. 969 Wiring Diagram..................................................................................................... 970 Diagnostic Procedure............................................................................................... 971 DTC P0605 ECM.......................................................................................................... 973 Component Description.............................................................................................. 973 On Board Diagnosis Logic........................................................................................... 973 DTC Confirmation Procedure......................................................................................... 973 Diagnostic Procedure............................................................................................... 974 DTC P1105 MAP/BARO SWITCH SOLENOID VALVE............................................................................... 975 Description........................................................................................................ 975 CONSULT Reference Value in Data Monitor Mode....................................................................... 975 ECM Terminals and Reference Value.................................................................................. 976 On Board Diagnosis Logic........................................................................................... 976 DTC Confirmation Procedure......................................................................................... 976 Wiring Diagram..................................................................................................... 979 Diagnostic Procedure............................................................................................... 980 Component Inspection............................................................................................... 987 DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT BANK, -B2) CLOSED LOOP CONTROL................................................ 989 On Board Diagnosis Logic........................................................................................... 989 DTC Confirmation Procedure......................................................................................... 989 Overall Function Check............................................................................................. 990 Diagnostic Procedure............................................................................................... 990 DTC P1320 IGNITION SIGNAL.............................................................................................. 991 Component Description.............................................................................................. 991 ECM Terminals and Reference Value.................................................................................. 991 On Board Diagnosis Logic........................................................................................... 992 DTC Confirmation Procedure......................................................................................... 992 Wiring Diagram..................................................................................................... 993 Diagnostic Procedure............................................................................................... 994 Component Inspection............................................................................................... 997 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) (COG)................................................................ 998 Component Description.............................................................................................. 998 ECM Terminals and Reference Value.................................................................................. 998 On Board Diagnosis Logic........................................................................................... 999 DTC Confirmation Procedure......................................................................................... 999 Wiring Diagram.....................................................................................................1000 Diagnostic Procedure...............................................................................................1001 Component Inspection...............................................................................................1003 DTC P1400 EGRC-SOLENOID VALVE..........................................................................................1004 Component Description..............................................................................................1004 CONSULT Reference Value in Data Monitor Mode.......................................................................1004 ECM Terminals and Reference Value..................................................................................1004 On Board Diagnosis Logic...........................................................................................1004 DTC Confirmation Procedure.........................................................................................1004 Wiring Diagram.....................................................................................................1006 Diagnostic Procedure...............................................................................................1007 Component Inspection...............................................................................................1008 DTC P1401 EGR TEMPERATURE SENSOR.......................................................................................1009 Component Description..............................................................................................1009 On Board Diagnosis Logic...........................................................................................1009 DTC Confirmation Procedure.........................................................................................1010 Overall Function Check.............................................................................................1011 Wiring Diagram.....................................................................................................1012 Diagnostic Procedure...............................................................................................1013 Component Inspection...............................................................................................1014 DTC P1402 EGR FUNCTION (OPEN)..........................................................................................1015 Description........................................................................................................1015 On Board Diagnosis Logic...........................................................................................1016 DTC Confirmation Procedure.........................................................................................1016 Wiring Diagram.....................................................................................................1018 Diagnostic Procedure...............................................................................................1019 Component Inspection...............................................................................................1022 DTC P1440 EVAP CONTROL SYSTEM (SMALL LEAK) (POSITIVE PRESSURE).........................................................1023 On Board Diagnosis Logic...........................................................................................1023 DTC Confirmation Procedure.........................................................................................1024 Diagnostic Procedure...............................................................................................1025 DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE............................................................1033 Description........................................................................................................1033 CONSULT Reference Value in Data Monitor Mode.......................................................................1033 ECM Terminals and Reference Value..................................................................................1034 On Board Diagnosis Logic...........................................................................................1034 DTC Confirmation Procedure.........................................................................................1035 Wiring Diagram.....................................................................................................1036 Diagnostic Procedure...............................................................................................1037 Component Inspection...............................................................................................1040 DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (CLOSE)..............................................1041 Component Description..............................................................................................1041 CONSULT Reference Value in Data Monitor Mode.......................................................................1041 ECM Terminals and Reference Value..................................................................................1041 On Board Diagnosis Logic...........................................................................................1041 DTC Confirmation Procedure.........................................................................................1042 Wiring Diagram.....................................................................................................1043 Diagnostic Procedure...............................................................................................1044 Component Inspection...............................................................................................1046 DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE FLOW MONITORING.............................................1047 System Description.................................................................................................1047 On Board Diagnosis Logic...........................................................................................1047 DTC Confirmation Procedure.........................................................................................1048 Overall Function Check.............................................................................................1048 Diagnostic Procedure...............................................................................................1049 DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (OPEN)...............................................1055 Component Description..............................................................................................1055 CONSULT Reference Value in Data Monitor Mode.......................................................................1055 ECM Terminals and Reference Value..................................................................................1055 On Board Diagnosis Logic...........................................................................................1055 DTC Confirmation Procedure.........................................................................................1056 Overall Function Check.............................................................................................1057 Wiring Diagram.....................................................................................................1058 Diagnostic Procedure...............................................................................................1059 Component Inspection...............................................................................................1061 DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT)......................................................................1062 Description........................................................................................................1062 CONSULT Reference Value in Data Monitor Mode.......................................................................1062 ECM Terminals and Reference Value..................................................................................1062 On Board Diagnosis Logic...........................................................................................1063 DTC Confirmation Procedure.........................................................................................1063 Wiring Diagram.....................................................................................................1064 Diagnostic Procedure...............................................................................................1065 Component Inspection...............................................................................................1068 DTC P1491 VACUUM CUT VALVE BYPASS VALVE................................................................................1069 Description........................................................................................................1069 CONSULT Reference Value in Data Monitor Mode.......................................................................1069 ECM Terminals and Reference Value..................................................................................1069 On Board Diagnosis Logic...........................................................................................1070 DTC Confirmation Procedure.........................................................................................1070 Overall Function Check.............................................................................................1071 Wiring Diagram.....................................................................................................1072 Diagnostic Procedure...............................................................................................1073 Component Inspection...............................................................................................1076 DTC P1605 A/T DIAGNOSIS COMMUNICATIO NLINE.............................................................................1077 Component Description..............................................................................................1077 ECM Terminals and Reference Value..................................................................................1077 On Board Diagnosis Logic...........................................................................................1077 DTC Confirmation Procedure.........................................................................................1077 Wiring Diagram.....................................................................................................1079 Diagnostic Procedure...............................................................................................1080 DTC P1706 PARK/NEUTRAL POSITION SWITCH.................................................................................1082 Component Description..............................................................................................1082 CONSULT Reference Value in Data Monitor Mode.......................................................................1082 ECM Terminals and Reference Value..................................................................................1082 On Board Diagnosis Logic...........................................................................................1082 DTC Confirmation Procedure.........................................................................................1082 Overall Function Check.............................................................................................1084 Wiring Diagram.....................................................................................................1085 Diagnostic Procedure For A/T Models................................................................................1086 Diagnostic Procedure For M/T Models................................................................................1088 INJECTOR...............................................................................................................1090 Component Description..............................................................................................1090 CONSULT Reference Value in Data Monitor Mode.......................................................................1090 ECM Terminals and Reference Value..................................................................................1090 Wiring Diagram.....................................................................................................1092 Diagnostic Procedure...............................................................................................1093 Component Inspection...............................................................................................1098 START SIGNAL...........................................................................................................1099 CONSULT Reference Value in Data Monitor Mode.......................................................................1099 ECM Terminals and Reference Value..................................................................................1099 Wiring Diagram.....................................................................................................1100 Diagnostic Procedure...............................................................................................1101 FUEL PUMP..............................................................................................................1105 System Description.................................................................................................1105 Component Description..............................................................................................1105 CONSULT Reference Value in Data Monitor Mode.......................................................................1105 ECM Terminals and Reference Value..................................................................................1106 Wiring Diagram.....................................................................................................1107 Diagnostic Procedure...............................................................................................1108 Component Inspection...............................................................................................1111 POWER STEERING OIL PRESSURE SWITCH.....................................................................................1112 Component Description..............................................................................................1112 CONSULT Reference Value in Data Monitor Mode.......................................................................1112 ECM Terminals and Reference Value..................................................................................1112 Wiring Diagram.....................................................................................................1113 Diagnostic Procedure...............................................................................................1114 Component Inspection...............................................................................................1116 IACV-FICD SOLENOID VALVE...............................................................................................1118 Component Description..............................................................................................1118 ECM Terminals and Reference Value..................................................................................1118 Wiring Diagram.....................................................................................................1119 Diagnostic Procedure...............................................................................................1120 Component Inspection...............................................................................................1123 MIL & DATA LINK CONNECTORS.............................................................................................1124 Wiring Diagram.....................................................................................................1124 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1125 Fuel Pressure Regulator............................................................................................1125 Idle Speed and Ignition Timing.....................................................................................1125 Ignition Coil......................................................................................................1125 Mass Air Flow Sensor...............................................................................................1125 Engine Coolant Temperature Sensor..................................................................................1125 EGR Temperature Sensor.............................................................................................1125 Front Heated Oxygen Sensor Heater..................................................................................1125 Fuel Pump..........................................................................................................1126 IACV-AAC Valve.....................................................................................................1126 Injector...........................................................................................................1126 Resistor...........................................................................................................1126 Throttle Position Sensor...........................................................................................1126 Calculated Load Value..............................................................................................1126 Intake Air Temperature Sensor......................................................................................1126 Rear Heated Oxygen Sensor Heater...................................................................................1126 Crankshaft Position Sensor (OBD)...................................................................................1126 Fuel Tank Temperature Sensor.......................................................................................1126 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 el.........................................................................................................................1128 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1128 PRECAUTIONS............................................................................................................1131 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................1131 Wiring Diagrams and Trouble Diagnosis..............................................................................1131 HARNESS CONNECTOR......................................................................................................1132 Description........................................................................................................1132 STANDARDIZED RELAY.....................................................................................................1134 Description........................................................................................................1134 POWER SUPPLY ROUTING...................................................................................................1136 Schematic..........................................................................................................1136 Wiring Diagram - POWER -...........................................................................................1137 Inspection.........................................................................................................1143 GROUND.................................................................................................................1144 Ground Distribution................................................................................................1144 COMBINATION SWITCH.....................................................................................................1149 Check..............................................................................................................1149 Replacement........................................................................................................1150 STEERING SWITCH........................................................................................................1151 Check..............................................................................................................1151 HEADLAMP (FOR USA).....................................................................................................1152 Component Parts and Harness Connector Location.....................................................................1152 System Description.................................................................................................1152 Schematic..........................................................................................................1155 Wiring Diagram - H/LAMP -..........................................................................................1156 Trouble Diagnoses..................................................................................................1159 Bulb Replacement...................................................................................................1161 Aiming Adjustment..................................................................................................1161 HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -.........................................................................1163 Component Parts and Harness Connector Location.....................................................................1163 System Description.................................................................................................1163 Schematic..........................................................................................................1166 Wiring Diagram - DTRL -............................................................................................1167 Trouble Diagnoses..................................................................................................1172 Bulb Replacement...................................................................................................1173 Aiming Adjustment..................................................................................................1173 PARKING, LICENSE AND TAIL LAMPS........................................................................................1174 System Description.................................................................................................1174 Schematic..........................................................................................................1175 Wiring Diagram - TAIL/L -..........................................................................................1176 Trouble Diagnoses..................................................................................................1179 STOP LAMP..............................................................................................................1180 Wiring Diagram - STOP/L -..........................................................................................1180 BACK-UP LAMP...........................................................................................................1182 Wiring Diagram - BACK/L -..........................................................................................1182 FRONT FOG LAMP.........................................................................................................1183 System Description.................................................................................................1183 Wiring Diagram - F/FOG -...........................................................................................1185 Aiming Adjustment..................................................................................................1187 TURN SIGNAL AND HAZARD WARNING LAMPS...................................................................................1188 System Description.................................................................................................1188 Wiring Diagram - TURN -............................................................................................1190 Trouble Diagnoses..................................................................................................1192 Electrical Components Inspection...................................................................................1192 ILLUMINATION...........................................................................................................1193 System Description.................................................................................................1193 Schematic..........................................................................................................1195 Wiring Diagram - ILL -.............................................................................................1196 INTERIOR, SPOT, VANITY MIRROR AND LUGGAGE ROOM LAMPS...................................................................1201 System Description.................................................................................................1201 Schematic..........................................................................................................1203 Wiring Diagram - INT/L -...........................................................................................1204 METERS AND GAUGES......................................................................................................1208 Component Parts and Harness Connector Location.....................................................................1208 System Description.................................................................................................1208 Combination Meter/For USA..........................................................................................1210 Combination Meter/For Canada.......................................................................................1211 Wiring Diagram - METER -...........................................................................................1212 Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode...........................................1213 Flexible Print Circuit (FPC).......................................................................................1214 Trouble Diagnoses..................................................................................................1215 Electrical Components Inspection...................................................................................1221 COMPASS AND THERMOMETER................................................................................................1223 System Description.................................................................................................1223 Wiring Diagram - COMPAS -..........................................................................................1224 Trouble Diagnoses..................................................................................................1225 Calibration Procedure for Compass..................................................................................1226 WARNING LAMPS..........................................................................................................1228 Schematic..........................................................................................................1228 Wiring Diagram - WARN -............................................................................................1229 Fuel Warning Lamp Sensor Check.....................................................................................1236 Electrical Components Inspection...................................................................................1236 WARNING CHIME..........................................................................................................1237 Component Parts and Harness Connector Location.....................................................................1237 System Description.................................................................................................1237 Wiring Diagram - CHIME -...........................................................................................1239 Trouble Diagnoses..................................................................................................1241 FRONT WIPER AND WASHER.................................................................................................1247 System Description.................................................................................................1247 Wiring Diagram - WIPER -...........................................................................................1249 Trouble Diagnoses..................................................................................................1251 Removal and Installation...........................................................................................1254 Washer Nozzle Adjustment...........................................................................................1255 Washer Tube Layout.................................................................................................1256 REAR WIPER AND WASHER..................................................................................................1257 System Description.................................................................................................1257 Schematic..........................................................................................................1259 Wiring Diagram - WIP/R -...........................................................................................1260 Trouble Diagnoses..................................................................................................1263 Removal and Installation...........................................................................................1263 Washer Nozzle Adjustment...........................................................................................1264 Washer Tube Layout.................................................................................................1264 Check Valve........................................................................................................1264 HORN...................................................................................................................1265 Wiring Diagram - HORN -............................................................................................1265 CIGARETTE LIGHTER......................................................................................................1266 Wiring Diagram - CIGAR -...........................................................................................1266 REAR WINDOW DEFOGGER...................................................................................................1267 Component Parts and Harness Connector Location.....................................................................1267 System Description.................................................................................................1267 Wiring Diagram - DEF -.............................................................................................1269 Trouble Diagnoses..................................................................................................1271 Electrical Components Inspection...................................................................................1273 Filament Check.....................................................................................................1273 Filament Repair....................................................................................................1274 AUDIO..................................................................................................................1276 System Description.................................................................................................1276 Wiring Diagram - AUDIO -/Base System...............................................................................1277 Schematic/BOSE System..............................................................................................1279 Wiring Diagram - AUDIO -/BOSE System...............................................................................1280 Trouble Diagnoses..................................................................................................1284 Inspection.........................................................................................................1285 AUDIO ANTENNA..........................................................................................................1286 System Description.................................................................................................1286 Wiring Diagram - P/ANT -...........................................................................................1287 Trouble Diagnoses..................................................................................................1288 Location of Antenna................................................................................................1288 Antenna Rod Replacement............................................................................................1288 Fixed Antenna Rod Replacement......................................................................................1289 POWER SUNROOF..........................................................................................................1290 System Description.................................................................................................1290 Wiring Diagram - SROOF -...........................................................................................1291 DOOR MIRROR............................................................................................................1293 Wiring Diagram - MIRROR -..........................................................................................1293 POWER SEAT.............................................................................................................1294 Wiring Diagram - SEAT -............................................................................................1294 HEATED SEAT............................................................................................................1296 Wiring Diagram - HSEAT -...........................................................................................1296 AUTOMATIC SPEED CONTROL DEVICE (ASCD)..................................................................................1297 Component Parts and Harness Connector Location.....................................................................1297 System Description.................................................................................................1298 Schematic/M/T Models...............................................................................................1300 Schematic/A/T Models...............................................................................................1301 Wiring Diagram - ASCD -............................................................................................1302 Fail-safe System...................................................................................................1307 Trouble Diagnoses..................................................................................................1308 Electrical Component Inspection....................................................................................1319 ASCD Wire Adjustment...............................................................................................1320 POWER WINDOW...........................................................................................................1322 System Description.................................................................................................1322 Schematic..........................................................................................................1324 Wiring Diagram - WINDOW -..........................................................................................1325 Trouble Diagnoses..................................................................................................1329 POWER DOOR LOCK........................................................................................................1330 Component Parts and Harness Connector Location.....................................................................1330 System Description.................................................................................................1330 Schematic..........................................................................................................1331 Wiring Diagram - D/LOCK -..........................................................................................1332 Trouble Diagnoses..................................................................................................1337 MULTI-REMOTE CONTROL SYSTEM............................................................................................1349 Component Parts and Harness Connector Location.....................................................................1349 System Description.................................................................................................1349 Schematic..........................................................................................................1352 Wiring Diagram - MULTI -...........................................................................................1353 Trouble Diagnoses..................................................................................................1356 CONSULT............................................................................................................1367 ID Code Entry Procedure (Without CONSULT)..........................................................................1369 Remote Controller Battery Replacement..............................................................................1370 THEFT WARNING SYSTEM...................................................................................................1371 Component Parts and Harness Connector Location.....................................................................1371 System Description.................................................................................................1372 Schematic..........................................................................................................1375 Wiring Diagram - THEFT -...........................................................................................1377 Trouble Diagnoses..................................................................................................1383 SMART ENTRANCE CONTROL UNIT............................................................................................1400 Description........................................................................................................1400 Schematic..........................................................................................................1403 Smart Entrance Control Unit Inspection Table.......................................................................1405 INTEGRATED HOMELINK TRANSMITTER........................................................................................1406 Wiring Diagram - TRNSMT -..........................................................................................1406 Trouble Diagnoses..................................................................................................1407 NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM - NATS)........................................................................1409 Component Parts and Harness Connetor Location......................................................................1409 System Description.................................................................................................1410 System Composition.................................................................................................1410 Wiring Diagram - NATS -............................................................................................1411 CONSULT............................................................................................................1412 Trouble Diagnoses..................................................................................................1414 How to Replace NATS IMMU...........................................................................................1428 ELECTRICAL UNITS LOCATION..............................................................................................1429 Engine Compartment.................................................................................................1429 Passenger Compartment..............................................................................................1431 HARNESS LAYOUT.........................................................................................................1433 How to Read Harness Layout.........................................................................................1433 Outline............................................................................................................1434 Main Harness.......................................................................................................1435 Engine Room Harness................................................................................................1437 Engine Control Harness.............................................................................................1439 Body Harness LH....................................................................................................1441 Body Harness RH....................................................................................................1442 Back Door Harness..................................................................................................1443 Engine and Transmission Harness....................................................................................1444 Room Lamp..........................................................................................................1445 Air Bag Harness....................................................................................................1446 Front Door Harness.................................................................................................1447 Rear Door Harness..................................................................................................1448 BULB SPECIFICATIONS....................................................................................................1449 Headlamp...........................................................................................................1449 Exterior Lamp......................................................................................................1449 Interior Lamp......................................................................................................1449 WIRING DIAGRAM CODES (CELL CODES)......................................................................................1450 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 em.........................................................................................................................1452 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1452 PRECAUTIONS............................................................................................................1454 Parts Requiring Angular Tightening.................................................................................1454 Liquid Gasket Application Procedure................................................................................1454 PREPARATION............................................................................................................1455 Special Service Tools..............................................................................................1455 Commercial Service Tools...........................................................................................1457 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...................................................................1459 NVH Troubleshooting Chart - Engine Noise...........................................................................1460 OUTER COMPONENT PARTS..................................................................................................1461 Removal and Installation...........................................................................................1461 WARM-UP THREE WAY CATALYST LH..................................................................................1463 MEASUREMENT OF COMPRESSION PRESSURE....................................................................................1464 OIL PAN................................................................................................................1466 Removal............................................................................................................1466 Installation.......................................................................................................1467 TIMING BELT............................................................................................................1469 Components.........................................................................................................1469 Removal............................................................................................................1470 Inspection.........................................................................................................1471 BELT TENSIONER AND TENSIONER SPRING............................................................................1472 Installation.......................................................................................................1472 Tension Adjustment.................................................................................................1473 AFTER BELT REPLACEMENT.........................................................................................1473 AFTER ENGINE OVERHAUL OR ENGINE REASSEMBLY (WITH ROCKER COVERS REMOVED)........................................1474 OIL SEAL...............................................................................................................1476 Replacement........................................................................................................1476 VALVE OIL SEAL.................................................................................................1476 OIL SEAL INSTALLING DIRECTION..................................................................................1476 CAMSHAFT OIL SEAL..............................................................................................1477 FRONT OIL SEAL.................................................................................................1477 REAR OIL SEAL..................................................................................................1477 CYLINDER HEAD..........................................................................................................1478 Components.........................................................................................................1478 Removal............................................................................................................1479 Disassembly........................................................................................................1481 Inspection.........................................................................................................1482 CYLINDER HEAD DISTORTION.......................................................................................1482 CAMSHAFT VISUAL CHECK..........................................................................................1482 CAMSHAFT RUNOUT................................................................................................1482 CAMSHAFT CAM HEIGHT............................................................................................1482 CAMSHAFT JOURNAL CLEARANCE.....................................................................................1483 CAMSHAFT END PLAY..............................................................................................1483 CAMSHAFT SPROCKET RUNOUT.......................................................................................1484 VALVE GUIDE CLEARANCE..........................................................................................1484 VALVE GUIDE REPLACEMENT........................................................................................1484 VALVE SEATS....................................................................................................1485 REPLACING VALVE SEAT FOR SERVICE PARTS.........................................................................1486 VALVE DIMENSIONS...............................................................................................1486 VALVE SPRING...................................................................................................1487 ROCKER SHAFT AND ROCKER ARM....................................................................................1487 HYDRAULIC VALVE LIFTER.........................................................................................1487 Assembly...........................................................................................................1488 Installation.......................................................................................................1489 ENGINE ASSEMBLY........................................................................................................1493 Removal and Installation...........................................................................................1493 REMOVAL........................................................................................................1494 CYLINDER BLOCK.........................................................................................................1496 Components.........................................................................................................1496 CYLINDER BLOCK HEATER..........................................................................................1497 Removal and Installation...........................................................................................1497 Disassembly........................................................................................................1498 PISTON AND CRANKSHAFT..........................................................................................1498 Inspection.........................................................................................................1498 PISTON AND PISTON PIN CLEARANCE................................................................................1498 PISTON RING SIDE CLEARANCE.....................................................................................1499 PISTON RING END GAP............................................................................................1499 CONNECTING ROD BEND AND TORSION................................................................................1499 CYLINDER BLOCK DISTORTION AND WEAR.............................................................................1500 PISTON-TO-BORE CLEARANCE.......................................................................................1500 CRANKSHAFT.....................................................................................................1502 BEARING CLEARANCE..............................................................................................1502 CONNECTING ROD BUSHING CLEARANCE (SMALL END)...................................................................1505 REPLACEMENT OF CONNECTING ROD BUSHING (SMALL END)..............................................................1505 FLYWHEEL/DRIVE PLATE RUNOUT....................................................................................1505 Assembly...........................................................................................................1506 PISTON.........................................................................................................1506 CRANKSHAFT.....................................................................................................1506 REPLACING PILOT BUSHING (M/T) OR PILOT CONVERTER (A/T).........................................................1508 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1509 General Specifications.............................................................................................1509 Cylinder Head......................................................................................................1510 Valve..............................................................................................................1510 VALVE..........................................................................................................1510 VALVE SPRING...................................................................................................1511 HYDRAULIC VALVE LIFTER.........................................................................................1511 VALVE GUIDE....................................................................................................1511 ROCKER SHAFT AND ROCKER ARM....................................................................................1511 Valve Seat.........................................................................................................1512 INTAKE VALVE SEAT..............................................................................................1512 EXHAUST VALVE SEAT.............................................................................................1513 Camshaft and Camshaft Bearing......................................................................................1514 Cylinder Block.....................................................................................................1515 Piston, Piston Ring and Piston Pin.................................................................................1516 AVAILABLE PISTON...............................................................................................1516 PISTON RING....................................................................................................1516 PISTON PIN.....................................................................................................1517 Connecting Rod.....................................................................................................1517 Crankshaft.........................................................................................................1517 Available Main Bearing.............................................................................................1518 NO. 1 MAIN BEARING.............................................................................................1518 NO. 2 AND 3 MAIN BEARINGS......................................................................................1518 NO. 4 MAIN BEARING.............................................................................................1518 UNDERSIZE......................................................................................................1518 Available Connecting Rod Bearing...................................................................................1519 CONNECTING ROD BEARING UNDERSIZE...............................................................................1519 Miscellaneous Components...........................................................................................1519 BEARING CLEARANCE..............................................................................................1519 fe.........................................................................................................................1520 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1520 PREPARATION............................................................................................................1521 Special Service Tools..............................................................................................1521 Commercial Service Tools...........................................................................................1521 ACCELERATOR CONTROL SYSTEM.............................................................................................1522 Removal and Installation...........................................................................................1522 Adjusting Accelerator Wire.........................................................................................1522 FUEL SYSTEM............................................................................................................1523 Removal and Installation...........................................................................................1523 FUEL TANK......................................................................................................1524 FUEL PUMP AND GAUGE............................................................................................1525 EXHAUST SYSTEM.........................................................................................................1527 Removal and Installation...........................................................................................1527 foldout....................................................................................................................1532 QUICK REFERENCE INDEX.................................................................................................. 0 SUPER MULTIPLE JUNCTION (SMJ)..........................................................................................1532 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................1534 FUSE AND FUSIBLE LINK BOX..............................................................................................1535 ELECTRICAL UNITS.......................................................................................................1536 QUICK REFERENCE CHART..................................................................................................1537 gi.........................................................................................................................1538 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1538 PRECAUTIONS............................................................................................................1540 Precautions........................................................................................................1540 PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....................1540 PRECAUTIONS FOR NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM - NATS)................................................1540 GENERAL PRECAUTIONS............................................................................................1541 PRECAUTIONS FOR MULTIPORT FUEL INJECTION SYSTEM OR ENGINE CONTROL SYSTEM.......................................1543 PRECAUTIONS FOR THREE WAY CATALYST.............................................................................1543 PRECAUTIONS FOR HOSES..........................................................................................1544 PRECAUTIONS FOR ENGINE OILS....................................................................................1544 PRECAUTIONS FOR FUEL...........................................................................................1545 PRECAUTIONS FOR AIR CONDITIONING...............................................................................1545 HOW TO USE THIS MANUAL.................................................................................................1546 HOW TO READ WIRING DIAGRAMS............................................................................................1548 Sample/Wiring Diagram - EXAMPL -...................................................................................1548 OPTIONAL SPLICE................................................................................................1549 Description........................................................................................................1550 CONNECTOR SYMBOLS..............................................................................................1552 HARNESS INDICATION.............................................................................................1553 COMPONENT INDICATION...........................................................................................1553 SWITCH POSITIONS...............................................................................................1553 DETECTABLE LINES AND NON-DETECTABLE LINES......................................................................1554 MULTIPLE SWITCH................................................................................................1555 FOLDOUT PAGE...................................................................................................1556 HOW TO CHECK TERMINAL..................................................................................................1557 Connector and Terminal Pin Kit.....................................................................................1557 How to Probe Connectors............................................................................................1557 PROBING FROM HARNESS SIDE......................................................................................1557 PROBING FROM TERMINAL SIDE.....................................................................................1557 How to Check Enlarged Contact Spring of Terminal...................................................................1558 Waterproof Connector Inspection....................................................................................1559 RUBBER SEAL INSPECTION.........................................................................................1559 WIRE SEAL INSPECTION...........................................................................................1559 Terminal Lock Inspection...........................................................................................1559 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT..........................................................1560 Work Flow..........................................................................................................1560 Incident Simulation Tests..........................................................................................1561 INTRODUCTION...................................................................................................1561 VEHICLE VIBRATION..............................................................................................1561 HEAT SENSITIVE.................................................................................................1562 FREEZING.......................................................................................................1562 WATER INTRUSION................................................................................................1563 ELECTRICAL LOAD................................................................................................1563 COLD OR HOT START UP...........................................................................................1563 Circuit Inspection.................................................................................................1563 INTRODUCTION...................................................................................................1563 TESTING FOR "OPENS" IN THE CIRCUIT.............................................................................1564 TESTING FOR "SHORTS" IN THE CIRCUIT............................................................................1565 GROUND INSPECTION..............................................................................................1566 VOLTAGE DROP TESTS.............................................................................................1566 CONTROL UNIT CIRCUIT TEST......................................................................................1568 HOW TO FOLLOW TROUBLE DIAGNOSES........................................................................................1570 How to Follow Test Groups in Trouble Diagnoses.....................................................................1571 Key to Symbols Signifying Measurements or Procedures...............................................................1572 CONSULT CHECKING SYSTEM................................................................................................1574 Function and System Application....................................................................................1574 Lithium Battery Replacement........................................................................................1575 Checking Equipment.................................................................................................1575 Loading Procedure..................................................................................................1575 CONSULT Data Link Connector (DLC) Circuit..........................................................................1576 INSPECTION PROCEDURE...........................................................................................1576 IDENTIFICATION INFORMATION.............................................................................................1577 Model Variation....................................................................................................1577 2-WHEEL DRIVE..................................................................................................1577 4-WHEEL DRIVE..................................................................................................1577 PREFIX AND SUFFIX DESIGNATIONS.................................................................................1578 Identification Number..............................................................................................1578 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT......................................................................1579 IDENTIFICATION PLATE...........................................................................................1579 ENGINE SERIAL NUMBER...........................................................................................1580 MANUAL TRANSMISSION NUMBER.....................................................................................1580 AUTOMATIC TRANSMISSION NUMBER..................................................................................1580 TRANSFER SERIAL NUMBER.........................................................................................1580 Dimensions.........................................................................................................1580 Wheels & Tires.....................................................................................................1581 LIFTING POINTS AND TOW TRUCK TOWING....................................................................................1582 Screw Jack.........................................................................................................1582 Garage Jack and Safety Stand.......................................................................................1583 2-pole Lift........................................................................................................1584 Tow Truck Towing...................................................................................................1584 2-WHEEL DRIVE MODELS...........................................................................................1585 4-WHEEL DRIVE MODELS...........................................................................................1585 VEHICLE RECOVERY...............................................................................................1586 TIGHTENING TORQUE OF STANDARD BOLTS....................................................................................1587 SAE J1930 TERMINOLOGY LIST.............................................................................................1588 SAE J1930 Terminology List.........................................................................................1588 ha.........................................................................................................................1592 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1592 AUTO...................................................................................................................1594 PRECAUTIONS........................................................................................................1594 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....................................1594 Precautions for Working with HFC-134a (R-134a).................................................................1594 General Refrigerant Precautions................................................................................1595 Precautions for Refrigerant Connection.........................................................................1595 Precautions for Servicing Compressor...........................................................................1598 Precautions for Service Equipment..............................................................................1598 Wiring Diagrams and Trouble Diagnoses..........................................................................1600 PREPARATION........................................................................................................1601 Special Service Tools..........................................................................................1601 HFC-134a (R-134a) Service Tools and Equipment..................................................................1602 DESCRIPTION........................................................................................................1605 Refrigeration System...........................................................................................1605 V-6 Variable Displacement Compressor...........................................................................1606 Component Layout...............................................................................................1612 Introduction...................................................................................................1613 Features.......................................................................................................1613 Overview of Control System.....................................................................................1616 Control Operation..............................................................................................1616 Discharge Air Flow.............................................................................................1618 System Description.............................................................................................1619 TROUBLE DIAGNOSES..................................................................................................1620 Component Location.............................................................................................1620 Circuit Diagram................................................................................................1622 Wiring Diagram - A/C, A -......................................................................................1623 Auto Amp. Terminals and Reference Value........................................................................1627 Self-diagnosis.................................................................................................1629 How to Perform Trouble Diagnoses for Quick and Accurate Repair.................................................1639 Operational Check..............................................................................................1640 A/C System.....................................................................................................1643 Mode Door Motor................................................................................................1645 Air Mix Door Motor.............................................................................................1651 Intake Door Motor..............................................................................................1655 Blower Motor...................................................................................................1662 Magnet Clutch..................................................................................................1670 Insufficient Cooling...........................................................................................1676 Insufficient Heating...........................................................................................1684 Noise..........................................................................................................1685 Self-diagnosis.................................................................................................1686 Memory Function................................................................................................1687 ECON (ECONOMY) Mode............................................................................................1688 Ambient Sensor Circuit.........................................................................................1688 In-vehicle Sensor Circuit......................................................................................1692 Sunload Sensor Circuit.........................................................................................1695 Intake Sensor Circuit..........................................................................................1699 Air Mix Door Motor PBR Circuit.................................................................................1701 SERVICE PROCEDURE..................................................................................................1702 HFC-134a (R-134a) Service Procedure............................................................................1702 Maintenance of Lubricant Quantity in Compressor................................................................1704 Compressor.....................................................................................................1707 Compressor Clutch..............................................................................................1707 Refrigerant Lines..............................................................................................1711 Belt...........................................................................................................1715 Fast Idle Control Device (FICD)................................................................................1715 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................................1716 Auto...........................................................................................................1716 MANUAL.................................................................................................................1717 PRECAUTIONS........................................................................................................1717 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....................................1717 Precautions for Working with HFC-134a (R-134a).................................................................1717 General Refrigerant Precautions................................................................................1718 Precautions for Refrigerant Connection.........................................................................1718 Precautions for Servicing Compressor...........................................................................1721 Precautions for Service Equipment..............................................................................1721 Wiring Diagrams and Trouble Diagnoses..........................................................................1723 PREPARATION........................................................................................................1724 Special Service Tools..........................................................................................1724 HFC-134a (R-134a) Service Tools and Equipment..................................................................1725 DESCRIPTION........................................................................................................1728 Refrigeration System...........................................................................................1728 V-6 Variable Displacement Compressor...........................................................................1729 Component Layout...............................................................................................1735 Control Operation..............................................................................................1736 Discharge Air Flow.............................................................................................1737 System Description.............................................................................................1738 TROUBLE DIAGNOSES..................................................................................................1739 Component Location.............................................................................................1739 Wiring Diagram - HEATER -......................................................................................1741 Circuit Diagram - Air Conditioner..............................................................................1742 Wiring Diagram - A/C, M -......................................................................................1743 How to Perform Trouble Diagnoses for Quick and Accurate Repair.................................................1746 Operational Check..............................................................................................1747 Intake Door....................................................................................................1749 Blower Motor...................................................................................................1756 Insufficient Cooling...........................................................................................1763 Insufficient Heating...........................................................................................1771 Air Outlet.....................................................................................................1773 Magnet Clutch..................................................................................................1775 Noise..........................................................................................................1782 SERVICE PROCEDURE..................................................................................................1783 HFC-134a (R-134a) Service Procedure............................................................................1783 Maintenance of Lubricant Quantity in Compressor................................................................1785 Compressor.....................................................................................................1788 Compressor Clutch..............................................................................................1788 Refrigerant Lines..............................................................................................1792 Belt...........................................................................................................1796 Fast Idle Control Device (FICD)................................................................................1796 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................................1797 Manual.........................................................................................................1797 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 idx........................................................................................................................1798 QUICK REFERENCE INDEX.................................................................................................. 0 GI - General Information............................................................................................... 0 MA - Maintenance....................................................................................................... 0 EM - Engine Mechanical................................................................................................. 0 LC - Engine Lubrication & Cooling Systems.............................................................................. 0 EC - Engine Control System............................................................................................. 0 FE - Accelerator Control, Fuel & Exhaust Systems....................................................................... 0 CL - Clutch............................................................................................................ 0 MT - Manual Transmission............................................................................................... 0 AT - Automatic Transmission............................................................................................ 0 TF - Transfer.......................................................................................................... 0 PD - Propeller Shaft & Differential Carrier............................................................................ 0 AX - Front & Rear Axle................................................................................................. 0 SU - Front & Rear Suspension........................................................................................... 0 BR - Brake System...................................................................................................... 0 ST - Steering System................................................................................................... 0 RS - Restraint System.................................................................................................. 0 BT - Body & Trim....................................................................................................... 0 HA - Heater & Air Conditioner.......................................................................................... 0 SC - Starting & Charging System........................................................................................ 0 EL - Electrical System................................................................................................. 0 lc.........................................................................................................................1808 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1808 ENGINE LUBRICATION SYSTEM..............................................................................................1809 Precautions........................................................................................................1809 LIQUID GASKET APPLICATION PROCEDURE............................................................................1809 Preparation........................................................................................................1809 SPECIAL SERVICE TOOLS..........................................................................................1809 Lubrication Circuit................................................................................................1810 Oil Pressure Check.................................................................................................1810 Oil Pump...........................................................................................................1811 REMOVAL AND INSTALLATION.......................................................................................1811 DISASSEMBLY AND ASSEMBLY.......................................................................................1811 INSPECTION.....................................................................................................1812 REGULATOR VALVE INSPECTION.....................................................................................1812 OIL FILTER.....................................................................................................1812 OIL FILTER BRACKET.............................................................................................1813 Service Data and Specifications (SDS)..............................................................................1813 OIL PRESSURE...................................................................................................1813 REGULATOR VALVE................................................................................................1813 OIL PUMP.......................................................................................................1813 ENGINE COOLING SYSTEM..................................................................................................1814 Precautions........................................................................................................1814 LIQUID GASKET APPLICATION PROCEDURE............................................................................1814 Preparation........................................................................................................1814 SPECIAL SERVICE TOOLS..........................................................................................1814 Cooling Circuit....................................................................................................1815 System Check.......................................................................................................1815 CHECKING COOLING SYSTEM HOSES..................................................................................1815 CHECKING RADIATOR CAP..........................................................................................1815 CHECKING COOLING SYSTEM FOR LEAKS..............................................................................1816 Water Pump.........................................................................................................1816 REMOVAL AND INSTALLATION.......................................................................................1816 INSPECTION.....................................................................................................1817 Thermostat.........................................................................................................1817 REMOVAL........................................................................................................1817 INSPECTION.....................................................................................................1818 INSTALLATION...................................................................................................1818 Radiator...........................................................................................................1819 REMOVAL AND INSTALLATION.......................................................................................1819 COMPONENTS.....................................................................................................1819 PREPARATION....................................................................................................1820 DISASSEMBLY....................................................................................................1820 ASSEMBLY.......................................................................................................1821 INSPECTION.....................................................................................................1822 Cooling Fan (Crankshaft driven)....................................................................................1823 REMOVAL AND INSTALLATION.......................................................................................1823 INSPECTION.....................................................................................................1823 Refilling Engine Coolant...........................................................................................1824 Overheating Cause Analysis.........................................................................................1824 Service Data and Specifications (SDS)..............................................................................1825 THERMOSTAT.....................................................................................................1825 RADIATOR.......................................................................................................1825 ma.........................................................................................................................1826 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1826 PRECAUTIONS............................................................................................................1828 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................1828 PREPARATION............................................................................................................1829 Special Service Tool...............................................................................................1829 Commercial Service Tool............................................................................................1829 GENERAL MAINTENANCE....................................................................................................1830 PERIODIC MAINTENANCE...................................................................................................1832 Schedule 1.........................................................................................................1833 EMISSION CONTROL SYSTEM MAINTENANCE............................................................................1833 CHASSIS AND BODY MAINTENANCE...................................................................................1834 Schedule 2.........................................................................................................1836 EMISSION CONTROL SYSTEM MAINTENANCE............................................................................1836 CHASSIS AND BODY MAINTENANCE...................................................................................1837 RECOMMENDED FLUIDS AND LUBRICANTS......................................................................................1838 Fluids and Lubricants..............................................................................................1838 SAE Viscosity Number...............................................................................................1839 GASOLINE ENGINE OIL............................................................................................1839 GEAR OIL.......................................................................................................1839 Anti-freeze Coolant Mixture Ratio..................................................................................1839 ENGINE MAINTENANCE.....................................................................................................1840 Checking Drive Belts...............................................................................................1840 Changing Engine Coolant............................................................................................1841 -DRAINING ENGINE COOLANT-......................................................................................1841 -REFILLING ENGINE COOLANT-.....................................................................................1842 -FLUSHING COOLING SYSTEM-......................................................................................1843 Checking Fuel Lines................................................................................................1843 Changing Fuel Filter...............................................................................................1843 WITH CONSULT...................................................................................................1843 WITHOUT CONSULT................................................................................................1844 Changing Air Cleaner Filter........................................................................................1844 VISCOUS PAPER TYPE.............................................................................................1844 Changing Engine Oil................................................................................................1844 Changing Oil Filter................................................................................................1845 Changing Spark Plugs...............................................................................................1846 Checking EVAP Vapor Lines..........................................................................................1847 CHASSIS AND BODY MAINTENANCE...........................................................................................1848 Checking Exhaust System............................................................................................1848 Checking Clutch Fluid Level and Leaks..............................................................................1848 Checking M/T Oil...................................................................................................1848 Changing M/T Oil...................................................................................................1848 Checking Water Entry - For 4WD models with M/T.....................................................................1849 Checking A/T Fluid.................................................................................................1849 Changing A/T Fluid.................................................................................................1849 Checking Transfer Fluid............................................................................................1850 Changing Transfer Fluid............................................................................................1850 Checking Propeller Shaft...........................................................................................1851 Greasing Propeller Shaft...........................................................................................1851 Checking Differential Gear Oil.....................................................................................1851 Changing Differential Gear Oil.....................................................................................1852 LIMITED-SLIP DIFFERENTIAL GEAR.................................................................................1852 Balancing Wheels...................................................................................................1852 Tire Rotation......................................................................................................1852 Checking Brake Fluid Level and Leaks...............................................................................1853 Checking Brake Lines and Cables....................................................................................1853 Checking Disc Brake................................................................................................1853 ROTOR..........................................................................................................1853 CALIPER........................................................................................................1853 PAD............................................................................................................1853 Checking Drum Brake................................................................................................1854 WHEEL CYLINDER.................................................................................................1854 DRUM...........................................................................................................1854 LINING.........................................................................................................1854 TEMPORARY METHOD FOR CHECKING LINING WEAR......................................................................1854 Checking Steering Gear, Linkage and Transfer Gear..................................................................1854 STEERING GEAR..................................................................................................1854 STEERING LINKAGE...............................................................................................1854 STEERING TRANSFER GEAR.........................................................................................1854 Checking Power Steering Fluid and Lines............................................................................1855 CHECKING FLUID LEVEL...........................................................................................1855 CHECKING LINES.................................................................................................1855 Lubricating Locks, Hinges and Hood Latches.........................................................................1855 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters....................................................1856 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1857 Engine Maintenance.................................................................................................1857 DRIVE BELT DEFLECTION..........................................................................................1857 DRIVE BELT TENSION.............................................................................................1857 SPARK PLUG TYPE................................................................................................1857 Chassis and Body Maintenance.......................................................................................1857 WHEEL BALANCE..................................................................................................1857 mt.........................................................................................................................1858 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1858 PREPARATION............................................................................................................1859 Special Service Tools..............................................................................................1859 Commercial Service Tool............................................................................................1861 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...................................................................1862 NVH Troubleshooting Chart..........................................................................................1862 MANUAL TRANSMISSION............................................................................................1862 ON-VEHICLE SERVICE.....................................................................................................1863 Replacing Rear Oil Seal - 2WD Model................................................................................1863 REMOVAL........................................................................................................1863 INSTALLATION...................................................................................................1863 Position Switch Check..............................................................................................1863 DESCRIPTION............................................................................................................1864 Cross-sectional View - 2WD Model...................................................................................1864 Cross-sectional View - 4WD Model...................................................................................1865 REMOVAL AND INSTALLATION...............................................................................................1866 Removal............................................................................................................1866 2WD MODEL......................................................................................................1866 4WD MODEL......................................................................................................1867 Installation.......................................................................................................1868 OVERHAUL...............................................................................................................1869 Case Components....................................................................................................1869 Gear Components....................................................................................................1870 Shift Control Components...........................................................................................1872 DISASSEMBLY............................................................................................................1873 Case Components....................................................................................................1873 DISASSEMBLY....................................................................................................1873 Shift Control Components...........................................................................................1874 DISASSEMBLY....................................................................................................1874 Gear Components....................................................................................................1875 DISASSEMBLY....................................................................................................1875 INSPECTION.............................................................................................................1879 Shift Control Components...........................................................................................1879 INSPECTION.....................................................................................................1879 Gear Components....................................................................................................1879 INSPECTION.....................................................................................................1879 ASSEMBLY...............................................................................................................1881 Gear Components....................................................................................................1881 ASSEMBLY.......................................................................................................1881 Shift Control Components...........................................................................................1889 ASSEMBLY.......................................................................................................1889 Case Components....................................................................................................1890 ASSEMBLY.......................................................................................................1890 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1892 General Specifications.............................................................................................1892 Gear End Play......................................................................................................1892 Clearance Between Baulk Ring and Gear..............................................................................1892 2ND AND 3RD BAULK RING.........................................................................................1893 Distance Between Rear Surface of Reverse Cone and Reverse Baulk Ring...............................................1893 Available Snap Ring................................................................................................1893 MAIN DRIVE GEAR SNAP RING......................................................................................1893 MAINSHAFT FRONT SNAP RING......................................................................................1893 COUNTER GEAR REAR SNAP RING....................................................................................1894 Available C-ring...................................................................................................1894 MAINSHAFT C-RING...............................................................................................1894 Available Shim and Washer..........................................................................................1894 TABLE FOR SELECTING PROPER COUNTER GEAR FRONT BEARING THRUST WASHER............................................1894 REVERSE IDLER REAR THRUST WASHER...............................................................................1894 pd.........................................................................................................................1896 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1896 PROPELLER SHAFT........................................................................................................1898 Preparation........................................................................................................1898 SPECIAL SERVICE TOOLS..........................................................................................1898 Noise, Vibration and Harshness (NVH) Troubleshooting...............................................................1899 NVH TROUBLESHOOTING CHART......................................................................................1899 Components.........................................................................................................1900 FRONT PROPELLER SHAFT..........................................................................................1900 REAR PROPELLER SHAFT...........................................................................................1901 On-vehicle Service.................................................................................................1903 PROPELLER SHAFT VIBRATION......................................................................................1903 APPEARANCE CHECKING............................................................................................1903 Removal and Installation...........................................................................................1903 Inspection.........................................................................................................1904 Disassembly........................................................................................................1904 CENTER BEARING - 2WD -.........................................................................................1904 JOURNAL (71H AND 80B)..........................................................................................1905 Assembly...........................................................................................................1906 CENTER BEARING - 2WD -.........................................................................................1906 JOURNAL (71H AND 80B)..........................................................................................1906 Service Data and Specifications (SDS)..............................................................................1907 GENERAL SPECIFICATIONS.........................................................................................1907 SERVICE DATA...................................................................................................1908 SNAP RING (80B)................................................................................................1908 SNAP RING (71H)................................................................................................1908 R200A..................................................................................................................1909 FRONT FINAL DRIVE..................................................................................................1909 Preparation....................................................................................................1909 SPECIAL SERVICE TOOLS......................................................................................1909 Noise, Vibration and Harshness (NVH) Troubleshooting...........................................................1911 On-vehicle Service.............................................................................................1911 FRONT OIL SEAL REPLACEMENT.................................................................................1911 REAR COVER GASKET REPLACEMENT..............................................................................1912 Components.....................................................................................................1913 Removal and Installation.......................................................................................1914 REMOVAL....................................................................................................1914 INSTALLATION...............................................................................................1914 Disassembly....................................................................................................1914 PRE-INSPECTION.............................................................................................1914 FINAL DRIVE HOUSING........................................................................................1915 DIFFERENTIAL CASE..........................................................................................1917 DIFFERENTIAL SIDE SHAFT....................................................................................1918 Inspection.....................................................................................................1919 RING GEAR AND DRIVE PINION.................................................................................1919 DIFFERENTIAL CASE ASSEMBLY.................................................................................1919 BEARING....................................................................................................1919 Adjustment.....................................................................................................1920 SIDE BEARING PRELOAD.......................................................................................1920 PINION GEAR HEIGHT AND PINION BEARING PRELOAD..............................................................1921 TOOTH CONTACT..............................................................................................1925 Assembly.......................................................................................................1926 DIFFERENTIAL SIDE SHAFT....................................................................................1926 DIFFERENTIAL CASE..........................................................................................1927 FINAL DRIVE HOUSING........................................................................................1928 Service Data and Specifications (SDS)..........................................................................1932 R200A......................................................................................................1932 H233B..................................................................................................................1935 REAR FINAL DRIVE...................................................................................................1935 Preparation....................................................................................................1935 SPECIAL SERVICE TOOLS......................................................................................1935 Noise, Vibration and Harshness (NVH) Troubleshooting...........................................................1937 On-vehicle Service.............................................................................................1937 FRONT OIL SEAL REPLACEMENT.................................................................................1937 Components.....................................................................................................1939 Removal and Installation.......................................................................................1940 REMOVAL....................................................................................................1940 INSTALLATION...............................................................................................1940 Disassembly....................................................................................................1940 PRE-INSPECTION.............................................................................................1940 DIFFERENTIAL CARRIER.......................................................................................1941 DIFFERENTIAL CASE..........................................................................................1943 Inspection.....................................................................................................1944 RING GEAR AND DRIVE PINION.................................................................................1944 DIFFERENTIAL CASE ASSEMBLY.................................................................................1944 BEARING....................................................................................................1944 Limited Slip Differential......................................................................................1944 PREPARATION FOR DISASSEMBLY................................................................................1944 DISASSEMBLY................................................................................................1945 INSPECTION.................................................................................................1946 ADJUSTMENT.................................................................................................1947 ASSEMBLY...................................................................................................1948 Adjustment.....................................................................................................1950 PINION GEAR HEIGHT.........................................................................................1950 TOOTH CONTACT..............................................................................................1953 Assembly.......................................................................................................1954 DIFFERENTIAL CASE..........................................................................................1954 DIFFERENTIAL CARRIER.......................................................................................1955 Service Data and Specifications (SDS)..........................................................................1958 H233B......................................................................................................1958 rs.........................................................................................................................1962 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1962 SEAT BELTS.............................................................................................................1964 Precautions........................................................................................................1964 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....................................1964 PRECAUTION FOR SEAT BELT SERVICE...............................................................................1964 Front Seat Belt....................................................................................................1966 REMOVAL AND INSTALLATION.......................................................................................1966 Rear Seat Belt.....................................................................................................1967 REMOVAL AND INSTALLATION.......................................................................................1967 Seat Belt Inspection...............................................................................................1969 AFTER A COLLISION..............................................................................................1969 PRELIMINARY CHECKS.............................................................................................1969 SEAT BELT RETRACTOR ON-VEHICLE CHECK...........................................................................1970 SEAT BELT RETRACTOR OFF-VEHICLE CHECK..........................................................................1970 SUPPLEMENTAL RESTRAINT SYSTEM (SRS)....................................................................................1972 Precautions........................................................................................................1972 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....................................1972 PRECAUTIONS FOR SRS "AIR BAG" AND "SEAT BELT PRE-TENSIONER" SERVICE............................................1972 WIRING DIAGRAMS AND TROUBLE DIAGNOSIS..........................................................................1972 Preparation........................................................................................................1973 SPECIAL SERVICE TOOLS..........................................................................................1973 Description........................................................................................................1974 Seat Belt Pre-tensioner with Load Limiter..........................................................................1974 Built-in Type Side Air Bag.........................................................................................1975 SRS Component Parts Location.......................................................................................1975 Maintenance Items..................................................................................................1976 Diagnosis Sensor Unit..............................................................................................1977 REMOVAL AND INSTALLATION.......................................................................................1977 Seat Belt Pre-tensioner............................................................................................1977 REMOVAL AND INSTALLATION.......................................................................................1977 Satellite Sensor...................................................................................................1978 REMOVAL AND INSTALLATION.......................................................................................1978 Driver Air Bag Module and Spiral Cable.............................................................................1979 REMOVAL AND INSTALLATION.......................................................................................1979 REMOVAL........................................................................................................1979 INSTALLATION...................................................................................................1981 Front Passenger Air Bag Module.....................................................................................1981 REMOVAL........................................................................................................1981 INSTALLATION...................................................................................................1982 Side Air Bag Module................................................................................................1983 REMOVAL........................................................................................................1983 INSTALLATION...................................................................................................1984 Disposal of Air Bag Module and Seat Belt Pre-tensioner.............................................................1985 CHECKING DEPLOYMENT TOOL.......................................................................................1986 DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)..................................................1987 DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE).........................................1989 DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER WHILE MOUNTED IN VEHICLE..............................1990 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER........................................................1990 Trouble Diagnoses Introduction.....................................................................................1992 DIAGNOSIS FUNCTION.............................................................................................1992 DIAGNOSIS MODE FOR CONSULT.....................................................................................1992 HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT.................................................................1993 HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT..............................................................1994 HOW TO ERASE SELF-DIAGNOSIS RESULTS............................................................................1994 How to Perform Trouble Diagnoses for Quick and Accurate Repair.....................................................1995 INFORMATION FROM CUSTOMER......................................................................................1995 PRELIMINARY CHECK..............................................................................................1995 WORK FLOW......................................................................................................1995 Schematic..........................................................................................................1996 Wiring Diagram - SRS -.............................................................................................1997 SRS Operation Check................................................................................................2000 DIAGNOSTIC PROCEDURE 1.........................................................................................2000 Trouble Diagnoses with CONSULT.....................................................................................2002 DIAGNOSTIC PROCEDURE 2.........................................................................................2002 DIAGNOSTIC PROCEDURE 3.........................................................................................2005 DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2).................................................2007 DIAGNOSTIC PROCEDURE 5.........................................................................................2007 Trouble Diagnoses without CONSULT..................................................................................2012 DIAGNOSTIC PROCEDURE 6.........................................................................................2012 DIAGNOSTIC PROCEDURE 7.........................................................................................2015 DIAGNOSTIC PROCEDURE 8 (CONTINUED FROM DIAGNOSTIC PROCEDURE 6).................................................2017 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn Off........................................................2018 DIAGNOSTIC PROCEDURE 9.........................................................................................2018 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn On.........................................................2020 DIAGNOSTIC PROCEDURE 10........................................................................................2020 Trouble Diagnoses: SRS Does Not Enter Diagnosis Mode Using Door Switch.............................................2021 DIAGNOSTIC PROCEDURE 11........................................................................................2021 Trouble Diagnoses: "SEAT BELT" Warning Lamp Does Not Turn Off......................................................2022 DIAGNOSTIC PROCEDURE 12........................................................................................2022 Trouble Diagnoses: "SEAT BELT" Warning Lamp Does Not Turn On.......................................................2024 DIAGNOSTIC PROCEDURE 13........................................................................................2024 Collision Diagnosis................................................................................................2025 FOR FRONTAL COLLISION..........................................................................................2025 FOR SIDE COLLISION.............................................................................................2027 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 sc.........................................................................................................................2030 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................2030 PRECAUTIONS............................................................................................................2031 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................2031 Wiring Diagrams and Trouble Diagnosis..............................................................................2031 BATTERY................................................................................................................2032 How to Handle Battery..............................................................................................2032 METHODS OF PREVENTING OVER-DISCHARGE...........................................................................2032 CHECKING ELECTROLYTE LEVEL.....................................................................................2032 SPECIFIC GRAVITY CHECK.........................................................................................2033 CHARGING THE BATTERY...........................................................................................2034 STARTING SYSTEM........................................................................................................2035 System Description.................................................................................................2035 WITH M/T.......................................................................................................2035 WITH A/T.......................................................................................................2036 Wiring Diagram - START -/With M/T..................................................................................2037 Wiring Diagram - START -/With A/T..................................................................................2038 Construction.......................................................................................................2039 Removal and Installation...........................................................................................2039 Pinion/Clutch Check................................................................................................2039 CHARGING SYSTEM........................................................................................................2040 System Description.................................................................................................2040 Wiring Diagram - CHARGE -..........................................................................................2041 Trouble Diagnoses..................................................................................................2042 WITH IC REGULATOR..............................................................................................2042 MALFUNCTION INDICATOR..........................................................................................2042 Construction.......................................................................................................2043 Removal and Installation...........................................................................................2043 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................2044 Battery............................................................................................................2044 Starter............................................................................................................2044 Alternator.........................................................................................................2044 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 st.........................................................................................................................2046 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................2046 PRECAUTIONS............................................................................................................2047 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................2047 Precautions for Steering System....................................................................................2047 PREPARATION............................................................................................................2048 Special Service Tools..............................................................................................2048 Commercial Service Tools...........................................................................................2049 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...................................................................2050 NVH Troubleshooting Chart..........................................................................................2050 ON-VEHICLE SERVICE.....................................................................................................2051 Checking Steering Wheel Play.......................................................................................2051 Checking Neutral Position on Steering Wheel........................................................................2051 PRE-CHECKING...................................................................................................2051 CHECKING.......................................................................................................2051 Front Wheel Turning Angle..........................................................................................2051 Checking Gear Housing Movement.....................................................................................2052 Adjusting Rack Retainer............................................................................................2052 Checking and Adjusting Drive Belts.................................................................................2052 Checking Fluid Level...............................................................................................2052 Checking Fluid Leakage.............................................................................................2052 Bleeding Hydraulic System..........................................................................................2053 Checking Steering Wheel Turning Force..............................................................................2053 Checking Hydraulic System..........................................................................................2054 STEERING WHEEL AND STEERING COLUMN.....................................................................................2055 Components.........................................................................................................2055 Removal and Installation...........................................................................................2055 STEERING WHEEL.................................................................................................2055 STEERING COLUMN................................................................................................2056 Disassembly and Assembly...........................................................................................2057 Inspection.........................................................................................................2058 TILT MECHANISM.................................................................................................2058 STEERING TRANSFER GEAR.................................................................................................2059 Removal............................................................................................................2059 Installation.......................................................................................................2060 Inspection.........................................................................................................2060 POWER STEERING GEAR AND LINKAGE........................................................................................2061 Components.........................................................................................................2061 Removal and Installation...........................................................................................2062 Disassembly........................................................................................................2063 Inspection.........................................................................................................2064 BOOT...........................................................................................................2064 RACK...........................................................................................................2064 PINION ASSEMBLY................................................................................................2064 GEAR HOUSING CYLINDER..........................................................................................2064 TIE-ROD OUTER AND INNER SOCKETS................................................................................2065 Assembly...........................................................................................................2065 Adjustment.........................................................................................................2068 POWER STEERING OIL PUMP................................................................................................2071 Components.........................................................................................................2071 Pre-disassembly Inspection.........................................................................................2071 Disassembly........................................................................................................2072 Inspection.........................................................................................................2073 Assembly...........................................................................................................2073 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................2075 General Specifications.............................................................................................2075 Steering Wheel.....................................................................................................2075 Steering Column....................................................................................................2075 Steering Transfer Gear.............................................................................................2075 Steering Gear and Linkage..........................................................................................2076 Power Steering.....................................................................................................2076 su.........................................................................................................................2078 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................2078 FRONT SUSPENSION.......................................................................................................2079 Precautions........................................................................................................2079 PRECAUTIONS....................................................................................................2079 Preparation........................................................................................................2079 SPECIAL SERVICE TOOLS..........................................................................................2079 COMMERCIAL SERVICE TOOLS.......................................................................................2079 Noise, Vibration and Harshness (NVH) Troubleshooting...............................................................2080 NVH TROUBLESHOOTING CHART......................................................................................2080 Components.........................................................................................................2081 2WD............................................................................................................2081 4WD............................................................................................................2082 On-vehicle Service.................................................................................................2083 FRONT SUSPENSION PARTS.........................................................................................2083 FRONT WHEEL ALIGNMENT..........................................................................................2084 Coil Spring and Strut Assembly.....................................................................................2086 COMPONENTS.....................................................................................................2086 REMOVAL........................................................................................................2088 DISASSEMBLY....................................................................................................2088 INSPECTION.....................................................................................................2088 ASSEMBLY.......................................................................................................2089 Stabilizer Bar.....................................................................................................2089 REMOVAL AND INSTALLATION.......................................................................................2089 INSPECTION.....................................................................................................2090 Transverse Link and Lower Ball Joint...............................................................................2090 REMOVAL AND INSTALLATION.......................................................................................2090 INSPECTION.....................................................................................................2091 Service Data and Specifications (SDS)..............................................................................2091 GENERAL SPECIFICATIONS (FRONT).................................................................................2091 WHEEL ALIGNMENT (UNLADEN*1)....................................................................................2091 LOWER BALL JOINT...............................................................................................2092 WHEELARCH HEIGHT (UNLADEN*)....................................................................................2092 WHEEL RUNOUT AVERAGE*..........................................................................................2093 REAR SUSPENSION........................................................................................................2094 Precautions........................................................................................................2094 PRECAUTIONS....................................................................................................2094 Preparation........................................................................................................2094 COMMERCIAL SERVICE TOOLS.......................................................................................2094 Noise, Vibration and Harshness (NVH) Troubleshooting...............................................................2094 Components.........................................................................................................2095 On-vehicle Service.................................................................................................2095 REAR SUSPENSION PARTS..........................................................................................2095 Removal and Installation...........................................................................................2096 Coil Spring and Shock Absorber.....................................................................................2098 COMPONENTS.....................................................................................................2098 REMOVAL AND INSTALLATION.......................................................................................2099 INSPECTION.....................................................................................................2099 Upper Link, Lower Link and Panhard Rod.............................................................................2099 INSPECTION.....................................................................................................2099 BUSHING REPLACEMENT............................................................................................2099 INSTALLATION...................................................................................................2100 Stabilizer Bar.....................................................................................................2100 REMOVAL AND INSTALLATION.......................................................................................2100 Service Data and Specifications (SDS)..............................................................................2100 GENERAL SPECIFICATIONS (REAR)..................................................................................2100 tf.........................................................................................................................2102 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................2102 PREPARATION............................................................................................................2103 Special Service Tools..............................................................................................2103 Commercial Service Tools...........................................................................................2104 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...................................................................2106 NVH Troubleshooting Chart..........................................................................................2106 TRANSFER.......................................................................................................2106 DESCRIPTION............................................................................................................2107 Cross-sectional View...............................................................................................2107 ON-VEHICLE SERVICE.....................................................................................................2108 Replacing Oil Seal.................................................................................................2108 CENTER CASE OIL SEAL...........................................................................................2108 SHIFT SHAFT OIL SEAL...........................................................................................2108 REAR OIL SEAL..................................................................................................2109 Position Switch Check..............................................................................................2109 REMOVAL AND INSTALLATION...............................................................................................2110 Removal............................................................................................................2110 Installation.......................................................................................................2110 M/T MODEL......................................................................................................2110 A/T MODEL......................................................................................................2110 OVERHAUL...............................................................................................................2111 Transfer Gear Control..............................................................................................2111 Case Components....................................................................................................2112 Gear Components....................................................................................................2113 Shift Control Components...........................................................................................2114 DISASSEMBLY............................................................................................................2115 REPAIR FOR COMPONENT PARTS.............................................................................................2119 Mainshaft..........................................................................................................2119 DISASSEMBLY....................................................................................................2119 INSPECTION.....................................................................................................2120 ASSEMBLY.......................................................................................................2120 Front Drive Shaft..................................................................................................2121 DISASSEMBLY....................................................................................................2121 INSPECTION.....................................................................................................2121 ASSEMBLY.......................................................................................................2121 Counter Gear.......................................................................................................2121 DISASSEMBLY....................................................................................................2121 INSPECTION.....................................................................................................2122 ASSEMBLY.......................................................................................................2122 Main Gear..........................................................................................................2122 DISASSEMBLY....................................................................................................2122 INSPECTION.....................................................................................................2123 ASSEMBLY.......................................................................................................2123 Front Case.........................................................................................................2123 REMOVAL........................................................................................................2123 INSTALLATION...................................................................................................2124 Front Case Cover...................................................................................................2124 REMOVAL........................................................................................................2124 INSTALLATION...................................................................................................2124 Bearing Retainer...................................................................................................2124 REMOVAL........................................................................................................2124 INSTALLATION...................................................................................................2124 Center Case........................................................................................................2125 REMOVAL........................................................................................................2125 INSTALLATION...................................................................................................2125 Rear Case..........................................................................................................2125 REMOVAL........................................................................................................2125 INSTALLATION...................................................................................................2125 Shift Control Components...........................................................................................2126 INSPECTION.....................................................................................................2126 ASSEMBLY...............................................................................................................2127 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................2134 General Specifications.............................................................................................2134 Gear End Play......................................................................................................2134 Available Snap Ring................................................................................................2134 MAINSHAFT FRONT BEARING........................................................................................2134 MAINSHAFT REAR BEARING.........................................................................................2134 MAIN GEAR BEARING..............................................................................................2134 Available Shim.....................................................................................................2135 COUNTER GEAR REAR BEARING......................................................................................2135
DESCRIPTION:
2000 NISSAN PATHFINDER R50 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 2000 Nissan PATHFINDER.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
Important safety notice:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first completely satisfy himself that neither his safety nor the vehicle’s safety will be jeopardized by the service method selected .
Questions? Email us: [email protected]
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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