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2000 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
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2000 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
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2000 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1984
downloadable : Yes
File type : PDF
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TABLE OF CONTENTS:
2000 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
fwd....................................................................................................................... 1 QUICK REFERENCE INDEX................................................................................................. 1 FOREWORD.............................................................................................................. 2 GI - General Information.............................................................................................. 0 MA - Maintenance...................................................................................................... 0 EM - Engine Mechanical................................................................................................ 0 LC - Engine Lubrication & Cooling Systems............................................................................. 0 EC - Engine Control System............................................................................................ 0 FE - Accelerator Control, Fuel & Exhaust Systems...................................................................... 0 AT - Automatic Transaxle.............................................................................................. 0 AX - Front & Rear Axle................................................................................................ 0 SU - Front & Rear Suspension.......................................................................................... 0 BR - Brake System..................................................................................................... 0 ST - Steering System.................................................................................................. 0 RS - Restraint System................................................................................................. 0 BT - Body & Trim...................................................................................................... 0 HA - Heater & Air Conditioner......................................................................................... 0 SC - Starting & Charging System....................................................................................... 0 EL - Electrical System................................................................................................ 0 IDX - Alphabetical Index.............................................................................................. 1 SUPER MULTIPLE JUNCTION (SMJ)......................................................................................... 0 FUSE BLOCK............................................................................................................ 2 FUSE AND FUSIBLE LINK BOX............................................................................................. 3 JOINT CONNECTOR....................................................................................................... 4 ELECTRICAL UNITS...................................................................................................... 5 QUICK REFERENCE CHART................................................................................................. 6 COMMENT SHEET......................................................................................................... 3 GST Mode 6 - Test Value & Test Limit Chart............................................................................ 5 at........................................................................................................................ 6 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents..................................................................................................... 6 TROUBLE DIAGNOSIS - INDEX............................................................................................. 9 Alphabetical & P No. Index for DTC................................................................................ 9 PRECAUTIONS........................................................................................................... 11 Precautions for Supplemental Restraint System (SRS) "AIR BAG"..................................................... 11 Precautions for On Board Diagnostic (OBD) System of A/T and Engine................................................ 11 Precautions....................................................................................................... 11 Service Notice or Precautions..................................................................................... 13 Wiring Diagrams and Trouble Diagnosis............................................................................. 14 PREPARATION........................................................................................................... 15 Special Service Tools............................................................................................. 15 Commercial Service Tools.......................................................................................... 17 OVERALL SYSTEM........................................................................................................ 19 A/T Electrical Parts Location..................................................................................... 19 Circuit Diagram................................................................................................... 20 Cross-sectional View.............................................................................................. 21 Hydraulic Control Circuit......................................................................................... 22 Shift Mechanism................................................................................................... 23 Control System.................................................................................................... 32 Control Mechanism................................................................................................. 34 Control Valve..................................................................................................... 38 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION................................................................................ 40 Introduction...................................................................................................... 40 OBD-II Function for A/T System.................................................................................... 40 One or Two Trip Detection Logic of OBD-II......................................................................... 40 OBD-II Diagnostic Trouble Code (DTC).............................................................................. 40 Malfunction Indicator Lamp (MIL).................................................................................. 43 CONSULT-II........................................................................................................ 44 Diagnostic Procedure Without CONSULT-II........................................................................... 53 TROUBLE DIAGNOSIS - INTRODUCTION...................................................................................... 60 Introduction...................................................................................................... 60 Work Flow......................................................................................................... 64 TROUBLE DIAGNOSIS - BASIC INSPECTION.................................................................................. 66 A/T Fluid Check................................................................................................... 66 Stall Test........................................................................................................ 66 Line Pressure Test................................................................................................ 70 Road Test......................................................................................................... 71 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION............................................................................... 89 Symptom Chart..................................................................................................... 89 TCM Terminals and Reference Value................................................................................. 100 TROUBLE DIAGNOSIS FOR POWER SUPPLY.................................................................................... 104 Wiring Diagram - AT - MAIN........................................................................................ 104 DTC P0705 PARK/NEUTRAL POSITION SWITCH................................................................................ 107 Description....................................................................................................... 107 Wiring Diagram - AT - PNP/SW...................................................................................... 109 Diagnostic Procedure.............................................................................................. 110 Component Inspection.............................................................................................. 113 DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT........................................................................ 114 Description....................................................................................................... 114 Wiring Diagram - AT - FTS......................................................................................... 116 Diagnostic Procedure.............................................................................................. 117 Component Inspection.............................................................................................. 120 DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)................................................................ 121 Description....................................................................................................... 121 Wiring Diagram - AT - VSSA/T...................................................................................... 123 Diagnostic Procedure.............................................................................................. 124 Component Inspection.............................................................................................. 126 DTC P0725 ENGINE SPEED SIGNAL......................................................................................... 127 Description....................................................................................................... 127 Wiring Diagram - AT - ENGSS....................................................................................... 128 Diagnostic Procedure.............................................................................................. 129 DTC P0731 A/T 1ST GEAR FUNCTION....................................................................................... 131 Description....................................................................................................... 131 Wiring Diagram - AT - 1ST......................................................................................... 134 Diagnostic Procedure.............................................................................................. 135 Component Inspection.............................................................................................. 136 DTC P0732 A/T 2ND GEAR FUNCTION....................................................................................... 137 Description....................................................................................................... 137 Wiring Diagram - AT - 2ND......................................................................................... 140 Diagnostic Procedure.............................................................................................. 141 Component Inspection.............................................................................................. 142 DTC P0733 A/T 3RD GEAR FUNCTION....................................................................................... 143 Description....................................................................................................... 143 Wiring Diagram - AT - 3RD......................................................................................... 146 Diagnostic Procedure.............................................................................................. 147 Component Inspection.............................................................................................. 148 DTC P0734 A/T 4TH GEAR FUNCTION....................................................................................... 149 Description....................................................................................................... 149 Wiring Diagram - AT - 4TH......................................................................................... 153 Diagnostic Procedure.............................................................................................. 154 Component Inspection.............................................................................................. 157 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE...................................................................... 158 Description....................................................................................................... 158 Wiring Diagram - AT - TCV......................................................................................... 160 Diagnostic Procedure.............................................................................................. 161 Component Inspection.............................................................................................. 162 DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP).............................................................................. 163 Description....................................................................................................... 163 Wiring Diagram - AT - TCCSIG...................................................................................... 165 Diagnostic Procedure.............................................................................................. 166 Component Inspection.............................................................................................. 170 DTC P0745 LINE PRESSURE SOLENOID VALVE................................................................................ 171 Description....................................................................................................... 171 Wiring Diagram - AT - LPSV........................................................................................ 173 Diagnostic Procedure.............................................................................................. 174 Component Inspection.............................................................................................. 176 DTC P0750 SHIFT SOLENOID VALVE A...................................................................................... 177 Description....................................................................................................... 177 Wiring Diagram - AT - SSV/A....................................................................................... 179 Diagnostic Procedure.............................................................................................. 180 Component Inspection.............................................................................................. 181 DTC P0755 SHIFT SOLENOID VALVE B...................................................................................... 182 Description....................................................................................................... 182 Wiring Diagram - AT - SSV/B....................................................................................... 184 Diagnostic Procedure.............................................................................................. 185 Component Inspection.............................................................................................. 186 DTC P1705 THROTTLE POSITION SENSOR.................................................................................... 187 Description....................................................................................................... 187 Wiring Diagram - AT - TPS......................................................................................... 189 Diagnostic Procedure.............................................................................................. 190 Component Inspection.............................................................................................. 193 DTC P1760 OVERRUN CLUTCH SOLENOID VALVE............................................................................... 194 Description....................................................................................................... 194 Wiring Diagram - AT - OVRCSV...................................................................................... 196 Diagnostic Procedure.............................................................................................. 197 Component Inspection.............................................................................................. 198 DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE).......................................... 199 Description....................................................................................................... 199 Wiring Diagram - AT - BA/FTS...................................................................................... 201 Diagnostic Procedure.............................................................................................. 202 Component Inspection.............................................................................................. 205 DTC VEHICLE SPEED SENSOR MTR.......................................................................................... 206 Description....................................................................................................... 206 Wiring Diagram - AT - VSSMTR...................................................................................... 208 Diagnostic Procedure.............................................................................................. 209 CONTROL UNIT (RAM), CONTROL UNIT (ROM)................................................................................ 210 Description....................................................................................................... 210 On Board Diagnosis Logic.......................................................................................... 210 DTC Confirmation Procedure........................................................................................ 210 Diagnostic Procedure.............................................................................................. 211 CONTROL UNIT (EEP ROM)................................................................................................ 212 Description....................................................................................................... 212 On Board Diagnosis Logic.......................................................................................... 212 DTC Confirmation Process.......................................................................................... 212 Diagnostic Procedure.............................................................................................. 213 TROUBLE DIAGNOSES FOR SYMPTOMS........................................................................................ 214 Wiring Diagram - AT - NONDTC...................................................................................... 214 1. O/D OFF Indicator Lamp Does Not Come On........................................................................ 217 2. Engine Cannot Be Started In P and N Position................................................................... 219 3. In P Position, Vehicle Moves Forward or Backward When Pushed................................................... 220 4. In N Position, Vehicle Moves................................................................................... 221 5. Large Shock. N -> R Position................................................................................... 223 6. Vehicle Does Not Creep Backward In R Position.................................................................. 225 7. Vehicle Does Not Creep Forward in D, 2 or 1 Position........................................................... 229 8. Vehicle Cannot Be Started From D1.............................................................................. 232 9. A/T Does Not Shift: D1 -> D2 or Does Not Kickdown: D4 -> D2.................................................... 235 10. A/T Does Not Shift: D2 -> D3.................................................................................. 238 11. A/T Does Not Shift: D3 -> D4.................................................................................. 241 12. A/T Does Not Perform Lock-up.................................................................................. 244 13. A/T Does Not Hold Lock-up Condition........................................................................... 246 14. Lock-up Is Not Released....................................................................................... 248 15. Engine Speed Does Not Return To Idle (Light Braking D4 -> D3)................................................. 249 16. Vehicle Does Not Start From D1................................................................................ 251 17. A/T Does Not Shift: D4 -> D3, When Overdrive Control Switch ON -> OFF......................................... 252 18. A/T Does Not Shift: D3 -> 22, When SelectorLever D -> 2 Position.............................................. 253 19. A/T Does Not Shift: 22 -> 11, When Selector Lever 2 -> 1 Position............................................. 254 20. Vehicle Does Not Decelerate By Engine Brake................................................................... 255 21. TCM Self-diagnosis Does Not Activate (PNP,Overdrive Control and Throttle Position Switches Circuit Checks).... 255 A/T SHIFT LOCK SYSTEM................................................................................................. 264 Description....................................................................................................... 264 Wiring Diagram - SHIFT -.......................................................................................... 265 Shift Lock System Electrical Parts Location....................................................................... 266 Removal........................................................................................................... 266 Diagnostic Procedure.............................................................................................. 267 Installation and Adjustment....................................................................................... 269 Component Check................................................................................................... 270 ON-VEHICLE SERVICE.................................................................................................... 271 Control Valve Assembly and Accumulators........................................................................... 271 Revolution Sensor Replacement..................................................................................... 272 Park/Neutral Position (PNP) Switch Adjustment..................................................................... 272 Control Cable Adjustment.......................................................................................... 273 Differential Side Oil Seal Replacement............................................................................ 273 REMOVAL AND INSTALLATION.............................................................................................. 274 Removal........................................................................................................... 274 Installation...................................................................................................... 275 OVERHAUL.............................................................................................................. 277 Components........................................................................................................ 277 Oil Channel....................................................................................................... 280 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings.................................... 281 DISASSEMBLY........................................................................................................... 282 REPAIR FOR COMPONENT PARTS............................................................................................ 296 Manual Shaft...................................................................................................... 296 Oil Pump.......................................................................................................... 299 Control Valve Assembly............................................................................................ 303 Control Valve Upper Body.......................................................................................... 311 Control Valve Lower Body.......................................................................................... 315 Reverse Clutch.................................................................................................... 317 High Clutch....................................................................................................... 320 Forward and Overrun Clutches...................................................................................... 325 Low & Reverse Brake............................................................................................... 330 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub..................................................... 333 Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer.............................................. 337 Band Servo Piston Assembly........................................................................................ 342 Final Drive....................................................................................................... 347 ASSEMBLY.............................................................................................................. 351 Assembly (1)...................................................................................................... 351 Adjustment (1).................................................................................................... 351 Assembly (2)...................................................................................................... 356 Adjustment (2).................................................................................................... 362 Assembly (3)...................................................................................................... 364 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................. 370 General Specifications............................................................................................ 370 Shift Schedule.................................................................................................... 370 Stall Revolution.................................................................................................. 370 Line Pressure..................................................................................................... 370 Control Valves.................................................................................................... 371 Accumulator....................................................................................................... 371 Clutch and Brakes................................................................................................. 372 Final Drive....................................................................................................... 373 Planetary Carrier and Oil Pump.................................................................................... 374 Input Shaft....................................................................................................... 375 Reduction Pinion Gear............................................................................................. 375 Band Servo........................................................................................................ 376 Output Shaft...................................................................................................... 376 Bearing Retainer.................................................................................................. 377 Total End Play.................................................................................................... 377 Reverse Clutch End Play........................................................................................... 377 Removal and Installation.......................................................................................... 378 Shift Solenoid Valves............................................................................................. 378 Solenoid Valves................................................................................................... 378 A/T Fluid Temperature Sensor...................................................................................... 378 Revolution Sensor................................................................................................. 378 Dropping Resistor................................................................................................. 379 SUPER MULTIPLE JUNCTION (SMJ)......................................................................................... 0 FUSE BLOCK............................................................................................................ 2 FUSE AND FUSIBLE LINK BOX............................................................................................. 3 JOINT CONNECTOR....................................................................................................... 4 ELECTRICAL UNITS...................................................................................................... 5 ax........................................................................................................................ 380 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents..................................................................................................... 380 FRONT AXLE............................................................................................................ 381 Precautions....................................................................................................... 381 PRECAUTIONS................................................................................................... 381 Preparation....................................................................................................... 381 SPECIAL SERVICE TOOLS......................................................................................... 381 COMMERCIAL SERVICE TOOL....................................................................................... 381 Noise, Vibration and Harshness (NVH) Troubleshooting.............................................................. 382 NVH TROUBLESHOOTING CHART..................................................................................... 382 On-vehicle Service................................................................................................ 382 FRONT AXLE PARTS.............................................................................................. 382 FRONT WHEEL BEARING........................................................................................... 383 DRIVE SHAFT................................................................................................... 383 Wheel Hub and Knuckle............................................................................................. 384 COMPONENTS.................................................................................................... 384 REMOVAL....................................................................................................... 385 INSTALLATION.................................................................................................. 386 DISASSEMBLY................................................................................................... 386 INSPECTION.................................................................................................... 387 ASSEMBLY...................................................................................................... 387 Drive Shaft....................................................................................................... 388 COMPONENTS.................................................................................................... 388 REMOVAL....................................................................................................... 389 DISASSEMBLY................................................................................................... 390 INSPECTION.................................................................................................... 392 ASSEMBLY...................................................................................................... 392 INSTALLATION.................................................................................................. 395 Service Data and Specifications (SDS)............................................................................. 396 WHEEL BEARING (FRONT)......................................................................................... 396 DRIVE SHAFT................................................................................................... 396 REAR AXLE............................................................................................................. 397 Precautions....................................................................................................... 397 PRECAUTIONS................................................................................................... 397 Preparation....................................................................................................... 397 COMMERCIAL SERVICE TOOL....................................................................................... 397 Noise, Vibration and Harshness (NVH) Troubleshooting.............................................................. 397 On-vehicle Service................................................................................................ 397 REAR AXLE PARTS............................................................................................... 397 REAR WHEEL HUB BEARING........................................................................................ 397 Wheel Hub......................................................................................................... 398 COMPONENTS.................................................................................................... 398 REMOVAL....................................................................................................... 398 INSTALLATION.................................................................................................. 399 Service Data and Specifications (SDS)............................................................................. 399 WHEEL BEARING (REAR).......................................................................................... 399 br........................................................................................................................ 400 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents..................................................................................................... 400 PRECAUTIONS........................................................................................................... 402 Supplemental Restraint System (SRS) "AIR BAG"..................................................................... 402 Precautions for Brake System...................................................................................... 402 Wiring Diagrams and Trouble Diagnosis............................................................................. 402 PREPARATION........................................................................................................... 403 Commercial Service Tools.......................................................................................... 403 NOISE, VIBRATION AND HARSHNESS (NVH)TROUBLESHOOTING................................................................... 404 NVH Troubleshooting Chart......................................................................................... 404 ON-VEHICLE SERVICE.................................................................................................... 405 Checking Brake Fluid Level........................................................................................ 405 Checking Brake Line............................................................................................... 405 Changing Brake Fluid.............................................................................................. 405 Bleeding Brake System............................................................................................. 406 Brake Burnishing Procedure........................................................................................ 406 BRAKE HYDRAULIC LINE.................................................................................................. 407 Hydraulic Circuit................................................................................................. 407 Removal........................................................................................................... 407 Inspection........................................................................................................ 408 Installation...................................................................................................... 408 DUAL LOAD SENSING VALVE............................................................................................... 409 Inspection........................................................................................................ 409 Removal and Installation.......................................................................................... 411 BRAKE PEDAL AND BRACKET............................................................................................... 412 Removal and Installation.......................................................................................... 412 Inspection........................................................................................................ 412 Adjustment........................................................................................................ 412 MASTER CYLINDER....................................................................................................... 414 Removal........................................................................................................... 414 Disassembly....................................................................................................... 414 Inspection........................................................................................................ 415 Assembly.......................................................................................................... 415 Installation...................................................................................................... 416 BRAKE BOOSTER......................................................................................................... 417 On-vehicle Service................................................................................................ 417 OPERATING CHECK............................................................................................... 417 AIRTIGHT CHECK................................................................................................ 417 Removal........................................................................................................... 417 Inspection........................................................................................................ 418 OUTPUT ROD LENGTH CHECK....................................................................................... 418 Installation...................................................................................................... 418 VACUUM PIPING......................................................................................................... 419 Removal and Installation.......................................................................................... 419 Inspection........................................................................................................ 419 HOSES AND CONNECTORS.......................................................................................... 419 CHECK VALVE................................................................................................... 419 FRONT DISC BRAKE...................................................................................................... 420 Components........................................................................................................ 420 Pad Replacement................................................................................................... 421 Removal........................................................................................................... 422 Disassembly....................................................................................................... 422 Inspection........................................................................................................ 422 CALIPER....................................................................................................... 422 ROTOR......................................................................................................... 423 Assembly.......................................................................................................... 423 Installation...................................................................................................... 423 REAR DRUM BRAKE....................................................................................................... 424 Components........................................................................................................ 424 Removal........................................................................................................... 425 Inspection........................................................................................................ 426 WHEEL CYLINDER................................................................................................ 426 WHEEL CYLINDER OVERHAUL....................................................................................... 426 DRUM.......................................................................................................... 426 LINING........................................................................................................ 426 Installation...................................................................................................... 427 PARKING BRAKE CONTROL................................................................................................. 428 Components........................................................................................................ 428 Removal and Installation.......................................................................................... 428 Inspection........................................................................................................ 429 Adjustment........................................................................................................ 429 ABS................................................................................................................... 430 DESCRIPTION....................................................................................................... 430 Purpose....................................................................................................... 430 Operation..................................................................................................... 430 ABS Hydraulic Circuit......................................................................................... 430 System Components............................................................................................. 431 System Description............................................................................................ 431 SENSOR.................................................................................................... 431 CONTROL UNIT (BUILT-IN ABS ACTUATOR AND ELECTRIC UNIT).................................................... 431 ABS ACTUATOR AND ELECTRIC UNIT............................................................................ 432 Component Parts and Harness Connector Location................................................................ 433 Schematic..................................................................................................... 434 Wiring Diagram - ABS -........................................................................................ 435 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION............................................................................ 438 Self-diagnosis................................................................................................ 438 FUNCTION.................................................................................................. 438 SELF-DIAGNOSIS PROCEDURE.................................................................................. 438 HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)................................................... 439 HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES).................................................. 439 CONSULT-II.................................................................................................... 440 CONSULT-II APPLICATION TO ABS............................................................................. 440 ECU (ABS CONTROL UNIT) PART NUMBER MODE................................................................... 440 CONSULT-II Inspection Procedure............................................................................... 441 SELF-DIAGNOSIS PROCEDURE.................................................................................. 441 SELF-DIAGNOSTIC RESULTS MODE.............................................................................. 442 DATA MONITOR PROCEDURE.................................................................................... 443 ACTIVE TEST PROCEDURE..................................................................................... 443 DATA MONITOR MODE......................................................................................... 444 ACTIVE TEST MODE.......................................................................................... 445 TROUBLE DIAGNOSIS - INTRODUCTION.................................................................................. 446 How to Perform Trouble Diagnoses for Quick and Accurate Repair................................................ 446 INTRODUCTION.............................................................................................. 446 TROUBLE DIAGNOSIS - BASIC INSPECTION.............................................................................. 447 Preliminary Check............................................................................................. 447 Ground Circuit Check.......................................................................................... 450 ABS ACTUATOR AND ELECTRIC UNIT GROUND..................................................................... 450 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION........................................................................... 451 Malfunction Code/Symptom Chart................................................................................ 451 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS....................................................................... 452 Wheel Sensor or Rotor......................................................................................... 452 DIAGNOSTIC PROCEDURE...................................................................................... 452 ABS Actuator Solenoid Valve and Solenoid Valve Relay.......................................................... 455 DIAGNOSTIC PROCEDURE...................................................................................... 455 Motor Relay or Motor.......................................................................................... 457 DIAGNOSTIC PROCEDURE...................................................................................... 457 Low Voltage................................................................................................... 459 DIAGNOSTIC PROCEDURE...................................................................................... 459 Control Unit.................................................................................................. 461 DIAGNOSTIC PROCEDURE...................................................................................... 461 TROUBLE DIAGNOSES FOR SYMPTOMS.................................................................................... 462 1. ABS Works Frequently....................................................................................... 462 2. Unexpected Pedal Action.................................................................................... 462 3. Long Stopping Distance..................................................................................... 463 4. ABS Does Not Work.......................................................................................... 465 5. Pedal Vibration and Noise.................................................................................. 465 6. Warning Lamp Does Not Come On When Ignition Switch Is Turned On............................................ 466 7. Warning Lamp Stays On When Ignition Switch Is Turned On.................................................... 468 REMOVAL AND INSTALLATION.......................................................................................... 472 Front Wheel Sensor............................................................................................ 472 Rear Wheel Sensor............................................................................................. 472 Sensor Rotor.................................................................................................. 473 REMOVAL................................................................................................... 473 INSTALLATION.............................................................................................. 473 Actuator...................................................................................................... 474 REMOVAL................................................................................................... 474 INSTALLATION.............................................................................................. 474 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................. 475 General Specifications............................................................................................ 475 Disc Brake........................................................................................................ 475 Drum Brake........................................................................................................ 475 Brake Pedal....................................................................................................... 475 Parking Brake Control............................................................................................. 475 SUPER MULTIPLE JUNCTION (SMJ)......................................................................................... 0 FUSE BLOCK............................................................................................................ 2 FUSE AND FUSIBLE LINK BOX............................................................................................. 3 JOINT CONNECTOR....................................................................................................... 4 ELECTRICAL UNITS...................................................................................................... 5 bt........................................................................................................................ 476 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents..................................................................................................... 476 PRECAUTIONS........................................................................................................... 478 Service Notice.................................................................................................... 478 Supplemental Restraint System (SRS) "AIR BAG"..................................................................... 478 PREPARATION........................................................................................................... 479 Special Service Tools............................................................................................. 479 SQUEAK AND RATTLE TROUBLE DIAGNOSES................................................................................... 480 Work Flow......................................................................................................... 480 CUSTOMER INTERVIEW............................................................................................ 480 DUPLICATE THE NOISE AND TEST DRIVE............................................................................ 481 CHECK RELATED SERVICE BULLETINS............................................................................... 481 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE.................................................................. 481 REPAIR THE CAUSE.............................................................................................. 481 CONFIRM THE REPAIR............................................................................................ 482 Generic Squeak and Rattle Troubleshooting......................................................................... 482 INSTRUMENT PANEL.............................................................................................. 482 CENTER CONSOLE................................................................................................ 482 DOORS......................................................................................................... 482 TRUNK......................................................................................................... 482 SUNROOF/HEADLINER............................................................................................. 483 SEATS......................................................................................................... 483 UNDERHOOD..................................................................................................... 483 Diagnostic Worksheet.............................................................................................. 484 CLIP AND FASTENER..................................................................................................... 486 Description....................................................................................................... 486 BODY FRONT END........................................................................................................ 489 Removal and Installation.......................................................................................... 489 FRONT BUMPER ASSEMBLY......................................................................................... 489 BODY REAR END AND OPENER.............................................................................................. 492 Removal and Installation.......................................................................................... 492 REAR BUMPER ASSEMBLY.......................................................................................... 492 FRONT DOOR............................................................................................................ 495 Overhaul.......................................................................................................... 495 SLIDING DOOR.......................................................................................................... 496 Overhaul.......................................................................................................... 496 INSTRUMENT PANEL ASSEMBLY............................................................................................. 498 Removal and Installation.......................................................................................... 498 SIDE AND FLOOR TRIM................................................................................................... 503 Removal and Installation.......................................................................................... 503 DOOR TRIM............................................................................................................. 506 Removal and Installation.......................................................................................... 506 BACK DOOR TRIM........................................................................................................ 507 Removal and Installation.......................................................................................... 507 ROOF TRIM............................................................................................................. 508 Removal and Installation.......................................................................................... 508 EXTERIOR.............................................................................................................. 510 Removal and Installation.......................................................................................... 510 FRONT SEAT............................................................................................................ 514 Removal and Installation.......................................................................................... 514 POWER SEAT.................................................................................................... 514 MANUAL SEAT................................................................................................... 515 2ND SEAT.............................................................................................................. 516 Removal and Installation.......................................................................................... 516 CAPTAIN’S CHAIR............................................................................................... 516 BENCH......................................................................................................... 517 3RD SEAT.............................................................................................................. 518 Removal and Installation.......................................................................................... 518 BENCH......................................................................................................... 518 3RD SEAT SLIDING RAIL......................................................................................... 519 SUNROOF............................................................................................................... 523 Adjustment........................................................................................................ 523 Removal and Installation.......................................................................................... 524 Trouble Diagnoses................................................................................................. 526 DIAGNOSTIC TABLE.............................................................................................. 526 ADJUSTMENT.................................................................................................... 526 DRAIN HOSES................................................................................................... 527 WEATHERSTRIP.................................................................................................. 528 GUIDE RAIL ASSEMBLY........................................................................................... 528 WINDSHIELD AND WINDOWS................................................................................................ 529 Removal and Installation.......................................................................................... 529 REMOVAL....................................................................................................... 529 INSTALLATION.................................................................................................. 529 WINDSHIELD AND REAR WINDOW.................................................................................... 530 REAR SIDE WINDOW.............................................................................................. 530 DOOR MIRROR........................................................................................................... 532 Removal and Installation.......................................................................................... 532 REAR VIEW MIRROR...................................................................................................... 533 Removal........................................................................................................... 533 Installation...................................................................................................... 533 BODY (ALIGNMENT)...................................................................................................... 534 Alignment......................................................................................................... 534 ENGINE COMPARTMENT............................................................................................ 535 UNDERBODY..................................................................................................... 537 ec........................................................................................................................ 540 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents..................................................................................................... 540 TROUBLE DIAGNOSIS - INDEX............................................................................................. 547 Alphabetical & P No. Index for DTC................................................................................ 547 PRECAUTIONS........................................................................................................... 552 Supplemental Restraint System (SRS) "AIR BAG"..................................................................... 552 Precautions for On Board Diagnostic (OBD) System of Engine and A/T................................................ 552 Engine Fuel & Emission Control System............................................................................. 553 Precautions....................................................................................................... 554 Wiring Diagrams and Trouble Diagnosis............................................................................. 555 PREPARATION........................................................................................................... 556 Special Service Tools............................................................................................. 556 Commercial Service Tools.......................................................................................... 556 ENGINE AND EMISSION CONTROL OVERALL SYSTEM............................................................................ 558 Engine Control Component Parts Location........................................................................... 558 Circuit Diagram................................................................................................... 560 System Diagram.................................................................................................... 561 Vacuum Hose Drawing............................................................................................... 563 System Chart...................................................................................................... 564 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION.................................................................. 565 Multiport Fuel Injection (MFI) System............................................................................. 565 Distributor Ignition (DI) System.................................................................................. 567 Air Conditioning Cut Control...................................................................................... 568 Fuel Cut Control (at no load & high engine speed)................................................................. 569 Evaporative Emission System....................................................................................... 569 Positive Crankcase Ventilation.................................................................................... 575 BASIC SERVICE PROCEDURE............................................................................................... 576 Fuel Pressure Release............................................................................................. 576 Fuel Pressure Check............................................................................................... 576 Fuel Pressure Regulator Check..................................................................................... 577 Injector.......................................................................................................... 577 Fast Idle Cam (FIC)............................................................................................... 578 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment.......................................................... 580 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION................................................................................ 590 Introduction...................................................................................................... 590 Two Trip Detection Logic.......................................................................................... 590 Emission-related Diagnostic Information........................................................................... 591 Malfunction Indicator Lamp (MIL).................................................................................. 604 OBD System Operation Chart........................................................................................ 604 CONSULT-II........................................................................................................ 609 Generic Scan Tool (GST)........................................................................................... 620 TROUBLE DIAGNOSIS - INTRODUCTION...................................................................................... 623 Introduction...................................................................................................... 623 Work Flow......................................................................................................... 625 TROUBLE DIAGNOSIS - BASIC INSPECTION.................................................................................. 627 Basic Inspection.................................................................................................. 627 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION............................................................................... 640 DTC Inspection Priority Chart..................................................................................... 640 Fail-safe Chart................................................................................................... 641 Symptom Matrix Chart.............................................................................................. 642 CONSULT-II Reference Value in Data Monitor Mode................................................................... 646 Major Sensor Reference Graph in Data Monitor Mode................................................................. 648 ECM Terminals and Reference Value................................................................................. 651 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT........................................................................... 660 Description....................................................................................................... 660 Diagnostic Procedure.............................................................................................. 660 TROUBLE DIAGNOSIS FOR POWER SUPPLY.................................................................................... 661 Main Power Supply and Ground Circuit.............................................................................. 661 DTC P0100 MASS AIR FLOW SENSOR (MAFS)................................................................................. 668 Component Description............................................................................................. 668 CONSULT-II Reference Value in Data Monitor Mode................................................................... 668 ECM Terminals and Reference Value................................................................................. 668 On Board Diagnosis Logic.......................................................................................... 669 DTC Confirmation Procedure........................................................................................ 669 Overall Function Check............................................................................................ 671 Wiring Diagram.................................................................................................... 672 Diagnostic Procedure.............................................................................................. 673 Component Inspection.............................................................................................. 676 DTC P0105 ABSOLUTE PRESSURE SENSOR.................................................................................... 677 Component Description............................................................................................. 677 On Board Diagnosis Logic.......................................................................................... 677 DTC Confirmation Procedure........................................................................................ 678 Overall Function Check............................................................................................ 679 Wiring Diagram.................................................................................................... 680 Diagnostic Procedure.............................................................................................. 681 Component Inspection.............................................................................................. 688 DTC P0110 INTAKE AIR TEMPERATURE SENSOR............................................................................... 689 Component Description............................................................................................. 689 On Board Diagnosis Logic.......................................................................................... 689 DTC Confirmation Procedure........................................................................................ 689 Wiring Diagram.................................................................................................... 691 Diagnostic Procedure.............................................................................................. 692 Component Inspection.............................................................................................. 693 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT).......................................................... 695 Component Description............................................................................................. 695 On Board Diagnosis Logic.......................................................................................... 695 DTC Confirmation Procedure........................................................................................ 696 Wiring Diagram.................................................................................................... 697 Diagnostic Procedure.............................................................................................. 698 Component Inspection.............................................................................................. 700 DTC P0120 THROTTLE POSITION SENSOR.................................................................................... 701 Description....................................................................................................... 701 CONSULT-II Reference Value in Data Monitor Mode................................................................... 701 ECM Terminals and Reference Value................................................................................. 702 On Board Diagnosis Logic.......................................................................................... 702 DTC Confirmation Procedure........................................................................................ 702 Wiring Diagram.................................................................................................... 705 Diagnostic Procedure.............................................................................................. 706 Component Inspection.............................................................................................. 709 DTC P0125 ENGINE COOLANT TEMPERATURE (ECT) SENSOR..................................................................... 711 Description....................................................................................................... 711 On Board Diagnosis Logic.......................................................................................... 711 DTC Confirmation Procedure........................................................................................ 711 Wiring Diagram.................................................................................................... 713 Diagnostic Procedure.............................................................................................. 714 Component Inspection.............................................................................................. 716 DTC P0130 FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (CIRCUIT)........................................................... 717 Component Description............................................................................................. 717 CONSULT-II Reference Value in Data Monitor Mode................................................................... 717 ECM Terminals and Reference Value................................................................................. 717 On Board Diagnosis Logic.......................................................................................... 718 DTC Confirmation Procedure........................................................................................ 718 Overall Function Check............................................................................................ 719 Wiring Diagram.................................................................................................... 720 Diagnostic Procedure.............................................................................................. 722 Component Inspection.............................................................................................. 724 DTC P0131 FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (LEAN SHIFT MONITORING)............................................. 726 Component Description............................................................................................. 726 CONSULT-II Reference Value in Data Monitor Mode................................................................... 726 ECM Terminals and Reference Value................................................................................. 726 On Board Diagnosis Logic.......................................................................................... 727 DTC Confirmation Procedure........................................................................................ 727 Overall Function Check............................................................................................ 728 Diagnostic Procedure.............................................................................................. 728 Component Inspection.............................................................................................. 731 DTC P0132 FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (RICH SHIFT MONITORING)............................................. 733 Component Description............................................................................................. 733 CONSULT-II Reference Value in Data Monitor Mode................................................................... 733 ECM Terminals and Reference Value................................................................................. 733 On Board Diagnosis Logic.......................................................................................... 734 DTC Confirmation Procedure........................................................................................ 734 Overall Function Check............................................................................................ 735 Diagnostic Procedure.............................................................................................. 735 Component Inspection.............................................................................................. 738 DTC P0133 FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (RESPONSE MONITORING)............................................... 740 Component Description............................................................................................. 740 CONSULT-II Reference Value in Data Monitor Mode................................................................... 740 ECM Terminals and Reference Value................................................................................. 740 On Board Diagnosis Logic.......................................................................................... 741 DTC Confirmation Procedure........................................................................................ 741 Overall Function Check............................................................................................ 742 Wiring Diagram.................................................................................................... 743 Diagnostic Procedure.............................................................................................. 745 Component Inspection.............................................................................................. 749 DTC P0134 FRONT HEATED OXYGEN SENSOR (FRONT HO2S) (HIGH VOLTAGE)...................................................... 751 Component Description............................................................................................. 751 CONSULT-II Reference Value in Data Monitor Mode................................................................... 751 ECM Terminals and Reference Value................................................................................. 751 On Board Diagnosis Logic.......................................................................................... 752 DTC Confirmation Procedure........................................................................................ 752 Wiring Diagram.................................................................................................... 754 Diagnostic Procedure.............................................................................................. 756 Component Inspection.............................................................................................. 758 DTC P0135 FRONT HEATED OXYGEN SENSOR HEATER........................................................................... 760 Description....................................................................................................... 760 CONSULT-II Reference Value in Data Monitor Mode................................................................... 760 ECM Terminals and Reference Value................................................................................. 760 On Board Diagnosis Logic.......................................................................................... 760 DTC Confirmation Procedure........................................................................................ 760 Wiring Diagram.................................................................................................... 762 Diagnostic Procedure.............................................................................................. 764 Component Inspection.............................................................................................. 766 DTC P0137 REAR HEATED OXYGEN SENSOR (REAR HO2S) (MIN. VOLTAGE MONITORING)............................................. 767 Component Description............................................................................................. 767 CONSULT-II Reference Value in Data Monitor Mode................................................................... 767 ECM Terminals and Reference Value................................................................................. 767 On Board Diagnosis Logic.......................................................................................... 767 DTC Confirmation Procedure........................................................................................ 768 Overall Function Check............................................................................................ 768 Wiring Diagram.................................................................................................... 770 Diagnostic Procedure.............................................................................................. 772 Component Inspection.............................................................................................. 775 DTC P0138 REAR HEATED OXYGEN SENSOR (REAR HO2S) (MAX. VOLTAGE MONITORING)............................................. 777 Component Description............................................................................................. 777 CONSULT-II Reference Value in Data Monitor Mode................................................................... 777 ECM Terminals and Reference Value................................................................................. 777 On Board Diagnosis Logic.......................................................................................... 777 DTC Confirmation Procedure........................................................................................ 778 Overall Function Check............................................................................................ 778 Wiring Diagram.................................................................................................... 780 Diagnostic Procedure.............................................................................................. 782 Component Inspection.............................................................................................. 785 DTC P0139 REAR HEATED OXYGEN SENSOR (REAR HO2S) (RESPONSE MONITORING)................................................. 787 Component Description............................................................................................. 787 CONSULT-II Reference Value in Data Monitor Mode................................................................... 787 ECM Terminals and Reference Value................................................................................. 787 On Board Diagnosis Logic.......................................................................................... 787 DTC Confirmation Procedure........................................................................................ 788 Overall Function Check............................................................................................ 788 Wiring Diagram.................................................................................................... 789 Diagnostic Procedure.............................................................................................. 791 Component Inspection.............................................................................................. 794 DTC P0140 REAR HEATED OXYGEN SENSOR (REAR HO2S) (HIGH VOLTAGE)........................................................ 796 Component Description............................................................................................. 796 CONSULT-II Reference Value in Data Monitor Mode................................................................... 796 ECM Terminals and Reference Value................................................................................. 796 On Board Diagnosis Logic.......................................................................................... 796 DTC Confirmation Procedure........................................................................................ 797 Overall Function Check............................................................................................ 797 Wiring Diagram.................................................................................................... 798 Diagnostic Procedure.............................................................................................. 800 Component Inspection.............................................................................................. 802 DTC P0141 REAR HEATED OXYGEN SENSOR HEATER............................................................................ 804 Description....................................................................................................... 804 CONSULT-II Reference Value in Data Monitor Mode................................................................... 804 ECM Terminals and Reference Value................................................................................. 804 On Board Diagnosis Logic.......................................................................................... 804 DTC Confirmation Procedure........................................................................................ 805 Wiring Diagram.................................................................................................... 806 Diagnostic Procedure.............................................................................................. 808 Component Inspection.............................................................................................. 810 DTC P0171 FUEL INJECTION SYSTEM FUNCTION (LEAN SIDE).................................................................. 811 On Board Diagnosis Logic.......................................................................................... 811 DTC Confirmation Procedure........................................................................................ 811 Wiring Diagram.................................................................................................... 813 Diagnostic Procedure.............................................................................................. 815 DTC P0172 FUEL INJECTION SYSTEM FUNCTION (RICH SIDE).................................................................. 820 On Board Diagnosis Logic.......................................................................................... 820 DTC Confirmation Procedure........................................................................................ 820 Wiring Diagram.................................................................................................... 821 Diagnostic Procedure.............................................................................................. 823 DTC P0180 FUEL TANK TEMPERATURE SENSOR................................................................................ 827 Component Description............................................................................................. 827 On Board Diagnosis Logic.......................................................................................... 827 DTC Confirmation Procedure........................................................................................ 827 Wiring Diagram.................................................................................................... 829 Diagnostic Procedure.............................................................................................. 830 Component Inspection.............................................................................................. 831 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE............................................... 832 On Board Diagnosis Logic.......................................................................................... 832 DTC Confirmation Procedure........................................................................................ 832 Diagnostic Procedure.............................................................................................. 833 Component Inspection.............................................................................................. 839 DTC P0325 KNOCK SENSOR (KS)........................................................................................... 840 Component Description............................................................................................. 840 ECM Terminals and Reference Value................................................................................. 840 On Board Diagnosis Logic.......................................................................................... 840 DTC Confirmation Procedure........................................................................................ 840 Wiring Diagram.................................................................................................... 841 Diagnostic Procedure.............................................................................................. 842 Component Inspection.............................................................................................. 844 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD)..................................................................... 845 Component Description............................................................................................. 845 ECM Terminals and Reference Value................................................................................. 845 On Board Diagnosis Logic.......................................................................................... 845 DTC Confirmation Procedure........................................................................................ 846 Wiring Diagram.................................................................................................... 847 Diagnostic Procedure.............................................................................................. 848 Component Inspection.............................................................................................. 850 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)............................................................................. 851 Component Description............................................................................................. 851 ECM Terminals and Reference Value................................................................................. 851 On Board Diagnosis Logic.......................................................................................... 852 DTC Confirmation Procedure........................................................................................ 852 Wiring Diagram.................................................................................................... 854 Diagnostic Procedure.............................................................................................. 855 Component Inspection.............................................................................................. 857 DTC P0400 EGR FUNCTION (CLOSE)........................................................................................ 859 Description (If Equipped with EGR Valve).......................................................................... 859 On Board Diagnosis Logic.......................................................................................... 860 DTC Confirmation Procedure........................................................................................ 861 Overall Function Check............................................................................................ 862 Wiring Diagram.................................................................................................... 863 Diagnostic Procedure.............................................................................................. 864 Component Inspection.............................................................................................. 868 DTC P0402 EGRC-BPT VALVE FUNCTION..................................................................................... 869 Description (If Equipped with EGR Valve).......................................................................... 869 On Board Diagnosis Logic.......................................................................................... 869 DTC Confirmation Procedure........................................................................................ 870 Overall Function Check............................................................................................ 871 Diagnostic Procedure.............................................................................................. 871 Component Inspection.............................................................................................. 873 DTC P0420 THREE WAY CATALYST FUNCTION................................................................................. 874 On Board Diagnosis Logic.......................................................................................... 874 DTC Confirmation Procedure........................................................................................ 875 Overall Function Check............................................................................................ 875 Diagnostic Procedure.............................................................................................. 876 DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)........................................................ 879 On Board Diagnosis Logic.......................................................................................... 879 DTC Confirmation Procedure........................................................................................ 880 Diagnostic Procedure.............................................................................................. 881 DTC P0443 EVAP CANISTER PURGE VOLUMECONTROL SOLENOID VALVE (CIRCUIT).................................................. 890 Description....................................................................................................... 890 CONSULT-II Reference Value in Data Monitor Mode................................................................... 890 ECM Terminals and Reference Value................................................................................. 891 On Board Diagnosis Logic.......................................................................................... 891 DTC Confirmation Procedure........................................................................................ 891 Wiring Diagram.................................................................................................... 893 Diagnostic Procedure.............................................................................................. 894 Component Inspection.............................................................................................. 896 DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (CIRCUIT)........................................... 897 Component Description............................................................................................. 897 CONSULT-II Reference Value in Data Monitor Mode................................................................... 897 ECM Terminals and Reference Value................................................................................. 897 On Board Diagnosis Logic.......................................................................................... 897 DTC Confirmation Procedure........................................................................................ 897 Wiring Diagram.................................................................................................... 899 Diagnostic Procedure.............................................................................................. 900 Component Inspection.............................................................................................. 902 DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE SENSOR.................................................. 904 Component Description............................................................................................. 904 CONSULT-II Reference Value in Data Monitor Mode................................................................... 904 ECM Terminals and Reference Value................................................................................. 904 On Board Diagnosis Logic.......................................................................................... 905 DTC Confirmation Procedure........................................................................................ 905 Wiring Diagram.................................................................................................... 906 Diagnostic Procedure.............................................................................................. 907 Component Inspection.............................................................................................. 912 DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)............................................................................ 913 On Board Diagnosis Logic.......................................................................................... 913 DTC Confirmation Procedure........................................................................................ 914 Diagnostic Procedure.............................................................................................. 915 DTC P0500 VEHICLE SPEED SENSOR (VSS).................................................................................. 923 Component Description............................................................................................. 923 ECM Terminals and Reference Value................................................................................. 923 On Board Diagnosis Logic.......................................................................................... 923 DTC Confirmation Procedure........................................................................................ 923 Overall Function Check............................................................................................ 924 Wiring Diagram.................................................................................................... 925 Diagnostic Procedure.............................................................................................. 926 DTC P0505 IDLE AIR CONTROL VALVE (IACV) - AUXILIARY AIR CONTROL (AAC) VALVE........................................... 927 Description....................................................................................................... 927 CONSULT-II Reference Value in Data Monitor Mode................................................................... 928 ECM Terminals and Reference Value................................................................................. 928 On Board Diagnosis Logic.......................................................................................... 928 DTC Confirmation Procedure........................................................................................ 928 Wiring Diagram.................................................................................................... 930 Diagnostic Procedure.............................................................................................. 931 Component Inspection.............................................................................................. 933 DTC P0510 CLOSED THROTTLE POSITION SWITCH............................................................................. 934 Component Description............................................................................................. 934 CONSULT-II Reference Value in Data Monitor Mode................................................................... 934 ECM Terminals and Reference Value................................................................................. 934 On Board Diagnosis Logic.......................................................................................... 934 DTC Confirmation Procedure........................................................................................ 935 Overall Function Check............................................................................................ 936 Wiring Diagram.................................................................................................... 937 Diagnostic Procedure.............................................................................................. 938 Component Inspection.............................................................................................. 940 DTC P0600 A/T CONTROL................................................................................................. 942 System Description................................................................................................ 942 ECM Terminals and Reference Value................................................................................. 942 On Board Diagnosis Logic.......................................................................................... 942 DTC Confirmation Procedure........................................................................................ 942 Overall Function Check............................................................................................ 943 Wiring Diagram.................................................................................................... 944 Diagnostic Procedure.............................................................................................. 945 DTC P0605 ECM......................................................................................................... 947 Component Description............................................................................................. 947 On Board Diagnosis Logic.......................................................................................... 947 DTC Confirmation Procedure........................................................................................ 947 Diagnostic Procedure.............................................................................................. 948 DTC P1105 MAP/BARO SWITCH SOLENOID VALVE.............................................................................. 949 Description....................................................................................................... 949 CONSULT-II Reference Value in Data Monitor Mode................................................................... 949 ECM Terminals and Reference Value................................................................................. 950 On Board Diagnosis Logic.......................................................................................... 950 DTC Confirmation Procedure........................................................................................ 950 Wiring Diagram.................................................................................................... 953 Diagnostic Procedure.............................................................................................. 954 Component Inspection.............................................................................................. 960 DTC P1148 CLOSED LOOP CONTROL......................................................................................... 962 On Board Diagnosis Logic.......................................................................................... 962 DTC Confirmation Procedure........................................................................................ 962 Overall Function Check............................................................................................ 963 Diagnostic Procedure.............................................................................................. 963 DTC P1320 IGNITION SIGNAL............................................................................................. 964 Component Description............................................................................................. 964 ECM Terminals and Reference Value................................................................................. 964 On Board Diagnosis Logic.......................................................................................... 965 DTC Confirmation Procedure........................................................................................ 965 Wiring Diagram.................................................................................................... 966 Diagnostic Procedure.............................................................................................. 967 Component Inspection.............................................................................................. 970 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) (COG)............................................................... 971 Component Description............................................................................................. 971 ECM Terminals and Reference Value................................................................................. 971 On Board Diagnosis Logic.......................................................................................... 971 DTC Confirmation Procedure........................................................................................ 972 Wiring Diagram.................................................................................................... 973 Diagnostic Procedure.............................................................................................. 974 Component Inspection.............................................................................................. 976 DTC P1400 EGRC-SOLENOID VALVE......................................................................................... 977 Component Description (If Equipped with EGR Valve)................................................................ 977 CONSULT-II Reference Value in Data Monitor Mode................................................................... 977 ECM Terminals and Reference Value................................................................................. 977 On Board Diagnosis Logic.......................................................................................... 977 DTC Confirmation Procedure........................................................................................ 978 Wiring Diagram.................................................................................................... 979 Diagnostic Procedure.............................................................................................. 980 Component Inspection.............................................................................................. 981 DTC P1401 EGR TEMPERATURE SENSOR...................................................................................... 983 Component Description (If Equipped with EGR Valve)................................................................ 983 On Board Diagnosis Logic.......................................................................................... 983 DTC Confirmation Procedure........................................................................................ 984 Overall Function Check............................................................................................ 985 Wiring Diagram.................................................................................................... 986 Diagnostic Procedure.............................................................................................. 987 Component Inspection.............................................................................................. 989 DTC P1402 EGR FUNCTION (OPEN)......................................................................................... 990 Description (If Equipped with EGR Valve).......................................................................... 990 On Board Diagnosis Logic.......................................................................................... 991 DTC Confirmation Procedure........................................................................................ 991 Wiring Diagram.................................................................................................... 993 Diagnostic Procedure.............................................................................................. 994 Component Inspection.............................................................................................. 996 DTC P1440 EVAP CONTROL SYSTEM (SMALL LEAK) (POSITIVE PRESSURE)........................................................ 997 On Board Diagnosis Logic.......................................................................................... 997 DTC Confirmation Procedure........................................................................................ 998 DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE........................................................... 999 Description....................................................................................................... 999 CONSULT-II Reference Value in Data Monitor Mode................................................................... 999 ECM Terminals and Reference Value.................................................................................1000 On Board Diagnosis Logic..........................................................................................1000 DTC Confirmation Procedure........................................................................................1001 Wiring Diagram....................................................................................................1002 Diagnostic Procedure..............................................................................................1003 Component Inspection..............................................................................................1007 DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (CLOSE).............................................1008 Component Description.............................................................................................1008 CONSULT-II Reference Value in Data Monitor Mode...................................................................1008 ECM Terminals and Reference Value.................................................................................1008 On Board Diagnosis Logic..........................................................................................1008 DTC Confirmation Procedure........................................................................................1009 Wiring Diagram....................................................................................................1010 Diagnostic Procedure..............................................................................................1011 Component Inspection..............................................................................................1013 DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE FLOW MONITORING............................................1014 System Description................................................................................................1014 On Board Diagnosis Logic..........................................................................................1014 DTC Confirmation Procedure........................................................................................1015 Overall Function Check............................................................................................1015 Diagnostic Procedure..............................................................................................1016 DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (OPEN)..............................................1022 Component Description.............................................................................................1022 CONSULT-II Reference Value in Data Monitor Mode...................................................................1022 ECM Terminals and Reference Value.................................................................................1022 On Board Diagnosis Logic..........................................................................................1022 DTC Confirmation Procedure........................................................................................1023 Overall Function Check............................................................................................1024 Wiring Diagram....................................................................................................1025 Diagnostic Procedure..............................................................................................1026 Component Inspection..............................................................................................1028 DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT).....................................................................1029 Description.......................................................................................................1029 CONSULT-II Reference Value in Data Monitor Mode...................................................................1029 ECM Terminals and Reference Value.................................................................................1029 On Board Diagnosis Logic..........................................................................................1030 DTC Confirmation Procedure........................................................................................1030 Wiring Diagram....................................................................................................1031 Diagnostic Procedure..............................................................................................1032 Component Inspection..............................................................................................1035 DTC P1491 VACUUM CUT VALVE BYPASS VALVE...............................................................................1036 Description.......................................................................................................1036 CONSULT-II Reference Value in Data Monitor Mode...................................................................1036 ECM Terminals and Reference Value.................................................................................1036 On Board Diagnosis Logic..........................................................................................1037 DTC Confirmation Procedure........................................................................................1037 Overall Function Check............................................................................................1038 Wiring Diagram....................................................................................................1039 Diagnostic Procedure..............................................................................................1040 Component Inspection..............................................................................................1043 DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE............................................................................1044 Component Description.............................................................................................1044 ECM Terminals and Reference Value.................................................................................1044 On Board Diagnosis Logic..........................................................................................1044 DTC Confirmation Procedure........................................................................................1044 Wiring Diagram....................................................................................................1045 Diagnostic Procedure..............................................................................................1046 DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH..........................................................................1047 Component Description.............................................................................................1047 CONSULT-II Reference Value in Data Monitor Mode...................................................................1047 ECM Terminals and Reference Value.................................................................................1047 On Board Diagnosis Logic..........................................................................................1047 DTC Confirmation Procedure........................................................................................1047 Overall Function Check............................................................................................1048 Wiring Diagram....................................................................................................1049 Diagnostic Procedure..............................................................................................1050 TROUBLE DIAGNOSIS FOR OVERHEAT (COOLING SYSTEM).......................................................................1055 System Description................................................................................................1055 CONSULT-II Reference Value in Data Monitor Mode...................................................................1055 ECM Terminals and Reference Value.................................................................................1056 On Board Diagnosis Logic..........................................................................................1056 Overall Function Check............................................................................................1057 Wiring Diagram....................................................................................................1058 Diagnostic Procedure..............................................................................................1059 Main 12 Causes of Overheating.....................................................................................1069 Component Inspection..............................................................................................1069 INJECTOR..............................................................................................................1071 Component Description.............................................................................................1071 CONSULT-II Reference Value in Data Monitor Mode...................................................................1071 ECM Terminals and Reference Value.................................................................................1071 Wiring Diagram....................................................................................................1072 Diagnostic Procedure..............................................................................................1073 Component Inspection..............................................................................................1075 START SIGNAL..........................................................................................................1076 CONSULT-II Reference Value in Data Monitor Mode...................................................................1076 ECM Terminals and Reference Value.................................................................................1076 Wiring Diagram....................................................................................................1077 Diagnostic Procedure..............................................................................................1078 FUEL PUMP.............................................................................................................1080 System Description................................................................................................1080 Component Description.............................................................................................1080 CONSULT-II Reference Value in Data Monitor Mode...................................................................1080 ECM Terminals and Reference Value.................................................................................1080 Wiring Diagram....................................................................................................1081 Diagnostic Procedure..............................................................................................1082 Component Inspection..............................................................................................1086 POWER STEERING OIL PRESSURE SWITCH....................................................................................1087 Component Description.............................................................................................1087 CONSULT-II Reference Value in Data Monitor Mode...................................................................1087 ECM Terminals and Reference Value.................................................................................1087 Wiring Diagram....................................................................................................1088 Diagnostic Procedure..............................................................................................1089 Component Inspection..............................................................................................1090 IACV-FICD SOLENOID VALVE..............................................................................................1091 Component Description.............................................................................................1091 ECM Terminals and Reference Value.................................................................................1091 Wiring Diagram....................................................................................................1092 Diagnostic Procedure..............................................................................................1093 Component Inspection..............................................................................................1096 AIR CONDITIONER HIGH PRESSURE SWITCH..................................................................................1097 System Description................................................................................................1097 ECM Terminals and Reference Value.................................................................................1097 Wiring Diagram....................................................................................................1098 Diagnostic Procedure..............................................................................................1099 Component Inspection..............................................................................................1100 MIL & DATA LINK CONNECTORS............................................................................................1101 Wiring Diagram....................................................................................................1101 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................1102 Fuel Pressure Regulator...........................................................................................1102 Idle Speed and Ignition Timing....................................................................................1102 Ignition Coil.....................................................................................................1102 Mass Air Flow Sensor..............................................................................................1102 Engine Coolant Temperature Sensor.................................................................................1102 EGR Temperature Sensor (If So Equipped)...........................................................................1102 Front Heated Oxygen Sensor Heater.................................................................................1102 Fuel Pump.........................................................................................................1103 IACV-AAC Valve....................................................................................................1103 Injector..........................................................................................................1103 Resistor..........................................................................................................1103 Throttle Position Sensor..........................................................................................1103 Calculated Load Value.............................................................................................1103 Intake Air Temperature Sensor.....................................................................................1103 Rear Heated Oxygen Sensor Heater..................................................................................1103 Crankshaft Position Sensor (OBD)..................................................................................1103 Tank Fuel Temperature Sensor......................................................................................1103 SUPER MULTIPLE JUNCTION (SMJ)......................................................................................... 0 FUSE BLOCK............................................................................................................ 2 FUSE AND FUSIBLE LINK BOX............................................................................................. 3 JOINT CONNECTOR....................................................................................................... 4 ELECTRICAL UNITS...................................................................................................... 5 el........................................................................................................................1104 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents.....................................................................................................1104 PRECAUTIONS...........................................................................................................1107 Supplemental Restraint System (SRS) "AIR BAG".....................................................................1107 Wiring Diagrams and Trouble Diagnosis.............................................................................1107 HARNESS CONNECTOR.....................................................................................................1108 Description.......................................................................................................1108 STANDARDIZED RELAY....................................................................................................1110 Description.......................................................................................................1110 POWER SUPPLY ROUTING..................................................................................................1112 Schematic.........................................................................................................1113 Wiring Diagram - POWER -..........................................................................................1115 Inspection........................................................................................................1122 GROUND................................................................................................................1123 Ground Distribution...............................................................................................1123 COMBINATION SWITCH....................................................................................................1132 Check.............................................................................................................1132 Replacement.......................................................................................................1133 STEERING SWITCH.......................................................................................................1134 Check.............................................................................................................1134 HEADLAMP (FOR USA)....................................................................................................1135 Component Parts and Harness Connector Location....................................................................1135 System Description................................................................................................1135 Wiring Diagram - H/LAMP -.........................................................................................1137 Trouble Diagnoses.................................................................................................1139 Bulb Replacement..................................................................................................1147 Aiming Adjustment.................................................................................................1147 HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -........................................................................1149 Component Parts and Harness Connector Location....................................................................1149 System Description................................................................................................1149 Wiring Diagram - DTRL -...........................................................................................1152 Trouble Diagnoses.................................................................................................1154 Bulb Replacement..................................................................................................1155 Aiming Adjustment.................................................................................................1155 PARKING, LICENSE AND TAIL LAMPS.......................................................................................1156 Wiring Diagram - TAIL/L -.........................................................................................1156 STOP LAMP.............................................................................................................1157 Wiring Diagram - STOP/L -.........................................................................................1157 BACK-UP LAMP..........................................................................................................1158 Wiring Diagram - BACK/L -.........................................................................................1158 CORNERING LAMP........................................................................................................1159 System Description................................................................................................1159 Wiring Diagram - CORNER -.........................................................................................1160 TURN SIGNAL AND HAZARD WARNING LAMPS..................................................................................1161 System Description................................................................................................1161 Wiring Diagram - TURN -...........................................................................................1162 Trouble Diagnoses.................................................................................................1164 Electrical Components Inspection..................................................................................1164 TRAILER TOW...........................................................................................................1165 System Description................................................................................................1165 Wiring Diagram - T/TOW -..........................................................................................1166 Trouble Diagnoses.................................................................................................1167 ILLUMINATION..........................................................................................................1168 System Description................................................................................................1168 Schematic.........................................................................................................1170 Wiring Diagram - ILL -............................................................................................1171 INTERIOR ROOM LAMP....................................................................................................1175 System Description................................................................................................1175 Schematic.........................................................................................................1177 Wiring Diagram - INT/L -..........................................................................................1178 Trouble Diagnoses.................................................................................................1181 METERS AND GAUGES.....................................................................................................1183 Component Parts and Harness Connector Location....................................................................1183 System Description................................................................................................1183 Combination Meter.................................................................................................1185 Wiring Diagram - METER -..........................................................................................1187 Trouble Diagnoses.................................................................................................1188 Electrical Component Inspection...................................................................................1193 WARNING LAMPS.........................................................................................................1195 System Description................................................................................................1195 Schematic.........................................................................................................1197 Wiring Diagram - WARN -...........................................................................................1198 Electrical Component Inspection...................................................................................1202 WARNING CHIME.........................................................................................................1203 Component Parts and Harness Connector Location....................................................................1203 System Description................................................................................................1203 Wiring Diagram - CHIME -..........................................................................................1205 Trouble Diagnoses.................................................................................................1206 FRONT WIPER AND WASHER................................................................................................1211 System Description................................................................................................1211 Wiring Diagram - WIPER -..........................................................................................1212 Trouble Diagnoses.................................................................................................1213 Removal and Installation..........................................................................................1213 Washer Nozzle Adjustment..........................................................................................1214 REAR WIPER AND WASHER.................................................................................................1216 System Description/Except for Glass Hatch Model...................................................................1216 Wiring Diagram - WIP/R - /Except for Glass Hatch Model............................................................1217 System Description/For Glass Hatch Model..........................................................................1218 Wiring Diagram - WIP/R - /For Glass Hatch Model...................................................................1219 Removal and Installation..........................................................................................1220 Washer Fluid and Check Valve......................................................................................1221 HORN..................................................................................................................1222 Wiring Diagram - HORN -...........................................................................................1222 CIGARETTE LIGHTER.....................................................................................................1223 Wiring Diagram - CIGAR -..........................................................................................1223 REAR WINDOW DEFOGGER..................................................................................................1224 Component Parts and Harness Connector Location....................................................................1224 System Description................................................................................................1224 Wiring Diagram - DEF -............................................................................................1226 Trouble Diagnoses.................................................................................................1227 Electrical Components Inspection..................................................................................1229 Filament Check....................................................................................................1229 Filament Repair...................................................................................................1230 AUDIO.................................................................................................................1232 System Description................................................................................................1232 Schematic.........................................................................................................1233 Wiring Diagram - AUDIO -..........................................................................................1234 Trouble Diagnoses.................................................................................................1237 AUDIO ANTENNA.........................................................................................................1244 Location of Antenna...............................................................................................1244 Removal and Installation..........................................................................................1244 POWER SUNROOF.........................................................................................................1245 System Description................................................................................................1245 Wiring Diagram - SROOF -..........................................................................................1246 POWER DOOR MIRROR.....................................................................................................1247 Wiring Diagram - MIRROR - /Without Automatic Drive Positioner.....................................................1247 HEATED MIRROR.........................................................................................................1248 Wiring Diagram - H/MIRR -.........................................................................................1248 AUTOMATIC DRIVE POSITIONER............................................................................................1249 Component Parts and Harness Connector Location....................................................................1249 System Description................................................................................................1249 Schematic.........................................................................................................1252 Wiring Diagram - AUT/DP -.........................................................................................1253 Trouble Diagnosis.................................................................................................1258 POWER SEAT............................................................................................................1286 Wiring Diagram - SEAT -...........................................................................................1286 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................1288 Components Parts and Harness Connector Location...................................................................1288 System Description................................................................................................1289 Schematic.........................................................................................................1291 Wiring Diagram - ASCD -...........................................................................................1292 Fail-safe System..................................................................................................1297 Trouble Diagnoses.................................................................................................1298 Electrical Component Inspection...................................................................................1309 ASCD Wire Adjustment..............................................................................................1311 POWER WINDOW..........................................................................................................1312 System Description................................................................................................1312 Wiring Diagram - WINDOW -.........................................................................................1314 Trouble Diagnoses.................................................................................................1316 POWER DOOR LOCK.......................................................................................................1317 Component Parts and Harness Connector Location....................................................................1317 System Description................................................................................................1317 Schematic.........................................................................................................1319 Wiring Diagram - D/LOCK -.........................................................................................1320 Trouble Diagnosis.................................................................................................1325 MULTI-REMOTE CONTROL SYSTEM...........................................................................................1337 Component Parts and Harness Connector Location....................................................................1337 System Description................................................................................................1337 Schematic.........................................................................................................1340 Wiring Diagram - MULTI -..........................................................................................1341 Trouble Diagnoses.................................................................................................1345 ID Code Entry Procedure...........................................................................................1354 Remote Controller Battery Replacement.............................................................................1355 THEFT WARNING SYSTEM..................................................................................................1356 Component Parts and Harness Connector Location....................................................................1356 System Description................................................................................................1358 Schematic.........................................................................................................1361 Wiring Diagram - THEFT -..........................................................................................1362 Trouble Diagnoses.................................................................................................1369 SMART ENTRANCE CONTROL UNIT...........................................................................................1381 Description.......................................................................................................1381 Schematic.........................................................................................................1383 Smart Entrance Control Unit Inspection Table......................................................................1385 INTEGRATED HOMELINK TRANSMITTER.......................................................................................1387 Wiring Diagram - TRNSMT -.........................................................................................1387 Trouble Diagnoses.................................................................................................1388 ELECTRICAL UNITS LOCATION.............................................................................................1390 Engine Compartment................................................................................................1390 Passenger Compartment.............................................................................................1391 HARNESS LAYOUT........................................................................................................1393 How to Read Harness Layout........................................................................................1393 Outline...........................................................................................................1394 Main Harness and Body No. 2 Harness...............................................................................1395 Engine Room Harness...............................................................................................1399 Engine Control Harness............................................................................................1402 Body Harness......................................................................................................1406 Back Door Harness.................................................................................................1407 Back Door No. 2 Harness...........................................................................................1408 Room Lamp Harness.................................................................................................1409 Air Bag Harness...................................................................................................1410 Front Door Harness................................................................................................1411 Sliding Door Harness..............................................................................................1412 BULB SPECIFICATIONS...................................................................................................1413 Headlamp..........................................................................................................1413 Exterior Lamp.....................................................................................................1413 Interior Lamp.....................................................................................................1413 WIRING DIAGRAM CODES (CELL CODES).....................................................................................1414 SUPER MULTIPLE JUNCTION (SMJ)......................................................................................... 0 FUSE BLOCK............................................................................................................ 2 FUSE AND FUSIBLE LINK BOX............................................................................................. 3 JOINT CONNECTOR....................................................................................................... 4 ELECTRICAL UNITS...................................................................................................... 5 em........................................................................................................................1416 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents.....................................................................................................1416 PRECAUTIONS...........................................................................................................1418 Parts Requiring Angular Tightening................................................................................1418 Liquid Gasket Application Procedure...............................................................................1418 PREPARATION...........................................................................................................1419 Special Service Tools.............................................................................................1419 Commercial Service Tools..........................................................................................1421 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..................................................................1423 NVH Troubleshooting Chart - Engine Noise..........................................................................1424 OUTER COMPONENT PARTS.................................................................................................1425 Removal and Installation..........................................................................................1425 MEASUREMENT OF COMPRESSION PRESSURE...................................................................................1428 OIL PAN...............................................................................................................1429 Removal...........................................................................................................1429 Installation......................................................................................................1431 TIMING BELT...........................................................................................................1432 Components........................................................................................................1432 Removal...........................................................................................................1433 Inspection........................................................................................................1435 BELT TENSIONER AND TENSIONER SPRING...........................................................................1435 Installation......................................................................................................1436 Tension Adjustment................................................................................................1437 AFTER BELT REPLACEMENT........................................................................................1437 AFTER ENGINE OVERHAUL OR ENGINE REASSEMBLY (WITH ROCKER COVERS REMOVED).......................................1438 OIL SEAL..............................................................................................................1440 Replacement.......................................................................................................1440 VALVE OIL SEAL................................................................................................1440 OIL SEAL INSTALLING DIRECTION.................................................................................1440 CAMSHAFT OIL SEAL.............................................................................................1441 FRONT OIL SEAL................................................................................................1441 REAR OIL SEAL.................................................................................................1441 CYLINDER HEAD.........................................................................................................1442 Components........................................................................................................1442 Removal...........................................................................................................1443 Disassembly.......................................................................................................1445 Inspection........................................................................................................1446 CYLINDER HEAD DISTORTION......................................................................................1446 CAMSHAFT VISUAL CHECK.........................................................................................1447 CAMSHAFT RUNOUT...............................................................................................1447 CAMSHAFT CAM HEIGHT...........................................................................................1447 CAMSHAFT JOURNAL CLEARANCE....................................................................................1447 CAMSHAFT END PLAY.............................................................................................1448 CAMSHAFT SPROCKET RUNOUT......................................................................................1448 VALVE GUIDE CLEARANCE.........................................................................................1448 VALVE GUIDE REPLACEMENT.......................................................................................1449 VALVE SEATS...................................................................................................1450 REPLACING VALVE SEAT FOR SERVICE PARTS........................................................................1451 VALVE DIMENSIONS..............................................................................................1451 VALVE SPRING..................................................................................................1452 ROCKER SHAFT AND ROCKER ARM...................................................................................1452 HYDRAULIC VALVE LIFTER........................................................................................1453 Assembly..........................................................................................................1453 Installation......................................................................................................1454 ENGINE ASSEMBLY.......................................................................................................1458 Removal and Installation..........................................................................................1458 REMOVAL.......................................................................................................1459 CYLINDER BLOCK........................................................................................................1462 Components........................................................................................................1462 Removal and Installation..........................................................................................1463 Disassembly.......................................................................................................1463 PISTON AND CRANKSHAFT.........................................................................................1463 Inspection........................................................................................................1464 PISTON AND PISTON PIN CLEARANCE...............................................................................1464 PISTON RING SIDE CLEARANCE....................................................................................1464 PISTON RING END GAP...........................................................................................1464 CONNECTING ROD BEND AND TORSION...............................................................................1465 CYLINDER BLOCK DISTORTION AND WEAR............................................................................1465 PISTON-TO-BORE CLEARANCE......................................................................................1466 CRANKSHAFT....................................................................................................1467 BEARING CLEARANCE.............................................................................................1468 CONNECTING ROD BUSHING CLEARANCE (SMALL END)..................................................................1470 REPLACEMENT OF CONNECTING ROD BUSHING (SMALL END).............................................................1470 DRIVE PLATE RUNOUT............................................................................................1471 Assembly..........................................................................................................1471 PISTON........................................................................................................1471 CRANKSHAFT....................................................................................................1471 REPLACING PILOT CONVERTER.....................................................................................1473 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................1474 General Specifications............................................................................................1474 Cylinder Head.....................................................................................................1475 Valve.............................................................................................................1475 VALVE.........................................................................................................1475 VALVE SPRING..................................................................................................1476 HYDRAULIC VALVE LIFTER........................................................................................1476 VALVE GUIDE...................................................................................................1476 ROCKER SHAFT AND ROCKER ARM...................................................................................1476 Valve Seat........................................................................................................1477 INTAKE VALVE SEAT.............................................................................................1477 EXHAUST VALVE SEAT............................................................................................1478 Camshaft and Camshaft Bearing.....................................................................................1479 Cylinder Block....................................................................................................1480 Piston, Piston Ring and Piston Pin................................................................................1481 AVAILABLE PISTON..............................................................................................1481 PISTON RING...................................................................................................1481 PISTON PIN....................................................................................................1482 Connecting Rod....................................................................................................1482 Crankshaft........................................................................................................1482 Available Main Bearing............................................................................................1483 NO. 1 MAIN BEARING............................................................................................1483 NO. 2 AND 3 MAIN BEARING......................................................................................1483 NO. 4 MAIN BEARING............................................................................................1483 UNDER SIZE....................................................................................................1483 Available Connecting Rod Bearing..................................................................................1484 CONNECTING ROD BEARING UNDERSIZE..............................................................................1484 Miscellaneous Components..........................................................................................1484 BEARING CLEARANCE.............................................................................................1484 fe........................................................................................................................1486 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents.....................................................................................................1486 PREPARATION...........................................................................................................1487 Special Service Tool..............................................................................................1487 Commercial Service Tool...........................................................................................1487 ACCELERATOR CONTROL SYSTEM............................................................................................1488 Removal and Installation..........................................................................................1488 Adjusting Accelerator Wire........................................................................................1488 FUEL SYSTEM...........................................................................................................1489 Removal and Installation..........................................................................................1489 FUEL TANK.....................................................................................................1490 FUEL PUMP AND GAUGE...........................................................................................1491 EXHAUST SYSTEM........................................................................................................1493 Removal and Installation..........................................................................................1493 foldout...................................................................................................................1496 QUICK REFERENCE INDEX................................................................................................. 0 SUPER MULTIPLE JUNCTION (SMJ).........................................................................................1496 FUSE BLOCK............................................................................................................1498 FUSE AND FUSIBLE LINK BOX.............................................................................................1499 JOINT CONNECTOR.......................................................................................................1500 ELECTRICAL UNITS......................................................................................................1501 gi........................................................................................................................1503 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents.....................................................................................................1503 PRECAUTIONS...........................................................................................................1505 Precautions.......................................................................................................1505 PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG".................................................1505 GENERAL PRECAUTIONS...........................................................................................1505 PRECAUTIONS FOR MULTIPORT FUEL INJECTION SYSTEM OR ENGINE CONTROL SYSTEM......................................1507 PRECAUTIONS FOR THREE WAY CATALYST............................................................................1507 PRECAUTIONS FOR HOSES.........................................................................................1508 PRECAUTIONS FOR ENGINE OILS...................................................................................1508 PRECAUTIONS FOR FUEL..........................................................................................1509 PRECAUTIONS FOR AIR CONDITIONING..............................................................................1509 HOW TO USE THIS MANUAL................................................................................................1510 HOW TO READ WIRING DIAGRAMS...........................................................................................1512 Sample/Wiring Diagram - EXAMPL -..................................................................................1512 OPTIONAL SPLICE...............................................................................................1513 Description.......................................................................................................1514 CONNECTOR SYMBOLS.............................................................................................1516 HARNESS INDICATION............................................................................................1517 COMPONENT INDICATION..........................................................................................1517 SWITCH POSITIONS..............................................................................................1517 DETECTABLE LINES AND NON-DETECTABLE LINES.....................................................................1518 MULTIPLE SWITCH...............................................................................................1519 REFERENCE AREA................................................................................................1520 HOW TO CHECK TERMINAL.................................................................................................1522 Connector and Terminal Pin Kit....................................................................................1522 How to Probe Connectors...........................................................................................1522 PROBING FROM HARNESS SIDE.....................................................................................1522 PROBING FROM TERMINAL SIDE....................................................................................1522 How to Check Enlarged Contact Spring ofTerminal...................................................................1523 Waterproof Connector Inspection...................................................................................1524 RUBBER SEAL INSPECTION........................................................................................1524 WIRE SEAL INSPECTION..........................................................................................1524 Terminal Lock Inspection..........................................................................................1524 HOW TO PERFORM EFFICIENT DIAGNOSISFOR AN ELECTRICAL INCIDENT..........................................................1525 Work Flow.........................................................................................................1525 Incident Simulation Tests.........................................................................................1526 INTRODUCTION..................................................................................................1526 VEHICLE VIBRATION.............................................................................................1526 HEAT SENSITIVE................................................................................................1527 FREEZING......................................................................................................1527 WATER INTRUSION...............................................................................................1528 ELECTRICAL LOAD...............................................................................................1528 COLD OR HOT START UP..........................................................................................1528 Circuit Inspection................................................................................................1528 INTRODUCTION..................................................................................................1528 TESTING FOR "OPENS" IN THE CIRCUIT............................................................................1529 TESTING FOR "SHORTS" IN THE CIRCUIT...........................................................................1530 GROUND INSPECTION.............................................................................................1531 VOLTAGE DROP TESTS............................................................................................1531 CONTROL UNIT CIRCUIT TEST.....................................................................................1533 HOW TO FOLLOW TROUBLE DIAGNOSES.......................................................................................1535 How to Follow Test Groups in Trouble Diagnoses....................................................................1536 Key to Symbols Signifying Measurements or Procedures..............................................................1537 CONSULT–II CHECKING SYSTEM............................................................................................1539 Function and System Application...................................................................................1539 Nickel Metal Hydride Battery Replacement..........................................................................1540 Checking Equipment................................................................................................1540 CONSULT–II Data Link Connector (DLC) Circuit......................................................................1541 INSPECTION PROCEDURE..........................................................................................1541 IDENTIFICATION INFORMATION............................................................................................1542 Model Variation...................................................................................................1542 Identification Number.............................................................................................1543 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT.....................................................................1543 ENGINE SERIAL NUMBER..........................................................................................1544 AUTOMATIC TRANSAXLE NUMBER....................................................................................1544 Dimensions........................................................................................................1544 Wheels & Tires....................................................................................................1544 LIFTING POINTS AND TOW TRUCK TOWING...................................................................................1545 Preparation.......................................................................................................1545 SPECIAL SERVICE TOOLS.........................................................................................1545 Pantograph Jack...................................................................................................1545 Board-on Lift.....................................................................................................1546 Garage Jack and Safety Stand......................................................................................1546 2-pole Lift.......................................................................................................1547 Tow Truck Towing..................................................................................................1547 VEHICLE RECOVERY (FREEING A STUCK VEHICLE)....................................................................1548 TIGHTENING TORQUE OF STANDARD BOLTS...................................................................................1549 SAE J1930 TERMINOLOGY LIST............................................................................................1550 SAE J1930 Terminology List........................................................................................1550 ha........................................................................................................................1555 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents.....................................................................................................1555 AUTO..................................................................................................................1557 PRECAUTIONS.......................................................................................................1557 Supplemental Restraint System (SRS) "AIR BAG".................................................................1557 A/C Identification Label......................................................................................1557 Precautions for Working with HFC-134a (R-134a)................................................................1558 Contaminated Refrigerant......................................................................................1558 Precautions for Leak Detection Dye............................................................................1558 General Refrigerant Precautions...............................................................................1559 Precautions for Refrigerant Connection........................................................................1559 Precautions for Servicing Compressor..........................................................................1563 Precautions for Service Equipment.............................................................................1563 Wiring Diagrams and Trouble Diagnosis.........................................................................1566 PREPARATION.......................................................................................................1567 HFC-134a (R-134a) Service Tools and Equipment.................................................................1567 Commercial Service Tools......................................................................................1570 DESCRIPTION.......................................................................................................1572 Refrigeration System..........................................................................................1572 Component Layout..............................................................................................1574 Introduction..................................................................................................1576 Features......................................................................................................1576 Overview of Control System....................................................................................1577 Control Operation.............................................................................................1578 Discharge Air Flow............................................................................................1580 TROUBLE DIAGNOSES.................................................................................................1581 Component Location............................................................................................1581 Circuit Diagram - Auto Air Conditioner........................................................................1584 Wiring Diagram - A/C, A -.....................................................................................1585 How to Perform Trouble Diagnoses for Quick and Accurate Repair................................................1589 Operational Check.............................................................................................1590 Self-diagnosis................................................................................................1592 Malfunction Code/Symptom Chart................................................................................1594 A/C System....................................................................................................1596 Air Mix Door..................................................................................................1600 Intake Door...................................................................................................1608 Mode Door Motor...............................................................................................1617 Front Blower Motor............................................................................................1626 Memory Function...............................................................................................1638 Rear Blower Motor.............................................................................................1639 Magnet Clutch.................................................................................................1652 Insufficient Cooling..........................................................................................1659 Insufficient Heating..........................................................................................1664 Noise.........................................................................................................1666 Ambient Temperature Sensor....................................................................................1667 In-vehicle Temperature Sensor.................................................................................1670 Sunload Sensor................................................................................................1673 SERVICE PROCEDURE.................................................................................................1676 HFC-134a (R-134a) Service Procedure...........................................................................1676 Maintenance of Lubricant Quantity in Compressor...............................................................1678 Compressor....................................................................................................1681 Compressor Clutch.............................................................................................1682 Clutch Air Gap Adjustment.....................................................................................1684 Magnet Clutch.................................................................................................1684 Shaft Seal....................................................................................................1685 Refrigerant Lines.............................................................................................1688 Checking Refrigerant Leaks....................................................................................1689 Electronic Refrigerant Leak Detector..........................................................................1689 Fluorescent Dye Leak Detector.................................................................................1692 Belt..........................................................................................................1694 Cabin Air Filter..............................................................................................1694 Fast Idle Control Device (FICD)...............................................................................1696 Heater Core...................................................................................................1696 Front Evaporator Core.........................................................................................1698 Rear Evaporator Core..........................................................................................1699 Spring Lock Coupling..........................................................................................1699 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................1702 Auto..........................................................................................................1702 MANUAL................................................................................................................1703 PRECAUTIONS.......................................................................................................1703 Supplemental Restraint System (SRS) "AIR BAG".................................................................1703 A/C Identification Label......................................................................................1703 Precautions for Working with HFC-134a (R-134a)................................................................1704 Contaminated Refrigerant......................................................................................1704 Precautions for Leak Detection Dye............................................................................1704 General Refrigerant Precautions...............................................................................1705 Precautions for Refrigerant Connection........................................................................1705 Precautions for Servicing Compressor..........................................................................1709 Precautions for Service Equipment.............................................................................1710 Wiring Diagrams and Trouble Diagnosis.........................................................................1712 PREPARATION.......................................................................................................1713 HFC-134a (R-134a) Service Tools and Equipment.................................................................1713 Commercial Service Tools......................................................................................1716 DESCRIPTION.......................................................................................................1718 Refrigeration System..........................................................................................1718 Component Layout..............................................................................................1720 Control Operation.............................................................................................1722 Discharge Air Flow............................................................................................1723 TROUBLE DIAGNOSES.................................................................................................1724 Component Location............................................................................................1724 Circuit Diagram - Manual Air Conditioner......................................................................1727 Wiring Diagram - A/C, M -.....................................................................................1728 How to Perform Trouble Diagnoses for Quick and Accurate Repair................................................1732 Operational Check.............................................................................................1733 Symptom Chart.................................................................................................1735 A/C System....................................................................................................1737 Air Mix Door..................................................................................................1739 Intake Door...................................................................................................1743 Mode Door Motor...............................................................................................1748 Front Blower Motor............................................................................................1751 Rear Blower Motor.............................................................................................1760 Magnet Clutch.................................................................................................1771 Insufficient Cooling..........................................................................................1778 Insufficient Heating..........................................................................................1783 Noise.........................................................................................................1784 SERVICE PROCEDURE.................................................................................................1785 HFC-134a (R-134a) Service Procedure...........................................................................1785 Maintenance of Lubricant Quantity in Compressor...............................................................1787 Compressor....................................................................................................1790 Compressor Clutch.............................................................................................1791 Clutch Air Gap Adjustment.....................................................................................1793 Magnet Clutch.................................................................................................1793 Shaft Seal....................................................................................................1794 Refrigerant Lines.............................................................................................1797 Checking Refrigerant Leaks....................................................................................1799 Electronic Refrigerant Leak Detector..........................................................................1799 Fluorescent Dye Leak Detector.................................................................................1802 Belt..........................................................................................................1804 Cabin Air Filter..............................................................................................1804 Fast Idle Control Device (FICD)...............................................................................1806 Heater Core...................................................................................................1806 Front Evaporator Core.........................................................................................1808 Rear Evaporator Core..........................................................................................1809 Spring Lock Coupling..........................................................................................1809 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................1812 Manual........................................................................................................1812 SUPER MULTIPLE JUNCTION (SMJ)......................................................................................... 0 FUSE BLOCK............................................................................................................ 2 FUSE AND FUSIBLE LINK BOX............................................................................................. 3 JOINT CONNECTOR....................................................................................................... 4 ELECTRICAL UNITS...................................................................................................... 5 idx.......................................................................................................................1813 QUICK REFERENCE INDEX................................................................................................. 0 GI - General Information.............................................................................................. 0 MA - Maintenance...................................................................................................... 0 EM - Engine Mechanical................................................................................................ 0 LC - Engine Lubrication & Cooling Systems............................................................................. 0 EC - Engine Control System............................................................................................ 0 FE - Accelerator Control, Fuel & Exhaust Systems...................................................................... 0 AT - Automatic Transaxle.............................................................................................. 0 AX - Front & Rear Axle................................................................................................ 0 SU - Front & Rear Suspension.......................................................................................... 0 BR - Brake System..................................................................................................... 0 ST - Steering System.................................................................................................. 0 RS - Restraint System................................................................................................. 0 BT - Body & Trim...................................................................................................... 0 HA - Heater & Air Conditioner......................................................................................... 0 SC - Starting & Charging System....................................................................................... 0 EL - Electrical System................................................................................................ 0 lc........................................................................................................................1821 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents.....................................................................................................1821 ENGINE LUBRICATION SYSTEM.............................................................................................1822 Precautions.......................................................................................................1822 LIQUID GASKET APPLICATION PROCEDURE...........................................................................1822 Preparation.......................................................................................................1822 SPECIAL SERVICE TOOLS.........................................................................................1822 Lubrication Circuit...............................................................................................1823 Oil Pressure Check................................................................................................1823 Oil Pump..........................................................................................................1824 REMOVAL AND INSTALLATION......................................................................................1824 DISASSEMBLY AND ASSEMBLY......................................................................................1824 INSPECTION....................................................................................................1825 REGULATOR VALVE INSPECTION....................................................................................1825 OIL FILTER....................................................................................................1826 Service Data and Specifications (SDS).............................................................................1826 OIL PRESSURE..................................................................................................1826 REGULATOR VALVE...............................................................................................1826 OIL PUMP......................................................................................................1826 ENGINE COOLING SYSTEM.................................................................................................1827 Precautions.......................................................................................................1827 LIQUID GASKET APPLICATION PROCEDURE...........................................................................1827 Preparation.......................................................................................................1827 SPECIAL SERVICE TOOLS.........................................................................................1827 Cooling Circuit...................................................................................................1828 System Check......................................................................................................1828 CHECKING COOLING SYSTEM HOSES.................................................................................1828 CHECKING RADIATOR CAP.........................................................................................1828 CHECKING COOLING SYSTEM FOR LEAKS.............................................................................1829 Water Pump........................................................................................................1829 REMOVAL.......................................................................................................1829 INSPECTION....................................................................................................1830 INSTALLATION..................................................................................................1830 Thermostat........................................................................................................1831 REMOVAL.......................................................................................................1831 INSPECTION....................................................................................................1831 INSTALLATION..................................................................................................1832 Radiator..........................................................................................................1832 REMOVAL AND INSTALLATION......................................................................................1832 INSPECTION....................................................................................................1833 Refilling Engine Coolant..........................................................................................1834 Overheating Cause Analysis........................................................................................1834 Cooling Fan Control System........................................................................................1835 Service Data and Specifications (SDS).............................................................................1835 THERMOSTAT....................................................................................................1835 RADIATOR......................................................................................................1836 ma........................................................................................................................1837 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents.....................................................................................................1837 PRECAUTIONS...........................................................................................................1838 Precautions for Supplemental Restraint System (SRS) "AIR BAG".....................................................1838 PREPARATION...........................................................................................................1839 Special Service Tool..............................................................................................1839 Commercial Service Tool...........................................................................................1839 Preparation for Changing Engine Coolant...........................................................................1839 GENERAL MAINTENANCE...................................................................................................1840 PERIODIC MAINTENANCE..................................................................................................1842 Schedule 1........................................................................................................1843 EMISSION CONTROL SYSTEM MAINTENANCE...........................................................................1843 CHASSIS AND BODY MAINTENANCE..................................................................................1844 Schedule 2........................................................................................................1845 EMISSION CONTROL SYSTEM MAINTENANCE...........................................................................1845 CHASSIS AND BODY MAINTENANCE..................................................................................1846 RECOMMENDED FLUIDS AND LUBRICANTS.....................................................................................1847 Fluids and Lubricants.............................................................................................1847 SAE Viscosity Number..............................................................................................1848 GASOLINE ENGINE OIL...........................................................................................1848 Anti-freeze Coolant Mixture Ratio.................................................................................1848 ENGINE MAINTENANCE....................................................................................................1849 Checking Drive Belts..............................................................................................1849 Changing Engine Coolant...........................................................................................1850 Flushing Cooling System...........................................................................................1854 Checking Fuel Lines...............................................................................................1854 Changing Fuel Filter..............................................................................................1854 WITH CONSULT–II..............................................................................................1854 WITHOUT CONSULT–II...........................................................................................1855 Changing Air Cleaner Filter.......................................................................................1855 VISCOUS PAPER TYPE............................................................................................1855 Changing Engine Oil...............................................................................................1855 Changing Oil Filter...............................................................................................1856 Changing Spark Plugs..............................................................................................1857 Checking EVAP Vapor Lines.........................................................................................1858 CHASSIS AND BODY MAINTENANCE..........................................................................................1860 Checking Exhaust System...........................................................................................1860 Checking A/T Fluid................................................................................................1860 Changing A/T Fluid................................................................................................1861 Balancing Wheels..................................................................................................1861 Tire Rotation.....................................................................................................1861 Checking Brake Fluid Level and Leaks..............................................................................1861 Checking Brake Lines and Cables...................................................................................1862 Checking Disc Brake...............................................................................................1862 ROTOR.........................................................................................................1862 CALIPER.......................................................................................................1862 PAD...........................................................................................................1862 Checking Drum Brake...............................................................................................1862 WHEEL CYLINDER................................................................................................1862 DRUM..........................................................................................................1862 LINING........................................................................................................1863 TEMPORARY METHOD FOR CHECKING LINING WEAR.....................................................................1863 Checking Steering Gear, Linkage...................................................................................1863 STEERING GEAR.................................................................................................1863 STEERING LINKAGE..............................................................................................1863 Checking Power Steering Fluid and Lines...........................................................................1863 CHECKING FLUID LEVEL..........................................................................................1863 CHECKING LINES................................................................................................1863 Lubricating Locks, Hinges and Hood Latches........................................................................1864 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters...................................................1864 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................1865 Engine Maintenance................................................................................................1865 DRIVE BELT DEFLECTION.........................................................................................1865 DRIVE BELT TENSION............................................................................................1865 SPARK PLUG TYPE...............................................................................................1865 Chassis and Body Maintenance......................................................................................1865 WHEEL BALANCE.................................................................................................1865 rs........................................................................................................................1867 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents.....................................................................................................1867 SEAT BELTS............................................................................................................1868 Precautions.......................................................................................................1868 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG".................................................................1868 PRECAUTION FOR SEAT BELT SERVICE..............................................................................1868 Front Seat Belt...................................................................................................1869 REMOVAL AND INSTALLATION......................................................................................1869 Rear Seat Belt....................................................................................................1870 REMOVAL AND INSTALLATION......................................................................................1870 Built-in Child Seat...............................................................................................1871 REMOVAL AND INSTALLATION......................................................................................1871 Seat Belt Inspection..............................................................................................1873 AFTER A COLLISION.............................................................................................1873 PRELIMINARY CHECKS............................................................................................1873 SEAT BELT RETRACTOR ON-VEHICLE CHECK..........................................................................1874 SEAT BELT RETRACTOR OFF-VEHICLE CHECK.........................................................................1875 SUPPLEMENTAL RESTRAINT SYSTEM (SRS)...................................................................................1876 Precautions.......................................................................................................1876 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG".................................................................1876 PRECAUTIONS FOR SRS "AIR BAG" SERVICE.........................................................................1876 WIRING DIAGRAMS AND TROUBLE DIAGNOSIS.........................................................................1876 Preparation.......................................................................................................1877 SPECIAL SERVICE TOOLS.........................................................................................1877 Description.......................................................................................................1878 SRS Component Parts Location......................................................................................1878 Maintenance Items.................................................................................................1879 Diagnosis Sensor Unit.............................................................................................1879 REMOVAL AND INSTALLATION......................................................................................1879 Driver Air Bag Module and Spiral Cable............................................................................1881 REMOVAL AND INSTALLATION......................................................................................1881 REMOVAL.......................................................................................................1881 INSTALLATION..................................................................................................1882 Front Passenger Air Bag Module....................................................................................1883 REMOVAL.......................................................................................................1883 INSTALLATION..................................................................................................1885 Disposal of Air Bag Module........................................................................................1885 CHECKING DEPLOYMENT TOOL......................................................................................1886 DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE).................................................1887 DEPLOYMENT OF AIR BAG MODULE WHILE MOUNTED IN VEHICLE.........................................................1889 DISPOSING OF AIR BAG MODULE...................................................................................1889 Trouble Diagnoses Introduction....................................................................................1890 DIAGNOSIS FUNCTION............................................................................................1890 DIAGNOSIS MODE FOR CONSULT-II.................................................................................1890 HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II............................................................1891 HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-II.........................................................1891 HOW TO ERASE SELF-DIAGNOSIS RESULTS...........................................................................1892 How to Perform Trouble Diagnoses for Quick and Accurate Repair....................................................1893 INFORMATION FROM CUSTOMER.....................................................................................1893 PRELIMINARY CHECK.............................................................................................1893 WORK FLOW.....................................................................................................1893 Schematic.........................................................................................................1894 Wiring Diagram - SRS -............................................................................................1895 SRS Operation Check...............................................................................................1897 DIAGNOSTIC PROCEDURE 1........................................................................................1897 Trouble Diagnoses with CONSULT-II................................................................................1898 DIAGNOSTIC PROCEDURE 2........................................................................................1898 DIAGNOSTIC PROCEDURE 3........................................................................................1900 DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)................................................1902 DIAGNOSTIC PROCEDURE 5........................................................................................1902 Trouble Diagnoses without CONSULT-II.............................................................................1906 DIAGNOSTIC PROCEDURE 6........................................................................................1906 DIAGNOSTIC PROCEDURE 7........................................................................................1907 DIAGNOSTIC PROCEDURE 8 (CONTINUED FROM DIAGNOSTIC PROCEDURE 6)................................................1909 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn Off.......................................................1910 DIAGNOSTIC PROCEDURE 9........................................................................................1910 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn On........................................................1912 DIAGNOSTIC PROCEDURE 10.......................................................................................1912 Trouble Diagnoses: SRS Does Not Enter Diagnosis Mode Using Door Switch............................................1913 DIAGNOSTIC PROCEDURE 11.......................................................................................1913 Collision Diagnosis...............................................................................................1914 SRS INSPECTION................................................................................................1914 SUPER MULTIPLE JUNCTION (SMJ)......................................................................................... 0 FUSE BLOCK............................................................................................................ 2 FUSE AND FUSIBLE LINK BOX............................................................................................. 3 JOINT CONNECTOR....................................................................................................... 4 ELECTRICAL UNITS...................................................................................................... 5 sc........................................................................................................................1917 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents.....................................................................................................1917 PRECAUTIONS...........................................................................................................1918 Supplemental Restraint System (SRS) "AIR BAG".....................................................................1918 Wiring Diagrams and Trouble Diagnosis.............................................................................1918 BATTERY...............................................................................................................1919 How to Handle Battery.............................................................................................1919 METHODS OF PREVENTING OVER-DISCHARGE..........................................................................1919 CHECKING ELECTROLYTE LEVEL....................................................................................1919 SPECIFIC GRAVITY CHECK........................................................................................1920 CHARGING THE BATTERY..........................................................................................1921 STARTING SYSTEM.......................................................................................................1922 System Description................................................................................................1922 Wiring Diagram - START -..........................................................................................1923 Construction......................................................................................................1925 Removal and Installation..........................................................................................1926 Pinion/Clutch Check...............................................................................................1926 CHARGING SYSTEM.......................................................................................................1927 System Description................................................................................................1927 Wiring Diagram - CHARGE -.........................................................................................1928 Trouble Diagnoses.................................................................................................1929 WITH IC REGULATOR.............................................................................................1929 MALFUNCTION INDICATOR.........................................................................................1929 Construction......................................................................................................1930 Removal and Installation..........................................................................................1930 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................1931 Battery...........................................................................................................1931 Starter...........................................................................................................1931 Generator.........................................................................................................1931 SUPER MULTIPLE JUNCTION (SMJ)......................................................................................... 0 FUSE BLOCK............................................................................................................ 2 FUSE AND FUSIBLE LINK BOX............................................................................................. 3 JOINT CONNECTOR....................................................................................................... 4 ELECTRICAL UNITS...................................................................................................... 5 st........................................................................................................................1933 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents.....................................................................................................1933 PRECAUTIONS...........................................................................................................1934 Supplemental Restraint System (SRS) "AIR BAG".....................................................................1934 Precautions for Steering System...................................................................................1934 PREPARATION...........................................................................................................1935 Special Service Tools.............................................................................................1935 Commercial Service Tool...........................................................................................1936 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..................................................................1937 NVH Troubleshooting Chart.........................................................................................1937 ON-VEHICLE SERVICE....................................................................................................1938 Checking Steering Wheel Play......................................................................................1938 Checking Neutral Position on Steering Wheel.......................................................................1938 PRE-CHECKING..................................................................................................1938 CHECKING......................................................................................................1938 Checking Front Wheel Turning Angle................................................................................1938 Checking Gear Housing Movement....................................................................................1938 Checking and Adjusting Drive Belts................................................................................1939 Checking Fluid Level..............................................................................................1939 Checking Fluid Leakage............................................................................................1939 Bleeding Hydraulic System.........................................................................................1939 Checking Steering Wheel Turning Force.............................................................................1940 Checking Hydraulic System.........................................................................................1940 STEERING WHEEL AND STEERING COLUMN....................................................................................1942 Components........................................................................................................1942 Removal and Installation..........................................................................................1942 STEERING WHEEL................................................................................................1942 TURN SIGNAL CANCEL CAM........................................................................................1943 STEERING COLUMN...............................................................................................1944 Disassembly and Assembly..........................................................................................1945 STEERING LOCK.................................................................................................1946 IGNITION KEY CYLINDER.........................................................................................1946 TILT MECHANISM................................................................................................1947 Inspection........................................................................................................1947 POWER STEERING GEAR AND LINKAGE.......................................................................................1948 Components........................................................................................................1948 Removal and Installation..........................................................................................1949 Disassembly.......................................................................................................1950 Inspection........................................................................................................1951 BOOT..........................................................................................................1951 TIE-ROD OUTER AND INNER SOCKETS...............................................................................1951 Assembly..........................................................................................................1951 POWER STEERING OIL PUMP...............................................................................................1953 Components........................................................................................................1953 Pre-disassembly Inspection........................................................................................1953 Inspection........................................................................................................1954 PULLEY AND PULLEY SHAFT.......................................................................................1954 Disassembly.......................................................................................................1954 Assembly..........................................................................................................1954 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................1956 General Specifications............................................................................................1956 Steering Wheel....................................................................................................1956 Steering Column...................................................................................................1956 Steering Gear and Linkage.........................................................................................1957 Power Steering....................................................................................................1957 su........................................................................................................................1959 QUICK REFERENCE INDEX................................................................................................. 0 Table of Contents.....................................................................................................1959 FRONT SUSPENSION......................................................................................................1960 Precautions.......................................................................................................1960 PRECAUTIONS...................................................................................................1960 Preparation.......................................................................................................1960 SPECIAL SERVICE TOOL..........................................................................................1960 COMMERCIAL SERVICE TOOL.......................................................................................1960 Noise, Vibration and Harshness (NVH) Troubleshooting..............................................................1961 NVH TROUBLESHOOTING CHART.....................................................................................1961 Components........................................................................................................1962 On-vehicle Service................................................................................................1963 FRONT SUSPENSION PARTS........................................................................................1963 FRONT WHEEL ALIGNMENT.........................................................................................1963 Coil Spring and Strut Assembly....................................................................................1966 COMPONENTS....................................................................................................1966 REMOVAL AND INSTALLATION......................................................................................1967 DISASSEMBLY...................................................................................................1967 INSPECTION....................................................................................................1967 ASSEMBLY......................................................................................................1968 Stabilizer Bar....................................................................................................1968 REMOVAL AND INSTALLATION......................................................................................1968 INSPECTION....................................................................................................1969 Transverse Link and Transverse Link Gusset........................................................................1969 REMOVAL AND INSTALLATION......................................................................................1969 INSPECTION....................................................................................................1969 Lower Ball Joint..................................................................................................1969 REMOVAL AND INSTALLATION......................................................................................1969 INSPECTION....................................................................................................1970 Service Data and Specifications (SDS).............................................................................1970 GENERAL SPECIFICATIONS (FRONT)................................................................................1970 FRONT WHEEL ALIGNMENT (UNLADEN*1).............................................................................1971 LOWER BALL JOINT..............................................................................................1971 WHEELARCH HEIGHT (UNLADEN*)...................................................................................1972 WHEEL RUNOUT..................................................................................................1972 REAR SUSPENSION.......................................................................................................1973 Precautions.......................................................................................................1973 PRECAUTIONS...................................................................................................1973 Preparation.......................................................................................................1973 COMMERCIAL SERVICE TOOL.......................................................................................1973 Noise, Vibration and Harshness (NVH) Troubleshooting..............................................................1973 Components........................................................................................................1974 On-vehicle Service................................................................................................1974 REAR SUSPENSION PARTS.........................................................................................1974 REAR WHEEL ALIGNMENT..........................................................................................1975 Removal and Installation..........................................................................................1977 Leaf Spring.......................................................................................................1978 COMPONENTS....................................................................................................1978 REMOVAL.......................................................................................................1978 INSPECTION....................................................................................................1979 INSTALLATION..................................................................................................1980 Shock Absorber....................................................................................................1981 REMOVAL AND INSTALLATION......................................................................................1981 INSPECTION....................................................................................................1981 Stabilizer Bar....................................................................................................1981 REMOVAL AND INSTALLATION......................................................................................1981 INSPECTION....................................................................................................1982 Service Data and Specifications (SDS).............................................................................1982 GENERAL SPECIFICATIONS (REAR).................................................................................1982 REAR WHEEL ALIGNMENT (UNLADEN*1)..............................................................................1983 WHEELARCH HEIGHT (UNLADEN*)...................................................................................1983 WHEEL RUNOUT..................................................................................................1983
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DESCRIPTION:
2000 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 2000 NISSAN QUEST.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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