Language : English Pages : 1878
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File Type : PDF
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TABLE OF CONTENTS:
2001-2008 Kia Rio Workshop Manual – PDF DOWNLOAD
Rio01_05.pdf......................................................................................... 2
Body ( Interior & Exterior ).pdf................................................................. 2
Body Dimension Specifications.pdf............................................................ 2
Crash Pad Components and Components Location.pdf............................................. 27
Crash Pad Repair procedures.pdf.............................................................. 29
Front Bumper Components and Components Location.pdf.......................................... 36
Front Bumper Description and Operation.pdf................................................... 37
Front Bumper Repair procedures.pdf........................................................... 38
Front Door Components and Components Location.pdf............................................ 40
Front Door Description and Operation.pdf..................................................... 42
Front Door Repair procedures.pdf............................................................. 43
Front Seat Belt Components and Components Location.pdf....................................... 62
Front Seat Belt Description and Operation.pdf................................................ 63
Front Seat Belt Repair procedures.pdf........................................................ 64
Front Seat Components and Components Location.pdf............................................ 68
Front Seat Description and Operation.pdf..................................................... 69
Front Seat Repair procedures.pdf............................................................. 70
Hood Components and Components Location.pdf.................................................. 76
Hood Description and Operation.pdf........................................................... 77
Hood Repair procedures.pdf................................................................... 78
Interior Trim Components and Components Location.pdf......................................... 80
Interior Trim Repair procedures.pdf.......................................................... 81
Mirror Components and Components Location.pdf................................................ 93
Mirror Description and Operation.pdf......................................................... 94
Mirror Repair procedures.pdf................................................................. 95
Rear Bumper Components and Components Location.pdf........................................... 97
Rear Bumper Description and Operation.pdf.................................................... 99
Rear Bumper Repair procedures.pdf............................................................ 100
Rear Door Components and Components Location.pdf............................................. 102
Rear Door Description and Operation.pdf...................................................... 103
Rear Door Repair procedures.pdf.............................................................. 104
Rear Seat Belt Components and Components Location.pdf........................................ 111
Rear Seat Belt Description and Operation.pdf................................................. 112
Rear Seat Belt Repair procedures.pdf......................................................... 113
Rear Seat Components and Components Location.pdf............................................. 117
Rear Seat Description and Operation.pdf...................................................... 118
Rear Seat Repair procedures.pdf.............................................................. 119
Roof Trim Components and Components Location.pdf............................................. 120
Roof Trim Description and Operation.pdf...................................................... 121
Roof Trim Repair procedures.pdf.............................................................. 122
Specifications.pdf........................................................................... 124
Troubleshooting.pdf.......................................................................... 125
Trunk Lid Components and Components Location.pdf............................................. 126
Trunk Lid Description and Operation.pdf...................................................... 128
Trunk Lid Repair procedures.pdf.............................................................. 129
Brake System..................................................................................... 137
ABS Control Unit Repair procedures.pdf....................................................... 137
ABS(Anti-Lock Brake System) Components and Components Location.pdf........................... 139
ABS(Anti-Lock Brake System) Description and Operation.pdf.................................... 140
ABS(Anti-Lock Brake System) Schematic Diagrams.pdf........................................... 148
ABS(Anti-Lock Brake System) Troubleshooting.pdf.............................................. 149
Brake Booster Components and Components Location.pdf......................................... 161
Brake Booster Repair procedures.pdf.......................................................... 162
Brake Line Repair procedures.pdf............................................................. 166
Brake Pedal Components and Components Location.pdf........................................... 169
Brake Pedal Repair procedures.pdf............................................................ 171
Brake System Components and Components Location.pdf.......................................... 174
Brake System Description and Operation.pdf................................................... 175
Front Disc Brake Components and Components Location.pdf...................................... 178
Front Disc Brake Description and Operation.pdf............................................... 179
Front Disc Brake Repair procedures.pdf....................................................... 180
Front Wheel Speed Sensor Repair procedures.pdf............................................... 188
Master Cylinder Components and Components Location.pdf....................................... 191
Master Cylinder Repair procedures.pdf........................................................ 193
Parking Brake Assembly Components and Components Location.pdf................................ 200
Parking Brake Assembly Repair procedures.pdf................................................. 202
Proportioning Valve Components and Components Location.pdf................................... 208
Proportioning Valve Repair procedures.pdf.................................................... 210
Proportioning Valve Specifications.pdf....................................................... 211
Rear Drum Brake Components and Components Location.pdf....................................... 212
Rear Drum Brake Repair procedures.pdf........................................................ 214
Rear Wheel Speed Sensor Repair procedures.pdf................................................ 217
Special Service Tools.pdf.................................................................... 220
Specifications.pdf........................................................................... 222
Troubleshooting.pdf.......................................................................... 223
Clutch system.................................................................................... 228
Clutch Cover And Disc Repair procedures.pdf.................................................. 228
Clutch Pedal Components and Components Location.pdf.......................................... 231
Clutch Pedal Repair procedures.pdf........................................................... 232
Clutch Release Bearing Repair procedures.pdf................................................. 234
Clutch System General Information.pdf........................................................ 239
Clutch System Troubleshooting.pdf............................................................ 240
Components and Components Location.pdf....................................................... 241
Description and Operation.pdf................................................................ 243
Special Service Tools.pdf.................................................................... 244
Specifications.pdf........................................................................... 245
Troubleshooting.pdf.......................................................................... 246
Driveshaft & Axle................................................................................ 247
Description and Operation.pdf................................................................ 247
Front Driveshaft Components and Components Location.pdf...................................... 248
Front Driveshaft Repair procedures.pdf....................................................... 250
Front Hub Components and Components Location.pdf............................................. 261
Front Hub Description and Operation.pdf...................................................... 263
Front Hub Repair procedures.pdf.............................................................. 264
Rear Hub Components and Components Location.pdf............................................. 275
Rear Hub Description and Operation.pdf...................................................... 276
Rear Hub Repair procedures.pdf.............................................................. 277
Repair procedures.pdf........................................................................ 286
Special Service Tools.pdf.................................................................... 287
Specifications.pdf........................................................................... 289
Troubleshooting.pdf.......................................................................... 290
Emission Control System.......................................................................... 293
Troubleshooting P0422.pdf.................................................................... 293
Troubleshooting P0440.pdf.................................................................... 295
Troubleshooting P0443.pdf.................................................................... 298
Troubleshooting P0450.pdf.................................................................... 300
Engine Electrical................................................................................ 303
Alternator Repair procedures.pdf............................................................. 303
Alternator Schematic Diagrams.pdf............................................................ 311
Charging System General Information.pdf...................................................... 312
Charging System Repair procedures.pdf........................................................ 314
Charging System Troubleshooting.pdf.......................................................... 321
Description and Operation.pdf................................................................ 323
Ignition Coil Repair procedures.pdf.......................................................... 324
Ignition System Description and Operation.pdf................................................ 326
Ignition System General Information.pdf...................................................... 327
Ignition System Repair procedures.pdf........................................................ 329
Spark Plug Cable Repair procedures.pdf....................................................... 330
Spark Plug Repair procedures.pdf............................................................. 331
Specifications.pdf........................................................................... 333
Starter Components and Components Location.pdf............................................... 335
Starter Repair procedures.pdf................................................................ 336
Starting System Repair procedures.pdf........................................................ 345
Starting System Troubleshooting.pdf.......................................................... 346
Troubleshooting P0300.pdf.................................................................... 349
Troubleshooting P0562.pdf.................................................................... 352
Troubleshooting.pdf.......................................................................... 353
Engine Mechanical 1.5............................................................................ 354
Air Cleaner Repair procedures.pdf............................................................ 354
Camshaft Components and Components Location.pdf.............................................. 355
Camshaft Repair procedures.pdf............................................................... 356
Coolant Repair procedures.pdf................................................................ 361
Cooling Fan Motor Assembly Components and Components Location.pdf............................ 363
Crankshaft Components and Components Location.pdf............................................ 364
Crankshaft Repair procedures.pdf............................................................. 365
Cylinder Head Repair procedures.pdf.......................................................... 369
Engine And Transaxle Assembly Components and Components Location.pdf......................... 374
Engine And Transaxle Assembly Repair procedures.pdf.......................................... 375
Engine Mounting Components and Components Location.pdf....................................... 381
Engine Oil Repair procedures.pdf............................................................. 384
General Information.pdf...................................................................... 385
Intake And Exhaust System Repair procedures.pdf............................................. 386
Intake And Exhaust System Components and Components Location.pdf............................. 387
Lubrication System General Information.pdf................................................... 389
Oil Filter Repair procedures.pdf............................................................. 390
Oil Pan Components and Components Location.pdf............................................... 391
Oil Pump Components and Components Location.pdf.............................................. 392
Oil Pump Repair procedures.pdf............................................................... 394
Piston and Connecting Rod Components and Components Location.pdf............................. 395
Piston and Connecting Rod Repair procedures.pdf.............................................. 397
Radiator Components and Components Location.pdf.............................................. 410
Radiator Fan Components and Components Location.pdf.......................................... 411
Radiator Fan Relay General Information.pdf................................................... 412
Radiator Fan Relay Repair procedures.pdf..................................................... 413
Radiator Fan Repair procedures.pdf........................................................... 414
Radiator Repair procedures.pdf............................................................... 415
Special Service Tools.pdf.................................................................... 416
Specifications.pdf........................................................................... 418
Thermostat Components and Components Location.pdf............................................ 420
Thermostat Repair procedures.pdf............................................................. 421
Timing Belt Components and Components Location.pdf........................................... 422
Timing Belt Repair procedures.pdf............................................................ 423
Troubleshooting 2.pdf........................................................................ 427
Troubleshooting.pdf.......................................................................... 429
Valve Components and Components Location.pdf................................................. 436
Valve Repair procedures.pdf.................................................................. 437
Water pump Components and Components Location.pdf............................................ 441
Water pump Repair procedures.pdf............................................................. 442
Engine Mechanical 1.6............................................................................ 443
Air Cleaner Components and Components Location.pdf........................................... 443
Air Cleaner Repair procedures.pdf............................................................ 444
Camshaft Components and Components Location.pdf.............................................. 445
Camshaft Repair procedures.pdf............................................................... 447
Coolant Repair procedures.pdf................................................................ 454
Cooling Fan Motor Assembly Components and Components Location.pdf............................ 456
Crankshaft Components and Components Location.pdf............................................ 457
Crankshaft Repair procedures.pdf............................................................. 458
Cylinder Head Repair procedures.pdf.......................................................... 465
Engine And Transaxle Assembly Components and Components Location.pdf......................... 472
Engine And Transaxle Assembly Repair procedures.pdf.......................................... 476
Engine Oil Repair procedures.pdf............................................................. 484
Front Exhaust Pipe Components and Components Location.pdf.................................... 485
Front Exhaust Pipe Repair procedures.pdf..................................................... 486
General Information.pdf...................................................................... 487
Lubrication System General Information.pdf................................................... 488
Oil Filter Repair procedures.pdf............................................................. 489
Oil Pan Components and Components Location.pdf............................................... 490
Oil Pan Repair procedures.pdf................................................................ 491
Oil Pump Components and Components Location.pdf.............................................. 492
Oil Pump Repair procedures.pdf............................................................... 494
Piston and Connecting Rod Components and Components Location.pdf............................. 496
Piston and Connecting Rod Repair procedures.pdf.............................................. 497
Radiator Components and Components Location.pdf.............................................. 506
Radiator Repair procedures.pdf............................................................... 507
Special Service Tools.pdf.................................................................... 508
Specifications.pdf........................................................................... 511
Thermostat Components and Components Location.pdf............................................ 512
Thermostat Repair procedures.pdf............................................................. 513
Timing Belt Components and Components Location.pdf........................................... 514
Timing Belt Repair procedures.pdf............................................................ 515
Troubleshooting P0128.pdf.................................................................... 520
Troubleshooting.pdf.......................................................................... 522
Valve Components and Components Location.pdf................................................. 528
Valve Repair procedures.pdf.................................................................. 530
Water pump Components and Components Location.pdf............................................ 534
Water pump Repair procedures.pdf............................................................. 535
Fuel System...................................................................................... 536
Camshaft Position Sensor (CMPS) Description and Operation.pdf................................ 536
Crankshaft Position Sensor (CKPS) Description and Operation.pdf.............................. 537
Description and Operation.pdf................................................................ 538
Engine Control Module (ECM) Description and Operation.pdf.................................... 548
Engine Control System Schematic Diagrams.pdf................................................. 549
Engine Control System Troubleshooting.pdf.................................................... 551
Engine Coolant Temperature Sensor (ECTS) Description and Operation.pdf....................... 586
Fuel Delivery System Description and Operation.pdf........................................... 587
Fuel Line Repair procedures.pdf.............................................................. 588
Fuel Pump Repair procedures.pdf.............................................................. 590
Fuel Tank Components and Components Location.pdf............................................. 591
Fuel Tank Repair procedures.pdf.............................................................. 592
General Information.pdf...................................................................... 593
General Safety Information and Caution.pdf................................................... 600
Heated Oxygen Sensor (HO2S) Description and Operation.pdf.................................... 601
Heated Oxygen Sensor (HO2S) Repair procedures.pdf............................................ 602
Injector Repair procedures.pdf............................................................... 604
Intake Air Temperature Sensor (IATS) Description and Operation.pdf........................... 605
Knock Sensor (KS) Description and Operation.pdf.............................................. 606
Knock Sensor (KS) Repair procedures.pdf...................................................... 607
Mass Air Flow Sensor (MAFS) Description and Operation.pdf.................................... 608
Mass Air Flow Sensor (MAFS) Repair procedures.pdf............................................ 609
Repair procedures.pdf........................................................................ 611
Schematic Diagrams.pdf....................................................................... 616
Special Service Tools.pdf.................................................................... 622
Specifications.pdf........................................................................... 623
Throttle Position Sensor (TPS) Description and Operation.pdf................................. 624
Throttle Position Sensor (TPS) Repair procedures.pdf......................................... 625
General Information.............................................................................. 627
Heating, Ventilation, Air-Cond................................................................... 645
Air Conditioning Switch Repair procedures.pdf................................................ 645
Air-Con Control Relay Repair procedures.pdf.................................................. 646
Blower Motor Repair procedures.pdf........................................................... 647
Blower Relay Repair procedures.pdf........................................................... 648
Blower Unit Repair procedures.pdf............................................................ 649
Compressor Repair procedures.pdf............................................................. 651
Condenser Components and Components Location.pdf............................................. 652
Condenser fan & relay Repair procedures.pdf.................................................. 653
Condenser Repair procedures.pdf.............................................................. 655
Description and Operation.pdf................................................................ 656
Drive belt Repair procedures.pdf............................................................. 659
Dual pressure switch Repair procedures.pdf................................................... 661
Evaporator unit Repair procedures.pdf........................................................ 662
General Information.pdf...................................................................... 664
Heater Control Assembly Repair procedures.pdf................................................ 666
Heater Unit Repair procedures.pdf............................................................ 667
Magnetic Clutch Components and Components Location.pdf....................................... 668
Magnetic Clutch Repair procedures.pdf........................................................ 669
Receiver-Drier Repair procedures.pdf......................................................... 670
Refrigerant line Components and Components Location.pdf...................................... 671
Refrigerant line Repair procedures.pdf....................................................... 672
Specifications.pdf........................................................................... 673
Troubleshooting.pdf.......................................................................... 675
Restraints....................................................................................... 695
Airbag Module Components and Components Location.pdf......................................... 695
Airbag Module Repair procedures.pdf.......................................................... 696
Driver Airbag (DAB) Module and Clock Spring Components and Components Location.pdf........... 699
Driver Airbag (DAB) Module and Clock Spring Repair procedures.pdf............................ 700
Passenger Airbag (PAB) Module Repair procedures.pdf.......................................... 703
SRS Control Module Repair procedures.pdf..................................................... 705
Supplemental Restraint System Control Module Description and Operation.pdf.................. 707
Supplemental Restraint System Control Module Schematic Diagrams.pdf......................... 710
Supplemental Restraint System Control Module Specifications.pdf............................. 712
Supplemental Restraint System Control Module Troubleshooting.pdf............................ 713
Steering system.................................................................................. 723
Hydraulic Power Steering System Description and Operation.pdf................................ 723
Hydraulic Power Steering System Troubleshooting.pdf.......................................... 724
Manual Steering System Description and Operation.pdf......................................... 728
Manual Steering System Troubleshooting.pdf................................................... 729
Power Steering Gear Box Components and Components Location.pdf............................... 731
Power Steering Gear Box Repair procedures.pdf................................................ 732
Power Steering Oil Pump Components and Components Location.pdf............................... 745
Power Steering Oil Pump Repair procedures.pdf................................................ 747
Special Service Tools.pdf.................................................................... 752
Specifications.pdf........................................................................... 753
Steering Column Components and Components Location.pdf....................................... 754
Steering Column Repair procedures.pdf........................................................ 755
Troubleshooting.pdf.......................................................................... 766
Suspension System................................................................................ 769
Front Lower Arm Components and Components Location.pdf....................................... 769
Front Lower Arm Repair procedures.pdf........................................................ 770
Front Stabilizer Bar Components and Components Location.pdf.................................. 772
Front Stabilizer Bar Repair procedures.pdf................................................... 773
Front Strut Assembly Components and Components Location.pdf.................................. 776
Front Strut Assembly Repair procedures.pdf................................................... 778
Front Suspension System Description and Operation.pdf........................................ 784
Front Suspension System Repair procedures.pdf................................................ 785
Rear Suspension System Components and Components Location.pdf................................ 789
Rear Suspension System Description and Operation.pdf......................................... 790
Rear Suspension System Repair procedures.pdf................................................. 791
Special Service Tools.pdf.................................................................... 796
Specifications.pdf........................................................................... 797
Troubleshooting.pdf.......................................................................... 798
Rio06_08............................................................................................. 803
Automatic Transaxle Control System - Pulse Generator - Description and Operation (A4AF3)......... 804
Automatic Transaxle Control System - Pulse Generator - Repair procedures (A4AF3)................. 805
Automatic Transaxle Control System - Shift Lever - Components and Components Location (A4AF3).... 808
Automatic Transaxle Control System - Shift Lever - Repair procedures (A4AF3)..................... 810
Automatic Transaxle System - Components and Components Location (A4AF3).......................... 816
Automatic Transaxle System - Description and Operation (A4AF3)................................... 822
Automatic Transaxle System - Repair procedures (A4AF3)........................................... 861
Automatic Transaxle System - Special Service Tools (A4AF3)....................................... 873
Automatic Transaxle System - Specifications (A4AF3).............................................. 874
Automatic Transaxle System - Troubleshooting (A4AF3)............................................. 877
Body (Interior and Exterior) - Body Side Mouldings - Repair procedures........................... 888
Body (Interior and Exterior) - Console - Components and Components Location...................... 891
Body (Interior and Exterior) - Console - Repair procedures....................................... 892
Body (Interior and Exterior) - Crash Pad - Components and Components Location.................... 894
Body (Interior and Exterior) - Crash Pad - Repair procedures..................................... 895
Body (Interior and Exterior) - Fender - Repair procedures........................................ 906
Body (Interior and Exterior) - Front Bumper - Repair procedures.................................. 908
Body (Interior and Exterior) - Front Door - Components and Components Location................... 909
Body (Interior and Exterior) - Front Door - Repair procedures.................................... 911
Body (Interior and Exterior) - Front Seat - Components and Components Location................... 922
Body (Interior and Exterior) - Front Seat - Repair procedures.................................... 923
Body (Interior and Exterior) - Hood - Repair procedures.......................................... 932
Body (Interior and Exterior) - Interior Trim - Repair procedures................................. 939
Body (Interior and Exterior) - Mirror - Components and Components Location....................... 944
Body (Interior and Exterior) - Mirror - Repair procedures........................................ 945
Body (Interior and Exterior) - Rear Bumper - Repair procedures................................... 947
Body (Interior and Exterior) - Rear Door - Components and Components Location.................... 949
Body (Interior and Exterior) - Rear Door - Repair procedures..................................... 951
Body (Interior and Exterior) - Rear Seat - Components and Components Location.................... 961
Body (Interior and Exterior) - Rear Seat - Repair procedures..................................... 963
Body (Interior and Exterior) - Seat Heater - Components and Components Location.................. 965
Body (Interior and Exterior) - Seat Heater - Repair procedures................................... 966
Body (Interior and Exterior) - Seat Heater Switch - Repair procedures............................ 967
Body (Interior and Exterior) - Special Service Tools............................................. 968
Body (Interior and Exterior) - Specifications.................................................... 970
Body (Interior and Exterior) - Sunroof - Components and Components Location...................... 972
Body (Interior and Exterior) - Sunroof - Schematic Diagrams...................................... 973
Body (Interior and Exterior) - Sunroof Assemble - Repair procedures.............................. 974
Body (Interior and Exterior) - Sunroof Assembly - Components and Components Location............. 982
Body (Interior and Exterior) - Sunroof motor - Repair procedures................................. 983
Body (Interior and Exterior) - Sunroof Switch - Repair procedures................................ 986
Body (Interior and Exterior) - Troubleshooting................................................... 987
Body (Interior and Exterior) - Trunk Lid - Repair procedures..................................... 989
Body (Interior and Exterior) - Windshield - Components and Components Location................... 997
Body (Interior and Exterior) - Windshield - Repair procedures.................................... 998
Body Electrical System - Antenna - Repair procedures.............................................1004
Body Electrical System - Audio - Components and Components Location..............................1006
Body Electrical System - Audio - Specifications..................................................1007
Body Electrical System - Audio - Troubleshooting.................................................1008
Body Electrical System - Audio Unit - Components and Components Location.........................1018
Body Electrical System - Audio Unit - Repair procedures..........................................1021
Body Electrical System - ETACS - Description and Operation.......................................1023
Body Electrical System - ETACS - Repair procedures...............................................1024
Body Electrical System - ETACS - Schematic Diagrams..............................................1033
Body Electrical System - ETACS - Specifications..................................................1037
Body Electrical System - Fuses & Relays - Components and Components Location.....................1038
Body Electrical System - General Information.....................................................1040
Body Electrical System - Horn - Components and Components Location...............................1046
Body Electrical System - Horn - Repair procedures................................................1047
Body Electrical System - ICM - Description and Operation.........................................1049
Body Electrical System - ICM - Repair procedures.................................................1050
Body Electrical System - Ignition Switch - Repair procedures.....................................1051
Body Electrical System - Indicators & Gauges - Components and Components Location................1053
Body Electrical System - Indicators & Gauges - Troubleshooting...................................1054
Body Electrical System - Instruments - Components and Components Location........................1056
Body Electrical System - Instruments - Repair procedures.........................................1058
Body Electrical System - Instruments - Schematic Diagrams........................................1067
Body Electrical System - Keyless Entry - Components and Components Location......................1069
Body Electrical System - Keyless Entry - Description and Operation...............................1070
Body Electrical System - Keyless Entry - Repair procedures.......................................1076
Body Electrical System - Keyless Entry - Troubleshooting.........................................1084
Body Electrical System - Keyless Entry Transmitter - Repair procedures...........................1087
Body Electrical System - Multifunction Switch - Components and Components Location...............1090
Body Electrical System - Multifunction Switch - Repair procedures................................1092
Body Electrical System - Multifunction Switch - Specifications...................................1095
Body Electrical System - Power Door Actuator - Repair procedures.................................1096
Body Electrical System - Power Door Lock Switch - Repair procedures..............................1101
Body Electrical System - Power Door Locks - Components and Components Location...................1102
Body Electrical System - Power Door Locks - Troubleshooting......................................1103
Body Electrical System - Power Door Relay - Repair procedures....................................1106
Body Electrical System - Power Mirror Actuator - Repair procedures...............................1107
Body Electrical System - Power Mirror Switch - Repair procedures.................................1109
Body Electrical System - Power Mirror Switch - Schematic Diagrams................................1110
Body Electrical System - Power Mirrors - Components and Components Location......................1112
Body Electrical System - Power Window Motor - Repair procedures..................................1113
Body Electrical System - Power Window Switch - Repair procedures.................................1115
Body Electrical System - Power Window Switch - Schematic Diagrams................................1117
Body Electrical System - Power Windows - Components and Components Location......................1119
Body Electrical System - Power Windows - Troubleshooting.........................................1120
Body Electrical System - Relay Box Engine Compartment - Components and Components Location.......1122
Body Electrical System - Relay Box Engine Compartment - Repair procedures........................1123
Body Electrical System - Relay Box Passenger Compartment - Components and Components Location....1126
Body Electrical System - Relay Box Passenger Compartment - Repair procedures.....................1128
Body Electrical System - Speakers - Repair procedures............................................1132
Brake System - ABS - Components and Components Location..........................................1135
Brake System - ABS - Description and Operation...................................................1136
Brake System - ABS - Schematic Diagrams..........................................................1143
Brake System - ABS - Troubleshooting.............................................................1146
Brake System - ABS Control Module - Components and Components Location...........................1161
Brake System - ABS Control Module - Repair procedures............................................1163
Brake System - Brake Booster - Components and Components Location................................1165
Brake System - Brake Booster - Repair procedures.................................................1167
Brake System - Brake Line - Components and Components Location...................................1169
Brake System - Brake Line - Repair procedures....................................................1170
Brake System - Brake Pedal - Components and Components Location..................................1173
Brake System - Brake Pedal - Repair procedures...................................................1174
Brake System - Description and Operation.........................................................1176
Brake System - Front Disc - Components and Components Location...................................1177
Brake System - Front Disc - Repair procedures....................................................1179
Brake System - Front Wheel Speed Sensor - Components and Components Location.....................1184
Brake System - Front Wheel Speed Sensor - Repair procedures......................................1185
Brake System - Master Cylinder - Components and Components Location..............................1188
Brake System - Master Cylinder - Repair procedures...............................................1190
Brake System - Parking Brake Assembly - Components and Components Location.......................1195
Brake System - Parking Brake Assembly - Repair procedures........................................1197
Brake System - Parking Brake Switch - Repair procedures..........................................1203
Brake System - Proportioning Valve - Repair procedures...........................................1204
Brake System - Rear Disc - Components and Components Location....................................1206
Brake System - Rear Disc - Repair procedures.....................................................1207
Brake System - Rear Drum - Components and Components Location....................................1211
Brake System - Rear Drum - Repair procedures.....................................................1212
Brake System - Rear Wheel Speed Sensor - Components and Components Location......................1218
Brake System - Rear Wheel Speed Sensor - Repair procedures.......................................1219
Brake System - Repair procedures.................................................................1220
Brake System - Special Service Tools.............................................................1226
Brake System - Specifications....................................................................1227
Brake System - Troubleshooting...................................................................1230
Charging System - Alternator - Components and Components Location................................1232
Charging system - Alternator - Repair procedures.................................................1233
Charging System - Description and Operation......................................................1239
Charging System - Repair procedures..............................................................1240
Clutch Cover And Dinode - Components and Components Location.....................................1246
Clutch Cover And Dinode - Repair procedures......................................................1247
Clutch Master Cylinder - Components and Components Location......................................1251
Clutch Master Cylinder - Repair procedures.......................................................1252
Clutch Pedal - Components and Components Location................................................1256
Clutch Pedal - Repair procedures.................................................................1257
Clutch Release Cylinder - Components and Components Location.....................................1260
Clutch Release Cylinder - Repair procedures......................................................1261
Clutch System - Components and Components Location...............................................1264
Clutch System - Repair procedures................................................................1265
Clutch System - Special Service Tools............................................................1268
Clutch System - Specifications...................................................................1269
Clutch System - Troubleshooting..................................................................1271
Components and Components Location - Cylinder Head...............................................1273
Components and Components Location - Timimng Belt................................................1275
Cooling System - Components and Components Location..............................................1277
Cooling System - General Information.............................................................1279
Cooling System - Repair procedures...............................................................1282
CVVT (Continuously Variable Valve Timing) System - Components and Components Location............1292
CVVT (Continuously Variable Valve Timing) System - Description and Operation.....................1293
Cylinder Block Components and Components Location................................................1295
Cylinder Block Repair procedures.................................................................1297
Driveshaft and axle - Special Service Tools......................................................1325
Driveshaft and axle - Specifications.............................................................1327
Driveshaft and axle - Troubleshooting............................................................1329
Driveshaft Assembly - Front - Components and Components Location.................................1332
Driveshaft Assembly - Front - Repair procedures..................................................1334
Driveshaft Assembly - Front Hub - Components and Components Location.............................1343
Driveshaft Assembly - Front Hub - Repair procedures..............................................1344
Driveshaft Assembly - Rear - Components and Components Location..................................1354
Driveshaft Assembly - Rear - Repair procedures...................................................1355
Emission - Components and Components Location....................................................1357
Emission - Crankcase - Components and Components Location........................................1360
Emission - Crankcase - Repair procedures.........................................................1362
Emission - Description and Operation.............................................................1363
Emission - PCV - Description and Operation.......................................................1364
Emission - PCV - Repair procedures...............................................................1365
Emission - Schematic Diagrams....................................................................1366
Emission - Specifications........................................................................1367
Emission - Troubleshooting.......................................................................1368
Engine And Transaxle Assembly - Repair...........................................................1369
Engine And Transaxle Assembly Components.........................................................1383
Engine Electrical - General Information..........................................................1385
Engine Electrical - Specifications...............................................................1393
Engine Electrical - Troubleshooting - P0300......................................................1395
Engine Electrical - Troubleshooting - P0301......................................................1403
Engine Electrical - Troubleshooting - P0302......................................................1411
Engine Electrical - Troubleshooting - P0303......................................................1419
Engine Electrical - Troubleshooting - P0304......................................................1427
Engine Electrical - Troubleshooting - P0560......................................................1435
Engine Electrical - Troubleshooting - P0561......................................................1441
Engine Electrical - Troubleshooting - P0562......................................................1447
Engine Electrical - Troubleshooting - P0563......................................................1453
Engine Electrical - Troubleshooting..............................................................1459
Evaporative Emission Control System - Canister - Repair procedures...............................1461
Evaporative Emission Control System - Description and Operation..................................1462
Evaporative Emission Control System - Repair procedures..........................................1465
Exhaust Emission Control System - Description and Operation......................................1466
Exhaust Manifold - Components and Components Location............................................1467
Exhaust Manifold - Repair procedures.............................................................1468
Front Exhaust - Components and Components Location...............................................1471
Front Exhaust - Repair procedures................................................................1472
Fuel Delivery System - Components and Components Location........................................1474
Fuel Delivery System - Repair procedures.........................................................1476
Fuel Filler Cap - Description and Operation......................................................1479
Fuel Injector - Repair procedures................................................................1480
Fuel Pummp - Repair procedures...................................................................1481
Fuel System - Engine Control - Components and Components Location................................1483
Fuel System - Engine Control - Description and Operation.........................................1488
Fuel System - Engine Control - Troubleshooting...................................................1492
Fuel System - PCM - Repair procedures............................................................1497
Fuel System - PCM - Schematic Diagrams...........................................................1498
Fuel System - PCM - Specifications...............................................................1506
Fuel System - Special Service Tools..............................................................1533
Fuel System - Specifications.....................................................................1534
Fuel System - Troubleshooting....................................................................1539
Fuel Tank - Repair procedures....................................................................1550
General Information..............................................................................1552
General Information-Engine.......................................................................1580
Heating,Ventilation, Air Conditioning - Air-Con - Components and Components Location.............1589
Heating,Ventilation, Air Conditioning - Air-Con - Description and Operation......................1591
Heating,Ventilation, Air Conditioning - Air-Con - General Information............................1592
Heating,Ventilation, Air Conditioning - Air-Con - Repair procedures..............................1595
Heating,Ventilation, Air Conditioning - Heater - Components and Components Location..............1598
Heating,Ventilation, Air Conditioning - Heater - Repair procedures...............................1601
Heating,Ventilation, Air Conditioning - Special Service Tools....................................1604
Heating,Ventilation, Air Conditioning - Specifications...........................................1605
Heating,Ventilation, Air Conditioning - Troubleshooting..........................................1607
Ignition - Description and Operation.............................................................1609
Ignition - Repair procedures.....................................................................1610
Inhibiter Switch - Description and Operation (A4AF3).............................................1615
Inhibiter Switch - Repair procedures (A4AF3).....................................................1617
Intake Manifold - Components and Components Location.............................................1619
Intake Manifold - Repair procedures..............................................................1621
Kick Down Switch - Description and Operation (A4AF3).............................................1624
Kick Down Switch - Repair procedures (A4AF3).....................................................1625
Lubrication - Components and Components Location.................................................1626
Lubrication - General Information................................................................1628
Lubrication - Repair procedures..................................................................1631
Manual Transaxle Shift Control - Components and Components Location (M5CF1)......................1641
Manual Transaxle Shift Control - Repair procedures (M5CF1).......................................1643
Manual Transaxle System - Components and Components Location (M5CF1).............................1647
Manual Transaxle System - Repair procedures (M5CF1)..............................................1650
Manual Transaxle System - Repair procedures (M5CF1)2.............................................1654
Manual Transaxle System - Special Service Tools (M5CF1)..........................................1663
Manual Transaxle System - Specifications (M5CF1).................................................1664
Manual Transaxle System - Troubleshooting (M5CF1)................................................1666
Manual...........................................................................................1667
Pressure Control Solenoid Valve - Description and Operation (A4AF3).............................1668
Pressure Control Solenoid Valve - Repair procedures (A4AF3).....................................1671
Purge Control Solenoid Valve (PCSV - Repair procedures...........................................1677
Rear Suspension System - Components and Components Location......................................1678
Rear Suspension System - Rear Coil - Components and Components Location..........................1679
Rear Suspension System - Rear Coil - Repair procedures...........................................1680
Rear Suspension System - Rear Shock - Components and Components Location.........................1683
Rear Suspension System - Rear Shock - Repair procedures..........................................1684
Rear Suspension System - Rear Torsion - Components and Components Location.......................1686
Rear Suspension System - Rear Torsion - Repair procedures........................................1687
Repair procedures - Cylinder Head................................................................1691
Repair procedures - Timimng Belt.................................................................1722
Special Service Tools............................................................................1740
Specifications...................................................................................1742
Starting System - Description and Operation......................................................1750
Starting System - Repair procedures..............................................................1751
Starting System - Starter - Components and Components Location...................................1754
Starting System - Starter - Repair procedures....................................................1755
Starting System - Starting Relay - Repair procedures.............................................1765
Steering System - General Information............................................................1766
Steering System - Power Steering - Components and Components Location............................1773
Steering System - Power Steering - Repair procedures.............................................1775
Steering System - Power Steering Hoses - Components and Components Location......................1793
Steering System - Power Steering Hoses - Repair procedures.......................................1794
Steering System - Power Steering Oil Pump - Components and Components Location...................1797
Steering System - Power Steering Oil Pump - Repair procedures....................................1799
Steering System - Special Service Tools..........................................................1807
Steering System - Specifications.................................................................1809
Steering System - Steering Column - Components and Components Location...........................1811
Steering System - Steering Column - Repair procedures............................................1812
Steering System - Troubleshooting................................................................1817
Suspension System - Front - Components and Components Location...................................1819
Suspension System - Front Lower Arm - Components and Components Location.........................1820
Suspension System - Front Lower Arm - Repair procedures..........................................1821
Suspension System - Front Stabilizer Bar - Components and Components Location....................1826
Suspension System - Front Stabilizer Bar - Repair procedures.....................................1828
Suspension System - Front Strut - Components and Components Location.............................1836
Suspension System - Front Strut - Repair procedures..............................................1837
Suspension System - Special Service Tools........................................................1846
Suspension System - Specifications...............................................................1847
Suspension System - Troubleshooting..............................................................1850
Transaxle Oil Temperature Sensor - Description and Operation (A4AF3).............................1869
Transaxle Oil Temperature Sensor - Repair procedures (A4AF3).....................................1870
Troubleshooting - P0128..........................................................................1872
Troubleshooting-Engine...........................................................................1876
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