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2001 INFINITI I30 A33 Series Service Manual PDF DOWNLOAD
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Description
2001 INFINITI I30 A33 Series Service Manual PDF DOWNLOAD
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2001 INFINITI I30 A33 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 2337
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
2001 INFINITI I30 A33 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 2001 INFINITI I30.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
Important Safety Notice:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by INFINITI must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
2001 INFINITI I30 A33 Series Service Manual PDF DOWNLOAD
fwd........................................................................................................................ 1 QUICK REFERENCE INDEX.................................................................................................. 1 FOREWORD............................................................................................................... 2 GI - General Information............................................................................................... 0 MA - Maintenance....................................................................................................... 0 EM - Engine Mechanical................................................................................................. 0 LC - Engine Lubrication & Cooling Systems.............................................................................. 0 EC - Engine Control System............................................................................................. 0 FE - Accelerator Control, Fuel & Exhaust Systems....................................................................... 0 AT - Automatic Transaxle............................................................................................... 0 AX - Front & Rear Axle................................................................................................. 0 SU - Front & Rear Suspension........................................................................................... 0 BR - Brake System...................................................................................................... 0 ST - Steering System................................................................................................... 0 RS - Restraint System.................................................................................................. 0 BT - Body & Trim....................................................................................................... 0 HA - Heater & Air Conditioner.......................................................................................... 0 SC - Starting & Charging System........................................................................................ 0 EL - Electrical System................................................................................................. 0 IDX - Alphabetical Index............................................................................................... 1 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 JOINT CONNECTOR (J/C).................................................................................................. 5 QUICK REFERENCE CHART.................................................................................................. 6 Comment Sheet.......................................................................................................... 3 Inch to Metric Conversion Table........................................................................................ 4 GST Mode 6 - Test Value & Test Limit Chart............................................................................. 5 at......................................................................................................................... 6 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents...................................................................................................... 6 TROUBLE DIAGNOSIS - INDEX.............................................................................................. 10 Alphabetical & P No. Index for DTC................................................................................. 10 PRECAUTIONS............................................................................................................ 12 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................ 12 Precautions for On Board Diagnostic (OBD) System of A/T and Engine................................................. 12 Precautions........................................................................................................ 12 Service Notice or Precautions...................................................................................... 14 Wiring Diagrams and Trouble Diagnosis.............................................................................. 15 PREPARATION............................................................................................................ 16 Special Service Tools.............................................................................................. 16 Commercial Service Tools........................................................................................... 19 OVERALL SYSTEM......................................................................................................... 20 A/T Electrical Parts Location...................................................................................... 20 Circuit Diagram.................................................................................................... 21 Cross-sectional View............................................................................................... 22 Hydraulic Control Circuit.......................................................................................... 23 Shift Mechanism.................................................................................................... 24 Control System..................................................................................................... 33 Control Mechanism.................................................................................................. 35 Control Valve...................................................................................................... 39 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION................................................................................. 41 Introduction....................................................................................................... 41 OBD-II Function for A/T System..................................................................................... 41 One or Two Trip Detection Logic of OBD-II.......................................................................... 41 OBD-II Diagnostic Trouble Code (DTC)............................................................................... 41 Malfunction Indicator Lamp (MIL)................................................................................... 45 CONSULT-II......................................................................................................... 45 Diagnostic Procedure Without CONSULT-II............................................................................ 54 TROUBLE DIAGNOSIS - INTRODUCTION....................................................................................... 60 Introduction....................................................................................................... 60 Work Flow.......................................................................................................... 64 TROUBLE DIAGNOSIS - BASIC INSPECTION................................................................................... 66 A/T Fluid Check.................................................................................................... 66 Stall Test......................................................................................................... 66 Line Pressure Test................................................................................................. 70 Road Test.......................................................................................................... 71 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION................................................................................ 89 Symptom Chart...................................................................................................... 89 TCM Terminals and Reference Value.................................................................................. 99 TROUBLE DIAGNOSIS FOR POWER SUPPLY..................................................................................... 104 Wiring Diagram - AT - MAIN......................................................................................... 104 Diagnostic Procedure............................................................................................... 105 DTC P0705 PARK/NEUTRAL POSITION SWITCH................................................................................. 107 Description........................................................................................................ 107 On Board Diagnosis Logic........................................................................................... 107 Possible Cause..................................................................................................... 108 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 108 Wiring Diagram - AT - PNP/SW....................................................................................... 109 Diagnostic Procedure............................................................................................... 110 DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT......................................................................... 113 Description........................................................................................................ 113 On Board Diagnosis Logic........................................................................................... 113 Possible Cause..................................................................................................... 114 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 114 Wiring Diagram - AT - FTS.......................................................................................... 115 Diagnostic Procedure............................................................................................... 116 DTC P0720 VEHICLE SPEED SENSOR.A/T (REVOLUTION SENSOR)................................................................. 119 Description........................................................................................................ 119 On Board Diagnosis Logic........................................................................................... 119 Possible Cause..................................................................................................... 119 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 120 Wiring Diagram - AT - VSSA/T....................................................................................... 121 Diagnostic Procedure............................................................................................... 122 DTC P0725 ENGINE SPEED SIGNAL.......................................................................................... 124 Description........................................................................................................ 124 On Board Diagnosis Logic........................................................................................... 124 Possible Cause..................................................................................................... 124 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 125 Wiring Diagram - AT - ENGSS........................................................................................ 126 Diagnostic Procedure............................................................................................... 127 DTC P0731 A/T 1ST GEAR FUNCTION........................................................................................ 129 Description........................................................................................................ 129 On Board Diagnosis Logic........................................................................................... 129 Possible Cause..................................................................................................... 130 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 130 Wiring Diagram - AT - 1ST.......................................................................................... 132 Diagnostic Procedure............................................................................................... 133 DTC P0732 A/T 2ND GEAR FUNCTION........................................................................................ 135 Description........................................................................................................ 135 On Board Diagnosis Logic........................................................................................... 135 Possible Cause..................................................................................................... 136 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 136 Wiring Diagram - AT - 2ND.......................................................................................... 138 Diagnostic Procedure............................................................................................... 139 DTC P0733 A/T 3RD GEAR FUNCTION........................................................................................ 141 Description........................................................................................................ 141 On Board Diagnosis Logic........................................................................................... 141 Possible Cause..................................................................................................... 142 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 142 Wiring Diagram - AT - 3RD.......................................................................................... 144 Diagnostic Procedure............................................................................................... 145 DTC P0734 A/T 4TH GEAR FUNCTION........................................................................................ 147 Description........................................................................................................ 147 On Board Diagnosis Logic........................................................................................... 148 Possible Cause..................................................................................................... 148 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 149 Wiring Diagram - AT - 4TH.......................................................................................... 151 Diagnostic Procedure............................................................................................... 152 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE....................................................................... 156 Description........................................................................................................ 156 On Board Diagnosis Logic........................................................................................... 156 Possible Cause..................................................................................................... 156 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 157 Wiring Diagram - AT - TCV.......................................................................................... 158 Diagnostic Procedure............................................................................................... 159 DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)............................................................................... 161 Description........................................................................................................ 161 On Board Diagnosis Logic........................................................................................... 161 Possible Cause..................................................................................................... 162 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 162 Wiring Diagram - AT - TCCSIG....................................................................................... 164 Diagnostic Procedure............................................................................................... 165 DTC P0745 LINE PRESSURE SOLENOID VALVE................................................................................. 171 Description........................................................................................................ 171 On Board Diagnosis Logic........................................................................................... 171 Possible Cause..................................................................................................... 172 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 172 Wiring Diagram - AT - LPSV......................................................................................... 173 Diagnostic Procedure............................................................................................... 174 DTC P0750 SHIFT SOLENOID VALVE A....................................................................................... 177 Description........................................................................................................ 177 On Board Diagnosis Logic........................................................................................... 177 Possible Cause..................................................................................................... 177 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 178 Wiring Diagram - AT - SSV/A........................................................................................ 179 Diagnostic Procedure............................................................................................... 180 DTC P0755 SHIFT SOLENOID VALVE B....................................................................................... 182 Description........................................................................................................ 182 On Board Diagnosis Logic........................................................................................... 182 Possible Cause..................................................................................................... 182 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 183 Wiring Diagram - AT - SSV/B........................................................................................ 184 Diagnostic Procedure............................................................................................... 185 DTC P1705 THROTTLE POSITION SENSOR..................................................................................... 187 Description........................................................................................................ 187 On Board Diagnosis Logic........................................................................................... 188 Possible Cause..................................................................................................... 188 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 189 Wiring Diagram - AT - TPS.......................................................................................... 190 Diagnostic Procedure............................................................................................... 191 DTC P1760 OVERRUN CLUTCH SOLENOID VALVE................................................................................ 196 Description........................................................................................................ 196 On Board Diagnosis Logic........................................................................................... 196 Possible Cause..................................................................................................... 196 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 197 Wiring Diagram - AT - OVRCSV....................................................................................... 198 Diagnostic Procedure............................................................................................... 199 DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE)........................................... 201 Description........................................................................................................ 201 On Board Diagnosis Logic........................................................................................... 202 Possible Cause..................................................................................................... 202 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 202 Wiring Diagram - AT - BA/FTS....................................................................................... 203 Diagnostic Procedure............................................................................................... 204 DTC VEHICLE SPEED SENSOR.MTR........................................................................................... 208 Description........................................................................................................ 208 On Board Diagnosis Logic........................................................................................... 208 Possible Cause..................................................................................................... 208 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 209 Wiring Diagram - AT - VSSMTR....................................................................................... 210 Diagnostic Procedure............................................................................................... 211 DTC A/T COMM LINE...................................................................................................... 213 Description........................................................................................................ 213 On Board Diagnosis Logic........................................................................................... 213 Possible Cause..................................................................................................... 213 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 214 Wiring Diagram - AT - LAN.......................................................................................... 215 Diagnostic Procedure............................................................................................... 216 DTC CONTROL UNIT (RAM), CONTROL UNIT (ROM)............................................................................. 217 Description........................................................................................................ 217 On Board Diagnosis Logic........................................................................................... 217 Possible Cause..................................................................................................... 217 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 217 Diagnostic Procedure............................................................................................... 218 DTC CONTROL UNIT (EEP ROM)............................................................................................. 219 Description........................................................................................................ 219 On Board Diagnosis Logic........................................................................................... 219 Possible Cause..................................................................................................... 219 Diagnostic Trouble Code (DTC) Confirmation Procedure............................................................... 219 Diagnostic Procedure............................................................................................... 220 TROUBLE DIAGNOSES FOR SYMPTOMS......................................................................................... 221 Wiring Diagram - AT - NONDTC....................................................................................... 221 1. O/D OFF Indicator Lamp Does Not Come On......................................................................... 224 2. Engine Cannot Be Started In P and N Position.................................................................... 227 3. In P Position, Vehicle Moves Forward or Backward When Pushed.................................................... 228 4. In N Position, Vehicle Moves.................................................................................... 229 5. Large Shock. N -> R Position.................................................................................... 232 6. Vehicle Does Not Creep Backward In R Position................................................................... 234 7. Vehicle Does Not Creep Forward in D, 2 or 1 Position............................................................ 238 8. Vehicle Cannot Be Started From D1............................................................................... 241 9. A/T Does Not Shift: D1 -> D2 or Does Not Kickdown: D4 -> D2..................................................... 244 10. A/T Does Not Shift: D2 -> D3................................................................................... 247 11. A/T Does Not Shift: D3 -> D4................................................................................... 250 12. A/T Does Not Perform Lock-up................................................................................... 253 13. A/T Does Not Hold Lock-up Condition............................................................................ 255 14. Lock-up Is Not Released........................................................................................ 257 15. Engine Speed Does Not Return To Idle (Light Braking D4 -> D3).................................................. 258 16. Vehicle Does Not Start From D1................................................................................. 261 17. A/T Does Not Shift: D4 -> D3, When Overdrive Control Switch ON -> OFF.......................................... 262 18. A/T Does Not Shift: D3 -> 22, When Selector Lever D -> 2 Position.............................................. 263 19. A/T Does Not Shift: 22 -> 11, When Selector Lever 2 -> 1 Position.............................................. 264 20. Vehicle Does Not Decelerate By Engine Brake.................................................................... 265 21. TCM Self-diagnosis Does Not Activate (PNP, Overdrive Control and Throttle Position Switches Circuit Checks).... 265 A/T SHIFT LOCK SYSTEM.................................................................................................. 275 Description........................................................................................................ 275 Wiring Diagram - SHIFT -........................................................................................... 276 Shift Lock System Electrical Parts Location........................................................................ 277 Diagnostic Procedure............................................................................................... 277 Key Interlock Cable................................................................................................ 281 SHIFT CONTROL SYSTEM................................................................................................... 283 Control Device..................................................................................................... 283 Control Cable...................................................................................................... 284 ON-VEHICLE SERVICE..................................................................................................... 285 Control Valve Assembly and Accumulators............................................................................ 285 Revolution Sensor Replacement...................................................................................... 286 Park/Neutral Position (PNP) Switch Adjustment...................................................................... 286 Control Cable Adjustment........................................................................................... 287 Differential Side Oil Seal Replacement............................................................................. 287 REMOVAL AND INSTALLATION............................................................................................... 288 Removal............................................................................................................ 288 Installation....................................................................................................... 289 OVERHAUL............................................................................................................... 291 Components......................................................................................................... 291 Oil Channel........................................................................................................ 294 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings....................................... 295 DISASSEMBLY............................................................................................................ 296 REPAIR FOR COMPONENT PARTS............................................................................................. 310 Manual Shaft....................................................................................................... 310 Oil Pump........................................................................................................... 313 Control Valve Assembly............................................................................................. 317 Control Valve Upper Body........................................................................................... 325 Control Valve Lower Body........................................................................................... 329 Reverse Clutch..................................................................................................... 331 High Clutch........................................................................................................ 334 Forward and Overrun Clutches....................................................................................... 339 Low & Reverse Brake................................................................................................ 344 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub...................................................... 347 Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer............................................... 351 Band Servo Piston Assembly......................................................................................... 356 Final Drive........................................................................................................ 361 ASSEMBLY............................................................................................................... 367 Assembly (1)....................................................................................................... 367 Adjustment (1)..................................................................................................... 367 Assembly (2)....................................................................................................... 372 Adjustment (2)..................................................................................................... 378 Assembly (3)....................................................................................................... 380 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 387 General Specifications............................................................................................. 387 Shift Schedule..................................................................................................... 387 Stall Revolution................................................................................................... 387 Line Pressure...................................................................................................... 387 Control Valves..................................................................................................... 388 Accumulator........................................................................................................ 388 Clutch and Brakes.................................................................................................. 389 Final Drive........................................................................................................ 391 Planetary Carrier and Oil Pump..................................................................................... 393 Input Shaft........................................................................................................ 393 Reduction Pinion Gear.............................................................................................. 393 Band Servo......................................................................................................... 394 Output Shaft....................................................................................................... 394 Bearing Retainer................................................................................................... 395 Total End Play..................................................................................................... 395 Reverse Clutch End Play............................................................................................ 395 Removal and Installation........................................................................................... 396 Shift Solenoid Valves.............................................................................................. 396 Solenoid Valves.................................................................................................... 396 A/T Fluid Temperature Sensor....................................................................................... 396 Revolution Sensor.................................................................................................. 396 Dropping Resistor.................................................................................................. 396 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 JOINT CONNECTOR (J/C).................................................................................................. 5 ax......................................................................................................................... 398 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents...................................................................................................... 398 FRONT AXLE............................................................................................................. 399 Precautions........................................................................................................ 399 PRECAUTIONS.................................................................................................... 399 Preparation........................................................................................................ 399 SPECIAL SERVICE TOOLS.......................................................................................... 399 COMMERCIAL SERVICE TOOLS....................................................................................... 399 Noise, Vibration and Harshness (NVH) Troubleshooting............................................................... 400 NVH TROUBLESHOOTING CHART...................................................................................... 400 On-vehicle Service................................................................................................. 400 FRONT AXLE PARTS............................................................................................... 400 FRONT WHEEL BEARING............................................................................................ 400 DRIVE SHAFT.................................................................................................... 401 Wheel Hub and Knuckle.............................................................................................. 402 COMPONENTS..................................................................................................... 402 REMOVAL........................................................................................................ 402 INSTALLATION................................................................................................... 403 DISASSEMBLY.................................................................................................... 404 INSPECTION..................................................................................................... 405 ASSEMBLY....................................................................................................... 405 Drive Shaft........................................................................................................ 406 COMPONENTS..................................................................................................... 406 REMOVAL........................................................................................................ 406 INSTALLATION................................................................................................... 408 DISASSEMBLY.................................................................................................... 408 INSPECTION..................................................................................................... 410 ASSEMBLY....................................................................................................... 410 Service Data and Specifications (SDS).............................................................................. 413 DRIVE SHAFT.................................................................................................... 413 WHEEL BEARING (FRONT).......................................................................................... 413 REAR AXLE.............................................................................................................. 414 Precautions........................................................................................................ 414 PRECAUTIONS.................................................................................................... 414 Preparation........................................................................................................ 414 SPECIAL SERVICE TOOLS.......................................................................................... 414 COMMERCIAL SERVICE TOOLS....................................................................................... 414 Noise, Vibration and Harshness (NVH) Troubleshooting............................................................... 415 On-vehicle Service................................................................................................. 415 REAR AXLE PARTS................................................................................................ 415 REAR WHEEL BEARING............................................................................................. 415 Wheel Hub.......................................................................................................... 416 COMPONENTS..................................................................................................... 416 REMOVAL........................................................................................................ 416 INSTALLATION................................................................................................... 417 Service Data and Specifications (SDS).............................................................................. 419 WHEEL BEARING (REAR)........................................................................................... 419 br......................................................................................................................... 420 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents...................................................................................................... 420 PRECAUTIONS............................................................................................................ 423 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................ 423 Precautions for Brake System....................................................................................... 423 Wiring Diagrams and Trouble Diagnosis.............................................................................. 424 PREPARATION............................................................................................................ 425 Commercial Service Tools........................................................................................... 425 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................................... 426 NVH Troubleshooting Chart.......................................................................................... 426 ON-VEHICLE SERVICE..................................................................................................... 427 Checking Brake Fluid Level......................................................................................... 427 Checking Brake Line................................................................................................ 427 Changing Brake Fluid............................................................................................... 427 Brake Burnishing Procedure......................................................................................... 427 Bleeding Brake System.............................................................................................. 428 BRAKE HYDRAULIC LINE................................................................................................... 429 Hydraulic Circuit.................................................................................................. 429 Removal............................................................................................................ 429 Inspection......................................................................................................... 430 Installation....................................................................................................... 430 DUAL PROPORTIONING VALVE............................................................................................... 431 Inspection......................................................................................................... 431 BRAKE PEDAL AND BRACKET................................................................................................ 432 Removal and Installation........................................................................................... 432 Inspection......................................................................................................... 432 Adjustment......................................................................................................... 432 MASTER CYLINDER (TOKICO)............................................................................................... 434 Removal............................................................................................................ 434 Disassembly........................................................................................................ 435 Inspection......................................................................................................... 435 Assembly........................................................................................................... 435 Installation....................................................................................................... 436 MASTER CYLINDER (NABCO)................................................................................................ 437 Removal............................................................................................................ 437 Disassembly........................................................................................................ 437 Inspection......................................................................................................... 438 Assembly........................................................................................................... 438 Installation....................................................................................................... 439 BRAKE BOOSTER.......................................................................................................... 440 On-vehicle Service................................................................................................. 440 OPERATING CHECK................................................................................................ 440 AIRTIGHT CHECK................................................................................................. 440 Removal............................................................................................................ 440 Inspection......................................................................................................... 440 OUTPUT ROD LENGTH CHECK........................................................................................ 440 Installation....................................................................................................... 441 VACUUM HOSE............................................................................................................ 442 Removal and Installation........................................................................................... 442 Inspection......................................................................................................... 442 HOSES AND CONNECTORS........................................................................................... 442 CHECK VALVE.................................................................................................... 442 FRONT DISC BRAKE....................................................................................................... 443 Component.......................................................................................................... 443 Pad Replacement.................................................................................................... 443 Removal............................................................................................................ 444 Disassembly........................................................................................................ 444 Inspection......................................................................................................... 445 CALIPER........................................................................................................ 445 ROTOR.......................................................................................................... 445 Assembly........................................................................................................... 446 Installation....................................................................................................... 446 REAR DISC BRAKE........................................................................................................ 447 Component.......................................................................................................... 447 Pad Replacement.................................................................................................... 447 Removal............................................................................................................ 449 Disassembly........................................................................................................ 450 Inspection......................................................................................................... 451 CALIPER........................................................................................................ 451 ROTOR.......................................................................................................... 451 Assembly........................................................................................................... 452 Installation....................................................................................................... 454 PARKING BRAKE CONTROL.................................................................................................. 456 Components......................................................................................................... 456 Removal and Installation........................................................................................... 456 Inspection......................................................................................................... 456 Adjustment......................................................................................................... 457 ABS.................................................................................................................... 458 DESCRIPTION........................................................................................................ 458 Purpose........................................................................................................ 458 ABS (Anti-Lock Brake System) Operation......................................................................... 458 ABS Hydraulic Circuit.......................................................................................... 458 System Components.............................................................................................. 459 System Description............................................................................................. 459 SENSOR..................................................................................................... 459 CONTROL UNIT............................................................................................... 459 ABS ACTUATOR AND ELECTRIC UNIT............................................................................. 459 Component Parts and Harness Connector Location................................................................. 461 Schematic...................................................................................................... 462 Wiring Diagram - ABS -......................................................................................... 463 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION............................................................................. 467 Self-diagnosis................................................................................................. 467 FUNCTION................................................................................................... 467 SELF-DIAGNOSIS PROCEDURE................................................................................... 467 HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES).................................................... 467 HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)................................................... 468 CONSULT-II..................................................................................................... 469 CONSULT-II APPLICATION TO ABS.............................................................................. 469 ECU (ABS CONTROL UNIT) PART NUMBER MODE.................................................................... 469 CONSULT-II Inspection Procedure................................................................................ 469 SELF-DIAGNOSIS PROCEDURE................................................................................... 469 SELF-DIAGNOSTIC RESULTS MODE............................................................................... 471 DATA MONITOR PROCEDURE..................................................................................... 472 ACTIVE TEST PROCEDURE...................................................................................... 473 DATA MONITOR MODE.......................................................................................... 474 ACTIVE TEST MODE........................................................................................... 474 TROUBLE DIAGNOSIS - INTRODUCTION................................................................................... 475 How to Perform Trouble Diagnoses for Quick and Accurate Repair................................................. 475 INTRODUCTION............................................................................................... 475 TROUBLE DIAGNOSIS - BASIC INSPECTION............................................................................... 476 Preliminary Check.............................................................................................. 476 Ground Circuit Check........................................................................................... 479 ABS ACTUATOR AND ELECTRIC UNIT GROUND...................................................................... 479 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION............................................................................ 480 Malfunction Code/Symptom Chart................................................................................. 480 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS........................................................................ 481 Wheel Sensor or Rotor.......................................................................................... 481 DIAGNOSTIC PROCEDURE....................................................................................... 481 ABS Actuator Solenoid Valve or Solenoid Valve Relay............................................................ 484 DIAGNOSTIC PROCEDURE....................................................................................... 484 Motor Relay or Motor........................................................................................... 487 DIAGNOSTIC PROCEDURE....................................................................................... 487 Low Voltage.................................................................................................... 489 DIAGNOSTIC PROCEDURE....................................................................................... 489 Control Unit................................................................................................... 491 DIAGNOSTIC PROCEDURE....................................................................................... 491 TROUBLE DIAGNOSES FOR SYMPTOMS..................................................................................... 492 1. ABS Works Frequently........................................................................................ 492 2. Unexpected Pedal Action..................................................................................... 492 3. Long Stopping Distance...................................................................................... 493 4. ABS Does Not Work........................................................................................... 494 5. Pedal Vibration and Noise................................................................................... 495 6. ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On......................................... 496 7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On................................................. 498 TCS.................................................................................................................... 500 DESCRIPTION........................................................................................................ 500 Purpose........................................................................................................ 500 ABS (Anti-Lock Brake System) Operation......................................................................... 500 ABS Hydraulic Circuit.......................................................................................... 500 TCS (Traction Control System) Operation........................................................................ 501 System Components.............................................................................................. 501 System Description............................................................................................. 501 SENSOR..................................................................................................... 501 CONTROL UNIT............................................................................................... 502 ACTUATOR................................................................................................... 502 Component Parts and Harness Connector Location................................................................. 503 Schematic...................................................................................................... 504 Wiring Diagram - TCS -......................................................................................... 505 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION............................................................................. 510 Self-diagnosis................................................................................................. 510 FUNCTION................................................................................................... 510 SELF-DIAGNOSIS PROCEDURE................................................................................... 510 HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES).................................................... 511 HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)................................................... 511 CONSULT-II..................................................................................................... 512 CONSULT-II APPLICATION TO TCS.............................................................................. 512 ECU (ABS/TCS CONTROL UNIT) PART NUMBER MODE................................................................ 512 CONSULT-II Inspection Procedure................................................................................ 513 SELF-DIAGNOSIS PROCEDURE................................................................................... 513 SELF-DIAGNOSTIC RESULTS MODE............................................................................... 514 DATA MONITOR PROCEDURE..................................................................................... 515 ACTIVE TEST PROCEDURE...................................................................................... 516 DATA MONITOR MODE.......................................................................................... 517 ACTIVE TEST MODE........................................................................................... 518 TROUBLE DIAGNOSIS - INTRODUCTION................................................................................... 519 How to Perform Trouble Diagnoses for Quick and Accurate Repair................................................. 519 INTRODUCTION............................................................................................... 519 TROUBLE DIAGNOSIS - BASIC INSPECTION............................................................................... 520 Preliminary Check.............................................................................................. 520 Ground Circuit Check........................................................................................... 523 ACTUATOR MOTOR GROUND...................................................................................... 523 CONTROL UNIT GROUND........................................................................................ 523 ABS SOLENOID VALVE RELAY GROUND............................................................................ 523 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION............................................................................ 524 Malfunction Code/Symptom Chart................................................................................. 524 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS........................................................................ 526 Wheel Sensor or Rotor.......................................................................................... 526 DIAGNOSTIC PROCEDURE....................................................................................... 526 ABS Actuator Solenoid Valve.................................................................................... 529 DIAGNOSTIC PROCEDURE....................................................................................... 529 Solenoid Valve Relay........................................................................................... 533 DIAGNOSTIC PROCEDURE....................................................................................... 533 Motor Relay or Motor........................................................................................... 539 DIAGNOSTIC PROCEDURE....................................................................................... 539 Low Voltage.................................................................................................... 545 DIAGNOSTIC PROCEDURE....................................................................................... 545 Control Unit................................................................................................... 547 DIAGNOSTIC PROCEDURE....................................................................................... 547 ENGINE CHECK SIGNAL - Engine System............................................................................ 548 DIAGNOSTIC PROCEDURE....................................................................................... 548 ENG SPEED SIG - Engine Speed Signal............................................................................ 548 DIAGNOSTIC PROCEDURE....................................................................................... 548 LAN SIGNAL 1 - LAN Monitoring.................................................................................. 550 DIAGNOSTIC PROCEDURE....................................................................................... 550 LAN SIGNAL 2 - LAN Communication Start Procedures Incomplete................................................... 551 DIAGNOSTIC PROCEDURE....................................................................................... 551 LAN CIRCUITS 1, LAN CIRCUITS 2 - LAN Communication System Failure.............................................. 552 DIAGNOSTIC PROCEDURE....................................................................................... 552 LAN SIGNAL 3 - Continued Reception After LAN Communication Starts.............................................. 554 DIAGNOSTIC PROCEDURE....................................................................................... 554 TROUBLE DIAGNOSES FOR SYMPTOMS..................................................................................... 555 1. ABS Works Frequently........................................................................................ 555 2. Unexpected Pedal Action..................................................................................... 555 3. Long Stopping Distance...................................................................................... 556 4. ABS Does Not Work........................................................................................... 557 5. Pedal Vibration and Noise................................................................................... 558 6. ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On......................................... 559 7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On................................................. 562 8. SLIP Indicator Lamp Does Not Come On When Ignition Switch Is Turned On...................................... 567 9. TCS OFF Indicator Lamp Does Not Come On When Ignition Switch Is Turned On................................... 568 10. TCS OFF Switch Is Inoperative.............................................................................. 570 11. Poor Acceleration.......................................................................................... 573 ABS/TCS................................................................................................................ 574 REMOVAL AND INSTALLATION........................................................................................... 574 Wheel Sensors.................................................................................................. 574 Sensor Rotor................................................................................................... 574 REMOVAL.................................................................................................... 574 INSTALLATION............................................................................................... 575 Control Unit (With TCS Models)................................................................................. 575 Actuator....................................................................................................... 575 REMOVAL.................................................................................................... 575 INSTALLATION............................................................................................... 575 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 576 General Specifications............................................................................................. 576 Disc Brake......................................................................................................... 576 Brake Pedal........................................................................................................ 576 Parking Brake...................................................................................................... 576 Control Valve...................................................................................................... 576 Brake Booster...................................................................................................... 577 ABS Wheel Sensor................................................................................................... 577 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 JOINT CONNECTOR (J/C).................................................................................................. 5 bt......................................................................................................................... 578 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents...................................................................................................... 578 PRECAUTIONS............................................................................................................ 580 Service Notice..................................................................................................... 580 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................ 580 PREPARATION............................................................................................................ 581 Special Service Tools.............................................................................................. 581 Commercial Service Tools........................................................................................... 581 SQUEAK AND RATTLE TROUBLE DIAGNOSES.................................................................................... 582 Work Flow.......................................................................................................... 582 CUSTOMER INTERVIEW............................................................................................. 582 DUPLICATE THE NOISE AND TEST DRIVE............................................................................. 583 CHECK RELATED SERVICE BULLETINS................................................................................ 583 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE................................................................... 583 REPAIR THE CAUSE............................................................................................... 583 CONFIRM THE REPAIR............................................................................................. 584 Generic Squeak and Rattle Troubleshooting.......................................................................... 584 INSTRUMENT PANEL............................................................................................... 584 CENTER CONSOLE................................................................................................. 584 DOORS.......................................................................................................... 584 TRUNK.......................................................................................................... 585 SUNROOF/HEADLINER.............................................................................................. 585 SEATS.......................................................................................................... 585 UNDERHOOD...................................................................................................... 585 Diagnostic Worksheet............................................................................................... 586 CLIP AND FASTENER...................................................................................................... 588 Description........................................................................................................ 588 BODY FRONT END......................................................................................................... 590 Removal and Installation........................................................................................... 590 FRONT BUMPER ASSEMBLY.......................................................................................... 590 BODY REAR END AND OPENER............................................................................................... 593 Removal and Installation........................................................................................... 593 REAR BUMPER ASSEMBLY........................................................................................... 593 DOOR................................................................................................................... 596 Adjustment......................................................................................................... 596 STRIKER ADJUSTMENT............................................................................................. 596 Front Door Glass................................................................................................... 597 FRONT DOOR GLASS AND REGULATOR................................................................................. 597 Front Door Limit Switch Reset...................................................................................... 598 RESET CONDITIONS............................................................................................... 598 RESET PROCEDURES............................................................................................... 598 Rear Door Glass.................................................................................................... 599 REAR DOOR GLASS AND REGULATOR.................................................................................. 599 Front Door Lock.................................................................................................... 601 BELL CRANK ADJUSTMENT.......................................................................................... 601 OUTSIDE HANDLE ROD ADJUSTMENT.................................................................................. 601 REMOVAL........................................................................................................ 602 Rear Door Lock..................................................................................................... 603 OUTSIDE HANDLE ROD ADJUSTMENT.................................................................................. 603 REMOVAL........................................................................................................ 604 INSTRUMENT PANEL ASSEMBLY.............................................................................................. 605 Removal and Installation........................................................................................... 605 SIDE AND FLOOR TRIM.................................................................................................... 609 Removal and Installation........................................................................................... 609 DOOR TRIM.............................................................................................................. 612 Removal and Installation........................................................................................... 612 ROOF TRIM.............................................................................................................. 614 Removal and Installation........................................................................................... 614 TRUNK ROOM TRIM........................................................................................................ 616 Removal and Installation........................................................................................... 616 EXTERIOR............................................................................................................... 617 Removal and Installation........................................................................................... 617 FRONT SEAT............................................................................................................. 623 Removal and Installation........................................................................................... 623 POWER SEAT..................................................................................................... 624 HEATED SEAT.................................................................................................... 625 Active Head Restraint.............................................................................................. 625 OPERATION OUTLINE.............................................................................................. 625 REAR SEAT.............................................................................................................. 626 Removal and Installation........................................................................................... 626 SUNROOF................................................................................................................ 627 Adjustment......................................................................................................... 627 Removal............................................................................................................ 627 Trouble Diagnoses.................................................................................................. 631 DIAGNOSTIC TABLE............................................................................................... 631 WIND DEFLECTOR................................................................................................. 631 ADJUSTMENT..................................................................................................... 632 DRAIN HOSES.................................................................................................... 633 WEATHERSTRIP................................................................................................... 633 LINK AND WIRE ASSEMBLY......................................................................................... 634 WINDSHIELD AND WINDOWS................................................................................................. 635 Removal and Installation........................................................................................... 635 REMOVAL........................................................................................................ 635 INSTALLATION................................................................................................... 635 WINDSHIELD..................................................................................................... 636 DOOR MIRROR............................................................................................................ 637 Removal and Installation........................................................................................... 637 REAR VIEW MIRROR....................................................................................................... 638 Removal and Installation........................................................................................... 638 REMOVAL........................................................................................................ 638 INSTALLATION................................................................................................... 638 BODY (ALIGNMENT)....................................................................................................... 639 Alignment.......................................................................................................... 639 ENGINE COMPARTMENT............................................................................................. 640 UNDERBODY...................................................................................................... 642 ec......................................................................................................................... 644 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents...................................................................................................... 644 TROUBLE DIAGNOSIS - INDEX.............................................................................................. 651 Alphabetical & P No. Index for DTC................................................................................. 651 PRECAUTIONS............................................................................................................ 657 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................ 657 Precautions for On Board Diagnostic (OBD) System of Engine and A/T................................................. 657 Engine Fuel & Emission Control System.............................................................................. 658 Precautions........................................................................................................ 659 Wiring Diagrams and Trouble Diagnosis.............................................................................. 660 PREPARATION............................................................................................................ 661 Special Service Tools.............................................................................................. 661 Commercial Service Tools........................................................................................... 661 ENGINE AND EMISSION CONTROL OVERALL SYSTEM............................................................................. 663 Engine Control Component Parts Location............................................................................ 663 Circuit Diagram.................................................................................................... 667 System Diagram..................................................................................................... 668 Vacuum Hose Drawing................................................................................................ 669 System Chart....................................................................................................... 670 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION................................................................... 671 Multiport Fuel Injection (MFI) System.............................................................................. 671 Electronic Ignition (EI) System.................................................................................... 673 Air Conditioning Cut Control....................................................................................... 674 Fuel Cut Control (at no load & high engine speed).................................................................. 675 Evaporative Emission System........................................................................................ 675 On Board Refueling Vapor Recovery (ORVR)........................................................................... 681 Positive Crankcase Ventilation..................................................................................... 690 BASIC SERVICE PROCEDURE................................................................................................ 692 Fuel Pressure Release.............................................................................................. 692 Fuel Pressure Check................................................................................................ 692 Fuel Pressure Regulator Check...................................................................................... 693 Injector........................................................................................................... 694 How to Check Idle Speed and Ignition Timing........................................................................ 695 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment........................................................... 696 Idle Air Volume Learning........................................................................................... 709 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION................................................................................. 711 Introduction....................................................................................................... 711 Two Trip Detection Logic........................................................................................... 711 Emission-related Diagnostic Information............................................................................ 712 Malfunction Indicator Lamp (MIL)................................................................................... 725 OBD System Operation Chart......................................................................................... 726 CONSULT-II......................................................................................................... 732 Generic Scan Tool (GST)............................................................................................ 746 TROUBLE DIAGNOSIS - INTRODUCTION....................................................................................... 748 Introduction....................................................................................................... 748 Work Flow.......................................................................................................... 750 TROUBLE DIAGNOSIS - BASIC INSPECTION................................................................................... 752 Basic Inspection................................................................................................... 752 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION................................................................................ 764 DTC Inspection Priority Chart...................................................................................... 764 Fail-safe Chart.................................................................................................... 765 Symptom Matrix Chart............................................................................................... 766 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 770 Major Sensor Reference Graph in Data Monitor Mode.................................................................. 773 ECM Terminals and Reference Value.................................................................................. 775 TROUBLE DIAGNOSIS - SPECIFICATION VALUE................................................................................ 783 Description........................................................................................................ 783 Testing Condition.................................................................................................. 783 Inspection Procedure............................................................................................... 783 Diagnostic Procedure............................................................................................... 784 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT............................................................................ 787 Description........................................................................................................ 787 Diagnostic Procedure............................................................................................... 787 TROUBLE DIAGNOSIS FOR POWER SUPPLY..................................................................................... 788 Main Power Supply and Ground Circuit............................................................................... 788 DTC P0100 MASS AIR FLOW SENSOR (MAFS).................................................................................. 795 Component Description.............................................................................................. 795 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 795 On Board Diagnosis Logic........................................................................................... 795 Possible Cause..................................................................................................... 796 DTC Confirmation Procedure......................................................................................... 796 Overall Function Check............................................................................................. 798 Wiring Diagram..................................................................................................... 799 Diagnostic Procedure............................................................................................... 800 DTC P0105 ABSOLUTE PRESSURE SENSOR..................................................................................... 803 Component Description.............................................................................................. 803 On Board Diagnosis Logic........................................................................................... 803 Possible Cause..................................................................................................... 803 DTC Confirmation Procedure......................................................................................... 803 Wiring Diagram..................................................................................................... 805 Diagnostic Procedure............................................................................................... 806 DTC P0110 INTAKE AIR TEMPERATURE SENSOR................................................................................ 809 Component Description.............................................................................................. 809 On Board Diagnosis Logic........................................................................................... 809 Possible Cause..................................................................................................... 809 DTC Confirmation Procedure......................................................................................... 809 Wiring Diagram..................................................................................................... 811 Diagnostic Procedure............................................................................................... 812 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT)........................................................... 814 Component Description.............................................................................................. 814 On Board Diagnosis Logic........................................................................................... 814 Possible Cause..................................................................................................... 815 DTC Confirmation Procedure......................................................................................... 815 Wiring Diagram..................................................................................................... 816 Diagnostic Procedure............................................................................................... 817 DTC P0120 THROTTLE POSITION SENSOR..................................................................................... 819 Description........................................................................................................ 819 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 819 On Board Diagnosis Logic........................................................................................... 820 Possible Cause..................................................................................................... 820 DTC Confirmation Procedure......................................................................................... 820 Wiring Diagram..................................................................................................... 824 Diagnostic Procedure............................................................................................... 825 DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR (ECTS)..................................................................... 830 Description........................................................................................................ 830 On Board Diagnosis Logic........................................................................................... 830 Possible Cause..................................................................................................... 831 DTC Confirmation Procedure......................................................................................... 831 Wiring Diagram..................................................................................................... 832 Diagnostic Procedure............................................................................................... 833 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT) (CIRCUIT)............................................................. 835 Component Description.............................................................................................. 835 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 835 On Board Diagnosis Logic........................................................................................... 835 Possible Cause..................................................................................................... 836 DTC Confirmation Procedure......................................................................................... 836 Overall Function Check............................................................................................. 837 Wiring Diagram..................................................................................................... 838 Diagnostic Procedure............................................................................................... 840 DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT MONITORING)............................................... 845 Component Description.............................................................................................. 845 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 845 On Board Diagnosis Logic........................................................................................... 845 Possible Cause..................................................................................................... 846 DTC Confirmation Procedure......................................................................................... 846 Overall Function Check............................................................................................. 847 Diagnostic Procedure............................................................................................... 847 DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT MONITORING)............................................... 853 Component Description.............................................................................................. 853 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 853 On Board Diagnosis Logic........................................................................................... 853 Possible Cause..................................................................................................... 854 DTC Confirmation Procedure......................................................................................... 854 Overall Function Check............................................................................................. 855 Diagnostic Procedure............................................................................................... 855 DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE MONITORING)................................................. 861 Component Description.............................................................................................. 861 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 861 On Board Diagnosis Logic........................................................................................... 861 Possible Cause..................................................................................................... 862 DTC Confirmation Procedure......................................................................................... 862 Overall Function Check............................................................................................. 863 Wiring Diagram..................................................................................................... 864 Diagnostic Procedure............................................................................................... 866 DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH VOLTAGE)........................................................ 874 Component Description.............................................................................................. 874 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 874 On Board Diagnosis Logic........................................................................................... 874 Possible Cause..................................................................................................... 875 DTC Confirmation Procedure......................................................................................... 875 Wiring Diagram..................................................................................................... 876 Diagnostic Procedure............................................................................................... 878 DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER (FRONT)................................................................ 882 Description........................................................................................................ 882 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 882 On Board Diagnosis Logic........................................................................................... 882 Possible Cause..................................................................................................... 882 DTC Confirmation Procedure......................................................................................... 883 Wiring Diagram..................................................................................................... 884 Diagnostic Procedure............................................................................................... 886 DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE MONITORING).............................................. 889 Component Description.............................................................................................. 889 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 889 On Board Diagnosis Logic........................................................................................... 889 Possible Cause..................................................................................................... 890 DTC Confirmation Procedure......................................................................................... 890 Overall Function Check............................................................................................. 890 Wiring Diagram..................................................................................................... 892 Diagnostic Procedure............................................................................................... 894 DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE MONITORING).............................................. 899 Component Description.............................................................................................. 899 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 899 On Board Diagnosis Logic........................................................................................... 899 Possible Cause..................................................................................................... 900 DTC Confirmation Procedure......................................................................................... 900 Overall Function Check............................................................................................. 900 Wiring Diagram..................................................................................................... 902 Diagnostic Procedure............................................................................................... 904 DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE MONITORING).................................................. 909 Component Description.............................................................................................. 909 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 909 On Board Diagnosis Logic........................................................................................... 909 Possible Cause..................................................................................................... 910 DTC Confirmation Procedure......................................................................................... 910 Overall Function Check............................................................................................. 910 Wiring Diagram..................................................................................................... 912 Diagnostic Procedure............................................................................................... 914 DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH VOLTAGE)......................................................... 919 Component Description.............................................................................................. 919 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 919 On Board Diagnosis Logic........................................................................................... 919 Possible Cause..................................................................................................... 920 DTC Confirmation Procedure......................................................................................... 920 Overall Function Check............................................................................................. 920 Wiring Diagram..................................................................................................... 922 Diagnostic Procedure............................................................................................... 924 DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER (REAR)................................................................. 928 Description........................................................................................................ 928 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 928 On Board Diagnosis Logic........................................................................................... 928 Possible Cause..................................................................................................... 928 DTC Confirmation Procedure......................................................................................... 929 Wiring Diagram..................................................................................................... 930 Diagnostic Procedure............................................................................................... 932 DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (LEAN)............................................... 935 On Board Diagnosis Logic........................................................................................... 935 Possible Cause..................................................................................................... 935 DTC Confirmation Procedure......................................................................................... 935 Wiring Diagram..................................................................................................... 937 Diagnostic Procedure............................................................................................... 939 DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION (RICH)............................................... 943 On Board Diagnosis Logic........................................................................................... 943 Possible Cause..................................................................................................... 943 DTC Confirmation Procedure......................................................................................... 943 Wiring Diagram..................................................................................................... 945 Diagnostic Procedure............................................................................................... 947 DTC P0180 FUEL TANK TEMPERATURE SENSOR................................................................................. 950 Component Description.............................................................................................. 950 On Board Diagnosis Logic........................................................................................... 950 Possible Cause..................................................................................................... 950 DTC Confirmation Procedure......................................................................................... 951 Wiring Diagram..................................................................................................... 952 Diagnostic Procedure............................................................................................... 953 DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION................................................................ 955 System Description................................................................................................. 955 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 955 On Board Diagnosis Logic........................................................................................... 956 Possible Cause..................................................................................................... 956 Overall Function Check............................................................................................. 956 Wiring Diagram..................................................................................................... 959 Diagnostic Procedure............................................................................................... 961 Main 12 Causes of Overheating...................................................................................... 972 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE................................................ 973 On Board Diagnosis Logic........................................................................................... 973 Possible Cause..................................................................................................... 973 DTC Confirmation Procedure......................................................................................... 974 Diagnostic Procedure............................................................................................... 974 DTC P0325 KNOCK SENSOR (KS)............................................................................................ 981 Component Description.............................................................................................. 981 On Board Diagnosis Logic........................................................................................... 981 Possible Cause..................................................................................................... 981 DTC Confirmation Procedure......................................................................................... 981 Wiring Diagram..................................................................................................... 982 Diagnostic Procedure............................................................................................... 983 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (POS)...................................................................... 986 Component Description.............................................................................................. 986 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 986 On Board Diagnosis Logic........................................................................................... 986 Possible Cause..................................................................................................... 986 DTC Confirmation Procedure......................................................................................... 987 Wiring Diagram..................................................................................................... 988 Diagnostic Procedure............................................................................................... 989 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) (PHASE)...................................................................... 994 Component Description.............................................................................................. 994 On Board Diagnosis Logic........................................................................................... 994 Possible Cause..................................................................................................... 994 DTC Confirmation Procedure......................................................................................... 994 Wiring Diagram..................................................................................................... 996 Diagnostic Procedure............................................................................................... 997 DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST FUNCTION.........................................................1000 On Board Diagnosis Logic...........................................................................................1000 Possible Cause.....................................................................................................1000 DTC Confirmation Procedure.........................................................................................1001 Overall Function Check.............................................................................................1001 Diagnostic Procedure...............................................................................................1002 DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE).........................................................1005 On Board Diagnosis Logic...........................................................................................1005 Possible Cause.....................................................................................................1005 DTC Confirmation Procedure.........................................................................................1006 Diagnostic Procedure...............................................................................................1007 DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE (CIRCUIT)..................................................1020 Description........................................................................................................1020 CONSULT-II Reference Value in Data Monitor Mode....................................................................1020 On Board Diagnosis Logic...........................................................................................1021 Possible Cause.....................................................................................................1021 DTC Confirmation Procedure.........................................................................................1021 Wiring Diagram.....................................................................................................1022 Diagnostic Procedure...............................................................................................1023 DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (CIRCUIT)............................................1026 Component Description..............................................................................................1026 CONSULT-II Reference Value in Data Monitor Mode....................................................................1026 On Board Diagnosis Logic...........................................................................................1026 Possible Cause.....................................................................................................1026 DTC Confirmation Procedure.........................................................................................1027 Wiring Diagram.....................................................................................................1028 Diagnostic Procedure...............................................................................................1029 DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE SENSOR...................................................1033 Component Description..............................................................................................1033 CONSULT-II Reference Value in Data Monitor Mode....................................................................1033 On Board Diagnosis Logic...........................................................................................1033 Possible Cause.....................................................................................................1033 DTC Confirmation Procedure.........................................................................................1034 Wiring Diagram.....................................................................................................1035 Diagnostic Procedure...............................................................................................1036 DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK).............................................................................1045 On Board Diagnosis Logic...........................................................................................1045 Possible Cause.....................................................................................................1045 DTC Confirmation Procedure.........................................................................................1046 Diagnostic Procedure...............................................................................................1047 DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH)...........................................................................1058 Component Description..............................................................................................1058 On Board Diagnostic Logic..........................................................................................1058 Possible Cause.....................................................................................................1058 DTC Confirmation Procedure.........................................................................................1058 Wiring Diagram.....................................................................................................1059 Diagnostic Procedure...............................................................................................1060 DTC P0461 FUEL LEVEL SENSOR FUNCTION...................................................................................1062 Component Description..............................................................................................1062 On Board Diagnostic Logic..........................................................................................1062 Possible Cause.....................................................................................................1062 Overall Function Check.............................................................................................1062 DTC P0464 FUEL LEVEL SENSOR CIRCUIT....................................................................................1064 Component Description..............................................................................................1064 On Board Diagnostic Logic..........................................................................................1064 Possible Cause.....................................................................................................1064 DTC Confirmation Procedure.........................................................................................1064 Wiring Diagram.....................................................................................................1065 Diagnostic Procedure...............................................................................................1066 DTC P0500 VEHICLE SPEED SENSOR (VSS)...................................................................................1068 Component Description..............................................................................................1068 On Board Diagnosis Logic...........................................................................................1068 Possible Cause.....................................................................................................1068 DTC Confirmation Procedure.........................................................................................1068 Overall Function Check.............................................................................................1069 Wiring Diagram.....................................................................................................1070 Diagnostic Procedure...............................................................................................1071 DTC P0505 IDLE AIR CONTROL VALVE (IACV) - AUXILIARY AIR CONTROL (AAC) VALVE............................................1072 Description........................................................................................................1072 CONSULT-II Reference Value in Data Monitor Mode....................................................................1073 On Board Diagnosis Logic...........................................................................................1073 Possible Cause.....................................................................................................1073 DTC Confirmation Procedure.........................................................................................1073 Wiring Diagram.....................................................................................................1075 Diagnostic Procedure...............................................................................................1076 DTC P0510 CLOSED THROTTLE POSITION SWITCH..............................................................................1081 Component Description..............................................................................................1081 CONSULT-II Reference Value in Data Monitor Mode....................................................................1081 On Board Diagnosis Logic...........................................................................................1081 Possible Cause.....................................................................................................1081 DTC Confirmation Procedure.........................................................................................1082 Overall Function Check.............................................................................................1082 Wiring Diagram.....................................................................................................1084 Diagnostic Procedure...............................................................................................1085 DTC P0600 A/T COMMUNICATION LINE.......................................................................................1089 System Description.................................................................................................1089 On Board Diagnosis Logic...........................................................................................1089 Possible Cause.....................................................................................................1089 DTC Confirmation Procedure.........................................................................................1089 Wiring Diagram.....................................................................................................1090 Diagnostic Procedure...............................................................................................1091 DTC P0605 ECM..........................................................................................................1092 Component Description..............................................................................................1092 On Board Diagnosis Logic...........................................................................................1092 Possible Cause.....................................................................................................1092 DTC Confirmation Procedure.........................................................................................1092 Diagnostic Procedure...............................................................................................1093 DTC P1126 THERMOSTAT FUNCTION..........................................................................................1094 On Board Diagnosis Logic...........................................................................................1094 Possible Cause.....................................................................................................1094 DTC Confirmation Procedure.........................................................................................1094 Diagnostic Procedure...............................................................................................1095 DTC P1130 SWIRL CONTROL VALVE CONTROL SOLENOID VALVE...................................................................1096 Description........................................................................................................1096 CONSULT-II Reference Value in Data Monitor Mode....................................................................1097 On Board Diagnosis Logic...........................................................................................1097 Possible Cause.....................................................................................................1097 DTC Confirmation Procedure.........................................................................................1098 Wiring Diagram.....................................................................................................1100 Diagnostic Procedure...............................................................................................1101 DTC P1148 (BANK 1), P1168 (BANK 2) CLOSED LOOP CONTROL.................................................................1119 On Board Diagnosis Logic...........................................................................................1119 Possible Cause.....................................................................................................1119 DTC Confirmation Procedure.........................................................................................1119 Overall Function Check.............................................................................................1120 Diagnostic Procedure...............................................................................................1120 DTC P1165 SWIRL CONTROL VALVE CONTROL VACUUM CHECK SWITCH..............................................................1121 Component Description..............................................................................................1121 CONSULT-II Reference Value in Data Monitor Mode....................................................................1121 On Board Diagnosis Logic...........................................................................................1121 Possible Cause.....................................................................................................1121 DTC Confirmation Procedure.........................................................................................1122 Wiring Diagram.....................................................................................................1123 Diagnostic Procedure...............................................................................................1124 DTC P1211 ABS/TCS CONTROL UNIT.........................................................................................1127 Description........................................................................................................1127 On Board Diagnosis Logic...........................................................................................1127 Possible Cause.....................................................................................................1127 DTC Confirmation Procedure.........................................................................................1127 Overall Function Check.............................................................................................1128 Diagnostic Procedure...............................................................................................1128 DTC P1212 ABS/TCS COMMUNICATION LINE...................................................................................1129 Description........................................................................................................1129 On Board Diagnosis Logic...........................................................................................1129 Possible Cause.....................................................................................................1129 DTC Confirmation Procedure.........................................................................................1129 Wiring Diagram.....................................................................................................1130 Diagnostic Procedure...............................................................................................1131 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT)...........................................................................1132 System Description.................................................................................................1132 CONSULT-II Reference Value in Data Monitor Mode....................................................................1132 On Board Diagnosis Logic...........................................................................................1133 Possible Cause.....................................................................................................1133 Overall Function Check.............................................................................................1133 Wiring Diagram.....................................................................................................1135 Diagnostic Procedure...............................................................................................1137 Main 12 Causes of Overheating......................................................................................1148 DTC P1320 IGNITION SIGNAL..............................................................................................1149 Component Description..............................................................................................1149 On Board Diagnosis Logic...........................................................................................1149 Possible Cause.....................................................................................................1149 DTC Confirmation Procedure.........................................................................................1149 Wiring Diagram.....................................................................................................1151 Diagnostic Procedure...............................................................................................1154 DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS) (REF)......................................................................1160 Component Description..............................................................................................1160 CONSULT-II Reference Value in Data Monitor Mode....................................................................1160 On Board Diagnosis Logic...........................................................................................1160 Possible Cause.....................................................................................................1161 DTC Confirmation Procedure.........................................................................................1161 Wiring Diagram.....................................................................................................1162 Diagnostic Procedure...............................................................................................1163 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS) (COG)................................................................1166 Component Description..............................................................................................1166 CONSULT-II Reference Value in Data Monitor Mode....................................................................1166 On Board Diagnosis Logic...........................................................................................1166 Possible Cause.....................................................................................................1166 DTC Confirmation Procedure.........................................................................................1167 Wiring Diagram.....................................................................................................1168 Diagnostic Procedure...............................................................................................1169 DTC P1440 EVAP CONTROL SYSTEM (SMALL LEAK) (POSITIVE PRESSURE).........................................................1174 On Board Diagnosis Logic...........................................................................................1174 Possible Cause.....................................................................................................1174 DTC Confirmation Procedure.........................................................................................1175 Diagnostic Procedure...............................................................................................1175 DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE............................................................1176 Description........................................................................................................1176 CONSULT-II Reference Value in Data Monitor Mode....................................................................1176 On Board Diagnosis Logic...........................................................................................1177 Possible Cause.....................................................................................................1177 DTC Confirmation Procedure.........................................................................................1177 Wiring Diagram.....................................................................................................1179 Diagnostic Procedure...............................................................................................1180 DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (CLOSE)..............................................1188 Component Description..............................................................................................1188 CONSULT-II Reference Value in Data Monitor Mode....................................................................1188 On Board Diagnosis Logic...........................................................................................1188 Possible Cause.....................................................................................................1188 DTC Confirmation Procedure.........................................................................................1189 Wiring Diagram.....................................................................................................1190 Diagnostic Procedure...............................................................................................1191 DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE FLOW MONITORING.............................................1196 System Description.................................................................................................1196 On Board Diagnosis Logic...........................................................................................1196 Possible Cause.....................................................................................................1196 DTC Confirmation Procedure.........................................................................................1197 Overall Function Check.............................................................................................1197 Diagnostic Procedure...............................................................................................1199 DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (OPEN)...............................................1207 Component Description..............................................................................................1207 CONSULT-II Reference Value in Data Monitor Mode....................................................................1207 On Board Diagnosis Logic...........................................................................................1207 Possible Cause.....................................................................................................1207 DTC Confirmation Procedure.........................................................................................1208 Overall Function Check.............................................................................................1209 Wiring Diagram.....................................................................................................1210 Diagnostic Procedure...............................................................................................1211 DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL)....................................................................1216 Component Description..............................................................................................1216 On Board Diagnostic Logic..........................................................................................1216 Possible Cause.....................................................................................................1216 DTC Confirmation Procedure.........................................................................................1216 Wiring Diagram.....................................................................................................1217 Diagnostic Procedure...............................................................................................1218 DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT)......................................................................1219 Description........................................................................................................1219 CONSULT-II Reference Value in Data Monitor Mode....................................................................1219 On Board Diagnosis Logic...........................................................................................1219 Possible Cause.....................................................................................................1220 DTC Confirmation Procedure.........................................................................................1220 Wiring Diagram.....................................................................................................1221 Diagnostic Procedure...............................................................................................1222 DTC P1491 VACUUM CUT VALVE BYPASS VALVE................................................................................1225 Description........................................................................................................1225 CONSULT-II Reference Value in Data Monitor Mode....................................................................1225 On Board Diagnosis Logic...........................................................................................1225 Possible Cause.....................................................................................................1226 DTC Confirmation Procedure.........................................................................................1226 Overall Function Check.............................................................................................1227 Wiring Diagram.....................................................................................................1228 Diagnostic Procedure...............................................................................................1229 DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE.............................................................................1237 Component Description..............................................................................................1237 On Board Diagnosis Logic...........................................................................................1237 Possible Cause.....................................................................................................1237 DTC Confirmation Procedure.........................................................................................1237 Wiring Diagram.....................................................................................................1238 Diagnostic Procedure...............................................................................................1239 DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH...........................................................................1240 Component Description..............................................................................................1240 CONSULT-II Reference Value in Data Monitor Mode....................................................................1240 On Board Diagnosis Logic...........................................................................................1240 Possible Cause.....................................................................................................1240 DTC Confirmation Procedure.........................................................................................1240 Overall Function Check.............................................................................................1241 Wiring Diagram.....................................................................................................1242 Diagnostic Procedure...............................................................................................1243 VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)...........................................................................1245 Description........................................................................................................1245 Wiring Diagram.....................................................................................................1247 Diagnostic Procedure...............................................................................................1248 INJECTOR...............................................................................................................1251 Component Description..............................................................................................1251 CONSULT-II Reference Value in Data Monitor Mode....................................................................1251 Wiring Diagram.....................................................................................................1252 Diagnostic Procedure...............................................................................................1253 START SIGNAL...........................................................................................................1257 CONSULT-II Reference Value in Data Monitor Mode....................................................................1257 Wiring Diagram.....................................................................................................1258 Diagnostic Procedure...............................................................................................1259 FUEL PUMP..............................................................................................................1261 System Description.................................................................................................1261 Component Description..............................................................................................1261 CONSULT-II Reference Value in Data Monitor Mode....................................................................1261 Wiring Diagram.....................................................................................................1262 Diagnostic Procedure...............................................................................................1263 ELECTRONIC CONTROLLED ENGINE MOUNT.....................................................................................1267 System Description.................................................................................................1267 CONSULT-II Reference Value in Data Monitor Mode....................................................................1267 Wiring Diagram.....................................................................................................1268 Diagnostic Procedure...............................................................................................1269 POWER STEERING OIL PRESSURE SWITCH.....................................................................................1271 Component Description..............................................................................................1271 CONSULT-II Reference Value in Data Monitor Mode....................................................................1271 Wiring Diagram.....................................................................................................1272 Diagnostic Procedure...............................................................................................1273 REFRIGERANT PRESSURE SENSOR............................................................................................1276 Description........................................................................................................1276 Wiring Diagram.....................................................................................................1277 Diagnostic Procedure...............................................................................................1278 ELECTRICAL LOAD SIGNAL.................................................................................................1280 Wiring Diagram.....................................................................................................1280 Diagnostic Procedure...............................................................................................1282 MIL & DATA LINK CONNECTORS.............................................................................................1286 Wiring Diagram.....................................................................................................1286 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1287 Fuel Pressure Regulator............................................................................................1287 Idle Speed and Ignition Timing.....................................................................................1287 Mass Air Flow Sensor...............................................................................................1287 Engine Coolant Temperature Sensor..................................................................................1287 Heated Oxygen Sensor 1 Heater (Front)..............................................................................1287 Fuel Pump..........................................................................................................1287 IACV-AAC Valve.....................................................................................................1287 Injector...........................................................................................................1287 Resistor...........................................................................................................1287 Throttle Position Sensor...........................................................................................1288 Calculated Load Value..............................................................................................1288 Intake Air Temperature Sensor......................................................................................1288 Heated Oxygen Sensor 2 Heater (Rear)...............................................................................1288 Crankshaft Position Sensor (REF)...................................................................................1288 Fuel Tank Temperature Sensor.......................................................................................1288 Camshaft Position Sensor (PHASE)...................................................................................1288 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 JOINT CONNECTOR (J/C).................................................................................................. 5 el.........................................................................................................................1290 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1290 PRECAUTIONS............................................................................................................1294 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................1294 Wiring Diagrams and Trouble Diagnosis..............................................................................1294 HARNESS CONNECTOR......................................................................................................1295 Description........................................................................................................1295 STANDARDIZED RELAY.....................................................................................................1297 Description........................................................................................................1297 POWER SUPPLY ROUTING...................................................................................................1299 Schematic..........................................................................................................1299 Wiring Diagram - POWER -...........................................................................................1300 Inspection.........................................................................................................1307 GROUND.................................................................................................................1308 Ground Distribution................................................................................................1308 COMBINATION SWITCH.....................................................................................................1320 Check..............................................................................................................1320 Replacement........................................................................................................1321 STEERING SWITCH........................................................................................................1322 Check..............................................................................................................1322 HEADLAMP (FOR USA) - CONVENTIONAL TYPE -...............................................................................1323 Component Parts and Harness Connector Location.....................................................................1323 System Description.................................................................................................1323 Schematic..........................................................................................................1326 Wiring Diagram - H/LAMP -..........................................................................................1327 CONSULT-II Inspection Procedure....................................................................................1331 CONSULT-II Application Items.......................................................................................1332 Trouble Diagnoses..................................................................................................1332 Bulb Replacement...................................................................................................1333 Aiming Adjustment..................................................................................................1334 HEADLAMP (FOR USA) - XENON TYPE -......................................................................................1335 Component Parts and Harness Connector Location.....................................................................1335 System Description.................................................................................................1335 Schematic..........................................................................................................1339 Wiring Diagram - H/LAMP -..........................................................................................1340 CONSULT-II Inspection Procedure....................................................................................1343 CONSULT-II Application Items.......................................................................................1344 Trouble Diagnoses..................................................................................................1344 Bulb Replacement/Xenon Type........................................................................................1346 Aiming Adjustment/Xenon Type.......................................................................................1348 HEADLAMP (FOR CANADA) - CONVENTIONAL TYPE -............................................................................1349 Component Parts and Harness Connector Location.....................................................................1349 System Description.................................................................................................1349 Schematic..........................................................................................................1352 Wiring Diagram - DTRL -............................................................................................1353 Trouble Diagnoses..................................................................................................1357 Bulb Replacement...................................................................................................1360 Aiming Adjustment..................................................................................................1360 HEADLAMP (FOR CANADA) - XENON TYPE -...................................................................................1361 Component Parts and Harness Connector Location.....................................................................1361 System Description.................................................................................................1361 Schematic..........................................................................................................1364 Wiring Diagram - DTRL -............................................................................................1365 Trouble Diagnoses..................................................................................................1369 Bulb Replacement...................................................................................................1371 Aiming Adjustment..................................................................................................1371 PARKING, LICENSE AND TAIL LAMPS........................................................................................1372 System Description.................................................................................................1372 Schematic..........................................................................................................1373 Wiring Diagram - TAIL/L -..........................................................................................1374 CONSULT-II Inspection Procedure....................................................................................1379 CONSULT-II Application Items.......................................................................................1380 Trouble Diagnoses..................................................................................................1380 STOP LAMP..............................................................................................................1381 Wiring Diagram - STOP/L -..........................................................................................1381 BACK-UP LAMP...........................................................................................................1383 Wiring Diagram - BACK/L -..........................................................................................1383 FRONT FOG LAMP.........................................................................................................1384 System Description.................................................................................................1384 Wiring Diagram - F/FOG -...........................................................................................1385 Aiming Adjustment..................................................................................................1391 TURN SIGNAL AND HAZARD WARNING LAMPS...................................................................................1392 System Description.................................................................................................1392 Wiring Diagram - TURN -............................................................................................1394 Trouble Diagnoses..................................................................................................1396 Electrical Components Inspection...................................................................................1396 CORNERING LAMP.........................................................................................................1397 System Description.................................................................................................1397 Wiring Diagram - CORNER -..........................................................................................1399 ILLUMINATION...........................................................................................................1402 System Description.................................................................................................1402 Schematic..........................................................................................................1403 Wiring Diagram - ILL -.............................................................................................1404 INTERIOR, STEP, SPOT, VANITY MIRROR AND TRUNK ROOM LAMPS...............................................................1411 System Description.................................................................................................1411 Schematic..........................................................................................................1414 Wiring Diagram - INT/L -...........................................................................................1415 CONSULT-II Inspection Procedure....................................................................................1420 CONSULT-II Application Items.......................................................................................1421 Trouble Diagnoses for Interior Lamp Timer..........................................................................1423 METERS AND GAUGES......................................................................................................1436 Component Parts and Harness Connector Location.....................................................................1436 System Description.................................................................................................1436 Combination Meter..................................................................................................1438 Schematic..........................................................................................................1440 Wiring Diagram - METER -...........................................................................................1441 Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode...........................................1442 Trouble Diagnoses..................................................................................................1443 Electrical Components Inspection...................................................................................1451 COMPASS................................................................................................................1453 System Description.................................................................................................1453 Wiring Diagram - COMPAS -..........................................................................................1455 WARNING LAMPS..........................................................................................................1456 Schematic..........................................................................................................1456 Wiring Diagram - WARN -............................................................................................1457 Electrical Components Inspection...................................................................................1461 A/T INDICATOR..........................................................................................................1462 Wiring Diagram - AT/IND -..........................................................................................1462 WARNING CHIME..........................................................................................................1464 Component Parts and Harness Connector Location.....................................................................1464 System Description.................................................................................................1464 Wiring Diagram - CHIME -...........................................................................................1466 CONSULT-II Inspection Procedure....................................................................................1469 CONSULT-II Application Items.......................................................................................1470 Trouble Diagnoses..................................................................................................1471 FRONT WIPER AND WASHER.................................................................................................1479 System Description.................................................................................................1479 Wiring Diagram - WIPER -...........................................................................................1481 Removal and Installation...........................................................................................1482 Washer Nozzle Adjustment...........................................................................................1483 Washer Tube Layout.................................................................................................1483 HORN...................................................................................................................1484 Wiring Diagram - HORN -............................................................................................1484 CIGARETTE LIGHTER......................................................................................................1485 Wiring Diagram - CIGAR -...........................................................................................1485 CLOCK..................................................................................................................1486 Wiring Diagram - CLOCK -...........................................................................................1486 REAR WINDOW DEFOGGER...................................................................................................1487 Component Parts and Harness Connector Location.....................................................................1487 System Description.................................................................................................1487 Wiring Diagram - DEF -.............................................................................................1488 CONSULT-II Inspection Procedure....................................................................................1490 CONSULT-II Application Items.......................................................................................1491 Trouble Diagnoses..................................................................................................1492 Electrical Components Inspection...................................................................................1495 Filament Check.....................................................................................................1496 Filament Repair....................................................................................................1497 AUDIO..................................................................................................................1498 System Description.................................................................................................1498 Schematic..........................................................................................................1499 Wiring Diagram - AUDIO -...........................................................................................1500 Trouble Diagnoses..................................................................................................1504 Inspection.........................................................................................................1505 Wiring Diagram - REMOTE -..........................................................................................1506 AUDIO ANTENNA..........................................................................................................1507 Wiring Diagram - W/ANT -...........................................................................................1507 Location of Antenna................................................................................................1508 Window Antenna Repair..............................................................................................1508 POWER SUNROOF..........................................................................................................1510 System Description.................................................................................................1510 Wiring Diagram - SROOF -...........................................................................................1511 CONSULT-II Inspection Procedure....................................................................................1512 CONSULT-II Application Items.......................................................................................1513 Trouble Diagnoses..................................................................................................1513 DOOR MIRROR............................................................................................................1515 Wiring Diagram - MIRROR -..........................................................................................1515 AUTO ANTI-DAZZLING INSIDE MIRROR.......................................................................................1516 Wiring Diagram - I/MIRR -..........................................................................................1516 TRUNK LID AND FUEL FILLER LID OPENER...................................................................................1517 Wiring Diagram - T&FLID -..........................................................................................1517 TELEPHONE (PRE WIRE)...................................................................................................1518 Wiring Diagram - PHONE -...........................................................................................1518 AUTOMATIC DRIVE POSITIONER.............................................................................................1519 Component Parts and Harness Connector Location.....................................................................1519 System Description.................................................................................................1520 Schematic..........................................................................................................1523 Wiring Diagram - AUT/DP -..........................................................................................1524 On Board Diagnosis.................................................................................................1529 Trouble Diagnoses..................................................................................................1531 POWER SEAT.............................................................................................................1553 Schematic..........................................................................................................1553 Wiring Diagram - SEAT -............................................................................................1554 HEATED SEAT............................................................................................................1557 Wiring Diagram - HSEAT -...........................................................................................1557 Seatback Heating Unit..............................................................................................1558 REAR SUNSHADE..........................................................................................................1559 Component Parts and Harness Connector Location.....................................................................1559 System Description.................................................................................................1560 Wiring Diagram - SHADE -...........................................................................................1561 Trouble Diagnoses..................................................................................................1563 AUTOMATIC SPEED CONTROL DEVICE (ASCD)..................................................................................1565 Component Parts and Harness Connector Location.....................................................................1565 System Description.................................................................................................1566 Schematic..........................................................................................................1568 Wiring Diagram - ASCD -............................................................................................1569 Fail-safe System...................................................................................................1573 CONSULT-II Inspection Procedure....................................................................................1573 CONSULT-II Self-diagnostic Results.................................................................................1574 CONSULT-II Data Monitor............................................................................................1575 Trouble Diagnoses..................................................................................................1576 Electrical Component Inspection....................................................................................1587 ASCD Wire Adjustment...............................................................................................1588 POWER WINDOW...........................................................................................................1589 System Description.................................................................................................1589 Schematic..........................................................................................................1592 Wiring Diagram - WINDOW -..........................................................................................1593 CONSULT-II Inspection Procedure....................................................................................1598 CONSULT-II Application Items.......................................................................................1599 Trouble Diagnoses..................................................................................................1599 POWER DOOR LOCK........................................................................................................1607 Component Parts and Harness Connector Location.....................................................................1607 System Description.................................................................................................1607 Schematic..........................................................................................................1608 Wiring Diagram - D/LOCK -..........................................................................................1609 CONSULT-II Inspection Procedure....................................................................................1614 CONSULT-II Application Items.......................................................................................1615 Trouble Diagnoses..................................................................................................1616 MULTI-REMOTE CONTROL SYSTEM............................................................................................1626 Component Parts and Harness Connector Location.....................................................................1626 System Description.................................................................................................1626 Schematic..........................................................................................................1629 Wiring Diagram - MULTI -...........................................................................................1630 CONSULT-II Inspection Procedure....................................................................................1634 CONSULT-II Application Items.......................................................................................1635 Trouble Diagnoses..................................................................................................1636 ID Code Entry Procedure............................................................................................1650 Remote Controller Battery Replacement..............................................................................1654 VEHICLE SECURITY (THEFT WARNING) SYSTEM................................................................................1655 Component Parts and Harness Connector Location.....................................................................1655 System Description.................................................................................................1656 Schematic..........................................................................................................1661 Wiring Diagram - VEHSEC -..........................................................................................1663 CONSULT-II Inspection Procedure....................................................................................1670 CONSULT-II Application Item........................................................................................1671 Trouble Diagnoses..................................................................................................1672 SMART ENTRANCE CONTROL UNIT............................................................................................1689 Description........................................................................................................1689 CONSULT-II.........................................................................................................1691 Schematic..........................................................................................................1693 Smart Entrance Control Unit Inspection Table.......................................................................1695 INTEGRATED HOMELINK TRANSMITTER........................................................................................1698 Wiring Diagram - TRNSMT -..........................................................................................1698 Trouble Diagnoses..................................................................................................1699 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM - NATS)......................................................................1701 Component Parts and Harness Connector Location.....................................................................1701 System Description.................................................................................................1702 System Composition.................................................................................................1702 Wiring Diagram - NATS -............................................................................................1703 CONSULT-II.........................................................................................................1704 Trouble Diagnoses..................................................................................................1707 How to Replace IVIS (NATS) IMMU....................................................................................1720 INFINITI COMMUNICATOR (IVCS)...........................................................................................1721 Precaution.........................................................................................................1721 Communicator Response Center Telephone Number for Technicians......................................................1721 Component Parts and Harness Connector Location.....................................................................1722 System Description.................................................................................................1722 Schematic..........................................................................................................1729 Wiring Diagram - IVCS -............................................................................................1730 CONSULT-II.........................................................................................................1733 Trouble Diagnoses..................................................................................................1738 Trouble Diagnoses for Intermittent Incident........................................................................1748 Demonstration Mode.................................................................................................1750 System Setting (When IVCS Unit is Replaced)........................................................................1752 NAVIGATION SYSTEM......................................................................................................1756 Precautions........................................................................................................1756 System Description.................................................................................................1756 Schematic..........................................................................................................1765 Wiring Diagram - NAVI -............................................................................................1766 Self-diagnosis Mode................................................................................................1771 Confirmation/Adjustment Mode.......................................................................................1774 Control Panel Mode.................................................................................................1786 Guide Volume Setting...............................................................................................1792 Trouble Diagnoses..................................................................................................1793 This Condition Is Not Abnormal.....................................................................................1799 Program Loading....................................................................................................1808 ELECTRICAL UNITS LOCATION..............................................................................................1809 Engine Compartment.................................................................................................1809 Passenger Compartment..............................................................................................1811 HARNESS LAYOUT.........................................................................................................1814 How to Read Harness Layout.........................................................................................1814 Outline............................................................................................................1815 Main Harness.......................................................................................................1817 Engine Room Harness................................................................................................1821 Engine Control Harness.............................................................................................1825 Body Harness.......................................................................................................1827 Body No. 2 Harness.................................................................................................1829 Tail Harness.......................................................................................................1831 Room Lamp Harness..................................................................................................1832 Front Door Harness.................................................................................................1833 Rear Door Harness..................................................................................................1835 BULB SPECIFICATIONS....................................................................................................1837 Headlamp...........................................................................................................1837 Exterior Lamp......................................................................................................1837 Interior Lamp......................................................................................................1837 WIRING DIAGRAM CODES (CELL CODES)......................................................................................1838 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 JOINT CONNECTOR (J/C).................................................................................................. 5 em.........................................................................................................................1840 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1840 PRECAUTIONS............................................................................................................1842 Parts Requiring Angular Tightening.................................................................................1842 Liquid Gasket Application Procedure................................................................................1842 PREPARATION............................................................................................................1843 Special Service Tools..............................................................................................1843 Commercial Service Tools...........................................................................................1845 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...................................................................1846 NVH Troubleshooting - Engine Noise.................................................................................1847 OUTER COMPONENT PARTS..................................................................................................1848 Removal and Installation...........................................................................................1848 TIGHTENING PROCEDURES..........................................................................................1850 MEASUREMENT OF COMPRESSION PRESSURE....................................................................................1851 OIL PAN................................................................................................................1852 Components.........................................................................................................1852 Removal............................................................................................................1852 Installation.......................................................................................................1855 TIMING CHAIN...........................................................................................................1858 Components.........................................................................................................1858 POSITION FOR APPLYING LIQUID GASKET............................................................................1859 Removal............................................................................................................1861 Inspection.........................................................................................................1868 Installation.......................................................................................................1868 OIL SEAL...............................................................................................................1874 Replacement........................................................................................................1874 VALVE OIL SEAL.................................................................................................1874 OIL SEAL INSTALLATION DIRECTION................................................................................1875 FRONT OIL SEAL.................................................................................................1875 REAR OIL SEAL..................................................................................................1876 CYLINDER HEAD..........................................................................................................1877 Components.........................................................................................................1877 Removal............................................................................................................1878 Disassembly........................................................................................................1878 Inspection.........................................................................................................1880 CYLINDER HEAD DISTORTION.......................................................................................1880 CAMSHAFT VISUAL CHECK..........................................................................................1880 CAMSHAFT RUNOUT................................................................................................1880 CAMSHAFT CAM HEIGHT............................................................................................1880 CAMSHAFT JOURNAL CLEARANCE.....................................................................................1881 CAMSHAFT END PLAY..............................................................................................1881 CAMSHAFT SPROCKET RUNOUT.......................................................................................1881 VALVE GUIDE CLEARANCE..........................................................................................1882 VALVE GUIDE REPLACEMENT........................................................................................1882 VALVE SEATS....................................................................................................1883 REPLACING VALVE SEAT FOR SERVICE PARTS.........................................................................1883 VALVE DIMENSIONS...............................................................................................1884 VALVE SPRING...................................................................................................1884 VALVE LIFTER...................................................................................................1884 Assembly...........................................................................................................1885 Installation.......................................................................................................1885 Valve Clearance....................................................................................................1890 CHECKING.......................................................................................................1890 ADJUSTING......................................................................................................1892 ENGINE ASSEMBLY........................................................................................................1895 Removal and Installation...........................................................................................1895 REMOVAL........................................................................................................1896 INSTALLATION...................................................................................................1897 CYLINDER BLOCK.........................................................................................................1898 Components.........................................................................................................1898 CYLINDER BLOCK HEATER..........................................................................................1899 Removal and Installation...........................................................................................1899 Disassembly........................................................................................................1899 PISTON AND CRANKSHAFT..........................................................................................1899 Inspection.........................................................................................................1900 PISTON AND PISTON PIN CLEARANCE................................................................................1900 PISTON RING SIDE CLEARANCE.....................................................................................1900 PISTON RING END GAP............................................................................................1901 CONNECTING ROD BEND AND TORSION................................................................................1901 CYLINDER BLOCK DISTORTION AND WEAR.............................................................................1902 PISTON-TO-BORE CLEARANCE.......................................................................................1902 CRANKSHAFT.....................................................................................................1903 BEARING CLEARANCE..............................................................................................1904 CONNECTING ROD BUSHING CLEARANCE (SMALL END)...................................................................1906 REPLACEMENT OF CONNECTING ROD BUSHING (SMALL END)..............................................................1907 DRIVE PLATE RUNOUT.............................................................................................1907 Assembly...........................................................................................................1907 PISTON.........................................................................................................1907 CRANKSHAFT.....................................................................................................1908 REPLACING PILOT CONVERTER......................................................................................1910 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1911 General Specifications.............................................................................................1911 Compression Pressure...............................................................................................1911 Cylinder Head......................................................................................................1911 Valve..............................................................................................................1912 VALVE..........................................................................................................1912 VALVE CLEARANCE................................................................................................1912 AVAILABLE SHIMS................................................................................................1912 VALVE SPRING...................................................................................................1914 VALVE LIFTER...................................................................................................1914 VALVE GUIDE....................................................................................................1915 Valve Seat.........................................................................................................1915 Camshaft and Camshaft Bearing......................................................................................1916 Cylinder Block.....................................................................................................1917 Piston, Piston Ring and Piston Pin.................................................................................1918 AVAILABLE PISTON...............................................................................................1918 PISTON RING....................................................................................................1919 PISTON PIN.....................................................................................................1919 Connecting Rod.....................................................................................................1919 Crankshaft.........................................................................................................1920 Available Main Bearing.............................................................................................1921 UNDERSIZE......................................................................................................1921 Available Connecting Rod Bearing...................................................................................1922 CONNECTING ROD BEARING.........................................................................................1922 UNDERSIZE......................................................................................................1922 Miscellaneous Components...........................................................................................1922 BEARING CLEARANCE..............................................................................................1922 fe.........................................................................................................................1924 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1924 PREPARATION............................................................................................................1925 Special Service Tool...............................................................................................1925 Commercial Service Tools...........................................................................................1925 ACCELERATOR CONTROL SYSTEM.............................................................................................1926 Removal and Installation...........................................................................................1926 Adjusting Accelerator Wire.........................................................................................1926 FUEL SYSTEM............................................................................................................1927 Removal and Installation...........................................................................................1927 Fuel Tank..........................................................................................................1928 REMOVAL........................................................................................................1928 INSTALLATION...................................................................................................1928 Fuel Pump, Fuel Level Sensor Unit and Fuel Filter..................................................................1929 REMOVAL........................................................................................................1929 INSTALLATION...................................................................................................1932 EXHAUST SYSTEM.........................................................................................................1933 Removal and Installation...........................................................................................1933 foldout....................................................................................................................1934 QUICK REFERENCE INDEX.................................................................................................. 0 SUPER MULTIPLE JUNCTION (SMJ)..........................................................................................1934 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................1936 FUSE AND FUSIBLE LINK BOX..............................................................................................1937 ELECTRICAL UNITS.......................................................................................................1938 JOINT CONNECTOR (J/C)..................................................................................................1939 QUICK REFERENCE CHART..................................................................................................1940 gi.........................................................................................................................1942 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1942 PRECAUTIONS............................................................................................................1944 Precautions........................................................................................................1944 PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....................1944 PRECAUTIONS FOR IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM - NATS)..............................................1944 GENERAL PRECAUTIONS............................................................................................1945 PRECAUTIONS FOR MULTIPORT FUEL INJECTION SYSTEM OR ENGINE CONTROL SYSTEM.......................................1947 PRECAUTIONS FOR THREE WAY CATALYST.............................................................................1947 PRECAUTIONS FOR HOSES..........................................................................................1947 PRECAUTIONS FOR ENGINE OILS....................................................................................1948 PRECAUTIONS FOR FUEL...........................................................................................1949 PRECAUTIONS FOR AIR CONDITIONING...............................................................................1949 HOW TO USE THIS MANUAL.................................................................................................1950 HOW TO READ WIRING DIAGRAMS............................................................................................1952 Sample/Wiring Diagram - EXAMPL -...................................................................................1952 OPTIONAL SPLICE................................................................................................1953 CONTROL UNIT TERMINALS AND REFERENCE VALUE CHART...............................................................1954 Description........................................................................................................1955 CONNECTOR SYMBOLS..............................................................................................1957 SWITCH POSITIONS...............................................................................................1958 DETECTABLE LINES AND NON-DETECTABLE LINES......................................................................1958 MULTIPLE SWITCH................................................................................................1959 REFERENCE AREA.................................................................................................1960 HOW TO CHECK TERMINAL..................................................................................................1962 Connector and Terminal Pin Kit.....................................................................................1962 How to Probe Connectors............................................................................................1962 PROBING FROM HARNESS SIDE......................................................................................1962 PROBING FROM TERMINAL SIDE.....................................................................................1962 How to Check Enlarged Contact Spring of Terminal...................................................................1963 Waterproof Connector Inspection....................................................................................1964 RUBBER SEAL INSPECTION.........................................................................................1964 WIRE SEAL INSPECTION...........................................................................................1964 Terminal Lock Inspection...........................................................................................1964 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT..........................................................1965 Work Flow..........................................................................................................1965 Incident Simulation Tests..........................................................................................1966 INTRODUCTION...................................................................................................1966 VEHICLE VIBRATION..............................................................................................1966 HEAT SENSITIVE.................................................................................................1967 FREEZING.......................................................................................................1967 WATER INTRUSION................................................................................................1968 ELECTRICAL LOAD................................................................................................1968 COLD OR HOT START UP...........................................................................................1968 Circuit Inspection.................................................................................................1968 INTRODUCTION...................................................................................................1968 TESTING FOR "OPENS" IN THE CIRCUIT.............................................................................1969 TESTING FOR "SHORTS" IN THE CIRCUIT............................................................................1970 GROUND INSPECTION..............................................................................................1971 VOLTAGE DROP TESTS.............................................................................................1971 CONTROL UNIT CIRCUIT TEST......................................................................................1973 HOW TO FOLLOW TROUBLE DIAGNOSES........................................................................................1975 How to Follow Test Groups in Trouble Diagnoses.....................................................................1976 Harness Wire Color and Connector Number Indication.................................................................1977 TYPE 1: HARNESS WIRE COLOR AND CONNECTOR NUMBER ARE SHOWN IN ILLUSTRATION......................................1977 TYPE 2: HARNESS WIRE COLOR AND CONNECTOR NUMBER ARE SHOWN IN TEXT..............................................1977 Key to Symbols Signifying Measurements or Procedures...............................................................1978 CONSULT-II CHECKING SYSTEM.............................................................................................1980 Function and System Application....................................................................................1980 Nickel Metal Hydride Battery Replacement...........................................................................1981 Checking Equipment.................................................................................................1981 CONSULT-II Data Link Connector (DLC) Circuit.......................................................................1982 INSPECTION PROCEDURE...........................................................................................1982 IDENTIFICATION INFORMATION.............................................................................................1983 Model Variation....................................................................................................1983 PREFIX AND SUFFIX DESIGNATIONS.................................................................................1983 Identification Number..............................................................................................1984 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT......................................................................1984 IDENTIFICATION PLATE...........................................................................................1985 ENGINE SERIAL NUMBER...........................................................................................1985 AUTOMATIC TRANSAXLE NUMBER.....................................................................................1985 Dimensions.........................................................................................................1986 Wheels and Tires...................................................................................................1986 LIFTING POINTS AND TOW TRUCK TOWING....................................................................................1987 Preparation........................................................................................................1987 SPECIAL SERVICE TOOLS..........................................................................................1987 Boad-on Lift.......................................................................................................1987 Garage Jack and Safety Stand.......................................................................................1988 2-pole Lift........................................................................................................1989 Tow Truck Towing...................................................................................................1990 VEHICLE RECOVERY (FREEING A STUCK VEHICLE).....................................................................1990 TIGHTENING TORQUE OF STANDARD BOLTS....................................................................................1991 SAE J1930 TERMINOLOGY LIST.............................................................................................1992 SAE J1930 Terminology List.........................................................................................1992 ha.........................................................................................................................1996 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................1996 PRECAUTIONS............................................................................................................1997 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................1997 Precautions for Working with HFC-134a (R-134a).....................................................................1997 General Refrigerant Precautions....................................................................................1998 Precautions for Leak Detection Dye.................................................................................1998 Identification.....................................................................................................1999 Precautions for Refrigerant Connection.............................................................................1999 Precautions for Servicing Compressor...............................................................................2002 Precautions for Service Equipment..................................................................................2002 Wiring Diagrams and Trouble Diagnosis..............................................................................2004 PREPARATION............................................................................................................2005 Special Service Tools..............................................................................................2005 HFC-134a (R-134a) Service Tools and Equipment......................................................................2006 DESCRIPTION............................................................................................................2009 Refrigeration System...............................................................................................2009 V-6 Variable Displacement Compressor...............................................................................2010 Component Layout...................................................................................................2015 Introduction.......................................................................................................2016 Features...........................................................................................................2016 Overview of Control System.........................................................................................2019 Control Operation..................................................................................................2019 Discharge Air Flow.................................................................................................2021 System Description.................................................................................................2022 TROUBLE DIAGNOSES......................................................................................................2023 Component Location.................................................................................................2023 Circuit Diagram....................................................................................................2025 Wiring Diagram - A/C, A -..........................................................................................2026 Auto Amp. Terminals and Reference Value............................................................................2029 Self-diagnosis.....................................................................................................2031 How to Perform Trouble Diagnoses for Quick and Accurate Repair.....................................................2041 Operational Check..................................................................................................2042 A/C System.........................................................................................................2045 Mode Door Motor....................................................................................................2048 Air Mix Door Motor.................................................................................................2055 Intake Door Motor..................................................................................................2058 Blower Motor.......................................................................................................2061 Magnet Clutch......................................................................................................2070 Insufficient Cooling...............................................................................................2076 Insufficient Heating...............................................................................................2084 Noise..............................................................................................................2085 Self-diagnosis.....................................................................................................2086 Memory Function....................................................................................................2087 ECON (ECONOMY) Mode................................................................................................2088 Ambient Sensor Circuit.............................................................................................2088 In-vehicle Sensor Circuit..........................................................................................2092 Sunload Sensor Circuit.............................................................................................2095 Intake Sensor Circuit..............................................................................................2099 Air Mix Door Motor PBR Circuit.....................................................................................2101 SERVICE PROCEDURE......................................................................................................2102 HFC-134a (R-134a) Service Procedure................................................................................2102 Maintenance of Lubricant Quantity in Compressor....................................................................2104 Compressor.........................................................................................................2107 Compressor Clutch..................................................................................................2107 Heater Unit (Heater Core)..........................................................................................2111 Blower and Cooling Unit (A/C Evaporator)...........................................................................2112 Refrigerant Lines..................................................................................................2113 Fluorescent Dye Leak Detector......................................................................................2117 Belt...............................................................................................................2118 Idle Air Control Valve (IACV) - Auxiliary Air Control (AAC) Valve..................................................2118 Ventilation Air Filter.............................................................................................2118 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................2120 Compressor.........................................................................................................2120 Lubricant..........................................................................................................2120 Refrigerant........................................................................................................2120 Engine Idling Speed (When A/C is ON)...............................................................................2120 Belt Tension.......................................................................................................2120 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 JOINT CONNECTOR (J/C).................................................................................................. 5 idx........................................................................................................................2122 QUICK REFERENCE INDEX.................................................................................................. 0 GI - General Information............................................................................................... 0 MA - Maintenance....................................................................................................... 0 EM - Engine Mechanical................................................................................................. 0 LC - Engine Lubrication & Cooling Systems.............................................................................. 0 EC - Engine Control System............................................................................................. 0 FE - Accelerator Control, Fuel & Exhaust Systems....................................................................... 0 AT - Automatic Transaxle............................................................................................... 0 AX - Front & Rear Axle................................................................................................. 0 SU - Front & Rear Suspension........................................................................................... 0 BR - Brake System...................................................................................................... 0 ST - Steering System................................................................................................... 0 RS - Restraint System.................................................................................................. 0 BT - Body & Trim....................................................................................................... 0 HA - Heater & Air Conditioner.......................................................................................... 0 SC - Starting & Charging System........................................................................................ 0 EL - Electrical System................................................................................................. 0 lc.........................................................................................................................2130 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................2130 ENGINE LUBRICATION SYSTEM..............................................................................................2131 Precautions........................................................................................................2131 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....................................2131 LIQUID GASKET APPLICATION PROCEDURE............................................................................2131 Preparation........................................................................................................2132 SPECIAL SERVICE TOOLS..........................................................................................2132 Lubrication Circuit................................................................................................2133 Oil Pressure Check.................................................................................................2134 Oil Pump...........................................................................................................2134 REMOVAL AND INSTALLATION.......................................................................................2134 DISASSEMBLY AND ASSEMBLY.......................................................................................2135 OIL PUMP INSPECTION............................................................................................2135 REGULATOR VALVE INSPECTION.....................................................................................2136 OIL FILTER.....................................................................................................2136 Service Data and Specifications (SDS)..............................................................................2136 OIL PRESSURE...................................................................................................2136 REGULATOR VALVE................................................................................................2136 OIL PUMP.......................................................................................................2136 ENGINE COOLING SYSTEM..................................................................................................2137 Precautions........................................................................................................2137 LIQUID GASKET APPLICATION PROCEDURE............................................................................2137 Preparation........................................................................................................2137 SPECIAL SERVICE TOOLS..........................................................................................2137 Cooling Circuit....................................................................................................2138 System Check.......................................................................................................2139 CHECKING COOLING SYSTEM HOSES..................................................................................2139 CHECKING RADIATOR..............................................................................................2139 CHECKING RADIATOR CAP..........................................................................................2139 CHECKING COOLING SYSTEM FOR LEAKS..............................................................................2140 Water Pump.........................................................................................................2140 REMOVAL AND INSTALLATION.......................................................................................2140 REMOVAL........................................................................................................2140 INSPECTION.....................................................................................................2142 INSTALLATION...................................................................................................2142 Thermostat.........................................................................................................2144 REMOVAL AND INSTALLATION.......................................................................................2144 INSPECTION.....................................................................................................2144 Water Control Valve................................................................................................2145 REMOVAL AND INSTALLATION.......................................................................................2145 INSPECTION.....................................................................................................2145 Radiator...........................................................................................................2146 REMOVAL AND INSTALLATION.......................................................................................2146 Cooling Fan Control System.........................................................................................2147 Refilling Engine Coolant...........................................................................................2147 Radiator (Aluminum type)...........................................................................................2147 PREPARATION....................................................................................................2147 DISASSEMBLY....................................................................................................2148 ASSEMBLY.......................................................................................................2148 INSPECTION.....................................................................................................2150 Overheating Cause Analysis.........................................................................................2151 Service Data and Specifications (SDS)..............................................................................2152 THERMOSTAT.....................................................................................................2152 WATER CONTROL VALVE............................................................................................2152 RADIATOR.......................................................................................................2152 ma.........................................................................................................................2154 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................2154 PRECAUTIONS............................................................................................................2155 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................2155 PREPARATION............................................................................................................2156 Special Service Tool...............................................................................................2156 Commercial Service Tool............................................................................................2156 GENERAL MAINTENANCE....................................................................................................2157 PERIODIC MAINTENANCE...................................................................................................2159 Schedule 1.........................................................................................................2160 EMISSION CONTROL SYSTEM MAINTENANCE............................................................................2160 CHASSIS AND BODY MAINTENANCE...................................................................................2161 Schedule 2.........................................................................................................2162 EMISSION CONTROL SYSTEM MAINTENANCE............................................................................2162 CHASSIS AND BODY MAINTENANCE...................................................................................2163 RECOMMENDED FLUIDS AND LUBRICANTS......................................................................................2164 Fluids and Lubricants..............................................................................................2164 SAE Viscosity Number...............................................................................................2164 GASOLINE ENGINE OIL............................................................................................2164 Anti-freeze Coolant Mixture Ratio..................................................................................2165 ENGINE MAINTENANCE.....................................................................................................2166 Checking Drive Belts...............................................................................................2166 Changing Engine Coolant............................................................................................2167 - DRAINING ENGINE COOLANT -....................................................................................2167 - REFILLING ENGINE COOLANT -...................................................................................2168 - FLUSHING COOLING SYSTEM -....................................................................................2169 Checking Fuel Lines................................................................................................2169 Changing Air Cleaner Filter........................................................................................2170 VISCOUS PAPER TYPE.............................................................................................2170 Changing Engine Oil................................................................................................2170 Changing Oil Filter................................................................................................2171 Changing Spark Plugs...............................................................................................2171 Checking EVAP Vapor Lines..........................................................................................2173 CHASSIS AND BODY MAINTENANCE...........................................................................................2174 Checking Exhaust System............................................................................................2174 Checking A/T Fluid.................................................................................................2174 Changing A/T Fluid.................................................................................................2175 Balancing Wheels (Bonding Weight Type).............................................................................2175 REMOVAL........................................................................................................2175 WHEEL BALANCE ADJUSTMENT.......................................................................................2175 Tire Rotation......................................................................................................2177 Checking Brake Fluid Level and Leaks...............................................................................2177 Checking Brake Lines and Cables....................................................................................2177 Checking Disc Brake................................................................................................2177 ROTOR..........................................................................................................2177 CALIPER........................................................................................................2178 PAD............................................................................................................2178 Checking Steering Gear and Linkage.................................................................................2178 STEERING GEAR..................................................................................................2178 STEERING LINKAGE...............................................................................................2178 Checking Power Steering Fluid and Lines............................................................................2178 Lubricating Locks, Hinges and Hood Latches.........................................................................2179 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters....................................................2179 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................2180 Engine Maintenance.................................................................................................2180 BELT DEFLECTION AND TENSION....................................................................................2180 SPARK PLUG.....................................................................................................2180 Chassis and Body Maintenance.......................................................................................2180 WHEEL BALANCE..................................................................................................2180 rs.........................................................................................................................2182 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................2182 SEAT BELTS.............................................................................................................2184 Precautions........................................................................................................2184 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....................................2184 PRECAUTION FOR SEAT BELT SERVICE...............................................................................2184 Front Seat Belt....................................................................................................2186 REMOVAL AND INSTALLATION.......................................................................................2186 Rear Seat Belt.....................................................................................................2188 REMOVAL AND INSTALLATION.......................................................................................2188 Seat Belt Inspection...............................................................................................2190 AFTER A COLLISION..............................................................................................2190 PRELIMINARY CHECKS.............................................................................................2190 SEAT BELT RETRACTOR ON-VEHICLE CHECK...........................................................................2191 SEAT BELT RETRACTOR OFF-VEHICLE CHECK..........................................................................2191 Tether Anchor Plate................................................................................................2193 REMOVAL AND INSTALLATION.......................................................................................2193 Isofix Child Restraint Anchorage...................................................................................2194 REMOVAL AND INSTALLATION.......................................................................................2194 SUPPLEMENTAL RESTRAINT SYSTEM (SRS)....................................................................................2195 Precautions........................................................................................................2195 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....................................2195 PRECAUTIONS FOR SRS "AIR BAG" AND " SEAT BELT PRE-TENSIONER" SERVICE...........................................2195 WIRING DIAGRAMS AND TROUBLE DIAGNOSIS..........................................................................2195 Preparation........................................................................................................2196 SPECIAL SERVICE TOOLS..........................................................................................2196 COMMERCIAL SERVICE TOOL........................................................................................2197 SRS Configuration..................................................................................................2198 Seat Belt Pre-tensioner with Load Limiter..........................................................................2199 Side Air Bag.......................................................................................................2199 SRS Component Parts Location.......................................................................................2200 Maintenance Items..................................................................................................2200 Diagnosis Sensor Unit..............................................................................................2201 REMOVAL AND INSTALLATION.......................................................................................2201 Seat Belt Pre-tensioner............................................................................................2202 REMOVAL AND INSTALLATION.......................................................................................2202 Crash Zone Sensor..................................................................................................2202 REMOVAL AND INSTALLATION.......................................................................................2202 Satellite Sensor...................................................................................................2203 REMOVAL AND INSTALLATION.......................................................................................2203 Driver Air Bag Module and Spiral Cable.............................................................................2204 REMOVAL AND INSTALLATION.......................................................................................2204 REMOVAL........................................................................................................2204 INSTALLATION...................................................................................................2206 Front Passenger Air Bag Module.....................................................................................2206 REMOVAL........................................................................................................2206 INSTALLATION...................................................................................................2207 Side Air Bag Module................................................................................................2208 REMOVAL........................................................................................................2208 INSTALLATION...................................................................................................2209 Disposal of Air Bag Module and Seat Belt Pre-tensioner.............................................................2209 CHECKING DEPLOYMENT TOOL.......................................................................................2210 DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)..................................................2211 DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE).........................................2213 DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER WHILE MOUNTED IN VEHICLE..............................2214 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER........................................................2214 Trouble Diagnoses Introduction.....................................................................................2216 DIAGNOSIS FUNCTION.............................................................................................2216 DIAGNOSIS MODE FOR CONSULT-II..................................................................................2216 HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II..............................................................2217 HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-II...........................................................2217 HOW TO ERASE SELF-DIAGNOSIS RESULTS............................................................................2218 How to Perform Trouble Diagnoses for Quick and Accurate Repair.....................................................2219 INFORMATION FROM CUSTOMER......................................................................................2219 PRELIMINARY CHECK..............................................................................................2219 WORK FLOW......................................................................................................2220 Schematic..........................................................................................................2221 Wiring Diagram - SRS -.............................................................................................2222 SRS Operation Check................................................................................................2225 DIAGNOSTIC PROCEDURE 1.........................................................................................2225 Trouble Diagnoses with CONSULT-II..................................................................................2226 DIAGNOSTIC PROCEDURE 2.........................................................................................2226 DIAGNOSTIC PROCEDURE 3.........................................................................................2229 DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2).................................................2231 DIAGNOSTIC PROCEDURE 5.........................................................................................2231 Trouble Diagnoses without CONSULT-II...............................................................................2235 DIAGNOSTIC PROCEDURE 6.........................................................................................2235 DIAGNOSTIC PROCEDURE 7.........................................................................................2240 DIAGNOSTIC PROCEDURE 8 (CONTINUED FROM DIAGNOSTIC PROCEDURE 6).................................................2242 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn Off........................................................2243 DIAGNOSTIC PROCEDURE 9.........................................................................................2243 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn On.........................................................2245 DIAGNOSTIC PROCEDURE 10........................................................................................2245 Collision Diagnosis................................................................................................2246 FOR FRONTAL COLLISION..........................................................................................2246 FOR SIDE COLLISION.............................................................................................2248 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 JOINT CONNECTOR (J/C).................................................................................................. 5 sc.........................................................................................................................2250 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................2250 PRECAUTIONS............................................................................................................2251 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................2251 Wiring Diagrams and Trouble Diagnosis..............................................................................2251 PREPARATION............................................................................................................2252 Special Service Tool...............................................................................................2252 BATTERY................................................................................................................2253 How to Handle Battery..............................................................................................2253 METHODS OF PREVENTING OVER-DISCHARGE...........................................................................2253 CHECKING ELECTROLYTE LEVEL.....................................................................................2253 SPECIFIC GRAVITY CHECK.........................................................................................2254 CHARGING THE BATTERY...........................................................................................2255 Trouble Diagnoses with Battery/Starting/Charging System Tester.....................................................2256 DIAGNOSTIC RESULT ITEM CHART...................................................................................2258 STARTING SYSTEM........................................................................................................2259 System Description.................................................................................................2259 Wiring Diagram - START -...........................................................................................2260 Trouble Diagnoses with Battery/Starting/Charging System Tester.....................................................2261 DIAGNOSTIC RESULT ITEM CHART...................................................................................2262 WORK FLOW......................................................................................................2263 DIAGNOSTIC PROCEDURE 1.........................................................................................2264 DIAGNOSTIC PROCEDURE 2.........................................................................................2266 MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE......................................2267 Construction.......................................................................................................2267 Removal and Installation...........................................................................................2267 REMOVAL........................................................................................................2267 INSTALLATION...................................................................................................2268 Pinion/Clutch Check................................................................................................2268 CHARGING SYSTEM........................................................................................................2269 System Description.................................................................................................2269 Wiring Diagram - CHARGE -..........................................................................................2270 Trouble Diagnoses with Battery/Starting/Charging System Tester.....................................................2271 DIAGNOSTIC RESULT ITEM CHART...................................................................................2273 WORK FLOW......................................................................................................2274 DIAGNOSTIC PROCEDURE 1.........................................................................................2275 DIAGNOSTIC PROCEDURE 2.........................................................................................2276 DIAGNOSTIC PROCEDURE 3.........................................................................................2277 MALFUNCTION INDICATOR..........................................................................................2277 Construction.......................................................................................................2278 Removal and Installation...........................................................................................2278 REMOVAL........................................................................................................2278 INSTALLATION...................................................................................................2278 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................2279 Battery............................................................................................................2279 Starter............................................................................................................2279 Alternator.........................................................................................................2279 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B)........................................................................................ 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 ELECTRICAL UNITS....................................................................................................... 4 JOINT CONNECTOR (J/C).................................................................................................. 5 st.........................................................................................................................2280 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................2280 PRECAUTIONS............................................................................................................2281 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................2281 Precautions for Steering System....................................................................................2281 PREPARATION............................................................................................................2282 Special Service Tools..............................................................................................2282 Commercial Service Tool............................................................................................2283 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...................................................................2284 NVH Troubleshooting Chart..........................................................................................2284 ON-VEHICLE SERVICE.....................................................................................................2285 Checking Steering Wheel Play.......................................................................................2285 Checking Neutral Position on Steering Wheel........................................................................2285 PRE-CHECKING...................................................................................................2285 CHECKING.......................................................................................................2285 Front Wheel Turning Angle..........................................................................................2285 Checking Gear Housing Movement.....................................................................................2285 Checking and Adjusting Drive Belts.................................................................................2286 Checking Fluid Level...............................................................................................2286 Checking Fluid Leakage.............................................................................................2286 Bleeding Hydraulic System..........................................................................................2286 Checking Steering Wheel Turning Force..............................................................................2287 Checking Hydraulic System..........................................................................................2288 STEERING WHEEL AND STEERING COLUMN.....................................................................................2289 Components.........................................................................................................2289 Removal and Installation...........................................................................................2289 STEERING WHEEL.................................................................................................2289 STEERING COLUMN................................................................................................2290 Disassembly and Assembly...........................................................................................2292 Inspection.........................................................................................................2293 TILT MECHANISM.................................................................................................2293 POWER STEERING GEAR AND LINKAGE........................................................................................2294 Components.........................................................................................................2294 Removal and Installation...........................................................................................2295 Disassembly........................................................................................................2297 Inspection.........................................................................................................2298 BOOT...........................................................................................................2298 RACK...........................................................................................................2298 GEAR SUB-ASSEMBLY..............................................................................................2298 GEAR HOUSING CYLINDER..........................................................................................2298 TIE-ROD OUTER AND INNER SOCKETS................................................................................2298 Assembly...........................................................................................................2299 Adjustment.........................................................................................................2302 POWER STEERING OIL PUMP................................................................................................2304 Components.........................................................................................................2304 Pre-disassembly Inspection.........................................................................................2304 Disassembly........................................................................................................2305 Inspection.........................................................................................................2306 Assembly...........................................................................................................2306 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................2308 General Specifications.............................................................................................2308 Steering Wheel.....................................................................................................2308 Steering Column....................................................................................................2308 Steering Gear and Linkage..........................................................................................2309 Power Steering.....................................................................................................2310 su.........................................................................................................................2312 QUICK REFERENCE INDEX.................................................................................................. 0 Table of Contents......................................................................................................2312 FRONT SUSPENSION.......................................................................................................2313 Precautions........................................................................................................2313 PRECAUTIONS....................................................................................................2313 Preparation........................................................................................................2313 SPECIAL SERVICE TOOLS..........................................................................................2313 COMMERCIAL SERVICE TOOLS.......................................................................................2313 Noise, Vibration and Harshness (NVH) Troubleshooting...............................................................2315 NVH TROUBLESHOOTING CHART......................................................................................2315 Components.........................................................................................................2316 On-vehicle Service.................................................................................................2317 FRONT SUSPENSION PARTS.........................................................................................2317 FRONT WHEEL ALIGNMENT..........................................................................................2317 Coil Spring and Shock Absorber.....................................................................................2320 COMPONENTS.....................................................................................................2320 REMOVAL AND INSTALLATION.......................................................................................2321 DISASSEMBLY....................................................................................................2321 INSPECTION.....................................................................................................2321 ASSEMBLY.......................................................................................................2322 Stabilizer Bar.....................................................................................................2322 REMOVAL AND INSTALLATION.......................................................................................2322 Transverse Link and Lower Ball Joint...............................................................................2323 REMOVAL AND INSTALLATION.......................................................................................2323 INSPECTION.....................................................................................................2324 Service Data and Specifications (SDS)..............................................................................2325 GENERAL SPECIFICATIONS (FRONT).................................................................................2325 FRONT WHEEL ALIGNMENT (UNLADEN*1)..............................................................................2326 LOWER BALL JOINT...............................................................................................2326 WHEELARCH HEIGHT (UNLADEN*)....................................................................................2327 WHEEL RUNOUT...................................................................................................2327 REAR SUSPENSION........................................................................................................2328 Precautions........................................................................................................2328 PRECAUTIONS....................................................................................................2328 Preparation........................................................................................................2328 COMMERCIAL SERVICE TOOLS.......................................................................................2328 Noise, Vibration and Harshness (NVH) Troubleshooting...............................................................2328 Components.........................................................................................................2329 On-vehicle Service.................................................................................................2330 REAR SUSPENSION PARTS..........................................................................................2330 REAR WHEEL ALIGNMENT...........................................................................................2330 Removal and Installation...........................................................................................2332 REMOVAL........................................................................................................2333 INSTALLATION...................................................................................................2333 Coil Spring and Shock Absorber.....................................................................................2334 REMOVAL AND INSTALLATION.......................................................................................2334 DISASSEMBLY....................................................................................................2334 INSPECTION.....................................................................................................2334 ASSEMBLY.......................................................................................................2335 Torsion Beam, Lateral Link and Control Rod.........................................................................2335 DISASSEMBLY....................................................................................................2335 INSPECTION.....................................................................................................2335 ASSEMBLY.......................................................................................................2336 Service Data and Specifications (SDS)..............................................................................2337 GENERAL SPECIFICATIONS (REAR)..................................................................................2337 REAR WHEEL ALIGNMENT (UNLADEN*)................................................................................2337
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