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2001 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
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Description
2001 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2001 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1683
Downloadable :Yes
File Type : PDF
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DESCRIPTION:
2001 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 2001 Nissan ALTIMA
- . In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
PRECAUTIONS:
- Before proceeding with disassembly, thoroughly clean the outside of the transaxle. It is important to prevent the internal parts from becoming contaminated by dirt or other foreign matter.
- Disassembly should be done in a clean work area.
- Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere with the operation of the transaxle
- Place disassembled parts in order for easier and proper assembly.
- All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or reassembly
- Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled.
- It is very important to perform functional tests whenever they are indicated.
- The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs and small parts from becoming scattered or lost.
- Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
- Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and seals, or hold bearings and washers in place during assembly. Do not use grease.
- Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
- Replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to ‘‘ATF COOLER SERVICE’’. Refer to AT-8.
- After overhaul, refill the transaxle with new ATF.
- When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque converter and ATF cooling system. Always follow the procedures under ‘‘Changing A/T Fluid’’ in the MA section when changing A/T fluid.
TABLE OF CONTENTS:
2001 NISSAN ALTIMA L30 Series Service Manual PDF DOWNLOAD
fwd 1
QUICK REFERENCE INDEX 1
FOREWARD 2
GI – GENERAL INFORMATION 0
MA – MAINTENANCE 0
EM – ENGINE MECHANICAL 0
LC – ENGINE LUBRICATION & COOLING SYSTEMS 0
EC – ENGINE CONTROL SYSTEM 0
FE – ACCELERATOR CONTROL, FUEL & EXHAUST SYSTEMS 0
CL – CLUTCH 0
MT – MANUAL TRANSAXLE 0
AT – AUTOMATIC TRANSAXLE 0
FA – FRONT AXLE & FRONT SUSPENSION 0
RA – REAR AXLE & REAR SUSPENSION 0
BR – BRAKE SYSTEM 0
ST – STEERING SYSTEM 0
RS – RESTRAINT SYSTEM 0
BT – BODY & TRIM 0
HA – HEATER & AIR CONDITIONER 0
EL – ELECTRICAL SYSTEM 0
IDX – ALPHABETICAL INDEX 1
SMJ – SUPER MULTIPLE JUNCTION 0
FUSE BLOCK – Junction Box (J/B) 2
FUSE AND FUSIBLE LINK BOX 3
ELECTRICAL UNITS 4
QUICK REFERENCE CHART 5
COMMENT SHEET 3
GST Mode 6 – Test Value & Test Limit Chart 5
at 6
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 6
DIAGNOSTIC TROUBLE CODE INDEX 9
Alphabetical & P No Index for DTC 9
PRECAUTIONS 10
Supplemental Restraint System (SRS)‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’ 10
Precautions for On Board Diagnostic (OBD) System of A/T and Engine 10
Precautions 11
Service Notice or Precautions 12
Special Service Tools 14
Commercial Service Tools 17
OVERALL SYSTEM 18
A/T Electrical Parts Location 18
Circuit Diagram for Quick Pinpoint Check 19
Cross-sectional View 20
Hydraulic Control Circuit 21
Shift Mechanism 22
Control System 31
Control Mechanism 33
Control Valve 38
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION 39
Introduction 39
OBD-II Function for A/T System 39
One or Two Trip Detection Logic of OBD-II 39
OBD-II Diagnostic Trouble Code (DTC) 39
Malfunction Indicator Lamp (MIL) 43
CONSULT-II 43
Diagnostic Procedure Without CONSULT-II 50
TROUBLE DIAGNOSIS — Introduction 54
Introduction 54
Diagnostic Worksheet 55
Work Flow 58
TROUBLE DIAGNOSIS — Basic Inspection 59
A/T Fluid Check 59
Stall Test 59
Line Pressure Test 62
Road Test 63
TROUBLE DIAGNOSIS — General Description 74
Symptom Chart 74
TCM Terminals and Reference Value 77
TROUBLE DIAGNOSIS FOR POWER SUPPLY 81
Main Power Supply and Ground Circuit 81
TROUBLE DIAGNOSIS FOR DTC P0705 83
Park/Neutral Position (PNP) Switch 83
TROUBLE DIAGNOSIS FOR DTC P0710 88
A/T Fluid Temperature Sensor 88
TROUBLE DIAGNOSIS FOR DTC P0720 93
Vehicle Speed Sensor A/T (Revolution sensor) 93
TROUBLE DIAGNOSIS FOR DTC P0725 97
Engine Speed Signal 97
TROUBLE DIAGNOSIS FOR DTC P0731 100
A/T 1st Gear Function 100
TROUBLE DIAGNOSIS FOR DTC P0732 106
A/T 2nd Gear Function 106
TROUBLE DIAGNOSIS FOR DTC P0733 112
A/T 3rd Gear Function 112
TROUBLE DIAGNOSIS FOR DTC P0734 118
A/T 4th Gear Function 118
TROUBLE DIAGNOSIS FOR DTC P0740 125
Torque Converter Clutch Solenoid Valve 125
TROUBLE DIAGNOSIS FOR DTC P0744 130
A/T TCC S/V Function (Lock-up) 130
TROUBLE DIAGNOSIS FOR DTC P0745 138
Line Pressure Solenoid Valve 138
TROUBLE DIAGNOSIS FOR DTC P0750 143
Shift Solenoid Valve A 143
TROUBLE DIAGNOSIS FOR DTC P0755 148
Shift Solenoid Valve B 148
TROUBLE DIAGNOSIS FOR DTC P1705 153
Throttle Position Sensor 153
TROUBLE DIAGNOSIS FOR DTC P1760 159
Overrun Clutch Solenoid Valve 159
TROUBLE DIAGNOSIS FOR BATT/FLUID TEMP SEN 163
A/T Fluid Temperature Sensor Circuit and TCM Power Source 163
TROUBLE DIAGNOSIS FOR VHCL SPEED SEN MTR 168
Vehicle Speed Sensor MTR 168
TROUBLE DIAGNOSIS FOR CONTROL UNIT (RAM), CONTROL UNIT (ROM) 172
TCM (Transmission Control Module) 172
TROUBLE DIAGNOSIS FOR CONTROL UNIT (EEPROM) 174
TCM (Transmission Control Module) 174
TROUBLE DIAGNOSES FOR SYMPTOMS 176
Non-detectable Items 176
1 O/D OFF Indicator Lamp Does Not Come On 179
2 Engine Cannot Be Started In ‘‘P’’ and ‘‘N’’ Position 180
3 In ‘‘P’’ Position, Vehicle Moves Forward or Backward When Pushed 180
4 In ‘‘N’’ Position, Vehicle Moves 181
5 Large Shock ‘‘N’’ -> ‘‘R’’ Position 182
6 Vehicle Does Not Creep Backward In ‘‘R’’ Position 183
7 Vehicle Does Not Creep Forward In ‘‘D’’, ‘‘2’’ or ‘‘1’’ Position 184
8 Vehicle Cannot Be Started From D1 185
9 A/T Does Not Shift: D1 -> D2 or Does Not Kickdown: D4 -> D2 186
10 A/T Does Not Shift: D2 -> D3 187
11 A/T Does Not Shift: D3 -> D4 188
12 A/T Does Not Perform Lock-up 189
13 A/T Does Not Hold Lock-up Condition 190
14 Lock-up Is Not Released 190
15 Engine Speed Does Not Return To Idle (Light Braking D4 -> D3) 191
16 Vehicle Does Not Start From D1 192
17 A/T Does Not Shift: D4 -> D3, When 192
18 A/T Does Not Shift: D3 -> 22, When Selector Lever ‘‘D’’ -> ‘‘2’’ Position 193
19 A/T Does Not Shift: 22 ->11, When Selector Lever “2” -> “1” Position 193
20 Vehicle Does Not Decelerate By Engine Brake 194
21 TCM Self-diagnosis Does Not Activate (Park/Neutral Position (PNP), Overdrive Control and Throttle Position Switch Circuit 194
TROUBLE DIAGNOSES — A/T Shift Lock System 202
Description 202
Shift Lock System Electrical Parts Location 202
Wiring Diagram — SHIFT — 203
Diagnostic Procedure 204
Key Interlock Cable 206
Component Check 207
ON-VEHICLE SERVICE 209
Control Valve Assembly and Accumulator 209
Revolution Sensor Replacement 210
Park/Neutral Position (PNP) Switch Adjustment 210
Control Cable Adjustment 211
Differential Side Oil Seal Replacement 211
REMOVAL AND INSTALLATION 212
Removal 212
Installation 213
MAJOR OVERHAUL 215
Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings 218
Oil Channel 219
DISASSEMBLY 220
REPAIR FOR COMPONENT PARTS 234
Manual Shaft 234
Oil Pump 236
Control Valve Assembly 240
Control Valve Upper Body 248
Control Valve Lower Body 252
Reverse Clutch 254
High Clutch 257
Forward Clutch and Overrun Clutch 261
Low & Reverse Brake 267
Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub 269
Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer 273
Band Servo Piston Assembly 278
Final Drive 283
ASSEMBLY 287
Assembly 1 287
Adjustment 1 287
Assembly 2 292
Adjustment 2 298
Assembly 3 300
SERVICE DATA AND SPECIFICATIONS (SDS) 307
General Specifications 307
Specifications and Adjustments 307
Shift Solenoid Valves 313
Resistance 313
ATF Temp sensor 313
Revolution sensor 313
Dropping resistor 314
SUPER MULTIPLE JUNCTION (SMJ) 0
FUSE BLOCK — Junction Box (J/B) 2
FUSE AND FUSIBLE LINK BOX 3
ELECTRICAL UNITS 4
br 316
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 316
PRECAUTIONS AND PREPARATION 318
Supplemental Restraint System (SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’ 318
Precautions for Brake System 318
Commercial Service Tools 319
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 320
NVH Troubleshooting Chart 320
ON-VEHICLE SERVICE 321
Checking Brake Fluid Level 321
Checking Brake Line 321
Changing Brake Fluid 321
Brake Burnishing Procedure 321
Bleeding Brake System 322
BRAKE HYDRAULIC LINE 323
CONTROL VALVE 324
Proportioning Valve 324
BRAKE PEDAL AND BRACKET 326
Removal and Installation 326
Inspection 326
Adjustment 326
MASTER CYLINDER 328
Removal 328
Disassembly 328
Inspection 329
Assembly 329
Installation 330
BRAKE BOOSTER 331
On-vehicle Service 331
Removal 331
Inspection 332
Installation 332
VACUUM HOSE 333
Removal and Installation 333
Inspection 333
FRONT DISC BRAKE 334
Pad Replacement 334
Removal 335
Disassembly 336
Inspection — Caliper 336
Inspection — Rotor 337
Assembly 337
Installation 337
REAR DRUM BRAKE 338
Removal 338
Inspection — Wheel Cylinder 340
Wheel Cylinder Overhaul 340
Inspection — Drum 340
Inspection — Lining 340
Installation 341
REAR DISC BRAKE 343
Pad Replacement 343
Removal 346
Disassembly 346
Inspection — Caliper 347
Inspection — Rotor 348
Assembly 348
Installation 351
PARKING BRAKE CONTROL 352
Removal and Installation 352
Inspection 352
Adjustment 353
ANTI-LOCK BRAKE SYSTEM 354
Purpose 354
Operation 354
ABS Hydraulic Circuit 354
System Components 355
System Description 355
Removal and Installation 356
Front Wheel Sensor 356
Rear Wheel Sensor 356
Control Unit 357
Actuator 357
Actuator Relay Assembly 357
TROUBLE DIAGNOSES 358
How to Perform Trouble Diagnoses for Quick and Accurate Repair 358
Preliminary Check 359
Component Parts and Harness Connector Location 360
Schematic 361
Wiring Diagram -ABS- 362
ABS Control Unit Terminal Reference Chart 367
Self-diagnosis 368
Function 368
Self-Diagnosis Procedure 368
How To Read Self-Diagnostic Results (Malfunction codes) 369
How To Erase Self-Diagnostic Results (Malfunction codes) 369
Malfunction Code/Symptom Chart 370
CONSULT-II 371
CONSULT-II application to ABS 371
CONSULT-II Inspection Procedure 372
Self-Diagnosis Procedure 372
Self-Diagnostic Results Mode 373
Data Monitor Procedure 374
Active Test Procedure 375
Data Monitor Mode 376
Active Test Mode 376
Ground Circuit Check 377
Actuator Motor Ground 377
Control Unit Ground 377
ABS Relay Unit Ground 377
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS 378
Diagnostic Procedure 1 (ABS actuator solenoid valve) 378
Diagnostic Procedure 2 (Wheel sensor or rotor) 380
Component Inspection 381
Diagnostic Procedure 3 (Motor relay or motor) 382
Diagnostic Procedure 4 (Solenoid valve relay) 385
Diagnostic Procedure 5 (Low voltage) 388
Diagnostic Procedure 6 (Control unit) 389
TROUBLE DIAGNOSIS FOR SYMPTOMS 390
Diagnostic Procedure 7 (ABS works frequently) 390
Diagnostic Procedure 8 (Unexpected pedal action) 391
Diagnostic Procedure 9 (Long stopping distance) 391
Diagnostic Procedure 10 (ABS does not work) 392
Diagnostic Procedure 11 (Pedal vibration and noise) 392
Diagnostic Procedure 12 (Warning lamp does not come on when ignition switch is turned ON) 393
Diagnostic Procedure 13 (Warning lamp stays on when ignition switch is turned ON) 395
SERVICE DATA AND SPECIFICATIONS (SDS) 398
General Specifications 398
Inspection and Adjustment 398
SUPER MULTIPLE JUNCTION (SMJ) 0
FUSE BLOCK — Junction Box (J/B) 2
FUSE AND FUSIBLE LINK BOX 3
ELECTRICAL UNITS 4
bt 400
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 400
PRECAUTIONS AND PREPARATION 401
Service Notice 401
Supplemental Restraint System (SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’ 401
Clip and Fastener 402
BODY END 404
Body Front End 404
Body Rear End and Opener 407
DOOR 411
Front Door 411
Rear Door 413
INSTRUMENT PANEL 414
INTERIOR TRIM 417
Side and Floor Trim 417
Door Trim 419
Roof Trim 421
Luggage Room Trim 422
EXTERIOR 423
Front hood insulator 424
Cowl top grille and cowl top seal 424
Front windshield molding 424
Windshield upper and side molding 424
Sunroof lid weatherstrip 425
Body side drip weatherstrip 425
Body side welt 425
Door sash molding 425
Door outside molding 426
Door parting seal 426
Side guard molding 426
Door weatherstrip 427
Mudguards 427
Rear combination lamp 428
Front tower bar 428
Trunk lid weatherstrip 428
Rear air spoiler 429
Rear window molding 429
SEAT 430
Front Seat 431
Rear Seat 433
SUNROOF 434
Trouble Diagnoses 438
WINDSHIELD AND WINDOWS 442
Windshield and Rear Window 443
Quarter Window 444
MIRROR 445
Door Mirror 445
Rearview Mirror 446
BODY ALIGNMENT 447
Engine Compartment 447
Underbody 449
cl 452
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 452
PRECAUTIONS AND PREPARATION 453
Precautions 453
Special Service Tools 453
Commercial Service Tools 453
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING 454
NVH Troubleshooting Chart 454
CLUTCH SYSTEM — Hydraulic Type 455
INSPECTION AND ADJUSTMENT 456
Adjusting Clutch Pedal 456
Bleeding Procedure 457
HYDRAULIC CLUTCH CONTROL 458
Clutch Master Cylinder 458
Operating Cylinder 459
CLUTCH RELEASE MECHANISM 460
CLUTCH DISC AND CLUTCH COVER 462
Clutch Disc 462
Clutch Cover and Flywheel 463
SERVICE DATA AND SPECIFICATIONS (SDS) 464
General Specifications 464
Inspection and Adjustment 464
ec 466
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 466
DIAGNOSTIC TROUBLE CODE INDEX 469
Alphabetical & P No Index for DTC 469
PRECAUTIONS AND PREPARATION 471
Special Service Tools 471
Commercial Service Tools 471
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” 473
Precautions for On Board Diagnostic (OBD) System of Engine and A/T 473
Engine Fuel & Emission Control System 474
Precautions 475
ENGINE AND EMISSION CONTROL OVERALL SYSTEM 477
Circuit Diagram 477
Engine Control Component Parts Location 478
System Diagram 480
Vacuum Hose Drawing 481
System Chart 482
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION 483
Multiport Fuel Injection (MFI) System 483
Distributor Ignition (DI) System 485
Air Conditioning Cut Control 486
Fuel Cut Control 487
EVAPORATIVE EMISSION SYSTEM RS 488
Description 488
Inspection 488
Evaporative Emission Line Drawing 491
On Board Refueling Vapor Recovery (ORVR) 493
POSITIVE CRANKCASE VENTILATION 498
Description 498
Inspection 498
BASIC SERVICE PROCEDURE 499
Fuel Pressure Release 499
Fuel Pressure Check 499
Fuel Pressure Regulator Check 500
Injector Removal and Installation 500
Fast Idle Cam (FIC) 500
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment 502
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION 510
Introduction 510
Two Trip Detection Logic 510
Emission-related Diagnostic Information 511
Malfunction Indicator Lamp (MIL) 525
OBD System Operation Chart 525
CONSULT-II 531
Generic Scan Tool (GST) 542
TROUBLE DIAGNOSIS — Introduction 544
Introduction 544
Diagnostic Worksheet 544
TROUBLE DIAGNOSIS — Work Flow 546
Work Flow 546
Description for Work Flow 547
TROUBLE DIAGNOSIS — Basic Inspection 548
Basic Inspection 548
TROUBLE DIAGNOSIS — General Description 554
Diagnostic Trouble Code (DTC) Inspection Priority Chart 554
Fail-Safe Chart 555
Symptom Matrix Chart 556
CONSULT-II Reference Value in Data Monitor Mode 559
Major Sensor Reference Graph in Data Monitor Mode 561
ECM Terminals and Reference Value 563
TROUBLE DIAGNOSIS — SPECIFICATION VALUE 573
Description 573
Testing Condition 573
Inspection Procedure 573
Diagnostic Procedure 574
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT 577
Description 577
Common I/I Report Situations 577
Diagnostic Procedure 577
TROUBLE DIAGNOSIS FOR POWER SUPPLY 578
Main Power Supply and Ground Circuit 578
TROUBLE DIAGNOSIS FOR DTC P0100 583
Mass Air Flow Sensor (MAFS) 583
TROUBLE DIAGNOSIS FOR DTC P0105 592
Absolute Pressure Sensor 592
TROUBLE DIAGNOSIS FOR DTC P0110 594
Intake Air Temperature Sensor 594
TROUBLE DIAGNOSIS FOR DTC P0115 599
Engine Coolant Temperature Sensor (ECTS) 599
TROUBLE DIAGNOSIS FOR DTC P0120 604
Throttle Position Sensor 604
TROUBLE DIAGNOSIS FOR DTC P0125 616
Engine Coolant Temperature (ECT) Sensor 616
TROUBLE DIAGNOSIS FOR DTC P0130 621
Heated Oxygen Sensor 1 (Front) (Circuit) 621
TROUBLE DIAGNOSIS FOR DTC P0131 628
Heated Oxygen Sensor 1 (front) (Lean Shift Monitoring) 628
TROUBLE DIAGNOSIS FOR DTC P0132 635
Heated Oxygen Sensor 1 (Front) (Rich Shift Monitoring) 635
TROUBLE DIAGNOSIS FOR DTC P0133 643
Heated Oxygen Sensor 1 (Front) (Response Monitoring) 643
TROUBLE DIAGNOSIS FOR DTC P0134 651
Heated Oxygen Sensor 1 (Front) (High Voltage) 651
TROUBLE DIAGNOSIS FOR DTC P0135 657
Heated Oxygen Sensor 1 Heater (Front) 657
TROUBLE DIAGNOSIS FOR DTC P0137 661
Heated Oxygen Sensor 2 (Rear) (Min Voltage Monitoring) 661
TROUBLE DIAGNOSIS FOR DTC P0138 669
Heated Oxygen Sensor 2 (Rear) (Max Voltage Monitoring) 669
TROUBLE DIAGNOSIS FOR DTC P0139 677
Heated Oxygen Sensor 2 (Rear) (Response Monitoring) 677
TROUBLE DIAGNOSIS FOR DTC P0140 684
Heated Oxygen Sensor 2 (Rear) (High Voltage) 684
TROUBLE DIAGNOSIS FOR DTC P0141 690
Heated Oxygen Sensor 2 Heater (Rear) 690
TROUBLE DIAGNOSIS FOR DTC P0171 695
Fuel Injection System Function (Lean side) 695
TROUBLE DIAGNOSIS FOR DTC P0172 700
Fuel Injection System Function (Rich side) 700
TROUBLE DIAGNOSIS FOR DTC P0180 705
Fuel Tank Temperature Sensor 705
TROUBLE DIAGNOSIS FOR DTC P0300 -P0304 709
No4 -1Cylinder Misfire, Multiple Cylinder Misfire 709
TROUBLE DIAGNOSIS FOR DTC P0325 714
Knock Sensor (KS) 714
TROUBLE DIAGNOSIS FOR DTC P0335 719
Crankshaft Position Sensor (CKPS) (OBD) 719
TROUBLE DIAGNOSIS FOR DTC P0340 724
Camshaft Position Sensor (CMPS) 724
TROUBLE DIAGNOSIS FOR DTC P0400 731
EGR Function (Close) 731
TROUBLE DIAGNOSIS FOR DTC P0402 740
EGRC-BPT Valve Function 740
TROUBLE DIAGNOSIS FOR DTC P0420 745
Three Way Catalyst Function 745
TROUBLE DIAGNOSIS FOR DTC P0440 749
Evaporative Emission (EVAP) Control System (Small Leak) (Negative Pressure) 749
TROUBLE DIAGNOSIS FOR DTC P0443 758
Evaporative Emission (EVAP) Canister Purge Volume Control Solenoid Valve 758
TROUBLE DIAGNOSIS FOR DTC P0446 764
Evaporative Emission (EVAP) Canister Vent Control Valve (Circuit) 764
TROUBLE DIAGNOSIS FOR DTC P0450 769
Evaporative Emission (EVAP) Control System Pressure Sensor 769
TROUBLE DIAGNOSIS FOR DTC P0455 775
Evaporative Emission (EVAP) Control System (Large Leak) 775
TROUBLE DIAGNOSIS FOR DTC P0460 783
Fuel Level Sensor Function (Slosh) 783
TROUBLE DIAGNOSIS FOR DTC P0461 786
Fuel Level Sensor Function 786
TROUBLE DIAGNOSIS FOR DTC P0464 788
Fuel Level Sensor Circuit 788
TROUBLE DIAGNOSIS FOR DTC P0500 791
Vehicle Speed Sensor (VSS) 791
TROUBLE DIAGNOSIS FOR DTC P0505 795
Idle Air Control Valve (IACV) — Auxiliary Air Control (AAC) Valve 795
TROUBLE DIAGNOSIS FOR DTC P0510 800
Closed Throttle Position Switch 800
TROUBLE DIAGNOSIS FOR DTC P0600 806
A/T Control 806
TROUBLE DIAGNOSIS FOR DTC P0605 810
Engine Control Module (ECM) 810
TROUBLE DIAGNOSIS FOR DTC P1126 812
Thermostat Function 812
TROUBLE DIAGNOSIS FOR DTC P1148 813
Closed Loop Control 813
TROUBLE DIAGNOSIS FOR DTC P1336 816
Crankshaft Position Sensor (CKPS) (OBD) (COG) 816
TROUBLE DIAGNOSIS FOR DTC P1400 821
EGRC-Solenoid Valve 821
TROUBLE DIAGNOSIS FOR DTC P1401 826
EGR Temperature Sensor 826
TROUBLE DIAGNOSIS FOR DTC P1402 832
EGR Function (Open) 832
TROUBLE DIAGNOSIS FOR DTC P1440 839
Evaporative Emission (EVAP) Control System (Small Leak) (Positive Pressure) 839
TROUBLE DIAGNOSIS FOR DTC P1441 841
Evaporative Emission (EVAP) Control System (Very Small Leak) 841
TROUBLE DIAGNOSIS FOR DTC P1444 851
Evaporative Emission (EVAP) Canister Purge Volume Control Solenoid Valve 851
TROUBLE DIAGNOSIS FOR DTC P1446 858
Evaporative Emission (EVAP) Canister Vent Control Valve (Close) 858
TROUBLE DIAGNOSIS FOR DTC P1447 863
Evaporative Emission (EVAP) Control System Purge Flow Monitoring 863
TROUBLE DIAGNOSIS FOR DTC P1448 870
Evaporative Emission (EVAP) Canister Vent Control Valve (Open) 870
TROUBLE DIAGNOSIS FOR DTC P1464 877
Fuel Level Sensor Circuit (Ground signal) 877
TROUBLE DIAGNOSIS FOR DTC P1490 880
Vacuum Cut Valve Bypass Valve (Circuit) 880
TROUBLE DIAGNOSIS FOR DTC P1491 885
Vacuum Cut Valve Bypass Valve 885
TROUBLE DIAGNOSIS FOR DTC P1605 890
A/T Diagnosis Communication Line 890
TROUBLE DIAGNOSIS FOR DTC P1706 893
Park/Neutral Position (PNP) Switch 893
TROUBLE DIAGNOSIS FOR OVERHEAT 898
Overheat 898
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS 910
Ignition Signal 910
Injector 916
Start Signal 919
Fuel Pump 922
Power Steering Oil Pressure Switch 928
IACV-FICD Solenoid Valve 932
Electric Load Signal 936
MIL & Data Link Connectors 939
SERVICE DATA AND SPECIFICATIONS (SDS) 940
General Specifications 940
Inspection and Adjustment 940
SUPER MULTIPLE JUNCTION (SMJ) 0
FUSE BLOCK — Junction Box (J/B) 2
FUSE AND FUSIBLE LINK BOX 3
ELECTRICAL UNITS 4
el 942
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS 942
PRECAUTIONS AND PREPARATION 945
Supplemental Restraint System (SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’ 945
Special Service Tool 945
HARNESS CONNECTOR 946
Description 946
STANDARDIZED RELAY 948
Description 948
POWER SUPPLY ROUTING 951
Schematic 951
Wiring Diagram — POWER — 953
Fuse 959
Fusible Link 959
Circuit Breaker Inspection 959
GROUND DISTRIBUTION 961
Main Harness 961
Engine Room Harness 963
Engine Control Harness 965
Body Harness 966
Tail Harness 967
BATTERY 968
How to Handle Battery 968
Service Data and Specifications (SDS) 971
Trouble Diagnoses with Battery/Starting/Charging System Tester 971
Diagnostic Result Item Chart 973
STARTING SYSTEM 974
System Description 974
Wiring Diagram — START — 975
Trouble Diagnoses with Battery/Starting/Charging System Tester 977
Diagnostic Result Item Chart 978
Work Flow 979
Trouble Diagnoses 980
Diagnostic Procedure 1 980
Diagnostic Procedure 2 981
Minimum Specification of Cranking Voltage Referencing Coolant Temperature 981
Construction 982
Removal and Installation 982
Pinion/Clutch Check 982
Service Data and Specifications (SDS) 983
CHARGING SYSTEM 984
System Description 984
Wiring Diagram — CHARGE — 985
Trouble Diagnoses with Battery/Starting/Charging System Tester 986
Diagnostic Result Item Chart 988
Work Flow 989
Trouble Diagnoses 990
Diagnostic Procedure 1 990
Diagnostic Procedure 2 991
Diagnostic Procedure 3 992
Construction 993
Removal and Installation 994
Service Data and Specifications (SDS) 994
COMBINATION SWITCH 995
Combination Switch/Check 995
Replacement 996
Steering Switch/Check 997
HEADLAMP 998
System Description (For USA) 998
Wiring Diagram (For USA) — H/LAMP — 999
Trouble Diagnoses1000
Bulb Replacement1001
Aiming Adjustment1002
HEADLAMP — Daytime Light System —1003
System Description (For Canada)1003
Operation (For Canada)1004
Schematic (For Canada)1005
Wiring Diagram (For Canada) — DTRL —1006
Trouble Diagnoses (For Canada)1009
Bulb Replacement1010
Aiming Adjustment1010
PARKING, LICENSE AND TAIL LAMPS1011
Wiring Diagram — TAIL/L —1011
Bulb Replacement1013
STOP LAMP1014
Wiring Diagram — STOP/L —1014
BACK-UP LAMP1015
Wiring Diagram — BACK/L —1015
FRONT FOG LAMP1016
System Description 1016
Wiring Diagram — F/FOG —1017
Aiming Adjustment1018
CORNERING LAMPS1019
Wiring Diagram — CORNER —1019
Bulb Replacement1020
TURN SIGNAL AND HAZARD WARNING LAMPS1021
System Description 1021
Wiring Diagram — TURN —1023
Trouble Diagnoses1025
Electrical Components Inspection 1025
ILLUMINATION1026
System Description 1026
Wiring Diagram — ILL —1027
INTERIOR ROOM LAMP1029
Component Parts and Harness Connector Location1029
System Description1030
Wiring Diagram — ROOM/L —1033
Trouble Diagnoses (For models with power door lock) 1036
SPOT, TRUNK ROOM AND VANITY MIRROR LAMPS1038
Wiring Diagram — INT/L —1038
METER AND GAUGES1040
Component Parts and Harness Connector Location1040
System Description1040
Combination Meter1043
Schematic1044
Combination Meter1045
Wiring Diagram — METER —1046
Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode 1047
Trouble Diagnosis 1048
Electrical Components Inspection1053
WARNING LAMPS 1055
System Description1055
Schematic1057
Wiring Diagram — WARN —1058
Electrical Components Inspection1061
WARNING CHIME 1062
Component Parts and Harness Connector Location1062
System Description1063
Wiring Diagram — CHIME —1065
Trouble Diagnoses1067
Electrical Components Inspection1074
FRONT WIPER AND WASHER 1075
System Description1075
Wiring Diagram — WIPER —1077
Trouble Diagnoses1079
Removal and Installation1081
Washer Nozzle Adjustment1082
Washer Tube Layout1082
HORN1083
Wiring Diagram — HORN —1083
CIGARETTE LIGHTER1084
Wiring Diagram — CIGAR —1084
REAR WINDOW DEFOGGER1086
Component Parts and Harness Connector Location1086
System Description1087
Wiring Diagram — DEF —1089
Trouble Diagnoses (For models with power door locks)1091
Trouble Diagnoses (For models without power door locks)1094
Electrical Components Inspection 1095
Filament Check1095
Filament Repair1096
AUDIO1098
System Description1098
Wiring Diagram — AUDIO —1099
Trouble Diagnoses1101
Inspection1102
Location of Antenna1102
AUDIO ANTENNA1103
Window Antenna Repair 1103
ELECTRIC SUNROOF1104
Wiring Diagram — SROOF —1104
TRUNK LID OPENER1106
Wiring Diagram — TLID 1106
POWER DOOR MIRROR 1107
Wiring Diagram — MIRROR —1107
POWER SEAT1108
Wiring Diagram — SEAT —1108
AUTOMATIC SPEED CONTROL DEVICE (ASCD)1109
Component Parts and Harness Connector Location1109
System Description1110
Schematic1112
Wiring Diagram — ASCD —1113
Fail-safe System Description1116
Fail-Safe System Check1117
Trouble Diagnoses1118
ASCD Wire Adjustment1124
Electrical Components Inspection1125
POWER WINDOW1126
System Description 1126
Wiring Diagram — WINDOW —1128
Trouble Diagnoses1130
POWER DOOR LOCK1131
Component Parts and Harness Connector Location1131
System Description1132
Schematic1134
Wiring Diagram — D/LOCK —1135
Trouble Diagnoses1138
MULTI-REMOTE CONTROL SYSTEM1146
Component Parts and Harness Connector Location1146
System Description1147
Schematic1150
Wiring Diagram — MULTI —1151
Trouble Diagnoses1155
Electrical Components Inspection1165
ID Code Entry Procedure1166
Remote Controller Battery Replacement1168
VEHICLE SECURITY (THEFT WARNING) SYSTEM1169
Component Parts and Harness Connector Location1169
System Description1171
Schematic1174
Wiring Diagram — VEHSEC —1175
Trouble Diagnoses1179
SMART ENTRANCE CONTROL UNIT1191
Description1191
Input/Output Operation Signal1192
Input/Output Operation Signal1193
Schematic1194
INTEGRATED HOMELINK TRANSMITTER1196
Wiring Diagram — TRNSMT —1196
Trouble Diagnoses1197
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM — NATS)1198
Component Parts and Harness Connector Location1198
System Description1199
System Composition 1199
Wiring Diagram — NATS —1200
CONSULT-II1201
Trouble Diagnoses1204
How to Replace NATS IMMU1213
LOCATION OF ELECTRICAL UNITS1214
Engine Compartment1214
Passenger Compartment1215
HARNESS LAYOUT1217
Outline1217
How to Read Harness Layout1218
Main Harness1219
Engine Room Harness1221
Engine Control Harness1224
Engine No 2 Harness 1226
Body Harness1227
Tail Harness1229
Room Lamp1230
Door Harness (LH side)1231
Door Harness (RH side)1232
BULB SPECIFICATIONS1233
Headlamp1233
Exterior Lamp1233
Room Lamp1233
WIRING DIAGRAM CODES (CELL CODES)1234
SUPER MULTIPLE JUNCTION (SMJ) 0
FUSE BLOCK — Junction Box (J/B) 2
FUSE AND FUSIBLE LINK BOX 3
ELECTRICAL UNITS 4
em1236
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1236
PRECAUTIONS1237
Parts Requiring Angular Tightening1237
Liquid Gasket Application Procedure1237
PREPARATION1238
Special Service Tools1238
Commercial Service Tools1241
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1243
NVH Troubleshooting Chart — Engine Noise1244
OUTER COMPONENT PARTS1245
COMPRESSION PRESSURE1248
Measurement of Compression Pressure1248
OIL PAN1250
Removal1250
Installation1252
TIMING CHAIN1254
Removal1256
Upper Timing Chain1256
Idler Sprocket1257
Lower Timing Chain1257
Inspection1258
Installation1259
Lower Timing Chain1259
Upper Timing Chain1260
OIL SEAL REPLACEMENT1261
Valve Oil Seal1261
Front Oil Seal1261
Rear Oil Seal1262
ACCEL-DRUM UNIT1263
Adjustment1263
CYLINDER HEAD1265
Removal1266
Installation1266
Disassembly1267
Inspection1267
Cylinder Head Distortion1267
Camshaft Visual Check1268
Camshaft Runout1268
Camshaft Cam Height1268
Camshaft Journal Clearance1268
Camshaft End Play1269
Camshaft Sprocket Runout1269
Valve Guide Clearance1269
Valve Guide Replacement1270
Valve Seats1271
Replacing Valve Seat For Service Parts1271
Valve Dimensions1272
Valve Spring1272
Valve Lifter And Valve Shim1272
Assembly1273
Valve Clearance1273
ENGINE REMOVAL1276
Removal1277
Installation1278
CYLINDER BLOCK1279
Disassembly1280
Piston And Crankshaft1280
Inspection1281
Piston And Piston Pin Clearance1281
Piston Ring Side Clearance1281
Piston Ring End Gap1281
Connecting Rod Bend And Torsion1282
Cylinder Block Distortion1282
Piston-To-Bore Clearance1283
Crankshaft1284
Bearing Clearance1284
Connecting Rod Bushing Clearance (Small end)1286
Replacement of Connecting Rod Bushing (Small end)1287
Flywheel/Drive Plate Runout1287
Assembly1287
Piston1287
Crankshaft1288
Replacing Pilot Bushing1289
SERVICE DATA AND SPECIFICATIONS (SDS)1291
General Specifications1291
Inspection and Adjustment1291
fa1300
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1300
PRECAUTIONS AND PREPARATION1301
Precautions1301
Special Service Tools1301
Commercial Service Tools1302
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1303
NVH Troubleshooting Chart1303
FRONT SUSPENSION SYSTEM1304
ON-VEHICLE SERVICE 1305
Front Axle and Front Suspension Parts1305
Front Wheel Bearing1306
Front Wheel Alignment1306
Drive Shaft 1308
FRONT AXLE1309
Wheel Hub and Knuckle1310
Drive Shaft1314
FRONT SUSPENSION1322
Coil Spring and Strut Assembly1323
Stabilizer Bar1324
Transverse Link and Lower Ball Joint 1325
SERVICE DATA AND SPECIFICATIONS (SDS)1327
General Specifications 1327
Inspection and Adjustment1327
fe1330
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1330
PREPARATION1331
Special Service Tool1331
Commercial Service Tool1331
ACCELERATOR CONTROL SYSTEM1332
Accelerator Control System1332
Adjusting Accelerator Wire1332
FUEL SYSTEM1333
Fuel Tank1333
Fuel Pump And Gauge1334
EXHAUST SYSTEM1335
Exhaust System1336
foldout1338
QUICK REFERENCE INDEX 0
SUPER MULTIPLE JUNCTION (SMJ)1338
FUSE BLOCK — Junction Box (J/B)1340
FUSE AND FUSIBLE LINK BOX1341
ELECTRICAL UNITS1342
gi1344
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1344
PRECAUTIONS AND PREPARATION1345
Precautions For Supplemental Restraint System (SRS) ‘‘Air Bag’’ And ‘‘Seat Belt Pre-Tensioner’’1345
Precautions For Nvis (Nissan Vehicle Immobilizer System — Nats)1346
General Precautions1347
Precautions for Multiport Fuel Injection System or Engine Control System1349
Precautions for Three Way Catalyst1349
Precautions For Hoses1349
Hose Clamping1350
Precautions for Engine Oils1350
Precautions for Fuel1351
Precautions for Air Conditioning1351
HOW TO USE THIS MANUAL1352
HOW TO READ WIRING DIAGRAMS1354
Sample/Wiring Diagram – EXAMPL –1354
Description1356
Reference Area1361
HOW TO CHECK TERMINAL1363
Connector and Terminal Pin Kit1363
How to Probe Connectors1363
How to Check Enlarged Contact Spring of Terminal1364
Waterproof Connector Inspection1365
Terminal Lock Inspection1365
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT1366
Work Flow1366
Incident Simulation Tests1367
Circuit Inspection1369
HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES1376
How To Follow This Flow Chart1377
CONSULT-II CHECKING SYSTEM1381
Function and System Application1381
Nickel Metal Hydride Battery Replacement1381
Checking Equipment1382
CONSULT-II Data Link Connector (DLC) Circuit1383
IDENTIFICATION INFORMATION1384
Model Variation1384
Identification Number1385
Dimensions1387
Wheels and Tires1387
LIFTING POINTS AND TOW TRUCK TOWING1388
Preparation1388
Board-on Lift1389
Garage Jack and Safety Stand1389
2-pole Lift1390
Tow Truck Towing1390
TIGHTENING TORQUE OF STANDARD BOLTS1392
SAE J1930 TERMINOLOGY LIST1393
ha1398
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1398
PRECAUTIONS AND PREPARATION1399
Supplemental Restraint System (SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’1399
Precautions for Working with R-134a1399
Contaminated Refrigerant1400
General Refrigerant Precautions1400
Precautions for Leak Detection Dye1400
A/C Identification Label1401
Precautions for Refrigerant Connection1401
Precautions for Servicing Compressor1404
Special Service Tools1405
R-134a Service Tools and Equipment1406
Commercial Service Tools1408
Precautions for Service Equipment1409
Calibration1410
DESCRIPTION1411
Refrigeration Cycle1411
Control Operation1412
Component Layout1413
Discharge Air Flow1414
Component Location1415
Circuit Diagram1417
Wiring Diagram –HEATER–1418
Wiring Diagram -A/C-1419
Operational Check1424
TROUBLE DIAGNOSES1426
How to Perform Trouble Diagnoses for Quick and Accurate Repair1426
Main Power Supply and Ground Circuit Check1427
Push Control Unit1428
Blower Motor Circuit1429
Mode Door Motor Circuit1433
Intake Door Motor Circuit1436
Magnet Clutch Circuit1440
Air Mix Door1446
Trouble Diagnosis For Insufficient Cooling1447
Performance Test Diagnoses1448
Performance Chart1450
Trouble Diagnoses for Abnormal Pressure1451
Trouble Diagnosis for Insufficient Heating1455
Trouble Diagnosis for Noise1456
SERVICE PROCEDURES1457
Checking for Refrigerant Leaks1457
Electronic Refrigerant Leak Detector1457
Fluorescent Dye Leak Detector1460
R-134a Service Procedure1462
Compressor Lubricant Quantity1464
Refrigerant Lines1466
Compressor Mounting1467
Belt Tension1467
Fast Idle Control Device (FICD)1467
Compressor1468
Compressor Clutch1468
Thermal Protector1471
Heater Unit (Heater Core)1472
Cooling Unit (A/C Evaporator)1473
Blower Case and Motor1474
Fan Switch and Illumination Bulbs1475
SERVICE DATA AND SPECIFICATIONS (SDS)1476
General Specifications1476
Inspection and Adjustment1476
SUPER MULTIPLE JUNCTION (SMJ) 0
FUSE BLOCK — Junction Box (J/B) 2
FUSE AND FUSIBLE LINK BOX 3
ELECTRICAL UNITS 4
idx1478
QUICK REFERENCE INDEX 0
GI – General Information 0
MA – Maintenance 0
EM – Engine Mechanical 0
LC – Engine Lubrication & Cooling Systems 0
EC – Engine Control System 0
FE – Accelerator Control, Fuel & Exhaust Systems 0
CL – Clutch 0
MT – Manual Transaxle 0
AT – Automatic Transaxle 0
FA – Front Axle & Front Suspension 0
RA – Rear Axle & Rear Suspension 0
BR – Brake System 0
ST – Steering System 0
RS – Restraint System 0
BT – Body & Trim 0
HA – Heater & Air Conditioner 0
EL – Electrical System 0
lc1488
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1488
PRECAUTIONS AND PREPARATION1489
Supplemental Restraint System (SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’1489
Liquid Gasket Application Procedure1489
Special Service Tools1490
ENGINE LUBRICATION SYSTEM1491
Lubrication Circuit1491
Oil Pressure Check1492
Oil Pump1493
ENGINE COOLING SYSTEM1496
Cooling Circuit1496
System Check1496
Water Pump1498
Thermostat1500
Radiator1501
Overheating Cause Analysis1502
SERVICE DATA AND SPECIFICATIONS (SDS)1503
Engine Lubrication System1503
Engine Cooling System1503
ma1504
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1504
PRECAUTIONS AND PREPARATION1505
Supplemental Restraint System (SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’1505
Special Service Tool 1505
Commercial Service Tool1505
GENERAL MAINTENANCE 1506
PERIODIC MAINTENANCE1508
Schedule 11509
Schedule 21510
RECOMMENDED FLUIDS AND LUBRICANTS1511
Fluids and Lubricants1511
SAE Viscosity Number1511
Anti-freeze Coolant Mixture Ratio1512
ENGINE MAINTENANCE1513
Checking Drive Belts1513
Changing Engine Coolant1514
Checking Fuel Lines 1515
Changing Fuel Filter1515
Changing Air Cleaner Filter1516
Changing Engine Oil1516
Changing Oil Filter1517
Changing Spark Plugs1518
Checking EVAP Vapor Purge Lines1519
CHASSIS AND BODY MAINTENANCE1520
Checking Exhaust System1520
Checking Clutch Fluid Level and Leaks1520
Checking M/T Oil1520
Changing M/T Oil1520
Checking A/T Fluid1521
Changing A/T Fluid 1521
Checking Brake Fluid Level and Leaks1522
Checking Brake System1522
Checking Disc Brake1522
Checking Drum Brake1522
Balancing Wheels1523
Tire Rotation1523
Checking Steering Gear and Linkage1524
Checking Power Steering Fluid and Lines1524
Lubricating Locks, Hinges and Hood Latches1525
Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters1525
SERVICE DATA AND SPECIFICATIONS (SDS)1526
Engine Maintenance 1526
Chassis and Body Maintenance 1526
mt1528
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1528
PREPARATION1529
Special Service Tools1529
Commercial Service Tools1531
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1532
NVH Troubleshooting Chart1532
Manual Transaxle1532
DESCRIPTION1533
Cross-sectional View1533
ON-VEHICLE SERVICE1534
Replacing Oil Seal1534
Position Switch Check1535
REMOVAL AND INSTALLATION1536
Removal1536
Installation1539
TRANSAXLE GEAR CONTROL1540
MAJOR OVERHAUL1541
Case Components1541
Gear Components1542
Shift Control Components1543
DISASSEMBLY1544
REPAIR FOR COMPONENT PARTS1547
Input Shaft and Gears1547
Mainshaft and Gears1552
Final Drive1556
Shift Control Components1558
Case Components1558
ADJUSTMENT1560
Input Shaft End Play and Differential Side Bearing Preload1560
Mainshaft Bearing Preload1561
ASSEMBLY1564
SERVICE DATA AND SPECIFICATIONS (SDS)1568
General Specifications1568
Inspection and Adjustment1569
ra1574
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1574
PRECAUTIONS AND PREPARATION1575
Precautions1575
Special Service Tool1575
Commercial Service Tools1575
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1576
NVH Troubleshooting Chart1576
REAR SUSPENSION SYSTEM1577
ON-VEHICLE SERVICE1578
Rear Axle and Rear Suspension Parts1578
Rear Wheel Bearing1579
Rear Wheel Alignment1579
REAR AXLE1581
Wheel Hub1581
REAR SUSPENSION1583
Removal and Installation1584
Coil Spring and Strut Assembly1585
Parallel Link, Radius Link and Stabilizer Bar1587
SERVICE DATA AND SPECIFICATIONS (SDS)1588
General Specifications1588
Inspection and Adjustment1588
rs1590
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1590
PRECAUTION1591
Supplemental Restraint System (SRS) “Air Bag” And “Seat Belt Pre-Tensioner”1591
SEAT BELTS1592
Precaution for Seat Belt Service1592
After A Collision1592
Front Seat Belt1593
Rear Seat Belt1595
Seat Belt Inspection1597
Tether Anchor Plate 1600
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)1601
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service1601
Special Service Tools1601
Description1603
Seat Belt Pre-tensioner with Load Limiter1603
Built-in Type Side Air Bag1604
SRS Component Parts Location1604
Maintenance Items1605
Removal and Installation — Diagnosis Sensor Unit, Seat Belt Pre-tensioner and Satellite Sensor1607
Removal — Air Bag Module and Spiral Cable1609
Removal — Front Passenger Air Bag Module 1610
Removal — Side Air Bag Module1612
Installation — Air Bag Module and Spiral Cable1613
Installation — Front Passenger Air Bag Module1614
Installation — Side Air Bag Module1615
Disposal of Air Bag Module and Seat Belt Pre-tensioner1615
Deployment of Side Air Bag Module (Built-in type) (Outside of vehicle)1618
Deployment Procedures For Seat Belt Pre-Tensioner (Outside of Vehicle)1619
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)1622
Trouble Diagnoses Introduction1622
How to Perform Trouble Diagnoses for Quick and Accurate Repair1624
Schematic1626
Wiring Diagram — SRS —1627
Self-diagnosis1631
Trouble Diagnoses for Air Bag Warning Lamp1652
COLLISION DIAGNOSIS1653
For Frontal Collision1653
SRS inspection1653
For Side Collision1655
SRS Inspection (For side collision)1655
SUPER MULTIPLE JUNCTION (SMJ) 0
FUSE BLOCK — Junction Box (J/B) 2
FUSE AND FUSIBLE LINK BOX 3
ELECTRICAL UNITS 4
st1658
QUICK REFERENCE INDEX 0
TABLE OF CONTENTS1658
PRECAUTIONS AND PREPARATION1659
Supplemental Restraint System (SRS) ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’ 1659
Precautions for Steering System1659
Special Service Tools1660
Commercial Service Tools1661
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING1662
NVH Troubleshooting Chart1662
ON-VEHICLE SERVICE1663
Checking and Adjusting Drive Belts1663
Checking Fluid Level 1663
Checking Fluid Leakage1663
Bleeding Hydraulic System1664
Checking Steering Wheel Turning Force1664
Checking Steering Wheel Play1665
Checking Neutral Position on Steering Wheel1665
Front Wheel Turning Angle1665
Checking Gear Housing Movement1665
Checking Hydraulic System1666
STEERING WHEEL AND STEERING COLUMN1667
Steering Wheel1667
Steering Column 1668
Disassembly and Assembly1669
Inspection1670
POWER STEERING GEAR AND LINKAGE1671
Removal and Installation1671
Disassembly1674
Inspection1674
Assembly1675
POWER STEERING PUMP1677
Pre-disassembly Inspection1677
Inspection1678
Disassembly1678
Assembly1679
SERVICE DATA AND SPECIFICATIONS (SDS)1681
General Specifications1681
Inspection and Adjustment1681
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