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2001 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
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2001 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2001 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1982
downloadable : Yes
File type : PDF
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TABLE OF CONTENTS:
2001 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
fwd........................................................................................................................ 1 QUICK REFERENCE INDEX.................................................................................................. 1 FOREWORD............................................................................................................... 2 GI - General Information............................................................................................... 0 MA - Maintenance....................................................................................................... 0 EM - Engine Mechanical................................................................................................. 0 LC - Engine Lubrication & Cooling Systems.............................................................................. 0 EC - Engine Control System............................................................................................. 0 FE - Accelerator Control, Fuel & Exhaust Systems....................................................................... 0 AT - Automatic Transaxle............................................................................................... 0 AX - Front & Rear Axle................................................................................................. 0 SU - Front & Rear Suspension........................................................................................... 0 BR - Brake System...................................................................................................... 0 ST - Steering System................................................................................................... 0 RS - Restraint System.................................................................................................. 0 BT - Body & Trim....................................................................................................... 0 HA - Heater & Air Conditioner.......................................................................................... 0 SC - Starting & Charging System........................................................................................ 0 EL - Electrical System................................................................................................. 0 IDX - Alphabetical Index............................................................................................... 1 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK............................................................................................................. 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 JOINT CONNECTOR........................................................................................................ 4 ELECTRICAL UNITS....................................................................................................... 5 QUICK REFERENCE CHART.................................................................................................. 6 COMMENT SHEET.......................................................................................................... 3 GST Mode 6 - Test Value & Test Limit Chart............................................................................. 5 at......................................................................................................................... 6 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS...................................................................................................... 6 TROUBLE DIAGNOSIS - INDEX.............................................................................................. 9 Alphabetical & P No. Index for DTC................................................................................. 9 PRECAUTIONS............................................................................................................ 11 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................ 11 Precautions for On Board Diagnostic (OBD) System of A/T and Engine................................................. 11 Precautions........................................................................................................ 11 Service Notice or Precautions...................................................................................... 13 Wiring Diagrams and Trouble Diagnosis.............................................................................. 14 PREPARATION............................................................................................................ 15 Special Service Tools.............................................................................................. 15 Commercial Service Tools........................................................................................... 17 OVERALL SYSTEM......................................................................................................... 19 A/T Electrical Parts Location...................................................................................... 19 Circuit Diagram.................................................................................................... 20 Cross-sectional View............................................................................................... 21 Hydraulic Control Circuit.......................................................................................... 22 Shift Mechanism.................................................................................................... 23 Control System..................................................................................................... 32 Control Mechanism.................................................................................................. 34 Control Valve...................................................................................................... 38 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION................................................................................. 40 Introduction....................................................................................................... 40 OBD-II Function for A/T System..................................................................................... 40 One or Two Trip Detection Logic of OBD-II.......................................................................... 40 OBD-II Diagnostic Trouble Code (DTC)............................................................................... 40 Malfunction Indicator Lamp (MIL)................................................................................... 43 CONSULT-II......................................................................................................... 44 Diagnostic Procedure Without CONSULT-II............................................................................ 53 TROUBLE DIAGNOSIS - INTRODUCTION....................................................................................... 60 Introduction....................................................................................................... 60 Work Flow.......................................................................................................... 64 TROUBLE DIAGNOSIS - BASIC INSPECTION................................................................................... 66 A/T Fluid Check.................................................................................................... 66 Stall Test......................................................................................................... 66 Line Pressure Test................................................................................................. 70 Road Test.......................................................................................................... 71 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION................................................................................ 88 Symptom Chart...................................................................................................... 88 TCM Terminals and Reference Value.................................................................................. 100 TROUBLE DIAGNOSIS FOR POWER SUPPLY..................................................................................... 105 Wiring Diagram - AT - MAIN......................................................................................... 105 DTC P0705 PARK/NEUTRAL POSITION SWITCH................................................................................. 108 Description........................................................................................................ 108 Wiring Diagram - AT - PNP/SW....................................................................................... 110 Diagnostic Procedure............................................................................................... 111 Component Inspection............................................................................................... 114 DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT......................................................................... 115 Description........................................................................................................ 115 Wiring Diagram - AT - FTS.......................................................................................... 117 Diagnostic Procedure............................................................................................... 118 Component Inspection............................................................................................... 121 DTC P0720 VEHICLE SPEED SENSOR - A/T (REVOLUTION SENSOR)............................................................... 122 Description........................................................................................................ 122 Wiring Diagram - AT - VSSA/T....................................................................................... 124 Diagnostic Procedure............................................................................................... 125 Component Inspection............................................................................................... 127 DTC P0725 ENGINE SPEED SIGNAL.......................................................................................... 128 Description........................................................................................................ 128 Wiring Diagram - AT - ENGSS........................................................................................ 129 Diagnostic Procedure............................................................................................... 130 DTC P0731 A/T 1ST GEAR FUNCTION........................................................................................ 132 Description........................................................................................................ 132 Wiring Diagram - AT - 1ST.......................................................................................... 135 Diagnostic Procedure............................................................................................... 136 Component Inspection............................................................................................... 137 DTC P0732 A/T 2ND GEAR FUNCTION........................................................................................ 138 Description........................................................................................................ 138 Wiring Diagram - AT - 2ND.......................................................................................... 141 Diagnostic Procedure............................................................................................... 142 Component Inspection............................................................................................... 143 DTC P0733 A/T 3RD GEAR FUNCTION........................................................................................ 144 Description........................................................................................................ 144 Wiring Diagram - AT - 3RD.......................................................................................... 147 Diagnostic Procedure............................................................................................... 148 Component Inspection............................................................................................... 149 DTC P0734 A/T 4TH GEAR FUNCTION........................................................................................ 150 Description........................................................................................................ 150 Wiring Diagram - AT - 4TH.......................................................................................... 154 Diagnostic Procedure............................................................................................... 155 Component Inspection............................................................................................... 158 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE....................................................................... 159 Description........................................................................................................ 159 Wiring Diagram - AT - TCV.......................................................................................... 161 Diagnostic Procedure............................................................................................... 162 Component Inspection............................................................................................... 163 DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)............................................................................... 164 Description........................................................................................................ 164 Wiring Diagram - AT - TCCSIG....................................................................................... 166 Diagnostic Procedure............................................................................................... 167 Component Inspection............................................................................................... 171 DTC P0745 LINE PRESSURE SOLENOID VALVE................................................................................. 172 Description........................................................................................................ 172 Wiring Diagram - AT - LPSV......................................................................................... 174 Diagnostic Procedure............................................................................................... 175 Component Inspection............................................................................................... 177 DTC P0750 SHIFT SOLENOID VALVE A....................................................................................... 178 Description........................................................................................................ 178 Wiring Diagram - AT - SSV/A........................................................................................ 180 Diagnostic Procedure............................................................................................... 181 Component Inspection............................................................................................... 183 DTC P0755 SHIFT SOLENOID VALVE B....................................................................................... 184 Description........................................................................................................ 184 Wiring Diagram - AT - SSV/B........................................................................................ 186 Diagnostic Procedure............................................................................................... 187 Component Inspection............................................................................................... 189 DTC P1705 THROTTLE POSITION SENSOR..................................................................................... 190 Description........................................................................................................ 190 Wiring Diagram - AT - TPS.......................................................................................... 192 Diagnostic Procedure............................................................................................... 193 Component Inspection............................................................................................... 196 DTC P1760 OVERRUN CLUTCH SOLENOID VALVE................................................................................ 197 Description........................................................................................................ 197 Wiring Diagram - AT - OVRCSV....................................................................................... 199 Diagnostic Procedure............................................................................................... 200 Component Inspection............................................................................................... 202 DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE)........................................... 203 Description........................................................................................................ 203 Wiring Diagram - AT - BA/FTS....................................................................................... 205 Diagnostic Procedure............................................................................................... 206 Component Inspection............................................................................................... 209 DTC VEHICLE SPEED SENSOR.MTR........................................................................................... 210 Description........................................................................................................ 210 Wiring Diagram - AT - VSSMTR....................................................................................... 212 Diagnostic Procedure............................................................................................... 213 CONTROL UNIT (RAM), CONTROL UNIT (ROM)................................................................................. 214 Description........................................................................................................ 214 On Board Diagnosis Logic........................................................................................... 214 DTC Confirmation Procedure......................................................................................... 214 Diagnostic Procedure............................................................................................... 215 CONTROL UNIT (EEP ROM)................................................................................................. 216 Description........................................................................................................ 216 On Board Diagnosis Logic........................................................................................... 216 DTC Confirmation Procedure......................................................................................... 216 Diagnostic Procedure............................................................................................... 217 TROUBLE DIAGNOSES FOR SYMPTOMS......................................................................................... 218 Wiring Diagram - AT - NONDTC....................................................................................... 218 1. O/D OFF Indicator Lamp Does Not Come On......................................................................... 221 2. Engine Cannot Be Started In P and N Position.................................................................... 223 3. In P Position, Vehicle Moves Forward or Backward When Pushed.................................................... 224 4. In N Position, Vehicle Moves.................................................................................... 225 5. Large Shock. N -> R Position.................................................................................... 227 6. Vehicle Does Not Creep Backward In R Position................................................................... 229 7. Vehicle Does Not Creep Forward in D, 2 or 1Position............................................................. 233 8. Vehicle Cannot Be Started From D1............................................................................... 236 9. A/T Does Not Shift: D1 -> D2 or Does Not Kickdown: D4 -> D2..................................................... 239 10. A/T Does Not Shift: D2 -> D3................................................................................... 242 11. A/T Does Not Shift: D3 -> D4................................................................................... 245 12. A/T Does Not Perform Lock-up................................................................................... 248 13. A/T Does Not Hold Lock-up Condition............................................................................ 250 14. Lock-up Is Not Released........................................................................................ 252 15. Engine Speed Does Not Return To Idle (Light Braking D4 -> D3).................................................. 253 16. Vehicle Does Not Start From D1................................................................................. 255 17. A/T Does Not Shift: D4 -> D3, When Overdrive Control Switch ON -> OFF.......................................... 256 18. A/T Does Not Shift: D3 -> 22, When Selector Lever D -> 2 Position.............................................. 257 19. A/T Does Not Shift: 22 -> 11, When Selector Lever 2 -> 1 Position.............................................. 258 20. Vehicle Does Not Decelerate By EngineBrake..................................................................... 259 21. TCM Self-diagnosis Does Not Activate (PNP, Overdrive Control and Throttle Position Switches Circuit Checks).... 259 A/T SHIFT LOCK SYSTEM.................................................................................................. 268 Description........................................................................................................ 268 Wiring Diagram - SHIFT -........................................................................................... 269 Shift Lock System Electrical Parts Location........................................................................ 270 Removal............................................................................................................ 270 Diagnostic Procedure............................................................................................... 271 Installation and Adjustment........................................................................................ 273 Component Check.................................................................................................... 274 ON-VEHICLE SERVICE..................................................................................................... 275 Control Valve Assembly and Accumulators............................................................................ 275 Revolution Sensor Replacement...................................................................................... 276 Park/Neutral Position (PNP) Switch Adjustment...................................................................... 276 Control Cable Adjustment........................................................................................... 277 Differential Side Oil Seal Replacement............................................................................. 277 REMOVAL AND INSTALLATION............................................................................................... 278 Removal............................................................................................................ 278 Installation....................................................................................................... 279 OVERHAUL............................................................................................................... 281 Components......................................................................................................... 281 Oil Channel........................................................................................................ 284 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings....................................... 285 DISASSEMBLY............................................................................................................ 286 REPAIR FOR COMPONENT PARTS............................................................................................. 300 Manual Shaft....................................................................................................... 300 Oil Pump........................................................................................................... 303 Control Valve Assembly............................................................................................. 307 Control Valve Upper Body........................................................................................... 315 Control Valve Lower Body........................................................................................... 319 Reverse Clutch..................................................................................................... 321 High Clutch........................................................................................................ 324 Forward and Overrun Clutches....................................................................................... 329 Low & Reverse Brake................................................................................................ 334 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub...................................................... 337 Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer............................................... 341 Band Servo Piston Assembly......................................................................................... 346 Final Drive........................................................................................................ 351 ASSEMBLY............................................................................................................... 355 Assembly (1)....................................................................................................... 355 Adjustment (1)..................................................................................................... 355 Assembly (2)....................................................................................................... 360 Adjustment (2)..................................................................................................... 366 Assembly (3)....................................................................................................... 368 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 375 General Specifications............................................................................................. 375 Shift Schedule..................................................................................................... 375 Stall Revolution................................................................................................... 375 Line Pressure...................................................................................................... 375 Control Valves..................................................................................................... 376 Accumulator........................................................................................................ 376 Clutch and Brakes.................................................................................................. 377 Final Drive........................................................................................................ 378 Planetary Carrier and Oil Pump..................................................................................... 379 Input Shaft........................................................................................................ 380 Reduction Pinion Gear.............................................................................................. 380 Band Servo......................................................................................................... 381 Output Shaft....................................................................................................... 381 Bearing Retainer................................................................................................... 382 Total End Play..................................................................................................... 382 Reverse Clutch End Play............................................................................................ 382 Removal and Installation........................................................................................... 383 Shift Solenoid Valves.............................................................................................. 383 Solenoid Valves.................................................................................................... 383 A/T Fluid Temperature Sensor....................................................................................... 383 Revolution Sensor.................................................................................................. 383 Dropping Resistor.................................................................................................. 383 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK............................................................................................................. 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 JOINT CONNECTOR........................................................................................................ 4 ELECTRICAL UNITS....................................................................................................... 5 ax......................................................................................................................... 384 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS...................................................................................................... 384 FRONT AXLE............................................................................................................. 385 Precautions........................................................................................................ 385 PRECAUTIONS.................................................................................................... 385 Preparation........................................................................................................ 385 SPECIAL SERVICE TOOLS.......................................................................................... 385 COMMERCIAL SERVICE TOOL........................................................................................ 385 Noise, Vibration and Harshness (NVH) Troubleshooting............................................................... 386 NVH TROUBLESHOOTING CHART...................................................................................... 386 On-vehicle Service................................................................................................. 386 FRONT AXLE PARTS............................................................................................... 386 FRONT WHEEL BEARING............................................................................................ 387 DRIVE SHAFT.................................................................................................... 387 Wheel Hub and Knuckle.............................................................................................. 388 COMPONENTS..................................................................................................... 388 REMOVAL........................................................................................................ 389 INSTALLATION................................................................................................... 390 DISASSEMBLY.................................................................................................... 390 INSPECTION..................................................................................................... 391 ASSEMBLY....................................................................................................... 391 Drive Shaft........................................................................................................ 392 COMPONENTS..................................................................................................... 392 REMOVAL........................................................................................................ 393 DISASSEMBLY.................................................................................................... 394 INSPECTION..................................................................................................... 396 ASSEMBLY....................................................................................................... 396 INSTALLATION................................................................................................... 399 Service Data and Specifications (SDS).............................................................................. 400 WHEEL BEARING (FRONT).......................................................................................... 400 DRIVE SHAFT.................................................................................................... 400 REAR AXLE.............................................................................................................. 401 Precautions........................................................................................................ 401 PRECAUTIONS.................................................................................................... 401 Preparation........................................................................................................ 401 COMMERCIAL SERVICE TOOL........................................................................................ 401 Noise, Vibration and Harshness (NVH) Troubleshooting............................................................... 401 On-vehicle Service................................................................................................. 401 REAR AXLE PARTS................................................................................................ 401 REAR WHEEL HUB BEARING......................................................................................... 401 Wheel Hub.......................................................................................................... 402 COMPONENTS..................................................................................................... 402 REMOVAL........................................................................................................ 402 INSTALLATION................................................................................................... 403 Service Data and Specifications (SDS).............................................................................. 403 WHEEL BEARING (REAR)........................................................................................... 403 br......................................................................................................................... 404 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS...................................................................................................... 404 PRECAUTIONS............................................................................................................ 406 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................ 406 Precautions for Brake System....................................................................................... 406 Wiring Diagrams and Trouble Diagnosis.............................................................................. 406 PREPARATION............................................................................................................ 407 Commercial Service Tools........................................................................................... 407 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................................... 408 NVH Troubleshooting Chart.......................................................................................... 408 ON-VEHICLE SERVICE..................................................................................................... 409 Checking Brake Fluid Level......................................................................................... 409 Checking Brake Line................................................................................................ 409 Changing Brake Fluid............................................................................................... 409 Bleeding Brake System.............................................................................................. 410 Brake Burnishing Procedure......................................................................................... 410 BRAKE HYDRAULIC LINE................................................................................................... 411 Hydraulic Circuit.................................................................................................. 411 Removal............................................................................................................ 411 Inspection......................................................................................................... 412 Installation....................................................................................................... 412 DUAL LOAD SENSING VALVE................................................................................................ 413 Inspection......................................................................................................... 413 Removal and Installation........................................................................................... 415 BRAKE PEDAL AND BRACKET................................................................................................ 416 Removal and Installation........................................................................................... 416 Inspection......................................................................................................... 416 Adjustment......................................................................................................... 416 MASTER CYLINDER........................................................................................................ 418 Removal............................................................................................................ 418 Disassembly........................................................................................................ 418 Inspection......................................................................................................... 419 Assembly........................................................................................................... 419 Installation....................................................................................................... 420 BRAKE BOOSTER.......................................................................................................... 421 On-vehicle Service................................................................................................. 421 OPERATING CHECK................................................................................................ 421 AIRTIGHT CHECK................................................................................................. 421 Removal............................................................................................................ 421 Inspection......................................................................................................... 422 OUTPUT ROD LENGTH CHECK........................................................................................ 422 Installation....................................................................................................... 422 VACUUM PIPING.......................................................................................................... 423 Removal and Installation........................................................................................... 423 Inspection......................................................................................................... 423 HOSES AND CONNECTORS........................................................................................... 423 CHECK VALVE.................................................................................................... 423 FRONT DISC BRAKE....................................................................................................... 424 Components......................................................................................................... 424 Pad Replacement.................................................................................................... 425 Removal............................................................................................................ 426 Disassembly........................................................................................................ 426 Inspection......................................................................................................... 426 CALIPER........................................................................................................ 426 ROTOR.......................................................................................................... 427 Assembly........................................................................................................... 427 Installation....................................................................................................... 427 REAR DRUM BRAKE........................................................................................................ 428 Components......................................................................................................... 428 Removal............................................................................................................ 429 Inspection......................................................................................................... 430 WHEEL CYLINDER................................................................................................. 430 WHEEL CYLINDER OVERHAUL........................................................................................ 430 DRUM........................................................................................................... 430 LINING......................................................................................................... 430 Installation....................................................................................................... 431 PARKING BRAKE CONTROL.................................................................................................. 432 Components......................................................................................................... 432 Removal and Installation........................................................................................... 432 Inspection......................................................................................................... 433 Adjustment......................................................................................................... 433 ABS.................................................................................................................... 434 DESCRIPTION........................................................................................................ 434 Purpose........................................................................................................ 434 Operation...................................................................................................... 434 ABS Hydraulic Circuit.......................................................................................... 434 System Components.............................................................................................. 435 System Description............................................................................................. 435 SENSOR..................................................................................................... 435 CONTROL UNIT (BUILT-IN ABS ACTUATOR AND ELECTRIC UNIT)..................................................... 435 ABS ACTUATOR AND ELECTRIC UNIT............................................................................. 436 Component Parts and Harness Connector Location................................................................. 437 Schematic...................................................................................................... 438 Wiring Diagram - ABS -......................................................................................... 439 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION............................................................................. 442 Self-diagnosis................................................................................................. 442 FUNCTION................................................................................................... 442 SELF-DIAGNOSIS PROCEDURE................................................................................... 442 HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES).................................................... 443 HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)................................................... 443 CONSULT-II..................................................................................................... 444 CONSULT-II APPLICATION TO ABS.............................................................................. 444 ECU (ABS CONTROL UNIT) PART NUMBER MODE.................................................................... 444 CONSULT-II Inspection Procedure................................................................................ 445 SELF-DIAGNOSIS PROCEDURE................................................................................... 445 SELF-DIAGNOSTIC RESULTS MODE............................................................................... 446 DATA MONITOR PROCEDURE..................................................................................... 447 ACTIVE TEST PROCEDURE...................................................................................... 447 DATA MONITOR MODE.......................................................................................... 448 ACTIVE TEST MODE........................................................................................... 449 TROUBLE DIAGNOSIS - INTRODUCTION................................................................................... 450 How to Perform Trouble Diagnoses for Quick and Accurate Repair................................................. 450 INTRODUCTION............................................................................................... 450 TROUBLE DIAGNOSIS - BASIC INSPECTION............................................................................... 451 Preliminary Check.............................................................................................. 451 Ground Circuit Check........................................................................................... 454 ABS ACTUATOR AND ELECTRIC UNIT GROUND...................................................................... 454 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION............................................................................ 455 Malfunction Code/Symptom Chart................................................................................. 455 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS........................................................................ 456 Wheel Sensor or Rotor.......................................................................................... 456 DIAGNOSTIC PROCEDURE....................................................................................... 456 ABS Actuator Solenoid Valve and Solenoid Valve Relay........................................................... 459 DIAGNOSTIC PROCEDURE....................................................................................... 459 Motor Relay or Motor........................................................................................... 461 DIAGNOSTIC PROCEDURE....................................................................................... 461 Low Voltage.................................................................................................... 463 DIAGNOSTIC PROCEDURE....................................................................................... 463 Control Unit................................................................................................... 465 DIAGNOSTIC PROCEDURE....................................................................................... 465 TROUBLE DIAGNOSES FOR SYMPTOMS..................................................................................... 466 1. ABS Works Frequently........................................................................................ 466 2. Unexpected Pedal Action..................................................................................... 466 3. Long Stopping Distance...................................................................................... 467 4. ABS Does Not Work........................................................................................... 469 5. Pedal Vibration and Noise................................................................................... 469 6. Warning Lamp Does Not Come On When Ignition Switch Is Turned On............................................. 470 7. Warning Lamp Stays On When Ignition Switch Is Turned On..................................................... 472 REMOVAL AND INSTALLATION........................................................................................... 476 Front Wheel Sensor............................................................................................. 476 Rear Wheel Sensor.............................................................................................. 476 Sensor Rotor................................................................................................... 477 REMOVAL.................................................................................................... 477 INSTALLATION............................................................................................... 477 Actuator....................................................................................................... 478 REMOVAL.................................................................................................... 478 INSTALLATION............................................................................................... 478 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................................. 479 General Specifications............................................................................................. 479 Disc Brake......................................................................................................... 479 Drum Brake......................................................................................................... 479 Brake Pedal........................................................................................................ 479 Parking Brake Control.............................................................................................. 479 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK............................................................................................................. 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 JOINT CONNECTOR........................................................................................................ 4 ELECTRICAL UNITS....................................................................................................... 5 bt......................................................................................................................... 480 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS...................................................................................................... 480 PRECAUTIONS............................................................................................................ 482 Service Notice..................................................................................................... 482 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................ 482 PREPARATION............................................................................................................ 483 Special Service Tools.............................................................................................. 483 SQUEAK AND RATTLE TROUBLE DIAGNOSES.................................................................................... 484 Work Flow.......................................................................................................... 484 CUSTOMER INTERVIEW............................................................................................. 484 DUPLICATE THE NOISE AND TEST DRIVE............................................................................. 485 CHECK RELATED SERVICE BULLETINS................................................................................ 485 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE................................................................... 485 REPAIR THE CAUSE............................................................................................... 485 CONFIRM THE REPAIR............................................................................................. 486 Generic Squeak and Rattle Troubleshooting.......................................................................... 486 INSTRUMENT PANEL............................................................................................... 486 CENTER CONSOLE................................................................................................. 486 DOORS.......................................................................................................... 486 TRUNK.......................................................................................................... 486 SUNROOF/HEADLINER.............................................................................................. 487 SEATS.......................................................................................................... 487 UNDERHOOD...................................................................................................... 487 Diagnostic Worksheet............................................................................................... 488 CLIP AND FASTENER...................................................................................................... 490 Description........................................................................................................ 490 BODY FRONT END......................................................................................................... 493 Removal and Installation........................................................................................... 493 FRONT BUMPER ASSEMBLY.......................................................................................... 493 BODY REAR END AND OPENER............................................................................................... 496 Removal and Installation........................................................................................... 496 REAR BUMPER ASSEMBLY........................................................................................... 496 FRONT DOOR............................................................................................................. 499 Overhaul........................................................................................................... 499 SLIDING DOOR........................................................................................................... 500 Overhaul........................................................................................................... 500 INSTRUMENT PANEL ASSEMBLY.............................................................................................. 502 Removal and Installation........................................................................................... 502 SIDE AND FLOOR TRIM.................................................................................................... 507 Removal and Installation........................................................................................... 507 DOOR TRIM.............................................................................................................. 510 Front Door Trim.................................................................................................... 510 REMOVAL AND INSTALLATION....................................................................................... 510 Siding Door Trim................................................................................................... 511 REMOVAL AND INSTALLATION....................................................................................... 511 BACK DOOR TRIM......................................................................................................... 512 Removal and Installation........................................................................................... 512 ROOF TRIM.............................................................................................................. 513 Removal and Installation........................................................................................... 513 EXTERIOR............................................................................................................... 515 Removal and Installation........................................................................................... 515 FRONT SEAT............................................................................................................. 519 Removal and Installation........................................................................................... 519 POWER SEAT..................................................................................................... 519 MANUAL SEAT.................................................................................................... 520 2ND SEAT............................................................................................................... 521 Removal and Installation........................................................................................... 521 CAPTAIN’S CHAIR................................................................................................ 521 BENCH.......................................................................................................... 522 3RD SEAT............................................................................................................... 523 Removal and Installation........................................................................................... 523 BENCH.......................................................................................................... 523 3RD SEAT SLIDING RAIL.......................................................................................... 524 SUNROOF................................................................................................................ 528 Adjustment......................................................................................................... 528 Removal and Installation........................................................................................... 529 Trouble Diagnoses.................................................................................................. 531 DIAGNOSTIC TABLE............................................................................................... 531 ADJUSTMENT..................................................................................................... 531 DRAIN HOSES.................................................................................................... 532 WEATHERSTRIP................................................................................................... 533 GUIDE RAIL ASSEMBLY............................................................................................ 533 WINDSHIELD AND WINDOWS................................................................................................. 534 Removal and Installation........................................................................................... 534 REMOVAL........................................................................................................ 534 INSTALLATION................................................................................................... 534 WINDSHIELD AND REAR WINDOW..................................................................................... 535 REAR SIDE WINDOW............................................................................................... 535 DOOR MIRROR............................................................................................................ 537 Removal and Installation........................................................................................... 537 REAR VIEW MIRROR....................................................................................................... 538 Removal............................................................................................................ 538 Installation....................................................................................................... 538 BODY (ALIGNMENT)....................................................................................................... 539 Alignment.......................................................................................................... 539 ENGINE COMPARTMENT............................................................................................. 540 UNDERBODY...................................................................................................... 542 ec......................................................................................................................... 544 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS...................................................................................................... 544 TROUBLE DIAGNOSIS - INDEX.............................................................................................. 550 Alphabetical & P No. Index for DTC................................................................................. 550 PRECAUTIONS............................................................................................................ 555 Supplemental Restraint System (SRS) "AIR BAG"...................................................................... 555 Precautions for On Board Diagnostic (OBD)System of Engine and A/T.................................................. 555 Engine Fuel & Emission Control System.............................................................................. 556 Precautions........................................................................................................ 557 Wiring Diagrams and Trouble Diagnosis.............................................................................. 558 PREPARATION............................................................................................................ 559 Special Service Tools.............................................................................................. 559 Commercial Service Tools........................................................................................... 559 ENGINE AND EMISSION CONTROL OVERALL SYSTEM............................................................................. 561 Engine Control Component Parts Location............................................................................ 561 Circuit Diagram.................................................................................................... 563 System Diagram..................................................................................................... 564 Vacuum Hose Drawing................................................................................................ 565 System Chart....................................................................................................... 566 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION................................................................... 567 Multiport Fuel Injection (MFI) System.............................................................................. 567 Distributor Ignition (DI) System................................................................................... 569 Air Conditioning Cut Control....................................................................................... 570 Fuel Cut Control (at no load & high engine speed).................................................................. 571 Evaporative Emission System........................................................................................ 571 Positive Crankcase Ventilation..................................................................................... 577 BASIC SERVICE PROCEDURE................................................................................................ 578 Fuel Pressure Release.............................................................................................. 578 Fuel Pressure Check................................................................................................ 578 Fuel Pressure Regulator Check...................................................................................... 579 Injector........................................................................................................... 579 Fast Idle Cam (FIC)................................................................................................ 580 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment........................................................... 581 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION................................................................................. 593 Introduction....................................................................................................... 593 Two Trip Detection Logic........................................................................................... 593 Emission-related Diagnostic Information............................................................................ 594 Malfunction Indicator Lamp (MIL)................................................................................... 606 OBD System Operation Chart......................................................................................... 606 CONSULT-II......................................................................................................... 612 Generic Scan Tool (GST)............................................................................................ 624 TROUBLE DIAGNOSIS - INTRODUCTION....................................................................................... 626 Introduction....................................................................................................... 626 Work Flow.......................................................................................................... 628 TROUBLE DIAGNOSIS - BASIC INSPECTION................................................................................... 630 Basic Inspection................................................................................................... 630 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION................................................................................ 643 DTC Inspection Priority Chart...................................................................................... 643 Fail-safe Chart.................................................................................................... 644 Symptom Matrix Chart............................................................................................... 645 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 649 Major Sensor Reference Graph in Data Monitor Mode.................................................................. 651 ECM Terminals and Reference Value.................................................................................. 654 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT............................................................................ 663 Description........................................................................................................ 663 Diagnostic Procedure............................................................................................... 663 TROUBLE DIAGNOSIS FOR POWER SUPPLY..................................................................................... 664 Main Power Supply and Ground Circuit............................................................................... 664 DTC P0100 MASS AIR FLOW SENSOR (MAFS).................................................................................. 671 Component Description.............................................................................................. 671 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 671 ECM Terminals and Reference Value.................................................................................. 671 On Board Diagnosis Logic........................................................................................... 672 DTC Confirmation Procedure......................................................................................... 672 Overall Function Check............................................................................................. 674 Wiring Diagram..................................................................................................... 675 Diagnostic Procedure............................................................................................... 676 Component Inspection............................................................................................... 679 DTC P0105 ABSOLUTE PRESSURE SENSOR..................................................................................... 680 Component Description.............................................................................................. 680 On Board Diagnosis Logic........................................................................................... 680 DTC Confirmation Procedure......................................................................................... 681 Overall Function Check............................................................................................. 682 Wiring Diagram..................................................................................................... 683 Diagnostic Procedure............................................................................................... 684 Component Inspection............................................................................................... 690 DTC P0110 INTAKE AIR TEMPERATURE SENSOR................................................................................ 691 Component Description.............................................................................................. 691 On Board Diagnosis Logic........................................................................................... 691 DTC Confirmation Procedure......................................................................................... 691 Wiring Diagram..................................................................................................... 693 Diagnostic Procedure............................................................................................... 694 Component Inspection............................................................................................... 695 DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) (CIRCUIT)........................................................... 697 Component Description.............................................................................................. 697 On Board Diagnosis Logic........................................................................................... 697 DTC Confirmation Procedure......................................................................................... 698 Wiring Diagram..................................................................................................... 699 Diagnostic Procedure............................................................................................... 700 Component Inspection............................................................................................... 702 DTC P0120 THROTTLE POSITION SENSOR..................................................................................... 703 Description........................................................................................................ 703 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 703 ECM Terminals and Reference Value.................................................................................. 704 On Board Diagnosis Logic........................................................................................... 704 DTC Confirmation Procedure......................................................................................... 705 Wiring Diagram..................................................................................................... 708 Diagnostic Procedure............................................................................................... 709 Component Inspection............................................................................................... 712 DTC P0125 ENGINE COOLANT TEMPERATURE (ECT) SENSOR...................................................................... 714 Description........................................................................................................ 714 On Board Diagnosis Logic........................................................................................... 714 DTC Confirmation Procedure......................................................................................... 715 Wiring Diagram..................................................................................................... 716 Diagnostic Procedure............................................................................................... 717 Component Inspection............................................................................................... 719 DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT)..................................................................... 720 Component Description.............................................................................................. 720 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 720 ECM Terminals and Reference Value.................................................................................. 720 On Board Diagnosis Logic........................................................................................... 721 DTC Confirmation Procedure......................................................................................... 721 Overall Function Check............................................................................................. 722 Wiring Diagram..................................................................................................... 723 Diagnostic Procedure............................................................................................... 724 Component Inspection............................................................................................... 726 DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT) (LEAN SHIFT MONITORING)....................................................... 728 Component Description.............................................................................................. 728 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 728 ECM Terminals and Reference Value.................................................................................. 728 On Board Diagnosis Logic........................................................................................... 729 DTC Confirmation Procedure......................................................................................... 729 Overall Function Check............................................................................................. 730 Diagnostic Procedure............................................................................................... 730 Component Inspection............................................................................................... 732 DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT) (RICH SHIFT MONITORING)....................................................... 734 Component Description.............................................................................................. 734 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 734 ECM Terminals and Reference Value.................................................................................. 734 On Board Diagnosis Logic........................................................................................... 735 DTC Confirmation Procedure......................................................................................... 735 Overall Function Check............................................................................................. 736 Diagnostic Procedure............................................................................................... 736 Component Inspection............................................................................................... 739 DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT) (RESPONSE MONITORING)......................................................... 741 Component Description.............................................................................................. 741 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 741 ECM Terminals and Reference Value.................................................................................. 741 On Board Diagnosis Logic........................................................................................... 742 DTC Confirmation Procedure......................................................................................... 742 Overall Function Check............................................................................................. 743 Wiring Diagram..................................................................................................... 744 Diagnostic Procedure............................................................................................... 745 Component Inspection............................................................................................... 749 DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT) (HIGH VOLTAGE)................................................................ 751 Component Description.............................................................................................. 751 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 751 ECM Terminals and Reference Value.................................................................................. 751 On Board Diagnosis Logic........................................................................................... 752 DTC Confirmation Procedure......................................................................................... 752 Wiring Diagram..................................................................................................... 753 Diagnostic Procedure............................................................................................... 754 Component Inspection............................................................................................... 755 DTC P0135 HEATED OXYGEN SENSOR 1 HEATER (FRONT)........................................................................ 757 Description........................................................................................................ 757 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 757 ECM Terminals and Reference Value.................................................................................. 757 On Board Diagnosis Logic........................................................................................... 757 DTC Confirmation Procedure......................................................................................... 758 Wiring Diagram..................................................................................................... 759 Diagnostic Procedure............................................................................................... 760 Component Inspection............................................................................................... 761 DTC P0137 HEATED OXYGEN SENSOR 2 (REAR) (MIN. VOLTAGE MONITORING)...................................................... 763 Component Description.............................................................................................. 763 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 763 ECM Terminals and Reference Value.................................................................................. 763 On Board Diagnosis Logic........................................................................................... 763 DTC Confirmation Procedure......................................................................................... 764 Overall Function Check............................................................................................. 764 Wiring Diagram..................................................................................................... 766 Diagnostic Procedure............................................................................................... 767 Component Inspection............................................................................................... 770 DTC P0138 HEATED OXYGEN SENSOR 2 (REAR) (MAX. VOLTAGE MONITORING)...................................................... 772 Component Description.............................................................................................. 772 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 772 ECM Terminals and Reference Value.................................................................................. 772 On Board Diagnosis Logic........................................................................................... 772 DTC Confirmation Procedure......................................................................................... 773 Overall Function Check............................................................................................. 773 Wiring Diagram..................................................................................................... 775 Diagnostic Procedure............................................................................................... 776 Component Inspection............................................................................................... 779 DTC P0139 HEATED OXYGEN SENSOR 2 (REAR) (RESPONSE MONITORING).......................................................... 781 Component Description.............................................................................................. 781 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 781 ECM Terminals and Reference Value.................................................................................. 781 On Board Diagnosis Logic........................................................................................... 781 DTC Confirmation Procedure......................................................................................... 782 Overall Function Check............................................................................................. 782 Wiring Diagram..................................................................................................... 783 Diagnostic Procedure............................................................................................... 784 Component Inspection............................................................................................... 787 DTC P0140 HEATED OXYGEN SENSOR 2 (REAR) (HIGH VOLTAGE)................................................................. 789 Component Description.............................................................................................. 789 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 789 ECM Terminals and Reference Value.................................................................................. 789 On Board Diagnosis Logic........................................................................................... 789 DTC Confirmation Procedure......................................................................................... 790 Overall Function Check............................................................................................. 790 Wiring Diagram..................................................................................................... 791 Diagnostic Procedure............................................................................................... 792 Component Inspection............................................................................................... 794 DTC P0141 HEATED OXYGEN SENSOR 2 HEATER (REAR)......................................................................... 796 Description........................................................................................................ 796 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 796 ECM Terminals and Reference Value.................................................................................. 796 On Board Diagnosis Logic........................................................................................... 796 DTC Confirmation Procedure......................................................................................... 797 Wiring Diagram..................................................................................................... 798 Diagnostic Procedure............................................................................................... 799 Component Inspection............................................................................................... 801 DTC P0171 FUEL INJECTION SYSTEM FUNCTION (LEAN SIDE)................................................................... 802 On Board Diagnosis Logic........................................................................................... 802 DTC Confirmation Procedure......................................................................................... 802 Wiring Diagram..................................................................................................... 804 Diagnostic Procedure............................................................................................... 805 DTC P0172 FUEL INJECTION SYSTEM FUNCTION (RICH SIDE)................................................................... 810 On Board Diagnosis Logic........................................................................................... 810 DTC Confirmation Procedure......................................................................................... 810 Wiring Diagram..................................................................................................... 812 Diagnostic Procedure............................................................................................... 813 DTC P0180 FUEL TANK TEMPERATURE SENSOR................................................................................. 817 Component Description.............................................................................................. 817 On Board Diagnosis Logic........................................................................................... 817 DTC Confirmation Procedure......................................................................................... 817 Wiring Diagram..................................................................................................... 819 Diagnostic Procedure............................................................................................... 820 Component Inspection............................................................................................... 821 DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER MISFIRE................................................ 822 On Board Diagnosis Logic........................................................................................... 822 DTC Confirmation Procedure......................................................................................... 822 Diagnostic Procedure............................................................................................... 823 Component Inspection............................................................................................... 827 DTC P0325 KNOCK SENSOR (KS)............................................................................................ 828 Component Description.............................................................................................. 828 ECM Terminals and Reference Value.................................................................................. 828 On Board Diagnosis Logic........................................................................................... 828 DTC Confirmation Procedure......................................................................................... 828 Wiring Diagram..................................................................................................... 829 Diagnostic Procedure............................................................................................... 830 Component Inspection............................................................................................... 832 DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD)...................................................................... 833 Component Description.............................................................................................. 833 ECM Terminals and Reference Value.................................................................................. 833 On Board Diagnosis Logic........................................................................................... 834 DTC Confirmation Procedure......................................................................................... 834 Wiring Diagram..................................................................................................... 835 Diagnostic Procedure............................................................................................... 836 Component Inspection............................................................................................... 838 DTC P0340 CAMSHAFT POSITION SENSOR (CMPS).............................................................................. 839 Component Description.............................................................................................. 839 ECM Terminals and Reference Value.................................................................................. 839 On Board Diagnosis Logic........................................................................................... 840 DTC Confirmation Procedure......................................................................................... 840 Wiring Diagram..................................................................................................... 842 Diagnostic Procedure............................................................................................... 843 Component Inspection............................................................................................... 845 DTC P0420 THREE WAY CATALYST FUNCTION.................................................................................. 847 On Board Diagnosis Logic........................................................................................... 847 DTC Confirmation Procedure......................................................................................... 847 Overall Function Check............................................................................................. 848 Diagnostic Procedure............................................................................................... 848 DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)......................................................... 852 On Board Diagnosis Logic........................................................................................... 852 DTC Confirmation Procedure......................................................................................... 853 Diagnostic Procedure............................................................................................... 854 DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE (CIRCUIT).................................................. 863 Description........................................................................................................ 863 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 863 ECM Terminals and Reference Value.................................................................................. 864 On Board Diagnosis Logic........................................................................................... 864 DTC Confirmation Procedure......................................................................................... 865 Wiring Diagram..................................................................................................... 866 Diagnostic Procedure............................................................................................... 867 Component Inspection............................................................................................... 869 DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (CIRCUIT)............................................ 870 Component Description.............................................................................................. 870 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 870 ECM Terminals and Reference Value.................................................................................. 870 On Board Diagnosis Logic........................................................................................... 870 DTC Confirmation Procedure......................................................................................... 871 Wiring Diagram..................................................................................................... 872 Diagnostic Procedure............................................................................................... 873 Component Inspection............................................................................................... 875 DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE SENSOR................................................... 877 Component Description.............................................................................................. 877 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 877 ECM Terminals and Reference Value.................................................................................. 877 On Board Diagnosis Logic........................................................................................... 878 DTC Confirmation Procedure......................................................................................... 878 Wiring Diagram..................................................................................................... 879 Diagnostic Procedure............................................................................................... 880 Component Inspection............................................................................................... 884 DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)............................................................................. 885 On Board Diagnosis Logic........................................................................................... 885 DTC Confirmation Procedure......................................................................................... 886 Diagnostic Procedure............................................................................................... 887 DTC P0500 VEHICLE SPEED SENSOR (VSS)................................................................................... 895 Component Description.............................................................................................. 895 ECM Terminals and Reference Value.................................................................................. 895 On Board Diagnosis Logic........................................................................................... 895 DTC Confirmation Procedure......................................................................................... 895 Overall Function Check............................................................................................. 896 Wiring Diagram..................................................................................................... 897 Diagnostic Procedure............................................................................................... 898 DTC P0505 IDLE AIR CONTROL VALVE (IACV) - AUXILIARY AIR CONTROL (AAC) VALVE............................................ 899 Description........................................................................................................ 899 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 900 ECM Terminals and Reference Value.................................................................................. 900 On Board Diagnosis Logic........................................................................................... 900 DTC Confirmation Procedure......................................................................................... 901 Wiring Diagram..................................................................................................... 902 Diagnostic Procedure............................................................................................... 903 Component Inspection............................................................................................... 905 DTC P0510 CLOSED THROTTLE POSITION SWITCH.............................................................................. 906 Component Description.............................................................................................. 906 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 906 ECM Terminals and Reference Value.................................................................................. 906 On Board Diagnosis Logic........................................................................................... 906 DTC Confirmation Procedure......................................................................................... 907 Overall Function Check............................................................................................. 908 Wiring Diagram..................................................................................................... 909 Diagnostic Procedure............................................................................................... 910 Component Inspection............................................................................................... 912 DTC P0600 A/T CONTROL.................................................................................................. 914 System Description................................................................................................. 914 ECM Terminals and Reference Value.................................................................................. 914 On Board Diagnosis Logic........................................................................................... 914 DTC Confirmation Procedure......................................................................................... 914 Overall Function Check............................................................................................. 915 Wiring Diagram..................................................................................................... 916 Diagnostic Procedure............................................................................................... 917 DTC P0605 ECM.......................................................................................................... 919 Component Description.............................................................................................. 919 On Board Diagnosis Logic........................................................................................... 919 DTC Confirmation Procedure......................................................................................... 919 Diagnostic Procedure............................................................................................... 920 DTC P1105 MAP/BARO SWITCH SOLENOID VALVE............................................................................... 921 Description........................................................................................................ 921 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 921 ECM Terminals and Reference Value.................................................................................. 922 On Board Diagnosis Logic........................................................................................... 922 DTC Confirmation Procedure......................................................................................... 922 Wiring Diagram..................................................................................................... 924 Diagnostic Procedure............................................................................................... 925 Component Inspection............................................................................................... 931 DTC P1148 CLOSED LOOP CONTROL.......................................................................................... 933 On Board Diagnosis Logic........................................................................................... 933 DTC Confirmation Procedure......................................................................................... 933 Overall Function Check............................................................................................. 934 Diagnostic Procedure............................................................................................... 934 DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT)........................................................................... 935 System Description................................................................................................. 935 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 935 ECM Terminals and Reference Value.................................................................................. 936 On Board Diagnosis Logic........................................................................................... 936 Overall Function Check............................................................................................. 937 Wiring Diagram..................................................................................................... 938 Diagnostic Procedure............................................................................................... 939 Main 12 Causes of Overheating...................................................................................... 949 Component Inspection............................................................................................... 949 DTC P1320 IGNITION SIGNAL.............................................................................................. 951 Component Description.............................................................................................. 951 ECM Terminals and Reference Value.................................................................................. 951 On Board Diagnosis Logic........................................................................................... 952 DTC Confirmation Procedure......................................................................................... 952 Wiring Diagram..................................................................................................... 953 Diagnostic Procedure............................................................................................... 954 Component Inspection............................................................................................... 957 DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) (COG)................................................................ 958 Component Description.............................................................................................. 958 ECM Terminals and Reference Value.................................................................................. 958 On Board Diagnosis Logic........................................................................................... 959 DTC Confirmation Procedure......................................................................................... 959 Wiring Diagram..................................................................................................... 960 Diagnostic Procedure............................................................................................... 961 Component Inspection............................................................................................... 963 DTC P1440 EVAP CONTROL SYSTEM (SMALL LEAK) (POSITIVE PRESSURE)......................................................... 964 On Board Diagnosis Logic........................................................................................... 964 DTC Confirmation Procedure......................................................................................... 965 DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE............................................................ 966 Description........................................................................................................ 966 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 966 ECM Terminals and Reference Value.................................................................................. 967 On Board Diagnosis Logic........................................................................................... 967 DTC Confirmation Procedure......................................................................................... 968 Wiring Diagram..................................................................................................... 969 Diagnostic Procedure............................................................................................... 970 Component Inspection............................................................................................... 974 DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (CLOSE).............................................. 975 Component Description.............................................................................................. 975 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 975 ECM Terminals and Reference Value.................................................................................. 975 On Board Diagnosis Logic........................................................................................... 975 DTC Confirmation Procedure......................................................................................... 976 Wiring Diagram..................................................................................................... 977 Diagnostic Procedure............................................................................................... 978 Component Inspection............................................................................................... 980 DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE FLOW MONITORING............................................. 981 System Description................................................................................................. 981 On Board Diagnosis Logic........................................................................................... 981 DTC Confirmation Procedure......................................................................................... 982 Overall Function Check............................................................................................. 982 Diagnostic Procedure............................................................................................... 983 DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL VALVE (OPEN)............................................... 989 Component Description.............................................................................................. 989 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 989 ECM Terminals and Reference Value.................................................................................. 989 On Board Diagnosis Logic........................................................................................... 989 DTC Confirmation Procedure......................................................................................... 990 Overall Function Check............................................................................................. 991 Wiring Diagram..................................................................................................... 992 Diagnostic Procedure............................................................................................... 993 Component Inspection............................................................................................... 995 DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT)...................................................................... 996 Description........................................................................................................ 996 CONSULT-II Reference Value in Data Monitor Mode.................................................................... 996 ECM Terminals and Reference Value.................................................................................. 996 On Board Diagnosis Logic........................................................................................... 997 DTC Confirmation Procedure......................................................................................... 997 Wiring Diagram..................................................................................................... 998 Diagnostic Procedure............................................................................................... 999 Component Inspection...............................................................................................1002 DTC P1491 VACUUM CUT VALVE BYPASS VALVE................................................................................1003 Description........................................................................................................1003 CONSULT-II Reference Value in Data Monitor Mode....................................................................1003 ECM Terminals and Reference Value..................................................................................1003 On Board Diagnosis Logic...........................................................................................1004 DTC Confirmation Procedure.........................................................................................1004 Overall Function Check.............................................................................................1005 Wiring Diagram.....................................................................................................1006 Diagnostic Procedure...............................................................................................1007 Component Inspection...............................................................................................1010 DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE.............................................................................1011 Component Description..............................................................................................1011 ECM Terminals and Reference Value..................................................................................1011 On Board Diagnosis Logic...........................................................................................1011 DTC Confirmation Procedure.........................................................................................1011 Wiring Diagram.....................................................................................................1012 Diagnostic Procedure...............................................................................................1013 DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH...........................................................................1014 Component Description..............................................................................................1014 CONSULT-II Reference Value in Data Monitor Mode....................................................................1014 ECM Terminals and Reference Value..................................................................................1014 On Board Diagnosis Logic...........................................................................................1014 DTC Confirmation Procedure.........................................................................................1014 Overall Function Check.............................................................................................1015 Wiring Diagram.....................................................................................................1016 Diagnostic Procedure...............................................................................................1017 INJECTOR...............................................................................................................1022 Component Description..............................................................................................1022 CONSULT-II Reference Value in Data Monitor Mode....................................................................1022 ECM Terminals and Reference Value..................................................................................1022 Wiring Diagram.....................................................................................................1023 Diagnostic Procedure...............................................................................................1024 Component Inspection...............................................................................................1026 START SIGNAL...........................................................................................................1027 CONSULT-II Reference Value in Data Monitor Mode....................................................................1027 ECM Terminals and Reference Value..................................................................................1027 Wiring Diagram.....................................................................................................1028 Diagnostic Procedure...............................................................................................1029 FUEL PUMP..............................................................................................................1031 System Description.................................................................................................1031 Component Description..............................................................................................1031 CONSULT-II Reference Value in Data Monitor Mode....................................................................1031 ECM Terminals and Reference Value..................................................................................1032 Wiring Diagram.....................................................................................................1033 Diagnostic Procedure...............................................................................................1034 Component Inspection...............................................................................................1038 POWER STEERING OIL PRESSURE SWITCH.....................................................................................1039 Component Description..............................................................................................1039 CONSULT-II Reference Value in Data Monitor Mode....................................................................1039 ECM Terminals and Reference Value..................................................................................1039 Wiring Diagram.....................................................................................................1040 Diagnostic Procedure...............................................................................................1041 Component Inspection...............................................................................................1042 IACV-FICD SOLENOID VALVE...............................................................................................1043 Component Description..............................................................................................1043 ECM Terminals and Reference Value..................................................................................1043 Wiring Diagram.....................................................................................................1044 Diagnostic Procedure...............................................................................................1045 Component Inspection...............................................................................................1047 AIR CONDITIONER HIGH PRESSURE SWITCH...................................................................................1049 System Description.................................................................................................1049 ECM Terminals and Reference Value..................................................................................1049 Wiring Diagram.....................................................................................................1050 Diagnostic Procedure...............................................................................................1051 Component Inspection...............................................................................................1052 MIL & DATA LINK CONNECTORS.............................................................................................1053 Wiring Diagram.....................................................................................................1053 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1054 Fuel Pressure Regulator............................................................................................1054 Idle Speed and Ignition Timing.....................................................................................1054 Ignition Coil......................................................................................................1054 Mass Air Flow Sensor...............................................................................................1054 Engine Coolant Temperature Sensor..................................................................................1054 Heated Oxygen Sensor 1 Heater (Front)..............................................................................1054 Fuel Pump..........................................................................................................1054 IACV-AAC Valve.....................................................................................................1054 Injector...........................................................................................................1055 Resistor...........................................................................................................1055 Throttle Position Sensor...........................................................................................1055 Calculated Load Value..............................................................................................1055 Intake Air Temperature Sensor......................................................................................1055 Heated Oxygen Sensor 2 Heater (Rear)...............................................................................1055 Crankshaft Position Sensor (OBD)...................................................................................1055 Fuel Tank Temperature Sensor.......................................................................................1055 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK............................................................................................................. 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 JOINT CONNECTOR........................................................................................................ 4 ELECTRICAL UNITS....................................................................................................... 5 el.........................................................................................................................1056 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS......................................................................................................1056 PRECAUTIONS............................................................................................................1059 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................1059 Wiring Diagrams and Trouble Diagnosis..............................................................................1059 HARNESS CONNECTOR......................................................................................................1060 Description........................................................................................................1060 STANDARDIZED RELAY.....................................................................................................1062 Description........................................................................................................1062 POWER SUPPLY ROUTING...................................................................................................1064 Schematic..........................................................................................................1065 Wiring Diagram - POWER -...........................................................................................1067 Inspection.........................................................................................................1074 GROUND.................................................................................................................1075 Ground Distribution................................................................................................1075 COMBINATION SWITCH.....................................................................................................1086 Check..............................................................................................................1086 Replacement........................................................................................................1087 STEERING SWITCH........................................................................................................1088 Check..............................................................................................................1088 HEADLAMP (FOR USA).....................................................................................................1089 Component Parts and Harness Connector Location.....................................................................1089 System Description.................................................................................................1089 Wiring Diagram - H/LAMP -..........................................................................................1091 Trouble Diagnoses..................................................................................................1093 Bulb Replacement...................................................................................................1101 Aiming Adjustment..................................................................................................1101 HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -.........................................................................1103 Component Parts and Harness Connector Location.....................................................................1103 System Description.................................................................................................1103 Wiring Diagram - DTRL -............................................................................................1106 Trouble Diagnoses..................................................................................................1108 Bulb Replacement...................................................................................................1109 Aiming Adjustment..................................................................................................1109 PARKING, LICENSE AND TAIL LAMPS........................................................................................1110 Wiring Diagram - TAIL/L -..........................................................................................1110 STOP LAMP..............................................................................................................1111 Wiring Diagram - STOP/L -..........................................................................................1111 BACK-UP LAMP...........................................................................................................1112 Wiring Diagram - BACK/L -..........................................................................................1112 FRONT FOG LAMP.........................................................................................................1113 System Description.................................................................................................1113 Wiring Diagram - F/FOG -...........................................................................................1114 Aiming Adjustment..................................................................................................1115 CORNERING LAMP.........................................................................................................1116 System Description.................................................................................................1116 Wiring Diagram - CORNER -..........................................................................................1117 TURN SIGNAL AND HAZARD WARNING LAMPS...................................................................................1118 System Description.................................................................................................1118 Wiring Diagram - TURN -............................................................................................1119 Trouble Diagnoses..................................................................................................1121 Electrical Components Inspection...................................................................................1121 TRAILER TOW............................................................................................................1122 System Description.................................................................................................1122 Wiring Diagram - T/TOW -...........................................................................................1123 Trouble Diagnoses..................................................................................................1124 ILLUMINATION...........................................................................................................1125 System Description.................................................................................................1125 Schematic..........................................................................................................1127 Wiring Diagram - ILL -.............................................................................................1128 INTERIOR ROOM LAMP.....................................................................................................1132 System Description.................................................................................................1132 Schematic..........................................................................................................1134 Wiring Diagram - INT/L -...........................................................................................1135 Trouble Diagnoses..................................................................................................1138 METERS AND GAUGES......................................................................................................1140 Component Parts and Harness Connector Location.....................................................................1140 System Description.................................................................................................1140 Combination Meter..................................................................................................1142 Wiring Diagram - METER -...........................................................................................1144 Combination Meter Self-Diagnosis Mode..............................................................................1145 Trouble Diagnoses..................................................................................................1148 Electrical Component Inspection....................................................................................1154 WARNING LAMPS..........................................................................................................1156 System Description.................................................................................................1156 Schematic..........................................................................................................1158 Wiring Diagram - WARN -............................................................................................1159 Electrical Component Inspection....................................................................................1163 WARNING CHIME..........................................................................................................1164 Component Parts and Harness Connector Location.....................................................................1164 System Description.................................................................................................1164 Wiring Diagram - CHIME -...........................................................................................1166 Trouble Diagnoses..................................................................................................1167 FRONT WIPER AND WASHER.................................................................................................1172 System Description.................................................................................................1172 Wiring Diagram - WIPER -...........................................................................................1173 Trouble Diagnoses..................................................................................................1174 Removal and Installation...........................................................................................1174 Washer Nozzle Adjustment...........................................................................................1175 REAR WIPER AND WASHER..................................................................................................1177 System Description/Except for Glass Hatch Model....................................................................1177 Wiring Diagram - WIP/R - /Except for Glass Hatch Model.............................................................1178 System Description/For Glass Hatch Model...........................................................................1179 Wiring Diagram - WIP/R - /For Glass Hatch Model....................................................................1180 Removal and Installation...........................................................................................1181 Washer Fluid and Check Valve.......................................................................................1182 HORN...................................................................................................................1183 Wiring Diagram - HORN -............................................................................................1183 CIGARETTE LIGHTER......................................................................................................1184 Wiring Diagram - CIGAR -...........................................................................................1184 REAR WINDOW DEFOGGER...................................................................................................1185 Component Parts and Harness Connector Location.....................................................................1185 System Description.................................................................................................1185 Wiring Diagram - DEF -.............................................................................................1187 Trouble Diagnoses..................................................................................................1188 Electrical Components Inspection...................................................................................1190 Filament Check.....................................................................................................1190 Filament Repair....................................................................................................1191 AUDIO..................................................................................................................1193 System Description.................................................................................................1193 Schematic - Midgrade and Premium System............................................................................1194 Wiring Diagram - AUDIO - /Base System..............................................................................1195 Wiring Diagram - AUDIO - /Midgrade and Premium System..............................................................1196 Trouble Diagnoses..................................................................................................1200 AUDIO ANTENNA..........................................................................................................1207 Location of Antenna................................................................................................1207 Removal and Installation...........................................................................................1207 FAMILY ENTERTAIMENT SYSTEM.............................................................................................1208 System Description.................................................................................................1208 Schematic..........................................................................................................1209 Wiring Diagram - FES...............................................................................................1210 Trouble Diagnoses..................................................................................................1215 POWER SUNROOF..........................................................................................................1223 System Description.................................................................................................1223 Wiring Diagram - SROOF -...........................................................................................1224 POWER DOOR MIRROR......................................................................................................1225 Wiring Diagram - MIRROR - /Without Automatic Drive Positioner......................................................1225 HEATED MIRROR..........................................................................................................1226 Wiring Diagram - H/MIRR -..........................................................................................1226 AUTOMATIC DRIVE POSITIONER.............................................................................................1227 Component Parts and Harness Connector Location.....................................................................1227 System Description.................................................................................................1227 Schematic..........................................................................................................1230 Wiring Diagram - AUT/DP -..........................................................................................1231 Trouble Diagnosis..................................................................................................1236 POWER SEAT.............................................................................................................1264 Wiring Diagram - SEAT -............................................................................................1264 HEATED SEAT............................................................................................................1266 System Description.................................................................................................1266 Schematic..........................................................................................................1267 Wiring Diagram - H/SEAT............................................................................................1268 Trouble Diagnoses..................................................................................................1271 AUTOMATIC SPEED CONTROL DEVICE (ASCD)..................................................................................1272 Components Parts and Harness Connector Location....................................................................1272 System Description.................................................................................................1273 Schematic..........................................................................................................1275 Wiring Diagram - ASCD -............................................................................................1276 Fail-safe System...................................................................................................1280 Trouble Diagnoses..................................................................................................1281 Electrical Component Inspection....................................................................................1289 ASCD Wire Adjustment...............................................................................................1291 POWER WINDOW...........................................................................................................1292 System Description.................................................................................................1292 Wiring Diagram - WINDOW -..........................................................................................1294 Trouble Diagnoses..................................................................................................1296 POWER DOOR LOCK........................................................................................................1297 Component Parts and Harness Connector Location.....................................................................1297 System Description.................................................................................................1298 Schematic..........................................................................................................1300 Wiring Diagram - D/LOCK -..........................................................................................1301 Trouble Diagnosis..................................................................................................1306 MULTI-REMOTE CONTROL SYSTEM............................................................................................1317 Component Parts and Harness Connector Location.....................................................................1317 System Description.................................................................................................1317 Schematic..........................................................................................................1320 Wiring Diagram - MULTI -...........................................................................................1321 Trouble Diagnoses..................................................................................................1325 ID Code Entry Procedure............................................................................................1334 Remote Controller Battery Replacement..............................................................................1335 VEHICLE SECURITY (THEFT WARNING) SYSTEM................................................................................1336 Component Parts and Harness Connector Location.....................................................................1336 System Description.................................................................................................1338 Schematic..........................................................................................................1341 Wiring Diagram - VEHSEC -..........................................................................................1342 Trouble Diagnoses..................................................................................................1349 SMART ENTRANCE CONTROL UNIT............................................................................................1359 Description........................................................................................................1359 Schematic..........................................................................................................1361 Smart Entrance Control Unit Inspection Table.......................................................................1363 INTEGRATED HOMELINK TRANSMITTER........................................................................................1365 Wiring Diagram - TRNSMT -..........................................................................................1365 Trouble Diagnoses..................................................................................................1366 ELECTRICAL UNITS LOCATION..............................................................................................1368 Engine Compartment.................................................................................................1368 Passenger Compartment..............................................................................................1369 HARNESS LAYOUT.........................................................................................................1371 How to Read Harness Layout.........................................................................................1371 Outline............................................................................................................1372 Main Harness and Body No. 2 Harness................................................................................1373 Engine Room Harness................................................................................................1377 Engine Control Harness.............................................................................................1380 Body Harness.......................................................................................................1384 Back Door Harness..................................................................................................1385 Back Door No. 2 Harness............................................................................................1386 Room Lamp Harness..................................................................................................1387 Air Bag Harness....................................................................................................1388 Front Door Harness.................................................................................................1389 Sliding Door Harness...............................................................................................1390 BULB SPECIFICATIONS....................................................................................................1391 Headlamp...........................................................................................................1391 Exterior Lamp......................................................................................................1391 Interior Lamp......................................................................................................1391 WIRING DIAGRAM CODES (CELL CODES)......................................................................................1392 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK............................................................................................................. 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 JOINT CONNECTOR........................................................................................................ 4 ELECTRICAL UNITS....................................................................................................... 5 em.........................................................................................................................1394 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS......................................................................................................1394 PRECAUTIONS............................................................................................................1396 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................1396 Parts Requiring Angular Tightening.................................................................................1396 Liquid Gasket Application Procedure................................................................................1396 PREPARATION............................................................................................................1397 Special Service Tools..............................................................................................1397 Commercial Service Tools...........................................................................................1399 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...................................................................1401 NVH Troubleshooting Chart - Engine Noise...........................................................................1402 OUTER COMPONENT PARTS..................................................................................................1403 Removal and Installation...........................................................................................1403 MEASUREMENT OF COMPRESSION PRESSURE....................................................................................1406 OIL PAN................................................................................................................1407 Removal............................................................................................................1407 Installation.......................................................................................................1409 TIMING BELT............................................................................................................1410 Components.........................................................................................................1410 Removal............................................................................................................1411 Inspection.........................................................................................................1413 BELT TENSIONER AND TENSIONER SPRING............................................................................1413 Installation.......................................................................................................1414 Tension Adjustment.................................................................................................1415 AFTER BELT REPLACEMENT.........................................................................................1415 AFTER ENGINE OVERHAUL OR ENGINE REASSEMBLY (WITH ROCKER COVERS REMOVED)........................................1416 OIL SEAL...............................................................................................................1418 Replacement........................................................................................................1418 VALVE OIL SEAL.................................................................................................1418 OIL SEAL INSTALLING DIRECTION..................................................................................1418 CAMSHAFT OIL SEAL..............................................................................................1419 FRONT OIL SEAL.................................................................................................1419 REAR OIL SEAL..................................................................................................1419 CYLINDER HEAD..........................................................................................................1420 Components.........................................................................................................1420 Removal............................................................................................................1421 Disassembly........................................................................................................1423 Inspection.........................................................................................................1424 CYLINDER HEAD DISTORTION.......................................................................................1424 CAMSHAFT VISUAL CHECK..........................................................................................1425 CAMSHAFT RUNOUT................................................................................................1425 CAMSHAFT CAM HEIGHT............................................................................................1425 CAMSHAFT JOURNAL CLEARANCE.....................................................................................1425 CAMSHAFT END PLAY..............................................................................................1426 CAMSHAFT SPROCKET RUNOUT.......................................................................................1426 VALVE GUIDE CLEARANCE..........................................................................................1426 VALVE GUIDE REPLACEMENT........................................................................................1427 VALVE SEATS....................................................................................................1428 REPLACING VALVE SEAT FOR SERVICE PARTS.........................................................................1429 VALVE DIMENSIONS...............................................................................................1429 VALVE SPRING...................................................................................................1430 ROCKER SHAFT AND ROCKER ARM....................................................................................1430 HYDRAULIC VALVE LIFTER.........................................................................................1431 Assembly...........................................................................................................1431 Installation.......................................................................................................1432 ENGINE ASSEMBLY........................................................................................................1436 Removal and Installation...........................................................................................1436 ENGINE MOUNTING................................................................................................1437 CYLINDER BLOCK.........................................................................................................1440 Components.........................................................................................................1440 Removal and Installation...........................................................................................1441 Disassembly........................................................................................................1441 PISTON AND CRANKSHAFT..........................................................................................1441 Inspection.........................................................................................................1442 PISTON AND PISTON PIN CLEARANCE................................................................................1442 PISTON RING SIDE CLEARANCE.....................................................................................1442 PISTON RING END GAP............................................................................................1442 CONNECTING ROD BEND AND TORSION................................................................................1443 CYLINDER BLOCK DISTORTION AND WEAR.............................................................................1443 PISTON-TO-BORE CLEARANCE.......................................................................................1444 CRANKSHAFT.....................................................................................................1445 BEARING CLEARANCE..............................................................................................1446 CONNECTING ROD BUSHING CLEARANCE (SMALL END)...................................................................1448 REPLACEMENT OF CONNECTING ROD BUSHING (SMALL END)..............................................................1448 DRIVE PLATE RUNOUT.............................................................................................1449 Assembly...........................................................................................................1449 PISTON.........................................................................................................1449 CRANKSHAFT.....................................................................................................1449 REPLACING PILOT CONVERTER......................................................................................1451 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1452 General Specifications.............................................................................................1452 Cylinder Head......................................................................................................1453 Valve..............................................................................................................1453 VALVE..........................................................................................................1453 VALVE SPRING...................................................................................................1454 HYDRAULIC VALVE LIFTER.........................................................................................1454 VALVE GUIDE....................................................................................................1454 ROCKER SHAFT AND ROCKER ARM....................................................................................1454 Valve Seat.........................................................................................................1455 INTAKE VALVE SEAT..............................................................................................1455 EXHAUST VALVE SEAT.............................................................................................1456 Camshaft and Camshaft Bearing......................................................................................1457 Cylinder Block.....................................................................................................1458 Piston, Piston Ring and Piston Pin.................................................................................1459 AVAILABLE PISTON...............................................................................................1459 PISTON RING....................................................................................................1459 PISTON PIN.....................................................................................................1460 Connecting Rod.....................................................................................................1460 Crankshaft.........................................................................................................1460 Available Main Bearing.............................................................................................1461 NO. 1 MAIN BEARING.............................................................................................1461 NO. 2 AND 3 MAIN BEARING.......................................................................................1461 NO. 4 MAIN BEARING.............................................................................................1461 UNDER SIZE.....................................................................................................1461 Available Connecting Rod Bearing...................................................................................1462 CONNECTING ROD BEARING UNDERSIZE...............................................................................1462 Miscellaneous Components...........................................................................................1462 BEARING CLEARANCE..............................................................................................1462 fe.........................................................................................................................1464 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS......................................................................................................1464 PREPARATION............................................................................................................1465 Special Service Tool...............................................................................................1465 Commercial Service Tool............................................................................................1465 ACCELERATOR CONTROL SYSTEM.............................................................................................1466 Removal and Installation...........................................................................................1466 Adjusting Accelerator Wire.........................................................................................1466 FUEL SYSTEM............................................................................................................1467 Removal and Installation...........................................................................................1467 FUEL TANK......................................................................................................1468 FUEL PUMP AND GAUGE............................................................................................1469 EXHAUST SYSTEM.........................................................................................................1471 Removal and Installation...........................................................................................1471 foldout....................................................................................................................1474 QUICK REFERENCE INDEX.................................................................................................. 0 SUPER MULTIPLE JUNCTION (SMJ)..........................................................................................1474 FUSE BLOCK.............................................................................................................1476 FUSE AND FUSIBLE LINK BOX..............................................................................................1477 JOINT CONNECTOR........................................................................................................1478 ELECTRICAL UNITS.......................................................................................................1479 gi.........................................................................................................................1481 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS......................................................................................................1481 PRECAUTIONS............................................................................................................1483 Precautions........................................................................................................1483 PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....................1483 GENERAL PRECAUTIONS............................................................................................1483 PRECAUTIONS FOR MULTIPORT FUEL INJECTION SYSTEM OR ENGINE CONTROL SYSTEM.......................................1485 PRECAUTIONS FOR THREE WAY CATALYST.............................................................................1485 PRECAUTIONS FOR HOSES..........................................................................................1486 PRECAUTIONS FOR ENGINE OILS....................................................................................1486 PRECAUTIONS FOR FUEL...........................................................................................1487 PRECAUTIONS FOR AIR CONDITIONING...............................................................................1487 HOW TO USE THIS MANUAL.................................................................................................1488 HOW TO READ WIRING DIAGRAMS............................................................................................1490 Sample/Wiring Diagram - EXAMPL -...................................................................................1490 OPTIONAL SPLICE................................................................................................1491 Description........................................................................................................1492 CONNECTOR SYMBOLS..............................................................................................1494 SWITCH POSITIONS...............................................................................................1495 DETECTABLE LINES AND NON-DETECTABLE LINES......................................................................1495 MULTIPLE SWITCH................................................................................................1496 REFERENCE AREA.................................................................................................1497 HOW TO CHECK TERMINAL..................................................................................................1499 Connector and Terminal Pin Kit.....................................................................................1499 How to Probe Connectors............................................................................................1499 PROBING FROM HARNESS SIDE......................................................................................1499 PROBING FROM TERMINAL SIDE.....................................................................................1499 How to Check Enlarged Contact Spring of Terminal...................................................................1500 Waterproof Connector Inspection....................................................................................1501 RUBBER SEAL INSPECTION.........................................................................................1501 WIRE SEAL INSPECTION...........................................................................................1501 Terminal Lock Inspection...........................................................................................1501 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT..........................................................1502 Work Flow..........................................................................................................1502 Incident Simulation Tests..........................................................................................1503 INTRODUCTION...................................................................................................1503 VEHICLE VIBRATION..............................................................................................1503 HEAT SENSITIVE.................................................................................................1504 FREEZING.......................................................................................................1504 WATER INTRUSION................................................................................................1505 ELECTRICAL LOAD................................................................................................1505 COLD OR HOT START UP...........................................................................................1505 Circuit Inspection.................................................................................................1505 INTRODUCTION...................................................................................................1505 TESTING FOR "OPENS" IN THE CIRCUIT.............................................................................1506 TESTING FOR "SHORTS" IN THE CIRCUIT............................................................................1507 GROUND INSPECTION..............................................................................................1508 VOLTAGE DROP TESTS.............................................................................................1508 CONTROL UNIT CIRCUIT TEST......................................................................................1510 HOW TO FOLLOW TROUBLE DIAGNOSES........................................................................................1512 How to Follow Test Groups in Trouble Diagnoses.....................................................................1513 Harness Wire Color and Connector Number Indication.................................................................1514 TYPE 1: HARNESS WIRE COLOR AND CONNECTOR NUMBER ARE SHOWN IN ILLUSTRATION......................................1514 TYPE 2: HARNESS WIRE COLOR AND CONNECTOR NUMBER ARE SHOWN IN TEXT..............................................1515 Key to Symbols Signifying Measurements or Procedures...............................................................1515 CONSULT-II CHECKING SYSTEM.............................................................................................1517 Function and System Application....................................................................................1517 Nickel Metal Hydride Battery Replacement...........................................................................1518 Checking Equipment.................................................................................................1518 CONSULT-II Data Link Connector (DLC) Circuit.......................................................................1518 INSPECTION PROCEDURE...........................................................................................1519 IDENTIFICATION INFORMATION.............................................................................................1520 Model Variation....................................................................................................1520 Identification Number..............................................................................................1521 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT......................................................................1521 ENGINE SERIAL NUMBER...........................................................................................1522 AUTOMATIC TRANSAXLE NUMBER.....................................................................................1522 Dimensions.........................................................................................................1522 Wheels & Tires.....................................................................................................1522 LIFTING POINTS AND TOW TRUCK TOWING....................................................................................1523 Preparation........................................................................................................1523 SPECIAL SERVICE TOOLS..........................................................................................1523 Pantograph Jack....................................................................................................1523 Board-on Lift......................................................................................................1524 Garage Jack and Safety Stand.......................................................................................1524 2-pole Lift........................................................................................................1525 Tow Truck Towing...................................................................................................1525 VEHICLE RECOVERY (FREEING A STUCK VEHICLE).....................................................................1526 TIGHTENING TORQUE OF STANDARD BOLTS....................................................................................1527 SAE J1930 TERMINOLOGY LIST.............................................................................................1528 SAE J1930 Terminology List.........................................................................................1528 ha.........................................................................................................................1533 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS......................................................................................................1533 AUTO...................................................................................................................1535 PRECAUTIONS........................................................................................................1535 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....................................1535 Precautions for Working with HFC-134a (R-134a).................................................................1536 Contaminated Refrigerant.......................................................................................1536 General Refrigerant Precautions................................................................................1536 Precautions for Leak Detection Dye.............................................................................1537 A/C Identification Label.......................................................................................1537 Precautions for Refrigerant Connection.........................................................................1537 Precautions for Servicing Compressor...........................................................................1541 Precautions for Service Equipment..............................................................................1541 Wiring Diagrams and Trouble Diagnosis..........................................................................1544 PREPARATION........................................................................................................1545 HFC-134a (R-134a) Service Tools and Equipment..................................................................1545 Commercial Service Tools.......................................................................................1548 DESCRIPTION........................................................................................................1550 Refrigeration System...........................................................................................1550 Component Layout...............................................................................................1552 Introduction...................................................................................................1554 Features.......................................................................................................1554 Overview of Control System.....................................................................................1555 Control Operation..............................................................................................1556 Discharge Air Flow.............................................................................................1558 TROUBLE DIAGNOSES..................................................................................................1559 Component Location.............................................................................................1559 Circuit Diagram - Auto Air Conditioner.........................................................................1562 Wiring Diagram - A/C, A -......................................................................................1563 How to Perform Trouble Diagnoses for Quick and Accurate Repair.................................................1567 Operational Check..............................................................................................1568 Self-diagnosis.................................................................................................1570 Malfunction Code/Symptom Chart.................................................................................1572 A/C System.....................................................................................................1574 Air Mix Door...................................................................................................1578 Intake Door....................................................................................................1586 Mode Door Motor................................................................................................1595 Front Blower Motor.............................................................................................1604 Memory Function................................................................................................1616 Rear Blower Motor..............................................................................................1617 Magnet Clutch..................................................................................................1630 Insufficient Cooling...........................................................................................1637 Insufficient Heating...........................................................................................1642 Noise..........................................................................................................1644 Ambient Temperature Sensor.....................................................................................1645 In-vehicle Temperature Sensor..................................................................................1648 Sunload Sensor.................................................................................................1651 SERVICE PROCEDURE..................................................................................................1654 HFC-134a (R-134a) Service Procedure............................................................................1654 Maintenance of Lubricant Quantity in Compressor................................................................1656 Compressor.....................................................................................................1659 Compressor Clutch..............................................................................................1660 Clutch Air Gap Adjustment......................................................................................1662 Magnet Clutch..................................................................................................1662 Shaft Seal.....................................................................................................1663 Refrigerant Lines..............................................................................................1666 Checking Refrigerant Leaks.....................................................................................1667 Electronic Refrigerant Leak Detector...........................................................................1667 Fluorescent Dye Leak Detector..................................................................................1670 Cabin Air Filter...............................................................................................1671 Heater Core....................................................................................................1673 Front Evaporator Core..........................................................................................1675 Rear Evaporator Core...........................................................................................1676 Spring Lock Coupling...........................................................................................1676 Fast Idle Control Device (FICD)................................................................................1678 Belt...........................................................................................................1678 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................................1679 Auto...........................................................................................................1679 MANUAL.................................................................................................................1680 PRECAUTIONS........................................................................................................1680 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....................................1680 Precautions for Working with HFC-134a (R-134a).................................................................1681 Contaminated Refrigerant.......................................................................................1681 General Refrigerant Precautions................................................................................1681 Precautions for Leak Detection Dye.............................................................................1682 A/C Identification Label.......................................................................................1682 Precautions for Refrigerant Connection.........................................................................1682 Precautions for Servicing Compressor...........................................................................1686 Precautions for Service Equipment..............................................................................1687 Wiring Diagrams and Trouble Diagnosis..........................................................................1689 PREPARATION........................................................................................................1690 HFC-134a (R-134a) Service Tools and Equipment..................................................................1690 Commercial Service Tools.......................................................................................1693 DESCRIPTION........................................................................................................1695 Refrigeration System...........................................................................................1695 Component Layout...............................................................................................1697 Control Operation..............................................................................................1699 Discharge Air Flow.............................................................................................1700 TROUBLE DIAGNOSES..................................................................................................1701 Component Location.............................................................................................1701 Circuit Diagram - Manual Air Conditioner.......................................................................1704 Wiring Diagram - A/C, M -......................................................................................1705 How to Perform Trouble Diagnoses for Quick and Accurate Repair.................................................1709 Operational Check..............................................................................................1710 Symptom Chart..................................................................................................1712 A/C System.....................................................................................................1714 Air Mix Door...................................................................................................1716 Intake Door....................................................................................................1720 Mode Door Motor................................................................................................1725 Front Blower Motor.............................................................................................1728 Rear Blower Motor..............................................................................................1737 Magnet Clutch..................................................................................................1748 Insufficient Cooling...........................................................................................1755 Insufficient Heating...........................................................................................1760 Noise..........................................................................................................1762 SERVICE PROCEDURE..................................................................................................1763 HFC-134a (R-134a) Service Procedure............................................................................1763 Maintenance of Lubricant Quantity in Compressor................................................................1765 Compressor.....................................................................................................1768 Compressor Clutch..............................................................................................1769 Clutch Air Gap Adjustment......................................................................................1771 Magnet Clutch..................................................................................................1771 Shaft Seal.....................................................................................................1772 Refrigerant Lines..............................................................................................1775 Checking Refrigerant Leaks.....................................................................................1777 Electronic Refrigerant Leak Detector...........................................................................1777 Fluorescent Dye Leak Detector..................................................................................1780 Cabin Air Filter...............................................................................................1781 Heater Core....................................................................................................1783 Front Evaporator Core..........................................................................................1785 Rear Evaporator Core...........................................................................................1786 Spring Lock Coupling...........................................................................................1786 Fast Idle Control Device (FICD)................................................................................1788 Belt...........................................................................................................1788 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................................1789 Manual.........................................................................................................1789 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK............................................................................................................. 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 JOINT CONNECTOR........................................................................................................ 4 ELECTRICAL UNITS....................................................................................................... 5 idx........................................................................................................................1791 QUICK REFERENCE INDEX.................................................................................................. 0 GI - General Information............................................................................................... 0 MA - Maintenance....................................................................................................... 0 EM - Engine Mechanical................................................................................................. 0 LC - Engine Lubrication & Cooling Systems.............................................................................. 0 EC - Engine Control System............................................................................................. 0 FE - Accelerator Control, Fuel & Exhaust Systems....................................................................... 0 AT - Automatic Transaxle............................................................................................... 0 AX - Front & Rear Axle................................................................................................. 0 SU - Front & Rear Suspension........................................................................................... 0 BR - Brake System...................................................................................................... 0 ST - Steering System................................................................................................... 0 RS - Restraint System.................................................................................................. 0 BT - Body & Trim....................................................................................................... 0 HA - Heater & Air Conditioner.......................................................................................... 0 SC - Starting & Charging System........................................................................................ 0 EL - Electrical System................................................................................................. 0 lc.........................................................................................................................1799 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS......................................................................................................1799 ENGINE LUBRICATION SYSTEM..............................................................................................1800 Precautions........................................................................................................1800 LIQUID GASKET APPLICATION PROCEDURE............................................................................1800 Preparation........................................................................................................1800 SPECIAL SERVICE TOOLS..........................................................................................1800 Lubrication Circuit................................................................................................1801 Oil Pressure Check.................................................................................................1801 Oil Pump...........................................................................................................1802 REMOVAL AND INSTALLATION.......................................................................................1802 DISASSEMBLY AND ASSEMBLY.......................................................................................1802 INSPECTION.....................................................................................................1803 REGULATOR VALVE INSPECTION.....................................................................................1803 OIL FILTER.....................................................................................................1804 Service Data and Specifications (SDS)..............................................................................1804 OIL PRESSURE...................................................................................................1804 REGULATOR VALVE................................................................................................1804 OIL PUMP.......................................................................................................1804 ENGINE COOLING SYSTEM..................................................................................................1805 Precautions........................................................................................................1805 LIQUID GASKET APPLICATION PROCEDURE............................................................................1805 Preparation........................................................................................................1805 SPECIAL SERVICE TOOLS..........................................................................................1805 Cooling Circuit....................................................................................................1806 System Check.......................................................................................................1806 CHECKING COOLING SYSTEM HOSES..................................................................................1806 CHECKING RADIATOR CAP..........................................................................................1806 CHECKING COOLING SYSTEM FOR LEAKS..............................................................................1807 Water Pump.........................................................................................................1807 REMOVAL........................................................................................................1807 INSPECTION.....................................................................................................1808 INSTALLATION...................................................................................................1808 Thermostat.........................................................................................................1809 REMOVAL........................................................................................................1809 INSPECTION.....................................................................................................1809 INSTALLATION...................................................................................................1810 Radiator...........................................................................................................1810 REMOVAL AND INSTALLATION.......................................................................................1810 INSPECTION.....................................................................................................1811 Refilling Engine Coolant...........................................................................................1812 Overheating Cause Analysis.........................................................................................1812 Cooling Fan Control System.........................................................................................1813 Service Data and Specifications (SDS)..............................................................................1813 THERMOSTAT.....................................................................................................1813 RADIATOR.......................................................................................................1814 ma.........................................................................................................................1815 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS......................................................................................................1815 PRECAUTIONS............................................................................................................1816 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................1816 PREPARATION............................................................................................................1817 Special Service Tool...............................................................................................1817 Commercial Service Tool............................................................................................1817 Preparation for Changing Engine Coolant............................................................................1817 GENERAL MAINTENANCE....................................................................................................1818 PERIODIC MAINTENANCE...................................................................................................1820 Schedule 1.........................................................................................................1821 EMISSION CONTROL SYSTEM MAINTENANCE............................................................................1821 CHASSIS AND BODY MAINTENANCE...................................................................................1822 Schedule 2.........................................................................................................1823 EMISSION CONTROL SYSTEM MAINTENANCE............................................................................1823 CHASSIS AND BODY MAINTENANCE...................................................................................1824 RECOMMENDED FLUIDS AND LUBRICANTS......................................................................................1825 Fluids and Lubricants..............................................................................................1825 SAE Viscosity Number...............................................................................................1826 GASOLINE ENGINE OIL............................................................................................1826 Anti-freeze Coolant Mixture Ratio..................................................................................1826 ENGINE MAINTENANCE.....................................................................................................1827 Checking Drive Belts...............................................................................................1827 Changing Engine Coolant............................................................................................1828 Flushing Cooling System............................................................................................1832 Checking Fuel Lines................................................................................................1832 Changing Fuel Filter...............................................................................................1832 WITH CONSULT–II...............................................................................................1832 WITHOUT CONSULT–II............................................................................................1833 Changing Air Cleaner Filter........................................................................................1833 VISCOUS PAPER TYPE.............................................................................................1833 Changing Engine Oil................................................................................................1833 Changing Oil Filter................................................................................................1834 Changing Spark Plugs...............................................................................................1835 Checking EVAP Vapor Lines..........................................................................................1837 CHASSIS AND BODY MAINTENANCE...........................................................................................1838 Checking Exhaust System............................................................................................1838 Checking A/T Fluid.................................................................................................1838 Changing A/T Fluid.................................................................................................1839 Balancing Wheels...................................................................................................1839 Tire Rotation......................................................................................................1839 Checking Brake Fluid Level and Leaks...............................................................................1839 Checking Brake Lines and Cables....................................................................................1840 Checking Disc Brake................................................................................................1840 ROTOR..........................................................................................................1840 CALIPER........................................................................................................1840 PAD............................................................................................................1840 Checking Drum Brake................................................................................................1840 WHEEL CYLINDER.................................................................................................1840 DRUM...........................................................................................................1840 LINING.........................................................................................................1841 TEMPORARY METHOD FOR CHECKING LINING WEAR......................................................................1841 Checking Steering Gear, Linkage....................................................................................1841 STEERING GEAR..................................................................................................1841 STEERING LINKAGE...............................................................................................1841 Checking Power Steering Fluid and Lines............................................................................1841 CHECKING FLUID LEVEL...........................................................................................1841 CHECKING LINES.................................................................................................1841 Lubricating Locks, Hinges and Hood Latches.........................................................................1842 Checking Seat Belts, Buckles, Retractors,Anchors and Adjusters.....................................................1842 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1843 Engine Maintenance.................................................................................................1843 DRIVE BELT DEFLECTION..........................................................................................1843 DRIVE BELT TENSION.............................................................................................1843 SPARK PLUG TYPE................................................................................................1843 Chassis and Body Maintenance.......................................................................................1843 WHEEL BALANCE..................................................................................................1843 rs.........................................................................................................................1845 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS......................................................................................................1845 SEAT BELTS.............................................................................................................1847 Precautions........................................................................................................1847 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....................................1847 PRECAUTION FOR SEAT BELT SERVICE...............................................................................1847 Front Seat Belt....................................................................................................1848 REMOVAL AND INSTALLATION.......................................................................................1848 Rear Seat Belt.....................................................................................................1850 REMOVAL AND INSTALLATION.......................................................................................1850 Built-in Child Seat................................................................................................1851 REMOVAL AND INSTALLATION.......................................................................................1851 Seat Belt Inspection...............................................................................................1853 AFTER A COLLISION..............................................................................................1853 PRELIMINARY CHECKS.............................................................................................1853 SEAT BELT RETRACTOR ON-VEHICLE CHECK...........................................................................1854 SEAT BELT RETRACTOR OFF-VEHICLE CHECK..........................................................................1855 TETHER ANCHOR PLATE............................................................................................1856 ISOFIX CHILD RESTRAINT ANCHORAGE...............................................................................1856 SUPPLEMENTAL RESTRAINT SYSTEM (SRS)....................................................................................1857 Precautions........................................................................................................1857 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....................................1857 PRECAUTIONS FOR SRS "AIR BAG" SERVICE..........................................................................1857 WIRING DIAGRAMS AND TROUBLE DIAGNOSIS..........................................................................1857 Preparation........................................................................................................1858 SPECIAL SERVICE TOOLS..........................................................................................1858 Description........................................................................................................1859 SRS Component Parts Location.......................................................................................1860 Maintenance Items..................................................................................................1860 Diagnosis Sensor Unit..............................................................................................1861 REMOVAL AND INSTALLATION.......................................................................................1861 Seat Belt Pre-tensioner............................................................................................1863 REMOVAL AND INSTALLATION.......................................................................................1863 Driver Air Bag Module and Spiral Cable.............................................................................1863 REMOVAL AND INSTALLATION.......................................................................................1863 REMOVAL........................................................................................................1863 INSTALLATION...................................................................................................1865 Front Passenger Air Bag Module.....................................................................................1866 REMOVAL........................................................................................................1866 INSTALLATION...................................................................................................1868 Disposal of Air Bag Module and Seat Belt Pre-tensioner.............................................................1868 CHECKING DEPLOYMENT TOOL.......................................................................................1869 DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)..................................................1870 DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER WHILE MOUNTED IN VEHICLE..............................1873 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER........................................................1873 Trouble Diagnoses Introduction.....................................................................................1874 DIAGNOSIS FUNCTION.............................................................................................1874 DIAGNOSIS MODE FOR CONSULT-II..................................................................................1874 HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II.............................................................1875 HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-II..........................................................1875 HOW TO ERASE SELF-DIAGNOSIS RESULTS............................................................................1876 How to Perform Trouble Diagnoses for Quick and Accurate Repair.....................................................1877 INFORMATION FROM CUSTOMER......................................................................................1877 PRELIMINARY CHECK..............................................................................................1877 WORK FLOW......................................................................................................1877 Schematic..........................................................................................................1878 Wiring Diagram - SRS -.............................................................................................1879 SRS Operation Check................................................................................................1881 DIAGNOSTIC PROCEDURE 1.........................................................................................1881 Trouble Diagnoses with CONSULT-II.................................................................................1881 DIAGNOSTIC PROCEDURE 2.........................................................................................1881 DIAGNOSTIC PROCEDURE 3.........................................................................................1884 DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2).................................................1886 DIAGNOSTIC PROCEDURE 5.........................................................................................1886 Trouble Diagnoses without CONSULT-II..............................................................................1890 DIAGNOSTIC PROCEDURE 6.........................................................................................1890 DIAGNOSTIC PROCEDURE 7.........................................................................................1892 DIAGNOSTIC PROCEDURE 8 (CONTINUED FROM DIAGNOSTIC PROCEDURE 6).................................................1893 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn Off........................................................1894 DIAGNOSTIC PROCEDURE 9.........................................................................................1894 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn On.........................................................1896 DIAGNOSTIC PROCEDURE 10........................................................................................1896 Collision Diagnosis................................................................................................1897 SRS INSPECTION.................................................................................................1897 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK............................................................................................................. 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 JOINT CONNECTOR........................................................................................................ 4 ELECTRICAL UNITS....................................................................................................... 5 sc.........................................................................................................................1899 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS......................................................................................................1899 PRECAUTIONS............................................................................................................1900 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................1900 Wiring Diagrams and Trouble Diagnosis..............................................................................1900 PREPARATION............................................................................................................1901 Special Service Tool...............................................................................................1901 BATTERY................................................................................................................1902 How to Handle Battery..............................................................................................1902 METHODS OF PREVENTING OVER-DISCHARGE...........................................................................1902 CHECKING ELECTROLYTE LEVEL.....................................................................................1902 SPECIFIC GRAVITY CHECK.........................................................................................1903 CHARGING THE BATTERY...........................................................................................1904 Trouble Diagnoses with Battery/Starting/Charging System Tester.....................................................1905 DIAGNOSTIC RESULT ITEM CHART...................................................................................1907 STARTING SYSTEM........................................................................................................1908 System Description.................................................................................................1908 FOR MODELS WITH VEHICLE SECURITY SYSTEM........................................................................1908 FOR MODELS WITHOUT VEHICLE SECURITY SYSTEM.....................................................................1908 Wiring Diagram - START -...........................................................................................1909 Trouble Diagnoses with Battery/Starting/Charging System Tester.....................................................1911 DIAGNOSTIC RESULT ITEM CHART...................................................................................1912 WORK FLOW......................................................................................................1913 DIAGNOSTIC PROCEDURE 1.........................................................................................1914 DIAGNOSTIC PROCEDURE 2.........................................................................................1916 MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE......................................1917 Construction.......................................................................................................1918 Removal and Installation...........................................................................................1919 Pinion/Clutch Check................................................................................................1919 CHARGING SYSTEM........................................................................................................1920 System Description.................................................................................................1920 Wiring Diagram - CHARGE -..........................................................................................1921 Trouble Diagnoses with Battery/Starting/Charging System Tester.....................................................1922 DIAGNOSTIC RESULT ITEM CHART...................................................................................1924 WORK FLOW......................................................................................................1925 DIAGNOSTIC PROCEDURE 1.........................................................................................1926 DIAGNOSTIC PROCEDURE 2.........................................................................................1927 DIAGNOSTIC PROCEDURE 3.........................................................................................1928 MALFUNCTION INDICATOR..........................................................................................1929 Construction.......................................................................................................1929 Removal and Installation...........................................................................................1929 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1930 Battery............................................................................................................1930 Starter............................................................................................................1930 Generator..........................................................................................................1930 SUPER MULTIPLE JUNCTION (SMJ).......................................................................................... 0 FUSE BLOCK............................................................................................................. 2 FUSE AND FUSIBLE LINK BOX.............................................................................................. 3 JOINT CONNECTOR........................................................................................................ 4 ELECTRICAL UNITS....................................................................................................... 5 st.........................................................................................................................1931 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS......................................................................................................1931 PRECAUTIONS............................................................................................................1932 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"........................................1932 Precautions for Steering System....................................................................................1932 PREPARATION............................................................................................................1933 Special Service Tools..............................................................................................1933 Commercial Service Tool............................................................................................1934 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...................................................................1935 NVH Troubleshooting Chart..........................................................................................1935 ON-VEHICLE SERVICE.....................................................................................................1936 Checking Steering Wheel Play.......................................................................................1936 Checking Neutral Position on Steering Wheel........................................................................1936 PRE-CHECKING...................................................................................................1936 CHECKING.......................................................................................................1936 Checking Front Wheel Turning Angle.................................................................................1936 Checking Gear Housing Movement.....................................................................................1936 Checking and Adjusting Drive Belts.................................................................................1937 Checking Fluid Level...............................................................................................1937 Checking Fluid Leakage.............................................................................................1937 Bleeding Hydraulic System..........................................................................................1937 Checking Steering Wheel Turning Force..............................................................................1938 Checking Hydraulic System..........................................................................................1938 STEERING WHEEL AND STEERING COLUMN.....................................................................................1940 Components.........................................................................................................1940 Removal and Installation...........................................................................................1940 STEERING WHEEL.................................................................................................1940 TURN SIGNAL CANCEL CAM.........................................................................................1941 STEERING COLUMN................................................................................................1942 Disassembly and Assembly...........................................................................................1943 STEERING LOCK..................................................................................................1944 IGNITION KEY CYLINDER..........................................................................................1944 TILT MECHANISM.................................................................................................1945 Inspection.........................................................................................................1945 POWER STEERING GEAR AND LINKAGE........................................................................................1946 Components.........................................................................................................1946 Removal and Installation...........................................................................................1947 Disassembly........................................................................................................1948 Inspection.........................................................................................................1949 BOOT...........................................................................................................1949 TIE-ROD OUTER AND INNER SOCKETS................................................................................1949 Assembly...........................................................................................................1949 POWER STEERING OIL PUMP................................................................................................1951 Components.........................................................................................................1951 Pre-disassembly Inspection.........................................................................................1951 Inspection.........................................................................................................1952 PULLEY AND PULLEY SHAFT........................................................................................1952 Disassembly........................................................................................................1952 Assembly...........................................................................................................1952 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................................1954 General Specifications.............................................................................................1954 Steering Wheel.....................................................................................................1954 Steering Column....................................................................................................1954 Steering Gear and Linkage..........................................................................................1955 Power Steering.....................................................................................................1955 su.........................................................................................................................1957 QUICK REFERENCE INDEX.................................................................................................. 0 TABLE OF CONTENTS......................................................................................................1957 FRONT SUSPENSION.......................................................................................................1958 Precautions........................................................................................................1958 PRECAUTIONS....................................................................................................1958 Preparation........................................................................................................1958 SPECIAL SERVICE TOOL...........................................................................................1958 COMMERCIAL SERVICE TOOL........................................................................................1958 Noise, Vibration and Harshness (NVH) Troubleshooting...............................................................1959 NVH TROUBLESHOOTING CHART......................................................................................1959 Components.........................................................................................................1960 On-vehicle Service.................................................................................................1961 FRONT SUSPENSION PARTS.........................................................................................1961 FRONT WHEEL ALIGNMENT..........................................................................................1962 Coil Spring and Strut Assembly.....................................................................................1964 COMPONENTS.....................................................................................................1964 REMOVAL AND INSTALLATION.......................................................................................1965 DISASSEMBLY....................................................................................................1965 INSPECTION.....................................................................................................1965 ASSEMBLY.......................................................................................................1966 Stabilizer Bar.....................................................................................................1966 REMOVAL AND INSTALLATION.......................................................................................1966 INSPECTION.....................................................................................................1967 Transverse Link and Transverse Link Gusset.........................................................................1967 REMOVAL AND INSTALLATION.......................................................................................1967 INSPECTION.....................................................................................................1967 Lower Ball Joint...................................................................................................1967 REMOVAL AND INSTALLATION.......................................................................................1967 INSPECTION.....................................................................................................1968 Service Data and Specifications (SDS)..............................................................................1968 GENERAL SPECIFICATIONS (FRONT).................................................................................1968 FRONT WHEEL ALIGNMENT (UNLADEN*1)..............................................................................1969 LOWER BALL JOINT...............................................................................................1969 WHEELARCH HEIGHT (UNLADEN*)....................................................................................1970 WHEEL RUNOUT...................................................................................................1970 REAR SUSPENSION........................................................................................................1971 Precautions........................................................................................................1971 PRECAUTIONS....................................................................................................1971 Preparation........................................................................................................1971 COMMERCIAL SERVICE TOOL........................................................................................1971 Noise, Vibration and Harshness (NVH) Troubleshooting...............................................................1971 Components.........................................................................................................1972 On-vehicle Service.................................................................................................1972 REAR SUSPENSION PARTS..........................................................................................1972 REAR WHEEL ALIGNMENT...........................................................................................1973 Removal and Installation...........................................................................................1975 Leaf Spring........................................................................................................1976 COMPONENTS.....................................................................................................1976 REMOVAL........................................................................................................1976 INSPECTION.....................................................................................................1977 INSTALLATION...................................................................................................1978 Shock Absorber.....................................................................................................1979 REMOVAL AND INSTALLATION.......................................................................................1979 INSPECTION.....................................................................................................1979 Stabilizer Bar.....................................................................................................1979 REMOVAL AND INSTALLATION.......................................................................................1979 INSPECTION.....................................................................................................1980 Service Data and Specifications (SDS)..............................................................................1980 GENERAL SPECIFICATIONS (REAR)..................................................................................1980 REAR WHEEL ALIGNMENT (UNLADEN*1)...............................................................................1981 WHEELARCH HEIGHT (UNLADEN*)....................................................................................1981 WHEEL RUNOUT...................................................................................................1981
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DESCRIPTION:
2001 NISSAN QUEST V41 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 2001 NISSAN QUEST.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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