2002-2006 Acura RSX Technical Service Manual PDF

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2002-2006 Acura RSX Service Manual – PDF DOWNLOAD

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2002-2006 Acura RSX Service Manual – PDF DOWNLOAD

Language : English
Pages : 2019
Downloadable : Yes
File Type : PDF
Size: 90.6 MB

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TABLE OF CONTENTS:

2002-2006 Acura RSX Service Manual – PDF DOWNLOAD

01- Introduction 1
0-02 INTRODUCTION 1
0-03 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 2
02- General Info 1
01-01 General Information 3
01-02 Chassis and Paint Codes 2002 Model 4
01-03 Chassis and Paint Codes 2003 Model 5
01-04 Chassis and Paint Codes 2004 Model 6
01-05 Chassis and Paint Codes 2005 Model 7
01-06 Chassis and Paint Codes 2006 Model 8
01-07 Identification Number Locations 9
01-08 Danger-Warning-Caution Label Locations 10
01-09 Under-hood Emission Control Label 12
01-10 Lift and Support Points 14
01-11 Towing 15
01-12 Parts Marking 16
03- Specifications 1
01- Standards and Service Limits 1
02-02 Engine Electrical 17
02-03 Cylinder Head, Engine Assembly 18
02-05 Engine Block 20
02-08 Engine Lubrication, Cooling 23
02-09 Fuel and Emissions, Clutch 24
02-10 Manual Transmission and M-T Differential (5-speed) 25
02-12 Manual Transmission and M-T Differential (6-speed) 27
02-14 Automatic Transmission and A-T Differential 29
02-20 Steering, Suspension 35
02-21 Brakes, Air Conditioning 36
02- Design Specifications 1
02-22 DIMENSIONS, WEIGHT (U S A ), WEIGHT (CANADA), ENGINE, STARTER 37
02-23 CLUTCH, 5-speed MANUAL TRANSMISSION, 6-speed MANUAL TRANSMISSION, AUTOMATIC TRANSMISSION, STEERING 38
02-24 SUSPENSION, TIRES(U S A ), TIRES (CANADA), WHEEL ALIGNEMENT, BRAKES 39
02-25 AIR CONDITIONING, ELECTRICAL RATINGS 40
03- Body Specifications 1
02-26 Illustration 41
04- Maintenance 17
03-01 Maintenance 44
03-02 Lubricants and Fluids 45
Maintenance Schedule For 2002-2003 Models 45
03-04 Listed by Distance-Time for Normal Conditions 2002-2003 Models 47
03-07 Listed by Distance-Time for Severe Conditions 2002-2003 Models 50
Maintenance Schedule For 2004-2006 Models 45
03-10 Listed by Distance-Time for Normal Conditions 2004-2006 Models 53
03-13 Listed by Distance-Time for Severe Conditions 2004-2006 Models 56
05- Engine Electrical 17
04-01 Engine Electrical Index 61
01- Engine Electrical 61
04-02 Special Tools 62
02- Starting System 61
04-03 Component Location Index 63
04-04 Symptom Troubleshooting Index 64
04-05 Circuit Diagram 65
04-06 Starter Circuit Troubleshooting 66
04-08 Clutch Interlock Switch Test 68
04-08 Starter Solenoid Test 69
04-09 Starter Performance Test 70
04-11 Starter Removal and Installation 72
04-14 Starter Overhaul 75
03- Ignition System 61
04-22 Component Location Index 83
04-23 Circuit Diagram 84
04-25 Ignition Timing Inspection 86
04-26 Ignition Coil Relay Circuit Troubleshooting 87
04-28 Spark Plug Inspection 89
04- Charging System 61
04-29 Component Location Index 90
04-30 Symptom Troubleshooting Index 91
04-31 Circuit Diagram 92
04-32 Charging System Indicator Circuit Troubleshooting 93
04-39 Alternator and Regulator Circuit Troubleshooting 100
04-40 Alternator Control Circuit Troubleshooting 101
04-43 Drive Belt Inspection, Drive Belt Replacement 104
04-44 Drive Belt Auto-tensioner Inspection 105
04-45 Drive Belt Auto-tensioner Replacement 106
04-46 Alternator Removal and Installation 107
04-48 Alternator Overhaul 109
04-53 Exploded View – K20A2, K20Z1 Engines 114
05- Cruise Control 61
04-59 Component Location Index 120
04-60 Symptom Troubleshooting Index 121
04-62 Circuit Diagram 123
04-63 Cruise Control Communication Circuit Troubleshooting 124
04-64 Cruise Control Unit Input Test 125
04-67 Cruise Control Main Switch Test-Replacement 128
04-68 Cruise Control Set-decel, Resume-accel, Cancel Switch Test-Replacement, Cruise Control Actuator Test 129
04-69 Cruise Control Actuator-Cable Replacement 130
04-71 Cruise Control Actuator Cable Adjustment, Clutch Pedal Position Switch Test 132
06- Engine Mechanical 17
01- Engine Assembly 17
05-01 Engine Assembly Index 134
05-02 Engine Removal 135
05-11 Engine Installation 144
02- Cylinder Head 17
06-01 Cylinder Head 154
06-02 Special Tools 155
06-03 Component Location Index 156
06-06 Engine Compression Inspection 159
06-07 VTEC Rocker Arm Test 160
06-10 VTC Actuator Inspection 163
06-11 Valve Clearance Adjustment 164
06-13 Crankshaft Pulley Removal and Installation 166
06-14 Cam Chain Removal 167
06-17 Cam Chain Installation 170
06-22Auto-tensioner Removal-Installation 175
06-24 Chain Case Oil Seal Installation 177
06-25 Cam Chain Inspection 178
06-27 CKP Pulse Plate Replacement 180
06-28 Cylinder Head Cover Removal 181
06-29 Cylinder Head Cover Installation 182
06-31 Cylinder Head Removal 184
06-32 CMP Pulse Plate A Replacement 185
06-33 CMP Pulse Plate B Replacement, VTC Actuator, Exhaust Camshaft Sprocket Removal and Installation 186
06-34 Cylinder Head Inspection for Warpage 187
06-35 Rocker Arm Assembly Removal 188
06-36 Rocker Arm and Shaft Disassembly-Reassembly 189
06-39 Rocker Arm and Shaft Inspection 192
06-40 Camshaft Inspection 193
06-43 Valve, Spring, and Valve Seal Removal 196
06-44 Valve Inspection, Valve Stem-to-Guide Clearance Inspection 197
06-45 Valve Guide Replacement 198
06-47 Valve Seat Reconditioning 200
06-49 Valve, Spring, and Valve Seal Installation 202
06-50 Rocker Arm Assembly Installation 203
06-51 Cylinder Head Installation 204
03- Engine Block 17
07-01 Engine Block Index 208
07-02 Special Tools 209
07-03 Component Location Index 210
07-05 Connecting Rod and Crankshaft End Play Inspection 212
07-06 Crankshaft Main Bearing Replacement 213
07-08 Connecting Rod Bearing Replacement 215
07-11 Oil Pan Removal 218
07-13 Crankshaft and Piston Removal 220
07-15 Crankshaft Inspection 222
07-16 Block and Piston Inspection 223
07-18 Cylinder Bore Honing 225
07-19 Piston, Pin, and Connecting Rod Replacement 226
07-22 Piston Ring Replacement 229
07-24 Piston Installation 231
07-25 Connecting Rod Bolt Inspection 232
07-26 Crankshaft Installation 233
07-29 Oil Pan Installation 236
07-32 Transmission End Crankshaft Oil Seal Installation – In Car 239
04- Engine Lubrication 17
08-01 Engine Lubrication Index 240
08-02 Special Tools 241
08-03 Component Location Index 242
08-05 Symptom Troubleshooting Index 244
08-06 Oil Pressure Switch Test, Oil Pressure Switch Replacement 245
08-07 Oil Pressure Test 246
08-08 Engine Oil Replacement 247
08-09 Engine Oil Filter Replacement 248
08-10 Oil Filter Feed Pipe Replacement, Oil Cooler Replacement 249
08-11 Oil Jet Inspection 250
08-12 Oil Pump Overhaul 251
05- Intake Manifold and Exhaust System 17
09-01 Intake Manifold and Exhaust System Index 256
09-02 Intake Manifold Removal and Installation K20A3 257
09-08 Intake Manifold Removal and Installation K20A2, K20Z1 263
09-14 Exhaust Manifold Removal and Installation 269
09-15 Exhaust Pipe and Muffler Replacement 270
09-16 Flexible Joint Gasket Replacement 271
07- Engine Cooling 17
10-01 Engine Cooling Index 272
01- Cooling System 272
10-02 Component Location Index 273
10-03 Radiator Cap Test, Radiator Test 274
10-04 Fan Motor Test, Thermostat Test 275
10-05 Water Pump Inspection, Water Pump Replacement 276
10-06 Coolant Check, Coolant Replacement 277
10-08 Thermostat Replacement 279
10-09 Water Passage Replacement 280
10-11 Water Outlet Replacement 282
10-12 Radiator and Fan Replacement 283
02- Fan Controls 272
10-13 Component Location Index 284
10-14 Symptom Troubleshooting Index 285
10-15 Circuit Diagram 286
10-16 Radiator Fan Circuit Troubleshooting 287
10-18 Radiator Fan Switch Circuit Troubleshooting (Open), Radiator Fan Switch Circuit Troubleshooting (Short) 289
10-19 Radiator Fan Switch Test, Radiator Fan Switch Replacement 290
08- Fuel and Emissions 273
01- Fuel and Emissions Systems 273
11-001 Fuel and Emissions Index 292
11-002 Special Tools 293
11-003 General Troubleshooting Information 294
11-009 DTC Troubleshooting Index 300
11-016 Symptom Troubleshooting Index 307
11-020 System Description 311
11-090 How to Set Readiness Codes 381
02- PGM-FI System 273
11-094 Component Location Index 385
11-098 DTC Troubleshooting 389
11-248 MIL Circuit Troubleshooting 539
11-273 DLC Circuit Troubleshooting 564
11-277 Injector Replacement 568
11-279 A-F Sensor Replacement, Secondary HO2S Replacement 570
11-280 CKP Sensor Replacement, ECT Sensor Replacement 571
11-281 CMP Sensor B Replacement, IAT Sensor Replacement 572
11-282 Knock Sensor Replacement 573
11-283 Output Shaft (Countershaft) Speed Sensor Replacement 574
11-284 ECM-PCM Replacement 575
03- VTEC-VTC 273
11-285 Component Location Index 576
11-286 DTC Troubleshooting 577
11-321 VTC Oil Control Solenoid Valve Removal-Test-Installation 612
11-323 CMP Sensor A Replacement, Rocker Arm Oil Control Solenoid(VTEC Solenoid Valve) Inspection 614
11-324 Rocker Arm Oil Control Solenoid(VTEC Solenoid Valve) Assembly Removal-Installation, Oil Pressure Switch(VTEC Oil Pressure Switch) Removal-Installation 615
04- Idle Control System 273
11-325 Component Location Index 616
11-326 DTC Troubleshooting 617
11-337 A-C Signal Circuit Troubleshooting 628
11-339 Alternator FR Signal Circuit Troubleshooting 630
11-342 PSP Switch Signal Circuit Troubleshooting 633
11-346 Brake Pedal Position Switch Signal Circuit Troubleshooting 637
11-348 Idle Speed Inspection 639
11-349 ECM-PCM Idle Learn Procedure 640
05- Fuel Supply System 273
11-350 Component Location Index 641
11-353 Fuel Pump Circuit Troubleshooting 644
11-360 Fuel Pressure Relieving 651
11-363 Fuel Pressure Test 654
11-364 Fuel Tank Draining 655
11-365 Fuel Line Inspection 656
11-368 Fuel Line-Quick-Connect Fitting Precautions 659
11-369 Fuel Line-Quick-Connect Fitting Removal 660
11-370 Fuel Line-Quick-Connect Fitting Installation 661
11-373 Fuel Pressure Regulator Replacement 664
11-374 Fuel Filter Replacement 665
11-375 Fuel Pump-Fuel Gauge Sending Unit Replacement 666
11-377 Fuel Tank Replacement 668
11-379 Fuel Gauge Sending Unit Test 670
11-382 Low Fuel Indicator Test 673
06- Intake Air System 273
11-383 Component Location Index 674
11-384 DTC Troubleshooting 675
11-403 Throttle Body Test, Throttle Body Cleaning 694
11-404 Throttle Position Sensor Signal Inspection 695
11-405 Intake Air Bypass Control Thermal Valve Test 696
11-406 Intake Air Bypass Control Thermal Valve Replacement 697
11-407 Air Cleaner Removal-Installation, Air Cleaner Element Inspection-Replacement 698
11-408 Throttle Cable Adjustment 699
11-409 Throttle Cable Removal-Installation 700
11-410 Throttle Body Removal-Installation 701
11-412 Throttle Body Disassembly-Reassembly 703
11-413 IMT (IMRC) Valve Position Sensor Replacement, IMT (IMRC) Valve Replacement 704
07- Catalytic Converter System 273
11-414 DTC Troubleshooting 705
08- PCV System 273
11-417 DTC Troubleshooting 708
11-419 PCV Valve Inspection, PCV Valve Replacement 710
09- EVAP System 273
11-420 Component Location Index 711
11-422 DTC Troubleshooting 713
11-468 EVAP Two Way Valve Test 759
11-469 Fuel Tank Vapor Control Valve Test 760
11-471 Fuel Tank Vapor Control Valve Replacement 762
11-472 EVAP Canister Replacement 763
11-473 FTP Sensor Replacement 764
11-474 EVAP Canister Vent Shut Valve Replacement 765
09- Transaxle 273
12-00 Transaxle Index 766
12-01 Clutch Index 767
01- Clutch 767
12-02 Special Tools 768
12-03 Component Location Index 769
12-04 System Description 770
12-06 Clutch Pedal, Clutch Pedal Position Switch, and Clutch Interlock Switch Adjustment 772
12-07 Clutch Master Cylinder Replacement 773
12-09 Slave Cylinder Replacement 775
12-12 Clutch Replacement 778
02- Manual Transmission 767
13-01 Manual Transmission Index 783
13-02 Special Tools 784
13-03 General Troubleshooting Information 785
13-04 Transmission Fluid Inspection and Replacement, Back-up Light Switch Test 786
13-05 Transmission Removal 787
13-12 Transmission Installation 794
13-19 Transmission Disassembly 801
13-30 Reverse Shift Fork Clearance Inspection 812
13-31 Change Lever Clearance Inspection 813
13-32 Change Lever Assembly Disassembly-Reassembly 814
13-34 Shift Fork Clearance Inspection 816
13-35 Shift Fork Disassembly-Reassembly 817
13-37 Mainshaft Assembly Clearance Inspection 819
13-42 Mainshaft Disassembly 824
13-43 Mainshaft Inspection 825
13-44 Mainshaft Reassembly 826
13-52 Countershaft Assembly Clearance Inspection 834
13-54 Countershaft Disassembly 836
13-55 Countershaft Inspection 837
13-56 Countershaft Reassembly 838
13-62 Synchro Sleeve and Hub Inspection and Reassembly 844
13-63 Synchro Ring and Gear Inspection 845
13-64 Mainshaft Bearing and Oil Seal Replacement 846
13-65 Countershaft Bearing Replacement 847
13-66 Mainshaft Thrust Clearance Adjustement 848
13-69 Transmission Reassembly 851
13-74 Gearshift Mechanism Replacement 856
03- Reverse Lockout System 767
13-75 Component Location Index 857
13-76 System Description 858
13-77 Circuit Diagram 859
13-78 Circuit Troubleshooting 860
13-80 Reverse Lockout Solenoid Test, Reverse Lockout Solenoid 862
04- M-T Differential 767
13-82 Component Location Index 864
13-84 Backlash Inspection, Differential Carrier, Final Driven Gear Replacement 866
13-85 Carrier Bearing Replacement 867
13-86 Oil Seal Replacement 868
13-87 Differential Thrust Clearance Adjustment 869
05- Automatic Transmission 767
14-001 Automatic Transmission Index 872
14-002 Special Tools 874
14-003 General Troubleshooting Information 2002-2004 875
14-008 General Troubleshooting Information 2005-2006 880
14-013 DTC Troubleshooting Index 2002-2004 885
14-014 DTC Troubleshooting Index 2005-2006 886
14-017 Symptom Troubleshooting Index 889
14-028 System Description 2002-2004 900
14-088 DTC Troubleshooting 960
14-139 System Description 2005-2006 1011
14-251 Road Test 1123
14-253 Stall Speed Test 1125
14-254 Pressure Test 1126
14-258 Shift Solenoid Valve Test 1130
14-260 Shift Solenoid Valve Replacement 1132
14-262 A-T Clutch Pressure Control Solenoid Valve A Test 1134
14-263 A-T Clutch Pressure Control Solenoid Valve A Replacement 1135
14-264 A-T Clutch Pressure Control Solenoid Valve B and C Test 1136
14-265 A-T Clutch Pressure Control Solenoid Valve B and C Replacement 1137
14-266 Input Shaft (Mainshaft) and Output Shaft (Countershaft) Speed Sensor Replacement 1138
14-267 2nd and 3rd Clutch Transmission Fluid Pressure Switch Replacement 1139
14-268 ATF Temperature Sensor Test-Replacement 1140
14-270 Transmission Gear Selection Switch Replacement, Transmission Gear Selection Switch Test 1142
14-271 ATF Level Check 1143
14-272 ATF Replacement 1144
14-273 Transmission Removal 1145
14-281 Drive Plate Removal and Installation 1153
14-282 Transmission Installation 1154
14-291 ATF Cooler Cleaning 1163
14-293 ATF Cooler Hose Replacement 1165
14-294 Shift Lever Removal 1166
14-295 Shift Lever Installation 1167
14-296 Shift Lever Disassembly-Reassembly 1168
14-297 Shift Cable Replacement 1169
14-299 Shift Cable Adjustment 1171
06- A-T Gear Position Indicator 767
14-301 Component Location Index 1173
14-302 Circuit Diagram 2002-2004 1174
14-303 Circuit Diagram 2005-2006 1175
14-304 Indicator Input Test 2002-2004 1176
14-305 Indicator Input Test 2005-2006 1177
14-306 Transmission Range Switch Test 1178
14-308 Transmission Range Switch Replacement 1180
07- A-T Interlock System 767
14-310 Component Location Index 1182
14-311 Circuit Diagram 2002-2004 1183
14-312 Circuit Diagram 2005-2006 1184
14-313 Shift Lock System Circuit Troubleshooting 2002-2004 1185
14-317 Shift Lock System Circuit Troubleshooting 2005-2006 1189
14-321 Reverse Lock System Circuit Troubleshooting 1193
14-323 Key Interlock System Circuit Troubleshooting 2002-2004 1195
14-325 Key Interlock System Circuit Troubleshooting 2005-2006 1197
14-328 Key Interlock Solenoid Test 2002-2004, Shift Lock Solenoid Test 1200
14-329 Shift Lock Solenoid Replacement, Park Pin Switch Test 1201
14-330 Park Pin Switch Replacement 1202
08- Transmission End Cover 767
14-331 End Cover Removal 1203
14-334 Park Lever Stop Inspection and Adjustment 1206
14-335 Idler Gear Shaft Bearing Replacement, Selector Control Shaft Oil Seal Replacement 1207
14-336 Selector Control Shaft Bearing Replacement, ATF Feed Pipe Replacement 1208
09- Transmission Housing 767
14-337 Housing and Shaft Assembly Removal 1209
14-340 Bearing Removal 1212
14-341 Bearing Installation 1213
14-342 Reverse Idler Gear Removal and Installation 1214
10- Valve Body 767
14-343 Valve Body and ATF Strainer Removal 1215
14-345 Valve Body Repair 1217
14-346 Valve Body Valve Installation 1218
14-347 Main Valve Body Disassembly, Inspection, and Reassembly 1219
14-348 ATF Pump Inspection 1220
14-349 Regulator Valve Body Disassembly, Inspection, and Reassembly 1221
14-350 Servo Body Disassembly, Inspection, and Reassembly 1222
14-351 Shift Solenoid Valve Installation 1223
11- Torque Converter Housing 767
14-352 Mainshaft Bearing and Oil Seal Replacement 1224
14-353 Countershaft Bearing Replacement 1225
14-354 Secondary Shaft Bearing Replacement 1226
14-355 Selector Control Shaft Oil Seal Replacement 1227
12- Shafts and Clutches 767
14-356 Mainshaft Disassembly, Inspection, and Reassembly 1228
14-357 Mainshaft 5th Gear Clearance Inspection 1229
14-359 Countershaft Disassembly, Inspection, and Reassembly 1231
14-360 Countershaft Reverse Selector Hub, 4th Gear Collar, and 3rd Gear Removal 1232
14-361 Countershaft 3rd Gear, 4th Gear Collar, and Reverse Selector Hub Installation 1233
14-363 Countershaft Reverse Selector Hub and 3rd Gear Removal 1234
14-364 Countershaft 3rd Gear and Reverse Selector Hub Installation 1235
14-365 Secondary Shaft Disassembly, Inspection, and Reassembly 1236
14-366 Secondary Shaft Ball Bearing, Idler Gear Removal and Installation 1237
14-367 Secondary Shaft 2nd Gear Clearance Inspection 1238
14-369 Secondary Shaft 1st Gear Clearance Inspection 1240
14-371 Idler Gear Shaft Removal and Installation 1242
14-372 Idler Gear-Idler Gear Shaft Replacement 1243
14-373 Clutch Disassembly 1244
14-377 Clutch Inspection 1248
14-378 Clutch Waved-plate Phase Difference Inspection 1249
14-379 Clutch Clearance Inspection 1250
14-382 Clutch Reassembly 1253
13- Valve Body – Valve Bodies and ATF Strainer Installation 767
14-387 Valve Body and ATF Strainer Installation 1258
14- Transmission End Cover – End Cover Installation 767
14-394 End Cover Installation 1265
15- A-T Differential 767
14-400 Component Location Index, Backlash Inspection 1271
14-401 Carrier Bearing Replacement, Differential Carrier, Final Driven Gear Replacement 1272
14-402 Oil Seal Replacement 1273
14-403 Carrier Bearing Outer Race Replacement 1274
14-405 Carrier Bearing Preload Inspection 1276
16- Drivline-Axle 767
16-01 Driveline-Axle Index 1280
16-02 Special Tools 1281
16-03 Component Location Index 1282
16-04 Driveshaft Inspection, Driveshaft Removal 1283
16-06 Driveshaft Disassembly 1285
16-10 Driveshaft Reassembly 1289
16-17 Driveshaft Installation 1296
16-19 Intermediate Shaft Removal 1298
16-20 Intermediate Shaft Disassembly 1299
16-22 Intermediate Shaft Reassembly 1301
16-24 Intermediate Shaft Installation 1303
10- Steering 273
17-001 Power Steering Index 1305
17-002 Special Tools 1306
17-003 Component Location Index 1307
17-004 Symptom Troubleshooting Index 1308
17-006 Symptom Troubleshooting 1310
17-007 SteeringWheel Rotational Play Check, Power Assist Check 1311
17-008 Steering Linkage and Gearbox Inspection 1312
17-009 Pump Pressure Test with T-N 07406-0010001 1313
17-010 Pump Pressure Test with T-N 07406-001000A 1314
17-011 Fluid Leakage Inspection 1315
17-012 Fluid Replacement 1316
17-013 Power Steering Hose, Line, and Pressure Switch Replacement 1317
17-014 Pump Replacement 1318
17-015 Pump Overhaul 1319
17-022 SteeringWheel Removal 1326
17-023 SteeringWheel Disassembly-Reassembly 1327
17-024 SteeringWheel Installation 1328
17-025 Steering Column Removal and Installation 1329
17-027 Steering Column Tilt Operation Check 1331
17-028 Steering Column-Tilt Lever Inspection-Adjustment 1332
17-029 Steering Lock Replacement 1333
17-030 Rack Guide Adjustment 1334
17-032 Steering Gearbox Removal 1336
17-036 Steering Gearbox Overhaul 1340
17-054 Steering Gearbox Installation 1358
17-058 Tie-rod Ball Joint Boot Replacement 1362
17-059 Gearbox Mount Cushion Replacement 1363
11- Suspension 273
18-001 Suspension Index 1373
01- Front and Rear Suspension 1373
18-002 Special Tools 1365
18-003 Component Location Index 1366
18-004 Wheel Alignment 1367
18-008 Wheel Bearing End Play Inspection 1371
18-009 Wheel Runout Inspection 1372
18-010 Ball Joint Removal 1374
02- Front Suspension 1373
18-011 Knuckle-Hub-Wheel Bearing Replacement 1375
18-016 Ball Joint Boot Replacement 1380
18-017 Stabilizer Bar Replacement 1381
18-018 Stabilizer Link Removal-Installation 1382
18-019 Lower Arm Removal-Installation 1383
18-020 Damper-Spring Replacement 1384
03- Rear Suspension 1373
18-024 Hub Bearing Unit Replacement 1388
18-026 Knuckle Replacement 1390
18-028 Stabilizer Bar Replacement 1392
18-029 Stabilizer Link Removal-Installation 1393
18-030 Upper Arm Removal-Installation 1394
18-031 Trailing Arm Removal-Installation 1395
18-032 Damper-Spring Replacement 1396
12- Brakes 273
19-001 Conventional Brake Components Index 1401
19-029 ABS (Anti-lock Brake System) Components Index 1429
01- Conventional Brake Components 1429
19-002 Special Tools 1402
19-003 Component Location Index 1403
19-004 Brake System Inspection and Test 1404
19-005 Symptom Troubleshooting 1405
19-006 Brake Pedal and Brake Pedal Position Switch Adjustment 1406
19-007 Parking Brake Check and Adjustment 1407
19-008 Brake System Bleeding 1408
19-009 Brake System Indicator Circuit Diagram 1409
19-010 Parking Brake Switch Test, Brake Fluid Level Switch Test 1410
19-011 Front Brake Pad Inspection and Replacement 1411
19-013 Front Brake Disc Inspection 1413
19-014 Front Brake Caliper Overhaul 1414
19-015 Master Cylinder Replacement 1415
19-016 Master Cylinder Inspection, Brake Booster Pushrod Clearance Adjustment 1416
19-018 Brake Booster Test 1418
19-019 Brake Booster Replacement 1419
19-020 Rear Brake Pad Inspection and Replacement 1420
19-022 Rear Brake Disc Inspection 1422
19-023 Rear Brake Caliper Overhaul 1423
19-024 Brake Hose and Line Inspection 1424
19-025 Brake Hose Replacement 1425
19-026 Parking Brake Cable Replacement 1426
02- ABS Components 1429
19-030 Component Location Index 1430
19-031 General Troubleshooting Information 1431
19-035 DTC Troubleshooting Index 1435
19-036 Symptom Troubleshooting Index 1436
19-037 System Description 1437
19-044 Circuit Diagram 1444
19-047 DTC Troubleshooting 1447
19-055 Symptom Troubleshooting 1455
19-059 ABS Modulator-Control Unit Removal and Installation 1459
19-060 Wheel Sensor Inspection, Wheel Sensor Replacement 1460
13- Body 273
20-001 Body Index 1462
01- Body 1462
20-002 Special Tools 1463
02- Doors 1462
20-003 Component Location Index 1464
20-005 Door Panel Removal-Installation 1466
20-006 Door Outer Handle Replacement 1467
20-009 Door Latch Replacement 1470
20-010 Door Glass and Regulator Replacement 1471
20-011 Door Sash Trim Replacement 1472
20-012 Door Glass Outer Weatherstrip Replacement, Door Weatherstrip Replacement 1473
20-013 Door Upper Seal Replacement, Door Glass Adjustment 1474
20-014 Door Position Adjustment 1475
20-015 Door Striker Adjustment 1476
03- Mirrors 1462
20-016 Component Location Index 1477
20-017 Power Mirror Replacement 1478
20-018 Mirror Holder Replacement, Rearview Mirror Replacement 1479
04- Glass 1462
20-019 Component Location Index 1480
20-021 Windshield Replacement 1482
20-027 Windshield Side Trim Retainer Replacement, Rear Window Replacement 1488
20-033 Quarter Glass Replacement 1494
05- Moonroof 1462
20-038 Component Location Index 1499
20-039 Symptom Troubleshooting Index 1500
20-040 Glass Height Adjustment, Glass Replacement 1501
20-041 Sunshade Replacement 1502
20-042 Motor Replacement 1503
20-043 Frame and Drain Tube Replacement 1504
20-045 Cable Assembly Replacement 1506
20-048 Closing Force and Opening Drag Check 1509
06- Interior Trim 1462
20-049 Component Location Index 1590
20-050 Trim Removal-Installation – Door Areas 1510
20-051 Trim Removal-Installation – Rear Side Area 1511
20-052 Trim Removal-Installation – Quarter Pillar Area 1512
20-053 Trim Removal-Installation – Cargo Area 1513
20-054 Trim Removal-Installation – Hatch Area 1514
20-055 Headliner Removal-Installation 1515
20-057 Carpet Replacement 1517
07- Console 1462
20-059 Center Console Removal-Installation 1519
20-061 Center Console Box Replacement 1521
20-062 Center Console Rear Cover Replacement 1522
08- Dashboard 1462
20-063 Driver’s Dashboard Lower Cover Removal-Installation, Driver’s Dashboard Under Cover Removal-Installation 1523
20-064 Driver’s Switch Panel Removal-Installation, Heater Control Panel Removal-Installation 1524
20-065 Dashboard Center Lower Cover Removal-Installation 1525
20-066 Center Panel Removal-Installation 1526
20-067 Passenger’s Dashboard Lower Cover Removal-Installation, Glove Box Removal-Installation 1527
20-068 Driver’s Side Vent Panel Removal-Installation, Passenger’s Side Vent Removal-Installation 1528
20-069 Dashboard-Steering Hanger Beam Removal-Installation 1529
20-071 Dashboard-Steering Hanger Beam Disassembly-Reassembly 1531
09- Seats 1462
20-074 Component Location Index 1534
20-075 Front Seat Removal-Installation 1535
20-077 Front Seat Disassembly-Reassembly – Driver’s 1537
20-078 Front Seat Disassembly-Reassembly – Passenger’s 1538
20-079 Front Seat Cover Replacement 1539
20-083 Front Seat Lumbar Support Replacement 1543
20-085 Rear Seat Removal-Installation 1545
20-086 Rear Seat-back Pivot Bracket Replacement, Rear Seat-back Striker Replacement 1546
20-087 Rear Seat-back Latch Replacement, Rear Seat-back Cover Replacement 1547
20-089 Rear Seat Cushion Cover Replacement 1549
10- Bumpers 1462
20-090 Front Bumper Removal-Installation 1550
20-092 Front Bumper Spoiler Replacement 1552
20-093 Front Bumper Lower Grille Replacement 1553
20-094 Front Bumper Side Cover Replacement 1554
20-095 Rear Bumper Removal-Installation 1555
11- Hood 1462
20-097 Adjustment 1557
20-098 Hood Seal Replacement 1558
20-099 Hood Insulator Replacement 1559
12- Hatch 1462
20-100 Adjustment 1560
20-101 Hatch Support Strut Replacement 1561
20-102 HatchWeatherstrip Replacement 1562
13- Fuel Fill Door 1462
20-103 Adjustment 1563
14- Exterior Trim 1462
20-104 Front Grille Cover Replacement 1564
20-105 Cowl Cover Replacement 1565
20-106 Roof Molding Replacement 1566
20-107 Side Sill Panel Replacement 1567
20-108 Hatch Spoiler Replacement 1568
20-109 Emblem Replacement 1569
15- Fenderwell 1462
20-111 Front Inner Fender Replacement 1571
20-112 Front Fender Fairing Replacement 1572
20-113 Rear Strake Replacement, Fuel Pipe Protector Replacement 1573
20-114 Rear Inner Fender Replacement, Rear Air Outlet Replacement 1574
16- Openers 1462
20-115 Component Location Index 1575
20-116 Hood Opener Cable Replacement 1576
20-117 Fuel Fill Door Opener Cable Replacement 1577
20-119 Hood Latch Replacement 1579
20-120 Fuel Fill Door Opener Replacement 1580
20-121 Hatch Handle Replacement 1581
20-122 Hatch Latch Replacement 1582
17- Frame 1462
20-123 Subframe Replacement 1583
20-124 Frame Brace and Gusset Replacement 1584
20-126 Frame Repair Chart 1586
14- HVAC(Heating, Ventilation, and Air Conditioning) 273
21-001 HVAC (Heating, Ventilation, and Air Conditioning) Index 1591
21-002 Special Tools 1592
21-003 Component Location Index 1593
21-006 A-C Refrigerant Oil Replacement, A-C Service Tips and Precautions 1596
21-008 General Troubleshooting Information 1598
21-009 DTC Troubleshooting Index 1599
21-010 Symptom Troubleshooting Index 1600
21-011 System Description 1601
21-014 Circuit Diagram 1604
21-016 DTC Troubleshooting 1606
21-030 Recirculation Control Motor Circuit Troubleshooting 1620
21-031 ECT Sensor Circuit Troubleshooting 1621
21-032 Climate Control Power and Ground Circuit Troubleshooting 1622
21-033 A-C Condenser Fan Circuit Troubleshooting 1623
21-035 Radiator and A-C Condenser Fan Common Circuit Troubleshooting 1625
21-036 A-C Compressor Clutch Circuit Troubleshooting 1626
21-038 A-C Pressure Switch Circuit Troubleshooting 1628
21-041 In-car Temperature Sensor Test, In-car Temperature Sensor Replacement 1631
21-042 Outside Air Temperature Sensor Replacement, Outside Air Temperature Sensor Test 1632
21-043 Sunlight Sensor Test, Sunlight Sensor Replacement 1633
21-044 Evaporator Temperature Sensor Test, Evaporator Temperature Sensor Replacement 1634
21-045 Air Mix Control Motor Replacement, Air Mix Control Motor Test 1635
21-046 Mode Control Motor Test, Mode Control Motor Replacement 1636
21-047 Recirculation Control Motor Test, Recirculation Control Motor Replacement 1637
21-048 Power Transistor Test, Climate Control Unit Removal and Installation 1638
21-049 Climate Control Unit Bulb Replacement, Dust and Pollen Filter Replacement 1639
21-050 Blower Unit Removal and Installation 1640
21-051 Blower Unit Component Replacement 1641
21-052 Evaporator Core Replacement 1642
21-053 Heater Unit-Core Replacement 1643
21-055 Heater Valve Cable Adjustment 1645
21-056 A-C Compressor Replacement 1646
21-057 A-C Compressor Clutch Check 1647
21-058 A-C Compressor Clutch Overhaul 1648
21-060 A-C Compressor Thermal Protector Replacement, A-C Compressor Relief Valve Replacement 1650
21-061 A-C Condenser Replacement 1651
21-062 Refrigerant Recovery 1652
21-063 System Evacuation 1653
21-064 System Charging 1654
21-065 Refrigerant Leak Test 1655
21-066 A-C System Test 1656
15- Body Electrical 273
22-001 Body Electrical Index 1660
22-002 Special Tools 1661
22-003 General Troubleshooting Information 1662
22-007 Engine Compartment 1666
22-011 Connector Index 1670
22-054 Connector to Fuse-Relay Box Index 1713
22-056 Fuse to Components Index 1715
22-059 Ground to Components Index 1718
22-060 Removal and Installation 1719
22-061 Battery Test 1720
22-062 Power Relay Test 1721
22-064 Test 1723
01- Gauges 1723
22-065 Component Location Index 1724
22-068 Self-diagnostic Function 1727
22-070 Circuit Diagram 1729
22-074 Gauge Assembly Replacement, Coolant Temperature Gauge Troubleshooting 1733
22-075 Vehicle Speed Signal Circuit Troubleshooting 1734
22-077 VSS Replacement, Resetting the Maintenance Required Indicator 1736
02- Exterior Lights 1723
22-078 Component Location Index 1737
22-081 Circuit Diagram 1740
22-086 Daytime Running Lights Control Unit Input Test 1745
22-089 Headlight Replacement 1747
22-090 Combination Light Switch Test-Replacement 1748
22-091 Bulb Replacement 1749
22-093 Taillight Replacement 1751
22-094 High Mount Brake Light Replacement, License Plate Light Replacement 1752
22-095 Brake Pedal Position Switch Test 1753
03- Turn Signal-Hazard Flasher System 1723
22-096 Component Location Index 1754
22-097 Circuit Diagram 1755
22-098 Turn Signal-Hazard Relay Input Test 1756
22-099 Hazard Warning Switch Test 1757
04 0- Entry Light Control System 1723
22-100 Component Location Index 1758
22-101 Circuit Diagram 1759
22-102 Control Unit Input Test 1760
22-104 Ignition Key Switch Test, Ignition Key Light Test 1762
04 1- Interior Lights 1723
22-105 Component Location Index 1763
22-106 Circuit Diagram 1764
22-107 Spotlight Test-Replacement, Ceiling Light Test-Replacement 1765
22-108 Cargo Area Light Test-Replacement, Hatch Latch Switch Test 1766
22-109 Beverage Holder Light Replacement, Glove Box Light Test-Replacement 1767
05- Audio System 1723
22-110 Component Location Index 1768
22-111 Circuit Diagram -With BOSE Sound System 1769
22-114 System Description 1772
22-118 Audio Unit Removal-Installation 1776
22-120 Speaker Replacement 1778
22-122 Front Stereo Amplifier Replacement 1780
22-123 Rear Stereo Amplifier andWoofer Replacement 1781
22-124 Window Antenna Test, Window Antenna Repair 1782
06- Rear Windows Defogger 1723
22-125 Component Location Index 1783
22-126 Circuit Diagram 1784
22-127 Function Test, Defogger Wire Repair 1785
22-128 Window Antenna Coil Test, Noise Condenser Capacity Test 1786
07- Moonroof 1723
22-129 Component Location Index 1787
22-130 Circuit Diagram 1788
22-131 Switch Test-Replacement, Motor Test 1789
08- Horn 1723
22-132 Component Location Index 1790
22-133 Circuit Diagram, Horn Test-Replacement 1791
22-134 Horn Switch Test 1792
09- Power Mirrors 1723
22-135 Component Location Index 1793
22-136 Circuit Diagram 1794
22-137 Function Test 1795
22-138 Power Mirror Switch Test-Replacement, Power Mirror Actuator Test 1796
22-139 Power Mirror Actuator Replacement 1797
10- Power Windows 1723
22-141 Component Location Index 1798
22-142 Circuit Diagram 1799
22-143 Master Switch Input Test 1800
22-145 Master Switch Test-Replacement 1802
22-146 Passenger’s Window Switch Test-Replacement 1803
22-147 Driver’s Window Motor Test 1804
22-148 Resetting the Power Window Control Unit, Passenger’s Window Motor Test 1805
11- Wipers-Washers 1723
22-149 Component Location Index 1806
22-151 Circuit Diagram -Windshield 1808
22-153 Wiper-Washer Switch Test-Replacement 1810
22-154 Control Unit Input Test 1811
22-156 Wiper Motor Test 1813
22-157 Washer Motor Test, Washer Fluid Level Switch Test 1814
22-158 Wiper Motor Replacement 1815
22-159 Washer Reservoir Replacement 1816
22-160 Washer Tube Replacement 1817
12- Accessory Power Sockets 1723
22-161 Circuit Diagram 1818
22-162 Accessory Power Socket Test-Replacement 1819
13- Keyless Entry-Power Door Lock System 1723
22-163 Component Location Index 1820
22-164 Circuit Diagram 1821
22-166 Control Unit Input Test 1823
22-169 Keyless Receiver Unit Input Test 1826
22-170 Door Lock Knob Switch Test, Door Lock Switch Test 1828
22-171 Hatch Lock Actuator Test 1829
22-172 Door Lock Actuator Test 1830
22-173 Transmitter Test 1827
22-174 Transmitter Programming 1831
14 – Immobilizer System 1723
22-175 Component Location Index 1832
22-176 System Description 1833
22-177 Circuit Diagram 1834
22-178 Troubleshooting 1835
22-182 System Check 1839
22-183 Status Log 1840
22-184 Immobilizer Control Unit-Receiver Replacement 1841
15- Multiplex Control System 1723
22-185 Component Location Index 1842
22-186 Circuit Diagram 1843
22-188 System Description 1845
22-189 Troubleshooting 1846
22-193 Multiplex Control Unit Input Test 1850
16- Security Alarm System 1723
22-196 Component Location Index 1853
22-198 Circuit Diagram 1855
22-200 System Description 1857
22-201 Security Control Unit Input Test 1858
22-204 Hood Switch Test, Security Hatch Lock Knob Switch Test 1861
22-205 Door Key Cylinder Switch Test, Security Horn Test 1862
17- Seat Heaters-Canada 1723
22-206 Component Location Index 1863
22-207 Circuit Diagram 1864
22-208 Seat Heater Switch Test-Replacement, Seat Heater Test 1865
16- Restraints 273
23-001 Restraints Index 1866
23-002 Special Tools 1867
01- Seat Belts 1867
23-003 Component Location Index 1868
23-004 Front Seat Belt Replacement 1869
23-006 Rear Seat Belt Replacement 1871
23-008 Inspection 1873
23-009 Child Seat Tether Anchor Removal-Installation 1874
02- SRS 1867
23-010 Component Location Index 1875
23-011 Precautions and Procedures 1876
23-020 General Troubleshooting Information 1885
23-025 DTC Troubleshooting Index 1890
23-027 Symptom Troubleshooting Index 1892
23-028 System Description 1893
23-030 Circuit Diagram 1895
23-032 DTC Troubleshooting 1897
23-123 Symptom Troubleshooting 1988
23-129 Component Replacement-Inspection After Deployment 1994
23-130 Driver’s Airbag Replacement 1995
23-132 Front Passenger’s Airbag Replacement 1997
23-134 Side Airbag Replacement 1999
23-135 Airbag Disposal 2000
23-138 Cable Reel Replacement 2003
23-141 SRS Unit Replacement 2006
23-142 Side Impact Sensor Replacement 2007
23-143 OPDS Unit Replacement 2008
23-144 Front Impact Sensor Replacement 2009
26-01 Service Manual Index 2010

DESCRIPTION:

2002-2006 Acura RSX Service Manual – PDF DOWNLOAD

INTRODUCTION:
How to Use This Manual:
Service Publication Office
As sections with * include SRS components;
special precautions are required when servicing.
This manual is divided into multiple sections. The first page of
each section is marked with a black tab that lines up with its
corresponding thumb index tab on this page and the back cover.
You can quickly find the first page of each section without
looking through a full table of contents. The symbols printed at
the top corner of each page can also be used as a quick
reference system.
Each section includes:
1. A table of contents, or an exploded view index showing:
• Parts disassembly sequence.
• Bolt torques and thread sizes.
• Page references to descriptions in text.
2. Disassembly/assembly procedures and tools.
3. Inspection.
4. Testing/troubleshooting.
5. Repair.
6. Adjustments.

Contact us: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V