2002 Jeep Liberty KJ 2.5L-2.8L Diesel Supplement – PDF DOWNLOAD

Description

2002 Jeep Liberty KJ 2.5L-2.8L Diesel Supplement – PDF DOWNLOAD

DESCRIPTION:

2002 Jeep Liberty KJ 2.5L-2.8L Diesel Supplement – PDF DOWNLOAD

MAINTENANCE SCHEDULES FOR ALL MARKETS EXCEPT
U.S., CANADA and MEXICO
DESCRIPTION — DIESEL ENGINES
Maintenance Schedule Information not included in this section, is located in the appropriate Owner’s Manual. There are two maintenance schedules that show the required service for your vehicle. First is Schedule “B”. It is for vehicles that are operated under the conditions that are listed below and at the beginning of the schedule.

² Extensive engine idling.
² Driving in dusty conditions.
² More than 50% of your driving is at sustained high speeds during hot weather, above 32° C (90° F).
² Trailer towing.
² Taxi, police, or delivery service (commercial service).

COOLING SYSTEM COMPONENTS
The cooling system consists of:
² Charge Air Cooler
² Electric Cooling Fans
² A aluminum-core radiator with plastic side
tanks
² A separate pressurized coolant tank
² A pressure/vent cap on the coolant tank
² Fan shroud
² Thermostat
² Coolant
² Low coolant warning lamp
² Coolant temperature gauge
² Water pump
² Hoses and hose clamps

TABLE OF CONTENTS:

2002 Jeep Liberty KJ 2.5L-2.8L Diesel Supplement – PDF DOWNLOAD

KJ Gas Powertrain.......................................................................  0
KJ Diesel Powertrain....................................................................  0
KJ Body.................................................................................  0
KJ Chassis..............................................................................  0
KJ Transmission.........................................................................  0
KJ Service Manual.......................................................................  0
KJ 2.5/2.8L Diesel Supplement...........................................................  1
	FOREWORD............................................................................  0
	GROUP TAB LOCATOR...................................................................  1
	0-MAINTENANCE SCHEDULES.............................................................  2
		MAINTENANCE SCHEDULES FOR ALL MARKETS EXCEPT U.S., CANADA and MEXICO............  2
			DESCRIPTION — DIESEL ENGINES................................................  2
				Schedule “B”............................................................  2
				Schedule “A”............................................................  5
	7-COOLING - 2.5L/2.8L TURBO DIESEL..................................................  6
		COOLING - 2.5L/2.8L TURBO DIESEL................................................  6
			DESCRIPTION - COOLING SYSTEM................................................  6
				COOLING SYSTEM COMPONENTS...............................................  6
			DIAGNOSIS AND TESTING.......................................................  6
				DIAGNOSIS AND TESTING - COOLING SYSTEM FLOW CHECK.......................  6
				DIAGNOSIS AND TESTING - COOLING SYSTEM AERATION.........................  6
				DIAGNOSIS AND TESTING - COOLING SYSTEM LEAK TEST........................  7
				DIAGNOSIS AND TESTING - ON-BOARD DIAGNOSTICS (OBD)......................  7
					COOLING SYSTEM RELATED DIAGNOSTICS..................................  7
					ACCESSING DIAGNOSTIC TROUBLE CODES..................................  7
					ERASING TROUBLE CODES...............................................  7
				DIAGNOSIS AND TESTING - COOLING SYSTEM..................................  8
			STANDARD PROCEDURE - COOLING SYSTEM - REVERSE FLUSHING...................... 12
				CHEMICAL CLEANING....................................................... 12
				REVERSE FLUSHING RADIATOR............................................... 12
				REVERSE FLUSHING ENGINE................................................. 13
			CLEANING.................................................................... 13
			INSPECTION.................................................................. 13
			SPECIFICATIONS.............................................................. 13
				SPECIFICATIONS - COOLING SYSTEM CAPACITY................................ 13
				SPECIFICATIONS - TORQUE................................................. 13
		ACCESSORY DRIVE................................................................. 14
			ACCESSORY DRIVE............................................................. 14
				SPECIFICATIONS - ACCESSORY BELT TENSION................................. 14
			BELT TENSIONERS............................................................. 14
				DESCRIPTION............................................................. 14
				OPERATION............................................................... 14
				REMOVAL................................................................. 15
				INSTALLATION............................................................ 15
			DRIVE BELT.................................................................. 16
				DESCRIPTION............................................................. 16
				OPERATION-ACCESSORY DRIVE BELT.......................................... 16
				DIAGNOSIS AND TESTING - ACCESSORY DRIVE BELT............................ 16
					VISUAL DIAGNOSIS.................................................... 16
					NOISE DIAGNOSIS..................................................... 16
				REMOVAL................................................................. 18
				INSTALLATION............................................................ 18
			IDLER PULLEYS............................................................... 19
				REMOVAL................................................................. 19
				INSTALLATION............................................................ 20
		ENGINE.......................................................................... 21
			COOLANT..................................................................... 21
				STANDARD PROCEDURE...................................................... 21
					STANDARD PROCEDURE—DRAINING COOLING SYSTEM.......................... 21
					STANDARD PROCEDURE - COOLING SYSTEM FILLING......................... 22
					STANDARD PROCEDURE - REFILLING COOLING SYSTEM....................... 22
			COOLANT RECOVERY PRESS CONTAINER............................................ 22
				DESCRIPTION............................................................. 22
				OPERATION............................................................... 22
			COOLING FAN................................................................. 22
				REMOVAL................................................................. 22
					REMOVAL - COOLING FAN............................................... 22
					REMOVAL - COOLING FAN SUPPORT....................................... 22
				CLEANING................................................................ 22
				INSPECTION.............................................................. 22
				INSTALLATION............................................................ 23
					INSTALLATION - COOLING FAN.......................................... 23
					INSTALLATION - COOLING FAN SUPPORT.................................. 23
			COOLANT SYSTEM HOSES........................................................ 23
				REMOVAL................................................................. 23
					REMOVAL - UPPER RADIATOR HOSE....................................... 23
					REMOVAL - HEATER CORE HOSES......................................... 23
				INSTALLATION............................................................ 24
					INSTALLATION - UPPER RADIATOR HOSE.................................. 24
					INSTALLATION – HEATER CORE HOSES.................................... 24
			ENGINE COOLANT TEMP SENSOR.................................................. 24
				DESCRIPTION............................................................. 24
				OPERATION............................................................... 24
				REMOVAL................................................................. 25
				INSTALLATION............................................................ 25
			ENGINE COOLANT THERMOSTAT................................................... 25
				DESCRIPTION............................................................. 25
				OPERATION............................................................... 25
				REMOVAL................................................................. 25
				INSTALLATION............................................................ 26
			FAN DRIVE VISCOUS CLUTCH.................................................... 26
				DESCRIPTION............................................................. 26
				OPERATION............................................................... 27
				DIAGNOSIS AND TESTING - FAN DRIVE VISCOUS CLUTCH........................ 27
				REMOVAL................................................................. 27
				INSTALLATION............................................................ 28
			RADIATOR.................................................................... 28
				REMOVAL................................................................. 28
				INSTALLATION............................................................ 29
			WATER PUMP.................................................................. 29
				DESCRIPTION............................................................. 29
				OPERATION............................................................... 29
				REMOVAL - WATER PUMP.................................................... 29
				CLEANING................................................................ 29
				INSTALLATION............................................................ 30
			RADIATOR PRESSURE CAP....................................................... 30
				DESCRIPTION............................................................. 30
				OPERATION............................................................... 30
				DIAGNOSIS AND TESTING................................................... 30
					DIAGNOSIS AND TESTING - COOLING SYSTEM PRESSURE CAP................. 30
					DIAGNOSIS AND TESTING - PRESSURE RELIEF TEST........................ 30
				CLEANING................................................................ 31
				INSPECTION.............................................................. 31
			HOSE CLAMPS................................................................. 31
				DESCRIPTION - HOSE CLAMPS............................................... 31
				OPERATION - HOSE CLAMPS................................................. 32
	8e-ELECTRONIC CONTROL MODULES....................................................... 34
		ENGINE CONTROL MODULE........................................................... 34
			DESCRIPTION................................................................. 34
			OPERATION................................................................... 34
				ECM OPERATING MODES..................................................... 34
				MONITORED CIRCUITS...................................................... 35
				DIAGNOSTIC TROUBLE CODES................................................ 35
			STANDARD PROCEDURE - PCM/ECM/SKIM PROGRAMMING - DIESEL...................... 35
				PCM/SKIM PROGRAMMING.................................................... 36
				ECM/SKIM PROGRAMMING.................................................... 36
				PROGRAMMING THE ECM (Bosch)............................................. 36
				PROGRAMMING THE PCM (JTEC).............................................. 36
				PROGRAMMING THE SKIM.................................................... 36
				PROGRAMMING IGNITION KEYS TO THE SKIM................................... 36
			REMOVAL..................................................................... 37
			INSTALLATION................................................................ 37
	8f-ENGINE SYSTEMS................................................................... 38
		BATTERY......................................................................... 38
			DESCRIPTION................................................................. 38
			OPERATION................................................................... 38
			DIAGNOSIS AND TESTING - BATTERY............................................. 39
				MICRO 420 BATTERY TESTER................................................ 39
			STANDARD PROCEDURE.......................................................... 39
				STANDARD PROCEDURE - SPIRAL PLATE BATTERY CHARGING...................... 39
					CHARGING A COMPLETELY DISCHARGED BATTERY – SPIRAL PLATE BATTERY..... 40
					CHARGING TIME REQUIRED.............................................. 40
				STANDARD PROCEDURE - USING MICRO 420 BATTERY TESTER..................... 41
					BATTERY TESTING..................................................... 41
	8i-IGNITION CONTROL................................................................. 42
		CAMSHAFT POSITION SENSOR........................................................ 42
			DESCRIPTION................................................................. 42
			OPERATION................................................................... 43
			REMOVAL..................................................................... 43
			INSTALLATION................................................................ 43
		GLOW PLUG....................................................................... 43
			DESCRIPTION................................................................. 43
			OPERATION................................................................... 43
			REMOVAL..................................................................... 43
			INSTALLATION................................................................ 44
		GLOW PLUG RELAY................................................................. 45
			DESCRIPTION................................................................. 45
			OPERATION................................................................... 45
	9-ENGINE............................................................................ 46
		ENGINE - 2.5L/2.8L TURBO DIESEL................................................. 48
			DESCRIPTION................................................................. 48
				DESCRIPTION - 2.5L/2.8L COMMON RAIL DIESEL ENGINE....................... 48
				DESCRIPTION - ENGINE COVER.............................................. 48
			REMOVAL..................................................................... 48
				REMOVAL................................................................. 48
				REMOVAL - ENGINE COVER.................................................. 50
			INSTALLATION................................................................ 50
				INSTALLATION............................................................ 50
				INSTALLATION - ENGINE COVER............................................. 51
			SPECIFICATIONS.............................................................. 51
				SPECIFICATIONS - 2.8L COMMON RAIL DIESEL ENGINE......................... 51
				SPECIFICATIONS - TORQUE................................................. 53
			SPECIAL TOOLS............................................................... 56
		CYLINDER HEAD................................................................... 60
			STANDARD PROCEDURE.......................................................... 60
				STANDARD PROCEDURE - VALVE SERVICE...................................... 60
					DISASSEMBLY......................................................... 60
					VALVE CLEANING...................................................... 60
					INSPECTION.......................................................... 60
					VALVE REFACING...................................................... 60
					VALVE SEAT REFACING................................................. 60
					VALVE STAND DOWN.................................................... 60
					VALVE GUIDES........................................................ 61
					VALVE STEM-TO-GUIDE CLEARANCE MEASUREMENT........................... 61
				STANDARD PROCEDURE - MEASURING PISTON PROTRUSION........................ 62
			REMOVAL..................................................................... 62
			CLEANING.................................................................... 64
			INSPECTION.................................................................. 64
			INSTALLATION................................................................ 64
				Cylinder Head Bolt Torquing Procedure................................... 65
		CAMSHAFT OIL SEAL(S)............................................................ 66
			REMOVAL..................................................................... 66
			INSTALLATION................................................................ 67
		CAMSHAFT(S)..................................................................... 67
			DESCRIPTION................................................................. 67
			OPERATION................................................................... 67
			REMOVAL..................................................................... 67
			INSTALLATION................................................................ 68
		CYLINDER HEAD COVER............................................................. 69
			DESCRIPTION................................................................. 69
			REMOVAL..................................................................... 69
			INSTALLATION................................................................ 69
				CYLINDER HEAD COVER/INTAKE MANIFOLD TIGHTENING PROCEDURE................ 70
		ROCKER ARMS..................................................................... 71
			DESCRIPTION................................................................. 71
			OPERATION................................................................... 71
			REMOVAL..................................................................... 71
			INSTALLATION................................................................ 72
		HYDRAULIC LIFTERS............................................................... 72
			DESCRIPTION................................................................. 72
			REMOVAL..................................................................... 73
			INSPECTION.................................................................. 73
			INSTALLATION................................................................ 73
		ENGINE BLOCK.................................................................... 73
			DESCRIPTION................................................................. 73
		CRANKSHAFT...................................................................... 73
			DESCRIPTION................................................................. 73
			OPERATION................................................................... 73
			STANDARD PROCEDURE - CHECKING CRANKSHAFT END PLAY........................... 73
			REMOVAL..................................................................... 73
			INSTALLATION................................................................ 75
		CRANKSHAFT MAIN BEARINGS........................................................ 76
			REMOVAL..................................................................... 76
				CRANKSHAFT MAIN BEARINGS................................................ 76
				CRANKSHAFT FRONT MAIN BEARING........................................... 77
			INSTALLATION................................................................ 77
				CRANKSHAFT MAIN BEARINGS................................................ 77
				FRONT CRANKSHAFT MAIN BEARING........................................... 78
		CRANKSHAFT OIL SEAL - FRONT..................................................... 78
			REMOVAL..................................................................... 78
			INSTALLATION................................................................ 79
		CRANKSHAFT OIL SEAL - REAR...................................................... 80
			REMOVAL..................................................................... 80
			INSTALLATION................................................................ 80
		CYLINDER LINERS................................................................. 80
			DESCRIPTION................................................................. 80
			REMOVAL..................................................................... 80
			INSPECTION.................................................................. 81
			INSTALLATION................................................................ 81
		PISTON & CONNECTING ROD......................................................... 82
			DESCRIPTION................................................................. 82
			STANDARD PROCEDURE - PISTON RING FITTING.................................... 82
			REMOVAL..................................................................... 82
				PISTON PIN - REMOVAL.................................................... 83
				PISTON RING - REMOVAL................................................... 83
			INSPECTION.................................................................. 84
				PISTONS................................................................. 84
				CONNECTING RODS......................................................... 84
				PISTON PINS............................................................. 84
			INSTALLATION................................................................ 85
				PISTON PIN INSTALLATION................................................. 85
				PISTON RINGS - INSTALLATION............................................. 85
				INSTALLATION............................................................ 86
		VIBRATION DAMPER................................................................ 86
			REMOVAL..................................................................... 86
			INSTALLATION................................................................ 87
		INTERNAL VACUUM PUMP............................................................ 87
			DESCRIPTION................................................................. 87
			REMOVAL..................................................................... 87
			INSTALLATION................................................................ 87
		ENGINE COVER - FRONT............................................................ 88
			DESCRIPTION................................................................. 88
			REMOVAL..................................................................... 88
			INSTALLATION................................................................ 89
		OIL............................................................................. 89
			DESCRIPTION................................................................. 89
		OIL FILTER ADAPTER.............................................................. 90
			DESCRIPTION................................................................. 90
		OIL PAN......................................................................... 90
			REMOVAL..................................................................... 90
			INSTALLATION................................................................ 90
		OIL PRESSURE RELIEF VALVE....................................................... 91
			DESCRIPTION................................................................. 91
			REMOVAL..................................................................... 92
			INSTALLATION................................................................ 92
		OIL PRESSURE SENSOR/SWITCH...................................................... 92
			DESCRIPTION................................................................. 92
			OPERATION................................................................... 92
		OIL PUMP........................................................................ 92
			REMOVAL..................................................................... 92
				REMOVAL - OIL PUMP PICKUP TUBE.......................................... 92
				REMOVAL - OIL PUMP...................................................... 93
			INSTALLATION................................................................ 93
				INSTALLATION - OIL PUMP PICKUP TUBE..................................... 93
				INSTALLATION - OIL PUMP................................................. 93
		OIL JET......................................................................... 94
			DESCRIPTION................................................................. 94
			REMOVAL..................................................................... 94
			INSTALLATION................................................................ 95
		INTAKE MANIFOLD................................................................. 95
			DESCRIPTION................................................................. 95
			REMOVAL..................................................................... 95
			INSTALLATION................................................................ 95
		EXHAUST MANIFOLD................................................................ 95
			REMOVAL..................................................................... 95
			INSTALLATION................................................................ 95
		VALVE TIMING.................................................................... 95
			STANDARD PROCEDURE - LOCKING ENGINE 90 DEGREES AFTER TDC.................... 95
		BALANCE SHAFT................................................................... 96
			DESCRIPTION................................................................. 96
			OPERATION................................................................... 96
			REMOVAL..................................................................... 96
			INSTALLATION................................................................ 96
		TIMING BELT / CHAIN COVER(S).................................................... 97
			REMOVAL..................................................................... 97
				REMOVAL - TIMING BELT INNER COVER....................................... 97
				REMOVAL - TIMING BELT OUTER COVER....................................... 98
			INSTALLATION................................................................ 99
				INSTALLATION - TIMING BELT INNER COVER.................................. 99
				INSTALLATION - TIMING BELT OUTER COVER.................................. 99
		TIMING BELT IDLER PULLEY........................................................ 99
			REMOVAL..................................................................... 99
			INSTALLATION................................................................100
		TIMING BELT/CHAIN AND SPROCKET(S)...............................................100
			REMOVAL.....................................................................100
			INSTALLATION................................................................101
		TIMING BELT/CHAIN TENSIONER & PULLEY............................................102
			REMOVAL.....................................................................102
			INSTALLATION................................................................103
			ADJUSTMENTS.................................................................103
				ADJUSTMENT - TIMING BELT TENSIONER......................................103
	11-EXHAUST SYSTEM AND TURBOCHARGER..................................................104
		EXHAUST SYSTEM AND TURBOCHARGER.................................................104
			DESCRIPTION.................................................................104
			SPECIFICATIONS - TORQUE.....................................................105
		EXHAUST PIPE....................................................................105
			REMOVAL.....................................................................105
			INSTALLATION................................................................105
		MUFFLER.........................................................................105
			REMOVAL.....................................................................105
			INSTALLATION................................................................106
		HEAT SHIELDS....................................................................107
			DESCRIPTION.................................................................107
		CHARGE AIR COOLER AND PLUMBING..................................................107
			REMOVAL.....................................................................107
				REMOVAL - CAC INLET HOSE................................................107
				REMOVAL - CAC OUTLET HOSE...............................................107
			INSTALLATION................................................................107
				INSTALLATION - CAC INLET HOSE...........................................107
				INSTALLATION - CAC OUTLET HOSE..........................................107
		TURBOCHARGER....................................................................108
			DESCRIPTION.................................................................108
			OPERATION...................................................................108
			REMOVAL.....................................................................110
			CLEANING....................................................................111
			INSTALLATION................................................................112
	14-FUEL SYSTEM......................................................................114
		FUEL SYSTEM - 2.5L/2.8L TURBO DIESEL............................................114
			DESCRIPTION - DIESEL FUEL DELIVERY SYSTEM...................................114
			WARNING - HIGH FUEL SYSTEM PRESSURE.........................................114
			DIAGNOSIS AND TESTING.......................................................114
				DIAGNOSIS AND TESTING - AIR IN FUEL SYSTEM..............................114
				DIAGNOSIS AND TESTING - FUEL SUPPLY RESTRICTIONS........................115
					LOW-PRESSURE LINES..................................................115
					HIGH-PRESSURE LINES.................................................115
			STANDARD PROCEDURE..........................................................115
				STANDARD PROCEDURE - PRIMING FUEL SYSTEM................................115
				STANDARD PROCEDURES - CLEANING FUEL SYSTEM COMPONENTS...................115
			SPECIFICATIONS - TORQUE.....................................................116
		FUEL DELIVERY...................................................................117
			FUEL FILTER / WATER SEPARATOR...............................................117
				DESCRIPTION.............................................................117
				OPERATION...............................................................117
				REMOVAL.................................................................117
				INSTALLATION............................................................118
			WATER IN FUEL SENSOR........................................................119
				DESCRIPTION.............................................................119
				OPERATION...............................................................119
				REMOVAL.................................................................119
				INSTALLATION............................................................119
			FUEL RAIL...................................................................119
				DESCRIPTION.............................................................119
				OPERATION...............................................................119
				REMOVAL.................................................................120
				INSTALLATION............................................................121
			FUEL LINES..................................................................121
				DESCRIPTION.............................................................121
					DESCRIPTION.........................................................121
					DESCRIPTION - HIGH PRESSURE FUEL LINES..............................122
				OPERATION - HIGH PRESSURE FUEL LINES....................................122
				DIAGNOSIS AND TESTING - HIGH PRESSURE FUEL LINES........................122
			FUEL INJECTION PUMP.........................................................123
				DESCRIPTION.............................................................123
				REMOVAL.................................................................123
				INSTALLATION............................................................124
			FUEL TANK MODULE............................................................126
				DESCRIPTION.............................................................126
				REMOVAL.................................................................126
				INSTALLATION............................................................127
			FUEL LEVEL SENDING UNIT / SENSOR............................................128
				DESCRIPTION.............................................................128
				OPERATION...............................................................128
				DIAGNOSIS AND TESTING - FUEL LEVEL SENDING UNIT.........................128
				REMOVAL.................................................................128
				INSTALLATION............................................................128
			FUEL HEATER.................................................................129
				DESCRIPTION.............................................................129
				OPERATION...............................................................129
				REMOVAL.................................................................129
				INSTALLATION............................................................129
			FUEL PRESSURE SOLENOID......................................................130
				DESCRIPTION.............................................................130
				OPERATION...............................................................130
		FUEL INJECTION..................................................................131
			CRANKSHAFT POSITION SENSOR..................................................131
				DESCRIPTION.............................................................131
				OPERATION...............................................................131
				REMOVAL.................................................................131
				INSTALLATION............................................................131
			ACCELERATOR PEDAL POSITION SENSOR...........................................132
				DESCRIPTION.............................................................132
				REMOVAL.................................................................132
				INSTALLATION............................................................132
			BOOST PRESSURE SENSOR.......................................................133
				DESCRIPTION.............................................................133
				OPERATION...............................................................133
				DIAGNOSIS AND TESTING - BOOST PRESSURE/INTAKE AIR TEMPERATURE SENSOR....133
				REMOVAL.................................................................134
				INSTALLATION............................................................134
			INTAKE AIR TEMPERATURE SENSOR...............................................134
				DESCRIPTION.............................................................134
				OPERATION...............................................................134
				REMOVAL.................................................................134
				INSTALLATION............................................................134
			FUEL INJECTOR...............................................................135
				DESCRIPTION.............................................................135
					FUEL INJECTOR.......................................................135
				OPERATION...............................................................135
					Injector closed (with high pressure applied)........................135
					Injector opens (start of injection).................................136
					Injector opens fully................................................136
					Injector closes (end of injection)..................................136
				REMOVAL.................................................................136
				INSTALLATION............................................................136
			FUEL PRESSURE SENSOR........................................................137
				DESCRIPTION.............................................................137
				OPERATION...............................................................138
				REMOVAL.................................................................138
				INSTALLATION............................................................138
	21-AUTOMATIC TRANSMISSION - 545RFE..................................................140
		AUTOMATIC TRANSMISSION - 545RFE.................................................140
			AUTOMATIC TRANSMISSION - 545RFE.............................................140
				DESCRIPTION.............................................................140
					TRANSMISSION IDENTIFICATION.........................................141
					GEAR RATIOS.........................................................141
				OPERATION...............................................................141
				DIAGNOSIS AND TESTING...................................................142
					DIAGNOSIS AND TESTING - AUTOMATIC TRANSMISSION......................142
					DIAGNOSIS AND TESTING - ROAD TESTING................................142
					DIAGNOSIS AND TESTING - HYDRAULIC PRESSURE TEST.....................143
						Pressure Test Port Locations....................................143
						TEST PROCEDURE..................................................144
				SCHEMATICS AND DIAGRAMS.................................................145
					HYDRAULIC SCHEMATICS................................................145
				SPECIFICATIONS..........................................................166
					TRANSMISSION........................................................166
			HOLDING CLUTCHES............................................................167
				DESCRIPTION.............................................................167
				OPERATION...............................................................169
					2C CLUTCH...........................................................169
					4C CLUTCH...........................................................169
					LOW/REVERSE CLUTCH..................................................169
			INPUT CLUTCH ASSEMBLY.......................................................169
				DESCRIPTION.............................................................169
				OPERATION...............................................................169
					UNDERDRIVE CLUTCH...................................................169
					OVERDRIVE CLUTCH....................................................169
					REVERSE CLUTCH......................................................169
				DISASSEMBLY.............................................................172
				ASSEMBLY................................................................175
			SHIFT MECHANISM.............................................................179
				DESCRIPTION.............................................................179
				OPERATION...............................................................179
			SOLENOID SWITCH VALVE.......................................................179
				DESCRIPTION.............................................................179
				OPERATION...............................................................179
			TORQUE CONVERTER............................................................179
				OPERATION...............................................................179
					TURBINE.............................................................179
					STATOR..............................................................179
					TORQUE CONVERTER CLUTCH (TCC).......................................180
			TRANSMISSION SOLENOID/TRS ASSEMBLY..........................................181
				DESCRIPTION.............................................................181
				OPERATION...............................................................181
					SOLENOIDS...........................................................181
					PRESSURE SWITCHES...................................................181
				REMOVAL.................................................................182
				INSTALLATION............................................................182
			VALVE BODY..................................................................182
				DESCRIPTION.............................................................182
				OPERATION...............................................................183
					SOLENOID SWITCH VALVE...............................................183
					MANUAL VALVE........................................................184
					LOW/REVERSE SWITCH VALVE............................................184
	25-EMISSIONS CONTROL - 2.5L/2.8L TURBO DIESEL.......................................186
		EMISSIONS CONTROL - 2.5L/2.8L TURBO DIESEL......................................186
			DESCRIPTION.................................................................186
				ECM MONITORED SYSTEMS...................................................186
				ECM NON–MONITORED SYSTEMS...............................................186
				HIGH AND LOW LIMITS.....................................................186
			SPECIFICATIONS - TORQUE.....................................................187
		ON-BOARD DIAGNOSTICS............................................................188
			ON-BOARD DIAGNOSTICS........................................................188
				DESCRIPTION - DIAGNOSTIC TROUBLE CODES..................................188
		EXHAUST GAS RECIRCULATION.......................................................192
			EXHAUST GAS RECIRCULATION...................................................192
				DESCRIPTION.............................................................192
				OPERATION...............................................................192
			VALVE.......................................................................193
				DESCRIPTION.............................................................193
				OPERATION...............................................................193
				REMOVAL.................................................................193
				INSTALLATION............................................................193
			VALVE COOLER................................................................194
				DESCRIPTION.............................................................194
				REMOVAL.................................................................194
				INSTALLATION............................................................194
			SOLENOID....................................................................194
				DESCRIPTION.............................................................194
				REMOVAL.................................................................194
				INSTALLATION............................................................194
	COMMENTS............................................................................196

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