2003 Suzuki AN400 Service Manual – PDF DOWNLOAD

Description

2003 Suzuki AN400 Service Manual – PDF DOWNLOAD

FILE DETAILS:

2003 Suzuki AN400 Service Manual – PDF DOWNLOAD

Language : English
Pages : 284
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

2003 Suzuki AN400 Service Manual – PDF DOWNLOAD

• This manual contains an introductory description on the SUZUKI AN400 and procedures for its inspection/service and overhaul of its main components.
• Other information considered as generally known is not included.
• Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service.
• This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.

TABLE OF CONTENTS:

2003 Suzuki AN400 Service Manual – PDF DOWNLOAD

99500-34080-01E AN400 SERVICE MANUAL............................  1
	FOREWORD_GROUP INDEX........................................  2
		HOW TO USE THIS MANUAL..................................  3
			TO LOCATE WHAT YOU ARE LOOKING FOR:.................  3
			COMPONENT PARTS AND WORK TO BE DONE.................  3
			SYMBOL..............................................  4
		ABBREVIATIONS USED IN THIS MANUAL.......................  5
	01 GENERAL INFORMATION......................................  7
		WARNING/CAUTION/NOTE....................................  8
		GENERAL PRECAUTIONS.....................................  8
		SUZUKI AN400 (’03-MODEL)................................ 10
		SERIAL NUMBER LOCATION.................................. 10
		FUEL, OIL AND ENGINE COOLANT RECOMMENDATION............. 10
		BREAK-IN PROCEDURES..................................... 13
		INFORMATION LABELS...................................... 14
		SPECIFICATIONS.......................................... 15
		COUNTRY AND AREA CODES.................................. 17
	02 PERIODIC MAINTENANCE..................................... 18
		PERIODIC MAINTENANCE SCHEDULE........................... 19
		MAINTENANCE AND TUNE-UP PROCEDURES...................... 21
		COMPRESSION PRESSURE CHECK.............................. 42
		OIL PRESSURE CHECK...................................... 43
		AUTOMATIC CLUTCH INSPECTION............................. 44
		BRAKE-LOCK.............................................. 45
	03 ENGINE................................................... 47
		ENGINE COMPONENTS REMOVABLE WITH THE ENGINE IN PLACE.... 49
		ENGINE REMOVAL AND REMOUNTING........................... 50
		ENGINE DISASSEMBLY...................................... 56
		ENGINE COMPONENT INSPECTION AND SERVICE................. 69
		ENGINE REASSEMBLY.......................................111
	04 FI SYSTEM................................................129
		PRECAUTIONS IN SERVICING................................130
		FI SYSTEM TECHNICAL FEATURES............................137
		SELF-DIAGNOSIS FUNCTION.................................142
		FAIL-SAFE FUNCTION......................................145
		FI SYSTEM TROUBLESHOOTING...............................146
	05 FUEL SYSTEM AND THROTTLE BODY............................174
		FUEL SYSTEM.............................................175
		THROTTLE BODY...........................................186
	06 COOLING AND LUBRICATION SYSTEM...........................195
		COOLING SYSTEM..........................................196
		ENGINE COOLANT..........................................197
		REMOVAL AND DISASSEMBLY.................................198
		INSPECTION..............................................199
		REASSEMBLY AND REMOUNTING...............................200
		COOLING FAN THERMO-SWITCH...............................201
		ENGINE COOLANT TEMPERATURE SENSOR.......................203
		THERMOSTAT..............................................204
		WATER PUMP..............................................206
		LUBRICATION SYSTEM......................................210
	07 CHASSIS..................................................212
		EXTERIOR PARTS..........................................214
		FRONT WHEEL.............................................231
		FRONT BRAKE.............................................236
		HANDLEBARS..............................................244
		FRONT FORK..............................................246
		STEERING................................................254
		REAR WHEEL..............................................259
		REAR BRAKE..............................................262
		REAR SUSPENSION.........................................280
		CRANKCASE BRACKET.......................................286
		TIRE AND WHEEL..........................................289
	08 ELECTRICAL SYSTEM........................................293
		CAUTIONS IN SERVICING...................................295
		LOCATION OF ELECTRICAL COMPONENTS.......................298
		CHARGING SYSTEM.........................................300
		STARTER SYSTEM..........................................305
		IGNITION SYSTEM.........................................313
		COMBINATION METER.......................................318
		LAMP....................................................321
		SWITCHES................................................324
		BATTERY.................................................326
	09 SERVICING INFORMATION....................................329
		TROUBLESHOOTING.........................................330
		SPECIAL TOOLS...........................................341
		WIRING HARNESS, CABLE AND HOSE ROUTING..................345
		TIGHTENING TORQUE.......................................357
		WIRING DIAGRAM..........................................361
		SERVICE DATA............................................363
	10 EMISSION CONTROL INFORMATION.............................374
		EMISSION CONTROL SYSTEMS................................375
		PAIR (AIR SUPPLY) SYSTEM INSPECTION.....................379
		PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING...................381
		HEATED OXGEN SENSOR (HO2S) INSPECTION...................382

S.S 31/03/2025