2004 Chevrolet Aveo 1.2L-Aveo Service Manual – PDF DOWNLOAD

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2004 Chevrolet Aveo 1.2L-Aveo Service Manual – PDF DOWNLOAD

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2004 Chevrolet Aveo 1.2L-Aveo Service Manual – PDF DOWNLOAD

Language : English
Pages : 5127
Downloadable : Yes
File Type : PDF
Size: 567 MB

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2004 Chevrolet Aveo 1.2L-Aveo Service Manual – PDF DOWNLOAD

DIAGNOSTIC STARTING POINT – ENGINE MECHANICAL:
Begin the system diagnosis Ьу reviewing the Symptoms-Engine Mechanical Symptoms –
Engine Mechanical . Reviewing the description and operation information will help you
determine the correct symptom diagnostic procedure when а malfunction exists. Reviewing
the description and operation information will also help you determine if the condition
described Ьу the customer is normal operation. Refer to Engine Component Description in
order to identify the correct procedure f or diagnosing the system and where the procedure is
located
SYMPTOMS – ENGINE MECHANICAL:
Strategy Based Diagnostics
1. Perform the Diagnostic System Check – Engine Controls in Engine Controls – l .2L
before using the symptom taЫes, if applicaЫe.
2. Review the system operations in order to familiarize yourself with the system
functions. Refer to DisassemЫed Views and Engine Component Description and
Lubrication Description.

TABLE OF CONTENTS:

2004 Chevrolet Aveo 1.2L-Aveo Service Manual – PDF DOWNLOAD

1 2L ENGINE pdf 1
1 4L DOHC ENGINE pdf 265
1 4L SOHC ENGINE pdf 567
1 5L ENGINE pdf 832
1 6L ENGINE pdf 1099
1 6L TIMING BELT pdf 1433
2004_OWNER MANUAL pdf 1444
2004 Chevrolet Aveo Book TOC 1444
Seats and Restraint Systems 1450
Front Seats 1451
Manual Seats 1451
Driver Seat Height Adjuster 1452
Reclining Seatbacks 1452
Head Restraints 1454
Rear Seats 1455
Rear Seat Operation (Hatchback) 1455
Rear Seat Operation (Sedan) 1457
Safety Belts 1459
Safety Belts: They Are for Everyone 1459
Questions and Answers About Safety Belts 1463
How to Wear Safety Belts Properly 1464
Driver Position 1464
Safety Belt Use During Pregnancy 1471
Right Front Passenger Position 1472
Rear Seat Passengers 1472
Center Rear Passenger Position 1475
Safety Belt Pretensioners 1476
Child Restraints 1477
Older Children 1477
Infants and Young Children 1479
Child Restraint Systems 1483
Where to Put the Restraint 1486
Top Strap 1487
Top Strap Anchor Location 1489
Lower Anchorages and Top Tethers for Children (LATCH System) 1490
Securing a Child Restraint Designed for the LATCH System 1493
Securing a Child Restraint in a Rear Seat Position 1493
Securing a Child Restraint in the Right Front Seat Position 1495
Air Bag Systems 1499
Where Are the Air Bags? 1502
When Should an Air Bag Inflate? 1504
What Makes an Air Bag Inflate? 1504
How Does an Air Bag Restrain? 1505
What Will You See After an Air Bag Inflates? 1505
Servicing Your Air Bag-Equipped Vehicle 1507
Restraint System Check 1507
Checking Your Restraint Systems 1507
Replacing Restraint System Parts After a Crash 1508
Features and Controls 1510
Keys 1511
Remote Keyless Entry System 1513
Remote Keyless Entry System Operation 1514
Doors and Locks 1516
Door Locks 1516
Central Door Unlocking System 1517
Door Ajar Reminder 1517
Rear Door Security Locks 1518
Lockout Protection 1519
Leaving Your Vehicle 1519
Trunk (Sedan) 1519
Liftgate (Hatchback) 1521
Windows 1522
Manual Windows 1523
Power Windows 1523
Sun Visors 1523
Theft-Deterrent Systems 1524
Theft-Deterrent System 1524
Immobilizer 1526
Immobilizer Operation 1526
Starting and Operating Your Vehicle 1527
New Vehicle Break-In 1527
Ignition Positions 1528
Starting Your Engine 1529
Engine Coolant Heater (Canada Only) 1530
Automatic Transaxle Operation 1531
Manual Transaxle Operation 1535
Parking Brake 1537
Shifting Into Park (P) (Automatic Transaxle) 1538
Shifting Out of Park (P) (Automatic Transaxle) 1539
Parking Your Vehicle (Manual Transaxle) 1540
Parking Over Things That Burn 1541
Engine Exhaust 1541
Running Your Engine While You Are Parked 1542
Mirrors 1543
Manual Rearview Mirror 1543
Outside Manual Mirrors 1543
Outside Power Mirror 1544
Outside Convex Mirror 1544
Outside Heated Mirrors 1544
Storage Areas 1545
Glove Box 1545
Cupholder(s) 1545
Sunglasses Storage Compartment 1546
Sunroof 1546
Instrument Panel 1548
Instrument Panel Overview 1549
Hazard Warning Flashers 1550
Other Warning Devices 1551
Horn 1551
Tilt Wheel 1551
Turn Signal/Multifunction Lever 1552
Windshield Wiper Lever 1553
Exterior Lamps 1555
Interior Lamps 1557
Accessory Power Outlets 1558
Ashtrays and Cigarette Lighter 1559
Climate Controls 1559
Climate Control System 1559
Outlet Adjustment 1562
Passenger Compartment Air Filter 1563
Warning Lights, Gages, and Indicators 1564
Instrument Panel Cluster 1565
Speedometer and Odometer 1566
Tachometer 1566
Safety Belt Reminder Tone 1567
Brake System Warning Light 1567
Engine Coolant Temperature Gage 1568
Highbeam On Light 1569
Fuel Gage 1569
Low Fuel Warning Light 1570
Secondary Information Center (SIC) 1571
Clock 1572
Safety Belt Reminder Light 1572
Air Bag Readiness Light 1573
Charging System Light 1574
Anti-Lock Brake System Warning Light 1574
Hold Mode Light 1575
Malfunction Indicator Lamp 1575
Oil Pressure Light 1579
Fog Lamp Light 1579
Daytime Running Lamps Indicator Light 1580
Door Ajar Light 1580
Audio System(s) 1581
AM-FM Radio 1581
Radio with CD 1583
Theft-Deterrent Feature 1590
Radio Reception 1590
Care of Your CDs 1591
Care of Your CD Player 1591
Backglass Antenna 1591
Driving Your Vehicle 1592
Your Driving, the Road, and Your Vehicle 1593
Defensive Driving 1593
Drunken Driving 1594
Control of a Vehicle 1597
Braking 1597
Steering 1601
Off-Road Recovery 1603
Passing 1603
Loss of Control 1605
Driving at Night 1606
Driving in Rain and on Wet Roads 1607
City Driving 1610
Freeway Driving 1611
Before Leaving on a Long Trip 1612
Highway Hypnosis 1613
Hill and Mountain Roads 1613
Winter Driving 1615
If You Are Stuck: In Sand, Mud, Ice or Snow 1619
Towing 1620
Towing Your Vehicle 1620
Recreational Vehicle Towing 1620
Loading Your Vehicle 1623
Towing a Trailer 1628
Service and Appearance Care 1630
Service 1632
Doing Your Own Service Work 1633
Adding Equipment to the Outside of Your Vehicle 1633
Fuel 1634
Gasoline Octane 1634
Gasoline Specifications 1634
California Fuel 1635
Additives 1635
Fuels in Foreign Countries 1636
Filling Your Tank 1637
Filling a Portable Fuel Container 1639
Checking Things Under the Hood 1640
Hood Release 1640
Engine Compartment Overview 1643
Engine Oil 1644
Engine Air Cleaner/Filter 1649
Automatic Transaxle Fluid 1650
Manual Transaxle Fluid 1650
Hydraulic Clutch 1651
Engine Coolant 1651
Coolant Surge Tank Pressure Cap 1654
Engine Overheating 1654
Cooling System 1657
Power Steering Fluid 1663
Windshield Washer Fluid 1664
Brakes 1665
Battery 1668
Jump Starting 1669
Headlamp Aiming 1674
Bulb Replacement 1674
Halogen Bulbs 1674
Headlamps 1675
Front Turn Signal and Parking Lamps 1675
Turn Signal Lamps (Side) 1676
Fog Lamps 1677
Sidemarker Lamps (Front) 1677
Sidemarker Lamps (Rear) 1678
Taillamps, Turn Signal, Stoplamps and Back-up Lamps 1678
Windshield Wiper Blade Replacement 1679
Tires 1680
Inflation – Tire Pressure 1688
Tire Inspection and Rotation 1689
When It Is Time for New Tires 1690
Buying New Tires 1691
Uniform Tire Quality Grading 1692
Wheel Alignment and Tire Balance 1693
Wheel Replacement 1693
Tire Chains 1695
If a Tire Goes Flat 1695
Changing a Flat Tire 1696
Compact Spare Tire 1704
Appearance Care 1705
Cleaning the Inside of Your Vehicle 1705
Care of Safety Belts 1708
Weatherstrips 1708
Cleaning the Outside of Your Vehicle 1708
Sheet Metal Damage 1710
Finish Damage 1710
Underbody Maintenance 1711
Chemical Paint Spotting 1711
Vehicle Care/Appearance Materials 1711
Vehicle Identification 1712
Vehicle Identification Number (VIN) 1712
Service Parts Identification Label 1713
Electrical System 1713
Add-On Electrical Equipment 1713
Headlamp Wiring 1713
Windshield Wiper Fuses 1713
Power Windows and Other Power Options 1713
Fuses and Circuit Breakers 1714
Capacities and Specifications 1720
Maintenance Schedule 1722
Maintenance Schedule 1723
Introduction 1723
Maintenance Requirements 1723
Your Vehicle and the Environment 1723
How This Section is Organized 1724
Part A: Scheduled Maintenance Services 1725
Using Your Maintenance Schedule 1725
Selecting the Right Schedule 1726
Short Trip/City Scheduled Maintenance 1728
Long Trip/Highway Scheduled Maintenance 1735
Part B: Owner Checks and Services 1740
At Each Fuel Fill 1740
At Least Once a Month 1740
At Least Twice a Year 1741
At Least Once a Year 1742
Part C: Periodic Maintenance Inspections 1745
Steering, Suspension and Front Drive Axle Boot and Seal Inspection 1745
Exhaust System Inspection 1745
Fuel System Inspection 1746
Engine Cooling System Inspection 1746
Throttle System Inspection 1746
Brake System Inspection 1746
Part D: Recommended Fluids and Lubricants 1747
Part E: Maintenance Record 1749
Customer Assistance and Information 1752
Customer Assistance and Information 1753
Customer Satisfaction Procedure 1753
Online Owner Center 1754
Customer Assistance for Text Telephone (TTY) Users 1755
Customer Assistance Offices 1755
GM Mobility Program for Persons with Disabilities 1756
Roadside Assistance Program 1757
Courtesy Transportation 1758
Vehicle Data Collection and Event Data Recorders 1760
Reporting Safety Defects 1761
Reporting Safety Defects to the United States Government 1761
Reporting Safety Defects to the Canadian Government 1762
Reporting Safety Defects to General Motors 1762
Service Publications Ordering Information 1762
Index 1764
2006_OWNER MANUAL pdf 1778
2006 Chevrolet Aveo BookTOC 1778
Seats and Restraint Systems 1784
Front Seats 1785
Manual Seats 1785
Driver Seat Height Adjuster 1786
Reclining Seatbacks 1786
Head Restraints 1788
Rear Seats 1789
Rear Seat Operation (Sedan) 1789
Rear Seat Operation (Hatchback) 1792
Safety Belts 1795
Safety Belts: They Are for Everyone 1795
Questions and Answers About Safety Belts 1800
How to Wear Safety Belts Properly 1800
Driver Position 1801
Shoulder Belt Height Adjustment 1807
Safety Belt Use During Pregnancy 1808
Right Front Passenger Position 1808
Rear Seat Passengers 1808
Center Rear Passenger Position 1811
Safety Belt Pretensioners 1812
Safety Belt Extender 1812
Child Restraints 1813
Older Children 1813
Infants and Young Children 1815
Child Restraint Systems 1819
Where to Put the Restraint 1823
Lower Anchors and Tethers for Children (LATCH) 1825
Securing a Child Restraint in a Rear Seat Position 1832
Securing a Child Restraint in the Right Front Seat Position 1834
Airbag System 1839
Where Are the Airbags? 1842
When Should an Airbag Inflate? 1844
What Makes an Airbag Inflate? 1846
How Does an Airbag Restrain? 1846
What Will You See After an Airbag Inflates? 1847
Passenger Sensing System 1848
Servicing Your Airbag-Equipped Vehicle 1852
Adding Equipment to Your Airbag-Equipped Vehicle 1853
Restraint System Check 1854
Checking the Restraint Systems 1854
Replacing Restraint System Parts After a Crash 1855
Features and Controls 1856
Keys 1857
Remote Keyless Entry System 1859
Remote Keyless Entry System Operation 1860
Doors and Locks 1862
Door Locks 1862
Central Door Unlocking System 1862
Door Ajar Reminder 1863
Rear Door Security Locks 1863
Lockout Protection 1864
Trunk (Sedan) 1864
Liftgate (Hatchback) 1866
Windows 1867
Manual Windows 1867
Power Windows 1868
Sun Visors 1868
Theft-Deterrent Systems 1869
Theft-Deterrent System 1869
Immobilizer 1871
Immobilizer Operation 1871
Starting and Operating Your Vehicle 1872
New Vehicle Break-In 1872
Ignition Positions 1873
Starting the Engine 1874
Engine Coolant Heater 1875
Automatic Transaxle Operation 1876
Manual Transaxle Operation 1880
Parking Brake 1881
Shifting Into Park (P) (Automatic Transaxle) 1882
Shifting Out of Park (P) (Automatic Transaxle) 1883
Parking Your Vehicle (Manual Transaxle) 1884
Parking Over Things That Burn 1885
Engine Exhaust 1885
Running the Engine While Parked 1886
Mirrors 1887
Manual Rearview Mirror 1887
Outside Manual Mirrors 1887
Outside Power Mirror 1888
Outside Convex Mirror 1888
Outside Heated Mirrors 1888
Storage Areas 1889
Glove Box 1889
Cupholder(s) 1889
Sunglasses Storage Compartment 1890
Sunroof 1890
Instrument Panel 1892
Instrument Panel Overview 1895
Hazard Warning Flashers 1897
Other Warning Devices 1897
Horn 1897
Tilt Wheel 1897
Turn Signal/Multifunction Lever 1898
Turn and Lane-Change Signals 1898
Headlamp High/Low-Beam Changer 1899
Flash-to-Pass 1899
Windshield Wipers 1899
Windshield Washer 1900
Rear Window Wiper/Washer 1901
Cruise Control 1901
Exterior Lamps 1904
Headlamps on Reminder 1904
Daytime Running Lamps (DRL) 1905
Fog Lamps 1906
Instrument Panel Brightness 1906
Dome Lamp 1907
Accessory Power Outlet(s) 1907
Ashtray(s) and Cigarette Lighter 1908
Climate Controls 1909
Climate Control System 1909
Outlet Adjustment 1912
Passenger Compartment Air Filter 1912
Warning Lights, Gages, and Indicators 1914
Instrument Panel Cluster 1915
Speedometer and Odometer 1916
Trip Odometer 1916
Tachometer 1916
Safety Belt Reminder Tone 1916
Passenger Airbag Status Indicator 1917
Brake System Warning Light 1918
Engine Coolant Temperature Gage 1919
Cruise Control Light 1920
Highbeam On Light 1920
Daytime Running Lamps (DRL) Indicator Light 1920
Fuel Gage 1921
Low Fuel Warning Light 1921
Secondary Information Center (SIC) 1922
Clock 1923
Safety Belt Reminder Light 1923
Airbag Readiness Light 1923
Charging System Light 1924
Anti-Lock Brake System Warning Light 1925
Hold Mode Light 1925
Malfunction Indicator Lamp 1925
Oil Pressure Light 1928
Fog Lamp Light 1929
Door Ajar Light 1929
Audio System(s) 1929
AM-FM Radio 1930
Radio with CD (Single Display, Base Level) 1932
Radio with CD (Single Display, MP3) 1936
Radio with CD (Double Display, MP3/WMA) 1943
Radio with Six-Disc CD (Double Display, MP3/WMA) 1952
Radio Reception 1961
Care of Your CDs 1962
Care of the CD Player 1962
Fixed Mast Antenna 1962
Driving Your Vehicle 1964
Your Driving, the Road, and Your Vehicle 1965
Defensive Driving 1965
Drunken Driving 1966
Control of a Vehicle 1969
Braking 1969
Anti-Lock Brake System (ABS) 1970
Braking in Emergencies 1971
Steering 1972
Off-Road Recovery 1974
Passing 1974
Loss of Control 1976
Driving at Night 1977
Driving in Rain and on Wet Roads 1978
City Driving 1980
Freeway Driving 1981
Before Leaving on a Long Trip 1982
Highway Hypnosis 1983
Hill and Mountain Roads 1983
Winter Driving 1985
If Your Vehicle is Stuck in Sand, Mud, Ice, or Snow 1989
Rocking Your Vehicle to Get It Out 1989
Loading Your Vehicle 1990
Towing 1997
Towing Your Vehicle 1997
Recreational Vehicle Towing 1997
Towing a Trailer 1998
Service and Appearance Care 2000
Service 2002
Accessories and Modifications 2002
California Proposition 65 Warning 2002
Doing Your Own Service Work 2003
Adding Equipment to the Outside of Your Vehicle 2003
Fuel 2004
Gasoline Octane 2004
Gasoline Specifications 2004
California Fuel 2004
Additives 2005
Fuels in Foreign Countries 2005
Filling the Tank 2006
Filling a Portable Fuel Container 2008
Checking Things Under the Hood 2009
Hood Release 2009
Engine Compartment Overview 2011
Engine Oil 2012
Engine Air Cleaner/Filter 2016
Automatic Transaxle Fluid 2018
Manual Transaxle Fluid 2020
Hydraulic Clutch 2020
Engine Coolant 2021
Coolant Surge Tank Pressure Cap 2023
Engine Overheating 2023
Cooling System 2025
Power Steering Fluid 2029
Windshield Washer Fluid 2030
Brakes 2031
Battery 2034
Jump Starting 2035
Headlamp Aiming 2038
Bulb Replacement 2039
Halogen Bulbs 2039
Headlamps 2039
Front Turn Signal and Parking Lamps 2041
Turn Signal Lamps (Side) 2041
Taillamps, Turn Signal, Stoplamps and Back-up Lamps 2042
Replacement Bulbs 2043
Windshield Wiper Blade Replacement 2043
Tires 2044
Tire Sidewall Labeling 2045
Tire Terminology and Definitions 2047
Inflation – Tire Pressure 2050
Tire Inspection and Rotation 2051
When It Is Time for New Tires 2052
Buying New Tires 2053
Different Size Tires and Wheels 2053
Uniform Tire Quality Grading 2054
Wheel Alignment and Tire Balance 2055
Wheel Replacement 2055
Tire Chains 2056
If a Tire Goes Flat 2057
Changing a Flat Tire 2057
Removing the Spare Tire and Tools 2059
Removing the Flat Tire and Installing the Spare Tire 2060
Storing a Flat or Spare Tire and Tools 2064
Compact Spare Tire 2065
Appearance Care 2065
Cleaning the Inside of Your Vehicle 2065
Fabric/Carpet 2066
Instrument Panel, Vinyl, and Other Plastic Surfaces 2067
Care of Safety Belts 2068
Weatherstrips 2068
Washing Your Vehicle 2068
Cleaning Exterior Lamps/Lenses 2068
Finish Care 2069
Windshield and Wiper Blades 2069
Aluminum Wheels 2070
Tires 2070
Sheet Metal Damage 2071
Finish Damage 2071
Underbody Maintenance 2071
Chemical Paint Spotting 2071
Vehicle Care/Appearance Materials 2072
Vehicle Identification 2073
Vehicle Identification Number (VIN) 2073
Service Parts Identification Label 2073
Electrical System 2073
Add-On Electrical Equipment 2073
Headlamp Wiring 2074
Windshield Wiper Fuses 2074
Power Windows and Other Power Options 2074
Fuses and Circuit Breakers 2074
Instrument Panel Fuse Block 2075
Engine Compartment Fuse Block 2076
Capacities and Specifications 2079
Normal Maintenance Replacement Parts 2080
Maintenance Schedule 2082
Maintenance Schedule 2083
Introduction 2083
Maintenance Requirements 2083
Your Vehicle and the Environment 2083
How This Section is Organized 2084
Part A: Scheduled Maintenance Services 2085
Using the Maintenance Schedule 2085
Selecting the Right Schedule 2086
Short Trip/City Scheduled Maintenance 2087
Long Trip/Highway Scheduled Maintenance 2094
Part B: Owner Checks and Services 2099
At Each Fuel Fill 2099
At Least Once a Month 2099
At Least Twice a Year 2100
At Least Once a Year 2101
Part C: Periodic Maintenance Inspections 2104
Steering, Suspension and Front Drive Axle Boot and Seal Inspection 2104
Exhaust System Inspection 2104
Fuel System Inspection 2104
Engine Cooling System Inspection 2105
Brake System Inspection 2105
Part D: Recommended Fluids and Lubricants 2106
Part E: Maintenance Record 2108
Customer Assistance and Information 2112
Customer Assistance and Information 2113
Customer Satisfaction Procedure 2113
Online Owner Center 2115
Customer Assistance for Text Telephone (TTY) Users 2115
Customer Assistance Offices 2115
GM Mobility Reimbursement Program 2117
Roadside Assistance Program 2117
Courtesy Transportation 2119
Vehicle Data Collection and Event Data Recorders 2121
Collision Damage Repair 2122
Reporting Safety Defects 2125
Reporting Safety Defects to the United States Government 2125
Reporting Safety Defects to the Canadian Government 2125
Reporting Safety Defects to General Motors 2126
Service Publications Ordering Information 2126
Index 2128
AIRBAGS pdf 2140
ANTILOCK BRAKES pdf 2299
AVEO TIMING BELTS PART 2 pdf 2550
AVEO TIMING BELTS pdf 2551
CLUTCH pdf 2554
COOLING pdf 2634
CRANKSHAFT REPLACEMENT pdf 2718
DISC BRAKES pdf 2725
DOORS pdf 2761
DRIVE BELT ROUTING pdf 2885
DRUM BRAKES pdf 2886
ELECTRICAL COMPONENT LOCATIONS pdf 2920
ENGINE ELECTRICAL pdf 2936
ENGINE EXHAUST pdf 3097
EXTERIOR LIGHTS pdf 3128
FRAME UNDERBODY pdf 3269
FRONT DRIVE AXLE pdf 3321
FRONT SUSPENSION pdf 3374
FUSES pdf 3430
GENERIC TROUBLE CODES pdf 3435
GM TROUBLE CODES pdf 3468
HORNS pdf 3482
HVAC CONTROLS pdf 3490
HVAC pdf 3552
HYDRAULIC BRAKES pdf 3698
INSTRUMENT_PANEL pdf 3793
INTERIOR_TRIM pdf 3877
KEYLESS ENTRY pdf 3937
PARKING BRAKES pdf 3952
POWER STEERING pdf 3975
REAR SUSPENSION pdf 4063
STARTER pdf 4083
STEERING COLUMN pdf 4244
TRANS Auto (2006) pdf 4285
TRANS AUTO TROUBLESHOOTING pdf 4770
TRANSMISSION HYDRAULIC DIAGRAM pdf 4786
TRANSMISSION MANUAL pdf 4791
WINDOWS pdf 4999
WIPERS WASHER pdf 5031
WIRING pdf 5081

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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