2004 Pontiac GTO Engine Mechanical – 5.7L Service Manual – PDF DOWNLOAD

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2004 Pontiac GTO Engine Mechanical – 5.7L Service Manual – PDF DOWNLOAD

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2004 Pontiac GTO Engine Mechanical – 5.7L Service Manual – PDF DOWNLOAD

Language : English
Pages : 6405
Downloadable : Yes
File Type : PDF
Size: 534 MB

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TABLE OF CONTENTS:

2004 Pontiac GTO Engine Mechanical – 5.7L Service Manual – PDF DOWNLOAD

5.7L ENGINE.pdf…………………………………………………….. 1
6.0 L ENGINE.pdf……………………………………………………. 882
2005 DISC BRAKES.pdf…………………………………………………1608
2005 DRIVESHAFT.pdf………………………………………………….1712
2005 ELECTRICAL COMPONENT LOCATOR.pdf………………………………….1732
2005 ENGINE COOLING.pdf………………………………………………1797
2005 ENGINE ELECTRICAL.pdf……………………………………………1884
2005 ENGINE EXHAUST.pdf………………………………………………1997
2005 FRONT SUSPENSION.pdf…………………………………………….2028
2005 REAR DRIVE AXLE.pdf……………………………………………..2092
2005 REAR SUSPENSION.pdf……………………………………………..2142
2005 WHEEL DRIVE SHAFTS.pdf…………………………………………..2252
2005 WIRING.pdf……………………………………………………..2295
2005_pontiac_gto_owners.pdf…………………………………………..2390
2005 Pontiac GTO Book TOC…………………………………………2390
Seats and Restraint Systems ………………………………………2396
Front Seats………………………………………………….2397
Power Seats………………………………………………2397
Manual Lumbar…………………………………………….2397
Reclining Seatbacks……………………………………….2398
Head Restraints…………………………………………..2399
Seatback Latches………………………………………….2399
Safety Belts…………………………………………………2401
Safety Belts: They Are for Everyone…………………………2401
Questions and Answers About Safety Belts…………………….2405
How to Wear Safety Belts Properly…………………………..2406
Driver Position…………………………………………..2407
Shoulder Belt Height Adjustment…………………………….2413
Safety Belt Use During Pregnancy……………………………2414
Right Front Passenger Position……………………………..2414
Rear Seat Passengers………………………………………2414
Rear Safety Belt Comfort Guides for Children and Small Adults….2417
Safety Belt Pretensioners………………………………….2419
Child Restraints……………………………………………..2420
Older Children……………………………………………2420
Infants and Young Children…………………………………2423
Child Restraint Systems……………………………………2426
Where to Put the Restraint…………………………………2429
Top Strap………………………………………………..2430
Top Strap Anchor Location………………………………….2431
Lower Anchorages and Top Tethers for Children (LATCH System)…..2432
Securing a Child Restraint Designed for the LATCH System………2434
Securing a Child Restraint in a Rear Seat Position……………2434
Securing a Child Restraint in the Right Front Seat Position……2436
Airbag System………………………………………………..2439
Where Are the Airbags?…………………………………….2441
When Should an Airbag Inflate?……………………………..2442
What Makes an Airbag Inflate?………………………………2443
How Does an Airbag Restrain?……………………………….2443
What Will You See After an Airbag Inflates?………………….2443
Servicing Your Airbag-Equipped Vehicle………………………2445
Restraint System Check………………………………………..2445
Checking the Restraint Systems……………………………..2445
Replacing Restraint System Parts After a Crash……………….2446
Features and Controls ……………………………………………2448
Keys………………………………………………………..2449
Remote Keyless Entry System………………………………..2451
Remote Keyless Entry System Operation……………………….2452
Doors and Locks………………………………………………2454
Door Locks……………………………………………….2454
Programmable Automatic Door Locks…………………………..2455
Trunk……………………………………………………2455
Windows……………………………………………………..2458
Power Windows…………………………………………….2459
Sun Visors……………………………………………….2459
Theft-Deterrent Systems……………………………………….2460
Immobilizer………………………………………………2460
Immobilizer Operation……………………………………..2460
Content Theft-Deterrent……………………………………2461
Starting and Operating Your Vehicle…………………………….2462
New Vehicle Break-In………………………………………2462
Ignition Positions………………………………………..2463
Retained Accessory Power (RAP)……………………………..2464
Starting the Engine……………………………………….2464
Racing or Other Competitive Driving…………………………2465
Automatic Transmission Operation……………………………2465
Manual Transmission Operation………………………………2468
Parking Brake…………………………………………….2470
Shifting Into Park (P) (Automatic Transmission)………………2471
Shifting Out of Park (P) (Automatic Transmission)…………….2472
Parking Over Things That Burn………………………………2473
Engine Exhaust……………………………………………2473
Running the Engine While Parked…………………………….2474
Mirrors……………………………………………………..2475
Manual Rearview Mirror…………………………………….2475
Outside Power Mirrors……………………………………..2475
Outside Convex Mirror……………………………………..2475
Storage Areas………………………………………………..2476
Glove Box………………………………………………..2476
Cupholder(s)……………………………………………..2476
Front Storage Area………………………………………..2476
Center Console Storage Area………………………………..2476
Vehicle Personalization……………………………………….2477
Instrument Panel ………………………………………………..2484
Instrument Panel Overview……………………………………..2487
Hazard Warning Flashers……………………………………2489
Other Warning Devices……………………………………..2489
Horn…………………………………………………….2489
Tilt Wheel……………………………………………….2489
Turn Signal/Multifunction Lever…………………………….2490
Turn and Lane-Change Signals……………………………….2491
Headlamp High/Low-Beam Changer……………………………..2491
Flash-to-Pass…………………………………………….2492
Windshield Wipers…………………………………………2492
Windshield Washer…………………………………………2493
Cruise Control……………………………………………2493
Exterior Lamps……………………………………………2496
Headlamps………………………………………………..2496
Daytime Running Lamps (DRL)………………………………..2497
Automatic Headlamp System………………………………….2497
Fog Lamps………………………………………………..2498
Instrument Panel Brightness………………………………..2498
Courtesy Lamps……………………………………………2498
Dome Lamp………………………………………………..2499
Entry Lighting……………………………………………2499
Front Reading Lamps……………………………………….2499
Trunk Lamp……………………………………………….2499
Battery Run-Down Protection………………………………..2499
Accessory Power Outlets……………………………………2500
Ashtrays and Cigarette Lighter……………………………..2501
Climate Controls……………………………………………..2502
Climate Control System…………………………………….2502
Outlet Adjustment…………………………………………2504
Warning Lights, Gages, and Indicators…………………………..2505
Instrument Panel Cluster…………………………………..2506
Speedometer………………………………………………2507
Tachometer……………………………………………….2507
Safety Belt Reminder Light…………………………………2507
Airbag Readiness Light…………………………………….2508
Charging System Light……………………………………..2509
One-to-Four Shift Light (Manual Transmission)………………..2509
Brake System Warning Light…………………………………2510
Anti-Lock Brake System Warning Light………………………..2510
Engine Coolant Temperature Gage…………………………….2511
Malfunction Indicator Lamp…………………………………2511
Security Light……………………………………………2514
Fog Lamp Light……………………………………………2514
Highbeam On Light…………………………………………2514
Daytime Running Lamps (DRL) Indicator Light………………….2515
Fuel Gage………………………………………………..2515
Trip Computer………………………………………………..2516
Audio System(s)………………………………………………2528
Setting the Time………………………………………….2528
Radio with Six-Disc CD…………………………………….2529
Theft-Deterrent Feature……………………………………2538
Audio Steering Wheel Controls………………………………2539
Radio Reception…………………………………………..2540
Care of Your CDs………………………………………….2540
Care of the CD Player……………………………………..2540
Backglass Antenna…………………………………………2541
Driving Your Vehicle …………………………………………….2542
Your Driving, the Road, and Your Vehicle………………………..2543
Defensive Driving…………………………………………2543
Drunken Driving…………………………………………..2543
Control of a Vehicle………………………………………2546
Braking………………………………………………….2546
Anti-Lock Brake System (ABS)……………………………….2547
Braking in Emergencies…………………………………….2549
Traction Control System (TCS)………………………………2549
Steering…………………………………………………2550
Off-Road Recovery…………………………………………2552
Passing………………………………………………….2553
Loss of Control…………………………………………..2554
Driving at Night………………………………………….2555
Driving in Rain and on Wet Roads……………………………2557
City Driving……………………………………………..2559
Freeway Driving…………………………………………..2560
Before Leaving on a Long Trip………………………………2561
Highway Hypnosis………………………………………….2562
Hill and Mountain Roads……………………………………2563
Winter Driving……………………………………………2565
If Your Vehicle is Stuck in Sand, Mud, Ice or Snow……………2569
Rocking Your Vehicle to Get It Out………………………….2569
Loading Your Vehicle………………………………………2570
Towing………………………………………………………2575
Towing Your Vehicle……………………………………….2575
Recreational Vehicle Towing………………………………..2575
Towing a Trailer………………………………………….2575
Service and Appearance Care ………………………………………2576
Service……………………………………………………..2578
Doing Your Own Service Work………………………………..2579
Adding Equipment to the Outside of Your Vehicle………………2580
Fuel………………………………………………………..2580
Gasoline Octane…………………………………………..2580
Gasoline Specifications……………………………………2580
California Fuel…………………………………………..2581
Additives………………………………………………..2581
Fuels in Foreign Countries…………………………………2582
Filling the Tank………………………………………….2583
Filling a Portable Fuel Container…………………………..2585
Checking Things Under the Hood…………………………………2585
Hood Release……………………………………………..2586
Engine Compartment Overview………………………………..2587
Engine Oil……………………………………………….2588
Engine Oil Life System…………………………………….2591
Engine Air Cleaner/Filter………………………………….2593
Automatic Transmission Fluid……………………………….2594
Manual Transmission Fluid………………………………….2596
Hydraulic Clutch………………………………………….2597
Engine Coolant……………………………………………2598
Radiator Pressure Cap……………………………………..2601
Engine Overheating………………………………………..2601
Cooling System……………………………………………2604
Power Steering Fluid………………………………………2609
Windshield Washer Fluid……………………………………2610
Brakes…………………………………………………..2611
Battery………………………………………………….2614
Jump Starting…………………………………………….2615
Headlamp Aiming………………………………………………2620
Bulb Replacement……………………………………………..2622
Halogen Bulbs…………………………………………….2622
Headlamps………………………………………………..2622
Front Turn Signal and Parking Lamps…………………………2624
Taillamps, Turn Signal, Stoplamps and Back-up Lamps…………..2625
Replacement Bulbs…………………………………………2626
Windshield Wiper Blade Replacement……………………………..2627
Tires……………………………………………………….2627
Tire Sidewall Labelling……………………………………2629
Tire Terminology and Definitions……………………………2631
Inflation – Tire Pressure………………………………….2634
Tire Inspection and Rotation……………………………….2637
When It Is Time for New Tires………………………………2638
Buying New Tires………………………………………….2639
Uniform Tire Quality Grading……………………………….2639
Wheel Alignment and Tire Balance……………………………2641
Wheel Replacement…………………………………………2641
Tire Chains………………………………………………2642
If a Tire Goes Flat……………………………………….2643
Changing a Flat Tire………………………………………2643
Removing the Spare Tire and Tools…………………………..2645
Removing the Flat Tire and Installing the Spare Tire………….2646
Storing a Flat or Spare Tire and Tools………………………2650
Compact Spare Tire………………………………………..2651
Appearance Care………………………………………………2651
Fabric/Carpet…………………………………………….2652
Vinyl……………………………………………………2653
Leather………………………………………………….2654
Instrument Panel………………………………………….2654
Interior Plastic Components………………………………..2654
Glass Surfaces……………………………………………2654
Care of Safety Belts………………………………………2654
Weatherstrips…………………………………………….2655
Washing Your Vehicle………………………………………2655
Cleaning Exterior Lamps/Lenses……………………………..2655
Finish Care………………………………………………2655
Windshield and Wiper Blades………………………………..2656
Aluminum Wheels…………………………………………..2656
Tires……………………………………………………2657
Sheet Metal Damage………………………………………..2657
Finish Damage…………………………………………….2657
Underbody Maintenance……………………………………..2658
Chemical Paint Spotting……………………………………2658
Vehicle Care/Appearance Materials…………………………..2659
Vehicle Identification………………………………………..2660
Vehicle Identification Number (VIN)…………………………2660
Service Parts Identification Label………………………….2660
Electrical System…………………………………………….2660
Add-On Electrical Equipment………………………………..2660
Fuses and Circuit Breakers…………………………………2661
Instrument Panel Fuse Block………………………………..2661
Engine Compartment Fuse Block………………………………2663
Capacities and Specifications………………………………….2665
Maintenance Schedule …………………………………………….2666
Maintenance Schedule………………………………………….2667
Introduction……………………………………………..2667
Maintenance Requirements…………………………………..2667
Your Vehicle and the Environment……………………………2667
Using the Maintenance Schedule……………………………..2667
Scheduled Maintenance……………………………………..2669
Additional Required Services……………………………….2671
Maintenance Footnotes……………………………………..2672
Owner Checks and Services………………………………….2673
At Each Fuel Fill…………………………………………2673
At Least Once a Month……………………………………..2674
At Least Once a Year………………………………………2674
Recommended Fluids and Lubricants…………………………..2677
Normal Maintenance Replacement Parts………………………..2679
Maintenance Record………………………………………..2680
Customer Assistance and Information ……………………………….2684
Customer Assistance and Information…………………………….2685
Customer Satisfaction Procedure…………………………….2685
Online Owner Center……………………………………….2686
Customer Assistance for Text Telephone (TTY) Users……………2687
Customer Assistance Offices………………………………..2687
GM Mobility Reimbursement Program…………………………..2688
Roadside Assistance Program………………………………..2689
Courtesy Transportation……………………………………2690
Vehicle Data Collection and Event Data Recorders……………..2692
Reporting Safety Defects………………………………………2693
Reporting Safety Defects to the United States Government………2693
Reporting Safety Defects to General Motors…………………..2694
Service Publications Ordering Information……………………2694
Index…………………………………………………………..2696
2006 WIRING.pdf……………………………………………………..2708
AIRBAGS.pdf…………………………………………………………2757
ANTILOCK BRAKES.pdf………………………………………………….2900
AUTOMATIC TRANSMISSION OVERHAUL.pdf……………………………………3049
clutch.pdf………………………………………………………….3478
COMPUTER RELEARN.pdf…………………………………………………3532
CRUISE CONTROL.pdf…………………………………………………..3540
DEFOGGER.pdf………………………………………………………..3577
DISC BRAKES.pdf……………………………………………………..3636
DOORS.pdf…………………………………………………………..3737
DRIVE BELTS.pdf……………………………………………………..3916
ELECTRICAL COMPONENT LOCATOR.pdf………………………………………3918
EMISSION APPLICATIONS.pdf…………………………………………….3965
ENGINE COOLING.pdf…………………………………………………..3969
ENGINE ELECTRICAL.pdf………………………………………………..4070
ENGINE EXHAUST.pdf…………………………………………………..4172
ENTERTAINMENT.pdf……………………………………………………4213
EXTERIOR TRIM.pdf……………………………………………………4299
FRAME UNDERBODY.pdf………………………………………………….4342
FRONT SUSPENSION.pdf…………………………………………………4369
FUSES.pdf…………………………………………………………..4426
GAGES.pdf…………………………………………………………..4432
GENERIC TROUBLE CODES.pdf…………………………………………….4647
GM TROUBLE CODES.pdf…………………………………………………4680
HORNS.pdf…………………………………………………………..4694
HVAC 2.pdf………………………………………………………….4710
HVAC.pdf……………………………………………………………4800
HYDRAULIC BRAKES.pdf…………………………………………………5006
INTERIOR TRIM.pdf……………………………………………………5120
keyless entry.pdf……………………………………………………5172
LIGHTING SYSTEM.pdf………………………………………………….5191
MAINTENANCE.pdf……………………………………………………..5330
MANUAL TRANSMISSION OVERHAUL.pdf………………………………………5343
parking brake.pdf……………………………………………………5744
POWER STEERING.pdf…………………………………………………..5784
REAR DRIVE AXLE.pdf………………………………………………….5844
REAR SUSPENSION.pdf………………………………………………….5892
SEATS.pdf…………………………………………………………..5996
SERVICE REMINDER LIGHTS.pdf…………………………………………..6156
SHIFT LOCK CONTROL.pdf……………………………………………….6243
STEERING COLUMN.pdf………………………………………………….6263
UNIVERSAL JOINT.pdf………………………………………………….6298
WHEEL DRIVE SHAFTS.pdf……………………………………………….6317
WIRING.pdf………………………………………………………….6358

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