2004 Porsche Cayenne V8 4.5 L Service Manual – PDF DOWNLOAD

Description

2004 Porsche Cayenne V8 4.5 L Service Manual – PDF DOWNLOAD

FILE DETAILS:

2004 Porsche Cayenne V8 4.5 L Service Manual – PDF DOWNLOAD

Language : English
Pages : 5123
Downloadable : Yes
File Type : PDF

DESCRIPTION:

2004 Porsche Cayenne V8 4.5 L Service Manual – PDF DOWNLOAD

Preliminary work:
Special equipment-specific features are described in the notes.

If the engine is to be replaced by a new one, make sure the air conditioner is evacuated and the existing
air-conditioning compressor removed during removal of the engine as the replacement engine is delivered
with the new compressor mounted. → 873419 Removing and installing air-conditioning compressor –
chapter on “Removing”

Fix steering wheel with wheels in straight-ahead position (engage steering column lock or clamp steering
wheel in centre position with steering wheel holder)! If this is not done, the airbag contact unit will have to
be put in centre position after installation of the steering gear! → 945019 Removing and reinstalling
steering-column switch

Position the vehicle at the take-up points provided on a lifting platform. → Lifting the vehicle [9PAAE1
9PAAE7 9PAAF1]→ Lifting the vehicle [9PAAJ1]

Put on the protective covers.

Produce the OBD II log.

Move the Tiptronic’s selector lever to position N.

Remove ignition key.

Disconnect battery . → Work instructions after disconnecting the battery

Remove front wheels. → 440519 Removing and reinstalling wheel – chapter on “Removing”

Remove the front wheel-housing liners. → 505619 Removing and reinstalling front wheel-housing liner –
chapter on “Removing”

Remove engine compartment covers. → 700219 Removing and reinstalling front cover (engine
compartment) – chapter on “Removing”

Allow engine to cool down.

TABLE OF CONTENTS:

2004 Porsche Cayenne V8 4.5 L Service Manual – PDF DOWNLOAD

Porsche Cayenne V8 4 5 L 2004 1
01 – Motor 145
10 Engine – Crankcase, Suspension 2
Removing engine – as of MY 2003 2
AW The most important working regulations and warning notes – as of MY 2003 22
IN Securing engine on assembly support – as of MY 2003 33
Removing and installing V8 4 5 l engine – as of MY 2003 36
Installing engine – as of MY 2003 70
Cleaning the engine (washing the engine) – as of MY 2003 90
Disassembling and assembling engine – as of MY 2003 93
IN Tightening torques for Cayenne S (M48/00) and Cayenne Turbo (M48/50) – as of MY 2003 118
IN Lifting the engine with a workshop crane – as of MY 2003 132
IN Supporting the engine on the body – as of MY 2003 139
IN Determining the operating cycle of cylinder 1 – as of MY 2003 145
IN Tightening torques for Cayenne S (M48/00) and Cayenne Turbo (M48/50) – as of MY 2003 151
WM (Special) tools required for repairing the M48/00 and M48/50 engines – as of MY 2003 165
Completing reconditioned engine – as of MY 2003 177
Replacing crankcase – as of MY 2003 179
Removing oil spray jets for piston cooling – as of MY 2003 187
Installing oil spray jets for piston cooling – as of MY 2003 191
Testing pressure loss from the engine – as of MY 2003 195
Checking compression of cylinders – as of MY 2003 200
Removing and installing engine carrier – as of MY 2003 207
Removing and installing engine mounting – as of MY 2003 212
Removing and installing engine guard – as of MY 2003 217
Removing and installing design cover – as of MY 2003 221
13 Engine – Crankshaft, Pistons 0
Removing and installing pistons – as of MY 2003 229
Disassembling and assembling pistons – as of MY 2003 237
Removing and installing crankshaft – as of MY 2003 247
Removing and installing crankshaft sealing ring on flywheel side – as of MY 2003 262
Removing and installing drive plate for torque converter – as of MY 2003 268
Removing and installing belt tensioner – as of MY 2003 273
Removing and installing sealing ring for crankshaft belt pulley – as of MY 2003 278
Removing and installing crankshaft belt pulley – as of MY 2003 282
Checking drive belt – as of MY 2003 288
Removing and installing drive belt – as of MY 2003 292
15 Engine – Cylinderhead, Valve drive 0
01-15 05 02 Checking timing of camshafts – as of MY 2003 299
02-15 05 16 Adjusting the timings for the camshafts – as of MY 2003 301
03-15 05 21 Removing camshafts – as of MY 2003, until MY 2004 307
04-15 05 21 Removing camshafts – as of MY 2005 311
05-15 03 21 Removing camshaft housing – as of MY 2003, until MY 2004 315
06-15 03 21 Removing camshaft housing – as of MY 2005 321
07-15 03 23 Installing camshaft housing – as of MY 2003, until MY 2004 327
08-15 03 23 Installing camshaft housing – as of MY 2005 334
09-15 05 23 Installing camshafts – as of MY 2003, until MY 2004 341
10-15 05 23 Installing camshafts – as of MY 2005 346
11-15 07 19 Removing and installing camshaft timing gear – as of MY 2003 352
12-15 33 21 Removing chain case lid – as of MY 2003 359
13-15 33 23 Installing chain case lid – as of MY 2003 366
14-15 35 21 Removing timing chain – as of MY 2003 378
15-15 35 23 Fitting timing chain – as of MY 2003 383
16-15 36 19 Removing and installing chain tensioner – as of MY 2003 388
17-15 37 19 Removing and installing hydraulic valve for camshaft adjustment – as of MY 2003, until MY 2004 393
18-15 37 19 Removing and installing hydraulic valve for camshaft adjustment – as of MY 2005 397
19-15 47 19 Removing and installing guide and tensioning rails – as of MY 2003 401
20-15 59 19 Removing and installing hydro-tappets – as of MY 2003 413
21-15 60 19 Removing and installing intake valve – as of MY 2003 416
22 15 62 19 Removing and installing exhaust valve – as of MY 2003 423
23-15 63 19 Removing and installing valve-stem seal – as of MY 2003 430
24-15 70 21 Removing cylinder head – as of MY 2003 440
25-15 70 23 Installing cylinder head – as of MY 2003 446
26-15 73 56 Replacing attachment for exhaust manifold (stud) – as of MY 2003 455
27-15 84 19 Removing and installing camshaft adjusters – as of MY 2003 460
28-15 90 55 Replacing lid seal for camshaft housing (valve lid seal) – as of MY 2003 468
29-15 91 21 Removing cover for camshaft housing – as of MY 2003 470
30-15 91 23 Installing cover for camshaft housing – as of MY 2003 478
17 Engine – Lubrication pdf 0
01-17 01 17 Engine oil and oil filter change – as of MY 2003 488
02-17 03 01 Checking oil pressure – as of MY 2003 493
03-17 04 19 Removing and installing oil-pressure sender – as of MY 2003 499
04-17 11 19 Removing and installing oil level sensor – as of MY 2003 503
05-17 17 19 Removing and installing guide for oil dipstick – as of MY 2003 508
06-17 20 19 Removing and installing oil pump – as of MY 2003 513
07-17 26 37 Disassembling and assembling oil pressure control valve – as of MY 2003 520
08-17 30 19 Removing and installing oil filter – as of MY 2003 524
10-17 50 21 Removing oil pan – as of MY 2003 527
11-17 50 23 Installing oil pan (includes sealing) – as of MY 2003 536
12-17 67 21 Removing bracket for oil-water heat exchanger – as of MY 2003 545
13-17 67 23 Installing bracket for oil-water heat exchanger – as of MY 2003 551
9-17 40 19 Removing and installing oil-water heat exchanger – as of MY 2003 558
19 Engine – Cooling pdf 0
01-19 01 01 Checking cooling system – as of MY 2003 565
02-19 01 29 Cooling system cleaned (after oil-coolant mixing) – as of MY 2003 572
03-19 08 19 Removing and installing electric fan – as of MY 2003 577
04-19 20 19 Removing and installing radiator fan housing (radiator frame) – as of MY 2003 582
05-19 38 17 Draining and filling in coolant (includes bleeding) – as of MY 2003 587
06-19 40 19 Removing and installing coolant expansion tank – as of MY 2003 599
07-19 45 19 Removing and installing additional coolant pump – as of MY 2003 605
08-19 50 19 Removing and installing coolant pump – as of MY 2003 609
09-19 58 19 Removing and installing coolant regulator (thermostat) – as of MY 2003 618
10-19 70 21 Removing radiator – as of MY 2003 628
11-19 70 23 Installing radiator – as of MY 2003 634
12-19 78 19 Removing and installing coolant temperature sensor – as of MY 2003 640
02 – Motor 565
02-Petrol, Exhaust, Engine-Electric 565
20 Fuel, Actuation 646
01-20 02 01 Checking fuel pressure – as of MY 2003 646
02-20 03 Draining and filling fuel – as of MY 2003 652
03-20 10 21 Removing fuel tank – as of MY 2003 661
04-20 10 23 Installing fuel tank – as of MY 2003 669
05-20 15 19 Removing and installing fuel level sensor – as of MY 2003 678
06-20 25 21 Removing carbon canister – as of MY 2003 687
07-20 25 23 Installing carbon canister – as of MY 2003 695
08-20 43 02 Fuel filter lines checked (in tank) – as of MY 2003 702
09-20 48 19 Removing and installing leakage diagnosis pump (LDP) – as of MY 2003 706
10-20 60 19 Removing and installing fuel filter – as of MY 2003 713
11-20 66 01 Checking quantity of fuel delivered – as of MY 2003 721
12-20 66 19 Removing and installing fuel pump – as of MY 2003 727
21 Exhaust system, Turbocharging 0
01-21 30 21 Removing turbocharger – as of MY 2003 737
02-21 30 23 Installing turbocharger – as of MY 2003 746
03-21 43 19 Removing and installing the charge air cooler – as of MY 2003 754
04-21 80 19 Removing and installing oil suction pump for turbocharger – as of MY 2003 760
24 Fuel system, Electronic injection 0
01-24 24 55 Replacing air-cleaner element – as of MY 2003 764
02-24 25 19 Removing and installing air cleaner housing – as of MY 2003 769
03-24 30 19 Removing and installing fuel pipe – as of MY 2003 774
04-24 35 19 Removing and installing cowl for throttle housing (Y-shaped pipe) – as of MY 2003 776
05-24 40 19 Removing and installing fuel injector – as of MY 2003 784
06-24 42 19 Removing and installing throttle body – as of MY 2003 791
07-24 45 19 Removing and installing air flow sensor – as of MY 2003 796
08-24 46 01 Checking the intake-air distributor for leaks – as of MY 2003 802
09-24 46 19 Removing and installing intake-air distributor – as of MY 2003 806
10-24 58 19 Removing and installing fuel pressure regulator – as of MY 2003 816
11-24 69 19 Removing and installing oxygen sensors in front of catalytic converter – as of MY 2003 824
12-24 70 19 Removing and installing DME control module – as of MY 2003 831
13-24 73 19 Removing and installing oxygen sensors behind catalytic converter – as of MY 2003 839
26 Exhaust system 0
01-26 01 01 Checking exhaust system for leaks – as of MY 2003 846
02-26 01 19 Removing and installing exhaust system – as of MY 2003 849
03-26 10 19 Removing and installing exhaust manifold – Cayenne Turbo (type M48-50) – as of MY 2003 855
04-26 28 01 Checking exhaust system mount – as of MY 2003 863
05-26 33 55 Replacing rear silencer – as of MY 2003 868
06-26 34 15 Adjusting tailpipes – as of MY 2003 873
07-26 34 19 Removing and installing tailpipes – as of MY 2003 877
08-26 65 19 Removing and installing secondary air pump – as of MY 2003 881
09-26 73 19 Removing and installing (main) catalytic converter – as of MY 2003 886
10-26 76 19 Removing and installing primary catalytic converter – Cayenne Turbo – as of MY 2003 898
27 Starter, Power supply, Cruise control 0
01-27 06 External power connection, jump lead starting – as of MY 2003 908
02-27 06 19 Removing and installing battery – as of MY 2003 911
03-27 06 IN General information on the vehicle battery – as of MY 2003 917
04-27 07 19 Removing and installing auxiliary battery – as of MY 2003 929
05-27 22 19 Removing and installing three-phase generator – Cayenne Tur – as of MY 2003 935
06-27 22 19 Removing and installing the generator – as of MY 2006 948
07-27 22 55 Replacing the generator – as of MY 2006 959
08-27 60 19 Removing and installing starter – as of MY 2003 973
28 Ignition system 0
01-28 04 19 Removing and installing ignition switch – as of MY 2003 978
02-28 20 55 Replacing ignition coils – as of MY 2003 984
03-28 39 19 Removing and installing hall sender – as of MY 2003 992
04-28 70 55 Replacing spark plugs – as of MY 2003 995
05-28 72 19 Removing and installing knock sensor – as of MY 2003 1004
03 – Transmission 1008
32 Torque Converter 1008
01-32 47 19 Removing and installing torque converter sealing ring – as of MY 2003 1008
02-32 50 19 Removing and installing torque converter – as of MY 2003 1013
37 Automatic transmission – Actuation, ass housing 0
01-37 02 35 Checking and topping up the ATF – as of MY 2003 1018
02-37 02 55 Changing ATF – as of MY 2003 1023
03-37 04 19 Removing and installing selector knob – as of MY 2003 1029
04-37 08 19 Removing and installing selector support – as of MY 2003 1033
05-37 08 IN Selector lever emergency release – as of MY 2003 1041
06-37 12 37 Disassembling and assembling cover for selector lever – as of MY 2003 1043
07-37 15 15 Adjusting selector lever cable – as of MY 2003 1049
08-37 15 19 Removing and installing selector lever cable – as of MY 2003 1055
09-37 30 19 Removing and installing the Tiptronic control unit – as of MY 2003 1060
10-37 31 19 Removing and installing multi-functional switch – as of MY 2003 1067
11-37 31 15 Adjusting multi-functional switch – as of MY 2003 1073
12-37 33 19 Removing and installing sealing ring for selector shaft – as of MY 2003 1079
13-37 35 19 Removing and installing transmission – as of MY 2003 1085
14-37 35 27 Removing and refitting transmission – as of MY 2003 1098
15-37 35 TW Technical data on 6-speed Tiptronic transmission – as of MY 2003 1109
16-37 55 19 Removing and installing ATF pan – as of MY 2003 1112
17-37 58 19 Removing and installing ATF filter – as of MY 2003 1117
38 Automatic transmission – Gears, Control 0
01-38 18 19 Removing and installing wire harness in transmission – as of MY 2003 1120
02-38 45 19 Removing and installing oil pressure switch – as of MY 2003 1128
03-38 60 19 Removing and installing ATF cooler – as of MY 2003 1131
04-38 62 19 Removing and installing line for ATF cooling – as of MY 2003 1136
05-38 70 19 Removing and installing sealing ring for output shaft – as of MY 2003 1141
06-38 75 19 Removing and installing ATF thermostat – as of MY 2003 1146
07-38 77 19 Removing and installing electrohydraulic control unit – as of MY 2003 1153
39 Final drive, Differentiale, Differential lock 0
01-39 Technical data – as of MY 2003 1156
02-39 IN Information – as of MY 2003 1162
03-39 01 19 Removing and installing rear final drive – as of MY 2003 1165
04-39 02 19 Removing and installing front cardan shaft – as of MY 2003 1172
05-39 13 19 Removing and installing transfer box control module – as of MY 2003 1179
06-39 22 19 Removing and installing sealing ring for output flange – as of MY 2003 1185
07-39 35 19 Removing and installing rear cardan shaft – as of MY 2003 1191
08-39 55 19 Removing and installing sealing ring for cardan flange – as of MY 2003 1200
09-39 59 19 Removing and installing sealing ring for output flange – as of MY 2003 1207
10-39 61 19 Removing and installing rubber mounting for four-wheel final drive – as of MY 2003 1215
11-39 61 19 Removing and installing rubber mounting for rear final drive – as of MY 2003 1224
12-39 65 19 Removing and installing transfer box – as of MY 2003 1231
13-39 77 19 Removing and installing transverse lock servo motor – as of MY 2003 1238
14-39 78 19 Removing and installing servo motor on transfer box – as of MY 2003 1243
15-39 82 19 Removing and installing sealing ring for cardan flange (rear final drive) – as of MY 2003 1247
16-39 88 19 Removing and installing four-wheel final drive – as of MY 2003 1253
17-39 90 35 Checking and topping up oil for transfer box – as of MY 2003 1265
18-39 90 35 Checking and topping up oil for rear final drive – as of MY 2003 1269
19-39 90 35 Checking and topping up oil for four-wheel final drive – as of MY 2003 1273
20-39 90 55 Changing oil for four-wheel final drive – as of MY 2003 1277
21-39 90 55 Changing oil for rear final drive – as of MY 2003 1281
22-39 90 55 Changing oil for transfer box – as of MY 2003 1284
23-39 92 19 Removing and installing sealing ring for rear transfer box (output flange) – as of MY 2003 1287
24-39 92 19 Removing and installing sealing ring for front transfer box output – as of MY 2003 1293
25-39 92 19 Removing and installing sealing ring for transfer box input shaft – as of MY 2003 1301
04 – Chassis 1305
40 Front wheel suspension, drive shafts 1305
40 AW Safety notes and information when repairing the running gear – as of MY 2003 1305
02-40 IN Tests-notes for all-wheel drive – as of MY 2003 1309
03-40 IN Overview of Cayenne running gear with steel springs – as of MY 2003 1312
04-40 IN Cayenne system overview – as of MY 2003 1314
05-40 IN Component arrangement – Off-Road Stabiliser System (ORS) – as of MY 2003 1317
06-40 TW Tightening torques for front axle – as of MY 2003 1321
07-40 V0 Lifting the vehicle – as of MY 2003 1327
08-40 06 19 Removing and installing front-axle carrier – as of MY 2003 1332
09-40 11 55 Replacing bearings for carrier – as of MY 2003 1344
10-40 15 19 Removing and installing top axle strut – Steel spring – as of MY 2003 1353
11-40 17 19 Removing and installing bottom axle strut – as of MY 2003 1359
12-40 20 55 Replacing bearing for trailing arm – as of MY 2003 1366
13-40 24 19 Removing and installing control unit for off-road stabilizer – as of MY 2003 1379
14-40 25 19 Removing and installing control unit for off-road stabiliser – as of MY 2003 1383
15-40 26 01 Off-Road Stabiliser System (ORS) – Checking fluid level – as of MY 2003 1390
16-40 26 07 Bleeding the Off-Road Stabiliser System (ORS) – as of MY 2003 1395
17-40 26 07 Bleeding the Off-Road Stabiliser System (ORS) – as of MY 2003 1400
18-40 41 19 Removing and installing front drive shaft – as of MY 2003 1405
19-40 41 37 Disassembling and assembling front drive shaft – as of MY 2003 1413
20-40 50 19 Removing and installing front wheel bearing housing (wheel carrier) – as of MY 2003 1420
21-40 57 19 Removing and installing front wheel bearing – as of MY 2003 1428
22-40 77 19 Removing and installing front stabilizer – as of MY 2003 1438
23-40 77 19 Removing and installing off-road stabiliser – as of MY 2003 1443
42 Rear wheel suspension, drive shafts 1455
01-42 TW Tightening torques for rear axle – as of MY 2003 1455
02-42 21 37 Disassembling and assembling rear drive shaft – as of MY 2003 1461
03-42 05 19 Removing and installing rear axle housing – as of MY 2003 1468
04-42 08 55 Bearings for rear axle – as of MY 2003 1476
05-42 09 19 Removing and installing rear tie rod (toe control arm) – as of MY 2003 1483
06-42 11 19 Removing and installing bottom axle strut – as of MY 2003 1487
07-42 17 55 Replacing bearing for trailing arm – as of MY 2003 1490
08-42 21 19 Removing and installing rear drive shaft – as of MY 2003 1499
09-42 21 37 Disassembling and assembling rear drive shaft – as of MY 2003 1503
10-42 52 19 Removing and installing rear wheel bearing housing (wheel carrier) – as of MY 2003 1509
11-42 58 19 Removing and installing rear-wheel bearing – as of MY 2003 1515
12-42 71 19 Removing and installing rear spring strut (steel springs) – as of MY 2003 1525
13-42 90 19 Removing and installing stabiliser – as of MY 2003 1529
14-42 90 19 Removing and installing off-road stabiliser – as of MY 2003 1534
43 Level control 0
01-43 IN Position of air suspension components – as of MY 2003 1540
02-43 K2 Calibration – as of MY 2003 1544
03-43 TW Tightening torques – as of MY 2003 1547
04-43 01 IN Filling specification for air-spring strut – as of MY 2003 1549
05-43 18 55 Replacing front level sensor – as of MY 2003 1554
06-43 19 55 Replacing rear level sensor – as of MY 2003 1557
07-43 25 Disassembling and assembling rear spring strut – as of MY 2003 1560
08-43 30 Disassembling and assembling front spring strut – as of MY 2003 1570
09-43 15 19 Removing and installing compressor for the level control system – as of MY 2003 1581
10-43 16 19 Removing and installing level control module – as of MY 2003 1586
11-43 25 19 Removing and installing rear spring strut (air springs) – as of MY 2003 1592
12-43 30 19 Removing and installing front spring strut (air springs) – as of MY 2003 1598
13-43 34 19 Removing and installing sensor for body – as of MY 2003 1609
14-43 85 41 Repairing pressure hose – as of MY 2003 1614
44 Wheels, Tires, Alignment 0
01-44 02 Checking disc wheels – as of MY 2003 1618
02-44 93 Balancing-optimising wheels – as of MY 2003 1620
03-44 IN Alignment card – Cayenne – as of MY 2003 1627
04-44 IN Additional information on suspension alignment (control value) – as of MY 2003 1630
05-44 IN Suspension alignment, complete – as of MY 2003 1632
06-44 IN Wheels and tyres – as of MY 2003 1645
07-44 IN Tyres – as of MY 2003 1649
08-44 IN Mounting tyres for vehicles with and without tyre pressure monitoring system (RDK) – as of MY 2003 1654
09-44 IN General information on the tyre pressure monitoring system (RDK) – as of MY 2003 1660
10-44 TW Adjustment values for suspension alignment – as of MY 2003 1663
11-44 TW Conversion table for wheel alignment values – as of MY 2003 1667
12-44 05 19 Removing and installing wheel – as of MY 2003 1670
13-44 32 19 Removing and installing wheel electronics – as of MY 2003 1674
14-44 34 19 Removing and installing control unit for tyre pressure monitoring system – as of MY 2003 1678
15-44 38 19 Removing and installing antennae for tyre pressure monitoring system – as of MY 2003 1683
17-44 50 19 Removing and installing momentary-switch handle for spare wheel mount – as of MY 2003f 1687
18-44 56 19 Removing and installing spare wheel mount (frame) – as of MY 2003 1693
19-44 58 19 Removing and installing bearing for spare wheel mount – as of MY 2003 1699
20-44 60 19 Removing and installing holder for locking spare wheel mount – as of MY 2003 1705
21-44 62 19 Removing and installing pneumatic spring for bearing for spare wheel mount – as of MY 2003 1712
45 Anti-Lock Brake System (ABS) 0
01-45 IN Information on PSM – as of MY 2003 1718
02-45 11 19 Removing and installing speed sensor – as of MY 2003 1721
03-45 30 19 Removing and installing hydraulic unit – as of MY 2003 1724
04-45 60 05 Initialising and calibrating steering angle sensor – as of MY 2003 1729
05-45 60 19 Removing and installing steering-angle sensor – as of MY 2003 1732
06-45 61 55 Replacing combination sensor – as of MY 2003 1736
46 Brakes – Brake mechanics 0
01-46 Brake disc measurement sheet – as of MY 2003 1741
02-46 01 Checking the thickness of the disc brake pads – as of MY 2003 1744
03-46 IN Component arrangement – foot-operated parking brake – as of MY 2003 1747
04-46 IN Component arrangement – foot-operated parking brake – as of MY 2003 1750
05-46 TW Tightening torques for brake mechanics – as of MY 2003 1753
06-46 TW Technical data-brake wear limits – as of MY 2003 1756
07-46 05 19 Removing and installing brake pedal – as of MY 2003 1763
08-46 11 15 Adjusting the brake pushrod – as of MY 2003 1770
09-46 36 19 Removing and installing the front disc brake pads – as of MY 2003 1772
10-46 36 20 Removing and installing front brake pads – as of MY 2003 1777
11-46 38 19 Removing and installing the rear disc brake pads – as of MY 2003 1782
12-46 38 20 Removing and installing rear brake pads – as of MY 2003 1787
13-46 50 02 Checking front brake discs (wear assessment) – as of MY 2003 1791
14-46 50 19 Removing and installing front brake disc – as of MY 2003 1797
15-46 53 02 Checking rear brake discs (wear assessment) – as of MY 2003 1801
16-46 53 19 Removing and installing rear brake disc – as of MY 2003 1807
17-46 58 19 Removing and installing front brake cable for foot-operated parking brake – as of MY 2003 1811
18-46 60 19 Removing and installing pedal for foot-operated parking brake – as of MY 2003 1817
19-46 79 55 Replacing rear brake cable for foot-operated parking brake – as of MY 2003 1822
20-46 83 15 Adjusting the foot-operated parking brake – as of MY 2003 1832
21-46 83 16 Adjusting the foot-operated parking brake – as of MY 2003 1835
22-46 83 56 Replacing brake shoes – as of MY 2003 1838
47 Brakes – Hydraulics, Regulator, Booster 0
01-47 TW Tightening torques for brake hydraulics – as of MY 2003 1842
02-47 01 07 Bleeding the brake system – as of MY 2003 1845
03-47 08 55 Changing the brake fluid – as of MY 2003 1848
04-47 15 19 Removing and installing brake master cylinder (HBZ) – as of MY 2003 1851
05-47 39 19 Removing and installing front brake calliper – as of MY 2003 1856
06-47 41 19 Removing and installing rear brake calliper – as of MY 2003 1860
07-47 70 19 Removing and installing brake booster – as of MY 2003 1864
48 Steering 0
01-48 IN Test and assembly work on power steering – as of MY 2003 1872
02-48 IN Assessment of steering gear after accident damage – as of MY 2003 1876
03-48 IN Assessment of steering column after accident damage – as of MY 2003 1879
04-48 TW Tightening torques for steering – as of MY 2003 1883
05-48 10 19 Removing and installing steering wheel – as of MY 2003 1886
06-48 13 19 Removing and installing steering column trim – as of MY 2003 1889
07-48 15 19 Removing and installing steering column – as of MY 2003 1892
08-48 29 19 Removing and installing switch for height and fore-and-aft adjustment – as of MY 2003 1899
09-48 55 19 Removing and installing sealing bellows of the steering column (steering column removed) – as of MY 2003 1902
10-48 69 19 Removing and installing Servotronic control module – as of MY 2003 1906
11-48 79 19 Removing and installing tie rod – as of MY 2003 1910
12-48 90 19 Removing and installing steering gear – as of MY 2003 1917
13-48 92 19 Removing and installing radiator for power steering – as of MY 2003 1926
14-48 98 19 Removing and installing hydraulic pump (Cayenne Turbo-Cayenne S) – as of MY 2003 1934
05 – Body 1943
50 Body Front 1943
01-48 IN Test and assembly work on power steering – as of MY 2003 1943
02-48 IN Assessment of steering gear after accident damage – as of MY 2003 1947
03-48 IN Assessment of steering column after accident damage – as of MY 2003 1950
04-48 TW Tightening torques for steering – as of MY 2003 1954
05-48 10 19 Removing and installing steering wheel – as of MY 2003 1957
06-48 13 19 Removing and installing steering column trim – as of MY 2003 1960
07-48 15 19 Removing and installing steering column – as of MY 2003 1963
08-48 29 19 Removing and installing switch for height and fore-and-aft adjustment – as of MY 2003 1970
09-48 55 19 Removing and installing sealing bellows of the steering column (steering column removed) – as of MY 2003 1973
10-48 69 19 Removing and installing Servotronic control module – as of MY 2003 1977
11-48 79 19 Removing and installing tie rod – as of MY 2003 1981
12-48 90 19 Removing and installing steering gear – as of MY 2003 1988
13-48 92 19 Removing and installing radiator for power steering – as of MY 2003 1997
14-48 98 19 Removing and installing hydraulic pump (Cayenne Turbo-Cayenne S) – as of MY 2003 2005
51 Body Centre, Roof, Frame 0
01-51 01 55 Replacing ground pin for battery – as of MY 2003 2014
02-51 03 55 Replacing roof – as of MY 2003 2019
03-51 45 55 Replacing outer lower side member – as of MY 2003 2035
04-51 49 55 Replacing lower side member reinforcement – as of MY 2003 2057
05-51 70 55 Replacing threaded bushing for seat connection – as of MY 2003 2072
06-51 89 41 Repairing the threaded bush for suspension subframe mount – as of MY 2003 2080
07-51 93 19 Removing and installing middle cover – as of MY 2003 2087
53 Body Rear 0
01-53 05 55 Replacing end plate – as of MY 2003 2228
02-53 55 55 Replacing rear side panel – as of MY 2003 2241
03-53 56 55 Replacing side panel bottom section – as of MY 2003 2259
04-53 69 19 Removing and installing rear wheel housing liners – as of MY 2003 2269
57 Door Front, Central locking system 0
01-57 09 19 Removing and installing lock cylinder – as of MY 2003 2094
02-57 11 19 Removing and installing front door handle – as of MY 2003 2099
03-57 17 19 Removing and installing door lock – as of MY 2003 2112
04-57 26 19 Removing and installing front striker pin – as of MY 2003 2120
05-57 30 19 Removing and installing front door sub-frame – as of MY 2003 2124
06-57 30 Z2 Assembling front door sub-frame – as of MY 2003 2136
07-57 37 19 Removing and installing inner door lock release – as of MY 2003 2157
08-57 45 19 Removing and installing door handle – as of MY 2003 2163
09-57 51 15 Adjusting front door – as of MY 2003 2169
10-57 51 19 Removing and installing front door – as of MY 2003 2173
11-57 51 37 Disassembling and assembling front door – as of MY 2003 2180
12-57 53 19 Removing and installing front door hinge – as of MY 2003 2188
13-57 53 19 Removing and installing front door hinge – as of MY 2003 2196
14-57 63 19 Removing and installing rubber seal for front door – as of MY 2003 2204
15-57 65 19 Removing and installing outer rubber seal for front door – as of MY 2003 2211
16-57 78 19 Removing and installing central locking switch – as of MY 2003 2219
17-57 89 19 Removing and installing control unit for rear convenience systems (rear control unit) – as of MY 2003 2223
58 Door Rear, Central locking system 0
01-58 11 19 Removing and installing rear door handle – as of MY 2003 2404
02-58 17 19 Removing and installing door lock – as of MY 2003 2416
03-58 26 19 Removing and installing striker pin – as of MY 2003 2423
04-58 30 Assembling rear door sub-frame – as of MY 2003 2428
05-58 30 19 Removing and installing rear door sub-frame – as of MY 2003 2446
06-58 37 19 Removing and installing inner door lock release – as of MY 2003 2458
07-58 45 19 Removing and installing door handle – as of MY 2003 2466
08-58 51 Disassembling and assembling rear door – as of MY 2003 2472
09-58 51 19 Removing and installing rear door – as of MY 2003 2479
10-58 53 19 Removing and installing rear door hinge – as of MY 2003 2486
11-58 63 19 Removing and installing rubber seal for rear door – as of MY 2003 2495
12-58 64 19 Removing and installing outside rubber seal for rear door – as of MY 2003 2501
06 – Body-Equipment Outside 2276
60 Sliding Roof 2276
01-60 Overview of exterior colours – as of MY 2003 2276
02-60 AW Safety notes – as of MY 2003 2278
03-60 IN Overview of exterior colours – as of MY 2003 2281
04-60 IN Processing of Porsche 2-component window adhesive – as of MY 2003 2283
05-60 IN Closing roof module (panoramic roof) via emergency operation and initialising final deactivation – as of MY 2003 2289
06-60 05 IN Water drainage diagram – as of MY 2003 2293
07-60 06 AN Teaching control unit of Panorama roof system – as of MY 2003 2296
08-60 06 19 Removing and installing roof assembly (panoramic roof) – as of MY 2003 2299
09-60 12 19 Removing and installing switch for sliding roof – as of MY 2003 2308
10-60 14 19 Removing and installing motor for roof assembly (panoramic roof) – as of MY 2003 2313
11-60 14 23 Removing and installing motor for sliding roof – as of MY 2003 2318
12-60 28 19 Removing and installing frame for sunroof – as of MY 2003 2325
13-60 33 19 Removing and installing air deflector – as of MY 2003 2336
14-60 40 19 Removing and installing panel of panorama roof – as of MY 2003 2343
15-60 40 19 Removing and installing sunroof panel – as of MY 2003 2359
16-60 54 19 Removing and installing seal for roof assembly – as of MY 2003 2369
17-60 65 19 Removing and installing control unit for roof assembly (panoramic roof) – as of MY 2003 2373
18-60 65 19 Removing and installing control unit for roof assembly (panoramic roof) – as of MY 2003 2378
19-60 70 19 Removing and installing sun blind – as of MY 2003 2383
20-60 70 19 Removing and installing sun blind – as of MY 2003 2391
21-60 72 19 Removing and installing motor for sun blind roof assembly (panoramic roof) – as of MY 2003 2399
63 Bumpers 0
01-63 10 19 Removing and installing front bumper – as of MY 2003 2513
02-63 15 19 Removing and installing front spoiler – as of MY 2003 2523
03-63 15 37 Disassembling and assembling front spoiler – as of MY 2003 2531
04-63 50 19 Removing and installing rear bumper – as of MY 2003 2542
05-63 55 19 Removing and installing rear spoiler – as of MY 2003 2548
06-63 55 37 Disassembling and assembling rear spoiler – as of MY 2003 2560
64 Glazing, Window control 0
01-63 10 19 Removing and installing front bumper – as of MY 2003 2577
02-63 15 19 Removing and installing front spoiler – as of MY 2003 2587
03-63 15 37 Disassembling and assembling front spoiler – as of MY 2003 2595
04-63 50 19 Removing and installing rear bumper – as of MY 2003 2606
05-63 55 19 Removing and installing rear spoiler – as of MY 2003 2612
06-63 55 37 Disassembling and assembling rear spoiler – as of MY 2003 2624
66 Exterior Equipment 0
01-66 03 19 Removing and installing front spoiler – as of MY 2003 2641
02-66 04 19 Removing and installing front air grille – Turbo – as of MY 2003 2649
03-66 05 19 Removing and installing radiator grille – Turbo – as of MY 2003 2655
04-66 07 19 Removing and installing front logo – as of MY 2003 2662
05-66 17 19 Removing and installing moulding for wing – as of MY 2003 2668
06-66 19 19 Removing and installing front wheel cover – as of MY 2003 2671
07-66 21 19 Removing and installing trim strip for front door – as of MY 2003 2679
08-66 22 19 Removing and installing front door cover – as of MY 2003 2683
09-66 26 19 Removing and installing side step (skidpad) – as of MY 2003 2690
10-66 31 19 Removing and installing outer sill cover – as of MY 2003 2699
11-66 36 19 Removing and installing roof joint cover strip – as of MY 2003 2705
12-66 41 19 Removing and installing rear door moulding – as of MY 2003 2712
13-66 42 19 Removing and installing rear door cover – as of MY 2003 2715
14-66 44 19 Removing and installing cowl panel cover – as of MY 2003 2719
15-66 45 19 Removing and installing cover for wheel arch – as of MY 2003 2725
16-66 47 19 Removing and installing moulding for rear lid – as of MY 2003 2736
17-66 48 19 Removing and installing lining for rear lid – as of MY 2003 2743
18-66 50 19 Removing and installing the rear logo – as of MY 2003 2751
19-66 54 19 Removing and installing switch for rearview mirror – as of MY 2003 2758
20-66 61 19 Removing and installing trim strip for windscreen – as of MY 2003 2761
21-66 62 19 Removing and installing switch for trailer hitch – as of MY 2003 2770
22-66 64 19 Removing and installing motor for trailer hitch – as of MY 2003 2773
23-66 67 19 Removing and installing trim frame for side window – as of MY 2003 2782
24-66 77 55 Replacing protective film for rear spoiler – as of MY 2003 2788
25-66 78 19 Removing and installing mirror glass – as of MY 2003 2791
26-66 79 19 Removing and installing housing for rear-view mirror – as of MY 2003 2794
27-66 81 19 Removing and installing mud flaps – as of MY 2003 2801
28-66 82 19 Removing and installing mirror adjusting motor – as of MY 2003 2808
29-66 83 19 Removing and installing number plate cover – Turbo – as of MY 2003 2812
30-66 89 19 Removing and installing rear-view mirror – as of MY 2003 2818
31-66 90 19 Removing and installing trailer hitch – as of MY 2003 2824
32-66 92 19 Removing and installing the roof transport system – as of MY 2003 2834
33-66 94 19 Removing and installing covers for pillars – as of MY 2003 2841
34-66 96 19 Removing and installing control unit for trailer hitch – as of MY 2003 2848
68 Interior Equipment 0
01-66 03 19 Removing and installing front spoiler – as of MY 2003 2854
02-66 04 19 Removing and installing front air grille – Turbo – as of MY 2003 2862
03-66 05 19 Removing and installing radiator grille – Turbo – as of MY 2003 2868
04-66 07 19 Removing and installing front logo – as of MY 2003 2875
05-66 17 19 Removing and installing moulding for wing – as of MY 2003 2881
06-66 19 19 Removing and installing front wheel cover – as of MY 2003 2884
07-66 21 19 Removing and installing trim strip for front door – as of MY 2003 2892
08-66 22 19 Removing and installing front door cover – as of MY 2003 2896
09-66 26 19 Removing and installing side step (skidpad) – as of MY 2003 2903
10-66 31 19 Removing and installing outer sill cover – as of MY 2003 2912
11-66 36 19 Removing and installing roof joint cover strip – as of MY 2003 2918
12-66 41 19 Removing and installing rear door moulding – as of MY 2003 2925
13-66 42 19 Removing and installing rear door cover – as of MY 2003 2928
14-66 44 19 Removing and installing cowl panel cover – as of MY 2003 2932
15-66 45 19 Removing and installing cover for wheel arch – as of MY 2003 2938
16-66 47 19 Removing and installing moulding for rear lid – as of MY 2003 2949
17-66 48 19 Removing and installing lining for rear lid – as of MY 2003 2956
18-66 50 19 Removing and installing the rear logo – as of MY 2003 2964
19-66 54 19 Removing and installing switch for rearview mirror – as of MY 2003 2971
20-66 61 19 Removing and installing trim strip for windscreen – as of MY 2003 2974
21-66 62 19 Removing and installing switch for trailer hitch – as of MY 2003 2983
22-66 64 19 Removing and installing motor for trailer hitch – as of MY 2003 2986
23-66 67 19 Removing and installing trim frame for side window – as of MY 2003 2995
24-66 77 55 Replacing protective film for rear spoiler – as of MY 2003 3001
25-66 78 19 Removing and installing mirror glass – as of MY 2003 3004
26-66 79 19 Removing and installing housing for rear-view mirror – as of MY 2003 3007
27-66 81 19 Removing and installing mud flaps – as of MY 2003 3014
28-66 82 19 Removing and installing mirror adjusting motor – as of MY 2003 3021
29-66 83 19 Removing and installing number plate cover – Turbo – as of MY 2003 3025
30-66 89 19 Removing and installing rear-view mirror – as of MY 2003 3031
31-66 90 19 Removing and installing trailer hitch – as of MY 2003 3037
32-66 92 19 Removing and installing the roof transport system – as of MY 2003 3047
33-66 94 19 Removing and installing covers for pillars – as of MY 2003 3054
34-66 96 19 Removing and installing control unit for trailer hitch – as of MY 2003 3061
69 Passenger Protection (Airbag) 0
01-69 AW Safety regulations for handling airbags and – as of MY 2003 3067
02-69 AW Disposal of airbag and belt tensioner units – as of MY 2003 3074
03-69 01 01 Airbag diagnosis – as of MY 2003 3085
04-69 11 19 Removing and installing front three-point belt – as of MY 2003 3088
05-69 12 19 Removing and installing rear three-point belt – as of MY 2003 3097
06-69 24 19 Removing and installing front seat-belt buckle – as of MY 2003 3110
07-69 25 19 Removing and installing rear belt lock – as of MY 2003 3117
08-69 36 19 Removing and installing rear adjustment fitting – as of MY 2003 3122
09-69 36 19 Removing and installing electric adjustment fitting – as of MY 2003 3128
10-69 51 19 Removing and installing airbag sensor – as of MY 2003 3137
11-69 53 19 Removing and installing triggering unit for airbag – as of MY 2003 3146
12-69 54 19 Removing and installing contact unit for airbag – as of MY 2003 3152
13-69 57 19 Removing and installing switch for airbag – as of MY 2003 3157
14-69 58 19 Removing and installing driver’s airbag unit – as of MY 2003 3161
15-69 59 19 Removing and installing passenger’s airbag unit – as of MY 2003 3167
16-69 63 19 Removing and installing side airbag – as of MY 2003 3172
17-69 66 19 Removing and installing head airbag unit – as of MY 2003 3179
18-69 68 19 Removing and installing AWS control unit – as of MY 2006 3187
19-69 68 K2 Calibrating AWS control unit – as of MY 2003 3194
07 – Body-Equipment Inside 3198
70 Linings, Insulation 3198
01-70 IN Special notes for the care of soft-look paint surfaces – as of MY 2003 3198
02-70 02 19 Removing and installing front cover (engine compartment) – as of MY 2003 3201
03-70 03 19 Removing and installing rear luggage compartment side-trim panel – as of MY 2003 3207
04-70 04 19 Removing and installing insulation for engine compartment lid – as of MY 2003 3221
05-70 06 19 Removing and installing luggage compartment trim (loadspace cover) – as of MY 2003 3227
06-70 12 19 Removing and installing bracket for dashboard – as of MY 2003 3233
07-70 16 19 Removing and installing dashboard cover on the driver’s side – as of MY 2003 3247
08-70 16 19 Removing and installing dashboard cover on the passenger’s side – as of MY 2003 3255
09-70 18 15 Adjusting the instrument panel – as of MY 2003 3261
10-70 18 19 Removing and installing instrument panel – as of MY 2003 3266
11-70 19 19 Removing and installing trim under dashboard – as of MY 2003 3279
12-70 20 19 Removing and installing cover for dashboard (defroster cover) – as of MY 2003 3292
13-70 22 19 Removing and installing cover under dashboard – as of MY 2003 3297
14-70 24 19 Removing and installing front side section trim – as of MY 2003 3305
15-70 39 19 Removing and installing cover for lock carrier – as of MY 2003 3313
16-70 57 19 Removing and installing A-pillar trim – as of MY 2003 3319
17-70 58 19 Removing and installing trim strip for the dashboard on the driver’s side – as of MY 2003 3326
18-70 58 19 Removing and installing trim strip for the dashboard on the passenger’s side – as of MY 2003 3331
19-70 59 19 Removing and installing front door trim panel – as of MY 2003 3336
20-70 59 37 Removing and installing armrest for front door trim panel – as of MY 2003 3345
21-70 61 19 Removing and installing cover for door trim panel – as of MY 2003 3354
22-70 63 19 Removing and installing inner door opener – as of MY 2003 3361
23-70 67 19 Removing and installing B-pillar trim panel – as of MY 2003 3368
24-70 68 19 Removing and installing C-pillar trim panel – as of MY 2003 3379
25-70 69 19 Removing and installing D-pillar trim – as of MY 2003 3388
26-70 73 19 Removing and installing rear door trim panel – as of MY 2003 3396
27-70 73 37 Removing and installing armrest for rear door trim panel – as of MY 2003 3405
28-70 83 37 Disassembling and assembling front roof console – as of MY 2003 3414
29-70 84 19 Removing and installing roof lining – as of MY 2003 3435
30-70 85 19 Removing and installing rear roof lining – as of MY 2003 3445
31-70 86 19 Removing and installing slidingtilting roof trim – as of MY 2003 3450
32-70 87 19 Removing and installing lining for rear lid – as of MY 2003 3457
33-70 91 19 Removing and installing lid hinge trim – as of MY 2003 3471
72 Seat, Frames 0
01-72 01 19 Removing and installing front seat – as of MY 2003 3482
02-72 09 19 Removing and installing front seat frame – as of MY 2003 3492
03-72 16 19 Removing and installing front seat trim – as of MY 2003 3497
04-72 19 19 Removing and installing front backrest frame – as of MY 2003 3505
05-72 26 19 Removing and installing cover for backrest – as of MY 2003 3512
06-72 34 19 Removing and installing lumbar support – as of MY 2003 3517
07-72 36 19 Removing and installing motor for lumbar adjustment and lumbar curvature – as of MY 2003 3521
08-72 47 19 Removing and installing rear backrest – as of MY 2003 3528
09-72 48 19 Removing and installing back seat – as of MY 2003 3540
10-72 63 19 Removing and installing lock for 1-3-split folding rear backrest – as of MY 2003 3546
11-72 63 19 Removing and installing lock for 2-3-split folding rear backrest – as of MY 2003 3554
12-72 80 19 Removing and installing headrest – as of MY 2003 3563
13-72 86 19 Removing and installing switch for seat adjustment – as of MY 2003 3567
14-72 88 19 Removing and installing motor for height adjustment – as of MY 2003 3571
15-72 93 19 Removing and installing control unit for memory seat adjustment – as of MY 2003 3578
74 Seat Upholsteries, Cover 0
01-74 10 19 Removing and installing padding for front seat – as of MY 2003 3587
02-74 13 19 Removing and installing cover for front seat – as of MY 2003 3593
03-74 17 19 Removing and installing padding for front backrest – as of MY 2003 3599
04-74 19 19 Removing cover for front backrest – as of MY 2003 3605
05-74 24 19 Removing and installing switch for seat heating – as of MY 2003 3610
06-74 25 19 Removing and installing relay for seat heating – as of MY 2003 3614
07-74 26 19 Removing and installing regulator for rear seat heating – as of MY 2003 3619
08-74 27 19 Removing and installing control unit for seat heating – as of MY 2003 3624
09-74 28 19 Removing and installing heating element for front seat – as of MY 2003 3634
10-74 29 19 Removing and installing heating element for backrest – as of MY 2003 3639
11-74 30 19 Removing and installing heating element for rear seat – as of MY 2003 3644
12-74 31 19 Removing and installing heating element for rear backrest – as of MY 2003 3648
13-74 49 19 Removing and installing padding for 1-3-split folding rear seat – as of MY 2003 3653
14-74 49 19 Removing and installing padding for 2-3-split folding rear seat – as of MY 2003 3660
15-74 50 19 Removing and installing cover for 1-3-split folding rear bench – as of MY 2003 3665
16-74 50 19 Removing and installing cover for 2-3-split folding rear bench – as of MY 2003 3672
17-74 52 19 Removing and installing padding for 1-3-split folding rear backrest – as of MY 2003 3679
18-74 52 19 Removing and installing padding for 2-3-split folding backrest – as of MY 2003 3689
19-74 53 19 Removing and installing cover for rear backrest – as of MY 2003 3701
20-74 55 19 Removing and installing armrest with cover – as of MY 2003 3715
21-74 56 19 Removing and installing load-through provision – as of MY 2003 3723
08 – Air Condition 3730
80 Heating 3730
01-80 AW Safety regulations for extraction and filling systems – as of MY 2003 3730
02-80 11 19 Removing and installing servo motors – as of MY 2003 3732
03-80 23 19 Removing and installing heat exchanger – as of MY 2003 3736
82 Auxiliary Heater 3742
01-80 AW Safety regulations for extraction and filling systems – as of MY 2003 3742
02-80 11 19 Removing and installing servo motors – as of MY 2003 3744
03-80 23 19 Removing and installing heat exchanger – as of MY 2003 3748
85 Ventilation 3754
01-85 18 19 Particle filter, replacing filter element – as of MY 2003 3754
02-85 15 19 Removing and installing heater-air-conditioning unit – as of MY 2003 3758
03-85 18 19 Particle filter, replacing filter element – as of MY 2003 3768
04-85 30 19 Removing and installing heater-fresh-air blower motor – as of MY 2003 3772
05-85 34 19 Removing and installing air guide – as of MY 2003 3777
06-85 53 19 Removing and installing middle air vent – as of MY 2003 3783
07-85 57 19 Removing and installing rear middle air vent – as of MY 2003 3785
08-85 59 19 Removing and installing air vent at door – as of MY 2003 3787
09-85 65 19 Removing and installing ventilation cover – as of MY 2003 3790
87 Air Condition 3794
01-87 AW Safety regulations for working on air-conditioned vehicles and dealing with refrigerant R134a – as of MY 2003 3794
02-87 IN Technical data, air-conditioning system – as of MY 2003 3798
03-87 IN Technical data, air-conditioning system – as of MY 2003 3800
04-87 IN Instructions for repairing air-conditioning systems and storing spare parts – as of MY 2003 3803
05-87 01 01 Checking function of air conditioner – as of MY 2003 3805
06-87 01 IN Air conditioning – as of MY 2003 3810
07-87 02 19 Removing and installing front air-conditioning system regulator – as of MY 2003 3813
08-87 03 17 Adding refrigerant and removing by suction – as of MY 2003 3818
09-87 14 19 Removing and installing sun sensor – as of MY 2003 3824
10-87 20 19 Removing and installing servo motor – as of MY 2003 3827
11-87 20 19 Removing and installing servo motor for four-zone air conditioning – as of MY 2003 3834
12-87 22 19 Removing and installing air-quality sensor – as of MY 2003 3841
13-87 34 19 Removing and installing air-conditioning compressor – as of MY 2003 3844
14-87 43 19 Removing and installing compressor-condenser line – as of MY 2003 3850
15-87 44 19 Removing and installing condenser-evaporator line – as of MY 2003 3854
16-87 45 19 Removing and installing compressor-evaporator line – as of MY 2003 3865
17-87 50 19 Removing and installing condenser – as of MY 2003 3879
18-87 53 19 Removing and installing fan for condenser – as of MY 2003 3886
19-87 55 19 Removing and installing desiccator – as of MY 2003 3890
20-87 58 19 Removing and installing temperature sensors-interior temperature sensors on heater – as of MY 2003 3895
21-87 60 19 Removing and installing front evaporator – as of MY 2003 3903
22-87 70 19 Removing and installing expansion valve – as of MY 2003 3920
23-87 78 19 Removing and installing blower regulator – as of MY 2003 3925
24-87 83 19 Removing and installing pressure switch – as of MY 2003 3930
88 Auxiliary Air Conditioning System 3934
01-88 10 19 Removing and installing auxiliary air-conditioning unit – as of MY 2003 3934
02-88 20 19 Removing and installing servo motors – as of MY 2003 3941
03-88 20 19 Removing and installing servo motors – as of MY 2003 3948
04-88 23 19 Removing and installing heat exchanger – as of MY 2003 3955
05-88 34 19 Removing and installing auxiliary air-conditioning air guide – as of MY 2003 3960
06-88 48 19 Removing and installing control unit for auxiliary air conditioner – as of MY 2003 3965
07-88 54 19 Removing and installing temperature sensor – as of MY 2003 3968
08-88 60 19 Removing and installing evaporator – as of MY 2003 3974
09-88 68 19 Removing and installing blower motor – as of MY 2003 3979
10-88 70 19 Removing and installing expansion valve for auxiliary air conditioner – as of MY 2003 3982
11-88 75 19 Removing and installing vents – as of MY 2003 3986
12-88 76 19 Removing and installing suction line in vehicle – as of MY 2003 3990
13-88 77 19 Removing and installing vehicle floor intake pipe (low pressure) – as of MY 2003 3994
14-88 78 19 Removing and installing blower regulator – as of MY 2003 4004
15-88 83 19 Removing and installing pressure line in vehicle – as of MY 2003 4008
16-88 84 19 Vehicle floor pressure line (high pressure) – as of MY 2003 4012
09 – Electrical system 4014
90 Instruments, Alarm systems 4014
02-90 IN Battery trickle charge – as of MY 2003 4014
03-90 03 19 Removing and installing dashboard insert – as of MY 2003 4017
04-90 25 19 Removing and installing instrument cluster – as of MY 2003 4021
05-90 35 19 Removing and installing gateway control unit – as of MY 2005 4027
06-90 50 19 Removing and installing horn – as of MY 2003 4033
07-90 58 19 Installing and removing socket – as of MY 2003 4036
08-90 62 19 Removing and installing cigar lighter – as of MY 2003 4042
91 Radio, Telephone, Onboard Computer, Navigation 4048
01-91 10 19 Removing and installing display and operator control unit (PCM) – as of MY 2003 4048
02-91 10 19 Removing and installing display and operator control unit (PCM2) – as of MY 2005 4054
03-91 12 19 Removing and installing navigation unit (DVD player) – as of MY 2005 4064
04-91 13 19 Removing and installing GPS antenna – as of MY 2003 4070
05-91 14 19 Removing and installing magnetic field sensor – as of MY 2004 4073
06-91 17 19 Removing and installing TV tuner – as of MY 2005 4078
07-91 24 19 Removing and installing the car radio – as of MY 2003 4086
08-91 28 01 Checking antenna cables – as of MY 2003 4090
09-91 28 55 Replacing the antenna leads – as of MY 2003 4094
10-91 36 19 Removing and installing subwoofer – as of MY 2003 4116
11-91 40 19 Removing and installing front loudspeakers (dashboard) – as of MY 2003 4123
12-91 41 19 Removing and installing front loudspeakers – as of MY 2003 4128
13-91 41 19 Removing and installing front loudspeakers (Harman) – as of MY 2003 4133
14-91 42 19 Removing and installing rear loudspeakers – as of MY 2003 4140
15-91 42 19 Removing and installing rear loudspeakers (Harman) – as of MY 2003 4146
16-91 43 19 Removing and installing reversing camera – as of MY 2005 4153
17-91 44 19 Removing and installing loudspeaker amplifier – as of MY 2003 4158
18-91 51 19 Removing and installing display for ParkAssist – as of MY 2003 4162
19-91 53 19 Removing and installing receiver for the digital radio – as of MY 2003 4166
20-91 55 19 Removing and installing handset – as of MY 2003 4172
21-91 57 19 Removing and installing microphone for the telephone – as of MY 2003 4178
22-91 60 19 Removing and installing CD changer – as of MY 2003 4182
23-91 62 19 Removing and installing control unit for steering wheel electronics – as of MY 2003 4186
24-91 68 19 Removing and installing temperature sensor – as of MY 2003 4195
25-91 74 19 Removing and installing control module for ParkAssist – as of MY 2003 4199
26-91 75 19 Removing and installing sensor for ParkAssist – as of MY 2003 4204
27-91 76 19 Removing and installing buzzer for parking aid – as of MY 2003 4208
28-91 84 19 Removing and installing antenna amplifier – as of MY 2003 4212
29-91 86 19 Removing and installing control unit for antenna amplifier – as of MY 2003 4216
30-91 88 19 Removing and installing console for telephone – as of MY 2003 4220
31-91 90 19 Removing and installing control unit for telephone – as of MY 2003 4226
92 Windshield Wiper & Washer system 4232
01-92 12 19 Removing and installing rain sensor – as of MY 2003 4232
02-92 15 19 Removing and installing wiper motor – as of MY 2003 4236
03-92 25 19 Removing and installing wiper arm – as of MY 2003 4243
04-92 25 15 Adjusting wiper arm attack angle – as of MY 2003 4246
05-92 27 19 Removing and installing wiper blade – as of MY 2003 4251
06-92 34 19 Removing and installing wiper motor for rear window wiper system – as of MY 2003 4254
07-92 39 19 Removing and installing wiper shaft – as of MY 2003 4258
08-92 41 19 Removing and installing wiper arm for rear window wiper system – as of MY 2003 4262
09-92 56 19 Removing and installing pump for windscreen washer system – as of MY 2003 4265
10-92 60 19 Removing and installing reservoir for windscreen washer system – as of MY 2003 4270
11-92 66 19 Removing and installing spray nozzle – as of MY 2003 4278
12-92 67 19 Removing and installing fluid level sensor – as of MY 2003 4282
13-92 72 19 Removing and installing spray nozzle for headlight washing system – as of MY 2003 4287
14-92 75 19 Removing and installing relay for headlight washing system – as of MY 2003 4292
15-92 77 19 Removing and installing hose for headlight washer system – as of MY 2003 4296
16-92 78 19 Removing and installing pump for headlight washer system – as of MY 2003 4301
94 Lights, Lamps, Switches exterior 4307
01-94 05 19 Removing and installing main light switch – as of MY 2003 4307
02-94 10 19 Removing and installing light in rear-view mirror – as of MY 2003 4311
03-94 14 19 Removing and installing headlight mounting – as of MY 2003 4317
04-94 14 19 Removing and installing headlight mounting – as of MY 2004 4321
05-94 15 15 Cover foil for left-hand traffic headlights in countries with right-hand traffic – as of MY 2003 4327
06-94 15 19 Removing and installing main headlight – as of MY 2003 4334
07-94 15 23 Cover foil for right-hand traffic headlights in countries with left-hand traffic – as of MY 2003 4342
08-94 15 37 Disassembling and assembling Bi-Xenon headlights – as of MY 2003 4348
09-94 23 19 Removing and installing halogen bulb – as of MY 2003 4352
10-94 23 IN Bulb table and installation instructions – as of MY 2003 4360
11-94 27 19 Removing and installing bulb for parking light – as of MY 2003 4363
12-94 29 19 Removing and installing number plate light – as of MY 2003 4367
13-94 31 19 Removing and installing tail light – as of MY 2003 4370
14-94 36 19 Removing and installing brake light switch – as of MY 2003 4376
15-94 47 19 Removing and installing hazard warning light switch – as of MY 2003 4379
16-94 50 19 Removing and installing steering-column switch – as of MY 2003 4383
17-94 53 19 Removing and installing side direction indicator light – as of MY 2003 4390
18-94 56 19 Removing and installing bulb for direction indicator light – as of MY 2003 4394
19-94 57 19 Removing and installing control unit for gas discharge lamp – as of MY 2003 4397
20-94 59 19 Removing and installing gas discharge lamp – as of MY 2003 4404
21-94 64 19 Removing and installing fog lights – as of MY 2003 4408
22-94 67 19 Removing and installing bulb for fog light – as of MY 2003 4411
23-94 70 19 Removing and installing auxiliary brake light – as of MY 2003 4414
24-94 78 19 Removing and installing front angle sensor for headlight beam adjustment – as of MY 2003 4418
25-94 79 19 Removing and installing rear angle sensor for headlight beam adjustment – as of MY 2003 4422
26-94 94 19 Removing and installing servo motor for headlight beam adjustment – as of MY 2003 4426
96 Lights, Lamps, Switches interior, Theft Protection 4431
01-96 05 19 Removing and installing door contact switch – as of MY 2003 4431
02-96 06 19 Removing and installing contact switch for engine compartment light – as of MY 2003 4436
03-96 07 19 Removing and installing contact switch for glove compartment light – as of MY 2003 4440
04-96 15 19 Removing and installing bulb for floor light – as of MY 2003 4444
05-96 16 19 Removing and installing door warning light – as of MY 2003 4448
06-96 22 19 Removing and installing bulb for interior light – as of MY 2003 4453
07-96 41 19 Removing and installing bulb for luggage compartment light – as of MY 2003 4459
08-96 43 19 Removing and installing bulb for engine compartment light – as of MY 2003 4465
09-96 47 19 Removing and installing bulb for reading light – as of MY 2003 4469
10-96 59 19 Removing and installing bulb for glove compartment light – as of MY 2003 4474
11-96 62 01 Radio remote control in hand-held transmitter does not function – as of MY 2003 4478
12-96 62 55 Replacing remote control – as of MY 2003 4481
13-96 62 AN Teaching hand-held transmitter – as of MY 2003 4484
14-96 63 19 Removing and installing tilt sensor control unit – as of MY 2003 4487
15-96 65 19 Removing and installing the alarm siren – as of MY 2003 4491
16-96 66 19 Removing and installing Kessy-immobiliser control unit – as of MY 2003 4495
17-96 67 19 Removing and installing Kessy antenna – as of MY 2003 4503
18-96 79 19 Removing and installing control unit for garage door opener – as of MY 2003 4511
19-96 85 19 Removing and installing sensor for passenger compartment monitoring – as of MY 2003 4519
20-96 89 19 Removing and installing light-emitting diode for alarm system – as of MY 2003 4523
97 Wiring 4527
01-97 IN Measurement of closed-circuit current – as of MY 2003 4527
02-97 IN General information on optical waveguides – MOST bus – as of MY 2003 4531
03-97 IN Wiring diagram for Cayenne (9PA) ’03 model – as of MY 2003 4541
04-97 09 19 Removing and installing main wiring harness – as of MY 2003 4545
05-97 09 19 Removing and installing main wiring harness – roof – as of MY 2003 4554
06-97 09 19 Removing and installing main wiring harness – floor area and left-hand side – as of MY 2003 4562
07-97 09 19 Removing and installing main wiring harness – floor area and left-hand side – as of MY 2003 4573
08-97 09 19 Removing and installing main wiring harness – floor area and right-hand side – as of MY 2003 4585
09-97 09 19 Removing and installing main wiring harness – floor area and right-hand side – as of MY 2003 4596
10-97 09 19 Removing and installing main wiring harness – engine compartment – as of MY 2003 4606
11-97 09 19 Removing and installing main wiring harness – as of MY 2003 4619
12-97 09 41 Repair main wire harness – as of MY 2003 4631
13-97 09 49 Reworking main wire harness – as of MY 2003 4641
14-97 09 55 Sub-part – replacing front left wiring harness – as of MY 2003 4648
15-97 09 55 Sub-part – replacing front right wiring harness – as of MY 2003 4661
16-97 09 55 Replacing the wire harness for brake booster – as of MY 2003 4679
17-97 10 19 Removing and installing vehicle electrical system control unit – as of MY 2003 4688
18-97 13 19 Removing and installing wiring harness in engine compartment – as of MY 2003 4694
19-97 15 19 Removing and installing front wiring harness – as of MY 2003 4702
20-97 16 19 Removing and installing front wiring harness – as of MY 2003 4708
21-97 24 19 Removing and installing wire harness for removable trailer hitch – as of MY 2003 4714
22-97 25 19 Removing and installing rear wiring harness – as of MY 2003 4720
23-97 27 19 Removing and installing wiring harness for tailgate – as of MY 2003 4722
24-97 27 19 Removing and installing wiring harness for rear panel flap – as of MY 2003 4752
25-97 32 19 Removing and installing wiring harness for door – as of MY 2003 4768
26-97 43 19 Removing and installing wiring harness for rear-view mirror – as of MY 2003 4780
27-97 45 19 Removing and installing wiring harness for starter battery – as of MY 2003 4790
28-97 46 19 Removing and installing cutoff relay – as of MY 2003 4794
29-97 49 19 Removing and installing wiring harness of the spare wheel mount – as of MY 2003 4802
30-97 52 19 Removing and installing wiring harness for engine – Cayenne Turbo (Type M48-50) – as of MY 2003 4805
31-97 52 19 Removing and installing wiring harness for engine – Cayenne Turbo (Type M48-50) – as of MY 2003 4815
32-97 56 19 Removing and installing wiring for backrest – as of MY 2003 4825
33-97 57 19 Removing and installing wiring for electrically adjustable seat – as of MY 2003 4831
34-97 61 19 Removing and installing wiring harness for additional heating – as of MY 2003 4839
35-97 72 23 Installing optical waveguide – as of MY 2003 4844
36-97 72 IN Optical waveguide (LWL) – MOST bus – as of MY 2003 4852
37-97 84 IN Fuse carrier – as of MY 2003 4861
38-97 90 19 Removing and installing relay carrier, plenum chamber E-box – as of MY 2003 4870
39-97 90 IN Relay carrier – as of MY 2003 4877
40-97 92 19 Removing and installing fuse element in power distributor – as of MY 2003 4881
41-97 92 19 Removing and installing fuse element for auxiliary battery – as of MY 2003 4887
42-97 94 19 Removing and installing central electrical system power distributor – as of MY 2003 4890
43-97 97 IN Connector – General information – as of MY 2003 4899
10 – X-tra Wiring Diagrams “Model 2006” 4905
Air Conditioning 4905
Automatic A/C Circuit, Dual A/C Circuit 4906
Automatic A/C Circuit, Dual A/C Circuit (1 of 4) 4906
Automatic A/C Circuit, Dual A/C Circuit (2 of 4) 4908
Automatic A/C Circuit, Dual A/C Circuit (3 of 4) 4910
Automatic A/C Circuit, Dual A/C Circuit (4 of 4) 4912
Automatic A/C Circuit, Front & Rear A/C 4915
Automatic A/C Circuit, Front & Rear A/C (1 of 5) 4914
Automatic A/C Circuit, Front & Rear A/C (2 of 5) 4916
Automatic A/C Circuit, Front & Rear A/C (3 of 5) 4918
Automatic A/C Circuit, Front & Rear A/C (4 of 5) 4920
Automatic A/C Circuit, Front & Rear A/C (5 of 5) 4922
Manual A/C Circuit 4925
Manual A/C Circuit (1 of 4) 4924
Manual A/C Circuit (2 of 4) 4926
Manual A/C Circuit (3 of 4) 4928
Manual A/C Circuit (4 of 4) 4930
Anti Lock Brakes (ABS) 4931
Anti-lock Brakes Circuit 4932
Anti-Theft System 4933
Anti-theft Circuit (1 of 3) 4934
Anti-theft Circuit (2 of 3) 4936
Anti-theft Circuit (3 of 3) 4938
Body Control Modules 4939
On-Board Computer Circuit (1 of 2) 4940
On-Board Computer Circuit (2 of 2) 4942
Rear Control Unit Circuit 4944
Computer Data Lines 4945
Computer Data Lines Circuit (1 of 2) 4946
Computer Data Lines Circuit (2 of 2) 4948
Cooling Fan 4949
Cooling Fan 3 2L 4949
3 2L, Cooling Fan Circuit 4950
Cooling Fan 4 5L 4951
4 5L, Cooling Fan Circuit 4953
Cooling Fan 4 5L TURBO 4953
4 5L Turbo, Cooling Fan Circuit 4954
Cruise Control 4955
Cruise Control Circuit 4956
Defoggers 4957
Defoggers Circuit 4958
Electronic Power Steering 4959
Electronic Power Steering Circuit 4961
Electronic Suspension 4961
Level Control 4963
Level Control Circuit (1 of 2) 4964
Level Control Circuit (2 of 2) 4966
Engine Performance 3 2L 4967
3 2L, Engine Performance Circuit (1 of 4) 4968
3 2L, Engine Performance Circuit (2 of 4) 4970
3 2L, Engine Performance Circuit (3 of 4) 4972
3 2L, Engine Performance Circuit (4 of 4) 4974
Engine Performance Circuit 4 5L 4975
4 5L, Engine Performance Circuit (1 of 4) 4976
4 5L, Engine Performance Circuit (2 of 4) 4978
4 5L, Engine Performance Circuit (3 of 4) 4980
4 5L, Engine Performance Circuit (4 of 4) 4982
Engine Performance Circuit 4 5L Turbo 4983
4 5L Turbo, Engine Performance Circuit (1 of 4) 4984
4 5L Turbo, Engine Performance Circuit (2 of 4) 4986
4 5L Turbo, Engine Performance Circuit (3 of 4) 4988
4 5L Turbo, Engine Performance Circuit (4 of 4) 4990
Exterior Lights 4991
Back-up Lamps Circuit 4992
Exterior Lamps Circuit (1 of 2) 4994
Exterior Lamps Circuit (2 of 2) 4996
Trailer Tow Circuit 4998
Ground Distribution 4999
Ground Distribution Circuit (1 of 8) 5000
Ground Distribution Circuit (2 of 8) 5002
Ground Distribution Circuit (3 of 8) 5004
Ground Distribution Circuit (4 of 8) 5006
Ground Distribution Circuit (5 of 8) 5008
Ground Distribution Circuit (6 of 8) 5010
Ground Distribution Circuit (7 of 8) 5012
Ground Distribution Circuit (8 of 8) 5014
Headlights 5015
Headlights Circuit 5016
Horn 5017
Horn Circuit 5018
Instrument Cluster 5019
Electronic Compass Circuit 5020
Instrument Cluster Circuit 5022
Overhead Console Circuit 5024
Interior Lights 5025
Interior Lights Circuit (1 of 5) 5026
Interior Lights Circuit (2 of 5) 5028
Interior Lights Circuit (3 of 5) 5030
Interior Lights Circuit (4 of 5) 5032
Interior Lights Circuit (5 of 5) 5034
Memory Systems 5035
Driver”s Memory Seat Circuit 5036
Passenger”s Memory Seat Circuit 5038
Navigation 5039
Navigation Circuit (1 of 3) 5040
Navigation Circuit (2 of 3) 5042
Navigation Circuit (3 of 3) 5044
Parking Assistant Circuit 5046
Rear Camera Circuit 5048
Power Distribution 5049
Power Distribution Circuit (1 of 10) 5050
Power Distribution Circuit (2 of 10) 5052
Power Distribution Circuit (3 of 10) 5054
Power Distribution Circuit (4 of 10) 5056
Power Distribution Circuit (5 of 10) 5058
Power Distribution Circuit (6 of 10) 5060
Power Distribution Circuit (7 of 10) 5062
Power Distribution Circuit (8 of 10) 5064
Power Distribution Circuit (9 of 10) 5066
Power Distribution Circuit (10 of 10) 5068
Power Door Locks 5069
Power Door Locks Circuit (1 of 3) 5071
Power Door Locks Circuit (2 of 3) 5072
Power Door Locks Circuit (3 of 3) 5075
Power Mirrors 5075
Power Mirrors Circuit 5077
Power Mirrors Circuit 5076
Power Seats 5077
Driver Power Seat Circuit 5078
Passenger Power Seat Circuit 5080
Rear Seat Heater Circuit 5082
Power Top/Sunroof 5083
Panoramic Roof Circuit 5084
Sunroof Circuit 5086
Power Windows 5087
Power Windows Circuit 5088
Tailgate Power Window Circuit 5090
Radio 5091
Bose Radio Circuit (1 of 3) 5092
Bose Radio Circuit (2 of 3) 5094
Bose Radio Circuit (3 of 3) 5096
Satellite Radio Circuit 5098
Shift Interlock 5099
Shift Interlock Circuit 5100
Starting/Charging 5101
Charging Circuit 5102
Starting Circuit 5104
Supplemental Restraints (Airbag) 5105
Supplemental Restraints Circuit (1 of 3) 5106
Supplemental Restraints Circuit (2 of 3) 5108
Supplemental Restraints Circuit (3 of 3) 5110
Transmission 5111
A/T Circuit 5112
Transfer Case Circuit, W/ Air Suspension 5114
Transfer Case Circuit, W/O Air Suspension 5116
Trunk, Tailgate & Fuel door 5117
Trunk, Tailgate, Fuel Door Circuit 5118
Warning Systems 5119
Tire Pressure Monitoring Circuit 5121
Wiper & Washer Systems 5121
Wiper/Washer Circuit 5122

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