2005 dodge viper parts catalog manual2005 dodge viper parts catalog manual
TABLE OF CONTENTS:
2005 dodge viper parts catalog manual – PDF DOWNLOAD
2005ZB.......................................................................... 1
Return to Model Year Index.................................................. 0
Return to 2005 Vehicle Family Index......................................... 0
VIN PLATE DECODING INFORMATION.............................................. 1
Group - 2 Front Suspension & Drive.......................................... 2
Front Suspension........................................................ 2
Fig. 2-110 --> Suspension, Front.................................... 3
Group - 3 Rear Axle......................................................... 5
Rear Axle............................................................... 5
Fig. 3-110 --> Differential Assembly and Mounting Parts............. 6
Differential and Housing................................................ 0
Fig. 3-210 --> Differential Components.............................. 7
Rear Axle Shafts........................................................ 0
Fig. 3-410 --> Shaft, Rear Axle..................................... 9
Group - 4 Parking Brake..................................................... 10
Parking Brake Lever and Cables.......................................... 10
Fig. 4-110 --> Lever Assembly and Cables............................ 11
Fig. 4-115 --> Caliper, Parking Brake............................... 12
Group - 5 Service Brakes.................................................... 13
Front Brakes............................................................ 13
Fig. 5-110 --> Brakes, Front........................................ 14
Rear Brakes............................................................. 0
Fig. 5-210 --> Brakes, Rear......................................... 15
Power Brake Booster..................................................... 0
Fig. 5-310 --> Booster, Power Brake................................. 16
Brake Master Cylinder................................................... 0
Fig. 5-410 --> Master Cylinder, Brake............................... 17
Brake Lines and Hoses................................................... 0
Fig. 5-510 --> Lines And Hoses, Front............................... 18
Fig. 5-515 --> Lines and Hoses, Rear................................ 19
Brake Pedals............................................................ 0
Fig. 5-610 --> Pedal, Brake......................................... 20
Group - 6 Clutch............................................................ 21
Clutch.................................................................. 21
Fig. 6-110 --> Clutch............................................... 22
Clutch Housing.......................................................... 0
Fig. 6-210 --> Cylinder Assembly, Clutch Housing & Concentric Sl.... 23
Clutch Controls......................................................... 0
Fig. 6-310 --> Clutch Actuation System.............................. 24
Clutch Pedals........................................................... 0
Fig. 6-410 --> Clutch Pedal......................................... 25
Group - 7 Cooling........................................................... 26
Radiator and Related Parts.............................................. 26
Fig. 7-110 --> Radiator and Related Parts........................... 27
Fig. 7-120 --> Radiator Air Baffles................................. 28
Water Pump and Related Parts............................................ 0
Fig. 7-210 --> Water Pump and Related Parts......................... 29
Tank, Coolant Engine.................................................... 0
Fig. 7-310 --> Coolant Reserve and Pressurized Coolant Tank......... 30
Pulleys and Related Parts............................................... 0
Fig. 7-410 --> Pulleys, Drive....................................... 31
Drive Belts............................................................. 0
Fig. 7-510 --> Belts, Drive......................................... 32
Group - 8 Electrical........................................................ 33
Starters................................................................ 34
Fig. 8-105 --> Starter.............................................. 35
Alternators............................................................. 0
Fig. 8-205 --> Alternators.......................................... 36
Modules................................................................. 0
Fig. 8-405 --> Modules.............................................. 37
Relays.................................................................. 0
Fig. 8-505 --> Power Distribution Center, [Relays, and Fuses]....... 38
Sensors................................................................. 0
Fig. 8-605 --> Sensors, Power Train................................. 39
Fig. 8-610 --> Sensors, Body........................................ 40
Single Board Engine Controllers......................................... 0
Fig. 8-705 --> Single Board Controllers............................. 41
Switches................................................................ 0
Fig. 8-805 --> Switches Instrument Panel and Console................ 42
Fig. 8-810 --> Switches Drivetrain.................................. 43
Fig. 8-815 --> Switches Body........................................ 44
Horns................................................................... 0
Fig. 8-905 --> Horns................................................ 45
Battery Tray and Cables................................................. 0
Fig. 8-1005 --> Battery Tray and Cables............................. 46
Lamps - Front, Rear and Courtesy........................................ 0
Fig. 8-1105 --> Lamps and Wiring - Front............................ 47
Fig. 8-1110 --> Lamps and Wiring - Rear............................. 48
Fig. 8-1115 --> Courtesy Lamps...................................... 49
Fig. 8-1120 --> Bulbs............................................... 50
Wiring-Engine & Related Parts........................................... 0
Fig. 8-1205 --> Wiring - Engine and Related Parts................... 51
Wiring-Headlamp to Dash................................................. 0
Fig. 8-1305 --> Wiring - Headlamp to Dash........................... 52
Wiring-Instrument Panel................................................. 0
Fig. 8-1405 --> Wiring - Instrument Panel........................... 53
Wiring-Body & Accessories............................................... 0
Fig. 8-1505 --> Wiring - Body and Accessories....................... 54
Wiring Repair........................................................... 0
Fig. 8-1605 --> Connector Repair Package............................ 55
Air Bag System.......................................................... 0
Fig. 8-1705 --> Air Bag System...................................... 56
Spark Plugs-Cables-Coils................................................ 0
Fig. 8-1905 --> Spark Plugs - Cables - Coil......................... 57
Group - 08A Instrument Panel and Radios and Consoles........................ 58
Instrument Panel........................................................ 58
Fig. 08A-110 --> Instrument Panel................................... 59
Instrument Panel Cluster................................................ 0
Fig. 08A-210 --> Instrument Cluster................................. 61
Radio, Antenna, and Speakers............................................ 0
Fig. 08A-310 --> Radio.............................................. 62
Fig. 08A-330 --> Antenna-Speakers................................... 63
Consoles................................................................ 0
Fig. 08A-410 --> Floor Console...................................... 64
Group - 9 Engine Mounting................................................... 66
Engine Mounting......................................................... 66
Fig. 9-110 --> Mounts, Engine....................................... 67
Fig. 9-120 --> Engine Mount To Chasis............................... 68
Fig. 9-130 --> Engine Mounting - Transmission....................... 69
Group - 8.3L Engine 8.3L Ten Cylinder [EWC]................................. 70
Engine Identification................................................... 71
Fig. 8.3L-110 --> I.D. Location 8.3L [EWC].......................... 72
Cylinder Head........................................................... 0
Fig. 8.3L-210 --> Cylinder Head and Covers 8.3L [EWC]............... 73
Cylinder Block.......................................................... 0
Fig. 8.3L-310 --> Block, Cylinder 8.3L [EWC]........................ 74
Crankshaft, Piston and Torque Converter................................. 0
Fig. 8.3L-410 --> Crankshaft and Pistons 8.3L [EWC]................. 75
Camshafts & Valves...................................................... 0
Fig. 8.3L-510 --> Camshafts and Valves 8.3L [EWC]................... 77
Timing Belt and Cover................................................... 0
Fig. 8.3L-610 --> Timing Belt and Cover 8.3L [EWC].................. 78
Engine Oiling........................................................... 0
Fig. 8.3L-710 --> Engine Oiling 8.3L [EWC].......................... 79
Manifolds............................................................... 0
Fig. 8.3L-810 --> Manifolds, Intake and Exhaust 8.3L [EWC].......... 80
Crankcase Ventilation................................................... 0
Fig. 8.3L-910 --> Crankcase Ventilation 8.3L [EWC].................. 81
Oil Cooler.............................................................. 0
Fig. 8.3L-1110 --> Oil Cooler, 8.3L [EWC]........................... 82
Group - 11 Exhaust.......................................................... 83
Exhaust System.......................................................... 83
Fig. 11-110 --> Exhaust System...................................... 84
Heat Shields............................................................ 0
Fig. 11-210 --> Heat Shield......................................... 85
Group - 13 Frames and Bumpers............................................... 86
Frames.................................................................. 86
Fig. 13-110 --> Frame............................................... 87
Front Bumper and Fascia................................................. 0
Fig. 13-210 --> Fascia, Front....................................... 88
Rear Bumper and Fascia.................................................. 0
Fig. 13-310 --> Fascia, Rear........................................ 89
Group - 14 Fuel............................................................. 90
Tank, Fuel.............................................................. 90
Fig. 14-110 --> Fuel Tank........................................... 91
Fuel Tank Filler Tube................................................... 0
Fig. 14-210 --> Fuel Filler Tube.................................... 92
Fuel Lines.............................................................. 0
Fig. 14-310 --> Fuel Lines and Filter............................... 93
Fuel Rail............................................................... 0
Fig. 14-410 --> Fuel Rail........................................... 94
Fuel Pump and Sending Unit.............................................. 0
Fig. 14-510 --> Fuel Module......................................... 95
Throttle Body........................................................... 0
Fig. 14-610 --> Throttle Body....................................... 96
Air Cleaner............................................................. 0
Fig. 14-810 --> Air Cleaner......................................... 97
Accelerator Pedal....................................................... 97
Fig. 14-1110 --> Accelerator Pedal.................................. 98
Group - 16 Propeller Shafts and U-Joints.................................... 99
Propeller Shaft......................................................... 99
Fig. 16-110 --> Shaft, Propeller, Rear, 1 Piece.....................100
Group - 17 Rear Suspension..................................................101
Rear Suspension.........................................................101
Fig. 17-120 --> Suspension, Rear....................................102
Group - 19 Steering.........................................................104
Steering Wheel..........................................................104
Fig. 19-120 --> Wheel, Steering.....................................105
Steering Column......................................................... 0
Fig. 19-230 --> Column Assembly And Mounting........................106
Steering Gear........................................................... 0
Fig. 19-310 --> Gear, Rack & Pinion Power And Attaching Parts.......107
Power Steering Pump..................................................... 0
Fig. 19-510 --> Pump And Hoses, Power Steering......................108
Group - T56 Manual Transmission 6 Speed.....................................109
Transmission............................................................109
Fig. T56-110 --> Transmission.......................................110
Case & Extension........................................................ 0
Fig. T56-210 --> Case & Extension...................................111
Transmission Mounting................................................... 0
Fig. T56-310 --> Transmission Mounting..............................113
Fig. T56-320 --> Transmission, Rear Mounting........................114
Fig. T56-330 --> Skid Plate.........................................115
Gear Train.............................................................. 0
Fig. T56-410 --> Input Shaft, Mainshaft & Countershaft..............116
Fig. T56-420 --> Countershaft Extension.............................118
Fig. T56-430 --> Reverse Idler & Driven Gears.......................119
Forks and Rails......................................................... 0
Fig. T56-910 --> Shift Forks & Rails................................120
Gear Shift Controls..................................................... 0
Fig. T56-1210 --> Gearshift Control.................................121
Group - 22 Wheels, Covers and Jacks.........................................122
Wheels and Hardware.....................................................122
Fig. 22-110 --> Wheels And Hardware.................................123
Wheel Covers and Center Caps............................................ 0
Fig. 22-210 --> Caps, Wheel.........................................124
Group - 23D Wiper/Lock Cylinder and Keys....................................125
Lock Cylinders and Keys.................................................125
Fig. 23D-110 --> Lock Cylinders and Keys............................126
Windshield Wiper and Washer Systems..................................... 0
Fig. 23D-210 --> Windshield Wiper and Washer........................128
Group - 24 Air Conditioning & Heater........................................130
Air Conditioner and Heater Units........................................130
Fig. 24-120 --> Hevac Unit..........................................131
Air Conditioner and Heater Plumbing..................................... 0
Fig. 24-210 --> Heater Plumbing.....................................132
Fig. 24-220 --> Plumbing, A/C Unit..................................133
Air Conditioner and Heater Controls..................................... 0
Fig. 24-310 --> Control Assembly....................................134
Air Conditioning Compressor............................................. 0
Fig. 24-410 --> Compressor, A/C.....................................135
Air Ducts and Outlets................................................... 0
Fig. 24-610 --> Vents And Outlets...................................136
Group - 25 Emission Systems.................................................137
Vacuum Canister.........................................................137
Fig. 25-310 --> Vacuum Canister.....................................138
Emission Harness........................................................ 0
Fig. 25-410 --> Emission Harness....................................139
Fig. 25-420 --> Duty Cycle..........................................140
Fig. 25-450 --> Leak Detection Pump.................................141
Group - DZB Doors and Related Parts.........................................142
Front Door..............................................................142
Fig. DZB-110 --> Door, Front Shell and Hinges.......................143
Fig. DZB-125 --> Door , Front Glass and Regulator...................144
Fig. DZB-130 --> Door, Front Lock and Controls......................145
Exterior Mirror......................................................... 0
Fig. DZB-510 --> Mirrors, Exterior..................................146
Weatherstrips and Seals................................................. 0
Fig. DZB-610 --> Door, Front Seals..................................147
Fig. DZB-620 --> Weatherstrips, Body................................148
Group - EZB Exterior Ornamentation..........................................149
Medallions..............................................................149
Fig. EZB-110 --> Nameplates.........................................150
Decals..................................................................150
Fig. EZB-310 --> Decals.............................................151
Group - IZB Interior Trim...................................................152
Headliner and Visor.....................................................152
Fig. IZB-110 --> Visors And Footrest................................153
Quarter Panels and Scuff Plates......................................... 0
Fig. IZB-205 --> Molding Windshield.................................154
Fig. IZB-210 --> Rear Bulkhead Panels...............................155
Fig. IZB-215 --> Quarter, Cowl And Rear Bulkhead Attaching Panel....156
Fig. IZB-220 --> Door Sill Scuff Plate, & Footrest..................157
Fig. IZB-225 --> Panel - Sill Outer.................................158
Fig. IZB-230 --> Tonneau Cover......................................159
Carpets, Mats and Insulation............................................ 0
Fig. IZB-310 --> Carpet Front.......................................160
Fig. IZB-315 --> Carpet Rear - Slingwell............................161
Door Trim Panels-Front.................................................. 0
Fig. IZB-410 --> Door Panel.........................................162
Front Seats............................................................. 0
Fig. IZB-510 --> Seat, Front........................................163
Seat Belts Front-Outer and Inner........................................163
Fig. IZB-710 --> Belts - Front......................................164
Group - SZB Body Sheet Metal Except Doors...................................165
Floor Pan...............................................................166
Fig. SZB-205 --> Floor Pan..........................................167
Fig. SZB-210 --> Floor Pan - Sport Hoop Mounting....................168
Fig. SZB-215 --> Floor Pan - Attaching Parts........................169
Fig. SZB-220 --> Pan - Trunk........................................170
Fender.................................................................. 0
Fig. SZB-405 --> Front Fender & Attaching Parts.....................171
Fig. SZB-410 --> Front Fender.......................................173
Fig. SZB-420 --> Fender Shield......................................174
Fig. SZB-425 --> Shields - Splash...................................175
Fig. SZB-430 --> Loose Panels.......................................176
Hood & Hood Release..................................................... 0
Fig. SZB-510 --> Hood...............................................177
Fig. SZB-515 --> Hood Silencer......................................178
Fig. SZB-520 --> Hood Sealer........................................179
Cowl and Dash Panel..................................................... 0
Fig. SZB-610 --> Dash Panel.........................................180
Fig. SZB-615 --> Cowl Panel.........................................181
Glass, Windshield, Backlite, Mirror..................................... 0
Fig. SZB-705 --> Panel - Windshield Surround........................182
Fig. SZB-710 --> Glass Windshield, Frame And Mirror (Convertible....183
Quarter Panel........................................................... 0
Fig. SZB-910 --> Quarter Panel - Rear...............................184
Fig. SZB-920 --> Panel - Tail Lamp..................................186
Fig. SZB-930 --> Loose Panels.......................................187
Splash Shields.......................................................... 0
Fig. SZB-1010 --> Weatherstrips.....................................188
Fig. SZB-1020 --> Shields - Rear Wheelhouse.........................189
Roof - Hard & Folding Top............................................... 0
Fig. SZB-1110 --> Folding Top.......................................190
Fig. SZB-1115 --> Folding Top - Attaching Parts.....................192
Deck Lid................................................................ 0
Fig. SZB-1320 --> Deck Lid..........................................193
Fig. SZB-1330 --> Fuel Filler Door..................................194
Group - LBLS Labels All Vehicle Locations...................................195
Interior................................................................195
Fig. LBLS-110 --> Instrument Panel, Visors and Trim.................196
Under Hood.............................................................. 0
Fig. LBLS-210 --> Engine Compartment................................197
Doors................................................................... 0
Fig. LBLS-310 --> Doors and Pillars.................................198
PLEASE NOTE:
This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
Contact us atΒ [email protected]Β should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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