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2005 Nissan MURANO 250 SERIES Service Manual – PDF DOWNLOAD
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Description
2005 Nissan MURANO 250 SERIES Service Manual – PDF DOWNLOAD
FILE DETAILS:
2005 Nissan MURANO 250 SERIES Service Manual – PDF DOWNLOAD
Language : English
Pages :3678
Downloadable : Yes
File Type : PDF
DESCRIPTION:
2005 Nissan MURANO 250 SERIES Service Manual – PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedure for the 2005 NISSAN MURANO. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
2005 Nissan MURANO 250 SERIES Service Manual – PDF DOWNLOAD
fwd............................................................................................................................. 1 Exit........................................................................................................................ 0 QUICK REFERENCE INDEX....................................................................................................... 1 FOREWORD.................................................................................................................... 2 A: GENERAL INFORMATION...................................................................................................... 1 GI - General Information................................................................................................ 0 B: ENGINE................................................................................................................... 1 EM - Engine Mechanical.................................................................................................. 0 LU - Engine Lubrication System.......................................................................................... 0 CO - Engine Cooling System.............................................................................................. 0 EC - Engine Control System.............................................................................................. 0 FL - Fuel System........................................................................................................ 0 EX - Exhaust System..................................................................................................... 0 ACC - Accelerator Control System........................................................................................ 0 C: TRANSMISSION/TRANSAXLE................................................................................................... 1 CVT..................................................................................................................... 0 D: DRIVELINE/AXLE........................................................................................................... 1 TF - Transfer........................................................................................................... 0 PR - Propeller Shaft.................................................................................................... 0 RFD - Rear Final Drive.................................................................................................. 0 FAX - Front Axle........................................................................................................ 0 RAX - Rear Axle......................................................................................................... 0 E: SUSPENSION............................................................................................................... 1 FSU - Front Suspension.................................................................................................. 0 RSU - Rear Suspension................................................................................................... 0 WT - Road Wheels & Tires................................................................................................ 0 F: BRAKES................................................................................................................... 1 BR - Brake System....................................................................................................... 0 PB - Parking Brake System............................................................................................... 0 BRC - Brake Control System.............................................................................................. 0 G: STEERING................................................................................................................. 1 PS - Power Steering System.............................................................................................. 0 H: RESTRAINTS............................................................................................................... 1 SB - Seat Belts......................................................................................................... 0 SRS - Supplemental Restraint System (SRS)............................................................................... 0 I: BODY..................................................................................................................... 1 BL - Body, Lock & Security System....................................................................................... 0 GW - Glasses, Window System & Mirrors................................................................................... 0 RF - Roof............................................................................................................... 0 EI - Exterior & Interior................................................................................................ 0 IP - Instrument Panel................................................................................................... 0 SE - Seat............................................................................................................... 0 AP - Adjustable Pedal................................................................................................... 0 J: AIR CONDITIONER.......................................................................................................... 1 ATC - Automatic Air Conditioner......................................................................................... 0 K: ELECTRICAL............................................................................................................... 1 SC - Starting & Charging System......................................................................................... 0 LT - Lighting System.................................................................................................... 0 DI - Driver Information System.......................................................................................... 0 WW - Wiper, Washer & Horn............................................................................................... 0 BCS - Body Control System............................................................................................... 0 LAN - LAN System........................................................................................................ 0 AV - Audio Visual, Navigation & Telephone System........................................................................ 0 ACS - Auto Cruise Control System........................................................................................ 0 PG - Power Supply, Ground & Circuit Elements............................................................................ 0 L: MAINTENANCE.............................................................................................................. 1 MA - Maintenance........................................................................................................ 0 M: INDEX.................................................................................................................... 1 IDX - Alphabetical Index................................................................................................ 1 POWER SUPPLY ROUTING CIRCUIT................................................................................................ 2 ELECTRICAL UNITS............................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 66 FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX............................................................................................ 70 Comment Sheet............................................................................................................... 3 Inch to Metric Conversion Table............................................................................................. 4 QUICK REFERENCE CHART....................................................................................................... 5 acc............................................................................................................................. 8 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents........................................................................................................... 8 PRECAUTIONS............................................................................................................. 9 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 9 ACCELERATOR CONTROL SYSTEM.............................................................................................. 10 Removal and Installation............................................................................................ 10 REMOVAL......................................................................................................... 10 INSTALLATION.................................................................................................... 10 INSPECTION AFTER INSTALLATION................................................................................... 11 acs............................................................................................................................. 12 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents........................................................................................................... 12 AUTOMATIC SPEED CONTROL DEVICE (ASCD)................................................................................... 13 Description......................................................................................................... 13 ap.............................................................................................................................. 14 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents........................................................................................................... 14 PRECAUTIONS............................................................................................................. 15 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 15 Trouble Diagnosis Precaution........................................................................................ 15 ADJUSTABLE PEDAL SYSTEM................................................................................................. 16 Automatic Drive Positioner Interlocking Adjustable Pedal............................................................ 16 Adjustable Pedal (Only Manual Operation Model)...................................................................... 16 SYSTEM DESCRIPTION.............................................................................................. 16 Component Parts and Harness Connector Location...................................................................... 18 Wiring Diagram —PEDAL—.............................................................................................. 19 Terminal and Reference Value for BCM................................................................................ 21 Terminal and Reference Value for Pedal Adjusting Control Unit....................................................... 21 Work Flow........................................................................................................... 21 Preliminary Check................................................................................................... 21 Trouble Diagnosis Chart by Symptom.................................................................................. 22 BCM Power Supply and Ground Circuit Inspection...................................................................... 22 Pedal Adjusting Control Unit Ignition Signal Inspection............................................................. 23 Pedal Adjusting Control Unit Power Supply and Ground Inspection..................................................... 24 Key Switch and CVT Device Circuit Inspection (Without Intelligent Key).............................................. 25 Key Switch and CVT Device Circuit Inspection (With Intelligent Key)................................................. 27 Pedal Adjusting Switch Power Supply and Ground Inspection........................................................... 29 Pedal Adjusting Motor Circuit Inspection............................................................................ 30 CVT Device Circuit Inspection....................................................................................... 31 Removal and Installation............................................................................................ 31 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 atc............................................................................................................................. 32 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents........................................................................................................... 32 PRECAUTIONS............................................................................................................. 36 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 36 Precautions Necessary for Steering Wheel Rotation After Battery Disconnect.......................................... 36 OPERATION PROCEDURE............................................................................................. 36 Precautions for Procedures without Cowl Top Cover................................................................... 37 Precautions for Working with HFC-134a (R-134a)...................................................................... 37 CONTAMINATED REFRIGERANT........................................................................................ 37 General Refrigerant Precautions..................................................................................... 38 Precautions for Refrigerant Connection.............................................................................. 39 ABOUT ONE-TOUCH JOINT........................................................................................... 39 Description................................................................................................. 39 FEATURES OF NEW TYPE REFRIGERANT CONNECTION..................................................................... 41 O-RING AND REFRIGERANT CONNECTION............................................................................... 42 O-Ring Part Numbers and Specifications...................................................................... 42 Precautions for Servicing Compressor................................................................................ 44 Precautions for Service Equipment................................................................................... 44 RECOVERY / RECYCLING EQUIPMENT.................................................................................. 44 ELECTRONIC LEAK DETECTOR........................................................................................ 44 VACUUM PUMP..................................................................................................... 44 MANIFOLD GAUGE SET.............................................................................................. 44 SERVICE HOSES................................................................................................... 45 SERVICE COUPLERS................................................................................................ 45 REFRIGERANT WEIGHT SCALE........................................................................................ 45 CHARGING CYLINDER............................................................................................... 45 Precautions for Leak Detection Dye.................................................................................. 46 IDENTIFICATION.................................................................................................. 46 IDENTIFICATION LABEL FOR VEHICLE................................................................................ 46 PREPARATION............................................................................................................. 47 Special Service Tools............................................................................................... 47 HFC-134a (R-134a) Service Tools and Equipment....................................................................... 48 Commercial Service Tools............................................................................................ 50 REFRIGERATION SYSTEM.................................................................................................... 51 Refrigerant Cycle................................................................................................... 51 REFRIGERANT FLOW................................................................................................ 51 FREEZE PROTECTION............................................................................................... 51 Refrigerant System Protection....................................................................................... 51 REFRIGERANT PRESSURE SENSOR..................................................................................... 51 PRESSURE RELIEF VALVE........................................................................................... 51 Component Layout.................................................................................................... 52 LUBRICANT............................................................................................................... 53 Maintenance of Lubricant Quantity in Compressor..................................................................... 53 LUBRICANT....................................................................................................... 53 LUBRICANT RETURN OPERATION...................................................................................... 53 LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COMPRESSOR...................................... 54 LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT........................................................ 54 AIR CONDITIONER CONTROL................................................................................................. 56 Description of Air Conditioner LAN Control System................................................................... 56 System Construction................................................................................................. 56 OPERATION....................................................................................................... 56 TRANSMISSION DATA AND TRANSMISSION ORDER........................................................................ 57 Start:...................................................................................................... 57 Address:.................................................................................................... 57 Opening Angle:.............................................................................................. 57 Error Check:................................................................................................ 57 Stop Signal:................................................................................................ 58 AIR MIX DOOR CONTROL (AUTOMATIC TEMPERATURE CONTROL)............................................................ 58 FAN SPEED CONTROL............................................................................................... 58 INTAKE DOOR CONTROL............................................................................................. 58 MODE DOOR CONTROL............................................................................................... 58 MAGNET CLUTCH CONTROL........................................................................................... 59 SELF-DIAGNOSIS SYSTEM........................................................................................... 59 Description of Control System....................................................................................... 60 Control Operation................................................................................................... 60 DISPLAY SCREEN.................................................................................................. 60 AUTO SWITCH..................................................................................................... 61 TEMPERATURE CONTROL DIAL (POTENTIO TEMPERATURE CONTROL) (DRIVER SIDE)........................................... 61 TEMPERATURE CONTROL DIAL (POTENTIO TEMPERATURE CONTROL) (PASSENGER SIDE)........................................ 61 RECIRCULATION (REC) SWITCH...................................................................................... 61 FRESH (FRE) SWITCH.............................................................................................. 61 DEFROSTER (DEF) SWITCH.......................................................................................... 61 REAR WINDOW DEFOGGER SWITCH..................................................................................... 61 OFF SWITCH...................................................................................................... 61 A/C SWITCH...................................................................................................... 61 MODE SWITCH..................................................................................................... 61 FAN CONTROL DIAL................................................................................................ 61 DUAL SWITCH (WITH LEFT AND RIGHT VENTILATION TEMPERATURE SEPARATELY CONTROL SYSTEM)............................. 61 Fail-safe Function.................................................................................................. 62 Discharge Air Flow.................................................................................................. 63 System Description.................................................................................................. 64 SWITCHES AND THEIR CONTROL FUNCTION............................................................................. 64 CAN Communication System Description................................................................................ 65 TROUBLE DIAGNOSIS....................................................................................................... 66 CONSULT-II Function (BCM)........................................................................................... 66 CONSULT-II BASIC OPERATION...................................................................................... 66 DATA MONITOR.................................................................................................... 67 Operation Procedure......................................................................................... 67 Display Item List........................................................................................... 67 How to Perform Trouble Diagnosis for Quick and Accurate Repair...................................................... 68 WORK FLOW....................................................................................................... 68 SYMPTOM TABLE................................................................................................... 68 Component Parts and Harness Connector Location...................................................................... 69 ENGINE COMPARTMENT.............................................................................................. 69 PASSENGER COMPARTMENT........................................................................................... 70 Schematic........................................................................................................... 71 Wiring Diagram —A/C—................................................................................................ 72 Auto Amp. Terminals and Reference Value............................................................................. 77 PIN CONNECTOR TERMINAL LAYOUT................................................................................... 77 TERMINALS AND REFERENCE VALUE FOR UNIFIED METER AND A/C AMP..................................................... 77 Self-diagnosis Function............................................................................................. 79 DESCRIPTION..................................................................................................... 79 FUNCTION CONFIRMATION PROCEDURE................................................................................. 80 AUXILIARY MECHANISM: TEMPERATURE SETTING TRIMMER................................................................ 85 AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER.............................................................. 86 AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION................................................................. 86 Operational Check................................................................................................... 87 CHECKING MEMORY FUNCTION........................................................................................ 87 CHECKING BLOWER................................................................................................. 87 CHECKING DISCHARGE AIR.......................................................................................... 87 CHECKING INTAKE AIR............................................................................................. 88 CHECKING TEMPERATURE DECREASE................................................................................... 88 CHECKING TEMPERATURE INCREASE................................................................................... 88 CHECK A/C SWITCH................................................................................................ 88 CHECKING AUTO MODE.............................................................................................. 89 Power Supply and Ground Circuit for Auto Amp........................................................................ 89 INSPECTION FLOW................................................................................................. 89 COMPONENT DESCRIPTION........................................................................................... 90 Unified Meter and A/C Amp. (Automatic Amplifier)............................................................ 90 Potentio Temperature Control (PTC).......................................................................... 90 DIAGNOSIS PROCEDURE FOR A/C SYSTEM.............................................................................. 90 LAN System Circuit.................................................................................................. 92 DIAGNOSIS PROCEDURE FOR LAN CIRCUIT............................................................................. 92 Mode Door Motor Circuit............................................................................................. 96 INSPECTION FLOW................................................................................................. 96 SYSTEM DESCRIPTION.............................................................................................. 97 Component Parts............................................................................................. 97 System Operation............................................................................................ 97 Mode Door Control Specification............................................................................. 97 COMPONENT DESCRIPTION........................................................................................... 98 Mode Door Motor............................................................................................. 98 DIAGNOSIS PROCEDURE FOR MODE DOOR MOTOR......................................................................... 98 Air Mix Door Motor Circuit.......................................................................................... 99 INSPECTION FLOW................................................................................................. 99 SYSTEM DESCRIPTION.............................................................................................. 100 Component Parts............................................................................................. 100 System Operation............................................................................................ 100 Air Mix Door Control Specification.......................................................................... 100 COMPONENT DESCRIPTION........................................................................................... 101 Air Mix Door Motor.......................................................................................... 101 DIAGNOSIS PROCEDURE FOR AIR MIX DOOR............................................................................ 101 Air Mix Door Motor PBR Circuit...................................................................................... 101 DIAGNOSIS PROCEDURE FOR AIR MIX DOOR MOTOR PBR.................................................................. 101 Intake Door Motor Circuit........................................................................................... 102 INSPECTION FLOW................................................................................................. 102 SYSTEM DESCRIPTION.............................................................................................. 103 Component Parts............................................................................................. 103 System Operation............................................................................................ 103 Intake Door Control Specification........................................................................... 103 COMPONENT DESCRIPTION........................................................................................... 104 Intake Door Motor........................................................................................... 104 DIAGNOSIS PROCEDURE FOR INTAKE DOOR MOTOR....................................................................... 104 Blower Motor Circuit................................................................................................ 105 INSPECTION FLOW................................................................................................. 105 SYSTEM DESCRIPTION.............................................................................................. 106 Component Parts............................................................................................. 106 System Operation............................................................................................ 106 Automatic Mode.............................................................................................. 106 Starting Fan Speed Control.................................................................................. 106 Blower Speed Compensation................................................................................... 107 Fan Speed Control Specification............................................................................. 107 COMPONENT DESCRIPTION........................................................................................... 107 Brush-less Motor............................................................................................ 107 DIAGNOSIS PROCEDURE FOR BLOWER MOTOR............................................................................ 107 COMPONENT INSPECTION............................................................................................ 109 Blower Motor................................................................................................ 109 Magnet Clutch Circuit............................................................................................... 110 INSPECTION FLOW................................................................................................. 110 SYSTEM DESCRIPTION.............................................................................................. 111 Low Temperature Protection Control.......................................................................... 111 DIAGNOSIS PROCEDURE FOR MAGNET CLUTCH........................................................................... 111 COMPONENT INSPECTION............................................................................................ 115 Refrigerant Pressure Sensor................................................................................. 115 Insufficient Cooling................................................................................................ 116 INSPECTION FLOW................................................................................................. 116 PERFORMANCE TEST DIAGNOSIS...................................................................................... 118 PERFORMANCE CHART............................................................................................... 120 Test Condition.............................................................................................. 120 Test Reading................................................................................................ 120 TROUBLE DIAGNOSIS FOR UNUSUAL PRESSURE.......................................................................... 121 Both High- and Low-pressure Sides are Too High.............................................................. 121 High-pressure Side is Too High and Low-pressure Side is Too Low............................................. 121 High-pressure Side is Too Low and Low-pressure Side is Too High............................................. 122 Both High- and Low-pressure Sides are Too Low............................................................... 122 Low-pressure Side Sometimes Becomes Negative................................................................ 123 Low-pressure Side Becomes Negative.......................................................................... 123 Insufficient Heating................................................................................................ 124 INSPECTION FLOW................................................................................................. 124 Noise............................................................................................................... 125 INSPECTION FLOW................................................................................................. 125 Self-diagnosis...................................................................................................... 126 INSPECTION FLOW................................................................................................. 126 Memory Function..................................................................................................... 127 INSPECTION FLOW................................................................................................. 127 Ambient Sensor Circuit.............................................................................................. 128 COMPONENT DESCRIPTION........................................................................................... 128 Ambient Sensor.............................................................................................. 128 AMBIENT TEMPERATURE INPUT PROCESS............................................................................... 128 DIAGNOSIS PROCEDURE FOR AMBIENT SENSOR.......................................................................... 128 COMPONENT INSPECTION............................................................................................ 130 Ambient Sensor.............................................................................................. 130 In-vehicle Sensor Circuit........................................................................................... 131 COMPONENT DESCRIPTION........................................................................................... 131 In-vehicle Sensor........................................................................................... 131 Aspirator................................................................................................... 131 DIAGNOSIS PROCEDURE FOR IN-VEHICLE SENSOR....................................................................... 132 COMPONENT INSPECTION............................................................................................ 133 In-vehicle Sensor........................................................................................... 133 Sunload Sensor Circuit.............................................................................................. 134 COMPONENT DESCRIPTION........................................................................................... 134 Sunload Sensor.............................................................................................. 134 SUNLOAD INPUT PROCESS........................................................................................... 134 DIAGNOSIS PROCEDURE FOR SUNLOAD SENSOR.......................................................................... 134 COMPONENT INSPECTION............................................................................................ 136 Sunload Sensor.............................................................................................. 136 Intake Sensor Circuit............................................................................................... 137 COMPONENT DESCRIPTION........................................................................................... 137 Intake Sensor............................................................................................... 137 DIAGNOSIS PROCEDURE FOR INTAKE SENSOR........................................................................... 137 COMPONENT INSPECTION............................................................................................ 138 Intake Sensor............................................................................................... 138 CONTROLLER.............................................................................................................. 139 Removal and Installation of A/C and AV Switch....................................................................... 139 REMOVAL......................................................................................................... 139 INSTALLATION.................................................................................................... 139 AUTO AMP................................................................................................................ 140 Removal and Installation of Unified Meter and A/C Amp............................................................... 140 REMOVAL......................................................................................................... 140 INSTALLATION.................................................................................................... 140 AMBIENT SENSOR.......................................................................................................... 141 Removal and Installation............................................................................................ 141 REMOVAL......................................................................................................... 141 INSTALLATION.................................................................................................... 141 IN-VEHICLE SENSOR....................................................................................................... 142 Removal and Installation............................................................................................ 142 REMOVAL......................................................................................................... 142 INSTALLATION.................................................................................................... 142 SUNLOAD SENSOR.......................................................................................................... 143 Removal and Installation............................................................................................ 143 REMOVAL......................................................................................................... 143 INSTALLATION.................................................................................................... 143 INTAKE SENSOR........................................................................................................... 144 Removal and Installation............................................................................................ 144 REMOVAL......................................................................................................... 144 INSTALLATION.................................................................................................... 144 BLOWER UNIT............................................................................................................. 145 Removal and Installation............................................................................................ 145 REMOVAL......................................................................................................... 145 INSTALLATION.................................................................................................... 145 Disassembly and Assembly............................................................................................ 146 Removal and Installation of Blower Duct............................................................................. 147 REMOVAL......................................................................................................... 147 INSTALLATION.................................................................................................... 147 BLOWER MOTOR............................................................................................................ 148 Removal and Installation............................................................................................ 148 REMOVAL......................................................................................................... 148 INSTALLATION.................................................................................................... 148 INTAKE DOOR MOTOR....................................................................................................... 149 Removal and Installation............................................................................................ 149 REMOVAL......................................................................................................... 149 INSTALLATION.................................................................................................... 149 IN-CABIN MICROFILTER.................................................................................................... 150 Removal and Installation............................................................................................ 150 FUNCTION........................................................................................................ 150 REPLACEMENT TIMING.............................................................................................. 150 REPLACEMENT PROCEDURES.......................................................................................... 150 HEATER & COOLING UNIT ASSEMBLY.......................................................................................... 151 Removal and Installation............................................................................................ 151 REMOVAL......................................................................................................... 151 INSTALLATION.................................................................................................... 152 Disassembly and Assembly............................................................................................ 153 MODE DOOR MOTOR......................................................................................................... 155 Removal and Installation............................................................................................ 155 REMOVAL......................................................................................................... 155 INSTALLATION.................................................................................................... 155 AIR MIX DOOR MOTOR...................................................................................................... 156 Removal and Installation............................................................................................ 156 REMOVAL......................................................................................................... 156 Driver Side................................................................................................. 156 Passenger Side.............................................................................................. 156 INSTALLATION.................................................................................................... 156 HEATER CORE............................................................................................................. 157 Removal and Installation............................................................................................ 157 REMOVAL......................................................................................................... 157 INSTALLATION.................................................................................................... 157 DUCTS AND GRILLES....................................................................................................... 158 Removal and Installation............................................................................................ 158 REMOVAL......................................................................................................... 158 Removal of Center Ventilator Grilles........................................................................ 158 Removal of Side Ventilator Grilles.......................................................................... 158 Removal of Rear Ventilator Grilles.......................................................................... 159 Removal of Defroster Nozzle, Ducts and Ventilator Ducts..................................................... 159 Removal of Side Defroster Grilles........................................................................... 159 Removal of Rear Ventilator Ducts............................................................................ 160 Removal of Front Heater Ducts............................................................................... 161 Removal of Foot Ducts....................................................................................... 161 Removal of Floor Ducts...................................................................................... 162 INSTALLATION.................................................................................................... 162 REFRIGERANT LINES....................................................................................................... 163 HFC-134a (R-134a) Service Procedure................................................................................. 163 SETTING OF SERVICE TOOLS AND EQUIPMENT.......................................................................... 163 Discharging Refrigerant..................................................................................... 163 Evacuating System and Charging Refrigerant.................................................................. 163 Components.......................................................................................................... 165 Removal and Installation of Compressor.............................................................................. 166 REMOVAL......................................................................................................... 166 INSTALLATION.................................................................................................... 166 Removal and Installation of Compressor Clutch....................................................................... 167 REMOVAL......................................................................................................... 167 Overhaul.................................................................................................... 167 Inspection.................................................................................................. 168 INSTALLATION.................................................................................................... 168 Break-in Operation.......................................................................................... 169 Removal and Installation of Low-pressure Flexible Hose.............................................................. 170 REMOVAL......................................................................................................... 170 INSTALLATION.................................................................................................... 170 Removal and Installation of High-pressure Flexible Hose............................................................. 171 REMOVAL......................................................................................................... 171 INSTALLATION.................................................................................................... 171 Removal and Installation of Low-pressure Pipe 1 (Engine Compartment)................................................ 172 REMOVAL......................................................................................................... 172 INSTALLATION.................................................................................................... 172 Removal and Installation of High-pressure Pipe 1 (Engine Compartment)............................................... 173 REMOVAL......................................................................................................... 173 INSTALLATION.................................................................................................... 174 Removal and Installation of Low-pressure Pipe 2 and High-pressure Pipe 2............................................ 174 REMOVAL......................................................................................................... 174 INSTALLATION.................................................................................................... 175 Removal and Installation of Liquid Tank............................................................................. 176 REMOVAL......................................................................................................... 176 INSTALLATION.................................................................................................... 176 Removal and Installation of Condenser............................................................................... 177 REMOVAL......................................................................................................... 177 INSTALLATION.................................................................................................... 177 Removal and Installation of Refrigerant Pressure Sensor............................................................. 178 REMOVAL......................................................................................................... 178 INSTALLATION.................................................................................................... 178 Removal and Installation of Evaporator.............................................................................. 178 REMOVAL......................................................................................................... 178 INSTALLATION.................................................................................................... 179 Removal and Installation of Expansion Valve......................................................................... 179 REMOVAL......................................................................................................... 179 INSTALLATION.................................................................................................... 179 Checking for Refrigerant Leaks...................................................................................... 180 Checking System for Leaks Using the Fluorescent Leak Detector....................................................... 180 Dye Injection....................................................................................................... 180 Electronic Refrigerant Leak Detector................................................................................ 181 PRECAUTIONS FOR HANDLING LEAK DETECTOR.......................................................................... 181 CHECKING PROCEDURE.............................................................................................. 182 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 184 Compressor.......................................................................................................... 184 Lubricant........................................................................................................... 184 Refrigerant......................................................................................................... 184 Engine Idling Speed................................................................................................. 184 Belt Tension........................................................................................................ 184 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 av.............................................................................................................................. 186 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents........................................................................................................... 186 PRECAUTIONS............................................................................................................. 190 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 190 PREPARATION............................................................................................................. 191 Commercial Service Tools............................................................................................ 191 AUDIO................................................................................................................... 192 System Description.................................................................................................. 192 BASE SYSTEM..................................................................................................... 192 BOSE SYSTEM..................................................................................................... 192 SPEED SENSITIVE VOLUME SYSTEM................................................................................... 193 Component Parts and Harness Connector Location...................................................................... 194 Schematic........................................................................................................... 195 BASE SYSTEM..................................................................................................... 195 BOSE SYSTEM WITH NAVIGATION SYSTEM.............................................................................. 196 BOSE SYSTEM WITHOUT NAVIGATION SYSTEM........................................................................... 197 Wiring Diagram — AUDIO —............................................................................................ 198 BASE SYSTEM..................................................................................................... 198 BOSE SYSTEM WITH NAVIGATION SYSTEM.............................................................................. 203 BOSE SYSTEM WITHOUT NAVIGATION SYSTEM........................................................................... 213 Terminals and Reference Value for Audio Unit for Base System........................................................ 222 Terminals and Reference Value for Audio Unit for BOSE System........................................................ 223 Terminals and Reference Value for BOSE Speaker Amp.................................................................. 225 Terminals and Reference Value for A/C and AV Switch................................................................. 227 A/C and AV Switch Self-Diagnosis Function........................................................................... 229 STARTING THE SELF-DIAGNOSIS MODE................................................................................ 229 DIAGNOSIS FUNCTION.............................................................................................. 229 EXITING THE SELF-DIAGNOSIS MODE................................................................................. 229 Trouble Diagnosis................................................................................................... 229 MALFUNCTION WITH RADIO AND CD (BASE SYSTEM)..................................................................... 229 MALFUNCTION WITH RADIO, TAPE AND CD (BOSE SYSTEM)............................................................... 230 FOR RADIO ONLY.................................................................................................. 231 FOR CASSETTE PLAYER ONLY........................................................................................ 231 FOR CD ONLY..................................................................................................... 231 Noise Inspection.................................................................................................... 232 TYPE OF NOISE AND POSSIBLE CAUSE................................................................................ 232 Power Supply Circuit Inspection..................................................................................... 233 Power Supply and Ground Circuit Check for A/C and AV Switch......................................................... 234 Audio Steering Wheel Switch Check................................................................................... 235 A/C and AV Switch Check............................................................................................. 236 Front Door Speaker Check (Base System).............................................................................. 237 Rear Door Speaker Check (Base System)............................................................................... 239 Front Door Speaker Check (BOSE System).............................................................................. 241 Rear Door Speaker Check (BOSE System)............................................................................... 245 Woofer Check (BOSE System).......................................................................................... 249 Vehicle Speed Signal Check.......................................................................................... 250 Locking CD Auto Changer Mechanism................................................................................... 252 DAMPER LOCK PROCEDURE........................................................................................... 252 Removal and Installation of Audio Unit.............................................................................. 252 REMOVAL......................................................................................................... 252 INSTALLATION.................................................................................................... 253 Removal and Installation for A/C and AV Switch...................................................................... 254 REMOVAL......................................................................................................... 254 INSTALLATION.................................................................................................... 254 Removal and Installation of Audio Steering Wheel Switch............................................................. 255 REMOVAL......................................................................................................... 255 INSTALLATION.................................................................................................... 255 Removal and Installation of Front Door Speaker (Base System)........................................................ 255 REMOVAL......................................................................................................... 255 INSTALLATION.................................................................................................... 255 Removal and Installation of Front Door Speaker (BOSE System)........................................................ 255 REMOVAL......................................................................................................... 255 INSTALLATION.................................................................................................... 255 Removal and Installation of Rear Door Speaker (Base System)......................................................... 256 REMOVAL......................................................................................................... 256 INSTALLATION.................................................................................................... 256 Removal and Installation of Rear Door Speaker (BOSE System)......................................................... 256 REMOVAL......................................................................................................... 256 INSTALLATION.................................................................................................... 256 Removal and Installation of Tweeter................................................................................. 256 REMOVAL......................................................................................................... 256 INSTALLATION.................................................................................................... 256 Removal and Installation of Woofer.................................................................................. 257 REMOVAL......................................................................................................... 257 INSTALLATION.................................................................................................... 257 Removal and Installation of BOSE Speaker Amp........................................................................ 257 REMOVAL......................................................................................................... 257 INSTALLATION.................................................................................................... 257 AUDIO ANTENNA........................................................................................................... 258 Location of Antenna................................................................................................. 258 Removal and Installation of Roof Antenna............................................................................ 258 REMOVAL......................................................................................................... 258 INSTALLATION.................................................................................................... 258 INTEGRATED DISPLAY SYSTEM............................................................................................... 259 System Description.................................................................................................. 259 A/C AND AV SWITCH SYSTEM........................................................................................ 259 PRECAUTION OF LCD MONITOR....................................................................................... 259 POWER SUPPLY AND GROUND......................................................................................... 259 AV COMMUNICATION LINE........................................................................................... 259 System Operation Description........................................................................................ 260 TRIP METER OPERATION............................................................................................ 260 TIME Counter................................................................................................ 260 DIST Counter................................................................................................ 260 AVG Counter................................................................................................. 260 FUEL CONSUMPTION DISPLAY........................................................................................ 260 Average Fuel Consumption (AVG).............................................................................. 260 Distance to Empty (DTE)..................................................................................... 260 CLOCK ADJUSTMENT................................................................................................ 261 UNIT CHANGING................................................................................................... 261 DAY/NIGHT BUTTON................................................................................................ 261 SETTING DISPLAY................................................................................................. 262 MAINTENANCE DISPLAY............................................................................................. 263 Engine Oil and Tire Rotation................................................................................ 263 Tire Pressure............................................................................................... 263 DOOR OPEN WARNING............................................................................................... 263 CAN Communication System Description................................................................................ 263 CAN Communication Unit.............................................................................................. 263 Component Parts and Harness Connector Location...................................................................... 263 Schematic........................................................................................................... 264 Wiring Diagram — INF/D —............................................................................................ 265 Wiring Diagram — COMM —............................................................................................. 270 Terminals and Reference Value for Display Unit...................................................................... 272 Terminals and Reference Value for A/C and AV Switch................................................................. 273 On Board Self-Diagnosis Function.................................................................................... 275 DESCRIPTION..................................................................................................... 275 DIAGNOSIS ITEM.................................................................................................. 275 Self-Diagnosis Mode................................................................................................. 275 OPERATION PROCEDURES............................................................................................ 275 NETWORK CHECK................................................................................................... 276 PARTS CHECK..................................................................................................... 276 Display Detail Screen....................................................................................... 276 HVAC DETAIL SCREEN.............................................................................................. 277 VERSION CHECK................................................................................................... 277 CAN DIAG MNTR (CAN DIAG MONITOR)................................................................................ 277 A/C and AV Switch Self-Diagnosis Function........................................................................... 278 STARTING THE SELF-DIAGNOSIS MODE................................................................................ 278 DIAGNOSIS FUNCTION.............................................................................................. 278 EXITING THE SELF-DIAGNOSIS MODE................................................................................. 278 Trouble Diagnosis Chart by Symptom.................................................................................. 279 Power Supply and Ground Circuit Check for Display Unit.............................................................. 280 Power Supply and Ground Circuit Check for A/C and AV Switch......................................................... 281 Vehicle Speed Signal Check.......................................................................................... 282 Illumination Signal Check........................................................................................... 283 Ignition Signal Check............................................................................................... 283 A/C and AV Switch Check............................................................................................. 284 Audio Communication Line Check...................................................................................... 284 A/C and AV Switch Does Not Operate.................................................................................. 286 CAN Communication Line Check........................................................................................ 287 Audio Steering Wheel Switch Check................................................................................... 287 Removal and Installation of Display Unit............................................................................ 288 REMOVAL......................................................................................................... 288 INSTALLATION.................................................................................................... 288 Removal and Installation of A/C and AV Switch....................................................................... 288 Removal and Installation of Audio Steering Wheel Switch............................................................. 288 NAVIGATION SYSTEM....................................................................................................... 289 System Description.................................................................................................. 289 NAVIGATION SYSTEM............................................................................................... 289 Location Detection Principle................................................................................ 289 Map-Matching................................................................................................ 290 GPS (GlobalPositioningSystem)............................................................................. 291 REAR VIEW MONITOR............................................................................................... 291 Component Description............................................................................................... 292 NAVI CONTROL UNIT............................................................................................... 292 DVD-ROM DRIVE................................................................................................... 292 MAP DVD-ROM..................................................................................................... 292 GYRO (ANGULAR SPEED SENSOR)..................................................................................... 292 System Operation Description........................................................................................ 293 NAVIGATION SYSTEM............................................................................................... 293 BIRDVIEW™....................................................................................................... 293 Description................................................................................................. 293 MAP DISPLAY..................................................................................................... 294 FUNCTION OF CENTER SWITCH....................................................................................... 294 Display with Pressed “DEST” Button.......................................................................... 294 Display with Pressed “ROUTE” Button......................................................................... 295 Display with Pressed “SETTING” Button....................................................................... 296 Display Settings............................................................................................ 296 Brightness/Contrast/Map Background.......................................................................... 296 Display Off................................................................................................. 296 Setting Of the Under Section Display........................................................................ 296 Vehicle Electronic Systems.................................................................................. 297 System Settings............................................................................................. 298 Language Setting............................................................................................ 298 Clock Settings.............................................................................................. 298 Beep Setting................................................................................................ 299 Navigation Settings......................................................................................... 299 “VIEW” MODE..................................................................................................... 300 “HEADING” MODE.................................................................................................. 300 “NEARBY DISPLAY ICONS” MODE..................................................................................... 300 “SAVE CURRENT LOCATION” MODE.................................................................................... 300 “ADJUST CURRENT LOCATION” MODE.................................................................................. 301 “AUTO RE-ROUTE” MODE............................................................................................ 301 “AVOID AREA SETTINGS” MODE...................................................................................... 301 “CLEAR MEMORY” MODE............................................................................................. 302 “EDIT ADDRESS BOOK” MODE........................................................................................ 302 “GPS INFORMATION” MODE.......................................................................................... 302 “QUICK STOP CUSTOMER SETTING” MODE.............................................................................. 302 “SET AVERAGE SPEED” MODE........................................................................................ 303 “TRACKING” MODE................................................................................................. 303 GUIDANCE VOLUME................................................................................................. 303 Description................................................................................................. 303 Activation/Deactivation Setting............................................................................. 303 Voice Volume Setting........................................................................................ 303 DISPLAY WITH PRESSED “TRIP” BUTTON.............................................................................. 304 TRIP 1 OR TRIP 2................................................................................................ 304 FUEL ECONOMY.................................................................................................... 304 MAINTENANCE..................................................................................................... 305 ENGINE OIL OR TIRE ROTATION..................................................................................... 305 TIRE PRESSURE................................................................................................... 305 WARNING INDICATIONS............................................................................................. 306 REAR VIEW SCREEN................................................................................................ 306 Image Quality Adjustment.................................................................................... 306 CAN Communication System Description................................................................................ 306 CAN Communication Unit.............................................................................................. 306 Component Parts and Harness Connector Location...................................................................... 307 Schematic — NAVI —.................................................................................................. 308 Wiring Diagram — NAVI —............................................................................................. 310 Schematic — COMM —.................................................................................................. 319 Wiring Diagram — COMM —............................................................................................. 320 Terminals and Reference Value for NAVI Control Unit................................................................. 324 Terminals and Reference Value for Display Control Unit.............................................................. 326 Terminals and Reference Value for Display........................................................................... 330 Terminals and Reference Value for A/C and AV Switch................................................................. 332 Terminals and Reference Value for Rear View Camera Control Unit..................................................... 334 On Board Self-Diagnosis Function.................................................................................... 335 DESCRIPTION..................................................................................................... 335 DIAGNOSIS ITEM.................................................................................................. 335 Self-Diagnosis Mode (DCU)........................................................................................... 336 OPERATION PROCEDURE............................................................................................. 336 SELF-DIAGNOSIS RESULT........................................................................................... 338 Quick Reference Table....................................................................................... 338 Self-Diagnosis Codes........................................................................................ 338 Self-Diagnosis Mode (NAVI).......................................................................................... 339 OPERATION PROCEDURE............................................................................................. 339 SELF-DIAGNOSIS RESULT........................................................................................... 341 Quick Reference Table....................................................................................... 341 Self-Diagnosis Codes........................................................................................ 341 CONFIRMATION/ADJUSTMENT Mode........................................................................................ 342 OPERATION PROCEDURE............................................................................................. 342 DISPLAY DIAGNOSIS............................................................................................... 343 VEHICLE SIGNALS................................................................................................. 344 AUTO CLIMATE CONTROL............................................................................................ 344 NAVIGATION...................................................................................................... 344 DISPLAY DIAGNOSIS............................................................................................... 345 VEHICLE SIGNALS................................................................................................. 346 HISTORY OF ERRORS............................................................................................... 346 DIAGNOSIS BY HISTORY OF ERRORS.................................................................................. 347 NAVIGATION...................................................................................................... 349 Display Longitude & Latitude................................................................................ 349 Speed Calibration........................................................................................... 349 Angle Adjustment............................................................................................ 349 Initialize Location......................................................................................... 349 CAN DIAG SUPPORT MONITOR............................................................................................ 350 OPERATION PROCEDURE............................................................................................. 350 A/C and AV Switch Self-Diagnosis Function........................................................................... 351 STARTING THE SELF-DIAGNOSIS MODE................................................................................ 351 DIAGNOSIS FUNCTION.............................................................................................. 351 EXITING THE SELF-DIAGNOSIS MODE................................................................................. 351 CONSULT-II Functions (REAR VIEW CAMERA)............................................................................. 352 CONSULT-II BASIC OPERATION PROCEDURE............................................................................ 352 WORK SUPPORT.................................................................................................... 353 Operation Procedure......................................................................................... 353 DATA MONITOR.................................................................................................... 353 Operation Procedure......................................................................................... 353 Display Item List........................................................................................... 353 Vehicle Width and Distance Guiding Line Correction.................................................................. 354 DESCRIPTION..................................................................................................... 354 VEHICLE WIDTH AND DISTANCE GUIDING LINE CORRECTION PROCEDURE.................................................... 354 Power Supply and Ground Circuit Check for NAVI Control Unit......................................................... 356 Power Supply and Ground Circuit Check for Display Control Unit...................................................... 357 Power Supply and Ground Circuit Check for Display................................................................... 358 Power Supply and Ground Circuit Check for A/C and AV Switch......................................................... 360 Power Supply and Ground Circuit Check for Rear View Camera Control Unit............................................. 361 Vehicle Speed Signal Check for NAVI Control Unit.................................................................... 362 Vehicle Speed Signal Check for Display Control Unit................................................................. 363 Illumination Signal Check for NAVI Control Unit..................................................................... 364 Illumination Signal Check for Display Control Unit.................................................................. 365 Ignition Signal Check for NAVI Control Unit......................................................................... 365 Ignition Signal Check for Display Control Unit...................................................................... 365 Reverse Signal Check for NAVI Control Unit.......................................................................... 366 Reverse Signal Check for Display Control Unit....................................................................... 366 Reverse Signal Check for Rear View Camera Control Unit.............................................................. 367 When Malfunctioning Connection Between Display Control Unit and NAVI Control Unit................................... 368 When Malfunctioning Connection Between Display Control Unit and Audio Unit.......................................... 369 When Malfunctioning Connection Between Display Control Unit and Display............................................. 371 CAN Communication Line Check........................................................................................ 373 If NAVI Control Unit Detects That DVD-ROM Map Is Not Inserted....................................................... 374 If NAVI Control Unit Detects That Inserted DVD-ROM Map Malfunctioning or If It Is Impossible to L................... 374 If Connection Between NAVI Control Unit and GPS Antenna is Malfunctioning........................................... 374 Color of RGB Image is Not Proper.................................................................................... 375 Color of RGB Image is Not Proper (Only NAVI Screen)................................................................. 377 NAVI Screen is Rolling.............................................................................................. 379 Voice Guidance Is Not Heard......................................................................................... 380 All Screens Are Not Displayed....................................................................................... 381 Operating Screen for Audio and A/C is Not Displayed When Showing NAVI Screen........................................ 382 FUEL ECONOMY Screen is Not Shown.................................................................................... 383 Average Fuel Economy is Not Shown................................................................................... 383 Distance to Empty is Not Shown...................................................................................... 383 Driving Distance or Average Speed is Not Shown...................................................................... 384 WARNING DOOR OPEN Screen is Not Shown............................................................................... 384 TIRE PRESSURE Screen is Not Shown................................................................................... 384 Rear View Image Is Not Displayed if Selector Lever Is Set in R Position (Other Image Is Displayed).................. 385 Unable to Operate All of A/C and AV Switches (Unable to Start Self-Diagnosis)....................................... 389 A/C Operation is Not Possible....................................................................................... 390 Position of Current–Location Mark is Not Correct.................................................................... 390 Radio Wave From GPS Satellite is Not Received....................................................................... 391 Driving Test........................................................................................................ 392 Example of Symptoms Judged Not Malfunction.......................................................................... 393 BASIC OPERATION................................................................................................. 393 VEHICLE MARK.................................................................................................... 393 DESTINATION, PASSING POINTS, AND MENU ITEMS CANNOT BE SELECTED/SET.............................................. 394 VOICE GUIDANCE.................................................................................................. 394 ROUTE SEARCH.................................................................................................... 395 REAR VIEW MONITOR............................................................................................... 395 EXAMPLES OF CURRENT-LOCATION MARK DISPLACEMENT.................................................................. 396 CURRENT LOCATION MARK SHOWS A POSITION WHICH IS COMPLETELY WRONG................................................ 399 CURRENT-LOCATION MARK JUMPS..................................................................................... 399 CURRENT LOCATION MARK IS IN A RIVER OR SEA...................................................................... 400 CURRENT-LOCATION MARK AUTOMATICALLY ROTATES..................................................................... 400 WHEN DRIVING ON SAME ROAD, SOMETIMES CURRENT-LOCATION MARK IS IN RIGHT PLACE AND SOMETIMES IT IS ............... 400 LOCATION CORRECTION BY MAP-MATCHING IS SLOW..................................................................... 400 ALTHOUGH GPS RECEIVING DISPLAY IS GREEN, VEHICLE MARK DOES NOT RETURN TO CORRECT LOCATION....................... 400 NAME OF CURRENT PLACE IS NOT DISPLAYED.......................................................................... 400 CONTENTS OF DISPLAY DIFFER FOR BIRDVIEW......................................................................... 400 Difference of the BIRDVIEW.................................................................................. 400 Program Loading of NAVI Control Unit................................................................................ 401 Removal and Installation of NAVI Control Unit....................................................................... 402 REMOVAL......................................................................................................... 402 INSTALLATION.................................................................................................... 402 Removal and Installation of GPS Antenna............................................................................. 403 REMOVAL......................................................................................................... 403 INSTALLATION.................................................................................................... 403 Removal and Installation of Audio Steering Wheel Switch............................................................. 403 Removal and Installation of NAVI Switch............................................................................. 404 REMOVAL......................................................................................................... 404 INSTALLATION.................................................................................................... 404 Removal and Installation of Display................................................................................. 404 REMOVAL......................................................................................................... 404 INSTALLATION.................................................................................................... 404 Removal and Installation of Display Control Unit.................................................................... 405 REMOVAL......................................................................................................... 405 INSTALLATION.................................................................................................... 405 Removal and Installation of Rear View Camera........................................................................ 406 REMOVAL......................................................................................................... 406 INSTALLATION.................................................................................................... 406 Removal and Installation of Rear View Camera Control Unit........................................................... 406 REMOVAL......................................................................................................... 406 INSTALLATION.................................................................................................... 406 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 bcs............................................................................................................................. 408 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents........................................................................................................... 408 PRECAUTIONS............................................................................................................. 409 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 409 BCM (BODY CONTROL MODULE)............................................................................................... 410 System Description.................................................................................................. 410 BCM FUNCTION.................................................................................................... 410 COMBINATION SWITCH READING FUNCTION............................................................................. 410 Description................................................................................................. 410 Operation Description....................................................................................... 410 Operation Table of BCM and Combination Switches............................................................. 411 Sample Operation: (When Lighting Switch 1ST Position Turned ON)............................................. 412 Operation Mode.............................................................................................. 413 CAN COMMUNICATION CONTROL....................................................................................... 413 BCM STATUS CONTROL.............................................................................................. 414 SYSTEMS CONTROLLED BY BCM DIRECTLY.............................................................................. 415 SYSTEMS CONTROLLED BY BCM AND IPDM E/R.......................................................................... 415 SYSTEMS CONTROLLED BY BCM AND COMBINATION METER................................................................. 415 SYSTEMS CONTROLLED BY BCM AND INTELLIGENT KEY UNIT.............................................................. 415 MAJOR COMPONENTS AND CONTROL SYSTEM............................................................................. 416 CAN Communication Unit.............................................................................................. 417 Schematic........................................................................................................... 418 CONSULT-II Function (BCM)........................................................................................... 420 CONSULT–II INSPECTION PROCEDURE................................................................................. 420 ITEMS OF EACH PART.............................................................................................. 421 WORK SUPPORT.................................................................................................... 422 Operation Procedure......................................................................................... 422 Display Item List........................................................................................... 422 CAN Communication Inspection Using CONSULT-II (Self-Diagnosis)...................................................... 422 Removal and Installation of BCM..................................................................................... 423 REMOVAL......................................................................................................... 423 INSTALLATION.................................................................................................... 423 bl.............................................................................................................................. 424 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents........................................................................................................... 424 PRECAUTIONS............................................................................................................. 428 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 428 Precautions for Work................................................................................................ 428 PREPARATION............................................................................................................. 429 Special Service Tools............................................................................................... 429 Commercial Service Tools............................................................................................ 429 SQUEAK AND RATTLE TROUBLE DIAGNOSIS..................................................................................... 430 Work Flow........................................................................................................... 430 CUSTOMER INTERVIEW.............................................................................................. 430 DUPLICATE THE NOISE AND TEST DRIVE.............................................................................. 431 CHECK RELATED SERVICE BULLETINS................................................................................. 431 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE.................................................................... 431 REPAIR THE CAUSE................................................................................................ 431 CONFIRM THE REPAIR.............................................................................................. 432 Generic Squeak and Rattle Troubleshooting........................................................................... 432 INSTRUMENT PANEL................................................................................................ 432 CENTER CONSOLE.................................................................................................. 432 DOORS........................................................................................................... 432 TRUNK........................................................................................................... 433 SUNROOF/HEADLINING.............................................................................................. 433 SEATS........................................................................................................... 433 UNDERHOOD....................................................................................................... 433 Diagnostic Worksheet................................................................................................ 434 HOOD.................................................................................................................... 436 Fitting Adjustment.................................................................................................. 436 LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT................................................................... 437 FRONT END HEIGHT ADJUSTMENT..................................................................................... 437 SURFACE HEIGHT ADJUSTMENT....................................................................................... 437 Removal and Installation of Hood Assembly........................................................................... 438 REMOVAL......................................................................................................... 438 INSTALLATION.................................................................................................... 438 Removal and Installation of Hood Lock Control....................................................................... 439 REMOVAL......................................................................................................... 439 INSTALLATION.................................................................................................... 440 Hood Lock Control Inspection........................................................................................ 440 RADIATOR CORE SUPPORT................................................................................................... 442 Removal and Installation............................................................................................ 442 REMOVAL......................................................................................................... 442 INSTALLATION.................................................................................................... 444 FRONT FENDER............................................................................................................ 445 Removal and Installation............................................................................................ 445 REMOVAL......................................................................................................... 445 INSTALLATION.................................................................................................... 445 POWER DOOR LOCK SYSTEM.................................................................................................. 446 Component Parts and Harness Connector Location...................................................................... 446 System Description.................................................................................................. 447 FUEL LID OPERATION.............................................................................................. 448 POWER WINDOW SERIAL LINK........................................................................................ 449 OUTLINE......................................................................................................... 449 Functions Available By Operating the Door Lock and Unlock Switches on Driver's Door and Passenger........... 449 Functions Available By Operating the Door Key Cylinder Switch............................................... 449 Key Reminder Door System.................................................................................... 449 CAN Communication System Description................................................................................ 450 CAN Communication Unit.............................................................................................. 450 Schematic / With Intelligent Key.................................................................................... 451 Wiring Diagram -D/LOCK- / With Intelligent Key...................................................................... 452 FIG. 1.......................................................................................................... 452 FIG. 2.......................................................................................................... 453 FIG. 3.......................................................................................................... 454 FIG. 4.......................................................................................................... 455 FIG. 5.......................................................................................................... 456 Schematic / Without Intelligent Key................................................................................. 457 Wiring Diagram -D/LOCK- / Without Intelligent Key................................................................... 458 FIG. 6.......................................................................................................... 458 FIG. 7.......................................................................................................... 459 FIG. 8.......................................................................................................... 460 FIG. 9.......................................................................................................... 461 Terminals and Reference Value for BCM............................................................................... 462 CONSULT-II Function (BCM)........................................................................................... 463 CONSULT-II BASIC OPERATION PROCEDURE............................................................................ 463 CONSULT-II APPLICATION ITEMS.................................................................................... 464 Work Support................................................................................................ 464 Data Monitor................................................................................................ 464 Active Test................................................................................................. 464 Work Flow........................................................................................................... 466 Trouble Diagnoses Chart by Symptom.................................................................................. 466 Power Supply and Ground Circuit Check............................................................................... 467 Check Door Switch................................................................................................... 468 CHECK DOOR SWITCH (EXCEPT BACK DOOR SWITCH)..................................................................... 468 CHECK BACK DOOR SWITCH.......................................................................................... 470 Check Key Switch.................................................................................................... 472 Check Door Lock and Unlock Switch................................................................................... 474 Check Door Lock Actuator (Driver Side).............................................................................. 476 Check Door Lock Actuator (Passenger Side and Rear LH/RH)............................................................ 477 Check Door Key Cylinder Switch / Without Intelligent Key System..................................................... 478 Check Door Key Cylinder Switch / With Intelligent Key System........................................................ 479 Check Select Unlock Relay Circuit................................................................................... 480 Check Fuel Lid Lock Actuator........................................................................................ 480 REMOTE KEYLESS ENTRY SYSTEM............................................................................................. 482 Component Parts and Harness Connector Location...................................................................... 482 System Description.................................................................................................. 483 INPUTS.......................................................................................................... 483 OPERATED PROCEDURE.............................................................................................. 484 Power Door Lock Operation................................................................................... 484 Hazard and Horn Reminder.................................................................................... 484 Auto Door Lock Operation.................................................................................... 484 Room Lamp and Keyhole Illumination Operation................................................................ 485 Panic Alarm Operation....................................................................................... 485 Keyless Power Window Down (Open) Operation.................................................................. 485 CAN Communication System Description................................................................................ 486 CAN Communication Unit.............................................................................................. 486 Schematic........................................................................................................... 487 Wiring Diagram — KEYLES—............................................................................................ 488 FIG. 1.......................................................................................................... 488 FIG. 2.......................................................................................................... 489 FIG. 3.......................................................................................................... 490 Terminals and Reference Value for BCM............................................................................... 491 Terminals and Reference Value for IPDM E/R.......................................................................... 491 CONSULT-II Function................................................................................................. 493 CONSULT-II Inspection Procedure..................................................................................... 493 “MULTI REMOTE ENT”.............................................................................................. 493 CONSULT-II Application Items........................................................................................ 494 “MULTI REMOTE CONTENT”.......................................................................................... 494 Work Support................................................................................................ 494 Data Monitor................................................................................................ 496 Active Test................................................................................................. 496 Work Flow........................................................................................................... 496 Trouble Diagnosis Chart by Symptom.................................................................................. 497 Check Key Fob Battery............................................................................................... 498 Check Key Fob Function.............................................................................................. 498 Check ACC Power Supply Circuit...................................................................................... 499 Check Door Switch................................................................................................... 500 CHECK DOOR SWITCH (EXCEPT BACK DOOR SWITCH)..................................................................... 500 CHECK BACK DOOR SWITCH.......................................................................................... 502 Check Key Switch.................................................................................................... 504 Check IPDM E/R Operation............................................................................................ 505 Check Hazard Function............................................................................................... 506 Check Horn Function................................................................................................. 506 Check Headlamp Function............................................................................................. 506 Check Room Lamp and Ignition Keyhole Illumination Function.......................................................... 506 ID Code Entry Procedure............................................................................................. 507 KEY FOB ID SET UP WITH CONSULT-II............................................................................... 507 KEY FOB ID SET UP WITHOUT CONSULT-II............................................................................ 509 Key Fob Battery Replacement......................................................................................... 510 INTELLIGENT KEY SYSTEM.................................................................................................. 511 Component Parts and Harness Connector Location...................................................................... 511 System Description.................................................................................................. 513 DOOR LOCK/UNLOCK FUNCTION....................................................................................... 514 System Diagram.............................................................................................. 514 Operation Description....................................................................................... 514 Operation Condition......................................................................................... 515 Outside Key Antenna Detection Area.......................................................................... 515 Key Reminder Function....................................................................................... 515 Selective Unlock Function for Driver Side................................................................... 515 Selective Unlock Function for Passenger Side................................................................ 515 Selective Unlock Function for Back Door..................................................................... 516 Hazard and Horn Reminder.................................................................................... 516 Auto Door Lock Function..................................................................................... 517 Room Lamp Operation......................................................................................... 517 List of Operation Related Parts............................................................................. 517 REMOTE KEYLESS ENTRY FUNCTIONS.................................................................................. 518 Door Lock/Unlock Function................................................................................... 518 System Diagram.............................................................................................. 518 Door Lock/Unlock Function................................................................................... 518 Operation Condition......................................................................................... 518 Selective Unlock Function................................................................................... 518 Hazard and Horn Reminder.................................................................................... 518 Auto Door Lock Function..................................................................................... 519 Panic Alarm Function........................................................................................ 519 Keyless Power Window Down (Open) Function................................................................... 520 Room Lamp Illumination Operation............................................................................ 520 List of Operation Related Parts............................................................................. 520 ENGINE START FUNCTION........................................................................................... 521 List of Operation Related Parts............................................................................. 521 WARNING CHIME FUNCTION.......................................................................................... 522 Operation Description....................................................................................... 522 Operation Condition......................................................................................... 522 List of Operation Related Parts............................................................................. 523 CHANGE SETTINGS FUNCTION........................................................................................ 524 Changing Settings Using CONSULT-II.......................................................................... 524 Changing Settings Using Display Unit........................................................................ 524 INTELLIGENT KEY REGISTRATION.................................................................................... 525 STEERING LOCK UNIT REGISTRATION................................................................................. 525 Steering Lock Unit ID Registration.......................................................................... 525 CAN Communication System Description................................................................................ 525 CAN Communication Unit.............................................................................................. 525 Schematic........................................................................................................... 526 Wiring Diagram — I/KEY—............................................................................................. 528 Terminals and Reference Value for Intelligent Key Unit.............................................................. 541 Terminals and Reference Value for Steering Lock Unit................................................................ 543 Terminals and Reference Value for BCM............................................................................... 543 Terminals and Reference Value for IPDM E/R.......................................................................... 544 Trouble Diagnosis Procedure......................................................................................... 545 PRELIMINALY CHECK............................................................................................... 545 WORK FLOW....................................................................................................... 546 CONSULT-II Functions (INTELLIGENT KEY).............................................................................. 547 CONSULT-II Inspection Procedure..................................................................................... 547 BASIC OPERATION................................................................................................. 547 CONSULT-II Application Items........................................................................................ 548 SELF-DIAGNOSTIC RESULTS......................................................................................... 548 DATA MONITOR.................................................................................................... 548 WORK SUPPORT.................................................................................................... 549 ACTIVE TEST..................................................................................................... 550 Trouble Diagnosis Symptom Chart..................................................................................... 551 KEY WARNING LAMP ILLUMINATES GREEN.............................................................................. 551 Conditions of Vehicle (Operating Conditions)................................................................ 551 KEY WARNING LAMP ILLUMINATES RED................................................................................ 551 Conditions of Vehicle (Operating Conditions)................................................................ 551 KEY WARNING LAMP DOES NOT ILLUMINATE............................................................................ 552 Conditions of Vehicle (Operating Conditions)................................................................ 552 SELF-DIAGNOSIS RESULTS ARE NOT DISPLAYED........................................................................ 552 Conditions of Vehicle (Operating Conditions)................................................................ 552 ENGINE START CONDITION CHECK.................................................................................... 552 DOOR LOCK/UNLOCK FUNCTION MALFUNCTION........................................................................... 553 Conditions of Vehicle (Operating Conditions)................................................................ 553 REMOTE KEYLESS ENTRY FUNCTION MALFUNCTION....................................................................... 554 Conditions of Vehicle (Operating Conditions)................................................................ 554 HAZARD AND HORN REMINDER FUNCTION MALFUNCTION................................................................... 555 Conditions of Vehicle (Operating Conditions)................................................................ 555 POWER WINDOW DOWN FUNCTION MALFUNCTION.......................................................................... 555 Conditions of Vehicle (Operating Conditions)................................................................ 555 WARNING CHIME FUNCTION MALFUNCTION.............................................................................. 555 WARNING LAMP FUNCTION MALFUNCTION............................................................................... 557 Check CAN Communication System...................................................................................... 558 Check Power Supply and Ground Circuit............................................................................... 558 Check Key Switch (Intelligent Key Unit Input)....................................................................... 559 Check Key Switch (BCM Input)........................................................................................ 560 Check Ignition Knob Switch.......................................................................................... 561 Check Door Switch................................................................................................... 563 CHECK DOOR SWITCH (EXCEPT BACK DOOR SWITCH)..................................................................... 563 CHECK BACK DOOR SWITCH.......................................................................................... 565 Check Door Request Switch........................................................................................... 566 Check Unlock Sensor................................................................................................. 568 Check Intelligent Key Warning Buzzer (Inside)....................................................................... 569 Check Intelligent Key Warning Buzzer (ENGINE ROOM).................................................................. 570 Check Outside Key Antenna........................................................................................... 572 CHECK OUTSIDE KEY ANTENNA (DRIVER SIDE)......................................................................... 572 CHECK OUTSIDE KEY ANTENNA (PASSENGER SIDE)...................................................................... 575 CHECK OUTSIDE KEY ANTENNA (REAR BUMPER)......................................................................... 577 Check Inside Key Antenna............................................................................................ 579 Check Steering Lock Unit............................................................................................ 580 Check Stop Lamp Switch.............................................................................................. 582 Check Park Position Switch.......................................................................................... 583 Check Select Unlock Relay........................................................................................... 585 Check “P-SHIFT” Warning Lamp........................................................................................ 586 Check “KEY” Warning Lamp (RED)...................................................................................... 588 Check “KEY” Warning Lamp (GREEN).................................................................................... 589 Check Hazard Function............................................................................................... 590 Check Horn Function................................................................................................. 590 Check IPDM E/R Operation............................................................................................ 591 Removal and Installation of Intelligent Key Unit.................................................................... 591 REMOVAL......................................................................................................... 591 INSTALLATION.................................................................................................... 591 Intelligent Key Battery Replacement................................................................................. 592 INTELLIGENT KEY BATTERY INSPECTION.............................................................................. 592 DOOR.................................................................................................................... 593 Fitting Adjustment.................................................................................................. 593 FRONT DOOR...................................................................................................... 593 Longitudinal Clearance and Surface Height Adjustment at Front End........................................... 593 REAR DOOR....................................................................................................... 593 Longitudinal Clearance and Surface Height Adjustment at Front End........................................... 593 STRIKER ADJUSTMENT.............................................................................................. 594 Removal and Installation of Front Door.............................................................................. 594 REMOVAL......................................................................................................... 594 INSTALLATION.................................................................................................... 595 Removal and Installation of Rear Door............................................................................... 595 REMOVEL......................................................................................................... 595 INSTALLATION.................................................................................................... 596 Door Weatherstrip................................................................................................... 596 REMOVAL......................................................................................................... 596 INSTALLATION.................................................................................................... 596 FRONT DOOR LOCK......................................................................................................... 597 Component Structure................................................................................................. 597 Removal and Installation............................................................................................ 597 REMOVAL......................................................................................................... 597 INSTALLATION.................................................................................................... 599 REAR DOOR LOCK.......................................................................................................... 600 Component Structure................................................................................................. 600 Removal and Installation............................................................................................ 600 REMOVAL......................................................................................................... 600 INSTALLATION.................................................................................................... 602 BACK DOOR............................................................................................................... 603 Fitting Adjustment.................................................................................................. 603 VERTICAL/LATERAL CLEARANCE ADJUSTMENT........................................................................... 603 Back Door Assembly.................................................................................................. 604 REMOVAL......................................................................................................... 604 INSTALLATION.................................................................................................... 605 INSPECTION...................................................................................................... 605 Removal and Installation of Back Door Striker....................................................................... 605 REMOVAL......................................................................................................... 605 INSTALLATION.................................................................................................... 605 Removal and Installation of Back Door Stay.......................................................................... 605 REMOVAL......................................................................................................... 605 INSTALLATION.................................................................................................... 606 Removal and Installation of Back Door Weatherstrip.................................................................. 606 REMOVAL......................................................................................................... 606 INSTALLATION.................................................................................................... 606 Emergency unlock lever.............................................................................................. 607 BACK DOOR LOCK ASSEMBLY................................................................................................. 608 Removal and Installation of Back Door Lock.......................................................................... 608 REMOVAL......................................................................................................... 608 INSTALLATION.................................................................................................... 608 INSPECTION...................................................................................................... 608 Removal and Installation of Back Door Opener switch................................................................. 609 REMOVAL......................................................................................................... 609 INSTALLATION.................................................................................................... 609 BACK DOOR OPENER........................................................................................................ 610 Component Parts and Harness Connector Location...................................................................... 610 System Description / Without Intelligent Key........................................................................ 610 System Description / With Intelligent Key........................................................................... 611 INTELLIGENT KEY OPERATION....................................................................................... 612 Schematic / With Intelligent Key.................................................................................... 613 Wiring Diagram —B/DOOR— / With Intelligent Key...................................................................... 614 Wiring Diagram —B/DOOR— / Without Intelligent Key................................................................... 617 Terminals and Reference Value for BCM............................................................................... 619 Terminals and Reference Value for INTELLIGENT KEY UNIT.............................................................. 619 Trouble Diagnosis................................................................................................... 620 BACK DOOR DOSE NOT OPEN WITH BACK DOOR OPENER SWITCH / WITHOUT INTELLIGENT KEY SYSTEM........................... 620 BACK DOOR DOSE NOT OPEN WITH BACK DOOR OPENER SWITCH / WITH INTELLIGENT KEY SYSTEM.............................. 624 BACK DOOR DOSE NOT OPEN WITH BACK DOOR REQUEST SWITCH........................................................... 627 VEHICLE SECURITY (THEFT WARNING) SYSTEM................................................................................. 628 Component Parts and Harness Connector Location...................................................................... 628 System Description.................................................................................................. 630 DESCRIPTION..................................................................................................... 630 Operation Flow.............................................................................................. 630 Setting the Vehicle Security System......................................................................... 630 Canceling the Set Vehicle Security System................................................................... 630 Canceling the Alarm Operation of the Vehicle Security System................................................ 630 Activating the Alarm Operation of the Vehicle Security System............................................... 630 POWER SUPPLY AND GROUND......................................................................................... 631 INITIAL CONDITION TO ACTIVATE THE SYSTEM........................................................................ 631 VEHICLE SECURITY SYSTEM ALARM OPERATION......................................................................... 631 VEHICLE SECURITY SYSTEM DEACTIVATION............................................................................ 632 PANIC ALARM OPERATION........................................................................................... 632 CAN Communication System Description................................................................................ 632 CAN Communication Unit.............................................................................................. 632 Schematic / With Intelligent Key.................................................................................... 633 Wiring Diagram -VEHSEC- / With Intelligent Key...................................................................... 634 FIG. 1.......................................................................................................... 634 FIG. 2.......................................................................................................... 635 FIG. 3.......................................................................................................... 636 FIG. 4.......................................................................................................... 637 FIG. 5.......................................................................................................... 638 Schematic / Without Intelligent Key................................................................................. 639 Wiring Diagram -VEHSEC- / Without Intelligent Key................................................................... 640 FIG. 6.......................................................................................................... 640 FIG. 7.......................................................................................................... 641 FIG. 8.......................................................................................................... 642 FIG. 9.......................................................................................................... 643 FIG. 10......................................................................................................... 644 Terminals and Reference Value for BCM............................................................................... 645 Terminals and Reference Value for IPDM E/R.......................................................................... 645 CONSULT-II Function................................................................................................. 646 CONSULT-II INSPECTION PROCEDURE................................................................................. 646 CONSULT-II APPLICATION ITEM..................................................................................... 647 Work Support................................................................................................ 647 Data Monitor................................................................................................ 647 Active Test................................................................................................. 647 Trouble Diagnosis................................................................................................... 648 WORK FLOW....................................................................................................... 648 Preliminary Check................................................................................................... 649 Symptom Chart....................................................................................................... 650 Diagnostic Procedure 1.............................................................................................. 651 1 – 1 DOOR SWITCH CHECK......................................................................................... 651 1 – 2 BACK DOOR SWITCH CHECK.................................................................................... 653 Diagnostic Procedure 2.............................................................................................. 655 SECURITY INDICATOR LAMP CHECK................................................................................... 655 Diagnostic Procedure 3.............................................................................................. 656 FRONT DOOR KEY CYLINDER SWITCH CHECK............................................................................ 656 Diagnostic Procedure 4.............................................................................................. 656 VEHICLE SECURITY HORN ALARM CHECK............................................................................... 656 Diagnostic Procedure 5.............................................................................................. 656 VEHICLE SECURITY HEADLAMP ALARM CHECK........................................................................... 656 Diagnostic Procedure 6.............................................................................................. 656 DOOR LOCK AND UNLOCK SWITCH CHECK............................................................................... 656 NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)........................................................................... 657 Component Parts and Harness Connector Location...................................................................... 657 System Description.................................................................................................. 657 DESCRIPTION..................................................................................................... 657 SECURITY INDICATOR.............................................................................................. 658 Condition of Security Indicator............................................................................. 658 System Composition.................................................................................................. 659 ECM Re-communicating Function....................................................................................... 659 Wiring Diagram — NATS —/With Intelligent Key System................................................................. 660 Wiring Diagram — NATS —/Without Intelligent Key System.............................................................. 662 Terminals and Reference Value for Steering Lock Unit/With Intelligent Key System.................................... 663 Terminals and Reference Value for Intelligent Key Unit/With Intelligent Key System.................................. 663 Terminals and Reference Value for BCM............................................................................... 664 CONSULT-II Function................................................................................................. 664 CONSULT-II INSPECTION PROCEDURE................................................................................. 664 CONSULT-II DIAGNOSTIC TEST MODE FUNCTION........................................................................ 665 HOW TO READ SELF-DIAGNOSTIC RESULTS............................................................................. 666 NVIS (NATS) SELF-DIAGNOSTIC RESULTS ITEM CHART.................................................................. 666 Trouble Diagnosis Procedure/With Intelligent Key System............................................................. 667 PRELIMINALY CHECK............................................................................................... 667 WORK FLOW....................................................................................................... 668 Trouble Diagnosis Procedure/Without Intelligent Key System.......................................................... 669 WORK FLOW....................................................................................................... 669 Trouble Diagnoses Symptom Chart..................................................................................... 670 SELF-DIAGNOSIS RELATED ITEM..................................................................................... 670 Security Indicator Inspection....................................................................................... 670 NON SELF-DIAGNOSIS RELATED ITEM................................................................................. 670 Diagnostic Procedure 1.............................................................................................. 671 Diagnostic Procedure 2.............................................................................................. 673 Diagnostic Procedure 3.............................................................................................. 674 Diagnostic Procedure 4.............................................................................................. 676 Diagnostic Procedure 5.............................................................................................. 677 Diagnostic Procedure 6.............................................................................................. 678 How to Replace NATS Antenna Amp..................................................................................... 679 INTEGRATED HOMELINK TRANSMITTER......................................................................................... 680 Wiring Diagram —TRNSCV—............................................................................................. 680 Trouble Diagnoses................................................................................................... 681 DIAGNOSTIC PROCEDURE............................................................................................ 681 SYMPTOM: Transmitter Does Not Activate Receiver............................................................. 681 BODY REPAIR............................................................................................................. 683 Body Exterior Paint Color........................................................................................... 683 Body Component Parts................................................................................................ 684 UNDERBODY COMPONENT PARTS....................................................................................... 684 BODY COMPONENT PARTS............................................................................................ 686 Corrosion Protection................................................................................................ 688 DESCRIPTION..................................................................................................... 688 Anti-corrosive Precoated Steel (Galvannealed Steel)......................................................... 688 Phosphate Coating Treatment and Cationic Electrodeposition Primer........................................... 688 ANTI-CORROSIVE WAX.............................................................................................. 689 UNDERCOATING.................................................................................................... 690 Precautions in Undercoating................................................................................. 690 STONE GUARD COAT................................................................................................ 691 Body Sealing........................................................................................................ 692 DESCRIPTION..................................................................................................... 692 Body Construction................................................................................................... 695 BODY CONSTRUCTION............................................................................................... 695 Body Alignment...................................................................................................... 696 BODY CENTER MARKS............................................................................................... 696 PANEL PARTS MATCHING MARKS...................................................................................... 697 DESCRIPTION..................................................................................................... 698 ENGINE COMPARTMENT.............................................................................................. 699 Measurement................................................................................................. 699 Measurement Points.......................................................................................... 700 UNDERBODY....................................................................................................... 701 Measurement................................................................................................. 701 Measurement Points.......................................................................................... 702 PASSENGER COMPARTMENT........................................................................................... 703 Measurement................................................................................................. 703 Measurement Points.......................................................................................... 704 REAR BODY....................................................................................................... 705 Measurement................................................................................................. 705 Measurement Points.......................................................................................... 706 Handling Precautions For Plastics................................................................................... 707 HANDLING PRECAUTIONS FOR PLASTICS............................................................................... 707 LOCATION OF PLASTIC PARTS...................................................................................... 708 Precautions In Repairing High Strength Steel........................................................................ 710 HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES............................................................... 710 Read the Following Precautions When Repairing HSS:.......................................................... 711 Replacement Operations.............................................................................................. 713 DESCRIPTION..................................................................................................... 713 HOODLEDGE....................................................................................................... 716 HOODLEDGE (PARTIAL REPLACEMENT)................................................................................. 717 FRONT SIDE MEMBER............................................................................................... 718 FRONT SIDE MEMBER (PARTIAL REPLACEMENT)......................................................................... 720 FRONT PILLAR.................................................................................................... 721 CENTER PILLAR................................................................................................... 723 OUTER SILL...................................................................................................... 725 REAR FENDER..................................................................................................... 727 REAR PANEL...................................................................................................... 729 REAR FLOOR REAR................................................................................................. 730 REAR SIDE MEMBER EXTENSION...................................................................................... 732 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 br.............................................................................................................................. 734 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents........................................................................................................... 734 PRECAUTIONS............................................................................................................. 736 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 736 Precautions for Procedures without Cowl Top Cover................................................................... 736 Precautions for Brake System........................................................................................ 736 PREPARATION............................................................................................................. 737 Commercial Service Tools............................................................................................ 737 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING.................................................................... 738 NVH Troubleshooting Chart........................................................................................... 738 BRAKE PEDAL............................................................................................................. 739 Inspection and Adjustment........................................................................................... 739 PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL DEPRESSED..................................... 739 ADJUSTMENT...................................................................................................... 740 Removal and Installation............................................................................................ 741 COMPONENT PARTS LOCATION (NOT FOR ADJUSTABLE PEDAL)............................................................. 741 COMPONENT PARTS LOCATION (ADJUSTABLE PEDAL)..................................................................... 742 REMOVAL......................................................................................................... 742 INSPECTION AFTER REMOVAL........................................................................................ 743 INSTALLATION.................................................................................................... 743 BRAKE FLUID............................................................................................................. 744 On-Board Inspection................................................................................................. 744 LEVEL CHECK..................................................................................................... 744 Drain and Refill.................................................................................................... 744 Bleeding Brake System............................................................................................... 745 BRAKE PIPING AND HOSE................................................................................................... 746 Hydraulic Circuit................................................................................................... 746 Removal and Installation of Front Brake Piping and Brake Hose....................................................... 746 REMOVAL......................................................................................................... 746 INSTALLATION.................................................................................................... 747 Removal and Installation of Rear Brake Piping and Brake Hose........................................................ 747 REMOVAL......................................................................................................... 747 INSTALLATION.................................................................................................... 747 Inspection After Installation....................................................................................... 747 BRAKE MASTER CYLINDER................................................................................................... 748 On Board Inspection................................................................................................. 748 LEAK INSPECTION................................................................................................. 748 Removal and Installation............................................................................................ 748 REMOVAL......................................................................................................... 748 INSTALLATION.................................................................................................... 748 Components.......................................................................................................... 749 WITH VDC MODELS................................................................................................. 749 WITHOUT VDC MODELS.............................................................................................. 750 Disassembly and Assembly............................................................................................ 751 WITHOUT VDC MODELS.............................................................................................. 751 Disassembly................................................................................................. 751 Inspection After Disassembly................................................................................ 752 Assembly.................................................................................................... 752 WITH VDC MODELS................................................................................................. 754 Disassembly................................................................................................. 754 Assembly.................................................................................................... 754 BRAKE BOOSTER........................................................................................................... 755 On-Vehicle Service.................................................................................................. 755 OPERATING CHECK................................................................................................. 755 AIRTIGHT CHECK.................................................................................................. 755 Removal and Installation............................................................................................ 756 REMOVAL......................................................................................................... 757 INSPECTION AFTER REMOVAL........................................................................................ 757 Output Rod Length Inspection................................................................................ 757 INSTALLATION.................................................................................................... 757 VACUUM LINES............................................................................................................ 758 Removal and Installation............................................................................................ 758 Inspection.......................................................................................................... 758 VISUAL INSPECTION............................................................................................... 758 CHECK VALVE INSPECTION.......................................................................................... 759 Airtightness Inspection..................................................................................... 759 FRONT DISC BRAKE........................................................................................................ 760 On-Board Inspection................................................................................................. 760 PAD WEAR INSPECTION............................................................................................. 760 Components.......................................................................................................... 760 Removal and Installation of Brake Pad............................................................................... 761 REMOVAL......................................................................................................... 761 INSTALLATION.................................................................................................... 761 Removal and Installation of Brake Caliper Assembly.................................................................. 761 REMOVAL......................................................................................................... 761 INSTALLATION.................................................................................................... 762 Disassembly and Assembly of Brake Caliper Assembly.................................................................. 762 DISASSEMBLY..................................................................................................... 762 CALIPER INSPECTION.............................................................................................. 763 Cylinder Body............................................................................................... 763 Torque Member............................................................................................... 763 Piston...................................................................................................... 763 Sliding Pin, and Sliding Pin Boot........................................................................... 763 ASSEMBLY........................................................................................................ 763 DISC ROTOR INSPECTION........................................................................................... 764 Visual Inspection........................................................................................... 764 Runout Inspection........................................................................................... 764 Thickness Inspection........................................................................................ 765 BRAKE BURNISHING PROCEDURE...................................................................................... 765 REAR DISC BRAKE......................................................................................................... 766 On-Board Inspection................................................................................................. 766 PAD WEAR INSPECTION............................................................................................. 766 Components.......................................................................................................... 766 Removal and Installation of Brake Pad............................................................................... 767 REMOVAL......................................................................................................... 767 INSTALLATION.................................................................................................... 767 Removal and Installation of Brake Caliper Assembly.................................................................. 767 REMOVAL......................................................................................................... 767 INSTALLATION.................................................................................................... 767 Disassembly and Assembly of Brake Caliper Assembly.................................................................. 768 DISASSEMBLY..................................................................................................... 768 CALIPER INSPECTION.............................................................................................. 769 Cylinder Body............................................................................................... 769 Torque Member............................................................................................... 769 Piston...................................................................................................... 769 Sliding Pin and Sliding Pin Boot............................................................................ 769 ASSEMBLY........................................................................................................ 769 DISC ROTOR INSPECTION........................................................................................... 771 Visual Inspection........................................................................................... 771 Runout Inspection........................................................................................... 771 Thickness Inspection........................................................................................ 771 BRAKE BURNISHING PROCEDURE...................................................................................... 771 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 772 General Specifications.............................................................................................. 772 Brake Pedal......................................................................................................... 772 Brake Booster....................................................................................................... 772 Check Valve......................................................................................................... 772 Front Disc Brake.................................................................................................... 772 Rear Disc Brake..................................................................................................... 772 brc............................................................................................................................. 774 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents........................................................................................................... 774 ABS..................................................................................................................... 776 PRECAUTIONS......................................................................................................... 776 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”..................... 776 Precautions for Brake System.................................................................................... 776 Precautions for Brake Control................................................................................... 776 PREPARATION......................................................................................................... 778 Commercial Service Tools........................................................................................ 778 SYSTEM DESCRIPTION.................................................................................................. 779 System Diagram.................................................................................................. 779 System Component Parts.......................................................................................... 779 ABS Function.................................................................................................... 780 EBD Function.................................................................................................... 780 Fail-Safe Function.............................................................................................. 780 ABS, EBD SYSTEM............................................................................................. 780 Hydraulic Circuit Diagram....................................................................................... 781 CAN COMMUNICATION................................................................................................... 782 System Description.............................................................................................. 782 TROUBLE DIAGNOSIS................................................................................................... 783 How to Perform Trouble Diagnosis for Quick and Accurate Repair.................................................. 783 INTRODUCTION................................................................................................ 783 DIAGNOSIS FLOWCHART......................................................................................... 784 ASKING COMPLAINTS........................................................................................... 785 EXAMPLE OF DIAGNOSIS SHEET.................................................................................. 785 Component Installation Location................................................................................. 786 Schematic — ABS —............................................................................................... 787 Wiring Diagram — ABS —.......................................................................................... 788 Control Unit Input/Output Signal Standard....................................................................... 792 REFERENCE VALUE FROM CONSULT-II............................................................................. 792 CONSULT- II Functions........................................................................................... 793 CONSULT-II MAIN FUNCTION.................................................................................... 793 CONSULT-II BASIC OPERATION PROCEDURE........................................................................ 793 SELF-DIAGNOSIS.............................................................................................. 795 Description............................................................................................. 795 Operation Procedure..................................................................................... 795 Display Item List....................................................................................... 796 DATA MONITOR................................................................................................ 797 Operation Procedure..................................................................................... 797 Display Item List....................................................................................... 797 ACTIVE TEST................................................................................................. 799 Operation Procedure..................................................................................... 799 Test Item............................................................................................... 799 ABS Motor............................................................................................... 800 For Fast and Accurate Diagnosis................................................................................. 801 PRECAUTIONS FOR DIAGNOSIS................................................................................... 801 ON and OFF Timing for ABS Warning Lamp, Brake Warning Lamp.............................................. 801 Basic Inspection................................................................................................ 802 BASIC INSPECTION 1 BRAKE FLUID LEVEL, LEAKS, AND BRAKE PADS................................................. 802 BASIC INSPECTION 2 POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION................................... 802 BASIC INSPECTION 3 ABS WARNING LAMP INSPECTION.............................................................. 802 Inspection 1 Wheel Sensor System................................................................................ 803 Inspection 2 ABS Actuator and Electric Unit (Control Unit)...................................................... 806 Inspection 3 Solenoid Valve Circuit............................................................................. 807 Inspection 4 CAN Communication Circuit.......................................................................... 808 Inspection 5 Actuator Motor, Motor Relay, and Circuit........................................................... 808 Inspection 6 ABS Actuator and Electric Unit (Control Unit) Power Supply and Ground Circuit...................... 809 Inspection 7 G Sensor System.................................................................................... 811 Symptom 1 Excessive ABS Function Operation Frequency............................................................ 812 Symptom 2 Unexpected Pedal Action............................................................................... 812 Symptom 3 Long Stopping Distance................................................................................ 813 Symptom 4 ABS Function Dose Not Operate......................................................................... 814 Symptom 5 Pedal Vibration or ABS Operation Sound Occurs......................................................... 814 WHEEL SENSORS....................................................................................................... 816 Removal and Installation........................................................................................ 816 REMOVAL..................................................................................................... 816 INSTALLATION................................................................................................ 816 SENSOR ROTOR........................................................................................................ 817 Removal and Installation........................................................................................ 817 REMOVAL..................................................................................................... 817 Front................................................................................................... 817 Rear.................................................................................................... 817 INSTALLATION................................................................................................ 817 Front................................................................................................... 817 Rear.................................................................................................... 817 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)............................................................................... 818 Removal and Installation........................................................................................ 818 VDC/TCS/ABS............................................................................................................. 819 PRECAUTIONS......................................................................................................... 819 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”..................... 819 Precautions for Brake System.................................................................................... 819 Precautions for Brake Control................................................................................... 819 PREPARATION......................................................................................................... 821 Commercial Service Tools........................................................................................ 821 ON-VEHICLE SERVICE.................................................................................................. 822 Adjustment of Steering Angle Sensor Neutral Position............................................................ 822 Calibration of Decel G Sensor................................................................................... 823 SYSTEM DESCRIPTION.................................................................................................. 824 System Diagram.................................................................................................. 824 System Component Parts.......................................................................................... 825 VDC Function.................................................................................................... 825 TCS Function.................................................................................................... 826 ABS Function.................................................................................................... 826 EBD Function.................................................................................................... 826 Fail-Safe Function.............................................................................................. 826 VDC/TCS SYSTEM.............................................................................................. 826 ABS, EBD SYSTEM............................................................................................. 826 Hydraulic Circuit Diagram....................................................................................... 827 CAN COMMUNICATION................................................................................................... 828 System Description.............................................................................................. 828 TROUBLE DIAGNOSIS................................................................................................... 829 How to Perform Trouble Diagnosis for Quick and Accurate Repair.................................................. 829 INTRODUCTION................................................................................................ 829 DIAGNOSIS FLOWCHART......................................................................................... 830 ASKING COMPLAINTS........................................................................................... 831 EXAMPLE OF DIAGNOSIS SHEET.................................................................................. 831 Component Installation Location................................................................................. 832 Schematic....................................................................................................... 833 Wiring Diagram — VDC —.......................................................................................... 834 Control Unit Input/Output Signal Standard....................................................................... 840 REFERENCE VALUE FROM CONSULT-II............................................................................. 840 CONSULT-II Functions............................................................................................ 843 CONSULT-II MAIN FUNCTION.................................................................................... 843 CONSULT-II BASIC OPERATION PROCEDURE........................................................................ 843 SELF-DIAGNOSIS.............................................................................................. 845 Description............................................................................................. 845 Operation Procedure..................................................................................... 845 Display Item List....................................................................................... 846 DATA MONITOR................................................................................................ 849 Operation Procedure..................................................................................... 849 Display Item List....................................................................................... 849 ACTIVE TEST................................................................................................. 852 Operation Procedure..................................................................................... 852 Test Item............................................................................................... 852 ABS Motor............................................................................................... 853 For Fast and Accurate Diagnosis................................................................................. 854 PRECAUTIONS FOR DIAGNOSIS................................................................................... 854 ON and OFF Timing for ABS Warning Lamp, VDCOFF Indicator Lamp, SLIP Indicator Lamp, Brake Warnin....... 855 Basic Inspection................................................................................................ 855 BASIC INSPECTION 1 BRAKE FLUID LEVEL, LEAKS, AND BRAKE PADS................................................. 855 BASIC INSPECTION 2 POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION................................... 855 BASIC INSPECTION 3 ABS WARNING LAMP, VDC OFF INDICATOR LAMP, SLIP INDICATOR LAMP INSPECTION................. 855 Inspection 1 Wheel Sensor Circuit............................................................................... 857 Inspection 2 Engine System...................................................................................... 859 Inspection 3 VDC/TCS/ABS Control Unit Circuit................................................................... 860 Inspection 4 Pressure Sensor Circuit............................................................................ 861 Inspection 5 Steering Angle Sensor Circuit...................................................................... 863 Inspection 6 Yaw Rate/Side/Decel G sensor Circuit............................................................... 864 Inspection 7 Solenoid and VDC Change-Over Valve Circuit......................................................... 866 Inspection 8 Actuator Motor, Motor Relay, and Circuit........................................................... 867 Inspection 9 ABS Actuator and Electric Unit (Control Unit) Power Supply and Ground Circuit...................... 868 Inspection 10 Stop Lamp Switch Circuit.......................................................................... 869 Inspection 11 Brake Fluid Level Sensor Circuit.................................................................. 870 Inspection 12 When “ST ANG SEN SIGNAL” Appears on Self-Diagnosis Results Display................................ 871 Inspection 13 CAN Communication Circuit......................................................................... 871 Inspection 14 When “DECEL G SEN SET” Appears on Self-Diagnosis Results Display.................................. 872 Inspection 15 When “ESTM VEH SPD SIG” Appears on Self-Diagnosis Results Display................................. 872 Inspection 16 VDC OFF Indicator Lamp Does Not Illuminate........................................................ 872 Component Inspection............................................................................................ 873 VDC OFF SWITCH.............................................................................................. 873 Symptom 1 Excessive ABS Function Operation Frequency............................................................ 873 Symptom 2 Unexpected Pedal Reaction............................................................................. 873 Symptom 3 The Braking Distance Is Long.......................................................................... 874 Symptom 4 ABS Function Does Not Operate......................................................................... 875 Symptom 5 Pedal Vibration or ABS Operation Sound Occurs......................................................... 875 Symptom 6 Vehicle Jerks During VDC/TCS/ABS Control.............................................................. 876 WHEEL SENSORS....................................................................................................... 878 Removal and Installation........................................................................................ 878 REMOVAL..................................................................................................... 878 INSTALLATION................................................................................................ 878 SENSOR ROTOR........................................................................................................ 879 Removal and Installation........................................................................................ 879 REMOVAL..................................................................................................... 879 Front................................................................................................... 879 Rear.................................................................................................... 879 INSTALLATION................................................................................................ 879 Front................................................................................................... 879 Rear.................................................................................................... 879 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)............................................................................... 880 Removal and Installation........................................................................................ 880 G SENSOR............................................................................................................ 882 Removal and Installation........................................................................................ 882 REMOVAL..................................................................................................... 882 INSTALLATION................................................................................................ 882 STEERING ANGLE SENSOR............................................................................................... 883 Removal and Installation........................................................................................ 883 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 co.............................................................................................................................. 884 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents........................................................................................................... 884 PRECAUTIONS............................................................................................................. 885 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 885 Precautions for Liquid Gasket....................................................................................... 885 REMOVAL OF LIQUID GASKET SEALING................................................................................ 885 LIQUID GASKET APPLICATION PROCEDURE............................................................................. 885 PREPARATION............................................................................................................. 887 Special Service Tools............................................................................................... 887 Commercial Service Tools............................................................................................ 887 OVERHEATING CAUSE ANALYSIS.............................................................................................. 888 Troubleshooting Chart............................................................................................... 888 COOLING SYSTEM.......................................................................................................... 890 Cooling Circuit..................................................................................................... 890 System Chart........................................................................................................ 891 ENGINE COOLANT.......................................................................................................... 892 Inspection.......................................................................................................... 892 LEVEL CHECK..................................................................................................... 892 LEAK CHECK...................................................................................................... 892 Changing Engine Coolant............................................................................................. 892 DRAINING ENGINE COOLANT......................................................................................... 892 REFILLING ENGINE COOLANT........................................................................................ 893 FLUSHING COOLING SYSTEM......................................................................................... 894 RADIATOR................................................................................................................ 896 Removal and Installation............................................................................................ 896 REMOVAL......................................................................................................... 896 INSTALLATION.................................................................................................... 897 Radiator Upper Clip......................................................................................... 897 INSPECTION AFTER INSTALLATION................................................................................... 897 Checking Radiator Cap............................................................................................... 898 Checking Radiator................................................................................................... 898 RADIATOR (ALUMINUM TYPE)................................................................................................ 899 Disassembly and Assembly............................................................................................ 899 PREPARATION..................................................................................................... 899 DISASSEMBLY..................................................................................................... 899 ASSEMBLY........................................................................................................ 900 INSPECTION...................................................................................................... 902 COOLING FAN............................................................................................................. 903 Removal and Installation............................................................................................ 903 REMOVAL......................................................................................................... 903 INSTALLATION.................................................................................................... 903 INSPECTION AFTER INSTALLATION................................................................................... 903 Disassembly and Assembly............................................................................................ 904 DISASSEMBLY..................................................................................................... 904 INSPECTION AFTER DISASSEMBLY.................................................................................... 904 Cooling Fan................................................................................................. 904 ASSEMBLY........................................................................................................ 904 WATER PUMP.............................................................................................................. 905 Removal and Installation............................................................................................ 905 REMOVAL......................................................................................................... 905 INSPECTION AFTER REMOVAL........................................................................................ 907 INSTALLATION.................................................................................................... 907 INSPECTION AFTER INSTALLATION................................................................................... 909 WATER INLET AND THERMOSTAT ASSEMBLY..................................................................................... 910 Removal and Installation............................................................................................ 910 REMOVAL......................................................................................................... 910 INSPECTION AFTER REMOVAL........................................................................................ 911 INSTALLATION.................................................................................................... 911 INSPECTION AFTER INSTALLATION................................................................................... 911 WATER OUTLET AND WATER PIPING........................................................................................... 912 Removal and Installation............................................................................................ 912 REMOVAL......................................................................................................... 912 INSTALLATION.................................................................................................... 913 INSPECTION AFTER INSTALLATION................................................................................... 913 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 914 Standard and Limit.................................................................................................. 914 ENGINE COOLANT CAPACITY (APPROXIMATE)........................................................................... 914 RADIATOR........................................................................................................ 914 THERMOSTAT...................................................................................................... 914 cvt............................................................................................................................. 916 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents........................................................................................................... 916 INDEX FOR DTC........................................................................................................... 921 Alphabetical Index.................................................................................................. 921 DTC No. Index....................................................................................................... 922 PRECAUTIONS............................................................................................................. 923 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 923 Precautions Necessary for Steering Wheel Rotation After Battery Disconnect.......................................... 923 OPERATION PROCEDURE............................................................................................. 923 Precautions for TCM and CVT Assembly Replacement.................................................................... 924 EEPROM ERASING PATTERNS......................................................................................... 924 METHOD FOR ERASING THE EEPROM IN THE TCM........................................................................ 924 METHOD FOR WRITING DATA FROM THE ROM ASSEMBLY IN THE TRANSAXLE.................................................. 924 CHECK METHOD.................................................................................................... 924 Action for Non-standard..................................................................................... 924 Removal and Installation Procedure for CVT Unit Connector........................................................... 925 REMOVAL......................................................................................................... 925 INSTALLATION.................................................................................................... 925 Precautions......................................................................................................... 926 Service Notice or Precautions....................................................................................... 927 CVT FLUID COOLER SERVICE........................................................................................ 927 OBD-II SELF-DIAGNOSIS........................................................................................... 927 PREPARATION............................................................................................................. 928 Special Service Tools............................................................................................... 928 Commercial Service Tools............................................................................................ 929 CVT FLUID............................................................................................................... 930 Checking CVT Fluid.................................................................................................. 930 FLUID LEVEL CHECK............................................................................................... 930 Changing CVT Fluid.................................................................................................. 931 CVT Fluid Cooler Cleaning........................................................................................... 932 CVT FLUID COOLER CLEANING PROCEDURE............................................................................. 932 CVT FLUID COOLER DIAGNOSIS PROCEDURE............................................................................ 933 CVT FLUID COOLER INSPECTION PROCEDURE........................................................................... 934 CVT FLUID COOLER FINAL INSPECTION............................................................................... 934 CVT SYSTEM.............................................................................................................. 935 Cross-Sectional View - RE0F09A...................................................................................... 935 Control System...................................................................................................... 936 Hydraulic Control System............................................................................................ 937 TCM Function........................................................................................................ 938 CONTROL SYSTEM OUTLINE.......................................................................................... 938 CONTROL SYSTEM DIAGRAM.......................................................................................... 938 CAN Communication................................................................................................... 939 SYSTEM DESCRIPTION.............................................................................................. 939 Input/Output Signal of TCM.......................................................................................... 939 Line Pressure and Secondary Pressure Control........................................................................ 940 NORMAL CONTROL.................................................................................................. 940 FEEDBACK CONTROL................................................................................................ 940 Shift Control....................................................................................................... 940 “D” POSITION.................................................................................................... 941 “S” POSITION.................................................................................................... 941 “L” POSITION.................................................................................................... 941 “M” POSITION.................................................................................................... 941 DOWNHILL ENGINE BRAKE CONTROL (AUTO ENGINE BRAKE CONTROL)....................................................... 941 ACCELERATION CONTROL............................................................................................ 941 Lock-up and Select Control.......................................................................................... 942 TORQUE CONVERTER CLUTCH AND SELECT CONTROL VALVE CONTROL........................................................ 942 Lock-up and Select Control System Diagram................................................................... 942 Lock-up Released............................................................................................ 942 Lock-up Applied............................................................................................. 942 Select Control.............................................................................................. 942 Control Valve....................................................................................................... 943 FUNCTION OF CONTROL VALVE....................................................................................... 943 ON BOARD DIAGNOSTIC (OBD) SYSTEM........................................................................................ 944 Introduction........................................................................................................ 944 OBD-II Function for CVT System...................................................................................... 944 One or Two Trip Detection Logic of OBD-II........................................................................... 944 ONE TRIP DETECTION LOGIC........................................................................................ 944 TWO TRIP DETECTION LOGIC........................................................................................ 944 OBD-II Diagnostic Trouble Code (DTC)................................................................................ 944 HOW TO READ DTC AND 1ST TRIP DTC................................................................................ 944 Freeze Frame Data and 1st Trip Freeze Frame Data............................................................ 945 HOW TO ERASE DTC................................................................................................ 945 HOW TO ERASE DTC (WITH CONSULT-II).............................................................................. 946 HOW TO ERASE DTC (WITH GST)..................................................................................... 946 Malfunction Indicator Lamp (MIL).................................................................................... 947 DESCRIPTION..................................................................................................... 947 TROUBLE DIAGNOSIS....................................................................................................... 948 DTC Inspection Priority Chart....................................................................................... 948 Fail-safe........................................................................................................... 948 FAIL-SAFE FUNCTION.............................................................................................. 948 Output Speed Sensor (Secondary Speed Sensor)................................................................ 948 Input Speed Sensor (Primary Speed Sensor)................................................................... 948 PNP Switch.................................................................................................. 948 Manual Mode Switch.......................................................................................... 948 CVT Fluid Temperature Sensor................................................................................ 948 Transmission Fluid Pressure Sensor A (Secondary Pressure Sensor)............................................ 948 Pressure Control Solenoid A (Line Pressure Solenoid)........................................................ 948 Pressure Control Solenoid B (Secondary Pressure Solenoid)................................................... 948 Torque Converter Clutch Solenoid............................................................................ 948 Step Motor.................................................................................................. 949 CVT Lock-up Select Solenoid................................................................................. 949 TCM Power Supply (Memory Back-up)........................................................................... 949 How to Perform Trouble Diagnosis for Quick and Accurate Repair...................................................... 949 INTRODUCTION.................................................................................................... 949 WORK FLOW....................................................................................................... 950 Work Flow Chart............................................................................................. 950 DIAGNOSTIC WORKSHEET............................................................................................ 951 Information From Customer................................................................................... 951 Diagnostic Worksheet Chart.................................................................................. 951 CVT Electrical Parts Location (With Manual Mode).................................................................... 954 CVT Electrical Parts Location (Without Manual Mode)................................................................. 955 Circuit Diagram..................................................................................................... 956 Inspections Before Trouble Diagnosis................................................................................ 957 CVT FLUID CHECK................................................................................................. 957 Fluid Leakage and Fluid Level Check......................................................................... 957 Fluid Condition Check....................................................................................... 957 STALL TEST...................................................................................................... 957 Stall Test Procedure........................................................................................ 957 Judgement Stall Test........................................................................................ 958 LINE PRESSURE TEST.............................................................................................. 959 Line Pressure Test Port..................................................................................... 959 Line Pressure Test Procedure................................................................................ 959 Line Pressure............................................................................................... 960 Judgement of Line Pressure Test............................................................................. 960 Road Test........................................................................................................... 961 DESCRIPTION..................................................................................................... 961 CONSULT-II SETTING PROCEDURE.................................................................................... 961 Check Before Engine Is Started...................................................................................... 964 Check at Idle....................................................................................................... 964 Cruise Test......................................................................................................... 968 Vehicle Speed When Shifting Gears................................................................................... 972 TCM Input/Output Signal Reference Values............................................................................ 973 TCM TERMINAL CONNECTOR LAYOUT................................................................................... 973 TCM INSPECTION TABLE............................................................................................ 973 CONSULT-II Function (TRANSMISSION).................................................................................. 976 FUNCTION........................................................................................................ 976 CONSULT-II REFERENCE VALUE...................................................................................... 976 CONSULT-II SETTING PROCEDURE.................................................................................... 979 WORK SUPPORT MODE............................................................................................... 980 Display Item List........................................................................................... 980 Engine Brake Adjustment..................................................................................... 980 Check CVT Fluid Deterioration Date.......................................................................... 981 SELF-DIAGNOSTIC RESULT MODE..................................................................................... 982 Operation Procedure......................................................................................... 982 Display Items List.......................................................................................... 982 How to Erase Self-diagnostic Results........................................................................ 984 DATA MONITOR MODE............................................................................................... 985 Operation Procedure......................................................................................... 985 Display Items List.......................................................................................... 985 CAN DIAGNOSTIC SUPPORT MONITOR MODE............................................................................. 987 Operation Procedure......................................................................................... 987 Diagnostic Procedure Without CONSULT-II............................................................................. 988 OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST)..................................................................... 988 DTC U1000 CAN COMMUNICATION LINE........................................................................................ 989 Description......................................................................................................... 989 On Board Diagnosis Logic............................................................................................ 989 Possible Cause...................................................................................................... 989 DTC Confirmation Procedure.......................................................................................... 989 WITH CONSULT-II................................................................................................. 989 WITH GST........................................................................................................ 989 Wiring Diagram — CVT — CAN.......................................................................................... 990 Diagnostic Procedure................................................................................................ 991 DTC P0615 START SIGNAL CIRCUIT.......................................................................................... 992 Description......................................................................................................... 992 CONSULT-II Reference Value.......................................................................................... 992 On Board Diagnosis Logic............................................................................................ 992 Possible Cause...................................................................................................... 992 DTC Confirmation Procedure.......................................................................................... 992 WITH CONSULT-II................................................................................................. 992 Wiring Diagram — CVT — STSIG........................................................................................ 993 Diagnostic Procedure................................................................................................ 994 DTC P0703 STOP LAMP SWITCH CIRCUIT...................................................................................... 996 Description......................................................................................................... 996 CONSULT-II Reference Value.......................................................................................... 996 On Board Diagnosis Logic............................................................................................ 996 Possible Cause...................................................................................................... 996 DTC Confirmation Procedure.......................................................................................... 996 WITH CONSULT-II................................................................................................. 996 Diagnostic Procedure................................................................................................ 997 DTC P0705 PARK/NEUTRAL POSITION SWITCH.................................................................................. 998 Description......................................................................................................... 998 CONSULT-II Reference Value.......................................................................................... 998 On Board Diagnosis Logic............................................................................................ 998 Possible Cause...................................................................................................... 998 DTC Confirmation Procedure.......................................................................................... 998 WITH CONSULT-II................................................................................................. 999 WITH GST........................................................................................................ 999 Wiring Diagram — CVT — PNP/SW.......................................................................................1000 Diagnostic Procedure................................................................................................1002 Component Inspection................................................................................................1005 PNP SWITCH......................................................................................................1005 DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT..........................................................................1006 Description.........................................................................................................1006 CONSULT-II Reference Value..........................................................................................1006 On Board Diagnosis Logic............................................................................................1006 Possible Cause......................................................................................................1006 DTC Confirmation Procedure..........................................................................................1006 WITH CONSULT-II.................................................................................................1006 WITH GST........................................................................................................1006 Wiring Diagram — CVT — FTS..........................................................................................1007 Diagnostic Procedure................................................................................................1008 Component Inspection................................................................................................1010 CVT FLUID TEMPERATURE SENSOR....................................................................................1010 DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI SPEED SENSOR).................................................................1011 Description.........................................................................................................1011 CONSULT-II Reference Value..........................................................................................1011 On Board Diagnosis Logic............................................................................................1011 Possible Cause......................................................................................................1011 DTC Confirmation Procedure..........................................................................................1011 WITH CONSULT-II.................................................................................................1011 WITH GST........................................................................................................1011 Wiring Diagram — CVT — PRSCVT.......................................................................................1012 Diagnostic Procedure................................................................................................1013 DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR).............................................................1016 Description.........................................................................................................1016 CONSULT-II Reference Value..........................................................................................1016 On Board Diagnosis Logic............................................................................................1016 Possible Cause......................................................................................................1016 DTC Confirmation Procedure..........................................................................................1016 WITH CONSULT-II.................................................................................................1016 WITH GST........................................................................................................1016 Wiring Diagram — CVT — SESCVT.......................................................................................1017 Diagnostic Procedure................................................................................................1018 DTC P0725 ENGINE SPEED SIGNAL...........................................................................................1022 Description.........................................................................................................1022 CONSULT-II Reference Value..........................................................................................1022 On Board Diagnosis Logic............................................................................................1022 Possible Cause......................................................................................................1022 DTC Confirmation Procedure..........................................................................................1022 WITH CONSULT-II.................................................................................................1022 Diagnostic Procedure................................................................................................1022 DTC P0730 BELT DAMAGE...................................................................................................1024 Description.........................................................................................................1024 CONSULT-II Reference Value..........................................................................................1024 On Board Diagnosis Logic............................................................................................1024 Possible Cause......................................................................................................1024 DTC Confirmation Procedure..........................................................................................1024 WITH CONSULT-II.................................................................................................1024 Diagnostic Procedure................................................................................................1025 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE........................................................................1026 Description.........................................................................................................1026 CONSULT-II Reference Value..........................................................................................1026 On Board Diagnosis Logic............................................................................................1026 Possible Cause......................................................................................................1026 DTC Confirmation Procedure..........................................................................................1026 WITH CONSULT-II.................................................................................................1026 WITH GST........................................................................................................1026 Wiring Diagram — CVT — TCV..........................................................................................1027 Diagnostic Procedure................................................................................................1028 Component Inspection................................................................................................1030 TORQUE CONVERTER CLUTCH SOLENOID VALVE..........................................................................1030 DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)................................................................................1031 Description.........................................................................................................1031 CONSULT-II Reference Value..........................................................................................1031 On Board Diagnosis Logic............................................................................................1031 Possible Cause......................................................................................................1031 DTC Confirmation Procedure..........................................................................................1031 WITH CONSULT-II.................................................................................................1031 WITH GST........................................................................................................1031 Diagnostic Procedure................................................................................................1032 DTC P0745 LINE PRESSURE SOLENOID VALVE..................................................................................1034 Description.........................................................................................................1034 CONSULT-II Reference Value..........................................................................................1034 On Board Diagnosis Logic............................................................................................1034 Possible Cause......................................................................................................1034 DTC Confirmation Procedure..........................................................................................1034 WITH CONSULT-II.................................................................................................1034 WITH GST........................................................................................................1034 Wiring Diagram — CVT — LPSV.........................................................................................1035 Diagnostic Procedure................................................................................................1036 Component Inspection................................................................................................1038 PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE SOLENOID VALVE)................................................1038 DTC P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE (LINE PRESSURE SOLENOID VALVE)........................................1039 Description.........................................................................................................1039 CONSULT-II Reference Value..........................................................................................1039 On Board Diagnosis Logic............................................................................................1039 Possible Cause......................................................................................................1039 DTC Confirmation Procedure..........................................................................................1039 WITH CONSULT-II.................................................................................................1039 WITH GST........................................................................................................1039 Diagnostic Procedure................................................................................................1040 DTC P0776 PRESSURE CONTROL SOLENOID B PERFORMANCE (SEC PRESSURE SOLENOID VALVE).........................................1042 Description.........................................................................................................1042 CONSULT-II Reference Value..........................................................................................1042 On Board Diagnosis Logic............................................................................................1042 Possible Cause......................................................................................................1042 DTC Confirmation Procedure..........................................................................................1042 WITH CONSULT-II.................................................................................................1042 WITH GST........................................................................................................1042 Diagnostic Procedure................................................................................................1043 DTC P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC PRESSURE SOLENOID VALVE)..........................................1045 Description.........................................................................................................1045 CONSULT-II Reference Value..........................................................................................1045 On Board Diagnosis Logic............................................................................................1045 Possible Cause......................................................................................................1045 DTC Confirmation Procedure..........................................................................................1045 WITH CONSULT-II.................................................................................................1045 WITH GST........................................................................................................1045 Wiring Diagram — CVT — SECPSV.......................................................................................1046 Diagnostic Procedure................................................................................................1047 Component Inspection................................................................................................1049 PRESSURE CONTROL SORENOID VALVE B (SECONDARY PRESSURE SOLENOID VALVE)...........................................1049 DTC P0826 MANUAL MODE SWITCH CIRCUIT....................................................................................1050 Description.........................................................................................................1050 CONSULT-II Reference Value..........................................................................................1050 On Board Diagnosis Logic............................................................................................1050 Possible Cause......................................................................................................1050 DTC Confirmation Procedure..........................................................................................1050 WITH CONSULT-II.................................................................................................1050 Wiring Diagram — CVT — MMSW.........................................................................................1051 Diagnostic Procedure................................................................................................1052 Component Inspection................................................................................................1054 MANUAL MODE SWITCH..............................................................................................1054 DTC P0840 TRANSMISSION FLUID PRESSURE SENSOR A CIRCUIT (SEC PRESSURE SENSOR)............................................1055 Description.........................................................................................................1055 CONSULT-II Reference Value..........................................................................................1055 On Board Diagnosis Logic............................................................................................1055 Possible Cause......................................................................................................1055 DTC Confirmation Procedure..........................................................................................1055 WITH CONSULT-II.................................................................................................1055 WITH GST........................................................................................................1055 Wiring Diagram — CVT — SECPS........................................................................................1056 Diagnostic Procedure................................................................................................1057 DTC P0841 PRESSURE SENSOR FUNCTION......................................................................................1060 Description.........................................................................................................1060 CONSULT-II Reference Value..........................................................................................1060 On Board Diagnosis Logic............................................................................................1060 Possible Cause......................................................................................................1060 DTC Confirmation Procedure..........................................................................................1060 WITH CONSULT-II.................................................................................................1060 Diagnostic Procedure................................................................................................1061 DTC P0845 TRANSMISSION FLUID PRESSURE SENSOR B CIRCUIT (PRI PRESSURE SENSOR)............................................1063 Description.........................................................................................................1063 CONSULT-II Reference Value..........................................................................................1063 On Board Diagnosis Logic............................................................................................1063 Possible Cause......................................................................................................1063 DTC Confirmation Procedure..........................................................................................1063 WITH CONSULT-II.................................................................................................1063 WITH GST........................................................................................................1063 Wiring Diagram — CVT — PRIPS........................................................................................1064 Diagnostic Procedure................................................................................................1065 DTC P0868 SECONDARY PRESSURE DOWN.......................................................................................1068 Description.........................................................................................................1068 CONSULT-II Reference Value..........................................................................................1068 On Board Diagnosis Logic............................................................................................1068 Possible Cause......................................................................................................1068 DTC Confirmation Procedure..........................................................................................1068 WITH CONSULT-II.................................................................................................1068 Diagnostic Procedure................................................................................................1069 DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY)....................................................................1071 Description.........................................................................................................1071 On Board Diagnosis Logic............................................................................................1071 Possible Cause......................................................................................................1071 DTC Confirmation Procedure..........................................................................................1071 WITH CONSULT-II.................................................................................................1071 Wiring Diagram — CVT — POWER........................................................................................1072 Diagnostic Procedure................................................................................................1073 DTC P1705 THROTTLE POSITION SENSOR......................................................................................1076 Description.........................................................................................................1076 CONSULT-II Reference Value..........................................................................................1076 On Board Diagnosis Logic............................................................................................1076 Possible Cause......................................................................................................1076 DTC Confirmation Procedure..........................................................................................1076 WITH CONSULT-II.................................................................................................1076 Diagnostic Procedure................................................................................................1077 DTC P1722 ESTM VEHICLE SPEED SIGNAL.....................................................................................1078 Description.........................................................................................................1078 CONSULT-II Reference Value..........................................................................................1078 On Board Diagnosis Logic............................................................................................1078 Possible Cause......................................................................................................1078 DTC Confirmation Procedure..........................................................................................1078 WITH CONSULT-II.................................................................................................1078 Diagnostic Procedure................................................................................................1079 DTC P1723 CVT SPEED SENSOR FUNCTION.....................................................................................1080 Description.........................................................................................................1080 On Board Diagnosis Logic............................................................................................1080 Possible Cause......................................................................................................1080 DTC Confirmation Procedure..........................................................................................1080 WITH CONSULT-II.................................................................................................1080 Diagnostic Procedure................................................................................................1081 DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM..............................................................................1082 Description.........................................................................................................1082 On Board Diagnosis Logic............................................................................................1082 Possible Cause......................................................................................................1082 DTC Confirmation Procedure..........................................................................................1082 WITH CONSULT-II.................................................................................................1082 Diagnostic Procedure................................................................................................1083 DTC P1740 LOCK-UP SELECT SOLENOID VALVE CIRCUIT.........................................................................1084 Description.........................................................................................................1084 CONSULT-II Reference Value..........................................................................................1084 On Board Diagnosis Logic............................................................................................1084 Possible Cause......................................................................................................1084 DTC Confirmation Procedure..........................................................................................1084 WITH CONSULT-II.................................................................................................1084 WITH GST........................................................................................................1084 Wiring Diagram — CVT — L/USSV.......................................................................................1085 Diagnostic Procedure................................................................................................1086 Component Inspection................................................................................................1088 LOCK-UP SELECT SOLENOID VALVE...................................................................................1088 DTC P1745 LINE PRESSURE CONTROL.........................................................................................1089 Description.........................................................................................................1089 On Board Diagnosis Logic............................................................................................1089 Possible Cause......................................................................................................1089 DTC Confirmation Procedure..........................................................................................1089 WITH CONSULT-II.................................................................................................1089 Diagnostic Procedure................................................................................................1089 DTC P1777 STEP MOTOR - CIRCUIT..........................................................................................1090 Description.........................................................................................................1090 CONSULT-II Reference Value..........................................................................................1090 On Board Diagnosis Logic............................................................................................1090 Possible Cause......................................................................................................1090 DTC Confirmation Procedure..........................................................................................1090 WITH CONSULT-II.................................................................................................1090 WITH GST........................................................................................................1090 Wiring Diagram — CVT — STM..........................................................................................1091 Diagnostic Procedure................................................................................................1092 Component Inspection................................................................................................1093 STEP MOTOR......................................................................................................1093 DTC P1778 STEP MOTOR - FUNCTION.........................................................................................1094 Description.........................................................................................................1094 CONSULT-II Reference Value..........................................................................................1094 On Board Diagnosis Logic............................................................................................1094 Possible Cause......................................................................................................1094 DTC Confirmation Procedure..........................................................................................1094 WITH CONSULT-II.................................................................................................1094 WITH GST........................................................................................................1095 Diagnostic Procedure................................................................................................1095 SECOND POSITION SWITCH..................................................................................................1096 Description.........................................................................................................1096 CONSULT-II Reference Value..........................................................................................1096 Wiring Diagram — CVT — SPSW.........................................................................................1097 Diagnostic Procedure................................................................................................1098 Component Inspection................................................................................................1099 SECOND POSITION SWITCH..........................................................................................1099 CVT INDICATOR CIRCUIT...................................................................................................1100 Description.........................................................................................................1100 CONSULT-II Reference Value..........................................................................................1100 Diagnostic Procedure................................................................................................1100 CVT INDICATOR SYMPTOM CHART.....................................................................................1100 TROUBLE DIAGNOSIS FOR SYMPTOMS..........................................................................................1101 Wiring Diagram — CVT — NONDTC.......................................................................................1101 CVT Indicator Lamp Does Not Come On.................................................................................1105 SYMPTOM:........................................................................................................1105 DIAGNOSTIC PROCEDURE............................................................................................1105 Engine Cannot Be Started in “P” and “N” Position....................................................................1107 SYMPTOM:........................................................................................................1107 DIAGNOSTIC PROCEDURE............................................................................................1107 In “P” Position, Vehicle Moves Forward or Backward When Pushed......................................................1108 SYMPTOM:........................................................................................................1108 DIAGNOSTIC PROCEDURE............................................................................................1108 In “N” Position, Vehicle Moves......................................................................................1109 SYMPTOM:........................................................................................................1109 DIAGNOSTIC PROCEDURE............................................................................................1109 Large Shock “N” Æ “R” Position......................................................................................1110 SYMPTOM:........................................................................................................1110 DIAGNOSTIC PROCEDURE............................................................................................1110 Vehicle Does Not Creep Backward in “R” Position.....................................................................1112 SYMPTOM:........................................................................................................1112 DIAGNOSTIC PROCEDURE............................................................................................1112 Vehicle Does Not Creep Forward in “D”, “S” or “L” Position..........................................................1114 SYMPTOM:........................................................................................................1114 DIAGNOSTIC PROCEDURE............................................................................................1114 CVT Does Not Shift..................................................................................................1116 SYMPTOM:........................................................................................................1116 DIAGNOSTIC PROCEDURE............................................................................................1116 Cannot Be Changed to Manual Mode....................................................................................1118 SYMPTOM:........................................................................................................1118 DIAGNOSTIC PROCEDURE............................................................................................1118 CVT Does Not Shift in Manual Mode...................................................................................1119 SYMPTOM:........................................................................................................1119 DIAGNOSTIC PROCEDURE............................................................................................1119 Cannot Be Changed to Second Position................................................................................1121 SYMPTOM:........................................................................................................1121 DIAGNOSTIC PROCEDURE............................................................................................1121 Cannot Be Changed to “L” Position...................................................................................1122 SYMPTOM:........................................................................................................1122 DIAGNOSTIC PROCEDURE............................................................................................1122 Vehicle Does Not Decelerate by Engine Brake.........................................................................1124 SYMPTOM:........................................................................................................1124 DIAGNOSTIC PROCEDURE............................................................................................1124 SHIFT CONTROL SYSTEM....................................................................................................1126 Removal and Installation............................................................................................1126 CONTROL DEVICE COMPONENTS (WITH MANUAL MODE)....................................................................1126 CONTROL DEVICE COMPONENTS (WITHOUT MANUAL MODE).................................................................1127 CONTROL CABLE COMPONENTS........................................................................................1128 REMOVAL.........................................................................................................1128 INSTALLATION....................................................................................................1129 Adjustment of CVT Position..........................................................................................1129 Checking of CVT Position............................................................................................1130 CVT SHIFT LOCK SYSTEM...................................................................................................1131 Description.........................................................................................................1131 Shift Lock System Electrical Parts Location.........................................................................1131 Wiring Diagram — CVT — SHIFT (With Intelligent Key).................................................................1132 Wiring Diagram — CVT — SHIFT (Without Intelligent Key)..............................................................1134 Shift Lock Control Unit Reference Values............................................................................1136 SHIFT LOCK HARNESS CONNECTOR TERMINALS LAYOUT...................................................................1136 SHIFT LOCK CONTROL UNIT INSPECTION TABLE........................................................................1136 Component Inspection................................................................................................1137 SHIFT LOCK SOLENOID.............................................................................................1137 DETENTION SWITCH................................................................................................1137 For Key:....................................................................................................1137 DETENTION SWITCH................................................................................................1137 For Shift:..................................................................................................1137 KEY LOCK SOLENOID (WITH INTELLIGENT KEY)........................................................................1137 Key Lock....................................................................................................1137 Key Unlock..................................................................................................1138 KEY LOCK SOLENOID (WITHOUT INTELLIGENT KEY).....................................................................1138 Key Lock....................................................................................................1138 Key Unlock..................................................................................................1138 KEY SWITCH (WITH INTELLIGENT KEY)...............................................................................1138 KEY SWITCH (WITHOUT INTELLIGENT KEY)............................................................................1139 IGNITION KNOB SWITCH (WITH INTELLIGENT KEY).....................................................................1139 STOP LAMP SWITCH................................................................................................1139 AIR BREATHER HOSE.......................................................................................................1140 Removal and Installation............................................................................................1140 DIFFERENTIAL SIDE OIL SEAL..............................................................................................1141 Removal and Installation............................................................................................1141 COMPONENTS......................................................................................................1141 REMOVAL.........................................................................................................1141 INSTALLATION....................................................................................................1142 CVT FLUID COOLER VALVE..................................................................................................1143 Removal and Installation............................................................................................1143 COMPONENTS......................................................................................................1143 REMOVAL.........................................................................................................1144 INSTALLATION....................................................................................................1146 Component Inspection................................................................................................1146 TRANSAXLE ASSEMBLY......................................................................................................1147 Removal and Installation............................................................................................1147 COMPONENTS (2WD MODELS).........................................................................................1147 COMPONENTS (AWD MODELS).........................................................................................1148 REMOVAL.........................................................................................................1148 INSPECTION......................................................................................................1151 Installation and Inspection of Torque Converter.............................................................1151 INSTALLATION....................................................................................................1151 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1154 General Specifications..............................................................................................1154 Vehicle Speed When Shifting Gears...................................................................................1154 Stall Speed.........................................................................................................1154 Line Pressure.......................................................................................................1154 Solenoid Valves.....................................................................................................1155 CVT Fluid Temperature Sensor........................................................................................1155 Primary Speed Sensor................................................................................................1155 Secondary Speed Sensor..............................................................................................1155 Removal and Installation............................................................................................1155 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 di..............................................................................................................................1156 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................1156 PRECAUTION..............................................................................................................1158 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................1158 COMBINATION METERS......................................................................................................1159 System Description..................................................................................................1159 UNIFIED METER CONTROL UNIT......................................................................................1159 Illumination Control........................................................................................1159 UNIFIED METER AND A/C AMP.......................................................................................1159 HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER....................................................................1160 POWER SUPPLY AND GROUND CIRCUIT.................................................................................1161 SPEEDOMETER.....................................................................................................1161 TACHOMETER......................................................................................................1161 WATER TEMPERATURE GAUGE.........................................................................................1161 FUEL GAUGE......................................................................................................1161 Component Parts and Harness Connector Location......................................................................1162 Arrangement of Combination Meter....................................................................................1163 Circuit Diagram.....................................................................................................1164 Wiring Diagram — METER —............................................................................................1165 Terminals and Reference Value for Combination Meter.................................................................1167 Terminals and Reference Value for Unified Meter and A/C Amp.........................................................1168 Self-Diagnosis Mode of Combination Meter............................................................................1169 SELF-DIAGNOSIS FUNCTION.........................................................................................1169 OPERATION PROCEDURE.............................................................................................1169 CONSULT-II Function (METER A/C AMP).................................................................................1169 Trouble Diagnosis...................................................................................................1170 HOW TO PERFORM TROUBLE DIAGNOSIS................................................................................1170 PRELIMINARY CHECK...............................................................................................1170 Symptom Chart 1.....................................................................................................1171 Symptom Chart 2.....................................................................................................1171 Power Supply and Ground Circuit Inspection..........................................................................1172 Vehicle Speed Signal Inspection.....................................................................................1174 Engine Speed Signal Inspection......................................................................................1175 Engine Coolant Temperature Signal Inspection........................................................................1175 Fuel Level Sensor Signal Inspection.................................................................................1176 Odo/Trip Meter and Illumination Control Switch Inspection...........................................................1178 Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or Varies......................................................1178 Fuel Gauge Does Not Move to FULL Position...........................................................................1178 Electrical Components Inspection....................................................................................1180 FUEL LEVEL SENSOR UNIT CHECK....................................................................................1180 Check Fuel Level Sensor Unit and Fuel Pump (Main)...........................................................1180 Check Fuel Level Sensor Unit and Pump (Main) Harness........................................................1180 Check Fuel Level Sensor Unit (Sub)..........................................................................1180 Removal and Installation of Combination Meter.......................................................................1180 REMOVAL.........................................................................................................1180 INSTALLATION....................................................................................................1180 Disassembly and Assembly of Combination Meter.......................................................................1181 DISASSEMBLY.....................................................................................................1181 ASSEMBLY........................................................................................................1182 UNIFIED METER AND A/C AMP...............................................................................................1183 System Description..................................................................................................1183 INPUT/OUTPUT SIGNALS............................................................................................1183 Between Unified Meter and A/C Amp. and Combination Meter....................................................1183 FAIL-SAFE.......................................................................................................1184 Solution When Communication Error Between the Unified Meter & A/C Amp. and the Combination Meter............1184 CAN Communication System Description................................................................................1184 CAN Communication Unit..............................................................................................1184 Schematic...........................................................................................................1185 CONSULT-II Function (METER A/C AMP).................................................................................1186 CONSULT-II BASIC OPERATION......................................................................................1186 SELF-DIAGNOSTIC RESULTS.........................................................................................1187 Operation Procedure.........................................................................................1187 Display Item List...........................................................................................1187 DATA MONITOR....................................................................................................1187 Operation Procedure.........................................................................................1187 Display Item List...........................................................................................1188 DTC [U1000] CAN Communication Circuit...............................................................................1189 DTC [B2202] Meter Communication Circuit.............................................................................1189 DTC [B2205] Vehicle Speed Circuit...................................................................................1192 Removal and Installation of Unified Meter and A/C Amp...............................................................1192 REMOVAL.........................................................................................................1192 INSTALLATION....................................................................................................1192 COMPASS.................................................................................................................1193 System Description..................................................................................................1193 DIRECTION DISPLAY...............................................................................................1193 “C” is Displayed In the Compass Window......................................................................1194 Inaccurate Compass Direction................................................................................1194 Wiring Diagram – COMPASS –..........................................................................................1195 Removal and Installation of Compass.................................................................................1196 WARNING LAMPS...........................................................................................................1197 Schematic...........................................................................................................1197 Wiring Diagram — WARN —.............................................................................................1198 Oil Pressure Warning Lamp Stays Off (Ignition Switch ON)............................................................1206 Oil Pressure Warning Lamp Does Not Turn Off (Oil Pressure Is Normal)................................................1207 Component Inspection................................................................................................1208 OIL PRESSURE SWITCH.............................................................................................1208 CVT INDICATOR...........................................................................................................1209 Wiring Diagram — CVTIND —...........................................................................................1209 CVT Indicator Is Malfunction........................................................................................1213 WARNING CHIME...........................................................................................................1215 System Description..................................................................................................1215 FUNCTION........................................................................................................1215 IGNITION KEY WARNING CHIME (WITHOUT INTELLIGENT KEY)............................................................1215 IGNITION KEY WARNING CHIME (WITH INTELLIGENT KEY)...............................................................1216 When Mechanical Key Is Used.................................................................................1216 When Intelligent Key Is Carried With The Driver.............................................................1216 LIGHT WARNING CHIME.............................................................................................1216 SEAT BELT WARNING CHIME.........................................................................................1216 CAN Communication System Description................................................................................1217 CAN Communication Unit..............................................................................................1217 Component Parts and Harness Connector Location......................................................................1217 Schematic...........................................................................................................1218 Wiring Diagram — CHIME —............................................................................................1219 Terminals and Reference Value for BCM...............................................................................1222 Terminals and Reference Value for Unified Meter and A/C Amp.........................................................1223 Terminals and Reference Value for Combination Meter.................................................................1224 Trouble Diagnosis...................................................................................................1224 HOW TO PERFORM TROUBLE DIAGNOSIS................................................................................1224 PRELIMINARY CHECK...............................................................................................1224 Inspection for Power Supply and Ground Circuit..............................................................1224 CONSULT-II Function (BCM)...........................................................................................1226 DIAGNOSTIC ITEMS DESCRIPTION....................................................................................1226 CONSULT-II BASIC OPERATION PROCEDURE............................................................................1226 DATA MONITOR....................................................................................................1227 Operation Procedure.........................................................................................1227 Display Item List...........................................................................................1227 ACTIVE TEST.....................................................................................................1227 Operation Procedure.........................................................................................1227 Display Item List...........................................................................................1228 SELF-DIAGNOSTIC RESULTS.........................................................................................1228 Operation Procedure.........................................................................................1228 Display Item List...........................................................................................1228 All Warnings Are Not Operated.......................................................................................1228 Key Warning Chime and Light Warning Chime Does Not Operate (Seat belt Warning Chime Does Operate)...................1229 Key Warning Chime Does Not Operate (Without Intelligent Key)........................................................1230 Key Warning Chime Does Not Operate (With Intelligent Key, When Mechanical Key Is Used)..............................1232 Key Warning Chime Does Not Operate (With Intelligent Key, When Intelligent Key Is Carried With Th...................1234 Light Warning Chime Does Not Operate................................................................................1234 Seat Belt Warning Chime Does Not Operate............................................................................1235 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 ec..............................................................................................................................1238 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................1238 INDEX FOR DTC...........................................................................................................1245 DTC No. Index.......................................................................................................1245 Alphabetical Index..................................................................................................1249 PRECAUTIONS.............................................................................................................1253 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................1253 On Board Diagnostic (OBD) System of Engine and CVT..................................................................1253 Precaution..........................................................................................................1253 PREPARATION.............................................................................................................1257 Special Service Tools...............................................................................................1257 Commercial Service Tools............................................................................................1258 ENGINE CONTROL SYSTEM...................................................................................................1259 System Diagram......................................................................................................1259 Multiport Fuel Injection (MFI) System...............................................................................1260 INPUT/OUTPUT SIGNAL CHART.......................................................................................1260 SYSTEM DESCRIPTION..............................................................................................1260 VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION...........................................................1260 MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)............................................................1261 Open Loop Control...........................................................................................1261 MIXTURE RATIO SELF-LEARNING CONTROL.............................................................................1261 FUEL INJECTION TIMING...........................................................................................1262 Sequential Multiport Fuel Injection System..................................................................1262 Simultaneous Multiport Fuel Injection System................................................................1262 FUEL SHUT-OFF...................................................................................................1262 Electronic Ignition (EI) System.....................................................................................1262 INPUT/OUTPUT SIGNAL CHART.......................................................................................1262 SYSTEM DESCRIPTION..............................................................................................1262 Fuel Cut Control (at No Load and High Engine Speed).................................................................1263 INPUT/OUTPUT SIGNAL CHART.......................................................................................1263 SYSTEM DESCRIPTION..............................................................................................1263 AIR CONDITIONING CUT CONTROL............................................................................................1264 Input/Output Signal Chart...........................................................................................1264 System Description..................................................................................................1264 AUTOMATIC SPEED CONTROL DEVICE (ASCD)...................................................................................1265 System Description..................................................................................................1265 INPUT/OUTPUT SIGNAL CHART.......................................................................................1265 BASIC ASCD SYSTEM...............................................................................................1265 SET OPERATION...................................................................................................1265 ACCEL OPERATION.................................................................................................1265 CANCEL OPERATION................................................................................................1265 COAST OPERATION.................................................................................................1266 RESUME OPERATION................................................................................................1266 Component Description...............................................................................................1266 ASCD STEERING SWITCH............................................................................................1266 ASCD BRAKE SWITCH...............................................................................................1266 STOP LAMP SWITCH................................................................................................1266 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1266 ASCD INDICATOR..................................................................................................1266 CAN COMMUNICATION.......................................................................................................1267 System Description..................................................................................................1267 EVAPORATIVE EMISSION SYSTEM.............................................................................................1268 Description.........................................................................................................1268 SYSTEM DESCRIPTION..............................................................................................1268 EVAPORATIVE EMISSION LINE DRAWING...............................................................................1269 Component Inspection................................................................................................1271 EVAP CANISTER...................................................................................................1271 FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)......................................................1271 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................1271 FUEL TANK TEMPERATURE SENSOR....................................................................................1271 EVAP CANISTER VENT CONTROL VALVE................................................................................1271 EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................1271 EVAP SERVICE PORT...............................................................................................1272 Removal and Installation............................................................................................1272 EVAP CANISTER...................................................................................................1272 EVAP CANISTER VENT CONTROL VALVE................................................................................1272 How to Detect Fuel Vapor Leakage....................................................................................1272 WITH CONSULT-II.................................................................................................1273 WITHOUT CONSULT-II..............................................................................................1273 ON BOARD REFUELING VAPOR RECOVERY (ORVR)................................................................................1275 System Description..................................................................................................1275 Diagnostic Procedure................................................................................................1276 SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.................................................................1276 SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG WHILE REFUELING.........................1277 Component Inspection................................................................................................1278 REFUELING EVAP VAPOR CUT VALVE..................................................................................1278 With CONSULT-II.............................................................................................1278 Without CONSULT-II..........................................................................................1279 POSITIVE CRANKCASE VENTILATION..........................................................................................1280 Description.........................................................................................................1280 SYSTEM DESCRIPTION..............................................................................................1280 Component Inspection................................................................................................1280 PCV (POSITIVE CRANKCASE VENTILATION) VALVE......................................................................1280 PCV VALVE VENTILATION HOSE......................................................................................1281 NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)...........................................................................1282 Description.........................................................................................................1282 ON BOARD DIAGNOSTIC (OBD) SYSTEM........................................................................................1283 Introduction........................................................................................................1283 Two Trip Detection Logic............................................................................................1283 Emission-Related Diagnostic Information.............................................................................1284 EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS...................................................................1284 DTC AND 1ST TRIP DTC............................................................................................1288 How to Read DTC and 1st Trip DTC............................................................................1288 FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA................................................................1289 SYSTEM READINESS TEST (SRT) CODE................................................................................1289 SRT Item....................................................................................................1290 SRT Set Timing..............................................................................................1290 SRT Service Procedure.......................................................................................1291 How to Display SRT Status...................................................................................1292 How to Set SRT Code.........................................................................................1293 Driving Pattern.............................................................................................1294 TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II).............................................1295 HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION............................................................1297 How to Erase DTC............................................................................................1297 Malfunction Indicator Lamp (MIL)....................................................................................1298 DESCRIPTION.....................................................................................................1298 ON BOARD DIAGNOSTIC SYSTEM FUNCTION.............................................................................1299 MIL Flashing Without DTC....................................................................................1299 HOW TO SWITCH DIAGNOSTIC TEST MODE..............................................................................1299 How to Set Diagnostic Test Mode II (Self-diagnostic Results)................................................1299 How to Erase Diagnostic Test Mode II (Self-diagnostic Results)..............................................1300 DIAGNOSTIC TEST MODE I — BULB CHECK.............................................................................1300 DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING....................................................................1300 DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS...............................................................1301 How to Erase Diagnostic Test Mode II (Self-diagnostic Results)..............................................1301 OBD System Operation Chart..........................................................................................1301 RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS...............................................1301 SUMMARY CHART...................................................................................................1302 RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE ” <EXHAUST QUALITY ...............1303 EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION S...............1304 <Driving Pattern B>.........................................................................................1304 <Driving Pattern C>.........................................................................................1304 RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS................................................1305 EXPLANATION FOR DRIVING PATTERNS................................................................................1306 <Driving Pattern A>.........................................................................................1306 <Driving Pattern B>.........................................................................................1306 BASIC SERVICE PROCEDURE.................................................................................................1307 Basic Inspection....................................................................................................1307 Idle Speed and Ignition Timing Check................................................................................1312 IDLE SPEED......................................................................................................1312 With CONSULT-II.............................................................................................1312 With GST....................................................................................................1312 IGNITION TIMING.................................................................................................1312 Method A....................................................................................................1312 Method B....................................................................................................1313 Idle Mixture Ratio Adjustment.......................................................................................1315 PREPARATION.....................................................................................................1315 OVERALL SEQUENCE................................................................................................1316 DETAILED PROCEDURE..............................................................................................1317 VIN Registration....................................................................................................1326 DESCRIPTION.....................................................................................................1326 OPERATION PROCEDURE.............................................................................................1326 With CONSULT-II.............................................................................................1326 Accelerator Pedal Released Position Learning........................................................................1326 DESCRIPTION.....................................................................................................1326 OPERATION PROCEDURE.............................................................................................1326 Throttle Valve Closed Position Learning.............................................................................1326 DESCRIPTION.....................................................................................................1326 OPERATION PROCEDURE.............................................................................................1327 Idle Air Volume Learning............................................................................................1327 DESCRIPTION.....................................................................................................1327 PREPARATION.....................................................................................................1327 OPERATION PROCEDURE.............................................................................................1327 With CONSULT-II.............................................................................................1327 Without CONSULT-II..........................................................................................1328 DIAGNOSTIC PROCEDURE............................................................................................1329 Fuel Pressure Check.................................................................................................1329 FUEL PRESSURE RELEASE...........................................................................................1329 With CONSULT-II.............................................................................................1329 Without CONSULT-II..........................................................................................1329 FUEL PRESSURE CHECK.............................................................................................1329 TROUBLE DIAGNOSIS.......................................................................................................1331 Trouble Diagnosis Introduction......................................................................................1331 INTRODUCTION....................................................................................................1331 WORK FLOW.......................................................................................................1332 Overall Sequence............................................................................................1332 Detailed Flow...............................................................................................1333 DIAGNOSTIC WORKSHEET............................................................................................1335 Description.................................................................................................1335 Worksheet Sample............................................................................................1336 DTC Inspection Priority Chart.......................................................................................1337 Fail-Safe Chart.....................................................................................................1339 Symptom Matrix Chart................................................................................................1340 SYSTEM — BASIC ENGINE CONTROL SYSTEM............................................................................1340 SYSTEM — ENGINE MECHANICAL & OTHER..............................................................................1342 Engine Control Component Parts Location.............................................................................1344 Vacuum Hose Drawing.................................................................................................1350 Circuit Diagram.....................................................................................................1351 ECM Harness Connector Terminal Layout...............................................................................1353 ECM Terminals and Reference Value...................................................................................1353 PREPARATION.....................................................................................................1353 ECM INSPECTION TABLE............................................................................................1353 CONSULT-II Function (ENGINE)........................................................................................1363 FUNCTION........................................................................................................1363 ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION......................................................1364 INSPECTION PROCEDURE............................................................................................1365 WORK SUPPORT MODE...............................................................................................1366 Work Item...................................................................................................1366 SELF-DIAG RESULTS MODE..........................................................................................1367 Self Diagnostic Item........................................................................................1367 Freeze Frame Data and 1st Trip Freeze Frame Data............................................................1367 DATA MONITOR MODE...............................................................................................1368 Monitored Item..............................................................................................1368 DATA MONITOR (SPEC) MODE........................................................................................1372 Monitored Item..............................................................................................1372 ACTIVE TEST MODE................................................................................................1373 Test Item...................................................................................................1373 DTC & SRT CONFIRMATION MODE.....................................................................................1374 SRT STATUS MODE.............................................................................................1374 SRT WORK SUPPORT MODE.......................................................................................1374 DTC WORK SUPPORT MODE.......................................................................................1374 REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)...............................................1375 Description.................................................................................................1375 Operation...................................................................................................1376 Generic Scan Tool (GST) Function....................................................................................1376 DESCRIPTION.....................................................................................................1376 FUNCTION........................................................................................................1377 INSPECTION PROCEDURE............................................................................................1377 CONSULT-II Reference Value in Data Monitor..........................................................................1379 Major Sensor Reference Graph in Data Monitor Mode...................................................................1382 CLSD THL POS, ACCEL SEN 1, THRTL SEN 1..........................................................................1382 ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), INJ PULSE-B1.................................................1382 TROUBLE DIAGNOSIS - SPECIFICATION VALUE.................................................................................1384 Description.........................................................................................................1384 Testing Condition...................................................................................................1384 Inspection Procedure................................................................................................1384 Diagnostic Procedure................................................................................................1385 OVERALL SEQUENCE................................................................................................1385 DETAILED PROCEDURE..............................................................................................1387 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT.............................................................................1394 Description.........................................................................................................1394 Diagnostic Procedure................................................................................................1394 POWER SUPPLY AND GROUND CIRCUIT.........................................................................................1395 Wiring Diagram......................................................................................................1395 Diagnostic Procedure................................................................................................1398 Ground Inspection...................................................................................................1403 DTC U1000, U1001 CAN COMMUNICATION LINE.................................................................................1404 Description.........................................................................................................1404 On Board Diagnosis Logic............................................................................................1404 DTC Confirmation Procedure..........................................................................................1404 Wiring Diagram......................................................................................................1405 Diagnostic Procedure................................................................................................1406 DTC P0011, P0021 IVT CONTROL............................................................................................1407 Description.........................................................................................................1407 SYSTEM DESCRIPTION..............................................................................................1407 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1407 On Board Diagnosis Logic............................................................................................1408 FAIL-SAFE MODE..................................................................................................1408 DTC Confirmation Procedure..........................................................................................1408 WITH CONSULT-II.................................................................................................1408 WITH GST........................................................................................................1409 Diagnostic Procedure................................................................................................1409 Component Inspection................................................................................................1410 INTAKE VALVE TIMING CONTROL SOLENOID VALVE......................................................................1410 Removal and Installation............................................................................................1410 INTAKE VALVE TIMING CONTROL SOLENOID VALVE......................................................................1410 DTC P0037, P0038, P0057, P0058 HO2S2 HEATER.............................................................................1411 Description.........................................................................................................1411 SYSTEM DESCRIPTION..............................................................................................1411 OPERATION.......................................................................................................1411 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1411 On Board Diagnosis Logic............................................................................................1411 DTC Confirmation Procedure..........................................................................................1412 WITH CONSULT-II.................................................................................................1412 WITH GST........................................................................................................1412 Wiring Diagram......................................................................................................1413 BANK 1..........................................................................................................1413 BANK 2..........................................................................................................1415 Diagnostic Procedure................................................................................................1416 Component Inspection................................................................................................1419 HEATED OXYGEN SENSOR 2 HEATER...................................................................................1419 CONDENSER.......................................................................................................1419 Removal and Installation............................................................................................1419 HEATED OXYGEN SENSOR 2..........................................................................................1419 DTC P0101 MAF SENSOR....................................................................................................1420 Component Description...............................................................................................1420 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1420 On Board Diagnosis Logic............................................................................................1420 DTC Confirmation Procedure..........................................................................................1421 PROCEDURE FOR MALFUNCTION A.....................................................................................1421 With CONSULT-II.............................................................................................1421 With GST....................................................................................................1421 PROCEDURE FOR MALFUNCTION B.....................................................................................1421 With CONSULT-II.............................................................................................1421 Overall Function Check..............................................................................................1422 PROCEDURE FOR MALFUNCTION B.....................................................................................1422 With GST....................................................................................................1422 Wiring Diagram......................................................................................................1423 Diagnostic Procedure................................................................................................1424 Component Inspection................................................................................................1427 MASS AIR FLOW SENSOR............................................................................................1427 With CONSULT-II.............................................................................................1427 Without CONSULT-II..........................................................................................1427 Removal and Installation............................................................................................1428 MASS AIR FLOW SENSOR............................................................................................1428 DTC P0102, P0103 MAF SENSOR.............................................................................................1429 Component Description...............................................................................................1429 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1429 On Board Diagnosis Logic............................................................................................1429 FAIL-SAFE MODE..................................................................................................1429 DTC Confirmation Procedure..........................................................................................1430 PROCEDURE FOR DTC P0102.........................................................................................1430 With CONSULT-II.............................................................................................1430 With GST....................................................................................................1430 PROCEDURE FOR DTC P0103.........................................................................................1430 With CONSULT-II.............................................................................................1430 With GST....................................................................................................1430 Wiring Diagram......................................................................................................1431 Diagnostic Procedure................................................................................................1432 Component Inspection................................................................................................1435 MASS AIR FLOW SENSOR............................................................................................1435 With CONSULT-II.............................................................................................1435 Without CONSULT-II..........................................................................................1435 Removal and Installation............................................................................................1436 MASS AIR FLOW SENSOR............................................................................................1436 DTC P0112, P0113 IAT SENSOR.............................................................................................1437 Component Description...............................................................................................1437 On Board Diagnosis Logic............................................................................................1437 DTC Confirmation Procedure..........................................................................................1437 WITH CONSULT-II.................................................................................................1437 WITH GST........................................................................................................1438 Wiring Diagram......................................................................................................1439 Diagnostic Procedure................................................................................................1440 Component Inspection................................................................................................1441 INTAKE AIR TEMPERATURE SENSOR...................................................................................1441 Removal and Installation............................................................................................1441 MASS AIR FLOW SENSOR............................................................................................1441 DTC P0117, P0118 ECT SENSOR.............................................................................................1442 Component Description...............................................................................................1442 On Board Diagnosis Logic............................................................................................1442 FAIL-SAFE MODE..................................................................................................1442 DTC Confirmation Procedure..........................................................................................1443 WITH CONSULT-II.................................................................................................1443 WITH GST........................................................................................................1443 Wiring Diagram......................................................................................................1444 Diagnostic Procedure................................................................................................1445 Component Inspection................................................................................................1446 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1446 Removal and Installation............................................................................................1446 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1446 DTC P0122, P0123 TP SENSOR..............................................................................................1447 Component Description...............................................................................................1447 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1447 On Board Diagnosis Logic............................................................................................1447 FAIL-SAFE MODE..................................................................................................1447 DTC Confirmation Procedure..........................................................................................1448 WITH CONSULT-II.................................................................................................1448 WITH GST........................................................................................................1448 Wiring Diagram......................................................................................................1449 Diagnostic Procedure................................................................................................1450 Component Inspection................................................................................................1453 THROTTLE POSITION SENSOR........................................................................................1453 Removal and Installation............................................................................................1453 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1453 DTC P0125 ECT SENSOR....................................................................................................1454 Component Description...............................................................................................1454 On Board Diagnosis Logic............................................................................................1454 DTC Confirmation Procedure..........................................................................................1455 WITH CONSULT-II.................................................................................................1455 WITH GST........................................................................................................1455 Diagnostic Procedure................................................................................................1455 Component Inspection................................................................................................1456 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1456 Removal and Installation............................................................................................1456 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1456 DTC P0127 IAT SENSOR....................................................................................................1457 Component Description...............................................................................................1457 On Board Diagnosis Logic............................................................................................1457 DTC Confirmation Procedure..........................................................................................1457 WITH CONSULT-II.................................................................................................1457 WITH GST........................................................................................................1458 Diagnostic Procedure................................................................................................1458 Component Inspection................................................................................................1459 INTAKE AIR TEMPERATURE SENSOR...................................................................................1459 Removal and Installation............................................................................................1459 MASS AIR FLOW SENSOR............................................................................................1459 DTC P0128 THERMOSTAT FUNCTION...........................................................................................1460 On Board Diagnosis Logic............................................................................................1460 DTC Confirmation Procedure..........................................................................................1460 WITH CONSULT-II.................................................................................................1460 WITH GST........................................................................................................1460 Diagnostic Procedure................................................................................................1460 Component Inspection................................................................................................1461 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1461 Removal and Installation............................................................................................1461 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1461 DTC P0138, P0158 HO2S2..................................................................................................1462 Component Description...............................................................................................1462 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1462 On Board Diagnosis Logic............................................................................................1462 DTC Confirmation Procedure..........................................................................................1463 WITH CONSULT-II.................................................................................................1463 WITH GST........................................................................................................1463 Wiring Diagram......................................................................................................1464 BANK 1..........................................................................................................1464 BANK 2..........................................................................................................1466 Diagnostic Procedure................................................................................................1467 Component Inspection................................................................................................1469 HEATED OXYGEN SENSOR 2..........................................................................................1469 With CONSULT-II.............................................................................................1469 Without CONSULT-II..........................................................................................1470 Removal and Installation............................................................................................1470 HEATED OXYGEN SENSOR 2..........................................................................................1470 DTC P0139, P0159 HO2S2..................................................................................................1471 Component Description...............................................................................................1471 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1471 On Board Diagnosis Logic............................................................................................1471 DTC Confirmation Procedure..........................................................................................1472 WITH CONSULT-II.................................................................................................1472 Overall Function Check..............................................................................................1472 WITH GST........................................................................................................1472 Wiring Diagram......................................................................................................1474 BANK 1..........................................................................................................1474 BANK 2..........................................................................................................1476 Diagnostic Procedure................................................................................................1477 Component Inspection................................................................................................1480 HEATED OXYGEN SENSOR 2..........................................................................................1480 With CONSULT-II.............................................................................................1480 Without CONSULT-II..........................................................................................1481 Removal and Installation............................................................................................1481 HEATED OXYGEN SENSOR 2..........................................................................................1481 DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION.........................................................................1482 On Board Diagnosis Logic............................................................................................1482 DTC Confirmation Procedure..........................................................................................1482 WITH CONSULT-II.................................................................................................1482 WITH GST........................................................................................................1483 Wiring Diagram......................................................................................................1484 BANK 1..........................................................................................................1484 BANK 2..........................................................................................................1485 Diagnostic Procedure................................................................................................1486 DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION.........................................................................1492 On Board Diagnosis Logic............................................................................................1492 DTC Confirmation Procedure..........................................................................................1492 WITH CONSULT-II.................................................................................................1492 WITH GST........................................................................................................1493 Wiring Diagram......................................................................................................1494 BANK 1..........................................................................................................1494 BANK 2..........................................................................................................1495 Diagnostic Procedure................................................................................................1496 DTC P0181 FTT SENSOR....................................................................................................1502 Component Description...............................................................................................1502 On Board Diagnosis Logic............................................................................................1502 DTC Confirmation Procedure..........................................................................................1502 WITH CONSULT-II.................................................................................................1502 WITH GST........................................................................................................1503 Wiring Diagram......................................................................................................1504 Diagnostic Procedure................................................................................................1505 Component Inspection................................................................................................1507 FUEL TANK TEMPERATURE SENSOR....................................................................................1507 Removal and Installation............................................................................................1507 FUEL TANK TEMPERATURE SENSOR....................................................................................1507 DTC P0182, P0183 FTT SENSOR.............................................................................................1508 Component Description...............................................................................................1508 On Board Diagnosis Logic............................................................................................1508 DTC Confirmation Procedure..........................................................................................1508 WITH CONSULT-II.................................................................................................1508 WITH GST........................................................................................................1508 Wiring Diagram......................................................................................................1509 Diagnostic Procedure................................................................................................1510 Component Inspection................................................................................................1511 FUEL TANK TEMPERATURE SENSOR....................................................................................1511 Removal and Installation............................................................................................1512 FUEL TANK TEMPERATURE SENSOR....................................................................................1512 DTC P0222, P0223 TP SENSOR..............................................................................................1513 Component Description...............................................................................................1513 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1513 On Board Diagnosis Logic............................................................................................1513 FAIL-SAFE MODE..................................................................................................1513 DTC Confirmation Procedure..........................................................................................1514 WITH CONSULT-II.................................................................................................1514 WITH GST........................................................................................................1514 Wiring Diagram......................................................................................................1515 Diagnostic Procedure................................................................................................1516 Component Inspection................................................................................................1519 THROTTLE POSITION SENSOR........................................................................................1519 Removal and Installation............................................................................................1519 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1519 DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MISFIRE.................................................1520 On Board Diagnosis Logic............................................................................................1520 DTC Confirmation Procedure..........................................................................................1520 WITH CONSULT-II.................................................................................................1521 WITH GST........................................................................................................1521 Diagnostic Procedure................................................................................................1521 DTC P0327, P0328 KS.....................................................................................................1529 Component Description...............................................................................................1529 On Board Diagnosis Logic............................................................................................1529 DTC Confirmation Procedure..........................................................................................1529 WITH CONSULT-II.................................................................................................1529 WITH GST........................................................................................................1529 Wiring Diagram......................................................................................................1530 Diagnostic Procedure................................................................................................1531 Component Inspection................................................................................................1533 KNOCK SENSOR....................................................................................................1533 Removal and Installation............................................................................................1533 KNOCK SENSOR....................................................................................................1533 DTC P0335 CKP SENSOR (POS)..............................................................................................1534 Component Description...............................................................................................1534 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1534 On Board Diagnosis Logic............................................................................................1534 DTC Confirmation Procedure..........................................................................................1534 WITH CONSULT-II.................................................................................................1535 WITH GST........................................................................................................1535 Wiring Diagram......................................................................................................1536 Diagnostic Procedure................................................................................................1537 Component Inspection................................................................................................1540 CRANKSHAFT POSITION SENSOR (POS)................................................................................1540 Removal and Installation............................................................................................1540 CRANKSHAFT POSITION SENSOR (POS)................................................................................1540 DTC P0340, P0345 CMP SENSOR (PHASE).....................................................................................1541 Component Description...............................................................................................1541 On Board Diagnosis Logic............................................................................................1541 DTC Confirmation Procedure..........................................................................................1541 WITH CONSULT-II.................................................................................................1541 WITH GST........................................................................................................1542 Wiring Diagram......................................................................................................1543 BANK 1..........................................................................................................1543 BANK 2..........................................................................................................1545 Diagnostic Procedure................................................................................................1546 Component Inspection................................................................................................1549 CAMSHAFT POSITION SENSOR (PHASE)................................................................................1549 Removal and Installation............................................................................................1549 CAMSHAFT POSITION SENSOR (PHASE)................................................................................1549 DTC P0420, P0430 THREE WAY CATALYST FUNCTION............................................................................1550 On Board Diagnosis Logic............................................................................................1550 DTC Confirmation Procedure..........................................................................................1550 WITH CONSULT-II.................................................................................................1550 Overall Function Check..............................................................................................1551 WITH GST........................................................................................................1551 Diagnostic Procedure................................................................................................1552 DTC P0441 EVAP CONTROL SYSTEM...........................................................................................1556 System Description..................................................................................................1556 On Board Diagnosis Logic............................................................................................1556 DTC Confirmation Procedure..........................................................................................1556 WITH CONSULT-II.................................................................................................1557 Overall Function Check..............................................................................................1557 WITH GST........................................................................................................1557 Diagnostic Procedure................................................................................................1558 DTC P0442 EVAP CONTROL SYSTEM...........................................................................................1561 On Board Diagnosis Logic............................................................................................1561 DTC Confirmation Procedure..........................................................................................1562 WITH CONSULT-II.................................................................................................1562 WITH GST........................................................................................................1563 Diagnostic Procedure................................................................................................1563 DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE......................................................1569 Description.........................................................................................................1569 SYSTEM DESCRIPTION..............................................................................................1569 COMPONENT DESCRIPTION...........................................................................................1569 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1569 On Board Diagnosis Logic............................................................................................1570 DTC Confirmation Procedure..........................................................................................1570 WITH CONSULT-II.................................................................................................1570 WITH GST........................................................................................................1570 Wiring Diagram......................................................................................................1571 Diagnostic Procedure................................................................................................1573 Component Inspection................................................................................................1575 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................1575 With CONSULT-II.............................................................................................1575 Without CONSULT-II..........................................................................................1575 Removal and Installation............................................................................................1575 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................1575 DTC P0447 EVAP CANISTER VENT CONTROL VALVE..............................................................................1576 Component Description...............................................................................................1576 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1576 On Board Diagnosis Logic............................................................................................1576 DTC Confirmation Procedure..........................................................................................1577 WITH CONSULT-II.................................................................................................1577 WITH GST........................................................................................................1577 Wiring Diagram......................................................................................................1578 Diagnostic Procedure................................................................................................1579 Component Inspection................................................................................................1581 EVAP CANISTER VENT CONTROL VALVE................................................................................1581 With CONSULT-II.............................................................................................1581 Without CONSULT-II..........................................................................................1582 DTC P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR...........................................................................1583 Component Description...............................................................................................1583 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1583 On Board Diagnosis Logic............................................................................................1583 DTC Confirmation Procedure..........................................................................................1584 WITH CONSULT-II.................................................................................................1584 WITH GST........................................................................................................1584 Diagnostic Procedure................................................................................................1584 Component Inspection................................................................................................1585 EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................1585 DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR...........................................................................1586 Component Description...............................................................................................1586 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1586 On Board Diagnosis Logic............................................................................................1586 DTC Confirmation Procedure..........................................................................................1587 WITH CONSULT-II.................................................................................................1587 WITH GST........................................................................................................1587 Wiring Diagram......................................................................................................1588 Diagnostic Procedure................................................................................................1589 Component Inspection................................................................................................1591 EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................1591 DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR...........................................................................1592 Component Description...............................................................................................1592 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1592 On Board Diagnosis Logic............................................................................................1592 DTC Confirmation Procedure..........................................................................................1593 WITH CONSULT-II.................................................................................................1593 WITH GST........................................................................................................1593 Wiring Diagram......................................................................................................1594 Diagnostic Procedure................................................................................................1595 Component Inspection................................................................................................1599 EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................1599 DTC P0455 EVAP CONTROL SYSTEM...........................................................................................1600 On Board Diagnosis Logic............................................................................................1600 DTC Confirmation Procedure..........................................................................................1601 WITH CONSULT-II.................................................................................................1601 WITH GST........................................................................................................1602 Diagnostic Procedure................................................................................................1602 DTC P0456 EVAP CONTROL SYSTEM...........................................................................................1608 On Board Diagnosis Logic............................................................................................1608 DTC Confirmation Procedure..........................................................................................1609 WITH CONSULT-II.................................................................................................1609 Overall Function Check..............................................................................................1610 WITH GST........................................................................................................1610 Diagnostic Procedure................................................................................................1611 DTC P0460 FUEL LEVEL SENSOR.............................................................................................1617 Component Description...............................................................................................1617 On Board Diagnosis Logic............................................................................................1617 DTC Confirmation Procedure..........................................................................................1617 WITH CONSULT-II.................................................................................................1617 WITH GST........................................................................................................1617 Diagnostic Procedure................................................................................................1618 Removal and Installation............................................................................................1618 FUEL LEVEL SENSOR...............................................................................................1618 DTC P0461 FUEL LEVEL SENSOR.............................................................................................1619 Component Description...............................................................................................1619 On Board Diagnosis Logic............................................................................................1619 Overall Function Check..............................................................................................1619 WITH CONSULT-II.................................................................................................1619 WITH GST........................................................................................................1620 Diagnostic Procedure................................................................................................1620 Removal and Installation............................................................................................1620 FUEL LEVEL SENSOR...............................................................................................1620 DTC P0462, P0463 FUEL LEVEL SENSOR......................................................................................1621 Component Description...............................................................................................1621 On Board Diagnosis Logic............................................................................................1621 DTC Confirmation Procedure..........................................................................................1621 WITH CONSULT-II.................................................................................................1621 WITH GST........................................................................................................1621 Diagnostic Procedure................................................................................................1622 Removal and Installation............................................................................................1622 FUEL LEVEL SENSOR...............................................................................................1622 DTC P0500 VSS...........................................................................................................1623 Description.........................................................................................................1623 On Board Diagnosis Logic............................................................................................1623 DTC Confirmation Procedure..........................................................................................1623 WITH CONSULT-II.................................................................................................1623 Overall Function Check..............................................................................................1623 WITH GST........................................................................................................1624 Diagnostic Procedure................................................................................................1624 DTC P0506 ISC SYSTEM....................................................................................................1625 Description.........................................................................................................1625 On Board Diagnosis Logic............................................................................................1625 DTC Confirmation Procedure..........................................................................................1625 WITH CONSULT-II.................................................................................................1625 WITH GST........................................................................................................1625 Diagnostic Procedure................................................................................................1626 DTC P0507 ISC SYSTEM....................................................................................................1627 Description.........................................................................................................1627 On Board Diagnosis Logic............................................................................................1627 DTC Confirmation Procedure..........................................................................................1627 WITH CONSULT-II.................................................................................................1627 WITH GST........................................................................................................1627 Diagnostic Procedure................................................................................................1628 DTC P0550 PSP SENSOR....................................................................................................1629 Component Description...............................................................................................1629 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1629 On Board Diagnosis Logic............................................................................................1629 DTC Confirmation Procedure..........................................................................................1629 WITH CONSULT-II.................................................................................................1629 WITH GST........................................................................................................1629 Wiring Diagram......................................................................................................1630 Diagnostic Procedure................................................................................................1631 Component Inspection................................................................................................1633 POWER STEERING PRESSURE SENSOR..................................................................................1633 Removal and Installation............................................................................................1633 POWER STEERING PRESSURE SENSOR..................................................................................1633 DTC P0605 ECM...........................................................................................................1634 Component Description...............................................................................................1634 On Board Diagnosis Logic............................................................................................1634 FAIL-SAFE MODE..................................................................................................1634 DTC Confirmation Procedure..........................................................................................1634 PROCEDURE FOR MALFUNCTION A.....................................................................................1634 With CONSULT-II.............................................................................................1634 With GST....................................................................................................1634 PROCEDURE FOR MALFUNCTION B.....................................................................................1635 With CONSULT-II.............................................................................................1635 With GST....................................................................................................1635 PROCEDURE FOR MALFUNCTION C.....................................................................................1635 With CONSULT-II.............................................................................................1635 With GST....................................................................................................1635 Diagnostic Procedure................................................................................................1635 DTC P1031, P1032, P1051, P1052 A/F SENSOR 1 HEATER......................................................................1637 Description.........................................................................................................1637 SYSTEM DESCRIPTION..............................................................................................1637 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1637 On Board Diagnosis Logic............................................................................................1637 DTC Confirmation Procedure..........................................................................................1637 WITH CONSULT-II.................................................................................................1637 WITH GST........................................................................................................1638 Wiring Diagram......................................................................................................1639 BANK 1..........................................................................................................1639 BANK 2..........................................................................................................1641 Diagnostic Procedure................................................................................................1642 Component Inspection................................................................................................1645 AIR FUEL RATIO (A/F) SENSOR 1 HEATER............................................................................1645 CONDENSER.......................................................................................................1645 Removal and Installation............................................................................................1645 AIR FUEL RATIO (A/F) SENSOR 1...................................................................................1645 DTC P1065 ECM POWER SUPPLY..............................................................................................1646 Component Description...............................................................................................1646 On Board Diagnosis Logic............................................................................................1646 DTC Confirmation Procedure..........................................................................................1646 WITH CONSULT-II.................................................................................................1646 WITH GST........................................................................................................1646 Wiring Diagram......................................................................................................1647 Diagnostic Procedure................................................................................................1648 DTC P1111, P1136 IVT CONTROL SOLENOID VALVE.............................................................................1650 Component Description...............................................................................................1650 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1650 On Board Diagnosis Logic............................................................................................1650 DTC Confirmation Procedure..........................................................................................1650 WITH CONSULT-II.................................................................................................1650 WITH GST........................................................................................................1650 Wiring Diagram......................................................................................................1651 BANK 1..........................................................................................................1651 BANK 2..........................................................................................................1653 Diagnostic Procedure................................................................................................1654 Component Inspection................................................................................................1656 INTAKE VALVE TIMING CONTROL SOLENOID VALVE......................................................................1656 Removal and Installation............................................................................................1656 INTAKE VALVE TIMING CONTROL SOLENOID VALVE......................................................................1656 DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR............................................................................1657 Component Description...............................................................................................1657 On Board Diagnosis Logic............................................................................................1657 FAIL-SAFE MODE..................................................................................................1657 DTC Confirmation Procedure..........................................................................................1657 PROCEDURE FOR MALFUNCTION A AND B...............................................................................1657 With CONSULT-II.............................................................................................1657 With GST....................................................................................................1657 PROCEDURE FOR MALFUNCTION C.....................................................................................1658 With CONSULT-II.............................................................................................1658 With GST....................................................................................................1658 Diagnostic Procedure................................................................................................1658 DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION............................................................................1659 Description.........................................................................................................1659 On Board Diagnosis Logic............................................................................................1659 FAIL-SAFE MODE..................................................................................................1659 DTC Confirmation Procedure..........................................................................................1659 WITH CONSULT-II.................................................................................................1659 WITH GST........................................................................................................1659 Wiring Diagram......................................................................................................1660 Diagnostic Procedure................................................................................................1661 Component Inspection................................................................................................1664 THROTTLE CONTROL MOTOR..........................................................................................1664 Removal and Installation............................................................................................1664 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1664 DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY...........................................................................1665 Component Description...............................................................................................1665 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1665 On Board Diagnosis Logic............................................................................................1665 FAIL-SAFE MODE..................................................................................................1665 DTC Confirmation Procedure..........................................................................................1665 PROCEDURE FOR DTC P1124.........................................................................................1665 With CONSULT-II.............................................................................................1665 With GST....................................................................................................1666 PROCEDURE FOR DTC P1126.........................................................................................1666 With CONSULT-II.............................................................................................1666 With GST....................................................................................................1666 Wiring Diagram......................................................................................................1667 Diagnostic Procedure................................................................................................1668 DTC P1128 THROTTLE CONTROL MOTOR........................................................................................1670 Component Description...............................................................................................1670 On Board Diagnosis Logic............................................................................................1670 FAIL-SAFE MODE..................................................................................................1670 DTC Confirmation Procedure..........................................................................................1670 WITH CONSULT-II.................................................................................................1670 WITH GST........................................................................................................1670 Wiring Diagram......................................................................................................1671 Diagnostic Procedure................................................................................................1672 Component Inspection................................................................................................1673 THROTTLE CONTROL MOTOR..........................................................................................1673 Removal and Installation............................................................................................1674 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1674 DTC P1146, P1166 HO2S2..................................................................................................1675 Component Description...............................................................................................1675 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1675 On Board Diagnosis Logic............................................................................................1675 DTC Confirmation Procedure..........................................................................................1676 WITH CONSULT-II.................................................................................................1676 Overall Function Check..............................................................................................1676 WITH GST........................................................................................................1676 Wiring Diagram......................................................................................................1678 BANK 1..........................................................................................................1678 BANK 2..........................................................................................................1680 Diagnostic Procedure................................................................................................1681 Component Inspection................................................................................................1684 HEATED OXYGEN SENSOR 2..........................................................................................1684 With CONSULT-II.............................................................................................1684 Without CONSULT-II..........................................................................................1685 Removal and Installation............................................................................................1685 HEATED OXYGEN SENSOR 2..........................................................................................1685 DTC P1147, P1167 HO2S2..................................................................................................1686 Component Description...............................................................................................1686 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1686 On Board Diagnosis Logic............................................................................................1686 DTC Confirmation Procedure..........................................................................................1687 WITH CONSULT-II.................................................................................................1687 Overall Function Check..............................................................................................1687 WITH GST........................................................................................................1687 Wiring Diagram......................................................................................................1689 BANK 1..........................................................................................................1689 BANK 2..........................................................................................................1691 Diagnostic Procedure................................................................................................1692 Component Inspection................................................................................................1695 HEATED OXYGEN SENSOR 2..........................................................................................1695 With CONSULT-II.............................................................................................1695 Without CONSULT-II..........................................................................................1696 Removal and Installation............................................................................................1696 HEATED OXYGEN SENSOR 2..........................................................................................1696 DTC P1148, P1168 CLOSED LOOP CONTROL....................................................................................1697 On Board Diagnosis Logic............................................................................................1697 DTC P1211 TCS CONTROL UNIT..............................................................................................1698 Description.........................................................................................................1698 On Board Diagnosis Logic............................................................................................1698 DTC Confirmation Procedure..........................................................................................1698 WITH CONSULT-II.................................................................................................1698 WITH GST........................................................................................................1698 Diagnostic Procedure................................................................................................1698 DTC P1212 TCS COMMUNICATION LINE........................................................................................1699 Description.........................................................................................................1699 On Board Diagnosis Logic............................................................................................1699 DTC Confirmation Procedure..........................................................................................1699 WITH CONSULT-II.................................................................................................1699 WITH GST........................................................................................................1699 Diagnostic Procedure................................................................................................1699 DTC P1217 ENGINE OVER TEMPERATURE.......................................................................................1700 Description.........................................................................................................1700 SYSTEM DESCRIPTION..............................................................................................1700 Cooling Fan Control.........................................................................................1700 Cooling Fan Operation.......................................................................................1700 Cooling Fan Relay Operation.................................................................................1701 COMPONENT DESCRIPTION...........................................................................................1701 Cooling Fan Motor...........................................................................................1701 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1701 On Board Diagnosis Logic............................................................................................1702 Overall Function Check..............................................................................................1702 WITH CONSULT-II.................................................................................................1702 WITH GST........................................................................................................1703 Wiring Diagram......................................................................................................1704 Diagnostic Procedure................................................................................................1706 PROCEDURE A.....................................................................................................1708 PROCEDURE B.....................................................................................................1709 Main 12 Causes of Overheating.......................................................................................1709 Component Inspection................................................................................................1710 COOLING FAN MOTORS-1 AND -2.....................................................................................1710 DTC P1225 TP SENSOR.....................................................................................................1711 Component Description...............................................................................................1711 On Board Diagnosis Logic............................................................................................1711 DTC Confirmation Procedure..........................................................................................1711 WITH CONSULT-II.................................................................................................1711 WITH GST........................................................................................................1711 Diagnostic Procedure................................................................................................1712 Removal and Installation............................................................................................1712 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1712 DTC P1226 TP SENSOR.....................................................................................................1713 Component Description...............................................................................................1713 On Board Diagnosis Logic............................................................................................1713 DTC Confirmation Procedure..........................................................................................1713 WITH CONSULT-II.................................................................................................1713 WITH GST........................................................................................................1713 Diagnostic Procedure................................................................................................1714 Removal and Installation............................................................................................1714 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1714 DTC P1229 SENSOR POWER SUPPLY...........................................................................................1715 On Board Diagnosis Logic............................................................................................1715 FAIL-SAFE MODE..................................................................................................1715 DTC Confirmation Procedure..........................................................................................1715 WITH CONSULT-II.................................................................................................1715 WITH GST........................................................................................................1715 Wiring Diagram......................................................................................................1716 Diagnostic Procedure................................................................................................1717 DTC P1271, P1281 A/F SENSOR 1...........................................................................................1720 Component Description...............................................................................................1720 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1720 On Board Diagnosis Logic............................................................................................1720 DTC Confirmation Procedure..........................................................................................1720 WITH CONSULT-II.................................................................................................1720 WITH GST........................................................................................................1721 Wiring Diagram......................................................................................................1722 BANK 1..........................................................................................................1722 BANK 2..........................................................................................................1724 Diagnostic Procedure................................................................................................1725 Removal and Installation............................................................................................1729 AIR FUEL RATIO (A/F) SENSOR 1...................................................................................1729 DTC P1272, P1282 A/F SENSOR 1...........................................................................................1730 Component Description...............................................................................................1730 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1730 On Board Diagnosis Logic............................................................................................1730 DTC Confirmation Procedure..........................................................................................1730 WITH CONSULT-II.................................................................................................1730 WITH GST........................................................................................................1731 Wiring Diagram......................................................................................................1732 BANK 1..........................................................................................................1732 BANK 2..........................................................................................................1734 Diagnostic Procedure................................................................................................1735 Removal and Installation............................................................................................1739 AIR FUEL RATIO (A/F) SENSOR 1...................................................................................1739 DTC P1273, P1283 A/F SENSOR 1...........................................................................................1740 Component Description...............................................................................................1740 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1740 On Board Diagnosis Logic............................................................................................1740 DTC Confirmation Procedure..........................................................................................1740 WITH CONSULT-II.................................................................................................1740 WITH GST........................................................................................................1741 Wiring Diagram......................................................................................................1742 BANK 1..........................................................................................................1742 BANK 2..........................................................................................................1744 Diagnostic Procedure................................................................................................1745 Removal and Installation............................................................................................1750 AIR FUEL RATIO (A/F) SENSOR 1...................................................................................1750 DTC P1274, P1284 A/F SENSOR 1...........................................................................................1751 Component Description...............................................................................................1751 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1751 On Board Diagnosis Logic............................................................................................1751 DTC Confirmation Procedure..........................................................................................1751 WITH CONSULT-II.................................................................................................1751 WITH GST........................................................................................................1752 Wiring Diagram......................................................................................................1753 BANK 1..........................................................................................................1753 BANK 2..........................................................................................................1755 Diagnostic Procedure................................................................................................1756 Removal and Installation............................................................................................1761 AIR FUEL RATIO (A/F) SENSOR 1...................................................................................1761 DTC P1276, P1286 A/F SENSOR 1...........................................................................................1762 Component Description...............................................................................................1762 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1762 On Board Diagnosis Logic............................................................................................1762 DTC Confirmation Procedure..........................................................................................1762 WITH CONSULT-II.................................................................................................1762 Overall Function Check..............................................................................................1763 WITH GST........................................................................................................1763 Wiring Diagram......................................................................................................1765 BANK 1..........................................................................................................1765 BANK 2..........................................................................................................1767 Diagnostic Procedure................................................................................................1768 Removal and Installation............................................................................................1772 AIR FUEL RATIO (A/F) SENSOR 1...................................................................................1772 DTC P1278, P1288 A/F SENSOR 1...........................................................................................1773 Component Description...............................................................................................1773 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1773 On Board Diagnosis Logic............................................................................................1773 DTC Confirmation Procedure..........................................................................................1774 WITH CONSULT-II.................................................................................................1774 WITH GST........................................................................................................1775 Wiring Diagram......................................................................................................1776 BANK 1..........................................................................................................1776 BANK 2..........................................................................................................1778 Diagnostic Procedure................................................................................................1779 Removal and Installation............................................................................................1785 AIR FUEL RATIO (A/F) SENSOR 1...................................................................................1785 DTC P1279, P1289 A/F SENSOR 1...........................................................................................1786 Component Description...............................................................................................1786 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1786 On Board Diagnosis Logic............................................................................................1786 DTC Confirmation Procedure..........................................................................................1787 WITH CONSULT-II.................................................................................................1787 WITH GST........................................................................................................1788 Wiring Diagram......................................................................................................1789 BANK 1..........................................................................................................1789 BANK 2..........................................................................................................1791 Diagnostic Procedure................................................................................................1792 Removal and Installation............................................................................................1798 AIR FUEL RATIO (A/F) SENSOR 1...................................................................................1798 DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.............................................................1799 Description.........................................................................................................1799 SYSTEM DESCRIPTION..............................................................................................1799 COMPONENT DESCRIPTION...........................................................................................1799 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1799 On Board Diagnosis Logic............................................................................................1800 DTC Confirmation Procedure..........................................................................................1800 WITH CONSULT-II.................................................................................................1800 WITH GST........................................................................................................1800 Wiring Diagram......................................................................................................1801 Diagnostic Procedure................................................................................................1803 Component Inspection................................................................................................1806 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................1806 With CONSULT-II.............................................................................................1806 Without CONSULT-II..........................................................................................1806 Removal and Installation............................................................................................1806 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................1806 DTC P1446 EVAP CANISTER VENT CONTROL VALVE..............................................................................1807 Component Description...............................................................................................1807 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1807 On Board Diagnosis Logic............................................................................................1807 DTC Confirmation Procedure..........................................................................................1808 WITH CONSULT-II.................................................................................................1808 WITH GST........................................................................................................1808 Wiring Diagram......................................................................................................1809 Diagnostic Procedure................................................................................................1810 Component Inspection................................................................................................1812 EVAP CANISTER VENT CONTROL VALVE................................................................................1812 With CONSULT-II.............................................................................................1812 Without CONSULT-II..........................................................................................1812 DTC P1564 ASCD STEERING SWITCH..........................................................................................1814 Component Description...............................................................................................1814 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1814 On Board Diagnosis Logic............................................................................................1814 DTC Confirmation Procedure..........................................................................................1815 WITH CONSULT-II.................................................................................................1815 WITH GST........................................................................................................1815 Wiring Diagram......................................................................................................1816 Diagnostic Procedure................................................................................................1817 Component Inspection................................................................................................1820 ASCD STEERING SWITCH............................................................................................1820 DTC P1572 ASCD BRAKE SWITCH.............................................................................................1821 Component Description...............................................................................................1821 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1821 On Board Diagnosis Logic............................................................................................1821 DTC Confirmation Procedure..........................................................................................1822 WITH CONSULT-II.................................................................................................1822 WITH GST........................................................................................................1822 Wiring Diagram......................................................................................................1823 Diagnostic Procedure................................................................................................1824 Component Inspection................................................................................................1828 ASCD BRAKE SWITCH...............................................................................................1828 STOP LAMP SWITCH................................................................................................1828 DTC P1574 ASCD VEHICLE SPEED SENSOR.....................................................................................1829 Component Description...............................................................................................1829 On Board Diagnosis Logic............................................................................................1829 DTC Confirmation Procedure..........................................................................................1829 WITH CONSULT-II.................................................................................................1829 WITH GST........................................................................................................1829 Diagnostic Procedure................................................................................................1830 DTC P1700 CVT CONTROL SYSTEM............................................................................................1831 Description.........................................................................................................1831 DTC P1706 PNP SWITCH....................................................................................................1832 Component Description...............................................................................................1832 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1832 On Board Diagnosis Logic............................................................................................1832 DTC Confirmation Procedure..........................................................................................1832 WITH CONSULT-II.................................................................................................1832 Overall Function Check..............................................................................................1833 WITH GST........................................................................................................1833 Wiring Diagram......................................................................................................1834 Diagnostic Procedure................................................................................................1835 DTC P1715 INPUT SPEED SENSOR (PRIMARY SPEED SENSOR).....................................................................1837 Description.........................................................................................................1837 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1837 On Board Diagnosis Logic............................................................................................1837 DTC Confirmation Procedure..........................................................................................1837 WITH CONSULT-II.................................................................................................1837 WITH GST........................................................................................................1837 Diagnostic Procedure................................................................................................1838 DTC P1720 VSS...........................................................................................................1839 Description.........................................................................................................1839 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1839 On Board Diagnosis Logic............................................................................................1839 DTC Confirmation Procedure..........................................................................................1839 WITH CONSULT-II.................................................................................................1839 WITH GST........................................................................................................1839 Diagnostic Procedure................................................................................................1839 DTC P1800 VIAS CONTROL SOLENOID VALVE...................................................................................1841 Component Description...............................................................................................1841 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1841 On Board Diagnosis Logic............................................................................................1841 DTC Confirmation Procedure..........................................................................................1841 WITH CONSULT-II.................................................................................................1841 WITH GST........................................................................................................1841 Wiring Diagram......................................................................................................1842 Diagnostic Procedure................................................................................................1843 Component Inspection................................................................................................1844 VIAS CONTROL SOLENOID VALVE.....................................................................................1844 With CONSULT-II.............................................................................................1844 Without CONSULT-II..........................................................................................1845 Removal and Installation............................................................................................1845 VIAS CONTROL SOLENOID VALVE.....................................................................................1845 DTC P1805 BRAKE SWITCH..................................................................................................1846 Description.........................................................................................................1846 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1846 On Board Diagnosis Logic............................................................................................1846 FAIL-SAFE MODE..................................................................................................1846 DTC Confirmation Procedure..........................................................................................1846 WITH CONSULT-II.................................................................................................1846 WITH GST........................................................................................................1846 Wiring Diagram......................................................................................................1847 Diagnostic Procedure................................................................................................1848 Component Inspection................................................................................................1850 STOP LAMP SWITCH................................................................................................1850 DTC P2122, P2123 APP SENSOR.............................................................................................1851 Component Description...............................................................................................1851 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1851 On Board Diagnosis Logic............................................................................................1851 FAIL-SAFE MODE..................................................................................................1851 DTC Confirmation Procedure..........................................................................................1852 WITH CONSULT-II.................................................................................................1852 WITH GST........................................................................................................1852 Wiring Diagram......................................................................................................1853 Diagnostic Procedure................................................................................................1854 Component Inspection................................................................................................1856 ACCELERATOR PEDAL POSITION SENSOR...............................................................................1856 Removal and Installation............................................................................................1856 ACCELERATOR PEDAL...............................................................................................1856 DTC P2127, P2128 APP SENSOR.............................................................................................1857 Component Description...............................................................................................1857 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1857 On Board Diagnosis Logic............................................................................................1857 FAIL-SAFE MODE..................................................................................................1857 DTC Confirmation Procedure..........................................................................................1858 WITH CONSULT-II.................................................................................................1858 WITH GST........................................................................................................1858 Wiring Diagram......................................................................................................1859 Diagnostic Procedure................................................................................................1860 Component Inspection................................................................................................1863 ACCELERATOR PEDAL POSITION SENSOR...............................................................................1863 Removal and Installation............................................................................................1863 ACCELERATOR PEDAL...............................................................................................1863 DTC P2135 TP SENSOR.....................................................................................................1864 Component Description...............................................................................................1864 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1864 On Board Diagnosis Logic............................................................................................1864 FAIL-SAFE MODE..................................................................................................1864 DTC Confirmation Procedure..........................................................................................1865 WITH CONSULT-II.................................................................................................1865 WITH GST........................................................................................................1865 Wiring Diagram......................................................................................................1866 Diagnostic Procedure................................................................................................1867 Component Inspection................................................................................................1870 THROTTLE POSITION SENSOR........................................................................................1870 Removal and Installation............................................................................................1870 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1870 DTC P2138 APP SENSOR....................................................................................................1871 Component Description...............................................................................................1871 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1871 On Board Diagnosis Logic............................................................................................1871 FAIL-SAFE MODE..................................................................................................1871 DTC Confirmation Procedure..........................................................................................1872 WITH CONSULT-II.................................................................................................1872 WITH GST........................................................................................................1872 Wiring Diagram......................................................................................................1873 Diagnostic Procedure................................................................................................1874 Component Inspection................................................................................................1877 ACCELERATOR PEDAL POSITION SENSOR...............................................................................1877 Removal and Installation............................................................................................1877 ACCELERATOR PEDAL...............................................................................................1877 IGNITION SIGNAL.........................................................................................................1878 Component Description...............................................................................................1878 IGNITION COIL & POWER TRANSISTOR................................................................................1878 Wiring Diagram......................................................................................................1879 Diagnostic Procedure................................................................................................1884 Component Inspection................................................................................................1889 IGNITION COIL WITH POWER TRANSISTOR.............................................................................1889 CONDENSER.......................................................................................................1889 Removal and Installation............................................................................................1890 IGNITION COIL WITH POWER TRANSISTOR.............................................................................1890 VIAS....................................................................................................................1891 Description.........................................................................................................1891 SYSTEM DESCRIPTION..............................................................................................1891 COMPONENT DESCRIPTION...........................................................................................1891 Power Valve.................................................................................................1891 VIAS Control Solenoid Valve.................................................................................1892 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1892 Wiring Diagram......................................................................................................1893 Diagnostic Procedure................................................................................................1895 Component Inspection................................................................................................1898 VIAS CONTROL SOLENOID VALVE.....................................................................................1898 With CONSULT-II.............................................................................................1898 Without CONSULT-II..........................................................................................1898 VACUUM TANK.....................................................................................................1898 Removal and Installation............................................................................................1899 VIAS CONTROL SOLENOID VALVE.....................................................................................1899 INJECTOR CIRCUIT........................................................................................................1900 Component Description...............................................................................................1900 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1900 Wiring Diagram......................................................................................................1901 Diagnostic Procedure................................................................................................1902 Component Inspection................................................................................................1906 INJECTOR........................................................................................................1906 Removal and Installation............................................................................................1906 INJECTOR........................................................................................................1906 FUEL PUMP CIRCUIT.......................................................................................................1907 Description.........................................................................................................1907 SYSTEM DESCRIPTION..............................................................................................1907 COMPONENT DESCRIPTION...........................................................................................1907 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1907 Wiring Diagram......................................................................................................1908 Diagnostic Procedure................................................................................................1909 Component Inspection................................................................................................1912 FUEL PUMP.......................................................................................................1912 CONDENSER.......................................................................................................1912 Removal and Installation............................................................................................1912 FUEL PUMP.......................................................................................................1912 ELECTRONIC CONTROLLED ENGINE MOUNT......................................................................................1913 System Description..................................................................................................1913 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1913 Wiring Diagram......................................................................................................1914 Diagnostic Procedure................................................................................................1915 REFRIGERANT PRESSURE SENSOR.............................................................................................1918 Component Description...............................................................................................1918 Wiring Diagram......................................................................................................1919 Diagnostic Procedure................................................................................................1920 Removal and Installation............................................................................................1922 REFRIGERANT PRESSURE SENSOR.....................................................................................1922 ELECTRICAL LOAD SIGNAL..................................................................................................1923 Description.........................................................................................................1923 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1923 Diagnostic Procedure................................................................................................1923 ASCD BRAKE SWITCH.......................................................................................................1925 Component Description...............................................................................................1925 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1925 Wiring Diagram......................................................................................................1926 Diagnostic Procedure................................................................................................1927 Component Inspection................................................................................................1931 ASCD BRAKE SWITCH...............................................................................................1931 STOP LAMP SWITCH................................................................................................1931 ASCD INDICATOR..........................................................................................................1932 Component Description...............................................................................................1932 CONSULT-II Reference Value in Data Monitor Mode.....................................................................1932 Wiring Diagram......................................................................................................1933 Diagnostic Procedure................................................................................................1934 MIL AND DATA LINK CONNECTOR.............................................................................................1935 Wiring Diagram......................................................................................................1935 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1937 Fuel Pressure.......................................................................................................1937 Idle Speed and Ignition Timing......................................................................................1937 Calculated Load Value...............................................................................................1937 Mass Air Flow Sensor................................................................................................1937 Intake Air Temperature Sensor.......................................................................................1937 Engine Coolant Temperature Sensor...................................................................................1937 Air Fuel Ratio (A/F) Sensor 1 Heater................................................................................1937 Heated Oxygen Sensor 2 Heater.......................................................................................1937 Crankshaft Position Sensor (POS)....................................................................................1937 Camshaft Position Sensor (PHASE)....................................................................................1937 Throttle Control Motor..............................................................................................1937 Injector............................................................................................................1938 Fuel Pump...........................................................................................................1938 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 ei..............................................................................................................................1940 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................1940 PRECAUTIONS.............................................................................................................1942 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................1942 Precautions for Work................................................................................................1942 PREPARATION.............................................................................................................1943 Special Service Tools...............................................................................................1943 Commercial Service Tools............................................................................................1943 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................1944 Work Flow...........................................................................................................1944 CUSTOMER INTERVIEW..............................................................................................1944 DUPLICATE THE NOISE AND TEST DRIVE..............................................................................1945 CHECK RELATED SERVICE BULLETINS.................................................................................1945 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................1945 REPAIR THE CAUSE................................................................................................1945 CONFIRM THE REPAIR..............................................................................................1946 Generic Squeak and Rattle Troubleshooting...........................................................................1946 INSTRUMENT PANEL................................................................................................1946 CENTER CONSOLE..................................................................................................1946 DOORS...........................................................................................................1946 TRUNK...........................................................................................................1947 SUNROOF/HEADLINING..............................................................................................1947 SEATS...........................................................................................................1947 UNDERHOOD.......................................................................................................1947 Diagnostic Worksheet................................................................................................1948 CLIP AND FASTENER.......................................................................................................1950 Clip and Fastener...................................................................................................1950 FRONT BUMPER............................................................................................................1953 Removal and Installation............................................................................................1953 REMOVAL.........................................................................................................1955 INSTALLATION....................................................................................................1955 REAR BUMPER.............................................................................................................1956 Removal and Installation............................................................................................1956 REMOVAL.........................................................................................................1958 INSTALLATION....................................................................................................1958 REAR BUMPER CLOSING.............................................................................................1958 Removal.....................................................................................................1958 Installation................................................................................................1958 DRAFTER GUARD...................................................................................................1958 Removal.....................................................................................................1958 Installation................................................................................................1958 FRONT GRILLE............................................................................................................1959 Removal and Installation............................................................................................1959 REMOVAL.........................................................................................................1959 INSTALLATION....................................................................................................1959 COWL TOP................................................................................................................1960 Removal and Installation............................................................................................1960 REMOVAL.........................................................................................................1960 INSTALLATION....................................................................................................1960 FENDER PROTECTOR........................................................................................................1961 Removal and Installation............................................................................................1961 REMOVAL.........................................................................................................1961 INSTALLATION....................................................................................................1961 DOOR OUTSIDE MOLDING....................................................................................................1962 Removal and Installation............................................................................................1962 FRONT DOOR OUTSIDE MOLDING......................................................................................1962 Removal.....................................................................................................1962 Installation................................................................................................1962 REAR DOOR OUTSIDE MOLDING.......................................................................................1962 Removal.....................................................................................................1962 Installation................................................................................................1962 DOOR OUTSIDE LOWER MOLDING..............................................................................................1963 Removal and Installation............................................................................................1963 FRONT DOOR OUTSIDE LOWER MOLDING................................................................................1963 Removal.....................................................................................................1963 Installation................................................................................................1963 REAR DOOR OUTSIDE LOWER MOLDING.................................................................................1963 Removal.....................................................................................................1963 Installation................................................................................................1963 FRONT FENDER LOWER MOLDING......................................................................................1963 Removal.....................................................................................................1963 Installation................................................................................................1963 DOOR PARTING SEAL.......................................................................................................1964 Removal and Installation............................................................................................1964 REMOVAL.........................................................................................................1964 INSTALLATION....................................................................................................1964 WINDSHIELD MOLDING......................................................................................................1965 Removal and Installation............................................................................................1965 WINDSHIELD MOLDING..............................................................................................1965 Removal.....................................................................................................1965 Installation................................................................................................1965 SIDE WINDOW GLASS.......................................................................................................1966 Removal and Installation............................................................................................1966 SIDE WINDOW MOLDING.............................................................................................1966 Removal.....................................................................................................1966 Installation................................................................................................1966 ROOF SIDE MOLDING.......................................................................................................1967 Removal and Installation............................................................................................1967 REMOVAL.........................................................................................................1967 INSTALLATION....................................................................................................1967 ROOF RAIL...............................................................................................................1968 Removal and Installation............................................................................................1968 REMOVAL.........................................................................................................1968 INSTALLATION....................................................................................................1968 DOOR FINISHER...........................................................................................................1969 Removal and Installation............................................................................................1969 DOOR FINISHER (FRONT AND REAR)..................................................................................1969 Removal.....................................................................................................1969 Installation................................................................................................1970 BODY SIDE TRIM..........................................................................................................1971 Removal and Installation............................................................................................1971 CENTER PILLAR LOWER GARNISH.....................................................................................1971 Removal.....................................................................................................1971 Installation................................................................................................1971 CENTER PILLAR UPPER GARNISH.....................................................................................1971 Removal.....................................................................................................1971 Installation................................................................................................1972 DASH SIDE FINISHER..............................................................................................1972 Removal.....................................................................................................1972 Installation................................................................................................1972 FRONT PILLAR GARNISH............................................................................................1972 Removal.....................................................................................................1972 Installation................................................................................................1972 FRONT AND REAR KICKING PLATE....................................................................................1972 Removal.....................................................................................................1972 Installation................................................................................................1972 FRONT AND REAR BODY SIDE WELT...................................................................................1972 Removal.....................................................................................................1972 Installation................................................................................................1972 FLOOR TRIM..............................................................................................................1973 Removal and Installation............................................................................................1973 REMOVAL.........................................................................................................1973 INSTALLATION....................................................................................................1974 HEADLINING..............................................................................................................1975 Removal and Installation............................................................................................1975 REMOVAL.........................................................................................................1976 INSTALLATION....................................................................................................1976 LUGGAGE FLOOR TRIM......................................................................................................1977 Removal and Installation............................................................................................1977 REMOVAL.........................................................................................................1978 INSTALLATION....................................................................................................1978 BACK DOOR TRIM..........................................................................................................1979 Removal and Installation............................................................................................1979 REMOVAL.........................................................................................................1979 INSTALLATION....................................................................................................1979 em..............................................................................................................................1980 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................1980 PRECAUTIONS.............................................................................................................1982 Precautions for Procedures without Cowl Top Cover...................................................................1982 Precautions Necessary for Steering Wheel Rotation After Battery Disconnect..........................................1982 OPERATION PROCEDURE.............................................................................................1982 Precautions for Drain Engine Coolant and Engine Oil.................................................................1982 Precautions for Disconnecting Fuel Piping...........................................................................1982 Precautions for Removal and Disassembly.............................................................................1982 Precautions for Inspection, Repair and Replacement..................................................................1983 Precautions for Assembly and Installation...........................................................................1983 Precautions for Angle Tightening....................................................................................1983 Precautions for Liquid Gasket.......................................................................................1983 REMOVAL OF LIQUID GASKET SEALING................................................................................1983 LIQUID GASKET APPLICATION PROCEDURE.............................................................................1984 PREPARATION.............................................................................................................1985 Special Service Tools...............................................................................................1985 Commercial Service Tools............................................................................................1987 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................1990 NVH Troubleshooting — Engine Noise..................................................................................1990 Use the Chart Below to Help You Find the Cause of the Symptom.......................................................1991 DRIVE BELTS.............................................................................................................1992 Checking Drive Belts................................................................................................1992 Tension Adjustment..................................................................................................1992 ALTERNATOR AND A/C COMPRESSOR BELT..............................................................................1993 POWER STEERING OIL PUMP BELT....................................................................................1993 Removal and Installation............................................................................................1993 REMOVAL.........................................................................................................1993 INSTALLATION....................................................................................................1994 AIR CLEANER AND AIR DUCT................................................................................................1995 Removal and Installation............................................................................................1995 REMOVAL.........................................................................................................1995 INSPECTION AFTER REMOVAL........................................................................................1996 INSTALLATION....................................................................................................1996 Changing Air Cleaner Filter.........................................................................................1996 REMOVAL.........................................................................................................1996 INSTALLATION....................................................................................................1996 INTAKE MANIFOLD COLLECTOR...............................................................................................1997 Removal and Installation............................................................................................1997 REMOVAL.........................................................................................................1997 INSPECTION AFTER REMOVAL........................................................................................2000 Surface Distortion..........................................................................................2000 INSTALLATION....................................................................................................2000 Power Valve.................................................................................................2000 Intake Manifold Collector (Upper)...........................................................................2000 Intake Manifold Collector (Lower)...........................................................................2000 Electric Throttle Control Actuator..........................................................................2000 INTAKE MANIFOLD.........................................................................................................2002 Removal and Installation............................................................................................2002 REMOVAL.........................................................................................................2002 INSPECTION AFTER REMOVAL........................................................................................2002 Surface Distortion..........................................................................................2002 INSTALLATION....................................................................................................2003 Intake Manifold.............................................................................................2003 EXHAUST MANIFOLD AND THREE WAY CATALYST.................................................................................2004 Removal and Installation............................................................................................2004 REMOVAL.........................................................................................................2004 INSPECTION AFTER REMOVAL........................................................................................2006 Surface Distortion..........................................................................................2006 INSTALLATION....................................................................................................2006 Exhaust Manifold Gasket.....................................................................................2006 Exhaust Manifold............................................................................................2006 Three Way Catalyst Supports.................................................................................2007 Air Fuel Ratio Sensor 1 and Heated Oxygen Sensor 2..........................................................2007 OIL PAN AND OIL STRAINER................................................................................................2008 Removal and Installation............................................................................................2008 REMOVAL.........................................................................................................2008 2WD Model...................................................................................................2008 AWD Model...................................................................................................2011 INSPECTION AFTER REMOVAL........................................................................................2012 INSTALLATION....................................................................................................2012 INSPECTION AFTER INSTALLATION...................................................................................2015 Inspection for Leaks........................................................................................2015 IGNITION COIL...........................................................................................................2017 Removal and Installation............................................................................................2017 REMOVAL.........................................................................................................2017 INSTALLATION....................................................................................................2017 SPARK PLUG (PLATINUM-TIPPED TYPE).......................................................................................2018 Removal and Installation............................................................................................2018 REMOVAL.........................................................................................................2018 INSPECTION AFTER REMOVAL........................................................................................2018 INSTALLATION....................................................................................................2019 FUEL INJECTOR AND FUEL TUBE.............................................................................................2020 Removal and Installation............................................................................................2020 REMOVAL.........................................................................................................2020 INSTALLATION....................................................................................................2023 INSPECTION AFTER INSTALLATION...................................................................................2025 Check on Fuel Leakage.......................................................................................2025 ROCKER COVER............................................................................................................2026 Removal and Installation............................................................................................2026 REMOVAL.........................................................................................................2026 INSTALLATION....................................................................................................2027 FRONT TIMING CHAIN CASE.................................................................................................2029 Removal and Installation............................................................................................2029 REMOVAL.........................................................................................................2029 INSTALLATION....................................................................................................2033 INSPECTION AFTER INSTALLATION...................................................................................2037 Inspection for Leaks........................................................................................2037 TIMING CHAIN............................................................................................................2039 Removal and Installation............................................................................................2039 REMOVAL.........................................................................................................2040 INSPECTION AFTER REMOVAL........................................................................................2046 Timing Chain................................................................................................2046 INSTALLATION....................................................................................................2047 INSPECTION AFTER INSTALLATION...................................................................................2057 Inspection for Leaks........................................................................................2057 CAMSHAFT................................................................................................................2058 Removal and Installation............................................................................................2058 REMOVAL.........................................................................................................2058 INSPECTION AFTER REMOVAL........................................................................................2060 Camshaft Runout.............................................................................................2060 Camshaft Cam Height.........................................................................................2060 Camshaft Journal Oil Clearance..............................................................................2060 Camshaft End Play...........................................................................................2061 Camshaft Sprocket Runout....................................................................................2061 Valve Lifter................................................................................................2062 Valve Lifter Clearance......................................................................................2062 INSTALLATION....................................................................................................2063 INSPECTION AFTER INSTALLATION...................................................................................2065 Inspection of Camshaft Sprocket (INT) Oil Groove............................................................2065 Inspection for Leaks........................................................................................2066 Valve Clearance.....................................................................................................2067 INSPECTION......................................................................................................2067 ADJUSTMENT......................................................................................................2070 OIL SEAL................................................................................................................2071 Removal and Installation of Valve Oil Seal..........................................................................2071 REMOVAL.........................................................................................................2071 INSTALLATION....................................................................................................2071 Removal and Installation of Front Oil Seal..........................................................................2072 REMOVAL.........................................................................................................2072 INSTALLATION....................................................................................................2072 Removal and Installation of Rear Oil Seal...........................................................................2072 REMOVAL.........................................................................................................2072 INSTALLATION....................................................................................................2073 CYLINDER HEAD...........................................................................................................2074 On-Vehicle Service..................................................................................................2074 CHECKING COMPRESSION PRESSURE...................................................................................2074 Removal and Installation............................................................................................2075 REMOVAL.........................................................................................................2075 INSPECTION AFTER REMOVAL........................................................................................2076 Cylinder Head Bolts Outer Diameter..........................................................................2076 Cylinder Head Distortion....................................................................................2077 INSTALLATION....................................................................................................2077 INSPECTION AFTER INSTALLATION...................................................................................2078 Inspection for Leaks........................................................................................2078 Disassembly and Assembly............................................................................................2079 DISASSEMBLY.....................................................................................................2079 ASSEMBLY........................................................................................................2080 Inspection After Disassembly........................................................................................2081 VALVE DIMENSIONS................................................................................................2081 VALVE GUIDE CLEARANCE...........................................................................................2081 Valve Stem Diameter.........................................................................................2081 Valve Guide Inner Diameter..................................................................................2081 Valve Guide Clearance.......................................................................................2082 VALVE GUIDE REPLACEMENT.........................................................................................2082 VALVE SEAT CONTACT..............................................................................................2083 VALVE SEAT REPLACEMENT..........................................................................................2083 VALVE SPRING SQUARENESS.........................................................................................2084 VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD..........................................................2085 ENGINE ASSEMBLY.........................................................................................................2086 Removal and Installation............................................................................................2086 REMOVAL.........................................................................................................2087 Outline.....................................................................................................2087 Preparation.................................................................................................2088 Engine Room.................................................................................................2088 Vehicle Underbody...........................................................................................2088 Removal Work................................................................................................2089 Separation Work.............................................................................................2090 INSTALLATION....................................................................................................2090 INSPECTION AFTER INSTALLATION...................................................................................2090 Inspection for Leaks........................................................................................2090 CYLINDER BLOCK..........................................................................................................2092 Disassembly and Assembly............................................................................................2092 DISASSEMBLY.....................................................................................................2093 ASSEMBLY........................................................................................................2098 How to Select Piston and Bearing....................................................................................2104 DESCRIPTION.....................................................................................................2104 HOW TO SELECT PISTON............................................................................................2105 When New Cylinder Block is Used.............................................................................2105 When Cylinder Block is Reused...............................................................................2105 Piston Selection Table......................................................................................2105 HOW TO SELECT CONNECTING ROD BEARING............................................................................2106 When New Connecting Rod and Crankshaft are Used.............................................................2106 When Crankshaft and Connecting Rod are Reused...............................................................2106 Connecting Rod Bearing Selection Table......................................................................2106 Undersize Bearings Usage Guide..............................................................................2106 HOW TO SELECT MAIN BEARING......................................................................................2107 When New Cylinder Block and Crankshaft are Used.............................................................2107 When Cylinder Block and Crankshaft are Reused...............................................................2107 Main Bearing Selection Table................................................................................2108 Main Bearing Grade Table (All Journals).....................................................................2109 Undersize Bearing Usage Guide...............................................................................2109 Inspection After Disassembly........................................................................................2110 CRANKSHAFT END PLAY.............................................................................................2110 CONNECTING ROD SIDE CLEARANCE...................................................................................2110 PISTON TO PISTON PIN OIL CLEARANCE..............................................................................2110 Piston Pin Hole Diameter....................................................................................2110 Piston Pin Outer Diameter...................................................................................2110 Piston to Piston Pin Oil Clearance..........................................................................2110 PISTON RING SIDE CLEARANCE......................................................................................2111 PISTON RING END GAP.............................................................................................2111 CONNECTING ROD BEND AND TORSION.................................................................................2112 CONNECTING ROD BIG END DIAMETER.................................................................................2112 CONNECTING ROD BUSHING OIL CLEARANCE............................................................................2112 Connecting Rod Bushing Inner Diameter.......................................................................2112 Piston Pin Outer Diameter...................................................................................2113 Connecting Rod Bushing Oil Clearance........................................................................2113 CYLINDER BLOCK DISTORTION.......................................................................................2113 MAIN BEARING HOUSING INNER DIAMETER.............................................................................2114 PISTON TO CYLINDER BORE CLEARANCE...............................................................................2114 Cylinder Bore Inner Diameter................................................................................2114 Piston Skirt Diameter.......................................................................................2115 Piston to Cylinder Bore Clearance...........................................................................2115 Re-boring Cylinder Bore.....................................................................................2115 CRANKSHAFT MAIN JOURNAL DIAMETER................................................................................2115 CRANKSHAFT PIN JOURNAL DIAMETER.................................................................................2116 CRANKSHAFT OUT-OF-ROUND AND TAPER...............................................................................2116 CRANKSHAFT RUNOUT...............................................................................................2116 CONNECTING ROD BEARING OIL CLEARANCE............................................................................2116 Method by Calculation.......................................................................................2116 Method of Using Plastigage..................................................................................2117 MAIN BEARING OIL CLEARANCE......................................................................................2117 Method by Calculation.......................................................................................2117 Method of Using Plastigage..................................................................................2117 CRUSH HEIGHT OF MAIN BEARING....................................................................................2118 CRUSH HEIGHT OF CONNECTING ROD BEARING..........................................................................2118 MAIN BEARING CAP BOLT OUTER DIAMETER............................................................................2118 CONNECTING ROD BOLT OUTER DIAMETER..............................................................................2119 DRIVE PLATE.....................................................................................................2119 OIL JET.........................................................................................................2119 OIL JET RELIEF VALVE............................................................................................2119 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2120 Standard and Limit..................................................................................................2120 GENERAL SPECIFICATIONS..........................................................................................2120 DRIVE BELT......................................................................................................2121 INTAKE MANIFOLD COLLECTOR, INTAKE MANIFOLD AND EXHAUST MANIFOLD.................................................2121 SPARK PLUG......................................................................................................2121 CAMSHAFT AND CAMSHAFT BEARING...................................................................................2122 Valve Lifter................................................................................................2122 Valve Clearance.............................................................................................2122 Available Valve Lifter......................................................................................2123 CYLINDER HEAD...................................................................................................2124 Valve Dimensions............................................................................................2124 Valve Guide.................................................................................................2125 Valve Seat..................................................................................................2126 Valve Spring................................................................................................2126 CYLINDER BLOCK..................................................................................................2127 PISTON, PISTON RING AND PISTON PIN..............................................................................2128 Available Piston............................................................................................2128 Piston Ring.................................................................................................2128 Piston Pin..................................................................................................2128 CONNECTING ROD..................................................................................................2129 CRANKSHAFT......................................................................................................2130 MAIN BEARING....................................................................................................2131 Undersize...................................................................................................2131 Main Bearing Oil Clearance..................................................................................2131 CONNECTING ROD BEARING..........................................................................................2132 Undersize...................................................................................................2132 Connecting Rod Bearing Oil Clearance........................................................................2132 ex..............................................................................................................................2134 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................2134 PREPARATION.............................................................................................................2135 Commercial Service Tools............................................................................................2135 EXHAUST SYSTEM..........................................................................................................2136 Checking Exhaust System.............................................................................................2136 Removal and Installation............................................................................................2136 REMOVAL.........................................................................................................2136 INSTALLATION....................................................................................................2137 INSPECTION AFTER INSTALLATION...................................................................................2137 fax.............................................................................................................................2138 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................2138 PRECAUTIONS.............................................................................................................2139 Caution.............................................................................................................2139 PREPARATION.............................................................................................................2140 Special Service Tools (SST).........................................................................................2140 Commercial Service Tools............................................................................................2140 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................2141 NVH Troubleshooting Chart...........................................................................................2141 FRONT WHEEL HUB AND KNUCKLE.............................................................................................2142 On-Vehicle Inspection and Service...................................................................................2142 WHEEL BEARING INSPECTION........................................................................................2142 Removal and Installation............................................................................................2142 COMPONENTS......................................................................................................2142 REMOVAL.........................................................................................................2142 INSPECTION AFTER REMOVAL........................................................................................2143 Ball Joint Inspection.......................................................................................2143 INSTALLATION....................................................................................................2143 FRONT DRIVE SHAFT.......................................................................................................2144 Removal and Installation (Left Side)................................................................................2144 COMPONENTS......................................................................................................2144 REMOVAL.........................................................................................................2144 INSPECTION AFTER REMOVAL........................................................................................2145 INSTALLATION....................................................................................................2145 Removal and Installation (Right Side)...............................................................................2145 COMPONENTS......................................................................................................2145 REMOVAL.........................................................................................................2147 2WD Models..................................................................................................2147 AWD Models..................................................................................................2147 INSPECTION AFTER REMOVAL........................................................................................2148 INSTALLATION....................................................................................................2148 Disassembly and Assembly (Left Side)................................................................................2148 COMPONENTS......................................................................................................2148 DISASSEMBLY.....................................................................................................2149 Transaxle Side..............................................................................................2149 Wheel Side..................................................................................................2149 Damper......................................................................................................2150 INSPECTION AFTER DISASSEMBLY....................................................................................2150 Shaft.......................................................................................................2150 Joint Sub-Assembly..........................................................................................2150 Housing and Spider assembly (Transaxle side)................................................................2150 Damper......................................................................................................2150 ASSEMBLY........................................................................................................2150 Transaxle Side..............................................................................................2150 Wheel Side..................................................................................................2151 Damper......................................................................................................2153 Disassembly and Assembly (Right Side)...............................................................................2153 COMPONENTS......................................................................................................2153 DISASSEMBLY.....................................................................................................2154 Transaxle Side..............................................................................................2154 Wheel Side..................................................................................................2155 Support Bearing (2WD Models)................................................................................2155 Damper......................................................................................................2156 INSPECTION AFTER DISASSEMBLY....................................................................................2156 Shaft.......................................................................................................2156 Joint Sub-Assembly..........................................................................................2156 Housing and Spider assembly (Transaxle side)................................................................2156 Support Bearing.............................................................................................2156 Damper......................................................................................................2156 ASSEMBLY........................................................................................................2156 Transaxle Side..............................................................................................2156 Wheel Side..................................................................................................2157 Damper......................................................................................................2159 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2160 Wheel Bearing.......................................................................................................2160 Drive Shaft.........................................................................................................2160 fl..............................................................................................................................2162 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................2162 PREPARATION.............................................................................................................2163 Special Service Tools...............................................................................................2163 Commercial Service Tools............................................................................................2163 FUEL SYSTEM.............................................................................................................2164 Checking Fuel Lines.................................................................................................2164 General Precautions.................................................................................................2164 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY..............................................................2165 Removal and Installation............................................................................................2165 REMOVAL.........................................................................................................2165 INSTALLATION....................................................................................................2168 Main and Sub Fuel Level Sensor Unit.........................................................................2168 Quick Connector.............................................................................................2168 Inspection Hole Cover.......................................................................................2169 INSPECTION AFTER INSTALLATION...................................................................................2169 FUEL TANK...............................................................................................................2170 Removal and Installation............................................................................................2170 REMOVAL.........................................................................................................2170 INSTALLATION....................................................................................................2171 INSPECTION AFTER INSTALLATION...................................................................................2172 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2173 Standard and Limit..................................................................................................2173 FUEL TANK.......................................................................................................2173 fsu.............................................................................................................................2174 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................2174 PRECAUTIONS.............................................................................................................2175 Caution.............................................................................................................2175 PREPARATION.............................................................................................................2176 Special Service Tools (SST).........................................................................................2176 Commercial Service Tools............................................................................................2176 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................2177 NVH Troubleshooting Chart...........................................................................................2177 FRONT SUSPENSION ASSEMBLY...............................................................................................2178 On-Vehicle Inspection and Service...................................................................................2178 INSPECTION OF TRANSVERSE LINK END PLAY..........................................................................2178 STRUT INSPECTION................................................................................................2178 Wheel Alignment Inspection..........................................................................................2178 DESCRIPTION.....................................................................................................2178 PRELIMINARY CHECK...............................................................................................2178 INSPECTION OF CAMBER, CASTER AND KINGPIN INCLINATION ANGLES.....................................................2178 Using a CCK Gauge...........................................................................................2178 Toe-In Inspection...........................................................................................2179 Components..........................................................................................................2180 Removal and Installation............................................................................................2181 COIL SPRING AND STRUT...................................................................................................2182 Removal and Installation............................................................................................2182 REMOVAL.........................................................................................................2182 INSTALLATION....................................................................................................2182 Disassembly and Assembly............................................................................................2182 DISASSEMBLY.....................................................................................................2182 INSPECTION AFTER DISASSEMBLY....................................................................................2183 Strut Inspection............................................................................................2183 Mounting Insulator and Rubber Parts Inspection..............................................................2183 Coil Spring Inspection......................................................................................2183 ASSEMBLY........................................................................................................2183 TRANSVERSE LINK.........................................................................................................2185 Removal and Installation............................................................................................2185 REMOVAL.........................................................................................................2185 INSPECTION AFTER REMOVAL........................................................................................2185 Visual Inspection...........................................................................................2185 Ball Joint Inspection.......................................................................................2185 Swing Torque Inspection.....................................................................................2185 Rotating Torque Inspection..................................................................................2185 Axial End Play Inspection...................................................................................2185 INSTALLATION....................................................................................................2185 STABILIZER BAR..........................................................................................................2187 Removal and Installation............................................................................................2187 REMOVAL.........................................................................................................2187 2WD.........................................................................................................2187 AWD.........................................................................................................2187 INSPECTION AFTER REMOVAL........................................................................................2187 INSTALLATION....................................................................................................2187 FRONT SUSPENSION MEMBER.................................................................................................2188 Removal and Installation............................................................................................2188 REMOVAL.........................................................................................................2188 INSPECTION AFTER REMOVAL........................................................................................2188 INSTALLATION....................................................................................................2188 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2189 Wheel Alignment (Unladen*)..........................................................................................2189 Ball Joint..........................................................................................................2189 Wheelarch Height (Unladen*).........................................................................................2189 gi..............................................................................................................................2190 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................2190 PRECAUTIONS.............................................................................................................2192 Description.........................................................................................................2192 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2192 Precautions for NVIS/IVIS (NISSAN/INFINITI VEHICLE IMMOBILIZER SYSTEM - NATS) (If Equipped).........................2192 Precautions Necessary for Steering Wheel Rotation After Battery Disconnect..........................................2193 OPERATION PROCEDURE.............................................................................................2193 Precautions for Procedures without Cowl Top Cover...................................................................2193 General Precautions.................................................................................................2193 Precautions for Three Way Catalyst..................................................................................2195 Precautions for Fuel (Unleaded Premium Gasoline Recommended)........................................................2195 Precautions for Multiport Fuel Injection System or Engine Control System............................................2195 Precautions for Hoses...............................................................................................2196 HOSE REMOVAL AND INSTALLATION...................................................................................2196 HOSE CLAMPING...................................................................................................2196 Precautions for Engine Oils.........................................................................................2196 HEALTH PROTECTION PRECAUTIONS...................................................................................2196 ENVIRONMENTAL PROTECTION PRECAUTIONS............................................................................2197 Precautions for Air Conditioning....................................................................................2197 HOW TO USE THIS MANUAL..................................................................................................2198 Description.........................................................................................................2198 Terms...............................................................................................................2198 Units...............................................................................................................2198 Contents............................................................................................................2198 Components..........................................................................................................2199 SYMBOLS.........................................................................................................2199 How to Follow Trouble Diagnoses.....................................................................................2200 DESCRIPTION.....................................................................................................2200 HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES..................................................................2200 HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION..............................................................2201 TYPE 1: Harness Wire Color and Connector Number are Shown in Illustration...................................2201 TYPE 2: Harness Wire Color and Connector Number are Shown in Text...........................................2202 KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES............................................................2202 How to Read Wiring Diagrams.........................................................................................2204 CONNECTOR SYMBOLS...............................................................................................2204 SAMPLE/WIRING DIAGRAM - EXAMPL -................................................................................2205 DESCRIPTION.....................................................................................................2206 Harness Indication..........................................................................................2208 Component Indication........................................................................................2208 Switch Positions............................................................................................2208 Detectable Lines and Non-Detectable Lines...................................................................2209 Multiple Switch.............................................................................................2210 Reference Area..............................................................................................2211 Abbreviations.......................................................................................................2212 SERVICE INFORMATION FOR ELECTRICAL INCIDENT.............................................................................2213 How to Check Terminal...............................................................................................2213 CONNECTOR AND TERMINAL PIN KIT..................................................................................2213 HOW TO PROBE CONNECTORS.........................................................................................2213 Probing from Harness Side...................................................................................2213 Probing from Terminal Side..................................................................................2213 How to Check Enlarged Contact Spring of Terminal............................................................2214 Waterproof Connector Inspection.............................................................................2215 Terminal Lock Inspection....................................................................................2215 How to Perform Efficient Diagnosis for an Electrical Incident.......................................................2216 WORK FLOW.......................................................................................................2216 INCIDENT SIMULATION TESTS.......................................................................................2216 Introduction................................................................................................2216 Vehicle Vibration...........................................................................................2217 Heat Sensitive..............................................................................................2218 Freezing....................................................................................................2218 Water Intrusion.............................................................................................2218 Electrical Load.............................................................................................2218 Cold or Hot Start Up........................................................................................2219 CIRCUIT INSPECTION..............................................................................................2219 Introduction................................................................................................2219 Testing for “Opens” in the Circuit..........................................................................2219 Testing for “Shorts” in the Circuit.........................................................................2220 Ground Inspection...........................................................................................2221 Voltage Drop Tests..........................................................................................2221 Control Unit Circuit Test...................................................................................2223 Control Units and Electrical Parts..................................................................................2224 PRECAUTIONS.....................................................................................................2224 CONSULT-II CHECKING SYSTEM..............................................................................................2226 Description.........................................................................................................2226 Function and System Application.....................................................................................2226 Nickel Metal Hydride Battery Replacement............................................................................2227 Checking Equipment..................................................................................................2227 CONSULT-II Start Procedure..........................................................................................2227 CONSULT-II Data Link Connector (DLC) Circuit........................................................................2228 INSPECTION PROCEDURE............................................................................................2228 CIRCUIT DIAGRAM.................................................................................................2229 LIFTING POINT...........................................................................................................2230 Special Service Tools...............................................................................................2230 Garage Jack and Safety Stand........................................................................................2230 2-Pole Lift.........................................................................................................2231 Board-On Lift.......................................................................................................2232 TOW TRUCK TOWING........................................................................................................2233 Tow Truck Towing....................................................................................................2233 2WD MODELS......................................................................................................2233 AWD MODELS......................................................................................................2234 Vehicle Recovery (Freeing a Stuck Vehicle)..........................................................................2234 FRONT...........................................................................................................2234 TIGHTENING TORQUE OF STANDARD BOLTS.....................................................................................2235 Tightening Torque Table.............................................................................................2235 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS..............................................................................2236 Recommended Chemical Products and Sealants..........................................................................2236 IDENTIFICATION INFORMATION..............................................................................................2237 Model Variation.....................................................................................................2237 IDENTIFICATION NUMBER...........................................................................................2238 ENGINE SERIAL NUMBER............................................................................................2238 AUTOMATIC TRANSMISSION NUMBER...................................................................................2239 Dimensions..........................................................................................................2239 Wheels & Tires......................................................................................................2239 TERMINOLOGY.............................................................................................................2240 SAE J1930 Terminology List..........................................................................................2240 gw..............................................................................................................................2244 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................2244 PRECAUTIONS.............................................................................................................2246 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2246 Handling for Adhesive and Primer....................................................................................2246 PREPARATION.............................................................................................................2247 Special Service Tools...............................................................................................2247 Commercial Service Tools............................................................................................2247 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................2248 Work Flow...........................................................................................................2248 CUSTOMER INTERVIEW..............................................................................................2248 DUPLICATE THE NOISE AND TEST DRIVE..............................................................................2249 CHECK RELATED SERVICE BULLETINS.................................................................................2249 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................2249 REPAIR THE CAUSE................................................................................................2249 CONFIRM THE REPAIR..............................................................................................2250 Generic Squeak and Rattle Troubleshooting...........................................................................2250 INSTRUMENT PANEL................................................................................................2250 CENTER CONSOLE..................................................................................................2250 DOORS...........................................................................................................2250 TRUNK...........................................................................................................2251 SUNROOF/HEADLINING..............................................................................................2251 SEATS...........................................................................................................2251 UNDERHOOD.......................................................................................................2251 Diagnostic Worksheet................................................................................................2252 WINDSHIELD GLASS........................................................................................................2254 Removal and Installation............................................................................................2254 REMOVAL.........................................................................................................2254 INSTALLATION....................................................................................................2255 Repairing Water Leaks for Windshield........................................................................2255 BACK DOOR WINDOW GLASS..................................................................................................2256 Removal and Installation............................................................................................2256 REMOVAL.........................................................................................................2256 INSTALLATION....................................................................................................2257 SIDE WINDOW GLASS.......................................................................................................2258 Removal and Installation............................................................................................2258 REMOVAL.........................................................................................................2258 INSTALLATION....................................................................................................2259 Repairing Water Leaks.......................................................................................2259 POWER WINDOW SYSTEM.....................................................................................................2260 Component Parts and Harness Connector Location......................................................................2260 System Description..................................................................................................2261 MANUAL OPERATION................................................................................................2261 Front Driver Side Door......................................................................................2261 Front Passenger Side Door...................................................................................2262 Rear Door (LH or RH)........................................................................................2262 AUTO OPERATION..................................................................................................2263 POWER WINDOW SERIAL LINK........................................................................................2263 POWER WINDOW LOCK...............................................................................................2263 RETAINED POWER OPERATION........................................................................................2264 ANTI-PINCH SYSTEM...............................................................................................2264 POWER WINDOW CONTROL BY THE KEY CYLINDER SWITCH.................................................................2264 CAN Communication System Description................................................................................2264 CAN Communication Unit..............................................................................................2264 Schematic/With Intelligent Key......................................................................................2265 Wiring Diagram — WINDOW —/With Intelligent Key......................................................................2266 Schematic/Without Intelligent Key...................................................................................2271 Wiring Diagram — WINDOW —/Without Intelligent Key...................................................................2272 Terminal and Reference Value for Power Window Main Switch...........................................................2277 Terminal and Reference Value for Front Power Window Switch (Passenger Side).........................................2278 Terminal and Reference Value for BCM................................................................................2279 CONSULT-II Function (BCM)...........................................................................................2280 CONSULT-II BASIC OPERATION PROCEDURE............................................................................2280 ACTIVE TEST.....................................................................................................2281 WORK SUPPORT....................................................................................................2281 DATA MONITOR....................................................................................................2281 Work Flow...........................................................................................................2282 Trouble Diagnosis Symptom Chart.....................................................................................2282 BCM Power Supply and Ground Circuit Check...........................................................................2284 Power Window Main Switch Power Supply Circuit Check.................................................................2285 Front Power Window Switch (Passenger Side) Power Supply and Ground Circuit Check....................................2286 Front Power Window Motor (Driver Side) Circuit Check................................................................2287 Front Power Window Motor (Passenger Side) Circuit Check.............................................................2288 Rear Power Window Motor (LH) Circuit Check..........................................................................2288 Rear Power Window Motor (RH) Circuit Check..........................................................................2290 Limit Switch Circuit Check (Driver Side)............................................................................2292 Limit Switch Circuit Check (Passenger Side).........................................................................2294 Encoder Circuit Check (Driver Side).................................................................................2296 Encoder Circuit Check (Front Passenger Side)........................................................................2298 Door Switch Check...................................................................................................2301 Door Key Cylinder Switch Check/Without Intelligent Key..............................................................2303 Door Key Cylinder Switch Check/With Intelligent Key.................................................................2305 Power Window Serial Link Check......................................................................................2307 Power Window Lock Switch Check......................................................................................2309 FRONT DOOR GLASS AND REGULATOR..........................................................................................2310 Removal and Installation............................................................................................2310 DOOR GLASS......................................................................................................2310 Removal.....................................................................................................2310 Installation................................................................................................2311 REGULATOR ASSEMBLY..............................................................................................2311 Removal.....................................................................................................2311 Installation................................................................................................2311 Inspection after Removal....................................................................................2312 Disassembly and Assembly............................................................................................2312 REGULATOR ASSEMBLY..............................................................................................2312 Disassembly.................................................................................................2312 Assembly....................................................................................................2312 Inspection after Installation.......................................................................................2312 SETTING OF LIMIT SWITCH.........................................................................................2312 Resetting...................................................................................................2312 FITTING INSPECTION..............................................................................................2312 REAR DOOR GLASS AND REGULATOR...........................................................................................2313 Removal and Installation............................................................................................2313 DOOR GLASS......................................................................................................2313 Removal.....................................................................................................2313 Installation................................................................................................2313 REGULATOR ASSEMBLY..............................................................................................2313 Removal.....................................................................................................2313 Installation................................................................................................2314 Inspection after Removal....................................................................................2314 Disassembly and Assembly............................................................................................2315 REGULATOR ASSEMBLY..............................................................................................2315 Disassembly.................................................................................................2315 Assembly....................................................................................................2315 Inspection after Installation.......................................................................................2315 FITTING INSPECTION..............................................................................................2315 INSIDE MIRROR...........................................................................................................2316 Wiring Diagram–I/MIRR–.............................................................................................2316 Removal and Installation............................................................................................2317 REMOVAL.........................................................................................................2317 INSTALLATION....................................................................................................2317 REAR WINDOW DEFOGGER....................................................................................................2318 Component Parts and Harness Connector Location......................................................................2318 System Description..................................................................................................2318 CAN Communication System Description................................................................................2321 CAN Communication Unit..............................................................................................2321 Schematic – DEF –...................................................................................................2322 Wiring Diagram –DEF–................................................................................................2323 Terminal and Reference Value for BCM................................................................................2327 Terminal and Reference Value for IPDM E/R...........................................................................2327 CONSULT-II Function (BCM)...........................................................................................2328 CONSULT-II BASIC OPERATION PROCEDURE............................................................................2328 DATA MONITOR....................................................................................................2329 Display Item List...........................................................................................2329 ACTIVE TEST.....................................................................................................2329 Display Item List...........................................................................................2329 Work Flow...........................................................................................................2330 Trouble Diagnoses Symptom Chart.....................................................................................2330 BCM Power Supply and Ground Circuit Check...........................................................................2331 Rear Window Defogger Switch Circuit Check...........................................................................2332 Rear Window Defogger Power Supply Circuit Check.....................................................................2333 Rear Window Defogger Circuit Check..................................................................................2335 Door Mirror Defogger Power Supply Circuit Check.....................................................................2336 Driver Side Door Mirror Defogger Circuit Check......................................................................2337 Passenger Side Door Mirror Defogger Circuit Check...................................................................2338 Rear Window Defogger Signal Check...................................................................................2339 Filament Check......................................................................................................2340 Filament Repair.....................................................................................................2340 REPAIR EQUIPMENT................................................................................................2340 REPAIRING PROCEDURE.............................................................................................2341 DOOR MIRROR.............................................................................................................2342 Automatic Drive Positioner Interlocking Door Mirror.................................................................2342 Power Door Mirror (Only Manual Operation Model).....................................................................2343 WIRING DIAGRAM–MIRROR–.........................................................................................2343 Removal and Installation............................................................................................2344 REMOVAL.........................................................................................................2344 INSTALLATION....................................................................................................2344 Disassembly and Assembly............................................................................................2344 DISASSEMBLY.....................................................................................................2344 ASSEMBLY........................................................................................................2345 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 idx.............................................................................................................................2346 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................2347 A.......................................................................................................................2347 B.......................................................................................................................2347 C.......................................................................................................................2347 D.......................................................................................................................2348 E.......................................................................................................................2348 F.......................................................................................................................2349 G.......................................................................................................................2349 H.......................................................................................................................2349 I.......................................................................................................................2349 K.......................................................................................................................2350 L.......................................................................................................................2350 M.......................................................................................................................2350 N.......................................................................................................................2350 O.......................................................................................................................2350 P.......................................................................................................................2350 R.......................................................................................................................2351 S.......................................................................................................................2351 T.......................................................................................................................2351 U.......................................................................................................................2352 V.......................................................................................................................2352 W.......................................................................................................................2352 ip..............................................................................................................................2353 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................2353 PRECAUTIONS.............................................................................................................2354 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2354 Precautions.........................................................................................................2354 PREPARATION.............................................................................................................2355 Special Service Tools...............................................................................................2355 Commercial Service Tools............................................................................................2355 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................2356 Work Flow...........................................................................................................2356 CUSTOMER INTERVIEW..............................................................................................2356 DUPLICATE THE NOISE AND TEST DRIVE..............................................................................2357 CHECK RELATED SERVICE BULLETINS.................................................................................2357 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................2357 REPAIR THE CAUSE................................................................................................2357 CONFIRM THE REPAIR..............................................................................................2358 Generic Squeak and Rattle Troubleshooting...........................................................................2358 INSTRUMENT PANEL................................................................................................2358 CENTER CONSOLE..................................................................................................2358 DOORS...........................................................................................................2358 TRUNK...........................................................................................................2359 SUNROOF/HEADLINING..............................................................................................2359 SEATS...........................................................................................................2359 UNDERHOOD.......................................................................................................2359 Diagnostic Worksheet................................................................................................2360 INSTRUMENT PANEL ASSEMBLY...............................................................................................2362 Component Parts Drawing.............................................................................................2362 Removal and Installation............................................................................................2363 WORK STEP.......................................................................................................2363 REMOVAL.........................................................................................................2364 (A) Front Kicking Plate (LH/RH).............................................................................2364 (B) Fuse Lid................................................................................................2364 (C) Instrument Driver Lower Panel...........................................................................2364 (D) Tilt Lever Knob.........................................................................................2364 (E) Tilt Lever Mask.........................................................................................2364 (F) Steering Column Cover...................................................................................2364 (G) Combination Meter.......................................................................................2365 (H) Side Ventilator Assembly (LH/RH)........................................................................2365 (I) Instrument Side Finisher (LH/RH)........................................................................2365 (J) Instrument Passenger Lower Panel Assembly...............................................................2365 (K) Center Ventilator.......................................................................................2366 (L) Tweeter (LH/RH).........................................................................................2366 (M) Instrument Stay Cover (LH/RH)...........................................................................2366 (N) Cluster Lid C...........................................................................................2366 (O) Display Unit............................................................................................2366 (P) Ignition Key Finisher...................................................................................2366 (Q) Instrument Mask (LH) / Optical Sensor...................................................................2367 (R) Instrument Mask (RH) / Sunload Sensor...................................................................2367 (S) Instrument Driver Upper Panel...........................................................................2367 (T) Instrument Passenger Upper Panel........................................................................2367 (U) Front Pillar Garnish (LH/RH)............................................................................2367 (V) Instrument Panel........................................................................................2367 INSTALLATION....................................................................................................2367 (V) Instrument Panel........................................................................................2367 (M) Instrument Stay Cover (LH/RH)...........................................................................2367 (I) Instrument Side Finisher (LH/RH)........................................................................2367 (H) Side Ventilator Assembly (LH/RH)........................................................................2368 CENTER CONSOLE ASSEMBLY.................................................................................................2369 Component Parts Drawing.............................................................................................2369 Removal and Installation............................................................................................2370 REMOVAL.........................................................................................................2370 INSTALLATION....................................................................................................2371 Disassembly and Assembly............................................................................................2371 CENTER CONSOLE..................................................................................................2371 Disassembly.................................................................................................2371 Assembly....................................................................................................2371 lan.............................................................................................................................2373 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................2373 CAN.....................................................................................................................2377 PRECAUTIONS.........................................................................................................2377 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.....................2377 Precautions When Using CONSULT-II...............................................................................2377 CHECK POINTS FOR USING CONSULT-II...........................................................................2377 Precautions for Trouble Diagnosis...............................................................................2377 CAN SYSTEM..................................................................................................2377 Precautions for Harness Repair..................................................................................2378 CAN SYSTEM..................................................................................................2378 TROUBLE DIAGNOSES WORK FLOW.........................................................................................2379 When Displaying CAN Communication System Errors.................................................................2379 WHEN A MALFUNCTION IS DETECTED BY CAN COMMUNICATION SYSTEM..................................................2379 WHEN A MALFUNCTION IS DETECTED EXCEPT CAN COMMUNICATION SYSTEM..............................................2379 TROUBLE DIAGNOSIS FLOW CHART................................................................................2380 Diagnosis Procedure.............................................................................................2381 SELECTING CAN SYSTEM TYPE (HOW TO USE SPECIFICATION TABLE)..................................................2381 ACQUISITION OF DATA BY CONSULT-II...........................................................................2382 HOW TO USE CHECK SHEET TABLE................................................................................2384 Example of Filling in Check Sheet When Initial Conditions Are Reproduced................................2385 Example of Filling in Check Sheet When Initial Conditions Are Not Reproduced............................2389 CAN Diagnostic Support Monitor..................................................................................2391 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR ECM.......................................................2391 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR INTELLIGENT KEY UNIT......................................2392 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR TCM.......................................................2393 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR LOW TIRE PRESSURE WARNING CONTROL UNIT....................2393 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR BCM.......................................................2394 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR UNIFIED METER AND A/C AMP.................................2395 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR DRIVER SEAT CONTROL UNIT..................................2396 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR AWD CONTROL UNIT..........................................2396 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT).............2397 ABS models..............................................................................................2397 VDC models..............................................................................................2397 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR IPDM E/R..................................................2398 DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR DISPLAY CONTROL UNIT......................................2399 DESCRIPTION OF “CAN DIAG MNTR” SCREEN FOR DISPLAY UNIT......................................................2400 CAN COMMUNICATION...................................................................................................2401 System Description..............................................................................................2401 CAN Communication Unit..........................................................................................2401 TYPE 1/TYPE 2/TYPE 3........................................................................................2402 System Diagram..........................................................................................2402 Input/output Signal Chart...............................................................................2403 TYPE 4/TYPE 5...............................................................................................2405 System Diagram..........................................................................................2405 Input/output Signal Chart...............................................................................2405 TYPE 6/TYPE 7/TYPE 8........................................................................................2408 System Diagram..........................................................................................2408 Input/output Signal Chart...............................................................................2409 TYPE 9/TYPE 10..............................................................................................2411 System Diagram..........................................................................................2411 Input/output Signal Chart...............................................................................2412 CAN SYSTEM (TYPE 1).................................................................................................2415 Component Parts and Harness Connector Location..................................................................2415 Schematic.......................................................................................................2416 Wiring Diagram - CAN -..........................................................................................2417 Check Sheet.....................................................................................................2421 CHECK SHEET RESULTS (EXAMPLE)...............................................................................2423 Case 1..................................................................................................2423 Case 2..................................................................................................2424 Case 3..................................................................................................2425 Case 4..................................................................................................2426 Case 5..................................................................................................2427 Case 6..................................................................................................2428 Case 7..................................................................................................2429 Case 8..................................................................................................2430 Case 9..................................................................................................2431 Case 10.................................................................................................2432 Case 11.................................................................................................2433 Case 12.................................................................................................2433 Case 13.................................................................................................2434 Inspection Between TCM and Data Link Connector Circuit..........................................................2434 Inspection Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Circuit................2434 ECM Circuit Inspection..........................................................................................2435 TCM Circuit Inspection..........................................................................................2436 BCM Circuit Inspection..........................................................................................2436 Display Unit Circuit Inspection.................................................................................2437 Data Link Connector Circuit Inspection..........................................................................2437 Unified Meter and A/C Amp. Circuit Inspection...................................................................2438 ABS Actuator and Electric Unit (Control Unit) Circuit Inspection................................................2438 IPDM E/R Circuit Inspection.....................................................................................2439 CAN Communication Circuit Inspection............................................................................2440 IPDM E/R Ignition Relay Circuit Inspection......................................................................2444 CAN SYSTEM (TYPE 2).................................................................................................2445 Component Parts and Harness Connector Location..................................................................2445 Schematic.......................................................................................................2446 Wiring Diagram - CAN -..........................................................................................2447 Check Sheet.....................................................................................................2452 CHECK SHEET RESULTS (EXAMPLE)...............................................................................2454 Case 1..................................................................................................2454 Case 2..................................................................................................2455 Case 3..................................................................................................2456 Case 4..................................................................................................2457 Case 5..................................................................................................2458 Case 6..................................................................................................2459 Case 7..................................................................................................2460 Case 8..................................................................................................2461 Case 9..................................................................................................2462 Case 10.................................................................................................2463 Case 11.................................................................................................2464 Case 12.................................................................................................2465 Case 13.................................................................................................2466 Case 14.................................................................................................2467 Case 15.................................................................................................2467 Case 16.................................................................................................2468 Inspection Between TCM and Data Link Connector Circuit..........................................................2468 Inspection Between Data Link Connector and Driver Seat Control Unit Circuit.....................................2468 Inspection Between Driver Seat Control Unit and ABS Actuator and Electric Unit (Control Unit) Cir...............2469 ECM Circuit Inspection..........................................................................................2470 Intelligent Key Unit Circuit Inspection.........................................................................2471 TCM Circuit Inspection..........................................................................................2471 BCM Circuit Inspection..........................................................................................2472 Display Unit Circuit Inspection.................................................................................2472 Data Link Connector Circuit Inspection..........................................................................2473 Unified Meter and A/C Amp. Circuit Inspection...................................................................2473 Driver Seat Control Unit Circuit Inspection.....................................................................2474 ABS Actuator and Electric Unit (Control Unit) Circuit Inspection................................................2474 IPDM E/R Circuit Inspection.....................................................................................2475 CAN Communication Circuit Inspection............................................................................2475 IPDM E/R Ignition Relay Circuit Inspection......................................................................2480 CAN SYSTEM (TYPE 3).................................................................................................2481 Component Parts and Harness Connector Location..................................................................2481 Schematic.......................................................................................................2482 Wiring Diagram - CAN -..........................................................................................2483 Check Sheet.....................................................................................................2488 CHECK SHEET RESULTS (EXAMPLE)...............................................................................2490 Case 1..................................................................................................2490 Case 2..................................................................................................2491 Case 3..................................................................................................2492 Case 4..................................................................................................2493 Case 5..................................................................................................2494 Case 6..................................................................................................2495 Case 7..................................................................................................2496 Case 8..................................................................................................2497 Case 9..................................................................................................2498 Case 10.................................................................................................2499 Case 11.................................................................................................2500 Case 12.................................................................................................2501 Case 13.................................................................................................2502 Case 14.................................................................................................2503 Case 15.................................................................................................2503 Case 16.................................................................................................2504 Inspection Between TCM and Data Link Connector Circuit..........................................................2504 Inspection Between Data Link Connector and Driver Seat Control Unit Circuit.....................................2504 Inspection Between Driver Seat Control Unit and ABS Actuator and Electric Unit (Control Unit) Cir...............2505 ECM Circuit Inspection..........................................................................................2506 Intelligent Key Unit Circuit Inspection.........................................................................2507 TCM Circuit Inspection..........................................................................................2507 BCM Circuit Inspection..........................................................................................2508 Display Control Unit Circuit Inspection.........................................................................2508 Data Link Connector Circuit Inspection..........................................................................2509 Unified Meter and A/C Amp. Circuit Inspection...................................................................2509 Driver Seat Control Unit Circuit Inspection.....................................................................2510 ABS Actuator and Electric Unit (Control Unit) Circuit Inspection................................................2510 IPDM E/R Circuit Inspection.....................................................................................2511 CAN Communication Circuit Inspection............................................................................2511 IPDM E/R Ignition Relay Circuit Inspection......................................................................2516 CAN SYSTEM (TYPE 4).................................................................................................2517 Component Parts and Harness Connector Location..................................................................2517 Schematic.......................................................................................................2518 Wiring Diagram - CAN -..........................................................................................2519 Check Sheet.....................................................................................................2524 CHECK SHEET RESULTS (EXAMPLE)...............................................................................2527 Case 1..................................................................................................2527 Case 2..................................................................................................2528 Case 3..................................................................................................2529 Case 4..................................................................................................2530 Case 5..................................................................................................2531 Case 6..................................................................................................2532 Case 7..................................................................................................2533 Case 8..................................................................................................2534 Case 9..................................................................................................2535 Case 10.................................................................................................2536 Case 11.................................................................................................2537 Case 12.................................................................................................2538 Case 13.................................................................................................2539 Case 14.................................................................................................2540 Case 15.................................................................................................2541 Case 16.................................................................................................2542 Case 17.................................................................................................2542 Case 18.................................................................................................2543 Inspection Between TCM and Data Link Connector Circuit..........................................................2543 Inspection Between Data Link Connector and Driver Seat Control Unit Circuit.....................................2543 Inspection Between Driver Seat Control Unit and ABS Actuator and Electric Unit (Control Unit) Cir...............2544 ECM Circuit Inspection..........................................................................................2545 Intelligent Key Unit Circuit Inspection.........................................................................2546 TCM Circuit Inspection..........................................................................................2546 Low Tire Pressure Warning Control Unit Circuit Inspection.......................................................2547 BCM Circuit Inspection..........................................................................................2547 Display Unit Circuit Inspection.................................................................................2548 Data Link Connector Circuit Inspection..........................................................................2548 Unified Meter and A/C Amp. Circuit Inspection...................................................................2549 Steering Angle Sensor Circuit Inspection........................................................................2549 Driver Seat Control Unit Circuit Inspection.....................................................................2550 ABS Actuator and Electric Unit (Control Unit) Circuit Inspection................................................2550 IPDM E/R Circuit Inspection.....................................................................................2551 CAN Communication Circuit Inspection............................................................................2551 IPDM E/R Ignition Relay Circuit Inspection......................................................................2556 CAN SYSTEM (TYPE 5).................................................................................................2557 Component Parts and Harness Connector Location..................................................................2557 Schematic.......................................................................................................2558 Wiring Diagram - CAN -..........................................................................................2559 Check Sheet.....................................................................................................2564 CHECK SHEET RESULTS (EXAMPLE)...............................................................................2567 Case 1..................................................................................................2567 Case 2..................................................................................................2568 Case 3..................................................................................................2569 Case 4..................................................................................................2570 Case 5..................................................................................................2571 Case 6..................................................................................................2572 Case 7..................................................................................................2573 Case 8..................................................................................................2574 Case 9..................................................................................................2575 Case 10.................................................................................................2576 Case 11.................................................................................................2577 Case 12.................................................................................................2578 Case 13.................................................................................................2579 Case 14.................................................................................................2580 Case 15.................................................................................................2581 Case 16.................................................................................................2582 Case 17.................................................................................................2582 Case 18.................................................................................................2583 Inspection Between TCM and Data Link Connector Circuit..........................................................2583 Inspection Between Data Link Connector and Driver Seat Control Unit Circuit.....................................2583 Inspection Between Driver Seat Control Unit and ABS Actuator and Electric Unit (Control Unit) Cir...............2584 ECM Circuit Inspection..........................................................................................2585 Intelligent Key Unit Circuit Inspection.........................................................................2586 TCM Circuit Inspection..........................................................................................2586 Low Tire Pressure Warning Control Unit Circuit Inspection.......................................................2587 BCM Circuit Inspection..........................................................................................2587 Display Control Unit Circuit Inspection.........................................................................2588 Data Link Connector Circuit Inspection..........................................................................2588 Unified Meter and A/C Amp. Circuit Inspection...................................................................2589 Steering Angle Sensor Circuit Inspection........................................................................2589 Driver Seat Control Unit Circuit Inspection.....................................................................2590 ABS Actuator and Electric Unit (Control Unit) Circuit Inspection................................................2590 IPDM E/R Circuit Inspection.....................................................................................2591 CAN Communication Circuit Inspection............................................................................2591 IPDM E/R Ignition Relay Circuit Inspection......................................................................2596 CAN SYSTEM (TYPE 6).................................................................................................2597 Component Parts and Harness Connector Location..................................................................2597 Schematic.......................................................................................................2598 Wiring Diagram - CAN -..........................................................................................2599 Check Sheet.....................................................................................................2603 CHECK SHEET RESULTS (EXAMPLE)...............................................................................2605 Case 1..................................................................................................2605 Case 2..................................................................................................2606 Case 3..................................................................................................2607 Case 4..................................................................................................2608 Case 5..................................................................................................2609 Case 6..................................................................................................2610 Case 7..................................................................................................2611 Case 8..................................................................................................2612 Case 9..................................................................................................2613 Case 10.................................................................................................2614 Case 11.................................................................................................2615 Case 12.................................................................................................2616 Case 13.................................................................................................2617 Case 14.................................................................................................2617 Case 15.................................................................................................2618 Inspection Between TCM and Data Link Connector Circuit..........................................................2618 Inspection Between Data Link Connector and AWD Control Unit Circuit.............................................2618 Inspection Between AWD Control Unit and ABS Actuator and Electric Unit (Control Unit) Circuit...................2620 ECM Circuit Inspection..........................................................................................2620 TCM Circuit Inspection..........................................................................................2621 BCM Circuit Inspection..........................................................................................2621 Display Unit Circuit Inspection.................................................................................2622 Data Link Connector Circuit Inspection..........................................................................2622 Unified Meter and A/C Amp. Circuit Inspection...................................................................2623 AWD Control Unit Circuit Inspection.............................................................................2623 ABS Actuator and Electric Unit (Control Unit) Circuit Inspection................................................2624 IPDM E/R Circuit Inspection.....................................................................................2624 CAN Communication Circuit Inspection............................................................................2625 IPDM E/R Ignition Relay Circuit Inspection......................................................................2629 CAN SYSTEM (TYPE 7).................................................................................................2630 Component Parts and Harness Connector Location..................................................................2630 Schematic.......................................................................................................2631 Wiring Diagram - CAN -..........................................................................................2632 Check Sheet.....................................................................................................2637 CHECK SHEET RESULTS (EXAMPLE)...............................................................................2640 Case 1..................................................................................................2640 Case 2..................................................................................................2641 Case 3..................................................................................................2642 Case 4..................................................................................................2643 Case 5..................................................................................................2644 Case 6..................................................................................................2645 Case 7..................................................................................................2646 Case 8..................................................................................................2647 Case 9..................................................................................................2648 Case 10.................................................................................................2649 Case 11.................................................................................................2650 Case 12.................................................................................................2651 Case 13.................................................................................................2652 Case 14.................................................................................................2653 Case 15.................................................................................................2654 Case 16.................................................................................................2655 Case 17.................................................................................................2655 Case 18.................................................................................................2656 Inspection Between TCM and Data Link Connector Circuit..........................................................2656 Inspection Between Data Link Connector and Driver Seat Control Unit Circuit.....................................2656 Inspection Between Driver Seat Control Unit and AWD Control Unit Circuit........................................2657 Inspection Between AWD Control Unit and ABS Actuator and Electric Unit (Control Unit) Circuit...................2658 ECM Circuit Inspection..........................................................................................2658 Intelligent Key Unit Circuit Inspection.........................................................................2659 TCM Circuit Inspection..........................................................................................2659 BCM Circuit Inspection..........................................................................................2660 Display Unit Circuit Inspection.................................................................................2660 Data Link Connector Circuit Inspection..........................................................................2661 Unified Meter and A/C Amp. Circuit Inspection...................................................................2661 Driver Seat Control Unit Circuit Inspection.....................................................................2662 AWD Control Unit Circuit Inspection.............................................................................2662 ABS Actuator and Electric Unit (Control Unit) Circuit Inspection................................................2663 IPDM E/R Circuit Inspection.....................................................................................2663 CAN Communication Circuit Inspection............................................................................2664 IPDM E/R Ignition Relay Circuit Inspection......................................................................2669 CAN SYSTEM (TYPE 8).................................................................................................2670 Component Parts and Harness Connector Location..................................................................2670 Schematic.......................................................................................................2671 Wiring Diagram - CAN -..........................................................................................2672 Check Sheet.....................................................................................................2677 CHECK SHEET RESULTS (EXAMPLE)...............................................................................2680 Case 1..................................................................................................2680 Case 2..................................................................................................2681 Case 3..................................................................................................2682 Case 4..................................................................................................2683 Case 5..................................................................................................2684 Case 6..................................................................................................2685 Case 7..................................................................................................2686 Case 8..................................................................................................2687 Case 9..................................................................................................2688 Case 10.................................................................................................2689 Case 11.................................................................................................2690 Case 12.................................................................................................2691 Case 13.................................................................................................2692 Case 14.................................................................................................2693 Case 15.................................................................................................2694 Case 16.................................................................................................2695 Case 17.................................................................................................2695 Case 18.................................................................................................2696 Inspection Between TCM and Data Link Connector Circuit..........................................................2696 Inspection Between Data Link Connector and Driver Seat Control Unit Circuit.....................................2696 Inspection Between Driver Seat Control Unit and AWD Control Unit Circuit........................................2697 Inspection Between AWD Control Unit and ABS Actuator and Electric Unit (Control Unit) Circuit...................2698 ECM Circuit Inspection..........................................................................................2698 Intelligent Key Unit Circuit Inspection.........................................................................2699 TCM Circuit Inspection..........................................................................................2699 BCM Circuit Inspection..........................................................................................2700 Display Control Unit Circuit Inspection.........................................................................2700 Data Link Connector Circuit Inspection..........................................................................2701 Unified Meter and A/C Amp. Circuit Inspection...................................................................2701 Driver Seat Control Unit Circuit Inspection.....................................................................2702 AWD Control Unit Circuit Inspection.............................................................................2702 ABS Actuator and Electric Unit (Control Unit) Circuit Inspection................................................2703 IPDM E/R Circuit Inspection.....................................................................................2703 CAN Communication Circuit Inspection............................................................................2704 IPDM E/R Ignition Relay Circuit Inspection......................................................................2709 CAN SYSTEM (TYPE 9).................................................................................................2710 Component Parts and Harness Connector Location..................................................................2710 Schematic.......................................................................................................2711 Wiring Diagram - CAN -..........................................................................................2712 Check Sheet.....................................................................................................2717 CHECK SHEET RESULTS (EXAMPLE)...............................................................................2720 Case 1..................................................................................................2720 Case 2..................................................................................................2721 Case 3..................................................................................................2722 Case 4..................................................................................................2723 Case 5..................................................................................................2724 Case 6..................................................................................................2725 Case 7..................................................................................................2726 Case 8..................................................................................................2727 Case 9..................................................................................................2728 Case 10.................................................................................................2729 Case 11.................................................................................................2730 Case 12.................................................................................................2731 Case 13.................................................................................................2732 Case 14.................................................................................................2733 Case 15.................................................................................................2734 Case 16.................................................................................................2735 Case 17.................................................................................................2736 Case 18.................................................................................................2737 Case 19.................................................................................................2737 Case 20.................................................................................................2738 Inspection Between TCM and Data Link Connector Circuit..........................................................2738 Inspection Between Data Link Connector and Driver Seat Control Unit Circuit.....................................2738 Inspection Between Driver Seat Control Unit and AWD Control Unit Circuit........................................2739 Inspection Between AWD Control Unit and ABS Actuator and Electric Unit (Control Unit) Circuit...................2740 ECM Circuit Inspection..........................................................................................2740 Intelligent Key Unit Circuit Inspection.........................................................................2741 TCM Circuit Inspection..........................................................................................2741 Low Tire Pressure Warning Control Unit Circuit Inspection.......................................................2742 BCM Circuit Inspection..........................................................................................2742 Display Unit Circuit Inspection.................................................................................2743 Data Link Connector Circuit Inspection..........................................................................2743 Unified Meter and A/C Amp. Circuit Inspection...................................................................2744 Steering Angle Sensor Circuit Inspection........................................................................2744 Driver Seat Control Unit Circuit Inspection.....................................................................2745 AWD Control Unit Circuit Inspection.............................................................................2745 ABS Actuator and Electric Unit (Control Unit) Circuit Inspection................................................2746 IPDM E/R Circuit Inspection.....................................................................................2746 CAN Communication Circuit Inspection............................................................................2747 IPDM E/R Ignition Relay Circuit Inspection......................................................................2753 CAN SYSTEM (TYPE 10)................................................................................................2754 Component Parts and Harness Connector Location..................................................................2754 Schematic.......................................................................................................2755 Wiring Diagram - CAN -..........................................................................................2756 Check Sheet.....................................................................................................2761 CHECK SHEET RESULTS (EXAMPLE)...............................................................................2764 Case 1..................................................................................................2764 Case 2..................................................................................................2765 Case 3..................................................................................................2766 Case 4..................................................................................................2767 Case 5..................................................................................................2768 Case 6..................................................................................................2769 Case 7..................................................................................................2770 Case 8..................................................................................................2771 Case 9..................................................................................................2772 Case 10.................................................................................................2773 Case 11.................................................................................................2774 Case 12.................................................................................................2775 Case 13.................................................................................................2776 Case 14.................................................................................................2777 Case 15.................................................................................................2778 Case 16.................................................................................................2779 Case 17.................................................................................................2780 Case 18.................................................................................................2781 Case 19.................................................................................................2781 Case 20.................................................................................................2782 Inspection Between TCM and Data Link Connector Circuit..........................................................2782 Inspection Between Data Link Connector and Driver Seat Control Unit Circuit.....................................2782 Inspection Between Driver Seat Control Unit and AWD Control Unit Circuit........................................2783 Inspection Between AWD Control Unit and ABS Actuator and Electric Unit (Control Unit) Circuit...................2784 ECM Circuit Inspection..........................................................................................2784 Intelligent Key Unit Circuit Inspection.........................................................................2785 TCM Circuit Inspection..........................................................................................2785 Low Tire Pressure Warning Control Unit Circuit Inspection.......................................................2786 BCM Circuit Inspection..........................................................................................2786 Display Control Unit Circuit Inspection.........................................................................2787 Data Link Connector Circuit Inspection..........................................................................2787 Unified Meter and A/C Amp. Circuit Inspection...................................................................2788 Steering Angle Sensor Circuit Inspection........................................................................2788 Driver Seat Control Unit Circuit Inspection.....................................................................2789 AWD Control Unit Circuit Inspection.............................................................................2789 ABS Actuator and Electric Unit (Control Unit) Circuit Inspection................................................2790 IPDM E/R Circuit Inspection.....................................................................................2790 CAN Communication Circuit Inspection............................................................................2791 IPDM E/R Ignition Relay Circuit Inspection......................................................................2797 POWER SUPPLY ROUTING CIRCUIT........................................................................................ 2 ELECTRICAL UNITS.................................................................................................... 64 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)..................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX.................................................................................... 70 lt..............................................................................................................................2799 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................2799 PRECAUTIONS.............................................................................................................2803 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2803 General Precautions For Service Operations..........................................................................2803 HEADLAMP - XENON TYPE -.................................................................................................2804 Component Parts and Harness Connector Location......................................................................2804 System Description..................................................................................................2804 OUTLINE.........................................................................................................2804 HEADLAMP OPERATION..............................................................................................2805 Low Beam Operation..........................................................................................2805 High Beam Operation/Flash-to-Pass Operation.................................................................2805 COMBINATION SWITCH READING FUNCTION.............................................................................2806 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2806 AUTO LIGHT OPERATION............................................................................................2806 VEHICLE SECURITY SYSTEM.........................................................................................2806 XENON HEADLAMP..................................................................................................2806 CAN Communication System Description................................................................................2806 CAN Communication Unit..............................................................................................2806 Schematic...........................................................................................................2807 Wiring Diagram — H/LAMP —...........................................................................................2808 Terminals and Reference Values for BCM..............................................................................2812 Terminals and Reference Values for IPDM E/R.........................................................................2813 How to Proceed With Trouble Diagnosis...............................................................................2813 Preliminary Check...................................................................................................2814 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................2814 CONSULT-II Functions (BCM)..........................................................................................2815 CONSULT-II BASIC OPERATION......................................................................................2815 WORK SUPPORT....................................................................................................2816 Operation Procedure.........................................................................................2816 Display Item List...........................................................................................2816 DATA MONITOR....................................................................................................2816 Operation Procedure.........................................................................................2816 Display Item List...........................................................................................2817 ACTIVE TEST.....................................................................................................2817 Operation Procedure.........................................................................................2817 Display Item List...........................................................................................2817 CONSULT-II Functions (IPDM E/R).....................................................................................2818 CONSULT-II BASIC OPERATION......................................................................................2818 DATA MONITOR....................................................................................................2819 Operation Procedure.........................................................................................2819 All Signals, Main Signals, Selection From Menu..............................................................2819 ACTIVE TEST.....................................................................................................2819 Operation Procedure.........................................................................................2819 Headlamp Does Not Change To High Beam (Both Sides)..................................................................2820 Headlamp Does Not Change To High Beam (One Side)....................................................................2822 High Beam Indicator Lamp Does Not Illuminate........................................................................2823 Headlamp Low Beam Does Not Illuminate (Both Sides)..................................................................2823 Headlamp Low Beam Does Not Illuminate (One Side)....................................................................2826 Headlamp RH Low Beam and High Beam Does Not Illuminate..............................................................2827 Headlamp LH Low Beam and High Beam Does Not Illuminate..............................................................2828 Headlamps Do Not Turn OFF...........................................................................................2829 General Information for Xenon Headlamp Trouble Diagnosis............................................................2831 Caution:............................................................................................................2831 Xenon Headlamp Trouble Diagnosis....................................................................................2831 Aiming Adjustment...................................................................................................2832 PREPARATION BEFORE ADJUSTING....................................................................................2832 LOW BEAM AND HIGH BEAM..........................................................................................2832 ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)...................................................2833 Bulb Replacement....................................................................................................2834 HEADLAMP HIGH/LOW BEAM..........................................................................................2834 PARKING LAMP (CLEARANCE LAMP)...................................................................................2834 FRONT TURN SIGNAL LAMP..........................................................................................2834 FRONT SIDE MARKER LAMP..........................................................................................2834 Removal and Installation............................................................................................2835 REMOVAL.........................................................................................................2835 INSTALLATION....................................................................................................2835 Disassembly and Assembly............................................................................................2835 DISASSEMBLY.....................................................................................................2835 ASSEMBLY........................................................................................................2836 HEADLAMP -CONVENTIONAL TYPE-............................................................................................2837 Component Parts and Harness Connector Location......................................................................2837 System Description..................................................................................................2837 OUTLINE.........................................................................................................2837 HEADLAMP OPERATION..............................................................................................2838 Low Beam Operation..........................................................................................2838 High Beam Operation/Flash-to-Pass Operation.................................................................2838 COMBINATION SWITCH READING FUNCTION.............................................................................2839 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2839 AUTO LIGHT OPERATION............................................................................................2839 VEHICLE SECURITY SYSTEM.........................................................................................2839 CAN Communication System Description................................................................................2839 CAN Communication Unit..............................................................................................2839 Schematic...........................................................................................................2840 Wiring Diagram — H/LAMP —...........................................................................................2841 Terminals and Reference Values for BCM..............................................................................2845 Terminals and Reference Values for IPDM E/R.........................................................................2846 How to Proceed With Trouble Diagnosis...............................................................................2846 Preliminary Check...................................................................................................2847 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................2847 CONSULT-II Functions (BCM)..........................................................................................2848 CONSULT-II BASIC OPERATION......................................................................................2848 WORK SUPPORT....................................................................................................2849 Operation Procedure.........................................................................................2849 Display Item List...........................................................................................2849 DATA MONITOR....................................................................................................2849 Operation Procedure.........................................................................................2849 Display Item List...........................................................................................2850 ACTIVE TEST.....................................................................................................2850 Operation Procedure.........................................................................................2850 Display Item List...........................................................................................2850 CONSULT-II Functions (IPDM E/R).....................................................................................2851 CONSULT-II BASIC OPERATION......................................................................................2851 DATA MONITOR....................................................................................................2852 Operation Procedure.........................................................................................2852 All Signals, Main Signals, Selection From Menu..............................................................2852 ACTIVE TEST.....................................................................................................2852 Operation Procedure.........................................................................................2852 Headlamp High Beam Does Not Illuminate (Both Side)..................................................................2853 Headlamp High Beam Does Not Illuminate (One Side)...................................................................2855 High Beam Indicator Lamp Does Not Illuminate........................................................................2856 Headlamp Low Beam Does Not Illuminate (Both Sides)..................................................................2856 Headlamp Low Beam Does Not Illuminate (One Side)....................................................................2859 Headlamp RH Low Beam and High Beam Do Not Illuminate................................................................2860 Headlamp LH Low Beam and High Beam Do Not Illuminate................................................................2861 Headlamps Do Not Turn OFF...........................................................................................2862 Aiming Adjustment...................................................................................................2863 PREPARATION BEFORE ADJUSTING....................................................................................2863 LOW BEAM AND HIGH BEAM..........................................................................................2863 ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)...................................................2864 Bulb Replacement....................................................................................................2864 HEADLAMP HIGH/LOW BEAM..........................................................................................2864 PARKING LAMP (CLEARANCE LAMP)...................................................................................2865 FRONT TURN SIGNAL LAMP..........................................................................................2865 FRONT SIDE MARKER LAMP..........................................................................................2865 Removal and Installation............................................................................................2865 REMOVAL.........................................................................................................2865 INSTALLATION....................................................................................................2865 Disassembly and Assembly............................................................................................2866 DISASSEMBLY.....................................................................................................2866 ASSEMBLY........................................................................................................2866 DAYTIME LIGHT SYSTEM....................................................................................................2867 Component Parts and Harness Connector Location......................................................................2867 System Description..................................................................................................2867 OUTLINE.........................................................................................................2867 DAYTIME LIGHT OPERATION.........................................................................................2868 COMBINATION SWITCH READING FUNCTION.............................................................................2868 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2868 AUTO LIGHT OPERATION............................................................................................2869 CAN Communication System Description................................................................................2869 CAN Communication Unit..............................................................................................2869 Schematic...........................................................................................................2870 Wiring Diagram — DTRL —.............................................................................................2871 Terminals and Reference Values for BCM..............................................................................2874 Terminals and Reference Values for IPDM E/R.........................................................................2875 How to Proceed With Trouble Diagnosis...............................................................................2875 Preliminary Check...................................................................................................2876 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................2876 CHECK PARKING BRAKE SWITCH CIRCUIT..............................................................................2877 CONSULT-II Functions (BCM)..........................................................................................2878 CONSULT-II BASIC OPERATION......................................................................................2878 WORK SUPPORT....................................................................................................2879 Operation Procedure.........................................................................................2879 Display Item List...........................................................................................2879 DATA MONITOR....................................................................................................2879 Operation Procedure.........................................................................................2879 Display Item List...........................................................................................2879 ACTIVE TEST.....................................................................................................2880 Operation Procedure.........................................................................................2880 Display Item List...........................................................................................2880 CONSULT-II Functions (IPDM E/R).....................................................................................2881 CONSULT-II BASIC OPERATION......................................................................................2881 DATA MONITOR....................................................................................................2882 Operation Procedure.........................................................................................2882 All Signals, Main Signals, Selection From Menu..............................................................2882 ACTIVE TEST.....................................................................................................2882 Operation Procedure.........................................................................................2882 Daytime Light Control Does Not Operate Properly.....................................................................2883 Front Fog Lamp Does Not Illuminate (One Side).......................................................................2884 Aiming Adjustment...................................................................................................2885 Bulb Replacement....................................................................................................2885 Removal and Installation............................................................................................2885 AUTO LIGHT SYSTEM.......................................................................................................2886 Component Parts and Harness Connector Location......................................................................2886 System Description..................................................................................................2886 OUTLINE.........................................................................................................2886 COMBINATION SWITCH READING FUNCTION.............................................................................2887 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2887 DELAY TIMER FUNCTION............................................................................................2887 CAN Communication System Description................................................................................2887 CAN Communication Unit..............................................................................................2887 Major Components and Functions......................................................................................2887 Schematic...........................................................................................................2888 Wiring Diagram — AUTO/L —...........................................................................................2889 Terminals and Reference Values for BCM..............................................................................2892 Terminals and Reference Values for IPDM E/R.........................................................................2893 How to Proceed With Trouble Diagnosis...............................................................................2894 Preliminary Check...................................................................................................2894 SETTING CHANGE FUNCTIONS........................................................................................2894 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................2894 CONSULT-II Functions (BCM)..........................................................................................2896 CONSULT-II BASIC OPERATION......................................................................................2896 WORK SUPPORT....................................................................................................2897 Operation Procedure.........................................................................................2897 Work Support Setting Item...................................................................................2897 DATA MONITOR....................................................................................................2897 Operation Procedure.........................................................................................2897 Display Item List...........................................................................................2897 ACTIVE TEST.....................................................................................................2898 Operation Procedure.........................................................................................2898 Display Item List...........................................................................................2898 CONSULT-II Functions (IPDM E/R).....................................................................................2899 CONSULT-II BASIC OPERATION......................................................................................2899 DATA MONITOR....................................................................................................2900 Operation Procedure.........................................................................................2900 All Signals, Main Signals, Selection From Menu..............................................................2900 ACTIVE TEST.....................................................................................................2900 Operation Procedure.........................................................................................2900 Symptom Chart.......................................................................................................2901 Lighting Switch Inspection..........................................................................................2901 Optical Sensor System Inspection....................................................................................2902 Removal and Installation of Optical Sensor..........................................................................2904 REMOVAL.........................................................................................................2904 INSTALLATION....................................................................................................2904 HEADLAMP AIMING CONTROL.................................................................................................2905 Wiring Diagram — H/AIM —............................................................................................2905 Removal and Installation............................................................................................2907 REMOVAL.........................................................................................................2907 INSTALLATION....................................................................................................2907 Switch Circuit Inspection (Xenon type)..............................................................................2907 FRONT FOG LAMP..........................................................................................................2908 Component Parts and Harness Connector Location......................................................................2908 System Description..................................................................................................2908 OUTLINE.........................................................................................................2908 FOG LAMP OPERATION..............................................................................................2909 COMBINATION SWITCH READING FUNCTION.............................................................................2909 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2909 CAN Communication System Description................................................................................2909 CAN Communication Unit..............................................................................................2909 Wiring Diagram — F/FOG —............................................................................................2910 Terminals and Reference Values for BCM..............................................................................2912 Terminals and Reference Values for IPDM E/R.........................................................................2913 How to Proceed With Trouble Diagnosis...............................................................................2913 Preliminary Check...................................................................................................2914 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................2914 CONSULT-II Functions (BCM)..........................................................................................2915 CONSULT-II Functions (IPDM E/R).....................................................................................2915 Front Fog Lamps Do Not Illuminate (Both Sides)......................................................................2915 Front Fog Lamp Does Not Illuminate (One Side).......................................................................2917 Aiming Adjustment...................................................................................................2919 Bulb Replacement....................................................................................................2920 Removal and Installation............................................................................................2920 REMOVAL.........................................................................................................2920 INSTALLATION....................................................................................................2920 TURN SIGNAL AND HAZARD WARNING LAMPS....................................................................................2921 Component Parts and Harness Connector Location......................................................................2921 System Description..................................................................................................2921 TURN SIGNAL OPERATION...........................................................................................2921 LH Turn Signal Lamp.........................................................................................2921 RH Turn Signal Lamp.........................................................................................2922 HAZARD LAMP OPERATION...........................................................................................2922 REMOTE CONTROL ENTRY SYSTEM OPERATION...........................................................................2923 COMBINATION SWITCH READING FUNCTION.............................................................................2924 CAN Communication System Description................................................................................2924 CAN Communication Unit..............................................................................................2924 Schematic...........................................................................................................2925 Wiring Diagram — TURN —.............................................................................................2926 Terminals and Reference Value for BCM...............................................................................2929 How to Proceed With Trouble Diagnosis...............................................................................2930 Preliminary Check...................................................................................................2931 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................2931 CONSULT-II Functions (BCM)..........................................................................................2932 CONSULT-II BASIC OPERATION......................................................................................2932 DATA MONITOR....................................................................................................2933 Operation Procedure.........................................................................................2933 Display Item List...........................................................................................2933 ACTIVE TEST.....................................................................................................2933 Operation Procedure.........................................................................................2933 Display Item List...........................................................................................2933 Turn Signal Lamp Does Not Operate...................................................................................2933 Hazard Warning Lamp Does Not Operate But Turn Signal Lamp Operate...................................................2935 Turn Signal Indicator Lamp Does Not Operate.........................................................................2936 Bulb Replacement (Front Turn Signal Lamp)...........................................................................2937 Bulb Replacement (Rear Turn Signal Lamp)............................................................................2937 Removal and Installation of Front Turn Signal Lamp..................................................................2937 Removal and Installation of Rear Turn Signal Lamp...................................................................2937 LIGHTING AND TURN SIGNAL SWITCH.........................................................................................2938 Removal and Installation............................................................................................2938 REMOVAL.........................................................................................................2938 INSTALLATION....................................................................................................2938 HAZARD SWITCH...........................................................................................................2939 Removal and Installation............................................................................................2939 REMOVAL.........................................................................................................2939 INSTALLATION....................................................................................................2939 COMBINATION SWITCH......................................................................................................2940 Wiring Diagram — COMBSW —...........................................................................................2940 Combination Switch Reading Function.................................................................................2941 CONSULT-II Functions (BCM)..........................................................................................2941 CONSULT-II BASIC OPERATION......................................................................................2941 DATA MONITOR....................................................................................................2942 Operation Procedure.........................................................................................2942 Display Item List...........................................................................................2942 Combination Switch Inspection.......................................................................................2943 Removal and Installation............................................................................................2945 STOP LAMP...............................................................................................................2946 Wiring Diagram — STOP/L —...........................................................................................2946 High-Mounted Stop Lamp..............................................................................................2947 BULB REPLACEMENT, REMOVAL AND INSTALLATION......................................................................2947 Stop Lamp...........................................................................................................2947 BULB REPLACEMENT................................................................................................2947 REMOVAL AND INSTALLATION........................................................................................2947 STEP LAMP...............................................................................................................2948 Bulb Replacement....................................................................................................2948 Removal and Installation............................................................................................2948 REMOVAL.........................................................................................................2948 INSTALLATION....................................................................................................2948 BACK-UP LAMP............................................................................................................2949 Wiring Diagram — BACK/L —...........................................................................................2949 Bulb Replacement....................................................................................................2950 Removal and Installation............................................................................................2950 REMOVAL.........................................................................................................2950 INSTALLATION....................................................................................................2950 PARKING, LICENSE PLATE AND TAIL LAMPS...................................................................................2951 Component Parts and Harness Connector Location......................................................................2951 System Description..................................................................................................2951 OPERATION BY LIGHTING SWITCH....................................................................................2952 COMBINATION SWITCH READING FUNCTION.............................................................................2952 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2952 CAN Communication System Description................................................................................2952 CAN Communication Unit..............................................................................................2953 Schematic...........................................................................................................2954 Wiring Diagram — TAIL/L —...........................................................................................2955 Terminals and Reference Values for BCM..............................................................................2959 Terminals and Reference Values for IPDM E/R.........................................................................2960 How to Proceed With Trouble Diagnosis...............................................................................2960 Preliminary Check...................................................................................................2961 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................2961 CONSULT-II Functions (BCM)..........................................................................................2962 CONSULT-II Functions (IPDM E/R).....................................................................................2962 Parking, License Plate and Tail Lamps Do Not Illuminate.............................................................2962 Parking, License Plate and Tail Lamps Do Not Turn OFF (After Approx. 10 Minutes)....................................2966 Bulb Replacement....................................................................................................2967 LICENSE PLATE LAMP..............................................................................................2967 PARKING LAMP (CLEARANCE LAMP)...................................................................................2967 TAIL LAMP.......................................................................................................2967 FRONT SIDE MARKER LAMP..........................................................................................2967 REAR SIDE MARKER LAMP...........................................................................................2967 Removal and Installation............................................................................................2967 LICENSE PLATE LAMP..............................................................................................2967 PARKING LAMP (CLEARANCE LAMP)...................................................................................2967 TAIL LAMP.......................................................................................................2967 FRONT SIDE MARKER LAMP..........................................................................................2967 REAR SIDE MARKER LAMP...........................................................................................2967 REAR COMBINATION LAMP...................................................................................................2968 Bulb Replacement....................................................................................................2968 STOP & TAIL LAMP BULB, REAR SIDE MARKER LAMP BULB, REAR TURN SIGNAL LAMP BULB...................................2968 Removal and Installation............................................................................................2968 REMOVAL.........................................................................................................2968 INSTALLATION....................................................................................................2968 VANITY MIRROR LAMP......................................................................................................2969 Bulb Replacement....................................................................................................2969 MAP LAMP................................................................................................................2970 Bulb Replacement....................................................................................................2970 Removal and Installation............................................................................................2970 REMOVAL.........................................................................................................2970 INSTALLATION....................................................................................................2970 PERSONAL LAMP...........................................................................................................2971 Bulb Replacement, Removal and Installation..........................................................................2971 LUGGAGE ROOM LAMP.......................................................................................................2972 Bulb Replacement, Removal and Installation..........................................................................2972 INTERIOR ROOM LAMP......................................................................................................2973 Component Parts and Harness Connector Location......................................................................2973 System Description..................................................................................................2973 POWER SUPPLY AND GROUND.........................................................................................2974 SWITCH OPERATION................................................................................................2975 ROOM LAMP TIMER OPERATION.......................................................................................2976 Without Intelligent Key System..............................................................................2976 With Intelligent Key System.................................................................................2977 INTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2977 Schematic...........................................................................................................2978 Wiring Diagram — ROOM/L —...........................................................................................2980 WITH INTELLIGENT KEY............................................................................................2980 WITHOUT INTELLIGENT KEY.........................................................................................2987 Terminals and Reference Values for BCM..............................................................................2994 How to Proceed With Trouble Diagnosis...............................................................................2994 Preliminary Check...................................................................................................2995 CHECK FOR POWER SUPPLY AND GROUND CIRCUIT.......................................................................2995 CONSULT-II Functions (BCM)..........................................................................................2996 CONSULT-II BASIC OPERATION......................................................................................2996 WORK SUPPORT....................................................................................................2997 Operation Procedure.........................................................................................2997 Display Item List...........................................................................................2997 DATA MONITOR....................................................................................................2997 Operation Procedure.........................................................................................2997 Display Item List...........................................................................................2997 ACTIVE TEST.....................................................................................................2998 Operation Procedure.........................................................................................2998 Display Item List...........................................................................................2998 Room Lamp Does Not Illuminate.......................................................................................2998 Personal Lamp Does Not Illuminate...................................................................................3000 Ignition Key Hole Illumination Does Not Illuminate..................................................................3002 Step Lamp Does Not Illuminate.......................................................................................3003 All Interior Room Lamp Does Not Operate.............................................................................3005 Bulb Replacement....................................................................................................3005 ROOM LAMP.......................................................................................................3005 MAP LAMP........................................................................................................3005 PERSONAL LAMP...................................................................................................3005 STEP LAMP.......................................................................................................3005 LUGGAGE ROOM LAMP...............................................................................................3005 Removal and Installation............................................................................................3006 ROOM LAMP.......................................................................................................3006 MAP LAMP........................................................................................................3006 PERSONAL LAMP...................................................................................................3006 STEP LAMP.......................................................................................................3006 LUGGAGE ROOM LAMP...............................................................................................3006 IGNITION KEY HOLE ILLUMINATION..................................................................................3006 Without intelligent key system..............................................................................3006 With intelligent key system.................................................................................3006 ILLUMINATION............................................................................................................3007 System Description..................................................................................................3007 ILLUMINATION OPERATION BY LIGHTING SWITCH.......................................................................3007 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................3008 CAN Communication System Description................................................................................3008 CAN Communication Unit..............................................................................................3008 Schematic...........................................................................................................3009 Wiring Diagram — ILL —..............................................................................................3010 Removal and Installation............................................................................................3016 ILLUMINATION CONTROL SWITCH.....................................................................................3016 CONSOLE POCKET LAMP.............................................................................................3016 GLOVE BOX LAMP..................................................................................................3016 COIN BOX ILLUMINATION...........................................................................................3016 BULB SPECIFICATIONS.....................................................................................................3017 Headlamp............................................................................................................3017 Exterior Lamp.......................................................................................................3017 Interior Lamp/Illumination..........................................................................................3017 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 lu..............................................................................................................................3019 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3019 PRECAUTIONS.............................................................................................................3020 Precautions for Liquid Gasket.......................................................................................3020 LIQUID GASKET APPLICATION PROCEDURE.............................................................................3020 PREPARATION.............................................................................................................3021 Special Service Tools...............................................................................................3021 Commercial Service Tools............................................................................................3021 LUBRICATION SYSTEM......................................................................................................3022 Lubrication Circuit.................................................................................................3022 System Chart........................................................................................................3023 ENGINE OIL..............................................................................................................3024 Inspection..........................................................................................................3024 ENGINE OIL LEVEL................................................................................................3024 ENGINE OIL APPEARANCE...........................................................................................3024 ENGINE OIL LEAKAGE..............................................................................................3024 OIL PRESSURE CHECK..............................................................................................3025 Changing Engine Oil.................................................................................................3026 OIL FILTER..............................................................................................................3027 Removal and Installation............................................................................................3027 REMOVAL.........................................................................................................3027 INSTALLATION....................................................................................................3027 INSPECTION AFTER INSTALLATION...................................................................................3027 OIL COOLER..............................................................................................................3028 Removal and Installation............................................................................................3028 REMOVAL.........................................................................................................3028 INSPECTION AFTER REMOVAL........................................................................................3029 Oil Cooler..................................................................................................3029 Relief Valve................................................................................................3029 INSTALLATION....................................................................................................3029 INSPECTION AFTER INSTALLATION...................................................................................3029 OIL PUMP................................................................................................................3030 Removal and Installation............................................................................................3030 REMOVAL.........................................................................................................3030 INSTALLATION....................................................................................................3030 INSPECTION AFTER INSTALLATION...................................................................................3030 Disassembly and Assembly............................................................................................3030 DISASSEMBLY.....................................................................................................3030 INSPECTION AFTER DISASSEMBLY....................................................................................3031 Oil Pump Clearance..........................................................................................3031 Regulator Valve Clearance...................................................................................3032 ASSEMBLY........................................................................................................3032 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................3033 Standard and Limit..................................................................................................3033 OIL PRESSURE....................................................................................................3033 ENGINE OIL CAPACITY (APPROXIMATE)...............................................................................3033 OIL PUMP........................................................................................................3033 REGULATOR VALVE.................................................................................................3033 ma..............................................................................................................................3035 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3035 PREPARATION.............................................................................................................3037 Special Service Tools...............................................................................................3037 Commercial Service Tools............................................................................................3037 GENERAL MAINTENANCE.....................................................................................................3038 Explanation of General Maintenance..................................................................................3038 PERIODIC MAINTENANCE....................................................................................................3040 Introduction of Periodic Maintenance................................................................................3040 Schedule 1..........................................................................................................3041 EMISSION CONTROL SYSTEM MAINTENANCE.............................................................................3041 CHASSIS AND BODY MAINTENANCE....................................................................................3042 Schedule 2..........................................................................................................3042 EMISSION CONTROL SYSTEM MAINTENANCE.............................................................................3042 CHASSIS AND BODY MAINTENANCE....................................................................................3043 RECOMMENDED FLUIDS AND LUBRICANTS.......................................................................................3044 Fluids and Lubricants...............................................................................................3044 SAE Viscosity Number................................................................................................3045 GASOLINE ENGINE OIL.............................................................................................3045 Anti-Freeze Coolant Mixture Ratio...................................................................................3045 ENGINE MAINTENANCE......................................................................................................3046 Checking Drive Belts................................................................................................3046 Tension Adjustment..................................................................................................3046 ALTERNATOR AND A/C COMPRESSOR BELT..............................................................................3047 POWER STEERING OIL PUMP BELT....................................................................................3047 Changing Engine Coolant.............................................................................................3047 DRAINING ENGINE COOLANT.........................................................................................3048 REFILLING ENGINE COOLANT........................................................................................3048 FLUSHING COOLING SYSTEM.........................................................................................3049 Checking Fuel Lines.................................................................................................3050 Changing Air Cleaner Filter.........................................................................................3050 VISCOUS PAPER TYPE..............................................................................................3050 Changing Engine Oil.................................................................................................3051 Changing Oil Filter.................................................................................................3051 REMOVAL.........................................................................................................3051 INSTALLATION....................................................................................................3052 INSPECTION AFTER INSTALLATION...................................................................................3052 Changing Spark Plugs (Platinum-Tipped Type).........................................................................3052 REMOVAL.........................................................................................................3052 INSPECTION AFTER REMOVAL........................................................................................3053 INSTALLATION....................................................................................................3053 Checking EVAP Vapor Lines...........................................................................................3053 CHASSIS AND BODY MAINTENANCE............................................................................................3054 Checking Exhaust System.............................................................................................3054 Checking CVT Fluid..................................................................................................3054 FLUID LEVEL CHECK...............................................................................................3054 FLUID CONDITION CHECK...........................................................................................3055 Changing CVT Fluid..................................................................................................3055 Checking Transfer Oil...............................................................................................3055 Changing Transfer Oil...............................................................................................3056 Checking Propeller Shaft............................................................................................3056 Checking Differential Gear Oil......................................................................................3056 Changing Differential Gear Oil......................................................................................3057 Balancing Wheels (Bonding Weight Type)..............................................................................3057 REMOVAL.........................................................................................................3057 WHEEL BALANCE ADJUSTMENT........................................................................................3057 Tire Rotation.......................................................................................................3058 Checking Brake Fluid Level and Leaks................................................................................3059 Checking Brake Lines and Cables.....................................................................................3059 Changing Brake Fluid................................................................................................3059 Checking Disc Brake.................................................................................................3059 ROTOR...........................................................................................................3059 CALIPER.........................................................................................................3060 PAD.............................................................................................................3060 Checking Steering Gear and Linkage..................................................................................3060 STEERING GEAR...................................................................................................3060 STEERING LINKAGE................................................................................................3060 Checking Power Steering Fluid and Lines.............................................................................3060 Axle and Suspension Parts...........................................................................................3061 Drive Shaft.........................................................................................................3061 Lubricating Locks, Hinges and Hood Latch............................................................................3062 Checking Seat Belt, Buckles, Retractors, Anchors and Adjusters......................................................3063 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................3064 Standard and Limit..................................................................................................3064 BELT DEFLECTION AND TENSION.....................................................................................3064 ENGINE COOLANT CAPACITY (APPROXIMATE)...........................................................................3064 RADIATOR........................................................................................................3064 ENGINE OIL CAPACITY (APPROXIMATE)...............................................................................3064 SPARK PLUG (PLATINUM-TIPPED TYPE)...............................................................................3064 WHEEL BALANCE...................................................................................................3065 Tightening Torque...................................................................................................3065 pb..............................................................................................................................3067 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3067 PARKING BRAKE SYSTEM....................................................................................................3068 On-Vehicle Service..................................................................................................3068 PEDAL STROKE....................................................................................................3068 INSPECT COMPONENTS..............................................................................................3068 ADJUSTMENT......................................................................................................3068 PARKING BRAKE CONTROL...................................................................................................3069 Components..........................................................................................................3069 Removal and Installation............................................................................................3069 REMOVAL.........................................................................................................3069 INSTALLATION....................................................................................................3070 PARKING BRAKE SHOE......................................................................................................3071 Components..........................................................................................................3071 Removal and Installation............................................................................................3071 REMOVAL.........................................................................................................3071 INSPECTION AFTER REMOVAL........................................................................................3072 INSTALLATION....................................................................................................3072 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................3074 Parking Drum Brake..................................................................................................3074 Parking Brake Control...............................................................................................3074 pg..............................................................................................................................3075 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3075 POWER SUPPLY ROUTING CIRCUIT............................................................................................3077 Schematic...........................................................................................................3077 Wiring Diagram - POWER -............................................................................................3078 BATTERY POWER SUPPLY - IGNITION SW. IN ANY POSITION...........................................................3078 ACCESSORY POWER SUPPLY - IGNITION SW. IN “ACC” OR “ON”..........................................................3083 IGNITION POWER SUPPLY - IGNITION SW. IN “ON” AND/OR “START”.....................................................3084 Fuse................................................................................................................3090 Fusible Link........................................................................................................3090 Circuit Breaker.....................................................................................................3090 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................3091 System Description..................................................................................................3091 SYSTEMS CONTROLLED BY IPDM E/R..................................................................................3091 CAN COMMUNICATION LINE CONTROL..................................................................................3091 IPDM E/R STATUS CONTROL.........................................................................................3092 CAN Communication System Description................................................................................3092 CAN Communication Unit..............................................................................................3092 Function of Detecting Ignition Relay Malfunction....................................................................3092 CONSULT-II Function (IPDM E/R)......................................................................................3093 CONSULT-II INSPECTION PROCEDURE.................................................................................3093 SELF-DIAG RESULTS...............................................................................................3094 Operation Procedure.........................................................................................3094 Display Item List...........................................................................................3094 DATA MONITOR....................................................................................................3095 Operation Procedure.........................................................................................3095 All Signals, Main Signals, Selection From Menu..............................................................3095 ACTIVE TEST.....................................................................................................3096 Operation Procedure.........................................................................................3096 Auto Active Test....................................................................................................3097 DESCRIPTION.....................................................................................................3097 OPERATION PROCEDURE.............................................................................................3097 INSPECTION IN AUTO ACTIVE TEST MODE.............................................................................3097 Concept of Auto Active Test.................................................................................3098 Schematic...........................................................................................................3099 IPDM E/R Terminal Arrangement.......................................................................................3100 IPDM E/R Power/Ground Circuit Inspection............................................................................3101 Inspection With CONSULT-II (Self-Diagnosis).........................................................................3102 Removal and Installation of IPDM E/R................................................................................3103 REMOVAL.........................................................................................................3103 INSTALLATION....................................................................................................3103 GROUND..................................................................................................................3104 Ground Distribution.................................................................................................3104 MAIN HARNESS....................................................................................................3104 ENGINE ROOM HARNESS.............................................................................................3107 ENGINE CONTROL HARNESS..........................................................................................3109 BODY HARNESS....................................................................................................3110 BODY NO.2 HARNESS..............................................................................................3112 HARNESS.................................................................................................................3113 Harness Layout......................................................................................................3113 HOW TO READ HARNESS LAYOUT......................................................................................3113 To Use the Grid Reference...................................................................................3113 OUTLINE.........................................................................................................3114 MAIN HARNESS....................................................................................................3115 ENGINE ROOM HARNESS.............................................................................................3118 Engine Compartment..........................................................................................3118 Passenger Compartment.......................................................................................3120 ENGINE CONTROL HARNESS..........................................................................................3121 BODY HARNESS....................................................................................................3123 BODY NO.2 HARNESS..............................................................................................3125 ROOM LAMP HARNESS...............................................................................................3126 FRONT DOOR HARNESS..............................................................................................3127 LH Side.....................................................................................................3127 RH Side.....................................................................................................3127 REAR DOOR HARNESS...............................................................................................3128 LH Side.....................................................................................................3128 RH Side.....................................................................................................3128 BACK DOOR HARNESS...............................................................................................3129 Wiring Diagram Codes (Cell Codes)...................................................................................3130 ELECTRICAL UNITS LOCATION...............................................................................................3133 Electrical Units Location...........................................................................................3133 ENGINE COMPARTMENT..............................................................................................3133 PASSENGER COMPARTMENT...........................................................................................3134 LUGGAGE COMPARTMENT.............................................................................................3136 HARNESS CONNECTOR.......................................................................................................3137 Description.........................................................................................................3137 HARNESS CONNECTOR (TAB-LOCKING TYPE)............................................................................3137 HARNESS CONNECTOR (SLIDE-LOCKING TYPE)..........................................................................3138 ELECTRICAL UNITS........................................................................................................3139 Terminal Arrangement................................................................................................3139 SMJ (SUPER MULTIPLE JUNCTION)...........................................................................................3141 Terminal Arrangement................................................................................................3141 STANDARDIZED RELAY......................................................................................................3142 Description.........................................................................................................3142 NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS................................................................3142 TYPE OF STANDARDIZED RELAYS.....................................................................................3142 FUSE BLOCK - JUNCTION BOX (J/B).........................................................................................3144 Terminal Arrangement................................................................................................3144 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................3145 Terminal Arrangement................................................................................................3145 pr..............................................................................................................................3147 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3147 PREPARATION.............................................................................................................3148 Commercial Service Tools............................................................................................3148 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................3149 NVH Troubleshooting Chart...........................................................................................3149 REAR PROPELLER SHAFT....................................................................................................3150 On-Vehicle Inspection...............................................................................................3150 APPEARANCE AND NOISE INSPECTION.................................................................................3150 PROPELLER SHAFT VIBRATION.......................................................................................3150 Removal and Installation............................................................................................3151 COMPONENTS......................................................................................................3151 REMOVAL.........................................................................................................3151 INSPECTION......................................................................................................3152 INSTALLATION....................................................................................................3153 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................3154 General Specifications..............................................................................................3154 Journal Axial Play..................................................................................................3154 Propeller Shaft Runout..............................................................................................3154 ps..............................................................................................................................3155 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3155 PRECAUTIONS.............................................................................................................3156 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................3156 Precautions Necessary for Steering Wheel Rotation After Battery Disconnect..........................................3156 OPERATION PROCEDURE.............................................................................................3156 Precautions for Steering System.....................................................................................3157 PREPARATION.............................................................................................................3158 Special Service Tools (SST).........................................................................................3158 Commercial Service Tools............................................................................................3159 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................3160 NVH Troubleshooting Chart...........................................................................................3160 POWER STEERING FLUID....................................................................................................3161 Checking Fluid Level................................................................................................3161 Checking Fluid Leakage..............................................................................................3161 Air Bleeding Hydraulic System.......................................................................................3161 STEERING WHEEL..........................................................................................................3163 On-Vehicle Inspection and Service...................................................................................3163 CHECKING CONDITION OF INSTALLATION..............................................................................3163 CHECKING STEERING WHEEL PLAY....................................................................................3163 CHECKING NEUTRAL POSITION ON STEERING WHEEL.....................................................................3163 CHECKING STEERING WHEEL TURNING FORCE...........................................................................3163 CHECKING FRONT WHEEL TURNING ANGLE..............................................................................3164 Removal and Installation............................................................................................3164 STEERING COLUMN.........................................................................................................3165 Removal and Installation............................................................................................3165 COMPONENTS......................................................................................................3165 REMOVAL.........................................................................................................3165 INSPECTION AFTER REMOVAL........................................................................................3167 INSTALLATION....................................................................................................3167 INSPECTION AFTER INSTALLATION...................................................................................3167 Disassembly and Assembly............................................................................................3168 DISASSEMBLY.....................................................................................................3168 ASSEMBLY........................................................................................................3168 POWER STEERING GEAR AND LINKAGE.........................................................................................3169 Removal and Installation............................................................................................3169 REMOVAL.........................................................................................................3169 2WD.........................................................................................................3169 AWD.........................................................................................................3171 INSTALLATION....................................................................................................3172 INSPECTION AFTER INSTALLATION...................................................................................3172 Disassembly and Assembly............................................................................................3173 COMPONENTS......................................................................................................3173 DISASSEMBLY.....................................................................................................3174 INSPECTION AFTER DISASSEMBLY....................................................................................3176 Boot........................................................................................................3176 Rack........................................................................................................3176 Sub-Gear Assembly...........................................................................................3176 Gear Housing Assembly.......................................................................................3176 Outer Socket and Inner Socket...............................................................................3176 ASSEMBLY........................................................................................................3177 POWER STEERING OIL PUMP.................................................................................................3181 On-Vehicle Inspection and Service...................................................................................3181 CHECKING RELIEF OIL PRESSURE....................................................................................3181 Removal and Installation............................................................................................3182 REMOVAL.........................................................................................................3182 INSTALLATION....................................................................................................3182 Disassembly and Assembly............................................................................................3182 COMPONENTS......................................................................................................3182 INSPECTION BEFORE DISASSEMBLY...................................................................................3183 DISASSEMBLY.....................................................................................................3183 INSPECTION AFTER DISASSEMBLY....................................................................................3184 Body Assembly and Rear Cover Inspection.....................................................................3184 Cartridge Assembly Inspection...............................................................................3184 Relief Valve Assembly Inspection............................................................................3184 ASSEMBLY........................................................................................................3184 HYDRAULIC LINE..........................................................................................................3187 Components..........................................................................................................3187 Removal and Installation............................................................................................3188 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................3189 Steering Wheel......................................................................................................3189 Steering Angle......................................................................................................3189 Steering Column.....................................................................................................3189 Steering Outer Socket and Inner Socket..............................................................................3189 Steering Gear.......................................................................................................3190 Oil Pump............................................................................................................3190 Steering Fluid......................................................................................................3190 rax.............................................................................................................................3191 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3191 PRECAUTIONS.............................................................................................................3192 Caution.............................................................................................................3192 PREPARATION.............................................................................................................3193 Commercial Service Tools............................................................................................3193 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................3194 NVH Troubleshooting Chart...........................................................................................3194 WHEEL HUB...............................................................................................................3195 On-Vehicle Inspection and Service...................................................................................3195 WHEEL BEARING INSPECTION........................................................................................3195 Removal and Installation............................................................................................3195 REMOVAL.........................................................................................................3195 INSPECTION AFTER REMOVAL........................................................................................3196 Ball Joint Inspection.......................................................................................3196 INSTALLATION....................................................................................................3196 REAR DRIVE SHAFT........................................................................................................3197 Removal and Installation............................................................................................3197 REMOVAL.........................................................................................................3197 INSPECTION AFTER REMOVAL........................................................................................3197 INSTALLATION....................................................................................................3197 Disassembly and Assembly............................................................................................3198 DISASSEMBLY.....................................................................................................3198 Final Drive Side............................................................................................3198 Wheel Side..................................................................................................3199 INSPECTION AFTER DISASSEMBLY....................................................................................3199 Shaft.......................................................................................................3199 Joint Sub-Assembly..........................................................................................3199 Slide Joint Side............................................................................................3200 Ball Cage...................................................................................................3200 Steel Ball..................................................................................................3200 Inner Race..................................................................................................3200 ASSEMBLY........................................................................................................3200 Final Drive Side............................................................................................3200 Wheel Side..................................................................................................3201 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................3203 Wheel Bearing.......................................................................................................3203 Drive Shaft.........................................................................................................3203 rf..............................................................................................................................3205 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3205 PRECAUTIONS.............................................................................................................3206 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................3206 Precautions.........................................................................................................3206 PREPARATION.............................................................................................................3207 Special Service Tools...............................................................................................3207 Commercial Service Tools............................................................................................3207 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................3208 Work Flow...........................................................................................................3208 CUSTOMER INTERVIEW..............................................................................................3208 DUPLICATE THE NOISE AND TEST DRIVE..............................................................................3209 CHECK RELATED SERVICE BULLETINS.................................................................................3209 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................3209 REPAIR THE CAUSE................................................................................................3209 CONFIRM THE REPAIR..............................................................................................3210 Generic Squeak and Rattle Troubleshooting...........................................................................3210 INSTRUMENT PANEL................................................................................................3210 CENTER CONSOLE..................................................................................................3210 DOORS...........................................................................................................3210 TRUNK...........................................................................................................3211 SUNROOF/HEADLINING..............................................................................................3211 SEATS...........................................................................................................3211 UNDERHOOD.......................................................................................................3211 Diagnostic Worksheet................................................................................................3212 SUNROOF.................................................................................................................3214 Component Parts and Harness Connector Location......................................................................3214 System Description..................................................................................................3214 SUNROOF OPERATION...............................................................................................3215 SUNROOF SWITCH READING FUNCTION.................................................................................3215 RETAINED POWER OPERATION........................................................................................3215 ANTI-PINCH FUNCTION.............................................................................................3216 MEMORY RESET PROCEDURE..........................................................................................3216 INITIALIZATION PROCEDURE........................................................................................3216 CAN Communication System Description................................................................................3217 CAN Communication Unit..............................................................................................3217 Wiring Diagram — SROOF —............................................................................................3218 Terminals and Reference Value for BCM...............................................................................3220 Terminals and Reference Value for Sunroof Motor Assembly............................................................3220 Work Flow...........................................................................................................3221 CONSULT-II Function (BCM)...........................................................................................3222 “RETAINED PWR”..................................................................................................3222 Data Monitor........................................................................................................3223 Active Test.........................................................................................................3223 Work Support........................................................................................................3223 Trouble Diagnosis Chart by Symptom..................................................................................3224 BCM Power Supply and Ground Circuit Check...........................................................................3224 Sunroof Motor Assembly Power Supply and Ground Circuit Check........................................................3226 BCM Check...........................................................................................................3227 Sunroof Switch Circuit Check 1......................................................................................3228 Sunroof Switch Circuit Check 2......................................................................................3229 Sunroof Switch Circuit Check 3......................................................................................3229 Sunroof Switch Circuit Check 4......................................................................................3230 Sunroof Switch Circuit Check 5......................................................................................3231 Sunroof Switch Circuit Check 6......................................................................................3231 Sunroof Switch Circuit Check 7......................................................................................3232 Sunroof Switch Circuit Check 8......................................................................................3233 Sunroof Switch Circuit Check 9......................................................................................3233 Sunroof Switch Circuit Check 10.....................................................................................3235 Sunroof Switch Circuit Check 11.....................................................................................3236 Sunroof Switch Circuit Check 12.....................................................................................3237 Door Switch Check (With Intelligent Key)............................................................................3238 Door Switch Check (Without Intelligent Key).........................................................................3240 Wind Deflector Inspection...........................................................................................3243 Link and Wire Assembly..............................................................................................3243 Fitting Adjustment..................................................................................................3243 LID WEATHERSTRIP OVERLAP ADJUSTMENT AND SURFACE MISMATCH ADJUSTMENT.............................................3244 Removal and Installation............................................................................................3244 SUNROOF UNIT ASSEMBLY...........................................................................................3246 Removal.....................................................................................................3246 Installation................................................................................................3247 GLASS LID.......................................................................................................3247 Removal.....................................................................................................3247 Installation................................................................................................3247 SUNSHADE........................................................................................................3248 Removal.....................................................................................................3248 Installation................................................................................................3248 WIND DEFLECTOR..................................................................................................3248 Removal.....................................................................................................3248 Installation................................................................................................3248 SUNROOF MOTOR ASSEMBLY..........................................................................................3248 Removal.....................................................................................................3248 Installation................................................................................................3248 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 rfd.............................................................................................................................3251 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3251 PRECAUTIONS.............................................................................................................3252 Service Notice or Precautions.......................................................................................3252 PREPARATION.............................................................................................................3253 Special Service Tools...............................................................................................3253 Commercial Service Tools............................................................................................3255 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................3256 NVH Troubleshooting Chart...........................................................................................3256 DESCRIPTION.............................................................................................................3257 Cross-Sectional View................................................................................................3257 DIFFERENTIAL GEAR OIL...................................................................................................3258 Changing Differential Gear Oil......................................................................................3258 DRAINING........................................................................................................3258 FILLING.........................................................................................................3258 Checking Differential Gear Oil......................................................................................3258 OIL LEAKAGE AND OIL LEVEL.......................................................................................3258 FRONT OIL SEAL..........................................................................................................3259 Removal and Installation............................................................................................3259 REMOVAL.........................................................................................................3259 INSTALLATION....................................................................................................3259 SIDE OIL SEAL...........................................................................................................3261 Removal and Installation............................................................................................3261 REMOVAL.........................................................................................................3261 INSTALLATION....................................................................................................3261 ELECTRIC CONTROLLED COUPLING............................................................................................3262 Removal and Installation............................................................................................3262 REMOVAL.........................................................................................................3262 INSTALLATION....................................................................................................3263 REAR FINAL DRIVE ASSEMBLY...............................................................................................3264 Removal and Installation............................................................................................3264 COMPONENTS......................................................................................................3264 REMOVAL.........................................................................................................3264 INSTALLATION....................................................................................................3265 Disassembly and Assembly............................................................................................3266 COMPONENTS......................................................................................................3266 ASSEMBLY INSPECTION AND ADJUSTMENT..............................................................................3267 Total Preload Torque........................................................................................3267 Drive Gear Runout...........................................................................................3267 Tooth Contact...............................................................................................3268 Backlash....................................................................................................3270 Companion Flange Runout.....................................................................................3270 DISASSEMBLY.....................................................................................................3271 Electric Controlled Coupling Assembly.......................................................................3271 Differential Assembly.......................................................................................3272 Drive Pinion Assembly.......................................................................................3273 INSPECTION AFTER DISASSEMBLY....................................................................................3274 ASSEMBLY........................................................................................................3275 Drive Pinion Assembly.......................................................................................3275 Differential Assembly.......................................................................................3278 Electric Controlled Coupling Assembly.......................................................................3281 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................3284 General Specifications..............................................................................................3284 Inspection and Adjustment...........................................................................................3284 DRIVE GEAR RUNOUT...............................................................................................3284 DIFFERENTIAL SIDE GEAR CLEARANCE................................................................................3284 PRELOAD TORQUE..................................................................................................3284 BACKLASH........................................................................................................3284 COMPANION FLANGE RUNOUT.........................................................................................3284 SELECTIVE PARTS.................................................................................................3284 Side Gear Thrust Washer.....................................................................................3284 Drive Pinion Adjusting Shim.................................................................................3285 Side Bearing Adjusting Shim.................................................................................3285 rsu.............................................................................................................................3287 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3287 PRECAUTIONS.............................................................................................................3288 Cautions............................................................................................................3288 PREPARATION.............................................................................................................3289 Special Service Tools (SST).........................................................................................3289 Commercial Service Tools............................................................................................3289 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................3290 NVH Troubleshooting Chart...........................................................................................3290 REAR SUSPENSION ASSEMBLY................................................................................................3291 On-Vehicle Inspection and Service...................................................................................3291 INSPECTION OF SUSPENSION ARM BALL JOINT END PLAY................................................................3291 SHOCK ABSORBER INSPECTION.......................................................................................3291 Wheel Alignment Inspection..........................................................................................3291 DESCRIPTION.....................................................................................................3291 PRELIMINARY CHECK...............................................................................................3291 CAMBER INSPECTION...............................................................................................3291 TOE-IN..........................................................................................................3292 Components..........................................................................................................3293 Removal and Installation............................................................................................3294 REMOVAL.........................................................................................................3294 INSTALLATION....................................................................................................3294 SHOCK ABSORBER..........................................................................................................3295 Removal and Installation............................................................................................3295 REMOVAL.........................................................................................................3295 INSPECTION AFTER REMOVAL........................................................................................3295 INSTALLATION....................................................................................................3295 Disassembly and Assembly............................................................................................3295 DISASSEMBLY.....................................................................................................3295 INSPECTION AFTER DISASSEMBLY....................................................................................3296 Bound Bumper and Bushing....................................................................................3296 ASSEMBLY........................................................................................................3296 SUSPENSION ARM..........................................................................................................3297 Removal and Installation............................................................................................3297 REMOVAL.........................................................................................................3297 INSPECTION AFTER REMOVAL........................................................................................3297 Visual Inspection...........................................................................................3297 Ball Joint Inspection.......................................................................................3297 Swing Torque Inspection.....................................................................................3297 Rotating Torque Inspection..................................................................................3297 Axial End Play Inspection...................................................................................3298 INSTALLATION....................................................................................................3298 RADIUS ROD..............................................................................................................3299 Removal and Installation............................................................................................3299 REMOVAL.........................................................................................................3299 INSPECTION AFTER REMOVAL........................................................................................3299 INSTALLATION....................................................................................................3299 FRONT LOWER LINK........................................................................................................3300 Removal and Installation............................................................................................3300 REMOVAL.........................................................................................................3300 INSPECTION AFTER REMOVAL........................................................................................3300 INSTALLATION....................................................................................................3300 REAR LOWER LINK & COIL SPRING...........................................................................................3301 Removal and Installation............................................................................................3301 REMOVAL.........................................................................................................3301 INSPECTION AFTER REMOVAL........................................................................................3301 INSTALLATION....................................................................................................3301 STABILIZER BAR..........................................................................................................3302 Removal and Installation............................................................................................3302 REMOVAL.........................................................................................................3302 INSPECTION AFTER REMOVAL........................................................................................3302 INSTALLATION....................................................................................................3302 REAR SUSPENSION MEMBER..................................................................................................3303 Removal and Installation............................................................................................3303 REMOVAL.........................................................................................................3303 INSPECTION AFTER REMOVAL........................................................................................3303 INSTALLATION....................................................................................................3303 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................3304 Wheel Alignment (Unladen*)..........................................................................................3304 Ball Joint..........................................................................................................3304 Wheelarch Height (Unladen*).........................................................................................3304 sb..............................................................................................................................3305 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3305 PRECAUTIONS.............................................................................................................3306 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................3306 Precaution for Seat Belt Service....................................................................................3306 AFTER A COLLISION...............................................................................................3306 SEAT BELTS..............................................................................................................3307 System Description..................................................................................................3307 SEAT BELT WARNING CHIME.........................................................................................3307 SEAT BELT WARNING LAMP..........................................................................................3307 Removal and Installation of Front Seat Belt.........................................................................3307 REMOVAL OF FRONT SEAT BELT RETRACTOR............................................................................3307 INSTALLATION OF FRONT SEAT BELT RETRACTOR.......................................................................3308 REMOVAL OF FRONT SEAT BELT BUCKLE...............................................................................3308 INSTALLATION OF FRONT SEAT BELT BUCKLE..........................................................................3308 Removal and Installation of Rear Seat Belt..........................................................................3309 REMOVAL OF REAR SEAT BELT RETRACTOR.............................................................................3309 INSTALLATION OF REAR SEAT BELT RETRACTOR........................................................................3309 Seat Belt Inspection................................................................................................3310 AFTER A COLLISION...............................................................................................3310 PRELIMINARY CHECK...............................................................................................3310 SEAT BELT RETRACTOR ON-VEHICLE INSPECTION.......................................................................3311 Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)...................................3311 ELR Function Stationary Inspection..........................................................................3311 ALR Function Stationary Inspection..........................................................................3311 ELR Function Moving Inspection..............................................................................3311 SEAT BELT RETRACTOR OFF-VEHICLE INSPECTION......................................................................3312 TOP TETHER STRAP CHILD RESTRAINT........................................................................................3313 Removal and Installation............................................................................................3313 REMOVAL.........................................................................................................3313 INSTALLATION....................................................................................................3313 sc..............................................................................................................................3315 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3315 PRECAUTIONS.............................................................................................................3316 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................3316 PREPARATION.............................................................................................................3317 Special Service Tools...............................................................................................3317 Commercial Service Tools............................................................................................3317 BATTERY.................................................................................................................3318 How to Handle Battery...............................................................................................3318 METHODS OF PREVENTING OVER-DISCHARGE............................................................................3318 CHECKING ELECTROLYTE LEVEL......................................................................................3319 Sulphation..................................................................................................3319 SPECIFIC GRAVITY CHECK..........................................................................................3319 Hydrometer Temperature Correction...........................................................................3319 CHARGING THE BATTERY............................................................................................3320 Charging Rates..............................................................................................3320 Trouble Diagnosis with Battery/Starting/Charging System Tester......................................................3320 DIAGNOSTIC RESULT ITEM CHART....................................................................................3322 Removal and Installation............................................................................................3322 REMOVAL.........................................................................................................3322 INSTALLATION....................................................................................................3322 STARTING SYSTEM.........................................................................................................3323 System Description..................................................................................................3323 Wiring Diagram — START —............................................................................................3324 Trouble Diagnosis with Battery/Starting/Charging System Tester......................................................3325 DIAGNOSTIC RESULT ITEM CHART....................................................................................3325 WORK FLOW.......................................................................................................3326 DIAGNOSTIC PROCEDURE 1..........................................................................................3327 Check “B” Terminal Circuit..................................................................................3327 DIAGNOSTIC PROCEDURE 2..........................................................................................3328 Check “S” Connector Circuit.................................................................................3328 MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE.......................................3328 Removal and Installation............................................................................................3329 REMOVAL.........................................................................................................3329 INSTALLATION....................................................................................................3329 Disassembly and Assembly............................................................................................3330 INSPECTION AFTER DISASSEMBLY....................................................................................3330 Pinion/Clutch Check.........................................................................................3330 CHARGING SYSTEM.........................................................................................................3331 System Description..................................................................................................3331 MALFUNCTION INDICATOR...........................................................................................3331 Wiring Diagram — CHARGE —...........................................................................................3332 Trouble Diagnosis with Battery/Starting/Charging System Tester......................................................3333 DIAGNOSTIC RESULT ITEM CHART....................................................................................3334 WORK FLOW.......................................................................................................3335 PRELIMINARY INSPECTION..........................................................................................3336 DIAGNOSTIC PROCEDURE 1..........................................................................................3337 Check “L” Terminal Circuit (Open)...........................................................................3337 DIAGNOSTIC PROCEDURE 2..........................................................................................3337 Check “L” Terminal Circuit (Short)..........................................................................3337 DIAGNOSTIC PROCEDURE 3..........................................................................................3338 Check “S” Terminal Circuit..................................................................................3338 DIAGNOSTIC PROCEDURE 4..........................................................................................3339 Check “B” Terminal Circuit..................................................................................3339 Removal and Installation............................................................................................3340 REMOVAL.........................................................................................................3340 ALTERNATOR PULLEY INSPECTION....................................................................................3341 INSTALLATION....................................................................................................3341 Disassembly and Assembly............................................................................................3342 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................3343 Battery.............................................................................................................3343 Starter.............................................................................................................3343 Alternator..........................................................................................................3343 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 se..............................................................................................................................3345 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3345 PRECAUTIONS.............................................................................................................3347 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................3347 Service Notice......................................................................................................3347 Precautions for Work................................................................................................3347 PREPARATION.............................................................................................................3348 Special Service Tools...............................................................................................3348 Commercial Service Tools............................................................................................3348 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................3349 Work Flow...........................................................................................................3349 CUSTOMER INTERVIEW..............................................................................................3349 DUPLICATE THE NOISE AND TEST DRIVE..............................................................................3350 CHECK RELATED SERVICE BULLETINS.................................................................................3350 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................3350 REPAIR THE CAUSE................................................................................................3350 CONFIRM THE REPAIR..............................................................................................3351 Generic Squeak and Rattle Troubleshooting...........................................................................3351 INSTRUMENT PANEL................................................................................................3351 CENTER CONSOLE..................................................................................................3351 DOORS...........................................................................................................3351 TRUNK...........................................................................................................3352 SUNROOF/HEADLINING..............................................................................................3352 SEATS...........................................................................................................3352 UNDERHOOD.......................................................................................................3352 Diagnostic Worksheet................................................................................................3353 CLIP AND FASTENER.......................................................................................................3355 Clip and Fastener...................................................................................................3355 AUTOMATIC DRIVE POSITIONER..............................................................................................3356 System Description..................................................................................................3356 MANUAL OPERATION................................................................................................3356 AUTOMATIC OPERATION.............................................................................................3356 FAIL- SAFE MODE.................................................................................................3357 CANCEL OF FAIL-SAFE MODE........................................................................................3357 MEMORY STORING AND KEYFOB INTERLOCK STORING.....................................................................3358 MEMORY OPERATION................................................................................................3359 ENTRY OPERATION.................................................................................................3359 EXITING OPERATION...............................................................................................3359 KEYFOB INTERLOCK OPERATION......................................................................................3360 Component Parts And Harness Connector Location......................................................................3361 CAN Communication System Description................................................................................3362 CAN Communication Unit..............................................................................................3362 Schematic...........................................................................................................3363 Wiring Diagram—AUT/DP—..............................................................................................3365 Terminals and Reference Values for BCM..............................................................................3377 Terminals and Reference Values for Driver Seat Control Unit.........................................................3377 Terminals and Reference Values for Automatic Driver Positioner Control Unit.........................................3380 Work Flow...........................................................................................................3382 Preliminary Check...................................................................................................3382 SETTING CHANGE FUNCTION.........................................................................................3382 POWER SUPPLY AND GROUND CIRCUIT CHECK...........................................................................3383 CONSULT-II Function (AUTO DRIVE POS.)...............................................................................3386 CONSULT-II INSPECTION PROCEDURE.................................................................................3386 SELF-DIAGNOSIS RESULTS..........................................................................................3388 DATA MONITOR....................................................................................................3389 ACTIVE TEST.....................................................................................................3390 Check CAN Communication System Inspection...........................................................................3390 Symptom Chart.......................................................................................................3390 Sliding Motor Circuit Check.........................................................................................3392 Reclining Motor Circuit Check.......................................................................................3393 Front Lifting Motor Circuit Check...................................................................................3396 Rear Lifting Motor Circuit Check....................................................................................3397 Pedal Adjusting Motor Circuit Check.................................................................................3398 Mirror Motor LH Circuit Check.......................................................................................3400 Mirror Motor RH Circuit Check.......................................................................................3402 Sliding Sensor Circuit Check........................................................................................3404 Reclining Sensor Circuit Check......................................................................................3405 Front Lifting Sensor Circuit Check..................................................................................3406 Rear Lifting Sensor Circuit Check...................................................................................3407 Pedal Adjusting Sensor Circuit Check................................................................................3408 Mirror Sensor LH Circuit Check......................................................................................3409 Mirror Sensor RH Circuit Check......................................................................................3411 Sliding Switch Circuit Check........................................................................................3413 Reclining Switch Check..............................................................................................3414 Front Lifting Switch Circuit Check..................................................................................3416 Rear Lifting Switch Circuit Check...................................................................................3417 Power Seat Switch Ground Circuit Check..............................................................................3418 Pedal Adjusting Switch Circuit Check................................................................................3419 Door Mirror Remote Control Switch (Changeover Switch) Circuit Check.................................................3421 Door Mirror Remote Control Switch (Mirror Switch) Circuit Check.....................................................3422 Door Mirror Remote Control Switch Ground Circuit Check..............................................................3424 Seat Memory Switch Circuit Check....................................................................................3424 Seat Memory Indicator Lamp Circuit Check............................................................................3426 Door Mirror Sensor Power Supply and Ground Circuit Check............................................................3427 Detention Switch Circuit Check......................................................................................3428 Key Switch Circuit Check (Without Intelligent Key)..................................................................3430 Key Switch Circuit Check (With Intelligent Key).....................................................................3432 UART Communication Line Circuit Check...............................................................................3434 Lumber Support Circuit Check........................................................................................3435 POWER SEAT..............................................................................................................3437 Automatic Drive Positioner Interlocking Power Seat..................................................................3437 Schematic...........................................................................................................3438 Wiring Diagram—SEAT—/Driver Side Without Automatic Drive Positioner.................................................3439 Wiring Diagram—SEAT—/Passenger Side.................................................................................3442 HEATED SEAT.............................................................................................................3443 Description.........................................................................................................3443 Schematic...........................................................................................................3444 Wiring Diagram—HSEAT—...............................................................................................3445 FRONT SEAT..............................................................................................................3448 Removal and Installation............................................................................................3448 DRIVER SIDE POWER SEAT..........................................................................................3448 PASSENGER SIDE MANUAL SEAT......................................................................................3450 REMOVAL.........................................................................................................3451 INSTALLATION....................................................................................................3451 SEATBACK TRIM AND PAD...........................................................................................3452 Removal.....................................................................................................3452 Installation................................................................................................3452 REMOVAL OF SEATBACK ASSEMBLY....................................................................................3453 INSTALLATION OF SEATBACK ASSEMBLY...............................................................................3453 SEAT CUSHION TRIM AND PAD (POWER SEAT)..........................................................................3453 Removal.....................................................................................................3453 Installation................................................................................................3453 SEAT CUSHION TRIM AND PAD (MANUAL SEAT).........................................................................3453 Removal.....................................................................................................3453 Installation................................................................................................3454 REAR SEAT...............................................................................................................3455 Removal and Installation............................................................................................3455 LH SIDE SEAT....................................................................................................3455 RH SIDE SEAT....................................................................................................3457 REMOVAL.........................................................................................................3458 INSTALLATION....................................................................................................3458 REMOVAL OF REMOTE CONTROL LEVER.................................................................................3459 INSTALLATION OF REMOTE CONTROL LEVER............................................................................3459 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 srs.............................................................................................................................3461 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3461 PRECAUTIONS.............................................................................................................3463 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................3463 Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service.................................................3463 PREPARATION.............................................................................................................3464 Commercial Service Tools............................................................................................3464 SUPPLEMENTAL RESTRAINT SYSTEM (SRS).....................................................................................3465 SRS Configuration...................................................................................................3465 Front Seat Belt Pre-tensioner with Load Limiter.....................................................................3466 Front Side Air Bag..................................................................................................3466 Side Curtain Air Bag................................................................................................3466 TROUBLE DIAGNOSIS.......................................................................................................3467 Trouble Diagnosis Introduction......................................................................................3467 DIAGNOSIS FUNCTION..............................................................................................3467 HOW TO PERFORM TROUBLE DIAGNOSIS FOR QUICK AND ACCURATE REPAIR..................................................3467 Information from Customer...................................................................................3467 Preliminary Check...........................................................................................3467 WORK FLOW.......................................................................................................3468 Component Parts Location............................................................................................3469 Schematic...........................................................................................................3470 Wiring Diagram — SRS —..............................................................................................3471 CONSULT-II Function.................................................................................................3475 DIAGNOSIS MODE FOR CONSULT-II...................................................................................3475 HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II...............................................................3475 From User Mode to Diagnosis Mode............................................................................3475 From Diagnosis Mode to User Mode............................................................................3475 HOW TO ERASE SELF-DIAGNOSTIC RESULTS............................................................................3476 Self-Diagnosis Function (Without CONSULT-II)........................................................................3476 HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-ll............................................................3476 HOW TO ERASE SELF-DIAGNOSTIC RESULTS............................................................................3476 SRS Operation Check.................................................................................................3477 DIAGNOSTIC PROCEDURE 1..........................................................................................3477 Checking Air Bag Operation by Using “AIR BAG” Warning Lamp — User Mode......................................3477 Trouble Diagnosis with CONSULT-II...................................................................................3479 DIAGNOSTIC PROCEDURE 2..........................................................................................3479 CONSULT-II Diagnostic Code Chart (“SELF-DIAG [CURRENT]”)....................................................3480 DIAGNOSTIC PROCEDURE 3..........................................................................................3483 DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)..................................................3485 DIAGNOSTIC PROCEDURE 5..........................................................................................3485 CONSULT-II Diagnostic Code Chart (“SELF-DIAG [PAST]” or “TROUBLE DIAG RECORD”)..............................3487 Trouble Diagnosis without CONSULT-II................................................................................3489 DIAGNOSTIC PROCEDURE 6..........................................................................................3489 Inspecting SRS Malfunctioning Parts By Using “AIR BAG” Warning Lamp — Diagnosis Mode........................3489 WARNING LAMP FLASH CODE CHART...................................................................................3490 Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn OFF.........................................................3494 DIAGNOSTIC PROCEDURE 7..........................................................................................3494 Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn ON..........................................................3495 DIAGNOSTIC PROCEDURE 8..........................................................................................3495 DRIVER AIR BAG MODULE...................................................................................................3496 Removal and Installation............................................................................................3496 REMOVAL.........................................................................................................3496 INSTALLATION....................................................................................................3497 SPIRAL CABLE............................................................................................................3498 Removal and Installation............................................................................................3498 REMOVAL.........................................................................................................3498 INSTALLATION....................................................................................................3499 FRONT PASSENGER AIR BAG MODULE..........................................................................................3500 Removal and Installation............................................................................................3500 REMOVAL.........................................................................................................3500 INSTALLATION....................................................................................................3501 SIDE CURTAIN AIR BAG MODULE.............................................................................................3502 Removal and Installation............................................................................................3502 REMOVAL.........................................................................................................3502 INSTALLATION....................................................................................................3503 CRASH ZONE SENSOR.......................................................................................................3504 Removal and Installation............................................................................................3504 REMOVAL.........................................................................................................3504 INSTALLATION....................................................................................................3504 SIDE AIR BAG (SATELLITE) SENSOR.........................................................................................3505 Removal and Installation............................................................................................3505 REMOVAL.........................................................................................................3505 INSTALLATION....................................................................................................3505 FRONT SEAT BELT PRE-TENSIONER...........................................................................................3506 Removal and Installation............................................................................................3506 DIAGNOSIS SENSOR UNIT...................................................................................................3507 Removal and Installation............................................................................................3507 REMOVAL.........................................................................................................3507 INSTALLATION....................................................................................................3507 ECU DISCRIMINATED NO............................................................................................3507 COLLISION DIAGNOSIS.....................................................................................................3508 For Frontal Collision...............................................................................................3508 SRS INSPECTION (FOR FRONTAL COLLISION)..........................................................................3508 For Side Collision..................................................................................................3510 WHEN THE SIDE AIR BAG IS ACTIVATED IN THE SIDE COLLISION:.......................................................3510 WHEN SRS IS NOT ACTIVATED IN THE SIDE COLLISION:................................................................3510 SRS INSPECTION (FOR SIDE COLLISION).............................................................................3510 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 tf..............................................................................................................................3513 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3513 PRECAUTIONS.............................................................................................................3515 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................3515 Precautions Necessary for Steering Wheel Rotation After Battery Disconnect..........................................3515 OPERATION PROCEDURE.............................................................................................3515 Precautions.........................................................................................................3516 Service Notice......................................................................................................3516 Wiring Diagrams and Trouble Diagnosis...............................................................................3517 PREPARATION.............................................................................................................3518 Special Service Tools...............................................................................................3518 Commercial Service Tools............................................................................................3520 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................3521 NVH Troubleshooting Chart...........................................................................................3521 TRANSFER OIL............................................................................................................3522 Replacement.........................................................................................................3522 DRAINING........................................................................................................3522 FILLING.........................................................................................................3522 Inspection..........................................................................................................3522 OIL LEAKAGE AND OIL LEVEL.......................................................................................3522 AWD SYSTEM..............................................................................................................3523 Power Transfer Diagram..............................................................................................3523 System Description..................................................................................................3523 ELECTRIC CONTROLLED COUPLING....................................................................................3523 Operation Principle.........................................................................................3523 AWD CONTROL UNIT................................................................................................3523 AWD LOCK SWITCH.................................................................................................3524 AUTO Mode...................................................................................................3524 LOCK Mode...................................................................................................3524 AWD LOCK INDICATOR LAMP.........................................................................................3524 AWD WARNING LAMP................................................................................................3524 AWD Warning Lamp Indication.................................................................................3525 System Diagram......................................................................................................3525 COMPONENTS FUNCTION DESCRIPTION.................................................................................3526 CAN Communication...................................................................................................3526 SYSTEM DESCRIPTION..............................................................................................3526 TROUBLE DIAGNOSIS.......................................................................................................3527 Fail-Safe Function..................................................................................................3527 How to Perform Trouble Diagnosis....................................................................................3527 BASIC CONCEPT...................................................................................................3527 Location of Electrical Parts........................................................................................3528 Circuit Diagram.....................................................................................................3529 Wiring Diagram — AWD —..............................................................................................3530 Trouble Diagnosis Chart for Symptoms................................................................................3534 AWD Control Unit Input/Output Signal Reference Values...............................................................3535 AWD CONTROL UNIT INSPECTION TABLE...............................................................................3535 Specifications with CONSULT-II..............................................................................3535 CONSULT-II Function (ALL MODE AWD/4WD)..............................................................................3536 FUNCTION........................................................................................................3536 CONSULT-II SETTING PROCEDURE....................................................................................3536 SELF-DIAG RESULT MODE...........................................................................................3537 Operation Procedure.........................................................................................3537 Display Item List...........................................................................................3537 How to Erase Self-diagnostic Results........................................................................3537 DATA MONITOR MODE...............................................................................................3538 Operation Procedure.........................................................................................3538 Display Item List...........................................................................................3538 ACTIVE TEST MODE................................................................................................3539 Description.................................................................................................3539 Test Item...................................................................................................3539 AWD CONTROL UNIT PART NUMBER....................................................................................3539 TROUBLE DIAGNOSIS FOR SYSTEM............................................................................................3540 Power Supply Circuit For AWD Control Unit...........................................................................3540 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.................................................................3540 DIAGNOSTIC PROCEDURE............................................................................................3540 AWD Control Unit....................................................................................................3541 DIAGNOSTIC PROCEDURE............................................................................................3541 ABS System..........................................................................................................3541 DIAGNOSTIC PROCEDURE............................................................................................3541 AWD Solenoid........................................................................................................3542 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.................................................................3542 DIAGNOSTIC PROCEDURE............................................................................................3543 COMPONENT INSPECTION............................................................................................3544 AWD Actuator Relay..................................................................................................3545 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.................................................................3545 DIAGNOSTIC PROCEDURE............................................................................................3545 AWD Lock Switch.....................................................................................................3546 CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.................................................................3546 DIAGNOSTIC PROCEDURE............................................................................................3546 COMPONENT INSPECTION............................................................................................3548 Engine Control Signal...............................................................................................3548 DIAGNOSTIC PROCEDURE............................................................................................3548 CAN Communication Line..............................................................................................3548 DIAGNOSTIC PROCEDURE............................................................................................3548 TROUBLE DIAGNOSIS FOR SYMPTOMS..........................................................................................3550 AWD LOCK Indicator Lamp Does Not Turn ON for Approx. 1 Second When The Ignition Switch Is Turned ...................3550 DIAGNOSTIC PROCEDURE............................................................................................3550 AWD Warning Lamp Does Not Turn ON When The Ignition Switch Is Turned to ON..........................................3552 DIAGNOSTIC PROCEDURE............................................................................................3552 AWD Warning Lamp Does Not Turn OFF Several Seconds after Engine Started.............................................3553 DIAGNOSTIC PROCEDURE............................................................................................3553 AWD Mode Cannot Be Switched after Engine Is Started.................................................................3555 DIAGNOSTIC PROCEDURE............................................................................................3555 Heavy Tight-corner Braking Symptom Occurs When The Vehicle Is Driven in AUTO Mode and The Steerin...................3557 DIAGNOSTIC PROCEDURE............................................................................................3557 Vehicle Does Not Enter AWD Mode Even Though AWD Warning Lamp Turned to OFF..........................................3558 DIAGNOSTIC PROCEDURE............................................................................................3558 While Driving, AWD Warning Lamp Flashes Rapidly (When Flashing in Approx. 1 Minute and Then Turni...................3559 While Driving, AWD Warning Lamp Flashes Slowly (When Continuing to Flash until Turning Ignition S...................3559 DIAGNOSTIC PROCEDURE............................................................................................3559 AWD CONTROL UNIT........................................................................................................3561 Removal and Installation............................................................................................3561 REMOVAL.........................................................................................................3561 INSTALLATION....................................................................................................3561 SIDE OIL SEAL...........................................................................................................3562 Removal and Installation............................................................................................3562 REMOVAL.........................................................................................................3562 INSTALLATION....................................................................................................3562 AIR BREATHER HOSE.......................................................................................................3563 Components..........................................................................................................3563 Removal and Installation............................................................................................3563 TRANSFER ASSEMBLY.......................................................................................................3564 Removal and Installation............................................................................................3564 COMPONENTS......................................................................................................3564 REMOVAL.........................................................................................................3564 INSTALLATION....................................................................................................3564 Disassembly and Assembly............................................................................................3566 COMPONENTS......................................................................................................3566 ASSEMBLY INSPECTION.............................................................................................3567 Backlash....................................................................................................3567 Tooth Contact...............................................................................................3567 Pinion Bearing Preload Torque...............................................................................3569 Total Preload Torque........................................................................................3570 Companion Flange Runout.....................................................................................3570 DISASSEMBLY.....................................................................................................3571 Pinion Sleeve Assembly......................................................................................3571 Adapter Case................................................................................................3572 Drive Gear Assembly.........................................................................................3573 Transfer Case...............................................................................................3574 INSPECTION AFTER DISASSEMBLY....................................................................................3575 Gears.......................................................................................................3575 Bearings....................................................................................................3575 Washers and Shims...........................................................................................3575 Oil Seals...................................................................................................3575 SELECTING ADJUSTING SHIMS.......................................................................................3576 Gear Ring Bearing Adjusting Shim (Transfer Case Side).......................................................3576 Gear Ring Bearing Adjusting Shim (Adapter Case Side)........................................................3576 Pinion Sleeve Shim..........................................................................................3577 ASSEMBLY........................................................................................................3577 Transfer Case...............................................................................................3577 Drive Gear Assembly.........................................................................................3579 Adapter Case................................................................................................3580 Pinion Sleeve Assembly......................................................................................3581 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................3583 General Specifications..............................................................................................3583 Inspection and Adjustment...........................................................................................3583 PRELOAD TORQUE BEFORE DISASSEMBLY...............................................................................3583 PRELOAD TORQUE AFTER DISASSEMBLY AND REASSEMBLY.................................................................3583 BACKLASH........................................................................................................3583 COMPANION FLANGE RUNOUT.........................................................................................3583 SELECTIVE PARTS.................................................................................................3583 Gear Ring Bearing Adjusting Shim (Transfer Case Side).......................................................3583 Gear Ring Bearing Adjusting Shim (Adapter Case Side)........................................................3584 Pinion Sleeve Shim..........................................................................................3584 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 wt..............................................................................................................................3585 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3585 PREPARATION.............................................................................................................3586 Special Service Tools...............................................................................................3586 Commercial Service Tools............................................................................................3586 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................3587 NVH Troubleshooting Chart...........................................................................................3587 ROAD WHEEL..............................................................................................................3588 Inspection..........................................................................................................3588 ALUMINUM WHEEL..................................................................................................3588 STEEL WHEEL.....................................................................................................3588 ROAD WHEEL TIRE ASSEMBLY................................................................................................3589 Balancing Wheels (Bonding Weight Type)..............................................................................3589 REMOVAL.........................................................................................................3589 WHEEL BALANCE ADJUSTMENT........................................................................................3589 Rotation............................................................................................................3590 LOW TIRE PRESSURE WARNING SYSTEM........................................................................................3591 System Components...................................................................................................3591 System Description..................................................................................................3591 TRANSMITTER.....................................................................................................3591 ANTENNA.........................................................................................................3592 LOW TIRE PRESSURE WARNING CONTROL UNIT..........................................................................3592 DISPLAY UNIT....................................................................................................3592 CAN COMMUNICATION.......................................................................................................3593 System Description..................................................................................................3593 TROUBLE DIAGNOSES.......................................................................................................3594 Schematic...........................................................................................................3594 Wiring Diagram......................................................................................................3595 Control Unit Input/Output Signal Standard...........................................................................3598 ID Registration Procedure...........................................................................................3598 ID REGISTRATION WITH ACTIVATION TOOL............................................................................3598 ID REGISTRATION WITHOUT ACTIVATION TOOL.........................................................................3599 Transmitter Wake Up Operation.......................................................................................3600 WITH ACTIVATION TOOL............................................................................................3600 Self-Diagnosis......................................................................................................3601 DESCRIPTION.....................................................................................................3601 FUNCTION........................................................................................................3601 LOW TIRE PRESSURE WARNING LAMP DIAGNOSTIC CHART.................................................................3601 CONSULT-II......................................................................................................3603 CONSULT-II Main Function....................................................................................3603 CONSULT-II Application to Low Tire Pressure Warning System..................................................3603 Self-Diagnostic Results Mode................................................................................3603 Data Monitor Mode...........................................................................................3604 How to Perform Trouble Diagnosis for Quick and Accurate Repair......................................................3605 INTRODUCTION....................................................................................................3605 WORK FLOW.......................................................................................................3605 Preliminary Check...................................................................................................3606 Malfunction Code/Symptom Chart......................................................................................3607 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS.............................................................................3608 Inspection 1: Transmitter or Low Tire Pressure Warning Control Unit.................................................3608 MALFUNCTION CODE NO. 21, 22, 23 or 24...........................................................................3608 Inspection 2: Transmitter - 1.......................................................................................3608 MALFUNCTION CODE NO. 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 or 48...........................................3608 Inspection 3: Transmitter - 2.......................................................................................3609 MALFUNCTION CODE NO. 35, 36, 37 or 38...........................................................................3609 Inspection 4: Vehicle Speed Signal..................................................................................3610 MALFUNCTION CODE NO. 52.........................................................................................3610 TROUBLE DIAGNOSIS FOR SYMPTOMS..........................................................................................3611 Inspection 1: Warning Lamp Does Not Come On When Ignition Switch Is Turned On.......................................3611 Inspection 2: Warning Lamp Stays On When Ignition Switch Is Turned On...............................................3612 Inspection 3: Warning Lamp Blinks When Ignition Switch Is Turned On.................................................3614 Inspection 4: Hazard Warning Lamp Blinks When Ignition Switch Is Turned On..........................................3615 Inspection 5: “TIRE PRESSURE” Information In Display Unit Does Not Exist............................................3616 Inspection 6: ID Registration Can not Be Completed..................................................................3616 REMOVAL AND INSTALLATION................................................................................................3617 Transmitter.........................................................................................................3617 REMOVAL.........................................................................................................3617 INSTALLATION....................................................................................................3617 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................3619 Road Wheel..........................................................................................................3619 Tire................................................................................................................3619 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70 ww..............................................................................................................................3621 QUICK REFERENCE INDEX....................................................................................................... 0 Table of Contents...........................................................................................................3621 PRECAUTION..............................................................................................................3623 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................3623 FRONT WIPER AND WASHER SYSTEM...........................................................................................3624 Components Parts and Harness Connector Location.....................................................................3624 System Description..................................................................................................3624 LOW SPEED WIPER OPERATION.......................................................................................3625 HI SPEED WIPER OPERATION........................................................................................3625 INTERMITTENT OPERATION..........................................................................................3625 Wiper Dial Position Setting.................................................................................3626 AUTO STOP OPERATION.............................................................................................3626 WASHER OPERATION................................................................................................3626 MIST OPERATION..................................................................................................3627 FAIL-SAFE FUNCTION..............................................................................................3627 COMBINATION SWITCH READING FUNCTION.............................................................................3627 Description.................................................................................................3627 Operation Description.......................................................................................3627 BCM - Operation Table of Combination Switches...............................................................3628 Sample Operation: (When Wiper Switch Turned to LOW Position)................................................3628 Operation Mode..............................................................................................3629 CAN Communication System Description................................................................................3629 CAN Communication Unit..............................................................................................3629 Schematic...........................................................................................................3630 Wiring Diagram — WIPER —............................................................................................3631 Terminals and Reference Values for BCM..............................................................................3634 Terminals and Reference Values for IPDM E/R.........................................................................3635 How to Proceed With Trouble Diagnosis...............................................................................3635 Preliminary Check...................................................................................................3635 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................3635 CONSULT-II Functions (BCM)..........................................................................................3637 CONSULT-II BASIC OPERATION......................................................................................3637 WORK SUPPORT....................................................................................................3638 Operation Procedure.........................................................................................3638 Display Item List...........................................................................................3638 DATA MONITOR....................................................................................................3638 Operation Procedure.........................................................................................3638 Display Item List...........................................................................................3638 ACTIVE TEST.....................................................................................................3639 Operation Procedure.........................................................................................3639 Display Item List...........................................................................................3639 CONSULT-II Functions (IPDM E/R).....................................................................................3640 CONSULT-II BASIC OPERATION......................................................................................3640 DATA MONITOR....................................................................................................3641 Operation Procedure.........................................................................................3641 All Signals, Main Signals, Selection From Menu..............................................................3641 ACTIVE TEST.....................................................................................................3641 Operation Procedure.........................................................................................3641 Front Wiper Does Not Operate........................................................................................3642 Front Wiper Does Not Return to Stop Position........................................................................3644 Only Front Wiper Low Does Not Operate...............................................................................3645 Only Front Wiper Hi Does Not Operate................................................................................3646 Only Front Wiper Intermittent Does Not Operate......................................................................3648 Front Wiper Interval Time Is Not Controlled by Vehicle Speed........................................................3648 Front Wiper Intermittent Operation Switch Position Cannot Be Adjusted...............................................3648 Wiper Does Not Wipe When Front Washer Operates......................................................................3649 After Front Wiper Operate for 10 Seconds, They Stop for 20 Seconds, and After Repeating the Opera...................3650 Front Wiper Does Not Stop...........................................................................................3651 Removal and Installation of Front Wiper Arms, Adjustment of Wiper Arms Stop Location................................3652 REMOVAL.........................................................................................................3652 INSTALLATION....................................................................................................3652 ADJUSTMENT......................................................................................................3652 Removal and Installation of Front Wiper Motor and Linkage...........................................................3652 REMOVAL.........................................................................................................3652 INSTALLATION....................................................................................................3653 Disassembly and Assembly of Front Wiper Motor and Linkage...........................................................3653 DISASSEMBLY.....................................................................................................3653 ASSEMBLY........................................................................................................3653 Washer Nozzle Adjustment............................................................................................3654 Washer Tube Layout..................................................................................................3655 Removal and Installation of Front Washer Nozzle.....................................................................3655 REMOVAL.........................................................................................................3655 INSTALLATION....................................................................................................3655 Inspection for Washer Nozzle........................................................................................3655 CHECK VALVE INSPECTION..........................................................................................3655 Removal and Installation of Front Wiper and Washer Switch...........................................................3656 REMOVAL.........................................................................................................3656 INSTALLATION....................................................................................................3656 Removal and Installation of Washer Tank.............................................................................3656 REMOVAL.........................................................................................................3656 INSTALLATION....................................................................................................3656 Removal and Installation of Washer Pump.............................................................................3657 REMOVAL.........................................................................................................3657 INSTALLATION....................................................................................................3657 REAR WIPER AND WASHER SYSTEM............................................................................................3658 Components Parts and Harness Connector Location.....................................................................3658 System Description..................................................................................................3658 OUT LINE........................................................................................................3658 REAR WIPER OPERATION............................................................................................3659 INTERMITTENT OPERATION..........................................................................................3659 AUTO STOP OPERATION.............................................................................................3659 WASHER OPERATION................................................................................................3659 BCM WIPER SWITCH READING FUNCTION...............................................................................3659 Wiring Diagram — WIP/ R —...........................................................................................3660 Terminals and Reference Values for BCM..............................................................................3662 How to Proceed With Trouble Diagnosis...............................................................................3663 Preliminary Check...................................................................................................3663 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................3663 CONSULT-II Functions (BCM)..........................................................................................3665 CONSULT-II BASIC OPERATION......................................................................................3665 DATA MONITOR....................................................................................................3666 Operation Procedure.........................................................................................3666 Display Item List...........................................................................................3666 ACTIVE TEST.....................................................................................................3666 Operation Procedure.........................................................................................3666 Display Item List...........................................................................................3666 Rear Wiper Does Not Operate.........................................................................................3667 Rear Wiper Does Not Return to Stop Position.........................................................................3668 Only Rear Wiper ON Does Not Operate.................................................................................3669 Only Rear Wiper INT Does Not Operate................................................................................3669 Wiper Does Not Wipe When Rear Washer Operates.......................................................................3669 Rear Wiper Do Not Stop..............................................................................................3670 Removal and Installation of Rear Wiper Arm, Adjustment of Wiper Arms Stop Location..................................3670 REMOVAL.........................................................................................................3670 INSTALLATION....................................................................................................3670 ADJUSTMENT......................................................................................................3670 Removal and Installation of Rear Wiper Motor........................................................................3671 REMOVAL.........................................................................................................3671 INSTALLATION....................................................................................................3671 Removal and Installation of Rear Wiper Blade........................................................................3672 REMOVAL.........................................................................................................3672 INSTALLATION....................................................................................................3672 Washer Nozzle Adjustment............................................................................................3672 Washer Tube Layout..................................................................................................3673 Removal and Installation of Rear Washer Nozzle......................................................................3673 Check Valve Inspection..............................................................................................3674 Removal and Installation of Rear Wiper and Washer Switch............................................................3674 Removal and Installation of Washer Tank.............................................................................3674 Removal and Installation of Washer Pump.............................................................................3674 POWER SOCKET............................................................................................................3675 Wiring Diagram — P/SCKT —...........................................................................................3675 Removal and Installation of Instrument Power Socket.................................................................3676 REMOVAL.........................................................................................................3676 INSTALLATION....................................................................................................3676 Removal and Installation of Luggage Room Power Socket...............................................................3676 REMOVAL.........................................................................................................3676 INSTALLATION....................................................................................................3676 Removal and Installation of Console Power Socket....................................................................3676 REMOVAL.........................................................................................................3676 INSTALLATION....................................................................................................3676 HORN....................................................................................................................3677 Wiring Diagram — HORN —.............................................................................................3677 Removal and Installation............................................................................................3678 REMOVAL.........................................................................................................3678 INSTALLATION....................................................................................................3678 POWER SUPPLY ROUTING CIRCUIT............................................................................................ 2 ELECTRICAL UNITS........................................................................................................ 64 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................... 69 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................ 70
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
