Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
2006 Nissan Pathfinder R51 Series Service Manual – PDF DOWNLOAD
$36.95
2006 Nissan Pathfinder R51 Series Service Manual – PDF DOWNLOAD
Publication No. SM6E-1R51U1
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
2006 Nissan Pathfinder R51 Series Service Manual – PDF DOWNLOAD
FILE DETAILS:
2006 Nissan Pathfinder R51 Series Service Manual – PDF DOWNLOAD
Language : English
Pages :3658
Downloadable : Yes
File Type : PDF
DESCRIPTION:
2006 Nissan Pathfinder R51 Series Service Manual – PDF DOWNLOAD
Publication No. SM6E-1R51U1
FOREWORD
- This manual contains maintenance and repair procedures for the 2006 NISSAN PATHFINDER. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication.
- The right is reserved to make changes in specifications and methods at any time without notice.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
2006 Nissan Pathfinder R51 Series Service Manual – PDF DOWNLOAD
fwd..................................................................................................................... 1
Exit................................................................................................................ 0
QUICK REFERENCE INDEX............................................................................................... 1
FOREWORD............................................................................................................ 2
A: GENERAL INFORMATION.............................................................................................. 1
GI - General Information........................................................................................ 0
B: ENGINE........................................................................................................... 1
EM - Engine Mechanical.......................................................................................... 0
LU - Engine Lubrication System.................................................................................. 0
CO - Engine Cooling System...................................................................................... 0
EC - Engine Control System...................................................................................... 0
FL - Fuel System................................................................................................ 0
EX - Exhaust System............................................................................................. 0
ACC - Accelerator Control System................................................................................ 0
C: TRANSMISSION/TRANSAXLE........................................................................................... 1
AT - Automatic Transmission..................................................................................... 0
D: DRIVELINE/AXLE................................................................................................... 1
TF - Transfer................................................................................................... 0
PR - Propeller Shaft............................................................................................ 0
FFD - Front Final Drive......................................................................................... 0
RFD - Rear Final Drive.......................................................................................... 0
FAX - Front Axle................................................................................................ 0
RAX - Rear Axle................................................................................................. 0
E: SUSPENSION....................................................................................................... 1
FSU - Front Suspension.......................................................................................... 0
RSU - Rear Suspension........................................................................................... 0
WT - Road Wheels & Tires........................................................................................ 0
F: BRAKES........................................................................................................... 1
BR - Brake System............................................................................................... 0
PB - Parking Brake System....................................................................................... 0
BRC - Brake Control System...................................................................................... 0
G: STEERING......................................................................................................... 1
PS - Power Steering system...................................................................................... 0
H: RESTRAINTS....................................................................................................... 1
SB - Seat Belts................................................................................................. 0
SRS - Supplemental Restraint System (SRS)....................................................................... 0
I: BODY............................................................................................................. 1
BL - Body, Lock & Security System............................................................................... 0
GW - Glasses, Window Systems & Mirrors.......................................................................... 0
RF - Roof....................................................................................................... 0
EI - Exterior & Interior........................................................................................ 0
IP - Instrument Panel........................................................................................... 0
SE - Seat....................................................................................................... 0
AP - Adjustable Pedal........................................................................................... 0
J: AIR CONDITIONER.................................................................................................. 1
ATC - Automatic Air Conditioner................................................................................. 0
MTC - Manual Air Conditioner.................................................................................... 0
K: ELECTRICAL....................................................................................................... 1
SC - Starting & Charging System................................................................................. 0
LT - Lighting System............................................................................................ 0
DI - Driver Information System.................................................................................. 0
WW - Wiper, Washer & Horn....................................................................................... 0
BCS - Body Control System....................................................................................... 0
LAN - LAN System................................................................................................ 0
AV - Audio, Visual & Telephone System........................................................................... 0
ACS - Auto Cruise Control System................................................................................ 0
PG - Power Supply, Ground & Circuit Elements.................................................................... 0
L: MAINTENANCE...................................................................................................... 1
MA - Maintenance................................................................................................ 0
M: INDEX............................................................................................................ 1
IDX - Alphabetical Index........................................................................................ 1
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
Comment Sheet....................................................................................................... 3
QUICK REFERENCE CHART............................................................................................... 4
acc..................................................................................................................... 9
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents................................................................................................... 9
PRECAUTIONS..................................................................................................... 10
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 10
ACCELERATOR CONTROL SYSTEM...................................................................................... 11
Components.................................................................................................. 11
Removal and Installation.................................................................................... 12
REMOVAL FOR ADJUSTABLE ACCELERATOR PEDAL................................................................ 12
REMOVAL FOR NON-ADJUSTABLE ACCELERATOR PEDAL............................................................ 13
INSTALLATION............................................................................................ 13
INSPECTION AFTER INSTALLATION........................................................................... 13
SERVICE DATA AND SPECIFICATIONS (SDS)........................................................................... 14
Accelerator Control......................................................................................... 14
ADJUSTABLE AND NON-ADJUSTABLE ACCELERATOR PEDAL......................................................... 14
acs..................................................................................................................... 15
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents................................................................................................... 15
ASCD............................................................................................................ 16
AUTOMATIC SPEED CONTROL DEVICE (ASCD)....................................................................... 16
Description............................................................................................. 16
ap...................................................................................................................... 17
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents................................................................................................... 17
PRECAUTIONS..................................................................................................... 18
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 18
ADJUSTABLE PEDAL SYSTEM......................................................................................... 19
Automatic Drive Positioner Adjustable Pedal................................................................. 19
Adjustable Pedal (Only Manual Operation Model).............................................................. 19
COMPONENT PARTS AND HARNESS CONNECTOR LOCATION.......................................................... 19
SYSTEM DESCRIPTION...................................................................................... 19
WIRING DIAGRAM — PEDAL —................................................................................ 21
TERMINAL AND REFERENCE VALUE FOR PEDAL ADJUSTING CONTROL UNIT....................................... 23
Trouble Diagnosis........................................................................................... 23
WORK FLOW............................................................................................... 23
PRELIMINARY CHECK....................................................................................... 23
TROUBLE DIAGNOSIS CHART BY SYMPTOM...................................................................... 24
PEDAL ADJUSTING CONTROL UNIT IGNITION SIGNAL INSPECTION................................................. 24
PEDAL ADJUSTING CONTROL UNIT POWER SUPPLY AND GROUND INSPECTION......................................... 25
A/T DEVICE (PARK POSITION SWITCH) CIRCUIT INSPECTION.................................................... 26
PEDAL ADJUSTING SWITCH POWER SUPPLY AND GROUND INSPECTION............................................... 27
PEDAL ADJUSTING MOTOR CIRCUIT INSPECTION................................................................ 28
Removal and Installation.................................................................................... 29
at...................................................................................................................... 31
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents................................................................................................... 31
INDEX FOR DTC................................................................................................... 35
Alphabetical Index.......................................................................................... 35
DTC No. Index............................................................................................... 36
PRECAUTIONS..................................................................................................... 37
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 37
Precautions for On Board Diagnostic (OBD) System of A/T and Engine.......................................... 37
Precautions................................................................................................. 38
Service Notice or Precautions............................................................................... 39
ATF COOLER SERVICE...................................................................................... 39
OBD-II SELF-DIAGNOSIS................................................................................... 39
Wiring Diagrams and Trouble Diagnosis....................................................................... 39
PREPARATION..................................................................................................... 40
Special Service Tools....................................................................................... 40
Commercial Service Tools.................................................................................... 42
A/T FLUID....................................................................................................... 43
Checking the Automatic Transmission Fluid (ATF)............................................................. 43
Changing the Automatic Transmission Fluid (ATF)............................................................. 44
A/T Fluid Cooler Cleaning................................................................................... 45
A/T FLUID COOLER CLEANING PROCEDURE..................................................................... 45
A/T FLUID COOLER DIAGNOSIS PROCEDURE.................................................................... 46
A/T FLUID COOLER INSPECTION PROCEDURE................................................................... 48
A/T FLUID COOLER FINAL INSPECTION....................................................................... 48
A/T CONTROL SYSTEM.............................................................................................. 49
Cross-Sectional View........................................................................................ 49
Shift Mechanism............................................................................................. 51
CONSTRUCTION............................................................................................ 51
FUNCTION OF CLUTCH AND BRAKE............................................................................ 51
CLUTCH AND BAND CHART................................................................................... 52
POWER TRANSMISSION...................................................................................... 53
“N” Position........................................................................................ 53
“P” Position........................................................................................ 53
“D”, “3” and “2” Positions 1st Gear................................................................. 54
“1.................................................................................................. 55
“D” and “3” Positions 2nd Gear...................................................................... 56
“2” and “1” Positions 2nd Gear...................................................................... 57
“D” and “3” Positions 3rd Gear...................................................................... 58
“D” Position 4th Gear............................................................................... 59
“D” Position 5th Gear............................................................................... 60
“R” Position........................................................................................ 61
TCM Function................................................................................................ 62
CONTROL SYSTEM OUTLINE.................................................................................. 62
CONTROL SYSTEM DIAGRAM.................................................................................. 62
CAN Communication........................................................................................... 63
SYSTEM DESCRIPTION...................................................................................... 63
Input/Output Signal of TCM.................................................................................. 63
Line Pressure Control....................................................................................... 64
LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC PATTERN.......................... 64
Normal Control...................................................................................... 64
Back-up Control (Engine Brake)...................................................................... 64
During Shift Change................................................................................. 65
At Low Fluid Temperature............................................................................ 65
Shift Control............................................................................................... 65
SHIFT CHANGE............................................................................................ 65
Shift Change System Diagram......................................................................... 66
Lock-up Control............................................................................................. 66
TORQUE CONVERTER CLUTCH CONTROL VALVE CONTROL........................................................... 66
Lock-up Control System Diagram...................................................................... 66
Lock-up Released.................................................................................... 66
Lock-up Applied..................................................................................... 67
SMOOTH LOCK-UP CONTROL.................................................................................. 67
Half-clutched State................................................................................. 67
Slip Lock-up Control................................................................................ 67
Engine Brake Control........................................................................................ 67
Control Valve............................................................................................... 68
FUNCTION OF CONTROL VALVE............................................................................... 68
FUNCTION OF PRESSURE SWITCH............................................................................. 68
ON BOARD DIAGNOSTIC (OBD) SYSTEM................................................................................ 70
Introduction................................................................................................ 70
OBD-II Function for A/T System.............................................................................. 70
One or Two Trip Detection Logic of OBD-II................................................................... 70
ONE TRIP DETECTION LOGIC................................................................................ 70
TWO TRIP DETECTION LOGIC................................................................................ 70
OBD-II Diagnostic Trouble Code (DTC)........................................................................ 70
HOW TO READ DTC AND 1ST TRIP DTC........................................................................ 70
Freeze Frame Data and 1st Trip Freeze Frame Data.................................................... 71
HOW TO ERASE DTC........................................................................................ 71
HOW TO ERASE DTC (WITH CONSULT-II)...................................................................... 72
HOW TO ERASE DTC (WITH GST)............................................................................. 72
HOW TO ERASE DTC (NO TOOLS)............................................................................. 73
Malfunction Indicator Lamp (MIL)............................................................................ 73
DESCRIPTION............................................................................................. 73
TROUBLE DIAGNOSIS............................................................................................... 74
DTC Inspection Priority Chart............................................................................... 74
Fail-Safe................................................................................................... 74
FAIL-SAFE FUNCTION...................................................................................... 74
Vehicle Speed Sensor................................................................................ 74
Accelerator Pedal Position Sensor................................................................... 74
Throttle Position Sensor............................................................................ 74
PNP Switch.......................................................................................... 74
Starter Relay....................................................................................... 74
A/T Interlock....................................................................................... 75
A/T 1st Engine Braking.............................................................................. 75
Line Pressure Solenoid.............................................................................. 75
Torque Converter Clutch Solenoid.................................................................... 75
Low Coast Brake Solenoid............................................................................ 75
Input Clutch Solenoid............................................................................... 75
Direct Clutch Solenoid.............................................................................. 75
Front Brake Solenoid................................................................................ 75
High and Low Reverse Clutch Solenoid................................................................ 75
Turbine Revolution Sensor 1 or 2.................................................................... 75
How To Perform Trouble Diagnosis For Quick and Accurate Repair.............................................. 76
INTRODUCTION............................................................................................ 76
WORK FLOW............................................................................................... 77
Work Flow Chart..................................................................................... 77
DIAGNOSTIC WORKSHEET.................................................................................... 78
Information From Customer........................................................................... 78
Diagnostic Worksheet Chart.......................................................................... 78
A/T Electrical Parts Location............................................................................... 81
Schematic................................................................................................... 82
Inspections Before Trouble Diagnosis........................................................................ 83
A/T FLUID CHECK......................................................................................... 83
Fluid Leakage and Fluid Level Check................................................................. 83
Fluid Condition Check............................................................................... 83
STALL TEST.............................................................................................. 83
Stall Test Procedure................................................................................ 83
Judgement of Stall Test............................................................................. 84
LINE PRESSURE TEST...................................................................................... 84
Line Pressure Test Port............................................................................. 84
Line Pressure Test Procedure........................................................................ 84
Line Pressure....................................................................................... 85
Judgement of Line Pressure Test..................................................................... 86
ROAD TEST............................................................................................... 86
Description......................................................................................... 86
Check Before Engine is Started.............................................................................. 87
Check at Idle............................................................................................... 87
Cruise Test - Part 1........................................................................................ 88
Cruise Test - Part 2........................................................................................ 90
Cruise Test - Part 3........................................................................................ 91
Vehicle Speed at Which Gear Shifting Occurs................................................................. 93
Vehicle Speed at Which Lock-up Occurs/Releases.............................................................. 93
Symptom Chart............................................................................................... 94
TCM Input/Output Signal Reference Values.................................................................... 116
A/T ASSEMBLY HARNESS CONNECTOR TERMINAL LAYOUT.......................................................... 116
TCM INSPECTION TABLE.................................................................................... 116
CONSULT-II Function (A/T)................................................................................... 117
FUNCTION................................................................................................ 117
CONSULT-II REFERENCE VALUE.............................................................................. 117
CONSULT-II SETTING PROCEDURE............................................................................ 119
SELF-DIAGNOSTIC RESULT MODE............................................................................. 120
Operation Procedure................................................................................. 120
Display Items List.................................................................................. 120
How to Erase Self-diagnostic Results................................................................ 123
DATA MONITOR MODE....................................................................................... 123
Operation Procedure................................................................................. 123
Display Items List.................................................................................. 123
CAN DIAGNOSTIC SUPPORT MONITOR MODE..................................................................... 128
Operation Procedure................................................................................. 128
DTC WORK SUPPORT MODE................................................................................... 128
Operation Procedure................................................................................. 128
Display Items List.................................................................................. 130
Diagnostic Procedure Without CONSULT-II..................................................................... 131
OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST)............................................................. 131
OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)............................................................. 131
TCM SEL................................................................................................. 131
Description......................................................................................... 131
Diagnostic Procedure................................................................................ 131
Judgement Self-diagnosis Code....................................................................... 132
Erase Self-diagnosis................................................................................ 132
DTC U1000 CAN COMMUNICATION LINE................................................................................ 133
Description................................................................................................. 133
On Board Diagnosis Logic.................................................................................... 133
Possible Cause.............................................................................................. 133
DTC Confirmation Procedure.................................................................................. 133
WITH CONSULT-II......................................................................................... 133
WITH GST................................................................................................ 133
Wiring Diagram — AT — CAN................................................................................... 134
Diagnostic Procedure........................................................................................ 135
DTC P0615 START SIGNAL CIRCUIT.................................................................................. 136
Description................................................................................................. 136
CONSULT-II Reference Value.................................................................................. 136
On Board Diagnosis Logic.................................................................................... 136
Possible Cause.............................................................................................. 136
DTC Confirmation Procedure.................................................................................. 136
WITH CONSULT-II......................................................................................... 136
Wiring Diagram — AT — STSIG................................................................................. 137
Diagnostic Procedure........................................................................................ 138
DTC P0700 TCM................................................................................................... 140
Description................................................................................................. 140
On Board Diagnosis Logic.................................................................................... 140
Possible Cause.............................................................................................. 140
DTC Confirmation Procedure.................................................................................. 140
WITH CONSULT-II......................................................................................... 140
WITH GST................................................................................................ 140
Diagnostic Procedure........................................................................................ 140
DTC P0705 PARK/NEUTRAL POSITION SWITCH.......................................................................... 141
Description................................................................................................. 141
CONSULT-II Reference Value.................................................................................. 141
On Board Diagnosis Logic.................................................................................... 141
Possible Cause.............................................................................................. 141
DTC Confirmation Procedure.................................................................................. 141
WITH CONSULT-II......................................................................................... 141
WITH GST................................................................................................ 141
Wiring Diagram — AT — PNP/SW................................................................................ 142
Diagnostic Procedure........................................................................................ 143
DTC P0717 TURBINE REVOLUTION SENSOR............................................................................. 145
Description................................................................................................. 145
CONSULT-II Reference Value.................................................................................. 145
On Board Diagnosis Logic.................................................................................... 145
Possible Cause.............................................................................................. 145
DTC Confirmation Procedure.................................................................................. 145
WITH CONSULT-II......................................................................................... 145
WITH GST................................................................................................ 145
Diagnostic Procedure........................................................................................ 146
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR).......................................................... 147
Description................................................................................................. 147
CONSULT-II Reference Value.................................................................................. 147
On Board Diagnosis Logic.................................................................................... 147
Possible Cause.............................................................................................. 147
DTC Confirmation Procedure.................................................................................. 147
WITH CONSULT-II......................................................................................... 147
WITH GST................................................................................................ 148
Wiring Diagram — AT — VSSA/T................................................................................ 149
Diagnostic Procedure........................................................................................ 150
DTC P0725 ENGINE SPEED SIGNAL................................................................................... 152
Description................................................................................................. 152
CONSULT-II Reference Value.................................................................................. 152
On Board Diagnosis Logic.................................................................................... 152
Possible Cause.............................................................................................. 152
DTC Confirmation Procedure.................................................................................. 152
WITH CONSULT-II......................................................................................... 152
Diagnostic Procedure........................................................................................ 153
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE................................................................ 154
Description................................................................................................. 154
CONSULT-II Reference Value.................................................................................. 154
On Board Diagnosis Logic.................................................................................... 154
Possible Cause.............................................................................................. 154
DTC Confirmation Procedure.................................................................................. 154
WITH CONSULT-II......................................................................................... 154
WITH GST................................................................................................ 154
Diagnostic Procedure........................................................................................ 155
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)........................................................................ 156
Description................................................................................................. 156
CONSULT-II Reference Value.................................................................................. 156
On Board Diagnosis Logic.................................................................................... 156
Possible Cause.............................................................................................. 156
DTC Confirmation Procedure.................................................................................. 156
WITH CONSULT-II......................................................................................... 156
WITH GST................................................................................................ 157
Diagnostic Procedure........................................................................................ 157
DTC P0745 LINE PRESSURE SOLENOID VALVE.......................................................................... 158
Description................................................................................................. 158
CONSULT-II Reference Value.................................................................................. 158
On Board Diagnosis Logic.................................................................................... 158
Possible Cause.............................................................................................. 158
DTC Confirmation Procedure.................................................................................. 158
WITH CONSULT-II......................................................................................... 158
WITH GST................................................................................................ 158
Diagnostic Procedure........................................................................................ 159
DTC P1705 THROTTLE POSITION SENSOR.............................................................................. 160
Description................................................................................................. 160
CONSULT-II Reference Value.................................................................................. 160
On Board Diagnosis Logic.................................................................................... 160
Possible Cause.............................................................................................. 160
DTC Confirmation Procedure.................................................................................. 160
WITH CONSULT-II......................................................................................... 160
Diagnostic Procedure........................................................................................ 161
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT.................................................................. 163
Description................................................................................................. 163
CONSULT-II Reference Value.................................................................................. 163
On Board Diagnosis Logic.................................................................................... 163
Possible Cause.............................................................................................. 163
DTC Confirmation Procedure.................................................................................. 163
WITH CONSULT-II......................................................................................... 163
WITH GST................................................................................................ 163
Wiring Diagram — AT — FTS................................................................................... 164
Diagnostic Procedure........................................................................................ 165
Component Inspection........................................................................................ 167
A/T FLUID TEMPERATURE SENSOR 1.......................................................................... 167
A/T FLUID TEMPERATURE SENSOR 2.......................................................................... 167
DTC P1721 VEHICLE SPEED SENSOR MTR.............................................................................. 168
Description................................................................................................. 168
CONSULT-II Reference Value.................................................................................. 168
On Board Diagnosis Logic.................................................................................... 168
Possible Cause.............................................................................................. 168
DTC Confirmation Procedure.................................................................................. 168
WITH CONSULT-II......................................................................................... 168
Diagnostic Procedure........................................................................................ 169
DTC P1730 A/T INTERLOCK......................................................................................... 170
Description................................................................................................. 170
On Board Diagnosis Logic.................................................................................... 170
Possible Cause.............................................................................................. 170
DTC Confirmation Procedure.................................................................................. 170
WITH CONSULT-II......................................................................................... 170
WITH GST................................................................................................ 170
Judgement of A/T Interlock.................................................................................. 171
A/T INTERLOCK COUPLING PATTERN TABLE.................................................................... 171
Diagnostic Procedure........................................................................................ 171
DTC P1731 A/T 1ST ENGINE BRAKING................................................................................ 173
Description................................................................................................. 173
CONSULT-II Reference Value.................................................................................. 173
On Board Diagnosis Logic.................................................................................... 173
Possible Cause.............................................................................................. 173
DTC Confirmation Procedure.................................................................................. 173
WITH CONSULT-II......................................................................................... 173
Diagnostic Procedure........................................................................................ 174
DTC P1752 INPUT CLUTCH SOLENOID VALVE........................................................................... 175
Description................................................................................................. 175
CONSULT-II Reference Value.................................................................................. 175
On Board Diagnosis Logic.................................................................................... 175
Possible Cause.............................................................................................. 175
DTC Confirmation Procedure.................................................................................. 175
WITH CONSULT-II......................................................................................... 175
WITH GST................................................................................................ 175
Diagnostic Procedure........................................................................................ 176
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION.................................................................. 177
Description................................................................................................. 177
CONSULT-II Reference Value.................................................................................. 177
On Board Diagnosis Logic.................................................................................... 177
Possible Cause.............................................................................................. 177
DTC Confirmation Procedure.................................................................................. 177
WITH CONSULT-II......................................................................................... 177
WITH GST................................................................................................ 178
Diagnostic Procedure........................................................................................ 178
DTC P1757 FRONT BRAKE SOLENOID VALVE............................................................................ 179
Description................................................................................................. 179
CONSULT-II Reference Value.................................................................................. 179
On Board Diagnosis Logic.................................................................................... 179
Possible Cause.............................................................................................. 179
DTC Confirmation Procedure.................................................................................. 179
WITH CONSULT-II......................................................................................... 179
WITH GST................................................................................................ 179
Diagnostic Procedure........................................................................................ 180
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION................................................................... 181
Description................................................................................................. 181
CONSULT-II Reference Value.................................................................................. 181
On Board Diagnosis Logic.................................................................................... 181
Possible Cause.............................................................................................. 181
DTC Confirmation Procedure.................................................................................. 181
WITH CONSULT-II......................................................................................... 181
WITH GST................................................................................................ 182
Diagnostic Procedure........................................................................................ 182
DTC P1762 DIRECT CLUTCH SOLENOID VALVE.......................................................................... 183
Description................................................................................................. 183
CONSULT-II Reference Value.................................................................................. 183
On Board Diagnosis Logic.................................................................................... 183
Possible Cause.............................................................................................. 183
DTC Confirmation Procedure.................................................................................. 183
WITH CONSULT-II......................................................................................... 183
WITH GST................................................................................................ 183
Diagnostic Procedure........................................................................................ 184
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION................................................................. 185
Description................................................................................................. 185
CONSULT-II Reference Value.................................................................................. 185
On Board Diagnosis Logic.................................................................................... 185
Possible Cause.............................................................................................. 185
DTC Confirmation Procedure.................................................................................. 185
WITH CONSULT-II......................................................................................... 185
WITH GST................................................................................................ 185
Diagnostic Procedure........................................................................................ 186
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE............................................................ 187
Description................................................................................................. 187
CONSULT-II Reference Value.................................................................................. 187
On Board Diagnosis Logic.................................................................................... 187
Possible Cause.............................................................................................. 187
DTC Confirmation Procedure.................................................................................. 187
WITH CONSULT-II......................................................................................... 187
WITH GST................................................................................................ 187
Diagnostic Procedure........................................................................................ 188
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION................................................... 189
Description................................................................................................. 189
CONSULT-II Reference Value.................................................................................. 189
On Board Diagnosis Logic.................................................................................... 189
Possible Cause.............................................................................................. 189
DTC Confirmation Procedure.................................................................................. 189
WITH CONSULT-II......................................................................................... 189
WITH GST................................................................................................ 190
Diagnostic Procedure........................................................................................ 190
DTC P1772 LOW COAST BRAKE SOLENOID VALVE........................................................................ 191
Description................................................................................................. 191
CONSULT-II Reference Value.................................................................................. 191
On Board Diagnosis Logic.................................................................................... 191
Possible Cause.............................................................................................. 191
DTC Confirmation Procedure.................................................................................. 191
WITH CONSULT-II......................................................................................... 191
WITH GST................................................................................................ 191
Diagnostic Procedure........................................................................................ 192
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION............................................................... 193
Description................................................................................................. 193
CONSULT-II Reference Value.................................................................................. 193
On Board Diagnosis Logic.................................................................................... 193
Possible Cause.............................................................................................. 193
DTC Confirmation Procedure.................................................................................. 193
WITH CONSULT-II......................................................................................... 193
WITH GST................................................................................................ 193
Diagnostic Procedure........................................................................................ 194
DTC P1841 ATF PRESSURE SWITCH 1................................................................................. 195
Description................................................................................................. 195
CONSULT-II Reference Value.................................................................................. 195
On Board Diagnosis Logic.................................................................................... 195
Possible Cause.............................................................................................. 195
DTC Confirmation Procedure.................................................................................. 195
WITH CONSULT-II......................................................................................... 195
Diagnostic Procedure........................................................................................ 196
DTC P1843 ATF PRESSURE SWITCH 3................................................................................. 197
Description................................................................................................. 197
CONSULT-II Reference Value.................................................................................. 197
On Board Diagnosis Logic.................................................................................... 197
Possible Cause.............................................................................................. 197
DTC Confirmation Procedure.................................................................................. 197
WITH CONSULT-II......................................................................................... 197
Diagnostic Procedure........................................................................................ 198
DTC P1845 ATF PRESSURE SWITCH 5................................................................................. 199
Description................................................................................................. 199
CONSULT-II Reference Value.................................................................................. 199
On Board Diagnosis Logic.................................................................................... 199
Possible Cause.............................................................................................. 199
DTC Confirmation Procedure.................................................................................. 199
WITH CONSULT-II......................................................................................... 199
Diagnostic Procedure........................................................................................ 200
DTC P1846 ATF PRESSURE SWITCH 6................................................................................. 201
Description................................................................................................. 201
CONSULT-II Reference Value.................................................................................. 201
On Board Diagnosis Logic.................................................................................... 201
Possible Cause.............................................................................................. 201
DTC Confirmation Procedure.................................................................................. 201
WITH CONSULT-II......................................................................................... 201
Diagnostic Procedure........................................................................................ 202
MAIN POWER SUPPLY AND GROUND CIRCUIT............................................................................ 203
Wiring Diagram — AT — MAIN.................................................................................. 203
Diagnostic Procedure........................................................................................ 204
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIRCUIT................................................ 207
CONSULT-II Reference Value.................................................................................. 207
Diagnostic Procedure........................................................................................ 207
BRAKE SIGNAL CIRCUIT............................................................................................ 208
CONSULT-II Reference Value.................................................................................. 208
Diagnostic Procedure........................................................................................ 208
OVERDRIVE CONTROL SWITCH........................................................................................ 209
CONSULT-II Reference Value.................................................................................. 209
Diagnostic Procedure........................................................................................ 209
TROUBLE DIAGNOSIS FOR SYMPTOMS.................................................................................. 211
Wiring Diagram — AT — NONDTC................................................................................ 211
O/D OFF Indicator Lamp Does Not Come On..................................................................... 213
SYMPTOM:................................................................................................ 213
DIAGNOSTIC PROCEDURE.................................................................................... 213
Engine Cannot Be Started In “P” or “N” Position............................................................. 214
SYMPTOM:................................................................................................ 214
DIAGNOSTIC PROCEDURE.................................................................................... 214
In “P” Position, Vehicle Moves When Pushed.................................................................. 215
SYMPTOM:................................................................................................ 215
DIAGNOSTIC PROCEDURE.................................................................................... 215
In “N” Position, Vehicle Moves.............................................................................. 216
SYMPTOM:................................................................................................ 216
DIAGNOSTIC PROCEDURE.................................................................................... 216
Large Shock (“N” to “D” Position)........................................................................... 217
SYMPTOM:................................................................................................ 217
DIAGNOSTIC PROCEDURE.................................................................................... 217
Vehicle Does Not Creep Backward In “R” Position............................................................. 219
SYMPTOM:................................................................................................ 219
DIAGNOSTIC PROCEDURE.................................................................................... 219
Vehicle Does Not Creep Forward In “D” Position.............................................................. 222
SYMPTOM:................................................................................................ 222
DIAGNOSTIC PROCEDURE.................................................................................... 222
Vehicle Cannot Be Started From D............................................................................ 224
SYMPTOM:................................................................................................ 224
DIAGNOSTIC PROCEDURE.................................................................................... 224
A/T Does Not Shift: D....................................................................................... 226
SYMPTOM:................................................................................................ 226
DIAGNOSTIC PROCEDURE.................................................................................... 226
A/T Does Not Shift: D....................................................................................... 228
SYMPTOM:................................................................................................ 228
DIAGNOSTIC PROCEDURE.................................................................................... 228
A/T Does Not Shift: D....................................................................................... 230
SYMPTOM:................................................................................................ 230
DIAGNOSTIC PROCEDURE.................................................................................... 230
A/T Does Not Shift: D....................................................................................... 232
SYMPTOM:................................................................................................ 232
DIAGNOSTIC PROCEDURE.................................................................................... 232
A/T Does Not Perform Lock-up................................................................................ 234
SYMPTOM:................................................................................................ 234
DIAGNOSTIC PROCEDURE.................................................................................... 234
A/T Does Not Hold Lock-up Condition......................................................................... 236
SYMPTOM:................................................................................................ 236
DIAGNOSTIC PROCEDURE.................................................................................... 236
Lock-up Is Not Released..................................................................................... 238
SYMPTOM:................................................................................................ 238
DIAGNOSTIC PROCEDURE.................................................................................... 238
Engine Speed Does Not Return to Idle........................................................................ 239
SYMPTOM:................................................................................................ 239
DIAGNOSTIC PROCEDURE.................................................................................... 239
A/T Does Not Shift: 5th gear Æ 4th gear..................................................................... 241
SYMPTOM:................................................................................................ 241
DIAGNOSTIC PROCEDURE.................................................................................... 241
A/T Does Not Shift: 4th gear Æ 3rd gear..................................................................... 243
SYMPTOM:................................................................................................ 243
DIAGNOSTIC PROCEDURE.................................................................................... 243
A/T Does Not Shift: 3rd gear Æ 2nd gear..................................................................... 245
SYMPTOM:................................................................................................ 245
DIAGNOSTIC PROCEDURE.................................................................................... 245
A/T Does Not Shift: 2nd gear Æ 1st gear..................................................................... 247
SYMPTOM:................................................................................................ 247
DIAGNOSTIC PROCEDURE.................................................................................... 247
Vehicle Does Not Decelerate By Engine Brake................................................................. 249
SYMPTOM:................................................................................................ 249
DIAGNOSTIC PROCEDURE.................................................................................... 249
SHIFT CONTROL SYSTEM............................................................................................ 251
Control Device Removal and Installation..................................................................... 251
REMOVAL................................................................................................. 252
INSTALLATION............................................................................................ 252
Adjustment of A/T Position.................................................................................. 252
Checking of A/T Position.................................................................................... 252
A/T SHIFT LOCK SYSTEM........................................................................................... 253
Description................................................................................................. 253
Shift Lock System Electrical Parts Location................................................................. 253
Wiring Diagram — A/T — SHIFT................................................................................ 254
Diagnostic Procedure........................................................................................ 255
KEY INTERLOCK CABLE............................................................................................. 258
Components.................................................................................................. 258
Removal and Installation.................................................................................... 259
REMOVAL................................................................................................. 259
INSTALLATION............................................................................................ 260
ON-VEHICLE SERVICE.............................................................................................. 261
Oil Pan..................................................................................................... 261
REMOVAL AND INSTALLATION................................................................................ 261
Removal............................................................................................. 261
Installation........................................................................................ 261
Control Valve With TCM and A/T Fluid Temperature Sensor 2................................................... 263
COMPONENTS.............................................................................................. 263
CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION......................................................... 264
Removal............................................................................................. 264
Installation........................................................................................ 267
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION................................................. 270
Removal............................................................................................. 270
Installation........................................................................................ 271
Rear Oil Seal............................................................................................... 272
REMOVAL AND INSTALLATION................................................................................ 272
Removal............................................................................................. 272
Installation........................................................................................ 272
AIR BREATHER HOSE............................................................................................... 273
Removal and Installation.................................................................................... 273
4x2..................................................................................................... 273
4x4..................................................................................................... 274
A/T FLUID COOLER................................................................................................ 275
Removal and Installation.................................................................................... 275
TRANSMISSION ASSEMBLY........................................................................................... 276
Removal and Installation (2WD).............................................................................. 276
COMPONENTS.............................................................................................. 276
REMOVAL................................................................................................. 276
INSPECTION.............................................................................................. 278
Installation and Inspection of Torque Converter..................................................... 278
I....................................................................................................... 278
Removal and Installation (4WD).............................................................................. 279
COMPONENTS.............................................................................................. 279
REMOVAL................................................................................................. 279
INSPECTION.............................................................................................. 281
Installation and Inspection of Torque Converter..................................................... 281
I....................................................................................................... 281
OVERHAUL........................................................................................................ 282
Components.................................................................................................. 282
Oil Channel................................................................................................. 290
Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings................................ 292
DISASSEMBLY..................................................................................................... 294
Disassembly................................................................................................. 294
REPAIR FOR COMPONENT PARTS...................................................................................... 311
Oil Pump.................................................................................................... 311
COMPONENTS.............................................................................................. 311
DISASSEMBLY............................................................................................. 311
ASSEMBLY................................................................................................ 312
Front Sun Gear, 3rd One-Way Clutch.......................................................................... 314
COMPONENTS.............................................................................................. 314
DISASSEMBLY............................................................................................. 314
INSPECTION.............................................................................................. 315
3rd One-way Clutch.................................................................................. 315
Front Sun Gear Snap Ring............................................................................ 315
Front Sun Gear...................................................................................... 315
ASSEMBLY................................................................................................ 315
Front Carrier, Input Clutch, Rear Internal Gear............................................................. 316
COMPONENTS.............................................................................................. 316
DISASSEMBLY............................................................................................. 317
INSPECTION.............................................................................................. 318
Front Carrier Snap Ring............................................................................. 318
Input Clutch Snap Ring.............................................................................. 318
Input Clutch Drum................................................................................... 318
Input Clutch Drive Plates........................................................................... 318
Input Clutch Retaining Plate and Driven Plates...................................................... 318
Front Carrier....................................................................................... 319
Rear Internal Gear.................................................................................. 319
ASSEMBLY................................................................................................ 320
Mid Sun Gear, Rear Sun Gear, High and Low Reverse Clutch Hub................................................ 322
COMPONENTS.............................................................................................. 322
DISASSEMBLY............................................................................................. 322
INSPECTION.............................................................................................. 324
High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring.................................. 324
1st One-way Clutch.................................................................................. 324
Mid Sun Gear........................................................................................ 324
Rear Sun Gear....................................................................................... 324
High and Low Reverse Clutch Hub..................................................................... 324
ASSEMBLY................................................................................................ 325
High and Low Reverse Clutch................................................................................. 327
COMPONENTS.............................................................................................. 327
DISASSEMBLY............................................................................................. 327
INSPECTION.............................................................................................. 328
High and Low Reverse Clutch Snap Ring............................................................... 328
High and Low Reverse Clutch Drive Plates............................................................ 328
High and Low Reverse Clutch Retaining Plate and Driven Plates....................................... 328
ASSEMBLY................................................................................................ 328
Direct Clutch............................................................................................... 329
COMPONENTS.............................................................................................. 329
DISASSEMBLY............................................................................................. 329
INSPECTION.............................................................................................. 329
Direct Clutch Snap Ring............................................................................. 329
Direct Clutch Drive Plates.......................................................................... 329
Direct Clutch Retaining Plate and Driven Plates..................................................... 329
ASSEMBLY................................................................................................ 330
ASSEMBLY........................................................................................................ 331
Assembly (1)................................................................................................ 331
Adjustment.................................................................................................. 343
TOTAL END PLAY.......................................................................................... 343
Assembly (2)................................................................................................ 346
SERVICE DATA AND SPECIFICATIONS (SDS)........................................................................... 353
General Specifications...................................................................................... 353
Vehicle Speed at Which Gear Shifting Occurs................................................................. 353
Vehicle Speed at Which Lock-up Occurs/Releases.............................................................. 354
Stall Speed................................................................................................. 354
Line Pressure............................................................................................... 354
A/T Fluid Temperature Sensor................................................................................ 354
Turbine Revolution Sensor................................................................................... 355
Vehicle Speed Sensor A/T (Revolution Sensor)................................................................ 355
Reverse brake............................................................................................... 355
Total End Play.............................................................................................. 355
BEARING RACE FOR ADJUSTING TOTAL END PLAY............................................................... 355
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
atc..................................................................................................................... 357
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents................................................................................................... 357
PRECAUTIONS..................................................................................................... 361
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 361
Precautions for Working with HFC-134a (R-134a).............................................................. 361
Contaminated Refrigerant.................................................................................... 361
General Refrigerant Precautions............................................................................. 362
Precautions for Leak Detection Dye.......................................................................... 362
A/C Identification Label.................................................................................... 362
Precautions for Refrigerant Connection...................................................................... 362
FEATURES OF NEW TYPE REFRIGERANT CONNECTION............................................................. 363
O-RING AND REFRIGERANT CONNECTION....................................................................... 364
O-Ring Part Numbers and Specifications.............................................................. 366
Precautions for Servicing Compressor........................................................................ 367
Precautions for Service Equipment........................................................................... 367
RECOVERY/RECYCLING EQUIPMENT............................................................................ 367
ELECTRONIC LEAK DETECTOR................................................................................ 367
VACUUM PUMP............................................................................................. 368
MANIFOLD GAUGE SET...................................................................................... 368
SERVICE HOSES........................................................................................... 368
SERVICE COUPLERS........................................................................................ 369
REFRIGERANT WEIGHT SCALE................................................................................ 369
CHARGING CYLINDER....................................................................................... 369
PREPARATION..................................................................................................... 370
Special Service Tools....................................................................................... 370
HFC-134a (R-134a) Service Tools and Equipment............................................................... 370
Commercial Service Tools.................................................................................... 373
REFRIGERATION SYSTEM............................................................................................ 374
Components.................................................................................................. 374
FRONT REFRIGERATION SYSTEM.............................................................................. 374
REAR REFRIGERATION SYSTEM............................................................................... 375
Refrigerant Cycle........................................................................................... 376
REFRIGERANT FLOW........................................................................................ 376
FREEZE PROTECTION....................................................................................... 376
Refrigerant System Protection............................................................................... 377
REFRIGERANT PRESSURE SENSOR............................................................................. 377
PRESSURE RELIEF VALVE................................................................................... 377
OIL............................................................................................................. 378
Maintenance of Oil Quantity in Compressor................................................................... 378
OIL..................................................................................................... 378
CHECKING AND ADJUSTING.................................................................................. 378
Oil Adjusting Procedure for Components Replacement Except Compressor................................ 378
Oil Adjustment Procedure for Compressor Replacement................................................. 379
AIR CONDITIONER CONTROL......................................................................................... 381
Description................................................................................................. 381
Operation................................................................................................... 381
AIR MIX DOORS CONTROL................................................................................... 381
BLOWER SPEED CONTROL.................................................................................... 381
INTAKE DOOR CONTROL..................................................................................... 381
MODE DOOR CONTROL....................................................................................... 381
DEFROSTER DOOR CONTROL.................................................................................. 381
MAGNET CLUTCH CONTROL................................................................................... 382
SELF-DIAGNOSTIC SYSTEM.................................................................................. 382
Description of Control System............................................................................... 383
Control Operation........................................................................................... 383
DISPLAY SCREEN.......................................................................................... 384
AUTO SWITCH............................................................................................. 384
TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL) (DRIVER SIDE)............................................ 384
TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL) (PASSENGER SIDE)......................................... 384
TEMPERATURE CONTROL DIAL (TEMPERATURE AND MODE CONTROL) (REAR).......................................... 384
RECIRCULATION () SWITCH................................................................................. 384
DEFROSTER () SWITCH..................................................................................... 384
REAR WINDOW DEFOGGER SWITCH............................................................................. 384
OFF SWITCH.............................................................................................. 384
A/C SWITCH.............................................................................................. 384
MODE SWITCH (FRONT)..................................................................................... 384
FRONT BLOWER CONTROL DIAL............................................................................... 384
MODE SWITCH (REAR)...................................................................................... 384
TEMPERATURE CONTROL DIAL (TEMPERATURE AND MODE CONTROL)................................................. 385
REAR BLOWER CONTROL DIAL................................................................................ 385
Discharge Air Flow.......................................................................................... 386
FRONT................................................................................................... 386
REAR.................................................................................................... 386
System Description (Front).................................................................................. 387
SWITCHES AND THEIR CONTROL FUNCTION..................................................................... 387
System Description (Rear)................................................................................... 388
SWITCHES AND THEIR CONTROL FUNCTION..................................................................... 388
CAN Communication System Description........................................................................ 389
TROUBLE DIAGNOSIS............................................................................................... 390
CONSULT-II Function (BCM)................................................................................... 390
CONSULT-II BASIC OPERATION.............................................................................. 390
DATA MONITOR............................................................................................ 391
Operation Procedure................................................................................. 391
Display Item List................................................................................... 391
How to Perform Trouble Diagnosis for Quick and Accurate Repair.............................................. 392
WORK FLOW............................................................................................... 392
SYMPTOM TABLE........................................................................................... 392
Component Parts and Harness Connector Location.............................................................. 393
ENGINE COMPARTMENT...................................................................................... 393
FRONT PASSENGER COMPARTMENT............................................................................. 394
REAR PASSENGER COMPARTMENT.............................................................................. 395
Schematic................................................................................................... 396
Wiring Diagram —A/C,A—...................................................................................... 397
Front Air Control Terminals and Reference Value............................................................. 405
FRONT AIR CONTROL HARNESS CONNECTOR TERMINAL LAYOUT..................................................... 405
TERMINALS AND REFERENCE VALUE FOR FRONT AIR CONTROL..................................................... 405
A/C System Self-diagnosis Function.......................................................................... 407
DESCRIPTION............................................................................................. 407
SELF-DIAGNOSIS CODE CHART........................................................................... 408
Operational Check (Front)................................................................................... 409
CHECKING MEMORY FUNCTION................................................................................ 409
CHECKING BLOWER......................................................................................... 409
CHECKING DISCHARGE AIR.................................................................................. 409
CHECKING RECIRCULATION.................................................................................. 409
CHECKING TEMPERATURE DECREASE........................................................................... 410
CHECKING TEMPERATURE INCREASE........................................................................... 410
CHECK A/C SWITCH........................................................................................ 410
CHECKING AUTO MODE...................................................................................... 410
Operational Check (Rear).................................................................................... 411
CHECKING BLOWER......................................................................................... 411
CHECKING TEMPERATURE DECREASE........................................................................... 411
CHECKING TEMPERATURE INCREASE........................................................................... 411
Power Supply and Ground Circuit for Front Air Control....................................................... 412
INSPECTION FLOW......................................................................................... 412
COMPONENT DESCRIPTION................................................................................... 413
Front Air Control................................................................................... 413
Potentio Temperature Control (PTC).................................................................. 413
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM..................................................................... 413
Mode Door Motor Circuit..................................................................................... 415
INSPECTION FLOW......................................................................................... 415
SYSTEM DESCRIPTION...................................................................................... 416
Component Parts..................................................................................... 416
System Operation.................................................................................... 416
Mode Door Control Specification..................................................................... 416
COMPONENT DESCRIPTION................................................................................... 417
Mode Door Motor..................................................................................... 417
DIAGNOSTIC PROCEDURE FOR MODE DOOR MOTOR................................................................ 417
Air Mix Door Motor Circuit.................................................................................. 419
INSPECTION FLOW......................................................................................... 419
SYSTEM DESCRIPTION...................................................................................... 420
Component Parts..................................................................................... 420
System Operation.................................................................................... 420
Air Mix Door Control Specification.................................................................. 420
COMPONENT DESCRIPTION................................................................................... 421
Air Mix Door Motors................................................................................. 421
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (DRIVER).................................................... 421
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (PASSENGER)................................................. 423
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (REAR)...................................................... 425
Intake Door Motor Circuit................................................................................... 428
INSPECTION FLOW......................................................................................... 428
SYSTEM DESCRIPTION...................................................................................... 429
Component Parts..................................................................................... 429
System Operation.................................................................................... 429
Intake Door Control Specification................................................................... 429
COMPONENT DESCRIPTION................................................................................... 430
Intake door motor................................................................................... 430
DIAGNOSTIC PROCEDURE FOR INTAKE DOOR MOTOR.............................................................. 430
Front Blower Motor Circuit.................................................................................. 431
INSPECTION FLOW......................................................................................... 431
SYSTEM DESCRIPTION...................................................................................... 432
Component Parts..................................................................................... 432
System Operation.................................................................................... 432
Automatic Mode...................................................................................... 432
Starting Blower Speed Control....................................................................... 432
Blower Speed Compensation - Sunload................................................................. 433
Blower Speed Control Specification.................................................................. 433
COMPONENT DESCRIPTION................................................................................... 433
Variable Blower Control............................................................................. 433
DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR................................................................... 433
COMPONENT INSPECTION.................................................................................... 437
Front Blower Motor Relay............................................................................ 437
Front Blower Motor.................................................................................. 437
Rear Blower Motor Circuit................................................................................... 438
INSPECTION FLOW......................................................................................... 438
SYSTEM DESCRIPTION...................................................................................... 439
Component Parts..................................................................................... 439
System Operation.................................................................................... 439
Rear Blower Control................................................................................. 439
DIAGNOSTIC PROCEDURE FOR REAR BLOWER MOTOR.............................................................. 439
Rear Fan Switch (Rear) Circuit...................................................................... 439
Trouble Diagnosis Procedure For Rear Blower Motor (1 - 4 Speed)..................................... 441
Inspection Flow..................................................................................... 441
COMPONENT INSPECTION.................................................................................... 447
Rear Blower Motor Relay............................................................................. 447
Rear Air Control.................................................................................... 447
Rear Blower Switch (Front).......................................................................... 447
Rear Blower Motor................................................................................... 448
Rear Blower Motor Resistor.......................................................................... 448
Rear Air Control Circuit.................................................................................... 449
INSPECTION FLOW......................................................................................... 449
SYSTEM DESCRIPTION...................................................................................... 450
Component Parts..................................................................................... 450
System Operation.................................................................................... 450
Rear Air Control.................................................................................... 450
DIAGNOSTIC PROCEDURE FOR REAR AIR CONTROL............................................................... 450
Magnet Clutch Circuit....................................................................................... 452
INSPECTION FLOW......................................................................................... 452
SYSTEM DESCRIPTION...................................................................................... 453
Low Temperature Protection Control.................................................................. 453
DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH.................................................................. 453
Insufficient Cooling........................................................................................ 458
INSPECTION FLOW......................................................................................... 458
PERFORMANCE TEST DIAGNOSES.............................................................................. 459
PERFORMANCE CHART....................................................................................... 461
Test Condition...................................................................................... 461
Test Reading........................................................................................ 461
Trouble Diagnoses for Unusual Pressure.................................................................. 462
Both High- and Low-pressure Sides are Too High...................................................... 462
High-pressure Side is Too High and Low-pressure Side is Too Low..................................... 462
High-pressure Side is Too Low and Low-pressure Side is Too High..................................... 463
Both High- and Low-pressure Sides are Too Low....................................................... 463
Low-pressure Side Sometimes Becomes Negative........................................................ 464
Low-pressure Side Becomes Negative.................................................................. 464
Insufficient Heating........................................................................................ 465
INSPECTION FLOW......................................................................................... 465
Heater Pump Circuit......................................................................................... 466
SYSTEM DESCRIPTION...................................................................................... 466
Component Parts..................................................................................... 466
System Operation.................................................................................... 466
DIAGNOSTIC PROCEDURE FOR HEATER PUMP CIRCUIT............................................................ 467
COMPONENT INSPECTION.................................................................................... 468
Heater Pump Relay................................................................................... 468
Noise....................................................................................................... 469
INSPECTION FLOW......................................................................................... 469
Self-diagnosis.............................................................................................. 471
INSPECTION FLOW......................................................................................... 471
Memory Function............................................................................................. 472
INSPECTION FLOW......................................................................................... 472
Ambient Sensor 1 Circuit.................................................................................... 473
COMPONENT DESCRIPTION................................................................................... 473
Ambient Sensor 1.................................................................................... 473
AMBIENT TEMPERATURE INPUT PROCESS....................................................................... 473
DIAGNOSTIC PROCEDURE FOR AMBIENT SENSOR 1............................................................... 473
COMPONENT INSPECTION.................................................................................... 475
Ambient Sensor 1.................................................................................... 475
In-vehicle Sensor Circuit................................................................................... 476
COMPONENT DESCRIPTION................................................................................... 476
In-vehicle Sensor................................................................................... 476
DIAGNOSTIC PROCEDURE FOR IN-VEHICLE SENSOR.............................................................. 476
COMPONENT INSPECTION.................................................................................... 478
In-vehicle Sensor................................................................................... 478
Optical Sensor Circuit...................................................................................... 479
COMPONENT DESCRIPTION................................................................................... 479
OPTICAL INPUT PROCESS................................................................................... 479
DIAGNOSTIC PROCEDURE FOR OPTICAL SENSOR................................................................. 479
Intake Sensor Circuit....................................................................................... 481
COMPONENT DESCRIPTION................................................................................... 481
Intake Sensor....................................................................................... 481
DIAGNOSTIC PROCEDURE FOR INTAKE SENSOR.................................................................. 481
COMPONENT INSPECTION.................................................................................... 482
Intake Sensor....................................................................................... 482
CONTROL UNIT.................................................................................................... 483
Removal and Installation.................................................................................... 483
FRONT AIR CONTROL....................................................................................... 483
Removal............................................................................................. 483
Installation........................................................................................ 483
REAR AIR CONTROL........................................................................................ 483
Removal............................................................................................. 483
Installation........................................................................................ 483
AMBIENT SENSOR.................................................................................................. 484
Removal and Installation.................................................................................... 484
REMOVAL................................................................................................. 484
INSTALLATION............................................................................................ 484
IN-VEHICLE SENSOR............................................................................................... 485
Removal and Installation.................................................................................... 485
REMOVAL................................................................................................. 485
INSTALLATION............................................................................................ 485
OPTICAL SENSOR.................................................................................................. 486
Removal and Installation.................................................................................... 486
INTAKE SENSOR................................................................................................... 487
Removal and Installation.................................................................................... 487
REMOVAL................................................................................................. 487
INSTALLATION............................................................................................ 487
BLOWER MOTOR.................................................................................................... 488
Components.................................................................................................. 488
Removal and Installation.................................................................................... 488
FRONT BLOWER MOTOR...................................................................................... 488
Removal............................................................................................. 488
Installation........................................................................................ 488
REAR BLOWER MOTOR....................................................................................... 489
Removal............................................................................................. 489
Installation........................................................................................ 489
IN-CABIN MICROFILTER............................................................................................ 490
Removal and Installation.................................................................................... 490
FUNCTION................................................................................................ 490
REPLACEMENT TIMING...................................................................................... 490
REPLACEMENT PROCEDURE................................................................................... 490
HEATER & COOLING UNIT ASSEMBLY.................................................................................. 492
Components.................................................................................................. 492
Removal and Installation.................................................................................... 493
FRONT HEATER AND COOLING UNIT ASSEMBLY.................................................................. 493
Removal............................................................................................. 493
Installation........................................................................................ 494
REAR HEATER AND COOLING UNIT ASSEMBLY................................................................... 494
Removal............................................................................................. 494
Installation........................................................................................ 494
HEATER CORE..................................................................................................... 496
Components.................................................................................................. 496
Removal and Installation.................................................................................... 497
FRONT HEATER CORE....................................................................................... 497
Removal............................................................................................. 497
Installation........................................................................................ 497
REAR HEATER CORE........................................................................................ 497
Removal............................................................................................. 497
Installation........................................................................................ 497
HEATER PUMP..................................................................................................... 498
Removal and Installation.................................................................................... 498
REMOVAL................................................................................................. 498
INSTALLATION............................................................................................ 498
INTAKE DOOR MOTOR............................................................................................... 499
Removal and Installation.................................................................................... 499
REMOVAL................................................................................................. 499
INSTALLATION............................................................................................ 499
MODE DOOR MOTOR................................................................................................. 500
Removal and Installation.................................................................................... 500
REMOVAL................................................................................................. 500
INSTALLATION............................................................................................ 500
AIR MIX DOOR MOTOR.............................................................................................. 501
Components.................................................................................................. 501
Removal and Installation.................................................................................... 501
FRONT AIR MIX DOOR MOTOR (DRIVER)....................................................................... 501
Removal............................................................................................. 501
Installation........................................................................................ 501
FRONT AIR MIX DOOR MOTOR (PASSENGER).................................................................... 501
Removal............................................................................................. 501
Installation........................................................................................ 501
REAR AIR MIX DOOR MOTOR................................................................................. 502
Removal............................................................................................. 502
Installation........................................................................................ 502
VARIABLE BLOWER CONTROL......................................................................................... 503
Removal and Installation.................................................................................... 503
REMOVAL................................................................................................. 503
INSTALLATION............................................................................................ 503
REAR BLOWER MOTOR RESISTOR...................................................................................... 504
Removal and Installation.................................................................................... 504
REMOVAL................................................................................................. 504
INSTALLATION............................................................................................ 504
DUCTS AND GRILLES............................................................................................... 505
Components.................................................................................................. 505
Removal and Installation.................................................................................... 507
DEFROSTER NOZZLE........................................................................................ 507
Removal............................................................................................. 507
Installation........................................................................................ 507
RH AND LH SIDE DEMISTER DUCT............................................................................ 507
Removal............................................................................................. 507
Installation........................................................................................ 508
RH AND LH VENTILATOR DUCT............................................................................... 508
Removal............................................................................................. 508
Installation........................................................................................ 508
CENTER VENTILATOR DUCT.................................................................................. 508
Removal............................................................................................. 508
Installation........................................................................................ 508
FLOOR CONNECTOR DUCT.................................................................................... 508
Removal............................................................................................. 508
Installation........................................................................................ 508
FRONT AND REAR FLOOR DUCTS.............................................................................. 508
Removal............................................................................................. 508
Installation........................................................................................ 508
REAR OVERHEAD DUCTS..................................................................................... 508
Removal............................................................................................. 508
Installation........................................................................................ 508
SIDE REAR FLOOR DUCT.................................................................................... 509
Removal............................................................................................. 509
Installation........................................................................................ 509
GRILLES................................................................................................. 509
Removal............................................................................................. 509
Installation........................................................................................ 509
REFRIGERANT LINES............................................................................................... 510
HFC-134a (R-134a) Service Procedure......................................................................... 510
SETTING OF SERVICE TOOLS AND EQUIPMENT.................................................................. 510
Discharging Refrigerant............................................................................. 510
Evacuating System and Charging Refrigerant.......................................................... 510
Components.................................................................................................. 512
Removal and Installation for Compressor..................................................................... 514
REMOVAL................................................................................................. 514
INSTALLATION............................................................................................ 514
Removal and Installation for Compressor Clutch.............................................................. 515
REMOVAL................................................................................................. 515
INSPECTION.............................................................................................. 516
Clutch Disc......................................................................................... 516
Pulley.............................................................................................. 516
Coil................................................................................................ 516
INSTALLATION............................................................................................ 516
BREAK-IN OPERATION...................................................................................... 518
Removal and Installation for Front High-pressure Flexible A/C Hose.......................................... 518
REMOVAL................................................................................................. 518
INSTALLATION............................................................................................ 518
Removal and Installation for Front High-pressure A/C Pipe................................................... 518
REMOVAL................................................................................................. 518
INSTALLATION............................................................................................ 518
Removal and Installation for Front Low-pressure Flexible A/C Hose........................................... 518
REMOVAL................................................................................................. 518
INSTALLATION............................................................................................ 518
Removal and Installation for Front Low-pressure A/C Pipe.................................................... 519
REMOVAL................................................................................................. 519
INSTALLATION............................................................................................ 519
Removal and Installation for Rear High- and Low-pressure A/C Pipes.......................................... 519
REMOVAL................................................................................................. 519
INSTALLATION............................................................................................ 519
Removal and Installation for Underfloor Rear High- and Low-pressure A/C and Heater Core Pipes............... 519
REMOVAL................................................................................................. 519
INSTALLATION............................................................................................ 521
Removal and Installation for Refrigerant Pressure Sensor.................................................... 521
REMOVAL................................................................................................. 521
INSTALLATION............................................................................................ 521
Removal and Installation for Condenser...................................................................... 521
REMOVAL................................................................................................. 521
INSTALLATION............................................................................................ 521
Removal and Installation for Front Evaporator............................................................... 522
REMOVAL................................................................................................. 523
INSTALLATION............................................................................................ 523
Removal and Installation for Rear Evaporator................................................................ 524
REMOVAL................................................................................................. 524
INSTALLATION............................................................................................ 525
Removal and Installation for Front Expansion Valve.......................................................... 525
REMOVAL................................................................................................. 525
INSTALLATION............................................................................................ 525
Removal and Installation for Rear Expansion Valve........................................................... 525
REMOVAL................................................................................................. 525
INSTALLATION............................................................................................ 525
Checking for Refrigerant Leaks.............................................................................. 526
Checking System for Leaks Using the Fluorescent Dye Leak Detector........................................... 526
Dye Injection............................................................................................... 526
Electronic Refrigerant Leak Detector........................................................................ 527
PRECAUTIONS FOR HANDLING LEAK DETECTOR.................................................................. 527
CHECKING PROCEDURE...................................................................................... 528
SERVICE DATA AND SPECIFICATIONS (SDS)........................................................................... 530
Service Data and Specifications (SDS)....................................................................... 530
COMPRESSOR.............................................................................................. 530
OIL..................................................................................................... 530
REFRIGERANT............................................................................................. 530
ENGINE IDLING SPEED..................................................................................... 530
BELT TENSION............................................................................................ 530
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
av...................................................................................................................... 531
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents................................................................................................... 531
PRECAUTIONS..................................................................................................... 534
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 534
PREPARATION..................................................................................................... 535
Commercial Service Tool..................................................................................... 535
AUDIO........................................................................................................... 536
Component Parts and Harness Connector Location.............................................................. 536
System Description.......................................................................................... 537
BASE AND MID LEVEL SYSTEM............................................................................... 537
BOSE.................................................................................................... 537
Satellite Radio Tuner (Pre-wiring).................................................................. 538
Satellite Radio Tuner (Factory Installed)........................................................... 538
Speed Sensitive Volume System....................................................................... 538
Schematic................................................................................................... 539
BASE AND MID LEVEL SYSTEM............................................................................... 539
BOSE SYSTEM (WITHOUT NAVI).............................................................................. 540
BOSE SYSTEM (WITH NAVI)................................................................................. 541
Wiring Diagram — AUDIO —.................................................................................... 542
BASE AND MID LEVEL SYSTEM............................................................................... 542
BOSE SYSTEM............................................................................................. 544
Terminals and Reference Value for Audio Unit (Base and Mid Level System).................................... 554
Terminals and Reference Value for Audio Unit (BOSE System).................................................. 555
Terminals and Reference Value for BOSE Speaker Amp.......................................................... 558
Terminals and Reference Value for AV Switch................................................................. 560
Terminals and Reference Value for Satellite Radio Tuner..................................................... 561
AV Switch Self-Diagnosis Function........................................................................... 562
STARTING THE SELF-DIAGNOSIS MODE (EXCEPT BOSE SYSTEM WITH NAVI)......................................... 562
STARTING THE SELF-DIAGNOSIS MODE (BOSE SYSTEM WITH NAVI)................................................ 562
EXITING THE SELF-DIAGNOSIS MODE......................................................................... 563
DIAGNOSIS FUNCTION...................................................................................... 563
Trouble Diagnosis........................................................................................... 564
MALFUNCTION WITH RADIO AND CD (BASE AND MID LEVEL SYSTEM)............................................... 564
MALFUNCTION WITH RADIO AND CD (BOSE SYSTEM)............................................................. 564
FOR RADIO ONLY.......................................................................................... 565
FOR CD ONLY............................................................................................. 565
FOR SATELLITE RADIO TUNER (FACTORY INSTALLED) ONLY...................................................... 566
Noise Inspection............................................................................................ 566
TYPE OF NOISE AND POSSIBLE CAUSE........................................................................ 566
Power Supply Circuit Inspection............................................................................. 567
Satellite Radio Tuner (Factory Installed) Power and Ground Supply Circuit Inspection........................ 569
Satellite Radio Tuner (Factory Installed) Communication Circuit Inspection.................................. 570
Satellite Radio Tuner (Factory Installed) Left Channel Audio Signal Circuit Inspection...................... 572
Satellite Radio Tuner (Factory Installed) Right Channel Audio Signal Circuit Inspection..................... 573
Steering Switch Check (With NAVI)........................................................................... 573
Steering Switch Check (Without NAVI)........................................................................ 575
AV Switch Check (With NAVI)................................................................................. 576
Audio Communication Line Check (With Navigation System)..................................................... 577
Sound Is Not Heard From Front Door Speaker or Front Tweeter (Base and Mid Level System)..................... 577
Sound Is Not Heard From Rear Door Speaker (Base and Mid Level System) or Rear Door Tweeter (Mid L........... 579
Sound Is Not Heard From Front Door Speaker or Front Tweeter (BOSE System)................................... 581
Sound Is Not Heard From Rear Door Speaker or Rear Door Tweeter (BOSE System)................................ 585
Sound Is Not Heard From Subwoofer (BOSE System)............................................................. 588
Removal and Installation.................................................................................... 591
AUDIO UNIT - WITH NAVI.................................................................................. 591
Removal............................................................................................. 591
Installation........................................................................................ 591
AUDIO UNIT - WITHOUT NAVI............................................................................... 591
Removal............................................................................................. 591
Installation........................................................................................ 591
AV SWITCH............................................................................................... 591
Removal............................................................................................. 591
Installation........................................................................................ 591
BOSE SPEAKER AMP........................................................................................ 591
Removal............................................................................................. 591
Installation........................................................................................ 592
FRONT DOOR SPEAKER...................................................................................... 592
Removal............................................................................................. 592
Installation........................................................................................ 592
FRONT TWEETER........................................................................................... 592
Removal............................................................................................. 592
Installation........................................................................................ 593
REAR DOOR SPEAKER....................................................................................... 593
Removal............................................................................................. 593
Installation........................................................................................ 593
REAR DOOR TWEETER....................................................................................... 593
Removal............................................................................................. 593
Installation........................................................................................ 593
SATELLITE RADIO ANTENNA................................................................................. 593
Removal............................................................................................. 593
Installation........................................................................................ 593
SATELLITE RADIO TUNER................................................................................... 594
Installation........................................................................................ 594
STEERING WHEEL AUDIO CONTROL SWITCHES................................................................... 594
Removal............................................................................................. 594
Installation........................................................................................ 594
SUBWOOFER (BOSE SYSTEM)................................................................................. 594
Removal............................................................................................. 594
Installation........................................................................................ 595
AUDIO ANTENNA................................................................................................... 596
System Description.......................................................................................... 596
Wiring Diagram — W/ANT —.................................................................................... 597
Location of Antenna......................................................................................... 598
Window Antenna Repair....................................................................................... 598
ELEMENT CHECK........................................................................................... 598
ELEMENT REPAIR.......................................................................................... 599
DVD ENTERTAINMENT SYSTEM........................................................................................ 600
Component Parts and Harness Connector Location.............................................................. 600
System Description.......................................................................................... 600
Schematic................................................................................................... 601
Wiring Diagram — DVD —...................................................................................... 602
Trouble Diagnosis........................................................................................... 605
Power Supply Circuit Inspection............................................................................. 606
Removal and Installation.................................................................................... 607
DVD PLAYER.............................................................................................. 607
Removal............................................................................................. 607
Installation........................................................................................ 607
VIDEO MONITOR........................................................................................... 607
Removal............................................................................................. 607
Installation........................................................................................ 607
NAVIGATION SYSTEM............................................................................................... 608
System Description.......................................................................................... 608
TRAVEL DISTANCE......................................................................................... 608
TRAVEL DIRECTION........................................................................................ 608
MAP-MATCHING............................................................................................ 609
GPS (GLOBALPOSITIONING SYSTEM)......................................................................... 609
COMPONENT DESCRIPTION................................................................................... 610
NAVI Control Unit................................................................................... 610
Map DVD-ROM......................................................................................... 610
Display Control Unit................................................................................ 610
Display Unit........................................................................................ 610
AV Switch........................................................................................... 610
GPS Antenna......................................................................................... 610
CAN Communication System Description........................................................................ 610
Component Parts Location.................................................................................... 611
Schematic................................................................................................... 612
Wiring Diagram — NAVI —..................................................................................... 613
Schematic................................................................................................... 620
Wiring Diagram — COMM —..................................................................................... 621
Terminals and Reference Value for NAVI Control Unit......................................................... 624
Terminals and Reference Value for Display Control Unit...................................................... 626
Terminals and Reference Value for Display Unit.............................................................. 630
Terminals and Reference Value for AV Switch................................................................. 632
Terminals and Reference Value for BCM....................................................................... 633
On Board Self-Diagnosis Function............................................................................ 633
DESCRIPTION............................................................................................. 633
DIAGNOSIS ITEM.......................................................................................... 633
Self-Diagnosis Mode (DCU)................................................................................... 634
OPERATION PROCEDURE..................................................................................... 634
SELF–DIAGNOSIS RESULT................................................................................... 635
Quick reference table............................................................................... 635
Self-Diagnosis Codes................................................................................ 636
Self-Diagnosis Mode (NAVI).................................................................................. 636
OPERATION PROCEDURE..................................................................................... 636
SELF–DIAGNOSIS RESULT................................................................................... 637
Quick reference table............................................................................... 637
Self-diagnosis codes................................................................................ 638
Confirmation/Adjustment Mode................................................................................ 639
OPERATION PROCEDURE..................................................................................... 639
DISPLAY DIAGNOSIS....................................................................................... 640
VEHICLE SIGNALS......................................................................................... 640
NAVIGATION.............................................................................................. 641
DISPLAY DIAGNOSIS....................................................................................... 641
VEHICLE SIGNALS......................................................................................... 642
ERROR HISTORY........................................................................................... 642
DIAGNOSIS BY ERROR HISTORY.............................................................................. 642
NAVIGATION.............................................................................................. 644
Angle adjustment.................................................................................... 645
Speed Calibration................................................................................... 645
CAN DIAG SUPPORT MONITOR.................................................................................... 646
OPERATION PROCEDURE..................................................................................... 646
AV Switch Self-Diagnosis Function........................................................................... 647
Power Supply and Ground Circuit Check for NAVI Control Unit................................................. 648
Power Supply and Ground Circuit Check for Display Control Unit.............................................. 649
Power Supply and Ground Circuit Check for Display Unit...................................................... 650
Power Supply and Ground Circuit Check for AV Switch......................................................... 652
Vehicle Speed Signal Check for NAVI Control Unit............................................................ 653
Vehicle Speed Signal Check for Display Control Unit......................................................... 654
Illumination Signal Check for NAVI Control Unit............................................................. 655
Illumination Signal Check for Display Control Unit.......................................................... 655
Ignition Signal Check for NAVI Control Unit................................................................. 655
Ignition Signal Check for Display Control Unit.............................................................. 656
Reverse Signal Check for NAVI Control Unit.................................................................. 656
Reverse Signal Check for Display Control Unit............................................................... 656
AV Communication Line Check (Between Display Control Unit and NAVI Control Unit)............................ 657
Audio Communication Line Check (Between Display Control Unit and Audio Unit)................................ 658
Display Communication Line Check (Between Display Control Unit and Display Unit)............................ 660
AV Communication Line Check (Between Display Control Unit and AV Switch).................................... 661
CAN Communication Line Check................................................................................ 662
If NAVI Control Unit Detects That DVD-ROM Map is Not Inserted............................................... 662
If NAVI Control Unit Detects That Inserted DVD-ROM Map is Malfunctioning or If It is Impossible t........... 663
If Connection Between NAVI Control Unit and GPS Antenna is Malfunctioning................................... 663
Operating Screen for Audio and A/C is Not Displayed When Showing NAVI Screen................................ 664
Color of RGB Image is Not Proper (Only NAVI Screen Looks Bluish)............................................ 665
Color of RGB Image is Not Proper (Only NAVI Screen Looks Reddish)........................................... 666
Color of RGB Image is Not Proper (Only NAVI Screen Looks Yellowish)......................................... 667
Color of RGB Image is Not Proper (All Screens Look Bluish).................................................. 668
Color of RGB Image is Not Proper (All Screens Look Reddish)................................................. 669
Color of RGB Image is Not Proper (All Screens Look Yellowish)............................................... 670
NAVI Screen is Rolling...................................................................................... 672
Guide Sound is Not Heard.................................................................................... 674
Screen is Not Shown......................................................................................... 674
A/C Screen is Not Shown (NAVI Screen is Shown).............................................................. 675
FUEL ECONOMY Screen is Not Shown............................................................................ 675
Average Fuel Economy Displayed is Not Shown (“ *** ” is Shown).............................................. 675
Distance to Empty Displayed is Not Shown (“ *** ” is Shown)................................................. 676
Driving Distance or Average Speed Displayed is Not Shown (“ *** ” is Shown)................................. 676
WARNING DOOR OPEN Screen is Not Shown....................................................................... 676
Unable to Operate All of AV Switches (Unable to Start Self-Diagnosis)....................................... 677
Audio Does Not Work......................................................................................... 677
Navigation System Does Not Activate......................................................................... 677
Previous NAVI Conditions are Not Stored..................................................................... 678
Previous Vehicle Conditions are Not Stored.................................................................. 678
Position of Current Location Mark is Not Correct............................................................ 678
Radio Wave From GPS Satellite is Not Received............................................................... 678
Driving Test................................................................................................ 679
Example of Symptoms Judged Not Malfunction.................................................................. 680
BASIC OPERATION......................................................................................... 680
VEHICLE MARK............................................................................................ 680
DESTINATION, PASSING POINTS, AND MENU ITEMS CANNOT BE SELECTED/SET...................................... 681
VOICE GUIDE............................................................................................. 681
ROUTE SEARCH............................................................................................ 682
EXAMPLES OF CURRENT-LOCATION MARK DISPLACEMENT.......................................................... 683
CURRENT-LOCATION MARK SHOWS A POSITION WHICH IS COMPLETELY WRONG........................................ 686
CURRENT-LOCATION MARK JUMPS............................................................................. 686
CURRENT-LOCATION MARK IS IN A RIVER OR SEA.............................................................. 687
WHEN DRIVING ON SAME ROAD, SOMETIMES CURRENT-LOCATION MARK IS IN RIGHT PLACE AND SOMETIMES IT IS ....... 687
LOCATION CORRECTION BY MAP-MATCHING IS SLOW............................................................. 687
ALTHOUGH GPS RECEIVING DISPLAY IS GREEN, VEHICLE MARK DOES NOT RETURN TO CORRECT LOCATION............... 687
NAME OF CURRENT PLACE IS NOT DISPLAYED.................................................................. 687
CONTENTS OF DISPLAY DIFFER FOR BIRDVIEW™ AND THE (FLAT) MAP SCREEN...................................... 687
Difference of the BIRDVIEW™ screen from the flat map screen are as follows.......................... 687
Program Loading of NAVI Control Unit........................................................................ 688
Removal and Installation.................................................................................... 689
NAVI CONTROL UNIT....................................................................................... 689
Removal............................................................................................. 689
Installation........................................................................................ 689
GPS ANTENNA............................................................................................. 690
Removal............................................................................................. 690
Installation........................................................................................ 690
DISPLAY UNIT............................................................................................ 690
Removal............................................................................................. 690
Installation........................................................................................ 690
DISPLAY CONTROL UNIT.................................................................................... 691
Removal............................................................................................. 691
Installation........................................................................................ 691
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
bcs..................................................................................................................... 693
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents................................................................................................... 693
PRECAUTIONS..................................................................................................... 694
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 694
BCM (BODY CONTROL MODULE)....................................................................................... 695
System Description.......................................................................................... 695
BCM FUNCTION............................................................................................ 695
COMBINATION SWITCH READING FUNCTION..................................................................... 695
CAN COMMUNICATION CONTROL............................................................................... 698
BCM STATUS CONTROL...................................................................................... 698
SYSTEMS CONTROLLED BY BCM DIRECTLY...................................................................... 699
SYSTEMS CONTROLLED BY BCM AND IPDM E/R.................................................................. 699
MAJOR COMPONENTS AND CONTROL SYSTEM..................................................................... 699
CAN Communication System Description........................................................................ 700
Schematic................................................................................................... 701
BCM Terminal Arrangement.................................................................................... 703
Terminals and Reference Values for BCM...................................................................... 704
BCM Power Supply and Ground Circuit Check................................................................... 708
CONSULT-II Function (BCM)................................................................................... 710
CONSULT-II OPERATION.................................................................................... 710
ITEMS OF EACH PART...................................................................................... 711
WORK SUPPORT............................................................................................ 711
Operation Procedure................................................................................. 711
Display Item List................................................................................... 712
CAN Communication Inspection Using CONSULT-II (Self-Diagnosis).............................................. 712
Configuration............................................................................................... 713
DESCRIPTION............................................................................................. 713
READ CONFIGURATION PROCEDURE............................................................................ 713
WRITE CONFIGURATION PROCEDURE........................................................................... 715
Removal and Installation.................................................................................... 719
BCM..................................................................................................... 719
Removal............................................................................................. 719
Installation........................................................................................ 719
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
bl...................................................................................................................... 721
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents................................................................................................... 721
PRECAUTIONS..................................................................................................... 724
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 724
Precautions for work........................................................................................ 724
PREPARATION..................................................................................................... 725
Special service tool........................................................................................ 725
Commercial Service Tool..................................................................................... 725
SQUEAK AND RATTLE TROUBLE DIAGNOSES............................................................................. 726
Work Flow................................................................................................... 726
CUSTOMER INTERVIEW...................................................................................... 726
DUPLICATE THE NOISE AND TEST DRIVE...................................................................... 727
CHECK RELATED SERVICE BULLETINS......................................................................... 727
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................ 727
REPAIR THE CAUSE........................................................................................ 727
CONFIRM THE REPAIR...................................................................................... 728
Generic Squeak and Rattle Troubleshooting................................................................... 728
INSTRUMENT PANEL........................................................................................ 728
CENTER CONSOLE.......................................................................................... 728
DOORS................................................................................................... 728
TRUNK................................................................................................... 729
SUNROOF/HEADLINING...................................................................................... 729
OVERHEAD CONSOLE (FRONT AND REAR)....................................................................... 729
SEATS................................................................................................... 729
UNDERHOOD............................................................................................... 729
Diagnostic Worksheet........................................................................................ 730
HOOD............................................................................................................ 732
Fitting Adjustment.......................................................................................... 732
CLEARANCE AND SURFACE HEIGHT ADJUSTMENT................................................................. 732
HOOD LOCK ADJUSTMENT.................................................................................... 733
Removal and Installation of Hood Assembly................................................................... 733
Removal and Installation of Hood Lock Control............................................................... 734
REMOVAL................................................................................................. 734
INSTALLATION............................................................................................ 734
Hood Lock Control Inspection................................................................................ 735
POWER DOOR LOCK SYSTEM.......................................................................................... 736
Component Parts and Harness Connector Location.............................................................. 736
System Description.......................................................................................... 736
INPUT................................................................................................... 736
OUTPUT.................................................................................................. 738
Unlock.............................................................................................. 738
Lock................................................................................................ 738
OPERATION............................................................................................... 738
Key Reminder........................................................................................ 739
Schematic................................................................................................... 740
Wiring Diagram — D/LOCK —................................................................................... 741
Terminals and Reference Value for BCM....................................................................... 745
Work Flow................................................................................................... 745
CONSULT–II Function (BCM)................................................................................... 746
CONSULT–II INSPECTION PROCEDURE......................................................................... 746
WORK SUPPORT............................................................................................ 747
DATA MONITOR............................................................................................ 747
ACTIVE TEST............................................................................................. 747
Trouble Diagnoses Symptom Chart............................................................................. 748
BCM Power Supply and Ground Circuit Check................................................................... 748
Door Switch Check........................................................................................... 749
Key Switch (Insert) Check................................................................................... 751
Door Lock/Unlock Switch Check............................................................................... 752
Front Door Lock Assembly LH (Actuator) Check................................................................ 755
Front Door Lock Actuator RH Check........................................................................... 756
Back Door Lock Actuator and Rear Door Lock Actuator LH/RH Check............................................. 757
Fuel Lid Door Lock Actuator Check........................................................................... 758
Front Door Lock Assembly LH (Key Cylinder Switch) Check..................................................... 759
REMOTE KEYLESS ENTRY SYSTEM..................................................................................... 761
Component Parts and Harness Connector Location.............................................................. 761
System Description.......................................................................................... 761
INPUTS.................................................................................................. 761
OPERATED PROCEDURE...................................................................................... 762
Remote Control Entry Functions...................................................................... 763
Auto Lock Function.................................................................................. 763
Active Check Function............................................................................... 763
Hazard and Horn Reminder............................................................................ 763
Interior Lamp and Ignition Keyhole Illumination Operation........................................... 764
Panic Alarm Operation............................................................................... 764
CAN Communication System Description........................................................................ 764
Schematic................................................................................................... 765
Wiring Diagram — KEYLES —................................................................................... 766
Terminals and Reference Value for BCM....................................................................... 769
Terminals and Reference Value for IPDM E/R.................................................................. 769
CONSULT-II Function (BCM)................................................................................... 770
CONSULT-II Inspection Procedure............................................................................. 770
“MULTI REMOTE ENT”...................................................................................... 770
CONSULT-II Application Items................................................................................ 771
“MULTI REMOTE ENT”...................................................................................... 771
Data Monitor........................................................................................ 771
Active Test......................................................................................... 771
Work Support........................................................................................ 772
Trouble Diagnosis Procedure................................................................................. 773
Pre-Diagnosis Inspection.................................................................................... 773
BCM Power Supply and Ground Circuit Inspection.......................................................... 773
Trouble Diagnoses........................................................................................... 774
SYMPTOM CHART........................................................................................... 774
Key Switch (Insert) Check................................................................................... 776
Door Switch Check........................................................................................... 777
Keyfob Battery and Function Check........................................................................... 779
Remote Keyless Entry Receiver System Check.................................................................. 780
ACC Power Check............................................................................................. 781
IPDM E/R Operation Check.................................................................................... 782
Check Hazard Function....................................................................................... 782
Check Horn Function......................................................................................... 782
Check Headlamp Function..................................................................................... 782
Check Room Lamp Illumination Function....................................................................... 783
ID Code Entry Procedure..................................................................................... 784
KEYFOB ID SET UP WITH CONSULT-II........................................................................ 784
KEYFOB ID SET UP WITHOUT CONSULT-II..................................................................... 786
Keyfob Battery Replacement.................................................................................. 787
VEHICLE SECURITY (THEFT WARNING) SYSTEM......................................................................... 788
Component Parts and Harness Connector Location.............................................................. 788
System Description.......................................................................................... 789
DESCRIPTION............................................................................................. 789
Operation Flow...................................................................................... 789
Setting the vehicle security system................................................................. 789
Canceling the set vehicle security system........................................................... 789
Activating the alarm operation of the vehicle security system....................................... 789
POWER SUPPLY AND GROUND CIRCUIT......................................................................... 789
INITIAL CONDITION TO ACTIVATE THE SYSTEM................................................................ 790
VEHICLE SECURITY SYSTEM ALARM OPERATION................................................................. 790
VEHICLE SECURITY SYSTEM DEACTIVATION.................................................................... 790
PANIC ALARM OPERATION................................................................................... 790
CAN Communication System Description........................................................................ 791
Schematic................................................................................................... 792
Wiring Diagram — VEHSEC —................................................................................... 793
Terminals and Reference Value for BCM....................................................................... 797
Terminals and Reference Value for IPDM E/R.................................................................. 798
CONSULT-II Function (BCM)................................................................................... 799
CONSULT-II INSPECTION PROCEDURE......................................................................... 799
CONSULT-II APPLICATION ITEM............................................................................. 800
Data Monitor........................................................................................ 800
Active Test......................................................................................... 800
Work Support........................................................................................ 801
Trouble Diagnosis........................................................................................... 801
WORK FLOW............................................................................................... 801
Preliminary Check........................................................................................... 802
Symptom Chart............................................................................................... 803
Diagnostic Procedure 1...................................................................................... 804
Diagnostic Procedure 2...................................................................................... 806
Diagnostic Procedure 3...................................................................................... 807
Diagnostic Procedure 4...................................................................................... 809
Diagnostic Procedure 5...................................................................................... 809
Diagnostic Procedure 6...................................................................................... 809
DOOR............................................................................................................ 810
Fitting Adjustment.......................................................................................... 810
Front door.............................................................................................. 810
Longitudinal clearance and surface height adjustment at front end................................... 810
Rear door............................................................................................... 810
Longitudinal clearance and surface height adjustment at front end................................... 810
Back door............................................................................................... 811
Longitudinal clearance and surface height adjustment................................................ 811
Striker adjustment...................................................................................... 812
BODY SIDE DOORS..................................................................................... 812
BACK DOOR........................................................................................... 812
Removal and Installation.................................................................................... 812
FRONT DOOR.............................................................................................. 812
REAR DOOR............................................................................................... 813
BACK DOOR............................................................................................... 813
FRONT DOOR LOCK................................................................................................. 815
Component Structure......................................................................................... 815
Removal and Installation.................................................................................... 815
REMOVAL................................................................................................. 815
INSTALLATION............................................................................................ 817
Disassembly and Assembly.................................................................................... 817
DOOR KEY CYLINDER ASSEMBLY.............................................................................. 817
REAR DOOR LOCK.................................................................................................. 818
Component Structure......................................................................................... 818
Removal and Installation.................................................................................... 818
REMOVAL................................................................................................. 818
INSTALLATION............................................................................................ 818
BACK DOOR LOCK.................................................................................................. 819
Component Structure......................................................................................... 819
NVIS(NISSAN Vehicle Immobilizer System-NATS).................................................................... 820
Component Parts and Harness Connector Location.............................................................. 820
System Description.......................................................................................... 821
System Composition.......................................................................................... 821
ECM Re-communicating Function............................................................................... 822
Wiring Diagram — NATS —..................................................................................... 823
Terminals and Reference Value for BCM....................................................................... 824
CONSULT-II.................................................................................................. 824
CONSULT-II INSPECTION PROCEDURE......................................................................... 824
CONSULT-II DIAGNOSTIC TEST MODE FUNCTION................................................................ 825
HOW TO READ SELF-DIAGNOSTIC RESULTS..................................................................... 825
NVIS (NATS) SELF-DIAGNOSTIC RESULTS ITEM CHART.......................................................... 826
Work Flow................................................................................................... 827
Trouble Diagnoses........................................................................................... 828
SYMPTOM MATRIX CHART 1.................................................................................. 828
SYMPTOM MATRIX CHART 2.................................................................................. 829
DIAGNOSTIC SYSTEM DIAGRAM............................................................................... 829
Diagnostic Procedure 1...................................................................................... 830
Diagnostic Procedure 2...................................................................................... 831
Diagnostic Procedure 3...................................................................................... 832
Diagnostic Procedure 4...................................................................................... 833
Diagnostic Procedure 5...................................................................................... 834
Diagnostic Procedure 6...................................................................................... 837
How to Replace NATS Antenna Amp............................................................................. 838
HOMELINK UNIVERSAL TRANSCEIVER.................................................................................. 839
Wiring Diagram — TRNSCV —................................................................................... 839
Trouble Diagnoses........................................................................................... 840
DIAGNOSTIC PROCEDURE.................................................................................... 840
SYMPTOM: Transmitter does not activate receiver..................................................... 840
CAB AND REAR BODY............................................................................................... 842
Body Mounting............................................................................................... 842
BODY REPAIR..................................................................................................... 843
Body Exterior Paint Color................................................................................... 843
Body Component Parts........................................................................................ 844
UNDERBODY COMPONENT PARTS............................................................................... 844
BODY COMPONENT PARTS.................................................................................... 846
FRAME COMPONENT PARTS................................................................................... 848
Corrosion Protection........................................................................................ 850
DESCRIPTION............................................................................................. 850
ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL)................................................ 850
PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER.................................. 850
ANTI-CORROSIVE WAX...................................................................................... 851
UNDERCOATING............................................................................................ 852
Precautions in undercoating......................................................................... 852
Body Sealing................................................................................................ 853
DESCRIPTION............................................................................................. 853
Body Construction........................................................................................... 856
BODY CONSTRUCTION....................................................................................... 856
Body Alignment.............................................................................................. 857
BODY CENTER MARKS....................................................................................... 857
PANEL PARTS MATCHING MARKS.............................................................................. 858
DESCRIPTION............................................................................................. 859
Engine Compartment...................................................................................... 860
MEASUREMENT......................................................................................... 860
MEASUREMENT POINTS.................................................................................. 861
Underbody............................................................................................... 862
MEASUREMENT......................................................................................... 862
MEASUREMENT POINTS.................................................................................. 863
Passenger Compartment................................................................................... 865
MEASUREMENT......................................................................................... 865
MEASUREMENT POINTS.................................................................................. 867
Rear Body............................................................................................... 870
MEASUREMENT......................................................................................... 870
MEASUREMENT POINTS.................................................................................. 871
Handling Precautions for Plastics........................................................................... 872
HANDLING PRECAUTIONS FOR PLASTICS....................................................................... 872
LOCATION OF PLASTIC PARTS.............................................................................. 873
Precautions in Repairing High Strength Steel................................................................ 875
High strength steel (hss) used in nissan vehicles....................................................... 875
Foam Repair................................................................................................. 877
URETHANE FOAM APPLICATIONS.............................................................................. 877
FILL PROCEDURES......................................................................................... 878
Replacement Operations...................................................................................... 881
DESCRIPTION............................................................................................. 881
HOODLEDGE............................................................................................... 884
LH.................................................................................................. 884
RH.................................................................................................. 885
FRONT PILLAR............................................................................................ 886
CENTER PILLAR........................................................................................... 887
OUTER SILL.............................................................................................. 889
REAR FENDER............................................................................................. 890
REAR FENDER EXTENSION................................................................................... 891
LH.................................................................................................. 891
RH.................................................................................................. 892
REAR FENDER REINFORCEMENT............................................................................... 893
REAR FLOOR REAR......................................................................................... 894
REAR CROSSMEMBER........................................................................................ 895
CRUSH HORN.............................................................................................. 896
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
br...................................................................................................................... 899
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents................................................................................................... 899
PRECAUTIONS..................................................................................................... 901
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”................. 901
Precautions for Brake System................................................................................ 901
PREPARATION..................................................................................................... 902
Special Service Tool........................................................................................ 902
Commercial Service Tools.................................................................................... 902
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING........................................................... 903
NVH Troubleshooting Chart................................................................................... 903
BRAKE PEDAL..................................................................................................... 904
Inspection and Adjustment................................................................................... 904
INSPECTION.............................................................................................. 904
ADJUSTMENT.............................................................................................. 904
Removal and Installation.................................................................................... 905
COMPONENTS.............................................................................................. 905
REMOVAL FOR ADJUSTABLE BRAKE PEDAL...................................................................... 906
REMOVAL FOR NON-ADJUSTABLE BRAKE PEDAL.................................................................. 907
INSPECTION AFTER REMOVAL................................................................................ 907
INSTALLATION............................................................................................ 907
BRAKE FLUID..................................................................................................... 909
On-board Inspection......................................................................................... 909
LEVEL CHECK............................................................................................. 909
Drain and Refill............................................................................................ 909
Bleeding Brake System....................................................................................... 910
BRAKE PIPING AND HOSE........................................................................................... 911
Hydraulic Circuit........................................................................................... 911
Removal and Installation of Front Brake Piping and Brake Hose............................................... 911
REMOVAL................................................................................................. 911
INSTALLATION............................................................................................ 912
Removal and Installation of Rear Brake Piping and Brake Hose................................................ 912
REMOVAL................................................................................................. 912
INSTALLATION............................................................................................ 912
Inspection After Installation............................................................................... 913
BRAKE MASTER CYLINDER........................................................................................... 914
On-board Inspection......................................................................................... 914
LEAK INSPECTION......................................................................................... 914
Removal and Installation.................................................................................... 914
REMOVAL................................................................................................. 914
INSTALLATION............................................................................................ 915
Disassembly and Assembly.................................................................................... 915
DISASSEMBLY............................................................................................. 915
ASSEMBLY................................................................................................ 915
BRAKE BOOSTER................................................................................................... 916
On-Vehicle Service.......................................................................................... 916
OPERATING CHECK......................................................................................... 916
AIRTIGHT CHECK.......................................................................................... 916
Removal and Installation.................................................................................... 917
REMOVAL................................................................................................. 917
INSPECTION AFTER REMOVAL................................................................................ 918
Output Rod Length Inspection........................................................................ 918
INSTALLATION............................................................................................ 918
VACUUM LINES.................................................................................................... 919
Removal and Installation.................................................................................... 919
Inspection.................................................................................................. 919
VISUAL INSPECTION....................................................................................... 919
CHECK VALVE INSPECTION.................................................................................. 920
Airtightness Inspection............................................................................. 920
FRONT DISC BRAKE................................................................................................ 921
On-vehicle Inspection....................................................................................... 921
PAD WEAR INSPECTION..................................................................................... 921
Components.................................................................................................. 922
Removal and Installation of Brake Pad....................................................................... 923
REMOVAL................................................................................................. 923
INSTALLATION............................................................................................ 923
Removal and Installation of Brake Caliper and Disc Rotor.................................................... 923
REMOVAL................................................................................................. 923
INSTALLATION............................................................................................ 923
Disassembly and Assembly of Brake Caliper................................................................... 924
DISASSEMBLY............................................................................................. 924
CALIPER INSPECTION...................................................................................... 925
Cylinder Body....................................................................................... 925
Torque Member....................................................................................... 925
Piston.............................................................................................. 925
Sliding Pins, and Sliding Pin Boots................................................................. 925
ASSEMBLY................................................................................................ 925
DISC ROTOR INSPECTION................................................................................... 926
Visual Inspection................................................................................... 926
Runout Inspection................................................................................... 926
Thickness Inspection................................................................................ 927
Brake Burnishing............................................................................................ 927
REAR DISC BRAKE................................................................................................. 928
On-vehicle Inspection....................................................................................... 928
PAD WEAR INSPECTION..................................................................................... 928
Components.................................................................................................. 929
Removal and Installation of Brake Pad....................................................................... 930
REMOVAL................................................................................................. 930
INSTALLATION............................................................................................ 930
Removal and Installation of Brake Caliper and Disc Rotor.................................................... 930
REMOVAL................................................................................................. 930
INSTALLATION............................................................................................ 930
Disassembly and Assembly of Brake Caliper................................................................... 931
DISASSEMBLY............................................................................................. 931
CALIPER INSPECTION...................................................................................... 931
Cylinder Body....................................................................................... 931
Torque Member....................................................................................... 931
Piston.............................................................................................. 931
Sliding Pin Bolts and Sliding Pin Boots............................................................. 932
ASSEMBLY................................................................................................ 932
DISC ROTOR INSPECTION................................................................................... 932
Visual Inspection................................................................................... 932
Runout Inspection................................................................................... 932
Thickness Inspection................................................................................ 933
Brake Burnishing............................................................................................ 933
SERVICE DATA AND SPECIFICATIONS (SDS)........................................................................... 934
General Specifications...................................................................................... 934
Brake Pedal................................................................................................. 934
Brake Booster............................................................................................... 934
Check Valve................................................................................................. 935
Front Disc Brake............................................................................................ 935
Rear Disc Brake............................................................................................. 935
brc..................................................................................................................... 937
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents................................................................................................... 937
VDC/TCS/ABS..................................................................................................... 940
PRECAUTIONS................................................................................................. 940
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”............. 940
Precautions for Brake System............................................................................ 940
Precautions When Using CONSULT-II....................................................................... 940
CHECK POINTS FOR USING CONSULT-II................................................................... 940
Precautions for Brake Control........................................................................... 941
Precautions for CAN System.............................................................................. 942
PREPARATION................................................................................................. 943
Special Service Tool.................................................................................... 943
Commercial Service Tools................................................................................ 943
SYSTEM DESCRIPTION.......................................................................................... 944
System Components....................................................................................... 944
ABS Function............................................................................................ 945
EBD Function............................................................................................ 945
TCS Function............................................................................................ 945
VDC Function............................................................................................ 945
Fail-Safe Function...................................................................................... 945
ABS/EBD SYSTEM...................................................................................... 946
VDC/TCS SYSTEM...................................................................................... 946
Hydraulic Circuit Diagram............................................................................... 946
CAN COMMUNICATION........................................................................................... 947
System Description...................................................................................... 947
TROUBLE DIAGNOSIS........................................................................................... 948
How to Perform Trouble Diagnoses for Quick and Accurate Repair.......................................... 948
INTRODUCTION........................................................................................ 948
WORK FLOW........................................................................................... 949
CLARIFY CONCERN..................................................................................... 950
EXAMPLE OF DIAGNOSIS SHEET.......................................................................... 950
Component Parts and Harness Connector Location.......................................................... 951
Schematic............................................................................................... 952
Wiring Diagram — VDC —.................................................................................. 953
Basic Inspection........................................................................................ 960
BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION............................................. 960
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION.............................................. 960
ABS WARNING LAMP, SLIP INDICATOR LAMP AND VDC OFF INDICATOR LAMP INSPECTION......................... 960
For Fast and Accurate Diagnosis......................................................................... 961
PRECAUTIONS FOR DIAGNOSIS........................................................................... 961
Warning Lamp and Indicator Timing....................................................................... 962
Control Unit Input/Output Signal Standard............................................................... 962
REFERENCE VALUE FROM CONSULT-II..................................................................... 962
CONSULT-II Function (ABS)............................................................................... 965
CONSULT-II BASIC OPERATION PROCEDURE................................................................ 965
SELF-DIAGNOSIS...................................................................................... 966
Description..................................................................................... 966
Operation Procedure............................................................................. 966
Display Item List............................................................................... 967
DATA MONITOR........................................................................................ 969
Operation Procedure............................................................................. 969
Display Item List............................................................................... 969
ACTIVE TEST......................................................................................... 972
Operation Procedure............................................................................. 972
Solenoid Valve Operation Chart.................................................................. 972
ABS MOTOR....................................................................................... 973
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS................................................................. 974
Wheel Sensor System Inspection.......................................................................... 974
Engine System Inspection................................................................................ 975
ABS/TCS/VDC Control Unit Inspection..................................................................... 976
Steering Angle Sensor System............................................................................ 976
Yaw Rate/Side/Decel G Sensor System Inspection.......................................................... 978
Solenoid and VDC Change-Over Valve System Inspection.................................................... 980
Actuator Motor, Motor Relay, and Circuit Inspection..................................................... 981
Stop Lamp Switch System Inspection...................................................................... 982
ABS/TCS/VDC Control Unit Power and Ground Systems Inspection............................................ 983
Brake Fluid Level Switch System Inspection.............................................................. 984
Pressure Sensor System Inspection....................................................................... 985
Steering Angle Sensor Safe Mode Inspection.............................................................. 986
CAN Communication System Inspection..................................................................... 987
Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL".............................................. 987
Inspection For Self-diagnosis Result "DECEL G SEN SET".................................................. 987
VDC OFF Indicator lamp Does Not Illuminate.............................................................. 988
Component Inspection.................................................................................... 988
VDC OFF SWITCH...................................................................................... 988
TROUBLE DIAGNOSES FOR SYMPTOMS.............................................................................. 989
ABS Works Frequently.................................................................................... 989
Unexpected Pedal Action................................................................................. 990
Long Stopping Distance.................................................................................. 991
ABS Does Not Work....................................................................................... 991
Pedal Vibration or ABS Operation Noise.................................................................. 991
ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On..................................... 992
ABS Warning Lamp Stays On When Ignition Switch Is Turned On............................................. 992
Vehicle Jerks During TCS/VDC Activation................................................................. 993
ON-VEHICLE SERVICE.......................................................................................... 994
Adjustment of Steering Angle Sensor Neutral Position.................................................... 994
WITH CONSULT-II..................................................................................... 994
WITHOUT CONSULT-II.................................................................................. 994
Calibration of Decel G Sensor........................................................................... 994
WHEEL SENSORS............................................................................................... 996
Removal and Installation................................................................................ 996
REMOVAL............................................................................................. 996
INSTALLATION........................................................................................ 996
SENSOR ROTOR................................................................................................ 997
Removal and Installation................................................................................ 997
FRONT............................................................................................... 997
REAR................................................................................................ 997
Removal......................................................................................... 997
Installation.................................................................................... 997
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)....................................................................... 998
Removal and Installation................................................................................ 998
REMOVAL............................................................................................. 998
INSTALLATION........................................................................................ 999
STEERING ANGLE SENSOR.......................................................................................1000
Removal and Installation................................................................................1000
G SENSOR....................................................................................................1001
Removal and Installation................................................................................1001
REMOVAL.............................................................................................1001
INSTALLATION........................................................................................1001
HDC/HSA/VDC/TCS/ABS.............................................................................................1002
PRECAUTIONS.................................................................................................1002
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.............1002
Precautions for Brake System............................................................................1002
Precautions When Using CONSULT-II.......................................................................1002
CHECK POINTS FOR USING CONSULT-II...................................................................1002
Precautions for Brake Control...........................................................................1003
Precautions for CAN System..............................................................................1004
PREPARATION.................................................................................................1005
Special Service Tool....................................................................................1005
Commercial Service Tools................................................................................1005
SYSTEM DESCRIPTION..........................................................................................1006
System Components.......................................................................................1006
ABS Function............................................................................................1007
EBD Function............................................................................................1007
TCS Function............................................................................................1007
VDC Function............................................................................................1007
HDC Function............................................................................................1007
HSA Function............................................................................................1008
Fail-Safe Function......................................................................................1008
ABS/EBD SYSTEM......................................................................................1008
HDC/HSA SYSTEM......................................................................................1008
VDC/TCS SYSTEM......................................................................................1008
Hydraulic Circuit Diagram...............................................................................1009
CAN COMMUNICATION...........................................................................................1010
System Description......................................................................................1010
TROUBLE DIAGNOSIS...........................................................................................1011
How to Perform Trouble Diagnoses for Quick and Accurate Repair..........................................1011
INTRODUCTION........................................................................................1011
WORK FLOW...........................................................................................1012
CLARIFY CONCERN.....................................................................................1013
EXAMPLE OF DIAGNOSIS SHEET..........................................................................1013
Component Parts and Harness Connector Location..........................................................1014
Schematic...............................................................................................1015
Wiring Diagram — VDC —..................................................................................1016
Basic Inspection........................................................................................1023
BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION.............................................1023
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION..............................................1023
ABS WARNING LAMP, SLIP INDICATOR LAMP, VDC OFF INDICATOR LAMP AND HDC INDICATOR LAMP INSPECTION.....1023
For Fast and Accurate Diagnosis.........................................................................1024
PRECAUTIONS FOR DIAGNOSIS...........................................................................1024
Warning Lamp and Indicator Timing.......................................................................1025
Control Unit Input/Output Signal Standard...............................................................1025
REFERENCE VALUE FROM CONSULT-II.....................................................................1025
CONSULT-II Function (ABS)...............................................................................1029
CONSULT-II BASIC OPERATION PROCEDURE................................................................1029
SELF-DIAGNOSIS......................................................................................1030
Description.....................................................................................1030
Operation Procedure.............................................................................1030
Display Item List...............................................................................1031
DATA MONITOR........................................................................................1033
Operation Procedure.............................................................................1033
Display Item List...............................................................................1034
ACTIVE TEST.........................................................................................1036
Operation Procedure.............................................................................1036
Solenoid Valve Operation Chart..................................................................1037
ABS MOTOR.......................................................................................1037
BOOSTER DRIVE...................................................................................1037
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS.................................................................1039
Wheel Sensor System Inspection..........................................................................1039
Engine System Inspection................................................................................1040
ABS/TCS/VDC Control Unit Inspection.....................................................................1041
Steering Angle Sensor System............................................................................1041
Yaw Rate/Side/Decel G Sensor System Inspection..........................................................1043
Solenoid and VDC Change-Over Valve System Inspection....................................................1045
Actuator Motor, Motor Relay, and Circuit Inspection.....................................................1046
Stop Lamp Switch System Inspection......................................................................1047
ABS/TCS/VDC Control Unit Power and Ground Systems Inspection............................................1048
Brake Fluid Level Switch System Inspection..............................................................1049
Active Booster System Inspection........................................................................1050
Pressure Sensor System Inspection.......................................................................1051
Steering Angle Sensor Safe Mode Inspection..............................................................1054
CAN Communication System Inspection.....................................................................1054
Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL"..............................................1055
Inspection For Self-diagnosis Result "DECEL G SEN SET"..................................................1055
VDC OFF Indicator lamp Does Not Illuminate..............................................................1055
Component Inspection....................................................................................1056
VDC OFF SWITCH......................................................................................1056
HDS SWITCH..........................................................................................1056
TROUBLE DIAGNOSES FOR SYMPTOMS..............................................................................1057
ABS Works Frequently....................................................................................1057
Unexpected Pedal Action.................................................................................1058
Long Stopping Distance..................................................................................1059
ABS Does Not Work.......................................................................................1059
Pedal Vibration or ABS Operation Noise..................................................................1059
ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On.....................................1060
ABS Warning Lamp Stays On When Ignition Switch Is Turned On.............................................1060
Vehicle Jerks During TCS/VDC Activation.................................................................1061
Stop Lamp Relay Inspection..............................................................................1062
HDC Switch Inspection...................................................................................1062
ON-VEHICLE SERVICE..........................................................................................1064
Adjustment of Steering Angle Sensor Neutral Position....................................................1064
WITH CONSULT-II.....................................................................................1064
WITHOUT CONSULT-II..................................................................................1064
Calibration of Decel G Sensor...........................................................................1064
WHEEL SENSORS...............................................................................................1066
Removal and Installation................................................................................1066
REMOVAL.............................................................................................1066
INSTALLATION........................................................................................1066
SENSOR ROTOR................................................................................................1067
Removal and Installation................................................................................1067
FRONT...............................................................................................1067
REAR................................................................................................1067
Removal.........................................................................................1067
Installation....................................................................................1067
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY).......................................................................1068
Removal and Installation................................................................................1068
REMOVAL.............................................................................................1068
INSTALLATION........................................................................................1069
STEERING ANGLE SENSOR.......................................................................................1070
Removal and Installation................................................................................1070
G SENSOR....................................................................................................1071
Removal and Installation................................................................................1071
REMOVAL.............................................................................................1071
INSTALLATION........................................................................................1071
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
co......................................................................................................................1073
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................1073
PRECAUTIONS.....................................................................................................1074
Precautions for Liquid Gasket...............................................................................1074
REMOVAL OF LIQUID GASKET SEALING........................................................................1074
LIQUID GASKET APPLICATION PROCEDURE.....................................................................1074
PREPARATION.....................................................................................................1075
Special Service Tools.......................................................................................1075
Commercial Service Tools....................................................................................1075
OVERHEATING CAUSE ANALYSIS......................................................................................1077
Troubleshooting Chart.......................................................................................1077
COOLING SYSTEM..................................................................................................1079
Cooling Circuit.............................................................................................1079
System Chart................................................................................................1080
ENGINE COOLANT..................................................................................................1081
System Check................................................................................................1081
CHECKING COOLING SYSTEM HOSES...........................................................................1081
CHECKING RESERVOIR LEVEL................................................................................1081
CHECKING COOLING SYSTEM FOR LEAKS.......................................................................1081
CHECKING RESERVOIR CAP..................................................................................1082
CHECKING RADIATOR.......................................................................................1082
Changing Engine Coolant.....................................................................................1082
DRAINING ENGINE COOLANT.................................................................................1082
REFILLING ENGINE COOLANT................................................................................1083
FLUSHING COOLING SYSTEM.................................................................................1085
RADIATOR........................................................................................................1086
Removal and Installation....................................................................................1086
REMOVAL.................................................................................................1086
INSTALLATION............................................................................................1088
INSPECTION AFTER INSTALLATION...........................................................................1088
ENGINE COOLING FAN..............................................................................................1089
Removal and Installation (Crankshaft driven type)...........................................................1089
REMOVAL.................................................................................................1089
INSPECTION AFTER REMOVAL................................................................................1089
Fan Coupling........................................................................................1089
Fan Bracket.........................................................................................1089
INSTALLATION............................................................................................1089
INSPECTION AFTER INSTALLATION...........................................................................1090
Removal and Installation (Motor driven type)................................................................1090
REMOVAL.................................................................................................1090
INSTALLATION............................................................................................1090
WATER PUMP......................................................................................................1091
Removal and Installation....................................................................................1091
REMOVAL.................................................................................................1091
INSPECTION AFTER REMOVAL................................................................................1093
INSTALLATION............................................................................................1093
INSPECTION AFTER INSTALLATION...........................................................................1094
WATER INLET AND THERMOSTAT ASSEMBLY.............................................................................1096
Removal and Installation....................................................................................1096
REMOVAL.................................................................................................1096
INSPECTION AFTER REMOVAL................................................................................1096
INSTALLATION............................................................................................1097
INSPECTION AFTER INSTALLATION...........................................................................1097
WATER OUTLET AND WATER PIPING...................................................................................1098
Removal and Installation....................................................................................1098
REMOVAL.................................................................................................1098
INSTALLATION............................................................................................1098
INSPECTION AFTER INSTALLATION...........................................................................1098
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................1100
Standard and Limit..........................................................................................1100
ENGINE COOLANT CAPACITY (APPROXIMATE)...................................................................1100
RADIATOR................................................................................................1100
THERMOSTAT..............................................................................................1100
di......................................................................................................................1101
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................1101
PRECAUTION......................................................................................................1103
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................1103
COMBINATION METERS..............................................................................................1104
Component Parts and Harness Connector Location..............................................................1104
System Description..........................................................................................1104
UNIFIED METER CONTROL UNIT..............................................................................1104
Illumination control................................................................................1104
POWER SUPPLY AND GROUND CIRCUIT.........................................................................1105
WATER TEMPERATURE GAUGE.................................................................................1105
ENGINE OIL PRESSURE GAUGE...............................................................................1105
VOLTAGE GAUGE...........................................................................................1105
TACHOMETER..............................................................................................1105
FUEL GAUGE..............................................................................................1105
SPEEDOMETER.............................................................................................1105
CAN Communication System Description....................................................................1105
Combination Meter...........................................................................................1106
CHECK...................................................................................................1106
Internal Circuit............................................................................................1107
Wiring Diagram — METER —....................................................................................1108
Terminals and Reference Value for Combination Meter.........................................................1110
Meter/Gauge Operation and Odo/Trip Meter....................................................................1111
SELF-DIAGNOSIS FUNCTION.................................................................................1111
HOW TO INITIATE COMBINATION METER SELF-DIAGNOSIS MODE...................................................1111
COMBINATION METER SELF-DIAGNOSIS MODE FUNCTIONS.........................................................1111
CONSULT-II Function (METER).................................................................................1115
CONSULT-II BASIC OPERATION..............................................................................1115
SELF-DIAGNOSTIC RESULTS.................................................................................1116
Operation Procedure.................................................................................1116
Display Item List...................................................................................1116
DATA MONITOR............................................................................................1116
Operation Procedure.................................................................................1116
Display Item List...................................................................................1117
How to Proceed With Trouble Diagnosis.......................................................................1119
Diagnosis Flow..............................................................................................1119
Power Supply and Ground Circuit Inspection..................................................................1120
Symptom Chart...............................................................................................1121
Vehicle Speed Signal Inspection.............................................................................1121
Engine Oil Pressure Signal Inspection.......................................................................1121
Water Temperature Signal Inspection.........................................................................1123
Engine Speed Signal Inspection..............................................................................1123
Fuel Level Sensor Unit Inspection...........................................................................1123
FUEL LEVEL SENSOR UNIT..................................................................................1123
LOW-FUEL WARNING LAMP...................................................................................1123
Fuel Gauge Fluctuates, Indicates Wrong Value, or Varies.....................................................1125
Fuel Gauge Does Not Move to Full-position...................................................................1125
DTC [U1000] CAN Communication Circuit.......................................................................1125
DTC [B2205] Vehicle Speed Circuit...........................................................................1126
Electrical Components Inspection............................................................................1126
FUEL LEVEL SENSOR UNIT CHECK............................................................................1126
Check Fuel Level Sensor Unit and Fuel Pump..........................................................1126
Removal and Installation....................................................................................1126
COMBINATION METER.......................................................................................1126
COMPASS AND THERMOMETER.........................................................................................1127
System Description..........................................................................................1127
OUTSIDE TEMPERATURE DISPLAY.............................................................................1127
With HomeLink® Universal Transceiver................................................................1127
Without HomeLink® Universal Transceiver.............................................................1127
DIRECTION DISPLAY.......................................................................................1127
Wiring Diagram — COMPAS —...................................................................................1128
WITHOUT HOMELINK® UNIVERSAL TRANSCEIVER.................................................................1128
WITH HOMELINK® UNIVERSAL TRANSCEIVER....................................................................1129
Trouble Diagnoses...........................................................................................1130
PRELIMINARY CHECK FOR THERMOMETER.......................................................................1130
INSPECTION/COMPASS AND THERMOMETER......................................................................1130
Calibration Procedure for Compass...........................................................................1131
CORRECTION FUNCTIONS OF COMPASS.........................................................................1131
INITIAL CORRECTION PROCEDURE FOR COMPASS................................................................1132
WARNING LAMPS...................................................................................................1133
Schematic...................................................................................................1133
Wiring Diagram — WARN —.....................................................................................1134
Oil Pressure Warning Lamp Stays Off (Ignition Switch ON)....................................................1141
Oil Pressure Warning Lamp Does Not Turn Off (Oil Pressure Is Normal)........................................1143
A/T INDICATOR...................................................................................................1144
Wiring Diagram — AT/IND —...................................................................................1144
A/T Indicator Does Not Illuminate...........................................................................1145
WARNING CHIME...................................................................................................1146
Component Parts and Harness Connector Location..............................................................1146
System Description..........................................................................................1146
FUNCTION................................................................................................1146
LIGHT WARNING CHIME.....................................................................................1147
IGNITION KEY WARNING CHIME..............................................................................1147
SEAT BELT WARNING CHIME.................................................................................1147
CAN Communication System Description........................................................................1147
Wiring Diagram — CHIME —....................................................................................1148
Terminals and Reference Value for BCM.......................................................................1150
Terminals and Reference Value for Combination Meter.........................................................1150
How to Proceed With Trouble Diagnosis.......................................................................1150
Preliminary Check...........................................................................................1150
INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT..........................................................1150
CONSULT-II Function (BCM)...................................................................................1151
CONSULT-II BASIC OPERATION PROCEDURE....................................................................1151
DATA MONITOR............................................................................................1152
Operation Procedure.................................................................................1152
Display Item List...................................................................................1152
ACTIVE TEST.............................................................................................1152
Operation Procedure.................................................................................1152
Display Item List...................................................................................1153
SELF-DIAGNOSTIC RESULTS.................................................................................1153
Operation Procedure.................................................................................1153
Display Item List...................................................................................1153
All Warning Chimes Do Not Operate...........................................................................1153
Key Warning Chime and Light Warning Chime Do Not Operate (Seat Belt Warning Chime Does Operate).............1154
Key Warning Chime Does Not Operate..........................................................................1155
Light Warning Chime Does Not Operate........................................................................1157
Seat Belt Warning Chime Does Not Operate....................................................................1158
BOARD COMPUTER..................................................................................................1160
System Description..........................................................................................1160
FUNCTION................................................................................................1160
DTE (DISTANCE TO EMPTY) INDICATION......................................................................1160
TRIP DISTANCE...........................................................................................1160
TRIP TIME...............................................................................................1160
AVERAGE FUEL CONSUMPTION................................................................................1160
AVERAGE VEHICLE SPEED...................................................................................1160
HOW TO CHANGE/RESET INDICATION..........................................................................1160
CAN Communication System Description........................................................................1160
Wiring Diagram — B/COMP —...................................................................................1161
Trouble Diagnoses...........................................................................................1162
SEGMENT CHECK...........................................................................................1162
PRELIMINARY CHECK.......................................................................................1162
DIAGNOSIS PROCEDURE.....................................................................................1162
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
ec......................................................................................................................1163
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................1163
INDEX FOR DTC...................................................................................................1170
DTC No. Index...............................................................................................1170
Alphabetical Index..........................................................................................1174
PRECAUTIONS.....................................................................................................1178
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................1178
On Board Diagnostic (OBD) System of Engine and A/T..........................................................1178
Precaution..................................................................................................1178
PREPARATION.....................................................................................................1182
Special Service Tools.......................................................................................1182
Commercial Service Tools....................................................................................1184
ENGINE CONTROL SYSTEM...........................................................................................1185
System Diagram..............................................................................................1185
Multiport Fuel Injection (MFI) System.......................................................................1186
INPUT/OUTPUT SIGNAL CHART...............................................................................1186
SYSTEM DESCRIPTION......................................................................................1186
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION...................................................1186
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)....................................................1187
Open Loop Control...................................................................................1187
MIXTURE RATIO SELF-LEARNING CONTROL.....................................................................1187
FUEL INJECTION TIMING...................................................................................1188
Sequential Multiport Fuel Injection System..........................................................1188
Simultaneous Multiport Fuel Injection System........................................................1188
FUEL SHUT-OFF...........................................................................................1188
Electronic Ignition (EI) System.............................................................................1188
INPUT/OUTPUT SIGNAL CHART...............................................................................1188
SYSTEM DESCRIPTION......................................................................................1188
Fuel Cut Control (at No Load and High Engine Speed).........................................................1189
INPUT/OUTPUT SIGNAL CHART...............................................................................1189
SYSTEM DESCRIPTION......................................................................................1189
AIR CONDITIONING CUT CONTROL....................................................................................1190
Input/Output Signal Chart...................................................................................1190
System Description..........................................................................................1190
AUTOMATIC SPEED CONTROL DEVICE (ASCD)...........................................................................1191
System Description..........................................................................................1191
INPUT/OUTPUT SIGNAL CHART...............................................................................1191
BASIC ASCD SYSTEM.......................................................................................1191
SET OPERATION...........................................................................................1191
ACCELERATE OPERATION....................................................................................1191
CANCEL OPERATION........................................................................................1191
COAST OPERATION.........................................................................................1192
RESUME OPERATION........................................................................................1192
Component Description.......................................................................................1192
ASCD STEERING SWITCH....................................................................................1192
ASCD BRAKE SWITCH.......................................................................................1192
STOP LAMP SWITCH........................................................................................1192
ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1192
ASCD INDICATOR..........................................................................................1192
CAN COMMUNICATION...............................................................................................1193
System Description..........................................................................................1193
EVAPORATIVE EMISSION SYSTEM.....................................................................................1194
Description.................................................................................................1194
SYSTEM DESCRIPTION......................................................................................1194
EVAPORATIVE EMISSION LINE DRAWING.......................................................................1195
Component Inspection........................................................................................1197
EVAP CANISTER...........................................................................................1197
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)..............................................1197
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.......................................................1197
FUEL TANK TEMPERATURE SENSOR............................................................................1197
EVAP CANISTER VENT CONTROL VALVE........................................................................1197
EVAP CONTROL SYSTEM PRESSURE SENSOR.....................................................................1197
EVAP SERVICE PORT.......................................................................................1198
Removal and Installation....................................................................................1198
EVAP CANISTER...........................................................................................1198
EVAP CANISTER VENT CONTROL VALVE........................................................................1198
How to Detect Fuel Vapor Leakage............................................................................1198
WITH CONSULT-II.........................................................................................1199
WITHOUT CONSULT-II......................................................................................1199
ON BOARD REFUELING VAPOR RECOVERY (ORVR)........................................................................1201
System Description..........................................................................................1201
Diagnostic Procedure........................................................................................1202
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.........................................................1202
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG WHILE REFUELING.................1203
Component Inspection........................................................................................1204
REFUELING EVAP VAPOR CUT VALVE..........................................................................1204
With CONSULT-II.....................................................................................1204
Without CONSULT-II..................................................................................1205
POSITIVE CRANKCASE VENTILATION..................................................................................1206
Description.................................................................................................1206
SYSTEM DESCRIPTION......................................................................................1206
Component Inspection........................................................................................1206
PCV (POSITIVE CRANKCASE VENTILATION) VALVE..............................................................1206
PCV VALVE VENTILATION HOSE..............................................................................1207
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)...................................................................1208
Description.................................................................................................1208
ON BOARD DIAGNOSTIC (OBD) SYSTEM................................................................................1209
Introduction................................................................................................1209
Two Trip Detection Logic....................................................................................1209
Emission-related Diagnostic Information.....................................................................1210
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS...........................................................1210
DTC AND 1ST TRIP DTC....................................................................................1213
How to Read DTC and 1st Trip DTC....................................................................1214
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA........................................................1214
SYSTEM READINESS TEST (SRT) CODE........................................................................1215
SRT Item............................................................................................1215
SRT Set Timing......................................................................................1216
SRT Service Procedure...............................................................................1216
How to Display SRT Status...........................................................................1217
How to Set SRT Code.................................................................................1218
Driving Pattern.....................................................................................1219
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II).....................................1220
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION....................................................1222
How to Erase DTC....................................................................................1222
Malfunction Indicator Lamp (MIL)............................................................................1223
DESCRIPTION.............................................................................................1223
ON BOARD DIAGNOSTIC SYSTEM FUNCTION.....................................................................1224
MIL Flashing Without DTC............................................................................1224
HOW TO SWITCH DIAGNOSTIC TEST MODE......................................................................1224
How to Set Diagnostic Test Mode II (Self-diagnostic Results)........................................1224
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)......................................1225
DIAGNOSTIC TEST MODE I — BULB CHECK.....................................................................1225
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING............................................................1225
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS.......................................................1225
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)......................................1226
OBD System Operation Chart..................................................................................1226
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS.......................................1226
SUMMARY CHART...........................................................................................1227
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE ” <EXHAUST QUALITY .......1228
EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION S.......1229
<Driving Pattern B>.................................................................................1229
<Driving Pattern C>.................................................................................1229
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS........................................1230
EXPLANATION FOR DRIVING PATTERNS........................................................................1231
<Driving Pattern A>.................................................................................1231
<Driving Pattern B>.................................................................................1231
BASIC SERVICE PROCEDURE.........................................................................................1232
Basic Inspection............................................................................................1232
Idle Speed and Ignition Timing Check........................................................................1237
IDLE SPEED..............................................................................................1237
With CONSULT-II.....................................................................................1237
With GST............................................................................................1237
IGNITION TIMING.........................................................................................1237
Method A............................................................................................1237
Method B............................................................................................1237
VIN Registration............................................................................................1238
DESCRIPTION.............................................................................................1238
OPERATION PROCEDURE.....................................................................................1238
With CONSULT-II.....................................................................................1238
Accelerator Pedal Released Position Learning................................................................1239
DESCRIPTION.............................................................................................1239
OPERATION PROCEDURE.....................................................................................1239
Throttle Valve Closed Position Learning.....................................................................1239
DESCRIPTION.............................................................................................1239
OPERATION PROCEDURE.....................................................................................1239
Idle Air Volume Learning....................................................................................1239
DESCRIPTION.............................................................................................1239
PREPARATION.............................................................................................1239
OPERATION PROCEDURE.....................................................................................1239
With CONSULT-II.....................................................................................1239
Without CONSULT-II..................................................................................1240
DIAGNOSTIC PROCEDURE....................................................................................1241
Fuel Pressure Check.........................................................................................1241
FUEL PRESSURE RELEASE...................................................................................1241
With CONSULT-II.....................................................................................1241
Without CONSULT-II..................................................................................1242
FUEL PRESSURE CHECK.....................................................................................1242
TROUBLE DIAGNOSIS...............................................................................................1243
Trouble Diagnosis Introduction..............................................................................1243
INTRODUCTION............................................................................................1243
WORK FLOW...............................................................................................1244
Overall Sequence....................................................................................1244
Detailed Flow.......................................................................................1245
DIAGNOSTIC WORKSHEET....................................................................................1247
Description.........................................................................................1247
Worksheet Sample....................................................................................1248
DTC Inspection Priority Chart...............................................................................1249
Fail-safe Chart.............................................................................................1251
Symptom Matrix Chart........................................................................................1252
SYSTEM — BASIC ENGINE CONTROL SYSTEM....................................................................1252
SYSTEM — ENGINE MECHANICAL & OTHER......................................................................1254
Engine Control Component Parts Location.....................................................................1256
Vacuum Hose Drawing.........................................................................................1263
Circuit Diagram.............................................................................................1264
ECM Harness Connector Terminal Layout.......................................................................1266
ECM Terminals and Reference Value...........................................................................1266
PREPARATION.............................................................................................1266
ECM INSPECTION TABLE....................................................................................1266
CONSULT-II Function (ENGINE)................................................................................1275
FUNCTION................................................................................................1275
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION..............................................1276
INSPECTION PROCEDURE....................................................................................1277
WORK SUPPORT MODE.......................................................................................1277
Work Item...........................................................................................1277
SELF-DIAG RESULTS MODE..................................................................................1278
Self Diagnostic Item................................................................................1278
Freeze Frame Data and 1st Trip Freeze Frame Data....................................................1278
DATA MONITOR MODE.......................................................................................1279
Monitored Item......................................................................................1279
DATA MONITOR (SPEC) MODE................................................................................1283
Monitored Item......................................................................................1283
ACTIVE TEST MODE........................................................................................1284
Test Item...........................................................................................1284
DTC & SRT CONFIRMATION MODE.............................................................................1285
SRT STATUS Mode.....................................................................................1285
SRT Work Support Mode...............................................................................1285
DTC Work Support Mode...............................................................................1285
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA).......................................1286
Description.........................................................................................1286
Operation...........................................................................................1287
Generic Scan Tool (GST) Function............................................................................1287
DESCRIPTION.............................................................................................1287
FUNCTION................................................................................................1288
INSPECTION PROCEDURE....................................................................................1288
CONSULT-II Reference Value in Data Monitor..................................................................1290
Major Sensor Reference Graph in Data Monitor Mode...........................................................1294
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1..................................................................1294
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), INJ PULSE-B1.........................................1294
TROUBLE DIAGNOSIS - SPECIFICATION VALUE.........................................................................1296
Description.................................................................................................1296
Testing Condition...........................................................................................1296
Inspection Procedure........................................................................................1296
Diagnostic Procedure........................................................................................1297
OVERALL SEQUENCE........................................................................................1297
DETAILED PROCEDURE......................................................................................1299
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT.....................................................................1306
Description.................................................................................................1306
Diagnostic Procedure........................................................................................1306
POWER SUPPLY AND GROUND CIRCUIT.................................................................................1307
Wiring Diagram..............................................................................................1307
Diagnostic Procedure........................................................................................1310
Ground Inspection...........................................................................................1313
DTC U1000, U1001 CAN COMMUNICATION LINE.........................................................................1315
Description.................................................................................................1315
On Board Diagnosis Logic....................................................................................1315
DTC Confirmation Procedure..................................................................................1315
Wiring Diagram..............................................................................................1316
Diagnostic Procedure........................................................................................1317
DTC U1010 CAN COMMUNICATION.....................................................................................1318
Description.................................................................................................1318
On Board Diagnosis Logic....................................................................................1318
DTC Confirmation Procedure..................................................................................1318
WITH CONSULT-II.........................................................................................1318
WITH GST................................................................................................1318
Diagnostic Procedure........................................................................................1319
DTC P0011, P0021 IVT CONTROL....................................................................................1320
Description.................................................................................................1320
SYSTEM DESCRIPTION......................................................................................1320
CONSULT-II Reference Value in Data Monitor Mode.............................................................1320
On Board Diagnosis Logic....................................................................................1321
FAIL-SAFE MODE..........................................................................................1321
DTC Confirmation Procedure..................................................................................1321
WITH CONSULT-II.........................................................................................1321
WITH GST................................................................................................1322
Diagnostic Procedure........................................................................................1322
Component Inspection........................................................................................1323
INTAKE VALVE TIMING CONTROL SOLENOID VALVE..............................................................1323
Removal and Installation....................................................................................1323
INTAKE VALVE TIMING CONTROL SOLENOID VALVE..............................................................1323
DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER..............................................................1324
Description.................................................................................................1324
SYSTEM DESCRIPTION......................................................................................1324
CONSULT-II Reference Value in Data Monitor Mode.............................................................1324
On Board Diagnosis Logic....................................................................................1324
DTC Confirmation Procedure..................................................................................1324
WITH CONSULT-II.........................................................................................1324
WITH GST................................................................................................1325
Wiring Diagram..............................................................................................1326
BANK 1..................................................................................................1326
BANK 2..................................................................................................1328
Diagnostic Procedure........................................................................................1329
Component Inspection........................................................................................1331
AIR FUEL RATIO (A/F) SENSOR 1 HEATER....................................................................1331
Removal and Installation....................................................................................1331
AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1331
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER.....................................................................1332
Description.................................................................................................1332
SYSTEM DESCRIPTION......................................................................................1332
OPERATION...............................................................................................1332
CONSULT-II Reference Value in Data Monitor Mode.............................................................1332
On Board Diagnosis Logic....................................................................................1332
DTC Confirmation Procedure..................................................................................1333
WITH CONSULT-II.........................................................................................1333
WITH GST................................................................................................1333
Wiring Diagram..............................................................................................1334
BANK 1..................................................................................................1334
BANK 2..................................................................................................1336
Diagnostic Procedure........................................................................................1337
Component Inspection........................................................................................1339
HEATED OXYGEN SENSOR 2 HEATER...........................................................................1339
Removal and Installation....................................................................................1340
HEATED OXYGEN SENSOR 2..................................................................................1340
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE.....................................................................1341
Component Description.......................................................................................1341
CONSULT-II Reference Value in Data Monitor Mode.............................................................1341
On Board Diagnosis Logic....................................................................................1341
DTC Confirmation Procedure..................................................................................1341
WITH CONSULT-II.........................................................................................1341
WITH GST................................................................................................1341
Wiring Diagram..............................................................................................1342
BANK 1..................................................................................................1342
BANK 2..................................................................................................1344
Diagnostic Procedure........................................................................................1346
Component Inspection........................................................................................1347
INTAKE VALVE TIMING CONTROL SOLENOID VALVE..............................................................1347
Removal and Installation....................................................................................1347
INTAKE VALVE TIMING CONTROL SOLENOID VALVE..............................................................1347
DTC P0101 MAF SENSOR............................................................................................1348
Component Description.......................................................................................1348
CONSULT-II Reference Value in Data Monitor Mode.............................................................1348
On Board Diagnosis Logic....................................................................................1348
DTC Confirmation Procedure..................................................................................1349
PROCEDURE FOR MALFUNCTION A.............................................................................1349
With CONSULT-II.....................................................................................1349
With GST............................................................................................1349
PROCEDURE FOR MALFUNCTION B.............................................................................1349
With CONSULT-II.....................................................................................1349
Overall Function Check......................................................................................1350
PROCEDURE FOR MALFUNCTION B.............................................................................1350
With GST............................................................................................1350
Wiring Diagram..............................................................................................1351
Diagnostic Procedure........................................................................................1352
Component Inspection........................................................................................1354
MASS AIR FLOW SENSOR....................................................................................1354
With CONSULT-II.....................................................................................1354
Without CONSULT-II..................................................................................1355
Removal and Installation....................................................................................1356
MASS AIR FLOW SENSOR....................................................................................1356
DTC P0102, P0103 MAF SENSOR.....................................................................................1357
Component Description.......................................................................................1357
CONSULT-II Reference Value in Data Monitor Mode.............................................................1357
On Board Diagnosis Logic....................................................................................1357
FAIL-SAFE MODE..........................................................................................1357
DTC Confirmation Procedure..................................................................................1358
PROCEDURE FOR DTC P0102.................................................................................1358
With CONSULT-II.....................................................................................1358
With GST............................................................................................1358
PROCEDURE FOR DTC P0103.................................................................................1358
With CONSULT-II.....................................................................................1358
With GST............................................................................................1358
Wiring Diagram..............................................................................................1359
Diagnostic Procedure........................................................................................1360
Component Inspection........................................................................................1362
MASS AIR FLOW SENSOR....................................................................................1362
With CONSULT-II.....................................................................................1362
Without CONSULT-II..................................................................................1363
Removal and Installation....................................................................................1363
MASS AIR FLOW SENSOR....................................................................................1363
DTC P0112, P0113 IAT SENSOR.....................................................................................1364
Component Description.......................................................................................1364
On Board Diagnosis Logic....................................................................................1364
DTC Confirmation Procedure..................................................................................1364
WITH CONSULT-II.........................................................................................1364
WITH GST................................................................................................1365
Wiring Diagram..............................................................................................1366
Diagnostic Procedure........................................................................................1367
Component Inspection........................................................................................1368
INTAKE AIR TEMPERATURE SENSOR...........................................................................1368
Removal and Installation....................................................................................1368
MASS AIR FLOW SENSOR....................................................................................1368
DTC P0117, P0118 ECT SENSOR.....................................................................................1369
Component Description.......................................................................................1369
On Board Diagnosis Logic....................................................................................1369
FAIL-SAFE MODE..........................................................................................1369
DTC Confirmation Procedure..................................................................................1370
WITH CONSULT-II.........................................................................................1370
WITH GST................................................................................................1370
Wiring Diagram..............................................................................................1371
Diagnostic Procedure........................................................................................1372
Component Inspection........................................................................................1373
ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1373
Removal and Installation....................................................................................1373
ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1373
DTC P0122, P0123 TP SENSOR......................................................................................1374
Component Description.......................................................................................1374
CONSULT-II Reference Value in Data Monitor Mode.............................................................1374
On Board Diagnosis Logic....................................................................................1374
FAIL-SAFE MODE..........................................................................................1374
DTC Confirmation Procedure..................................................................................1375
WITH CONSULT-II.........................................................................................1375
WITH GST................................................................................................1375
Wiring Diagram..............................................................................................1376
Diagnostic Procedure........................................................................................1377
Component Inspection........................................................................................1380
THROTTLE POSITION SENSOR................................................................................1380
Removal and Installation....................................................................................1380
ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1380
DTC P0125 ECT SENSOR............................................................................................1381
Component Description.......................................................................................1381
On Board Diagnosis Logic....................................................................................1381
DTC Confirmation Procedure..................................................................................1382
WITH CONSULT-II.........................................................................................1382
WITH GST................................................................................................1382
Diagnostic Procedure........................................................................................1382
Component Inspection........................................................................................1383
ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1383
Removal and Installation....................................................................................1383
ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1383
DTC P0127 IAT SENSOR............................................................................................1384
Component Description.......................................................................................1384
On Board Diagnosis Logic....................................................................................1384
DTC Confirmation Procedure..................................................................................1384
WITH CONSULT-II.........................................................................................1384
WITH GST................................................................................................1385
Diagnostic Procedure........................................................................................1385
Component Inspection........................................................................................1386
INTAKE AIR TEMPERATURE SENSOR...........................................................................1386
Removal and Installation....................................................................................1386
MASS AIR FLOW SENSOR....................................................................................1386
DTC P0128 THERMOSTAT FUNCTION...................................................................................1387
On Board Diagnosis Logic....................................................................................1387
DTC Confirmation Procedure..................................................................................1387
WITH CONSULT-II.........................................................................................1387
WITH GST................................................................................................1387
Diagnostic Procedure........................................................................................1387
Component Inspection........................................................................................1388
ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1388
Removal and Installation....................................................................................1388
ENGINE COOLANT TEMPERATURE SENSOR.......................................................................1388
DTC P0130, P0150 A/F SENSOR 1...................................................................................1389
Component Description.......................................................................................1389
CONSULT-II Reference Value in Data Monitor Mode.............................................................1389
On Board Diagnosis Logic....................................................................................1389
DTC Confirmation Procedure..................................................................................1389
WITH CONSULT-II.........................................................................................1389
Overall Function Check......................................................................................1390
WITH GST................................................................................................1390
Wiring Diagram..............................................................................................1392
BANK 1..................................................................................................1392
BANK 2..................................................................................................1394
Diagnostic Procedure........................................................................................1395
Removal and Installation....................................................................................1398
AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1398
DTC P0131, P0151 A/F SENSOR 1...................................................................................1399
Component Description.......................................................................................1399
CONSULT-II Reference Value in Data Monitor Mode.............................................................1399
On Board Diagnosis Logic....................................................................................1399
DTC Confirmation Procedure..................................................................................1399
WITH CONSULT-II.........................................................................................1399
WITH GST................................................................................................1400
Wiring Diagram..............................................................................................1401
BANK 1..................................................................................................1401
BANK 2..................................................................................................1403
Diagnostic Procedure........................................................................................1404
Removal and Installation....................................................................................1407
AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1407
DTC P0132, P0152 A/F SENSOR 1...................................................................................1408
Component Description.......................................................................................1408
CONSULT-II Reference Value in Data Monitor Mode.............................................................1408
On Board Diagnosis Logic....................................................................................1408
DTC Confirmation Procedure..................................................................................1408
WITH CONSULT-II.........................................................................................1408
WITH GST................................................................................................1409
Wiring Diagram..............................................................................................1410
BANK 1..................................................................................................1410
BANK 2..................................................................................................1412
Diagnostic Procedure........................................................................................1413
Removal and Installation....................................................................................1416
AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1416
DTC P0133, P0153 A/F SENSOR 1...................................................................................1417
Component Description.......................................................................................1417
CONSULT-II Reference Value in Data Monitor Mode.............................................................1417
On Board Diagnosis Logic....................................................................................1417
DTC Confirmation Procedure..................................................................................1418
WITH CONSULT-II.........................................................................................1418
WITH GST................................................................................................1418
Wiring Diagram..............................................................................................1420
BANK 1..................................................................................................1420
BANK 2..................................................................................................1422
Diagnostic Procedure........................................................................................1423
Removal and Installation....................................................................................1428
AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1428
DTC P0137, P0157 HO2S2..........................................................................................1429
Component Description.......................................................................................1429
CONSULT-II Reference Value in Data Monitor Mode.............................................................1429
On Board Diagnosis Logic....................................................................................1429
DTC Confirmation Procedure..................................................................................1430
WITH CONSULT-II.........................................................................................1430
Overall Function Check......................................................................................1430
WITH GST................................................................................................1430
Wiring Diagram..............................................................................................1432
BANK 1..................................................................................................1432
BANK 2..................................................................................................1434
Diagnostic Procedure........................................................................................1435
Component Inspection........................................................................................1438
HEATED OXYGEN SENSOR 2..................................................................................1438
With CONSULT-II.....................................................................................1438
Without CONSULT-II..................................................................................1439
Removal and Installation....................................................................................1440
HEATED OXYGEN SENSOR 2..................................................................................1440
DTC P0138, P0158 HO2S2..........................................................................................1441
Component Description.......................................................................................1441
CONSULT-II Reference Value in Data Monitor Mode.............................................................1441
On Board Diagnosis Logic....................................................................................1441
MALFUNCTION A...........................................................................................1441
MALFUNCTION B...........................................................................................1441
DTC Confirmation Procedure..................................................................................1442
PROCEDURE FOR MALFUNCTION A.............................................................................1442
With CONSULT-II.....................................................................................1442
With GST............................................................................................1442
PROCEDURE FOR MALFUNCTION B.............................................................................1442
With CONSULT-II.....................................................................................1442
Overall Function Check......................................................................................1443
PROCEDURE FOR MALFUNCTION B.............................................................................1443
With GST............................................................................................1443
Wiring Diagram..............................................................................................1444
BANK 1..................................................................................................1444
BANK 2..................................................................................................1446
Diagnostic Procedure........................................................................................1447
PROCEDURE FOR MALFUNCTION A.............................................................................1447
PROCEDURE FOR MALFUNCTION B.............................................................................1450
Component Inspection........................................................................................1452
HEATED OXYGEN SENSOR 2..................................................................................1452
With CONSULT-II.....................................................................................1452
Without CONSULT-II..................................................................................1453
Removal and Installation....................................................................................1454
HEATED OXYGEN SENSOR 2..................................................................................1454
DTC P0139, P0159 HO2S2..........................................................................................1455
Component Description.......................................................................................1455
CONSULT-II Reference Value in Data Monitor Mode.............................................................1455
On Board Diagnosis Logic....................................................................................1455
DTC Confirmation Procedure..................................................................................1456
WITH CONSULT-II.........................................................................................1456
Overall Function Check......................................................................................1456
WITH GST................................................................................................1456
Wiring Diagram..............................................................................................1458
BANK 1..................................................................................................1458
BANK 2..................................................................................................1460
Diagnostic Procedure........................................................................................1461
Component Inspection........................................................................................1464
HEATED OXYGEN SENSOR 2..................................................................................1464
With CONSULT-II.....................................................................................1464
Without CONSULT-II..................................................................................1465
Removal and Installation....................................................................................1466
HEATED OXYGEN SENSOR 2..................................................................................1466
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION.................................................................1467
On Board Diagnosis Logic....................................................................................1467
DTC Confirmation Procedure..................................................................................1467
WITH CONSULT-II.........................................................................................1467
WITH GST................................................................................................1468
Wiring Diagram..............................................................................................1469
BANK 1..................................................................................................1469
BANK 2..................................................................................................1471
Diagnostic Procedure........................................................................................1473
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION.................................................................1479
On Board Diagnosis Logic....................................................................................1479
DTC Confirmation Procedure..................................................................................1479
WITH CONSULT-II.........................................................................................1479
WITH GST................................................................................................1480
Wiring Diagram..............................................................................................1481
BANK 1..................................................................................................1481
BANK 2..................................................................................................1483
Diagnostic Procedure........................................................................................1485
DTC P0181 FTT SENSOR............................................................................................1491
Component Description.......................................................................................1491
On Board Diagnosis Logic....................................................................................1491
DTC Confirmation Procedure..................................................................................1491
WITH CONSULT-II.........................................................................................1491
WITH GST................................................................................................1492
Wiring Diagram..............................................................................................1493
Diagnostic Procedure........................................................................................1494
Component Inspection........................................................................................1495
FUEL TANK TEMPERATURE SENSOR............................................................................1495
Removal and Installation....................................................................................1495
FUEL TANK TEMPERATURE SENSOR............................................................................1495
DTC P0182, P0183 FTT SENSOR.....................................................................................1496
Component Description.......................................................................................1496
On Board Diagnosis Logic....................................................................................1496
DTC Confirmation Procedure..................................................................................1496
WITH CONSULT-II.........................................................................................1496
WITH GST................................................................................................1496
Wiring Diagram..............................................................................................1497
Diagnostic Procedure........................................................................................1498
Component Inspection........................................................................................1499
FUEL TANK TEMPERATURE SENSOR............................................................................1499
Removal and Installation....................................................................................1499
FUEL TANK TEMPERATURE SENSOR............................................................................1499
DTC P0222, P0223 TP SENSOR......................................................................................1500
Component Description.......................................................................................1500
CONSULT-II Reference Value in Data Monitor Mode.............................................................1500
On Board Diagnosis Logic....................................................................................1500
FAIL-SAFE MODE..........................................................................................1500
DTC Confirmation Procedure..................................................................................1501
WITH CONSULT-II.........................................................................................1501
WITH GST................................................................................................1501
Wiring Diagram..............................................................................................1502
Diagnostic Procedure........................................................................................1503
Component Inspection........................................................................................1506
THROTTLE POSITION SENSOR................................................................................1506
Removal and Installation....................................................................................1506
ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1506
DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MISFIRE.........................................1507
On Board Diagnosis Logic....................................................................................1507
DTC Confirmation Procedure..................................................................................1507
WITH CONSULT-II.........................................................................................1508
WITH GST................................................................................................1508
Diagnostic Procedure........................................................................................1508
DTC P0327, P0328, P0332, P0333 KS...............................................................................1516
Component Description.......................................................................................1516
On Board Diagnosis Logic....................................................................................1516
DTC Confirmation Procedure..................................................................................1516
WITH CONSULT-II.........................................................................................1516
WITH GST................................................................................................1516
Wiring Diagram..............................................................................................1517
Diagnostic Procedure........................................................................................1518
Component Inspection........................................................................................1520
KNOCK SENSOR............................................................................................1520
Removal and Installation....................................................................................1520
KNOCK SENSOR............................................................................................1520
DTC P0335 CKP SENSOR (POS)......................................................................................1521
Component Description.......................................................................................1521
CONSULT-II Reference Value in Data Monitor Mode.............................................................1521
On Board Diagnosis Logic....................................................................................1521
DTC Confirmation Procedure..................................................................................1521
WITH CONSULT-II.........................................................................................1522
WITH GST................................................................................................1522
Wiring Diagram..............................................................................................1523
Diagnostic Procedure........................................................................................1524
Component Inspection........................................................................................1527
CRANKSHAFT POSITION SENSOR (POS)........................................................................1527
Removal and Installation....................................................................................1527
CRANKSHAFT POSITION SENSOR (POS)........................................................................1527
DTC P0340, P0345 CMP SENSOR (PHASE).............................................................................1528
Component Description.......................................................................................1528
CONSULT-II Reference Value in Data Monitor Mode.............................................................1528
On Board Diagnosis Logic....................................................................................1528
DTC Confirmation Procedure..................................................................................1528
WITH CONSULT-II.........................................................................................1528
WITH GST................................................................................................1529
Wiring Diagram..............................................................................................1530
BANK 1..................................................................................................1530
BANK 2..................................................................................................1532
Diagnostic Procedure........................................................................................1533
Component Inspection........................................................................................1536
CAMSHAFT POSITION SENSOR (PHASE)........................................................................1536
Removal and Installation....................................................................................1536
CAMSHAFT POSITION SENSOR (PHASE)........................................................................1536
DTC P0420, P0430 THREE WAY CATALYST FUNCTION....................................................................1537
On Board Diagnosis Logic....................................................................................1537
DTC Confirmation Procedure..................................................................................1537
WITH CONSULT-II.........................................................................................1537
Overall Function Check......................................................................................1538
WITH GST................................................................................................1538
Diagnostic Procedure........................................................................................1539
DTC P0441 EVAP CONTROL SYSTEM...................................................................................1543
System Description..........................................................................................1543
On Board Diagnosis Logic....................................................................................1543
DTC Confirmation Procedure..................................................................................1543
WITH CONSULT-II.........................................................................................1544
Overall Function Check......................................................................................1544
WITH GST................................................................................................1544
Diagnostic Procedure........................................................................................1545
DTC P0442 EVAP CONTROL SYSTEM...................................................................................1548
On Board Diagnosis Logic....................................................................................1548
DTC Confirmation Procedure..................................................................................1549
WITH CONSULT-II.........................................................................................1549
WITH GST................................................................................................1550
Diagnostic Procedure........................................................................................1550
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.....................................................1556
Description.................................................................................................1556
SYSTEM DESCRIPTION......................................................................................1556
COMPONENT DESCRIPTION...................................................................................1556
CONSULT-II Reference Value in Data Monitor Mode.............................................................1556
On Board Diagnosis Logic....................................................................................1557
DTC Confirmation Procedure..................................................................................1557
WITH CONSULT-II.........................................................................................1557
WITH GST................................................................................................1557
Wiring Diagram..............................................................................................1558
Diagnostic Procedure........................................................................................1560
Component Inspection........................................................................................1563
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.......................................................1563
With CONSULT-II.....................................................................................1563
Without CONSULT-II..................................................................................1563
Removal and Installation....................................................................................1563
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.......................................................1563
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE..............................................1564
Description.................................................................................................1564
SYSTEM DESCRIPTION......................................................................................1564
COMPONENT DESCRIPTION...................................................................................1564
CONSULT-II Reference Value in Data Monitor Mode.............................................................1564
On Board Diagnosis Logic....................................................................................1565
DTC Confirmation Procedure..................................................................................1565
WITH CONSULT-II.........................................................................................1565
WITH GST................................................................................................1565
Wiring Diagram..............................................................................................1566
Diagnostic Procedure........................................................................................1568
Component Inspection........................................................................................1569
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.......................................................1569
With CONSULT-II.....................................................................................1569
Without CONSULT-II..................................................................................1569
Removal and Installation....................................................................................1570
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.......................................................1570
DTC P0447 EVAP CANISTER VENT CONTROL VALVE......................................................................1571
Component Description.......................................................................................1571
CONSULT-II Reference Value in Data Monitor Mode.............................................................1571
On Board Diagnosis Logic....................................................................................1571
DTC Confirmation Procedure..................................................................................1572
WITH CONSULT-II.........................................................................................1572
WITH GST................................................................................................1572
Wiring Diagram..............................................................................................1573
Diagnostic Procedure........................................................................................1574
Component Inspection........................................................................................1576
EVAP CANISTER VENT CONTROL VALVE........................................................................1576
With CONSULT-II.....................................................................................1576
Without CONSULT-II..................................................................................1576
DTC P0448 EVAP CANISTER VENT CONTROL VALVE......................................................................1578
Component Description.......................................................................................1578
CONSULT-II Reference Value in Data Monitor Mode.............................................................1578
On Board Diagnosis Logic....................................................................................1578
DTC Confirmation Procedure..................................................................................1579
WITH CONSULT-II.........................................................................................1579
WITH GST................................................................................................1579
Wiring Diagram..............................................................................................1580
Diagnostic Procedure........................................................................................1581
Component Inspection........................................................................................1582
EVAP CANISTER VENT CONTROL VALVE........................................................................1582
With CONSULT-II.....................................................................................1582
Without CONSULT-II..................................................................................1583
DTC P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR...................................................................1584
Component Description.......................................................................................1584
CONSULT-II Reference Value in Data Monitor Mode.............................................................1584
On Board Diagnosis Logic....................................................................................1584
DTC Confirmation Procedure..................................................................................1585
WITH CONSULT-II.........................................................................................1585
WITH GST................................................................................................1585
Diagnostic Procedure........................................................................................1585
Component Inspection........................................................................................1586
EVAP CONTROL SYSTEM PRESSURE SENSOR.....................................................................1586
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR...................................................................1587
Component Description.......................................................................................1587
CONSULT-II Reference Value in Data Monitor Mode.............................................................1587
On Board Diagnosis Logic....................................................................................1587
DTC Confirmation Procedure..................................................................................1588
WITH CONSULT-II.........................................................................................1588
WITH GST................................................................................................1588
Wiring Diagram..............................................................................................1589
Diagnostic Procedure........................................................................................1590
Component Inspection........................................................................................1592
EVAP CONTROL SYSTEM PRESSURE SENSOR.....................................................................1592
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR...................................................................1593
Component Description.......................................................................................1593
CONSULT-II Reference Value in Data Monitor Mode.............................................................1593
On Board Diagnosis Logic....................................................................................1593
DTC Confirmation Procedure..................................................................................1594
With CONSULT-II.........................................................................................1594
With GST................................................................................................1594
Wiring Diagram..............................................................................................1595
Diagnostic Procedure........................................................................................1596
Component Inspection........................................................................................1600
EVAP CONTROL SYSTEM PRESSURE SENSOR.....................................................................1600
DTC P0455 EVAP CONTROL SYSTEM...................................................................................1601
On Board Diagnosis Logic....................................................................................1601
DTC Confirmation Procedure..................................................................................1602
WITH CONSULT-II.........................................................................................1602
WITH GST................................................................................................1603
Diagnostic Procedure........................................................................................1603
DTC P0456 EVAP CONTROL SYSTEM...................................................................................1608
On Board Diagnosis Logic....................................................................................1608
DTC Confirmation Procedure..................................................................................1609
WITH CONSULT-II.........................................................................................1609
Overall Function Check......................................................................................1610
WITH GST................................................................................................1610
Diagnostic Procedure........................................................................................1611
DTC P0460 FUEL LEVEL SENSOR.....................................................................................1617
Component Description.......................................................................................1617
On Board Diagnosis Logic....................................................................................1617
DTC Confirmation Procedure..................................................................................1617
WITH CONSULT-II.........................................................................................1617
WITH GST................................................................................................1617
Diagnostic Procedure........................................................................................1618
Removal and Installation....................................................................................1618
FUEL LEVEL SENSOR.......................................................................................1618
DTC P0461 FUEL LEVEL SENSOR.....................................................................................1619
Component Description.......................................................................................1619
On Board Diagnosis Logic....................................................................................1619
Overall Function Check......................................................................................1619
WITH CONSULT-II.........................................................................................1619
WITH GST................................................................................................1620
Diagnostic Procedure........................................................................................1620
Removal and Installation....................................................................................1620
FUEL LEVEL SENSOR.......................................................................................1620
DTC P0462, P0463 FUEL LEVEL SENSOR..............................................................................1621
Component Description.......................................................................................1621
On Board Diagnosis Logic....................................................................................1621
DTC Confirmation Procedure..................................................................................1621
WITH CONSULT-II.........................................................................................1621
WITH GST................................................................................................1621
Diagnostic Procedure........................................................................................1622
Removal and Installation....................................................................................1622
FUEL LEVEL SENSOR.......................................................................................1622
DTC P0500 VSS...................................................................................................1623
Description.................................................................................................1623
On Board Diagnosis Logic....................................................................................1623
DTC Confirmation Procedure..................................................................................1623
WITH CONSULT-II.........................................................................................1623
Overall Function Check......................................................................................1624
WITH GST................................................................................................1624
Diagnostic Procedure........................................................................................1624
DTC P0506 ISC SYSTEM............................................................................................1625
Description.................................................................................................1625
On Board Diagnosis Logic....................................................................................1625
DTC Confirmation Procedure..................................................................................1625
WITH CONSULT-II.........................................................................................1625
WITH GST................................................................................................1625
Diagnostic Procedure........................................................................................1626
DTC P0507 ISC SYSTEM............................................................................................1627
Description.................................................................................................1627
On Board Diagnosis Logic....................................................................................1627
DTC Confirmation Procedure..................................................................................1627
WITH CONSULT-II.........................................................................................1627
WITH GST................................................................................................1627
Diagnostic Procedure........................................................................................1628
DTC P0550 PSP SENSOR............................................................................................1629
Component Description.......................................................................................1629
CONSULT-II Reference Value in Data Monitor Mode.............................................................1629
On Board Diagnosis Logic....................................................................................1629
DTC Confirmation Procedure..................................................................................1629
WITH CONSULT-II.........................................................................................1629
WITH GST................................................................................................1629
Wiring Diagram..............................................................................................1630
Diagnostic Procedure........................................................................................1631
Component Inspection........................................................................................1633
POWER STEERING PRESSURE SENSOR..........................................................................1633
Removal and Installation....................................................................................1633
POWER STEERING PRESSURE SENSOR..........................................................................1633
DTC P0603 ECM POWER SUPPLY......................................................................................1634
Component Description.......................................................................................1634
On Board Diagnosis Logic....................................................................................1634
DTC Confirmation Procedure..................................................................................1634
WITH CONSULT-II.........................................................................................1634
WITH GST................................................................................................1634
Wiring Diagram..............................................................................................1635
Diagnostic Procedure........................................................................................1636
DTC P0605 ECM...................................................................................................1638
Component Description.......................................................................................1638
On Board Diagnosis Logic....................................................................................1638
FAIL-SAFE MODE..........................................................................................1638
DTC Confirmation Procedure..................................................................................1638
PROCEDURE FOR MALFUNCTION A.............................................................................1638
With CONSULT-II.....................................................................................1638
With GST............................................................................................1638
PROCEDURE FOR MALFUNCTION B.............................................................................1639
With CONSULT-II.....................................................................................1639
With GST............................................................................................1639
PROCEDURE FOR MALFUNCTION C.............................................................................1639
With CONSULT-II.....................................................................................1639
With GST............................................................................................1639
Diagnostic Procedure........................................................................................1639
DTC P0643 SENSOR POWER SUPPLY...................................................................................1641
On Board Diagnosis Logic....................................................................................1641
FAIL-SAFE MODE..........................................................................................1641
DTC Confirmation Procedure..................................................................................1641
WITH CONSULT-II.........................................................................................1641
WITH GST................................................................................................1641
Wiring Diagram..............................................................................................1642
Diagnostic Procedure........................................................................................1644
DTC P0850 PNP SWITCH............................................................................................1647
Component Description.......................................................................................1647
CONSULT-II Reference Value in Data Monitor Mode.............................................................1647
On Board Diagnosis Logic....................................................................................1647
DTC Confirmation Procedure..................................................................................1647
WITH CONSULT-II.........................................................................................1647
Overall Function Check......................................................................................1648
WITH GST................................................................................................1648
Wiring Diagram..............................................................................................1649
Diagnostic Procedure........................................................................................1650
DTC P1148, P1168 CLOSED LOOP CONTROL............................................................................1652
On Board Diagnosis Logic....................................................................................1652
DTC P1211 TCS CONTROL UNIT......................................................................................1653
Description.................................................................................................1653
On Board Diagnosis Logic....................................................................................1653
DTC Confirmation Procedure..................................................................................1653
WITH CONSULT-II.........................................................................................1653
WITH GST................................................................................................1653
Diagnostic Procedure........................................................................................1653
DTC P1212 TCS COMMUNICATION LINE................................................................................1654
Description.................................................................................................1654
On Board Diagnosis Logic....................................................................................1654
DTC Confirmation Procedure..................................................................................1654
WITH CONSULT-II.........................................................................................1654
WITH GST................................................................................................1654
Diagnostic Procedure........................................................................................1654
DTC P1217 ENGINE OVER TEMPERATURE...............................................................................1655
Description.................................................................................................1655
SYSTEM DESCRIPTION......................................................................................1655
Cooling Fan Control.................................................................................1655
Cooling Fan Operation...............................................................................1655
Cooling Fan Relay Operation.........................................................................1656
COMPONENT DESCRIPTION...................................................................................1656
Cooling Fan Motor...................................................................................1656
CONSULT-II Reference Value in Data Monitor Mode.............................................................1656
On Board Diagnosis Logic....................................................................................1657
Overall Function Check......................................................................................1657
WITH CONSULT-II.........................................................................................1657
WITH GST................................................................................................1658
Wiring Diagram..............................................................................................1659
Diagnostic Procedure........................................................................................1661
PROCEDURE A.............................................................................................1662
Main 12 Causes of Overheating...............................................................................1663
Component Inspection........................................................................................1664
COOLING FAN MOTOR.......................................................................................1664
DTC P1225 TP SENSOR.............................................................................................1665
Component Description.......................................................................................1665
On Board Diagnosis Logic....................................................................................1665
DTC Confirmation Procedure..................................................................................1665
WITH CONSULT-II.........................................................................................1665
WITH GST................................................................................................1665
Diagnostic Procedure........................................................................................1666
Removal and Installation....................................................................................1666
ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1666
DTC P1226 TP SENSOR.............................................................................................1667
Component Description.......................................................................................1667
On Board Diagnosis Logic....................................................................................1667
DTC Confirmation Procedure..................................................................................1667
WITH CONSULT-II.........................................................................................1667
WITH GST................................................................................................1667
Diagnostic Procedure........................................................................................1668
Removal and Installation....................................................................................1668
ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1668
DTC P1550 BATTERY CURRENT SENSOR................................................................................1669
Component Description.......................................................................................1669
CONSULT-II Reference Value in Data Monitor Mode.............................................................1669
On Board Diagnosis Logic....................................................................................1669
DTC Confirmation Procedure..................................................................................1669
WITH CONSULT-II.........................................................................................1669
WITH GST................................................................................................1670
Wiring Diagram..............................................................................................1671
Diagnostic Procedure........................................................................................1672
Component Inspection........................................................................................1674
BATTERY CURRENT SENSOR..................................................................................1674
DTC P1551, P1552 BATTERY CURRENT SENSOR.........................................................................1676
Component Description.......................................................................................1676
CONSULT-II Reference Value in Data Monitor Mode.............................................................1676
On Board Diagnosis Logic....................................................................................1676
DTC Confirmation Procedure..................................................................................1676
WITH CONSULT-II.........................................................................................1676
WITH GST................................................................................................1677
Wiring Diagram..............................................................................................1678
Diagnostic Procedure........................................................................................1679
Component Inspection........................................................................................1681
BATTERY CURRENT SENSOR..................................................................................1681
DTC P1553 BATTERY CURRENT SENSOR................................................................................1683
Component Description.......................................................................................1683
CONSULT-II Reference Value in Data Monitor Mode.............................................................1683
On Board Diagnosis Logic....................................................................................1683
DTC Confirmation Procedure..................................................................................1683
WITH CONSULT-II.........................................................................................1683
WITH GST................................................................................................1684
Wiring Diagram..............................................................................................1685
Diagnostic Procedure........................................................................................1686
Component Inspection........................................................................................1688
BATTERY CURRENT SENSOR..................................................................................1688
DTC P1554 BATTERY CURRENT SENSOR................................................................................1690
Component Description.......................................................................................1690
CONSULT-II Reference Value in Data Monitor Mode.............................................................1690
On Board Diagnosis Logic....................................................................................1690
Overall Function Check......................................................................................1690
WITH CONSULT-II.........................................................................................1690
WITH GST................................................................................................1691
Wiring Diagram..............................................................................................1692
Diagnostic Procedure........................................................................................1693
Component Inspection........................................................................................1695
BATTERY CURRENT SENSOR..................................................................................1695
DTC P1564 ASCD STEERING SWITCH..................................................................................1697
Component Description.......................................................................................1697
CONSULT-II Reference Value in Data Monitor Mode.............................................................1697
On Board Diagnosis Logic....................................................................................1697
DTC Confirmation Procedure..................................................................................1698
WITH CONSULT-II.........................................................................................1698
WITH GST................................................................................................1698
Wiring Diagram..............................................................................................1699
Diagnostic Procedure........................................................................................1700
Component Inspection........................................................................................1703
ASCD STEERING SWITCH....................................................................................1703
DTC P1572 ASCD BRAKE SWITCH.....................................................................................1704
Component Description.......................................................................................1704
CONSULT-II Reference Value in Data Monitor Mode.............................................................1704
On Board Diagnosis Logic....................................................................................1704
DTC Confirmation Procedure..................................................................................1705
WITH CONSULT-II.........................................................................................1705
WITH GST................................................................................................1705
Wiring Diagram..............................................................................................1706
Diagnostic Procedure........................................................................................1707
Component Inspection........................................................................................1711
ASCD BRAKE SWITCH.......................................................................................1711
STOP LAMP SWITCH........................................................................................1711
DTC P1574 ASCD VEHICLE SPEED SENSOR.............................................................................1712
Component Description.......................................................................................1712
On Board Diagnosis Logic....................................................................................1712
DTC Confirmation Procedure..................................................................................1712
WITH CONSULT-II.........................................................................................1712
WITH GST................................................................................................1712
Diagnostic Procedure........................................................................................1713
DTC P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR)........................................................1714
Description.................................................................................................1714
CONSULT-II Reference Value in Data Monitor Mode.............................................................1714
On Board Diagnosis Logic....................................................................................1714
Diagnostic Procedure........................................................................................1714
DTC P1800 VIAS CONTROL SOLENOID VALVE...........................................................................1715
Component Description.......................................................................................1715
CONSULT-II Reference Value in Data Monitor Mode.............................................................1715
On Board Diagnosis Logic....................................................................................1715
DTC Confirmation Procedure..................................................................................1715
WITH CONSULT-II.........................................................................................1715
WITH GST................................................................................................1715
Wiring Diagram..............................................................................................1716
Diagnostic Procedure........................................................................................1717
Component Inspection........................................................................................1718
VIAS CONTROL SOLENOID VALVE.............................................................................1718
With CONSULT-II.....................................................................................1718
With GST............................................................................................1719
Removal and Installation....................................................................................1719
VIAS CONTROL SOLENOID VALVE.............................................................................1719
DTC P1805 BRAKE SWITCH..........................................................................................1720
Description.................................................................................................1720
CONSULT-II Reference Value in Data Monitor Mode.............................................................1720
On Board Diagnosis Logic....................................................................................1720
FAIL-SAFE MODE..........................................................................................1720
DTC Confirmation Procedure..................................................................................1720
WITH CONSULT-II.........................................................................................1720
WITH GST................................................................................................1720
Wiring Diagram..............................................................................................1721
Diagnostic Procedure........................................................................................1722
Component Inspection........................................................................................1724
STOP LAMP SWITCH........................................................................................1724
DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY...................................................................1725
Component Description.......................................................................................1725
CONSULT-II Reference Value in Data Monitor Mode.............................................................1725
On Board Diagnosis Logic....................................................................................1725
FAIL-SAFE MODE..........................................................................................1725
DTC Confirmation Procedure..................................................................................1725
PROCEDURE FOR DTC P2100.................................................................................1725
With CONSULT-II.....................................................................................1725
With GST............................................................................................1725
PROCEDURE FOR DTC P2103.................................................................................1726
With CONSULT-II.....................................................................................1726
With GST............................................................................................1726
Wiring Diagram..............................................................................................1727
Diagnostic Procedure........................................................................................1728
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION....................................................................1731
Description.................................................................................................1731
On Board Diagnosis Logic....................................................................................1731
FAIL-SAFE MODE..........................................................................................1731
DTC Confirmation Procedure..................................................................................1731
WITH CONSULT-II.........................................................................................1731
WITH GST................................................................................................1731
Wiring Diagram..............................................................................................1732
Diagnostic Procedure........................................................................................1733
Component Inspection........................................................................................1736
THROTTLE CONTROL MOTOR..................................................................................1736
Removal and Installation....................................................................................1736
ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1736
DTC P2118 THROTTLE CONTROL MOTOR................................................................................1737
Component Description.......................................................................................1737
On Board Diagnosis Logic....................................................................................1737
FAIL-SAFE MODE..........................................................................................1737
DTC Confirmation Procedure..................................................................................1737
WITH CONSULT-II.........................................................................................1737
WITH GST................................................................................................1737
Wiring Diagram..............................................................................................1738
Diagnostic Procedure........................................................................................1739
Component Inspection........................................................................................1740
THROTTLE CONTROL MOTOR..................................................................................1740
Removal and Installation....................................................................................1741
ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1741
DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR....................................................................1742
Component Description.......................................................................................1742
On Board Diagnosis Logic....................................................................................1742
FAIL-SAFE MODE..........................................................................................1742
DTC Confirmation Procedure..................................................................................1742
PROCEDURE FOR MALFUNCTION A AND B.......................................................................1742
With CONSULT-II.....................................................................................1742
With GST............................................................................................1742
PROCEDURE FOR MALFUNCTION C.............................................................................1743
With CONSULT-II.....................................................................................1743
With GST............................................................................................1743
Diagnostic Procedure........................................................................................1743
DTC P2122, P2123 APP SENSOR.....................................................................................1744
Component Description.......................................................................................1744
CONSULT-II Reference Value in Data Monitor Mode.............................................................1744
On Board Diagnosis Logic....................................................................................1744
FAIL-SAFE MODE..........................................................................................1744
DTC Confirmation Procedure..................................................................................1745
WITH CONSULT-II.........................................................................................1745
WITH GST................................................................................................1745
Wiring Diagram..............................................................................................1746
Diagnostic Procedure........................................................................................1747
Component Inspection........................................................................................1749
ACCELERATOR PEDAL POSITION SENSOR.......................................................................1749
Removal and Installation....................................................................................1749
ACCELERATOR PEDAL.......................................................................................1749
DTC P2127, P2128 APP SENSOR.....................................................................................1750
Component Description.......................................................................................1750
CONSULT-II Reference Value in Data Monitor Mode.............................................................1750
On Board Diagnosis Logic....................................................................................1750
FAIL-SAFE MODE..........................................................................................1750
DTC Confirmation Procedure..................................................................................1751
WITH CONSULT-II.........................................................................................1751
WITH GST................................................................................................1751
Wiring Diagram..............................................................................................1752
Diagnostic Procedure........................................................................................1753
Component Inspection........................................................................................1756
ACCELERATOR PEDAL POSITION SENSOR.......................................................................1756
Removal and Installation....................................................................................1756
ACCELERATOR PEDAL.......................................................................................1756
DTC P2135 TP SENSOR.............................................................................................1757
Component Description.......................................................................................1757
CONSULT-II Reference Value in Data Monitor Mode.............................................................1757
On Board Diagnosis Logic....................................................................................1757
FAIL-SAFE MODE..........................................................................................1757
DTC Confirmation Procedure..................................................................................1758
WITH CONSULT-II.........................................................................................1758
WITH GST................................................................................................1758
Wiring Diagram..............................................................................................1759
Diagnostic Procedure........................................................................................1760
Component Inspection........................................................................................1763
THROTTLE POSITION SENSOR................................................................................1763
Removal and Installation....................................................................................1763
ELECTRIC THROTTLE CONTROL ACTUATOR......................................................................1763
DTC P2138 APP SENSOR............................................................................................1764
Component Description.......................................................................................1764
CONSULT-II Reference Value in Data Monitor Mode.............................................................1764
On Board Diagnosis Logic....................................................................................1764
FAIL-SAFE MODE..........................................................................................1764
DTC Confirmation Procedure..................................................................................1765
WITH CONSULT-II.........................................................................................1765
WITH GST................................................................................................1765
Wiring Diagram..............................................................................................1766
Diagnostic Procedure........................................................................................1767
Component Inspection........................................................................................1770
ACCELERATOR PEDAL POSITION SENSOR.......................................................................1770
Removal and Installation....................................................................................1770
ACCELERATOR PEDAL.......................................................................................1770
DTC P2A00, P2A03 A/F SENSOR 1...................................................................................1771
Component Description.......................................................................................1771
CONSULT-II Reference Value in Data Monitor Mode.............................................................1771
On Board Diagnosis Logic....................................................................................1771
DTC Confirmation Procedure..................................................................................1771
WITH CONSULT-II.........................................................................................1771
WITH GST................................................................................................1772
Wiring Diagram..............................................................................................1773
BANK 1..................................................................................................1773
BANK 2..................................................................................................1775
Diagnostic Procedure........................................................................................1776
Removal and Installation....................................................................................1782
AIR FUEL RATIO (A/F) SENSOR 1...........................................................................1782
ASCD BRAKE SWITCH...............................................................................................1783
Component Description.......................................................................................1783
CONSULT-II Reference Value in Data Monitor Mode.............................................................1783
Wiring Diagram..............................................................................................1784
Diagnostic Procedure........................................................................................1785
Component Inspection........................................................................................1789
ASCD BRAKE SWITCH.......................................................................................1789
STOP LAMP SWITCH........................................................................................1789
ASCD INDICATOR..................................................................................................1790
Component Description.......................................................................................1790
CONSULT-II Reference Value in Data Monitor Mode.............................................................1790
Wiring Diagram..............................................................................................1791
Diagnostic Procedure........................................................................................1792
ELECTRICAL LOAD SIGNAL..........................................................................................1793
Description.................................................................................................1793
CONSULT-II Reference Value in Data Monitor Mode.............................................................1793
Diagnostic Procedure........................................................................................1793
FUEL INJECTOR...................................................................................................1795
Component Description.......................................................................................1795
CONSULT-II Reference Value in Data Monitor Mode.............................................................1795
Wiring Diagram..............................................................................................1796
Diagnostic Procedure........................................................................................1797
Component Inspection........................................................................................1801
FUEL INJECTOR...........................................................................................1801
Removal and Installation....................................................................................1801
FUEL INJECTOR...........................................................................................1801
FUEL PUMP.......................................................................................................1802
Description.................................................................................................1802
SYSTEM DESCRIPTION......................................................................................1802
COMPONENT DESCRIPTION...................................................................................1802
CONSULT-II Reference Value in Data Monitor Mode.............................................................1802
Wiring Diagram..............................................................................................1803
Diagnostic Procedure........................................................................................1804
Component Inspection........................................................................................1806
FUEL PUMP...............................................................................................1806
Removal and Installation....................................................................................1807
FUEL PUMP...............................................................................................1807
IGNITION SIGNAL.................................................................................................1808
Component Description.......................................................................................1808
IGNITION COIL & POWER TRANSISTOR........................................................................1808
Wiring Diagram..............................................................................................1809
Diagnostic Procedure........................................................................................1814
Component Inspection........................................................................................1819
IGNITION COIL WITH POWER TRANSISTOR.....................................................................1819
CONDENSER-1.............................................................................................1819
Removal and Installation....................................................................................1820
IGNITION COIL WITH POWER TRANSISTOR.....................................................................1820
REFRIGERANT PRESSURE SENSOR.....................................................................................1821
Component Description.......................................................................................1821
Wiring Diagram..............................................................................................1822
Diagnostic Procedure........................................................................................1823
Removal and Installation....................................................................................1825
REFRIGERANT PRESSURE SENSOR.............................................................................1825
VIAS............................................................................................................1826
Description.................................................................................................1826
SYSTEM DESCRIPTION......................................................................................1826
COMPONENT DESCRIPTION...................................................................................1826
Power Valve.........................................................................................1826
VIAS Control Solenoid Valve.........................................................................1827
CONSULT-II Reference Value in Data Monitor Mode.............................................................1827
Wiring Diagram..............................................................................................1828
Diagnostic Procedure........................................................................................1830
Component Inspection........................................................................................1833
VIAS CONTROL SOLENOID VALVE.............................................................................1833
With CONSULT-II.....................................................................................1833
Without CONSULT-II..................................................................................1833
VACUUM TANK.............................................................................................1833
Removal and Installation....................................................................................1834
VIAS CONTROL SOLENOID VALVE.............................................................................1834
MIL AND DATA LINK CONNECTOR.....................................................................................1835
Wiring Diagram..............................................................................................1835
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................1837
Fuel Pressure...............................................................................................1837
Idle Speed and Ignition Timing..............................................................................1837
Calculated Load Value.......................................................................................1837
Mass Air Flow Sensor........................................................................................1837
Intake Air Temperature Sensor...............................................................................1837
Engine Coolant Temperature Sensor...........................................................................1837
Air Fuel Ratio (A/F) Sensor 1 Heater........................................................................1837
Heated Oxygen sensor 2 Heater...............................................................................1837
Crankshaft Position Sensor (POS)............................................................................1837
Camshaft Position Sensor (PHASE)............................................................................1837
Throttle Control Motor......................................................................................1837
Fuel Injector...............................................................................................1838
Fuel Pump...................................................................................................1838
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
ei......................................................................................................................1839
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................1839
PRECAUTIONS.....................................................................................................1841
Service Notice..............................................................................................1841
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................1841
PREPARATION.....................................................................................................1842
Special Service Tools.......................................................................................1842
Commercial Service Tools....................................................................................1842
SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................1843
Work Flow...................................................................................................1843
CUSTOMER INTERVIEW......................................................................................1843
DUPLICATE THE NOISE AND TEST DRIVE......................................................................1844
CHECK RELATED SERVICE BULLETINS.........................................................................1844
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................1844
REPAIR THE CAUSE........................................................................................1844
CONFIRM THE REPAIR......................................................................................1845
Generic Squeak and Rattle Troubleshooting...................................................................1845
INSTRUMENT PANEL........................................................................................1845
CENTER CONSOLE..........................................................................................1845
DOORS...................................................................................................1845
TRUNK...................................................................................................1846
SUNROOF/HEADLINING......................................................................................1846
OVERHEAD CONSOLE (FRONT AND REAR).......................................................................1846
SEATS...................................................................................................1846
UNDERHOOD...............................................................................................1846
Diagnostic Worksheet........................................................................................1847
CLIP AND FASTENER...............................................................................................1849
Clip and Fastener...........................................................................................1849
FRONT BUMPER....................................................................................................1852
Removal and Installation....................................................................................1852
REMOVAL.................................................................................................1852
INSTALLATION............................................................................................1852
REAR BUMPER.....................................................................................................1853
Removal and Installation....................................................................................1853
REMOVAL.................................................................................................1853
INSTALLATION............................................................................................1853
FRONT GRILLE....................................................................................................1854
Removal and Installation....................................................................................1854
REMOVAL.................................................................................................1854
INSTALLATION............................................................................................1854
COWL TOP........................................................................................................1855
Removal and Installation....................................................................................1855
REMOVAL.................................................................................................1855
INSTALLATION............................................................................................1855
FRONT FENDER....................................................................................................1856
Removal and Installation....................................................................................1856
REMOVAL.................................................................................................1856
INSTALLATION............................................................................................1856
LICENSE LAMP FINISHER...........................................................................................1857
Removal and Installation....................................................................................1857
REMOVAL.................................................................................................1857
INSTALLATION............................................................................................1857
FENDER PROTECTOR................................................................................................1858
Components..................................................................................................1858
Removal and Installation of Front Fender Protector..........................................................1859
REMOVAL.................................................................................................1859
INSTALLATION............................................................................................1859
Removal and Installation of Rear Fender Protector...........................................................1859
REMOVAL.................................................................................................1859
INSTALLATION............................................................................................1859
RUNNING BOARDS..................................................................................................1860
Removal and Installation....................................................................................1860
REMOVAL.................................................................................................1860
INSTALLATION............................................................................................1860
ROOF RACK.......................................................................................................1861
Removal and Installation....................................................................................1861
REMOVAL.................................................................................................1861
INSTALLATION............................................................................................1861
DOOR OUTSIDE MOLDING............................................................................................1862
Removal and Installation....................................................................................1862
FRONT DOOR OUTSIDE MOLDING..............................................................................1862
Removal.............................................................................................1862
Installation........................................................................................1862
DOOR FINISHER...................................................................................................1863
Removal and Installation....................................................................................1863
FRONT DOOR..............................................................................................1863
Removal.............................................................................................1863
Installation........................................................................................1864
REAR DOOR...............................................................................................1864
Removal.............................................................................................1864
Installation........................................................................................1864
BODY SIDE TRIM..................................................................................................1865
Components..................................................................................................1865
Removal and installation....................................................................................1866
LOWER DASH SIDE FINISHER................................................................................1866
Removal.............................................................................................1866
Installation........................................................................................1866
CENTER PILLAR LOWER FINISHER............................................................................1866
Removal.............................................................................................1866
Installation........................................................................................1866
CENTER PILLAR UPPER FINISHER............................................................................1866
Removal.............................................................................................1866
Installation........................................................................................1866
FRONT PILLAR UPPER FINISHER.............................................................................1866
Removal.............................................................................................1866
Installation........................................................................................1866
FRONT PILLAR LOWER FINISHER.............................................................................1866
Removal.............................................................................................1866
Installation........................................................................................1866
KICK PLATES.............................................................................................1866
Removal.............................................................................................1866
Installation........................................................................................1866
FLOOR TRIM......................................................................................................1867
Removal and Installation....................................................................................1867
REMOVAL.................................................................................................1867
Front Carpet........................................................................................1867
Rear Carpet.........................................................................................1867
INSTALLATION............................................................................................1867
HEADLINING......................................................................................................1868
Removal and Installation....................................................................................1868
REMOVAL.................................................................................................1868
INSTALLATION............................................................................................1869
LUGGAGE FLOOR TRIM..............................................................................................1870
Components..................................................................................................1870
Removal and Installation....................................................................................1872
REMOVAL.................................................................................................1872
INSTALLATION............................................................................................1872
BACK DOOR TRIM..................................................................................................1873
Removal and Installation....................................................................................1873
REMOVAL.................................................................................................1873
INSTALLATION............................................................................................1873
em......................................................................................................................1875
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................1875
PRECAUTIONS.....................................................................................................1878
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................1878
Precautions for Drain Engine Coolant........................................................................1878
Precautions for Disconnecting Fuel Piping...................................................................1878
Precautions for Removal and Disassembly.....................................................................1878
Precautions for Inspection, Repair and Replacement..........................................................1878
Precautions for Assembly and Installation...................................................................1878
Parts Requiring Angle Tightening............................................................................1879
Precautions for Liquid Gasket...............................................................................1879
REMOVAL OF LIQUID GASKET SEALING........................................................................1879
LIQUID GASKET APPLICATION PROCEDURE.....................................................................1879
PREPARATION.....................................................................................................1881
Special Service Tools.......................................................................................1881
Commercial Service Tools....................................................................................1883
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................................1885
NVH Troubleshooting —Engine Noise...........................................................................1885
Use the Chart Below to Help You Find the Cause of the Symptom...............................................1886
ENGINE ROOM COVER...............................................................................................1887
Removal and Installation....................................................................................1887
REMOVAL.................................................................................................1887
INSTALLATION............................................................................................1887
DRIVE BELTS.....................................................................................................1888
Checking Drive Belts........................................................................................1888
Tension Adjustment..........................................................................................1888
Removal and Installation....................................................................................1888
DRIVE BELT..............................................................................................1888
Removal.............................................................................................1888
Installation............................................................................................1889
Drive Belt Auto Tensioner and Idler Pulley..................................................................1889
REMOVAL.................................................................................................1889
INSTALLATION............................................................................................1889
AIR CLEANER AND AIR DUCT........................................................................................1890
Removal and Installation....................................................................................1890
REMOVAL.................................................................................................1890
INSPECTION AFTER REMOVAL................................................................................1890
INSTALLATION............................................................................................1890
Changing Air Cleaner Filter.................................................................................1890
REMOVAL.................................................................................................1890
INSTALLATION............................................................................................1890
INTAKE MANIFOLD COLLECTOR.......................................................................................1891
Removal and Installation....................................................................................1891
REMOVAL.................................................................................................1892
INSTALLATION............................................................................................1893
Intake Manifold Collector...........................................................................1893
Electric Throttle Control Actuator..................................................................1893
INTAKE MANIFOLD.................................................................................................1894
Removal and Installation....................................................................................1894
REMOVAL.................................................................................................1894
INSPECTION AFTER REMOVAL................................................................................1894
Surface Distortion..................................................................................1894
INSTALLATION............................................................................................1895
Intake Manifold.....................................................................................1895
EXHAUST MANIFOLD AND THREE WAY CATALYST.........................................................................1896
Removal and Installation....................................................................................1896
REMOVAL (Left bank).....................................................................................1896
INSPECTION AFTER REMOVAL................................................................................1897
Surface Distortion..................................................................................1897
INSTALLATION (Left bank)................................................................................1898
Exhaust Manifold Gasket.............................................................................1898
Exhaust Manifold....................................................................................1898
Heated Oxygen Sensor................................................................................1898
REMOVAL (Right bank)....................................................................................1899
INSPECTION AFTER REMOVAL................................................................................1899
Surface Distortion..................................................................................1899
INSTALLATION (Right bank)...............................................................................1900
Exhaust Manifold Gasket.............................................................................1900
Exhaust Manifold....................................................................................1900
Heated Oxygen Sensor................................................................................1900
OIL PAN AND OIL STRAINER........................................................................................1901
Removal and Installation....................................................................................1901
REMOVAL (Lower).........................................................................................1901
INSPECTION AFTER REMOVAL................................................................................1902
INSTALLATION (Lower)....................................................................................1902
INSPECTION AFTER INSTALLATION...........................................................................1903
REMOVAL (Upper).........................................................................................1903
INSPECTION AFTER REMOVAL................................................................................1904
INSTALLATION (Upper)....................................................................................1904
INSPECTION AFTER INSTALLATION...........................................................................1905
IGNITION COIL...................................................................................................1906
Removal and Installation....................................................................................1906
REMOVAL (Left bank).....................................................................................1906
INSTALLATION (Left bank)................................................................................1906
REMOVAL (Right bank)....................................................................................1906
INSTALLATION (Right bank)...............................................................................1906
SPARK PLUG (PLATINUM-TIPPED TYPE)...............................................................................1907
Changing Spark Plugs (Platinum - Tipped Type)...............................................................1907
REMOVAL.................................................................................................1907
INSPECTION AFTER REMOVAL................................................................................1907
INSTALLATION............................................................................................1908
FUEL INJECTOR AND FUEL TUBE.....................................................................................1909
Removal and Installation....................................................................................1909
REMOVAL.................................................................................................1909
INSTALLATION............................................................................................1912
INSPECTION AFTER INSTALLATION...........................................................................1914
Check on Fuel Leakage...............................................................................1914
ROCKER COVER....................................................................................................1915
Removal and Installation....................................................................................1915
REMOVAL (Left bank).....................................................................................1915
INSTALLATION (Left bank)................................................................................1916
REMOVAL (Right bank)....................................................................................1917
INSTALLATION (Right bank)...............................................................................1918
FRONT TIMING CHAIN CASE.........................................................................................1920
Removal and Installation....................................................................................1920
REMOVAL.................................................................................................1920
INSTALLATION............................................................................................1924
INSPECTION AFTER INSTALLATION...........................................................................1927
Inspection for Leaks................................................................................1927
TIMING CHAIN....................................................................................................1929
Removal and Installation....................................................................................1929
REMOVAL.................................................................................................1930
INSPECTION AFTER REMOVAL................................................................................1937
Timing Chain........................................................................................1937
INSTALLATION............................................................................................1938
INSPECTION AFTER INSTALLATION...........................................................................1948
Inspection for Leaks................................................................................1948
CAMSHAFT........................................................................................................1949
Removal and Installation....................................................................................1949
REMOVAL.................................................................................................1950
INSPECTION AFTER REMOVAL................................................................................1951
Camshaft Runout.....................................................................................1951
Camshaft Cam Height.................................................................................1951
Camshaft Journal Oil Clearance......................................................................1951
Camshaft End Play...................................................................................1952
Camshaft Sprocket Runout............................................................................1952
Valve Lifter........................................................................................1953
Valve Lifter Clearance..............................................................................1953
INSTALLATION............................................................................................1954
INSPECTION AFTER INSTALLATION...........................................................................1957
Inspection of Camshaft Sprocket (INT) Oil Groove....................................................1957
Inspection for Leaks................................................................................1957
Valve Clearance.............................................................................................1958
INSPECTION..............................................................................................1958
ADJUSTMENT..............................................................................................1961
OIL SEAL........................................................................................................1963
Removal and Installation of Valve Oil Seal..................................................................1963
REMOVAL.................................................................................................1963
INSTALLATION............................................................................................1963
Removal and Installation of Front Oil Seal..................................................................1964
REMOVAL.................................................................................................1964
INSTALLATION............................................................................................1964
Removal and Installation of Rear Oil Seal...................................................................1965
REMOVAL.................................................................................................1965
INSTALLATION............................................................................................1965
CYLINDER HEAD...................................................................................................1966
On-Vehicle Service..........................................................................................1966
CHECKING COMPRESSION PRESSURE...........................................................................1966
Removal and Installation....................................................................................1967
REMOVAL.................................................................................................1967
INSPECTION AFTER REMOVAL................................................................................1968
Cylinder Head Bolts Outer Diameter..................................................................1968
Cylinder Head Distortion............................................................................1968
INSTALLATION............................................................................................1969
INSPECTION AFTER INSTALLATION...........................................................................1970
Inspection for Leaks................................................................................1970
Disassembly and Assembly....................................................................................1971
DISASSEMBLY.............................................................................................1971
ASSEMBLY................................................................................................1972
Inspection After Disassembly................................................................................1973
VALVE DIMENSIONS........................................................................................1973
VALVE GUIDE CLEARANCE...................................................................................1973
Valve Stem Diameter.................................................................................1973
Valve Guide Inner Diameter..........................................................................1973
Valve Guide Clearance...............................................................................1974
VALVE GUIDE REPLACEMENT.................................................................................1974
VALVE SEAT CONTACT......................................................................................1975
VALVE SEAT REPLACEMENT..................................................................................1975
VALVE SPRING SQUARENESS.................................................................................1976
VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD..................................................1977
ENGINE ASSEMBLY.................................................................................................1978
Removal and Installation....................................................................................1978
REMOVAL.................................................................................................1979
Preparation.........................................................................................1979
INSTALLATION............................................................................................1980
INSPECTION AFTER INSTALLATION...........................................................................1980
CYLINDER BLOCK..................................................................................................1981
Disassembly and Assembly....................................................................................1981
DISASSEMBLY.............................................................................................1982
ASSEMBLY................................................................................................1986
How to Select Piston and Bearing............................................................................1992
DESCRIPTION.............................................................................................1992
HOW TO SELECT PISTON....................................................................................1992
When New Cylinder Block is Used.....................................................................1992
When Cylinder Block is Reused.......................................................................1992
Piston Selection Table..............................................................................1993
HOW TO SELECT CONNECTING ROD BEARING....................................................................1993
When New Connecting Rod and Crankshaft are Used.....................................................1993
When Crankshaft and Connecting Rod are Reused.......................................................1993
Connecting Rod Bearing Selection Table..............................................................1993
Undersize Bearings Usage Guide......................................................................1994
HOW TO SELECT MAIN BEARING..............................................................................1994
When New Cylinder Block and Crankshaft are Used.....................................................1994
When Cylinder Block and Crankshaft are Reused.......................................................1995
Main Bearing Selection Table........................................................................1995
Main Bearing Grade Table (All Journals).............................................................1996
Undersize Bearing Usage Guide.......................................................................1996
Inspection After Disassembly................................................................................1997
CRANKSHAFT END PLAY.....................................................................................1997
CONNECTING ROD SIDE CLEARANCE...........................................................................1997
PISTON TO PISTON PIN OIL CLEARANCE......................................................................1997
Piston Pin Hole Diameter............................................................................1997
Piston Pin Outer Diameter...........................................................................1997
Piston to Piston Pin Oil Clearance..................................................................1997
PISTON RING SIDE CLEARANCE..............................................................................1998
PISTON RING END GAP.....................................................................................1998
CONNECTING ROD BEND AND TORSION.........................................................................1999
CONNECTING ROD BIG END DIAMETER.........................................................................1999
CONNECTING ROD BUSHING OIL CLEARANCE....................................................................1999
Connecting Rod Bushing Inner Diameter...............................................................1999
Piston Pin Outer Diameter...........................................................................2000
Connecting Rod Bushing Oil Clearance................................................................2000
CYLINDER BLOCK DISTORTION...............................................................................2000
MAIN BEARING HOUSING INNER DIAMETER.....................................................................2001
PISTON TO CYLINDER BORE CLEARANCE.......................................................................2001
Cylinder Bore Inner Diameter........................................................................2001
Piston Skirt Diameter...............................................................................2002
Piston to Cylinder Bore Clearance...................................................................2002
Re-boring Cylinder Bore.............................................................................2002
CRANKSHAFT MAIN JOURNAL DIAMETER........................................................................2002
CRANKSHAFT PIN JOURNAL DIAMETER.........................................................................2003
CRANKSHAFT OUT-OF-ROUND AND TAPER.......................................................................2003
CRANKSHAFT RUNOUT.......................................................................................2003
CONNECTING ROD BEARING OIL CLEARANCE....................................................................2003
Method by Calculation...............................................................................2003
Method of Using Plastigage..........................................................................2004
MAIN BEARING OIL CLEARANCE..............................................................................2004
Method by Calculation...............................................................................2004
Method of Using Plastigage..........................................................................2004
CRUSH HEIGHT OF MAIN BEARING............................................................................2005
CRUSH HEIGHT OF CONNECTING ROD BEARING..................................................................2005
LOWER CYLINDER BLOCK BOLT OUTER DIAMETER................................................................2005
CONNECTING ROD BOLT OUTER DIAMETER......................................................................2006
DRIVE PLATE.............................................................................................2006
OIL JET.................................................................................................2006
OIL JET RELIEF VALVE....................................................................................2006
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2007
Standard and Limit..........................................................................................2007
GENERAL SPECIFICATIONS..................................................................................2007
DRIVE BELT..............................................................................................2008
INTAKE MANIFOLD COLLECTOR, INTAKE MANIFOLD AND EXHAUST MANIFOLD.........................................2008
SPARK PLUG..............................................................................................2008
CAMSHAFT AND CAMSHAFT BEARING...........................................................................2009
Valve Lifter........................................................................................2009
Valve Clearance.....................................................................................2009
Available Valve Lifter..............................................................................2010
CYLINDER HEAD...........................................................................................2011
Valve Dimensions....................................................................................2011
Valve Guide.........................................................................................2012
Valve Seat..........................................................................................2012
Valve Spring........................................................................................2013
CYLINDER BLOCK..........................................................................................2014
PISTON, PISTON RING AND PISTON PIN......................................................................2015
Available Piston....................................................................................2015
Piston Ring.........................................................................................2015
Piston Pin..........................................................................................2015
CONNECTING ROD..........................................................................................2016
CRANKSHAFT..............................................................................................2017
MAIN BEARING............................................................................................2018
Undersize...........................................................................................2018
Main Bearing Oil Clearance..........................................................................2018
CONNECTING ROD BEARING..................................................................................2019
Undersize...........................................................................................2019
Connecting Rod Bearing Oil Clearance................................................................2019
ex......................................................................................................................2021
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2021
PREPARATION.....................................................................................................2022
Special Service Tool........................................................................................2022
Commercial Service Tools....................................................................................2022
EXHAUST SYSTEM..................................................................................................2023
Checking Exhaust System.....................................................................................2023
Removal and Installation....................................................................................2023
REMOVAL.................................................................................................2024
INSTALLATION............................................................................................2024
INSPECTION AFTER INSTALLATION...........................................................................2024
fax.....................................................................................................................2025
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2025
PRECAUTIONS.....................................................................................................2026
Precautions.................................................................................................2026
PREPARATION.....................................................................................................2027
Special Service Tools.......................................................................................2027
Commercial Service Tools....................................................................................2027
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................2028
NVH Troubleshooting Chart...................................................................................2028
WHEEL HUB.......................................................................................................2029
On-Vehicle Inspection and Service...........................................................................2029
WHEEL BEARING INSPECTION................................................................................2029
Removal and Installation....................................................................................2029
REMOVAL.................................................................................................2029
INSPECTION AFTER REMOVAL................................................................................2030
INSTALLATION............................................................................................2030
DRIVE SHAFT.....................................................................................................2031
Removal and Installation....................................................................................2031
REMOVAL.................................................................................................2031
INSPECTION AFTER REMOVAL................................................................................2031
INSTALLATION............................................................................................2032
Disassembly and Assembly....................................................................................2032
DISASSEMBLY.............................................................................................2032
Final Drive Side....................................................................................2032
Wheel Side..........................................................................................2033
INSPECTION AFTER DISASSEMBLY............................................................................2033
Shaft...............................................................................................2033
Joint Sub-assembly..................................................................................2033
Housing.............................................................................................2034
Ball Cage...........................................................................................2034
Steel Ball..........................................................................................2034
Inner Race..........................................................................................2034
ASSEMBLY................................................................................................2034
Final Drive Side....................................................................................2034
Wheel Side..........................................................................................2035
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2037
Wheel Bearing...............................................................................................2037
Drive Shaft.................................................................................................2037
Boot Bands..................................................................................................2037
ffd.....................................................................................................................2039
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2039
PRECAUTIONS.....................................................................................................2040
Service Notice or Precautions...............................................................................2040
PREPARATION.....................................................................................................2041
Special Service Tools.......................................................................................2041
Commercial Service Tools....................................................................................2043
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................................2044
NVH Troubleshooting Chart...................................................................................2044
DESCRIPTION.....................................................................................................2045
Cross-Sectional View........................................................................................2045
DIFFERENTIAL GEAR OIL...........................................................................................2046
Changing Differential Gear Oil..............................................................................2046
DRAINING................................................................................................2046
FILLING.................................................................................................2046
Checking Differential Gear Oil..............................................................................2046
OIL LEAKAGE AND OIL LEVEL...............................................................................2046
FRONT OIL SEAL..................................................................................................2047
Removal and Installation....................................................................................2047
REMOVAL.................................................................................................2047
INSTALLATION............................................................................................2048
SIDE OIL SEAL...................................................................................................2050
Removal and Installation....................................................................................2050
REMOVAL.................................................................................................2050
INSTALLATION............................................................................................2050
REAR COVER GASKET...............................................................................................2051
Removal and Installation....................................................................................2051
REMOVAL.................................................................................................2051
INSTALLATION............................................................................................2051
FRONT FINAL DRIVE ASSEMBLY......................................................................................2052
Removal and Installation....................................................................................2052
REMOVAL.................................................................................................2052
INSTALLATION............................................................................................2053
Disassembly and Assembly....................................................................................2054
COMPONENTS..............................................................................................2054
ASSEMBLY INSPECTION AND ADJUSTMENT......................................................................2055
Total Preload Torque................................................................................2055
Drive Gear Runout...................................................................................2055
Tooth Contact.......................................................................................2056
Backlash............................................................................................2057
Companion Flange Runout.............................................................................2058
DISASSEMBLY.............................................................................................2058
Side Shaft..........................................................................................2058
Differential Assembly...............................................................................2059
Drive Pinion Assembly...............................................................................2061
INSPECTION AFTER DISASSEMBLY............................................................................2063
ADJUSTMENT AND SELECTION ADJUSTING WASHERS..............................................................2064
Differential Side Gear Clearance....................................................................2064
Pinion Gear Height..................................................................................2064
ASSEMBLY................................................................................................2067
Drive Pinion Assembly...............................................................................2067
Differential Assembly...............................................................................2070
Side Shaft..........................................................................................2073
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2074
General Specifications......................................................................................2074
Inspection and Adjustment...................................................................................2074
DRIVE GEAR RUNOUT.......................................................................................2074
DIFFERENTIAL SIDE GEAR CLEARANCE........................................................................2074
PRELOAD TORQUE..........................................................................................2074
BACKLASH................................................................................................2074
COMPANION FLANGE RUNOUT.................................................................................2074
SELECTIVE PARTS.........................................................................................2074
Side Gear Thrust Washer.............................................................................2074
Pinion Height Adjusting Washer......................................................................2075
Side Bearing Adjusting Washer.......................................................................2075
fl......................................................................................................................2077
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2077
PRECAUTIONS.....................................................................................................2078
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2078
General Precautions.........................................................................................2078
PREPARATION.....................................................................................................2080
Special Service Tools.......................................................................................2080
Commercial Service Tool.....................................................................................2080
FUEL SYSTEM.....................................................................................................2081
Checking Fuel Lines.........................................................................................2081
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY......................................................2082
Removal and Installation....................................................................................2082
REMOVAL.................................................................................................2083
INSTALLATION............................................................................................2086
INSPECTION AFTER INSTALLATION...........................................................................2086
Disassembly and Assembly....................................................................................2087
Disassembly.............................................................................................2087
Assembly................................................................................................2087
FUEL TANK.......................................................................................................2088
Removal and Installation....................................................................................2088
REMOVAL.................................................................................................2089
INSTALLATION............................................................................................2092
INSPECTION AFTER INSTALLATION...........................................................................2092
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2093
Standard and Limit..........................................................................................2093
fsu.....................................................................................................................2095
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2095
PRECAUTIONS.....................................................................................................2096
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2096
Precautions.................................................................................................2096
PREPARATION.....................................................................................................2097
Special Service Tools.......................................................................................2097
Commercial Service Tools....................................................................................2097
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................2098
NVH Troubleshooting Chart...................................................................................2098
FRONT SUSPENSION ASSEMBLY.......................................................................................2099
Components..................................................................................................2099
ON-VEHICLE SERVICE..............................................................................................2100
Front Suspension Parts......................................................................................2100
Front Wheel Alignment.......................................................................................2100
PRELIMINARY INSPECTION..................................................................................2100
GENERAL INFORMATION AND RECOMMENDATIONS.................................................................2100
THE ALIGNMENT PROCESS...................................................................................2101
CAMBER AND CASTER.......................................................................................2101
TOE-IN..................................................................................................2102
FRONT WHEEL TURNING ANGLE...............................................................................2103
COIL SPRING AND SHOCK ABSORBER..................................................................................2104
Removal and Installation....................................................................................2104
REMOVAL.................................................................................................2104
INSTALLATION............................................................................................2104
Disassembly and Assembly....................................................................................2104
DISASSEMBLY.............................................................................................2104
INSPECTION AFTER DISASSEMBLY............................................................................2104
Shock Absorber Assembly.............................................................................2104
Mounting Insulator and Rubber Parts.................................................................2105
Coil Spring.........................................................................................2105
ASSEMBLY................................................................................................2105
STABILIZER BAR..................................................................................................2106
Removal and Installation....................................................................................2106
REMOVAL.................................................................................................2106
INSPECTION AFTER REMOVAL................................................................................2106
INSTALLATION............................................................................................2106
UPPER LINK......................................................................................................2107
Removal and Installation....................................................................................2107
REMOVAL.................................................................................................2107
INSPECTION AFTER REMOVAL................................................................................2107
Upper Link..........................................................................................2107
Upper Link Ball Joint...............................................................................2107
INSTALLATION............................................................................................2107
LOWER LINK......................................................................................................2108
Removal and Installation....................................................................................2108
REMOVAL.................................................................................................2108
INSPECTION AFTER REMOVAL................................................................................2108
Lower Link..........................................................................................2108
Lower Link Bushing..................................................................................2108
INSTALLATION............................................................................................2108
UPPER BALL JOINT AND LOWER BALL JOINT...........................................................................2109
Removal and Installation....................................................................................2109
Inspection..................................................................................................2109
SWINGING FORCE..........................................................................................2109
TURNING FORCE...........................................................................................2109
VERTICAL END PLAY.......................................................................................2110
KNUCKLE.........................................................................................................2111
On-Vehicle Inspection and Service...........................................................................2111
Removal and Installation....................................................................................2111
REMOVAL.................................................................................................2111
INSPECTION AFTER REMOVAL................................................................................2112
INSTALLATION............................................................................................2113
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2114
General Specifications (Front)..............................................................................2114
Spring Free Height..........................................................................................2114
Wheel Alignment (Unladen*1)*6...............................................................................2114
Ball Joint..................................................................................................2115
Wheelarch Height (Unladen*..................................................................................2115
gi......................................................................................................................2117
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2117
PRECAUTIONS.....................................................................................................2119
Description.................................................................................................2119
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2119
Precautions for NVIS/IVIS (NISSAN/INFINITI VEHICLE IMMOBILIZER SYSTEM - NATS) (If Equipped).................2119
General Precautions.........................................................................................2120
Precautions for Three Way Catalyst..........................................................................2121
Precautions for Fuel (Unleaded Premium Gasoline Recommended)................................................2121
Precautions for Multiport Fuel Injection System or Engine Control System....................................2122
Precautions for Hoses.......................................................................................2122
HOSE REMOVAL and INSTALLATION...........................................................................2122
HOSE CLAMPING...........................................................................................2122
Precautions for Engine Oils.................................................................................2123
HEALTH PROTECTION PRECAUTIONS...........................................................................2123
Precautions for Air Conditioning............................................................................2123
HOW TO USE THIS MANUAL..........................................................................................2124
Description.................................................................................................2124
Terms.......................................................................................................2124
Units.......................................................................................................2124
Contents....................................................................................................2124
Relation between Illustrations and Descriptions.............................................................2125
Components..................................................................................................2125
SYMBOLS.................................................................................................2126
How to Follow Trouble Diagnoses.............................................................................2126
DESCRIPTION.............................................................................................2126
HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES..........................................................2127
HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION......................................................2128
Type 1: Harness Wire Color And Connector Number Are Shown In Illustration...........................2128
Type 2: Harness Wire Color And Connector Number Are Shown In Text...................................2129
KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES....................................................2129
How to Read Wiring Diagrams.................................................................................2131
CONNECTOR SYMBOLS.......................................................................................2131
SAMPLE/WIRING DIAGRAM - EXAMPL -........................................................................2132
DESCRIPTION.............................................................................................2133
Harness Indication..................................................................................2135
Component Indication................................................................................2135
Switch Positions....................................................................................2135
Detectable Lines and Non-Detectable Lines...........................................................2135
Multiple Switch.....................................................................................2136
Reference Area......................................................................................2138
Abbreviations...............................................................................................2138
SERVICE INFORMATION FOR ELECTRICAL INCIDENT.....................................................................2140
How to Check Terminal.......................................................................................2140
CONNECTOR AND TERMINAL PIN KIT..........................................................................2140
HOW TO PROBE CONNECTORS.................................................................................2140
Probing from Harness Side...........................................................................2140
Probing from Terminal Side..........................................................................2140
How to Check Enlarged Contact Spring of Terminal....................................................2141
Waterproof Connector Inspection.....................................................................2142
Terminal Lock Inspection............................................................................2142
How to Perform Efficient Diagnosis for an Electrical Incident...............................................2143
WORK FLOW...............................................................................................2143
INCIDENT SIMULATION TESTS...............................................................................2143
Introduction........................................................................................2143
Vehicle Vibration...................................................................................2144
Heat Sensitive......................................................................................2145
Freezing............................................................................................2145
Water Intrusion.....................................................................................2145
Electrical Load.....................................................................................2145
Cold or Hot Start Up................................................................................2146
CIRCUIT INSPECTION......................................................................................2146
Introduction........................................................................................2146
Testing for “Opens” in the Circuit..................................................................2146
Testing for “Shorts” in the Circuit.................................................................2147
Ground Inspection...................................................................................2148
Voltage Drop Tests..................................................................................2148
Control Unit Circuit Test...........................................................................2150
Control Units and Electrical Parts..........................................................................2151
PRECAUTIONS.............................................................................................2151
SMJ INSTALLATION........................................................................................2152
CONSULT-II CHECKING SYSTEM......................................................................................2153
Description.................................................................................................2153
Function and System Application.............................................................................2153
Nickel Metal Hydride Battery Replacement....................................................................2154
Checking Equipment..........................................................................................2154
CONSULT-II Start Procedure..................................................................................2154
CONSULT-II Data Link Connector (DLC) Circuit................................................................2156
LIFTING POINT...................................................................................................2158
Pantograph Jack.............................................................................................2158
Garage Jack and Safety Stand................................................................................2158
2-Pole Lift.................................................................................................2159
TOW TRUCK TOWING................................................................................................2160
Tow Truck Towing............................................................................................2160
4WD MODEL...............................................................................................2160
Towing Point........................................................................................2161
Vehicle Recovery (Freeing a stuck vehicle)..................................................................2161
TIGHTENING TORQUE OF STANDARD BOLTS.............................................................................2162
Tightening Torque Table.....................................................................................2162
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS......................................................................2163
Recommended Chemical Products and Sealants..................................................................2163
IDENTIFICATION INFORMATION......................................................................................2164
Model Variation.............................................................................................2164
Identification Number.......................................................................................2165
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT...............................................................2165
ENGINE SERIAL NUMBER....................................................................................2166
TRANSFER SERIAL NUMBER..................................................................................2166
AUTOMATIC TRANSMISSION NUMBER...........................................................................2166
Dimensions..................................................................................................2167
Wheels & Tires..............................................................................................2167
TERMINOLOGY.....................................................................................................2168
SAE J1930 Terminology List..................................................................................2168
gw......................................................................................................................2173
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2173
PRECAUTIONS.....................................................................................................2175
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2175
Handling for Adhesive and Primer............................................................................2175
PREPARATION.....................................................................................................2176
Special Service Tool........................................................................................2176
Commercial Service Tool.....................................................................................2176
SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................2177
Work Flow...................................................................................................2177
CUSTOMER INTERVIEW......................................................................................2177
DUPLICATE THE NOISE AND TEST DRIVE......................................................................2178
CHECK RELATED SERVICE BULLETINS.........................................................................2178
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................2178
REPAIR THE CAUSE........................................................................................2178
CONFIRM THE REPAIR......................................................................................2179
Generic Squeak and Rattle Troubleshooting...................................................................2179
INSTRUMENT PANEL........................................................................................2179
CENTER CONSOLE..........................................................................................2179
DOORS...................................................................................................2179
TRUNK...................................................................................................2180
SUNROOF/HEADLINING......................................................................................2180
OVERHEAD CONSOLE (FRONT AND REAR).......................................................................2180
SEATS...................................................................................................2180
UNDERHOOD...............................................................................................2180
Diagnostic Worksheet........................................................................................2181
WINDSHIELD GLASS................................................................................................2183
Removal and Installation....................................................................................2183
REMOVAL.................................................................................................2183
INSTALLATION............................................................................................2183
Repairing Water Leaks for Windshield................................................................2186
POWER WINDOW SYSTEM.............................................................................................2187
Component Parts and Harness Connector Location..............................................................2187
System Description..........................................................................................2187
MANUAL OPERATION........................................................................................2188
Front Door LH.......................................................................................2188
Front Door RH.......................................................................................2188
Rear Door (LH or RH)................................................................................2189
AUTO OPERATION..........................................................................................2190
POWER WINDOW LOCK.......................................................................................2190
RETAINED POWER OPERATION................................................................................2190
CAN Communication System Description........................................................................2191
Schematic...................................................................................................2192
Wiring Diagram — WINDOW —...................................................................................2193
Terminal and Reference Value for Main Power Window and Door Lock/Unlock Switch..............................2198
Terminal and Reference Value for BCM........................................................................2199
Work Flow...................................................................................................2199
CONSULT-II Function (BCM)...................................................................................2199
CONSULT-II INSPECTION PROCEDURE.........................................................................2199
ACTIVE TEST.............................................................................................2200
WORK SUPPORT............................................................................................2200
DATA MONITOR............................................................................................2200
Trouble Diagnoses Symptom Chart.............................................................................2201
BCM Power Supply and Ground Circuit Check...................................................................2201
Main Power Window and Door Lock/Unlock Switch Power Supply and Ground Circuit Check.........................2202
Front Power Window Motor LH Circuit Check...................................................................2203
Front Power Window RH Circuit Check (Power Window and Door Lock/Unlock Switch RH Operation).................2204
Front Power Window RH Circuit Check (Main Power Window and Door Lock/ Unlock Switch Operation)..............2208
Limit Switch Circuit Check Front LH.........................................................................2210
Encoder Circuit Check Front LH..............................................................................2212
Door Switch Check...........................................................................................2215
Rear Power Window LH Circuit Check (Rear Power Window Switch LH Operation)..................................2216
Rear Power Window LH Circuit Check (Main Power Window and Door Lock/ Unlock Switch Operation)...............2220
Rear Power Window RH Circuit Check (Rear Power Window Switch RH Operation)..................................2222
Rear Power Window RH Circuit Check (Main Power Window and Door Lock/ Unlock Switch Operation)...............2225
Rear Power Window Motor LH Circuit Check....................................................................2227
Rear Power Window Motor RH Circuit Check....................................................................2228
FRONT DOOR GLASS AND REGULATOR..................................................................................2229
Front Door Glass............................................................................................2229
REMOVAL.................................................................................................2229
INSTALLATION............................................................................................2229
FITTING INSPECTION......................................................................................2229
Front Door Glass Regulator..................................................................................2230
REMOVAL.................................................................................................2230
DISASSEMBLY AND ASSEMBLY................................................................................2230
INSPECTION AFTER REMOVAL................................................................................2230
INSTALLATION............................................................................................2231
SETTING AFTER INSTALLATION..............................................................................2232
Setting of Limit Switch.............................................................................2232
Resetting...........................................................................................2232
REAR DOOR GLASS AND REGULATOR...................................................................................2233
Rear Door Glass.............................................................................................2233
REMOVAL.................................................................................................2233
INSTALLATION............................................................................................2233
FITTING INSPECTION......................................................................................2233
Rear Door Glass Regulator...................................................................................2234
REMOVAL.................................................................................................2234
INSPECTION AFTER REMOVAL................................................................................2234
INSTALLATION............................................................................................2235
SIDE WINDOW GLASS...............................................................................................2236
Removal and Installation....................................................................................2236
REMOVAL.................................................................................................2237
INSTALLATION............................................................................................2237
Repairing Water Leaks for Side Window Glass.........................................................2237
GLASS HATCH.....................................................................................................2238
Removal and Installation....................................................................................2238
INSIDE MIRROR...................................................................................................2240
Wiring Diagram — I/MIRR —...................................................................................2240
Removal and Installation....................................................................................2241
INSIDE MIRROR...........................................................................................2241
REAR WINDOW DEFOGGER............................................................................................2242
Component Parts and Harness Connector Location..............................................................2242
System Description..........................................................................................2242
CAN Communication System Description........................................................................2243
Schematic...................................................................................................2244
Wiring Diagram — DEF —......................................................................................2245
Terminal and Reference Value for BCM........................................................................2248
Terminal and Reference Value for IPDM E/R...................................................................2248
Work Flow...................................................................................................2248
CONSULT-II Function (BCM)...................................................................................2249
CONSULT-II BASIC OPERATION PROCEDURE....................................................................2249
DATA MONITOR............................................................................................2250
Display Item List...................................................................................2250
ACTIVE TEST.............................................................................................2250
Display Item List...................................................................................2250
Trouble Diagnoses Symptom Chart.............................................................................2250
BCM Power Supply and Ground Circuit Check...................................................................2251
Rear Window Defogger Switch Circuit Check...................................................................2251
Rear Window Defogger Circuit Check..........................................................................2252
Door Mirror Defogger Power Supply Circuit Check.............................................................2253
Door Mirror LH Defogger Circuit Check.......................................................................2255
Door Mirror RH Defogger Circuit Check.......................................................................2256
Rear Window Defogger Signal Check (With NAVI)...............................................................2257
Filament Check..............................................................................................2257
Filament Repair.............................................................................................2258
REPAIR EQUIPMENT........................................................................................2258
REPAIRING PROCEDURE.....................................................................................2258
DOOR MIRROR.....................................................................................................2260
Wiring Diagram— MIRROR —...................................................................................2260
Door Mirror Assembly........................................................................................2262
REMOVAL.................................................................................................2262
INSTALLATION............................................................................................2262
Door Mirror Glass...........................................................................................2263
REMOVAL AND INSTALLATION................................................................................2263
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
idx.....................................................................................................................2265
QUICK REFERENCE INDEX............................................................................................... 0
Numerics............................................................................................................2266
A...................................................................................................................2266
B...................................................................................................................2266
C...................................................................................................................2267
D...................................................................................................................2267
E...................................................................................................................2268
F...................................................................................................................2268
G...................................................................................................................2268
H...................................................................................................................2269
I...................................................................................................................2269
J...................................................................................................................2269
K...................................................................................................................2269
L...................................................................................................................2269
M...................................................................................................................2270
N...................................................................................................................2270
O...................................................................................................................2270
P...................................................................................................................2270
R...................................................................................................................2271
S...................................................................................................................2271
T...................................................................................................................2271
V...................................................................................................................2272
W...................................................................................................................2272
ip......................................................................................................................2273
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2273
PRECAUTIONS.....................................................................................................2274
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2274
PREPARATION.....................................................................................................2275
Special Service Tools.......................................................................................2275
Commercial Service Tools....................................................................................2275
SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................2276
Work Flow...................................................................................................2276
CUSTOMER INTERVIEW......................................................................................2276
DUPLICATE THE NOISE AND TEST DRIVE......................................................................2277
CHECK RELATED SERVICE BULLETINS.........................................................................2277
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................2277
REPAIR THE CAUSE........................................................................................2277
CONFIRM THE REPAIR......................................................................................2278
Generic Squeak and Rattle Troubleshooting...................................................................2278
INSTRUMENT PANEL........................................................................................2278
CENTER CONSOLE..........................................................................................2278
DOORS...................................................................................................2278
TRUNK...................................................................................................2279
SUNROOF/HEADLINING......................................................................................2279
OVERHEAD CONSOLE (FRONT AND REAR).......................................................................2279
SEATS...................................................................................................2279
UNDERHOOD...............................................................................................2279
Diagnostic Worksheet........................................................................................2280
INSTRUMENT PANEL ASSEMBLY.......................................................................................2282
Removal and Installation....................................................................................2282
INSTRUMENT PANEL........................................................................................2282
Removal.............................................................................................2283
Installation........................................................................................2283
CLUSTER LID C -WITHOUT NAVIGATION SYSTEM................................................................2283
Removal.............................................................................................2283
Installation........................................................................................2284
CLUSTER LID C - WITH NAVIGATION SYSTEM..................................................................2284
Removal.............................................................................................2284
Installation........................................................................................2284
CLUSTER LID D...........................................................................................2285
Removal.............................................................................................2285
Installation........................................................................................2285
LOWER INSTRUMENT PANEL LH...............................................................................2286
Removal.............................................................................................2286
Installation........................................................................................2286
COMBINATION METER.......................................................................................2286
Removal.............................................................................................2286
Installation........................................................................................2286
A/T FINISHER............................................................................................2287
Removal.............................................................................................2287
Installation........................................................................................2287
LOWER INSTRUMENT PANEL RH AND LOWER GLOVE BOX...........................................................2287
Removal.............................................................................................2287
Installation........................................................................................2287
UPPER GLOVE BOX.........................................................................................2287
Removal.............................................................................................2287
Installation........................................................................................2287
CENTER CONSOLE..........................................................................................2288
Removal.............................................................................................2288
Installation........................................................................................2288
Disassembly and Assembly....................................................................................2289
LOWER GLOVE BOX.........................................................................................2289
Disassembly.........................................................................................2289
Assembly............................................................................................2289
UPPER GLOVE BOX.........................................................................................2289
Disassembly.........................................................................................2289
Assembly............................................................................................2289
Center Console..........................................................................................2290
Disassembly.........................................................................................2290
Assembly............................................................................................2291
lan.....................................................................................................................2293
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2293
CAN.............................................................................................................2295
PRECAUTIONS.................................................................................................2295
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.............2295
Precautions When Using CONSULT-II.......................................................................2295
CHECK POINTS FOR USING CONSULT-II...................................................................2295
Precautions for Trouble Diagnosis.......................................................................2295
CAN SYSTEM..........................................................................................2295
Precautions for Harness Repair..........................................................................2296
CAN SYSTEM..........................................................................................2296
TROUBLE DIAGNOSES WORK FLOW.................................................................................2297
When Displaying CAN Communication System Errors.........................................................2297
WHEN A MALFUNCTION IS DETECTED BY CAN COMMUNICATION SYSTEM..........................................2297
WHEN A MALFUNCTION IS DETECTED EXCEPT CAN COMMUNICATION SYSTEM......................................2297
TROUBLE DIAGNOSIS FLOW CHART........................................................................2298
Diagnosis Procedure.....................................................................................2299
SELECTING CAN SYSTEM TYPE (HOW TO USE SPECIFICATION TABLE)..........................................2299
ACQUISITION OF DATA BY CONSULT-II...................................................................2300
HOW TO USE CHECK SHEET TABLE........................................................................2301
Example of Filling in Check Sheet When Initial Conditions Are Reproduced........................2302
Example of Filling in Check Sheet When Initial Conditions Are Not Reproduced....................2306
CAN Diagnostic Support Monitor..........................................................................2308
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR ECM...............................................2308
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR TCM...............................................2309
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR BCM...............................................2309
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR METER.............................................2310
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR TRANSFER CONTROL UNIT.............................2311
All-mode 4WD model..............................................................................2311
Part time 4WD model.............................................................................2312
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR DRIVER SEAT CONTROL UNIT..........................2313
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT).....2314
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR IPDM E/R..........................................2315
DESCRIPTION OF “CAN DIAG SUPPORT MNTR” SCREEN FOR DISPLAY CONTROL UNIT..............................2316
CAN COMMUNICATION...........................................................................................2317
System Description......................................................................................2317
Component Parts and Harness Connector Location..........................................................2317
Schematic...............................................................................................2318
Wiring Diagram — CAN —..................................................................................2319
CAN Communication Unit..................................................................................2322
TYPE 1/TYPE 2/TYPE 3/TYPE 4.........................................................................2323
System diagram..................................................................................2323
Input/output signal chart.......................................................................2324
TYPE 5/TYPE 6.......................................................................................2327
System diagram..................................................................................2327
Input/output signal chart.......................................................................2327
TYPE 7/TYPE 8/TYPE 9/TYPE 10........................................................................2329
System diagram..................................................................................2329
Input/output signal chart.......................................................................2331
CAN SYSTEM (TYPE 1).........................................................................................2333
Component Parts and Harness Connector Location..........................................................2333
Schematic...............................................................................................2333
Wiring Diagram — CAN —..................................................................................2333
Check Sheet.............................................................................................2334
CHECK SHEET RESULTS (EXAMPLE).......................................................................2336
Case 1..........................................................................................2336
Case 2..........................................................................................2337
Case 3..........................................................................................2338
Case 4..........................................................................................2339
Case 5..........................................................................................2340
Case 6..........................................................................................2341
Case 7..........................................................................................2342
Case 8..........................................................................................2343
Case 9..........................................................................................2344
Case 10.........................................................................................2345
Case 11.........................................................................................2345
Case 12.........................................................................................2346
Case 13.........................................................................................2346
CAN SYSTEM (TYPE 2).........................................................................................2347
Component Parts and Harness Connector Location..........................................................2347
Schematic...............................................................................................2347
Wiring Diagram — CAN —..................................................................................2347
Check Sheet.............................................................................................2348
CHECK SHEET RESULTS (EXAMPLE).......................................................................2350
Case 1..........................................................................................2350
Case 2..........................................................................................2351
Case 3..........................................................................................2352
Case 4..........................................................................................2353
Case 5..........................................................................................2354
Case 6..........................................................................................2355
Case 7..........................................................................................2356
Case 8..........................................................................................2357
Case 9..........................................................................................2358
Case 10.........................................................................................2359
Case 11.........................................................................................2359
Case 12.........................................................................................2360
Case 13.........................................................................................2360
CAN SYSTEM (TYPE 3).........................................................................................2361
Component Parts and Harness Connector Location..........................................................2361
Schematic...............................................................................................2361
Wiring Diagram — CAN —..................................................................................2361
Check Sheet.............................................................................................2362
CHECK SHEET RESULTS (EXAMPLE).......................................................................2364
Case 1..........................................................................................2364
Case 2..........................................................................................2365
Case 3..........................................................................................2366
Case 4..........................................................................................2367
Case 5..........................................................................................2368
Case 6..........................................................................................2369
Case 7..........................................................................................2370
Case 8..........................................................................................2371
Case 9..........................................................................................2372
Case 10.........................................................................................2373
Case 11.........................................................................................2374
Case 12.........................................................................................2374
Case 13.........................................................................................2375
Case 14.........................................................................................2375
CAN SYSTEM (TYPE 4).........................................................................................2376
Component Parts and Harness Connector Location..........................................................2376
Schematic...............................................................................................2376
Wiring Diagram — CAN —..................................................................................2376
Check Sheet.............................................................................................2377
CHECK SHEET RESULTS (EXAMPLE).......................................................................2379
Case 1..........................................................................................2379
Case 2..........................................................................................2380
Case 3..........................................................................................2381
Case 4..........................................................................................2382
Case 5..........................................................................................2383
Case 6..........................................................................................2384
Case 7..........................................................................................2385
Case 8..........................................................................................2386
Case 9..........................................................................................2387
Case 10.........................................................................................2388
Case 11.........................................................................................2389
Case 12.........................................................................................2390
Case 13.........................................................................................2391
Case 14.........................................................................................2391
Case 15.........................................................................................2392
Case 16.........................................................................................2392
CAN SYSTEM (TYPE 5).........................................................................................2393
Component Parts and Harness Connector Location..........................................................2393
Schematic...............................................................................................2393
Wiring Diagram — CAN —..................................................................................2393
Check Sheet.............................................................................................2394
CHECK SHEET RESULTS (EXAMPLE).......................................................................2396
Case 1..........................................................................................2396
Case 2..........................................................................................2397
Case 3..........................................................................................2398
Case 4..........................................................................................2399
Case 5..........................................................................................2400
Case 6..........................................................................................2401
Case 7..........................................................................................2402
Case 8..........................................................................................2403
Case 9..........................................................................................2404
Case 10.........................................................................................2405
Case 11.........................................................................................2406
Case 12.........................................................................................2406
Case 13.........................................................................................2407
Case 14.........................................................................................2407
CAN SYSTEM (TYPE 6).........................................................................................2408
Component Parts and Harness Connector Location..........................................................2408
Schematic...............................................................................................2408
Wiring Diagram — CAN —..................................................................................2408
Check Sheet.............................................................................................2409
CHECK SHEET RESULTS (EXAMPLE).......................................................................2411
Case 1..........................................................................................2411
Case 2..........................................................................................2412
Case 3..........................................................................................2413
Case 4..........................................................................................2414
Case 5..........................................................................................2415
Case 6..........................................................................................2416
Case 7..........................................................................................2417
Case 8..........................................................................................2418
Case 9..........................................................................................2419
Case 10.........................................................................................2420
Case 11.........................................................................................2421
Case 12.........................................................................................2421
Case 13.........................................................................................2422
Case 14.........................................................................................2422
CAN SYSTEM (TYPE 7).........................................................................................2423
Component Parts and Harness Connector Location..........................................................2423
Schematic...............................................................................................2423
Wiring Diagram — CAN —..................................................................................2423
Check Sheet.............................................................................................2424
CHECK SHEET RESULTS (EXAMPLE).......................................................................2426
Case 1..........................................................................................2426
Case 2..........................................................................................2427
Case 3..........................................................................................2428
Case 4..........................................................................................2429
Case 5..........................................................................................2430
Case 6..........................................................................................2431
Case 7..........................................................................................2432
Case 8..........................................................................................2433
Case 9..........................................................................................2434
Case 10.........................................................................................2435
Case 11.........................................................................................2436
Case 12.........................................................................................2436
Case 13.........................................................................................2437
Case 14.........................................................................................2437
CAN SYSTEM (TYPE 8).........................................................................................2438
Component Parts and Harness Connector Location..........................................................2438
Schematic...............................................................................................2438
Wiring Diagram — CAN —..................................................................................2438
Check Sheet.............................................................................................2439
CHECK SHEET RESULTS (EXAMPLE).......................................................................2441
Case 1..........................................................................................2441
Case 2..........................................................................................2442
Case 3..........................................................................................2443
Case 4..........................................................................................2444
Case 5..........................................................................................2445
Case 6..........................................................................................2446
Case 7..........................................................................................2447
Case 8..........................................................................................2448
Case 9..........................................................................................2449
Case 10.........................................................................................2450
Case 11.........................................................................................2451
Case 12.........................................................................................2451
Case 13.........................................................................................2452
Case 14.........................................................................................2452
CAN SYSTEM (TYPE 9).........................................................................................2453
Component Parts and Harness Connector Location..........................................................2453
Schematic...............................................................................................2453
Wiring Diagram — CAN —..................................................................................2453
Check Sheet.............................................................................................2454
CHECK SHEET RESULTS (EXAMPLE).......................................................................2456
Case 1..........................................................................................2456
Case 2..........................................................................................2457
Case 3..........................................................................................2458
Case 4..........................................................................................2459
Case 5..........................................................................................2460
Case 6..........................................................................................2461
Case 7..........................................................................................2462
Case 8..........................................................................................2463
Case 9..........................................................................................2464
Case 10.........................................................................................2465
Case 11.........................................................................................2466
Case 12.........................................................................................2467
Case 13.........................................................................................2467
Case 14.........................................................................................2468
Case 15.........................................................................................2468
CAN SYSTEM (TYPE 10)........................................................................................2469
Component Parts and Harness Connector Location..........................................................2469
Schematic...............................................................................................2469
Wiring Diagram — CAN —..................................................................................2469
Check Sheet.............................................................................................2470
CHECK SHEET RESULTS (EXAMPLE).......................................................................2472
Case 1..........................................................................................2472
Case 2..........................................................................................2473
Case 3..........................................................................................2474
Case 4..........................................................................................2475
Case 5..........................................................................................2476
Case 6..........................................................................................2477
Case 7..........................................................................................2478
Case 8..........................................................................................2479
Case 9..........................................................................................2480
Case 10.........................................................................................2481
Case 11.........................................................................................2482
Case 12.........................................................................................2483
Case 13.........................................................................................2484
Case 14.........................................................................................2485
Case 15.........................................................................................2485
Case 16.........................................................................................2486
Case 17.........................................................................................2486
TROUBLE DIAGNOSIS FOR SYSTEM................................................................................2487
Inspection Between TCM and Data Link Connector Circuit..................................................2487
Inspection Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Circuit........2488
ECM Circuit Inspection..................................................................................2489
TCM Circuit Inspection..................................................................................2489
Display Control Unit Circuit Inspection.................................................................2490
Front Air Control Circuit Inspection....................................................................2490
Steering Angle Sensor Circuit Inspection................................................................2491
Data Link Connector Circuit Inspection..................................................................2491
BCM Circuit Inspection..................................................................................2492
Combination Meter Circuit Inspection....................................................................2492
Transfer Control Unit Circuit Inspection................................................................2493
Driver Seat Control Unit Circuit Inspection.............................................................2494
ABS Actuator and Electric Unit (Control Unit) Circuit Inspection........................................2494
IPDM E/R Circuit Inspection.............................................................................2495
CAN Communication Circuit Inspection....................................................................2495
IPDM E/R Ignition Relay Circuit Inspection..............................................................2496
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
lt......................................................................................................................2499
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2499
PRECAUTIONS.....................................................................................................2502
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2502
General precautions for service operations..................................................................2502
HEADLAMP (FOR USA)..............................................................................................2503
Component Parts and Harness Connector Location..............................................................2503
System Description..........................................................................................2503
OUTLINE.................................................................................................2503
Low Beam Operation..................................................................................2504
High Beam Operation/Flash-to-Pass Operation.........................................................2504
BATTERY SAVER CONTROL...................................................................................2504
AUTO LIGHT OPERATION....................................................................................2504
VEHICLE SECURITY SYSTEM (PANIC ALARM)...................................................................2504
CAN Communication System Description........................................................................2504
Schematic...................................................................................................2505
Wiring Diagram — H/LAMP —...................................................................................2506
Terminals and Reference Values for BCM......................................................................2510
Terminals and Reference Values for IPDM E/R.................................................................2510
How to Proceed With Trouble Diagnosis.......................................................................2510
Preliminary Check...........................................................................................2510
CONSULT-II Function (BCM)...................................................................................2510
CONSULT-II OPERATION....................................................................................2510
WORK SUPPORT............................................................................................2511
Operation Procedure.................................................................................2511
Display Item List...................................................................................2511
DATA MONITOR............................................................................................2511
Operation Procedure.................................................................................2511
Display Item List...................................................................................2512
ACTIVE TEST.............................................................................................2512
Operation Procedure.................................................................................2512
Display Item List...................................................................................2513
SELF-DIAGNOSTIC RESULTS.................................................................................2513
Operation Procedure.................................................................................2513
Display Item List...................................................................................2513
CONSULT-II Function (IPDM E/R)..............................................................................2513
CONSULT-II OPERATION....................................................................................2513
DATA MONITOR............................................................................................2514
Operation Procedure.................................................................................2514
All Items, Main Items, Select Item Menu.............................................................2515
ACTIVE TEST.............................................................................................2515
Operation Procedure.................................................................................2515
Headlamp HI Does Not Illuminate (Both Sides)................................................................2515
Headlamp HI Does Not Illuminate (One Side)..................................................................2517
High Beam Indicator Lamp Does Not Illuminate................................................................2518
Headlamp LO Does Not Illuminate (Both Sides)................................................................2519
Headlamp LO Does Not Illuminate (One Side)..................................................................2521
Headlamps Do Not Turn OFF...................................................................................2522
Aiming Adjustment...........................................................................................2523
LOW BEAM AND HIGH BEAM..................................................................................2524
Bulb Replacement............................................................................................2525
HEADLAMP BULB...........................................................................................2525
Removal.............................................................................................2525
Installation........................................................................................2525
FRONT TURN SIGNAL/PARKING LAMP..........................................................................2525
Removal.............................................................................................2525
Installation........................................................................................2525
FRONT SIDE MARKER LAMP..................................................................................2525
Removal.............................................................................................2525
Installation........................................................................................2525
Removal and Installation....................................................................................2525
FRONT COMBINATION LAMP..................................................................................2525
Removal.............................................................................................2525
Installation........................................................................................2526
Disassembly and Assembly....................................................................................2526
FRONT COMBINATION LAMP..................................................................................2526
HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -..................................................................2527
Component Parts and Harness Connector Location..............................................................2527
System Description..........................................................................................2527
OUTLINE.................................................................................................2528
Low Beam Operation..................................................................................2528
High Beam Operation/Flash-to-Pass Operation.........................................................2529
DAYTIME LIGHT OPERATION.................................................................................2529
COMBINATION SWITCH READING FUNCTION.....................................................................2529
AUTO LIGHT OPERATION....................................................................................2529
CAN Communication System Description........................................................................2529
Schematic...................................................................................................2530
Wiring Diagram — DTRL —.....................................................................................2531
Terminals and Reference Values for BCM......................................................................2535
Terminals and Reference Values for IPDM E/R.................................................................2535
How to Proceed With Trouble Diagnosis.......................................................................2535
Preliminary Check...........................................................................................2535
CHECK BCM CONFIGURATION.................................................................................2535
INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT..........................................................2535
INSPECTION PARKING BRAKE SWITCH CIRCUIT.................................................................2535
CONSULT-II Functions........................................................................................2536
Daytime Light Control Does Not Operate Properly (Normal Headlamps Operate Properly).........................2536
Aiming Adjustment...........................................................................................2537
Bulb Replacement............................................................................................2537
Removal and Installation....................................................................................2537
Disassembly and Assembly....................................................................................2537
AUTO LIGHT SYSTEM...............................................................................................2538
Component Parts and Harness Connector Location..............................................................2538
System Description..........................................................................................2539
OUTLINE.................................................................................................2539
COMBINATION SWITCH READING FUNCTION.....................................................................2539
EXTERIOR LAMP BATTERY SAVER CONTROL.....................................................................2539
DELAY TIMER FUNCTION....................................................................................2539
CAN Communication System Description........................................................................2539
Major Components and Functions..............................................................................2540
Schematic...................................................................................................2541
Wiring Diagram — AUTO/L —...................................................................................2542
Terminals and Reference Values for BCM......................................................................2545
Terminals and Reference Values for IPDM E/R.................................................................2545
How to Proceed With Trouble Diagnosis.......................................................................2545
Preliminary Check...........................................................................................2545
SETTING CHANGE FUNCTIONS................................................................................2545
CHECK BCM CONFIGURATION.................................................................................2545
CHECK POWER SUPPLY AND GROUND CIRCUIT...................................................................2545
CONSULT-II Function (BCM)...................................................................................2545
CONSULT-II OPERATION....................................................................................2545
WORK SUPPORT............................................................................................2546
Operation Procedure.................................................................................2546
Work Support Setting Item...........................................................................2547
DATA MONITOR............................................................................................2547
Operation Procedure.................................................................................2547
Display Item List...................................................................................2547
ACTIVE TEST.............................................................................................2548
Operation Procedure.................................................................................2548
Display Item List...................................................................................2548
CONSULT-II Function (IPDM E/R)..............................................................................2549
CONSULT-II OPERATION....................................................................................2549
DATA MONITOR............................................................................................2550
Operation Procedure.................................................................................2550
All Items, Main Items, Select Item Menu.............................................................2550
ACTIVE TEST.............................................................................................2550
Operation Procedure.................................................................................2550
Trouble Diagnosis Chart by Symptom..........................................................................2551
Lighting Switch Inspection..................................................................................2551
Optical Sensor System Inspection............................................................................2552
Removal and Installation....................................................................................2553
OPTICAL SENSOR..........................................................................................2553
Removal.............................................................................................2553
Installation........................................................................................2553
FRONT FOG LAMP..................................................................................................2554
Component Parts and Harness Connector Location..............................................................2554
System Description..........................................................................................2554
OUTLINE.................................................................................................2554
FOG LAMP OPERATION..................................................................................2555
COMBINATION SWITCH READING FUNCTION.....................................................................2555
EXTERIOR LAMP BATTERY SAVER CONTROL.....................................................................2555
CAN Communication System Description........................................................................2555
Wiring Diagram — F/FOG —....................................................................................2556
Terminals and Reference Values for BCM......................................................................2558
Terminals and Reference Values for IPDM E/R.................................................................2558
How to Proceed With Trouble Diagnosis.......................................................................2558
Preliminary Check...........................................................................................2558
CHECK POWER SUPPLY AND GROUND CIRCUIT...................................................................2558
CONSULT-II Functions........................................................................................2558
Front Fog Lamps Do Not Illuminate (Both Sides)..............................................................2558
Front Fog Lamp Does Not Illuminate (One Side)...............................................................2559
Aiming Adjustment...........................................................................................2560
Bulb Replacement............................................................................................2561
Removal and Installation....................................................................................2561
FRONT FOG LAMP..........................................................................................2561
Removal.............................................................................................2561
Installation........................................................................................2561
TURN SIGNAL AND HAZARD WARNING LAMPS............................................................................2562
Component Parts and Harness Connector Location..............................................................2562
System Description..........................................................................................2562
OUTLINE.................................................................................................2562
TURN SIGNAL OPERATION...................................................................................2562
LH Turn.............................................................................................2562
RH Turn.............................................................................................2563
HAZARD LAMP OPERATION...................................................................................2563
REMOTE KEYLESS ENTRY SYSTEM OPERATION...................................................................2564
COMBINATION SWITCH READING FUNCTION.....................................................................2564
CAN Communication System Description........................................................................2564
Wiring Diagram — TURN —.....................................................................................2565
Terminals and Reference Values for BCM......................................................................2567
How to Proceed With Trouble Diagnosis.......................................................................2567
Preliminary Check...........................................................................................2567
CHECK POWER SUPPLY AND GROUND CIRCUIT...................................................................2567
CONSULT-II Function (BCM)...................................................................................2567
CONSULT-II OPERATION....................................................................................2567
DATA MONITOR............................................................................................2568
Operation Procedure.................................................................................2568
Display Item List...................................................................................2568
ACTIVE TEST.............................................................................................2569
Operation Procedure.................................................................................2569
Display Item List...................................................................................2569
Turn Signal Lamp Does Not Operate...........................................................................2569
Rear Turn Signal Lamp Does Not Operate......................................................................2570
Hazard Warning Lamp Does Not Operate But Turn Signal Lamps Operate..........................................2571
Turn Signal Indicator Lamp Does Not Operate.................................................................2573
Bulb Replacement............................................................................................2574
FRONT TURN SIGNAL LAMP..................................................................................2574
REAR TURN SIGNAL LAMP...................................................................................2574
Removal and Installation....................................................................................2574
FRONT TURN SIGNAL LAMP..................................................................................2574
REAR TURN SIGNAL LAMP...................................................................................2574
LIGHTING AND TURN SIGNAL SWITCH.................................................................................2575
Removal and Installation....................................................................................2575
REMOVAL.................................................................................................2575
INSTALLATION............................................................................................2575
HAZARD SWITCH...................................................................................................2576
Removal and Installation....................................................................................2576
REMOVAL.................................................................................................2576
INSTALLATION............................................................................................2576
COMBINATION SWITCH..............................................................................................2577
Wiring Diagram — COMBSW —...................................................................................2577
Combination Switch Reading Function.........................................................................2578
CONSULT-II Function (BCM)...................................................................................2578
CONSULT-II OPERATION....................................................................................2578
DATA MONITOR............................................................................................2579
Operation Procedure.................................................................................2579
Display Item List...................................................................................2579
Combination Switch Inspection...............................................................................2580
Removal and Installation....................................................................................2582
Switch Circuit Inspection...................................................................................2582
STOP LAMP.......................................................................................................2583
System Description..........................................................................................2583
Wiring Diagram — STOP/L —...................................................................................2584
High-Mounted Stop Lamp......................................................................................2585
BULB REPLACEMENT........................................................................................2585
REMOVAL AND INSTALLATION................................................................................2585
Removal.............................................................................................2585
Installation........................................................................................2585
Stop Lamp...................................................................................................2585
BULB REPLACEMENT........................................................................................2585
REMOVAL AND INSTALLATION................................................................................2585
BACK-UP LAMP....................................................................................................2586
Wiring Diagram — BACK/L —...................................................................................2586
Bulb Replacement............................................................................................2587
Removal and Installation....................................................................................2587
PARKING, LICENSE PLATE AND TAIL LAMPS...........................................................................2588
Component Parts and Harness Connector Location..............................................................2588
System Description..........................................................................................2588
OPERATION BY LIGHTING SWITCH............................................................................2589
COMBINATION SWITCH READING FUNCTION.....................................................................2589
EXTERIOR LAMP BATTERY SAVER CONTROL.....................................................................2589
CAN Communication System Description........................................................................2589
Schematic...................................................................................................2590
Wiring Diagram — TAIL/L —...................................................................................2591
Terminals and Reference Values for BCM......................................................................2595
Terminals and Reference Values for IPDM E/R.................................................................2595
How to Proceed With Trouble Diagnosis.......................................................................2595
Preliminary Check...........................................................................................2595
CHECK POWER SUPPLY AND GROUND CIRCUIT...................................................................2595
CONSULT-II Functions........................................................................................2595
Parking, Side Marker, License Plate and/or Tail Lamps Do Not Illuminate.....................................2595
Parking, Side Marker, License Plate and Tail Lamps Do Not Turn OFF (After Approx. 10 Minutes)...............2602
Bulb Replacement............................................................................................2602
FRONT PARKING LAMP......................................................................................2602
TAIL LAMP...............................................................................................2602
LICENSE PLATE LAMP......................................................................................2602
Removal.............................................................................................2602
Installation........................................................................................2602
Removal and Installation....................................................................................2602
LICENSE PLATE LAMP......................................................................................2602
Removal.............................................................................................2602
Installation........................................................................................2602
REAR COMBINATION LAMP...........................................................................................2603
Bulb Replacement............................................................................................2603
REMOVAL.................................................................................................2603
INSTALLATION............................................................................................2603
Removal and Installation....................................................................................2603
REMOVAL.................................................................................................2603
INSTALLATION............................................................................................2603
TRAILER TOW.....................................................................................................2604
Component Parts and Harness Connector Location..............................................................2604
System Description..........................................................................................2604
TRAILER TAIL LAMP OPERATION.............................................................................2605
TRAILER STOP, TURN SIGNAL AND HAZARD LAMP OPERATION.....................................................2605
TRAILER POWER SUPPLY OPERATION..........................................................................2606
Schematic...................................................................................................2607
Wiring Diagram — T/TOW —....................................................................................2608
INTERIOR ROOM LAMP..............................................................................................2613
Component Parts and Harness Connector Location..............................................................2613
System Description..........................................................................................2614
POWER SUPPLY AND GROUND.................................................................................2614
SWITCH OPERATION........................................................................................2615
ROOM LAMP TIMER OPERATION...............................................................................2616
INTERIOR LAMP BATTERY SAVER CONTROL.....................................................................2616
Schematic...................................................................................................2617
Wiring Diagram — INT/L —....................................................................................2619
Terminals and Reference Values for BCM......................................................................2624
How to Proceed With Trouble Diagnosis.......................................................................2624
Preliminary Check...........................................................................................2624
INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT..........................................................2624
CONSULT-II Function (BCM)...................................................................................2624
CONSULT-II OPERATION....................................................................................2624
WORK SUPPORT............................................................................................2625
Operation Procedure.................................................................................2625
Display Item List...................................................................................2625
DATA MONITOR............................................................................................2626
Operation Procedure.................................................................................2626
Display Item List...................................................................................2626
ACTIVE TEST.............................................................................................2626
Operation Procedure.................................................................................2626
Display Item List...................................................................................2627
Room/Map Lamp Control Does Not Operate......................................................................2627
Personal Lamp Control Does Not Operate (Room/Map Lamps Operate).............................................2629
All Interior Room Lamps Do Not Operate......................................................................2630
Ignition Keyhole Illumination Control Does Not Operate......................................................2630
ILLUMINATION....................................................................................................2633
Component Parts and Harness Connector Location..............................................................2633
System Description..........................................................................................2633
ILLUMINATION OPERATION BY LIGHTING SWITCH...............................................................2634
EXTERIOR LAMP BATTERY SAVER CONTROL.....................................................................2635
CAN Communication System Description........................................................................2635
Schematic...................................................................................................2636
Wiring Diagram — ILL —......................................................................................2639
Removal and Installation....................................................................................2648
ILLUMINATION CONTROL SWITCH.............................................................................2648
BULB SPECIFICATIONS.............................................................................................2649
Headlamp....................................................................................................2649
Exterior Lamp...............................................................................................2649
Interior Lamp/Illumination..................................................................................2649
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
lu......................................................................................................................2651
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2651
PRECAUTIONS.....................................................................................................2652
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2652
Precautions for Liquid Gasket...............................................................................2652
LIQUID GASKET APPLICATION PROCEDURE.....................................................................2652
PREPARATION.....................................................................................................2654
Special Service Tools.......................................................................................2654
Commercial Service Tools....................................................................................2654
LUBRICATION SYSTEM..............................................................................................2655
Lubrication Circuit.........................................................................................2655
System Chart................................................................................................2656
ENGINE OIL......................................................................................................2657
Inspection..................................................................................................2657
ENGINE OIL LEVEL........................................................................................2657
ENGINE OIL APPEARANCE...................................................................................2657
ENGINE OIL LEAKAGE......................................................................................2657
OIL PRESSURE CHECK......................................................................................2658
Changing Engine Oil.........................................................................................2659
OIL FILTER......................................................................................................2660
Changing Oil Filter.........................................................................................2660
OIL COOLER......................................................................................................2661
Removal and Installation....................................................................................2661
REMOVAL.................................................................................................2661
INSPECTION AFTER REMOVAL................................................................................2662
Oil Cooler..........................................................................................2662
Relief Valve........................................................................................2662
INSTALLATION............................................................................................2662
INSPECTION AFTER INSTALLATION...........................................................................2662
OIL PUMP........................................................................................................2663
Removal and Installation....................................................................................2663
REMOVAL.................................................................................................2663
INSTALLATION............................................................................................2663
INSPECTION AFTER INSTALLATION...........................................................................2663
Disassembly and Assembly....................................................................................2663
DISASSEMBLY.............................................................................................2663
INSPECTION AFTER DISASSEMBLY............................................................................2664
Oil Pump Clearance..................................................................................2664
Regulator Valve Clearance...........................................................................2665
ASSEMBLY................................................................................................2665
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2666
Standard and Limit..........................................................................................2666
OIL PRESSURE............................................................................................2666
OIL CAPACITY (APPROXIMATE)..............................................................................2666
OIL PUMP................................................................................................2666
REGULATOR VALVE.........................................................................................2666
ma......................................................................................................................2667
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2667
PRECAUTIONS.....................................................................................................2669
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2669
PREPARATION.....................................................................................................2670
Special Service Tools.......................................................................................2670
Commercial Service Tool.....................................................................................2670
GENERAL MAINTENANCE.............................................................................................2671
General Maintenance.........................................................................................2671
PERIODIC MAINTENANCE............................................................................................2673
Introduction of Periodic Maintenance........................................................................2673
Schedule 1..................................................................................................2673
EMISSION CONTROL SYSTEM MAINTENANCE.....................................................................2673
CHASSIS AND BODY MAINTENANCE............................................................................2674
Schedule 2..................................................................................................2675
EMISSION CONTROL SYSTEM MAINTENANCE.....................................................................2675
CHASSIS AND BODY MAINTENANCE............................................................................2676
RECOMMENDED FLUIDS AND LUBRICANTS...............................................................................2677
Fluids and Lubricants.......................................................................................2677
SAE Viscosity Number........................................................................................2678
GASOLINE ENGINE OIL.....................................................................................2678
ANTI-FREEZE COOLANT MIXTURE RATIO.......................................................................2678
ENGINE MAINTENANCE..............................................................................................2679
Checking Drive Belts........................................................................................2679
DRIVE BELT TENSION......................................................................................2679
Changing Engine Coolant.....................................................................................2679
DRAINING ENGINE COOLANT.................................................................................2679
REFILLING ENGINE COOLANT................................................................................2680
FLUSHING COOLING SYSTEM.................................................................................2682
Checking Fuel Lines.........................................................................................2682
Changing Fuel Filter........................................................................................2682
Changing Engine Air Cleaner Filter..........................................................................2683
VISCOUS PAPER TYPE......................................................................................2683
Changing Engine Oil.........................................................................................2683
Changing Oil Filter.........................................................................................2684
Changing Spark Plugs........................................................................................2685
REMOVAL.................................................................................................2685
INSPECTION AFTER REMOVAL................................................................................2685
INSTALLATION............................................................................................2686
Checking EVAP Vapor Lines...................................................................................2686
CHASSIS AND BODY MAINTENANCE....................................................................................2687
Changing the In-cabin Microfilter...........................................................................2687
Checking the Exhaust System.................................................................................2688
Checking the Automatic Transmission Fluid (ATF).............................................................2688
Changing the Automatic Transmission Fluid (ATF).............................................................2690
Checking Transfer Fluid.....................................................................................2691
FLUID LEAKAGE AND FLUID LEVEL...........................................................................2691
Changing Transfer Fluid.....................................................................................2691
DRAINING................................................................................................2691
FILLING.................................................................................................2692
Checking Propeller Shaft....................................................................................2692
Checking Front Final Drive Oil..............................................................................2693
OIL LEAKAGE AND OIL LEVEL...............................................................................2693
Changing Front Final Drive Oil..............................................................................2693
DRAINING................................................................................................2693
FILLING.................................................................................................2693
Checking Rear Final Drive Oil...............................................................................2693
OIL LEAKAGE AND OIL LEVEL...............................................................................2693
Changing Rear Final Drive Oil...............................................................................2694
DRAINING................................................................................................2694
FILLING.................................................................................................2694
Balancing Wheels............................................................................................2694
WHEEL BALANCE REMOVAL...................................................................................2694
WHEEL BALANCE INSTALLATION AND ADJUSTMENT...............................................................2694
Tire Rotation...............................................................................................2696
Checking Brake Fluid Level and Leaks........................................................................2696
Checking Brake Lines and Cables.............................................................................2696
Checking Disc Brake.........................................................................................2697
ROTOR...................................................................................................2697
CALIPER.................................................................................................2697
PAD.....................................................................................................2697
Checking Steering Gear and Linkage..........................................................................2697
STEERING GEAR...........................................................................................2697
STEERING LINKAGE........................................................................................2697
Checking Power Steering Fluid and Lines.....................................................................2698
CHECKING FLUID LEVEL....................................................................................2698
CHECKING LINES..........................................................................................2698
Checking Axle and Suspension Parts..........................................................................2698
FRONT AND REAR AXLE AND SUSPENSION PARTS................................................................2698
FRONT AND REAR DRIVE SHAFT..............................................................................2698
Lubricating Locks, Hinges and Hood Latches..................................................................2699
Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.............................................2700
mtc.....................................................................................................................2701
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2701
PRECAUTIONS.....................................................................................................2704
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2704
Precautions for Working with HFC-134a (R-134a)..............................................................2704
Contaminated Refrigerant....................................................................................2704
General Refrigerant Precautions.............................................................................2705
Precautions for Leak Detection Dye..........................................................................2705
A/C Identification Label....................................................................................2705
Precautions for Refrigerant Connection......................................................................2705
FEATURES OF NEW TYPE REFRIGERANT CONNECTION.............................................................2706
O-RING AND REFRIGERANT CONNECTION.......................................................................2707
O-Ring Part Numbers and Specifications..............................................................2708
Precautions for Servicing Compressor........................................................................2709
Precautions for Service Equipment...........................................................................2709
RECOVERY/RECYCLING EQUIPMENT............................................................................2709
ELECTRONIC LEAK DETECTOR................................................................................2709
VACUUM PUMP.............................................................................................2710
MANIFOLD GAUGE SET......................................................................................2710
SERVICE HOSES...........................................................................................2710
SERVICE COUPLERS........................................................................................2711
REFRIGERANT WEIGHT SCALE................................................................................2711
CHARGING CYLINDER.......................................................................................2711
PREPARATION.....................................................................................................2712
Special Service Tools.......................................................................................2712
HFC-134a (R-134a) Service Tools and Equipment...............................................................2712
Commercial Service Tools....................................................................................2715
REFRIGERATION SYSTEM............................................................................................2716
Components..................................................................................................2716
REFRIGERATION SYSTEM....................................................................................2716
Refrigerant Cycle...........................................................................................2717
REFRIGERANT FLOW........................................................................................2717
FREEZE PROTECTION.......................................................................................2717
Refrigerant System Protection...............................................................................2717
REFRIGERANT PRESSURE SENSOR.............................................................................2717
PRESSURE RELIEF VALVE...................................................................................2718
OIL.............................................................................................................2719
Maintenance of Oil Quantity in Compressor...................................................................2719
OIL.....................................................................................................2719
CHECKING AND ADJUSTING..................................................................................2719
Oil Adjusting Procedure for Components Replacement Except Compressor................................2719
Oil Adjustment Procedure for Compressor Replacement.................................................2720
AIR CONDITIONER CONTROL.........................................................................................2722
Description.................................................................................................2722
Operation...................................................................................................2722
AIR MIX DOOR CONTROL....................................................................................2722
BLOWER SPEED CONTROL....................................................................................2722
INTAKE DOORS CONTROL....................................................................................2722
MODE DOOR CONTROL.......................................................................................2722
DEFROSTER DOOR CONTROL..................................................................................2722
MAGNET CLUTCH CONTROL...................................................................................2722
Description of Control System...............................................................................2724
Control Operation...........................................................................................2725
TEMPERATURE CONTROL DIAL (TEMPERATURE CONTROL)..........................................................2725
RECIRCULATION () SWITCH.................................................................................2725
DEFROSTER () SWITCH.....................................................................................2725
REAR WINDOW DEFOGGER SWITCH.............................................................................2725
OFF SWITCH (BLOWER SPEED SET TO 0)......................................................................2725
A/C SWITCH..............................................................................................2725
MODE DIAL...............................................................................................2725
FRONT BLOWER CONTROL DIAL...............................................................................2725
Discharge Air Flow..........................................................................................2726
FRONT...................................................................................................2726
System Description..........................................................................................2727
SWITCHES AND THEIR CONTROL FUNCTION.....................................................................2727
CAN Communication System Description........................................................................2728
TROUBLE DIAGNOSIS...............................................................................................2729
CONSULT-II Function (BCM)...................................................................................2729
CONSULT-II BASIC OPERATION..............................................................................2729
DATA MONITOR............................................................................................2730
Operation Procedure.................................................................................2730
Display Item List...................................................................................2730
How to Perform Trouble Diagnosis for Quick and Accurate Repair..............................................2731
WORK FLOW...............................................................................................2731
SYMPTOM TABLE...........................................................................................2731
Component Parts and Harness Connector Location..............................................................2732
ENGINE COMPARTMENT......................................................................................2732
PASSENGER COMPARTMENT...................................................................................2733
Schematic...................................................................................................2734
Wiring Diagram — A/C,M —....................................................................................2735
Front Air Control Terminals and Reference Value.............................................................2739
FRONT AIR CONTROL HARNESS CONNECTOR TERMINAL LAYOUT.....................................................2739
TERMINALS AND REFERENCE VALUE FOR FRONT AIR CONTROL.....................................................2739
Operational Check...........................................................................................2740
CHECKING BLOWER.........................................................................................2740
CHECKING DISCHARGE AIR..................................................................................2740
Discharge Air Flow......................................................................................2740
CHECKING RECIRCULATION..................................................................................2740
CHECKING TEMPERATURE DECREASE...........................................................................2740
CHECKING TEMPERATURE INCREASE...........................................................................2740
CHECK A/C SWITCH........................................................................................2741
Power Supply and Ground Circuit for Front Air Control.......................................................2742
INSPECTION FLOW.........................................................................................2742
COMPONENT DESCRIPTION...................................................................................2743
Front Air Control...................................................................................2743
Potentio Temperature Control (PTC)..................................................................2743
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM.....................................................................2743
Mode Door Motor Circuit.....................................................................................2745
INSPECTION FLOW.........................................................................................2745
SYSTEM DESCRIPTION......................................................................................2745
Component Parts.....................................................................................2745
System Operation....................................................................................2746
COMPONENT DESCRIPTION...................................................................................2746
Mode Door Motor.....................................................................................2746
DIAGNOSTIC PROCEDURE FOR MODE DOOR MOTOR................................................................2747
Air Mix Door Motor Circuit..................................................................................2749
INSPECTION FLOW.........................................................................................2749
SYSTEM DESCRIPTION......................................................................................2750
Component Parts.....................................................................................2750
System Operation....................................................................................2750
Air Mix Door Control Specification..................................................................2750
COMPONENT DESCRIPTION...................................................................................2750
Air Mix Door Motors.................................................................................2750
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (FRONT).....................................................2751
Intake Door Motor Circuit...................................................................................2753
INSPECTION FLOW.........................................................................................2753
SYSTEM DESCRIPTION......................................................................................2754
Component Parts.....................................................................................2754
System Operation....................................................................................2754
COMPONENT DESCRIPTION...................................................................................2754
Intake door motor...................................................................................2754
DIAGNOSTIC PROCEDURE FOR INTAKE DOOR MOTOR..............................................................2755
Front Blower Motor Circuit..................................................................................2757
INSPECTION FLOW.........................................................................................2757
SYSTEM DESCRIPTION......................................................................................2758
Component Parts.....................................................................................2758
System Operation....................................................................................2758
COMPONENT DESCRIPTION...................................................................................2758
Blower Motor Resistor...............................................................................2758
DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR...................................................................2759
COMPONENT INSPECTION....................................................................................2763
Front Blower Motor Relay............................................................................2763
Front Blower Motor..................................................................................2764
Front Blower Switch.................................................................................2764
Magnet Clutch Circuit.......................................................................................2765
INSPECTION FLOW.........................................................................................2765
SYSTEM DESCRIPTION......................................................................................2766
Low Temperature Protection Control..................................................................2766
DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH..................................................................2766
Insufficient Cooling........................................................................................2770
INSPECTION FLOW.........................................................................................2770
PERFORMANCE TEST DIAGNOSES..............................................................................2771
PERFORMANCE CHART.......................................................................................2773
Test Condition......................................................................................2773
Test Reading........................................................................................2773
Trouble Diagnoses for Unusual Pressure..................................................................2774
Both High- and Low-pressure Sides are Too High......................................................2774
High-pressure Side is Too High and Low-pressure Side is Too Low.....................................2774
High-pressure Side is Too Low and Low-pressure Side is Too High.....................................2775
Both High- and Low-pressure Sides are Too Low.......................................................2775
Low-pressure Side Sometimes Becomes Negative........................................................2776
Low-pressure Side Becomes Negative..................................................................2776
Insufficient Heating........................................................................................2777
INSPECTION FLOW.........................................................................................2777
Noise.......................................................................................................2778
INSPECTION FLOW.........................................................................................2778
Intake Sensor Circuit.......................................................................................2780
COMPONENT DESCRIPTION...................................................................................2780
Intake Sensor.......................................................................................2780
DIAGNOSTIC PROCEDURE FOR INTAKE SENSOR..................................................................2780
COMPONENT INSPECTION....................................................................................2781
Intake Sensor.......................................................................................2781
CONTROL UNIT....................................................................................................2782
Removal and Installation....................................................................................2782
FRONT AIR CONTROL.......................................................................................2782
Removal.............................................................................................2782
Installation........................................................................................2782
INTAKE SENSOR...................................................................................................2783
Removal and Installation....................................................................................2783
REMOVAL.................................................................................................2783
INSTALLATION............................................................................................2783
BLOWER MOTOR....................................................................................................2784
Components..................................................................................................2784
Removal and Installation....................................................................................2784
REMOVAL.................................................................................................2784
INSTALLATION............................................................................................2784
IN-CABIN MICROFILTER............................................................................................2785
Removal and Installation....................................................................................2785
FUNCTION................................................................................................2785
REPLACEMENT TIMING......................................................................................2785
REPLACEMENT PROCEDURE...................................................................................2785
HEATER & COOLING UNIT ASSEMBLY..................................................................................2787
Components..................................................................................................2787
Removal and Installation....................................................................................2787
REMOVAL.................................................................................................2787
INSTALLATION............................................................................................2788
HEATER CORE.....................................................................................................2789
Components..................................................................................................2789
Removal and Installation....................................................................................2789
REMOVAL.................................................................................................2789
INSTALLATION............................................................................................2789
INTAKE DOOR MOTOR...............................................................................................2790
Removal and Installation....................................................................................2790
REMOVAL.................................................................................................2790
INSTALLATION............................................................................................2790
MODE DOOR MOTOR.................................................................................................2791
Removal and Installation....................................................................................2791
REMOVAL.................................................................................................2791
INSTALLATION............................................................................................2791
AIR MIX DOOR MOTOR..............................................................................................2792
Components..................................................................................................2792
Removal and Installation....................................................................................2792
REMOVAL.................................................................................................2792
INSTALLATION............................................................................................2792
FRONT BLOWER MOTOR RESISTOR.....................................................................................2793
Removal and Installation....................................................................................2793
REMOVAL.................................................................................................2793
INSTALLATION............................................................................................2793
DUCTS AND GRILLES...............................................................................................2794
Components..................................................................................................2794
Removal and Installation....................................................................................2795
CONSOLE DUCTS AND CONSOLE GRILLE........................................................................2795
Removal.............................................................................................2795
Installation........................................................................................2795
DEFROSTER NOZZLE........................................................................................2796
Removal.............................................................................................2796
Installation........................................................................................2796
RH AND LH SIDE DEMISTER DUCTS...........................................................................2796
Removal.............................................................................................2796
Installation........................................................................................2796
RH AND LH VENTILATOR DUCTS..............................................................................2796
Removal.............................................................................................2796
Installation........................................................................................2796
CENTER VENTILATOR DUCT..................................................................................2796
Removal.............................................................................................2796
Installation........................................................................................2796
FLOOR CONNECTOR DUCT....................................................................................2796
Removal.............................................................................................2796
Installation........................................................................................2796
FRONT AND REAR FLOOR DUCTS..............................................................................2796
Removal.............................................................................................2796
Installation........................................................................................2796
GRILLES.................................................................................................2797
Removal.............................................................................................2797
Installation........................................................................................2797
REFRIGERANT LINES...............................................................................................2798
HFC-134a (R-134a) Service Procedure.........................................................................2798
SETTING OF SERVICE TOOLS AND EQUIPMENT..................................................................2798
Discharging Refrigerant.............................................................................2798
Evacuating System and Charging Refrigerant..........................................................2798
Components..................................................................................................2800
Removal and Installation for Compressor.....................................................................2801
COMPONENTS..............................................................................................2801
REMOVAL.................................................................................................2801
INSTALLATION............................................................................................2801
Removal and Installation for Compressor Clutch..............................................................2802
REMOVAL.................................................................................................2802
INSPECTION..............................................................................................2803
Clutch Disc.........................................................................................2803
Pulley..............................................................................................2803
Coil................................................................................................2803
INSTALLATION............................................................................................2803
BREAK-IN OPERATION......................................................................................2805
Removal and Installation for High-pressure Flexible A/C Hose................................................2805
REMOVAL.................................................................................................2805
INSTALLATION............................................................................................2805
Removal and Installation for High-pressure A/C Pipe.........................................................2805
REMOVAL.................................................................................................2805
INSTALLATION............................................................................................2805
Removal and Installation for Low-pressure Flexible A/C Hose.................................................2805
REMOVAL.................................................................................................2805
INSTALLATION............................................................................................2805
Removal and Installation for Low-pressure A/C Pipe..........................................................2806
REMOVAL.................................................................................................2806
INSTALLATION............................................................................................2806
Removal and Installation for Refrigerant Pressure Sensor....................................................2806
REMOVAL.................................................................................................2806
INSTALLATION............................................................................................2806
Removal and Installation for Condenser......................................................................2806
REMOVAL.................................................................................................2806
INSTALLATION............................................................................................2807
Removal and Installation for Evaporator.....................................................................2808
REMOVAL.................................................................................................2809
INSTALLATION............................................................................................2809
Removal and Installation for Expansion Valve................................................................2809
REMOVAL.................................................................................................2809
INSTALLATION............................................................................................2809
Checking for Refrigerant Leaks..............................................................................2809
Checking System for Leaks Using the Fluorescent Dye Leak Detector...........................................2809
Dye Injection...............................................................................................2810
Electronic Refrigerant Leak Detector........................................................................2810
PRECAUTIONS FOR HANDLING LEAK DETECTOR..................................................................2810
CHECKING PROCEDURE......................................................................................2811
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2813
Service Data and Specifications (SDS).......................................................................2813
COMPRESSOR..............................................................................................2813
OIL.....................................................................................................2813
REFRIGERANT.............................................................................................2813
ENGINE IDLING SPEED.....................................................................................2813
BELT TENSION............................................................................................2813
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
pb......................................................................................................................2815
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2815
PREPARATION.....................................................................................................2816
Commercial Service Tools....................................................................................2816
PARKING BRAKE SYSTEM............................................................................................2817
On-Vehicle Service..........................................................................................2817
PEDAL STROKE............................................................................................2817
INSPECTION..............................................................................................2817
ADJUSTMENT..............................................................................................2817
PARKING BRAKE CONTROL...........................................................................................2818
Components..................................................................................................2818
Removal and Installation....................................................................................2818
REMOVAL.................................................................................................2818
INSTALLATION............................................................................................2819
PARKING BRAKE SHOE..............................................................................................2820
Removal and Installation....................................................................................2820
COMPONENTS..............................................................................................2820
REMOVAL.................................................................................................2820
INSPECTION AFTER REMOVAL................................................................................2821
Lining Thickness Inspection.........................................................................2821
Drum Inner Diameter Inspection......................................................................2821
Other Inspections...................................................................................2821
INSTALLATION............................................................................................2821
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2823
Parking Drum Brake..........................................................................................2823
Parking Brake Control.......................................................................................2823
pg......................................................................................................................2825
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2825
PRECAUTIONS.....................................................................................................2827
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2827
POWER SUPPLY ROUTING CIRCUIT....................................................................................2828
Schematic...................................................................................................2828
Wiring Diagram — POWER —....................................................................................2830
BATTERY POWER SUPPLY — IGNITION SW. IN ANY POSITION...................................................2830
ACCESSORY POWER SUPPLY — IGNITION SW. IN ACC OR ON......................................................2836
IGNITION POWER SUPPLY — IGNITION SW. IN ON..............................................................2837
IGNITION POWER SUPPLY — IGNITION SW. IN ON AND/OR START.................................................2838
Fuse........................................................................................................2841
Fusible Link................................................................................................2841
Circuit Breaker (Built Into BCM)............................................................................2841
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)....................................................2842
System Description..........................................................................................2842
SYSTEMS CONTROLLED BY IPDM E/R..........................................................................2842
CAN COMMUNICATION LINE CONTROL..........................................................................2842
IPDM E/R STATUS CONTROL.................................................................................2843
CAN Communication System Description........................................................................2843
Function of Detecting Ignition Relay Malfunction............................................................2843
CONSULT-II Function (IPDM E/R)..............................................................................2844
CONSULT-II Basic Operation..............................................................................2844
SELF-DIAGNOSTIC RESULTS.................................................................................2845
Operation Procedure.................................................................................2845
Display Item List...................................................................................2845
DATA MONITOR............................................................................................2846
Operation Procedure.................................................................................2846
All Signals, Main Signals, Selection From Menu......................................................2846
ACTIVE TEST.............................................................................................2847
Operation Procedure.................................................................................2847
Auto Active Test............................................................................................2848
DESCRIPTION.............................................................................................2848
OPERATION PROCEDURE.....................................................................................2848
INSPECTION IN AUTO ACTIVE TEST MODE.....................................................................2848
Concept of Auto Active Test.........................................................................2849
Schematic...................................................................................................2851
IPDM E/R Terminal Arrangement...............................................................................2852
Terminals and Reference Values for IPDM E/R.................................................................2853
IPDM E/R Power/Ground Circuit Inspection....................................................................2855
Inspection with CONSULT-II (Self-Diagnosis).................................................................2856
Removal and Installation of IPDM E/R........................................................................2858
REMOVAL.................................................................................................2858
INSTALLATION............................................................................................2858
GROUND CIRCUIT..................................................................................................2859
Ground Distribution.........................................................................................2859
Main Harness............................................................................................2859
Engine Room Harness.....................................................................................2862
Engine Control Harness..................................................................................2865
Body Harness............................................................................................2866
Body No. 2 Harness......................................................................................2867
Back Door No. 2 and Back Door Harness...................................................................2868
HARNESS.........................................................................................................2869
Harness Layout..............................................................................................2869
HOW TO READ HARNESS LAYOUT..............................................................................2869
CONNECTOR SYMBOL....................................................................................2869
OUTLINE.................................................................................................2870
MAIN HARNESS............................................................................................2871
ENGINE ROOM HARNESS (RH VIEW)...........................................................................2874
Engine Compartment..................................................................................2874
Passenger Compartment...............................................................................2876
ENGINE ROOM HARNESS (LH VIEW)...........................................................................2878
Engine Compartment..................................................................................2878
ENGINE CONTROL HARNESS..................................................................................2880
CHASSIS HARNESS.........................................................................................2882
BODY HARNESS............................................................................................2884
BODY NO. 2 HARNESS......................................................................................2886
ROOM LAMP HARNESS.......................................................................................2888
FRONT DOOR LH HARNESS...................................................................................2890
FRONT DOOR RH HARNESS...................................................................................2890
REAR DOOR LH HARNESS....................................................................................2891
REAR DOOR RH HARNESS....................................................................................2891
BACK DOOR HARNESS.......................................................................................2892
Wiring Diagram Codes (Cell Codes)...........................................................................2894
ELECTRICAL UNITS LOCATION.......................................................................................2897
Electrical Units Location...................................................................................2897
ENGINE COMPARTMENT......................................................................................2897
PASSENGER COMPARTMENT...................................................................................2898
HARNESS CONNECTOR...............................................................................................2900
Description.................................................................................................2900
HARNESS CONNECTOR (TAB-LOCKING TYPE)....................................................................2900
HARNESS CONNECTOR (SLIDE-LOCKING TYPE)..................................................................2901
HARNESS CONNECTOR (LEVER LOCKING TYPE)..................................................................2902
HARNESS CONNECTOR (DIRECT-CONNECT SRS COMPONENT TYPE)...................................................2903
ELECTRICAL UNITS................................................................................................2904
Terminal Arrangement........................................................................................2904
STANDARDIZED RELAY..............................................................................................2905
Description.................................................................................................2905
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS........................................................2905
TYPE OF STANDARDIZED RELAYS.............................................................................2905
SUPER MULTIPLE JUNCTION (SMJ)...................................................................................2907
Terminal Arrangement........................................................................................2907
FUSE BLOCK-JUNCTION BOX (J/B)...................................................................................2909
Terminal Arrangement........................................................................................2909
FUSE AND FUSIBLE LINK BOX.......................................................................................2910
Terminal Arrangement........................................................................................2910
FUSE AND RELAY BOX..............................................................................................2911
Terminal Arrangement........................................................................................2911
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
pr......................................................................................................................2913
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2913
PREPARATION.....................................................................................................2914
Commercial Service Tools....................................................................................2914
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................2915
NVH Troubleshooting Chart...................................................................................2915
FRONT PROPELLER SHAFT...........................................................................................2916
On-Vehicle Service..........................................................................................2916
APPEARANCE AND NOISE INSPECTION.........................................................................2916
PROPELLER SHAFT VIBRATION...............................................................................2916
Removal and Installation....................................................................................2917
COMPONENTS..............................................................................................2917
REMOVAL.................................................................................................2917
INSPECTION..............................................................................................2918
INSTALLATION............................................................................................2918
Disassembly and Assembly....................................................................................2918
DISASSEMBLY.............................................................................................2918
Journal.............................................................................................2918
ASSEMBLY................................................................................................2919
Journal.............................................................................................2919
REAR PROPELLER SHAFT............................................................................................2921
On-Vehicle Service..........................................................................................2921
APPEARANCE AND NOISE INSPECTION.........................................................................2921
PROPELLER SHAFT VIBRATION...............................................................................2921
Removal and Installation....................................................................................2922
COMPONENTS..............................................................................................2922
REMOVAL.................................................................................................2922
INSPECTION..............................................................................................2923
INSTALLATION............................................................................................2923
Disassembly and Assembly....................................................................................2924
DISASSEMBLY.............................................................................................2924
Journal.............................................................................................2924
ASSEMBLY................................................................................................2925
Journal.............................................................................................2925
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2926
General Specifications......................................................................................2926
Snap Ring...................................................................................................2927
ps......................................................................................................................2929
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2929
PRECAUTIONS.....................................................................................................2930
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2930
Precautions for Steering System.............................................................................2930
PREPARATION.....................................................................................................2931
Special Service Tools (SST).................................................................................2931
Commercial Service Tools....................................................................................2932
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................2933
NVH Troubleshooting Chart...................................................................................2933
POWER STEERING FLUID............................................................................................2934
Checking Fluid Level........................................................................................2934
Checking Fluid Leakage......................................................................................2934
Air Bleeding Hydraulic System...............................................................................2934
STEERING WHEEL..................................................................................................2936
On-Vehicle Inspection and Service...........................................................................2936
CHECKING CONDITION OF INSTALLATION......................................................................2936
CHECKING STEERING WHEEL PLAY............................................................................2936
CHECKING NEUTRAL POSITION ON STEERING WHEEL.............................................................2936
CHECKING STEERING WHEEL TURNING FORCE...................................................................2936
CHECKING FRONT WHEEL TURNING ANGLE......................................................................2937
Removal and Installation....................................................................................2937
REMOVAL.................................................................................................2937
INSTALLATION............................................................................................2937
STEERING COLUMN.................................................................................................2938
Removal and Installation....................................................................................2938
REMOVAL.................................................................................................2938
INSPECTION AFTER REMOVAL................................................................................2939
INSTALLATION............................................................................................2939
INSPECTION AFTER INSTALLATION...........................................................................2940
Disassembly and Assembly....................................................................................2941
DISASSEMBLY.............................................................................................2941
ASSEMBLY................................................................................................2942
INSPECTION AFTER ASSEMBLY...............................................................................2942
POWER STEERING GEAR AND LINKAGE.................................................................................2943
Removal and Installation....................................................................................2943
REMOVAL.................................................................................................2943
INSTALLATION............................................................................................2944
INSPECTION AFTER INSTALLATION...........................................................................2944
Disassembly and Assembly....................................................................................2945
DISASSEMBLY.............................................................................................2945
INSPECTION AFTER DISASSEMBLY............................................................................2946
Boot................................................................................................2946
Gear Housing Assembly...............................................................................2946
Outer Socket and Inner Socket.......................................................................2946
ASSEMBLY................................................................................................2946
POWER STEERING OIL PUMP.........................................................................................2948
On-Vehicle Inspection and Service...........................................................................2948
CHECKING RELIEF OIL PRESSURE............................................................................2948
Components..................................................................................................2949
Removal and Installation....................................................................................2949
REMOVAL.................................................................................................2949
INSTALLATION............................................................................................2949
Disassembly and Assembly....................................................................................2950
INSPECTION BEFORE DISASSEMBLY...........................................................................2950
DISASSEMBLY.............................................................................................2950
INSPECTION AFTER DISASSEMBLY............................................................................2950
Body Assembly Inspection............................................................................2950
ASSEMBLY................................................................................................2950
HYDRAULIC LINE..................................................................................................2952
Removal and Installation....................................................................................2952
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2954
Steering Wheel..............................................................................................2954
Steering Column.............................................................................................2954
Steering Outer Socket and Inner Socket......................................................................2955
Oil Pump....................................................................................................2955
Steering Fluid..............................................................................................2955
rax.....................................................................................................................2957
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2957
PRECAUTIONS.....................................................................................................2958
Caution.....................................................................................................2958
PREPARATION.....................................................................................................2959
Special Service Tools (SST).................................................................................2959
Commercial Service Tools....................................................................................2959
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................2960
NVH Troubleshooting Chart...................................................................................2960
WHEEL HUB.......................................................................................................2961
On-Vehicle Inspection and Service...........................................................................2961
WHEEL BEARING INSPECTION................................................................................2961
Components..................................................................................................2961
Removal and Installation....................................................................................2961
REMOVAL.................................................................................................2961
INSTALLATION............................................................................................2962
REAR DRIVE SHAFT................................................................................................2963
Components..................................................................................................2963
Removal and Installation....................................................................................2963
REMOVAL.................................................................................................2963
INSPECTION AFTER REMOVAL................................................................................2964
INSTALLATION............................................................................................2964
Disassembly and Assembly....................................................................................2964
DISASSEMBLY.............................................................................................2964
Final Drive Side....................................................................................2964
Wheel Side..........................................................................................2965
INSPECTION AFTER DISASSEMBLY............................................................................2965
Drive Shaft.........................................................................................2965
Joint Sub-assembly..................................................................................2965
Ball Cage...........................................................................................2966
Steel Ball..........................................................................................2966
Inner Race..........................................................................................2966
ASSEMBLY................................................................................................2966
Final Drive Side....................................................................................2966
Wheel Side..........................................................................................2967
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................2969
Wheel Bearing...............................................................................................2969
Drive Shaft.................................................................................................2969
rf......................................................................................................................2971
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2971
PRECAUTIONS.....................................................................................................2972
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................2972
Precautions.................................................................................................2972
PREPARATION.....................................................................................................2973
Special service tool........................................................................................2973
Commercial Service Tool.....................................................................................2973
SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................2974
Work Flow...................................................................................................2974
CUSTOMER INTERVIEW......................................................................................2974
DUPLICATE THE NOISE AND TEST DRIVE......................................................................2975
CHECK RELATED SERVICE BULLETINS.........................................................................2975
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................2975
REPAIR THE CAUSE........................................................................................2975
CONFIRM THE REPAIR......................................................................................2976
Generic Squeak and Rattle Troubleshooting...................................................................2976
INSTRUMENT PANEL........................................................................................2976
CENTER CONSOLE..........................................................................................2976
DOORS...................................................................................................2976
TRUNK...................................................................................................2977
SUNROOF/HEADLINING......................................................................................2977
OVERHEAD CONSOLE (FRONT AND REAR).......................................................................2977
SEATS...................................................................................................2977
UNDERHOOD...............................................................................................2977
Diagnostic Worksheet........................................................................................2978
SUNROOF.........................................................................................................2980
Component Parts and Harness Connector Location..............................................................2980
System Description..........................................................................................2980
OUTLINE.................................................................................................2980
OPERATION...............................................................................................2980
TILT UP/SLIDE CLOSE OPERATION.......................................................................2981
TILT DOWN/SLIDE OPEN OPERATION......................................................................2981
AUTO OPERATION......................................................................................2981
RETAINED POWER OPERATION............................................................................2981
ANTI-PINCH FUNCTION.................................................................................2981
INITIALIZATION FAILURE CONDITIONS...................................................................2981
INITIALIZATION PROCEDURE............................................................................2981
RE-TEACHING CONDITIONS..............................................................................2982
RE-TEACHING PROCEDURE...............................................................................2982
CAN Communication System Description........................................................................2982
Wiring Diagram — SROOF —....................................................................................2983
Terminals and Reference Values for BCM......................................................................2984
Terminals and Reference Values for Sunroof Motor Assembly...................................................2985
Work Flow...................................................................................................2985
CONSULT-II Function (BCM)...................................................................................2986
CONSULT-II OPERATION....................................................................................2986
Work Support................................................................................................2987
Active Test.................................................................................................2987
Data Monitor................................................................................................2987
Trouble Diagnosis Chart by Symptom..........................................................................2988
BCM Power Supply and Ground Circuit Check...................................................................2988
Sunroof Switch System Check.................................................................................2988
Sunroof Motor Assembly Power Supply and Ground Circuit Check................................................2990
Door Switch Check...........................................................................................2991
Adjustment..................................................................................................2993
GAP ADJUSTMENT..........................................................................................2993
HEIGHT DIFFERENCE ADJUSTMENT............................................................................2993
Removal and Installation....................................................................................2994
SUNROOF UNIT............................................................................................2995
Removal.............................................................................................2995
Installation........................................................................................2995
GLASS LID...............................................................................................2995
Removal.............................................................................................2995
Installation........................................................................................2995
WIND DEFLECTOR..........................................................................................2996
Removal.............................................................................................2996
Installation........................................................................................2996
SUNSHADE................................................................................................2996
Removal.............................................................................................2996
Installation........................................................................................2996
SUNROOF MOTOR...........................................................................................2996
Removal.............................................................................................2996
Installation........................................................................................2997
DRAIN HOSES.............................................................................................2997
Removal.............................................................................................2997
Installation........................................................................................2998
WEATHERSTRIP............................................................................................2998
LINK AND WIRE ASSEMBLY..................................................................................2998
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
rfd.....................................................................................................................2999
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................2999
PRECAUTIONS.....................................................................................................3000
Precautions for Servicing Rear Final Drive..................................................................3000
PREPARATION.....................................................................................................3001
Special Service Tools.......................................................................................3001
Commercial Service Tools....................................................................................3004
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................................3005
NVH Troubleshooting Chart...................................................................................3005
DESCRIPTION.....................................................................................................3006
Cross-Sectional View........................................................................................3006
DIFFERENTIAL GEAR OIL...........................................................................................3007
Changing Differential Gear Oil..............................................................................3007
DRAINING................................................................................................3007
FILLING.................................................................................................3007
Checking Differential Gear Oil..............................................................................3007
OIL LEAKAGE AND OIL LEVEL...............................................................................3007
FRONT OIL SEAL..................................................................................................3008
Removal and Installation....................................................................................3008
REMOVAL.................................................................................................3008
INSTALLATION............................................................................................3009
SIDE OIL SEAL...................................................................................................3010
Removal and Installation....................................................................................3010
REMOVAL.................................................................................................3010
INSTALLATION............................................................................................3010
REAR FINAL DRIVE ASSEMBLY.......................................................................................3011
Removal and Installation....................................................................................3011
COMPONENTS..............................................................................................3011
REMOVAL.................................................................................................3012
INSTALLATION............................................................................................3013
Disassembly and Assembly....................................................................................3014
COMPONENTS..............................................................................................3014
ASSEMBLY INSPECTION AND ADJUSTMENT......................................................................3015
Total Preload Torque................................................................................3015
Drive Gear Runout...................................................................................3015
Tooth Contact.......................................................................................3016
Backlash............................................................................................3017
Companion Flange Runout.............................................................................3018
DISASSEMBLY.............................................................................................3018
Differential Assembly...............................................................................3018
Drive Pinion Assembly...............................................................................3021
INSPECTION AFTER DISASSEMBLY............................................................................3022
ADJUSTMENT AND SELECTION ADJUSTING WASHERS..............................................................3023
Differential Side Gear Clearance....................................................................3023
Side Bearing Preload................................................................................3023
Pinion Gear Height..................................................................................3025
ASSEMBLY................................................................................................3028
Drive Pinion Assembly...............................................................................3028
Differential Assembly...............................................................................3030
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................3034
General Specifications......................................................................................3034
Inspection and Adjustment...................................................................................3034
DRIVE GEAR RUNOUT.......................................................................................3034
DIFFERENTIAL SIDE GEAR CLEARANCE........................................................................3034
PRELOAD TORQUE..........................................................................................3034
BACKLASH................................................................................................3034
COMPANION FLANGE RUNOUT.................................................................................3034
SELECTIVE PARTS.........................................................................................3034
Side Gear Thrust Washer.............................................................................3034
Pinion Height Adjusting Washer......................................................................3035
Side Bearing Adjusting Washer.......................................................................3035
rsu.....................................................................................................................3037
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................3037
PRECAUTIONS.....................................................................................................3038
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3038
Precautions for Rear Suspension.............................................................................3038
PREPARATION.....................................................................................................3039
Commercial Service Tools....................................................................................3039
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................3040
NVH Troubleshooting Chart...................................................................................3040
REAR SUSPENSION ASSEMBLY........................................................................................3041
Components..................................................................................................3041
On-Vehicle Inspection.......................................................................................3041
Wheel Alignment Inspection..................................................................................3042
PRELIMINARY INSPECTION..................................................................................3042
GENERAL INFORMATION AND RECOMMENDATIONS.................................................................3042
THE ALIGNMENT PROCESS...................................................................................3043
CAMBER..................................................................................................3043
TOE-IN..................................................................................................3043
REAR SUSPENSION MEMBER..........................................................................................3045
Removal and Installation....................................................................................3045
COMPONENTS..............................................................................................3045
REMOVAL.................................................................................................3045
INSPECTION AFTER REMOVAL................................................................................3047
INSTALLATION............................................................................................3048
SHOCK ABSORBER..................................................................................................3049
Removal and Installation....................................................................................3049
REMOVAL.................................................................................................3049
INSTALLATION............................................................................................3049
Inspection..................................................................................................3049
SUSPENSION ARM..................................................................................................3050
Removal and Installation....................................................................................3050
REMOVAL.................................................................................................3050
INSPECTION AFTER REMOVAL................................................................................3051
INSTALLATION............................................................................................3051
FRONT LOWER LINK................................................................................................3052
Removal and Installation....................................................................................3052
REMOVAL.................................................................................................3052
INSPECTION AFTER REMOVAL................................................................................3053
INSTALLATION............................................................................................3053
REAR LOWER LINK & COIL SPRING...................................................................................3054
Removal and Installation....................................................................................3054
REMOVAL.................................................................................................3054
INSPECTION AFTER REMOVAL................................................................................3054
INSTALLATION............................................................................................3055
STABILIZER BAR..................................................................................................3056
Removal and Installation....................................................................................3056
REMOVAL.................................................................................................3056
INSPECTION AFTER REMOVAL................................................................................3056
INSTALLATION............................................................................................3056
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................3057
Wheel Alignment.............................................................................................3057
Ball Joint..................................................................................................3058
Wheelarch Height (Unladen*..................................................................................3058
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
sb......................................................................................................................3059
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................3059
PRECAUTIONS.....................................................................................................3060
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3060
Precautions for Seat Belt Service...........................................................................3060
AFTER A COLLISION.......................................................................................3060
SEAT BELTS......................................................................................................3061
Removal and Installation of Front Seat Belt.................................................................3061
REMOVAL OF SEAT BELT RETRACTOR..........................................................................3062
INSTALLATION OF SEAT BELT RETRACTOR.....................................................................3062
REMOVAL OF SEAT BELT BUCKLE.............................................................................3062
INSTALLATION OF SEAT BELT BUCKLE........................................................................3062
Removal and Installation of Rear Seat Belt..................................................................3063
REMOVAL OF SEAT BELT RETRACTOR - OUTBOARD...............................................................3064
INSTALLATION OF SEAT BELT RETRACTOR - OUTBOARD..........................................................3064
REMOVAL OF SEAT BELT BUCKLE.............................................................................3064
INSTALLATION OF SEAT BELT BUCKLE........................................................................3064
REMOVAL OF SEAT BELT RETRACTOR - CENTER SEAT............................................................3064
INSTALLATION OF SEAT BELT RETRACTOR - CENTER SEAT.......................................................3064
Removal and Installation of Third Row Seat Belt.............................................................3065
REMOVAL OF SEAT BELT RETRACTOR AND BUCKLE...............................................................3065
INSTALLATION OF SEAT BELT RETRACTOR AND BUCKLE..........................................................3066
Seat Belt Inspection........................................................................................3067
AFTER A COLLISION.......................................................................................3067
PRELIMINARY CHECKS......................................................................................3067
SEAT BELT RETRACTOR ON-VEHICLE CHECK....................................................................3068
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)...........................3068
ELR Function Stationary Check.......................................................................3068
ALR Function Stationary Check.......................................................................3068
ELR Function Moving Check...........................................................................3068
SEAT BELT RETRACTOR OFF-VEHICLE CHECK...................................................................3068
LATCH (LOWER ANCHORS AND TETHER FOR CHILDREN) SYSTEM............................................................3070
Removal and Installation....................................................................................3070
TOP TETHER STRAP CHILD RESTRAINT................................................................................3071
Removal and Installation....................................................................................3071
sc......................................................................................................................3073
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................3073
PRECAUTIONS.....................................................................................................3074
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3074
Precautions for Power Generation Variable Voltage Control System............................................3074
PREPARATION.....................................................................................................3075
Special Service Tools.......................................................................................3075
Commercial Service Tools....................................................................................3075
BATTERY.........................................................................................................3076
How to Handle Battery.......................................................................................3076
METHODS OF PREVENTING OVER-DISCHARGE....................................................................3076
CHECKING ELECTROLYTE LEVEL..............................................................................3076
Sulfation...........................................................................................3077
SPECIFIC GRAVITY CHECK..................................................................................3077
Hydrometer Temperature Correction...................................................................3077
CHARGING THE BATTERY....................................................................................3078
Charging Rates......................................................................................3078
Trouble Diagnoses with Battery Service Center...............................................................3078
Removal and Installation....................................................................................3079
REMOVAL.................................................................................................3079
INSTALLATION............................................................................................3079
STARTING SYSTEM.................................................................................................3080
System Description..........................................................................................3080
Wiring Diagram — START —....................................................................................3081
Trouble Diagnoses with Starting/Charging System Tester (Starting)...........................................3083
WORK FLOW...............................................................................................3083
DIAGNOSTIC PROCEDURE 1..................................................................................3085
Check Starter Motor Circuit.........................................................................3085
DIAGNOSTIC PROCEDURE 2..................................................................................3086
Check Magnetic Switch Circuit.......................................................................3086
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE...............................3087
Removal and Installation....................................................................................3087
REMOVAL.................................................................................................3087
INSTALLATION............................................................................................3088
CHARGING SYSTEM.................................................................................................3089
System Description..........................................................................................3089
POWER GENERATION VARIABLE VOLTAGE CONTROL SYSTEM........................................................3089
Operation...........................................................................................3089
Component...........................................................................................3090
Wiring Diagram — CHARGE —...................................................................................3091
Trouble Diagnoses with Starting/Charging System Tester (Charging)...........................................3092
WORK FLOW...............................................................................................3092
PRELIMINARY INSPECTION..................................................................................3093
DIAGNOSTIC PROCEDURE 1..................................................................................3093
Check Charge Warning Lamp Circuit (Open)............................................................3093
DIAGNOSTIC PROCEDURE 2..................................................................................3094
Check Charge Warning Lamp Circuit (Short)...........................................................3094
DIAGNOSTIC PROCEDURE 3..................................................................................3095
Check Voltage Regulator Circuit.....................................................................3095
DIAGNOSTIC PROCEDURE 4..................................................................................3096
Check Battery Circuit...............................................................................3096
Power Generation Variable Voltage Control System Inspection.................................................3097
Removal and Installation....................................................................................3098
REMOVAL.................................................................................................3098
GENERATOR PULLEY INSPECTION.............................................................................3099
INSTALLATION............................................................................................3099
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................3100
Battery.....................................................................................................3100
Starter.....................................................................................................3100
Generator...................................................................................................3100
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
se......................................................................................................................3101
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................3101
PRECAUTIONS.....................................................................................................3103
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3103
Precautions for Work........................................................................................3103
PREPARATION.....................................................................................................3104
Special Service Tool........................................................................................3104
Commercial Service Tool.....................................................................................3104
SQUEAK AND RATTLE TROUBLE DIAGNOSES.............................................................................3105
Work Flow...................................................................................................3105
CUSTOMER INTERVIEW......................................................................................3105
DUPLICATE THE NOISE AND TEST DRIVE......................................................................3106
CHECK RELATED SERVICE BULLETINS.........................................................................3106
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................3106
REPAIR THE CAUSE........................................................................................3106
CONFIRM THE REPAIR......................................................................................3107
Generic Squeak and Rattle Troubleshooting...................................................................3107
INSTRUMENT PANEL........................................................................................3107
CENTER CONSOLE..........................................................................................3107
DOORS...................................................................................................3107
TRUNK...................................................................................................3108
SUNROOF/HEADLINING......................................................................................3108
OVERHEAD CONSOLE (FRONT AND REAR).......................................................................3108
SEATS...................................................................................................3108
UNDERHOOD...............................................................................................3108
Diagnostic Worksheet........................................................................................3109
AUTOMATIC DRIVE POSITIONER......................................................................................3111
Component Parts And Harness Connector Location..............................................................3111
System Description..........................................................................................3111
FAIL-SAFE MODE..........................................................................................3112
CANCEL OF FAIL-SAFE MODE................................................................................3112
CAN Communication System Description........................................................................3112
Schematic...................................................................................................3113
Wiring Diagram — AUT/DP —...................................................................................3115
Terminals and Reference Values for BCM......................................................................3124
Terminals and Reference Values for Driver Seat Control Unit.................................................3124
Terminals and Reference Values for Automatic Drive Positioner Control Unit..................................3126
Work Flow...................................................................................................3128
Preliminary Check...........................................................................................3129
SETTING CHANGE FUNCTION.................................................................................3129
POWER SUPPLY AND GROUND CIRCUIT INSPECTION..............................................................3129
CONSULT-II Function (AUTO DRIVE POS.).......................................................................3131
CONSULT-II INSPECTION PROCEDURE.........................................................................3131
SELF-DIAGNOSIS RESULTS..................................................................................3133
DATA MONITOR............................................................................................3133
ACTIVE TEST.............................................................................................3135
CAN Communication Inspection Using CONSULT-II (Self-Diagnosis)..............................................3135
Symptom Chart...............................................................................................3135
Sliding Motor Circuit Inspection............................................................................3137
Reclining Motor LH Circuit Inspection.......................................................................3138
Lifting Motor (Front) Circuit Inspection....................................................................3139
Lifting Motor (Rear) Circuit Inspection.....................................................................3141
Pedal Adjusting Motor Circuit Inspection....................................................................3142
Mirror Motor LH Circuit Check...............................................................................3143
Mirror Motor RH Circuit Check...............................................................................3145
Sliding Sensor Circuit Inspection...........................................................................3147
Reclining Sensor Circuit Inspection.........................................................................3148
Lifting Sensor (Front) Circuit Inspection...................................................................3149
Lifting Sensor (Rear) Circuit Inspection....................................................................3150
Pedal Adjusting Sensor Circuit Inspection...................................................................3151
Mirror Sensor LH Circuit Check..............................................................................3152
Mirror Sensor RH Circuit Check..............................................................................3154
Sliding Switch Circuit Inspection...........................................................................3156
Reclining Switch Inspection.................................................................................3158
Lifting Switch (Front) Circuit Inspection...................................................................3159
Lifting Switch (Rear) Circuit Inspection....................................................................3161
Power Seat Switch Ground Inspection.........................................................................3162
Pedal Adjusting Switch Circuit Inspection...................................................................3163
Door Mirror Remote Control Switch (Changeover Switch) Circuit Check.........................................3165
Door Mirror Remote Control Switch (Mirror Switch) Circuit Check.............................................3166
Door Mirror Remote Control Switch Ground Circuit Inspection.................................................3168
Seat Memory Switch Circuit Inspection.......................................................................3168
Seat Memory Indicator Lamp Circuit Inspection...............................................................3170
Door Mirror Sensor Power Supply and Ground Circuit inspection...............................................3171
A/T Device (Park Position Switch) Circuit Inspection........................................................3172
Front Door Switch LH Circuit Inspection.....................................................................3174
UART Communication Line Circuit Inspection..................................................................3175
Removal and Installation....................................................................................3177
POWER SEAT......................................................................................................3178
Schematic...................................................................................................3178
Wiring Diagram — SEAT —.....................................................................................3179
HEATED SEAT.....................................................................................................3182
Description.................................................................................................3182
Wiring Diagram — HSEAT —....................................................................................3183
FRONT SEAT......................................................................................................3185
Components..................................................................................................3185
Removal and Installation....................................................................................3192
REMOVAL.................................................................................................3192
INSTALLATION............................................................................................3192
Seatback Assembly...........................................................................................3192
REMOVAL.................................................................................................3192
DISASSEMBLY.............................................................................................3193
ASSEMBLY................................................................................................3193
INSTALLATION............................................................................................3193
Seat Cushion Trim and Pad...................................................................................3193
REMOVAL.................................................................................................3193
DISASSEMBLY.............................................................................................3194
ASSEMBLY................................................................................................3195
INSTALLATION............................................................................................3195
REAR SEAT.......................................................................................................3196
Removal and Installation....................................................................................3196
Second Row Outboard.....................................................................................3196
Removal.............................................................................................3196
Installation........................................................................................3196
Second Row Center.......................................................................................3196
Removal.............................................................................................3196
Installation........................................................................................3196
Third Row...............................................................................................3196
Removal.............................................................................................3196
Installation........................................................................................3196
Disassembly and Assembly....................................................................................3197
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
srs.....................................................................................................................3203
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................3203
PRECAUTIONS.....................................................................................................3205
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3205
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service.........................................3205
Occupant Classification System Precaution...................................................................3205
PREPARATION.....................................................................................................3206
Special Service Tools.......................................................................................3206
SUPPLEMENTAL RESTRAINT SYSTEM (SRS).............................................................................3207
SRS Configuration...........................................................................................3207
Front Seat Belt Pre-tensioner with Load Limiter.............................................................3208
Front Side Air Bag..........................................................................................3208
Side Curtain Air Bag........................................................................................3208
Occupant Classification System (OCS)........................................................................3208
Direct-connect SRS Component Connectors.....................................................................3209
TROUBLE DIAGNOSIS...............................................................................................3210
Trouble Diagnosis Introduction..............................................................................3210
DIAGNOSIS FUNCTION......................................................................................3210
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR..........................................3210
Information From Customer...........................................................................3210
Preliminary Check...................................................................................3210
WORK FLOW...............................................................................................3211
SRS Components Parts Location...............................................................................3212
Schematic...................................................................................................3213
Wiring Diagram — SRS —......................................................................................3214
CONSULT-II Function (AIR BAG)...............................................................................3220
CONSULT-II Function.........................................................................................3220
HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II.......................................................3220
From User Mode to Diagnosis Mode....................................................................3220
From Diagnosis Mode to User Mode....................................................................3220
HOW TO ERASE SELF-DIAGNOSIS RESULTS.....................................................................3221
Self-Diagnosis Function (Without CONSULT-II)................................................................3221
HOW TO CHANGE SELF-DIAGNOSIS MODE.......................................................................3222
HOW TO ERASE SELF-DIAGNOSIS RESULTS.....................................................................3222
SRS Operation Check.........................................................................................3222
DIAGNOSTIC PROCEDURE 1..................................................................................3222
Checking SRS Operation Using “AIR BAG” Warning Lamp—User Mode.......................................3222
Trouble Diagnosis With CONSULT-II...........................................................................3224
DIAGNOSTIC PROCEDURE 2..................................................................................3224
CONSULT-II Diagnostic Code Chart ("SELF-DIAG [CURRENT]")............................................3225
DIAGNOSTIC PROCEDURE 3..................................................................................3229
Final Check of SRS Using CONSULT-II—Diagnosis Mode..................................................3229
DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)..........................................3232
Check SRS Repair History............................................................................3232
DIAGNOSTIC PROCEDURE 5..................................................................................3232
Check SRS Intermittent Malfunction Using CONSULT-II—Diagnosis Mode..................................3232
CONSULT-II Diagnostic Code Chart ("SELF-DIAG [PAST]" or "TROUBLE DIAG RECORD")......................3234
Trouble Diagnosis Without CONSULT-II........................................................................3239
DIAGNOSTIC PROCEDURE 6..................................................................................3239
Inspect SRS Malfunction Using "AIR BAG" Warning Lamp—Diagnosis Mode.................................3239
WARNING LAMP FLASH CODE CHART...........................................................................3240
Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn Off.................................................3245
DIAGNOSTIC PROCEDURE 6..................................................................................3245
Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn On..................................................3246
DIAGNOSTIC PROCEDURE 7..................................................................................3246
DRIVER AIR BAG MODULE...........................................................................................3247
Removal and Installation....................................................................................3247
REMOVAL.................................................................................................3247
INSTALLATION............................................................................................3248
SPIRAL CABLE....................................................................................................3249
Removal and Installation....................................................................................3249
REMOVAL.................................................................................................3249
INSTALLATION............................................................................................3250
FRONT PASSENGER AIR BAG MODULE..................................................................................3251
Removal and Installation....................................................................................3251
REMOVAL.................................................................................................3251
INSTALLATION............................................................................................3252
Original Passenger Air Bag Module...................................................................3252
Service Replacement Passenger Air Bag Module........................................................3252
WIRING HARNESS MODIFICATION.............................................................................3253
SIDE CURTAIN AIR BAG MODULE.....................................................................................3255
Removal and Installation....................................................................................3255
REMOVAL.................................................................................................3255
INSTALLATION............................................................................................3255
CRASH ZONE SENSOR...............................................................................................3257
Removal and Installation....................................................................................3257
REMOVAL.................................................................................................3257
INSTALLATION............................................................................................3257
SIDE AIR BAG (SATELLITE) SENSOR.................................................................................3258
Removal and Installation....................................................................................3258
REMOVAL.................................................................................................3258
INSTALLATION............................................................................................3258
FRONT SEAT BELT PRE-TENSIONER...................................................................................3259
Removal and Installation....................................................................................3259
DIAGNOSIS SENSOR UNIT...........................................................................................3260
Removal and Installation....................................................................................3260
REMOVAL.................................................................................................3260
INSTALLATION............................................................................................3260
ECU DISCRIMINATED NO....................................................................................3260
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT.....................................................................3261
Removal and Installation....................................................................................3261
COLLISION DIAGNOSIS.............................................................................................3262
For Frontal Collision.......................................................................................3262
SRS INSPECTION (FOR FRONTAL COLLISION)..................................................................3262
For Side and Rollover Collision.............................................................................3263
WHEN SRS IS ACTIVATED IN THE SIDE OR ROLLOVER COLLISION.................................................3263
WHEN SRS IS NOT ACTIVATED IN THE SIDE OR ROLLOVER COLLISION.............................................3263
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)........................................................3264
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
tf......................................................................................................................3267
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................3267
ATX14B..........................................................................................................3272
PRECAUTIONS.................................................................................................3272
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.............3272
Precautions for Transfer Assembly and Transfer Control Unit Replacement.................................3272
METHOD FOR POSITION ADJUSTMENT......................................................................3272
Precautions.............................................................................................3272
Service Notice..........................................................................................3273
PREPARATION.................................................................................................3274
Special Service Tools...................................................................................3274
Commercial Service Tools................................................................................3277
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING........................................................3278
NVH Troubleshooting Chart...............................................................................3278
TRANSFER FLUID..............................................................................................3279
Replacement.............................................................................................3279
DRAINING............................................................................................3279
FILLING.............................................................................................3279
Inspection..............................................................................................3279
FLUID LEAKAGE AND FLUID LEVEL.......................................................................3279
ALL-MODE 4WD SYSTEM.........................................................................................3280
Cross-section View......................................................................................3280
Power Transfer..........................................................................................3281
POWER TRANSFER DIAGRAM..............................................................................3281
POWER TRANSFER FLOW.................................................................................3282
System Description......................................................................................3283
CONTROL SYSTEM......................................................................................3283
ALL-MODE 4WD Transfer Basic Control.............................................................3284
Hydraulic Control Circuits......................................................................3284
TRANSFER MOTOR......................................................................................3284
WAIT DETECTION SWITCH...............................................................................3285
NEUTRAL-4LO SWITCH..................................................................................3285
ATP SWITCH..........................................................................................3285
2-4WD SHIFT SOLENOID VALVE..........................................................................3285
CLUTCH PRESSURE SOLENOID VALVE......................................................................3286
LINE PRESSURE SWITCH................................................................................3286
CLUTCH PRESSURE SWITCH..............................................................................3286
TRANSFER FLUID TEMPERATURE SENSOR...................................................................3286
TRANSFER CONTROL UNIT...............................................................................3286
TRANSFER CONTROL DEVICE.............................................................................3286
4WD SHIFT SWITCH AND INDICATOR LAMPS................................................................3286
4WD Shift Switch................................................................................3286
4WD Shift Indicator Lamp........................................................................3286
4LO Indicator Lamp..............................................................................3286
4WD WARNING LAMP....................................................................................3287
4WD Warning Lamp Indication.....................................................................3287
ATP WARNING LAMP....................................................................................3287
System Diagram..........................................................................................3287
COMPONENTS FUNCTION.................................................................................3288
CAN Communication.......................................................................................3288
SYSTEM DESCRIPTION..................................................................................3288
TROUBLE DIAGNOSIS...........................................................................................3289
How to Perform Trouble Diagnosis........................................................................3289
BASIC CONCEPT.......................................................................................3289
Location of Electrical Parts............................................................................3290
Schematic...............................................................................................3291
Wiring Diagram — T/F —..................................................................................3292
Inspections Before Trouble Diagnosis....................................................................3300
TRANSFER FLUID CHECK................................................................................3300
PREPARATION FOR ROAD TEST...........................................................................3300
CHECK BEFORE ENGINE IS STARTED......................................................................3300
CHECK AT IDLE.......................................................................................3300
CRUISE TEST.........................................................................................3301
Trouble Diagnosis Chart for Symptoms....................................................................3302
Transfer Control Unit Input/Output Signal Reference Values..............................................3303
TRANSFER CONTROL UNIT INSPECTION TABLE..............................................................3303
Specifications with CONSULT-II..................................................................3303
Specifications Between Transfer Control Unit Terminals..........................................3308
CONSULT-II Function (ALL MODE AWD/4WD)..................................................................3312
FUNCTION............................................................................................3312
CONSULT-II SETTING PROCEDURE........................................................................3312
SELF-DIAG RESULT MODE...............................................................................3313
Operation Procedure.............................................................................3313
Display Item List...............................................................................3313
How to Erase Self-diagnostic Results............................................................3315
DATA MONITOR MODE...................................................................................3315
Operation Procedure.............................................................................3315
Display Item List...............................................................................3315
WORK SUPPORT........................................................................................3317
Operation Procedure.............................................................................3317
Clutch Force Release Limit Adjustment...........................................................3318
Self-diagnostic Procedure...............................................................................3318
SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II).........................................................3318
SELF-DIAGNOSTIC PROCEDURE (WITHOUT CONSULT-II)......................................................3318
Description.....................................................................................3318
Diagnostic Procedure............................................................................3319
Judgement Self-diagnosis........................................................................3319
ERASE SELF-DIAGNOSIS................................................................................3321
TROUBLE DIAGNOSIS FOR SYSTEM................................................................................3322
Power Supply Circuit For Transfer Control Unit..........................................................3322
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3322
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3322
DIAGNOSTIC PROCEDURE................................................................................3323
COMPONENT INSPECTION................................................................................3325
Transfer Control Unit...................................................................................3325
DIAGNOSTIC PROCEDURE................................................................................3325
Output Shaft Revolution Signal (TCM)....................................................................3326
DIAGNOSTIC PROCEDURE................................................................................3326
Vehicle Speed Sensor (ABS)..............................................................................3326
DIAGNOSTIC PROCEDURE................................................................................3326
Neutral-4LO Switch......................................................................................3327
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3327
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3327
DIAGNOSTIC PROCEDURE................................................................................3328
COMPONENT INSPECTION................................................................................3330
4WD Shift Switch........................................................................................3330
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3330
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3330
DIAGNOSTIC PROCEDURE................................................................................3331
COMPONENT INSPECTION................................................................................3334
Wait Detection Switch...................................................................................3334
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3334
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3334
DIAGNOSTIC PROCEDURE................................................................................3335
COMPONENT INSPECTION................................................................................3337
PNP Switch Signal (TCM).................................................................................3337
DIAGNOSTIC PROCEDURE................................................................................3337
Actuator Motor..........................................................................................3338
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3338
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3338
DIAGNOSTIC PROCEDURE................................................................................3339
COMPONENT INSPECTION................................................................................3344
Transfer Shift Relay............................................................................3344
Transfer Control Device.........................................................................3344
Actuator Position Switch................................................................................3345
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3345
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3345
DIAGNOSTIC PROCEDURE................................................................................3346
COMPONENT INSPECTION................................................................................3348
Transfer Control Device.................................................................................3349
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3349
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3349
DIAGNOSTIC PROCEDURE................................................................................3350
Engine Speed Signal (ECM)...............................................................................3353
DIAGNOSTIC PROCEDURE................................................................................3353
Clutch Pressure Solenoid................................................................................3353
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3353
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3353
DIAGNOSTIC PROCEDURE................................................................................3354
COMPONENT INSPECTION................................................................................3357
Clutch Pressure Solenoid........................................................................3357
Transfer Dropping Resistor......................................................................3357
2-4WD Solenoid..........................................................................................3358
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3358
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3358
DIAGNOSTIC PROCEDURE................................................................................3358
COMPONENT INSPECTION................................................................................3361
Transfer Motor..........................................................................................3362
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3362
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3363
DIAGNOSTIC PROCEDURE................................................................................3364
COMPONENT INSPECTION................................................................................3369
Transfer Motor Relay............................................................................3369
Transfer Motor..................................................................................3369
Transfer Fluid Temperature..............................................................................3369
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3369
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3369
DIAGNOSTIC PROCEDURE................................................................................3370
COMPONENT INSPECTION................................................................................3371
Clutch Pressure Switch..................................................................................3372
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3372
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3372
DIAGNOSTIC PROCEDURE................................................................................3373
COMPONENT INSPECTION................................................................................3374
Line Pressure Switch....................................................................................3375
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3375
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3375
DIAGNOSTIC PROCEDURE................................................................................3376
COMPONENT INSPECTION................................................................................3377
Throttle Position Signal (ECM)..........................................................................3378
DIAGNOSTIC PROCEDURE................................................................................3378
ABS Operation Signal (ABS)..............................................................................3378
DIAGNOSTIC PROCEDURE................................................................................3378
VDC Operation Signal (ABS)..............................................................................3379
DIAGNOSTIC PROCEDURE................................................................................3379
TCS Operation Signal (ABS)..............................................................................3379
DIAGNOSTIC PROCEDURE................................................................................3379
CAN Communication Line..................................................................................3380
DIAGNOSTIC PROCEDURE................................................................................3380
ATP Switch..............................................................................................3380
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3380
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3380
DIAGNOSTIC PROCEDURE................................................................................3381
COMPONENT INSPECTION................................................................................3382
TROUBLE DIAGNOSIS FOR SYMPTOMS..............................................................................3384
4WD Shift Indicator Lamp and 4LO Indicator Lamp Do Not Turn ON..........................................3384
SYMPTOM:............................................................................................3384
DIAGNOSTIC PROCEDURE................................................................................3384
4WD Warning Lamp Does Not Turn ON.......................................................................3387
SYMPTOM:............................................................................................3387
DIAGNOSTIC PROCEDURE................................................................................3387
4WD Shift Indicator Lamp or 4LO Indicator Lamp Does Not Change..........................................3389
SYMPTOM:............................................................................................3389
DIAGNOSTIC PROCEDURE................................................................................3390
ATP Warning Lamp Turns ON...............................................................................3391
SYMPTOM:............................................................................................3391
DIAGNOSTIC PROCEDURE................................................................................3391
4LO Indicator Lamp Repeats Flashing.....................................................................3393
SYMPTOM:............................................................................................3393
DIAGNOSTIC PROCEDURE................................................................................3393
4WD Warning Lamp Flashes Rapidly........................................................................3394
SYMPTOM:............................................................................................3394
DIAGNOSTIC PROCEDURE................................................................................3394
4WD Warning Lamp Flashes Slowly.........................................................................3395
SYMPTOM:............................................................................................3395
DIAGNOSTIC PROCEDURE................................................................................3395
Heavy Tight-corner Braking Symptom Occurs...............................................................3396
SYMPTOM:............................................................................................3396
DIAGNOSTIC PROCEDURE................................................................................3396
4WD System Does Not Operate.............................................................................3397
SYMPTOM:............................................................................................3397
TRANSFER CONTROL UNIT.......................................................................................3398
Removal and Installation................................................................................3398
REMOVAL.............................................................................................3398
INSTALLATION........................................................................................3398
FRONT OIL SEAL..............................................................................................3399
Removal and Installation................................................................................3399
REMOVAL.............................................................................................3399
INSTALLATION........................................................................................3400
REAR OIL SEAL...............................................................................................3401
Removal and Installation................................................................................3401
REMOVAL.............................................................................................3401
INSTALLATION........................................................................................3401
SIDE OIL SEAL...............................................................................................3403
Removal and Installation................................................................................3403
REMOVAL.............................................................................................3403
INSTALLATION........................................................................................3403
TRANSFER CONTROL DEVICE.....................................................................................3404
Removal and Installation................................................................................3404
AIR BREATHER HOSE...........................................................................................3405
Removal and Installation................................................................................3405
TRANSFER MOTOR..............................................................................................3408
Removal and Installation................................................................................3408
REMOVAL.............................................................................................3408
INSTALLATION........................................................................................3408
TRANSFER OIL FILTER.........................................................................................3409
Removal and Installation................................................................................3409
REMOVAL.............................................................................................3409
INSTALLATION........................................................................................3409
TRANSFER ASSEMBLY...........................................................................................3411
Removal and Installation................................................................................3411
REMOVAL.............................................................................................3411
INSTALLATION........................................................................................3411
Disassembly and Assembly................................................................................3412
COMPONENTS..........................................................................................3412
DISASSEMBLY.........................................................................................3414
Rear Case.......................................................................................3414
Front Case......................................................................................3415
Center Case.....................................................................................3420
INSPECTION AFTER DISASSEMBLY........................................................................3429
Shift Rod Components............................................................................3429
Planetary Carrier...............................................................................3430
Sun Gear........................................................................................3430
Internal Gear...................................................................................3430
Gears and Drive Chain...........................................................................3430
Bearing.........................................................................................3431
Main Oil Pump...................................................................................3431
Sub-oil Pump....................................................................................3431
Control Valve...................................................................................3431
Clutch..........................................................................................3432
Return Spring...................................................................................3432
ASSEMBLY............................................................................................3433
Center Case.....................................................................................3433
Front Case......................................................................................3442
Rear Case.......................................................................................3447
SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................3449
General Specifications..................................................................................3449
Inspection and Adjustment...............................................................................3449
CLEARANCE BETWEEN INNER GEAR AND OUTER GEAR.........................................................3449
CLUTCH..............................................................................................3449
PINION GEAR END PLAY................................................................................3449
CLEARANCE BETWEEN SHIFT FORK AND SLEEVE.............................................................3449
SELECTIVE PARTS.....................................................................................3449
Sub-oil Pump....................................................................................3449
Main Oil Pump...................................................................................3449
Control Valve...................................................................................3450
Control Valve Spring............................................................................3450
Return Spring...................................................................................3450
TX15B...........................................................................................................3451
PRECAUTIONS.................................................................................................3451
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.............3451
Precautions for Transfer Assembly and Transfer Control Unit Replacement.................................3451
CHECK 4WD SHIFT INDICATOR PATTERN...................................................................3451
METHOD FOR ADJUSTMENT WITH 4WD SHIFT SWITCH AT “2WD”................................................3452
Select Adjustment Pattern.......................................................................3452
Pattern A.......................................................................................3452
Pattern B.......................................................................................3452
METHOD FOR ADJUSTMENT WITH 4WD SHIFT SWITCH AT “4H” OR “4LO”........................................3452
Precautions.............................................................................................3453
Service Notice..........................................................................................3453
PREPARATION.................................................................................................3455
Special Service Tools...................................................................................3455
Commercial Service Tools................................................................................3457
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING........................................................3458
NVH Troubleshooting Chart...............................................................................3458
TRANSFER FLUID..............................................................................................3459
Replacement.............................................................................................3459
DRAINING............................................................................................3459
FILLING.............................................................................................3459
Inspection..............................................................................................3459
FLUID LEAKAGE AND FLUID LEVEL.......................................................................3459
4WD SYSTEM..................................................................................................3460
Cross-section View......................................................................................3460
Power Transfer..........................................................................................3461
POWER TRANSFER DIAGRAM..............................................................................3461
POWER TRANSFER FLOW.................................................................................3462
System Description......................................................................................3462
TRANSFER CONTROL DEVICE.............................................................................3462
Actuator Motor..................................................................................3462
Actuator Position Switch........................................................................3462
WAIT DETECTION SWITCH...............................................................................3462
4LO SWITCH..........................................................................................3462
ATP SWITCH..........................................................................................3462
TRANSFER CONTROL UNIT...............................................................................3462
TRANSFER SHIFT HIGH AND LOW RELAYS..................................................................3462
TRANSFER SHUT OFF RELAYS............................................................................3462
4WD SHIFT SWITCH AND INDICATOR LAMP.................................................................3463
4WD Shift Switch................................................................................3463
4WD Shift Indicator Lamp........................................................................3463
4LO Indicator Lamp..............................................................................3463
4WD WARNING LAMP....................................................................................3464
4WD Warning Lamp Indication.....................................................................3464
ATP WARNING LAMP....................................................................................3464
System Diagram..........................................................................................3465
COMPONENTS FUNCTION.................................................................................3465
CAN Communication.......................................................................................3466
SYSTEM DESCRIPTION..................................................................................3466
TROUBLE DIAGNOSIS...........................................................................................3467
How to Perform Trouble Diagnosis........................................................................3467
BASIC CONCEPT.......................................................................................3467
Location of Electrical Parts............................................................................3468
Schematic...............................................................................................3470
Wiring Diagram — T/F —..................................................................................3471
Trouble Diagnosis Chart for Symptoms....................................................................3477
Transfer Control Unit Input/Output Signal Reference Values..............................................3477
TRANSFER CONTROL UNIT INSPECTION TABLE..............................................................3477
Specifications with CONSULT-II..................................................................3477
Specifications Between Transfer Control Unit Terminals..........................................3479
CONSULT-II Function (ALL MODE AWD/4WD)..................................................................3482
FUNCTION............................................................................................3482
CONSULT-II SETTING PROCEDURE........................................................................3482
SELF-DIAG RESULT MODE...............................................................................3483
Operation Procedure.............................................................................3483
Display Item List...............................................................................3483
How to Erase Self-diagnostic Results............................................................3484
DATA MONITOR MODE...................................................................................3484
Operation Procedure.............................................................................3484
Display Item List...............................................................................3484
Self-Diagnostic Procedure...............................................................................3485
SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II).........................................................3485
SELF-DIAGNOSTIC PROCEDURE (WITHOUT CONSULT-II)......................................................3485
Description.....................................................................................3485
Diagnostic Procedure............................................................................3486
Judgement Self-diagnosis........................................................................3486
ERASE SELF-DIAGNOSIS................................................................................3487
TROUBLE DIAGNOSIS FOR SYSTEM................................................................................3488
Power Supply Circuit For Transfer Control Unit..........................................................3488
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3488
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3488
DIAGNOSTIC PROCEDURE................................................................................3489
COMPONENT INSPECTION................................................................................3491
Transfer Control Unit...................................................................................3491
DIAGNOSTIC PROCEDURE................................................................................3491
Output Shaft Revolution Signal (TCM)....................................................................3491
DIAGNOSTIC PROCEDURE................................................................................3491
Vehicle Speed Sensor (ABS)..............................................................................3492
DIAGNOSTIC PROCEDURE................................................................................3492
4LO Switch..............................................................................................3493
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3493
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3493
DIAGNOSTIC PROCEDURE................................................................................3494
COMPONENT INSPECTION................................................................................3496
4WD Shift Switch........................................................................................3496
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3496
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3496
DIAGNOSTIC PROCEDURE................................................................................3497
COMPONENT INSPECTION................................................................................3500
Wait Detection Switch...................................................................................3500
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3500
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3500
DIAGNOSTIC PROCEDURE................................................................................3501
COMPONENT INSPECTION................................................................................3503
PNP Switch Signal.......................................................................................3503
DIAGNOSTIC PROCEDURE................................................................................3503
Actuator Motor..........................................................................................3504
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3504
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3504
DIAGNOSTIC PROCEDURE................................................................................3505
COMPONENT INSPECTION................................................................................3510
Actuator Motor..................................................................................3510
Transfer Relay..................................................................................3510
Actuator Position Switch................................................................................3511
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3511
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3511
DIAGNOSTIC PROCEDURE................................................................................3512
Transfer Control Device.................................................................................3514
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3514
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3514
DIAGNOSTIC PROCEDURE................................................................................3515
Engine Speed Signal.....................................................................................3517
DIAGNOSTIC PROCEDURE................................................................................3517
CAN Communication Line..................................................................................3518
DIAGNOSTIC PROCEDURE................................................................................3518
ATP Switch..............................................................................................3518
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.....................................................3518
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE.................................................3518
DIAGNOSTIC PROCEDURE................................................................................3519
COMPONENT INSPECTION................................................................................3521
TROUBLE DIAGNOSIS FOR SYMPTOMS..............................................................................3522
4WD Shift Indicator Lamp and 4LO Indicator Lamp Do Not Turn ON..........................................3522
SYMPTOM:............................................................................................3522
DIAGNOSTIC PROCEDURE................................................................................3523
4WD Warning Lamp Does Not Turn ON.......................................................................3525
SYMPTOM:............................................................................................3525
DIAGNOSTIC PROCEDURE................................................................................3526
4WD Shift Indicator Lamp or 4LO Indicator Lamp Do Not Change............................................3528
SYMPTOM:............................................................................................3528
DIAGNOSTIC PROCEDURE................................................................................3529
ATP Warning Lamp Does Not Turn ON.......................................................................3530
SYMPTOM:............................................................................................3530
DIAGNOSTIC PROCEDURE................................................................................3530
4WD Shift Indicator Lamp Repeats Flashing...............................................................3532
SYMPTOM:............................................................................................3532
DIAGNOSTIC PROCEDURE................................................................................3532
4WD Warning Lamp Flashes Slowly.........................................................................3532
SYMPTOM:............................................................................................3532
DIAGNOSTIC PROCEDURE................................................................................3533
TRANSFER CONTROL UNIT.......................................................................................3534
Removal and Installation................................................................................3534
REMOVAL.............................................................................................3534
INSTALLATION........................................................................................3534
FRONT OIL SEAL..............................................................................................3535
Removal and Installation................................................................................3535
REMOVAL.............................................................................................3535
INSTALLATION........................................................................................3536
REAR OIL SEAL...............................................................................................3537
Removal and Installation................................................................................3537
REMOVAL.............................................................................................3537
INSTALLATION........................................................................................3537
TRANSFER CONTROL DEVICE.....................................................................................3539
Removal and Installation................................................................................3539
REMOVAL.............................................................................................3539
INSTALLATION........................................................................................3539
AIR BREATHER HOSE...........................................................................................3541
Removal and Installation................................................................................3541
TRANSFER ASSEMBLY...........................................................................................3543
Removal and Installation................................................................................3543
REMOVAL.............................................................................................3543
INSTALLATION........................................................................................3543
Disassembly and Assembly................................................................................3544
COMPONENTS..........................................................................................3544
DISASSEMBLY.........................................................................................3546
INSPECTION AFTER DISASSEMBLY........................................................................3551
Case............................................................................................3551
Sleeve..........................................................................................3551
Gear, Shaft and Drive Chain.....................................................................3552
Bearing.........................................................................................3552
ASSEMBLY............................................................................................3552
PLANETARY CARRIER...........................................................................................3561
Disassembly and Assembly................................................................................3561
DISASSEMBLY.........................................................................................3561
INSPECTION AFTER DISASSEMBLY........................................................................3562
Bearing.........................................................................................3562
Planetary Carrier...............................................................................3562
Sun Gear........................................................................................3562
Internal Gear...................................................................................3563
ASSEMBLY............................................................................................3563
FRONT DRIVE SHAFT...........................................................................................3565
Disassembly and Assembly................................................................................3565
DISASSEMBLY.........................................................................................3565
INSPECTION AFTER DISASSEMBLY........................................................................3565
Front Drive Shaft...............................................................................3565
Bearing.........................................................................................3565
ASSEMBLY............................................................................................3566
SHIFT CONTROL...............................................................................................3567
Disassembly and Assembly................................................................................3567
DISASSEMBLY.........................................................................................3567
INSPECTION AFTER DISASSEMBLY........................................................................3567
Shift Fork......................................................................................3567
Shift Rod and Fork Components...................................................................3568
ASSEMBLY............................................................................................3568
SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................3569
General Specifications..................................................................................3569
Inspection and Adjustment...............................................................................3569
PINION GEAR END PLAY................................................................................3569
CLEARANCE BETWEEN SHIFT FORK AND SLEEVE.............................................................3569
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
wt......................................................................................................................3571
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................3571
PRECAUTIONS.....................................................................................................3572
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3572
PREPARATION.....................................................................................................3573
Special Service Tool........................................................................................3573
Commercial Service Tools....................................................................................3573
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING...........................................................3574
NVH Troubleshooting Chart...................................................................................3574
WHEEL...........................................................................................................3575
Inspection..................................................................................................3575
WHEEL AND TIRE ASSEMBLY.........................................................................................3576
Balancing Wheels............................................................................................3576
WHEEL BALANCE REMOVAL...................................................................................3576
WHEEL BALANCE INSTALLATION AND ADJUSTMENT...............................................................3576
Rotation....................................................................................................3577
LOW TIRE PRESSURE WARNING SYSTEM................................................................................3578
System Components...........................................................................................3578
System Description..........................................................................................3578
TRANSMITTER.............................................................................................3578
REMOTE KEYLESS ENTRY RECEIVER...........................................................................3578
BCM (BODY CONTROL MODULE)...............................................................................3579
WARNING LAMP AND BUZZER.................................................................................3579
DISPLAY UNIT (with NAVI)................................................................................3579
CAN COMMUNICATION...............................................................................................3580
System Description..........................................................................................3580
TROUBLE DIAGNOSES...............................................................................................3581
Wiring Diagram — T/WARN —...................................................................................3581
Terminal and Reference Value (BCM)..........................................................................3583
ID Registration Procedure...................................................................................3584
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL........................................................3584
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL.....................................................3586
Transmitter Wake Up Operation...............................................................................3588
WITH TRANSMITTER ACTIVATION TOOL........................................................................3588
CONSULT-II Function (BCM)...................................................................................3589
Self-Diagnosis..............................................................................................3590
DESCRIPTION.............................................................................................3590
FUNCTION................................................................................................3590
CONSULT-II Application to Low Tire Pressure Warning System..........................................3590
Self-Diagnostic Results Mode........................................................................3590
Data Monitor Mode...................................................................................3591
How to Perform Trouble Diagnosis for Quick and Accurate Repair..............................................3592
INTRODUCTION............................................................................................3592
WORK FLOW...............................................................................................3592
Preliminary Check...........................................................................................3593
Malfunction Code/Symptom Chart..............................................................................3594
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS.....................................................................3596
Inspection 1: Transmitter or Control Unit (BCM).............................................................3596
MALFUNCTION CODE NO. 21, 22, 23 or 24 (DTC C1708, C1709, C1710 or C1711)................................3596
Inspection 2: Transmitter - 1...............................................................................3596
MALFUNCTION CODE NO. 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 or 48...................................3596
Inspection 3: Transmitter - 2...............................................................................3597
MALFUNCTION CODE NO. 35, 36, 37 or 38...................................................................3597
Inspection 4: Vehicle Speed Signal..........................................................................3598
MALFUNCTION CODE NO. 52.................................................................................3598
TROUBLE DIAGNOSIS FOR SYMPTOMS..................................................................................3599
Inspection 1: Warning Lamp Does Not Come On When Ignition Switch Is Turned On...............................3599
Inspection 2: Warning Lamp Stays On When Ignition Switch Is Turned On.......................................3600
Inspection 3: Warning Lamp Flashes When Ignition Switch Is Turned On........................................3602
Inspection 4: Hazard Warning Lamp Flashes When Ignition Switch Is Turned On.................................3603
Inspection 5: “TIRE PRESSURE” Information In Display Unit Does Not Exist....................................3604
Inspection 6: ID Registration Cannot Be Completed...........................................................3605
REMOVAL AND INSTALLATION........................................................................................3606
Transmitter (Pressure Sensor)...............................................................................3606
REMOVAL.................................................................................................3606
INSTALLATION............................................................................................3606
SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................................3608
Road Wheel..................................................................................................3608
Tire........................................................................................................3608
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86
ww......................................................................................................................3609
QUICK REFERENCE INDEX............................................................................................... 0
Table of Contents...................................................................................................3609
PRECAUTION......................................................................................................3611
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.................3611
FRONT WIPER AND WASHER SYSTEM...................................................................................3612
Components Parts and Harness Connector Location.............................................................3612
System Description..........................................................................................3612
LOW SPEED WIPER OPERATION...............................................................................3613
HI SPEED WIPER OPERATION................................................................................3613
INTERMITTENT OPERATION..................................................................................3613
AUTO STOP OPERATION.....................................................................................3613
FRONT WASHER OPERATION..................................................................................3614
MIST OPERATION..........................................................................................3614
FAIL-SAFE FUNCTION......................................................................................3614
COMBINATION SWITCH READING FUNCTION.....................................................................3614
CAN Communication System Description........................................................................3614
Schematic...................................................................................................3615
Wiring Diagram — WIPER —....................................................................................3616
Terminals and Reference Values for BCM......................................................................3619
Terminals and Reference Values for IPDM E/R.................................................................3619
Work Flow...................................................................................................3619
Preliminary Inspection......................................................................................3619
CONSULT-II Function (BCM)...................................................................................3619
CONSULT-II OPERATION....................................................................................3619
WORK SUPPORT............................................................................................3620
Operation Procedure.................................................................................3620
Work Support Setting Item...........................................................................3620
DATA MONITOR............................................................................................3621
Operation Procedure.................................................................................3621
Display Item List...................................................................................3621
ACTIVE TEST.............................................................................................3621
Operation Procedure.................................................................................3621
Display Item List...................................................................................3621
CONSULT-II Function (IPDM E/R)..............................................................................3621
CONSULT-II OPERATION....................................................................................3622
DATA MONITOR............................................................................................3622
Operation Procedure.................................................................................3622
All Items, Main Items, Select Item Menu.............................................................3623
ACTIVE TEST.............................................................................................3623
Operation Procedure.................................................................................3623
Display Item List...................................................................................3623
Trouble Diagnosis...........................................................................................3623
FRONT WIPER DOES NOT OPERATE............................................................................3623
FRONT WIPER STOP POSITION IS INCORRECT..................................................................3627
ONLY FRONT WIPER LOW DOES NOT OPERATE...................................................................3628
ONLY FRONT WIPER HI DOES NOT OPERATE....................................................................3630
ONLY FRONT WIPER INT DOES NOT OPERATE...................................................................3631
FRONT WIPER INTERMITTENT OPERATION SWITCH POSITION CANNOT BE ADJUSTED...................................3632
WIPERS DO NOT WIPE WHEN FRONT WASHER OPERATES...........................................................3632
FRONT WIPERS OPERATE FOR 10 SECONDS, STOP FOR 20 SECONDS, AND AFTER REPEATING THIS OPERATION FIVE.......3632
Removal and Installation....................................................................................3634
FRONT WIPER ARMS........................................................................................3634
Removal.............................................................................................3634
Installation........................................................................................3634
FRONT WIPER ARM ADJUSTMENT..........................................................................3634
WIPER MOTOR AND LINKAGE.................................................................................3635
Removal.............................................................................................3635
Installation........................................................................................3635
WASHER HOSE LAYOUT......................................................................................3636
WASHER NOZZLES..........................................................................................3636
Removal.............................................................................................3636
Installation........................................................................................3636
WIPER AND WASHER SWITCH.................................................................................3636
Removal.............................................................................................3636
Installation........................................................................................3636
WASHER FLUID RESERVOIR..................................................................................3637
Removal.............................................................................................3637
Installation........................................................................................3637
WASHER MOTOR............................................................................................3638
Removal.............................................................................................3638
Installation........................................................................................3638
WASHER FLUID LEVEL SENSOR...............................................................................3638
Removal.............................................................................................3638
Installation........................................................................................3638
Washer Nozzle Adjustment....................................................................................3638
REAR WIPER AND WASHER SYSTEM....................................................................................3639
Components Parts and Harness Connector Location.............................................................3639
System Description..........................................................................................3639
REAR WIPER OPERATION....................................................................................3639
INTERMITTENT OPERATION..................................................................................3640
AUTO STOP OPERATION.....................................................................................3640
REAR WASHER OPERATION...................................................................................3640
BCM Wiper Switch Reading Function.......................................................................3640
Wiring Diagram — WIP/R —....................................................................................3641
Terminals and Reference Values for BCM......................................................................3643
How to Proceed With Trouble Diagnosis.......................................................................3643
Preliminary Check...........................................................................................3643
CONSULT-II Function (BCM)...................................................................................3643
CONSULT-II OPERATION....................................................................................3643
DATA MONITOR............................................................................................3644
Operation Procedure.................................................................................3644
Display Item List...................................................................................3645
ACTIVE TEST.............................................................................................3645
Operation Procedure.................................................................................3645
Display Item List...................................................................................3645
Rear Wiper Does Not Operate.................................................................................3645
Rear Wiper Stop Position Is Incorrect.......................................................................3647
Only Rear Wiper Does Not Operate............................................................................3649
Only Rear Wiper Intermittent Does Not Operate...............................................................3649
Wiper Does Not Wipe When Rear Washer Operates...............................................................3649
Removal and Installation....................................................................................3650
REAR WIPER ARM..........................................................................................3650
Removal.............................................................................................3650
Installation........................................................................................3650
REAR WIPER MOTOR........................................................................................3651
Removal.............................................................................................3651
Installation........................................................................................3652
REAR WASHER TUBE LAYOUT.................................................................................3652
REAR WASHER NOZZLE......................................................................................3652
Removal.............................................................................................3652
Installation........................................................................................3653
WASHER FLUID RESERVOIR..................................................................................3653
WIPER AND WASHER SWITCH.................................................................................3653
WASHER MOTOR............................................................................................3653
Rear Washer Nozzle Adjustment...............................................................................3653
POWER SOCKET....................................................................................................3654
Wiring Diagram — P/SCKT —...................................................................................3654
Removal and Installation....................................................................................3655
LOWER FRONT POWER SOCKET AND REAR CARGO POWER SOCKET....................................................3655
Removal.............................................................................................3655
Installation........................................................................................3655
UPPER FRONT POWER SOCKET (FOR CIGARETTE LIGHTER) AND CONSOLE POWER SOCKET...............................3655
Removal.............................................................................................3655
Installation........................................................................................3655
HORN............................................................................................................3656
Wiring Diagram — HORN —.....................................................................................3656
Removal and Installation....................................................................................3657
Removal.................................................................................................3657
Installation............................................................................................3657
POWER SUPPLY ROUTING CIRCUIT........................................................................................ 3
ELECTRICAL UNITS.................................................................................................... 79
SUPER MULTIPLE JUNCTION (SMJ)....................................................................................... 82
FUSE BLOCK — JUNCTION BOX (J/B)..................................................................................... 84
FUSE AND FUSIBLE LINK BOX........................................................................................... 85
FUSE AND RELAY BOX.................................................................................................. 86Contact us: [email protected]
S.M
