2006 Seadoo 4-Tec Series Shop Manual Manual PDF Download

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2006 Seadoo 4-Tec Series Shop Manual – PDF DOWNLOAD

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DESCRIPTION:

2006 Seadoo 4-Tec Series Shop Manual – PDF DOWNLOAD

This manual has been prepared as a guide to correctly service and repair 2006 SEA-DOC watercraft as describe in the model list in the INTRODUCTION. This edition was primarily published to be used by watercraft mechanical technicians who are already ta- miliar with all service procedures relating to BRP made watercraft.

• Mechanical technicians should attend training courses given by B.R.P.T.|. Please note that the instructions will apply only if proper hand tools and spemal service tools are used.
• This Shop Manual uses technical terms which may be slightly different from the ones used in the PARTS CATALOG. It is understood that this manual may be translated into another language. In the event of any discrepan— cy, the English version shall prevail.
• The content depicts parts and/or procedures applicable to the particular produCI at time of writing. Ser- vice and Warranty Bulletins may be published to update the content of this manual Make sure to read and understand these. in addition, the sole purpose of the illustrations throughout the manual, is to assist identification of the general configuration of the parts.
• They are not to be interpreted as technical drawings or exact replicas of the parts. The use of BRP parts is most strongly recommended when considering replacement of any component- Dealer and/or distributor assistance should be sought in case of doubt. The engines and the corresponding components identified in this document should not be utilized on productls) other than those mentioned in this document.

TABLE OF CONTENTS:

2006 Seadoo 4-Tec Series Shop Manual – PDF DOWNLOAD

SAFETY NOTICE VIII
INTRODUCTION IX
GENERAL INFORMATION IX
HULL IDENTIFICATION NUMBER (H I N ) IX
ENGINE IDENTIFICATION NUMBER (E I N ) Х
ARRANGEMENT OF THIS MANUAL, ILLUSTRATIONS AND PROCEDURES Х
ENGINE EMISSIONS INFORMATION XIV
WORKING ON WATERCRAFТ XIV
SE LF· LOCКING FASTENERS PROCEDURE XIV
LOCТI TE APPLICATION PROCEDURE XV
TIGHTENING TOROUES , XIX
01 MAINTENANCE
01 – MAINТENANCE CHART 1
02 – PRESEASON PREPARATION , 3
03 – STORAGE PROCEDURES 5
PROPULSION SYSTEM 5
FUEL SYSTEM 5
ENGINE 6
ELECTRICAL SYSTEM 7
VEHICLE , 7
CHECKLIST 8
04 – SPEC/AL PROCEDURES 9
TOWING ТН Е WATERCRAFT IN WATER
SUBMERGED WATERC RAFТ
WATER·FLOODED ENGINE 10
02 TROUBLESHOOTING
01 – TROUBLESHOOTING CHART 13
ENGINE
STARTING SYSTEM ,
ELECTRICAL SYSTEM ,
PROPULSION , , 24
STEERING SYSTEM , 24
03 ENGINE
01 – ENGINE REMOVAL AND INSTALLATION 25
GENERAL 25
PROCEDURES 25
ENGINE R EMOVAL 25
CLEANING , 29
INSTALLATION , 29
ENGINE ALIGNMENT ,, , 29
02 – ENGINE LEAK TEST 33
PREPARATION , 33
PROCEDURE 34
03 – AIR INTAKE SYSTEM 37
INSPECTION
REMOVAL
INSTALLATION 40
04 – INTAKE MANIFOLD AND INТERCOOLER 41
PROCEDURES 45
INTAKE MANIFOLD 45
INTERCOOLER 50
05- SUPERCHARGER 53
INSPECTION(SUPERCHARGER INSTALLED) , 55
REMOVAL
DISASSEMBLY
PARTS INSPECTION
ASSEMBLY
INSTALLATION 64
06- EXHAUST SYSTEM 67
GENERAL 69
EXHAUST SYSTEM COOLING , , 69
MAINTENANCE 72
EXHAUST SYSTEM FLUSHING , , , 72
PROCEDURES 74
EXHAUST PIPE , , , 74
EXHAUST MAN IFOLD , , 77
MUFFLER , 78
RESONATOR ” ” 78
EXHAUST OUTL::T 79
07 – РТО HOUSING AND MAGNETO 81
GENERAL 83
PROCEDURES 83
PTO HOUSING , , , 83
РТО SEAL ” , , , 86
COUPLING , , , , , , 86
STATOR , ” , , 87
ROТOR AND TRIGGER WHEEL , , , 88
RING GEAR , , 89
STARTER DRIVE 90
OIL SPRAY NOZZLE , ,, 91
08 – LUBRICATION SYSTEM 93
MAINTENANCE 96
OIL LEVEL VERIFICATION 96
OIL CHANGE 96
OIL FILTER 97
INSPECTION 98
ENGINE OIL PRESSURE 98
PROCEDURES 99
РТО Oll STRAINER 99
SUCTION PUMP OIL STRAINER 100
ENGINE OIL PRESSURE R EGULAТOR 102
OIL PRESSURE PUMP 102
OIL SUCTION PUMP
OIL SEPARAТOR COVER
TOPS VALVE 110
OIL COOLER 111
09 – COOLING SYSTEM 113
GENERAL 116
CIRCUIT 116
TECHNICAL SPEC1FICATIONS 116
INSPECTION 116
PRESSURE САР 116
HOSESANDCLAМPS 116
COOLING SYSTEM LEAK TEST 116
MAINTENANCE 117
COOLANT REPLACEMENT 117
PROCEDURES 119
www SeaDooManuals net
TABLE OF CONTENTS
CLAMPS 119
WATER PUMP HOUSING 120
WATER PUMP IMPELLER 121
THERMOSTAT 121
ROTARYSEAL 122
10 – CVLINDER HEAD 125
GENERAL 127
PROCEDURES 127
EXHAUST MANIFOLD ,
VALVE COVER
ROCKER ARM
CAMSHAFT TIMING GEAR 131
TIMING CHAIN 132
CYLINDER HEAD 132
CAMSHAFT , 134
\IALVE SPRING 135
VALVE 137
11 – CVLINDER BLOCK 143
GENERAL 146
PROCEDURES 146
TIMING CHAIN , , · , 146
CHAIN TENSIONER
PISTON/CONNECl ING ROD
PISTON RINGS
CRANKSHAFT
BALANCE А SHAFT
CYLINDER BLOCK
04 ENGINE MANAGEMENT (1503 4~ТЕС)
01 – OVERVIEW 165
GENERAL 166
OPERATING PRINCIPLE 166
AIR INDUCTION 166
FUEL SYSTEM
ELECRICAL SYSTEM
ENGINE MANAGEMENT SYSТEM (EMS)
ELEC-RONIC ГUEL INJ[Cl ION ,
IGNITION SYS’ТEM
ENGIN[ MODES OF OPERATION
MONIТORING SYSTEM
DIAGNOSТIC MODE
ENGINE MANAGEMENT SYSTEM DIAGRAM
02 – EMS DIAGNOSTIC AND COMMUNICATION TOOLS
GENERAL
DIAGNOSTIC
MONIТORING SYSTEM
FAULT CODES 177
COMMUNICATION TOOLS 179
MPI IMULTI-PURPOSE tNTERFACEI , 179
MPl-2 !MULTI-PURPOSE tNTERFACE) 181
B U D S SOFТWARE 182
03 – ADJUSTMENT AND REPAIR PROCEDURES 185
GENERAL 185
FUEL SYSTEM
ELEC-RICAL SYSTEM
BASIC AOJUSTM!=NTS
IOLE SPEEO 191
ТНRОТТLЕ CABLE 191
CLOSED ТН RОТТLЕ AND IOLE ACTUAТOR RESET 192
IGNITION ТIMING 192
REPAIR PROCEDURES 192
ENGINE CONTROL MODULE (ЕСМ) 192
MULТI-PURPOSE ELECTRONIC MODULE (МРЕ М) 193
FUEL INJECTOR 194
THROTTLE BODY ,, ,, 196
THROTTLE POSIТION SENSOR (TPS) , ···· 197
IOLE BYPASSVALVE 199
CRANKSH AFТ POSITION SENSOR (CPSI , , 199
CAMSHAFТ POSITION SENSOR (CAPSJ 200
MANIFOLO AIR TEMPERATURE SENSOR (MATS) 201
COOLANT TEMPERATURE SENSOR (CTS) 202
MANIFOLD AIR PRESSURE SENSOR IMAPS) , 202
EXHAUST GAS TEMPERATURE SENSOR (EGTS) 203
KNOCK SENSOR (KS) 204
OIL PRESSURE SENSOR IOPS) 204
TOPS SWITCH 205
05 FUEL SYSTEM
01 – FUEL TANK AND FUEL PUMP 207
GENERAL 209
INSPECTION 209
FUEL SYSТEM LEAK TEST 209
FUEL PUMP PRESSURETEST 211
PROCEDURES 212
FUEL HOSES AND OETIKER CLAMPS 212
FUEL FILTER 213
FUEL TANK 213
FUEL PUMP 215
06 ELECTRICAL SYSTEM
IV
01 – IGNITION SVSTEM 219
GENERAL 221
PROCEDURES 221
IGNITION COIL
SPARK PLUGS
02 – CHARGING SVSTEM
GENERAL
TESTING PROCEOURE
RECTI FIER/REGULATOR
STATOR
ВАТТЕRУ
ОЗ – STARTING SVSTEM
GENERAL
TEST
ELECТRICAL CABLES OR CONNECTIONS
FUSE
ENGINE CONTROL MODULE (ЕСМ)
ENGINE START/STOP SWITCH
SOLENOID
PARTS REPLACEMENT
STARTER
STARTER GEAR
04- DIGITALLV ENCODED SECURIТY SVSТEM (DESS) 245
GENERAL 245
КЕУ PROGRAMMING 246
TROUBLESHOOTING 247
05 – GAUGE, SENSORS AND FUSES 249
GENERAL 249
FUSES 250
INFORMATION CENTER 252
PROCEDURES 254
INFORMATION CENТER
FUEL BAFFLE PICK-UP SENDER
WATER TEMPERATURE SENSOR
COMPASS
SPEED SENSOR
DEPTH GAUGE
07 PROPU LSION
01 – JET PUMP 259
GENERAL 262
INSPECTION 262
IMPELLER CO NDIТION 262
IMPELLER/’VVEAR RING CLEARANCE 262
Ll”AK TEST 262
PROCEDURES 263
SACRIFICIAL ANODE ,
VENTURI
JET PUMP HOUSING
IMPCLLER COVER
IMPELLER
WEAR RING
IMPELLER SHAFТ AND BEARING 270
02 – DRIVE SVSTEM 275
GENERAL 2П
MAINTENANCE 277
CORROSION PROTECTION 277
PROCEDURES 277
DRIVE SHAFr
воот
CARBON RII\G 284
03 – REVERSE SVSTEM 285
GENERAL 287
PROCEDURES 287
REVERSE CABLE 287
REVERSE CABLE LEVER 288
SHIFT LEVER
REVERSE CABLE SUPPORT
SHIFT LEVER HOUSING 290
REVERSE GATE 291
PIVOT SUPPORT 291
LINK ROD 291
PIVOT TRIANGLE 292
PIVOT ARM 292
04 – VARIABLE TRIM SYSTEM 293
GENERAL 295
TEST 295
SWITCH 295
MOTOR 295
CONTROL MODULE 295
PROCEDURES 295
CONTROL MODULE AND МОТОR 295
08 STEERING SYSTEM
01 – SТEERING SYSTEM 299
GENERAL 301
ADJUSTMENT 301
STEERING ALIGNMENT 301
PROCEDURES 302
NOZZLE
HANDLEBAR GRIP ····-
STEERING COVER
STEERING PADDING
HANDLEBAR
STEERING CABLE SUPPORT
STEERING SUPPORT
302
302
303
304
305
306
307
STEERING STEM 308
HANDLEBAR SUPPORT 308
STEERING CABLE 309
02 – OFF-POWER ASSISTED STEERING (0 P A S ) 311
GENERAL 314
PROCEDURES 314
FILTER
VALVE
WATER HOSE
SIOE VANE
CYLINDER SUPPORT
ТIЕ ROD
SEALED TUBE
CROSS SUPPORT PLATE , ,
09 HULL JВODY
VI
01 – ADJUSTMENT AND REPAIR 323
GENERAL 340
PARTS REPLACEMENT 340
DECALS
GLOVE ВОХ ,
SEAT
REMOVABLE SEAT COWLING
SEAT COVER
SEAT LATCH , , , , , 344
ENGINE COVER , 345
STORAGE COMPARTMENT COVER 345
STORAGE COMPARTMENT COVER HINGE
SТORAGE COMPARTMENT COVER SHOCK
SТORAGE COMPARTMENT COVER LATCH 348
SТORAGE COMPARTMENT COVER INNER SHELL 348
FRONT GRILL OF COMPARTMENT COVER 351
ACCESS COVER 352
CONSOLE , 352
MIRROR
DEFLECTOR AND/OR UPPER GRID
SIDE MOLDING
INLETGRAТE
TABLE OF CONTENTS
RIDING PLATE , 356
JET PUMP SUPPORT 357
THRU·HULL FITTING 358
BUMPER , , 359
WAKE PYLON , , 359
SPONSON 360
SPONSON ADAPTOR 361
DRAIN PLUG 361
CARPET 362
CLEANING 362
SEAT , 362
BODY AND HULL , , , , 363
CARPET 363
REPAIR , 363
HULL AND BODY
TOOLS AND MATERIALS LIST
10 TECHNICAL SPECIFICATIONS
01 – GTI AND GТI SE 367
02 – GTX AND GТХ WAKE 373
03 – GTX SUPERCHARGED AND GTX LIMIТED 379
04 – RXP AND RXT MODELS 385
11 ELECTRICAL CONNECTORS AND WIRING DIAGRAM
01 – ELECTRICAL CONNECTOAS 391
DEIЛSC H CONNECTORS
PACKARD CONNECTOR
АМР CONNECTOR
ЕСМ CONNEC-ORS
ВАПЕRУ AND STARTER CABLE TERMINALS 400
02 – WIRING DIAGAAM 403
WIRE COLOR CODES
WIRE DIGIT CODES

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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