2007 – 2010 Jeep Wrangler JK Body Repair Manual – PDF DOWNLOAD #
DESCRIPTION:
2007 – 2010 Jeep Wrangler JK Body Repair Manual – PDF DOWNLOAD
INTRODUCTION:
Proper service and repair is important to the safe, reliable operation of all motor vehicles. The service produces recommended and described in this publication were developed for professional service personnel, and are effective methods for performing vehicle repair. Following these procedures will help ensure efficient economical vehicle performance and service reliability.
Some service procedures require the use of special tools designed for specific procedures. These special tools should be used as recommended throughout this publication. Special attention should be exercised when working with spring-or tension-loaded fasteners and devices such as EClips, Circlips, Snap rings, etc., since careless removal may cause personal injury.
Always wear safety goggles when working on vehicles or vehicle components. It is important to note that this publication contains various Cautions and Warnings. These should be read carefully in order to minimize risk of personal injury or the possibility that improper service methods may damage the vehicle or render it unsafe.
It is important to note that these Cautions and Warnings cover only the situations and procedures DaimlerChrysler Corporation has encountered and recommended. DaimlerChrysler Corporation cannot possibly know, evaluate, and advise the service trade of all conceivable ways in which service may be performed, or of the possible hazards of each. Consequently, DaimlerChrysler has not undertaken any such broad service review. Accordingly, anyone uses a service procedure or tool that is not recommended in this publication must be certain that neither personal safety, nor vehicle safety, will be jeopardized by the service methods they select.
TABLE OF CONTENTS:
2007 – 2010 Jeep Wrangler JK Body Repair Manual – PDF DOWNLOAD
Introduction..................................... 4
Body Construction Characteristics............ 5
History of Collision Repair.................. 8
Corrosion Protection......................... 9
Vehicle Identification Number Information.... 16
Paint Codes Information...................... 20
Welded Panel Replacement..................... 23
Explanation of Manual Contents........... 24
Dash/Cowl/Plenum (Common)................ 27
Miscellaneous Body (Common).............. 34
Underbody (JK72)......................... 44
Underbody (JK74)......................... 49
Fender Assembly (Common)................. 58
Hood Assembly (Common)................... 62
Front Door Full (Common)................. 68
Front Door Half (Common)................. 78
Windshield Frame (Common)................ 86
Underbody/Hydrofoam Complete (Common).... 93
Cowl/Dash/Plenum (JK72).................. 99
Cowl/Dash/Plenum (JK74)..................107
Ladder Assembly Complete (JK72)..........115
Ladder Assembly Complete (JK74)..........122
Front Floor Assembly (JK72)..............130
Front Floor Assembly (JK74)..............138
Rear Floor Assembly (JK72)...............144
Rear Floor Assembly (JK74)...............148
Ladder and Floor Assembly (JK72).........153
Ladder and Floor Assembly (JK74).........163
Underbody Complete (JK72)................175
Underbody Complete (JK74)................181
Body Side Aperture Inner (JK72)..........187
Body Side Aperture Inner (JK74)..........196
Body Side Aperture Outer (JK72)..........205
Body Side Aperture Outer (JK74)..........213
Body Side Aperture Complete (JK72).......220
Body Side Aperture Complete (JK74).......228
Body in White Complete (JK72)............239
Body in White Complete (JK74)............250
Rear Door Full (JK74)....................263
Rear Door Half (JK74)....................274
Sealer Locations.............................282
Body/Paint Sealer Locations..............284
Structural Adhesive Locations............300
Sound Deadener Locations.................312
Structural Adhesive Locations................300
Sound Deadener Locations.....................312
Frame/Body Dimensions........................316
Opening Dimensions.......................322
Gap and Flush Dimensions.................330
Frame Rail Sectioning Procedure..............334
Additional Support Information...............346
