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2007 Jeep Liberty KJ Parts List Manual 
2007 Jeep Liberty KJ Parts List Manual
2007 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
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2007 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
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Description
2007 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
DESCRIPTION:
2007 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
Language : English
Pages : 521
Downloadable : Yes
File Type : PDF
Size: 9.41 MB
TABLE OF CONTENTS:
2007 Jeep Liberty KJ Parts List Manual – PDF DOWNLOAD
2007KJ.......................................................................... 1 Return to Model Year Index.................................................. 0 Return to 2007 Vehicle Family Index......................................... 0 VIN PLATE DECODING INFORMATION.............................................. 1 Group - 1 Component Parts for Mopar Accessories............................. 2 Audio & Electronics..................................................... 3 Fig. 1-110 --> Player Kit - CD Changer.............................. 4 Fig. 1-120 --> Satellite Receiver Kit............................... 5 Fig. 1-125 --> Satellite Receiver Kit - Gen 2.5..................... 6 Fig. 1-130 --> Install Kit - Sattelite Receiver Without CD Chang.... 7 Fig. 1-135 --> Install Kit - Satellite Receiver With CD............. 8 Fig. 1-140 --> Navigation Kit (RB1)................................. 9 Fig. 1-145 --> Navigation Kit (RB4)................................. 10 Fig. 1-150 --> DVD Rear Seat Video System........................... 11 Fig. 1-155 --> Module Kit - IPod Adapter............................ 12 Fig. 1-160 --> FM IPod Adapter...................................... 13 Carriers & Cargo Hauling................................................ 0 Fig. 1-210 --> Bike Carrier - Roof - Fork Mount..................... 14 Fig. 1-215 --> Bike Carrier - Roof - Upright Mount.................. 15 Fig. 1-225 --> Carrier Kit - Canoe.................................. 16 Fig. 1-230 --> Carrier Kit - Water Sports........................... 17 Fig. 1-235 --> Ski Carrier - Spare Tire Mount....................... 18 Fig. 1-240 --> Ski Carrier - Roof Mount............................. 19 Fig. 1-245 --> Luggage Carrier - Roof - Hard Style.................. 20 Fig. 1-250 --> Luggage Carrier - Roof - Vinyl....................... 21 Fig. 1-255 --> Rack Kit - Sport Utility............................. 22 Fig. 1-260 --> Wiring Kit - Trailer Tow - 4 Way..................... 23 Fig. 1-265 --> Wiring Kit - Trailer Tow - 7 Way..................... 24 Fig. 1-270 --> Fan Kit - Engine..................................... 25 Driving Convenience..................................................... 0 Fig. 1-310 --> Remote Start......................................... 26 Fig. 1-320 --> Hands Free Kit/Cellular Phone Blue Tooth............. 27 Fig. 1-330 --> Speed Control Package................................ 28 Exterior Appearance..................................................... 0 Fig. 1-415 --> Wheel Kit............................................ 29 Exterior Protection..................................................... 0 Fig. 1-510 --> Skid Plate - Transfer Case........................... 30 Fig. 1-515 --> Skid Plate - Fuel Tank............................... 31 Fog Lights & Electrical................................................. 0 Fig. 1-610 --> Fog Lamps............................................ 32 Fig. 1-615 --> Light Bar Roof....................................... 33 Interior Storage........................................................ 0 Fig. 1-810 --> Guard Kit - Dog...................................... 34 Security................................................................ 0 Fig. 1-910 --> Alarm Kit............................................ 35 Group - 2 Front Suspension & Drive.......................................... 36 Front Suspension........................................................ 36 Fig. 2-110 --> Suspension, Front and Strut.......................... 37 Fig. 2-120 --> Bar,Front Sway....................................... 39 Fig. 2-130 --> Cradle,Front Suspension.............................. 40 Front Axle Drive Shafts................................................. 0 Fig. 2-210 --> Axle Shaft,Front..................................... 41 Front Axle Housing...................................................... 0 Fig. 2-310 --> Housing, Axle, Front................................. 42 Front Axle Assembly..................................................... 0 Fig. 2-410 --> Axle Assembly,Front.................................. 43 Front Axle Differential................................................. 0 Fig. 2-610 --> Differential, Front Axle............................. 44 Front Axle Skid Plate................................................... 0 Fig. 2-810 --> Skid Plate,Front Axle................................ 47 Group - 3 Rear Axle......................................................... 48 Rear Axle............................................................... 48 Fig. 3-110 --> Axle Assembly,Rear,Corporate 8.25 [DRA].............. 49 Differential and Housing................................................ 0 Fig. 3-210 --> Axle,Rear,with Differential and Housing,Corporate.... 50 Rear Axle Vent.......................................................... 0 Fig. 3-310 --> Vent,Rear Axle....................................... 53 Group - 4 Parking Brake..................................................... 54 Parking Brake Lever and Cables.......................................... 54 Fig. 4-110 --> Parking Brake Lever and Cable........................ 55 Fig. 4-120 --> Parking Brake Assembly,Rear,Disc..................... 56 Group - 5 Service Brakes.................................................... 57 Front Brakes............................................................ 57 Fig. 5-110 --> Brakes,Front......................................... 58 Rear Brakes............................................................. 0 Fig. 5-210 --> Brakes,Rear Disc..................................... 60 Power Brake Booster..................................................... 0 Fig. 5-310 --> Booster,Power Brake.................................. 61 Brake Master Cylinder................................................... 0 Fig. 5-410 --> Master Cylinder,Brake................................ 62 Brake Lines and Hoses................................................... 0 Fig. 5-510 --> Brake Lines and Hoses,Front With HCU................. 63 Fig. 5-520 --> Brake Lines and Hoses,Rear........................... 64 Brake Pedals............................................................ 0 Fig. 5-610 --> Pedal,Brake.......................................... 65 Group - 6 Clutch............................................................ 66 Clutch.................................................................. 66 Fig. 6-110 --> Clutch Assembly...................................... 67 Clutch Housing.......................................................... 0 Fig. 6-210 --> Clutch Housing,[EK0]................................. 68 Fig. 6-220 --> Clutch Housing,[EN0]................................. 69 Clutch Controls......................................................... 0 Fig. 6-310 --> Clutch Control....................................... 70 Clutch Pedals........................................................... 0 Fig. 6-410 --> Pedal,Clutch......................................... 71 Group - 7 Cooling........................................................... 72 Radiator and Related Parts.............................................. 72 Fig. 7-120 --> Radiator and Related Parts, 3.7L Engine.............. 73 Fig. 7-130 --> Radiator and Related Parts, 2.8L Diesel Engine....... 75 Fig. 7-140 --> Support Assy. - Radiator............................. 77 Fig. 7-150 --> Charge Air Cooler.................................... 78 Water Pump and Related Parts............................................ 0 Fig. 7-220 --> Water Pump and Related Parts, 3.7L Engine............ 79 Fig. 7-230 --> Water Pump and Related Parts, 2.8L Diesel Engine..... 80 Tank, Coolant Engine.................................................... 0 Fig. 7-310 --> Coolant Tank, 3.7L Engine............................ 81 Fig. 7-320 --> Coolant Degasser Tank, 2.8L Diesel Engine............ 82 Pulleys and Related Parts............................................... 0 Fig. 7-420 --> Drive Pulleys, 3.7L Engine........................... 83 Fig. 7-430 --> Drive Pulleys, 2.8L Diesel Engine.................... 84 Drive Belts............................................................. 84 Fig. 7-520 --> Drive Belts, 3.7L Engine............................. 85 Fig. 7-530 --> Drive Belts, 2.8L Diesel Engine...................... 86 Lines, Transmission Oil Cooler.......................................... 0 Fig. 7-610 --> Oil Cooler Lines..................................... 87 Grilles................................................................. 0 Fig. 7-710 --> Grille and Related Parts............................. 88 Group - 8 Electrical........................................................ 90 Starters................................................................ 91 Fig. 8-110 --> Starter and Mounting [3.7L EK0]...................... 92 Fig. 8-115 --> Starter and Mounting, [2.8L EN0]..................... 93 Alternators............................................................. 0 Fig. 8-210 --> Alternator [3.7L EK0]................................ 94 Fig. 8-215 --> Alternator [2.8L EN0]................................ 95 Modules................................................................. 96 Fig. 8-405 --> Modules.............................................. 97 Relays.................................................................. 0 Fig. 8-505 --> Power Distribution Center, [3.7L EK0]................ 99 Fig. 8-510 --> Power Distribution Center [2.8L EN0].................100 Fig. 8-515 --> Junction Block, Relays, Circuit Breaker..............101 Sensors.................................................................101 Fig. 8-610 --> Sensors, Engine (3.7L EK0]...........................102 Fig. 8-615 --> Sensors, Engine (2.8L EN0]...........................103 Fig. 8-625 --> Sensors, Oxygen [3.7L EK0]...........................105 Fig. 8-635 --> Sensor (Drive Train).................................106 Fig. 8-640 --> Sensor (Body)........................................107 Single Board Engine Controllers......................................... 0 Fig. 8-705 --> Powertrain Control Modules...........................109 Switches................................................................ 0 Fig. 8-810 --> Switches (Instrument Panel and Console)..............110 Fig. 8-820 --> Switches (Drive Train)...............................112 Fig. 8-830 --> Switches (Body)......................................113 Horns...................................................................113 Fig. 8-905 --> Horns................................................114 Battery Tray, Cables and Block Heaters.................................. 0 Fig. 8-1005 --> Battery Tray & Cables...............................115 Fig. 8-1010 --> Engine Block Heaters................................116 Lamps - Front, Rear and Courtesy........................................ 0 Fig. 8-1105 --> Lamp, Front.........................................117 Fig. 8-1110 --> Lamps Roof (Renegade)...............................120 Fig. 8-1115 --> Lamp, Rear..........................................121 Fig. 8-1120 --> Lamp, Courtesy......................................123 Fig. 8-1125 --> Bulbs...............................................124 Wiring-Engine & Related Parts........................................... 0 Fig. 8-1205 --> Wiring, Engine and Related Parts [2.0L Diesel]......126 Fig. 8-1210 --> Wiring, Engine and Related Parts 6 cylinder.........127 Fig. 8-1215 --> Ground Straps.......................................128 Wiring-Headlamp to Dash................................................. 0 Fig. 8-1305 --> Wiring, Headlamp to Dash............................129 Wiring-Instrument Panel................................................. 0 Fig. 8-1405 --> Wiring Instrument Panel.............................130 Wiring-Body & Accessories............................................... 0 Fig. 8-1505 --> Wiring, Body & Accessories..........................131 Fig. 8-1510 --> Wiring Doors and Tail Gate..........................133 Fig. 8-1515 --> Wiring Seats........................................134 Wiring Repair........................................................... 0 Fig. 8-1610 --> Wiring, Repair Package..............................135 Air Bag Systems......................................................... 0 Fig. 8-1705 --> Air Bag Module and Sensors..........................136 Fig. 8-1710 --> Air Bags and Clock Spring...........................137 Spark Plugs-Cables-Coils................................................ 0 Fig. 8-1905 --> Spark Plug - Coil [3.7L Engine].....................138 Fig. 8-1910 --> Glow Plugs..........................................139 Group - 08A Instrument Panel and Radios and Consoles........................140 Instrument Panel........................................................140 Fig. 08A-110 --> Instrument Panel...................................141 Instrument Panel Cluster................................................ 0 Fig. 08A-210 --> Instrument Panel Cluster...........................149 Radio, Antenna, and Speakers............................................ 0 Fig. 08A-310 --> Radios.............................................150 Fig. 08A-320 --> Speakers...........................................152 Fig. 08A-330 --> Antenna............................................153 Consoles................................................................ 0 Fig. 08A-410 --> Console, Overhead..................................154 Fig. 08A-420 --> Console, Floor.....................................155 Group - 9 Engine Mounting...................................................157 Engine Mounting.........................................................157 Fig. 9-110 --> Mounts, Front........................................158 Fig. 9-120 --> Mounts, Front........................................159 Fig. 9-130 --> Front Mounts to Cradle...............................160 Fig. 9-140 --> Mount, Transmission..................................161 Fig. 9-150 --> Mount, Transmission..................................162 Fig. 9-160 --> Crossmember, Transmission Support....................163 Group - 3.7L Engine 3.7L Six Cylinder.......................................164 Engine Identification...................................................165 Fig. 3.7L-110 --> Engine Assembly And Identification 3.7L [EKG].....166 Fig. 3.7L-120 --> Gasket Packages 3.7L [EKG]........................167 Cylinder Head........................................................... 0 Fig. 3.7L-210 --> Cylinder Head Covers And Mounting 3.7L [EKG]......169 Fig. 3.7L-220 --> Cylinder Head And Mounting 3.7L [EKG].............170 Cylinder Block.......................................................... 0 Fig. 3.7L-310 --> Cylinder Block And Hardware 3.7L [EKG]............172 Fig. 3.7L-320 --> Cylinder Block Heater 3.7L [EKG]..................174 Crankshaft, Piston and Torque Converter................................. 0 Fig. 3.7L-410 --> Crankshaft, Pistons Torque Converter And Drive....175 Camshafts & Valves...................................................... 0 Fig. 3.7L-510 --> Camshafts And Valvetrain 3.7L [EKG]...............177 Timing Belt and Cover................................................... 0 Fig. 3.7L-610 --> Timing Chain Cover And Mounting 3.7L [EKG]........179 Fig. 3.7L-620 --> Timing Chain Package And Guides 3.7L [EKG]........181 Engine Oiling........................................................... 0 Fig. 3.7L-710 --> Engine Oiling 3.7L [EKG]..........................183 Fig. 3.7L-720 --> Engine Oil Splash Guard 3.7L [EKG]................185 Manifolds............................................................... 0 Fig. 3.7L-810 --> Intake Manifold And Mounting 3.7L [EKG]...........186 Fig. 3.7L-820 --> Exhaust Manifolds And Mounting 3.7L [EKG].........187 Crankcase Ventilation................................................... 0 Fig. 3.7L-910 --> Crankcase Ventilation 3.7L [EKG]..................188 Group - 2.8L Engine 2.8L Four Cylinder (Turbo Diesel).......................189 Engine Identification...................................................190 Fig. 2.8L-110 --> Engine Assembly And Identification 2.8L Turbo ....191 Fig. 2.8L-120 --> Engine Covers And Mounting 2.8L Turbo Diesel [....192 Cylinder Head........................................................... 0 Fig. 2.8L-210 --> Cylinder Head 2.8L Diesel [ENR]...................193 Cylinder Block.......................................................... 0 Fig. 2.8L-310 --> Cylinder Block 2.8L Diesel [ENR]..................197 Crankshaft, Piston and Drive Plate...................................... 0 Fig. 2.8L-410 --> Crankshaft,Pistons and Related, 2.8L Diesel [E....200 Camshafts & Valves......................................................202 Fig. 2.8L-510 --> Camshaft And Valves, 2.8L Diesel [ENR]............203 Timing Belt and Cover...................................................205 Fig. 2.8L-610 --> Timing Cover, Belt and Gears 2.8L Diesel [ENR]....206 Engine Oiling........................................................... 0 Fig. 2.8L-710 --> Engine Oiling 2.8L Diesel [ENR]...................208 Fig. 2.8L-720 --> Oil Passages and Oil Cooler 2.8L Diesel [ENR].....212 Manifolds...............................................................214 Fig. 2.8L-810 --> Exhaust Manifold and Vacuum Line 2.8L Diesel [....215 Fig. 2.8L-820 --> Intake Manifold Air Lines 2.8L Diesel [ENR].......217 Crankcase Ventilation................................................... 0 Fig. 2.8L-910 --> Crankcase Ventilation 2.8L Diesel [ENR]...........219 Group - 11 Exhaust..........................................................220 Exhaust System..........................................................220 Fig. 11-110 --> Exhaust System 2.8L [EN0]...........................221 Fig. 11-130 --> Exhaust System 3.7L [EK0]...........................222 Heat Shields............................................................ 0 Fig. 11-210 --> Heat Sheild.........................................223 Group - 13 Frames and Bumpers...............................................224 Frames..................................................................224 Fig. 13-110 --> Frame Cradle........................................225 Front Bumper and Fascia................................................. 0 Fig. 13-210 --> Bumper, Front.......................................226 Rear Bumper and Fascia.................................................. 0 Fig. 13-310 --> Bumper, Rear........................................228 Fig. 13-320 --> Rear License Plate Mounting - Export [TBR]..........229 Trailer Tow............................................................. 0 Fig. 13-610 --> Tow Hooks - Front...................................230 Fig. 13-620 --> Tow Hooks - Rear....................................231 Group - 14 Fuel.............................................................232 Tank, Fuel..............................................................233 Fig. 14-110 --> Tank, Fuel, All Engines.............................234 Fuel Tank Filler Tube................................................... 0 Fig. 14-210 --> Fuel Tank Filler Tube, All Engines..................235 Fuel Lines.............................................................. 0 Fig. 14-320 --> Fuel Lines Front 3.7L EK0]..........................236 Fig. 14-325 --> Fuel Lines Rear 3.7L [EK0]..........................237 Fig. 14-330 --> Fuel Lines Chassis 2.8L [EN0].......................238 Fig. 14-340 --> Fuel Filter And Water Separator 2.8L EN0]...........239 Fuel Rail............................................................... 0 Fig. 14-415 --> Fuel Rail 3.7L EKG].................................240 Fig. 14-420 --> Fuel Injection System 2.8L [EN0]....................241 Fig. 14-430 --> Fuel Injection Pump 2.8L [EN0]......................243 Fig. 14-435 --> Fuel Injection Pump Mounting........................245 Fuel Pump and Sending Unit..............................................246 Fig. 14-510 --> Fuel Pump and Sending Unit, 3.7L [EK0] 2.8L [EN0....247 Throttle Body........................................................... 0 Fig. 14-610 --> Throttle Body 3.7L [EK0]............................248 Fig. 14-620 --> Turbocharger 2.8L [EN0].............................249 Fig. 14-630 --> Electric turbo Modulator............................251 Throttle Controls....................................................... 0 Fig. 14-705 --> Throttle Control 2.8L [EN0].........................252 Air Cleaner............................................................. 0 Fig. 14-820 --> Air Cleaner, 3.7L [EK0].............................253 Fig. 14-830 --> Air Cleaner, 2.8L [EN0].............................254 Accelerator Pedal....................................................... 0 Fig. 14-1110 --> Accelerator Pedal..................................255 Group - 16 Propeller Shafts and U-Joints....................................256 Propeller Shaft.........................................................256 Fig. 16-110 --> Propeller Shaft,2 Wheel Drive.......................257 Fig. 16-120 --> Propeller Shaft,4 Wheel Drive.......................258 Group - 17 Rear Suspension..................................................260 Rear Suspension.........................................................260 Fig. 17-110 --> Suspension,Rear and Shocks..........................261 Rear Stabilizer......................................................... 0 Fig. 17-210 --> Stabilizer Bar,Rear.................................263 Group - 19 Steering.........................................................264 Steering Wheel..........................................................264 Fig. 19-110 --> Steering Wheel......................................265 Steering Column......................................................... 0 Fig. 19-210 --> Column,Steering.....................................267 Steering Gear...........................................................268 Fig. 19-310 --> Gear Assembly,Steering,Rack and Pinion..............269 Power Steering Pump..................................................... 0 Fig. 19-510 --> Pump,Power Steering 2.8L [EN0]......................270 Fig. 19-520 --> Pump,Power Steering 3.7L [EK0]......................271 Power Steering Hoses.................................................... 0 Fig. 19-710 --> Hoses and Reservoir, LHD 2.8L [EN0].................272 Fig. 19-720 --> Hoses and Reservior, RHD 2.8L [EN0].................273 Fig. 19-730 --> Hoses and Reservior,LHD 3.7L [EK0]..................274 Fig. 19-740 --> Hoses and Reservior RHD 3.7L [EK0]..................275 Group - 42RLE Automatic Transaxle 4 Speed...................................276 Transaxle Assembly......................................................276 Fig. 42RLE-120 --> Assembly, Transmission...........................277 Case and Extension......................................................277 Fig. 42RLE-210 --> Transmission Case & Extension....................278 Fig. 42RLE-220 --> Adapter & Extension..............................281 Fig. 42RLE-230 --> Mounting, Transmission...........................282 Fig. 42RLE-240 --> Collar, Structural...............................283 Fig. 42RLE-250 --> Oil Fill Tube....................................284 Fig. 42RLE-260 --> Overhaul & Seal Package..........................285 Oil Pump................................................................285 Fig. 42RLE-310 --> Oil Pump & Reaction Shaft........................286 Gear Train..............................................................287 Fig. 42RLE-410 --> Clutch, Input Shaft..............................288 Fig. 42RLE-420 --> Gear Train.......................................294 Valve Body..............................................................301 Fig. 42RLE-710 --> Valve Body.......................................302 Fig. 42RLE-720 --> Accumulator Piston & Spring......................305 Fig. 42RLE-730 --> Parking Sprag....................................306 Gearshift Controls......................................................306 Fig. 42RLE-1210 --> Gearshift Control...............................307 Group - 5-45RFE Automatic Transmission Multi-Speed..........................308 Transmission Assembly...................................................309 Fig. 5-45RFE-110 --> Transmission Assembly..........................310 Fig. 5-45RFE-120 --> Transmission Mounting..........................311 Case and Extension...................................................... 0 Fig. 5-45RFE-210 --> Adapter........................................312 Fig. 5-45RFE-220 --> Transmission Case & Related Parts..............313 Oil Pump................................................................ 0 Fig. 5-45RFE-310 --> Pump, Oil......................................314 Gear Train.............................................................. 0 Fig. 5-45RFE-410 --> Input Shaft....................................315 Fig. 5-45RFE-420 --> Underdrive.....................................316 Fig. 5-45RFE-430 --> Overdrive......................................317 Fig. 5-45RFE-440 --> 2 / 4 Clutch Retainer..........................318 Fig. 5-45RFE-450 --> Input / Reverse Planetary......................320 Fig. 5-45RFE-460 --> Reaction Annulus / Sun Gear....................321 Fig. 5-45RFE-470 --> Low / Reverse Clutch...........................322 Valve Body.............................................................. 0 Fig. 5-45RFE-710 --> Valve Body.....................................323 Fig. 5-45RFE-720 --> Parking Sprag..................................324 Gearshift Controls...................................................... 0 Fig. 5-45RFE-1210 --> Shifter Control...............................325 Fig. 5-45RFE-1220 --> Manual Control Lever..........................326 Seal and Shim Packages.................................................. 0 Fig. 5-45RFE-1310 --> L / R Clutch Package..........................327 Fig. 5-45RFE-1320 --> Input Clutch Plate Package....................328 Fig. 5-45RFE-1330 --> Overhaul / Seal & Gasket Package..............329 Fig. 5-45RFE-1340 --> Input Clutch Package..........................330 Fig. 5-45RFE-1350 --> Planetary Plate Package.......................331 Fig. 5-45RFE-1360 --> 2 & 4 Clutch Package..........................332 Group - NSG370 Manual Transmission 6 Speed..................................333 Transmission............................................................333 Fig. NSG370-110 --> Transmission Assembly...........................334 Case & Extension........................................................334 Fig. NSG370-210 --> Front Case & Related Parts......................335 Fig. NSG370-220 --> Rear Case & Related Parts.......................337 Gear Train.............................................................. 0 Fig. NSG370-410 --> Input Shaft.....................................339 Fig. NSG370-420 --> Main Shaft......................................341 Fig. NSG370-430 --> Countershaft....................................343 Forks and Rails.........................................................344 Fig. NSG370-910 --> Fork & Rail.....................................345 Gear Shift Controls.....................................................345 Fig. NSG370-1210 --> Gearshift Control..............................346 Group - 231 Transfer Case Model 231 [DHN]...................................347 Transfer Case Assembly..................................................347 Fig. 231-110 --> Transfer Case Assembly NVG 231 [DHN]...............348 Case and Related Parts.................................................. 0 Fig. 231-210 --> Case And Related Parts NVG 231 [DHN]...............349 Gear Train.............................................................. 0 Fig. 231-410 --> Gear Train NVG 231 [DHN]...........................351 Fork and Rails.......................................................... 0 Fig. 231-910 --> Forks And Rails NVG 231 [DHN]......................353 Gearshift Controls...................................................... 0 Fig. 231-1210 --> Gearshift Controls NVG 231 [DHN]..................354 Group - 241 Transfer Case Model 241 [DHE]...................................355 Transfer Case Assembly..................................................356 Fig. 241-110 --> Transfer Case Assembly And Identifcation NVG 2.....357 Case and Related Parts.................................................. 0 Fig. 241-210 --> Case And Related Parts NVG 241 [DHE]...............358 Gear Train.............................................................. 0 Fig. 241-410 --> Gear Train NVG 241 [DHE]...........................360 Fork and Rails.......................................................... 0 Fig. 241-910 --> Forks And Rails NVG 241 [DHE]......................362 Gearshift Controls...................................................... 0 Fig. 241-1210 --> Shift Controls NVG 241 [DHE]......................363 Group - 242 Transfer Case Model 242 [DHP]...................................364 Transfer Case Assembly..................................................364 Fig. 242-110 --> Transfer Case NVG 242 [DHP]........................365 Case and Related Parts.................................................. 0 Fig. 242-210 --> Case And Related Parts NVG 242 [DHP]...............366 Gear Train.............................................................. 0 Fig. 242-410 --> Gear Train NVG 242 [DHP]...........................368 Fork and Rails.......................................................... 0 Fig. 242-910 --> Forks And Rails NVG 242 [DHP]......................370 Gearshift Controls...................................................... 0 Fig. 242-1210 --> Gearshift Controls NVG 242 [DHP]..................372 Group - 22 Wheels, Covers and Jacks.........................................373 Wheels and Hardware.....................................................373 Fig. 22-110 --> Wheels and Hardware.................................374 Fig. 22-120 --> Spare Tire Bracket..................................376 Wheel Covers and Center Caps............................................ 0 Fig. 22-210 --> Wheel Caps..........................................377 Jack Stowage............................................................ 0 Fig. 22-310 --> Jack and Hardware...................................378 Spare Tire Stowage...................................................... 0 Fig. 22-410 --> Spare Wheel.........................................379 Fig. 22-420 --> Spare Wheel, Export.................................380 Group - 23D Wiper/Lock Cylinder and Keys....................................381 Lock Cylinders and Keys.................................................381 Fig. 23D-111 --> Lock Cylinder and Keys.............................382 Windshield Wiper and Washer Systems..................................... 0 Fig. 23D-210 --> Windshield Wiper and Washer........................384 Rear Wiper and Washer System............................................ 0 Fig. 23D-310 --> Rear Wiper and Washer..............................386 Group - 24 Air Conditioning & Heater........................................387 Air Conditioner and Heater Units........................................387 Fig. 24-110 --> HEVAC Unit..........................................388 Air Conditioner and Heater Plumbing..................................... 0 Fig. 24-230 --> Plumbing, Heater 3.7L Engine, LHD...................391 Fig. 24-240 --> Plumbing, Heater 3.7L RHD...........................392 Fig. 24-250 --> Plumbing, Heater 2.8L Diesel Engine, LHD............393 Fig. 24-260 --> Plumbing, Heater 2.8L Diesel Engine RHD.............394 Fig. 24-285 --> Plumbing,Air Conditioning 3.7L Engine, LHD..........395 Fig. 24-288 --> Plumbing, Air Conditioning 3.7L Engine RHD..........397 Fig. 24-290 --> Plumbing, Air Conditioning 2.8L Diesel Engine, L....398 Fig. 24-295 --> Plumbing, Air Conditioning 2.8L Diesel Engine, R....400 Air Conditioner and Heater Controls..................................... 0 Fig. 24-310 --> Control, Heater and Air Conditioning................401 Air Conditioning Compressor............................................. 0 Fig. 24-410 --> Compressor, 3.7L Engine.............................402 Fig. 24-430 --> Compressor, 2.8L Diesel Engine......................403 Air Conditioning Compressor Mounting.................................... 0 Fig. 24-510 --> Compressor Mounting, 3.7L Engine....................404 Fig. 24-530 --> Compressor Mounting, 2.8L Diesel Engine.............405 Air Ducts and Outlets................................................... 0 Fig. 24-610 --> Air Distribution Ducts..............................406 Group - 25 Emission Systems.................................................407 EGR System..............................................................407 Fig. 25-205 --> EGR System 3.7L [EK0]...............................408 Fig. 25-210 --> EGR System 2.8L [EN0]...............................409 Vacuum Canister.........................................................410 Fig. 25-310 --> Vapor Canister......................................411 Emission Harness........................................................ 0 Fig. 25-420 --> Emission Vacuum Harness 3.7L [EK0]..................412 Group - DKJ Doors and Related Parts.........................................413 Front Door..............................................................413 Fig. DKJ-110 --> Door, Front, Shell and Hinges......................414 Fig. DKJ-120 --> Door, Front, Glass and Regulator...................415 Fig. DKJ-130 --> Door, Front, Lock and Controls.....................416 Rear Door............................................................... 0 Fig. DKJ-210 --> Door, Rear, Shell and Hinges.......................417 Fig. DKJ-220 --> Door, Rear, Glass and Regulator....................418 Fig. DKJ-230 --> Door, Rear, Lock and Controls......................419 Exterior Mirror......................................................... 0 Fig. DKJ-510 --> Mirrors, Exterior..................................420 Weatherstrips and Seals................................................. 0 Fig. DKJ-610 --> Door, Front........................................421 Fig. DKJ-620 --> Door, Rear.........................................422 Group - EKJ Exterior Ornamentation..........................................423 Nameplates..............................................................423 Fig. EKJ-110 --> Nameplates.........................................424 Moldings and Ornamentation.............................................. 0 Fig. EKJ-210 --> Molding and Fender Flares..........................425 Fig. EKJ-220 --> Side Rails, Tubular [MRK]..........................428 Group - IKJ Interior Trim...................................................429 Headliner and Visor.....................................................430 Fig. IKJ-110 --> Headliner and Visors...............................431 Moldings, Scuff Plates.................................................. 0 Fig. IKJ-210 --> Panels, Interior Trim, Front.......................437 Fig. IKJ-220 --> Panels, Interior Trim, Rear........................438 Carpet.................................................................. 0 Fig. IKJ-310 --> Carpets and Mats...................................439 Fig. IKJ-320 --> Cargo Organizer....................................440 Door Trim Panels........................................................ 0 Fig. IKJ-410 --> Trim Panel, Front Door.............................441 Fig. IKJ-420 --> Trim Panel, Rear Door..............................445 Front Seats and Attaching Parts......................................... 0 Fig. IKJ-510 --> Front Seat, Leather, Low Back, Trim Code [DL]......447 Fig. IKJ-520 --> Front Seat, Cloth, High Back, Trim Code [N5].......451 Fig. IKJ-530 --> Front Seat, Cloth, Low Back, Trim Code [B7]........453 Fig. IKJ-540 --> Front Seat, Cloth, Low Back, Trim Code [L7]........454 Rear Seats and Attaching Parts..........................................455 Fig. IKJ-610 --> Rear Seat, Trim Code [DL]..........................456 Fig. IKJ-620 --> Rear Seat, Trim Code [N5]..........................462 Fig. IKJ-640 --> Rear Seat, Trim Code [B7]..........................468 Fig. IKJ-650 --> Rear Seat, Trim Code [L7]..........................471 Seat Belts-Front and Rear...............................................475 Fig. IKJ-710 --> Seat Belts, Front..................................476 Fig. IKJ-720 --> Seat Belts, Rear...................................478 Adjusters, Covers, Shields, and Risers..................................479 Fig. IKJ-810 --> Recliner and Adjuster..............................480 Lift Gate Trim.......................................................... 0 Fig. IKJ-1010 --> Swing Gate Trim Panel.............................491 Group - SKJ Body Sheet Metal Except Doors...................................492 Floor Pans..............................................................493 Fig. SKJ-210 --> Front Floor Pan....................................494 Fig. SKJ-220 --> Rear Floor Pan.....................................495 Fig. SKJ-230 --> Plates, Underbody Skid.............................496 Plugs................................................................... 0 Fig. SKJ-310 --> Plugs..............................................497 Front Fenders........................................................... 0 Fig. SKJ-410 --> Front Fender.......................................498 Hood & Hood Release..................................................... 0 Fig. SKJ-510 --> Hood, Latch and Hinges.............................500 Cowl and Dash Panel..................................................... 0 Fig. SKJ-610 --> Cowl and Dash Panel................................502 Glass and Rear View Mirror.............................................. 0 Fig. SKJ-710 --> Windshield, Quarter Window, Backlite and Mirror....503 Aperture Panel.......................................................... 0 Fig. SKJ-810 --> Panels, Body Side..................................505 Quarter Panel and Pillar................................................ 0 Fig. SKJ-910 --> Panels, Rear Quarter...............................506 Fig. SKJ-920 --> Fuel Filler Housing and Door.......................508 Roof Panels............................................................. 0 Fig. SKJ-1110 --> Roof Panel........................................509 Sunroof................................................................. 0 Fig. SKJ-1210 --> Sunroof...........................................510 Liftgate Panel.......................................................... 0 Fig. SKJ-1310 --> Swing Gate, Latch, and Hinges.....................511 Luggage Rack............................................................ 0 Fig. SKJ-1610 --> Luggage Rack......................................513 Group - LBLS Labels All Vehicle Locations...................................514 Interior................................................................514 Fig. LBLS-110 --> Instrument Panel, Visors/Trim.....................515 Under Hood.............................................................. 0 Fig. LBLS-210 --> Engine Compartment................................516 Doors................................................................... 0 Fig. LBLS-310 --> Door and Pillars..................................517 Fig. LBLS-320 --> Rear Glass........................................518 Exterior................................................................ 0 Fig. LBLS-410 --> Fuel Door/Filler..................................519 Rear Cargo & Storage.................................................... 0 Fig. LBLS-510 --> Jack Assembly.....................................520 Fig. LBLS-520 --> Rear Cargo........................................521
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- This is the SAME exact manual used by your dealers to fix your vehicle.
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