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2007 NISSAN VERSA HATCH C11 Series Service Manual PDF DOWNLOAD
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Description
2007 NISSAN VERSA HATCH C11 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2007 NISSAN VERSA HATCH C11 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 2914
Downloadable : Yes
File Type: PDF
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DESCRIPTION:
2007 NISSAN VERSA HATCH C11 Series Service Manual PDF DOWNLOAD
FOREWORD:
- This manual contains maintenance and repair procedures for the 2007 NISSAN VERSA.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
2007 NISSAN VERSA HATCH C11 Series Service Manual PDF DOWNLOAD
fwd............................................................................................................................. 1
Exit........................................................................................................................ 0
QUICK REFERENCE INDEX....................................................................................................... 1
FOREWORD.................................................................................................................... 2
A: GENERAL INFORMATION...................................................................................................... 1
GI - General Information................................................................................................ 0
B: ENGINE................................................................................................................... 1
EM - Engine Mechanical.................................................................................................. 0
LU - Engine Lubrication System.......................................................................................... 0
CO - Engine Cooling System.............................................................................................. 0
EC - Engine Control System.............................................................................................. 0
FL - Fuel System........................................................................................................ 0
EX - Exhaust System..................................................................................................... 0
ACC - Accelerator Control System........................................................................................ 0
C: TRANSMISSION/TRANSAXLE................................................................................................... 1
CL - Clutch System...................................................................................................... 0
MT - Manual Transaxle................................................................................................... 0
AT - Automatic Transaxle................................................................................................ 0
CVT - CVT............................................................................................................... 0
D: DRIVELINE/AXLE........................................................................................................... 1
FAX - Front Axle........................................................................................................ 0
RAX - Rear Axle......................................................................................................... 0
E: SUSPENSION............................................................................................................... 1
FSU - Front Suspension.................................................................................................. 0
RSU - Rear Suspension................................................................................................... 0
WT - Road Wheels & Tires................................................................................................ 0
F: BRAKES................................................................................................................... 1
BR - Brake System....................................................................................................... 0
PB - Parking Brake System............................................................................................... 0
BRC - Brake Control System.............................................................................................. 0
G: STEERING................................................................................................................. 1
PS - Power Steering System.............................................................................................. 0
STC - Steering Control System........................................................................................... 0
H: RESTRAINTS............................................................................................................... 1
SB - Seat Belts......................................................................................................... 0
SRS - Supplemental Restraint Systems (SRS).............................................................................. 0
I: BODY..................................................................................................................... 1
BL - Body, Lock & Security System....................................................................................... 0
GW - Glasses, Window System & Mirrors................................................................................... 0
RF - Roof............................................................................................................... 0
EI - Exterior & Interior................................................................................................ 0
IP - Instrument Panel................................................................................................... 0
SE - Seat............................................................................................................... 0
J: AIR CONDITIONER.......................................................................................................... 1
MTC - Manual Air Conditioner............................................................................................ 0
K: ELECTRICAL............................................................................................................... 1
SC - Starting & Charging System......................................................................................... 0
LT - Lighting System.................................................................................................... 0
DI - Driver Information System.......................................................................................... 0
WW - Wiper, Washer & Horn............................................................................................... 0
BCS - Body Control System............................................................................................... 0
LAN - LAN System........................................................................................................ 0
AV - Audio, Visual, Navigation & Telephone System....................................................................... 0
ACS - Auto Cruise Control System........................................................................................ 0
PG - Power Supply, Ground & Circuit Elements............................................................................ 0
L: MAINTENANCE.............................................................................................................. 1
MA - Maintenance........................................................................................................ 0
M: INDEX.................................................................................................................... 1
IDX - Alphabetical Index................................................................................................ 0
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
Comment Sheet............................................................................................................... 3
QUICK REFERENCE CHART....................................................................................................... 4
ACC............................................................................................................................. 8
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents........................................................................................................... 8
PRECAUTIONS............................................................................................................. 9
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 9
ACCELERATOR CONTROL SYSTEM.............................................................................................. 10
Components.......................................................................................................... 10
Removal and Installation............................................................................................ 10
REMOVAL......................................................................................................... 10
INSTALLATION.................................................................................................... 10
INSPECTION AFTER INSTALLATION................................................................................... 10
ACS............................................................................................................................. 12
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents........................................................................................................... 12
AUTOMATIC SPEED CONTROL DEVICE (ASCD)................................................................................... 13
Description......................................................................................................... 13
AT.............................................................................................................................. 14
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents........................................................................................................... 14
INDEX FOR DTC........................................................................................................... 18
Alphabetical Index.................................................................................................. 18
DTC No. Index....................................................................................................... 19
PRECAUTIONS............................................................................................................. 20
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 20
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect.......................................... 20
OPERATION PROCEDURE............................................................................................. 20
Precautions for On Board Diagnostic (OBD) System of A/T and Engine.................................................. 21
Precautions......................................................................................................... 21
Service Notice or Precautions....................................................................................... 22
ATF COOLER SERVICE.............................................................................................. 22
TORQUE CONVERTER SERVICE........................................................................................ 22
OBD-II SELF-DIAGNOSIS........................................................................................... 23
PREPARATION............................................................................................................. 24
Special Service Tools............................................................................................... 24
Commercial Service Tools............................................................................................ 27
A/T FLUID............................................................................................................... 29
Checking A/T Fluid.................................................................................................. 29
Changing A/T Fluid.................................................................................................. 30
A/T Fluid Cooler Cleaning........................................................................................... 30
A/T FLUID COOLER CLEANING PROCEDURE............................................................................. 30
A/T FLUID COOLER DIAGNOSIS PROCEDURE............................................................................ 31
A/T FLUID COOLER INSPECTION PROCEDURE........................................................................... 32
A/T FLUID COOLER FINAL INSPECTION............................................................................... 32
A/T CONTROL SYSTEM...................................................................................................... 33
Cross-Sectional View................................................................................................ 33
Shift Mechanism..................................................................................................... 34
CONSTRUCTION.................................................................................................... 34
FUNCTION OF CLUTCH AND BRAKE.................................................................................... 34
CLUTCH AND BAND CHART........................................................................................... 35
POWER TRANSMISSION.............................................................................................. 36
“N” and “P” Positions....................................................................................... 36
“1.......................................................................................................... 37
“D.......................................................................................................... 38
“D.......................................................................................................... 39
“D.......................................................................................................... 40
“D.......................................................................................................... 41
“R” Position................................................................................................ 42
TCM Function........................................................................................................ 43
CONTROL SYSTEM OUTLINE.......................................................................................... 43
CONTROL SYSTEM DIAGRAM.......................................................................................... 43
CAN Communication................................................................................................... 44
SYSTEM DESCRIPTION.............................................................................................. 44
Input/Output Signal of TCM.......................................................................................... 44
Line Pressure Control............................................................................................... 45
NORMAL CONTROL.................................................................................................. 45
BACK-UP CONTROL (ENGINE BRAKE).................................................................................. 45
DURING SHIFT CHANGE............................................................................................. 45
AT LOW FLUID TEMPERATURE........................................................................................ 46
Shift Control....................................................................................................... 46
CONTROL OF SHIFT SOLENOID VALVES A AND B........................................................................ 46
RELATION BETWEEN SHIFT SOLENOID VALVES A AND B AND GEAR POSITIONS............................................... 46
CONTROL OF SHIFT VALVES A AND B................................................................................. 47
Lock-up Control..................................................................................................... 47
CONDITIONS FOR LOCK-UP OPERATION................................................................................ 47
TORQUE CONVERTER CLUTCH SOLENOID VALVE CONTROL.................................................................. 47
Lock-up Control System Diagram.............................................................................. 47
Lock-up Released............................................................................................ 48
Lock-up Applied............................................................................................. 48
SMOOTH LOCK-UP CONTROL.......................................................................................... 48
Half-clutched State......................................................................................... 48
Engine Brake Control (Overrun Clutch Control)....................................................................... 48
OVERRUN CLUTCH OPERATING CONDITIONS............................................................................. 48
OVERRUN CLUTCH SOLENOID VALVE CONTROL........................................................................... 49
OVERRUN CLUTCH CONTROL VALVE OPERATION.......................................................................... 49
Control Valve....................................................................................................... 50
FUNCTION OF CONTROL VALVES...................................................................................... 50
Centrifugal Cancel Mechanism........................................................................................ 51
FUNCTION........................................................................................................ 51
STRUCTURE/OPERATION............................................................................................. 51
When Clutch Pressure Is Not Applied......................................................................... 51
When Clutch Pressure Is Applied............................................................................. 51
ON BOARD DIAGNOSTIC (OBD) SYSTEM........................................................................................ 52
Introduction........................................................................................................ 52
OBD-II Function for A/T System...................................................................................... 52
One or Two Trip Detection Logic of OBD-II........................................................................... 52
ONE TRIP DETECTION LOGIC........................................................................................ 52
TWO TRIP DETECTION LOGIC........................................................................................ 52
OBD-II Diagnostic Trouble Code (DTC)................................................................................ 52
HOW TO READ DTC AND 1ST TRIP DTC................................................................................ 52
Freeze Frame Data and 1st Trip Freeze Frame Data............................................................ 53
HOW TO ERASE DTC................................................................................................ 53
HOW TO ERASE DTC (WITH CONSULT-II).............................................................................. 54
HOW TO ERASE DTC (WITH GST)..................................................................................... 54
HOW TO ERASE DTC (NO TOOLS)..................................................................................... 55
Malfunction Indicator Lamp (MIL).................................................................................... 55
DESCRIPTION..................................................................................................... 55
TROUBLE DIAGNOSIS....................................................................................................... 56
DTC Inspection Priority Chart....................................................................................... 56
Fail-safe........................................................................................................... 56
FAIL-SAFE FUNCTION.............................................................................................. 56
Vehicle Speed Sensor·A/T (Revolution Sensor)................................................................ 56
Accelerator Pedal Position Signal and Throttle Position Signal.............................................. 56
PNP Switch.................................................................................................. 56
Shift Solenoid Valve A and B................................................................................ 57
Line Pressure Solenoid Valve................................................................................ 57
Torque Converter Clutch Solenoid Valve...................................................................... 57
Overrun Clutch Solenoid Valve............................................................................... 57
How to Perform Trouble Diagnoses for Quick and Accurate Repair...................................................... 58
INTRODUCTION.................................................................................................... 58
WORK FLOW....................................................................................................... 59
Work Flow Chart............................................................................................. 59
DIAGNOSTIC WORKSHEET............................................................................................ 60
Information from Customer................................................................................... 60
Diagnostic Worksheet Chart.................................................................................. 60
A/T Electrical Parts Location....................................................................................... 63
Circuit Diagram..................................................................................................... 65
Inspections Before Trouble Diagnosis................................................................................ 66
A/T FLUID CHECK................................................................................................. 66
Fluid Leakage and Fluid Level Check......................................................................... 66
Fluid Condition Check....................................................................................... 66
STALL TEST...................................................................................................... 66
Stall Test Procedure........................................................................................ 66
Judgement of Stall Test..................................................................................... 67
LINE PRESSURE TEST.............................................................................................. 69
Line Pressure Test Ports.................................................................................... 69
Line Pressure Test Procedure................................................................................ 69
Line Pressure............................................................................................... 70
Judgement of Line Pressure Test............................................................................. 70
Road Test........................................................................................................... 71
DESCRIPTION..................................................................................................... 71
Check Before Engine is Started...................................................................................... 71
Check at Idle....................................................................................................... 72
Cruise Test — Part 1................................................................................................ 74
Cruise Test — Part 2................................................................................................ 77
Cruise Test — Part 3................................................................................................ 78
Vehicle Speed at Which Gear Shifting Occurs......................................................................... 80
Vehicle Speed at Which Lock-up Occurs/Releases...................................................................... 80
Symptom Chart....................................................................................................... 81
TCM Terminals and Reference Value................................................................................... 91
TCM CONNECTOR TERMINAL LAYOUT................................................................................... 91
TCM INSPECTION TABLE............................................................................................ 91
CONSULT-II Function (A/T)........................................................................................... 93
FUNCTION........................................................................................................ 93
CONSULT-II REFERENCE VALUE...................................................................................... 93
CONSULT-II SETTING PROCEDURE.................................................................................... 95
SELF-DIAGNOSTIC RESULT MODE..................................................................................... 95
Operation Procedure......................................................................................... 95
Display Items List.......................................................................................... 95
How to Erase Self-diagnostic Results........................................................................ 96
DATA MONITOR MODE............................................................................................... 97
Operation Procedure......................................................................................... 97
Display Items List.......................................................................................... 97
CAN DIAGNOSTIC SUPPORT MONITOR MODE............................................................................. 99
Operation Procedure......................................................................................... 99
DTC WORK SUPPORT MODE........................................................................................... 99
Operation Procedure......................................................................................... 99
Display Items List.......................................................................................... 102
Diagnostic Procedure Without CONSULT-II............................................................................. 103
TCM SELF-DIAGNOSTIC PROCEDURE................................................................................... 103
Description................................................................................................. 103
Diagnostic Procedure........................................................................................ 103
Judgement of Self-diagnosis Code............................................................................ 104
How to Erase Self-diagnostic Results........................................................................ 106
DTC U1000 CAN COMMUNICATION LINE........................................................................................ 107
Description......................................................................................................... 107
On Board Diagnosis Logic............................................................................................ 107
Possible Cause...................................................................................................... 107
DTC Confirmation Procedure.......................................................................................... 107
WITH CONSULT-II................................................................................................. 107
WITH GST........................................................................................................ 107
WITHOUT CONSULT-II.............................................................................................. 107
Wiring Diagram — AT — CAN........................................................................................... 108
Diagnostic Procedure................................................................................................ 109
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH............................................................................ 110
Description......................................................................................................... 110
CONSULT-II Reference Value.......................................................................................... 110
On Board Diagnosis Logic............................................................................................ 110
Possible Cause...................................................................................................... 110
DTC Confirmation Procedure.......................................................................................... 110
WITH CONSULT-II................................................................................................. 110
WITH GST........................................................................................................ 110
Wiring Diagram — AT — PNP/SW........................................................................................ 111
Diagnostic Procedure................................................................................................ 112
Component Inspection................................................................................................ 114
PNP SWITCH...................................................................................................... 114
DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT.......................................................................... 115
Description......................................................................................................... 115
CONSULT-II Reference Value.......................................................................................... 115
On Board Diagnosis Logic............................................................................................ 115
Possible Cause...................................................................................................... 115
DTC Confirmation Procedure.......................................................................................... 115
WITH CONSULT-II................................................................................................. 115
WITH GST........................................................................................................ 115
Wiring Diagram — AT — FTS........................................................................................... 116
Diagnostic Procedure................................................................................................ 117
Component Inspection................................................................................................ 119
A/T FLUID TEMPERATURE SENSOR.................................................................................... 119
DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR).................................................................. 120
Description......................................................................................................... 120
CONSULT-II Reference Value.......................................................................................... 120
On Board Diagnosis Logic............................................................................................ 120
Possible Cause...................................................................................................... 120
DTC Confirmation Procedure.......................................................................................... 120
WITH CONSULT-II................................................................................................. 120
WITH GST........................................................................................................ 120
WITHOUT CONSULT-II.............................................................................................. 121
Wiring Diagram — AT — VSSA/T........................................................................................ 122
Diagnostic Procedure................................................................................................ 123
DTC P0725 ENGINE SPEED SIGNAL........................................................................................... 126
Description......................................................................................................... 126
CONSULT-II Reference Value.......................................................................................... 126
On Board Diagnosis Logic............................................................................................ 126
Possible Cause...................................................................................................... 126
DTC Confirmation Procedure.......................................................................................... 126
WITH CONSULT-II................................................................................................. 126
WITH GST........................................................................................................ 126
WITHOUT CONSULT-II.............................................................................................. 126
Wiring Diagram — AT — ENGSS......................................................................................... 127
Diagnostic Procedure................................................................................................ 128
DTC P0731 A/T 1ST GEAR FUNCTION......................................................................................... 130
Description......................................................................................................... 130
On Board Diagnosis Logic............................................................................................ 130
Possible Cause...................................................................................................... 130
DTC Confirmation Procedure.......................................................................................... 131
WITH CONSULT-II................................................................................................. 131
WITH GST........................................................................................................ 131
Diagnostic Procedure................................................................................................ 132
DTC P0732 A/T 2ND GEAR FUNCTION......................................................................................... 134
Description......................................................................................................... 134
On Board Diagnosis Logic............................................................................................ 134
Possible Cause...................................................................................................... 134
DTC Confirmation Procedure.......................................................................................... 135
WITH CONSULT-II................................................................................................. 135
WITH GST........................................................................................................ 135
Diagnostic Procedure................................................................................................ 136
DTC P0733 A/T 3RD GEAR FUNCTION......................................................................................... 137
Description......................................................................................................... 137
On Board Diagnosis Logic............................................................................................ 137
Possible Cause...................................................................................................... 137
DTC Confirmation Procedure.......................................................................................... 138
WITH CONSULT-II................................................................................................. 138
WITH GST........................................................................................................ 138
Diagnostic Procedure................................................................................................ 139
DTC P0734 A/T 4TH GEAR FUNCTION......................................................................................... 141
Description......................................................................................................... 141
CONSULT-II Reference Value.......................................................................................... 141
On Board Diagnosis Logic............................................................................................ 141
Possible Cause...................................................................................................... 141
DTC Confirmation Procedure.......................................................................................... 142
WITH CONSULT-II................................................................................................. 142
WITH GST........................................................................................................ 142
Diagnostic Procedure................................................................................................ 143
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE........................................................................ 147
Description......................................................................................................... 147
CONSULT-II Reference Value.......................................................................................... 147
On Board Diagnosis Logic............................................................................................ 147
Possible Cause...................................................................................................... 147
DTC Confirmation Procedure.......................................................................................... 147
WITH CONSULT-II................................................................................................. 147
WITH GST........................................................................................................ 147
WITHOUT CONSULT-II.............................................................................................. 147
Wiring Diagram — AT — TCV........................................................................................... 148
Diagnostic Procedure................................................................................................ 149
Component Inspection................................................................................................ 151
TORQUE CONVERTER CLUTCH SOLENOID VALVE.......................................................................... 151
Resistance Check............................................................................................ 151
Operation Check............................................................................................. 151
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)................................................................................ 152
Description......................................................................................................... 152
CONSULT-II Reference Value.......................................................................................... 152
On Board Diagnosis Logic............................................................................................ 152
Possible Cause...................................................................................................... 152
DTC Confirmation Procedure.......................................................................................... 153
WITH CONSULT-II................................................................................................. 153
WITH GST........................................................................................................ 153
Diagnostic Procedure................................................................................................ 154
DTC P0745 LINE PRESSURE SOLENOID VALVE.................................................................................. 158
Description......................................................................................................... 158
CONSULT-II Reference Value.......................................................................................... 158
On Board Diagnosis Logic............................................................................................ 158
Possible Cause...................................................................................................... 158
DTC Confirmation Procedure.......................................................................................... 158
WITH CONSULT-II................................................................................................. 158
WITH GST........................................................................................................ 158
WITHOUT CONSULT-II.............................................................................................. 158
Wiring Diagram — AT — LPSV.......................................................................................... 159
Diagnostic Procedure................................................................................................ 160
Component Inspection................................................................................................ 163
LINE PRESSURE SOLENOID VALVE.................................................................................... 163
Resistance Check............................................................................................ 163
Operation Check............................................................................................. 163
DROPPING RESISTOR............................................................................................... 163
DTC P0750 SHIFT SOLENOID VALVE A........................................................................................ 164
Description......................................................................................................... 164
CONSULT-II Reference Value.......................................................................................... 164
On Board Diagnosis Logic............................................................................................ 164
Possible Cause...................................................................................................... 164
DTC Confirmation Procedure.......................................................................................... 164
WITH CONSULT-II................................................................................................. 164
WITH GST........................................................................................................ 164
WITHOUT CONSULT-II.............................................................................................. 164
Wiring Diagram — AT — SSV/A......................................................................................... 165
Diagnostic Procedure................................................................................................ 166
Component Inspection................................................................................................ 168
SHIFT SOLENOID VALVE A.......................................................................................... 168
Resistance Check............................................................................................ 168
Operation Check............................................................................................. 168
DTC P0755 SHIFT SOLENOID VALVE B........................................................................................ 169
Description......................................................................................................... 169
CONSULT-II Reference Value.......................................................................................... 169
On Board Diagnosis Logic............................................................................................ 169
Possible Cause...................................................................................................... 169
DTC Confirmation Procedure.......................................................................................... 169
WITH CONSULT-II................................................................................................. 169
WITH GST........................................................................................................ 169
WITHOUT CONSULT-II.............................................................................................. 169
Wiring Diagram — AT — SSV/B......................................................................................... 170
Diagnostic Procedure................................................................................................ 171
Component Inspection................................................................................................ 173
SHIFT SOLENOID VALVE B.......................................................................................... 173
Resistance Check............................................................................................ 173
Operation Check............................................................................................. 173
DTC P1760 OVERRUN CLUTCH SOLENOID VALVE................................................................................. 174
Description......................................................................................................... 174
CONSULT-II Reference Value.......................................................................................... 174
On Board Diagnosis Logic............................................................................................ 174
Possible Cause...................................................................................................... 174
DTC Confirmation Procedure.......................................................................................... 174
WITH CONSULT-II................................................................................................. 174
WITH GST........................................................................................................ 174
WITHOUT CONSULT-II.............................................................................................. 174
Wiring Diagram — AT — OVRCSV........................................................................................ 175
Diagnostic Procedure................................................................................................ 176
Component Inspection................................................................................................ 178
OVERRUN CLUTCH SOLENOID VALVE................................................................................... 178
Resistance Check............................................................................................ 178
Operation Check............................................................................................. 178
DTC VEHICLE SPEED SENSOR MTR............................................................................................ 179
Description......................................................................................................... 179
CONSULT-II Reference Value.......................................................................................... 179
On Board Diagnosis Logic............................................................................................ 179
Possible Cause...................................................................................................... 179
DTC Confirmation Procedure.......................................................................................... 179
WITH CONSULT-II................................................................................................. 179
WITHOUT CONSULT-II.............................................................................................. 179
Wiring Diagram — AT — VSSMTR........................................................................................ 180
Diagnostic Procedure................................................................................................ 181
DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE)............................................ 183
Description......................................................................................................... 183
CONSULT-II Reference Value.......................................................................................... 183
On Board Diagnosis Logic............................................................................................ 183
Possible Cause...................................................................................................... 183
DTC Confirmation Procedure.......................................................................................... 183
WITH CONSULT-II................................................................................................. 183
WITHOUT CONSULT-II.............................................................................................. 183
Wiring Diagram — AT — BA/FTS........................................................................................ 184
Diagnostic Procedure................................................................................................ 185
Component Inspection................................................................................................ 188
A/T FLUID TEMPERATURE SENSOR.................................................................................... 188
DTC TURBINE REVOLUTION SENSOR........................................................................................... 189
Description......................................................................................................... 189
CONSULT-II Reference Value.......................................................................................... 189
On Board Diagnosis Logic............................................................................................ 189
Possible Cause...................................................................................................... 189
DTC Confirmation Procedure.......................................................................................... 189
WITH CONSULT-II................................................................................................. 189
WITHOUT CONSULT-II.............................................................................................. 189
Wiring Diagram — AT — PT/SEN........................................................................................ 190
Diagnostic Procedure................................................................................................ 191
CONTROL UNIT (RAM), CONTROL UNIT (ROM).................................................................................. 195
Description......................................................................................................... 195
On Board Diagnosis Logic............................................................................................ 195
Possible Cause...................................................................................................... 195
DTC Confirmation Procedure.......................................................................................... 195
WITH CONSULT-II................................................................................................. 195
Diagnostic Procedure................................................................................................ 195
MAIN POWER SUPPLY AND GROUND CIRCUIT.................................................................................... 196
Wiring Diagram — AT — MAIN.......................................................................................... 196
Diagnostic Procedure................................................................................................ 197
PNP, OD SWITCH AND CLOSED THROTTLE, WIDE OPEN THROTTLE POSITION SIGNAL CIRCUIT.......................................... 199
CONSULT-II Reference Value.......................................................................................... 199
TCM Terminals and Reference Value................................................................................... 199
Diagnostic Procedure................................................................................................ 200
Component Inspection................................................................................................ 204
OVERDRIVE CONTROL SWITCH........................................................................................ 204
PNP SWITCH...................................................................................................... 204
SHIFT POSITION INDICATOR CIRCUIT........................................................................................ 205
Description......................................................................................................... 205
CONSULT-II Reference Value.......................................................................................... 205
Diagnostic Procedure................................................................................................ 205
SHIFT POSITION INDICATOR SYMPTOM CHART.......................................................................... 205
TROUBLE DIAGNOSIS FOR SYMPTOMS.......................................................................................... 206
Wiring Diagram — AT — NONDTC........................................................................................ 206
OD OFF Indicator Lamp Does Not Come On.............................................................................. 211
SYMPTOM:........................................................................................................ 211
DIAGNOSTIC PROCEDURE............................................................................................ 211
Engine Cannot Be Started in “P” and “N” Position.................................................................... 213
SYMPTOM:........................................................................................................ 213
DIAGNOSTIC PROCEDURE............................................................................................ 213
In “P” Position, Vehicle Moves Forward or Backward When Pushed...................................................... 214
SYMPTOM:........................................................................................................ 214
DIAGNOSTIC PROCEDURE............................................................................................ 214
In “N” Position, Vehicle Moves...................................................................................... 214
SYMPTOM:........................................................................................................ 214
DIAGNOSTIC PROCEDURE............................................................................................ 214
Large Shock “N” Æ “R” Position...................................................................................... 215
SYMPTOM:........................................................................................................ 215
DIAGNOSTIC PROCEDURE............................................................................................ 215
Vehicle Does Not Creep Backward in “R” Position..................................................................... 216
SYMPTOM:........................................................................................................ 216
DIAGNOSTIC PROCEDURE............................................................................................ 216
Vehicle Does Not Creep Forward in “D”, “2” or “1” Position.......................................................... 218
SYMPTOM:........................................................................................................ 218
DIAGNOSTIC PROCEDURE............................................................................................ 218
Vehicle Cannot Be Started from D.................................................................................... 219
SYMPTOM:........................................................................................................ 219
DIAGNOSTIC PROCEDURE............................................................................................ 219
A/T Does Not Shift: D............................................................................................... 221
SYMPTOM:........................................................................................................ 221
DIAGNOSTIC PROCEDURE............................................................................................ 221
A/T Does Not Shift: D............................................................................................... 223
SYMPTOM:........................................................................................................ 223
DIAGNOSTIC PROCEDURE............................................................................................ 223
A/T Does Not Shift: D............................................................................................... 225
SYMPTOM:........................................................................................................ 225
DIAGNOSTIC PROCEDURE............................................................................................ 225
A/T Does Not Perform Lock-up........................................................................................ 227
SYMPTOM:........................................................................................................ 227
DIAGNOSTIC PROCEDURE............................................................................................ 227
A/T Does Not Hold Lock-up Condition................................................................................. 228
SYMPTOM:........................................................................................................ 228
DIAGNOSTIC PROCEDURE............................................................................................ 228
Lock-up Is Not Released............................................................................................. 229
SYMPTOM:........................................................................................................ 229
DIAGNOSTIC PROCEDURE............................................................................................ 229
Engine Speed Does Not Return to Idle (Light Braking D............................................................... 230
SYMPTOM:........................................................................................................ 230
DIAGNOSTIC PROCEDURE............................................................................................ 230
A/T Does Not Shift: D............................................................................................... 231
SYMPTOM:........................................................................................................ 231
DIAGNOSTIC PROCEDURE............................................................................................ 231
A/T Does Not Shift: D............................................................................................... 232
SYMPTOM:........................................................................................................ 232
DIAGNOSTIC PROCEDURE............................................................................................ 232
A/T Does Not Shift: 2............................................................................................... 234
SYMPTOM:........................................................................................................ 234
DIAGNOSTIC PROCEDURE............................................................................................ 234
Vehicle Does Not Decelerate by Engine Brake......................................................................... 236
SYMPTOM:........................................................................................................ 236
DIAGNOSTIC PROCEDURE............................................................................................ 236
TCM Self-diagnosis Does Not Activate................................................................................ 240
SYMPTOM:........................................................................................................ 240
DESCRIPTION..................................................................................................... 240
DIAGNOSTIC PROCEDURE............................................................................................ 240
TRANSMISSION CONTROL MODULE............................................................................................. 241
Removal and Installation............................................................................................ 241
COMPONENTS...................................................................................................... 241
REMOVAL......................................................................................................... 241
INSTALLATION.................................................................................................... 241
SHIFT CONTROL SYSTEM.................................................................................................... 242
Control Device Removal and Installation............................................................................. 242
CONTROL DEVICE COMPONENTS....................................................................................... 242
CONTROL CABLE COMPONENTS........................................................................................ 243
REMOVAL......................................................................................................... 243
INSTALLATION.................................................................................................... 245
Control Device Disassembly and Assembly............................................................................. 245
DISASSEMBLY..................................................................................................... 245
ASSEMBLY........................................................................................................ 245
Selector Lever Knob Removal and Installation........................................................................ 246
REMOVAL......................................................................................................... 246
INSTALLATION.................................................................................................... 246
Adjustment of A/T Position.......................................................................................... 246
Checking of A/T Position............................................................................................ 247
A/T SHIFT LOCK SYSTEM................................................................................................... 248
Description......................................................................................................... 248
Shift Lock System Parts Location.................................................................................... 248
Wiring Diagram — AT — SHIFT......................................................................................... 249
Diagnostic Procedure................................................................................................ 250
KEY INTERLOCK CABLE..................................................................................................... 252
Removal and Installation............................................................................................ 252
COMPONENTS...................................................................................................... 252
REMOVAL......................................................................................................... 252
INSTALLATION.................................................................................................... 253
ON-VEHICLE SERVICE...................................................................................................... 255
Control Valve Assembly and Accumulators............................................................................. 255
COMPONENTS...................................................................................................... 255
REMOVAL AND INSTALLATION........................................................................................ 255
Removal..................................................................................................... 255
Inspection.................................................................................................. 258
Installation................................................................................................ 258
Park/Neutral Position (PNP) Switch.................................................................................. 259
COMPONENTS...................................................................................................... 259
REMOVAL AND INSTALLATION........................................................................................ 259
Removal..................................................................................................... 259
Installation................................................................................................ 259
PARK/NEUTRAL POSITION (PNP) SWITCH ADJUSTMENT................................................................... 260
Revolution Sensor................................................................................................... 260
COMPONENTS...................................................................................................... 260
REMOVAL AND INSTALLATION........................................................................................ 260
Removal..................................................................................................... 260
Installation................................................................................................ 261
Turbine Revolution Sensor (Power Train Revolution Sensor)........................................................... 261
COMPONENTS...................................................................................................... 261
REMOVAL AND INSTALLATION........................................................................................ 261
Removal..................................................................................................... 261
Installation................................................................................................ 262
Differential Side Oil Seal.......................................................................................... 263
COMPONENTS...................................................................................................... 263
REMOVAL AND INSTALLATION........................................................................................ 263
Removal..................................................................................................... 263
Installation................................................................................................ 264
AIR BREATHER HOSE....................................................................................................... 265
Removal and Installation............................................................................................ 265
COMPONENTS...................................................................................................... 265
REMOVAL......................................................................................................... 265
INSTALLATION.................................................................................................... 265
TRANSAXLE ASSEMBLY...................................................................................................... 266
Removal and Installation............................................................................................ 266
COMPONENTS...................................................................................................... 266
REMOVAL......................................................................................................... 266
I............................................................................................................... 267
OVERHAUL................................................................................................................ 270
Components.......................................................................................................... 270
Oil Channel......................................................................................................... 278
Locations of Adjusting Shims, Needle Bearings and Thrust Washers.................................................... 279
Locations of Snap Rings............................................................................................. 280
DISASSEMBLY............................................................................................................. 281
Disassembly......................................................................................................... 281
REPAIR FOR COMPONENT PARTS.............................................................................................. 298
Manual Shaft........................................................................................................ 298
COMPONENTS...................................................................................................... 298
REMOVAL......................................................................................................... 298
INSPECTION...................................................................................................... 299
INSTALLATION.................................................................................................... 300
Oil Pump............................................................................................................ 302
COMPONENTS...................................................................................................... 302
DISASSEMBLY..................................................................................................... 302
INSPECTION...................................................................................................... 304
Oil Pump Housing, Oil Pump Cover, Inner Gear and Outer Gear................................................. 304
Side Clearances............................................................................................. 304
Seal Ring Clearance......................................................................................... 304
ASSEMBLY........................................................................................................ 305
Control Valve Assembly.............................................................................................. 306
COMPONENTS...................................................................................................... 306
DISASSEMBLY..................................................................................................... 307
INSPECTION...................................................................................................... 310
Control Valve Lower and Upper Bodies........................................................................ 310
Oil Strainer................................................................................................ 310
Shift Solenoid Valves “A” and “B”, Line Pressure Solenoid Valve, Torque Converter Clutch Solenoid........... 310
A/T Fluid Temperature Sensor................................................................................ 310
Line Pressure Relief Valve Springs and Torque Converter Pressure Holding Spring............................. 311
ASSEMBLY........................................................................................................ 311
Control Valve Upper Body............................................................................................ 315
COMPONENTS...................................................................................................... 315
DISASSEMBLY..................................................................................................... 316
INSPECTION...................................................................................................... 317
Valve Springs............................................................................................... 317
Control Valves.............................................................................................. 317
ASSEMBLY........................................................................................................ 317
1-2 Accumulator Valve....................................................................................... 318
Retainer Plate (Control Valve Upper Body)................................................................... 318
Control Valve Lower Body............................................................................................ 319
COMPONENTS...................................................................................................... 319
DISASSEMBLY..................................................................................................... 320
INSPECTION...................................................................................................... 320
Valve Springs............................................................................................... 320
Control Valves.............................................................................................. 320
ASSEMBLY........................................................................................................ 320
Retainer Plate (Control Valve Lower Body)................................................................... 321
Reverse Clutch...................................................................................................... 322
COMPONENTS...................................................................................................... 322
DISASSEMBLY..................................................................................................... 322
INSPECTION...................................................................................................... 324
Reverse Clutch Snap Ring.................................................................................... 324
Reverse Clutch Drive Plates................................................................................. 324
Reverse Clutch Dish Plates.................................................................................. 324
Reverse Clutch Spring Retainer Assembly..................................................................... 324
Reverse Clutch Piston....................................................................................... 324
Reverse Clutch Drum......................................................................................... 324
ASSEMBLY........................................................................................................ 325
High Clutch......................................................................................................... 327
COMPONENTS...................................................................................................... 327
DISASSEMBLY..................................................................................................... 327
INSPECTION...................................................................................................... 329
High Clutch Snap Ring....................................................................................... 329
High Clutch Drive Plates.................................................................................... 329
High Clutch Spring Retainer Assembly........................................................................ 329
High Clutch Piston and Cancel Cover......................................................................... 329
Input Shaft Assembly (High Clutch Drum)..................................................................... 329
Seal Ring Clearance......................................................................................... 329
ASSEMBLY........................................................................................................ 330
Forward and Overrun Clutches........................................................................................ 333
COMPONENTS...................................................................................................... 333
DISASSEMBLY..................................................................................................... 333
INSPECTION...................................................................................................... 335
Forward Clutch and Overrun Clutch Snap Rings................................................................ 335
Forward Clutch and Overrun Clutch Drive Plates.............................................................. 335
Forward Clutch and Overrun Clutch Dish Plates............................................................... 335
Forward Clutch and Overrun Clutch Spring Retainer Assembly.................................................. 336
Forward Clutch Drum......................................................................................... 336
Overrun Clutch Piston....................................................................................... 336
ASSEMBLY........................................................................................................ 336
Low & Reverse Brake................................................................................................. 340
COMPONENTS...................................................................................................... 340
DISASSEMBLY..................................................................................................... 340
INSPECTION...................................................................................................... 342
Low & Reverse Brake Snap Rings.............................................................................. 342
Low & Reverse Brake Drive Plates............................................................................ 342
Low & Reverse Brake Dish Plates............................................................................. 342
Low & Reverse Brake Spring Retainer Assembly................................................................ 342
ASSEMBLY........................................................................................................ 342
Rear Internal Gear and Forward Clutch Hub........................................................................... 345
COMPONENTS...................................................................................................... 345
DISASSEMBLY..................................................................................................... 345
INSPECTION...................................................................................................... 347
Rear Internal Gear and Forward Clutch Hub................................................................... 347
End Bearings and Forward One-way Clutch..................................................................... 347
ASSEMBLY........................................................................................................ 347
Output Shaft, Output Gear, Idler Gear, Reduction Pinion Gear and Bearing Retainer................................... 349
COMPONENTS...................................................................................................... 349
DISASSEMBLY..................................................................................................... 349
INSPECTION...................................................................................................... 352
Output Shaft, Idler Gear and Reduction Pinion Gear.......................................................... 352
Bearings.................................................................................................... 352
Seal Ring Clearance......................................................................................... 352
ASSEMBLY........................................................................................................ 353
Band Servo Piston Assembly.......................................................................................... 356
COMPONENTS...................................................................................................... 356
DISASSEMBLY..................................................................................................... 356
INSPECTION...................................................................................................... 358
Pistons, Retainers and Piston Stem.......................................................................... 358
Return Springs.............................................................................................. 358
ASSEMBLY........................................................................................................ 359
Final Drive......................................................................................................... 362
COMPONENTS...................................................................................................... 362
DISASSEMBLY..................................................................................................... 362
INSPECTION...................................................................................................... 363
Gears, Washers, Pinion Mate Shaft and Differential Case..................................................... 363
Bearings.................................................................................................... 364
ASSEMBLY........................................................................................................ 364
ASSEMBLY................................................................................................................ 367
Assembly (1)........................................................................................................ 367
Adjustment (1)...................................................................................................... 368
DIFFERENTIAL SIDE BEARING PRELOAD............................................................................... 368
REDUCTION PINION GEAR BEARING PRELOAD........................................................................... 370
OUTPUT SHAFT END PLAY........................................................................................... 372
Assembly (2)........................................................................................................ 374
Adjustment (2)...................................................................................................... 379
TOTAL END PLAY.................................................................................................. 379
REVERSE CLUTCH END PLAY......................................................................................... 381
Assembly (3)........................................................................................................ 382
SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 391
General Specifications.............................................................................................. 391
Vehicle Speed at Which Gear Shifting Occurs......................................................................... 391
Vehicle Speed at When Lock-up Occurs/Releases....................................................................... 391
Stall Speed......................................................................................................... 391
Line Pressure....................................................................................................... 391
Adjusting shims, Needle Bearings, Thrust Washers and Snap Rings..................................................... 392
OUTER DIAMETER AND INNER DIAMETER OF NEEDLE BEARINGS............................................................ 392
OUTER DIAMETER AND INNER DIAMETER OF THRUST WASHERS............................................................. 392
OUTER DIAMETER AND INNER DIAMETER OF BEARING RACES AND ADJUSTING SHIMS.......................................... 392
OUTER DIAMETER OF SNAP RINGS.................................................................................... 392
INNER DIAMETER OF SNAP RINGS.................................................................................... 392
Control Valves...................................................................................................... 393
CONTROL VALVE SPRINGS........................................................................................... 393
Accumulator......................................................................................................... 393
RETURN SPRINGS.................................................................................................. 393
O-RINGS......................................................................................................... 393
Clutches and Brakes................................................................................................. 393
REVERSE CLUTCH.................................................................................................. 393
HIGH CLUTCH..................................................................................................... 394
FORWARD CLUTCH.................................................................................................. 394
OVERRUN CLUTCH.................................................................................................. 394
LOW & REVERSE BRAKE............................................................................................. 394
BRAKE BAND...................................................................................................... 394
Final Drive......................................................................................................... 395
DIFFERENTIAL SIDE GEAR CLEARANCE................................................................................ 395
BEARING PRELOAD................................................................................................. 395
TURNING TORQUE.................................................................................................. 395
Planetary Carrier................................................................................................... 395
Oil Pump............................................................................................................ 395
Input Shaft......................................................................................................... 395
SEAL RING CLEARANCE............................................................................................. 395
SEAL RING....................................................................................................... 395
Reduction Pinion Gear............................................................................................... 395
TURNING TORQUE.................................................................................................. 395
Band Servo.......................................................................................................... 395
RETURN SPRINGS.................................................................................................. 395
Output Shaft........................................................................................................ 395
SEAL RING CLEARANCE............................................................................................. 395
SEAL RING....................................................................................................... 395
END PLAY........................................................................................................ 395
Bearing Retainer.................................................................................................... 396
SEAL RING CLEARANCE............................................................................................. 396
Total End Play...................................................................................................... 396
Reverse Clutch End Play............................................................................................. 396
Removal and Installation............................................................................................ 396
Shift Solenoid Valves............................................................................................... 396
Solenoid Valves..................................................................................................... 396
A/T Fluid Temperature Sensor........................................................................................ 396
Revolution Sensor................................................................................................... 396
Dropping Resistor................................................................................................... 396
Turbine Revolution Sensor (Power Train Revolution Sensor)........................................................... 396
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
AV.............................................................................................................................. 398
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents........................................................................................................... 398
PRECAUTIONS............................................................................................................. 400
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 400
PREPARATION............................................................................................................. 401
Commercial Service Tool............................................................................................. 401
AUDIO................................................................................................................... 402
Component Parts Location............................................................................................ 402
System Description.................................................................................................. 402
BASE SYSTEM..................................................................................................... 402
MID LEVEL AND PREMIUM SYSTEM.................................................................................... 402
Steering Wheel Audio Control Switches (with Bluetooth)...................................................... 403
Satellite Radio Tuner (Pre-wiring).......................................................................... 403
Satellite Radio Tuner (Factory Installed)................................................................... 403
SPEED SENSITIVE VOLUME SYSTEM (MID LEVEL AND PREMIUM SYSTEM).................................................... 403
Schematic........................................................................................................... 404
MID LEVEL SYSTEM................................................................................................ 404
PREMIUM SYSTEM.................................................................................................. 405
Wiring Diagram — AUDIO —............................................................................................ 406
BASE SYSTEM..................................................................................................... 406
MID LEVEL SYSTEM................................................................................................ 407
PREMIUM SYSTEM.................................................................................................. 409
Audio Unit (Base System) Harness Connector Terminal Layout.......................................................... 413
Terminals and Reference Value for Audio Unit (Base System).......................................................... 413
Audio Unit (Mid Level and Premium System) Harness Connector Terminal Layout......................................... 414
Terminals and Reference Value for Audio Unit (Mid Level and Premium System)......................................... 414
Subwoofer Harness Connector Terminal Layout (Premium Audio System).................................................. 417
Terminals and Reference Value for Subwoofer (Premium Audio System).................................................. 417
Satellite Radio Tuner Harness Connector Terminal Layout............................................................. 418
Terminals and Reference Value for Satellite Radio Tuner............................................................. 418
Trouble Diagnosis................................................................................................... 420
Noise Inspection.................................................................................................... 420
TYPE OF NOISE AND POSSIBLE CAUSE................................................................................ 421
Power Supply Circuit Inspection..................................................................................... 421
Satellite Radio Tuner (Factory Installed) Power and Ground Supply Circuit Inspection................................ 422
Satellite Radio Tuner (Factory Installed) Communication Circuit Inspection.......................................... 423
Satellite Radio Tuner (Factory Installed) Left Channel Audio Signal Circuit Inspection.............................. 425
Satellite Radio Tuner (Factory Installed) Right Channel Audio Signal Circuit Inspection............................. 426
Steering Switch Check (With Bluetooth).............................................................................. 427
Sound Is Not Heard From Front Door Speaker (Base System)............................................................ 429
Sound Is Not Heard From Rear Door Speaker (Base System)............................................................. 431
Sound Is Not Heard From Front Door Speaker or Tweeter (Mid Level and Premium System)................................ 433
Sound Is Not Heard From Rear Door Speaker (Mid Level and Premium System)............................................ 435
Sound Is Not Heard From Subwoofer (Premium System).................................................................. 437
Removal and Installation............................................................................................ 440
AUDIO UNIT...................................................................................................... 440
Removal..................................................................................................... 440
Installation................................................................................................ 440
FRONT DOOR SPEAKER.............................................................................................. 440
Removal..................................................................................................... 440
Installation................................................................................................ 440
REAR DOOR SPEAKER............................................................................................... 440
Removal..................................................................................................... 440
Installation................................................................................................ 440
TWEETER......................................................................................................... 440
Removal..................................................................................................... 440
Installation................................................................................................ 441
SATELLITE TUNER MODULE.......................................................................................... 441
Removal..................................................................................................... 441
Installation................................................................................................ 442
SATELLITE TUNER ANTENNA......................................................................................... 442
Removal..................................................................................................... 442
Installation................................................................................................ 442
STEERING WHEEL AUDIO CONTROL SWITCHES........................................................................... 443
Removal..................................................................................................... 443
Installation................................................................................................ 443
SUBWOOFER....................................................................................................... 444
Removal..................................................................................................... 444
Installation................................................................................................ 444
AUDIO ANTENNA........................................................................................................... 445
Location of Antenna................................................................................................. 445
Removal and Installation of Roof Antenna............................................................................ 445
REMOVAL......................................................................................................... 445
INSTALLATION.................................................................................................... 445
TELEPHONE............................................................................................................... 446
Component Parts and Harness Connector Location...................................................................... 446
System Description.................................................................................................. 446
BLUETOOTH® HANDS-FREE PHONE SYSTEM.............................................................................. 446
Bluetooth Telephone System Diagram.......................................................................... 447
Bluetooth Control Unit...................................................................................... 447
BCM......................................................................................................... 447
Steering Wheel Audio Control Switches....................................................................... 447
Volume Switch............................................................................................... 448
Bluetooth Microphone........................................................................................ 448
Bluetooth ON Indicator...................................................................................... 448
Audio Unit.................................................................................................. 448
Wiring Diagram — H/PHON —........................................................................................... 449
Bluetooth Control Unit Harness Connector Terminal Layout............................................................ 451
Terminals and Reference Value for Bluetooth Control Unit............................................................ 451
Bluetooth Control Unit Self-Diagnosis Function...................................................................... 453
BLUETOOTH CONTROL UNIT INITIALIZATION CHECKS.................................................................... 453
SELF-DIAGNOSIS MODE............................................................................................. 453
Workflow............................................................................................................ 454
Power Supply and Ground Circuit Check for Bluetooth Control Unit.................................................... 454
Basic Inspection of Hands-Free Phone................................................................................ 455
Steering Wheel Audio Control Switch Does Not Operate................................................................ 456
Voice Activated Control Function Does Not Operate................................................................... 457
BLUETOOTH VOICE GUIDANCE IS HEARD WHEN PRESSING STEERING WHEEL AUDIO CONTROL SWITCH............................. 457
BLUETOOTH VOICE GUIDANCE IS NOT HEARD WHEN PRESSING STEERING WHEEL AUDIO CONTROL SWITCH......................... 458
Removal and Installation............................................................................................ 460
BLUETOOTH CONTROL UNIT.......................................................................................... 460
Removal..................................................................................................... 460
Installation................................................................................................ 460
BLUETOOTH ANTENNA............................................................................................... 461
Removal..................................................................................................... 461
Installation................................................................................................ 461
BLUETOOTH MICROPHONE............................................................................................ 462
Removal..................................................................................................... 462
Installation................................................................................................ 462
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
BCS............................................................................................................................. 464
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents........................................................................................................... 464
PRECAUTIONS............................................................................................................. 465
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 465
BCM (BODY CONTROL MODULE)............................................................................................... 466
System Description.................................................................................................. 466
BCM FUNCTION.................................................................................................... 466
COMBINATION SWITCH READING FUNCTION............................................................................. 466
CAN COMMUNICATION CONTROL....................................................................................... 469
BCM STATUS CONTROL.............................................................................................. 469
SYSTEMS CONTROLLED BY BCM DIRECTLY.............................................................................. 470
SYSTEMS CONTROLLED BY BCM AND IPDM E/R.......................................................................... 470
SYSTEMS CONTROLLED BY BCM AND COMBINATION METER................................................................. 470
SYSTEMS CONTROLLED BY BCM AND INTELLIGENT KEY UNIT.............................................................. 470
MAJOR COMPONENTS AND CONTROL SYSTEM............................................................................. 471
CAN Communication System Description................................................................................ 471
Schematic........................................................................................................... 472
BCM Terminal Arrangement............................................................................................ 474
Terminals and Reference Values for BCM.............................................................................. 475
BCM Power Supply and Ground Circuit Check........................................................................... 479
CONSULT-II Function (BCM)........................................................................................... 480
CONSULT-II START PROCEDURE...................................................................................... 480
ITEMS OF EACH PART.............................................................................................. 480
WORK SUPPORT.................................................................................................... 481
Display Item List........................................................................................... 481
CAN Communication Inspection Using CONSULT-II (Self-Diagnosis)...................................................... 481
Configuration....................................................................................................... 482
DESCRIPTION..................................................................................................... 482
READ CONFIGURATION PROCEDURE.................................................................................... 482
WRITE CONFIGURATION PROCEDURE................................................................................... 484
Removal and Installation of BCM..................................................................................... 488
REMOVAL......................................................................................................... 488
INSTALLATION.................................................................................................... 488
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
BL.............................................................................................................................. 490
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents........................................................................................................... 490
PRECAUTIONS............................................................................................................. 494
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 494
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect.......................................... 494
OPERATION PROCEDURE............................................................................................. 494
Precautions for Procedures without Cowl Top Cover................................................................... 495
Precautions for Work................................................................................................ 495
PREPARATION............................................................................................................. 496
Special service tool................................................................................................ 496
Commercial Service Tools............................................................................................ 496
SQUEAK AND RATTLE TROUBLE DIAGNOSES..................................................................................... 497
Work Flow........................................................................................................... 497
CUSTOMER INTERVIEW.............................................................................................. 497
DUPLICATE THE NOISE AND TEST DRIVE.............................................................................. 498
CHECK RELATED SERVICE BULLETINS................................................................................. 498
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE.................................................................... 498
REPAIR THE CAUSE................................................................................................ 498
CONFIRM THE REPAIR.............................................................................................. 499
Generic Squeak and Rattle Troubleshooting........................................................................... 499
INSTRUMENT PANEL................................................................................................ 499
CENTER CONSOLE.................................................................................................. 499
DOORS........................................................................................................... 499
TRUNK........................................................................................................... 500
SUNROOF/HEADLINING.............................................................................................. 500
OVERHEAD CONSOLE (FRONT AND REAR)............................................................................... 500
SEATS........................................................................................................... 500
UNDERHOOD....................................................................................................... 500
Diagnostic Worksheet................................................................................................ 501
HOOD.................................................................................................................... 503
Fitting Adjustment.................................................................................................. 503
FRONT END HEIGHT ADJUSTMENT AND LATERAL/LONGITUDINAL CLEARANCE ADJUSTMENT....................................... 503
SURFACE MISMATCH ADJUSTMENT..................................................................................... 503
Removal and Installation............................................................................................ 504
HOOD ASSEMBLY................................................................................................... 504
Removal..................................................................................................... 504
Installation................................................................................................ 505
HOOD HINGE...................................................................................................... 505
Removal..................................................................................................... 505
Installation................................................................................................ 505
Removal and Installation of Hood Lock Control....................................................................... 506
REMOVAL......................................................................................................... 506
Hood Lock................................................................................................... 506
Hood Lock Reinforcement..................................................................................... 506
Hood Lock Cable............................................................................................. 507
INSTALLATION.................................................................................................... 507
Hood Lock Reinforcement..................................................................................... 507
Hood Lock Cable............................................................................................. 507
Hood Lock Control Inspection........................................................................................ 508
RADIATOR CORE SUPPORT................................................................................................... 509
Removal and Installation............................................................................................ 509
REMOVAL......................................................................................................... 509
Radiator Core Support Upper................................................................................. 509
Radiator Core Support Lower................................................................................. 509
INSTALLATION.................................................................................................... 510
FRONT FENDER............................................................................................................ 511
Removal and Installation............................................................................................ 511
REMOVAL......................................................................................................... 511
INSTALLATION.................................................................................................... 511
POWER DOOR LOCK SYSTEM.................................................................................................. 512
Component Parts and Harness Connector Location...................................................................... 512
System Description.................................................................................................. 513
LOCK OPERATION.................................................................................................. 513
UNLOCK OPERATION................................................................................................ 513
OUTLINE......................................................................................................... 514
Functions available by operating the inside door lock and unlock switches................................... 514
Functions available by operating the front door key cylinder switch LH...................................... 514
Key reminder door system.................................................................................... 514
CAN Communication System Description................................................................................ 514
Schematic........................................................................................................... 515
WITHOUT INTELLIGENT KEY SYSTEM.................................................................................. 515
Wiring Diagram — D/LOCK —........................................................................................... 516
WITHOUT INTELLIGENT KEY SYSTEM.................................................................................. 516
Schematic........................................................................................................... 520
WITH INTELLIGENT KEY SYSTEM..................................................................................... 520
Wiring Diagram — D/LOCK —........................................................................................... 521
WITH INTELLIGENT KEY SYSTEM..................................................................................... 521
Terminals and Reference Value for BCM............................................................................... 526
Work Flow........................................................................................................... 526
CONSULT–II Function (BCM)........................................................................................... 526
CONSULT–II START PROCEDURE...................................................................................... 526
WORK SUPPORT.................................................................................................... 526
DATA MONITOR.................................................................................................... 526
ACTIVE TEST..................................................................................................... 527
Trouble Diagnoses Symptom Chart..................................................................................... 528
BCM Power Supply and Ground Circuit................................................................................. 529
Door Switch Check................................................................................................... 529
Key Switch (Insert) Check........................................................................................... 532
Door Lock and Unlock Switch Check................................................................................... 534
Front Door Lock Assembly LH (Actuator) Check........................................................................ 537
Door Lock Actuator Check (Front RH and Rear LH/RH).................................................................. 538
Front Door Key Cylinder Switch LH Check............................................................................. 539
Passenger Select Unlock Relay Circuit Check (With Intelligent Key).................................................. 540
REMOTE KEYLESS ENTRY SYSTEM............................................................................................. 543
Component Parts and Harness Connector Location...................................................................... 543
System Description.................................................................................................. 544
INPUTS.......................................................................................................... 544
OPERATED PROCEDURE.............................................................................................. 545
Power Door Lock Operation................................................................................... 545
Hazard and Horn Reminder.................................................................................... 545
Auto Door Lock Operation.................................................................................... 545
Panic Alarm Operation....................................................................................... 545
Interior Lamp Operation..................................................................................... 545
CAN Communication System Description................................................................................ 545
Schematic........................................................................................................... 546
Wiring Diagram — KEYLES —........................................................................................... 547
Terminals and Reference Values for BCM.............................................................................. 550
How to Perform Trouble Diagnoses.................................................................................... 550
Preliminary Check................................................................................................... 550
CHECK BCM CONFIGURATION......................................................................................... 550
CONSULT-II Function (BCM)........................................................................................... 550
CONSULT-II START PROCEDURE...................................................................................... 550
CONSULT-II APPLICATION ITEMS.................................................................................... 550
Work Support................................................................................................ 550
Data Monitor................................................................................................ 551
Active Test................................................................................................. 551
Work Flow........................................................................................................... 553
Trouble Diagnosis Symptom Chart..................................................................................... 553
Keyfob Battery and Function Check................................................................................... 555
ACC Switch Check.................................................................................................... 556
Door Switch Check................................................................................................... 557
Key Switch (Insert) Check........................................................................................... 559
Hazard Function Check............................................................................................... 560
Horn Function Check................................................................................................. 560
Interior Lamp and Ignition Keyhole Illumination Function Check...................................................... 561
Remote Keyless Entry Receiver Check................................................................................. 562
Keyfob Function (Lock) Check........................................................................................ 564
Keyfob Function (Unlock) Check...................................................................................... 564
ID Code Entry Procedure............................................................................................. 565
KEYFOB ID SET UP WITH CONSULT-II................................................................................ 565
KEYFOB ID SET UP WITHOUT CONSULT-II............................................................................. 566
Keyfob Battery Replacement.......................................................................................... 567
Removal and Installation of Remote Keyless Entry Receiver........................................................... 568
REMOVAL......................................................................................................... 568
INSTALLATION.................................................................................................... 568
INTELLIGENT KEY SYSTEM.................................................................................................. 569
Component Parts and Harness Connector Location...................................................................... 569
System Description.................................................................................................. 571
DOOR LOCK/UNLOCK FUNCTION....................................................................................... 572
System Diagram.............................................................................................. 572
Operation Description....................................................................................... 572
Operation Condition......................................................................................... 573
Outside Key Antenna Detection Area.......................................................................... 573
Hazard and Buzzer Reminder.................................................................................. 573
Auto Door Lock Function..................................................................................... 573
List of Operation Related Parts............................................................................. 574
KEY REMINDER FUNCTION........................................................................................... 574
List of Operation Related Parts............................................................................. 575
REMOTE KEYLESS ENTRY FUNCTIONS.................................................................................. 575
System Diagram.............................................................................................. 575
Door Lock/Unlock Function................................................................................... 575
Operation Condition......................................................................................... 575
Hazard and Buzzer Reminder.................................................................................. 575
Auto Door Lock Function..................................................................................... 576
Panic Alarm Function........................................................................................ 576
List of Operation Related Parts............................................................................. 577
ENGINE START FUNCTION........................................................................................... 578
List of Operation Related Parts............................................................................. 578
WARNING CHIME/BUZZER/LAMPS FUNCTION............................................................................. 579
Operation Description....................................................................................... 579
Operation Condition......................................................................................... 580
List of Operation Related Parts............................................................................. 581
CHANGE SETTINGS FUNCTION........................................................................................ 582
Changing Settings Using CONSULT-II.......................................................................... 582
INTELLIGENT KEY REGISTRATION.................................................................................... 582
STEERING LOCK SOLENOID REGISTRATION............................................................................. 582
Steering Lock Solenoid ID Registration...................................................................... 582
CAN Communication System Description................................................................................ 582
Schematic........................................................................................................... 583
Wiring Diagram — I/KEY —............................................................................................ 585
Intelligent Key Unit Harness Connector Terminal Layout.............................................................. 595
Terminals and Reference Values for Intelligent Key Unit............................................................. 595
Steering Lock Solenoid Harness Connector Terminal Layout............................................................ 597
Terminals and Reference Values for Steering Lock Solenoid........................................................... 597
Terminals and Reference Values for BCM.............................................................................. 597
Trouble Diagnosis Procedure......................................................................................... 598
PRELIMINARY CHECK............................................................................................... 598
WORK FLOW....................................................................................................... 599
CONSULT-II Functions (INTELLIGENT KEY).............................................................................. 600
CONSULT-II Start Procedure.......................................................................................... 600
BASIC OPERATION................................................................................................. 600
CONSULT-II Application Items........................................................................................ 600
SELF-DIAGNOSTIC RESULTS......................................................................................... 600
DATA MONITOR.................................................................................................... 600
ACTIVE TEST..................................................................................................... 601
WORK SUPPORT.................................................................................................... 602
Trouble Diagnosis Symptom Chart..................................................................................... 603
KEY WARNING LAMP (GREEN) ILLUMINATES............................................................................ 603
Conditions of Vehicle (Operating Conditions)................................................................ 603
KEY WARNING LAMP (RED) ILLUMINATES.............................................................................. 603
Conditions of Vehicle (Operating Conditions)................................................................ 603
KEY WARNING LAMP DOES NOT ILLUMINATE............................................................................ 604
Conditions of Vehicle (Operating Conditions)................................................................ 604
NON DTC ITEM.................................................................................................... 604
Conditions of Vehicle (Operating Conditions)................................................................ 604
ENGINE START CONDITION CHECK.................................................................................... 605
ALL FUNCTIONS OF INTELLIGENT KEY SYSTEM DO NOT OPERATE.......................................................... 605
Conditions of Vehicle (Operating Conditions)................................................................ 605
DOOR LOCK/UNLOCK FUNCTION MALFUNCTION........................................................................... 605
Conditions of Vehicle (Operating Conditions)................................................................ 605
REMOTE KEYLESS ENTRY FUNCTION MALFUNCTION....................................................................... 607
Conditions of Vehicle (Operating Conditions)................................................................ 607
HAZARD AND BUZZER REMINDER FUNCTION MALFUNCTION................................................................. 608
Conditions of Vehicle (Operating Conditions)................................................................ 608
WARNING CHIME/BUZZER FUNCTION MALFUNCTION....................................................................... 609
WARNING LAMP FUNCTION MALFUNCTION............................................................................... 611
CAN Communication System Check...................................................................................... 611
Power Supply and Ground Circuit Check............................................................................... 612
Key Switch (Intelligent Key Unit Input) Check....................................................................... 613
Key Switch (BCM Input) Check........................................................................................ 615
Ignition Knob Switch Check.......................................................................................... 616
Door Switch Check................................................................................................... 618
Door Request Switch Check........................................................................................... 621
Back Door Request Switch Check...................................................................................... 623
Unlock Sensor Check................................................................................................. 625
Intelligent Key Warning Buzzer (Driver Door) Check.................................................................. 627
Outside Key Antenna (Driver Side and Passenger Side) Check.......................................................... 628
Outside Key Antenna (Rear Bumper) Check............................................................................. 630
Inside Key Antenna Check............................................................................................ 632
Steering Lock Solenoid Check........................................................................................ 633
Key Interlock Solenoid (With M/T) Check............................................................................. 636
Ignition Switch Position Check...................................................................................... 637
Stop Lamp Switch Check (With CVT)................................................................................... 637
Stop Lamp Switch Check (With M/T)................................................................................... 638
Check CVT Device (Park Position Switch) Check....................................................................... 640
“P-SHIFT” Warning Lamp (With CVT) Check............................................................................. 642
“LOCK” Warning Lamp (With M/T) Check................................................................................ 643
“KEY” Warning Lamp (RED) Check...................................................................................... 644
“KEY” Warning Lamp (GREEN) Check.................................................................................... 645
Check Warning Chime in Combination Meter............................................................................ 645
Hazard Function Check............................................................................................... 646
Horn Function Check................................................................................................. 646
Headlamp Function Check............................................................................................. 647
Intelligent Key Battery Replacement................................................................................. 648
DISASSEMBLY AND ASSEMBLY OF INTELLIGENT KEY..................................................................... 648
INTELLIGENT KEY BATTERY INSPECTION.............................................................................. 648
Remote Keyless Entry Function....................................................................................... 648
Removal and Installation of Intelligent Key Unit.................................................................... 649
REMOVAL......................................................................................................... 649
INSTALLATION.................................................................................................... 649
DOOR.................................................................................................................... 650
Fitting Adjustment.................................................................................................. 650
FRONT DOOR...................................................................................................... 650
Longitudinal Clearance and Surface Height Adjustment at Front End........................................... 650
Surface Height Adjustment................................................................................... 650
Striker Adjustment.......................................................................................... 651
REAR DOOR....................................................................................................... 652
Longitudinal Clearance and Surface Height Adjustment at Front End........................................... 652
Surface Height Adjustment................................................................................... 652
Striker Adjustment.......................................................................................... 652
BACK DOOR....................................................................................................... 653
Longitudinal Clearance and Surface Height Adjustment........................................................ 653
Striker Adjustment.......................................................................................... 654
Removal and Installation............................................................................................ 654
FRONT DOOR...................................................................................................... 654
Removal..................................................................................................... 654
Installation................................................................................................ 655
REAR DOOR....................................................................................................... 655
Removal..................................................................................................... 655
Installation................................................................................................ 656
BACK DOOR....................................................................................................... 656
Removal..................................................................................................... 656
Installation................................................................................................ 657
FRONT DOOR LOCK......................................................................................................... 658
Component Parts Location............................................................................................ 658
Removal and Installation............................................................................................ 658
REMOVAL......................................................................................................... 658
INSTALLATION.................................................................................................... 660
REAR DOOR LOCK.......................................................................................................... 661
Component Parts Location............................................................................................ 661
Removal and Installation............................................................................................ 661
REMOVAL......................................................................................................... 661
INSTALLATION.................................................................................................... 663
BACK DOOR LOCK.......................................................................................................... 664
Component Parts and Harness Connector Location...................................................................... 664
System Description.................................................................................................. 665
Wiring Diagram — TLID —............................................................................................. 666
WITHOUT INTELLIGENT KEY SYSTEM.................................................................................. 666
WITH INTELLIGENT KEY SYSTEM..................................................................................... 667
Terminals and Reference Values for BCM.............................................................................. 668
Terminals and Reference Values for Intelligent Key Unit............................................................. 668
CONSULT-II Function (BCM)........................................................................................... 668
CONSULT-II START PROCEDURE...................................................................................... 668
CONSULT-II APPLICATION ITEMS.................................................................................... 669
Data Monitor................................................................................................ 669
Active Test................................................................................................. 669
Work Flow........................................................................................................... 669
Trouble Diagnosis Chart by Symptom.................................................................................. 669
BCM Power Supply and Ground Circuit................................................................................. 669
Check Back Door Opener Switch Circuit (Without Intelligent Key or Power Windows).................................... 670
Check Back Door Opener Switch Circuit (Without Intelligent Key, With Power Windows)................................. 673
Check Back Door Opener Switch Circuit (With Intelligent Key)........................................................ 676
Check Back Door Lock Assembly (Actuator) Circuit.................................................................... 678
Removal and Installation............................................................................................ 679
BACK DOOR LOCK.................................................................................................. 679
Removal..................................................................................................... 679
Installation................................................................................................ 679
BACK DOOR HANDLE................................................................................................ 680
Removal..................................................................................................... 680
Installation................................................................................................ 680
FUEL FILLER LID OPENER.................................................................................................. 681
Removal and Installation of Fuel Filler Lid Opener.................................................................. 681
REMOVAL......................................................................................................... 681
INSTALLATION.................................................................................................... 681
VEHICLE SECURITY (THEFT WARNING) SYSTEM................................................................................. 682
Component Parts and Harness Connector Location...................................................................... 682
System Description.................................................................................................. 683
DESCRIPTION..................................................................................................... 683
Operation Flow.............................................................................................. 683
Setting the vehicle security system......................................................................... 683
Canceling the set vehicle security system................................................................... 683
Activating the alarm operation of the vehicle security system............................................... 683
POWER SUPPLY AND GROUND......................................................................................... 683
INITIAL CONDITION TO ACTIVATE THE SYSTEM........................................................................ 684
VEHICLE SECURITY SYSTEM ALARM OPERATION......................................................................... 684
VEHICLE SECURITY SYSTEM DEACTIVATION............................................................................ 684
PANIC ALARM OPERATION........................................................................................... 684
CAN Communication System Description................................................................................ 685
Schematic........................................................................................................... 686
Wiring Diagram — VEHSEC —........................................................................................... 687
Terminals and Reference Values for BCM.............................................................................. 691
Terminals and Reference Values for Intelligent Key Unit............................................................. 691
CONSULT-II Function (BCM)........................................................................................... 691
CONSULT-II START PROCEDURE...................................................................................... 691
CONSULT-II APPLICATION ITEM..................................................................................... 691
Work Support................................................................................................ 691
Data Monitor................................................................................................ 691
Active Test................................................................................................. 692
Trouble Diagnosis................................................................................................... 693
WORK FLOW....................................................................................................... 693
Preliminary Check................................................................................................... 694
Symptom Chart....................................................................................................... 695
Diagnostic Procedure 1.............................................................................................. 696
Diagnostic Procedure 2.............................................................................................. 699
Diagnostic Procedure 3.............................................................................................. 700
Diagnostic Procedure 4.............................................................................................. 700
Diagnostic Procedure 5.............................................................................................. 700
Diagnostic Procedure 6.............................................................................................. 700
NATS (Nissan Anti-Theft System)......................................................................................... 701
Component Parts and Harness Connector Location...................................................................... 701
System Description.................................................................................................. 702
DESCRIPTION..................................................................................................... 702
SECURITY INDICATOR.............................................................................................. 702
Condition of Security Indicator............................................................................. 702
System Composition.................................................................................................. 702
ECM Re-communicating Function....................................................................................... 703
Wiring Diagram — NATS —............................................................................................. 704
Terminals and Reference Values for BCM.............................................................................. 705
CONSULT-II Function................................................................................................. 705
CONSULT-II INSPECTION PROCEDURE................................................................................. 705
CONSULT-II DIAGNOSTIC TEST MODE FUNCTION........................................................................ 706
HOW TO READ SELF-DIAGNOSTIC RESULTS............................................................................. 706
NATS SELF-DIAGNOSTIC RESULTS ITEM CHART......................................................................... 707
Trouble Diagnosis Procedure......................................................................................... 708
PRELIMINARY CHECK............................................................................................... 708
WORK FLOW....................................................................................................... 709
Trouble Diagnoses................................................................................................... 711
SYMPTOM MATRIX CHART 1.......................................................................................... 711
SYMPTOM MATRIX CHART 2.......................................................................................... 711
Diagnostic Procedure 1.............................................................................................. 712
Diagnostic Procedure 2.............................................................................................. 714
Diagnostic Procedure 3.............................................................................................. 716
Diagnostic Procedure 4.............................................................................................. 717
Diagnostic Procedure 5.............................................................................................. 718
How to Replace NATS Antenna Amp..................................................................................... 719
BODY REPAIR............................................................................................................. 720
Body Exterior Paint Color........................................................................................... 720
Body Component Parts................................................................................................ 721
UNDERBODY COMPONENT PARTS....................................................................................... 721
BODY COMPONENT PARTS............................................................................................ 724
Corrosion Protection................................................................................................ 726
DESCRIPTION..................................................................................................... 726
ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL)........................................................ 726
PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER.......................................... 726
ANTI-CORROSIVE WAX.............................................................................................. 727
UNDERCOATING.................................................................................................... 728
Precautions in undercoating................................................................................. 728
Body Sealing........................................................................................................ 729
DESCRIPTION..................................................................................................... 729
Body Construction................................................................................................... 732
BODY CONSTRUCTION............................................................................................... 732
Body Alignment...................................................................................................... 733
BODY CENTER MARKS............................................................................................... 733
PANEL PARTS MATCHING MARKS...................................................................................... 734
DESCRIPTION..................................................................................................... 734
ENGINE COMPARTMENT.............................................................................................. 736
Measurement................................................................................................. 736
Measurement Points.......................................................................................... 737
UNDERBODY....................................................................................................... 738
Measurement................................................................................................. 738
Measurement Points.......................................................................................... 739
PASSENGER COMPARTMENT........................................................................................... 740
Measurement................................................................................................. 740
Measurement Points.......................................................................................... 741
REAR BODY....................................................................................................... 742
Measurement................................................................................................. 742
Measurement Points.......................................................................................... 743
Handling Precautions for Plastics................................................................................... 744
HANDLING PRECAUTIONS FOR PLASTICS............................................................................... 744
LOCATION OF PLASTIC PARTS...................................................................................... 745
Precautions in Repairing High Strength Steel........................................................................ 747
HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES............................................................... 747
Read the Following Precautions When Repairing HSS:.......................................................... 748
Rear fender hemming process................................................................................. 750
Foam Repair......................................................................................................... 751
URETHANE FOAM APPLICATIONS...................................................................................... 751
FILL PROCEDURES................................................................................................. 751
Replacement Operations.............................................................................................. 753
DESCRIPTION..................................................................................................... 753
RADIATOR CORE SUPPORT........................................................................................... 756
HOODLEDGE LH.................................................................................................... 758
HOODLEDGE RH.................................................................................................... 760
FRONT SIDE MEMBER............................................................................................... 762
FRONT SIDE MEMBER LH (PARTIAL).................................................................................. 764
FRONT PILLAR.................................................................................................... 766
DASH SIDE....................................................................................................... 770
CENTER PILLAR................................................................................................... 772
Outer....................................................................................................... 772
Inner....................................................................................................... 774
OUTER SILL...................................................................................................... 775
OUTER SILL REINFORCEMENT........................................................................................ 776
REAR FENDER..................................................................................................... 777
REAR PANEL...................................................................................................... 779
REAR FLOOR REAR................................................................................................. 780
REAR SIDE MEMBER EXTENSION...................................................................................... 782
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
BR.............................................................................................................................. 784
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents........................................................................................................... 784
PRECAUTIONS............................................................................................................. 786
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 786
Precautions for Brake System........................................................................................ 786
PREPARATION............................................................................................................. 787
Commercial Service Tools............................................................................................ 787
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING.................................................................... 788
NVH Troubleshooting Chart........................................................................................... 788
BRAKE PEDAL............................................................................................................. 789
Inspection and Adjustment........................................................................................... 789
PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL DEPRESSED..................................... 789
ADJUSTMENT...................................................................................................... 790
Removal and Installation............................................................................................ 790
COMPONENTS...................................................................................................... 790
REMOVAL......................................................................................................... 791
INSPECTION AFTER REMOVAL........................................................................................ 791
INSTALLATION.................................................................................................... 791
BRAKE FLUID............................................................................................................. 792
On-board Inspection................................................................................................. 792
CHECKING BRAKE FLUID LEVEL...................................................................................... 792
Drain and Refill.................................................................................................... 792
Bleeding Brake System............................................................................................... 793
BRAKE TUBE AND HOSE..................................................................................................... 794
Hydraulic Circuit................................................................................................... 794
Front Brake Tube and Hose........................................................................................... 795
REMOVAL......................................................................................................... 795
INSTALLATION.................................................................................................... 795
Rear Brake Tube and Hose............................................................................................ 795
REMOVAL......................................................................................................... 795
INSTALLATION.................................................................................................... 795
Inspection After Installation....................................................................................... 795
BRAKE MASTER CYLINDER................................................................................................... 797
On-Board Inspection................................................................................................. 797
LEAK INSPECTION................................................................................................. 797
Removal and Installation............................................................................................ 797
REMOVAL......................................................................................................... 797
INSTALLATION.................................................................................................... 797
Disassembly and Assembly............................................................................................ 798
COMPONENTS...................................................................................................... 798
DISASSEMBLY..................................................................................................... 798
INSPECTION AFTER DISASSEMBLY.................................................................................... 799
Cylinder Body............................................................................................... 799
ASSEMBLY........................................................................................................ 799
BRAKE BOOSTER........................................................................................................... 802
On-board Inspection................................................................................................. 802
OPERATING CHECK................................................................................................. 802
AIRTIGHT CHECK.................................................................................................. 802
Removal and Installation............................................................................................ 803
COMPONENTS...................................................................................................... 803
REMOVAL......................................................................................................... 803
INSTALLATION.................................................................................................... 804
VACUUM LINES............................................................................................................ 805
Component........................................................................................................... 805
Removal and Installation............................................................................................ 805
Inspection.......................................................................................................... 805
VISUAL INSPECTION............................................................................................... 805
CHECK VALVE INSPECTION.......................................................................................... 806
Airtightness Inspection..................................................................................... 806
FRONT DISC BRAKE........................................................................................................ 807
On-board Inspection................................................................................................. 807
PAD WEAR INSPECTION............................................................................................. 807
Components.......................................................................................................... 807
Removal and Installation of Brake Pad............................................................................... 808
REMOVAL......................................................................................................... 808
INSTALLATION.................................................................................................... 808
Removal and Installation of Brake Caliper Assembly.................................................................. 809
REMOVAL......................................................................................................... 809
INSTALLATION.................................................................................................... 809
Disassembly and Assembly of Brake Caliper Assembly.................................................................. 809
DISASSEMBLY..................................................................................................... 809
INSPECTION AFTER DISASSEMBLY.................................................................................... 810
Cylinder Body............................................................................................... 810
Torque Member............................................................................................... 810
Piston...................................................................................................... 810
Sliding Pin, Sliding Pin Bolt, and Sliding Pin Boot......................................................... 810
ASSEMBLY........................................................................................................ 810
DISC ROTOR INSPECTION........................................................................................... 811
Visual Inspection........................................................................................... 811
Runout Inspection........................................................................................... 811
Thickness Inspection........................................................................................ 812
Brake Burnishing Procedure.......................................................................................... 812
REAR DRUM BRAKE......................................................................................................... 813
Components.......................................................................................................... 813
Removal and Installation of Drum Brake Assembly..................................................................... 814
REMOVAL......................................................................................................... 814
INSPECTION AFTER REMOVAL........................................................................................ 814
Lining Thickness Inspection................................................................................. 814
Drum Inner Diameter Inspection.............................................................................. 815
Wheel Cylinder Leakage Inspection........................................................................... 815
Other Inspections........................................................................................... 815
INSTALLATION.................................................................................................... 815
Removal and Installation of Wheel Cylinder.......................................................................... 816
REMOVAL......................................................................................................... 816
INSTALLATION.................................................................................................... 816
Disassembly and Assembly of Wheel Cylinder.......................................................................... 817
DISASSEMBLY..................................................................................................... 817
INSPECTION AFTER DISASSEMBLY.................................................................................... 817
ASSEMBLY........................................................................................................ 817
SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 818
General Specifications.............................................................................................. 818
Brake Pedal......................................................................................................... 818
Check Valve......................................................................................................... 818
Brake Booster....................................................................................................... 818
Front Disc Brake.................................................................................................... 818
Rear Drum Brake..................................................................................................... 819
BRC............................................................................................................................. 820
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents........................................................................................................... 820
ABS..................................................................................................................... 821
PRECAUTIONS......................................................................................................... 821
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”..................... 821
Precautions for Brake System.................................................................................... 821
Precautions When Using CONSULT-II............................................................................... 821
CHECK POINTS FOR USING CONSULT-II........................................................................... 821
Precautions for Brake Control................................................................................... 822
Precautions for CAN System...................................................................................... 822
PREPARATION......................................................................................................... 823
Special Service Tools........................................................................................... 823
Commercial Service Tools........................................................................................ 823
SYSTEM DESCRIPTION.................................................................................................. 824
System Components............................................................................................... 824
ABS Function.................................................................................................... 824
EBD Function.................................................................................................... 824
Fail-Safe Function.............................................................................................. 825
ABS/EBD SYSTEM.............................................................................................. 825
Hydraulic Circuit Diagram....................................................................................... 825
CAN COMMUNICATION................................................................................................... 826
System Description.............................................................................................. 826
TROUBLE DIAGNOSIS................................................................................................... 827
How to Perform Trouble Diagnoses for Quick and Accurate Repair.................................................. 827
INTRODUCTION................................................................................................ 827
WORK FLOW................................................................................................... 828
CLARIFY CONCERN............................................................................................. 829
EXAMPLE OF DIAGNOSIS SHEET.................................................................................. 829
Component Parts and Harness Connector Location.................................................................. 830
Schematic....................................................................................................... 831
Wiring Diagram — ABS —.......................................................................................... 832
Basic Inspection................................................................................................ 836
BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION..................................................... 836
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION...................................................... 836
ABS WARNING LAMP INSPECTION................................................................................. 836
Warning Lamp and Indicator Timing............................................................................... 837
Control Unit Input/Output Signal Standard....................................................................... 837
REFERENCE VALUE FROM CONSULT-II............................................................................. 837
CONSULT-II Function (ABS)....................................................................................... 839
CONSULT-II START PROCEDURE.................................................................................. 839
SELF-DIAGNOSIS.............................................................................................. 839
Description............................................................................................. 839
Operation Procedure..................................................................................... 839
Display Item List....................................................................................... 840
DATA MONITOR................................................................................................ 841
Operation Procedure..................................................................................... 841
Display Item List....................................................................................... 842
ACTIVE TEST................................................................................................. 843
Operation Procedure..................................................................................... 843
Solenoid Valve Operation Chart.......................................................................... 843
ABS Motor............................................................................................... 843
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS......................................................................... 844
Wheel Sensor System............................................................................................. 844
ABS Control Unit Inspection..................................................................................... 845
Solenoid Valve System Inspection................................................................................ 846
Actuator Motor, Motor Relay, and Circuit Inspection............................................................. 847
ABS Control Unit Power and Ground Systems Inspection............................................................ 848
CAN Communication System Inspection............................................................................. 848
TROUBLE DIAGNOSES FOR SYMPTOMS...................................................................................... 849
ABS Works Frequently............................................................................................ 849
Unexpected Pedal Action......................................................................................... 850
Long Stopping Distance.......................................................................................... 851
ABS Does Not Work............................................................................................... 851
Pedal Vibration or ABS Operation Noise.......................................................................... 851
WHEEL SENSORS....................................................................................................... 852
Removal and Installation........................................................................................ 852
REMOVAL..................................................................................................... 852
INSTALLATION................................................................................................ 852
SENSOR ROTOR........................................................................................................ 854
Removal and Installation........................................................................................ 854
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)............................................................................... 855
Removal and Installation........................................................................................ 855
REMOVAL..................................................................................................... 855
INSTALLATION................................................................................................ 856
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
CL.............................................................................................................................. 858
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents........................................................................................................... 858
PRECAUTIONS............................................................................................................. 859
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 859
Service Notice or Precautions....................................................................................... 859
PREPARATION............................................................................................................. 860
Special Service Tools............................................................................................... 860
Commercial Service Tools............................................................................................ 860
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING.................................................................... 861
NVH Troubleshooting Chart........................................................................................... 861
CLUTCH PEDAL............................................................................................................ 862
On-vehicle Inspection and Adjustment................................................................................ 862
Removal and Installation............................................................................................ 864
COMPONENTS...................................................................................................... 864
REMOVAL......................................................................................................... 864
INSPECTION AFTER REMOVAL........................................................................................ 864
INSTALLATION.................................................................................................... 864
CLUTCH FLUID............................................................................................................ 865
Air Bleeding Procedure.............................................................................................. 865
CLUTCH MASTER CYLINDER.................................................................................................. 866
Removal and Installation............................................................................................ 866
REMOVAL......................................................................................................... 866
INSTALLATION.................................................................................................... 866
CSC (CONCENTRIC SLAVE CYLINDER)......................................................................................... 868
Removal and Installation............................................................................................ 868
REMOVAL......................................................................................................... 868
INSTALLATION.................................................................................................... 868
CLUTCH PIPING........................................................................................................... 869
Removal and Installation............................................................................................ 869
REMOVAL......................................................................................................... 869
INSTALLATION.................................................................................................... 869
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL.................................................................................. 870
Removal and Installation............................................................................................ 870
COMPONENTS...................................................................................................... 870
REMOVAL......................................................................................................... 870
INSPECTION AND ADJUSTMENT AFTER REMOVAL......................................................................... 870
Clutch Disc................................................................................................. 870
Clutch Cover................................................................................................ 871
Flywheel Runout............................................................................................. 871
INSTALLATION.................................................................................................... 871
SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 873
Clutch Control System............................................................................................... 873
Clutch Pedal........................................................................................................ 873
Clutch Disc......................................................................................................... 873
Clutch Cover........................................................................................................ 873
CO.............................................................................................................................. 874
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents........................................................................................................... 874
PRECAUTIONS............................................................................................................. 875
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 875
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect.......................................... 875
OPERATION PROCEDURE............................................................................................. 875
Precautions for Liquid Gasket....................................................................................... 875
REMOVAL OF LIQUID GASKET SEALING................................................................................ 875
LIQUID GASKET APPLICATION PROCEDURE............................................................................. 876
PREPARATION............................................................................................................. 877
Special Service Tools............................................................................................... 877
Commercial Service Tools............................................................................................ 877
OVERHEATING CAUSE ANALYSIS.............................................................................................. 878
Troubleshooting Chart............................................................................................... 878
COOLING SYSTEM.......................................................................................................... 880
Cooling Circuit..................................................................................................... 880
ENGINE COOLANT.......................................................................................................... 881
Inspection.......................................................................................................... 881
LEVEL CHECK..................................................................................................... 881
CHECKING COOLING SYSTEM FOR LEAKS............................................................................... 881
Changing Engine Coolant............................................................................................. 881
DRAINING ENGINE COOLANT......................................................................................... 881
REFILLING ENGINE COOLANT........................................................................................ 881
FLUSHING COOLING SYSTEM......................................................................................... 882
RADIATOR................................................................................................................ 884
Components.......................................................................................................... 884
Removal and Installation............................................................................................ 885
REMOVAL......................................................................................................... 885
INSTALLATION.................................................................................................... 885
INSPECTION AFTER INSTALLATION................................................................................... 885
Checking Radiator Cap............................................................................................... 886
Checking Radiator................................................................................................... 886
COOLING FAN............................................................................................................. 888
Components (Models With A/C)........................................................................................ 888
Components (Models Without A/C)..................................................................................... 888
Removal and Installation............................................................................................ 889
REMOVAL......................................................................................................... 889
INSTALLATION.................................................................................................... 889
DISASSEMBLY AND ASSEMBLY............................................................................................ 889
Disassembly..................................................................................................... 889
Inspection After Disassembly.................................................................................... 889
Assembly........................................................................................................ 889
WATER PUMP.............................................................................................................. 890
Components.......................................................................................................... 890
Removal and Installation............................................................................................ 890
REMOVAL......................................................................................................... 890
INSPECTION AFTER REMOVAL........................................................................................ 890
INSTALLATION.................................................................................................... 890
INSPECTION AFTER INSTALLATION................................................................................... 890
THERMOSTAT.............................................................................................................. 891
Components.......................................................................................................... 891
Removal and Installation............................................................................................ 891
REMOVAL......................................................................................................... 891
INSPECTION AFTER REMOVAL........................................................................................ 891
INSTALLATION.................................................................................................... 892
Thermostat.................................................................................................. 892
Thermostat Housing.......................................................................................... 892
INSPECTION AFTER INSTALLATION................................................................................... 892
WATER OUTLET AND WATER CONTROL VALVE.................................................................................... 893
Components.......................................................................................................... 893
Removal and Installation............................................................................................ 893
REMOVAL......................................................................................................... 893
INSPECTION AFTER REMOVAL........................................................................................ 894
INSTALLATION.................................................................................................... 894
Water Control Valve......................................................................................... 894
Water Outlet................................................................................................ 894
Water Hoses................................................................................................. 895
INSPECTION AFTER INSTALLATION................................................................................... 895
SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................... 896
Standard and Limit.................................................................................................. 896
CAPACITY........................................................................................................ 896
THERMOSTAT...................................................................................................... 896
WATER CONTROL VALVE............................................................................................. 896
RADIATOR........................................................................................................ 896
CVT............................................................................................................................. 898
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents........................................................................................................... 898
INDEX FOR DTC........................................................................................................... 903
Alphabetical Index.................................................................................................. 903
DTC No. Index....................................................................................................... 904
PRECAUTIONS............................................................................................................. 905
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................... 905
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect.......................................... 905
OPERATION PROCEDURE............................................................................................. 905
Precautions for On Board Diagnostic (OBD) System of CVT and Engine.................................................. 906
Service After Replacing TCM and Transaxle Assembly.................................................................. 906
SERVICE AFTER REPLACING TCM AND TRANSAXLE ASSEMBLY.............................................................. 906
PATTERN A....................................................................................................... 906
PATTERN B....................................................................................................... 906
Calibration Data............................................................................................ 908
PATTERN C....................................................................................................... 908
Removal and Installation Procedure for CVT Unit Connector........................................................... 908
REMOVAL......................................................................................................... 908
INSTALLATION.................................................................................................... 909
Precautions......................................................................................................... 910
Service Notice or Precautions....................................................................................... 910
CVT FLUID COOLER SERVICE........................................................................................ 910
OBD-II SELF-DIAGNOSIS........................................................................................... 911
PREPARATION............................................................................................................. 912
Special Service Tools............................................................................................... 912
Commercial Service Tools............................................................................................ 912
CVT FLUID............................................................................................................... 913
Checking CVT Fluid.................................................................................................. 913
FLUID LEVEL CHECK............................................................................................... 913
FLUID CONDITION CHECK........................................................................................... 914
Changing CVT Fluid.................................................................................................. 914
CVT Fluid Cooler Cleaning........................................................................................... 915
CVT FLUID COOLER CLEANING PROCEDURE............................................................................. 915
CVT FLUID COOLER DIAGNOSIS PROCEDURE............................................................................ 916
CVT FLUID COOLER INSPECTION PROCEDURE........................................................................... 917
CVT FLUID COOLER FINAL INSPECTION............................................................................... 917
CVT SYSTEM.............................................................................................................. 918
Cross-sectional View - RE0F08A...................................................................................... 918
Control System...................................................................................................... 919
Hydraulic Control System............................................................................................ 920
TCM Function........................................................................................................ 921
CONTROL SYSTEM OUTLINE.......................................................................................... 921
CONTROL SYSTEM DIAGRAM.......................................................................................... 921
CAN Communication................................................................................................... 922
SYSTEM DESCRIPTION.............................................................................................. 922
Input/Output Signal of TCM.......................................................................................... 922
Line Pressure and Secondary Pressure Control........................................................................ 923
NORMAL CONTROL.................................................................................................. 923
FEEDBACK CONTROL................................................................................................ 923
Shift Control....................................................................................................... 923
“D” POSITION.................................................................................................... 924
OVERDRIVE-OFF MODE.............................................................................................. 924
“L” POSITION.................................................................................................... 924
DOWNHILL ENGINE BRAKE CONTROL (AUTO ENGINE BRAKE CONTROL)....................................................... 924
ACCELERATION CONTROL............................................................................................ 924
Lock-up and Select Control.......................................................................................... 925
TORQUE CONVERTER CLUTCH AND SELECT CONTROL VALVE CONTROL........................................................ 925
Lock-up and Select Control System Diagram................................................................... 925
Lock-up Released............................................................................................ 925
Lock-up Applied............................................................................................. 925
Select Control.............................................................................................. 925
Control Valve....................................................................................................... 926
FUNCTION OF CONTROL VALVE....................................................................................... 926
ON BOARD DIAGNOSTIC (OBD) SYSTEM........................................................................................ 927
Introduction........................................................................................................ 927
OBD-II Function for CVT System...................................................................................... 927
One or Two Trip Detection Logic of OBD-II........................................................................... 927
ONE TRIP DETECTION LOGIC........................................................................................ 927
TWO TRIP DETECTION LOGIC........................................................................................ 927
OBD-II Diagnostic Trouble Code (DTC)................................................................................ 927
HOW TO READ DTC AND 1ST TRIP DTC................................................................................ 927
Freeze Frame Data and 1st Trip Freeze Frame Data............................................................ 928
HOW TO ERASE DTC................................................................................................ 928
HOW TO ERASE DTC (WITH CONSULT-II).............................................................................. 929
HOW TO ERASE DTC (WITH GST)..................................................................................... 929
Malfunction Indicator Lamp (MIL).................................................................................... 930
DESCRIPTION..................................................................................................... 930
TROUBLE DIAGNOSIS....................................................................................................... 931
DTC Inspection Priority Chart....................................................................................... 931
Fail-safe........................................................................................................... 931
FAIL-SAFE FUNCTION.............................................................................................. 931
Output Speed Sensor (Secondary Speed Sensor)................................................................ 931
Input Speed Sensor (Primary Speed Sensor)................................................................... 931
PNP Switch.................................................................................................. 931
CVT Fluid Temperature Sensor................................................................................ 931
Transmission Fluid Pressure Sensor A (Secondary Pressure Sensor)............................................ 931
Pressure Control Solenoid A (Line Pressure Solenoid)........................................................ 931
Pressure Control Solenoid B (Secondary Pressure Solenoid)................................................... 931
Torque Converter Clutch Solenoid............................................................................ 931
Step Motor.................................................................................................. 931
CVT Lock-up Select Solenoid................................................................................. 932
TCM Power Supply (Memory Back-up)........................................................................... 932
How to Perform Trouble Diagnosis for Quick and Accurate Repair...................................................... 932
INTRODUCTION.................................................................................................... 932
WORK FLOW....................................................................................................... 933
Work Flow Chart............................................................................................. 933
DIAGNOSTIC WORKSHEET............................................................................................ 934
Information From Customer................................................................................... 934
Diagnostic Worksheet Chart.................................................................................. 934
CVT Electrical Parts Location....................................................................................... 937
Circuit Diagram..................................................................................................... 939
Inspections before Trouble Diagnosis................................................................................ 940
CVT FLUID CHECK................................................................................................. 940
Fluid Leakage and Fluid Level Check......................................................................... 940
Fluid Condition Check....................................................................................... 940
STALL TEST...................................................................................................... 940
Stall Test Procedure........................................................................................ 940
Judgement Stall Test........................................................................................ 941
LINE PRESSURE TEST.............................................................................................. 942
Line Pressure Test Port..................................................................................... 942
Line Pressure Test Procedure................................................................................ 942
Line Pressure............................................................................................... 943
Judgement of Line Pressure Test............................................................................. 943
Road Test........................................................................................................... 943
DESCRIPTION..................................................................................................... 943
CONSULT-II OPERATION PROCEDURE.................................................................................. 944
Check before Engine Is Started...................................................................................... 946
Check at Idle....................................................................................................... 946
Cruise Test......................................................................................................... 947
Vehicle Speed When Shifting Gears................................................................................... 950
TCM Input/Output Signal Reference Values............................................................................ 951
TCM TERMINAL CONNECTOR LAYOUT................................................................................... 951
TCM INSPECTION TABLE............................................................................................ 951
CONSULT-II Function (TRANSMISSION).................................................................................. 954
FUNCTION........................................................................................................ 954
CONSULT-II REFERENCE VALUE...................................................................................... 954
CONSULT-II SETTING PROCEDURE.................................................................................... 956
WORK SUPPORT MODE............................................................................................... 956
Display Item List........................................................................................... 956
Engine Brake Adjustment..................................................................................... 956
Check CVT Fluid Deterioration Date.......................................................................... 957
SELF-DIAGNOSTIC RESULT MODE..................................................................................... 957
Operation Procedure......................................................................................... 958
Display Items List.......................................................................................... 958
How to Erase Self-diagnostic Results........................................................................ 960
DATA MONITOR MODE............................................................................................... 961
Operation Procedure......................................................................................... 961
Display Items List.......................................................................................... 961
CAN DIAGNOSTIC SUPPORT MONITOR MODE............................................................................. 963
Operation Procedure......................................................................................... 963
Diagnostic Procedure without CONSULT-II............................................................................. 964
OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST)..................................................................... 964
DTC U1000 CAN COMMUNICATION LINE........................................................................................ 965
Description......................................................................................................... 965
On Board Diagnosis Logic............................................................................................ 965
Possible Cause...................................................................................................... 965
DTC Confirmation Procedure.......................................................................................... 965
WITH CONSULT-II................................................................................................. 965
WITH GST........................................................................................................ 965
Wiring Diagram — CVT — CAN.......................................................................................... 966
Diagnostic Procedure................................................................................................ 967
DTC U1010 TRANSMISSION CONTROL MODULE (CAN)............................................................................. 968
Description......................................................................................................... 968
On Board Diagnosis Logic............................................................................................ 968
Possible Cause...................................................................................................... 968
DTC Confirmation Procedure.......................................................................................... 968
WITH CONSULT-II................................................................................................. 968
WITH GST........................................................................................................ 968
Diagnostic Procedure................................................................................................ 968
DTC P0615 START SIGNAL CIRCUIT.......................................................................................... 969
Description......................................................................................................... 969
CONSULT-II Reference Value.......................................................................................... 969
On Board Diagnosis Logic............................................................................................ 969
Possible Cause...................................................................................................... 969
DTC Confirmation Procedure.......................................................................................... 969
WITH CONSULT-II................................................................................................. 969
Wiring Diagram — CVT — STSIG........................................................................................ 970
Diagnostic Procedure................................................................................................ 971
DTC P0703 STOP LAMP SWITCH CIRCUIT...................................................................................... 973
Description......................................................................................................... 973
CONSULT-II Reference Value.......................................................................................... 973
On Board Diagnosis Logic............................................................................................ 973
Possible Cause...................................................................................................... 973
DTC Confirmation Procedure.......................................................................................... 973
WITH CONSULT-II................................................................................................. 973
Diagnostic Procedure................................................................................................ 974
DTC P0705 PARK/NEUTRAL POSITION SWITCH.................................................................................. 975
Description......................................................................................................... 975
CONSULT-II Reference Value.......................................................................................... 975
On Board Diagnosis Logic............................................................................................ 975
Possible Cause...................................................................................................... 975
DTC Confirmation Procedure.......................................................................................... 975
WITH CONSULT-II................................................................................................. 976
WITH GST........................................................................................................ 976
Wiring Diagram — CVT — PNP/SW....................................................................................... 977
Diagnostic Procedure................................................................................................ 979
Component Inspection................................................................................................ 981
PNP SWITCH...................................................................................................... 981
DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT.......................................................................... 982
Description......................................................................................................... 982
CONSULT-II Reference Value.......................................................................................... 982
On Board Diagnosis Logic............................................................................................ 982
Possible Cause...................................................................................................... 982
DTC Confirmation Procedure.......................................................................................... 982
WITH CONSULT-II................................................................................................. 982
WITH GST........................................................................................................ 982
Wiring Diagram — CVT — FTS.......................................................................................... 983
Diagnostic Procedure................................................................................................ 984
Component Inspection................................................................................................ 986
CVT FLUID TEMPERATURE SENSOR.................................................................................... 986
DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI SPEED SENSOR)................................................................. 987
Description......................................................................................................... 987
CONSULT-II Reference Value.......................................................................................... 987
On Board Diagnosis Logic............................................................................................ 987
Possible Cause...................................................................................................... 987
DTC Confirmation Procedure.......................................................................................... 987
WITH CONSULT-II................................................................................................. 987
WITH GST........................................................................................................ 987
Wiring Diagram — CVT — PRSCVT....................................................................................... 988
Diagnostic Procedure................................................................................................ 989
DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR)............................................................. 992
Description......................................................................................................... 992
CONSULT-II Reference Value.......................................................................................... 992
On Board Diagnosis Logic............................................................................................ 992
Possible Cause...................................................................................................... 992
DTC Confirmation Procedure.......................................................................................... 992
WITH CONSULT-II................................................................................................. 992
WITH GST........................................................................................................ 992
Wiring Diagram — CVT — SESCVT....................................................................................... 993
Diagnostic Procedure................................................................................................ 994
DTC P0725 ENGINE SPEED SIGNAL........................................................................................... 998
Description......................................................................................................... 998
CONSULT-II Reference Value.......................................................................................... 998
On Board Diagnosis Logic............................................................................................ 998
Possible Cause...................................................................................................... 998
DTC Confirmation Procedure.......................................................................................... 998
WITH CONSULT-II................................................................................................. 998
Diagnostic Procedure................................................................................................ 998
DTC P0730 BELT DAMAGE...................................................................................................1000
Description.........................................................................................................1000
CONSULT-II Reference Value..........................................................................................1000
On Board Diagnosis Logic............................................................................................1000
Possible Cause......................................................................................................1000
DTC Confirmation Procedure..........................................................................................1000
WITH CONSULT-II.................................................................................................1000
Diagnostic Procedure................................................................................................1001
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE........................................................................1002
Description.........................................................................................................1002
CONSULT-II Reference Value..........................................................................................1002
On Board Diagnosis Logic............................................................................................1002
Possible Cause......................................................................................................1002
DTC Confirmation Procedure..........................................................................................1002
WITH CONSULT-II.................................................................................................1002
WITH GST........................................................................................................1002
Wiring Diagram — CVT — TCV..........................................................................................1003
Diagnostic Procedure................................................................................................1004
Component Inspection................................................................................................1006
TORQUE CONVERTER CLUTCH SOLENOID VALVE..........................................................................1006
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)................................................................................1007
Description.........................................................................................................1007
CONSULT-II Reference Value..........................................................................................1007
On Board Diagnosis Logic............................................................................................1007
Possible Cause......................................................................................................1007
DTC Confirmation Procedure..........................................................................................1007
WITH CONSULT-II.................................................................................................1007
WITH GST........................................................................................................1007
Diagnostic Procedure................................................................................................1008
DTC P0745 LINE PRESSURE SOLENOID VALVE..................................................................................1010
Description.........................................................................................................1010
CONSULT-II Reference Value..........................................................................................1010
On Board Diagnosis Logic............................................................................................1010
Possible Cause......................................................................................................1010
DTC Confirmation Procedure..........................................................................................1010
WITH CONSULT-II.................................................................................................1010
WITH GST........................................................................................................1010
Wiring Diagram — CVT — LPSV.........................................................................................1011
Diagnostic Procedure................................................................................................1012
Component Inspection................................................................................................1014
PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE SOLENOID VALVE)................................................1014
DTC P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE (LINE PRESSURE SOLENOID VALVE)........................................1015
Description.........................................................................................................1015
CONSULT-II Reference Value..........................................................................................1015
On Board Diagnosis Logic............................................................................................1015
Possible Cause......................................................................................................1015
DTC Confirmation Procedure..........................................................................................1015
WITH CONSULT-II.................................................................................................1015
WITH GST........................................................................................................1015
Diagnostic Procedure................................................................................................1016
DTC P0776 PRESSURE CONTROL SOLENOID B PERFORMANCE (SEC PRESSURE SOLENOID VALVE).........................................1018
Description.........................................................................................................1018
CONSULT-II Reference Value..........................................................................................1018
On Board Diagnosis Logic............................................................................................1018
Possible Cause......................................................................................................1018
DTC Confirmation Procedure..........................................................................................1018
WITH CONSULT-II.................................................................................................1018
WITH GST........................................................................................................1018
Diagnostic Procedure................................................................................................1019
DTC P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC PRESSURE SOLENOID VALVE)..........................................1021
Description.........................................................................................................1021
CONSULT-II Reference Value..........................................................................................1021
On Board Diagnosis Logic............................................................................................1021
Possible Cause......................................................................................................1021
DTC Confirmation Procedure..........................................................................................1021
WITH CONSULT-II.................................................................................................1021
WITH GST........................................................................................................1021
Wiring Diagram — CVT — SECPSV.......................................................................................1022
Diagnostic Procedure................................................................................................1023
Component Inspection................................................................................................1025
PRESSURE CONTROL SOLENOID VALVE B (SECONDARY PRESSURE SOLENOID VALVE)...........................................1025
DTC P0840 TRANSMISSION FLUID PRESSURE SENSOR A CIRCUIT (SEC PRESSURE SENSOR)............................................1026
Description.........................................................................................................1026
CONSULT-II Reference Value..........................................................................................1026
On Board Diagnosis Logic............................................................................................1026
Possible Cause......................................................................................................1026
DTC Confirmation Procedure..........................................................................................1026
WITH CONSULT-II.................................................................................................1026
WITH GST........................................................................................................1026
Wiring Diagram — CVT — SECPS........................................................................................1027
Diagnostic Procedure................................................................................................1028
DTC P0841 PRESSURE SENSOR FUNCTION......................................................................................1031
Description.........................................................................................................1031
CONSULT-II Reference Value..........................................................................................1031
On Board Diagnosis Logic............................................................................................1031
Possible Cause......................................................................................................1031
DTC Confirmation Procedure..........................................................................................1031
WITH CONSULT-II.................................................................................................1031
Diagnostic Procedure................................................................................................1032
DTC P0845 TRANSMISSION FLUID PRESSURE SENSOR B CIRCUIT (PRI PRESSURE SENSOR)............................................1034
Description.........................................................................................................1034
CONSULT-II Reference Value..........................................................................................1034
On Board Diagnosis Logic............................................................................................1034
Possible Cause......................................................................................................1034
DTC Confirmation Procedure..........................................................................................1034
WITH CONSULT-II.................................................................................................1034
WITH GST........................................................................................................1034
Wiring Diagram — CVT — PRIPS........................................................................................1035
Diagnostic Procedure................................................................................................1036
DTC P0868 SECONDARY PRESSURE DOWN.......................................................................................1039
Description.........................................................................................................1039
CONSULT-II Reference Value..........................................................................................1039
On Board Diagnosis Logic............................................................................................1039
Possible Cause......................................................................................................1039
DTC Confirmation Procedure..........................................................................................1039
WITH CONSULT-II.................................................................................................1039
Diagnostic Procedure................................................................................................1040
DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY)....................................................................1042
Description.........................................................................................................1042
On Board Diagnosis Logic............................................................................................1042
Possible Cause......................................................................................................1042
DTC Confirmation Procedure..........................................................................................1042
WITH CONSULT-II.................................................................................................1042
Wiring Diagram — CVT — POWER........................................................................................1043
Diagnostic Procedure................................................................................................1044
DTC P1705 THROTTLE POSITION SENSOR......................................................................................1047
Description.........................................................................................................1047
CONSULT-II Reference Value..........................................................................................1047
On Board Diagnosis Logic............................................................................................1047
Possible Cause......................................................................................................1047
DTC Confirmation Procedure..........................................................................................1047
WITH CONSULT-II.................................................................................................1047
Diagnostic Procedure................................................................................................1048
DTC P1722 ESTM VEHICLE SPEED SIGNAL.....................................................................................1049
Description.........................................................................................................1049
CONSULT-II Reference Value..........................................................................................1049
On Board Diagnosis Logic............................................................................................1049
Possible Cause......................................................................................................1049
DTC Confirmation Procedure..........................................................................................1049
WITH CONSULT-II.................................................................................................1049
Diagnostic Procedure................................................................................................1050
DTC P1723 CVT SPEED SENSOR FUNCTION.....................................................................................1051
Description.........................................................................................................1051
On Board Diagnosis Logic............................................................................................1051
Possible Cause......................................................................................................1051
DTC Confirmation Procedure..........................................................................................1051
WITH CONSULT-II.................................................................................................1051
Diagnostic Procedure................................................................................................1052
DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM..............................................................................1053
Description.........................................................................................................1053
On Board Diagnosis Logic............................................................................................1053
Possible Cause......................................................................................................1053
DTC Confirmation Procedure..........................................................................................1053
WITH CONSULT-II.................................................................................................1053
Diagnostic Procedure................................................................................................1054
DTC P1740 LOCK-UP SELECT SOLENOID VALVE CIRCUIT.........................................................................1055
Description.........................................................................................................1055
CONSULT-II Reference Value..........................................................................................1055
On Board Diagnosis Logic............................................................................................1055
Possible Cause......................................................................................................1055
DTC Confirmation Procedure..........................................................................................1055
WITH CONSULT-II.................................................................................................1055
WITH GST........................................................................................................1055
Wiring Diagram — CVT — L/USSV.......................................................................................1056
Diagnostic Procedure................................................................................................1057
Component Inspection................................................................................................1059
LOCK-UP SELECT SOLENOID VALVE...................................................................................1059
DTC P1745 LINE PRESSURE CONTROL.........................................................................................1060
Description.........................................................................................................1060
On Board Diagnosis Logic............................................................................................1060
Possible Cause......................................................................................................1060
DTC Confirmation Procedure..........................................................................................1060
WITH CONSULT-II.................................................................................................1060
Diagnostic Procedure................................................................................................1060
DTC P1777 STEP MOTOR - CIRCUIT..........................................................................................1061
Description.........................................................................................................1061
CONSULT-II Reference Value..........................................................................................1061
On Board Diagnosis Logic............................................................................................1061
Possible Cause......................................................................................................1061
DTC Confirmation Procedure..........................................................................................1061
WITH CONSULT-II.................................................................................................1061
WITH GST........................................................................................................1061
Wiring Diagram — CVT — STM..........................................................................................1062
Diagnostic Procedure................................................................................................1063
Component Inspection................................................................................................1064
STEP MOTOR......................................................................................................1064
DTC P1778 STEP MOTOR - FUNCTION.........................................................................................1065
Description.........................................................................................................1065
CONSULT-II Reference Value..........................................................................................1065
On Board Diagnosis Logic............................................................................................1065
Possible Cause......................................................................................................1065
DTC Confirmation Procedure..........................................................................................1065
WITH CONSULT-II.................................................................................................1065
WITH GST........................................................................................................1066
Diagnostic Procedure................................................................................................1066
OVERDRIVE CONTROL SWITCH................................................................................................1067
Description.........................................................................................................1067
CONSULT-II Reference Value..........................................................................................1067
Wiring Diagram — CVT — ODSW.........................................................................................1068
Diagnostic Procedure................................................................................................1069
Component Inspection................................................................................................1071
OVERDRIVE CONTROL SWITCH........................................................................................1071
With Intelligent Key........................................................................................1071
Without Intelligent Key.....................................................................................1071
SHIFT POSITION INDICATOR CIRCUIT........................................................................................1072
Description.........................................................................................................1072
CONSULT-II Reference Value..........................................................................................1072
Diagnostic Procedure................................................................................................1072
SHIFT POSITION INDICATOR SYMPTOM CHART..........................................................................1072
TROUBLE DIAGNOSIS FOR SYMPTOMS..........................................................................................1073
Wiring Diagram — CVT — NONDTC.......................................................................................1073
O/D OFF Indicator Lamp Does Not Come On.............................................................................1077
SYMPTOM:........................................................................................................1077
DIAGNOSTIC PROCEDURE............................................................................................1077
Engine Cannot Be Started in “P” and “N” Position....................................................................1078
SYMPTOM:........................................................................................................1078
DIAGNOSTIC PROCEDURE............................................................................................1078
In “P” Position, Vehicle Moves Forward or Backward When Pushed......................................................1079
SYMPTOM:........................................................................................................1079
DIAGNOSTIC PROCEDURE............................................................................................1079
In “N” Position, Vehicle Moves......................................................................................1079
SYMPTOM:........................................................................................................1079
DIAGNOSTIC PROCEDURE............................................................................................1079
Large Shock “N” Æ “R” Position......................................................................................1080
SYMPTOM:........................................................................................................1080
DIAGNOSTIC PROCEDURE............................................................................................1080
Vehicle Does Not Creep Backward in “R” Position.....................................................................1081
SYMPTOM:........................................................................................................1081
DIAGNOSTIC PROCEDURE............................................................................................1081
Vehicle Does Not Creep Forward in “D” or “L” Position...............................................................1082
SYMPTOM:........................................................................................................1082
DIAGNOSTIC PROCEDURE............................................................................................1082
Vehicle Speed Does Not Change in “L” Position.......................................................................1083
SYMPTOM:........................................................................................................1083
DIAGNOSTIC PROCEDURE............................................................................................1083
Vehicle Speed Does Not Change in overdrive-off mode.................................................................1084
SYMPTOM:........................................................................................................1084
DIAGNOSTIC PROCEDURE............................................................................................1084
Vehicle Speed Does Not Change in “D” Position.......................................................................1085
SYMPTOM:........................................................................................................1085
DIAGNOSTIC PROCEDURE............................................................................................1085
Vehicle Does Not Decelerate by Engine Brake.........................................................................1086
SYMPTOM:........................................................................................................1086
DIAGNOSTIC PROCEDURE............................................................................................1086
TRANSMISSION CONTROL MODULE.............................................................................................1087
Removal and Installation............................................................................................1087
COMPONENTS......................................................................................................1087
REMOVAL.........................................................................................................1087
INSTALLATION....................................................................................................1087
SHIFT CONTROL SYSTEM....................................................................................................1088
Removal and Installation............................................................................................1088
CONTROL DEVICE COMPONENTS.......................................................................................1088
CONTROL CABLE COMPONENTS........................................................................................1089
REMOVAL.........................................................................................................1089
INSTALLATION....................................................................................................1091
Control Device Disassembly and Assembly.............................................................................1091
DISASSEMBLY.....................................................................................................1091
ASSEMBLY........................................................................................................1091
Selector Lever Knob Removal and Installation........................................................................1092
REMOVAL.........................................................................................................1092
INSTALLATION....................................................................................................1092
Adjustment of CVT Position..........................................................................................1092
Checking of CVT Position............................................................................................1093
CVT SHIFT LOCK SYSTEM...................................................................................................1094
Description.........................................................................................................1094
Shift Lock System Electrical Parts Location.........................................................................1094
Wiring Diagram — CVT — SHIFT........................................................................................1095
Diagnostic Procedure................................................................................................1096
KEY INTERLOCK CABLE.....................................................................................................1099
Removal and Installation............................................................................................1099
COMPONENTS......................................................................................................1099
REMOVAL.........................................................................................................1099
INSTALLATION....................................................................................................1100
AIR BREATHER HOSE.......................................................................................................1102
Removal and Installation............................................................................................1102
REMOVAL.........................................................................................................1102
INSTALLATION....................................................................................................1102
DIFFERENTIAL SIDE OIL SEAL..............................................................................................1103
Removal and Installation............................................................................................1103
COMPONENTS......................................................................................................1103
REMOVAL.........................................................................................................1103
INSTALLATION....................................................................................................1103
TRANSAXLE ASSEMBLY......................................................................................................1104
Removal and Installation............................................................................................1104
COMPONENTS......................................................................................................1104
REMOVAL.........................................................................................................1104
INSTALLATION....................................................................................................1105
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1107
General Specifications..............................................................................................1107
Vehicle Speed When Shifting Gears...................................................................................1107
Stall Speed.........................................................................................................1107
Line Pressure.......................................................................................................1107
Solenoid Valves.....................................................................................................1107
CVT Fluid Temperature Sensor........................................................................................1108
Primary Speed Sensor................................................................................................1108
Secondary Speed Sensor..............................................................................................1108
Removal and Installation............................................................................................1108
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
DI..............................................................................................................................1110
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................1110
PRECAUTION..............................................................................................................1112
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................1112
PREPARATION.............................................................................................................1113
Commercial Service Tool.............................................................................................1113
COMBINATION METERS......................................................................................................1114
Component Parts and Harness Connector Location......................................................................1114
System Description..................................................................................................1114
UNIFIED METER CONTROL UNIT......................................................................................1114
POWER SUPPLY AND GROUND CIRCUIT.................................................................................1114
SPEEDOMETER.....................................................................................................1115
With ABS....................................................................................................1115
Without ABS or CVT..........................................................................................1115
With CVT, Without ABS.......................................................................................1115
TACHOMETER......................................................................................................1115
FUEL GAUGE......................................................................................................1115
ODO/TRIP METER..................................................................................................1115
How to Change the Display...................................................................................1115
CAN COMMUNICATION SYSTEM DESCRIPTION............................................................................1115
Arrangement of Combination Meter....................................................................................1116
Internal Circuit....................................................................................................1117
Wiring Diagram — METER —............................................................................................1118
Combination Meter Harness Connector Terminal Layout.................................................................1120
Terminals and Reference Value for Combination Meter.................................................................1120
Self-Diagnosis Mode of Combination Meter............................................................................1122
SELF-DIAGNOSIS MODE FUNCTION....................................................................................1122
OPERATION PROCEDURE.............................................................................................1122
CONSULT-II Function (METER).........................................................................................1123
CONSULT-II START PROCEDURE......................................................................................1123
SELF-DIAGNOSTIC RESULTS.........................................................................................1123
Display Item List...........................................................................................1123
DATA MONITOR....................................................................................................1124
Display Item List...........................................................................................1124
Trouble Diagnosis...................................................................................................1126
HOW TO PERFORM TROUBLE DIAGNOSIS................................................................................1126
PRELIMINARY CHECK...............................................................................................1126
Symptom Chart.......................................................................................................1126
Power Supply and Ground Circuit Inspection..........................................................................1126
Vehicle Speed Signal Inspection.....................................................................................1127
WITH ABS........................................................................................................1127
WITHOUT ABS OR CVT..............................................................................................1128
WITH CVT, WITHOUT ABS...........................................................................................1128
Engine Speed Signal Inspection......................................................................................1129
Fuel Level Sensor Signal Inspection.................................................................................1129
Fuel Gauge Fluctuates, Indicates Wrong Value, or Varies.............................................................1131
Fuel Gauge Does Not Move to Full position...........................................................................1131
DTC [U1000] CAN Communication Circuit...............................................................................1131
Electrical Components Inspection....................................................................................1132
FUEL LEVEL SENSOR UNIT CHECK....................................................................................1132
Check Fuel Level Sensor Unit and Fuel Pump..................................................................1132
Check Fuel Level Sensor Unit and Fuel Pump Harness..........................................................1132
Removal and Installation............................................................................................1132
COMBINATION METER...............................................................................................1132
WARNING LAMPS...........................................................................................................1133
Schematic...........................................................................................................1133
Wiring Diagram — WARN —.............................................................................................1134
Oil Pressure Warning Lamp Stays Off (Ignition Switch ON)............................................................1143
Oil Pressure Warning Lamp Does Not Turn Off (Oil Pressure Is Normal)................................................1144
Component Inspection................................................................................................1145
OIL PRESSURE SWITCH.............................................................................................1145
A/T INDICATOR...........................................................................................................1146
System Description..................................................................................................1146
Wiring Diagram — AT/IND —...........................................................................................1147
A/T Indicator Does Not Illuminate...................................................................................1149
CVT INDICATOR...........................................................................................................1151
System Description..................................................................................................1151
Wiring Diagram — CVTIND —...........................................................................................1152
CVT Indicator Does Not Illuminate...................................................................................1154
WARNING CHIME...........................................................................................................1156
Component Parts and Harness Connector Location......................................................................1156
System Description..................................................................................................1156
POWER SUPPLY AND GROUND CIRCUIT.................................................................................1156
IGNITION KEY WARNING CHIME (WITHOUT INTELLIGENT KEY)............................................................1157
IGNITION KEY WARNING CHIME (WITH INTELLIGENT KEY)...............................................................1157
When Mechanical Key Is Used.................................................................................1157
When Intelligent Key Is Carried With The Driver.............................................................1157
LIGHT WARNING CHIME.............................................................................................1157
Wiring Diagram — CHIME —............................................................................................1159
Terminals and Reference Values for BCM..............................................................................1161
CONSULT-II Function (BCM)...........................................................................................1161
CONSULT-II START PROCEDURE......................................................................................1161
DATA MONITOR....................................................................................................1161
Display Item List...........................................................................................1161
ACTIVE TEST.....................................................................................................1161
Display Item List...........................................................................................1161
SELF-DIAG RESULTS...............................................................................................1161
Display Item List...........................................................................................1161
Trouble Diagnosis...................................................................................................1162
HOW TO PERFORM TROUBLE DIAGNOSIS................................................................................1162
PRELIMINARY INSPECTION..........................................................................................1162
SYMPTOM CHART...................................................................................................1162
Combination Meter Buzzer Circuit Inspection.........................................................................1163
Front Door Switch LH Signal Inspection..............................................................................1164
Key Switch Signal Inspection (Without Intelligent Key)..............................................................1165
Key Switch and Ignition Knob Switch Signal Inspection (With Intelligent Key, When Mechanical Key ...................1167
Lighting Switch Signal Inspection...................................................................................1168
Electrical Component Inspection.....................................................................................1169
FRONT DOOR SWITCH LH............................................................................................1169
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
EC..............................................................................................................................1170
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................1170
INDEX FOR DTC...........................................................................................................1177
DTC No. Index.......................................................................................................1177
Alphabetical Index..................................................................................................1181
PRECAUTIONS.............................................................................................................1185
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................1185
Precautions for Procedures without Cowl Top Cover...................................................................1185
On Board Diagnostic (OBD) System of Engine and A/T, CVT.............................................................1185
Precaution..........................................................................................................1186
PREPARATION.............................................................................................................1189
Special Service Tools...............................................................................................1189
Commercial Service Tools............................................................................................1190
ENGINE CONTROL SYSTEM...................................................................................................1191
System Diagram......................................................................................................1191
Multiport Fuel Injection (MFI) System...............................................................................1192
INPUT/OUTPUT SIGNAL CHART.......................................................................................1192
SYSTEM DESCRIPTION..............................................................................................1192
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION...........................................................1192
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)............................................................1193
Open Loop Control...........................................................................................1193
MIXTURE RATIO SELF-LEARNING CONTROL.............................................................................1193
FUEL INJECTION TIMING...........................................................................................1194
Sequential Multiport Fuel Injection System..................................................................1194
Simultaneous Multiport Fuel Injection System................................................................1194
FUEL SHUT-OFF...................................................................................................1194
Electronic Ignition (EI) System.....................................................................................1194
INPUT/OUTPUT SIGNAL CHART.......................................................................................1194
SYSTEM DESCRIPTION..............................................................................................1194
Fuel Cut Control (at No Load and High Engine Speed).................................................................1195
INPUT/OUTPUT SIGNAL CHART.......................................................................................1195
SYSTEM DESCRIPTION..............................................................................................1195
AIR CONDITIONING CUT CONTROL............................................................................................1196
Input/Output Signal Chart...........................................................................................1196
System Description..................................................................................................1196
AUTOMATIC SPEED CONTROL DEVICE (ASCD)...................................................................................1197
System Description..................................................................................................1197
INPUT/OUTPUT SIGNAL CHART.......................................................................................1197
BASIC ASCD SYSTEM...............................................................................................1197
SET OPERATION...................................................................................................1197
ACCELERATE OPERATION............................................................................................1197
CANCEL OPERATION................................................................................................1197
COAST OPERATION.................................................................................................1198
RESUME OPERATION................................................................................................1198
Component Description...............................................................................................1198
ASCD STEERING SWITCH............................................................................................1198
ASCD BRAKE SWITCH...............................................................................................1198
ASCD CLUTCH SWITCH..............................................................................................1198
STOP LAMP SWITCH................................................................................................1198
ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1198
ASCD INDICATOR..................................................................................................1198
CAN COMMUNICATION.......................................................................................................1199
System Description..................................................................................................1199
EVAPORATIVE EMISSION SYSTEM.............................................................................................1200
Description.........................................................................................................1200
SYSTEM DESCRIPTION..............................................................................................1200
EVAPORATIVE EMISSION LINE DRAWING...............................................................................1201
Component Inspection................................................................................................1203
EVAP CANISTER...................................................................................................1203
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)......................................................1203
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................1203
FUEL TANK TEMPERATURE SENSOR....................................................................................1203
EVAP CANISTER VENT CONTROL VALVE................................................................................1203
EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................1203
EVAP SERVICE PORT...............................................................................................1204
Removal and Installation............................................................................................1204
EVAP CANISTER...................................................................................................1204
EVAP CANISTER VENT CONTROL VALVE................................................................................1204
How to Detect Fuel Vapor Leakage....................................................................................1204
WITH CONSULT-II.................................................................................................1205
WITHOUT CONSULT-II..............................................................................................1205
ON BOARD REFUELING VAPOR RECOVERY (ORVR)................................................................................1207
System Description..................................................................................................1207
Diagnostic Procedure................................................................................................1208
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.................................................................1208
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG WHILE REFUELING.........................1209
Component Inspection................................................................................................1211
REFUELING EVAP VAPOR CUT VALVE..................................................................................1211
With CONSULT-II.............................................................................................1211
Without CONSULT-II..........................................................................................1212
POSITIVE CRANKCASE VENTILATION..........................................................................................1213
Description.........................................................................................................1213
SYSTEM DESCRIPTION..............................................................................................1213
Component Inspection................................................................................................1213
PCV (POSITIVE CRANKCASE VENTILATION) VALVE......................................................................1213
PCV VALVE VENTILATION HOSE......................................................................................1214
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)...........................................................................1215
Description.........................................................................................................1215
ON BOARD DIAGNOSTIC (OBD) SYSTEM........................................................................................1216
Introduction........................................................................................................1216
Two Trip Detection Logic............................................................................................1216
Emission-related Diagnostic Information.............................................................................1217
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS...................................................................1217
DTC AND 1ST TRIP DTC............................................................................................1220
How to Read DTC and 1st Trip DTC............................................................................1220
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA................................................................1221
SYSTEM READINESS TEST (SRT) CODE................................................................................1221
SRT Item....................................................................................................1222
SRT Set Timing..............................................................................................1222
SRT Service Procedure.......................................................................................1224
How to Display SRT Status...................................................................................1225
How to Set SRT Code.........................................................................................1225
Driving Pattern.............................................................................................1226
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II).............................................1228
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION............................................................1229
How to Erase DTC............................................................................................1229
Malfunction Indicator Lamp (MIL)....................................................................................1230
DESCRIPTION.....................................................................................................1230
ON BOARD DIAGNOSTIC SYSTEM FUNCTION.............................................................................1231
MIL Flashing Without DTC....................................................................................1231
HOW TO SWITCH DIAGNOSTIC TEST MODE..............................................................................1231
How to Set Diagnostic Test Mode II (Self-diagnostic Results)................................................1231
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)..............................................1232
DIAGNOSTIC TEST MODE I — BULB CHECK.............................................................................1232
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING....................................................................1232
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS...............................................................1233
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)..............................................1233
OBD System Operation Chart..........................................................................................1234
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS...............................................1234
SUMMARY CHART...................................................................................................1234
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DE...............1235
EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION S...............1236
<Driving Pattern B>.........................................................................................1236
<Driving Pattern C>.........................................................................................1236
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS................................................1237
EXPLANATION FOR DRIVING PATTERNS................................................................................1238
<Driving Pattern A>.........................................................................................1238
<Driving Pattern B>.........................................................................................1238
BASIC SERVICE PROCEDURE.................................................................................................1239
Basic Inspection....................................................................................................1239
Idle Speed and Ignition Timing Check................................................................................1244
IDLE SPEED......................................................................................................1244
With CONSULT-II.............................................................................................1244
With GST....................................................................................................1244
IGNITION TIMING.................................................................................................1244
Method A....................................................................................................1244
Method B....................................................................................................1245
Procedure After Replacing ECM.......................................................................................1246
VIN Registration....................................................................................................1246
DESCRIPTION.....................................................................................................1246
OPERATION PROCEDURE.............................................................................................1246
With CONSULT-II.............................................................................................1246
Accelerator Pedal Released Position Learning........................................................................1246
DESCRIPTION.....................................................................................................1246
OPERATION PROCEDURE.............................................................................................1246
Throttle Valve Closed Position Learning.............................................................................1247
DESCRIPTION.....................................................................................................1247
OPERATION PROCEDURE.............................................................................................1247
Idle Air Volume Learning............................................................................................1247
DESCRIPTION.....................................................................................................1247
PREPARATION.....................................................................................................1247
OPERATION PROCEDURE.............................................................................................1248
With CONSULT-II.............................................................................................1248
Without CONSULT-II..........................................................................................1248
DIAGNOSTIC PROCEDURE............................................................................................1249
Fuel Pressure Check.................................................................................................1250
FUEL PRESSURE RELEASE...........................................................................................1250
With CONSULT-II.............................................................................................1250
Without CONSULT-II..........................................................................................1250
FUEL PRESSURE CHECK.............................................................................................1250
TROUBLE DIAGNOSIS.......................................................................................................1252
Trouble Diagnosis Introduction......................................................................................1252
INTRODUCTION....................................................................................................1252
WORK FLOW.......................................................................................................1253
Overall Sequence............................................................................................1253
Detailed Flow...............................................................................................1254
DIAGNOSTIC WORKSHEET............................................................................................1256
Description.................................................................................................1256
Worksheet Sample............................................................................................1257
DTC Inspection Priority Chart.......................................................................................1258
Fail-Safe Chart.....................................................................................................1260
Symptom Matrix Chart................................................................................................1261
SYSTEM — BASIC ENGINE CONTROL SYSTEM............................................................................1261
SYSTEM — ENGINE MECHANICAL & OTHER..............................................................................1262
Engine Control Component Parts Location.............................................................................1265
Vacuum Hose Drawing.................................................................................................1271
Circuit Diagram.....................................................................................................1272
ECM Harness Connector Terminal Layout...............................................................................1274
ECM Terminals and Reference Value...................................................................................1274
PREPARATION.....................................................................................................1274
ECM INSPECTION TABLE............................................................................................1274
CONSULT-II Function (ENGINE)........................................................................................1282
FUNCTION........................................................................................................1282
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION......................................................1283
INSPECTION PROCEDURE............................................................................................1284
WORK SUPPORT MODE...............................................................................................1284
Work Item...................................................................................................1284
SELF-DIAG RESULTS MODE..........................................................................................1285
Self Diagnostic Item........................................................................................1285
Freeze Frame Data and 1st Trip Freeze Frame Data............................................................1285
DATA MONITOR MODE...............................................................................................1286
Monitored Item..............................................................................................1286
DATA MONITOR (SPEC) MODE........................................................................................1290
Monitored Item..............................................................................................1290
ACTIVE TEST MODE................................................................................................1290
Test Item...................................................................................................1290
DTC & SRT CONFIRMATION MODE.....................................................................................1291
SRT STATUS Mode.............................................................................................1291
SRT WORK SUPPORT Mode.......................................................................................1291
DTC WORK SUPPORT Mode.......................................................................................1292
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)...............................................1293
Description.................................................................................................1293
Operation...................................................................................................1294
Generic Scan Tool (GST) Function....................................................................................1295
DESCRIPTION.....................................................................................................1295
FUNCTION........................................................................................................1295
INSPECTION PROCEDURE............................................................................................1296
CONSULT-II Reference Value in Data Monitor..........................................................................1297
Major Sensor Reference Graph in Data Monitor Mode...................................................................1300
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1..........................................................................1300
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), INJ PULSE-B1.................................................1300
TROUBLE DIAGNOSIS - SPECIFICATION VALUE.................................................................................1302
Description.........................................................................................................1302
Testing Condition...................................................................................................1302
Inspection Procedure................................................................................................1302
Diagnostic Procedure................................................................................................1303
OVERALL SEQUENCE................................................................................................1303
DETAILED PROCEDURE..............................................................................................1305
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT.............................................................................1312
Description.........................................................................................................1312
Diagnostic Procedure................................................................................................1312
POWER SUPPLY AND GROUND CIRCUIT.........................................................................................1313
Wiring Diagram......................................................................................................1313
Diagnostic Procedure................................................................................................1314
Ground Inspection...................................................................................................1319
DTC U1000, U1001 CAN COMMUNICATION LINE.................................................................................1320
Description.........................................................................................................1320
On Board Diagnosis Logic............................................................................................1320
DTC Confirmation Procedure..........................................................................................1320
Wiring Diagram......................................................................................................1321
Diagnostic Procedure................................................................................................1322
DTC U1010 CAN COMMUNICATION.............................................................................................1323
Description.........................................................................................................1323
On Board Diagnosis Logic............................................................................................1323
DTC Confirmation Procedure..........................................................................................1323
WITH CONSULT-II.................................................................................................1323
WITH GST........................................................................................................1323
Diagnostic Procedure................................................................................................1324
DTC P0011 IVT CONTROL...................................................................................................1325
Description.........................................................................................................1325
SYSTEM DESCRIPTION..............................................................................................1325
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1325
On Board Diagnosis Logic............................................................................................1326
FAIL-SAFE MODE..................................................................................................1326
DTC Confirmation Procedure..........................................................................................1326
WITH CONSULT-II.................................................................................................1326
WITH GST........................................................................................................1327
Diagnostic Procedure................................................................................................1327
Component Inspection................................................................................................1329
INTAKE VALVE TIMING CONTROL SOLENOID VALVE......................................................................1329
Removal and Installation............................................................................................1329
INTAKE VALVE TIMING CONTROL SOLENOID VALVE......................................................................1329
DTC P0031, P0032 A/F SENSOR 1 HEATER....................................................................................1330
Description.........................................................................................................1330
SYSTEM DESCRIPTION..............................................................................................1330
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1330
On Board Diagnosis Logic............................................................................................1330
DTC Confirmation Procedure..........................................................................................1330
WITH CONSULT-II.................................................................................................1330
WITH GST........................................................................................................1330
Wiring Diagram......................................................................................................1331
Diagnostic Procedure................................................................................................1332
Component Inspection................................................................................................1334
AIR FUEL RATIO (A/F) SENSOR 1 HEATER............................................................................1334
Removal and Installation............................................................................................1334
AIR FUEL RATIO SENSOR HEATER....................................................................................1334
DTC P0037, P0038 HO2S2 HEATER...........................................................................................1335
Description.........................................................................................................1335
SYSTEM DESCRIPTION..............................................................................................1335
OPERATION.......................................................................................................1335
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1335
On Board Diagnosis Logic............................................................................................1335
DTC Confirmation Procedure..........................................................................................1336
WITH CONSULT-II.................................................................................................1336
WITH GST........................................................................................................1336
Wiring Diagram......................................................................................................1337
Diagnostic Procedure................................................................................................1339
Component Inspection................................................................................................1341
HEATED OXYGEN SENSOR 2 HEATER...................................................................................1341
Removal and Installation............................................................................................1341
HEATED OXYGEN SENSOR 2..........................................................................................1341
DTC P0075 IVT CONTROL SOLENOID VALVE....................................................................................1342
Component Description...............................................................................................1342
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1342
On Board Diagnosis Logic............................................................................................1342
DTC Confirmation Procedure..........................................................................................1342
WITH CONSULT-II.................................................................................................1342
WITH GST........................................................................................................1342
Wiring Diagram......................................................................................................1343
Diagnostic Procedure................................................................................................1345
Component Inspection................................................................................................1346
INTAKE VALVE TIMING CONTROL SOLENOID VALVE......................................................................1346
Removal and Installation............................................................................................1346
INTAKE VALVE TIMING CONTROL SOLENOID VALVE......................................................................1346
DTC P0101 MAF SENSOR....................................................................................................1347
Component Description...............................................................................................1347
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1347
On Board Diagnosis Logic............................................................................................1347
DTC Confirmation Procedure..........................................................................................1347
PROCEDURE FOR MALFUNCTION A.....................................................................................1348
With CONSULT-II.............................................................................................1348
With GST....................................................................................................1348
PROCEDURE FOR MALFUNCTION B.....................................................................................1348
With CONSULT-II.............................................................................................1348
Overall Function Check..............................................................................................1349
PROCEDURE FOR MALFUNCTION B.....................................................................................1349
With GST....................................................................................................1349
Wiring Diagram......................................................................................................1350
Diagnostic Procedure................................................................................................1351
Component Inspection................................................................................................1354
MASS AIR FLOW SENSOR............................................................................................1354
With CONSULT-II.............................................................................................1354
Without CONSULT-II..........................................................................................1354
Removal and Installation............................................................................................1355
MASS AIR FLOW SENSOR............................................................................................1355
DTC P0102, P0103 MAF SENSOR.............................................................................................1356
Component Description...............................................................................................1356
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1356
On Board Diagnosis Logic............................................................................................1356
FAIL-SAFE MODE..................................................................................................1356
DTC Confirmation Procedure..........................................................................................1357
PROCEDURE FOR DTC P0102.........................................................................................1357
With CONSULT-II.............................................................................................1357
With GST....................................................................................................1357
PROCEDURE FOR DTC P0103.........................................................................................1357
With CONSULT-II.............................................................................................1357
With GST....................................................................................................1357
Wiring Diagram......................................................................................................1358
Diagnostic Procedure................................................................................................1359
Component Inspection................................................................................................1362
MASS AIR FLOW SENSOR............................................................................................1362
With CONSULT-II.............................................................................................1362
Without CONSULT-II..........................................................................................1362
Removal and Installation............................................................................................1363
MASS AIR FLOW SENSOR............................................................................................1363
DTC P0112, P0113 IAT SENSOR.............................................................................................1364
Component Description...............................................................................................1364
On Board Diagnosis Logic............................................................................................1364
DTC Confirmation Procedure..........................................................................................1364
WITH CONSULT-II.................................................................................................1364
WITH GST........................................................................................................1365
Wiring Diagram......................................................................................................1366
Diagnostic Procedure................................................................................................1367
Component Inspection................................................................................................1368
INTAKE AIR TEMPERATURE SENSOR...................................................................................1368
Removal and Installation............................................................................................1368
MASS AIR FLOW SENSOR............................................................................................1368
DTC P0117, P0118 ECT SENSOR.............................................................................................1369
Component Description...............................................................................................1369
On Board Diagnosis Logic............................................................................................1369
FAIL-SAFE MODE..................................................................................................1369
DTC Confirmation Procedure..........................................................................................1370
WITH CONSULT-II.................................................................................................1370
WITH GST........................................................................................................1370
Wiring Diagram......................................................................................................1371
Diagnostic Procedure................................................................................................1372
Component Inspection................................................................................................1374
ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1374
Removal and Installation............................................................................................1374
ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1374
DTC P0122, P0123 TP SENSOR..............................................................................................1375
Component Description...............................................................................................1375
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1375
On Board Diagnosis Logic............................................................................................1375
FAIL-SAFE MODE..................................................................................................1375
DTC Confirmation Procedure..........................................................................................1376
WITH CONSULT-II.................................................................................................1376
WITH GST........................................................................................................1376
Wiring Diagram......................................................................................................1377
Diagnostic Procedure................................................................................................1378
Component Inspection................................................................................................1380
THROTTLE POSITION SENSOR........................................................................................1380
Removal and Installation............................................................................................1380
ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1380
DTC P0125 ECT SENSOR....................................................................................................1381
Description.........................................................................................................1381
COMPONENT DESCRIPTION...........................................................................................1381
On Board Diagnosis Logic............................................................................................1381
DTC Confirmation Procedure..........................................................................................1382
WITH CONSULT-II.................................................................................................1382
WITH GST........................................................................................................1382
Diagnostic Procedure................................................................................................1382
Component Inspection................................................................................................1383
ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1383
Removal and Installation............................................................................................1383
ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1383
DTC P0127 IAT SENSOR....................................................................................................1384
Component Description...............................................................................................1384
On Board Diagnosis Logic............................................................................................1384
DTC Confirmation Procedure..........................................................................................1385
WITH CONSULT-II.................................................................................................1385
WITH GST........................................................................................................1385
Diagnostic Procedure................................................................................................1385
Component Inspection................................................................................................1386
INTAKE AIR TEMPERATURE SENSOR...................................................................................1386
Removal and Installation............................................................................................1386
MASS AIR FLOW SENSOR............................................................................................1386
DTC P0128 THERMOSTAT FUNCTION...........................................................................................1387
On Board Diagnosis Logic............................................................................................1387
DTC Confirmation Procedure..........................................................................................1387
WITH CONSULT-II.................................................................................................1387
WITH GST........................................................................................................1387
Diagnostic Procedure................................................................................................1387
Component Inspection................................................................................................1388
ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1388
Removal and Installation............................................................................................1388
ENGINE COOLANT TEMPERATURE SENSOR...............................................................................1388
DTC P0130 A/F SENSOR 1..................................................................................................1389
Component Description...............................................................................................1389
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1389
On Board Diagnosis Logic............................................................................................1389
DTC Confirmation Procedure..........................................................................................1389
PROCEDURE FOR MALFUNCTION A.....................................................................................1389
With CONSULT-II.............................................................................................1389
With GST....................................................................................................1390
PROCEDURE FOR MALFUNCTION B.....................................................................................1390
With CONSULT-II.............................................................................................1390
Overall Function Check..............................................................................................1391
WITH GST........................................................................................................1391
Wiring Diagram......................................................................................................1392
Diagnostic Procedure................................................................................................1393
Removal and Installation............................................................................................1395
AIR FUEL RATIO SENSOR...........................................................................................1395
DTC P0131 A/F SENSOR 1..................................................................................................1396
Component Description...............................................................................................1396
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1396
On Board Diagnosis Logic............................................................................................1396
DTC Confirmation Procedure..........................................................................................1397
WITH CONSULT-II.................................................................................................1397
WITH GST........................................................................................................1397
Wiring Diagram......................................................................................................1398
Diagnostic Procedure................................................................................................1399
Removal and Installation............................................................................................1401
AIR FUEL RATIO SENSOR...........................................................................................1401
DTC P0132 A/F SENSOR 1..................................................................................................1402
Component Description...............................................................................................1402
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1402
On Board Diagnosis Logic............................................................................................1402
DTC Confirmation Procedure..........................................................................................1403
WITH CONSULT-II.................................................................................................1403
WITH GST........................................................................................................1403
Wiring Diagram......................................................................................................1404
Diagnostic Procedure................................................................................................1405
Removal and Installation............................................................................................1407
AIR FUEL RATIO SENSOR...........................................................................................1407
DTC P0133 A/F SENSOR 1..................................................................................................1408
Component Description...............................................................................................1408
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1408
On Board Diagnosis Logic............................................................................................1408
DTC Confirmation Procedure..........................................................................................1409
WITH CONSULT-II.................................................................................................1409
WITH GST........................................................................................................1410
Wiring Diagram......................................................................................................1411
Diagnostic Procedure................................................................................................1412
Removal and Installation............................................................................................1416
AIR FUEL RATIO SENSOR...........................................................................................1416
DTC P0137 HO2S2.........................................................................................................1417
Component Description...............................................................................................1417
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1417
On Board Diagnosis Logic............................................................................................1417
DTC Confirmation Procedure..........................................................................................1418
WITH CONSULT-II.................................................................................................1418
Overall Function Check..............................................................................................1418
WITH GST........................................................................................................1418
Wiring Diagram......................................................................................................1420
Diagnostic Procedure................................................................................................1422
Component Inspection................................................................................................1424
HEATED OXYGEN SENSOR 2..........................................................................................1424
With CONSULT-II.............................................................................................1424
Without CONSULT-II..........................................................................................1425
Removal and Installation............................................................................................1425
HEATED OXYGEN SENSOR 2..........................................................................................1425
DTC P0138 HO2S2.........................................................................................................1426
Component Description...............................................................................................1426
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1426
On Board Diagnosis Logic............................................................................................1426
MALFUNCTION A...................................................................................................1426
MALFUNCTION B...................................................................................................1426
DTC Confirmation Procedure..........................................................................................1427
PROCEDURE FOR MALFUNCTION A.....................................................................................1427
With CONSULT-II.............................................................................................1427
With GST....................................................................................................1427
PROCEDURE FOR MALFUNCTION B.....................................................................................1427
With CONSULT-II.............................................................................................1427
Overall Function Check..............................................................................................1428
PROCEDURE FOR MALFUNCTION B.....................................................................................1428
With GST....................................................................................................1428
Wiring Diagram......................................................................................................1429
Diagnostic Procedure................................................................................................1431
PROCEDURE FOR MALFUNCTION A.....................................................................................1431
PROCEDURE FOR MALFUNCTION B.....................................................................................1432
Component Inspection................................................................................................1434
HEATED OXYGEN SENSOR 2..........................................................................................1434
With CONSULT-II.............................................................................................1434
Without CONSULT-II..........................................................................................1435
Removal and Installation............................................................................................1435
HEATED OXYGEN SENSOR 2..........................................................................................1435
DTC P0139 HO2S2.........................................................................................................1436
Component Description...............................................................................................1436
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1436
On Board Diagnosis Logic............................................................................................1436
DTC Confirmation Procedure..........................................................................................1437
WITH CONSULT-II.................................................................................................1437
Overall Function Check..............................................................................................1437
WITH GST........................................................................................................1437
Wiring Diagram......................................................................................................1439
Diagnostic Procedure................................................................................................1441
Component Inspection................................................................................................1443
HEATED OXYGEN SENSOR 2..........................................................................................1443
With CONSULT-II.............................................................................................1443
Without CONSULT-II..........................................................................................1444
Removal and Installation............................................................................................1444
HEATED OXYGEN SENSOR 2..........................................................................................1444
DTC P0171 FUEL INJECTION SYSTEM FUNCTION................................................................................1445
On Board Diagnosis Logic............................................................................................1445
DTC Confirmation Procedure..........................................................................................1445
WITH CONSULT-II.................................................................................................1445
WITH GST........................................................................................................1446
Wiring Diagram......................................................................................................1447
Diagnostic Procedure................................................................................................1449
DTC P0172 FUEL INJECTION SYSTEM FUNCTION................................................................................1453
On Board Diagnosis Logic............................................................................................1453
DTC Confirmation Procedure..........................................................................................1453
WITH CONSULT-II.................................................................................................1453
WITH GST........................................................................................................1454
Wiring Diagram......................................................................................................1455
Diagnostic Procedure................................................................................................1457
DTC P0181 FTT SENSOR....................................................................................................1460
Component Description...............................................................................................1460
On Board Diagnosis Logic............................................................................................1460
DTC Confirmation Procedure..........................................................................................1460
WITH CONSULT-II.................................................................................................1460
WITH GST........................................................................................................1461
Wiring Diagram......................................................................................................1462
Diagnostic Procedure................................................................................................1463
Component Inspection................................................................................................1464
FUEL TANK TEMPERATURE SENSOR....................................................................................1464
Removal and Installation............................................................................................1465
FUEL TANK TEMPERATURE SENSOR....................................................................................1465
DTC P0182, P0183 FTT SENSOR.............................................................................................1466
Component Description...............................................................................................1466
On Board Diagnosis Logic............................................................................................1466
DTC Confirmation Procedure..........................................................................................1466
WITH CONSULT-II.................................................................................................1466
WITH GST........................................................................................................1466
Wiring Diagram......................................................................................................1467
Diagnostic Procedure................................................................................................1468
Component Inspection................................................................................................1469
FUEL TANK TEMPERATURE SENSOR....................................................................................1469
Removal and Installation............................................................................................1470
FUEL TANK TEMPERATURE SENSOR....................................................................................1470
DTC P0222, P0223 TP SENSOR..............................................................................................1471
Component Description...............................................................................................1471
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1471
On Board Diagnosis Logic............................................................................................1471
FAIL-SAFE MODE..................................................................................................1471
DTC Confirmation Procedure..........................................................................................1472
WITH CONSULT-II.................................................................................................1472
WITH GST........................................................................................................1472
Wiring Diagram......................................................................................................1473
Diagnostic Procedure................................................................................................1474
Component Inspection................................................................................................1476
THROTTLE POSITION SENSOR........................................................................................1476
Removal and Installation............................................................................................1476
ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1476
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MISFIRE.................................................1477
On Board Diagnosis Logic............................................................................................1477
DTC Confirmation Procedure..........................................................................................1478
WITH CONSULT-II.................................................................................................1478
WITH GST........................................................................................................1478
Diagnostic Procedure................................................................................................1478
DTC P0327, P0328 KS.....................................................................................................1484
Component Description...............................................................................................1484
On Board Diagnosis Logic............................................................................................1484
DTC Confirmation Procedure..........................................................................................1484
WITH CONSULT-II.................................................................................................1484
WITH GST........................................................................................................1484
Wiring Diagram......................................................................................................1485
Diagnostic Procedure................................................................................................1486
Component Inspection................................................................................................1487
KNOCK SENSOR....................................................................................................1487
Removal and Installation............................................................................................1487
KNOCK SENSOR....................................................................................................1487
DTC P0335 CKP SENSOR (POS)..............................................................................................1488
Component Description...............................................................................................1488
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1488
On Board Diagnosis Logic............................................................................................1488
DTC Confirmation Procedure..........................................................................................1489
WITH CONSULT-II.................................................................................................1489
WITH GST........................................................................................................1489
Wiring Diagram......................................................................................................1490
Diagnostic Procedure................................................................................................1492
Component Inspection................................................................................................1495
CRANKSHAFT POSITION SENSOR (POS)................................................................................1495
Removal and Installation............................................................................................1495
CRANKSHAFT POSITION SENSOR (POS)................................................................................1495
DTC P0340 CMP SENSOR (PHASE)............................................................................................1496
Component Description...............................................................................................1496
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1496
On Board Diagnosis Logic............................................................................................1496
DTC Confirmation Procedure..........................................................................................1497
WITH CONSULT-II.................................................................................................1497
WITH GST........................................................................................................1497
Wiring Diagram......................................................................................................1498
Diagnostic Procedure................................................................................................1499
Component Inspection................................................................................................1502
CAMSHAFT POSITION SENSOR (PHASE)................................................................................1502
Removal and Installation............................................................................................1502
CAMSHAFT POSITION SENSOR (PHASE)................................................................................1502
DTC P0420 THREE WAY CATALYST FUNCTION...................................................................................1503
On Board Diagnosis Logic............................................................................................1503
DTC Confirmation Procedure..........................................................................................1503
WITH CONSULT-II.................................................................................................1503
Overall Function Check..............................................................................................1504
WITH GST........................................................................................................1504
Diagnostic Procedure................................................................................................1505
DTC P0441 EVAP CONTROL SYSTEM...........................................................................................1509
System Description..................................................................................................1509
On Board Diagnosis Logic............................................................................................1509
DTC Confirmation Procedure..........................................................................................1510
WITH CONSULT-II.................................................................................................1510
Overall Function Check..............................................................................................1510
WITH GST........................................................................................................1510
Diagnostic Procedure................................................................................................1511
DTC P0442 EVAP CONTROL SYSTEM...........................................................................................1515
On Board Diagnosis Logic............................................................................................1515
DTC Confirmation Procedure..........................................................................................1516
WITH CONSULT-II.................................................................................................1516
WITH GST........................................................................................................1517
Diagnostic Procedure................................................................................................1517
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.............................................................1523
Description.........................................................................................................1523
SYSTEM DESCRIPTION..............................................................................................1523
COMPONENT DESCRIPTION...........................................................................................1523
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1523
On Board Diagnosis Logic............................................................................................1524
DTC Confirmation Procedure..........................................................................................1524
WITH CONSULT-II.................................................................................................1524
WITH GST........................................................................................................1524
Wiring Diagram......................................................................................................1525
Diagnostic Procedure................................................................................................1527
Component Inspection................................................................................................1530
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................1530
With CONSULT-II.............................................................................................1530
Without CONSULT-II..........................................................................................1530
Removal and Installation............................................................................................1530
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................1530
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE......................................................1531
Description.........................................................................................................1531
SYSTEM DESCRIPTION..............................................................................................1531
COMPONENT DESCRIPTION...........................................................................................1531
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1531
On Board Diagnosis Logic............................................................................................1532
DTC Confirmation Procedure..........................................................................................1532
WITH CONSULT-II.................................................................................................1532
WITH GST........................................................................................................1532
Wiring Diagram......................................................................................................1533
Diagnostic Procedure................................................................................................1535
Component Inspection................................................................................................1536
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................1536
With CONSULT-II.............................................................................................1536
Without CONSULT-II..........................................................................................1536
Removal and Installation............................................................................................1537
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................1537
DTC P0447 EVAP CANISTER VENT CONTROL VALVE..............................................................................1538
Component Description...............................................................................................1538
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1538
On Board Diagnosis Logic............................................................................................1538
DTC Confirmation Procedure..........................................................................................1539
WITH CONSULT-II.................................................................................................1539
WITH GST........................................................................................................1539
Wiring Diagram......................................................................................................1540
Diagnostic Procedure................................................................................................1541
Component Inspection................................................................................................1543
EVAP CANISTER VENT CONTROL VALVE................................................................................1543
With CONSULT-II.............................................................................................1543
Without CONSULT-II..........................................................................................1544
DTC P0448 EVAP CANISTER VENT CONTROL VALVE..............................................................................1545
Component Description...............................................................................................1545
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1545
On Board Diagnosis Logic............................................................................................1545
DTC Confirmation Procedure..........................................................................................1546
WITH CONSULT-II.................................................................................................1546
WITH GST........................................................................................................1546
Wiring Diagram......................................................................................................1547
Diagnostic Procedure................................................................................................1548
Component Inspection................................................................................................1549
EVAP CANISTER VENT CONTROL VALVE................................................................................1549
With CONSULT-II.............................................................................................1549
Without CONSULT-II..........................................................................................1550
DTC P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR...........................................................................1551
Component Description...............................................................................................1551
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1551
On Board Diagnosis Logic............................................................................................1551
DTC Confirmation Procedure..........................................................................................1552
WITH CONSULT-II.................................................................................................1552
WITH GST........................................................................................................1552
Diagnostic Procedure................................................................................................1552
Component Inspection................................................................................................1553
EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................1553
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR...........................................................................1554
Component Description...............................................................................................1554
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1554
On Board Diagnosis Logic............................................................................................1554
DTC Confirmation Procedure..........................................................................................1555
WITH CONSULT-II.................................................................................................1555
WITH GST........................................................................................................1555
Wiring Diagram......................................................................................................1556
Diagnostic Procedure................................................................................................1557
Component Inspection................................................................................................1559
EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................1559
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR...........................................................................1560
Component Description...............................................................................................1560
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1560
On Board Diagnosis Logic............................................................................................1560
DTC Confirmation Procedure..........................................................................................1561
WITH CONSULT-II.................................................................................................1561
WITH GST........................................................................................................1561
Wiring Diagram......................................................................................................1562
Diagnostic Procedure................................................................................................1563
Component Inspection................................................................................................1566
EVAP CONTROL PRESSURE SENSOR....................................................................................1566
DTC P0455 EVAP CONTROL SYSTEM...........................................................................................1567
On Board Diagnosis Logic............................................................................................1567
DTC Confirmation Procedure..........................................................................................1568
WITH CONSULT-II.................................................................................................1568
WITH GST........................................................................................................1569
Diagnostic Procedure................................................................................................1569
DTC P0456 EVAP CONTROL SYSTEM...........................................................................................1575
On Board Diagnosis Logic............................................................................................1575
DTC Confirmation Procedure..........................................................................................1576
WITH CONSULT-II.................................................................................................1576
Overall Function Check..............................................................................................1577
WITH GST........................................................................................................1577
Diagnostic Procedure................................................................................................1578
DTC P0460 FUEL LEVEL SENSOR.............................................................................................1584
Component Description...............................................................................................1584
On Board Diagnostic Logic...........................................................................................1584
DTC Confirmation Procedure..........................................................................................1584
WITH CONSULT-II.................................................................................................1584
WITH GST........................................................................................................1584
Diagnostic Procedure................................................................................................1585
Removal and Installation............................................................................................1585
FUEL LEVEL SENSOR...............................................................................................1585
DTC P0461 FUEL LEVEL SENSOR.............................................................................................1586
Component Description...............................................................................................1586
On Board Diagnostic Logic...........................................................................................1586
Overall Function Check..............................................................................................1586
WITH CONSULT-II.................................................................................................1586
WITH GST........................................................................................................1587
Diagnostic Procedure................................................................................................1587
Removal and Installation............................................................................................1587
FUEL LEVEL SENSOR...............................................................................................1587
DTC P0462, P0463 FUEL LEVEL SENSOR......................................................................................1588
Component Description...............................................................................................1588
On Board Diagnostic Logic...........................................................................................1588
DTC Confirmation Procedure..........................................................................................1588
WITH CONSULT-II.................................................................................................1588
WITH GST........................................................................................................1588
Diagnostic Procedure................................................................................................1589
Removal and Installation............................................................................................1589
FUEL LEVEL SENSOR...............................................................................................1589
DTC P0500 VSS...........................................................................................................1590
Description.........................................................................................................1590
On Board Diagnosis Logic............................................................................................1590
FAIL-SAFE MODE..................................................................................................1590
DTC Confirmation Procedure..........................................................................................1590
WITH CONSULT-II.................................................................................................1590
Overall Function Check..............................................................................................1591
WITH GST........................................................................................................1591
Diagnostic Procedure................................................................................................1591
DTC P0506 ISC SYSTEM....................................................................................................1592
Description.........................................................................................................1592
On Board Diagnosis Logic............................................................................................1592
DTC Confirmation Procedure..........................................................................................1592
WITH CONSULT-II.................................................................................................1592
WITH GST........................................................................................................1592
Diagnostic Procedure................................................................................................1593
DTC P0507 ISC SYSTEM....................................................................................................1594
Description.........................................................................................................1594
On Board Diagnosis Logic............................................................................................1594
DTC Confirmation Procedure..........................................................................................1594
WITH CONSULT-II.................................................................................................1594
WITH GST........................................................................................................1594
Diagnostic Procedure................................................................................................1595
DTC P0605 ECM...........................................................................................................1596
Component Description...............................................................................................1596
On Board Diagnosis Logic............................................................................................1596
FAIL-SAFE MODE..................................................................................................1596
DTC Confirmation Procedure..........................................................................................1596
PROCEDURE FOR MALFUNCTION A.....................................................................................1596
With CONSULT-II.............................................................................................1596
With GST....................................................................................................1596
PROCEDURE FOR MALFUNCTION B.....................................................................................1597
With CONSULT-II.............................................................................................1597
With GST....................................................................................................1597
PROCEDURE FOR MALFUNCTION C.....................................................................................1597
With CONSULT-II.............................................................................................1597
With GST....................................................................................................1597
Diagnostic Procedure................................................................................................1597
DTC P0643 SENSOR POWER SUPPLY...........................................................................................1599
On Board Diagnosis Logic............................................................................................1599
FAIL-SAFE MODE..................................................................................................1599
DTC Confirmation Procedure..........................................................................................1599
WITH CONSULT-II.................................................................................................1599
WITH GST........................................................................................................1599
Wiring Diagram......................................................................................................1600
Diagnostic Procedure................................................................................................1602
DTC P0850 PNP SWITCH....................................................................................................1605
Component Description...............................................................................................1605
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1605
On Board Diagnosis Logic............................................................................................1605
DTC Confirmation Procedure..........................................................................................1605
WITH CONSULT-II.................................................................................................1605
Overall Function Check..............................................................................................1606
WITH GST........................................................................................................1606
Wiring Diagram......................................................................................................1607
Diagnostic Procedure................................................................................................1608
A/T MODELS......................................................................................................1608
M/T MODELS......................................................................................................1609
CVT MODELS......................................................................................................1610
DTC P1148 CLOSED LOOP CONTROL...........................................................................................1611
On Board Diagnosis Logic............................................................................................1611
DTC P1217 ENGINE OVER TEMPERATURE.......................................................................................1612
System Description..................................................................................................1612
SYSTEM DESCRIPTION..............................................................................................1612
Cooling Fan Control.........................................................................................1612
Cooling Fan Operation.......................................................................................1612
Cooling Fan Relay Operation.................................................................................1613
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1613
On Board Diagnosis Logic............................................................................................1614
Overall Function Check..............................................................................................1614
WITH CONSULT-II.................................................................................................1614
WITH GST........................................................................................................1615
Models with A/C.............................................................................................1615
Models without A/C..........................................................................................1616
Wiring Diagram......................................................................................................1617
Diagnostic Procedure................................................................................................1619
PROCEDURE FOR MODELS WITH A/C...................................................................................1619
PROCEDURE A.....................................................................................................1621
PROCEDURE FOR MODELS WITHOUT A/C................................................................................1623
PROCEDURE B.....................................................................................................1625
Main 13 Causes of Overheating.......................................................................................1627
Component Inspection................................................................................................1628
COOLING FAN MOTOR...............................................................................................1628
Model with A/C..............................................................................................1628
Models without A/C..........................................................................................1628
DTC P1225 TP SENSOR.....................................................................................................1629
Component Description...............................................................................................1629
On Board Diagnosis Logic............................................................................................1629
DTC Confirmation Procedure..........................................................................................1629
WITH CONSULT-II.................................................................................................1629
WITH GST........................................................................................................1629
Diagnostic Procedure................................................................................................1630
Removal and Installation............................................................................................1630
ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1630
DTC P1226 TP SENSOR.....................................................................................................1631
Component Description...............................................................................................1631
On Board Diagnosis Logic............................................................................................1631
DTC Confirmation Procedure..........................................................................................1631
WITH CONSULT-II.................................................................................................1631
WITH GST........................................................................................................1631
Diagnostic Procedure................................................................................................1632
Removal and Installation............................................................................................1632
ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1632
DTC P1421 COLD START CONTROL............................................................................................1633
Description.........................................................................................................1633
On Board Diagnosis Logic............................................................................................1633
DTC Confirmation Procedure..........................................................................................1633
WITH CONSULT-II.................................................................................................1633
WITH GST........................................................................................................1633
Diagnostic Procedure................................................................................................1633
DTC P1564 ASCD STEERING SWITCH..........................................................................................1635
Component Description...............................................................................................1635
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1635
On Board Diagnosis Logic............................................................................................1635
DTC Confirmation Procedure..........................................................................................1636
WITH CONSULT-II.................................................................................................1636
WITH GST........................................................................................................1636
Wiring Diagram......................................................................................................1637
Diagnostic Procedure................................................................................................1638
Component Inspection................................................................................................1641
ASCD STEERING SWITCH............................................................................................1641
DTC P1572 ASCD BRAKE SWITCH.............................................................................................1642
Component Description...............................................................................................1642
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1642
On Board Diagnosis Logic............................................................................................1642
DTC Confirmation Procedure..........................................................................................1643
WITH CONSULT-II.................................................................................................1643
WITH GST........................................................................................................1643
Wiring Diagram......................................................................................................1644
Diagnostic Procedure................................................................................................1645
Component Inspection................................................................................................1650
ASCD BRAKE SWITCH...............................................................................................1650
ASCD CLUTCH SWITCH..............................................................................................1650
STOP LAMP SWITCH................................................................................................1651
DTC P1574 ASCD VEHICLE SPEED SENSOR.....................................................................................1652
Component Description...............................................................................................1652
On Board Diagnosis Logic............................................................................................1652
DTC Confirmation Procedure..........................................................................................1652
WITH CONSULT-II.................................................................................................1652
WITH GST........................................................................................................1652
Diagnostic Procedure................................................................................................1653
DTC P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR)................................................................1654
Description.........................................................................................................1654
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1654
On Board Diagnosis Logic............................................................................................1654
Diagnostic Procedure................................................................................................1654
DTC P1715 INPUT SPEED SENSOR (PRIMARY SPEED SENSOR).....................................................................1655
Description.........................................................................................................1655
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1655
On Board Diagnosis Logic............................................................................................1655
DTC Confirmation Procedure..........................................................................................1655
WITH CONSULT-II.................................................................................................1655
WITH GST........................................................................................................1655
Diagnostic Procedure................................................................................................1656
DTC P1805 BRAKE SWITCH..................................................................................................1657
Description.........................................................................................................1657
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1657
On Board Diagnosis Logic............................................................................................1657
FAIL-SAFE MODE..................................................................................................1657
DTC Confirmation Procedure..........................................................................................1657
WITH CONSULT-II.................................................................................................1657
WITH GST........................................................................................................1657
Wiring Diagram......................................................................................................1658
Diagnostic Procedure................................................................................................1659
Component Inspection................................................................................................1661
STOP LAMP SWITCH................................................................................................1661
DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY...........................................................................1662
Component Description...............................................................................................1662
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1662
On Board Diagnosis Logic............................................................................................1662
FAIL-SAFE MODE..................................................................................................1662
DTC Confirmation Procedure..........................................................................................1662
PROCEDURE FOR DTC P2100.........................................................................................1662
With CONSULT-II.............................................................................................1662
With GST....................................................................................................1662
PROCEDURE FOR DTC P2103.........................................................................................1663
With CONSULT-II.............................................................................................1663
With GST....................................................................................................1663
Wiring Diagram......................................................................................................1664
Diagnostic Procedure................................................................................................1665
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION............................................................................1668
Description.........................................................................................................1668
On Board Diagnosis Logic............................................................................................1668
FAIL-SAFE MODE..................................................................................................1668
DTC Confirmation Procedure..........................................................................................1668
WITH CONSULT-II.................................................................................................1668
WITH GST........................................................................................................1668
Wiring Diagram......................................................................................................1669
Diagnostic Procedure................................................................................................1670
Component Inspection................................................................................................1674
THROTTLE CONTROL MOTOR..........................................................................................1674
Removal and Installation............................................................................................1674
ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1674
DTC P2118 THROTTLE CONTROL MOTOR........................................................................................1675
Component Description...............................................................................................1675
On Board Diagnosis Logic............................................................................................1675
DTC Confirmation Procedure..........................................................................................1675
WITH CONSULT-II.................................................................................................1675
WITH GST........................................................................................................1675
Wiring Diagram......................................................................................................1676
Diagnostic Procedure................................................................................................1677
Component Inspection................................................................................................1678
THROTTLE CONTROL MOTOR..........................................................................................1678
Removal and Installation............................................................................................1679
ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1679
DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR............................................................................1680
Component Description...............................................................................................1680
On Board Diagnosis Logic............................................................................................1680
FAIL-SAFE MODE..................................................................................................1680
DTC Confirmation Procedure..........................................................................................1680
PROCEDURE FOR MALFUNCTION A AND B...............................................................................1680
With CONSULT-II.............................................................................................1680
With GST....................................................................................................1681
PROCEDURE FOR MALFUNCTION C.....................................................................................1681
With CONSULT-II.............................................................................................1681
With GST....................................................................................................1681
Diagnostic Procedure................................................................................................1681
DTC P2122, P2123 APP SENSOR.............................................................................................1682
Component Description...............................................................................................1682
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1682
On Board Diagnosis Logic............................................................................................1682
FAIL-SAFE MODE..................................................................................................1682
DTC Confirmation Procedure..........................................................................................1683
WITH CONSULT-II.................................................................................................1683
WITH GST........................................................................................................1683
Wiring Diagram......................................................................................................1684
Diagnostic Procedure................................................................................................1685
Component Inspection................................................................................................1687
ACCELERATOR PEDAL POSITION SENSOR...............................................................................1687
Removal and Installation............................................................................................1687
ACCELERATOR PEDAL...............................................................................................1687
DTC P2127, P2128 APP SENSOR.............................................................................................1688
Component Description...............................................................................................1688
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1688
On Board Diagnosis Logic............................................................................................1688
FAIL-SAFE MODE..................................................................................................1688
DTC Confirmation Procedure..........................................................................................1689
WITH CONSULT-II.................................................................................................1689
WITH GST........................................................................................................1689
Wiring Diagram......................................................................................................1690
Diagnostic Procedure................................................................................................1692
Component Inspection................................................................................................1694
ACCELERATOR PEDAL POSITION SENSOR...............................................................................1694
Removal and Installation............................................................................................1694
ACCELERATOR PEDAL...............................................................................................1694
DTC P2135 TP SENSOR.....................................................................................................1695
Component Description...............................................................................................1695
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1695
On Board Diagnosis Logic............................................................................................1695
FAIL-SAFE MODE..................................................................................................1695
DTC Confirmation Procedure..........................................................................................1696
WITH CONSULT-II.................................................................................................1696
WITH GST........................................................................................................1696
Wiring Diagram......................................................................................................1697
Diagnostic Procedure................................................................................................1698
Component Inspection................................................................................................1700
THROTTLE POSITION SENSOR........................................................................................1700
Removal and Installation............................................................................................1700
ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................1700
DTC P2138 APP SENSOR....................................................................................................1701
Component Description...............................................................................................1701
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1701
On Board Diagnosis Logic............................................................................................1701
FAIL-SAFE MODE..................................................................................................1702
DTC Confirmation Procedure..........................................................................................1702
WITH CONSULT-II.................................................................................................1702
WITH GST........................................................................................................1702
Wiring Diagram......................................................................................................1703
Diagnostic Procedure................................................................................................1705
Component Inspection................................................................................................1708
ACCELERATOR PEDAL POSITION SENSOR...............................................................................1708
Removal and Installation............................................................................................1708
ACCELERATOR PEDAL...............................................................................................1708
DTC P2A00 A/F SENSOR 1..................................................................................................1709
Component Description...............................................................................................1709
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1709
On Board Diagnosis Logic............................................................................................1709
DTC Confirmation Procedure..........................................................................................1710
WITH CONSULT-II.................................................................................................1710
WITH GST........................................................................................................1710
Wiring Diagram......................................................................................................1711
Diagnostic Procedure................................................................................................1712
Removal and Installation............................................................................................1717
AIR FUEL RATIO SENSOR...........................................................................................1717
ASCD BRAKE SWITCH.......................................................................................................1718
Component Description...............................................................................................1718
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1718
Wiring Diagram......................................................................................................1719
Diagnostic Procedure................................................................................................1721
Component Inspection................................................................................................1726
ASCD BRAKE SWITCH...............................................................................................1726
ASCD CLUTCH SWITCH..............................................................................................1726
STOP LAMP SWITCH................................................................................................1727
ASCD INDICATOR..........................................................................................................1728
Component Description...............................................................................................1728
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1728
Wiring Diagram......................................................................................................1729
Diagnostic Procedure................................................................................................1730
ELECTRICAL LOAD SIGNAL..................................................................................................1731
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1731
Diagnostic Procedure................................................................................................1731
FUEL INJECTOR...........................................................................................................1733
Component Description...............................................................................................1733
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1733
Wiring Diagram......................................................................................................1734
Diagnostic Procedure................................................................................................1735
Component Inspection................................................................................................1738
FUEL INJECTOR...................................................................................................1738
Removal and Installation............................................................................................1738
FUEL INJECTOR...................................................................................................1738
FUEL PUMP...............................................................................................................1739
Description.........................................................................................................1739
SYSTEM DESCRIPTION..............................................................................................1739
COMPONENT DESCRIPTION...........................................................................................1739
CONSULT-II Reference Value in Data Monitor Mode.....................................................................1739
Wiring Diagram......................................................................................................1740
Diagnostic Procedure................................................................................................1741
Component Inspection................................................................................................1744
FUEL PUMP.......................................................................................................1744
Removal and Installation............................................................................................1744
FUEL PUMP.......................................................................................................1744
IGNITION SIGNAL.........................................................................................................1745
Component Description...............................................................................................1745
IGNITION COIL & POWER TRANSISTOR................................................................................1745
Wiring Diagram......................................................................................................1746
Diagnostic Procedure................................................................................................1749
Component Inspection................................................................................................1753
IGNITION COIL WITH POWER TRANSISTOR.............................................................................1753
CONDENSER-2.....................................................................................................1754
Removal and Installation............................................................................................1754
IGNITION COIL WITH POWER TRANSISTOR.............................................................................1754
REFRIGERANT PRESSURE SENSOR.............................................................................................1755
Component Description...............................................................................................1755
Wiring Diagram......................................................................................................1756
Diagnostic Procedure................................................................................................1757
Removal and Installation............................................................................................1760
REFRIGERANT PRESSURE SENSOR.....................................................................................1760
MIL AND DATA LINK CONNECTOR.............................................................................................1761
Wiring Diagram......................................................................................................1761
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1763
Fuel Pressure.......................................................................................................1763
Idle Speed and Ignition Timing......................................................................................1763
Calculated Load Value...............................................................................................1763
Mass Air Flow Sensor................................................................................................1763
Intake Air Temperature Sensor.......................................................................................1763
Engine Coolant Temperature Sensor...................................................................................1763
Air Fuel Ratio (A/F) Sensor 1 Heater................................................................................1763
Heated Oxygen sensor 2 Heater.......................................................................................1763
Crankshaft Position Sensor (POS)....................................................................................1763
Camshaft Position Sensor (PHASE)....................................................................................1764
Throttle Control Motor..............................................................................................1764
Fuel Injector.......................................................................................................1764
Fuel Pump...........................................................................................................1764
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
EI..............................................................................................................................1766
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................1766
PRECAUTIONS.............................................................................................................1768
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................1768
Precautions.........................................................................................................1768
PREPARATION.............................................................................................................1769
Special Service Tools...............................................................................................1769
Commercial Service Tools............................................................................................1769
SQUEAK AND RATTLE TROUBLE DIAGNOSIS.....................................................................................1770
Work Flow...........................................................................................................1770
CUSTOMER INTERVIEW..............................................................................................1770
DUPLICATE THE NOISE AND TEST DRIVE..............................................................................1771
CHECK RELATED SERVICE BULLETINS.................................................................................1771
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................1771
REPAIR THE CAUSE................................................................................................1771
CONFIRM THE REPAIR..............................................................................................1772
Generic Squeak and Rattle Troubleshooting...........................................................................1772
INSTRUMENT PANEL................................................................................................1772
CENTER CONSOLE..................................................................................................1772
DOORS...........................................................................................................1772
TRUNK...........................................................................................................1773
SUNROOF/HEADLINING..............................................................................................1773
OVERHEAD CONSOLE (FRONT AND REAR)...............................................................................1773
SEATS...........................................................................................................1773
UNDERHOOD.......................................................................................................1773
Diagnostic Worksheet................................................................................................1774
CLIP AND FASTENER.......................................................................................................1776
Description.........................................................................................................1776
FRONT BUMPER............................................................................................................1779
Removal and Installation............................................................................................1779
REMOVAL.........................................................................................................1780
INSTALLATION....................................................................................................1781
REAR BUMPER.............................................................................................................1782
Removal and Installation............................................................................................1782
REMOVAL.........................................................................................................1783
INSTALLATION....................................................................................................1783
FRONT GRILLE............................................................................................................1784
Removal and Installation............................................................................................1784
REMOVAL.........................................................................................................1784
INSTALLATION....................................................................................................1784
COWL TOP................................................................................................................1785
Removal and Installation............................................................................................1785
REMOVAL.........................................................................................................1785
INSTALLATION....................................................................................................1786
FENDER PROTECTOR........................................................................................................1787
Components..........................................................................................................1787
Removal and Installation............................................................................................1787
FRONT FENDER PROTECTOR..........................................................................................1787
Removal.....................................................................................................1787
Installation................................................................................................1787
REAR FENDER PROTECTOR...........................................................................................1787
Removal.....................................................................................................1787
Installation................................................................................................1787
ROOF SIDE MOLDING.......................................................................................................1788
Removal and Installation............................................................................................1788
REMOVAL.........................................................................................................1788
INSTALLATION....................................................................................................1788
DOOR OUTSIDE MOLDING....................................................................................................1789
Components..........................................................................................................1789
Removal and Installation............................................................................................1789
FRONT DOOR OUTSIDE MOLDING......................................................................................1789
Removal.....................................................................................................1789
Installation................................................................................................1790
REAR DOOR OUTSIDE MOLDING.......................................................................................1790
Removal.....................................................................................................1790
Installation................................................................................................1790
REAR DOOR CORNER COVER..........................................................................................1790
Removal.....................................................................................................1790
Installation................................................................................................1790
CENTER MUD GUARD........................................................................................................1791
Removal and Installation............................................................................................1791
REMOVAL.........................................................................................................1791
INSTALLATION....................................................................................................1791
DOOR FINISHER...........................................................................................................1792
Removal and Installation............................................................................................1792
FRONT DOOR......................................................................................................1792
Removal.....................................................................................................1792
Installation................................................................................................1793
REAR DOOR.......................................................................................................1794
Removal.....................................................................................................1794
Installation................................................................................................1795
BACK DOOR TRIM..........................................................................................................1796
Removal and Installation............................................................................................1796
REMOVAL.........................................................................................................1796
INSTALLATION....................................................................................................1796
BODY SIDE TRIM..........................................................................................................1797
Removal and Installation............................................................................................1797
FRONT PILLAR GARNISH............................................................................................1798
Removal.....................................................................................................1798
Installation................................................................................................1798
FRONT KICKING PLATE INNER.......................................................................................1798
Removal.....................................................................................................1798
Installation................................................................................................1798
FRONT KICKING PLATE OUTER.......................................................................................1799
Removal.....................................................................................................1799
Installation................................................................................................1799
REAR KICKING PLATE INNER........................................................................................1799
Removal.....................................................................................................1799
Installation................................................................................................1799
REAR KICKING PLATE OUTER........................................................................................1799
Removal.....................................................................................................1799
Installation................................................................................................1799
CENTER PILLAR LOWER GARNISH.....................................................................................1799
Removal.....................................................................................................1799
Installation................................................................................................1800
CENTER PILLAR UPPER GARNISH.....................................................................................1801
Removal.....................................................................................................1801
Installation................................................................................................1801
REAR PILLAR FINISHER............................................................................................1801
Removal.....................................................................................................1801
Installation................................................................................................1801
FLOOR TRIM..............................................................................................................1802
Removal and Installation............................................................................................1802
REMOVAL.........................................................................................................1802
INSTALLATION....................................................................................................1803
HEADLINING..............................................................................................................1804
Removal and Installation............................................................................................1804
REMOVAL.........................................................................................................1805
INSTALLATION....................................................................................................1806
LUGGAGE FLOOR TRIM......................................................................................................1807
Removal and Installation............................................................................................1807
REMOVAL.........................................................................................................1808
INSTALLATION....................................................................................................1808
EM..............................................................................................................................1810
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................1810
PRECAUTIONS.............................................................................................................1812
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................1812
Precautions for Procedures without Cowl Top Cover...................................................................1812
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect..........................................1812
OPERATION PROCEDURE.............................................................................................1812
Precautions for Drain Coolant.......................................................................................1813
Precautions for Disconnecting Fuel Piping...........................................................................1813
Precautions for Removal and Disassembly.............................................................................1813
Precautions for Inspection, Repair and Replacement..................................................................1813
Precautions for Assembly and Installation...........................................................................1813
Parts Requiring Angular Tightening..................................................................................1813
Precautions for Liquid Gasket.......................................................................................1814
REMOVAL OF LIQUID GASKET SEALING................................................................................1814
LIQUID GASKET APPLICATION PROCEDURE.............................................................................1814
PREPARATION.............................................................................................................1816
Special Service Tools...............................................................................................1816
Commercial Service Tools............................................................................................1818
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................1820
NVH Troubleshooting — Engine Noise..................................................................................1820
Use the Chart Below to Help You Find the Cause of the Symptom.......................................................1821
DRIVE BELTS.............................................................................................................1822
Components..........................................................................................................1822
Checking Drive Belts................................................................................................1822
Tension Adjustment..................................................................................................1822
Removal and Installation............................................................................................1822
REMOVAL.........................................................................................................1822
INSTALLATION....................................................................................................1823
Components..........................................................................................................1823
Removal and Installation of Drive Belt Auto-Tensioner...............................................................1823
REMOVAL.........................................................................................................1823
INSTALLATION....................................................................................................1824
AIR CLEANER AND AIR DUCT................................................................................................1825
Components..........................................................................................................1825
Removal and Installation............................................................................................1825
REMOVAL.........................................................................................................1825
INSTALLATION....................................................................................................1825
Changing Air Cleaner Filter.........................................................................................1826
REMOVAL.........................................................................................................1826
INSPECTION AFTER REMOVAL........................................................................................1826
INSTALLATION....................................................................................................1826
INTAKE MANIFOLD.........................................................................................................1827
Components..........................................................................................................1827
Removal and Installation............................................................................................1827
REMOVAL.........................................................................................................1827
INSTALLATION....................................................................................................1828
INSPECTION AFTER INSTALLATION...................................................................................1829
EXHAUST MANIFOLD........................................................................................................1830
Components..........................................................................................................1830
Removal and Installation............................................................................................1830
REMOVAL.........................................................................................................1830
INSPECTION AFTER REMOVAL........................................................................................1831
Surface Distortion..........................................................................................1831
INSTALLATION....................................................................................................1831
OIL PAN.................................................................................................................1833
Components..........................................................................................................1833
Removal and Installation............................................................................................1833
REMOVAL.........................................................................................................1833
INSPECTION AFTER REMOVAL........................................................................................1835
Oil Filter..................................................................................................1835
INSTALLATION....................................................................................................1835
IGNITION COIL, SPARK PLUG AND ROCKER COVER..............................................................................1839
Components..........................................................................................................1839
Removal and Installation............................................................................................1839
REMOVAL.........................................................................................................1839
INSPECTION AFTER REMOVAL........................................................................................1840
INSTALLATION....................................................................................................1840
FUEL INJECTOR AND FUEL TUBE.............................................................................................1842
Components..........................................................................................................1842
Removal and Installation............................................................................................1842
REMOVAL.........................................................................................................1842
INSTALLATION....................................................................................................1844
TIMING CHAIN............................................................................................................1846
Components..........................................................................................................1846
Removal and Installation............................................................................................1847
REMOVAL.........................................................................................................1847
INSPECTION AFTER REMOVAL........................................................................................1850
Timing Chain................................................................................................1850
INSTALLATION....................................................................................................1851
CAMSHAFT................................................................................................................1856
Components..........................................................................................................1856
Removal and Installation............................................................................................1856
REMOVAL.........................................................................................................1856
INSPECTION AFTER REMOVAL........................................................................................1858
Camshaft Runout.............................................................................................1858
Camshaft Cam Height.........................................................................................1858
Camshaft Journal Oil Clearance..............................................................................1858
Camshaft End Play...........................................................................................1859
Camshaft Sprocket Runout....................................................................................1859
Valve Lifter................................................................................................1860
Valve Lifter Clearance......................................................................................1860
INSTALLATION....................................................................................................1860
INSPECTION AFTER INSTALLATION...................................................................................1863
Inspection of Camshaft Sprocket (INT) Oil Groove............................................................1863
Valve Clearance.....................................................................................................1864
INSPECTION......................................................................................................1864
ADJUSTMENT......................................................................................................1866
OIL SEAL................................................................................................................1868
Removal and Installation of Valve Oil Seal..........................................................................1868
REMOVAL.........................................................................................................1868
INSTALLATION....................................................................................................1868
Removal and Installation of Front Oil Seal..........................................................................1869
REMOVAL.........................................................................................................1869
INSTALLATION....................................................................................................1869
Removal and Installation of Rear Oil Seal...........................................................................1870
REMOVAL.........................................................................................................1870
INSTALLATION....................................................................................................1870
CYLINDER HEAD...........................................................................................................1871
On-Vehicle Service..................................................................................................1871
CHECKING COMPRESSION PRESSURE...................................................................................1871
Components..........................................................................................................1872
Removal and Installation............................................................................................1872
REMOVAL.........................................................................................................1872
INSPECTION AFTER REMOVAL........................................................................................1873
Cylinder Head Bolts Outer Diameter..........................................................................1873
Cylinder Head Distortion....................................................................................1873
INSTALLATION....................................................................................................1874
Components..........................................................................................................1875
Disassembly and Assembly............................................................................................1875
DISASSEMBLY.....................................................................................................1875
ASSEMBLY........................................................................................................1876
Inspection After Disassembly........................................................................................1877
VALVE DIMENSIONS................................................................................................1877
VALVE GUIDE CLEARANCE...........................................................................................1877
Valve Stem Diameter.........................................................................................1877
Valve Guide Inner Diameter..................................................................................1877
Valve Guide Clearance.......................................................................................1877
VALVE GUIDE REPLACEMENT.........................................................................................1878
VALVE SEAT CONTACT..............................................................................................1879
VALVE SEAT REPLACEMENT..........................................................................................1879
VALVE SPRING SQUARENESS.........................................................................................1880
VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD..........................................................1881
ENGINE ASSEMBLY.........................................................................................................1882
Components..........................................................................................................1882
Removal and Installation............................................................................................1882
REMOVAL.........................................................................................................1883
INSTALLATION....................................................................................................1885
INSPECTION AFTER INSTALLATION...................................................................................1885
Inspection for Leaks........................................................................................1885
CYLINDER BLOCK..........................................................................................................1886
Components..........................................................................................................1886
Disassembly and Assembly............................................................................................1887
DISASSEMBLY.....................................................................................................1887
ASSEMBLY........................................................................................................1890
How to Select Piston and Bearing....................................................................................1896
DESCRIPTION.....................................................................................................1896
HOW TO SELECT PISTON............................................................................................1896
When New Cylinder Block is Used.............................................................................1896
When Cylinder Block is Reused...............................................................................1896
Piston Selection Table......................................................................................1897
HOW TO SELECT CONNECTING ROD BEARING............................................................................1897
When New Connecting Rod and Crankshaft are Used.............................................................1897
When Crankshaft and Connecting Rod are Reused...............................................................1897
Connecting Rod Bearing Selection Table......................................................................1898
Connecting Rod Bearing Grade Table..........................................................................1899
Undersize Bearings Usage Guide..............................................................................1899
HOW TO SELECT MAIN BEARING......................................................................................1900
When New Cylinder Block and Crankshaft are Used.............................................................1900
When Cylinder Block and Crankshaft are Reused...............................................................1900
Main Bearing Selection Table (No. 1, 4 and 5 journals)......................................................1901
Main Bearing Selection Table (No. 2 and 3 journals).........................................................1902
Main Bearing Grade Table (All Journals).....................................................................1903
Use Undersize Bearing Usage Guide...........................................................................1903
Inspection After Disassembly........................................................................................1904
CRANKSHAFT END PLAY.............................................................................................1904
CONNECTING ROD SIDE CLEARANCE...................................................................................1904
PISTON TO PISTON PIN OIL CLEARANCE..............................................................................1904
Piston Pin Hole Diameter....................................................................................1904
Piston Pin Outer Diameter...................................................................................1904
Piston to Piston Pin Oil Clearance..........................................................................1904
PISTON RING SIDE CLEARANCE......................................................................................1905
PISTON RING END GAP.............................................................................................1905
CONNECTING ROD BEND AND TORSION.................................................................................1906
CONNECTING ROD BIG END DIAMETER.................................................................................1906
CONNECTING ROD BUSHING OIL CLEARANCE............................................................................1906
Connecting Rod Bushing Inner Diameter.......................................................................1906
Piston Pin Outer Diameter...................................................................................1907
Connecting Rod Bushing Oil Clearance........................................................................1907
CYLINDER BLOCK TOP SURFACE DISTORTION...........................................................................1907
MAIN BEARING HOUSING INNER DIAMETER.............................................................................1907
PISTON TO CYLINDER BORE CLEARANCE...............................................................................1908
Cylinder Bore Inner Diameter................................................................................1908
Piston Skirt Diameter.......................................................................................1908
Piston to Cylinder Bore Clearance...........................................................................1908
CRANKSHAFT MAIN JOURNAL DIAMETER................................................................................1909
CRANKSHAFT PIN JOURNAL DIAMETER.................................................................................1909
OUT-OF-ROUND AND TAPER OF CRANKSHAFT............................................................................1909
CRANKSHAFT RUNOUT...............................................................................................1909
CONNECTING ROD BEARING OIL CLEARANCE............................................................................1910
Method by Calculation.......................................................................................1910
Method of Using Plastigage..................................................................................1910
MAIN BEARING OIL CLEARANCE......................................................................................1910
Method by Calculation.......................................................................................1910
Method of Using Plastigage..................................................................................1911
MAIN BEARING CRUSH HEIGHT.......................................................................................1911
CONNECTING ROD BEARING CRUSH HEIGHT.............................................................................1911
MAIN BEARING CAP BOLT OUTER DIAMETER............................................................................1912
CONNECTING ROD BOLT OUTER DIAMETER..............................................................................1912
CLOGGED OR DAMAGED OIL FILTER (FOR INTAKE VALVE TIMING CONTROL).................................................1912
FLYWHEEL DEFLECTION (M/T MODELS)................................................................................1912
MOVEMENT AMOUNT OF FLYWHEEL (M/T MODELS)........................................................................1912
Movement Amount of Thrust (Fore-and-Aft) Direction..........................................................1912
Movement Amount in Radial (Rotation) Direction..............................................................1913
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1914
Standard and Limit..................................................................................................1914
GENERAL SPECIFICATIONS..........................................................................................1914
DRIVE BELT......................................................................................................1914
WATER CONTROL VALVE.............................................................................................1914
EXHAUST MANIFOLD................................................................................................1914
THERMOSTAT......................................................................................................1914
SPARK PLUG......................................................................................................1914
CYLINDER HEAD...................................................................................................1914
VALVE...........................................................................................................1915
Valve Timing................................................................................................1915
Valve Dimensions............................................................................................1915
Valve Clearance.............................................................................................1916
Available Valve Lifter......................................................................................1916
Valve Spring................................................................................................1917
Valve Lifter................................................................................................1917
Valve Guide.................................................................................................1917
Valve Seat..................................................................................................1918
CAMSHAFT AND CAMSHAFT BEARING...................................................................................1918
CYLINDER BLOCK..................................................................................................1919
PISTON, PISTON RING AND PISTON PIN..............................................................................1920
Available Piston............................................................................................1920
Piston Ring.................................................................................................1920
Piston Pin..................................................................................................1920
CONNECTING ROD..................................................................................................1921
CRANKSHAFT......................................................................................................1921
MAIN BEARING....................................................................................................1923
Undersize...................................................................................................1923
Bearing Oil Clearance.......................................................................................1923
CONNECTING ROD BEARING..........................................................................................1923
Undersize...................................................................................................1924
Bearing Oil Clearance.......................................................................................1924
EX..............................................................................................................................1926
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................1926
PREPARATION.............................................................................................................1927
Special Service Tools...............................................................................................1927
Commercial Service Tools............................................................................................1927
EXHAUST SYSTEM..........................................................................................................1928
Checking Exhaust System.............................................................................................1928
Components..........................................................................................................1928
Removal and Installation............................................................................................1929
REMOVAL.........................................................................................................1929
INSTALLATION....................................................................................................1929
Exhaust Manifold to Exhaust Front Tube......................................................................1929
Exhaust Front Tube to Center Muffler........................................................................1930
INSPECTION AFTER INSTALLATION...................................................................................1930
FAX.............................................................................................................................1932
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................1932
PRECAUTIONS.............................................................................................................1933
Caution.............................................................................................................1933
PREPARATION.............................................................................................................1934
Special Service Tools...............................................................................................1934
Commercial Service Tools............................................................................................1934
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................1935
NVH Troubleshooting Chart...........................................................................................1935
FRONT WHEEL HUB AND KNUCKLE.............................................................................................1936
On-Vehicle Inspection and Service...................................................................................1936
FRONT WHEEL BEARING INSPECTION..................................................................................1936
Removal and Installation............................................................................................1936
COMPONENT.......................................................................................................1936
REMOVAL.........................................................................................................1936
INSPECTION AFTER REMOVAL........................................................................................1938
Wheel Hub and Knuckle Inspection............................................................................1938
Ball Joint Inspection.......................................................................................1938
INSTALLATION....................................................................................................1938
FRONT DRIVE SHAFT.......................................................................................................1939
On-Vehicle Inspection and Service...................................................................................1939
Removal and Installation (Left Side)................................................................................1939
COMPONENTS......................................................................................................1939
REMOVAL.........................................................................................................1939
INSPECTION AFTER REMOVAL........................................................................................1940
INSTALLATION....................................................................................................1940
Removal and Installation (Right Side)...............................................................................1941
COMPONENTS......................................................................................................1941
REMOVAL.........................................................................................................1941
INSPECTION AFTER REMOVAL........................................................................................1942
INSTALLATION....................................................................................................1942
Disassembly and Assembly (Left Side)................................................................................1943
DISASSEMBLY.....................................................................................................1943
Transaxle Side..............................................................................................1943
Wheel Side..................................................................................................1944
Damper......................................................................................................1944
INSPECTION AFTER DISASSEMBLY....................................................................................1944
Shaft.......................................................................................................1944
Joint Sub-Assembly..........................................................................................1944
Slide Joint Housing and Spider Assembly.....................................................................1944
Damper......................................................................................................1944
ASSEMBLY........................................................................................................1945
Transaxle Side..............................................................................................1945
Wheel Side..................................................................................................1946
Damper......................................................................................................1948
Disassembly and Assembly (Right Side)...............................................................................1949
DISASSEMBLY.....................................................................................................1949
Transaxle Side..............................................................................................1949
Wheel Side..................................................................................................1950
Support Bearing.............................................................................................1950
Damper......................................................................................................1951
INSPECTION AFTER DISASSEMBLY....................................................................................1951
Shaft.......................................................................................................1951
Joint Sub-Assembly..........................................................................................1951
Slide Joint Housing and Spider Assembly.....................................................................1951
Support Bearing.............................................................................................1951
Support Bearing Bracket.....................................................................................1951
Damper......................................................................................................1951
ASSEMBLY........................................................................................................1951
Transaxle Side..............................................................................................1951
Wheel Side..................................................................................................1953
Support Bearing.............................................................................................1954
Damper......................................................................................................1955
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1956
Drive Shaft.........................................................................................................1956
Dynamic Damper......................................................................................................1956
FL..............................................................................................................................1958
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................1958
PRECAUTIONS.............................................................................................................1959
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................1959
PREPARATION.............................................................................................................1960
Special Service Tools...............................................................................................1960
Commercial Service Tools............................................................................................1960
FUEL SYSTEM.............................................................................................................1961
Checking Fuel Lines.................................................................................................1961
General Precautions.................................................................................................1961
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY..............................................................1962
Components..........................................................................................................1962
Removal and Installation............................................................................................1962
REMOVAL.........................................................................................................1962
INSPECTION AFTER REMOVAL........................................................................................1964
INSTALLATION....................................................................................................1964
Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly..................................................1964
Quick Connector.............................................................................................1964
Inspection Hole Cover.......................................................................................1965
INSPECTION AFTER INSTALLATION...................................................................................1965
FUEL TANK...............................................................................................................1966
Components..........................................................................................................1966
Removal and Installation............................................................................................1966
REMOVAL.........................................................................................................1966
INSTALLATION....................................................................................................1969
EVAP Canister...............................................................................................1969
Fuel Tank Band..............................................................................................1969
Fuel Filler Hose............................................................................................1969
EVAP Hose...................................................................................................1969
INSPECTION AFTER INSTALLATION...................................................................................1969
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1970
Standard and Limit..................................................................................................1970
FUEL TANK.......................................................................................................1970
FSU.............................................................................................................................1972
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................1972
PRECAUTIONS.............................................................................................................1973
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................1973
Precautions for Procedures without Cowl Top Cover...................................................................1973
Cautions............................................................................................................1973
PREPARATION.............................................................................................................1974
Special Service Tools...............................................................................................1974
Commercial Service Tools............................................................................................1975
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................1976
NVH Troubleshooting Chart...........................................................................................1976
FRONT SUSPENSION ASSEMBLY...............................................................................................1977
On-Vehicle Inspection and Service...................................................................................1977
INSPECTION OF LOWER BALL JOINT END PLAY.........................................................................1977
STRUT INSPECTION................................................................................................1977
Wheel Alignment Inspection..........................................................................................1977
PRELIMINARY INSPECTION..........................................................................................1977
GENERAL INFORMATION AND RECOMMENDATIONS.........................................................................1977
THE ALIGNMENT PROCESS...........................................................................................1977
CAMBER, CASTER AND KINGPIN INCLINATION ANGLES INSPECTION........................................................1978
Using a CCK Gauge...........................................................................................1978
TOE-IN INSPECTION...............................................................................................1979
Components..........................................................................................................1980
Removal and Installation............................................................................................1981
REMOVAL.........................................................................................................1981
INSTALLATION....................................................................................................1981
COIL SPRING AND STRUT...................................................................................................1982
Removal and Installation............................................................................................1982
REMOVAL.........................................................................................................1982
INSTALLATION....................................................................................................1982
Disassembly and Assembly............................................................................................1983
DISASSEMBLY.....................................................................................................1983
INSPECTION AFTER DISASSEMBLY....................................................................................1983
Strut Inspection............................................................................................1983
Strut Mounting Insulator and Rubber Parts Inspection........................................................1983
Coil Spring Inspection......................................................................................1983
ASSEMBLY........................................................................................................1983
TRANSVERSE LINK.........................................................................................................1985
Removal and Installation............................................................................................1985
REMOVAL.........................................................................................................1985
INSPECTION AFTER REMOVAL........................................................................................1985
Visual Inspection...........................................................................................1985
Ball Joint Inspection.......................................................................................1985
Swing Torque Inspection.....................................................................................1985
Axial End Play Inspection...................................................................................1985
INSTALLATION....................................................................................................1985
STABILIZER BAR..........................................................................................................1986
Removal and Installation............................................................................................1986
REMOVAL.........................................................................................................1986
INSPECTION AFTER REMOVAL........................................................................................1986
INSTALLATION....................................................................................................1986
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................1987
Wheel Alignment (Unladen*)..........................................................................................1987
Ball Joint..........................................................................................................1987
Wheelarch Height (Unladen*).........................................................................................1988
GI..............................................................................................................................1990
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................1990
PRECAUTIONS.............................................................................................................1992
Description.........................................................................................................1992
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................1992
Precautions for NATS (NISSAN ANTI-THEFT SYSTEM).....................................................................1992
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect..........................................1992
OPERATION PROCEDURE.............................................................................................1993
General Precautions.................................................................................................1993
Precautions for Three Way Catalyst..................................................................................1994
Precautions for Fuel (Unleaded Regular Gasoline Recommended)........................................................1995
Precautions for Multiport Fuel Injection System or Engine Control System............................................1995
Precautions for Hoses...............................................................................................1995
HOSE REMOVAL AND INSTALLATION...................................................................................1995
HOSE CLAMPING...................................................................................................1996
Precautions for Engine Oils.........................................................................................1996
HEALTH PROTECTION PRECAUTIONS...................................................................................1996
Precautions for Air Conditioning....................................................................................1996
HOW TO USE THIS MANUAL..................................................................................................1997
Description.........................................................................................................1997
Terms...............................................................................................................1997
Units...............................................................................................................1997
Contents............................................................................................................1997
Relation between Illustrations and Descriptions.....................................................................1998
Components..........................................................................................................1999
SYMBOLS.........................................................................................................1999
How to Follow Trouble Diagnoses.....................................................................................2000
DESCRIPTION.....................................................................................................2000
HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES..................................................................2000
HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION..............................................................2001
TYPE 1: Harness Wire Color and Connector Number are Shown in Illustration...................................2001
TYPE 2: Harness Wire Color and Connector Number are Shown in Text...........................................2002
KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES............................................................2002
How to Read Wiring Diagrams.........................................................................................2004
CONNECTOR SYMBOLS...............................................................................................2004
SAMPLE/WIRING DIAGRAM - EXAMPL -................................................................................2005
DESCRIPTION.....................................................................................................2006
Harness Indication..........................................................................................2008
Component Indication........................................................................................2008
Switch Positions............................................................................................2008
Detectable Lines and Non-Detectable Lines...................................................................2008
Multiple Switch.............................................................................................2009
Reference Area..............................................................................................2011
Abbreviations.......................................................................................................2012
SERVICE INFORMATION FOR ELECTRICAL INCIDENT.............................................................................2013
How to Check Terminal...............................................................................................2013
CONNECTOR AND TERMINAL PIN KIT..................................................................................2013
HOW TO PROBE CONNECTORS.........................................................................................2013
Probing from Harness Side...................................................................................2013
Probing from Terminal Side..................................................................................2013
How to Check Enlarged Contact Spring of Terminal............................................................2014
Waterproof Connector Inspection.............................................................................2015
Terminal Lock Inspection....................................................................................2015
How to Perform Efficient Diagnosis for an Electrical Incident.......................................................2016
WORK FLOW.......................................................................................................2016
INCIDENT SIMULATION TESTS.......................................................................................2016
Introduction................................................................................................2016
Vehicle Vibration...........................................................................................2017
Heat Sensitive..............................................................................................2018
Freezing....................................................................................................2018
Water Intrusion.............................................................................................2018
Electrical Load.............................................................................................2018
Cold or Hot Start Up........................................................................................2018
CIRCUIT INSPECTION..............................................................................................2019
Introduction................................................................................................2019
Testing for “Opens” in the Circuit..........................................................................2019
Testing for “Shorts” in the Circuit.........................................................................2020
Ground Inspection...........................................................................................2021
Voltage Drop Tests..........................................................................................2021
Control Unit Circuit Test...................................................................................2023
Control Units and Electrical Parts..................................................................................2024
PRECAUTIONS.....................................................................................................2024
CONSULT-II CHECKING SYSTEM..............................................................................................2026
Description.........................................................................................................2026
Function and System Application.....................................................................................2026
Nickel Metal Hydride Battery Replacement............................................................................2027
Checking Equipment..................................................................................................2027
CONSULT-II Start Procedure..........................................................................................2027
CONSULT-II Data Link Connector (DLC) Circuit........................................................................2029
INSPECTION PROCEDURE............................................................................................2030
LIFTING POINT...........................................................................................................2031
Special Service Tools...............................................................................................2031
Garage Jack and Safety Stand and 2-Pole Lift........................................................................2031
Board-On Lift.......................................................................................................2032
TOW TRUCK TOWING........................................................................................................2033
Tow Truck Towing....................................................................................................2033
TOWING AN AUTOMATIC TRANSAXLE MODEL WITH FOUR WHEELS ON GROUND..................................................2033
Vehicle Recovery (Freeing a Stuck Vehicle)..........................................................................2033
TIGHTENING TORQUE OF STANDARD BOLTS.....................................................................................2034
Tightening Torque Table.............................................................................................2034
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS..............................................................................2035
Recommended Chemical Products and Sealants..........................................................................2035
IDENTIFICATION INFORMATION..............................................................................................2036
Model Variation.....................................................................................................2036
IDENTIFICATION NUMBER...........................................................................................2037
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT.......................................................................2037
IDENTIFICATION PLATE............................................................................................2038
ENGINE SERIAL NUMBER............................................................................................2038
AUTOMATIC TRANSAXLE NUMBER......................................................................................2038
MANUAL TRANSAXLE NUMBER.........................................................................................2038
CVT NUMBER......................................................................................................2039
Dimensions..........................................................................................................2039
Wheels & Tires......................................................................................................2039
TERMINOLOGY.............................................................................................................2040
SAE J1930 Terminology List..........................................................................................2040
GW..............................................................................................................................2044
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2044
PRECAUTIONS.............................................................................................................2046
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2046
Precautions for Procedures without Cowl Top Cover...................................................................2046
Handling for Adhesive and Primer....................................................................................2046
PREPARATION.............................................................................................................2047
Commercial Service Tools............................................................................................2047
SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................2048
Work Flow...........................................................................................................2048
CUSTOMER INTERVIEW..............................................................................................2048
DUPLICATE THE NOISE AND TEST DRIVE..............................................................................2049
CHECK RELATED SERVICE BULLETINS.................................................................................2049
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................2049
REPAIR THE CAUSE................................................................................................2049
CONFIRM THE REPAIR..............................................................................................2050
Generic Squeak and Rattle Troubleshooting...........................................................................2050
INSTRUMENT PANEL................................................................................................2050
CENTER CONSOLE..................................................................................................2050
DOORS...........................................................................................................2050
TRUNK...........................................................................................................2051
SUNROOF/HEADLINING..............................................................................................2051
OVERHEAD CONSOLE (FRONT AND REAR)...............................................................................2051
SEATS...........................................................................................................2051
UNDERHOOD.......................................................................................................2051
Diagnostic Worksheet................................................................................................2052
WINDSHIELD GLASS........................................................................................................2054
Removal and Installation............................................................................................2054
REMOVAL.........................................................................................................2054
INSTALLATION....................................................................................................2055
Repairing Water Leaks.......................................................................................2055
OPERA WINDOW GLASS......................................................................................................2056
Removal and Installation............................................................................................2056
REMOVAL.........................................................................................................2056
INSTALLATION....................................................................................................2056
Repairing Water Leaks.......................................................................................2057
REAR WINDOW GLASS AND MOLDING...........................................................................................2058
Removal and Installation............................................................................................2058
REMOVAL.........................................................................................................2058
INSTALLATION....................................................................................................2059
Repairing Water leaks for Rear Window Glass.................................................................2059
POWER WINDOW SYSTEM.....................................................................................................2060
Component Parts and Harness Connector Location......................................................................2060
System Description..................................................................................................2060
MANUAL OPERATION................................................................................................2061
Front Door LH...............................................................................................2061
Front Door RH...............................................................................................2061
Rear Door (LH or RH)........................................................................................2062
AUTO OPERATION..................................................................................................2063
POWER WINDOW LOCK...............................................................................................2064
RETAINED POWER OPERATION........................................................................................2064
CAN Communication System Description................................................................................2064
Schematic...........................................................................................................2065
Wiring Diagram — WINDOW —...........................................................................................2066
Main Power Window and Door Lock/Unlock Switch Harness Connector Terminal Layout.....................................2070
Terminal and Reference Value for Main Power Window and Door Lock/Unlock Switch......................................2070
Terminal and Reference Value for BCM................................................................................2071
Work Flow...........................................................................................................2071
CONSULT-II Function (BCM)...........................................................................................2071
CONSULT-II START PROCEDURE......................................................................................2071
ACTIVE TEST.....................................................................................................2072
WORK SUPPORT....................................................................................................2072
DATA MONITOR....................................................................................................2072
Trouble Diagnoses Symptom Chart.....................................................................................2072
BCM Power Supply and Ground Circuit Check...........................................................................2073
Main Power Window and Door Lock/Unlock Switch Power Supply and Ground Circuit Check.................................2073
Front Power Window Motor LH Circuit Check...........................................................................2075
Front Power Window RH Circuit Check (Power Window and Door Lock/Unlock Switch RH Operation).........................2076
Front Power Window Motor RH Circuit Check...........................................................................2076
Encoder Circuit Check...............................................................................................2077
Door Switch Check...................................................................................................2080
Rear Power Window LH Circuit Check (Rear Power Window Switch LH Operation)..........................................2081
Rear Power Window RH Circuit Check (Rear Power Window Switch RH Operation)..........................................2082
Rear Power Window Motor LH Circuit Check............................................................................2082
Rear Power Window Motor RH Circuit Check............................................................................2084
FRONT DOOR GLASS AND REGULATOR..........................................................................................2086
Removal and Installation............................................................................................2086
DOOR GLASS......................................................................................................2086
Removal.....................................................................................................2086
Installation................................................................................................2087
REGULATOR ASSEMBLY..............................................................................................2087
Removal.....................................................................................................2087
Installation................................................................................................2088
Inspection after Removal....................................................................................2088
Disassembly and Assembly............................................................................................2088
POWER WINDOW REGULATOR ASSEMBLY.................................................................................2088
Disassembly.................................................................................................2088
Assembly....................................................................................................2088
Inspection after Installation.......................................................................................2088
POWER WINDOW SYSTEM INITIALIZATION..............................................................................2088
Initialization..............................................................................................2089
INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM...................................................................2089
FITTING INSPECTION..............................................................................................2089
REAR DOOR GLASS AND REGULATOR...........................................................................................2090
Removal and Installation............................................................................................2090
DOOR GLASS......................................................................................................2090
Removal.....................................................................................................2090
Installation................................................................................................2091
REGULATOR ASSEMBLY..............................................................................................2091
Removal.....................................................................................................2091
Installation................................................................................................2092
Inspection after Removal....................................................................................2092
Disassembly and Assembly............................................................................................2092
POWER WINDOW REGULATOR ASSEMBLY.................................................................................2092
Disassembly.................................................................................................2092
Assembly....................................................................................................2092
Inspection after Installation.......................................................................................2092
FITTING INSPECTION..............................................................................................2092
REAR WINDOW DEFOGGER....................................................................................................2093
Component Parts and Harness Connector Location......................................................................2093
System Description..................................................................................................2093
CAN Communication System Description................................................................................2094
Wiring Diagram — DEF —..............................................................................................2095
Terminals and Reference Value for BCM...............................................................................2097
Terminals and Reference Value for IPDM E/R..........................................................................2097
Work Flow...........................................................................................................2097
CONSULT-II Function (BCM)...........................................................................................2098
CONSULT-II START PROCEDURE......................................................................................2098
DATA MONITOR....................................................................................................2098
Display Item List...........................................................................................2098
ACTIVE TEST.....................................................................................................2098
Display Item List...........................................................................................2098
Trouble Diagnoses Symptom Chart.....................................................................................2098
BCM Power Supply and Ground Circuit Check...........................................................................2099
Rear Window Defogger Switch Circuit Check...........................................................................2099
Rear Window Defogger Circuit Check..................................................................................2100
Door Mirror Defogger Circuit Check..................................................................................2103
Filament Check......................................................................................................2104
Filament Repair.....................................................................................................2105
REPAIR EQUIPMENT................................................................................................2105
REPAIRING PROCEDURE.............................................................................................2105
DOOR MIRROR.............................................................................................................2107
Wiring Diagram — MIRROR —...........................................................................................2107
Removal and Installation............................................................................................2108
REMOVAL.........................................................................................................2108
INSTALLATION....................................................................................................2108
Disassembly and Assembly............................................................................................2109
DISASSEMBLY.....................................................................................................2109
ASSEMBLY........................................................................................................2109
INSIDE MIRROR...........................................................................................................2110
Removal and Installation............................................................................................2110
REMOVAL.........................................................................................................2110
INSTALLATION....................................................................................................2110
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
IDX.............................................................................................................................2112
QUICK REFERENCE INDEX....................................................................................................... 0
A...........................................................................................................................2113
B...........................................................................................................................2113
C...........................................................................................................................2113
D...........................................................................................................................2114
E...........................................................................................................................2114
F...........................................................................................................................2115
G...........................................................................................................................2115
H...........................................................................................................................2115
I...........................................................................................................................2115
K...........................................................................................................................2116
L...........................................................................................................................2116
M...........................................................................................................................2116
N...........................................................................................................................2116
O...........................................................................................................................2116
P...........................................................................................................................2116
R...........................................................................................................................2117
S...........................................................................................................................2117
T...........................................................................................................................2117
V...........................................................................................................................2118
W...........................................................................................................................2118
IP..............................................................................................................................2119
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2119
PRECAUTIONS.............................................................................................................2120
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2120
Precautions.........................................................................................................2120
PREPARATION.............................................................................................................2121
Special Service Tools...............................................................................................2121
Commercial Service Tools............................................................................................2121
SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................2122
Work Flow...........................................................................................................2122
CUSTOMER INTERVIEW..............................................................................................2122
DUPLICATE THE NOISE AND TEST DRIVE..............................................................................2123
CHECK RELATED SERVICE BULLETINS.................................................................................2123
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................2123
REPAIR THE CAUSE................................................................................................2123
CONFIRM THE REPAIR..............................................................................................2124
Generic Squeak and Rattle Troubleshooting...........................................................................2124
INSTRUMENT PANEL................................................................................................2124
CENTER CONSOLE..................................................................................................2124
DOORS...........................................................................................................2124
TRUNK...........................................................................................................2125
SUNROOF/HEADLINING..............................................................................................2125
OVERHEAD CONSOLE (FRONT AND REAR)...............................................................................2125
SEATS...........................................................................................................2125
UNDERHOOD.......................................................................................................2125
Diagnostic Worksheet................................................................................................2126
INSTRUMENT PANEL ASSEMBLY...............................................................................................2128
Component Parts.....................................................................................................2128
Removal and Installation............................................................................................2129
WORK STEPS......................................................................................................2129
INSTRUMENT PANEL ASSEMBLY.......................................................................................2130
Removal.....................................................................................................2130
Installation................................................................................................2134
CLUSTER LID A...................................................................................................2134
Removal.....................................................................................................2134
Installation................................................................................................2136
CLUSTER LID C...................................................................................................2136
Removal.....................................................................................................2136
Installation................................................................................................2136
COMBINATION METER...............................................................................................2137
Removal.....................................................................................................2137
Installation................................................................................................2139
GLOVE BOX ASSEMBLY..............................................................................................2139
Removal.....................................................................................................2139
Installation................................................................................................2139
INSTRUMENT LOWER FINISHER.......................................................................................2139
Removal.....................................................................................................2139
Installation................................................................................................2139
CENTER CONSOLE ASSEMBLY.........................................................................................2140
Removal.....................................................................................................2140
Installation................................................................................................2141
Disassembly and Assembly............................................................................................2142
GLOVE BOX ASSEMBLY..............................................................................................2142
Disassembly.................................................................................................2142
Assembly....................................................................................................2142
CENTER CONSOLE ASSEMBLY.........................................................................................2143
Disassembly.................................................................................................2143
Assembly....................................................................................................2143
COMBINATION METER...............................................................................................2143
Disassembly.................................................................................................2143
Assembly....................................................................................................2143
LAN.............................................................................................................................2145
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2145
CAN FUNDAMENTAL.........................................................................................................2147
PRECAUTIONS.........................................................................................................2147
Precautions When Using CONSULT-II...............................................................................2147
Precautions for Trouble Diagnosis...............................................................................2147
Precautions for Harness Repair..................................................................................2147
SYSTEM DESCRIPTION..................................................................................................2148
CAN Communication System........................................................................................2148
SYSTEM DIAGRAM..............................................................................................2148
CAN COMMUNICATION CONTROL CIRCUIT...........................................................................2149
Diag on CAN.....................................................................................................2150
DESCRIPTION.................................................................................................2150
System Diagram..............................................................................................2150
TROUBLE DIAGNOSIS...................................................................................................2151
Condition of Error Detection....................................................................................2151
CAN COMMUNICATION SYSTEM ERROR..............................................................................2151
WHEN INDICATED “U1000” OR “U1001” IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL...............2151
Symptom When Error Occurs in CAN Communication System...........................................................2152
ERROR EXAMPLE...............................................................................................2152
Example: TCM branch line open circuit...................................................................2152
Example: Data link connector branch line open circuit...................................................2153
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) .......2154
Example: CAN-H, CAN-L Harness Short Circuit.............................................................2155
Self-Diagnosis..................................................................................................2156
CAN Diagnostic Support Monitor..................................................................................2157
MONITOR ITEM (CONSULT-II)...................................................................................2157
Without PAST............................................................................................2157
With PAST...............................................................................................2157
MONITOR ITEM (ON-BOARD DIAGNOSIS)...........................................................................2158
TROUBLE DIAGNOSES WORK FLOW.........................................................................................2159
Information Needed for Trouble Diagnosis........................................................................2159
How to Use CAN Communication Signal Chart.......................................................................2159
Trouble Diagnosis Flow Chart....................................................................................2160
Trouble Diagnosis Procedure.....................................................................................2161
INTERVIEW WITH CUSTOMER.....................................................................................2161
INSPECTION OF VEHICLE CONDITION.............................................................................2162
CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART)...................................2163
CAN System Type Specification Chart (Style A)...........................................................2163
CAN System Type Specification Chart (Style B)...........................................................2164
CREATE INTERVIEW SHEET......................................................................................2165
Interview Sheet (Example)...............................................................................2165
CREATE DATA SHEET...........................................................................................2166
Create CONSULT-II Data Attachment Sheet.................................................................2166
Create On-board Diagnosis Copy Sheet....................................................................2167
CREATE DIAGNOSIS SHEET......................................................................................2168
Print Diagnosis Sheet...................................................................................2168
Check of Received Data..................................................................................2168
DETECT THE ROOT CAUSE.......................................................................................2169
Present Error — Open Circuit —..........................................................................2170
Present Error — Short Circuit —.........................................................................2176
Past Error — Open Circuit —.............................................................................2177
Past Error — Short Circuit —............................................................................2183
CAN.....................................................................................................................2184
INDEX FOR DTC.......................................................................................................2184
DTC No. Index...................................................................................................2184
HOW TO USE THIS SECTION.............................................................................................2185
Caution.........................................................................................................2185
Abbreviation List...............................................................................................2185
PRECAUTIONS.........................................................................................................2186
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.....................2186
Precautions When Using CONSULT-II...............................................................................2186
Precautions for Trouble Diagnosis...............................................................................2186
Precautions for Harness Repair..................................................................................2186
TROUBLE DIAGNOSIS...................................................................................................2188
CAN Diagnostic Support Monitor..................................................................................2188
MONITOR ITEM LIST (CONSULT-II)..............................................................................2188
ECM.....................................................................................................2188
BCM.....................................................................................................2188
EPS control unit........................................................................................2188
Intelligent Key unit....................................................................................2189
Combination meter.......................................................................................2189
ABS actuator and electric unit (control unit)...........................................................2189
TCM (Models with A/T)...................................................................................2190
TCM (Models with CVT)...................................................................................2190
IPDME/R................................................................................................2190
CAN System Specification Chart..................................................................................2191
VEHICLE EQUIPMENT IDENTIFICATION INFORMATION................................................................2191
CAN Communication Signal Chart..................................................................................2192
TYPE 1/TYPE 2/TYPE 3/TYPE 4.................................................................................2192
TYPE 5/TYPE 6...............................................................................................2193
TYPE 7/TYPE 8/TYPE 9/TYPE 10................................................................................2194
Schematic.......................................................................................................2197
Wiring Diagram — CAN —..........................................................................................2198
Interview Sheet.................................................................................................2200
Data Sheet......................................................................................................2201
CONSULT-II DATA ATTACHMENT SHEET............................................................................2201
CAN System (Type 1).............................................................................................2204
DIAGNOSIS SHEET.............................................................................................2204
CAN System (Type 2).............................................................................................2205
DIAGNOSIS SHEET.............................................................................................2205
CAN System (Type 3).............................................................................................2206
DIAGNOSIS SHEET.............................................................................................2206
CAN System (Type 4).............................................................................................2207
DIAGNOSIS SHEET.............................................................................................2207
CAN System (Type 5).............................................................................................2208
DIAGNOSIS SHEET.............................................................................................2208
CAN System (Type 6).............................................................................................2209
DIAGNOSIS SHEET.............................................................................................2209
CAN System (Type 7).............................................................................................2210
DIAGNOSIS SHEET.............................................................................................2210
CAN System (Type 8).............................................................................................2211
DIAGNOSIS SHEET.............................................................................................2211
CAN System (Type 9).............................................................................................2212
DIAGNOSIS SHEET.............................................................................................2212
CAN System (Type 10)............................................................................................2213
DIAGNOSIS SHEET.............................................................................................2213
Component Parts Location........................................................................................2214
Harness Layout..................................................................................................2214
Malfunction Area Chart..........................................................................................2215
MAIN LINE...................................................................................................2215
BRANCH LINE.................................................................................................2215
SHORT CIRCUIT...............................................................................................2215
Main Line Between Data Link Connector and TCM...................................................................2216
Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit).........................2217
ECM Branch Line Circuit.........................................................................................2218
BCM Branch Line Circuit.........................................................................................2218
Data Link Connector Branch Line Circuit.........................................................................2219
EPS Control Unit Branch Line Circuit............................................................................2220
Intelligent Key Unit Branch Line Circuit........................................................................2220
Combination Meter Branch Line Circuit...........................................................................2221
ABS Actuator and Electric Unit (Control Unit) Branch Line Circuit...............................................2222
TCM Branch Line Circuit.........................................................................................2222
IPDM E/R Branch Line Circuit....................................................................................2223
CAN Communication Circuit.......................................................................................2224
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
LT..............................................................................................................................2227
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2227
PRECAUTIONS.............................................................................................................2230
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2230
HEADLAMP (FOR USA)......................................................................................................2231
Component Parts and Harness Connector Location......................................................................2231
System Description..................................................................................................2231
OUTLINE.........................................................................................................2231
HEADLAMP OPERATION..............................................................................................2232
Low Beam Operation..........................................................................................2232
High Beam Operation/Flash-to-Pass Operation.................................................................2232
COMBINATION SWITCH READING FUNCTION.............................................................................2232
EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2232
CAN COMMUNICATION SYSTEM DESCRIPTION................................................................................2232
Schematic...........................................................................................................2233
Wiring Diagram......................................................................................................2234
Terminals and Reference Values for BCM..............................................................................2238
Terminals and Reference Values for IPDM E/R.........................................................................2238
How to Perform Trouble Diagnoses....................................................................................2238
Preliminary Check...................................................................................................2238
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM...................................................................2238
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR IPDM E/R..............................................................2238
CONSULT-II Function (BCM)...........................................................................................2238
CONSULT-II START PROCEDURE......................................................................................2238
WORK SUPPORT....................................................................................................2238
Display Item List...........................................................................................2238
DATA MONITOR....................................................................................................2238
Display Item List...........................................................................................2238
ACTIVE TEST.....................................................................................................2239
Display Item List...........................................................................................2239
SELF-DIAGNOSTIC RESULTS.........................................................................................2239
Display Item List...........................................................................................2239
CONSULT-II Function (IPDM E/R)......................................................................................2239
CONSULT-II START PROCEDURE......................................................................................2239
DATA MONITOR....................................................................................................2240
All Items, Main Items, Select Item Menu.....................................................................2240
ACTIVE TEST.....................................................................................................2240
Headlamp High Beam Does Not Illuminate (Both Sides).................................................................2240
Headlamp High Beam Does Not Illuminate (One Side)...................................................................2243
High Beam Indicator Lamp Does Not Illuminate........................................................................2244
Headlamp Low Beam Does Not Illuminate (Both Sides)..................................................................2244
Headlamp Low Beam Does Not Illuminate (One Side)....................................................................2247
Headlamps Do Not Turn OFF...........................................................................................2248
Aiming Adjustment...................................................................................................2249
PREPARATION BEFORE ADJUSTING....................................................................................2249
LOW BEAM AND HIGH BEAM..........................................................................................2249
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)...................................................2250
Bulb Replacement....................................................................................................2251
HEADLAMP (HIGH/LOW).............................................................................................2251
PARKING (CLEARANCE) LAMP........................................................................................2251
FRONT TURN SIGNAL LAMP..........................................................................................2251
Removal and Installation............................................................................................2251
REMOVAL.........................................................................................................2251
INSTALLATION....................................................................................................2251
Disassembly and Assembly............................................................................................2252
DISASSEMBLY.....................................................................................................2252
ASSEMBLY........................................................................................................2252
HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -..........................................................................2253
Component Parts and Harness Connector Location......................................................................2253
System Description..................................................................................................2253
OUTLINE.........................................................................................................2253
HEADLAMP OPERATION..............................................................................................2254
Low Beam Operation..........................................................................................2254
High Beam/Flash-to-Pass Operation...........................................................................2254
Daytime Light System Operation..............................................................................2255
COMBINATION SWITCH READING FUNCTION.............................................................................2255
EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2255
CAN Communication System Description................................................................................2255
Schematic...........................................................................................................2256
Wiring Diagram — DTRL —.............................................................................................2257
Terminals and Reference Values for BCM..............................................................................2261
Terminals and Reference Values for IPDM E/R.........................................................................2261
How to Perform Trouble Diagnoses....................................................................................2261
Preliminary Check...................................................................................................2261
CHECK BCM CONFIGURATION.........................................................................................2261
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM...................................................................2261
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR IPDM E/R..............................................................2261
CONSULT-II Function (BCM)...........................................................................................2261
CONSULT-II Function (IPDM E/R)......................................................................................2261
Daytime Light Control Does Not Operate Properly (High Beam Headlamps Operate Properly)..............................2261
Aiming Adjustment...................................................................................................2263
PREPARATION BEFORE ADJUSTING....................................................................................2263
LOW BEAM AND HIGH BEAM..........................................................................................2263
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)...................................................2264
Bulb Replacement....................................................................................................2265
HEADLAMP (HIGH/LOW).............................................................................................2265
PARKING (CLEARANCE) LAMP........................................................................................2265
FRONT TURN SIGNAL LAMP..........................................................................................2265
Removal and Installation............................................................................................2265
REMOVAL.........................................................................................................2265
INSTALLATION....................................................................................................2265
Disassembly and Assembly............................................................................................2266
DISASSEMBLY.....................................................................................................2266
ASSEMBLY........................................................................................................2266
FRONT FOG LAMP..........................................................................................................2267
Component Parts and Harness Connector Location......................................................................2267
System Description..................................................................................................2267
OUTLINE.........................................................................................................2267
FOG LAMP OPERATION..............................................................................................2268
COMBINATION SWITCH READING FUNCTION.............................................................................2268
EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2268
CAN Communication System Description................................................................................2268
Wiring Diagram — F/FOG —............................................................................................2269
Terminals and Reference Values for BCM..............................................................................2271
Terminals and Reference Values for IPDM E/R.........................................................................2271
How to Proceed With Trouble Diagnosis...............................................................................2271
Preliminary Check...................................................................................................2271
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM...................................................................2271
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR IPDM E/R..............................................................2271
CONSULT-II Function (BCM)...........................................................................................2271
CONSULT-II Function (IPDM E/R)......................................................................................2271
Front Fog lamps Do Not Illuminate (Both Sides)......................................................................2271
Front Fog Lamp Does Not Illuminate (One Side).......................................................................2274
Aiming Adjustment...................................................................................................2275
Bulb Replacement....................................................................................................2275
Removal and Installation............................................................................................2276
REMOVAL.........................................................................................................2276
INSTALLATION....................................................................................................2276
TURN SIGNAL AND HAZARD WARNING LAMPS....................................................................................2277
Component Parts and Harness Connector Location......................................................................2277
System Description..................................................................................................2277
TURN SIGNAL OPERATION...........................................................................................2277
LH Turn Signal Lamp.........................................................................................2277
RH Turn Signal Lamp.........................................................................................2278
HAZARD LAMP OPERATION...........................................................................................2278
REMOTE KEYLESS ENTRY SYSTEM OPERATION...........................................................................2279
COMBINATION SWITCH READING FUNCTION.............................................................................2279
CAN Communication System Description................................................................................2279
Schematic...........................................................................................................2280
Wiring Diagram — TURN —.............................................................................................2281
Terminals and Reference Values for BCM..............................................................................2285
How to Proceed With Trouble Diagnosis...............................................................................2285
Preliminary Check...................................................................................................2285
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM...................................................................2285
CONSULT-II Function (BCM)...........................................................................................2285
Turn Signals Do Not Operate.........................................................................................2285
Front Turn Signal Lamp Does Not Operate.............................................................................2285
Rear Turn Signal Lamp Does Not Operate..............................................................................2286
Hazard Warning Lamp Does Not Operate But Turn Signal Lamp Operates..................................................2288
Turn Signal Indicator Lamp Does Not Operate.........................................................................2289
Bulb Replacement of Front Turn Signal Lamp..........................................................................2290
Bulb Replacement of Rear Turn Signal Lamp...........................................................................2290
Removal and Installation of Front Turn Signal Lamp..................................................................2290
Removal and Installation of Rear Turn Signal Lamp...................................................................2290
LIGHTING AND TURN SIGNAL SWITCH.........................................................................................2291
Removal and Installation............................................................................................2291
REMOVAL.........................................................................................................2291
INSTALLATION....................................................................................................2291
HAZARD SWITCH...........................................................................................................2292
Removal and Installation............................................................................................2292
REMOVAL.........................................................................................................2292
INSTALLATION....................................................................................................2292
COMBINATION SWITCH......................................................................................................2293
Wiring Diagram — COMBSW —...........................................................................................2293
Combination Switch Reading Function.................................................................................2294
Terminals and Reference Values for BCM..............................................................................2294
CONSULT-II Function (BCM)...........................................................................................2294
Combination Switch Inspection.......................................................................................2294
Removal and Installation............................................................................................2296
STOP LAMP...............................................................................................................2297
Wiring Diagram — STOP/L —...........................................................................................2297
Bulb Replacement of High-Mounted Stop Lamp..........................................................................2298
Bulb Replacement of Rear Combination Lamp for Stop Lamp.............................................................2298
Removal and Installation of High-Mounted Stop Lamp..................................................................2298
REMOVAL.........................................................................................................2298
INSTALLATION....................................................................................................2298
Removal and Installation of Rear Combination Lamp for Stop Lamp.....................................................2298
BACK-UP LAMP............................................................................................................2299
Wiring Diagram — BACK/L —...........................................................................................2299
Bulb Replacement....................................................................................................2300
Removal and Installation............................................................................................2300
PARKING, LICENSE PLATE AND TAIL LAMPS...................................................................................2301
Component Parts and Harness Connector Location......................................................................2301
System Description..................................................................................................2301
OPERATION BY LIGHTING SWITCH....................................................................................2301
COMBINATION SWITCH READING FUNCTION.............................................................................2302
EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2302
CAN Communication System Description................................................................................2302
Schematic...........................................................................................................2303
Wiring Diagram — TAIL/L —...........................................................................................2304
Terminals and Reference Values for BCM..............................................................................2307
Terminals and Reference Values for IPDM E/R.........................................................................2307
How to Proceed With Trouble Diagnosis...............................................................................2307
Preliminary Check...................................................................................................2307
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM...................................................................2307
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR IPDM E/R..............................................................2307
CONSULT-II Function (BCM)...........................................................................................2307
CONSULT-II Function (IPDM E/R)......................................................................................2307
Parking, License Plate and Tail Lamps Do Not Illuminate.............................................................2307
Parking, License Plate and Tail Lamps Do Not Turn OFF (After Approx. 10 Minutes)....................................2311
Bulb Replacement....................................................................................................2312
PARKING LAMP....................................................................................................2312
LICENSE PLATE LAMP..............................................................................................2312
TAIL LAMP.......................................................................................................2312
Removal and Installation............................................................................................2312
PARKING LAMP....................................................................................................2312
LICENSE PLATE LAMP..............................................................................................2312
Removal.....................................................................................................2312
Installation................................................................................................2312
TAIL LAMP.......................................................................................................2312
REAR COMBINATION LAMP...................................................................................................2313
Components..........................................................................................................2313
Bulb Replacement....................................................................................................2313
Removal and Installation............................................................................................2313
REMOVAL.........................................................................................................2313
INSTALLATION....................................................................................................2313
Disaassembly and Assembly...........................................................................................2313
DISSASEMBLY.....................................................................................................2313
ASSEMBLY........................................................................................................2314
INTERIOR LAMP...........................................................................................................2315
Map lamp............................................................................................................2315
BULB REPLACEMENT................................................................................................2315
REMOVAL AND INSTALLATION........................................................................................2315
Removal.....................................................................................................2315
Installation................................................................................................2315
DISASSEMBLY AND ASSEMBLY........................................................................................2315
Disassembly.................................................................................................2315
Assembly....................................................................................................2315
Luggage Compartment Lamp............................................................................................2316
BULB REPLACEMENT................................................................................................2316
REMOVAL AND INSTALLATION........................................................................................2316
Removal.....................................................................................................2316
Installation................................................................................................2316
INTERIOR ROOM LAMP......................................................................................................2317
Component Parts and Harness Connector Location......................................................................2317
System Description..................................................................................................2317
POWER SUPPLY AND GROUND.........................................................................................2317
SWITCH OPERATION................................................................................................2318
INTERIOR ROOM LAMP TIMER OPERATION..............................................................................2319
Without Intelligent Key System..............................................................................2319
With Intelligent Key System.................................................................................2319
INTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2320
Schematic...........................................................................................................2321
Wiring Diagram — INT/L —............................................................................................2322
Terminals and Reference Values for BCM..............................................................................2327
How to Proceed With Trouble Diagnosis...............................................................................2327
Preliminary Check...................................................................................................2327
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM...................................................................2327
CONSULT-II Function (BCM)...........................................................................................2327
CONSULT-II START PROCEDURE......................................................................................2327
WORK SUPPORT....................................................................................................2327
Display Item List...........................................................................................2327
DATA MONITOR....................................................................................................2327
Display Item List...........................................................................................2327
ACTIVE TEST.....................................................................................................2328
Display Item List...........................................................................................2328
WORK SUPPORT....................................................................................................2328
Display Item List...........................................................................................2328
DATA MONITOR....................................................................................................2328
Display Item List...........................................................................................2328
Interior Room Lamp Control Does Not Operate (With Map Lamp).........................................................2329
Interior Room Lamp Control Does Not Operate (Without Map Lamp)......................................................2331
Bulb Replacement....................................................................................................2333
ROOM LAMP.......................................................................................................2333
Removal and Installation............................................................................................2333
ROOM LAMP.......................................................................................................2333
Removal.....................................................................................................2333
Installation................................................................................................2333
ILLUMINATION............................................................................................................2334
System Description..................................................................................................2334
ILLUMINATION OPERATION BY LIGHTING SWITCH.......................................................................2334
EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................2335
CAN Communication System Description................................................................................2335
Schematic...........................................................................................................2336
Wiring Diagram — ILL —..............................................................................................2337
Bulb Replacement....................................................................................................2341
GLOVE BOX LAMP..................................................................................................2341
BULB SPECIFICATIONS.....................................................................................................2342
Headlamp............................................................................................................2342
Exterior Lamp.......................................................................................................2342
Interior Lamp/Illumination..........................................................................................2342
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
LU..............................................................................................................................2343
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2343
PRECAUTIONS.............................................................................................................2344
Precautions for Liquid Gasket.......................................................................................2344
LIQUID GASKET APPLICATION PROCEDURE.............................................................................2344
PREPARATION.............................................................................................................2345
Special Service Tools...............................................................................................2345
Commercial Service Tools............................................................................................2345
LUBRICATION SYSTEM......................................................................................................2346
Lubrication Circuit.................................................................................................2346
ENGINE OIL..............................................................................................................2347
Inspection..........................................................................................................2347
ENGINE OIL LEVEL................................................................................................2347
ENGINE OIL APPEARANCE...........................................................................................2347
ENGINE OIL LEAKAGE..............................................................................................2347
OIL PRESSURE CHECK..............................................................................................2347
Changing Engine Oil.................................................................................................2348
OIL FILTER..............................................................................................................2350
Removal and Installation............................................................................................2350
REMOVAL.........................................................................................................2350
INSTALLATION....................................................................................................2350
INSPECTION AFTER INSTALLATION...................................................................................2350
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2351
Standard and Limit..................................................................................................2351
OIL PRESSURE....................................................................................................2351
Oil Capacity....................................................................................................2351
MA..............................................................................................................................2353
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2353
PRECAUTIONS.............................................................................................................2355
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2355
PREPARATION.............................................................................................................2356
Special Service Tools...............................................................................................2356
Commercial Service Tools............................................................................................2356
GENERAL MAINTENANCE.....................................................................................................2357
Explanation of General Maintenance..................................................................................2357
General Maintenance.................................................................................................2357
PERIODIC MAINTENANCE....................................................................................................2359
Introduction of Periodic Maintenance................................................................................2359
Schedule 1..........................................................................................................2359
Emission Control System Maintenance.............................................................................2359
Chassis and Body Maintenance....................................................................................2360
Schedule 2..........................................................................................................2361
Emission Control System Maintenance.............................................................................2361
Chassis and Body Maintenance....................................................................................2362
RECOMMENDED FLUIDS AND LUBRICANTS.......................................................................................2363
Fluids and Lubricants...............................................................................................2363
SAE Viscosity Number................................................................................................2364
Anti-freeze Coolant Mixture Ratio...................................................................................2364
ENGINE MAINTENANCE......................................................................................................2365
Drive Belts.........................................................................................................2365
Checking Drive Belts................................................................................................2365
Tension Adjustment..................................................................................................2365
Changing Engine Coolant.............................................................................................2365
DRAINING ENGINE COOLANT.........................................................................................2365
REFILLING ENGINE COOLANT........................................................................................2366
FLUSHING COOLING SYSTEM.........................................................................................2367
Inspection..........................................................................................................2367
LEVEL CHECK.....................................................................................................2367
CHECKING COOLING SYSTEM FOR LEAKS...............................................................................2367
Checking Fuel Lines.................................................................................................2367
Changing Air Cleaner Filter.........................................................................................2368
REMOVAL.........................................................................................................2368
INSPECTION AFTER REMOVAL........................................................................................2368
INSTALLATION....................................................................................................2368
Changing Engine Oil.................................................................................................2368
Engine Oil Filter...................................................................................................2369
REMOVAL.........................................................................................................2369
INSTALLATION....................................................................................................2369
INSPECTION AFTER INSTALLATION...................................................................................2370
Changing Spark Plugs................................................................................................2370
INSPECTION AFTER REMOVAL........................................................................................2370
INSTALLATION....................................................................................................2371
Checking EVAP Vapor Lines...........................................................................................2371
CHASSIS AND BODY MAINTENANCE............................................................................................2372
Changing In-cabin Microfilter.......................................................................................2372
Checking Exhaust System.............................................................................................2372
Checking CVT Fluid..................................................................................................2372
FLUID LEVEL CHECK...............................................................................................2372
FLUID CONDITION CHECK...........................................................................................2373
Changing CVT Fluid..................................................................................................2373
Checking Clutch Fluid Level and Leaks...............................................................................2374
Checking Clutch System..............................................................................................2374
Checking M/T Oil....................................................................................................2374
OIL LEAKAGE AND OIL LEVEL.......................................................................................2374
Changing M/T Oil....................................................................................................2374
DRAINING........................................................................................................2374
FILLING.........................................................................................................2374
Checking A/T Fluid..................................................................................................2374
Changing A/T Fluid..................................................................................................2375
Balancing Wheels....................................................................................................2376
Rotation............................................................................................................2376
Checking Brake Fluid Level and Leaks................................................................................2376
Checking Brake Lines and Cables.....................................................................................2376
Changing Brake Fluid................................................................................................2377
Checking Disc Brake.................................................................................................2377
ROTOR...........................................................................................................2377
CALIPER.........................................................................................................2377
PAD.............................................................................................................2377
WHEEL CYLINDER..................................................................................................2378
LINING..........................................................................................................2378
Axle and Suspension Parts...........................................................................................2378
Drive Shaft.........................................................................................................2379
Lubricating Locks, Hinges and Hood Latch............................................................................2379
Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.....................................................2379
MT..............................................................................................................................2381
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2381
PRECAUTIONS.............................................................................................................2382
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2382
Precautions.........................................................................................................2382
PREPARATION.............................................................................................................2383
Special Service Tools...............................................................................................2383
Commercial Service Tools............................................................................................2384
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................2386
NVH Troubleshooting Chart...........................................................................................2386
DESCRIPTION.............................................................................................................2387
Cross-Sectional View................................................................................................2387
TRIPLE-CONE SYNCHRONIZER........................................................................................2388
REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)...................................................2388
M/T OIL.................................................................................................................2389
Changing M/T Oil....................................................................................................2389
DRAINING........................................................................................................2389
FILLING.........................................................................................................2389
Checking M/T Oil....................................................................................................2389
OIL LEAKAGE AND OIL LEVEL.......................................................................................2389
SIDE OIL SEAL...........................................................................................................2390
Removal and Installation............................................................................................2390
REMOVAL.........................................................................................................2390
INSTALLATION....................................................................................................2390
POSITION SWITCH.........................................................................................................2391
Checking............................................................................................................2391
BACK-UP LAMP SWITCH.............................................................................................2391
PARK/NEUTRAL POSITION SWITCH....................................................................................2391
CONTROL LINKAGE.........................................................................................................2392
Components of Control Device and Cable..............................................................................2392
Removal and Installation............................................................................................2392
REMOVAL.........................................................................................................2392
INSTALLATION....................................................................................................2393
AIR BREATHER HOSE.......................................................................................................2394
Removal and Installation............................................................................................2394
COMPONENTS......................................................................................................2394
REMOVAL.........................................................................................................2394
INSTALLATION....................................................................................................2394
TRANSAXLE ASSEMBLY......................................................................................................2395
Removal and Installation............................................................................................2395
COMPONENTS......................................................................................................2395
REMOVAL.........................................................................................................2395
INSTALLATION....................................................................................................2395
Disassembly and Assembly............................................................................................2397
COMPONENTS......................................................................................................2397
Case and Housing Components.................................................................................2397
Gear Components.............................................................................................2398
Shift Control Components....................................................................................2401
Final Drive Components......................................................................................2402
DISASSEMBLY.....................................................................................................2403
ASSEMBLY........................................................................................................2408
INPUT SHAFT AND GEARS...................................................................................................2414
Disassembly and Assembly............................................................................................2414
GENERAL PRECAUTIONS.............................................................................................2414
DISASSEMBLY.....................................................................................................2414
INSPECTION AFTER DISASSEMBLY....................................................................................2416
Input Shaft and Gears.......................................................................................2416
Synchronizer................................................................................................2416
Bearing.....................................................................................................2416
ASSEMBLY........................................................................................................2417
MAINSHAFT AND GEARS.....................................................................................................2418
Disassembly and Assembly............................................................................................2418
GENERAL PRECAUTIONS.............................................................................................2418
DISASSEMBLY.....................................................................................................2418
INSPECTION AFTER DISASSEMBLY....................................................................................2419
Mainshaft and Gears.........................................................................................2419
Synchronizer................................................................................................2419
Bearing.....................................................................................................2420
ASSEMBLY........................................................................................................2420
REVERSE IDLER SHAFT AND GEARS...........................................................................................2423
Disassembly and Assembly............................................................................................2423
DISASSEMBLY.....................................................................................................2423
ASSEMBLY........................................................................................................2424
FINAL DRIVE.............................................................................................................2425
Disassembly and Assembly............................................................................................2425
DISASSEMBLY.....................................................................................................2425
INSPECTION AFTER DISASSEMBLY....................................................................................2426
Gear, Washer, Shaft and Case................................................................................2426
Bearing.....................................................................................................2426
ASSEMBLY........................................................................................................2426
SHIFT CONTROL...........................................................................................................2428
Inspection..........................................................................................................2428
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2429
General Specifications..............................................................................................2429
MTC.............................................................................................................................2431
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2431
PRECAUTIONS.............................................................................................................2434
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2434
Precautions for Procedures without Cowl Top Cover...................................................................2434
Precautions for Working with HFC-134a (R-134a)......................................................................2434
General Refrigerant Precautions.....................................................................................2435
Oil Precautions.....................................................................................................2435
Precautions for Refrigerant Connection..............................................................................2435
FEATURES OF NEW TYPE REFRIGERANT CONNECTION.....................................................................2435
O-RING AND REFRIGERANT CONNECTION...............................................................................2436
Type 1......................................................................................................2436
Type 2......................................................................................................2437
O-Ring Part Numbers and Specifications......................................................................2437
Precautions for Servicing Compressor................................................................................2438
Precautions for Service Equipment...................................................................................2439
RECOVERY/RECYCLING EQUIPMENT....................................................................................2439
ELECTRONIC LEAK DETECTOR........................................................................................2439
VACUUM PUMP.....................................................................................................2439
MANIFOLD GAUGE SET..............................................................................................2439
SERVICE HOSES...................................................................................................2439
SERVICE COUPLERS................................................................................................2440
REFRIGERANT WEIGHT SCALE........................................................................................2440
CHARGING CYLINDER...............................................................................................2440
Precautions for Leak Detection Dye..................................................................................2440
IDENTIFICATION LABEL FOR VEHICLE................................................................................2440
PREPARATION.............................................................................................................2442
Special Service Tools...............................................................................................2442
HFC-134a (R-134a) Service Tools and Equipment.......................................................................2442
Commercial Service Tools............................................................................................2445
REFRIGERATION SYSTEM....................................................................................................2446
Refrigerant Cycle...................................................................................................2446
REFRIGERANT FLOW................................................................................................2446
FREEZE PROTECTION...............................................................................................2446
Refrigerant System Protection.......................................................................................2446
REFRIGERANT PRESSURE SENSOR.....................................................................................2446
PRESSURE RELIEF VALVE...........................................................................................2446
Component Layout....................................................................................................2447
OIL.....................................................................................................................2448
Maintenance of Oil Quantity in Compressor...........................................................................2448
OIL.............................................................................................................2448
OIL RETURN OPERATION............................................................................................2448
OIL ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COMPRESSOR............................................2449
OIL ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT..............................................................2449
AIR CONDITIONER CONTROL.................................................................................................2451
Control Operation...................................................................................................2451
BLOWER CONTROL DIAL.............................................................................................2451
TEMPERATURE CONTROL DIAL........................................................................................2451
MODE DOOR CONTROL DIAL..........................................................................................2451
INTAKE DOOR LEVER...............................................................................................2451
REAR WINDOW DEFOGGER SWITCH.....................................................................................2451
A/C SWITCH (IF EQUIPPED)........................................................................................2451
Discharge Air Flow..................................................................................................2452
System Description..................................................................................................2453
SWITCHES AND THEIR CONTROL FUNCTION.............................................................................2453
CAN Communication System Description................................................................................2453
TROUBLE DIAGNOSIS.......................................................................................................2454
CONSULT-II Function (BCM)...........................................................................................2454
CONSULT-II START PROCEDURE......................................................................................2454
DATA MONITOR....................................................................................................2454
Display Item List...........................................................................................2454
How to Perform Trouble Diagnosis for Quick and Accurate Repair......................................................2454
WORK FLOW.......................................................................................................2454
SYMPTOM TABLE...................................................................................................2454
Component Parts and Harness Connector Location......................................................................2455
ENGINE COMPARTMENT..............................................................................................2455
PASSENGER COMPARTMENT...........................................................................................2456
Schematic...........................................................................................................2457
Wiring Diagram — Heater —...........................................................................................2458
WITHOUT A/C.....................................................................................................2458
Wiring Diagram — A/C,M —............................................................................................2459
Operational Check...................................................................................................2463
CHECKING BLOWER.................................................................................................2463
CHECKING DISCHARGE AIR..........................................................................................2463
CHECKING RECIRCULATION..........................................................................................2463
CHECKING TEMPERATURE DECREASE...................................................................................2463
CHECKING TEMPERATURE INCREASE...................................................................................2463
CHECKING A/C SWITCH (IF EQUIPPED)...............................................................................2463
CHECKING DEFROST A/C SWITCH (IF EQUIPPED).......................................................................2463
Mode Door...........................................................................................................2464
INSPECTION FLOW.................................................................................................2464
Air Mix Door........................................................................................................2465
INSPECTION FLOW.................................................................................................2465
Intake Door.........................................................................................................2466
INSPECTION FLOW.................................................................................................2466
Blower Motor Circuit................................................................................................2467
INSPECTION FLOW.................................................................................................2467
DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR...........................................................................2468
Magnet Clutch Circuit (If Equipped).................................................................................2471
INSPECTION FLOW.................................................................................................2471
SYSTEM DESCRIPTION..............................................................................................2472
Low Temperature Protection Control..........................................................................2472
DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH..........................................................................2472
Insufficient Cooling................................................................................................2480
INSPECTION FLOW.................................................................................................2480
PERFORMANCE TEST DIAGNOSIS......................................................................................2482
PERFORMANCE CHART...............................................................................................2484
Test Condition..............................................................................................2484
Test Reading................................................................................................2484
TROUBLE DIAGNOSIS FOR UNUSUAL PRESSURE..........................................................................2485
Both High- and Low-pressure Sides are Too High..............................................................2485
High-pressure Side is Too High and Low-pressure Side is Too Low.............................................2485
High-pressure Side is Too Low and Low-pressure Side is Too High.............................................2486
Both High- and Low-pressure Sides are Too Low...............................................................2486
Low-pressure Side Sometimes Becomes Negative................................................................2487
Low-pressure Side Becomes Negative..........................................................................2487
Insufficient Heating................................................................................................2488
INSPECTION FLOW.................................................................................................2488
Noise...............................................................................................................2490
INSPECTION FLOW.................................................................................................2490
CONTROLLER..............................................................................................................2491
Removal and Installation............................................................................................2491
REMOVAL.........................................................................................................2491
INSTALLATION....................................................................................................2491
Disassembly and Assembly............................................................................................2492
THERMO CONTROL AMPLIFIER................................................................................................2493
Removal and Installation............................................................................................2493
REMOVAL.........................................................................................................2493
INSTALLATION....................................................................................................2493
A/C UNIT ASSEMBLY.......................................................................................................2494
Removal and Installation............................................................................................2494
REMOVAL.........................................................................................................2494
INSTALLATION....................................................................................................2495
Disassembly and Assembly............................................................................................2496
BLOWER MOTOR............................................................................................................2498
Removal and Installation............................................................................................2498
REMOVAL.........................................................................................................2498
INSTALLATION....................................................................................................2498
INTAKE DOOR.............................................................................................................2499
Intake Door Cable Adjustment........................................................................................2499
AIR MIX DOOR............................................................................................................2500
Air Mix Door Cable Adjustment.......................................................................................2500
MODE DOOR...............................................................................................................2501
Mode Door Cable Adjustment..........................................................................................2501
BLOWER FAN RESISTOR.....................................................................................................2502
Removal and Installation............................................................................................2502
REMOVAL.........................................................................................................2502
INSTALLATION....................................................................................................2502
HEATER CORE.............................................................................................................2503
Removal and Installation............................................................................................2503
REMOVAL.........................................................................................................2503
INSTALLATION....................................................................................................2503
AIR CONDITIONER FILTER..................................................................................................2504
Removal and Installation............................................................................................2504
FUNCTION........................................................................................................2504
REPLACEMENT TIMING..............................................................................................2504
REPLACEMENT PROCEDURES..........................................................................................2504
DUCTS AND GRILLES.......................................................................................................2505
Removal and Installation............................................................................................2505
CENTER VENTILATOR GRILLES.......................................................................................2506
Removal.....................................................................................................2506
Installation................................................................................................2506
SIDE VENTILATOR GRILLES (LH/RH).................................................................................2506
Removal.....................................................................................................2506
Installation................................................................................................2506
DEFROSTER NOZZLE AND SIDE DEFROSTER DUCTS (LH/RH)...............................................................2507
Removal.....................................................................................................2507
Installation................................................................................................2507
SIDE VENTILATOR DUCTS...........................................................................................2507
Removal.....................................................................................................2507
Installation................................................................................................2508
CENTER VENTILATOR DUCTS.........................................................................................2508
Removal.....................................................................................................2508
Installation................................................................................................2508
SIDE FOOT DUCTS.................................................................................................2508
Removal.....................................................................................................2508
Installation................................................................................................2508
FLOOR DUCTS.....................................................................................................2508
Removal.....................................................................................................2508
Installation................................................................................................2509
REFRIGERANT LINES.......................................................................................................2510
HFC-134a (R-134a) Service Procedure.................................................................................2510
SETTING OF SERVICE TOOLS AND EQUIPMENT..........................................................................2510
Discharging Refrigerant.....................................................................................2510
Evacuating System and Charging Refrigerant..................................................................2510
Components..........................................................................................................2512
Removal and Installation of Compressor..............................................................................2514
REMOVAL.........................................................................................................2514
INSPECTION FOR CLUTCH DISC TO PULLEY CLEARANCE..................................................................2515
INSTALLATION....................................................................................................2515
Removal and Installation of Low-pressure Flexible Hose..............................................................2515
REMOVAL.........................................................................................................2515
INSTALLATION....................................................................................................2516
Removal and Installation of High-pressure Flexible Hose.............................................................2516
REMOVAL.........................................................................................................2516
INSTALLATION....................................................................................................2517
Removal and Installation of High-pressure Pipe......................................................................2517
REMOVAL.........................................................................................................2517
INSTALLATION....................................................................................................2517
Removal and Installation of Refrigerant Pressure Sensor.............................................................2518
REMOVAL.........................................................................................................2518
INSTALLATION....................................................................................................2518
Removal and Installation of Condenser...............................................................................2518
REMOVAL.........................................................................................................2518
INSTALLATION....................................................................................................2518
Removal and Installation of Liquid Tank.............................................................................2519
REMOVAL.........................................................................................................2519
INSTALLATION....................................................................................................2519
Removal and Installation of Evaporator..............................................................................2520
REMOVAL.........................................................................................................2520
INSTALLATION....................................................................................................2520
Removal and Installation of Expansion Valve.........................................................................2521
REMOVAL.........................................................................................................2521
INSTALLATION....................................................................................................2521
Checking for Refrigerant Leaks......................................................................................2522
Checking System for Leaks Using the Fluorescent Leak Detector.......................................................2522
Dye Injection.......................................................................................................2522
Electronic Refrigerant Leak Detector................................................................................2523
PRECAUTIONS FOR HANDLING LEAK DETECTOR..........................................................................2523
CHECKING PROCEDURE..............................................................................................2524
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2526
Compressor..........................................................................................................2526
Oil.................................................................................................................2526
Refrigerant.........................................................................................................2526
Engine Idling Speed.................................................................................................2526
Belt Tension........................................................................................................2526
PB..............................................................................................................................2527
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2527
PRECAUTIONS.............................................................................................................2528
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2528
PREPARATION.............................................................................................................2529
Commercial Service Tools............................................................................................2529
PARKING BRAKE CONTROL...................................................................................................2530
On-Vehicle Service..................................................................................................2530
INSPECTION......................................................................................................2530
COMPONENTS INSPECTION...........................................................................................2530
ADJUSTMENT......................................................................................................2530
Components..........................................................................................................2531
Removal and Installation............................................................................................2532
REMOVAL.........................................................................................................2532
INSTALLATION....................................................................................................2532
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2533
Parking Brake Control...............................................................................................2533
PG..............................................................................................................................2535
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2535
PRECAUTIONS.............................................................................................................2537
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2537
POWER SUPPLY ROUTING CIRCUIT............................................................................................2538
Schematic...........................................................................................................2538
Wiring Diagram — POWER —............................................................................................2540
BATTERY POWER SUPPLY — IGNITION SWITCH IN ANY POSITION........................................................2540
ACCESSORY POWER SUPPLY — IGNITION SWITCH IN ACC AND/OR ON.......................................................2545
IGNITION POWER SUPPLY — IGNITION SWITCH IN ON...................................................................2546
IGNITION POWER SUPPLY — IGNITION SWITCH IN ON AND/OR START......................................................2547
IGNITION POWER SUPPLY — IGNITION SWITCH IN START................................................................2549
Fuse................................................................................................................2550
Fusible Link........................................................................................................2550
Circuit Breaker (Built Into BCM)....................................................................................2550
Circuit Breaker.....................................................................................................2550
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................2551
System Description..................................................................................................2551
SYSTEMS CONTROLLED BY IPDM E/R..................................................................................2551
CAN COMMUNICATION LINE CONTROL..................................................................................2551
IPDM E/R STATUS CONTROL.........................................................................................2552
CAN Communication System Description................................................................................2552
Function of Detecting Ignition Relay Malfunction....................................................................2552
CONSULT-II Function (IPDM E/R)......................................................................................2553
CONSULT-II START PROCEDURE......................................................................................2553
SELF-DIAGNOSTIC RESULTS.........................................................................................2553
Display Item List...........................................................................................2553
DATA MONITOR....................................................................................................2554
All Signals, Main Signals, Selection From Menu..............................................................2554
CAN DIAG SUPPORT MNTR...........................................................................................2554
ACTIVE TEST.....................................................................................................2554
Display Item List...........................................................................................2554
Auto Active Test....................................................................................................2555
DESCRIPTION.....................................................................................................2555
OPERATION PROCEDURE.............................................................................................2555
INSPECTION IN AUTO ACTIVE TEST MODE.............................................................................2556
Concept of Auto Active Test.................................................................................2556
IPDM E/R Terminal Arrangement.......................................................................................2558
Terminals and Reference Values for IPDM E/R.........................................................................2559
IPDM E/R Power/Ground Circuit Inspection............................................................................2562
Inspection with CONSULT-II (Self-Diagnosis).........................................................................2563
Removal and Installation of IPDM E/R................................................................................2563
REMOVAL.........................................................................................................2563
INSTALLATION....................................................................................................2563
GROUND CIRCUIT..........................................................................................................2564
Ground Distribution.................................................................................................2564
MAIN HARNESS....................................................................................................2564
ENGINE ROOM HARNESS.............................................................................................2567
ENGINE CONTROL HARNESS..........................................................................................2569
BODY HARNESS....................................................................................................2570
BODY NO. 2 HARNESS..............................................................................................2571
BACK DOOR HARNESS...............................................................................................2572
HARNESS.................................................................................................................2573
Harness Layout......................................................................................................2573
HOW TO READ HARNESS LAYOUT......................................................................................2573
OUTLINE.........................................................................................................2574
MAIN HARNESS....................................................................................................2575
ENGINE ROOM HARNESS (LH VIEW)...................................................................................2577
ENGINE ROOM HARNESS (RH VIEW)...................................................................................2579
ENGINE CONTROL HARNESS..........................................................................................2581
BODY HARNESS....................................................................................................2583
BODY NO. 2 HARNESS..............................................................................................2585
ROOM LAMP HARNESS...............................................................................................2587
FRONT DOOR LH HARNESS...........................................................................................2589
FRONT DOOR RH HARNESS...........................................................................................2590
REAR DOOR LH HARNESS............................................................................................2591
REAR DOOR RH HARNESS............................................................................................2592
BACK DOOR HARNESS...............................................................................................2593
Wiring Diagram Codes (Cell Codes)...................................................................................2595
ELECTRICAL UNITS LOCATION...............................................................................................2598
Electrical Units Location...........................................................................................2598
ENGINE COMPARTMENT..............................................................................................2598
PASSENGER COMPARTMENT...........................................................................................2599
LUGGAGE COMPARTMENT.............................................................................................2601
HARNESS CONNECTOR.......................................................................................................2602
Description.........................................................................................................2602
HARNESS CONNECTOR (TAB-LOCKING TYPE)............................................................................2602
HARNESS CONNECTOR (SLIDE-LOCKING TYPE)..........................................................................2603
HARNESS CONNECTOR (LEVER LOCKING TYPE)..........................................................................2604
HARNESS CONNECTOR (DIRECT-CONNECT SRS COMPONENT TYPE)...........................................................2605
ELECTRICAL UNITS........................................................................................................2606
Terminal Arrangement................................................................................................2606
STANDARDIZED RELAY......................................................................................................2607
Description.........................................................................................................2607
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS................................................................2607
TYPE OF STANDARDIZED RELAYS.....................................................................................2607
SUPER MULTIPLE JUNCTION (SMJ)...........................................................................................2609
Terminal Arrangement................................................................................................2609
FUSE BLOCK-JUNCTION BOX (J/B)...........................................................................................2610
Terminal Arrangement................................................................................................2610
FUSE AND FUSIBLE LINK BOX...............................................................................................2611
Terminal Arrangement................................................................................................2611
PS..............................................................................................................................2613
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2613
PRECAUTIONS.............................................................................................................2614
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2614
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect..........................................2614
OPERATION PROCEDURE.............................................................................................2614
Precautions for Steering System.....................................................................................2615
PREPARATION.............................................................................................................2616
Special Service Tools...............................................................................................2616
Commercial Service Tools............................................................................................2616
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................2617
NVH Trouble Shooting Chart..........................................................................................2617
STEERING WHEEL..........................................................................................................2618
On-Vehicle Inspection and Service...................................................................................2618
CHECKING CONDITION OF INSTALLATION..............................................................................2618
CHECKING STEERING WHEEL PLAY....................................................................................2618
CHECKING NEUTRAL POSITION STEERING WHEEL........................................................................2618
CHECKING STEERING WHEEL TURNING FORCE...........................................................................2618
CHECKING FRONT WHEEL TURNING ANGLE..............................................................................2619
Removal and Installation............................................................................................2620
REMOVAL.........................................................................................................2620
INSTALLATION....................................................................................................2620
STEERING COLUMN.........................................................................................................2621
Removal and Installation............................................................................................2621
COMPONENT.......................................................................................................2621
REMOVAL.........................................................................................................2621
INSPECTION AFTER REMOVAL........................................................................................2622
INSTALLATION....................................................................................................2622
INSPECTION AFTER INSTALLATION...................................................................................2622
POWER STEERING GEAR.....................................................................................................2624
Removal and Installation............................................................................................2624
COMPONENT.......................................................................................................2624
REMOVAL.........................................................................................................2624
INSTALLATION....................................................................................................2624
INSPECTION AFTER INSTALLATION...................................................................................2625
Disassembly and Assembly............................................................................................2625
COMPONENT (R24K TYPE)...........................................................................................2625
DISASSEMBLY.....................................................................................................2625
INSPECTION AFTER DISASSEMBLY....................................................................................2626
Joint Cover.................................................................................................2626
Rack and Pinion Assembly....................................................................................2626
Gear Housing Assembly.......................................................................................2626
Outer Socket and Inner Socket...............................................................................2626
ASSEMBLY........................................................................................................2627
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2629
Steering Wheel......................................................................................................2629
Steering Angle......................................................................................................2629
Steering Column.....................................................................................................2629
Steering Outer Socket and Inner Socket..............................................................................2629
Steering Gear.......................................................................................................2630
RAX.............................................................................................................................2631
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2631
PREPARATION.............................................................................................................2632
Commercial Service Tools............................................................................................2632
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................2633
NVH Troubleshooting Chart...........................................................................................2633
WHEEL HUB...............................................................................................................2634
On-Vehicle Inspection and Service...................................................................................2634
REAR WHEEL BEARING INSPECTION...................................................................................2634
Removal and Installation............................................................................................2634
COMPONENTS......................................................................................................2634
REMOVAL.........................................................................................................2634
INSPECTION AFTER REMOVAL........................................................................................2635
INSTALLATION....................................................................................................2635
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2636
Wheel Bearing.......................................................................................................2636
RF..............................................................................................................................2637
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2637
PRECAUTIONS.............................................................................................................2638
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2638
Precautions.........................................................................................................2638
PREPARATION.............................................................................................................2639
Commercial Service Tools............................................................................................2639
SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................2640
Work Flow...........................................................................................................2640
CUSTOMER INTERVIEW..............................................................................................2640
DUPLICATE THE NOISE AND TEST DRIVE..............................................................................2641
CHECK RELATED SERVICE BULLETINS.................................................................................2641
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................2641
REPAIR THE CAUSE................................................................................................2641
CONFIRM THE REPAIR..............................................................................................2642
Generic Squeak and Rattle Troubleshooting...........................................................................2642
INSTRUMENT PANEL................................................................................................2642
CENTER CONSOLE..................................................................................................2642
DOORS...........................................................................................................2642
TRUNK...........................................................................................................2643
SUNROOF/HEADLINING..............................................................................................2643
OVERHEAD CONSOLE (FRONT AND REAR)...............................................................................2643
SEATS...........................................................................................................2643
UNDERHOOD.......................................................................................................2643
Diagnostic Worksheet................................................................................................2644
SUNROOF.................................................................................................................2646
Component Parts and Harness Connector Location......................................................................2646
System Description..................................................................................................2646
OUTLINE.........................................................................................................2646
OPERATION.......................................................................................................2646
TILT UP/SLIDE CLOSE OPERATION...............................................................................2647
TILT DOWN/SLIDE OPEN OPERATION..............................................................................2647
AUTO OPERATION..............................................................................................2647
RETAINED POWER OPERATION....................................................................................2647
ANTI-PINCH FUNCTION.........................................................................................2647
INITIALIZATION FAILURE CONDITIONS...........................................................................2647
INITIALIZATION PROCEDURE....................................................................................2647
RE-TEACHING CONDITIONS......................................................................................2648
RE-TEACHING PROCEDURE.......................................................................................2648
CAN Communication System Description................................................................................2648
Wiring Diagram — SROOF —............................................................................................2649
Terminals and Reference Values for BCM..............................................................................2651
Terminals and Reference Values for Sunroof Motor Assembly...........................................................2651
Work Flow...........................................................................................................2651
CONSULT-II Function (BCM)...........................................................................................2652
CONSULT-II START PROCEDURE......................................................................................2652
Work Support........................................................................................................2652
Active Test.........................................................................................................2652
Data Monitor........................................................................................................2652
Trouble Diagnosis Chart by Symptom..................................................................................2653
BCM Power Supply and Ground Circuit Check...........................................................................2653
Sunroof Switch System Check.........................................................................................2653
Sunroof Motor Assembly Power Supply and Ground Circuit Check........................................................2655
Door Switch Check...................................................................................................2656
Removal and Installation............................................................................................2658
SUNROOF UNIT ASSEMBLY...........................................................................................2660
Removal.....................................................................................................2660
Installation................................................................................................2660
GLASS LID.......................................................................................................2661
Removal.....................................................................................................2661
Installation................................................................................................2661
SUNSHADE........................................................................................................2662
Removal.....................................................................................................2662
Installation................................................................................................2662
WIND DEFLECTOR..................................................................................................2662
Removal.....................................................................................................2662
Installation................................................................................................2662
SUNROOF MOTOR ASSEMBLY..........................................................................................2662
Removal.....................................................................................................2662
Installation................................................................................................2663
LINK ASSEMBLY...................................................................................................2663
Removal.....................................................................................................2663
Installation................................................................................................2663
Fitting Adjustment..................................................................................................2664
GAP ADJUSTMENT..................................................................................................2664
HEIGHT ADJUSTMENT...............................................................................................2664
Inspection..........................................................................................................2665
WIND DEFLECTOR..................................................................................................2665
LINK ASSEMBLY AND WIRE..........................................................................................2665
WEATHERSTRIP....................................................................................................2665
DRAIN HOSES.....................................................................................................2666
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
RSU.............................................................................................................................2667
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2667
PRECAUTIONS.............................................................................................................2668
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2668
Precautions for Rear Suspension.....................................................................................2668
PREPARATION.............................................................................................................2669
Commercial Service Tools............................................................................................2669
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................2670
NVH Troubleshooting Chart...........................................................................................2670
REAR SUSPENSION ASSEMBLY................................................................................................2671
On-Vehicle Inspection and Service...................................................................................2671
SHOCK ABSORBER INSPECTION.......................................................................................2671
Wheel Alignment Inspection..........................................................................................2671
DESCRIPTION.....................................................................................................2671
PRELIMINARY.....................................................................................................2671
GENERAL INFORMATION AND RECOMMENDATIONS.........................................................................2671
THE ALIGNMENT PROCESS...........................................................................................2671
CAMBER INSPECTION...............................................................................................2672
TOE-IN INSPECTION...............................................................................................2673
Components..........................................................................................................2674
SHOCK ABSORBER..........................................................................................................2675
Removal and Installation............................................................................................2675
REMOVAL.........................................................................................................2675
INSPECTION AFTER REMOVAL........................................................................................2675
Shock Absorber..............................................................................................2675
Bound Bumper and Bushing....................................................................................2675
INSTALLATION....................................................................................................2676
COIL SPRING.............................................................................................................2677
Removal and Installation............................................................................................2677
REMOVAL.........................................................................................................2677
INSPECTION AFTER REMOVAL........................................................................................2677
INSTALLATION....................................................................................................2677
REAR SUSPENSION BEAM....................................................................................................2678
Removal and Installation............................................................................................2678
REMOVAL.........................................................................................................2678
INSPECTION AFTER REMOVAL........................................................................................2678
INSTALLATION....................................................................................................2678
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2679
Wheel Alignment (Unladen*)..........................................................................................2679
Wheelarch Height (Unladen*).........................................................................................2679
SB..............................................................................................................................2681
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2681
PRECAUTIONS.............................................................................................................2682
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2682
Precaution for Seat Belt Service....................................................................................2682
AFTER A COLLISION...............................................................................................2682
SEAT BELTS..............................................................................................................2683
Removal and Installation of Front Seat Belt.........................................................................2683
REMOVAL OF SEAT BELT RETRACTOR..................................................................................2683
INSTALLATION OF SEAT BELT RETRACTOR.............................................................................2684
REMOVAL OF SEAT BELT BUCKLE.....................................................................................2685
INSTALLATION OF SEAT BELT BUCKLE................................................................................2685
Removal and Installation of Rear Seat Belt..........................................................................2686
REMOVAL OF OUTER SEAT BELT RETRACTOR............................................................................2686
INSTALLATION OF OUTER SEAT BELT RETRACTOR.......................................................................2686
REMOVAL OF CENTER SEAT BELT RETRACTOR...........................................................................2686
INSTALLATION OF CENTER SEAT BELT RETRACTOR......................................................................2686
REMOVAL OF SEAT BELT BUCKLE.....................................................................................2686
INSTALLATION OF SEAT BELT BUCKLE................................................................................2687
Seat Belt Inspection................................................................................................2688
AFTER A COLLISION...............................................................................................2688
PRELIMINARY CHECKS..............................................................................................2688
SEAT BELT RETRACTOR ON-VEHICLE CHECK............................................................................2689
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)...................................2689
ELR Function Stationary Check...............................................................................2689
ALR Function Stationary Check...............................................................................2689
ELR Function Moving Check...................................................................................2689
SEAT BELT RETRACTOR OFF-VEHICLE CHECK...........................................................................2690
LATCH (LOWER ANCHORS AND TETHER FOR CHILDREN) SYSTEM....................................................................2691
Removal and Installation............................................................................................2691
TOP TETHER STRAP CHILD RESTRAINT........................................................................................2692
Removal and Installation............................................................................................2692
SC..............................................................................................................................2693
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2693
PRECAUTIONS.............................................................................................................2694
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2694
PREPARATION.............................................................................................................2695
Special Service Tool................................................................................................2695
Commercial Service Tools............................................................................................2695
BATTERY.................................................................................................................2696
How to Handle Battery...............................................................................................2696
METHODS OF PREVENTING OVER-DISCHARGE............................................................................2696
CHECKING ELECTROLYTE LEVEL......................................................................................2696
Sulfation...................................................................................................2697
SPECIFIC GRAVITY CHECK..........................................................................................2697
Hydrometer Temperature Correction...........................................................................2697
CHARGING THE BATTERY............................................................................................2698
Charging Rates..............................................................................................2698
Trouble Diagnoses with Battery/Starting/Charging System Tester......................................................2698
DIAGNOSTIC RESULT ITEM CHART....................................................................................2700
Removal and Installation............................................................................................2701
REMOVAL.........................................................................................................2701
INSTALLATION....................................................................................................2701
STARTING SYSTEM.........................................................................................................2702
System Description..................................................................................................2702
M/T Models......................................................................................................2702
A/T Models......................................................................................................2702
CVT Models......................................................................................................2703
Wiring Diagram — START —............................................................................................2704
M/T Models......................................................................................................2704
A/T Models......................................................................................................2706
CVT Models......................................................................................................2708
Trouble Diagnoses with Battery/Starting/Charging System Tester......................................................2710
DIAGNOSTIC RESULT ITEM CHART....................................................................................2710
WORK FLOW.......................................................................................................2711
DIAGNOSTIC PROCEDURE 1..........................................................................................2712
Check Starter Motor Circuit.................................................................................2712
DIAGNOSTIC PROCEDURE 2..........................................................................................2713
Check Magnetic Switch Circuit...............................................................................2713
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE.......................................2714
Removal and Installation............................................................................................2715
REMOVAL.........................................................................................................2715
INSTALLATION....................................................................................................2715
CHARGING SYSTEM.........................................................................................................2716
System Description..................................................................................................2716
Wiring Diagram — CHARGE —...........................................................................................2717
Trouble Diagnoses with Battery/Starting/Charging System Tester......................................................2718
DIAGNOSTIC RESULT ITEM CHART....................................................................................2719
WORK FLOW.......................................................................................................2720
DIAGNOSTIC PROCEDURE 1..........................................................................................2721
Check Charge Warning Lamp Circuit...........................................................................2721
DIAGNOSTIC PROCEDURE 2..........................................................................................2722
Check Battery Circuit.......................................................................................2722
DIAGNOSTIC PROCEDURE 3..........................................................................................2723
Check Voltage Regulator Circuit.............................................................................2723
Removal and Installation............................................................................................2724
REMOVAL.........................................................................................................2724
GENERATOR PULLEY INSPECTION.....................................................................................2724
INSTALLATION....................................................................................................2724
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2725
Battery.............................................................................................................2725
Starter.............................................................................................................2725
Alternator..........................................................................................................2725
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
SE..............................................................................................................................2727
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2727
PRECAUTIONS.............................................................................................................2728
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2728
Service Notice......................................................................................................2728
Precautions.........................................................................................................2728
PREPARATION.............................................................................................................2729
Special Service Tool................................................................................................2729
Commercial Service Tool.............................................................................................2729
SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................2730
Work Flow...........................................................................................................2730
CUSTOMER INTERVIEW..............................................................................................2730
DUPLICATE THE NOISE AND TEST DRIVE..............................................................................2731
CHECK RELATED SERVICE BULLETINS.................................................................................2731
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................2731
REPAIR THE CAUSE................................................................................................2731
CONFIRM THE REPAIR..............................................................................................2732
Generic Squeak and Rattle Troubleshooting...........................................................................2732
INSTRUMENT PANEL................................................................................................2732
CENTER CONSOLE..................................................................................................2732
DOORS...........................................................................................................2732
TRUNK...........................................................................................................2733
SUNROOF/HEADLINING..............................................................................................2733
OVERHEAD CONSOLE (FRONT AND REAR)...............................................................................2733
SEATS...........................................................................................................2733
UNDERHOOD.......................................................................................................2733
Diagnostic Worksheet................................................................................................2734
FRONT SEAT..............................................................................................................2736
Driver Seat.........................................................................................................2736
Passenger Seat......................................................................................................2737
Removal and Installation............................................................................................2738
MANUAL SEAT.....................................................................................................2738
Removal.....................................................................................................2738
Installation................................................................................................2738
Disassembly and Assembly............................................................................................2738
SEAT CUSHION TRIM AND PAD.......................................................................................2738
Disassembly.................................................................................................2738
Assembly....................................................................................................2739
SEAT CUSHION FRAME..............................................................................................2739
Disassembly.................................................................................................2739
Assembly....................................................................................................2739
REAR SEAT...............................................................................................................2740
Component Parts Drawing.............................................................................................2740
60:40 SPLIT FOLD DOWN SEAT......................................................................................2740
Removal and Installation............................................................................................2741
60:40 SPLIT FOLD DOWN SEAT......................................................................................2741
Removal.....................................................................................................2741
Installation................................................................................................2742
Disassembly and Assembly............................................................................................2743
60:40 SPLIT FOLD DOWN SEAT......................................................................................2743
Disassembly of Armrest......................................................................................2743
Assembly of Armrest.........................................................................................2744
Disassembly of Seatback Trim and Pad........................................................................2744
Assembly of Seatback Trim and Pad...........................................................................2745
Disassembly of Seat Cushion Trim and Pad....................................................................2745
Assembly of Seat Cushion Trim and Pad.......................................................................2745
SRS.............................................................................................................................2747
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2747
PRECAUTIONS.............................................................................................................2749
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2749
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service.................................................2749
Occupant Classification System Precaution...........................................................................2749
SUPPLEMENTAL RESTRAINT SYSTEM (SRS).....................................................................................2750
SRS Configuration...................................................................................................2750
Driver Air Bag Module...............................................................................................2751
Front Passenger Air Bag Module......................................................................................2751
Front Side Air Bag..................................................................................................2751
Side Curtain Air Bag................................................................................................2751
Front Seat Belt Pre-tensioner with Load Limiter.....................................................................2752
Occupant Classification System (OCS)................................................................................2752
Direct-connect SRS Component Connectors.............................................................................2754
TROUBLE DIAGNOSIS.......................................................................................................2755
Trouble Diagnosis Introduction......................................................................................2755
DIAGNOSIS FUNCTION..............................................................................................2755
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR..................................................2755
Information From Customer...................................................................................2755
Preliminary Check...........................................................................................2755
WORK FLOW.......................................................................................................2756
SRS Components Parts Location.......................................................................................2757
Schematic...........................................................................................................2758
Wiring Diagram — SRS —..............................................................................................2759
CONSULT-II Function (AIR BAG).......................................................................................2765
HOW TO CHANGE BETWEEN SELF-DIAGNOSIS MODE AND USER MODE WITH CONSULT-II.........................................2765
From User Mode to Diagnosis Mode............................................................................2765
From Diagnosis Mode to User Mode............................................................................2765
HOW TO ERASE SELF-DIAGNOSIS RESULTS.............................................................................2766
Self-Diagnosis Function (Without CONSULT-II)........................................................................2766
HOW TO CHANGE BETWEEN USER MODE AND SELF-DIAGNOSIS MODE WITHOUT CONSULT-II......................................2767
HOW TO ERASE SELF-DIAGNOSIS RESULTS.............................................................................2767
SRS Operation Check.................................................................................................2767
DIAGNOSTIC PROCEDURE 1..........................................................................................2767
Checking SRS Operation Using “AIR BAG” Warning Lamp—User Mode...............................................2767
Trouble Diagnosis With CONSULT-II...................................................................................2769
DIAGNOSTIC PROCEDURE 2..........................................................................................2769
CONSULT-II Diagnostic Code Chart ("SELF-DIAG [CURRENT]")....................................................2769
DIAGNOSTIC PROCEDURE 3..........................................................................................2773
Final Check of SRS Using CONSULT-II—Diagnosis Mode..........................................................2773
DIAGNOSTIC PROCEDURE 4..........................................................................................2775
Check SRS Repair History....................................................................................2775
DIAGNOSTIC PROCEDURE 5..........................................................................................2775
Check SRS Intermittent Malfunction Using CONSULT-II—Diagnosis Mode..........................................2775
CONSULT-II Diagnostic Code Chart ("SELF-DIAG [PAST]" or "TROUBLE DIAG RECORD")..............................2776
Trouble Diagnosis Without CONSULT-II................................................................................2780
DIAGNOSTIC PROCEDURE 6..........................................................................................2780
Inspect SRS Malfunction Using "AIR BAG" Warning Lamp—Diagnosis Mode.........................................2780
WARNING LAMP FLASH CODE CHART...................................................................................2781
Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn Off.........................................................2785
DIAGNOSTIC PROCEDURE 7..........................................................................................2785
Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn On..........................................................2786
DIAGNOSTIC PROCEDURE 8..........................................................................................2786
DRIVER AIR BAG MODULE...................................................................................................2787
Removal and Installation............................................................................................2787
REMOVAL.........................................................................................................2787
INSTALLATION....................................................................................................2788
SPIRAL CABLE............................................................................................................2790
Removal and Installation............................................................................................2790
REMOVAL.........................................................................................................2790
INSTALLATION....................................................................................................2791
FRONT PASSENGER AIR BAG MODULE..........................................................................................2792
Removal and Installation............................................................................................2792
REMOVAL.........................................................................................................2792
INSALLATION.....................................................................................................2792
SIDE CURTAIN AIR BAG MODULE.............................................................................................2793
Removal and Installation............................................................................................2793
REMOVAL.........................................................................................................2793
INSTALLATION....................................................................................................2794
CRASH ZONE SENSOR.......................................................................................................2795
Removal and Installation............................................................................................2795
REMOVAL.........................................................................................................2795
INSTALLATION....................................................................................................2795
SIDE AIR BAG (SATELLITE) SENSOR.........................................................................................2796
Removal and Installation............................................................................................2796
REMOVAL.........................................................................................................2796
INSTALLATION....................................................................................................2796
FRONT SEAT BELT PRE-TENSIONER...........................................................................................2797
Removal and Installation............................................................................................2797
DIAGNOSIS SENSOR UNIT...................................................................................................2798
Removal and Installation............................................................................................2798
REMOVAL.........................................................................................................2798
INSTALLATION....................................................................................................2798
ECU DISCRIMINATED NO............................................................................................2798
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT.............................................................................2799
Removal and Installation............................................................................................2799
COLLISION DIAGNOSIS.....................................................................................................2800
For Frontal Collision...............................................................................................2800
SRS INSPECTION (FOR FRONTAL COLLISION)..........................................................................2800
For Side and Rollover Collision.....................................................................................2801
WHEN SRS IS ACTIVATED IN THE SIDE OR ROLLOVER COLLISION.........................................................2801
WHEN SRS IS NOT ACTIVATED IN THE SIDE OR ROLLOVER COLLISION.....................................................2801
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)................................................................2802
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
STC.............................................................................................................................2805
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2805
EPS.....................................................................................................................2807
PRECAUTIONS.........................................................................................................2807
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.....................2807
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect......................................2807
OPERATION PROCEDURE.........................................................................................2807
Service Notice or Precautions for EPS System....................................................................2808
EPS SYSTEM..........................................................................................................2809
System Description..............................................................................................2809
EPS CONTROL UNIT............................................................................................2809
EPS MOTOR...................................................................................................2809
TORQUE SENSOR...............................................................................................2809
REDUCTION GEAR..............................................................................................2809
EPS WARNING LAMP............................................................................................2809
EPS Warning Lamp Indication.............................................................................2809
System Diagram..................................................................................................2810
COMPONENTS FUNCTION DESCRIPTION.............................................................................2810
CAN Communication...............................................................................................2810
SYSTEM DESCRIPTION..........................................................................................2810
TROUBLE DIAGNOSIS...................................................................................................2811
Fail-Safe Function..............................................................................................2811
How to Perform Trouble Diagnosis................................................................................2811
BASIC CONCEPT...............................................................................................2811
PRECAUTIONS FOR TROUBLE DIAGNOSIS...........................................................................2811
INTERVIEW...................................................................................................2811
Component Parts Location........................................................................................2812
Wiring Diagram — EPS —..........................................................................................2813
EPS Control Unit Input/Output Signal Reference Values...........................................................2815
SPECIFICATIONS WITH CONSULT-II..............................................................................2815
SPECIFICATIONS BETWEEN EPS CONTROL UNIT TERMINALS...........................................................2816
CONSULT-II Function (EPS).......................................................................................2817
FUNCTION....................................................................................................2817
CONSULT-II SETTING PROCEDURE................................................................................2817
SELF-DIAG RESULTS MODE......................................................................................2817
Operation Procedure.....................................................................................2817
Display Item List.......................................................................................2817
How to Erase Self-Diagnostic Results....................................................................2817
DATA MONITOR................................................................................................2818
Operation Procedure.....................................................................................2818
Display Item List.......................................................................................2818
EPS CONTROL UNIT PART NUMBER................................................................................2818
Symptom Chart...................................................................................................2819
TROUBLE DIAGNOSIS FOR SYSTEM........................................................................................2820
DTC C1601 BATTERY VOLT..........................................................................................2820
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.............................................................2820
EPS CONTROL UNIT TERMINALS AND REFERENCE VALUE..............................................................2820
DIAGNOSTIC PROCEDURE........................................................................................2821
DTC C1604 TORQUE SENSOR.........................................................................................2823
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.............................................................2823
EPS CONTROL UNIT TERMINALS AND REFERENCE VALUE..............................................................2823
DIAGNOSTIC PROCEDURE........................................................................................2823
DTC C1606 EPS MOTOR.............................................................................................2825
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.............................................................2825
EPS CONTROL UNIT TERMINALS AND REFERENCE VALUE..............................................................2825
DIAGNOSTIC PROCEDURE........................................................................................2825
DTC C1607 EEPROM................................................................................................2826
DIAGNOSTIC PROCEDURE........................................................................................2826
DTC C1608 CONTROL UNIT..........................................................................................2826
DIAGNOSTIC PROCEDURE........................................................................................2826
DTC C1609 CAN VHCL SPEED........................................................................................2827
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.............................................................2827
DIAGNOSTIC PROCEDURE........................................................................................2827
DTC C1610 CAN ENG RPM...........................................................................................2828
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE.............................................................2828
DIAGNOSTIC PROCEDURE........................................................................................2828
DTC U1000 CAN COMM CIRCUIT......................................................................................2828
DIAGNOSTIC PROCEDURE........................................................................................2828
Component Inspection............................................................................................2829
EPS MOTOR...................................................................................................2829
TROUBLE DIAGNOSIS FOR SYMPTOMS......................................................................................2830
EPS Warning Lamp Does Not Turn ON...............................................................................2830
SYMPTOM:....................................................................................................2830
DIAGNOSTIC PROCEDURE........................................................................................2830
EPS Warning Lamp Does Not Turn OFF..............................................................................2831
SYMPTOM:....................................................................................................2831
DIAGNOSTIC PROCEDURE........................................................................................2831
Steering Wheel Turning Force is Heavy or Light..................................................................2833
SYMPTOM:....................................................................................................2833
DIAGNOSTIC PROCEDURE........................................................................................2833
Unbalance Steering Wheel Turning Force and Return Between Right and Left........................................2835
SYMPTOM:....................................................................................................2835
DIAGNOSTIC PROCEDURE........................................................................................2835
Unbalance Steering Wheel Turning Force (Torque Variation).......................................................2836
SYMPTOM:....................................................................................................2836
DIAGNOSTIC PROCEDURE........................................................................................2836
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
WT..............................................................................................................................2837
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2837
PRECAUTIONS.............................................................................................................2838
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2838
PREPARATION.............................................................................................................2839
Special Service Tool................................................................................................2839
Commercial Service Tools............................................................................................2839
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................2840
NVH Troubleshooting Chart...........................................................................................2840
ROAD WHEEL..............................................................................................................2841
Inspection..........................................................................................................2841
ALUMINUM WHEEL..................................................................................................2841
STEEL WHEEL.....................................................................................................2841
ROAD WHEEL TIRE ASSEMBLY................................................................................................2842
Balancing Wheels....................................................................................................2842
Rotation............................................................................................................2842
LOW TIRE PRESSURE WARNING SYSTEM........................................................................................2843
System Components...................................................................................................2843
System Description..................................................................................................2843
BODY CONTROL MODULE (BCM).......................................................................................2843
TRANSMITTER.....................................................................................................2844
REMOTE KEYLESS ENTRY RECEIVER...................................................................................2844
COMBINATION METER...............................................................................................2844
CAN COMMUNICATION.......................................................................................................2845
System Description..................................................................................................2845
TROUBLE DIAGNOSES.......................................................................................................2846
Wiring Diagram — T/WARN —...........................................................................................2846
Terminals and Reference Values for BCM..............................................................................2847
ID Registration Procedure...........................................................................................2847
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL................................................................2847
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL.............................................................2848
Transmitter Wake Up Operation.......................................................................................2849
CONSULT-II Function (BCM)...........................................................................................2850
How to Perform Trouble Diagnosis for Quick and Accurate Repair......................................................2851
INTRODUCTION....................................................................................................2851
WORK FLOW.......................................................................................................2851
Preliminary Check...................................................................................................2852
Self-Diagnosis......................................................................................................2852
DESCRIPTION.....................................................................................................2852
FUNCTION........................................................................................................2852
CONSULT-II Application to Low Tire Pressure Warning System..................................................2852
Self-Diagnostic Results Mode................................................................................2854
Data Monitor Mode...........................................................................................2854
Flash Code/Symptom Chart............................................................................................2855
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS.............................................................................2856
Data From Transmitter Not Being Received............................................................................2856
MALFUNCTION CODE NO. 21, 22, 23 or 24 (DTC C1708, C1709, C1710 or C1711)........................................2856
Transmitter Malfunction.............................................................................................2856
MALFUNCTION CODE NO. 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 or 48...........................................2856
Transmitter Pressure Malfunction....................................................................................2857
MALFUNCTION CODE NO. 35, 36, 37 or 38...........................................................................2857
Vehicle Speed Signal................................................................................................2858
MALFUNCTION CODE NO. 52 (DTC C1729).............................................................................2858
TROUBLE DIAGNOSIS FOR SYMPTOMS..........................................................................................2859
Low Tire Pressure Warning Lamp Does Not Come On When Ignition Switch Is Turned On...................................2859
Low Tire Pressure Warning Lamp Stays On When Ignition Switch Is Turned On...........................................2859
Low Tire Pressure Warning Lamp Flashes When Ignition Switch Is Turned On............................................2861
Hazard Warning Lamps Flash When Ignition Switch Is Turned On........................................................2862
ID Registration Cannot Be Completed.................................................................................2862
REMOVAL AND INSTALLATION................................................................................................2863
Transmitter (Pressure Sensor).......................................................................................2863
REMOVAL.........................................................................................................2863
INSTALLATION....................................................................................................2863
SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................2865
Road Wheel..........................................................................................................2865
Tire................................................................................................................2865
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
WW..............................................................................................................................2867
QUICK REFERENCE INDEX....................................................................................................... 0
Table of Contents...........................................................................................................2867
PRECAUTION..............................................................................................................2869
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................2869
Precautions for Procedures without Cowl Top Cover...................................................................2869
FRONT WIPER AND WASHER SYSTEM...........................................................................................2870
Components Parts and Harness Connector Location.....................................................................2870
System Description..................................................................................................2870
OUTLINE.........................................................................................................2870
LOW SPEED WIPER OPERATION.......................................................................................2871
HIGH SPEED WIPER OPERATION......................................................................................2871
INTERMITTENT OPERATION..........................................................................................2871
AUTO STOP OPERATION.............................................................................................2872
WASHER OPERATION................................................................................................2872
MIST OPERATION..................................................................................................2872
FAIL-SAFE FUNCTION..............................................................................................2872
COMBINATION SWITCH READING FUNCTION.............................................................................2872
CAN Communication System Description................................................................................2873
Schematic...........................................................................................................2874
Wiring Diagram — WIPER —............................................................................................2875
Terminals and Reference Values for BCM..............................................................................2878
Terminals and Reference Values for IPDM E/R.........................................................................2878
How to Proceed With Trouble Diagnosis...............................................................................2878
Preliminary Check...................................................................................................2878
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM...................................................................2878
CONSULT-II Functions (BCM)..........................................................................................2878
CONSULT-II START PROCEDURE......................................................................................2878
WORK SUPPORT....................................................................................................2878
Operation Procedure.........................................................................................2878
Display Item List...........................................................................................2878
DATA MONITOR....................................................................................................2878
Operation Procedure.........................................................................................2878
Display Item List...........................................................................................2879
ACTIVE TEST.....................................................................................................2879
Operation Procedure.........................................................................................2879
Display Item List...........................................................................................2879
CONSULT-II Function (IPDM E/R)......................................................................................2880
CONSULT-II START PROCEDURE......................................................................................2880
DATA MONITOR....................................................................................................2880
Operation Procedure.........................................................................................2880
All Signals, Main Signals, Selection From Menu..............................................................2880
ACTIVE TEST.....................................................................................................2880
Operation Procedure.........................................................................................2880
Front Wiper Does Not Operate........................................................................................2881
Front Wiper Does Not Return to Stop Position (After Front Wiper Operate for 10 Seconds, They Stop...................2883
Only Front Wiper Low Does Not Operate...............................................................................2885
Only Front Wiper Hi Does Not Operate................................................................................2886
Only Front Wiper Intermittent Does Not Operate......................................................................2888
Front Wiper Intermittent Operation Switch Position Cannot Be Adjusted...............................................2888
Wiper Does Not Wipe When Front Washer Operates......................................................................2888
Front Wiper Does Not Stop...........................................................................................2889
Removal and Installation of Front Wiper Arms........................................................................2890
REMOVAL.........................................................................................................2890
INSTALLATION....................................................................................................2890
Adjustment of Wiper Arm Stop Location...............................................................................2890
ADJUSTMENT......................................................................................................2890
Removal and Installation of Front Wiper Drive Assembly..............................................................2891
REMOVAL.........................................................................................................2891
INSTALLATION....................................................................................................2891
Removal and Installation of Front Washer Nozzle.....................................................................2891
REMOVAL.........................................................................................................2891
INSTALLATION....................................................................................................2892
Inspection for Washer Nozzle........................................................................................2892
CHECK VALVE INSPECTION..........................................................................................2892
Washer Nozzle Adjustment............................................................................................2893
Washer Tube Layout..................................................................................................2894
Removal and Installation of Front Wiper and Washer Switch...........................................................2894
REMOVAL.........................................................................................................2894
INSTALLATION....................................................................................................2894
Inspection of Front Wiper and Washer Switch Circuit.................................................................2894
Removal and Installation of Washer Tank.............................................................................2894
REMOVAL.........................................................................................................2894
INSTALLATION....................................................................................................2895
Removal and Installation of Front Washer Motor......................................................................2895
REMOVAL.........................................................................................................2895
INSTALLATION....................................................................................................2895
REAR WIPER AND WASHER SYSTEM............................................................................................2896
Components Parts and Harness Connector Location.....................................................................2896
System Description..................................................................................................2896
REAR WIPER OPERATION............................................................................................2897
INTERMITTENT OPERATION..........................................................................................2897
AUTO STOP OPERATION.............................................................................................2897
REAR WASHER OPERATION...........................................................................................2897
BCM Wiper Switch Reading Function...............................................................................2898
Wiring Diagram — WIP/R —............................................................................................2899
Terminals and Reference Values for BCM..............................................................................2901
How to Proceed With Trouble Diagnosis...............................................................................2901
Preliminary Check...................................................................................................2901
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM...................................................................2901
CONSULT-II Function (BCM)...........................................................................................2901
Rear Wiper Does Not Operate.........................................................................................2901
Rear Wiper Stop Position Is Incorrect...............................................................................2903
Only Rear Wiper Does Not Operate....................................................................................2904
Only Rear Wiper Intermittent Does Not Operate.......................................................................2904
Wiper Does Not Wipe When Rear Washer Operates.......................................................................2905
Removal and Installation............................................................................................2906
REAR WIPER ARM..................................................................................................2906
Removal.....................................................................................................2906
Installation................................................................................................2906
REAR WIPER MOTOR................................................................................................2907
Removal.....................................................................................................2907
Installation................................................................................................2907
REAR WASHER TUBE LAYOUT.........................................................................................2908
REAR WASHER NOZZLE..............................................................................................2908
Removal.....................................................................................................2908
Installation................................................................................................2909
WASHER FLUID RESERVOIR..........................................................................................2909
WIPER AND WASHER SWITCH.........................................................................................2909
WASHER MOTOR....................................................................................................2909
Washer Nozzle Adjustment............................................................................................2909
POWER SOCKET............................................................................................................2910
Wiring Diagram — P/SCKT —...........................................................................................2910
Removal and Installation............................................................................................2911
REMOVAL.........................................................................................................2911
INSTALLATION....................................................................................................2911
HORN....................................................................................................................2912
Wiring Diagram — HORN —.............................................................................................2912
Removal and Installation............................................................................................2913
REMOVAL.........................................................................................................2913
INSTALLATION....................................................................................................2913
POWER SUPPLY ROUTING CIRCUIT................................................................................................ 3
ELECTRICAL UNITS............................................................................................................ 71
SUPER MULTIPLE JUNCTION (SMJ)............................................................................................... 74
FUSE BLOCK-JUNCTION BOX (J/B)............................................................................................... 76
FUSE AND FUSIBLE LINK BOX................................................................................................... 76
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