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2008 Harley Davidson Dyna Models Electrical Diagnostics Manual – PDF DOWNLOAD 
2008 Harley Davidson Dyna Models Electrical Diagnostics Manual – PDF DOWNLOAD
2008 Harley Davidson Dyna Models Electrical Diagnostics Manual – PDF DOWNLOAD
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2008 Harley Davidson Dyna Models Electrical Diagnostics Manual – PDF DOWNLOAD
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Description
2008 Harley Davidson Dyna Models Electrical Diagnostics Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2008 Harley Davidson Dyna Models Electrical Diagnostics Manual – PDF DOWNLOAD
ABOUT THIS MANUAL
GENERAL:
- This electrical diagnostic service manual has been prepared with two purposes in mind. First, it will acquaint the user with the construction of the Harley-Davidson product and assist in the performance of repair.
- Secondly, it will introduce to the professional Harley-Davidson Technician the latest field-tested and factory-approved diagnostic methods.We sincerely believe that this manual will make your association with Harley-Davidson products more pleasant and profitable.
HOW TO USE YOUR SERVICE MANUAL:
Refer to the table below for the content layout of this manual.
NO. CHAPTER
1 Starting / Charging
2 Instruments
3 TSM/HFSM
4 Engine Management
A Appendix A Connector Repair
B Appendix B Wiring
C Appendix C Conversions
D Appendix D Glossary
E Appendix E TSM/TSSM (Japan/Korea)
- Use the TABLE OF CONTENTS (which follows this FOREWORD) and the INDEX (at the back of this manual) to quickly locate subjects. Sections and topics in this manual are sequentially numbered for easy navigation.
- For example, a cross-reference shown as 2.1 SPECIFICATIONS refers to chapter 2 CHASSIS, heading 2.1 SPECIFICATIONS.
- For quick and easy reference, all pages contain a section number followed by a page number. For example, page 3-5 refers to page 5 in section 3.
- A number of acronyms and abbreviations are used in this document. See the D.1 GLOSSARY for a list of acronyms, abbreviations and definitions.
TABLE OF CONTENTS:
2008 Harley Davidson Dyna Models Electrical Diagnostics Manual – PDF DOWNLOAD
COVER............................................................ 1 FOREWORD......................................................... 2 TABLE OF CONTENTS................................................ 4 1. STARTING / CHARGING........................................... 12 1.1 STARTER TROUBLESHOOTING.................................. 14 General.................................................. 14 Starter Troubleshooting.................................. 14 1.2 STARTING SYSTEM DIAGNOSIS................................ 16 Diagnostics.............................................. 16 1.3 DIAGNOSTICS/TROUBLESHOOTING.............................. 25 Voltage Drop............................................. 25 1.4 STARTER ACTIVATION CIRCUITS.............................. 26 Starter Activation Circuits.............................. 26 1.5 TESTING STARTER ON MOTORCYCLE............................ 27 Start Relay Test......................................... 27 Starter Current Draw Test................................ 27 1.6 TESTING STARTER ON BENCH................................. 28 Free Running Current Draw Test........................... 28 Starter Solenoid......................................... 28 Solenoid Pull-In Test.................................... 28 Solenoid Hold-In Test.................................... 28 Solenoid Return Test..................................... 29 1.7 CHARGING SYSTEM.......................................... 30 General.................................................. 30 Troubleshooting.......................................... 30 Testing.................................................. 34 1.8 BATTERY TESTING.......................................... 37 General.................................................. 37 Voltmeter Test........................................... 37 Conductance Test......................................... 37 Load Test................................................ 37 2. INSTRUMENTS................................................... 40 2.1 CHECKING FOR DIAGNOSTIC TROUBLE CODES.................... 42 Check Engine Lamp........................................ 42 Security Lamp............................................ 43 Code Types............................................... 44 Retrieving Diagnostic Trouble Codes...................... 44 Multiple Diagnostic Trouble Codes........................ 45 2.2 INITIAL DIAGNOSTIC CHECK: SPEEDOMETER.................... 46 General.................................................. 46 Initial Diagnostics...................................... 47 2.3 SPEEDOMETER SELF DIAGNOSTICS............................. 53 General.................................................. 53 Diagnostics.............................................. 53 2.4 SPEEDOMETER/TACHOMETER................................... 56 General.................................................. 56 Speedometer Theory of Operation.......................... 56 Odometer Theory of Operation............................. 57 Tachometer Theory of Operation........................... 57 Diagnostics.............................................. 57 2.5 BREAKOUT BOX: SPEEDOMETER/TACHOMETER..................... 60 General.................................................. 60 Speedometer.............................................. 60 Tachometer............................................... 60 2.6 FUEL GAUGE............................................... 61 Theory of Operation...................................... 61 Fuel Gauge and Sender Test............................... 61 2.7 INDICATOR LAMPS: ALL BUT FXDWG/FXDC/FXDF................. 62 General.................................................. 62 DIAGNOSTICS.............................................. 62 2.8 INDICATOR LAMPS: FXDWG/FXDC/FXDF......................... 65 General.................................................. 65 Diagnostics.............................................. 65 2.9 DTC B1004, B1005......................................... 68 General.................................................. 68 Diagnostics.............................................. 68 2.10 DTC B1006, B1007........................................ 72 General.................................................. 72 2.11 DTC B1008............................................... 74 General.................................................. 74 Diagnostics.............................................. 74 2.12 DTC U1016, U1255........................................ 77 General.................................................. 77 Diagnostics.............................................. 77 2.13 DTC U1064, U1255........................................ 80 General.................................................. 80 Diagnostics.............................................. 80 2.14 DTC U1300, U1301 OR BUS ER.............................. 83 General.................................................. 83 Diagnostics.............................................. 83 3. TSM/HFSM...................................................... 84 3.1 TURN SIGNAL OVERVIEW..................................... 86 General.................................................. 86 Security System: Japan/Korea............................. 86 Turn Signal Functions.................................... 86 Manual Cancellation...................................... 86 Automatic Cancellation................................... 86 Bank Angle Functions..................................... 86 Bank Angle Restart....................................... 86 Clutch/Neutral Interlock................................. 86 Security System H-DSSS................................... 86 3.2 HARLEY-DAVIDSON SMART SECURITY SYSTEM.................... 87 Components............................................... 87 Security Immobilization.................................. 87 HFSM Features............................................ 88 3.3 H-DSSS ACTUATION......................................... 90 General.................................................. 90 Sidecar Configuration.................................... 90 Actuation................................................ 90 Fob Assignment........................................... 90 Power Disruption and Configuring......................... 90 3.4 PERSONAL IDENTIFICATION NUMBER (PIN)..................... 91 General.................................................. 91 Initial Pin Entry........................................ 91 Changing the Pin......................................... 91 3.5 ARMING/DISARMING SECURITY SYSTEM......................... 93 Hands-Free Fob........................................... 93 Security Lamp (Key Icon)................................. 93 Arming................................................... 93 Disarming................................................ 94 Disarming with a Personal Identification Number (PIN).... 94 3.6 WARNINGS AND ALARMS...................................... 95 Warnings................................................. 95 Alarm.................................................... 95 Siren Chirp Mode (Confirmation).......................... 95 3.7 SERVICE/EMERGENCY FUNCTIONS.............................. 96 Transport Mode........................................... 96 Service Mode............................................. 96 Four-Way Flashing........................................ 96 3.8 TROUBLESHOOTING.......................................... 97 Turn Signals (TSM/HFSM).................................. 97 Security System (HFSM)................................... 97 Diagnostics Mode......................................... 97 Troubleshooting.......................................... 97 3.9 CHECKING FOR DIAGNOSTIC TROUBLE CODES.................... 98 General.................................................. 98 Security Lamp Diagnostics................................ 98 Code Types............................................... 99 Retrieving DTCs..........................................100 Multiple DTCs/Priority Order.............................100 3.10 INITIAL DIAGNOSTIC CHECK: TSM/HFSM......................102 General..................................................102 Initial Diagnostics......................................102 3.11 SPEEDOMETER SELF DIAGNOSTICS............................107 General..................................................107 Diagnostics..............................................107 3.12 BREAKOUT BOX: TSM/HFSM..................................109 General..................................................109 Installation.............................................109 Removal..................................................109 3.13 FAILS TO DISARM (HFSM ONLY).............................111 General..................................................111 Job/Time Codes...........................................111 Diagnostics..............................................111 3.14 DTC B0563...............................................114 General..................................................114 Diagnostics..............................................114 3.15 TSM/HFSM: TURN SIGNAL ERRORS AND DTCS...................115 General..................................................115 Diagnostics..............................................115 3.16 DTC B1131, B1132 (HFSM ONLY)............................128 General..................................................128 Diagnostics..............................................128 3.17 DTC B1134 STARTER OUTPUT HIGH...........................131 General..................................................131 Diagnostics..............................................131 3.18 DTC B1135...............................................134 Diagnostics..............................................134 3.19 DTC B1136, B1142 (HFSM ONLY)............................135 Diagnostics..............................................135 3.20 DTC B1141 (HFSM ONLY)...................................136 Diagnostics..............................................136 3.21 DTC B1143, B1144, B1145 (HFSM ONLY).....................141 General..................................................141 Diagnostics..............................................141 3.22 DTC B1154, B1155........................................146 Diagnostics..............................................146 3.23 DTC U1016, U1255........................................150 General..................................................150 Diagnostics..............................................150 3.24 DTC U1300, U1301 OR BUS ER..............................153 Diagnostics..............................................153 3.25 TSM/HFSM: PASSWORD LEARN................................154 General..................................................154 Password Learning........................................154 3.26 HFSM MAINTENANCE........................................155 General..................................................155 Hands-Free Fob...........................................155 Smart Siren (If Installed)...............................155 4. ENGINE MANAGEMENT.............................................158 4.1 SPECIFICATIONS...........................................160 Specifications...........................................160 4.2 EFI SYSTEM...............................................161 General..................................................161 Troubleshooting..........................................161 4.3 EFI DIAGNOSTIC INTRODUCTION..............................163 System Problems..........................................163 Resolving Problems.......................................163 4.4 CHECKING FOR DIAGNOSTIC TROUBLE CODES: EFI...............164 Check Engine Lamp........................................164 Code Types...............................................165 Retrieving Diagnostic Trouble Codes......................165 Multiple Diagnostic Trouble Codes........................165 4.5 INITIAL DIAGNOSTIC CHECK: EFI............................167 General..................................................167 Initial Diagnostics......................................167 4.6 SPEEDOMETER SELF DIAGNOSTICS.............................176 General..................................................176 Diagnostics..............................................176 4.7 BREAKOUT BOX: EFI........................................179 General..................................................179 Installation.............................................179 Removal..................................................179 4.8 WIGGLE TEST..............................................180 General..................................................180 Procedure................................................180 4.9 INTAKE LEAK TEST.........................................181 General..................................................181 Leak Tester..............................................181 Procedure................................................181 4.10 ENGINE CRANKS, BUT WILL NOT START.......................183 General..................................................183 Diagnostics..............................................183 4.11 NO ECM POWER............................................190 General..................................................190 Diagnostics..............................................190 4.12 STARTS, THEN STALLS.....................................194 General..................................................194 Diagnostics..............................................194 4.13 FUEL SYSTEM ELECTRICAL TEST.............................199 General..................................................199 Diagnostics..............................................199 4.14 SYSTEM RELAY FAULT......................................206 General..................................................206 Diagnostics..............................................206 4.15 FUEL PRESSURE TEST......................................212 General..................................................212 Testing..................................................212 Diagnostics..............................................213 4.16 IDLE AIR CONTROL........................................216 General..................................................216 Diagnostics..............................................216 4.17 MISFIRE AT IDLE OR UNDER LOAD...........................221 General..................................................221 Diagnostics..............................................221 4.18 COMBUSTION ABSENT INTERMITTENT..........................227 General..................................................227 Diagnostics..............................................227 4.19 DTC P0107, P0108........................................232 General..................................................232 Diagnostics..............................................232 4.20 DTC P0112, P0113........................................236 General..................................................236 Diagnostics..............................................236 4.21 DTC P0117, P0118........................................240 General..................................................240 Diagnostics..............................................240 4.22 DTC P0122, P0123........................................244 General..................................................244 Diagnostics..............................................244 4.23 DTC P0131, P0132, P0134, P0151, P0152, P0154............248 General..................................................248 Diagnostics..............................................248 4.24 DTC P0261, P0262, P0263, P0264..........................254 General..................................................254 Diagnostics..............................................254 4.25 DTC P0373, P0374........................................260 General..................................................260 Diagnostics..............................................260 4.26 DTC P0501, P0502........................................263 General..................................................263 Diagnostics..............................................263 4.27 DTC P0562, P0563........................................267 General..................................................267 Diagnostics..............................................267 4.28 DTC P0603, P0605........................................271 General..................................................271 Diagnostics..............................................271 4.29 DTC P0661, P0662........................................272 General..................................................272 Diagnostics..............................................272 4.30 DTC P1009, P1010........................................276 General..................................................276 Diagnostics..............................................276 4.31 DTC P1351, P1352, P1354, P1355..........................279 General..................................................279 Diagnostics..............................................279 4.32 DTC P1475, P1477, P1478.................................284 General..................................................284 Diagnostics..............................................284 4.33 DTC P1501, P1502........................................290 General..................................................290 Diagnostics..............................................290 4.34 DTC U1064, U1255........................................295 General..................................................295 Diagnostics..............................................295 4.35 DTC U1097, U1255........................................298 General..................................................298 Diagnostics..............................................298 A. APPENDIX A CONNECTOR REPAIR...................................302 A.1 AMP 1-PLACE CONNECTORS...................................304 AMP 1-Place Connector Repair.............................304 A.2 AMP MULTILOCK CONNECTORS.................................306 AMP Multilock Connector Repair...........................306 A.3 DELPHI CONNECTORS........................................311 Delphi Connector Repair..................................311 A.4 DEUTSCH 1-PLACE ELECTRICAL CONNECTORS....................313 Deutsch 1-Place Connector Repair.........................313 A.5 DEUSCH ELECTRICAL CONNECTORS.............................314 Deutsch Connector Repair.................................314 A.6 DEUTSCH STANDARD TERMINALS...............................318 Deutsch Standard Terminal Crimps.........................318 A.7 DEUTSCH MINI-TERMINAL CRIMPS.............................319 Deutsch Mini Terminal Crimps.............................319 A.8 DEUTSCH SOLID BARREL TERMINALS...........................320 Deutsch Solid Barrel Terminal Crimps.....................320 A.9 RELAY AND FUSE BLOCKS....................................322 Fuse Block Repair........................................322 A.10 150 METRI-PACK CONNECTORS...............................323 150 Metri-Pack Connector Repair..........................323 A.11 280 METRI-PACK CONNECTORS...............................325 280 Metri-Pack Connector Repair..........................325 A.12 480 METRI-PACK CONNECTORS...............................327 480 Metri-Pack Connector Repair..........................327 A.13 630 METRI-PACK CONNECTORS...............................328 630 Metri-Pack Connector Repair..........................328 A.14 800 METRI-PACK CONNECTORS...............................329 Delphi Maxi-Fuse Housing Repair..........................329 A.15 METRI-PACK TERMINALS....................................331 Metri-Pack Terminal Crimps...............................331 A.16 MOLEX CONNECTORS........................................333 Molex Connector Repair...................................333 A.17 PACKARD ECM CONNECTOR...................................335 Packard 100W Connector Repair............................335 A.18 PACKARD MICRO-64 CONNECTORS.............................337 Packard Micro-64 Connector Repair........................337 A.19 SEALED SPLICE CONNECTORS................................340 Sealed Splice Connector Repair...........................340 B. APPENDIX B WIRING.............................................342 B.1 CONNECTORS...............................................344 Connector Locations......................................344 B.2 WIRING DIAGRAMS..........................................346 Wiring Diagram Information...............................346 2008 Dyna Wiring Diagrams................................347 C. APPENDIX C CONVERSIONS........................................392 C.1 METRIC CONVERSION........................................394 Conversion Table.........................................394 C.2 FLUID CONVERSIONS........................................395 United States System.....................................395 Metric System............................................395 British Imperial System..................................395 C.3 TORQUE CONVERSIONS.......................................396 United States System.....................................396 Metric System............................................396 D. APPENDIX D GLOSSARY...........................................398 D.1 GLOSSARY.................................................400 Acronyms and Abbreviations...............................400 E. APPENDIX E TSM/TSSM (JAPAN/KOREA).............................402 E.1 TSM/TSSM (JAPAN/KOREA) OVERVIEW..........................404 General..................................................404 Troubleshooting..........................................404 E.2 TSM/TSSM FEATURES........................................406 General..................................................406 Turn Signal Functions....................................406 Bank Angle Function......................................406 Clutch/Neutral Interlock Functions.......................406 Security Alarm and Immobilization Functions..............406 E.3 VEHICLE DELIVERY.........................................408 General..................................................408 Configuring A TSSM.......................................408 Sidecar Configuration....................................408 Power Disruption and Configuring.........................408 Key Fob Assignment: TSSM.................................408 Pin Entry: TSSM..........................................409 Changing the Pin: TSSM...................................411 E.4 TURN SIGNAL FUNCTIONS....................................412 General..................................................412 Automatic Cancellation...................................412 Manual Cancellation......................................412 Four-Way Flashing........................................412 Diagnostics Mode.........................................412 E.5 BANK ANGLE FUNCTION......................................413 General..................................................413 Operation................................................413 E.6 SECURITY SYSTEM FUNCTIONS (TSSM ONLY)....................414 General..................................................414 Alarm Sensitivity: TSSM..................................414 Auto-Arming Function: TSSM...............................415 Storage Mode: TSSM.......................................416 E.7 ARMING/DISARMING (TSSM ONLY).............................417 General..................................................417 Security Lamp............................................417 Using Key FOB: TSSM......................................417 Using the Pin............................................417 E.8 DIAGNOSTIC TROUBLE CODES (DTC)...........................419 TSM/TSSM.................................................419 Code Types...............................................420 Retrieving Diagnostic Trouble Codes......................421 Multiple Diagnostic Trouble Codes........................421 E.9 INITIAL DIAGNOSTIC CHECK: TSM/TSSM.......................422 General..................................................422 Initial Diagnostics......................................422 E.10 SPEEDOMETER SELF DIAGNOSTICS............................428 General..................................................428 Diagnostics..............................................428 E.11 BREAKOUT BOX: TSM/TSSM..................................431 General..................................................431 Installation.............................................431 Removal..................................................431 E.12 FAILS TO DISARM (TSSM ONLY).............................432 General..................................................432 Diagnostics..............................................432 E.13 TURN SIGNAL ERRORS: B1121, B1122, B1141.................435 General..................................................435 Diagnostics..............................................435 E.14 DTC B0563...............................................445 General..................................................445 Diagnostics..............................................445 E.15 DTC B1131, B1132........................................446 General..................................................446 Diagnostics..............................................446 E.16 DTC B1134...............................................449 General..................................................449 Diagnostics..............................................449 E.17 DTC B1135...............................................452 General..................................................452 E.18 DTC B1154, B1155........................................453 General..................................................453 Diagnostic Notes.........................................453 E.19 DTC U1016, U1255........................................457 General..................................................457 Diagnostics..............................................457 E.20 DTC U1300, U1301 OR BUS ER..............................460 General..................................................460 Diagnostics..............................................460 E.21 TSM/TSSM: PASSWORD LEARN................................461 General..................................................461 Password Learning........................................461 E.22 TSSM MAINTENANCE........................................462 General..................................................462 Key FOB..................................................462 Siren (If Installed).....................................462 TOOLS............................................................ 0 TORQUE VALUES.................................................... 0 INDEX............................................................464
2008 HARLEY DAVIDSON DYNA MODELS ELECTRICAL DIAGNOSTICS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
