2008 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

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2008 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

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2008 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

ABOUT THIS MANUAL
GENERAL:

• This Service Manual has been prepared with two purposes in mind. First, it will acquaint the user with the construction of the Harley-Davidson product and assist in the performance of basic maintenance and repair.
• Secondly, it will introduce to the professional Harley-Davidson Technician the latest field-tested and factory-approved major repair methods. We sincerely believe that this Service Manual will make your association with Harley-Davidson products more pleasant and profitable.

HOW TO USE YOUR SERVICE MANUAL
Refer to the table below for the content layout of this manual.
NO. CHAPTER
1 Maintenance
2 Chassis
3 Engine
4 Fuel System
5 Drive
6 Transmission
7 Electrical
A Appendix A Connector Repair
B Appendix B Wiring
C Appendix C Conversions
D Appendix D Glossary

• Use the TABLE OF CONTENTS (which follows this FOREWORD) and the INDEX (at the back of this manual) to quickly locate subjects. Sections and topics in this manual are sequentially numbered for easy navigation.
• For example, a cross-reference shown as 2.1 SPECIFICATIONS refers to chapter 2 CHASSIS, heading 2.1 SPECIFICATIONS.
• For quick and easy reference, all pages contain a section number followed by a page number. For example, page 3-5 refers to page 5 in section 3.
• A number of acronyms and abbreviations are used in this document. See the D.1 GLOSSARY for a list of acronyms, abbreviations and definitions.

TABLE OF CONTENTS:

2008 Harley Davidson Dyna Models Service Manual – PDF DOWNLOAD

COVER..............................................................  1
FOREWORD...........................................................  2
TABLE OF CONTENTS..................................................  4
1. MAINTENANCE..................................................... 16
	1.1 GENERAL.................................................... 18
		Servicing a New Motorcycle................................. 18
		Safe Operating Maintenance................................. 18
		Shop Practices............................................. 18
		Repair and Replacement Procedures.......................... 19
		Cleaning................................................... 20
		Tool Safety................................................ 20
	1.2 MAINTENANCE SCHEDULE....................................... 22
		General.................................................... 22
	1.3 FUEL AND OIL............................................... 25
		Fuel....................................................... 25
		Gasoline Blends............................................ 25
		Engine Lubrication......................................... 25
		Winter Lubrication......................................... 26
	1.4 ENGINE OIL AND FILTER...................................... 27
		Checking and Adding Oil.................................... 27
		Changing Oil and Filter.................................... 28
	1.5 BULB REQUIREMENTS.......................................... 29
		General.................................................... 29
	1.6 BRAKES..................................................... 30
		Fluid Inspection........................................... 30
		Rear Pedal Height.......................................... 30
	1.7 AIR CLEANER AND EXHAUST SYSTEM............................. 32
		Removal.................................................... 32
		Installation............................................... 32
		Exhaust System Leak Check.................................. 33
	1.8 TIRES AND WHEELS........................................... 34
		Tires...................................................... 34
		Tire Replacement........................................... 34
		Wheel Bearings............................................. 35
		Wheel Spokes............................................... 35
	1.9 PRIMARY CHAIN.............................................. 36
		General.................................................... 36
		Changing Primary Chaincase Lubricant....................... 36
	1.10 TRANSMISSION LUBRICANT.................................... 38
		Changing Transmission Lubricant............................ 38
	1.11 CLUTCH.................................................... 39
		Adjustment................................................. 39
	1.12 REAR BELT AND SPROCKETS................................... 41
		General.................................................... 41
		Cleaning................................................... 41
		Inspection................................................. 41
	1.13 REAR BELT DEFLECTION...................................... 43
		Inspection................................................. 43
		Adjustment................................................. 44
	1.14 THROTTLE CABLES........................................... 45
		Cable Inspection, Lubrication and Adjustment............... 45
	1.15 BLEEDING BRAKES........................................... 46
		General.................................................... 46
		Procedure.................................................. 46
	1.16 BRAKE PADS AND DISCS...................................... 47
		Inspection................................................. 47
		Brake Pad Replacement...................................... 47
	1.17 BATTERY MAINTENANCE....................................... 50
		General.................................................... 50
		Cleaning and Inspection.................................... 51
		Voltmeter Test............................................. 51
		Charging Battery........................................... 51
		Disconnection and Removal.................................. 52
		Storage.................................................... 53
		Installation and Connection................................ 53
	1.18 SUSPENSION ADJUSTMENTS.................................... 55
		Rear Shock Preload Adjustment.............................. 55
	1.19 SPARK PLUGS............................................... 56
		Inspection................................................. 56
		Spark Plug Cable Inspection................................ 56
	1.20 STEERING HEAD BEARINGS.................................... 58
		Adjustment................................................. 58
		Lubrication................................................ 58
	1.21 FRONT FORK OIL............................................ 59
		Replacing Fork Oil......................................... 59
	1.22 CABLE AND CHASSIS LUBRICATION............................. 60
		General.................................................... 60
		Cables and Hand Levers..................................... 60
		Jiffy Stand................................................ 60
	1.23 HEADLAMP ALIGNMENT........................................ 61
		Inspection................................................. 61
		Adjustment................................................. 61
	1.24 CRITICAL FASTENERS........................................ 63
		Inspection................................................. 63
	1.25 ENGINE MOUNTS............................................. 64
		Inspection................................................. 64
	1.26 STORAGE................................................... 65
		General.................................................... 65
		Placing in Storage......................................... 65
		Removal from Storage....................................... 65
	1.27 TROUBLESHOOTING........................................... 67
		General.................................................... 67
		Engine..................................................... 67
		Lubrication System......................................... 68
		Electrical System.......................................... 68
		Transmission............................................... 69
		Handling................................................... 69
		Brakes..................................................... 69
2. CHASSIS......................................................... 70
	2.1 SPECIFICATIONS............................................. 72
		Specifications............................................. 72
		Tires...................................................... 72
	2.2 VEHICLE IDENTIFICATION NUMBER (V.I.N.)..................... 74
		General.................................................... 74
	2.3 FRONT WHEEL................................................ 76
		Removal.................................................... 76
		Disassembly................................................ 76
		Cleaning and Inspection.................................... 79
		Assembly................................................... 79
		Installation............................................... 80
	2.4 REAR WHEEL................................................. 81
		Removal.................................................... 81
		Disassembly................................................ 81
		Cleaning and Inspection.................................... 82
		Assembly................................................... 82
		Installation............................................... 83
	2.5 SEALED WHEEL BEARINGS...................................... 84
		Inspection................................................. 84
		Removal.................................................... 84
		Installation............................................... 85
	2.6 WHEEL LACING: 17 INCH RIM.................................. 87
		General.................................................... 87
		Procedure.................................................. 87
	2.7 WHEEL LACING: 19 INCH RIM.................................. 90
		Procedure.................................................. 90
	2.8 WHEEL LACING: 21 INCH RIM.................................. 94
		General.................................................... 94
		Procedure.................................................. 94
	2.9 TRUING LACED WHEELS........................................ 97
		General.................................................... 97
		Lateral Truing............................................. 97
		Radial Truing.............................................. 98
	2.10 CHECKING CAST WHEEL RUNOUT................................100
		General....................................................100
		Lateral Runout.............................................100
		Radial Runout..............................................100
	2.11 VEHICLE ALIGNMENT.........................................101
		Inspection.................................................101
	2.12 FRONT BRAKE MASTER CYLINDER...............................103
		General....................................................103
		Removal and Disassembly....................................103
		Cleaning and Inspection....................................105
		Assembly and Installation..................................105
	2.13 FRONT BRAKE CALIPER.......................................107
		Removal....................................................107
		Disassembly................................................107
		Cleaning, Inspection and Repair............................109
		Assembly...................................................110
		Installation...............................................110
	2.14 REAR BRAKE MASTER CYLINDER................................112
		General....................................................112
		Removal....................................................112
		Disassembly................................................113
		Cleaning and Inspection....................................114
		Assembly...................................................114
		Installation...............................................114
	2.15 REAR BRAKE CALIPER........................................116
		Removal....................................................116
		Disassembly................................................116
		Cleaning, Inspection and Repair............................118
		Assembly...................................................119
		Installation...............................................119
	2.16 TIRES.....................................................121
		General....................................................121
		Removal....................................................121
		Cleaning, Inspection and Repair............................122
		Installation...............................................122
	2.17 FRONT FORK................................................124
		Removal....................................................124
		Disassembly................................................124
		Cleaning and Inspection....................................127
		Assembly...................................................127
		Installation...............................................128
	2.18 STEERING HEAD.............................................129
		Removal....................................................129
		Inspection.................................................129
		Disassembly................................................130
		Assembly...................................................131
		Installation...............................................131
	2.19 BELT GUARD................................................132
		Removal....................................................132
		Installation...............................................132
	2.20 DEBRIS DEFLECTOR..........................................133
		Removal....................................................133
		Installation...............................................133
	2.21 THROTTLE CONTROL..........................................134
		Removal/Disassembly........................................134
		Cleaning and Inspection....................................134
		Assembly/Installation......................................134
		Throttle Cable Routing.....................................134
	2.22 REAR SHOCK ABSORBERS......................................136
		General....................................................136
		Removal....................................................136
		Inspection.................................................136
		Installation...............................................136
	2.23 REAR FORK.................................................137
		Removal....................................................137
		Disassembly................................................138
		Cleaning and Inspection....................................138
		Assembly...................................................138
		Installation...............................................138
	2.24 CLUTCH CONTROL............................................139
		Removal....................................................139
		Installation...............................................139
	2.25 HANDLEBARS: ALL BUT FXDWG/FXDF............................140
		Removal....................................................140
		Installation...............................................141
	2.26 HANDLEBARS: FXDWG/FXDF....................................143
		Removal....................................................143
		Installation...............................................143
	2.27 FRONT FENDER..............................................146
		Removal....................................................146
		Installation...............................................146
	2.28 REAR FENDER...............................................147
		General....................................................147
		FXDWG/FXDF.................................................148
		FXD, FXDC, FXDB and FXDL Models............................148
	2.29 SEAT......................................................149
		Removal....................................................149
		Installation...............................................149
	2.30 JIFFY STAND...............................................151
		Cleaning...................................................151
		Sensor (HDI Models)........................................151
		Removal....................................................152
		Installation...............................................152
	2.31 ENGINE MOUNTS.............................................154
		Removal....................................................154
		Installation...............................................154
3. ENGINE..........................................................156
	3.1 SPECIFICATIONS.............................................158
		Specifications.............................................158
	3.2 SERVICE WEAR LIMITS........................................160
		General....................................................160
	3.3 ENGINE OIL FLOW............................................162
		Oil Feed...................................................162
		Top End....................................................163
		Bottom End.................................................164
		Oil Return.................................................166
	3.4 OIL PUMP OPERATION.........................................167
		General....................................................167
		Operation..................................................167
	3.5 BREATHER OPERATION.........................................169
		General....................................................169
	3.6 OIL PRESSURE...............................................170
		Oil Pressure Indicator Lamp................................170
		Checking Oil Pressure......................................170
	3.7 TROUBLESHOOTING............................................171
		Diagnosing Valve Train Noise...............................171
		Compression Test...........................................171
		Cylinder Leakdown Test.....................................171
		Diagnosing Smoking Engine or High Oil Consumption..........172
	3.8 HOW TO USE THIS SECTION....................................173
		Top End Repair.............................................173
		Bottom End Repair..........................................173
		Typical Symptoms...........................................173
	3.9 TOP END SERVICE............................................174
		Engine in Chassis..........................................174
		Engine Removed from Chassis................................175
	3.10 BOTTOM END SERVICE........................................176
		Engine in Chassis..........................................176
		Engine Removed From Chassis................................177
	3.11 STRIPPING MOTORCYCLE FOR SERVICE..........................178
		Procedure..................................................178
	3.12 ASSEMBLING MOTORCYCLE AFTER SERVICE.......................179
		Procedure..................................................179
	3.13 REMOVING ENGINE FROM CHASSIS..............................180
		Procedure..................................................180
	3.14 INSTALLING ENGINE IN CHASSIS..............................181
		Procedure..................................................181
	3.15 TOP END OVERHAUL: DISASSEMBLY.............................183
		General....................................................183
		Breather Assembly..........................................183
		Rocker Arm Support Plate...................................184
		Push Rods, Lifters and Covers..............................185
		Cylinder Head..............................................186
		Cylinder...................................................187
		Piston.....................................................187
	3.16 TOP END OVERHAUL: ASSEMBLY................................189
		General....................................................189
		Piston.....................................................189
		Cylinder...................................................190
		Cylinder Head..............................................192
		Push Rods, Lifters and Covers..............................196
		Rocker Arm Support Plate...................................197
		Breather Assembly..........................................198
	3.17 BOTTOM END OVERHAUL: DISASSEMBLY..........................200
		General....................................................200
		Cover and Cam Support Plate................................200
		Crankcase..................................................202
	3.18 BOTTOM END OVERHAUL: ASSEMBLY.............................204
		General....................................................204
		Crankcase..................................................204
		Cover and Cam Support Plate................................206
	3.19 BREATHER ASSEMBLY.........................................211
		Removal Overview...........................................211
		Disassembly................................................211
		Cleaning and Inspection....................................211
		Assembly...................................................211
		Installation Overview......................................211
	3.20 ROCKER ARM SUPPORT PLATE..................................212
		Removal Overview...........................................212
		Disassembly................................................212
		Cleaning and Inspection....................................212
		Assembly...................................................214
		Installation Overview......................................214
	3.21 PUSH RODS, LIFTERS AND COVERS.............................215
		Removal Overview...........................................215
		Disassembly................................................215
		Cleaning and Inspection....................................215
		Lifter Inspection..........................................216
		Assembly...................................................216
		Installation Overview......................................217
	3.22 CYLINDER HEAD.............................................218
		Removal Overview...........................................218
		Disassembly................................................218
		Cleaning...................................................219
		Inspection.................................................220
		Valve Guide Replacement....................................221
		Valve and Seat Refacing....................................225
		Assembly...................................................227
		Installation Overview......................................228
	3.23 CYLINDER..................................................229
		Removal Overview...........................................229
		Cleaning...................................................229
		Inspection.................................................230
		Deglazing Cylinder.........................................231
		Boring and Honing Cylinder.................................232
		Installation Overview......................................232
	3.24 PISTON....................................................233
		Removal Overview...........................................233
		Disassembly................................................233
		Cleaning...................................................233
		Inspection.................................................234
		Assembly...................................................235
		Installation Overview......................................237
	3.25 COVER AND CAM SUPPORT PLATE...............................238
		Removal Overview...........................................238
		Camshafts..................................................239
		Oil Pressure Relief Valve..................................241
		Cam Needle Bearings........................................242
		Cleaning and Inspection....................................245
		Installation Overview......................................245
	3.26 OIL PUMP..................................................246
		Removal Overview...........................................246
		Cleaning and Inspection....................................246
		Installation Overview......................................246
	3.27 CRANKCASE.................................................247
		Removal Overview...........................................247
		Right Crankcase Half.......................................247
		Left Crankcase Half........................................248
		Sprocket Shaft Bearing Inner Race..........................251
		Cylinder Studs.............................................253
		Pipe Plug and Oil Fittings.................................254
		Cleaning and Inspection....................................254
		Installation Overview......................................254
	3.28 FLYWHEEL AND CONNECTING RODS..............................255
		Removal Overview...........................................255
		Inspection.................................................255
		Installation Overview......................................255
	3.29 OIL PAN...................................................256
		Removal....................................................256
		Installation...............................................256
4. FUEL SYSTEM.....................................................258
	4.1 SPECIFICATIONS: FUEL SYSTEM................................260
		Specifications.............................................260
	4.2 ELECTRONIC FUEL INJECTION (EFI)............................261
		Troubleshooting............................................261
	4.3 IDLE SPEED.................................................262
		General....................................................262
	4.4 AIR CLEANER ASSEMBLY.......................................263
		Removal....................................................263
		Installation...............................................264
		Backplate Assembly: HDI Models.............................264
	4.5 FUEL TANK..................................................266
		General....................................................266
		Removal....................................................266
		Cleaning and Inspection....................................268
		Installation...............................................268
	4.6 THROTTLE POSITION SENSOR (TPS).............................269
		General....................................................269
		Removal....................................................269
		Installation...............................................269
	4.7 INTAKE AIR TEMPERATURE SENSOR (IAT)........................270
		General....................................................270
		Removal....................................................270
		Installation...............................................270
	4.8 ENGINE TEMPERATURE SENSOR (ET).............................271
		General....................................................271
		Removal....................................................271
		Installation...............................................272
	4.9 INDUCTION MODULE...........................................273
		Removal....................................................273
		Installation...............................................274
	4.10 IDLE AIR CONTROL (IAC)....................................275
		General....................................................275
		Removal....................................................275
		Installation...............................................275
	4.11 MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP)...................276
		General....................................................276
		Removal....................................................276
		Installation...............................................276
	4.12 OXYGEN SENSOR.............................................277
		General....................................................277
		Removal....................................................277
		Installation...............................................277
	4.13 FUEL INJECTORS............................................278
		General....................................................278
		Removal....................................................278
		Installation...............................................278
	4.14 FUEL PUMP.................................................280
		General....................................................280
		Removal....................................................280
		Disassembly/Assembly.......................................282
		Installation...............................................284
	4.15 FUEL PRESSURE TEST........................................288
		General....................................................288
		Testing....................................................288
	4.16 EXHAUST SYSTEM............................................290
		Removal: All but FXDF......................................290
		Disassembly: All but FXDF..................................292
		Assembly: All but FXDF.....................................292
		Installation: All but FXDF.................................292
		Removal: FXDF..............................................293
		Installation: FXDF.........................................294
	4.17 INTAKE LEAK TEST..........................................296
		General....................................................296
		Leak Tester................................................296
		Procedure..................................................296
	4.18 EVAPORATIVE EMISSIONS CONTROL (CA MODELS).................298
		General....................................................298
		Charcoal Canister..........................................298
5. STARTER.........................................................300
	5.1 SPECIFICATIONS: STARTER....................................302
		Specifications.............................................302
	5.2 STARTER....................................................303
		General....................................................303
		Removal....................................................303
		Installation...............................................303
		Testing....................................................303
		Field Coil Assembly........................................307
		Drive Assembly.............................................308
	5.3 STARTER SOLENOID...........................................309
		Solenoid Assembly..........................................309
		Solenoid Plunger...........................................309
		Solenoid Contacts..........................................309
6. DRIVE...........................................................312
	6.1 SPECIFICATIONS: DRIVE......................................314
		Specifications.............................................314
	6.2 PRIMARY CHAINCASE COVER....................................315
		General....................................................315
		Removal....................................................315
		Installation...............................................315
	6.3 DRIVE COMPONENTS...........................................316
		Removal....................................................316
		Installation...............................................317
	6.4 PRIMARY CHAINCASE HOUSING..................................321
		Removal....................................................321
		Inspection.................................................321
		Mainshaft Bearing and Lip Seal.............................321
		Mainshaft Bearing Inner Race...............................322
		Shifter Shaft Bushing......................................323
		Installation...............................................324
	6.5 CLUTCH.....................................................326
		Removal and Installation...................................326
		Clutch Pack Only...........................................326
		Clutch Pack and Bearing....................................328
	6.6 TRANSMISSION SPROCKET......................................331
		Removal....................................................331
		Cleaning and Inspection....................................331
		Installation...............................................332
	6.7 DRIVE BELT.................................................334
		Removal....................................................334
		Installation...............................................334
7. TRANSMISSION....................................................336
	7.1 SPECIFICATIONS: TRANSMISSION...............................338
		Specifications.............................................338
		Service Wear Limits........................................338
	7.2 TRANSMISSION...............................................339
		Power Flow.................................................339
	7.3 SHIFTER LINKAGE............................................341
		Adjustment.................................................341
	7.4 CLUTCH RELEASE COVER.......................................342
		Removal and Disassembly....................................342
		Cleaning and Inspection....................................342
		Assembly and Installation..................................343
	7.5 TRANSMISSION ASSEMBLY......................................344
		Removal....................................................344
		Disassembly................................................345
		Cleaning and Inspection....................................352
		Assembly...................................................352
		Installation...............................................355
	7.6 MAIN DRIVE GEAR AND BEARING................................356
		Removal....................................................356
		Cleaning and Inspection....................................357
		Installation...............................................359
	7.7 TRANSMISSION CASE..........................................363
		Removal....................................................363
		Installation...............................................364
		Disassembly................................................365
		Cleaning and Inspection....................................365
		Assembly...................................................366
8. ELECTRICAL......................................................368
	8.1 SPECIFICATIONS: ELECTRICAL.................................370
		Specifications.............................................370
	8.2 ELECTRICAL CADDY...........................................371
		Removal....................................................371
		Installation...............................................371
	8.3 ELECTRONIC CONTROL MODULE (ECM)............................373
		General....................................................373
		Replacement................................................373
	8.4 SPARK PLUG CABLES..........................................374
		Removal....................................................374
		Installation...............................................374
	8.5 VOLTAGE REGULATOR..........................................375
		Removal....................................................375
		Installation...............................................375
	8.6 FUSES AND RELAYS...........................................376
		General....................................................376
		Removal and Installation...................................376
	8.7 IGNITION SWITCH/FORK LOCK..................................377
		General....................................................377
		FXD, FXDL, FXDB............................................377
		FXDWG, FXDC, FXDF Models (Ignition Switch Only)............380
	8.8 BATTERY TRAY AND BATTERY CABLES............................381
		Battery Tray...............................................381
		Battery Cables.............................................382
	8.9 HEADLAMP...................................................383
		General....................................................383
		Bulb Removal...............................................383
		Bulb Installation..........................................385
		Headlamp Assembly Removal..................................385
		Headlamp Assembly Installation.............................385
	8.10 TAIL LAMP.................................................386
		General....................................................386
		Tail Lamp Bulb Replacement: Standard Style.................386
		Base Replacement...........................................386
	8.11 TURN SIGNALS AND RUNNING LIGHTS...........................388
		Bulb Replacement: Bullet Style.............................388
		Front Lamp Housing Replacement.............................388
		Rear Lamp Housing Replacement..............................389
	8.12 TURN SIGNAL AND SECURITY MODULE (TSM/TSSM/HFSM)...........392
		Removal....................................................392
		Installation...............................................392
	8.13 CRANK POSITION SENSOR (CKP)...............................394
		General....................................................394
		Removal....................................................394
		Installation...............................................394
	8.14 ALTERNATOR AND STATOR.....................................395
		Removal/Disassembly........................................395
		Assembly/Installation......................................395
	8.15 FUEL GAUGE................................................396
		General....................................................396
		All But FXD Models.........................................396
		FXD Models.................................................396
	8.16 FUEL GAUGE SENDER.........................................400
		Removal....................................................400
		Installation...............................................401
	8.17 INSTRUMENTS: FXDWG/FXDC/FXDF..............................403
		Removal....................................................403
		Installation...............................................403
	8.18 INSTRUMENTS: FXDL/FXDB....................................404
		Removal....................................................404
		Installation...............................................404
	8.19 INSTRUMENTS: FXD..........................................406
		Removal....................................................406
		Installation...............................................406
	8.20 VEHICLE SPEED SENSOR (VSS)................................407
		General....................................................407
		Removal....................................................407
		Installation...............................................407
	8.21 INDICATOR LAMPS...........................................408
		General....................................................408
		Removal....................................................408
		Installation...............................................409
	8.22 NEUTRAL SWITCH............................................411
		General....................................................411
		Removal....................................................411
		Installation...............................................411
	8.23 OIL PRESSURE SWITCH.......................................412
		General....................................................412
		Removal....................................................412
		Installation...............................................412
	8.24 REAR STOPLIGHT SWITCH.....................................413
		General....................................................413
		Removal....................................................413
		Installation...............................................413
	8.25 HORN......................................................414
		Inspection.................................................414
		Replacement................................................414
	8.26 ACTIVE EXHAUST............................................415
		General....................................................415
		Removal....................................................415
		Repair.....................................................415
		Installation...............................................415
	8.27 MAIN WIRING HARNESS.......................................417
		General....................................................417
		Removal....................................................417
		Installation...............................................419
	8.28 HANDLEBAR SWITCH ASSEMBLIES...............................422
		General....................................................422
		Repair Procedures..........................................422
	8.29 RIGHT HANDLEBAR SWITCH....................................423
		Removal....................................................423
		Installation...............................................423
		Disassembly................................................425
		Switch Repair/Replacement..................................426
		Assembly...................................................427
	8.30 LEFT HANDLEBAR SWITCH.....................................429
		Removal....................................................429
		Installation...............................................429
		Disassembly................................................430
		Switch Repair/Replacement..................................430
		Assembly...................................................431
A. APPENDIX A CONNECTOR REPAIR.....................................434
	A.1 AMP 1-PLACE CONNECTORS.....................................436
		AMP 1-Place Connector Repair...............................436
	A.2 AMP MULTILOCK CONNECTORS...................................438
		AMP Multilock Connector Repair.............................438
	A.3 AUTOFUSE ELECTRICAL CONNECTORS.............................442
		Autofuse Connector Repair..................................442
	A.4 DELPHI CONNECTORS..........................................443
		Delphi Connector Repair....................................443
	A.5 DELPHI MAXI FUSE HOUSING...................................445
		Delphi Maxi-Fuse Housing Repair............................445
	A.6 DEUTSCH ELECTRICAL CONNECTORS..............................447
		Deutsch Connector Repair...................................447
	A.7 DEUTSCH STANDARD TERMINAL REPAIR...........................451
		Deutsch Standard Terminal Crimps...........................451
	A.8 DEUTSCH SOLID BARREL MINI TERMINAL REPAIR..................452
		Deutsch Solid Barrel Terminal Crimps.......................452
	A.9 DEUTSCH MINI TERMINAL REPAIR...............................454
		Deutsch Mini Terminal Crimps...............................454
	A.10 MOLEX CONNECTORS..........................................455
		Molex Connector Repair.....................................455
		Crimp Terminal to Lead.....................................456
	A.11 PACKARD 150 METRI-PACK CONNECTORS.........................459
		150 Metri-Pack Connector Repair............................459
	A.12 PACKARD 280 METRI-PACK RELAY AND FUSE BLOCK CONNECTORS....461
		Fuse Block Repair..........................................461
	A.13 PACKARD 480 METRI-PACK CONNECTORS.........................462
		480 Metri-Pack Connector Repair............................462
	A.14 PACKARD 630 METRI-PACK CONNECTORS.........................463
		630 Metri-Pack Connector Repair............................463
	A.15 PACKARD METRI-PACK TERMINALS..............................464
		Metri-Pack Terminal Crimps.................................464
	A.16 PACKARD ECM CONNECTOR.....................................466
		Packard 100W Connector Repair..............................466
	A.17 PACKARD MICRO-64 CONNECTORS...............................468
		Packard Micro-64 Connector Repair..........................468
	A.18 SEALED SPLICE CONNECTORS..................................471
		Sealed Splice Connector Repair.............................471
B. APPENDIX B WIRING...............................................474
	B.1 CONNECTORS.................................................476
		Connector Locations........................................476
	B.2 WIRING DIAGRAMS............................................478
		Wiring Diagram Information.................................478
		2008 Dyna Wiring Diagrams..................................479
C. APPENDIX C CONVERSIONS..........................................524
	C.1 LENGTH CONVERSION..........................................526
		Conversion Table...........................................526
	C.2 FLUID CONVERSION...........................................527
		United States System.......................................527
		Metric System..............................................527
		British Imperial System....................................527
	C.3 TORQUE CONVERSION..........................................528
		United States System.......................................528
		Metric System..............................................528
D. APPENDIX D GLOSSARY.............................................530
	D.1 GLOSSARY...................................................532
		Acronyms and Abbreviations.................................532
TOOLS..............................................................534
TORQUE VALUES......................................................540
INDEX..............................................................548

2008 HARLEY DAVIDSON DYNA MODELS SERVICE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V