2008 Harley Davidson Touring Service Manual 99483-08 – PDF DOWNLOAD

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2008 Harley Davidson Touring Service Manual 99483-08 – PDF DOWNLOAD

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DESCRIPTION:

2008 Harley Davidson Touring Service Manual 99483-08 – PDF DOWNLOAD

ABOUT THIS MANUAL:
GENERAL:

This Service Manual has been prepared with two purposes in mind. First, it will acquaint the user with the construction of the Harley-Davidson product and assist in the performance of basic maintenance and repair.

• Secondly, it will introduce to the professional Harley-Davidson Technician the latest field-tested and factory-approved major repair methods.
• We sincerely believe that this Service Manual will make your association with Harley-Davidson products more pleasant and profitable.

HOW TO USE YOUR SERVICE MANUAL
Refer to the table below for the content layout of this manual.
NO. CHAPTER
1 Maintenance
2 Chassis
3 Engine
4 Fuel System
5 Starter
6 Drive
7 Transmission
8 Electrical
A Appendix A Connector Repair
B Appendix B Wiring
C Appendix C ABS
D Appendix D Conversions
E Appendix E Glossary

TABLE OF CONTENTS:

2008 Harley Davidson Touring Service Manual 99483-08 – PDF DOWNLOAD

FOREWORD 7
TABLE OF CONTENTS 9
1 MAINTENANCE 23
1 1 GENERAL 25
Servicing a New Motorcycle 25
Safe Operating Maintenance 25
Shop Practices 25
Repair and Replacement Procedures 26
Cleaning 27
Tool Safety 27
1 2 MAINTENANCE SCHEDULE 29
General 29
1 3 FUEL AND OIL 32
Fuel 32
Gasoline Blends 32
Engine Lubrication 32
Winter Lubrication 33
1 4 BULB REQUIREMENTS 34
General 34
1 5 ENGINE OIL AND FILTER 35
Checking Oil Level: Touring Models 35
Changing Oil and Oil Filter: Touring Models 36
1 6 BRAKES 38
Fluid Inspection 38
1 7 AIR CLEANER AND EXHAUST SYSTEM 39
Removal 39
Installation 40
Exhaust System Leak Check 40
1 8 TIRES AND WHEELS 41
Tires 41
Tire Replacement 41
Wheel Bearings 42
Wheel Spokes 42
1 9 PRIMARY CHAIN 44
General 44
Chaincase Lubricant: Touring Models 44
1 10 TRANSMISSION LUBRICANT 45
Transmission Lubrication: Touring Models 45
1 11 CLUTCH 47
Adjustment 47
1 12 REAR BELT AND SPROCKETS 49
General 49
Cleaning 49
Inspection 49
1 13 REAR BELT DEFLECTION 51
Checking Belt Deflection 51
Setting Belt Deflection 52
1 14 BLEEDING BRAKES 54
General 54
Procedure 54
1 15 BRAKE PADS AND DISCS 56
Inspection 56
Brake Pad Replacement 56
1 16 BATTERY MAINTENANCE 60
General 60
Cleaning and Inspection 61
Battery: Touring Models 61
Voltmeter Test 62
Charging Battery 62
Storage 63
1 17 SUSPENSION ADJUSTMENTS 65
General 65
1 18 SPARK PLUGS 67
Inspection 67
Spark Plug Cable Inspection 67
1 19 STEERING HEAD BEARINGS 69
Lubrication 69
Checking 69
Adjustment 70
1 20 CABLE AND CHASSIS LUBRICATION 72
General 72
Steering Head Bearings 72
Jiffy Stand 72
1 21 HEADLAMP ALIGNMENT 73
Headlamp Alignment: Touring Models 73
1 22 CRITICAL FASTENERS 75
Inspection 75
1 23 ENGINE MOUNTS 76
Inspection 76
1 24 STORAGE 77
General 77
Placing in Storage 77
Removal from Storage 77
1 25 TROUBLESHOOTING 79
General 79
Engine 79
Lubrication System 80
Electrical System 81
Transmission 81
Handling 81
Brakes 82
2 CHASSIS 83
2 1 SPECIFICATIONS 85
Specifications 85
2 2 VEHICLE IDENTIFICATION NUMBER (V I N ) 87
Vehicle Identification Number: Touring Models 87
2 3 FRONT WHEEL 89
General 89
Removal 89
Cleaning and Inspection 90
Installation 90
2 4 REAR WHEEL 92
General 92
Removal 92
Cleaning and Inspection 93
Installation 94
2 5 REAR WHEEL COMPENSATOR 97
Isolator Replacement 97
Sprocket Bearing Replacement 97
2 6 CHECKING RIM RUNOUT 100
Inspection 100
2 7 WHEEL LACING: 16 INCH RIM 101
General 101
Procedure 101
Spoke Tightness 103
2 8 SEALED WHEEL BEARINGS 104
Inspection 104
Removal 104
Installation 106
2 9 TRUING LACED WHEELS 108
General 108
Lateral Truing 108
Radial Truing 109
2 10 CHECKING CAST WHEEL RUNOUT 111
General 111
Lateral Runout 111
Radial Runout 111
2 11 VEHICLE ALIGNMENT 112
Method A 112
Method B 114
Inspection 116
2 12 FRONT BRAKE MASTER CYLINDER 118
General 118
Removal and Disassembly 118
Cleaning and Inspection 120
Assembly and Installation 120
Front Brake Line 120
2 13 FRONT BRAKE CALIPER 123
Removal 123
Installation 123
2 14 REAR BRAKE MASTER CYLINDER 124
General 124
Removal and Disassembly 124
Cleaning and Inspection 127
Assembly and Installation 127
Rear Brake Line 127
2 15 REAR BRAKE CALIPER 130
Removal 130
Installation 130
2 16 TIRES 131
General 131
Removal 131
Cleaning, Inspection and Repair 131
Installation 132
2 17 FRONT FORK 134
Changing Fork Oil 134
Removal 134
Disassembly 134
Cleaning and Inspection 135
Assembly 136
Installation 139
2 18 AIR DAM: FLTR 141
Air Dam (FLTR) 141
2 19 STEERING HEAD BEARINGS 142
Removal 142
Inspection 143
Installation 144
2 20 REAR AIR SUSPENSION 146
Removal and Installation 146
2 21 REAR SHOCK ABSORBERS 149
Adjustment 149
Removal 149
Cleaning and Inspection 149
Disassembly and Assembly 150
Installation 150
2 22 REAR FORK 151
Removal 151
Disassembly and Assembly 151
Installation 154
2 23 CLUTCH CABLE 156
Removal 156
Installation 157
2 24 HANDLEBARS 160
Adjustment 160
Removal 160
Installation 161
Left Hand Grip 161
Rubber Mounts 162
2 25 MIRRORS 164
All Models Except FLHX 164
FLHX 164
2 26 SEAT 166
Seat: FLHT 166
Seat: FLHTC/U 167
Seat: FLHR/C, FLHX, FLTR 167
Seat Retention Nut Replacement 168
2 27 SADDLEBAGS 169
Opening 169
Closing 169
Removal 170
Installation 170
2 28 SADDLEBAG SERVICE 171
Saddlebag Hardware 171
Saddlebag Guard/Support Rail 172
2 29 TOUR-PAK 175
FLHTC 175
FLHTCU 176
Adjustment 177
2 30 TOUR-PAK SERVICE 179
Lockset 179
Hinges 179
Latches/Lockset Catch 180
Catches 180
Tether 180
Tether Brackets 181
2 31 TOUR-PAK LIGHTS 182
General 182
Side Marker Lights (FLHTCU) 182
Tour-Pak Lights Harness 182
Wrap-Around Lights (FLHTCU) 183
2 32 TOUR-PAK BACKREST 185
Passenger Backrest 185
Rubber Isolators 185
Passenger Backrest Flap (FLHTCU) 186
2 33 TOUR-PAK SPEAKER BOX: FLHTCU 187
Speaker Box (FLHTCU) 187
2 34 LOWER FAIRING AND ENGINE GUARD 188
Lower Fairing (FLHTCU) 188
Serrated Washer Replacement 189
Engine Guard 189
2 35 UPPER FAIRING AND WINDSHIELD: FLHX, FLHT/C/U 191
Outer Fairing and Windshield 191
2 36 FAIRING CAP: FLHX, FLHT/C/U 192
Fairing Cap 192
2 37 INNER FAIRING: FLHX, FLHT/C/U 193
Removal 193
Installation 195
2 38 AIR DEFLECTORS: FLHTCU 197
Air Deflectors (FLHTCU) 197
2 39 UPPER FAIRING AND WINDSHIELD: FLTR 198
Windshield 198
Outer Fairing 198
2 40 INSTRUMENT BEZEL: FLTR 201
Bezel 201
2 41 INSTRUMENT NACELLE: FLTR 203
Instrument Nacelle 203
2 42 INNER FAIRING: FLTR 206
Removal 206
Installation 208
2 43 GLOVE BOX DOOR AND HINGE: FLTR 210
Glove Box Door and Hinge 210
2 44 WINDSHIELD: FLHR/C 211
Windshield 211
Windshield Window 211
2 45 HEADLAMP NACELLE: FLHR/C 214
Removal 214
Installation 215
2 46 FRONT FENDER 216
Removal 216
Installation 216
2 47 REAR FENDER 217
Removal 217
Installation 218
Rear Fender Lights Conduit 218
Rear Fender Cloisonne 219
2 48 REAR FACIA: FLHX 220
Removal 220
Installation 220
Stud Plate 220
Rear Facia Lamp 220
2 49 FOOTBOARDS AND FOOTRESTS 222
Rider Footboards 222
Passenger Footboard 224
Passenger Footrest (FLHX) 225
2 50 JIFFY STAND 227
General 227
Removal 227
Installation 227
Jiffy Stand Bracket 228
Jiffy Stand Interlock Sensor 228
3 ENGINE 231
3 1 SPECIFICATIONS 233
Specifications 233
3 2 SERVICE WEAR LIMITS 235
General 235
3 3 ENGINE OIL FLOW 237
Oil Feed 237
Top End 237
Bottom End 239
Oil Return 241
3 4 OIL PUMP OPERATION 243
General 243
Operation 243
3 5 BREATHER OPERATION 245
General 245
3 6 OIL PRESSURE 246
Oil Pressure Indicator Lamp 246
Checking Oil Pressure 246
3 7 TROUBLESHOOTING 247
Diagnosing Valve Train Noise 247
Compression Test 247
Cylinder Leakdown Test 247
Diagnosing Smoking Engine or High Oil Consumption 248
3 8 HOW TO USE THIS SECTION 249
General 249
Top End Overhaul 249
Bottom End Overhaul 249
Subassembly Service and Repair 250
3 9 TOP END SERVICE 251
Engine in Chassis 251
Engine Removed from Chassis 252
3 10 BOTTOM END SERVICE 253
Engine in Chassis 253
Engine Removed From Chassis 254
3 11 STRIPPING MOTORCYCLE FOR SERVICE 255
Procedure 255
3 12 ASSEMBLING MOTORCYCLE AFTER SERVICE 256
Procedure 256
3 13 REMOVING ENGINE FROM CHASSIS 257
Procedure 257
3 14 INSTALLING ENGINE IN CHASSIS 258
Procedure 258
3 15 TOP END OVERHAUL: DISASSEMBLY 259
General 259
Rocker Covers 259
Rocker Arm Support Plate 259
Push Rods, Lifters and Covers 261
Cylinder Head 262
Cylinder 263
Piston 263
3 16 TOP END OVERHAUL: ASSEMBLY 265
General 265
Piston 265
Cylinder 266
Cylinder Head 268
Push Rods, Lifters and Covers 271
Rocker Arm Support Plate 272
Breather Assembly 273
3 17 BOTTOM END OVERHAUL: DISASSEMBLY 275
General 275
Cover and Cam Support Plate 275
Crankcase 277
3 18 BOTTOM END OVERHAUL: ASSEMBLY 279
General 279
Crankcase 279
Cover and Cam Support Plate 281
3 19 BREATHER ASSEMBLY 286
Removal Overview 286
Disassembly 286
Cleaning and Inspection 286
Assembly 286
Installation Overview 286
3 20 ROCKER ARM SUPPORT PLATE 287
Removal Overview 287
Disassembly 287
Cleaning and Inspection 287
Assembly 289
Installation Overview 289
3 21 PUSH RODS, LIFTERS AND COVERS 291
Removal Overview 291
Disassembly 291
Cleaning and Inspection 291
Lifter Inspection 292
Assembly 292
Installation Overview 293
3 22 CYLINDER HEAD 294
Removal Overview 294
Disassembly 294
Cleaning 295
Inspection 296
Valve Guide Replacement 297
Valve and Seat Refacing 301
Assembly 303
Installation Overview 304
3 23 CYLINDER 305
Removal Overview 305
Cleaning 305
Inspection 306
Deglazing Cylinder 307
Boring and Honing Cylinder 308
Installation Overview 308
3 24 PISTON 309
Removal Overview 309
Disassembly 309
Cleaning 309
Inspection 310
Assembly 311
Installation Overview 313
3 25 COVER AND CAM SUPPORT PLATE 314
Removal Overview 314
Camshafts 314
Oil Pressure Relief Valve 316
Cam Needle Bearings 316
Cleaning and Inspection 319
Installation Overview 320
3 26 OIL PUMP 321
Removal Overview 321
Cleaning and Inspection 321
Installation Overview 321
3 27 CRANKCASE 322
Removal Overview 322
Right Crankcase Half 322
Left Crankcase Half 323
Sprocket Shaft Bearing Inner Race 326
Cylinder Studs 328
Pipe Plug and Oil Fittings 329
Cleaning and Inspection 329
Installation Overview 329
3 28 FLYWHEEL AND CONNECTING RODS 330
Removal Overview 330
Inspection 330
Installation Overview 330
3 29 OIL PAN 331
Removal 331
Installation 331
4 FUEL SYSTEM 333
4 1 SPECIFICATIONS: FUEL SYSTEM 335
Specifications 335
4 2 ELECTRONIC FUEL INJECTION (EFI) 336
Troubleshooting 336
4 3 AIR CLEANER ASSEMBLY 337
Removal 337
Installation 337
4 4 FUEL TANK 339
General 339
Removal 339
Installation 340
Fuel Supply Check Valve/Tube 340
4 5 FUEL TANK TOP PLATE 343
Removal 343
Installation 344
4 6 FUEL FILTER 346
Removal 346
Installation 346
4 7 FUEL PRESSURE REGULATOR 347
Removal 347
Installation 347
4 8 FUEL LEVEL SENDER 348
Removal 348
Installation 348
4 9 TWIST GRIP SENSOR 349
Removal 349
Installation 350
Twist Grip Sensor Jumper Harness 351
4 10 THROTTLE CONTROL ACTUATOR (TCA) 353
General 353
4 11 ENGINE TEMPERATURE SENSOR (ET) 354
General 354
Removal 354
Installation 354
4 12 INDUCTION MODULE 355
Removal 355
Installation 356
4 13 MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP) 358
General 358
Removal 358
Installation 358
4 14 OXYGEN SENSORS (O2) 359
General 359
Removal 359
Installation 359
4 15 FUEL INJECTORS 361
General 361
Removal 361
Installation 361
4 16 FUEL PUMP 363
General 363
Removal 363
Installation 363
Fuel Pump and Fuel Level Sender Wire Harness 364
4 17 FUEL PRESSURE TEST 365
General 365
Testing 365
4 18 EXHAUST SYSTEM 367
Removal 367
Installation 368
Disassembly 369
Assembly 371
4 19 ACTIVE EXHAUST (HDI) 373
Exhaust Valve Actuator 373
Exhaust Valve Actuator Cable 373
Active Exhaust Valve 373
4 20 INTAKE LEAK TEST 374
General 374
Leak Tester 374
Procedure 374
4 21 EVAPORATIVE EMISSIONS CONTROL (CA MODELS) 376
General 376
Vapor Valve 377
Fuel Vapor Vent Tube 377
Charcoal Canister 377
Purge Tube (Long) 379
Purge Solenoid 379
Purge Tube (Short) 380
5 STARTER 381
5 1 SPECIFICATIONS: STARTER 383
Specifications 383
5 2 STARTER 385
General 385
Removal 385
Installation 385
Testing 385
Field Coil Assembly 388
Drive Assembly 389
5 3 STARTER SOLENOID 390
Solenoid Assembly 390
Solenoid Plunger 390
Solenoid Contacts 390
6 DRIVE 393
6 1 SPECIFICATIONS: DRIVE 395
Specifications 395
6 2 PRIMARY CHAINCASE COVER 396
General 396
Removal 396
Installation 396
6 3 DRIVE COMPONENTS 398
Removal 398
Installation 399
6 4 PRIMARY CHAINCASE HOUSING 403
Removal 403
Inspection 403
Mainshaft Bearing and Lip Seal 403
Mainshaft Bearing Inner Race 404
Shifter Shaft Bushings 405
Installation 406
6 5 CLUTCH 408
Removal and Installation 408
Clutch Pack Only 408
Clutch Pack and Bearing 410
6 6 TRANSMISSION SPROCKET 413
Removal 413
Cleaning and Inspection 414
Installation 414
6 7 DRIVE BELT 416
Removal and Adjustment 416
Installation 416
7 TRANSMISSION 417
7 1 SPECIFICATIONS: TRANSMISSION 419
Specifications 419
Service Wear Limits 419
7 2 TRANSMISSION 420
Power Flow 420
7 3 SHIFTER LINKAGE 422
Shifter Rod 422
7 4 CLUTCH RELEASE COVER 423
Removal and Disassembly 423
Cleaning and Inspection 423
Assembly and Installation 424
7 5 TRANSMISSION ASSEMBLY 425
Removal 425
Disassembly 426
Cleaning and Inspection 432
Assembly 432
Installation 435
7 6 MAIN DRIVE GEAR AND BEARING 437
Removal 437
Cleaning and Inspection 438
Mainshaft Seal Replacement 440
Installation 441
7 7 TRANSMISSION CASE 444
Removal 444
Installation 444
Disassembly 445
Cleaning and Inspection 445
Assembly 446
8 ELECTRICAL 449
8 1 SPECIFICATIONS: ELECTRICAL 451
Specifications 451
8 2 VOLTAGE REGULATOR 452
Removal 452
Installation 452
8 3 ELECTRONIC CONTROL MODULE (ECM) 453
ECM 453
8 4 IGNITION COIL 454
Removal 454
Installation 454
8 5 SYSTEM FUSES AND RELAYS 456
Maxi-Fuse 456
Maxi-Fuse Holder 456
System Fuses and Relays 456
Fuse Blocks 457
8 6 ELECTRICAL CADDIES 458
General 458
Top Caddy 458
Left Side Caddy 458
Right Side Caddy 461
Battery Tray 462
Front Caddy 464
8 7 SECURITY SIREN 465
Removal 465
Installation 465
8 8 BATTERY 466
Battery Testing 466
8 9 HEADLAMP: ALL EXCEPT FLTR 468
Headlamp Assembly 468
Headlamp Bulb Replacement 468
8 10 HEADLAMP: FLTR 470
Headlamp Assembly 470
Headlamp Bulb Replacement 470
8 11 AUXILIARY LAMPS AND BRACKETS 472
Auxiliary Lamp Bulb 472
Auxiliary Lamp Housing 473
Auxiliary Lamp Bracket 475
Adjustment 475
8 12 TAIL LAMP 477
Tail Lamp/Tail Lamp Bulb 477
Circuit Board/Chrome Base 477
Rear Fender Lights Harness 478
8 13 FENDER TIP LAMPS 481
Front Fender Tip Lamp 481
Front Fender Tip Lamp Jumper Harness 481
Rear Fender Tip Lamp 483
8 14 TURN SIGNAL LAMPS 486
Bulb Replacement 486
Front Turn Signal Lamp 486
Rear Turn Signal Lamp 489
Rear Turn Signal Lamps Bracket 491
8 15 LICENSE PLATE LAMPS AND BRACKET: FLHX 493
Bulb Replacement 493
License Plate Lamps 493
License Plate Bracket 493
8 16 TSM/HFSM 495
Removal 495
Installation 495
HFSM Antenna 495
8 17 IGNITION/LIGHT KEY SWITCH AND FORK LOCK 497
FLHX, FLHT/C/U, FLTR 497
FLHR/C 500
8 18 FAIRING CAP SWITCHES: FLHTC/U 502
Removal 502
Installation 502
8 19 INSTRUMENT NACELLE SWITCHES: FLTR 504
Removal 504
Installation 505
8 20 CRANKSHAFT POSITION SENSOR (CKP) 508
General 508
Removal 508
Installation 508
8 21 ALTERNATOR 509
Removal 509
Cleaning and Inspection 509
Installation 510
8 22 VEHICLE SPEED SENSOR (VSS) 511
VSS 511
8 23 NEUTRAL SWITCH 512
General 512
Removal 512
Installation 512
8 24 OIL PRESSURE SWITCH AND SENDER 513
Removal 513
Installation 513
8 25 STOPLIGHT SWITCHES 514
Front Stoplight Switch 514
Rear Stoplight Switch 514
8 26 HORN 515
Inspection 515
Removal 515
Installation 515
8 27 CIGARETTE LIGHTER: FLHX, FLHT/C/U, FLTR 516
General 516
Troubleshooting 516
Removal 516
Installation 516
8 28 GAUGES AND INSTRUMENTS: FLHX, FLHT/C/U, FLTR 517
2 Inch Diameter Gauges: Fuel Level, Ambient Air Temperature, Voltmeter, Oil Pressure 517
Tachometer 517
Speedometer 518
8 29 INDICATOR LAMPS: FLHX, FLHT/C/U, FLTR 519
Indicator Lights 519
8 30 GAUGES AND INSTRUMENTS: FLHR/C 520
Fuel Gauge 520
Speedometer 520
8 31 INDICATOR LAMPS: FLHR/C 522
Indicator Lights 522
8 32 ADVANCED AUDIO SYSTEM 523
Radio (Storage Box) 523
Front Fairing Speakers 524
Front Headset Receptacle 524
Rear Headset Receptacle 525
Rear Passenger Switches 525
Rear Speakers 527
CB Module 527
CB Loading Coil 527
8 33 WIRE TROUGH 529
Removal 529
Installation 530
8 34 MAIN WIRING HARNESS 532
Removal: All Models (Part 1) 532
Removal: FLHR/C (Part 2) 532
Removal: FLHX, FLHT/C/U (Part 2) 533
Removal: FLTR (Part 2) 535
Removal: All Models (Part 3) 535
Installation: All Models (Part 1) 538
Installation: FLHR/C (Part 2) 542
Installation: FLHX, FLHT/C/U (Part 2) 542
Installation: FLTR (Part 2) 543
Installation: All Models (Part 3) 543
8 35 INTERCONNECT HARNESS 544
FLHX, FLHT/C/U 544
FLTR 548
8 36 RADIO ANTENNA CABLE 553
FLHTC/U 553
FLHX, FLTR 554
8 37 AUDIO HARNESS: FLHTCU 557
Removal 557
Installation 558
8 38 CB ANTENNA CABLE: FLHTCU 559
Removal 559
Installation 559
8 39 HANDLEBAR SWITCH ASSEMBLIES 561
Removal 561
Disassembly 561
Specific Repair Procedures: Upper Switch Housings 562
Specific Repair Procedures: Right Side Lower Switch Housings 564
Specific Repair Procedures: Left Side Lower Switch Housings 567
General Repair Procedures 570
Assembly: Right Side Handlebar Switches 571
Assembly: Left Side Handlebar Switches 572
Installation 572
A APPENDIX A CONNECTOR REPAIR 577
A 1 AMP 1-PLACE CONNECTORS 579
AMP 1-Place Connector Repair 579
A 2 AMP MULTILOCK CONNECTORS 581
AMP Multilock Connector Repair 581
A 3 AUTOFUSE ELECTRICAL CONNECTORS 585
Autofuse Connector Repair 585
A 4 DELPHI CONNECTORS 586
Delphi Connector Repair 586
A 5 DELPHI MAXI FUSE HOUSING 588
Delphi Maxi-Fuse Housing Repair 588
A 6 DEUTSCH ELECTRICAL CONNECTORS 590
Deutsch Connector Repair 590
A 7 DEUTSCH STANDARD TERMINAL REPAIR 594
Deutsch Standard Terminal Crimps 594
A 8 DEUTSCH SOLID BARREL MINI TERMINAL REPAIR 595
Deutsch Solid Barrel Terminal Crimps 595
A 9 DEUTSCH MINI TERMINAL REPAIR 597
Deutsch Mini Terminal Crimps 597
A 10 MOLEX CONNECTORS 598
Molex Connector Repair 598
Crimp Terminal to Lead 599
A 11 PACKARD 150 METRI-PACK CONNECTORS 602
150 Metri-Pack Connector Repair 602
A 12 PACKARD 280 METRI-PACK RELAY AND FUSE BLOCK CONNECTORS 604
Fuse Block Repair 604
A 13 PACKARD 480 METRI-PACK CONNECTORS 605
480 Metri-Pack Connector Repair 605
A 14 PACKARD 630 METRI-PACK CONNECTORS 606
630 Metri-Pack Connector Repair 606
A 15 PACKARD METRI-PACK TERMINALS 607
Metri-Pack Terminal Crimps 607
A 16 PACKARD ECM CONNECTOR 609
Packard 100W Connector Repair 609
A 17 PACKARD MICRO-64 CONNECTORS 611
Packard Micro-64 Connector Repair 611
A 18 SEALED SPLICE CONNECTORS 614
Sealed Splice Connector Repair 614
B APPENDIX B WIRING 617
B 1 CONNECTORS 619
Connector Locations 619
B 2 WIRING DIAGRAMS 636
Wiring Diagram Information 636
2008 Touring Wiring Diagrams 637
C APPENDIX C ABS 669
C 1 ABS MODULE 671
Removal 671
Installation 671
C 2 WHEEL SPEED SENSORS 673
Front Wheel Speed Sensor 673
Rear Wheel Speed Sensor 674
C 3 ABS BRAKE LINES 675
Front Master Cylinder to ABS Module 675
ABS Module to Front Brake Calipers 676
Rear Master Cylinder to ABS Module 678
ABS Module to Rear Brake Caliper 679
D APPENDIX D CONVERSIONS 681
D 1 METRIC CONVERSION 683
Conversion Table 683
D 2 FLUID CONVERSIONS 684
United States System 684
Metric System 684
British Imperial System 684
D 3 TORQUE CONVERSIONS 685
United States System 685
Metric System 685
E APPENDIX E GLOSSARY 687
E 1 GLOSSARY 689
Acronyms and Abbreviations 689
TOOLS 693
TORQUE VALUES 699
INDEX 717

Customer Support: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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