2010 Yamaha XT1200ZZ Service Manual – PDF DOWNLOAD

Description

2010 Yamaha XT1200ZZ Service Manual

Video Preview:

Image Preview:

Table Of Contents:

2010 Yamaha XT1200ZZ Service Manual

TABLE OF CONTENTS…………………………… 0
GENERAL INFORMATION……………………… 9
IDENTIFICATION………………………. 10
FEATURES……………………………. 11
IMPORTANT INFORMATION………………… 46
BASIC SERVICE INFORMATION…………….. 48
SPECIAL TOOLS……………………….. 53
SPECIFICATIONS………………………….. 61
GENERAL SPECIFICATIONS……………….. 62
ENGINE SPECIFICATIONS………………… 63
CHASSIS SPECIFICATIONS……………….. 71
ELECTRICAL SPECIFICATIONS…………….. 74
TIGHTENING TORQUES…………………… 77
LUBRICATION POINTS AND LUBRICANT TYPES…. 89
LUBRICATION SYSTEM CHART AND DIAGRAMS….. 92
COOLING SYSTEM DIAGRAMS……………….102
CABLE ROUTING………………………..104
PERIODIC CHECKS AND ADJUSTMENTS……………135
PERIODIC MAINTENANCE………………….138
CHASSIS…………………………………171
GENERAL CHASSIS………………………174
FRONT WHEEL………………………….193
REAR WHEEL…………………………..202
FRONT BRAKE………………………….209
REAR BRAKE…………………………..225
ABS (Anti-Lock Brake System)…………..239
HANDLEBAR……………………………249
FRONT FORK…………………………..255
STEERING HEAD………………………..265
REAR SHOCK ABSORBER ASSEMBLY…………..269
SWINGARM…………………………….273
SHAFT DRIVE………………………….277
ENGINE………………………………….293
ENGINE INSPECTION…………………….296
ENGINE REMOVAL……………………….298
CAMSHAFTS……………………………306
CYLINDER HEAD………………………..321
VALVES AND VALVE SPRINGS………………324
CYLINDER AND PISTONS………………….332
GENERATOR AND STARTER CLUTCH…………..338
ELECTRIC STARTER……………………..343
CLUTCH………………………………347
PICKUP ROTOR…………………………364
SHIFT SHAFT………………………….367
OIL PUMP…………………………….371
CRANKCASE……………………………377
CRANKSHAFT AND BALANCER……………….388
TRANSMISSION…………………………398
MIDDLE GEAR………………………….408
COOLING SYSTEM…………………………..421
RADIATOR…………………………….422
THERMOSTAT…………………………..425
WATER PUMP…………………………..427
FUEL SYSTEM……………………………..433
FUEL TANK……………………………434
THROTTLE BODIES………………………438
ELECTRICAL SYSTEM………………………..447
IGNITION SYSTEM………………………450
ELECTRIC STARTING SYSTEM………………456
CHARGING SYSTEM………………………462
LIGHTING SYSTEM………………………466
SIGNALING SYSTEM……………………..470
COOLING SYSTEM……………………….476
FUEL INJECTION SYSTEM…………………480
FUEL PUMP SYSTEM……………………..524
IMMOBILIZER SYSTEM……………………528
ABS (ANTI-LOCK BRAKE SYSTEM)…………..538
ELECTRICAL COMPONENTS…………………582
TROUBLESHOOTING………………………….607
TROUBLESHOOTING………………………608
XT1200Z(Z) 2010 WIRING DIAGRAM…………….615

Description:

2010 Yamaha XT1200ZZ Service Manual

IMPORTANT This manual was produced by the Yamaha Motor Company, Ltd. primaniy for use by Yamaha dealers and their qualified mechanics.

It is not possible to include all the knowledge of a mechanic in one man- ual

Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles.

Repair and maintenance work attempted by anyone witmut this knowledge is lflrely to render the vehi- cle unsafe and unfit for use.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models.

Modifications and sig— nifiwnt changes in specifications or procedures will be forwarded to all authorized Yarmha dealers and wril appear in future editions of this manual where applicable.|

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]