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2011-2013 Yamaha Grizzly 450 4×4 Including EPS ATV Service Repair Manual – PDF Download
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- 2011-2013 Yamaha Grizzly 450 4×4 Including EPS ATV Shop Manual
- YFM450FAR SERVICE MANUAL: LIT-11616-16-01 (5ND-F8197-10) YFM450FAS SUPPLEMENTARY SERVICE MANUAL: LIT-11616-17-25 (5ND-F8197-11) YFM450FAT SUPPLEMENTARY SERVICE MANUAL: LIT-11616-18-35 (5ND-F8197-12) YFM45FGX SUPPLEMENTARY SERVICE MANUAL: LIT-11616-21-46 (5ND-F8197-13) YFM45FGY SUPPLEMENTARY SERVICE MANUAL: LIT-11616-22-47 (5ND-F8197-14)
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Description
2011-2013 Yamaha Grizzly 450 4×4 Including EPS ATV Shop Manual
FILE DETAILS:
2011-2013 Yamaha Grizzly 450 4×4 Including EPS ATV Shop Manual
LANGUAGE:ENGLISH
PAGES:850
DOWNLOADABLE:YES
FILE TYPE:PDF
2011-2013 YAMAHA GRIZZLY 450 4X4 INCLUDING EPS ATV SERVICE REPAIR MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
- 2011-2013 Yamaha Grizzly 450 4×4 Including EPS ATV Shop Manual
- This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha vehicle has a basic understanding of the mechanical ideas and the procedures of vehicle repair.
- Repairs attempted by anyone without this knowledge are likely to render the vehicle unsafe and unfit for use. This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions. Proper service with the correct tools is necessary to ensure that the vehicle will operate as designed.
- If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model.
- This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives. Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.
TABLE OF CONTENTS:
2011-2013 Yamaha Grizzly 450 4×4 Including EPS ATV Shop Manual
2011 SUPPLEMENTARY SERVICE MANUAL .......................................... 3 IMPORTANT............................................................... 7 HOW TO USE THIS MANUAL ................................................. 8 CONTENTS ............................................................... 10 GENERAL INFORMATION .................................................... 13 FEATURES ........................................................... 13 SPECIAL TOOLS....................................................... 15 SPECIFICATIONS ......................................................... 16 GENERAL SPECIFICATIONS ............................................. 16 MAINTENANCE SPECIFICATIONS ......................................... 18 CABLE ROUTING (YFM45FGA/YFM45FGHA )................................. 26 CABLE ROUTING (YFM45FGPA/YFM45FGPHA )............................... 38 PERIODIC CHECKS AND ADJUSTMENT ......................................... 51 INTRODUCTION ....................................................... 51 PERIODIC MAINTENANCE CHART FOR THE EMISSON CONTROL SYSTEM .......... 51 GENERAL MAINTENANCE AND LUBRICATION CHART .......................... 52 SEAT, CARRIERS, FENDERS AND FUEL TANK ............................. 54 CHASSIS ............................................................ 56 DRIVE TRAIN ............................................................ 64 TROUBLESHOOTING .................................................... 64 REAR CONSTANT VELOCITY JOINTS AND FINAL GEAR CASE ASSEMBLY ......... 67 CHASSIS ................................................................ 86 FRONT AND REAR BRAKES .............................................. 86 STEERING SYSTEM .................................................... 91 ELECTRICAL ............................................................. 98 ELECTRICAL COMPONENTS (YFM45FGPA/YFM45FGPHA )....................... 98 EPS (ELECTRIC POWER STEERING) SYSTEM (YFM45FGPA/YFM45FGPHA )........100 YFM45FGA/YFM45FGHA 2011 WIRING DIAGRAM .................................113 YFM45FGPA/YFM45FGPHA 2011 WIRING DIAGRAM ...............................115 YFM450FAT Supplement ...................................................... 3 NOTICE .................................................................118 HOW TO USE THIS MANUAL .................................................118 CONTENTS ...............................................................118 SPECIFICATIONS .........................................................118 GENERAL SPECIFICATIONS .............................................123 MAINTENANCE SPECIFICATIONS .........................................125 CABLE ROUTING ......................................................129 PERIODIC CHECKS AND ADJUSTMENTS ........................................118 INTRODUCTION .......................................................139 PERIODIC MAINTENANCE/LUBRICATION ...................................139 SEAT, CARRIERS, FENDERS AND FUEL TANK ..............................141 CHASSIS ............................................................143 ENGINE .................................................................118 MIDDLE GEAR ........................................................147 DRIVE TRAIN ............................................................118 TROUBLESHOOTING ....................................................149 FRONT CONSTANT VELOCITY JOINTS AND DIFFERENTIAL GEAR ...............152 REAR CONSTANT VELOCITY JOINTS, FINAL DRIVE GEAR AND DRIVE SHAFT ....154 CHASSIS ................................................................118 FRONT AND REAR WHEELS ..............................................170 FRONT AND REAR BRAKES ..............................................173 FRONT ARMS AND FRONT SHOCK ABSORBERS ...............................178 REAR KNUCKLES AND STABILIZER .......................................180 REAR ARMS AND REAR SHOCK ABSORBERS .................................182 YFM450FAT WIRING DIAGRAM ...............................................118 YFM450FAS Supplement ...................................................... 3 NOTICE .................................................................189 HOW TO USE THIS MANUAL .................................................190 CONTENTS ...............................................................192 GENERAL INFORMATION ....................................................193 FEATURES ...........................................................193 SPECIFICATIONS .........................................................195 GENERAL SPECIFICATIONS .............................................195 MAINTENANCE SPECIFICATIONS .........................................196 CHASSIS ................................................................198 FRONT AND REAR BRAKES ..............................................198 STEERING SYSTEM ....................................................200 ELECTRICAL .............................................................205 CHECKING THE SWITCH ................................................205 SIGNAL SYSTEM ......................................................207 YFM450FAS WIRING DIAGRAM ...............................................209 2008+ SUPPLEMENTARY SERVICE MANUAL..........................................211 NOTICE .................................................................214 HOW TO USE THIS MANUAL .................................................215 CONTENTS ...............................................................217 GENERAL INFORMATION ....................................................219 SPECIAL TOOLS ......................................................219 SPECIFICATIONS .........................................................221 GENERAL SPECIFICATIONS .............................................221 ENGINE SPECIFICATIONS ..............................................224 CHASSIS SPECIFICATIONS .............................................225 ELECTRICAL SPECIFICATIONS ..........................................226 TIGHTENING TORQUES .................................................227 CABLE ROUTING ......................................................228 PERIODIC CHECKS AND ADJUSTMENTS ........................................237 INTRODUCTION .......................................................237 PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM .........237 GENERAL MAINTENANCE AND LUBRICATION CHART ..........................238 CHASSIS ............................................................240 DRIVE TRAIN ............................................................249 FRONT CONSTANT VELOCITY JOINTS AND DIFFERENTIAL GEAR ...............249 REAR CONSTANT VELOCITY JOINTS, FINAL DRIVE GEAR AND DRIVE SHAFT ....258 CHASSIS ................................................................270 FRONT AND REAR WHEELS ..............................................270 FRONT AND REAR BRAKES ..............................................273 STEERING SYSTEM ....................................................278 REAR KNUCKLES AND STABILIZER .......................................280 ELECTRICAL .............................................................281 ELECTRICAL COMPONENTS ..............................................281 CHECKING THE SWITCHES ..............................................284 LIGHTING SYSTEM ....................................................286 YFM45FGX 2008 WIRING DIAGRAM ...........................................290 2009+ SUPPLEMENTARY SERVICE MANUAL.........................................292 IMPORTANT ..............................................................295 HOW TO USE THIS MANUAL .................................................296 CONTENTS ...............................................................298 SPECIFICATIONS .........................................................299 GENERAL SPECIFICATIONS .............................................299 CHASSIS SPECIFICATIONS .............................................300 ELECTRICAL SPECIFICATIONS ..........................................300 TIGHTENING TORQUES .................................................301 CABLE ROUTING ......................................................302 PERIODIC CHECKS AND ADJUSTMENTS ........................................305 SEAT, CARRIERS, FENDERS AND FUEL TANK ..............................305 ENGINE .................................................................307 MIDDLE GEAR ........................................................307 YFM45FGY 2009 WIRING DIAGRAM ...........................................309 Base Service Manual ........................................................ 3 NOTICE .................................................................315 HOW TO USE THIS MANUAL .................................................316 CONTENTS ...............................................................320 CHAPTER 1 GENERAL INFORMATION .........................................330 MACHINE IDENTIFICATION .............................................330 FEATURES ...........................................................331 IMPORTANT INFORMATION ..............................................337 CHECKING OF CONNECTIONS ............................................339 SPECIAL TOOLS ......................................................340 CHAPTER 2 SPECIFICATIONS ...............................................345 GENERAL SPECIFICATIONS .............................................345 MAINTENANCE SPECIFICATIONS .........................................348 HOW TO USE THE CONVERSION TABLE ....................................364 GENERAL TORQUE SPECIFICATIONS ......................................364 LUBRICATION POINTS AND LUBRICANT TYPES .............................365 COOLENT FLOW DIAGRAMS ..............................................366 OIL FLOW DIAGRAMS ..................................................368 CABLE ROUTING ......................................................371 CHAPTER 3 PERIODIC CHECKS AND ADJUSTMENTS ..............................381 INTRODUCTION .......................................................381 PERIODIC MAINTENANCE/LUBRICATION ...................................381 SEAT, CARRIERS, FENDERS AND FUEL TANK ..............................383 FOOTREST BOARDS ....................................................389 ENGINE .............................................................390 CHASSIS ............................................................416 ELECTRICAL .........................................................435 CHAPTER 4 ENGINE .......................................................444 ENGINE REMOVAL .....................................................444 CYLINDER HEAD ......................................................451 CAMSHAFT, ROCKER ARMS AND VALVES ...................................459 CYLINDER AND PISTON ................................................470 RECOIL STARTER AND A.C. MAGENTO ....................................477 PRIMARY AND SECONDARY SHEAVES ......................................485 CLUTCH .............................................................494 CRANKCASE ..........................................................499 CRANKSHAFT AND OIL PUMP ............................................508 TRANSMISSION .......................................................513 MIDDLE GEAR ........................................................519 CHAPTER 5 COOLING SYSTEM ...............................................532 RADIATOR ...........................................................532 THERMOSTAT .........................................................536 WATER PUMP .........................................................538 CHAPTER 6 CARBURETION ..................................................543 CARBURETOR .........................................................543 CHAPTER 7 DRIVE TRAIN ..................................................550 TROUBLESHOOTING ....................................................550 FRONT CONSTANT VELOCITY JOINTS AND DIFFERENTIAL GEAR ...............553 REAR AXLE/FINAL DRIVE GEAR AND DRIVE SHAFT .........................566 CHAPTER 8 CHASSIS ......................................................581 FRONT AND REAR WHEELS ..............................................581 FRONT AND REAR BRAKES ..............................................586 STEERING SYSTEM ....................................................610 FRONT ARMS AND FRONT SHOCK ABSORBER ................................622 REAR SHOCK ABSORBER AND SWINGARM ...................................628 CHAPTER 9 ELECTRICAL ...................................................633 ELECTRICAL COMPONENTS ..............................................633 CHECKING THE SWITCH ................................................634 CHECKING THE BULBS AND BULB SOCKETS ................................638 IGNITION SYSTEM ....................................................641 ELECTRIC STARTING SYSTEM ...........................................647 CHARGING SYSTEM ....................................................654 LIGHTING SYSTEM ....................................................657 SIGNAL SYSTEM ......................................................662 COOLING SYSTEM .....................................................669 2WD/4WD SELECTING SYSTEM ...........................................674 CHAPTER 10 TROUBLESHOOTING .............................................679 STARTING FAILURE/HEAD STARTING .....................................679 POOR IDLE SPEED PERFORMANCE ........................................680 POOR MEDIUM AND HIGH-SPEED PERFORMANCE .............................680 FAULTY DRIVE TRAIN .................................................681 FAULTY GEAR SHIFTING ...............................................682 FAULTY CLUTCH PERFORMANCE ..........................................682 OVERHEATING ........................................................683 FAULTY BRAKE .......................................................683 SHOCK ABSORBER MALFUNCTION .........................................684 UNSTABLE HANDLING ..................................................684 LIGHTING SYSTEM ....................................................684
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
