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2011 Infiniti FX S51 Series Service Manual – PDF DOWNLOAD
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Description
2011 Infiniti FX S51 Series Service Manual – PDF DOWNLOAD
FILE DETAILS:
2011 Infiniti FX S51 Series Service Manual – PDF DOWNLOAD
Language : English
Pages : 846
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2011 Infiniti FX S51 Series Service Manual – PDF DOWNLOAD
FOREWORD:
- This manual contains maintenance and repair procedure for the 2011 INFINITI FX.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
PRECAUTIONS:
Precaution for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT
PRE-TENSIONER” INFOID:0000000007079301
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
TABLE OF CONTENTS:
2011 Infiniti FX S51 Series Service Manual – PDF DOWNLOAD
fwd................................................................................................................. 1 Exit............................................................................................................ 0 QUICK REFERENCE INDEX........................................................................................... 1 FOREWORD........................................................................................................ 2 QUICK REFERENCE CHART........................................................................................... 4 A: GENERAL INFORMATION.......................................................................................... 1 GI - General Information.................................................................................... 0 B: ENGINE....................................................................................................... 1 EM - Engine Mechanical...................................................................................... 0 LU - Engine Lubrication System.............................................................................. 0 CO - Engine Cooling System.................................................................................. 0 EC - Engine Control System.................................................................................. 0 FL - Fuel System............................................................................................ 0 EX - Exhaust System......................................................................................... 0 STR - Starting System....................................................................................... 0 ACC - Accelerator Control System............................................................................ 0 C: ELECTRIC POWER TRAIN......................................................................................... 1 D: TRANSMISSION & DRIVELINE..................................................................................... 1 TM - Transaxle & Transmission............................................................................... 0 DLN - Driveline............................................................................................. 0 FAX - Front Axle............................................................................................ 0 RAX - Rear Axle............................................................................................. 0 E: SUSPENSION................................................................................................... 1 FSU - Front Suspension...................................................................................... 0 RSU - Rear Suspension....................................................................................... 0 SCS - Suspension Control System............................................................................. 0 WT - Road Wheels & Tires.................................................................................... 0 F: BRAKES....................................................................................................... 1 BR - Brake System........................................................................................... 0 PB - Parking Brake System................................................................................... 0 BRC - Brake Control System.................................................................................. 0 G: STEERING..................................................................................................... 1 ST - Steering System........................................................................................ 0 STC - Steering Control System............................................................................... 0 H: RESTRAINTS................................................................................................... 1 SB - Seat Belt.............................................................................................. 0 SBC - Seat Belt Control System.............................................................................. 0 SR - SRS Airbag............................................................................................. 0 SRC - SRS Airbag Control System............................................................................. 0 I: VENTILATION, HEATER & AIR CONDITIONER........................................................................ 1 VTL - Ventilation System.................................................................................... 0 HA - Heater & Air Conditioning System....................................................................... 0 HAC - Heater & Air Conditioning Control System.............................................................. 0 J: BODY INTERIOR................................................................................................ 1 INT - Interior.............................................................................................. 0 IP - Instrument Panel....................................................................................... 0 SE - Seat................................................................................................... 0 ADP - Automatic Drive Positioner............................................................................ 0 K: BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY................................................................ 1 DLK - Door & Lock........................................................................................... 0 SEC - Security Control System............................................................................... 0 GW - Glass & Window System.................................................................................. 0 PWC - Power Window Control System........................................................................... 0 RF - Roof................................................................................................... 0 EXT - Exterior.............................................................................................. 0 BRM - Body Repair........................................................................................... 0 L: DRIVER CONTROLS.............................................................................................. 1 MIR - Mirrors............................................................................................... 0 EXL - Exterior Lighting System.............................................................................. 0 INL - Interior Lighting System.............................................................................. 0 WW - Wiper & Washer......................................................................................... 0 DEF - Defogger.............................................................................................. 0 HRN - Horn.................................................................................................. 0 M: ELECTRICAL & POWER CONTROL................................................................................... 1 PWO - Power Outlet.......................................................................................... 0 BCS - Body Control System................................................................................... 0 LAN - LAN System............................................................................................ 0 PCS - Power Control System.................................................................................. 0 CHG - Charging System....................................................................................... 0 PG - Power Supply, Ground & Circuit Elements................................................................ 0 N: DRIVER INFORMATION & MULTIMEDIA.............................................................................. 1 MWI - Meter, Warning Lamp & Indicator....................................................................... 0 WCS - Warning Chime System.................................................................................. 0 AV - Audio, Visual & Navigation System...................................................................... 0 O: CRUISE CONTROL & DRIVER ASSISTANCE........................................................................... 1 CCS - Cruise Control System................................................................................. 0 DAS - Driver Assistance System.............................................................................. 0 P: MAINTENANCE.................................................................................................. 1 MA - Maintenance............................................................................................ 0 POWER SUPPLY ROUTING CIRCUIT.................................................................................... 6 FUSE BLOCK - JUNCTION BOX (J/B).................................................................................303 FUSE, FUSIBLE LINK AND RELAY BOX................................................................................305 Comment sheet................................................................................................... 3 ACC................................................................................................................. 8 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents............................................................................................... 8 PRECAUTION.................................................................................................. 9 PRECAUTIONS............................................................................................. 9 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER".......... 9 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................ 9 REMOVAL AND INSTALLATION.................................................................................... 10 ACCELERATOR CONTROL SYSTEM.............................................................................. 10 MODELS WITHOUT DISTANCE CONTROL ASSIST SYSTEM....................................................... 10 MODELS WITHOUT DISTANCE CONTROL ASSIST SYSTEM : Exploded View................................... 10 MODELS WITHOUT DISTANCE CONTROL ASSIST SYSTEM : Removal and Installation........................ 10 REMOVAL..................................................................................... 10 INSTALLATION................................................................................ 10 MODELS WITHOUT DISTANCE CONTROL ASSIST SYSTEM : Inspection...................................... 10 INSPECTION AFTER INSTALLATION............................................................... 10 MODELS WITH DISTANCE CONTROL ASSIST SYSTEM.......................................................... 11 MODELS WITH DISTANCE CONTROL ASSIST SYSTEM : Exploded View...................................... 11 MODELS WITH DISTANCE CONTROL ASSIST SYSTEM : Removal and Installation........................... 11 REMOVAL..................................................................................... 11 INSTALLATION................................................................................ 11 MODELS WITH DISTANCE CONTROL ASSIST SYSTEM : Inspection......................................... 12 INSPECTION AFTER INSTALLATION............................................................... 12 BCS................................................................................................................. 13 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents............................................................................................... 13 HOW TO USE THIS MANUAL...................................................................................... 15 HOW TO USE THIS MANUAL.................................................................................. 15 Application Notice.................................................................................. 15 BASIC INSPECTION............................................................................................ 16 INSPECTION AND ADJUSTMENT............................................................................... 16 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM)................................................ 16 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM) : Description.............................. 16 BEFORE REPLACEMENT.......................................................................... 16 AFTER REPLACEMENT........................................................................... 16 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (BCM) : Work Procedure........................... 16 CONFIGURATION (BCM)................................................................................. 16 CONFIGURATION (BCM) : Description............................................................... 17 CONFIGURATION (BCM) : Work Procedure............................................................ 17 CONFIGURATION (BCM) : Configuration list........................................................ 18 SYSTEM DESCRIPTION.......................................................................................... 19 BODY CONTROL SYSTEM..................................................................................... 19 System Description.................................................................................. 19 OUTLINE......................................................................................... 19 BCM CONTROL FUNCTION LIST....................................................................... 19 Component Parts Location............................................................................ 20 COMBINATION SWITCH READING SYSTEM....................................................................... 21 System Diagram...................................................................................... 21 System Description.................................................................................. 21 OUTLINE......................................................................................... 21 COMBINATION SWITCH MATRIX....................................................................... 21 COMBINATION SWITCH READING FUNCTION............................................................. 22 Description................................................................................. 22 Operation Example........................................................................... 23 WIPER VOLUME DIAL POSITION...................................................................... 23 SIGNAL BUFFER SYSTEM.................................................................................... 25 System Diagram...................................................................................... 25 System Description.................................................................................. 25 OUTLINE......................................................................................... 25 Signal transmission function list............................................................... 25 POWER CONSUMPTION CONTROL SYSTEM........................................................................ 27 System Diagram...................................................................................... 27 System Description.................................................................................. 27 OUTLINE......................................................................................... 27 LOW POWER CONSUMPTION CONTROL WITH BCM.......................................................... 27 Sleep mode activation........................................................................... 27 Wake-up operation............................................................................... 28 Component Parts Location............................................................................ 29 DIAGNOSIS SYSTEM (BCM).................................................................................. 30 COMMON ITEM......................................................................................... 30 COMMON ITEM : CONSULT-III Function (BCM - COMMON ITEM).......................................... 30 APPLICATION ITEM............................................................................ 30 SYSTEM APPLICATION.......................................................................... 30 FREEZE FRAME DATA (FFD)..................................................................... 30 DOOR LOCK........................................................................................... 31 DOOR LOCK : CONSULT-III Function (BCM - DOOR LOCK) (Without Automatic Back Door)................ 31 BCM CONSULT-III FUNCTION.................................................................... 31 WORK SUPPORT................................................................................ 32 DATA MONITOR................................................................................ 32 ACTIVE TEST................................................................................. 32 DOOR LOCK : CONSULT-III Function (BCM - DOOR LOCK) (With Automatic Back Door)................... 33 BCM CONSULT-III FUNCTION.................................................................... 33 WORK SUPPORT................................................................................ 33 DATA MONITOR................................................................................ 33 ACTIVE TEST................................................................................. 34 REAR WINDOW DEFOGGER................................................................................ 34 REAR WINDOW DEFOGGER : CONSULT-III Function (BCM - REAR DEFOGGER)............................... 34 Data monitor................................................................................ 34 ACTIVE TEST................................................................................. 34 BUZZER.............................................................................................. 34 BUZZER : CONSULT-III Function (BCM - BUZZER).................................................... 34 CONSULT-III APPLICATION ITEMS............................................................... 34 DATA MONITOR................................................................................ 34 ACTIVE TEST................................................................................. 35 INT LAMP............................................................................................ 35 INT LAMP : CONSULT-III Function (BCM - INT LAMP)................................................ 35 WORK SUPPORT................................................................................ 35 DATA MONITOR................................................................................ 35 ACTIVE TEST................................................................................. 36 HEADLAMP............................................................................................ 36 HEADLAMP : CONSULT-III Function (BCM - HEAD LAMP)............................................... 37 WORK SUPPORT................................................................................ 37 DATA MONITOR................................................................................ 37 ACTIVE TEST................................................................................. 38 WIPER............................................................................................... 38 WIPER : CONSULT-III Function (BCM - WIPER)...................................................... 38 WORK SUPPORT................................................................................ 38 DATA MONITOR................................................................................ 38 ACTIVE TEST................................................................................. 39 FLASHER............................................................................................. 39 FLASHER : CONSULT-III Function (BCM - FLASHER).................................................. 39 WORK SUPPORT................................................................................ 39 DATA MONITOR................................................................................ 40 ACTIVE TEST................................................................................. 40 INTELLIGENT KEY..................................................................................... 40 INTELLIGENT KEY : CONSULT-III Function (BCM - INTELLIGENT KEY) (Without Automatic Back Door).... 40 WORK SUPPORT................................................................................ 40 SELF-DIAG RESULT............................................................................ 41 DATA MONITOR................................................................................ 41 ACTIVE TEST................................................................................. 43 INTELLIGENT KEY : CONSULT-III Function (BCM - INTELLIGENT KEY) (With Automatic Back Door)....... 43 WORK SUPPORT................................................................................ 44 SELF-DIAG RESULT............................................................................ 45 DATA MONITOR................................................................................ 45 ACTIVE TEST................................................................................. 46 COMB SW............................................................................................. 47 COMB SW : CONSULT-III Function (BCM - COMB SW).................................................. 47 DATA MONITOR................................................................................ 47 BCM................................................................................................. 48 BCM : CONSULT-III Function (BCM - BCM).......................................................... 48 WORK SUPPORT................................................................................ 48 IMMU................................................................................................ 48 IMMU : CONSULT-III Function (BCM - IMMU)........................................................ 48 DATA MONITOR................................................................................ 48 ACTIVE TEST................................................................................. 48 BATTERY SAVER....................................................................................... 48 BATTERY SAVER : CONSULT-III Function (BCM - BATTERY SAVER)...................................... 48 WORK SUPPORT................................................................................ 48 DATA MONITOR................................................................................ 49 ACTIVE TEST................................................................................. 50 TRUNK............................................................................................... 50 TRUNK : CONSULT-III Function (BCM - TRUNK) (Without Automatic Back Door)........................ 50 BCM CONSULT-III FUNCTION.................................................................... 50 DATA MONITOR................................................................................ 50 ACTIVE TEST................................................................................. 50 TRUNK : CONSULT-III Function (BCM - TRUNK) (With Automatic Back Door)........................... 50 BCM CONSULT-III FUNCTION.................................................................... 50 DATA MONITOR................................................................................ 50 ACTIVE TEST................................................................................. 51 THEFT ALM........................................................................................... 51 THEFT ALM : CONSULT-III Function (BCM - THEFT ALM).............................................. 51 DATA MONITOR................................................................................ 51 WORK SUPPORT................................................................................ 52 ACTIVE TEST................................................................................. 52 RETAIND PWR......................................................................................... 52 RETAIND PWR : CONSULT-III Function (BCM - RETAINED PWR)......................................... 52 Data monitor................................................................................ 52 SIGNAL BUFFER....................................................................................... 52 SIGNAL BUFFER : CONSULT-III Function (BCM - SIGNAL BUFFER)...................................... 52 DATA MONITOR................................................................................ 52 ACTIVE TEST................................................................................. 52 DTC/CIRCUIT DIAGNOSIS....................................................................................... 53 U1000 CAN COMM.......................................................................................... 53 Description......................................................................................... 53 DTC Logic........................................................................................... 53 DTC DETECTION LOGIC............................................................................. 53 Diagnosis Procedure................................................................................. 53 U1010 CONTROL UNIT (CAN)................................................................................ 54 DTC Logic........................................................................................... 54 DTC DETECTION LOGIC............................................................................. 54 Diagnosis Procedure................................................................................. 54 U0415 VEHICLE SPEED SIG................................................................................. 55 Description......................................................................................... 55 DTC Logic........................................................................................... 55 DTC DETECTION LOGIC............................................................................. 55 DTC CONFIRMATION PROCEDURE...................................................................... 55 Diagnosis Procedure................................................................................. 55 B2562 LOW VOLTAGE....................................................................................... 56 DTC Logic........................................................................................... 56 DTC DETECTION LOGIC............................................................................. 56 DTC CONFIRMATION PROCEDURE...................................................................... 56 Diagnosis Procedure................................................................................. 56 B26E7 TPMS CAN COMM..................................................................................... 57 DTC Logic........................................................................................... 57 DTC DETECTION LOGIC............................................................................. 57 DTC CONFIRMATION PROCEDURE...................................................................... 57 Diagnosis Procedure................................................................................. 57 POWER SUPPLY AND GROUND CIRCUIT......................................................................... 58 Diagnosis Procedure................................................................................. 58 COMBINATION SWITCH INPUT CIRCUIT........................................................................ 59 Diagnosis Procedure................................................................................. 59 COMBINATION SWITCH OUTPUT CIRCUIT....................................................................... 61 Diagnosis Procedure................................................................................. 61 ECU DIAGNOSIS INFORMATION................................................................................... 63 BCM (BODY CONTROL MODULE)............................................................................... 63 Reference Value..................................................................................... 63 VALUES ON THE DIAGNOSIS TOOL.................................................................... 63 TERMINAL LAYOUT................................................................................. 68 PHYSICAL VALUES................................................................................. 68 Wiring Diagram - BCM -.............................................................................. 87 TYPE A.......................................................................................... 87 TYPE B.......................................................................................... 94 Fail-safe...........................................................................................100 FAIL-SAFE CONTROL BY DTC........................................................................100 HIGH FLASHER OPERATION..........................................................................102 FAIL-SAFE CONTROL BY RAIN SENSOR MALFUNCTION....................................................102 REAR WIPER MOTOR PROTECTION.....................................................................102 DTC Inspection Priority Chart.......................................................................103 DTC Index...........................................................................................103 SYMPTOM DIAGNOSIS...........................................................................................106 COMBINATION SWITCH SYSTEM SYMPTOMS......................................................................106 Symptom Table.......................................................................................106 PRECAUTION..................................................................................................107 PRECAUTIONS.............................................................................................107 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........107 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................107 REMOVAL AND INSTALLATION....................................................................................108 BCM (BODY CONTROL MODULE)...............................................................................108 Exploded View.......................................................................................108 Removal and Installation............................................................................108 REMOVAL.........................................................................................108 INSTALLATION....................................................................................108 COMBINATION SWITCH......................................................................................109 Exploded View.......................................................................................109 Removal and Installation............................................................................109 REMOVAL.........................................................................................109 INSTALLATION....................................................................................109 POWER SUPPLY ROUTING CIRCUIT................................................................................ 6 FUSE BLOCK - JUNCTION BOX (J/B).............................................................................303 FUSE, FUSIBLE LINK AND RELAY BOX............................................................................305 BR..................................................................................................................110 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................110 SYMPTOM DIAGNOSIS...........................................................................................112 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................112 NVH Troubleshooting Chart...........................................................................112 PRECAUTION..................................................................................................113 PRECAUTIONS.............................................................................................113 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........113 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................113 Precautions Necessary for Steering Wheel Rotation After Battery Disconnection.......................113 OPERATION PROCEDURE.............................................................................113 Precaution for Procedure without Cowl Top Cover.....................................................114 Precaution for Brake System.........................................................................114 PREPARATION.................................................................................................115 PREPARATION.............................................................................................115 Commercial Service Tool.............................................................................115 PERIODIC MAINTENANCE........................................................................................116 BRAKE PEDAL.............................................................................................116 Inspection and Adjustment...........................................................................116 INSPECTION......................................................................................116 Brake Pedal Height..........................................................................116 Stop Lamp Switch and ASCD Brake Switch......................................................116 Brake Pedal Play............................................................................116 Depressed Brake Pedal Height................................................................116 ADJUSTMENT......................................................................................117 Brake Pedal Height..........................................................................117 Stop Lamp Switch and ASCD Brake Switch......................................................117 Brake Pedal Play............................................................................117 BRAKE FLUID.............................................................................................119 Inspection..........................................................................................119 BRAKE FLUID LEVEL...............................................................................119 BRAKE LINE......................................................................................119 Draining............................................................................................119 Refilling...........................................................................................119 Bleeding Brake System...............................................................................120 BRAKE MASTER CYLINDER...................................................................................121 Inspection..........................................................................................121 FLUID LEAK......................................................................................121 BRAKE BOOSTER...........................................................................................122 Inspection..........................................................................................122 OPERATION.......................................................................................122 AIR TIGHT.......................................................................................122 FRONT DISC BRAKE........................................................................................123 BRAKE PAD...........................................................................................123 BRAKE PAD : Inspection and Adjustment...........................................................123 INSPECTION..................................................................................123 2 Piston Type...........................................................................123 4 Piston Type...........................................................................123 ADJUSTMENT..................................................................................123 DISC ROTOR..........................................................................................123 DISC ROTOR : Inspection and Adjustment..........................................................123 INSPECTION..................................................................................123 Appearance..............................................................................123 Runout..................................................................................123 Thickness...............................................................................124 ADJUSTMENT..................................................................................124 REAR DISC BRAKE.........................................................................................125 BRAKE PAD...........................................................................................125 BRAKE PAD : Inspection and Adjustment...........................................................125 INSPECTION..................................................................................125 1 Piston Type...........................................................................125 2 Piston Type...........................................................................125 ADJUSTMENT..................................................................................125 DISC ROTOR..........................................................................................125 DISC ROTOR : Inspection and Adjustment..........................................................125 INSPECTION..................................................................................125 Appearance..............................................................................125 Runout..................................................................................125 Thickness...............................................................................126 ADJUSTMENT..................................................................................126 REMOVAL AND INSTALLATION....................................................................................127 BRAKE PEDAL.............................................................................................127 Exploded View.......................................................................................127 Removal and Installation............................................................................127 REMOVAL.........................................................................................127 INSTALLATION....................................................................................128 Inspection and Adjustment...........................................................................128 INSPECTION AFTER REMOVAL........................................................................128 ADJUSTMENT AFTER INSTALLATION...................................................................128 BRAKE PIPING............................................................................................129 FRONT...............................................................................................129 FRONT : Exploded View...........................................................................129 2 PISTON TYPE...............................................................................129 4 PISTON TYPE...............................................................................129 FRONT : Hydraulic Piping........................................................................130 2 PISTON TYPE...............................................................................130 4 PISTON TYPE...............................................................................131 FRONT : Removal and Installation................................................................131 REMOVAL.....................................................................................131 2 Piston Type...........................................................................131 4 Piston Type...........................................................................132 INSTALLATION................................................................................132 2 Piston Type...........................................................................132 4 Piston Type...........................................................................133 FRONT : Inspection..............................................................................133 INSPECTION AFTER INSTALLATION...............................................................133 REAR................................................................................................133 REAR : Exploded View............................................................................133 1 PISTON TYPE...............................................................................133 2 PISTON TYPE...............................................................................134 REAR : Hydraulic Piping.........................................................................135 1 PISTON TYPE...............................................................................135 2 PISTON TYPE...............................................................................135 REAR : Removal and Installation.................................................................136 REMOVAL.....................................................................................136 1 Piston Type...........................................................................136 2 Piston Type...........................................................................136 INSTALLATION................................................................................136 1 Piston Type...........................................................................136 2 Piston Type...........................................................................137 REAR : Inspection...............................................................................137 INSPECTION AFTER INSTALLATION...............................................................137 BRAKE MASTER CYLINDER...................................................................................138 Exploded View.......................................................................................138 WITHOUT ICC.....................................................................................138 WITH ICC........................................................................................138 Removal and Installation............................................................................139 REMOVAL ........................................................................................139 INSTALLATION....................................................................................140 Disassembly and Assembly............................................................................140 DISASSEMBLY.....................................................................................140 ASSEMBLY........................................................................................140 Inspection..........................................................................................141 INSPECTION AFTER INSTALLATION...................................................................141 Fluid Leak..................................................................................141 BRAKE BOOSTER...........................................................................................142 Exploded View.......................................................................................142 WITHOUT ICC.....................................................................................142 WITH ICC........................................................................................142 Removal and installation............................................................................142 REMOVAL.........................................................................................142 INSTALLATION....................................................................................143 Inspection and Adjustment...........................................................................143 INSPECTION BEFORE REMOVAL.......................................................................143 Air Tight...................................................................................143 INSPECTION AFTER REMOVAL........................................................................144 Input Rod Length Inspection.................................................................144 INSPECTION AFTER INSTALLATION...................................................................144 Operation...................................................................................144 Air Tight...................................................................................144 ADJUSTMENT AFTER INSTALLATION...................................................................145 VACUUM LINES............................................................................................146 Exploded View.......................................................................................146 VQ35HR..........................................................................................146 VK50VE..........................................................................................146 Removal and Installation............................................................................147 REMOVAL.........................................................................................147 INSTALLATION....................................................................................147 Inspection..........................................................................................147 INSPECTION AFTER REMOVAL........................................................................147 Appearance..................................................................................147 Check Valve Airtightness....................................................................147 FRONT DISC BRAKE........................................................................................148 BRAKE PAD (2 PISTON TYPE)...........................................................................148 BRAKE PAD (2 PISTON TYPE) : Exploded View.......................................................148 BRAKE PAD (2 PISTON TYPE) : Removal and Installation............................................148 REMOVAL.....................................................................................148 INSTALLATION................................................................................148 BRAKE PAD (2 PISTON TYPE) : Inspection..........................................................149 INSPECTION AFTER REMOVAL....................................................................149 INSPECTION AFTER INSTALLATION...............................................................149 BRAKE PAD (4 PISTON TYPE)...........................................................................149 BRAKE PAD (4 PISTON TYPE) : Exploded View.......................................................150 BRAKE PAD (4 PISTON TYPE) : Removal and Installation............................................150 REMOVAL.....................................................................................150 INSTALLATION................................................................................151 BRAKE PAD (4 PISTON TYPE) : Inspection..........................................................152 INSPECTION AFTER REMOVAL....................................................................152 INSPECTION AFTER INSTALLATION...............................................................152 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)..............................................................152 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Exploded View..........................................152 REMOVAL.....................................................................................152 DISASSEMBLY.................................................................................152 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Removal and Installation...............................153 REMOVAL.....................................................................................153 INSTALLATION................................................................................153 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Disassembly and Assembly...............................154 DISASSEMBLY.................................................................................154 ASSEMBLY....................................................................................155 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Inspection.............................................155 INSPECTION AFTER DISASSEMBLY................................................................155 Cylinder Body...........................................................................155 Torque Member...........................................................................155 Pistons.................................................................................155 Sliding Pin and Sliding Pin Boot........................................................155 INSPECTION AFTER INSTALLATION...............................................................156 BRAKE CALIPER ASSEMBLY (4 PISTON TYPE)..............................................................156 BRAKE CALIPER ASSEMBLY (4 PISTON TYPE) : Exploded View..........................................156 REMOVAL.....................................................................................156 DISASSEMBLY.................................................................................156 BRAKE CALIPER ASSEMBLY (4 PISTON TYPE) : Removal and Installation...............................157 REMOVAL.....................................................................................157 INSTALLATION................................................................................157 BRAKE CALIPER ASSEMBLY (4 PISTON TYPE) : Disassembly and Assembly...............................158 DISASSEMBLY.................................................................................158 ASSEMBLY....................................................................................158 BRAKE CALIPER ASSEMBLY (4 PISTON TYPE) : Inspection.............................................159 INSPECTION AFTER DISASSEMBLY................................................................159 Caliper.................................................................................159 Pistons.................................................................................159 INSPECTION AFTER INSTALLATION...............................................................159 REAR DISC BRAKE.........................................................................................161 BRAKE PAD (1 PISTON TYPE)...........................................................................161 BRAKE PAD (1 PISTON TYPE) : Exploded View.......................................................161 BRAKE PAD (1 PISTON TYPE) : Removal and Installation............................................161 REMOVAL.....................................................................................161 INSTALLATION................................................................................161 BRAKE PAD (1 PISTON TYPE) : Inspection..........................................................162 INSPECTION AFTER REMOVAL....................................................................162 INSPECTION AFTER INSTALLATION...............................................................162 BRAKE PAD (2 PISTON TYPE)...........................................................................162 BRAKE PAD (2 PISTON TYPE) : Exploded View.......................................................163 BRAKE PAD (2 PISTON TYPE) : Removal and Installation............................................163 REMOVAL.....................................................................................163 INSTALLATION................................................................................164 BRAKE PAD (2 PISTON TYPE) : Inspection..........................................................165 INSPECTION AFTER REMOVAL....................................................................165 INSPECTION AFTER INSTALLATION...............................................................165 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)..............................................................165 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Exploded View..........................................165 REMOVAL.....................................................................................165 DISASSEMBLY.................................................................................165 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Removal and Installation...............................166 REMOVAL.....................................................................................166 INSTALLATION................................................................................166 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Disassembly and Assembly...............................167 DISASSEMBLY.................................................................................167 ASSEMBLY....................................................................................168 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Inspection.............................................169 INSPECTION AFTER DISASSEMBLY................................................................169 Cylinder Body...........................................................................169 Torque Member...........................................................................169 Piston..................................................................................169 Sliding Pin Bolt and Sliding Pin Boot...................................................169 INSPECTION AFTER INSTALLATION...............................................................169 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)..............................................................169 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Exploded View..........................................169 REMOVAL.....................................................................................169 DISASSEMBLY.................................................................................170 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Removal and Installation...............................170 REMOVAL.....................................................................................170 INSTALLATION................................................................................171 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Disassembly and Assembly...............................171 DISASSEMBLY.................................................................................171 ASSEMBLY....................................................................................172 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Inspection.............................................173 INSPECTION AFTER DISASSEMBLY................................................................173 Caliper.................................................................................173 Pistons.................................................................................173 INSPECTION AFTER INSTALLATION...............................................................173 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................174 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................174 General Specifications..............................................................................174 FRONT 2 PISTON, REAR 1 PISTON TYPE..............................................................174 FRONT 4 PISTON, REAR 2 PISTON TYPE..............................................................174 Brake Pedal.........................................................................................174 Brake Booster.......................................................................................175 Front Disc Brake....................................................................................175 2 PISTON TYPE...................................................................................175 4 PISTON TYPE...................................................................................175 Rear Disc Brake.....................................................................................175 1 PISTON TYPE...................................................................................175 2 PISTON TYPE...................................................................................175 CHG.................................................................................................................176 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................176 HOW TO USE THIS MANUAL......................................................................................178 HOW TO USE THIS MANUAL..................................................................................178 Application Notice..................................................................................178 BASIC INSPECTION............................................................................................179 DIAGNOSIS AND REPAIR WORKFLOW...........................................................................179 Work Flow...........................................................................................179 OVERALL SEQUENCE................................................................................179 DETAILED FLOW...................................................................................179 SYSTEM DESCRIPTION..........................................................................................182 CHARGING SYSTEM.........................................................................................182 System Diagram......................................................................................182 System Description..................................................................................182 VQ35HR..............................................................................................182 VQ35HR : Component Parts Location...............................................................182 VK50VE..............................................................................................183 VK50VE : Component Parts Location...............................................................183 Component Description...............................................................................183 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM........................................................184 System Diagram......................................................................................184 System Description..................................................................................184 VQ35HR..............................................................................................184 VQ35HR : Component Parts Location...............................................................184 VK50VE..............................................................................................184 VK50VE : Component Parts Location...............................................................185 Component Description...............................................................................185 DTC/CIRCUIT DIAGNOSIS.......................................................................................186 B TERMINAL CIRCUIT......................................................................................186 Description.........................................................................................186 Diagnosis Procedure.................................................................................186 L TERMINAL CIRCUIT (OPEN)...............................................................................187 Description.........................................................................................187 Diagnosis Procedure.................................................................................187 L TERMINAL CIRCUIT (SHORT)..............................................................................189 Description.........................................................................................189 Diagnosis Procedure.................................................................................189 S TERMINAL CIRCUIT......................................................................................190 Description.........................................................................................190 Diagnosis Procedure.................................................................................190 CHARGING SYSTEM.........................................................................................191 TYPE A..............................................................................................191 TYPE A : Wiring Diagram - CHARGING SYSTEM -.....................................................191 TYPE B..............................................................................................198 TYPE B : Wiring Diagram - CHARGING SYSTEM -.....................................................199 SYMPTOM DIAGNOSIS...........................................................................................203 CHARGING SYSTEM.........................................................................................203 Symptom Table.......................................................................................203 PRECAUTION..................................................................................................204 PRECAUTIONS.............................................................................................204 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........204 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................204 Precaution for Power Generation Voltage Variable Control System.....................................204 PREPARATION.................................................................................................205 PREPARATION.............................................................................................205 Special Service Tools...............................................................................205 Commercial Service Tools............................................................................205 PERIODIC MAINTENANCE........................................................................................206 CHARGING SYSTEM PRELIMINARY INSPECTION..................................................................206 Inspection Procedure................................................................................206 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION INSPECTION...................................207 Inspection Procedure................................................................................207 REMOVAL AND INSTALLATION....................................................................................209 ALTERNATOR..............................................................................................209 VQ35HR..............................................................................................209 VQ35HR : Exploded View..........................................................................209 REMOVAL.....................................................................................209 DISASSEMBLY.................................................................................209 VQ35HR : Removal and Installation (2WD).........................................................210 REMOVAL.....................................................................................210 INSTALLATION................................................................................211 VQ35HR : Removal and Installation (AWD).........................................................211 REMOVAL.....................................................................................211 INSTALLATION................................................................................212 VQ35HR : Inspection.............................................................................212 ALTERNATOR PULLEY INSPECTION................................................................212 VK50VE..............................................................................................212 VK50VE : Exploded View..........................................................................212 REMOVAL.....................................................................................212 DISASSEMBLY.................................................................................213 VK50VE : Removal and Installation...............................................................214 REMOVAL.....................................................................................214 INSTALLATION................................................................................214 VK50VE : Inspection.............................................................................214 ALTERNATOR PULLEY INSPECTION................................................................214 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................216 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................216 Alternator..........................................................................................216 POWER SUPPLY ROUTING CIRCUIT................................................................................ 6 FUSE BLOCK - JUNCTION BOX (J/B).............................................................................303 FUSE, FUSIBLE LINK AND RELAY BOX............................................................................305 CO..................................................................................................................217 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................217 VQ35HR......................................................................................................219 SYSTEM DESCRIPTION......................................................................................219 DESCRIPTION.........................................................................................219 Engine Cooling System...........................................................................219 Engine Cooling System Schematic.................................................................219 SYMPTOM DIAGNOSIS.......................................................................................220 OVERHEATING CAUSE ANALYSIS..........................................................................220 Troubleshooting Chart...........................................................................220 PRECAUTION..............................................................................................222 PRECAUTIONS.........................................................................................222 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......222 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................222 PREPARATION.............................................................................................223 PREPARATION.........................................................................................223 Commercial Service Tools........................................................................223 PERIODIC MAINTENANCE....................................................................................224 ENGINE COOLANT......................................................................................224 Inspection......................................................................................224 LEVEL ......................................................................................224 LEAKAGE.....................................................................................224 Draining........................................................................................224 Refilling.......................................................................................225 Flushing........................................................................................227 RADIATOR............................................................................................228 RADIATOR CAP....................................................................................228 RADIATOR CAP : Inspection...................................................................228 RADIATOR........................................................................................228 RADIATOR : Inspection.......................................................................228 REMOVAL AND INSTALLATION................................................................................230 RADIATOR............................................................................................230 Exploded View...................................................................................230 Removal and Installation........................................................................230 REMOVAL.....................................................................................230 INSTALLATION................................................................................232 Inspection......................................................................................233 INSPECTION AFTER INSTALLATION...............................................................233 COOLING FAN.........................................................................................234 Exploded View...................................................................................234 Removal and Installation........................................................................234 REMOVAL.....................................................................................234 INSTALLATION................................................................................234 Disassembly and Assembly........................................................................234 DISASSEMBLY.................................................................................234 ASSEMBLY....................................................................................235 Inspection......................................................................................235 INSPECTION AFTER REMOVAL....................................................................235 INSPECTION AFTER DISASSEMBLY................................................................235 Cooling Fan.............................................................................235 WATER PUMP..........................................................................................236 Exploded View...................................................................................236 Removal and Installation........................................................................236 REMOVAL.....................................................................................236 INSTALLATION................................................................................237 Inspection......................................................................................238 INSPECTION AFTER REMOVAL....................................................................238 INSPECTION AFTER INSTALLATION...............................................................238 WATER INLET AND THERMOSTAT ASSEMBLY.................................................................239 Exploded View...................................................................................239 Removal and Installation........................................................................239 REMOVAL.....................................................................................239 INSTALLATION................................................................................239 Inspection......................................................................................240 INSPECTION AFTER REMOVAL....................................................................240 INSPECTION AFTER INSTALLATION...............................................................240 WATER OUTLET AND WATER PIPING.......................................................................241 Exploded View...................................................................................241 Removal and Installation........................................................................241 REMOVAL.....................................................................................241 INSTALLATION................................................................................242 Inspection......................................................................................242 INSPECTION AFTER INSTALLATION...............................................................242 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................243 SERVICE DATA AND SPECIFICATIONS (SDS)...............................................................243 Periodical Maintenance Specification............................................................243 ENGINE COOLANT CAPACITY (APPROXIMATELY).....................................................243 Radiator........................................................................................243 Thermostat......................................................................................243 VK50VE......................................................................................................244 SYSTEM DESCRIPTION......................................................................................244 DESCRIPTION.........................................................................................244 Engine Cooling System...........................................................................244 Engine Cooling System Schematic.................................................................245 SYMPTOM DIAGNOSIS.......................................................................................246 OVERHEATING CAUSE ANALYSIS..........................................................................246 Troubleshooting Chart...........................................................................246 PRECAUTION..............................................................................................248 PRECAUTIONS.........................................................................................248 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......248 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................248 PREPARATION.............................................................................................249 PREPARATION.........................................................................................249 Commercial Service Tools........................................................................249 PERIODIC MAINTENANCE....................................................................................250 ENGINE COOLANT......................................................................................250 Inspection......................................................................................250 LEVEL ......................................................................................250 LEAKAGE.....................................................................................250 Draining........................................................................................250 Refilling.......................................................................................251 Flushing........................................................................................253 RADIATOR............................................................................................254 RADIATOR CAP....................................................................................254 RADIATOR CAP : Inspection...................................................................254 RADIATOR........................................................................................254 RADIATOR : Inspection.......................................................................254 REMOVAL AND INSTALLATION................................................................................256 RADIATOR............................................................................................256 Exploded View...................................................................................256 Removal and Installation........................................................................256 REMOVAL.....................................................................................256 INSTALLATION................................................................................258 Inspection......................................................................................259 INSPECTION AFTER INSTALLATION...............................................................259 COOLING FAN.........................................................................................260 Exploded View...................................................................................260 Removal and Installation........................................................................260 REMOVAL.....................................................................................260 INSTALLATION................................................................................260 Disassembly and Assembly........................................................................260 DISASSEMBLY.................................................................................260 ASSEMBLY....................................................................................261 Inspection......................................................................................261 INSPECTION AFTER REMOVAL....................................................................261 INSPECTION AFTER DISASSEMBLY................................................................261 Cooling Fan.............................................................................261 WATER PUMP..........................................................................................262 Exploded View...................................................................................262 Removal and Installation........................................................................262 REMOVAL.....................................................................................262 INSTALLATION................................................................................263 Inspection......................................................................................263 INSPECTION AFTER REMOVAL....................................................................263 INSPECTION AFTER INSTALLATION...............................................................263 WATER INLET AND THERMOSTAT ASSEMBLY.................................................................264 Exploded View...................................................................................264 Removal and Installation........................................................................264 REMOVAL.....................................................................................264 INSTALLATION................................................................................265 Thermostat..............................................................................265 Water Connector and Heater Pipe ........................................................265 Inspection......................................................................................265 INSPECTION AFTER REMOVAL....................................................................265 INSPECTION AFTER INSTALLATION...............................................................266 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................267 SERVICE DATA AND SPECIFICATIONS (SDS)...............................................................267 Periodical Maintenance Specification............................................................267 ENGINE COOLANT CAPACITY (APPROXIMATELY).....................................................267 Radiator........................................................................................267 Thermostat......................................................................................267 EX..................................................................................................................268 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................268 VQ35HR......................................................................................................269 PRECAUTION..............................................................................................269 PRECAUTIONS.........................................................................................269 Removal and Installation........................................................................269 PREPARATION.............................................................................................270 PREPARATION.........................................................................................270 Commercial Service Tool.........................................................................270 PERIODIC MAINTENANCE....................................................................................271 EXHAUST SYSTEM......................................................................................271 Inspection......................................................................................271 REMOVAL AND INSTALLATION................................................................................272 EXHAUST SYSTEM......................................................................................272 Exploded View...................................................................................272 Removal and Installation........................................................................272 REMOVAL.....................................................................................272 INSTALLATION................................................................................273 Inspection......................................................................................273 INSPECTION AFTER INSTALLATION...............................................................273 VK50VE......................................................................................................274 PRECAUTION..............................................................................................274 PRECAUTIONS.........................................................................................274 Removal and Installation........................................................................274 PREPARATION.............................................................................................275 PREPARATION.........................................................................................275 Commercial Service Tool.........................................................................275 PERIODIC MAINTENANCE....................................................................................276 EXHAUST SYSTEM......................................................................................276 Inspection......................................................................................276 REMOVAL AND INSTALLATION................................................................................277 EXHAUST SYSTEM......................................................................................277 Exploded View...................................................................................277 Removal and Installation........................................................................277 REMOVAL.....................................................................................277 INSTALLATION................................................................................278 Inspection......................................................................................278 INSPECTION AFTER INSTALLATION...............................................................278 FAX.................................................................................................................279 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................279 2WD.........................................................................................................281 SYMPTOM DIAGNOSIS.......................................................................................281 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................281 NVH Troubleshooting Chart.......................................................................281 PREPARATION.............................................................................................282 PREPARATION.........................................................................................282 Commercial Service Tool.........................................................................282 PERIODIC MAINTENANCE....................................................................................283 FRONT WHEEL HUB AND KNUCKLE.........................................................................283 Inspection......................................................................................283 MOUNTING INSPECTION.........................................................................283 WHEEL BEARING INSPECTION....................................................................283 REMOVAL AND INSTALLATION................................................................................284 FRONT WHEEL HUB AND KNUCKLE.........................................................................284 Exploded View...................................................................................284 Removal and Installation........................................................................284 REMOVAL.....................................................................................284 INSTALLATION................................................................................284 Inspection......................................................................................285 INSPECTION AFTER REMOVAL....................................................................285 Ball Joint Inspection...................................................................285 INSPECTION AFTER INSTALLATION...............................................................285 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................286 SERVICE DATA AND SPECIFICATIONS (SDS)...............................................................286 Wheel Bearing...................................................................................286 AWD.........................................................................................................287 SYMPTOM DIAGNOSIS.......................................................................................287 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................287 NVH Troubleshooting Chart.......................................................................287 PRECAUTION..............................................................................................288 PRECAUTIONS.........................................................................................288 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......288 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................288 Precautions Necessary for Steering Wheel Rotation After Battery Disconnection...................288 OPERATION PROCEDURE.........................................................................288 Precautions for Drive Shaft.....................................................................289 PREPARATION.............................................................................................290 PREPARATION.........................................................................................290 Special Service Tool............................................................................290 Commercial Service Tool.........................................................................291 PERIODIC MAINTENANCE....................................................................................292 FRONT WHEEL HUB AND KNUCKLE.........................................................................292 Inspection......................................................................................292 MOUNTING INSPECTION.........................................................................292 WHEEL BEARING INSPECTION....................................................................292 FRONT DRIVE SHAFT...................................................................................293 Inspection......................................................................................293 REMOVAL AND INSTALLATION................................................................................294 FRONT WHEEL HUB AND KNUCKLE.........................................................................294 Exploded View...................................................................................294 Removal and Installation........................................................................294 REMOVAL.....................................................................................294 INSTALLATION................................................................................295 Inspection......................................................................................295 INSPECTION AFTER REMOVAL....................................................................295 Ball Joint Inspection...................................................................295 INSPECTION AFTER INSTALLATION...............................................................295 FRONT DRIVE SHAFT BOOT..............................................................................296 Exploded View...................................................................................296 LEFT SIDE...................................................................................296 RIGHT SIDE..................................................................................297 WHEEL SIDE......................................................................................297 WHEEL SIDE : Removal and Installation.......................................................297 REMOVAL.................................................................................297 Left Side...........................................................................297 Right Side..........................................................................298 INSTALLATION............................................................................299 Left Side...........................................................................299 Right Side..........................................................................301 FINAL DRIVE SIDE................................................................................302 FINAL DRIVE SIDE : Removal and Installation.................................................302 Inspection......................................................................................302 INSPECTION AFTER REMOVAL....................................................................302 FRONT DRIVE SHAFT...................................................................................304 Exploded View...................................................................................304 LEFT SIDE...................................................................................304 RIGHT SIDE..................................................................................305 LEFT SIDE.......................................................................................305 LEFT SIDE : Removal and Installation........................................................305 REMOVAL.................................................................................305 INSTALLATION............................................................................306 RIGHT SIDE......................................................................................306 RIGHT SIDE : Removal and Installation.......................................................306 REMOVAL.................................................................................306 INSTALLATION............................................................................307 WHEEL SIDE......................................................................................307 WHEEL SIDE : Disassembly and Assembly.......................................................307 DISASSEMBLY.............................................................................307 ASSEMBLY................................................................................307 FINAL DRIVE SIDE................................................................................309 FINAL DRIVE SIDE : Disassembly and Assembly.................................................309 DISASSEMBLY.............................................................................309 ASSEMBLY................................................................................310 Inspection......................................................................................312 INSPECTION AFTER REMOVAL....................................................................312 INSPECTION AFTER DISASSEMBLY................................................................312 Shaft...................................................................................312 Joint Sub-Assembly (Wheel Side).........................................................312 Housing and Spider assembly (Final Drive side)..........................................313 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................314 SERVICE DATA AND SPECIFICATIONS (SDS)...............................................................314 Wheel Bearing...................................................................................314 Drive Shaft.....................................................................................314 VQ35HR......................................................................................314 VK50VE......................................................................................314 FL..................................................................................................................315 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................315 PRECAUTION..................................................................................................316 PRECAUTIONS.............................................................................................316 General Precautions.................................................................................316 PREPARATION.................................................................................................317 PREPARATION.............................................................................................317 Commercial Service Tools............................................................................317 PERIODIC MAINTENANCE........................................................................................318 FUEL SYSTEM.............................................................................................318 Inspection..........................................................................................318 Quick Connector.....................................................................................318 REMOVAL AND INSTALLATION....................................................................................319 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY..............................................319 Exploded View.......................................................................................319 REMOVAL.........................................................................................319 DISASSEMBLY.....................................................................................319 Removal and Installation............................................................................320 REMOVAL.........................................................................................320 INSTALLATION....................................................................................322 Disassembly and Assembly............................................................................323 DISASSEMBLY.....................................................................................323 ASSEMBLY........................................................................................323 Inspection..........................................................................................324 INSPECTION AFTER INSTALLATION...................................................................324 FUEL TANK...............................................................................................325 Exploded View.......................................................................................325 Removal and Installation............................................................................325 REMOVAL.........................................................................................325 INSTALLATION....................................................................................326 Inspection..........................................................................................327 INSPECTION AFTER INSTALLATION...................................................................327 EVAP CANISTER...........................................................................................328 VQ35HR..............................................................................................328 VQ35HR : Exploded View..........................................................................328 VQ35HR : Removal and Installation...............................................................328 REMOVAL.....................................................................................328 INSTALLATION................................................................................328 DISASSEMBLY.................................................................................328 ASSEMBLY....................................................................................328 VQ35HR : Inspection.............................................................................329 VK50VE..............................................................................................329 VK50VE : Hydraulic Layout.......................................................................329 EVAPORATIVE EMISSION LINE DRAWING...........................................................329 VK50VE : Exploded View..........................................................................331 VK50VE : Removal and Installation...............................................................331 REMOVAL.....................................................................................331 INSTALLATION................................................................................331 DISASSEMBLY.................................................................................331 ASSEMBLY....................................................................................331 VK50VE : Inspection.............................................................................332 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................333 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................333 Fuel Tank...........................................................................................333 Standard and Limit..............................................................................333 FSU.................................................................................................................334 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................334 2WD.........................................................................................................336 SYMPTOM DIAGNOSIS.......................................................................................336 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................336 NVH Troubleshooting Chart.......................................................................336 PRECAUTION..............................................................................................337 PRECAUTIONS.........................................................................................337 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......337 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................337 Precautions Necessary for Steering Wheel Rotation After Battery Disconnection...................337 OPERATION PROCEDURE.........................................................................337 Precaution for Procedure without Cowl Top Cover.................................................338 Precautions for Suspension......................................................................338 PREPARATION.............................................................................................339 PREPARATION.........................................................................................339 Special Service Tool............................................................................339 Commercial Service Tool.........................................................................339 PERIODIC MAINTENANCE....................................................................................340 FRONT SUSPENSION ASSEMBLY...........................................................................340 Inspection......................................................................................340 COMPONENT PART..............................................................................340 Ball Joint Axial End Play...............................................................340 SHOCK ABSORBER..............................................................................340 WHEEL ALIGNMENT.....................................................................................341 Inspection......................................................................................341 DESCRIPTION.................................................................................341 PRELIMINARY CHECK...........................................................................341 GENERAL INFORMATION AND RECOMMENDATIONS.....................................................341 ALIGNMENT PROCESS...........................................................................341 Adjustment......................................................................................341 TOE-IN......................................................................................341 REMOVAL AND INSTALLATION................................................................................343 FRONT COIL SPRING AND SHOCK ABSORBER................................................................343 Exploded View...................................................................................343 Removal and Installation........................................................................343 REMOVAL.....................................................................................343 INSTALLATION................................................................................343 Disassembly and Assembly........................................................................343 DISASSEMBLY.................................................................................343 ASSEMBLY....................................................................................344 Inspection......................................................................................346 INSPECTION AFTER INSTALLATION...............................................................346 INSPECTION AFTER DISASSEMBLY................................................................346 Shock Absorber..........................................................................346 Shock Absorber Mounting Bracket and Rubber Parts Inspection.............................346 Coil Spring.............................................................................346 Disposal........................................................................................346 TRANSVERSE LINK.....................................................................................347 Exploded View...................................................................................347 Removal and Installation........................................................................347 REMOVAL.....................................................................................347 INSTALLATION................................................................................347 Inspection......................................................................................347 INSPECTION AFTER REMOVAL....................................................................347 Appearance..............................................................................347 Ball Joint Inspection...................................................................348 Swing Torque Inspection.................................................................348 Rotating Torque Inspection..............................................................348 Axial End Play Inspection...............................................................348 INSPECTION AFTER INSTALLATION...............................................................348 UPPER LINK..........................................................................................349 Exploded View...................................................................................349 Removal and Installation........................................................................349 REMOVAL.....................................................................................349 INSTALLATION................................................................................349 Inspection......................................................................................349 INSPECTION AFTER REMOVAL....................................................................349 Appearance..............................................................................349 Ball Joint Inspection...................................................................349 Swing Torque Inspection.................................................................349 Axial End Play Inspection...............................................................350 INSPECTION AFTER INSTALLATION...............................................................350 FRONT STABILIZER....................................................................................351 Exploded View...................................................................................351 Removal and Installation........................................................................351 REMOVAL.....................................................................................351 INSTALLATION................................................................................351 Inspection......................................................................................351 INSPECTION AFTER REMOVAL....................................................................351 UNIT REMOVAL AND INSTALLATION...........................................................................352 FRONT SUSPENSION MEMBER.............................................................................352 Exploded View...................................................................................352 Removal and Installation........................................................................352 REMOVAL.....................................................................................352 INSTALLATION................................................................................352 Inspection......................................................................................352 INSPECTION AFTER REMOVAL....................................................................352 INSPECTION AFTER INSTALLATION...............................................................352 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................353 SERVICE DATA AND SPECIFICATIONS (SDS)...............................................................353 Wheel Alignment.................................................................................353 Ball Joint......................................................................................353 Wheel Height....................................................................................354 AWD.........................................................................................................355 SYMPTOM DIAGNOSIS.......................................................................................355 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING................................................355 NVH Troubleshooting Chart.......................................................................355 PRECAUTION..............................................................................................356 PRECAUTIONS.........................................................................................356 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"......356 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS............................356 Precautions Necessary for Steering Wheel Rotation After Battery Disconnection...................356 OPERATION PROCEDURE.........................................................................356 Precaution for Procedure without Cowl Top Cover.................................................357 Precautions for Suspension......................................................................357 PREPARATION.............................................................................................358 PREPARATION.........................................................................................358 Special Service Tool............................................................................358 Commercial Service Tool.........................................................................358 PERIODIC MAINTENANCE....................................................................................359 FRONT SUSPENSION ASSEMBLY...........................................................................359 Inspection......................................................................................359 COMPONENT PART..............................................................................359 Ball Joint Axial End Play...............................................................359 SHOCK ABSORBER..............................................................................359 WHEEL ALIGNMENT.....................................................................................360 Inspection......................................................................................360 DESCRIPTION.................................................................................360 PRELIMINARY CHECK...........................................................................360 GENERAL INFORMATION AND RECOMMENDATIONS.....................................................360 ALIGNMENT PROCESS...........................................................................360 Adjustment......................................................................................360 TOE-IN......................................................................................360 REMOVAL AND INSTALLATION................................................................................362 FRONT COIL SPRING AND SHOCK ABSORBER................................................................362 Exploded View...................................................................................362 Removal and Installation........................................................................362 REMOVAL.....................................................................................362 INSTALLATION................................................................................362 Disassembly and Assembly........................................................................363 DISASSEMBLY.................................................................................363 ASSEMBLY....................................................................................363 Inspection......................................................................................365 INSPECTION AFTER INSTALLATION...............................................................365 INSPECTION AFTER DISASSEMBLY................................................................365 Shock Absorber..........................................................................365 Shock Absorber Mounting Bracket and Rubber Parts Inspection.............................365 Coil Spring.............................................................................365 Disposal........................................................................................365 TRANSVERSE LINK.....................................................................................367 Exploded View...................................................................................367 Removal and Installation........................................................................367 REMOVAL.....................................................................................367 INSTALLATION................................................................................367 Inspection......................................................................................367 INSPECTION AFTER REMOVAL....................................................................367 Appearance..............................................................................367 Ball Joint Inspection...................................................................367 Swing Torque Inspection.................................................................368 Rotating Torque Inspection..............................................................368 Axial End Play Inspection...............................................................368 INSPECTION AFTER INSTALLATION...............................................................368 UPPER LINK..........................................................................................369 Exploded View...................................................................................369 Removal and Installation........................................................................369 REMOVAL.....................................................................................369 INSTALLATION................................................................................369 Inspection......................................................................................369 INSPECTION AFTER REMOVAL....................................................................369 Appearance..............................................................................369 Ball Joint Inspection...................................................................369 Swing Torque Inspection.................................................................369 Axial End Play Inspection...............................................................370 INSPECTION AFTER INSTALLATION...............................................................370 FRONT STABILIZER....................................................................................371 Exploded View...................................................................................371 Removal and Installation........................................................................371 REMOVAL.....................................................................................371 INSTALLATION................................................................................371 Inspection......................................................................................371 INSPECTION AFTER REMOVAL....................................................................371 UNIT REMOVAL AND INSTALLATION...........................................................................372 FRONT SUSPENSION MEMBER.............................................................................372 Exploded View...................................................................................372 Removal and Installation........................................................................372 REMOVAL.....................................................................................372 INSTALLATION................................................................................372 Inspection......................................................................................372 INSPECTION AFTER REMOVAL....................................................................372 INSPECTION AFTER INSTALLATION...............................................................372 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................374 SERVICE DATA AND SPECIFICATIONS (SDS)...............................................................374 Wheel Alignment.................................................................................374 Ball Joint......................................................................................374 Wheel Height....................................................................................375 GW..................................................................................................................376 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................376 SYMPTOM DIAGNOSIS...........................................................................................377 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................377 Work Flow...........................................................................................377 CUSTOMER INTERVIEW..............................................................................377 DUPLICATE THE NOISE AND TEST DRIVE..............................................................377 CHECK RELATED SERVICE BULLETINS.................................................................378 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................378 REPAIR THE CAUSE................................................................................378 CONFIRM THE REPAIR..............................................................................379 Inspection Procedure................................................................................379 INSTRUMENT PANEL................................................................................379 CENTER CONSOLE..................................................................................379 DOORS...........................................................................................379 TRUNK...........................................................................................379 SUNROOF/HEADLINING..............................................................................380 SEATS...........................................................................................380 UNDERHOOD.......................................................................................380 Diagnostic Worksheet................................................................................381 PRECAUTION..................................................................................................383 PRECAUTIONS.............................................................................................383 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........383 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................383 Precaution for Procedure without Cowl Top Cover.....................................................383 Handling for Adhesive and Primer....................................................................383 PREPARATION.................................................................................................384 PREPARATION.............................................................................................384 Special Service Tools...............................................................................384 Commercial Service Tools............................................................................384 REMOVAL AND INSTALLATION....................................................................................385 WINDSHIELD GLASS........................................................................................385 Exploded View.......................................................................................385 Removal and Installation............................................................................386 REMOVAL.........................................................................................386 INSTALLATION....................................................................................386 Inspection..........................................................................................387 REPAIRING WATER LEAKAGE FOR WINDSHIELD..........................................................387 SIDE WINDOW GLASS.......................................................................................388 Exploded View.......................................................................................388 Removal and Installation............................................................................388 REMOVAL.........................................................................................388 INSTALLATION....................................................................................389 Inspection..........................................................................................389 REPAIRING WATER LEAKAGE FOR SIDE WINDOW GLASS...................................................389 BACK DOOR WINDOW GLASS..................................................................................390 Exploded View.......................................................................................390 Removal and Installation............................................................................390 REMOVAL.........................................................................................390 INSTALLATION....................................................................................391 Inspection..........................................................................................391 REPAIRING WATER LEAKAGE FOR BACK DOOR WINDOW GLASS..............................................391 FRONT DOOR GLASS........................................................................................393 Exploded View.......................................................................................393 Removal and Installation............................................................................393 REMOVAL.........................................................................................393 INSTALLATION....................................................................................394 Inspection and Adjustment...........................................................................394 SYSTEM INITIALIZATION...........................................................................394 Initialization..............................................................................394 INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM...................................................394 FITTING INSPECTION..............................................................................395 FRONT REGULATOR.........................................................................................396 Exploded View.......................................................................................396 Removal and Installation............................................................................396 REMOVAL.........................................................................................396 INSTALLATION....................................................................................397 Disassembly and Assembly............................................................................397 DISASSEMBLY.....................................................................................397 ASSEMBLY........................................................................................397 Inspection and Adjustment...........................................................................397 Inspection after Removal........................................................................397 SYSTEM INITIALIZATION...........................................................................397 Initialization..............................................................................397 INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM...................................................398 FITTING INSPECTION..............................................................................398 REAR DOOR GLASS.........................................................................................399 Exploded View.......................................................................................399 Removal and Installation............................................................................399 REMOVAL.........................................................................................399 INSTALLATION....................................................................................400 Inspection and Adjustment...........................................................................401 FITTING INSPECTION..............................................................................401 REAR REGULATOR..........................................................................................402 Exploded View.......................................................................................402 Removal and Installation............................................................................402 REMOVAL.........................................................................................402 INSTALLATION....................................................................................402 Disassembly and Assembly............................................................................403 DISASSEMBLY.....................................................................................403 ASSEMBLY........................................................................................403 Inspection and Adjustment...........................................................................403 Inspection after Removal........................................................................403 FITTING INSPECTION..............................................................................403 HRN.................................................................................................................404 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................404 HOW TO USE THIS MANUAL......................................................................................405 HOW TO USE THIS MANUAL..................................................................................405 Application Notice..................................................................................405 DTC/CIRCUIT DIAGNOSIS.......................................................................................406 HORN....................................................................................................406 TYPE A..............................................................................................406 TYPE A : Wiring Diagram - HORN -................................................................406 TYPE B..............................................................................................409 TYPE B : Wiring Diagram - HORN -................................................................410 PRECAUTION..................................................................................................414 PRECAUTIONS.............................................................................................414 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........414 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................414 REMOVAL AND INSTALLATION....................................................................................415 HORN....................................................................................................415 Exploded View.......................................................................................415 Removal and Installation............................................................................415 REMOVAL.........................................................................................415 Horn (LOW)..................................................................................415 Horn (HIGH).................................................................................415 INSTALLATION....................................................................................415 POWER SUPPLY ROUTING CIRCUIT................................................................................ 6 FUSE BLOCK - JUNCTION BOX (J/B).............................................................................303 FUSE, FUSIBLE LINK AND RELAY BOX............................................................................305 INT.................................................................................................................416 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................416 SYMPTOM DIAGNOSIS...........................................................................................417 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................417 Work Flow...........................................................................................417 CUSTOMER INTERVIEW..............................................................................417 DUPLICATE THE NOISE AND TEST DRIVE..............................................................417 CHECK RELATED SERVICE BULLETINS.................................................................418 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................418 REPAIR THE CAUSE................................................................................418 CONFIRM THE REPAIR..............................................................................419 Inspection Procedure................................................................................419 INSTRUMENT PANEL................................................................................419 CENTER CONSOLE..................................................................................419 DOORS...........................................................................................419 TRUNK...........................................................................................419 SUNROOF/HEADLINING..............................................................................420 SEATS...........................................................................................420 UNDERHOOD.......................................................................................420 Diagnostic Worksheet................................................................................421 PRECAUTION..................................................................................................423 PRECAUTIONS.............................................................................................423 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........423 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................423 Precautions Necessary for Steering Wheel Rotation After Battery Disconnection.......................423 OPERATION PROCEDURE.............................................................................423 Precaution for Procedure without Cowl Top Cover.....................................................424 Precaution for Work.................................................................................424 PREPARATION.................................................................................................425 PREPARATION.............................................................................................425 Special Service Tools...............................................................................425 Commercial Service Tools............................................................................425 CLIP LIST...............................................................................................426 Clip List...........................................................................................426 REMOVAL AND INSTALLATION....................................................................................427 FRONT DOOR FINISHER.....................................................................................427 Exploded View.......................................................................................427 Removal and Installation............................................................................427 REMOVAL.........................................................................................427 INSTALLATION....................................................................................429 Disassembly and Assembly............................................................................429 DISASSEMBLY.....................................................................................429 ASSEMBLY........................................................................................429 REAR DOOR FINISHER......................................................................................430 Exploded View.......................................................................................430 Removal and Installation............................................................................430 REMOVAL.........................................................................................430 INSTALLATION....................................................................................432 Disassembly and Assembly............................................................................432 DISASSEMBLY.....................................................................................432 ASSEMBLY........................................................................................432 BODY SIDE TRIM..........................................................................................433 Exploded View.......................................................................................433 Removal and Installation............................................................................433 REMOVAL.........................................................................................433 FRONT PILLAR GARNISH........................................................................433 FRONT KICKING PLATE INNER...................................................................434 FRONT KICKING PLATE OUTER...................................................................435 DASH SIDE FINISHER..........................................................................435 REAR KICKING PLATE INNER ...................................................................435 REAR KICKING PLATE OUTER....................................................................436 CENTER PILLAR LOWER GARNISH.................................................................436 CENTER PILLAR UPPER GARNISH.................................................................436 INSTALLATION....................................................................................437 FLOOR TRIM..............................................................................................438 Exploded View.......................................................................................438 Removal and Installation............................................................................438 REMOVAL.........................................................................................438 INSTALLATION....................................................................................439 HEADLINING..............................................................................................440 Exploded View.......................................................................................440 Removal and Installation............................................................................441 REMOVAL.........................................................................................441 INSTALLATION....................................................................................444 LUGGAGE FLOOR TRIM......................................................................................445 Exploded View.......................................................................................445 Removal and Installation............................................................................446 REMOVAL.........................................................................................446 LUGGAGE REAR PLATE..........................................................................446 LUGGAGE FLOOR SPACER........................................................................446 LUGGAGE SIDE FINISHER LOWER ................................................................447 LUGGAGE SIDE FINISHER UPPER.................................................................448 INSTALLATION....................................................................................448 BACK DOOR TRIM..........................................................................................449 Exploded View.......................................................................................449 Removal and Installation............................................................................449 REMOVAL.........................................................................................449 BACK DOOR FINISHER INNER....................................................................449 INSTALLATION....................................................................................451 IP..................................................................................................................452 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................452 PRECAUTION..................................................................................................453 PRECAUTIONS.............................................................................................453 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........453 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................453 Precautions Necessary for Steering Wheel Rotation After Battery Disconnection.......................453 OPERATION PROCEDURE.............................................................................453 Precaution..........................................................................................454 PREPARATION.................................................................................................455 PREPARATION.............................................................................................455 Special Service Tools...............................................................................455 Commercial Service Tools............................................................................455 CLIP LIST...............................................................................................456 Clip List...........................................................................................456 SYMPTOM DIAGNOSIS...........................................................................................457 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................457 Work Flow...........................................................................................457 CUSTOMER INTERVIEW..............................................................................457 DUPLICATE THE NOISE AND TEST DRIVE..............................................................457 CHECK RELATED SERVICE BULLETINS.................................................................458 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................458 REPAIR THE CAUSE................................................................................458 CONFIRM THE REPAIR..............................................................................459 Inspection Procedure................................................................................459 INSTRUMENT PANEL................................................................................459 CENTER CONSOLE..................................................................................459 DOORS...........................................................................................459 TRUNK...........................................................................................459 SUNROOF/HEADLINING..............................................................................460 SEATS...........................................................................................460 UNDERHOOD.......................................................................................460 Diagnostic Worksheet................................................................................461 REMOVAL AND INSTALLATION....................................................................................463 INSTRUMENT PANEL ASSEMBLY...............................................................................463 Exploded View.......................................................................................463 Removal and Installation............................................................................464 WORK STEP.......................................................................................464 REMOVAL.........................................................................................465 INSTALLATION....................................................................................473 CENTER CONSOLE ASSEMBLY.................................................................................474 Exploded View.......................................................................................474 Removal and Installation............................................................................474 REMOVAL.........................................................................................475 INSTALLATION....................................................................................476 Disassembly and Assembly............................................................................476 DISASSEMBLY.....................................................................................476 ASSEMBLY........................................................................................477 LU..................................................................................................................478 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................478 VQ35HR......................................................................................................480 SYSTEM DESCRIPTION......................................................................................480 DESCRIPTION.........................................................................................480 Engine Lubrication System.......................................................................480 Engine Lubrication System Schematic.............................................................480 PRECAUTION..............................................................................................481 PRECAUTIONS.........................................................................................481 Liquid Gasket...................................................................................481 LIQUID GASKET APPLICATION PROCEDURE.........................................................481 PREPARATION.............................................................................................482 PREPARATION.........................................................................................482 Special Service Tools...........................................................................482 Commercial Service Tools........................................................................482 PERIODIC MAINTENANCE....................................................................................483 ENGINE OIL..........................................................................................483 Inspection......................................................................................483 ENGINE OIL LEVEL............................................................................483 ENGINE OIL APPEARANCE.......................................................................483 ENGINE OIL LEAKAGE..........................................................................483 OIL PRESSURE CHECK..........................................................................484 Draining........................................................................................485 Refilling.......................................................................................485 OIL FILTER..........................................................................................486 Removal and Installation........................................................................486 REMOVAL.....................................................................................486 INSTALLATION................................................................................486 Inspection......................................................................................487 INSPECTION AFTER INSTALLATION...............................................................487 REMOVAL AND INSTALLATION................................................................................488 OIL FILTER BRACKET (AWD)............................................................................488 Exploded View...................................................................................488 Removal and Installation........................................................................488 REMOVAL.....................................................................................488 INSTALLATION................................................................................488 Inspection......................................................................................489 INSPECTION AFTER INSTALLATION...............................................................489 OIL COOLER..........................................................................................490 Exploded View...................................................................................490 2WD models..................................................................................490 AWD models..................................................................................490 Removal and Installation........................................................................491 REMOVAL.....................................................................................491 INSTALLATION................................................................................492 Inspection......................................................................................492 INSPECTION AFTER REMOVAL....................................................................492 Oil Cooler..............................................................................492 Relief Valve............................................................................492 INSPECTION AFTER INSTALLATION...............................................................493 UNIT DISASSEMBLY AND ASSEMBLY...........................................................................494 OIL PUMP............................................................................................494 Exploded View...................................................................................494 Disassembly and Assembly........................................................................494 DISASSEMBLY.................................................................................494 ASSEMBLY....................................................................................494 Inspection......................................................................................495 INSPECTION AFTER DISASSEMBLY................................................................495 Oil Pump Clearance......................................................................495 Regulator Valve Clearance...............................................................495 INSPECTION AFTER INSTALLATION...............................................................496 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................497 SERVICE DATA AND SPECIFICATIONS (SDS)...............................................................497 Periodical Maintenance Specification............................................................497 ENGINE OIL CAPACITY (APPROXIMATELY).........................................................497 Engine Oil Pressure.............................................................................497 Oil Pump........................................................................................497 Regulator Valve.................................................................................497 VK50VE......................................................................................................498 SYSTEM DESCRIPTION......................................................................................498 DESCRIPTION.........................................................................................498 Engine Lubrication System.......................................................................498 Engine Lubrication System Schematic.............................................................499 PRECAUTION..............................................................................................500 PRECAUTIONS.........................................................................................500 Liquid Gasket...................................................................................500 LIQUID GASKET APPLICATION PROCEDURE.........................................................500 PREPARATION.............................................................................................501 PREPARATION.........................................................................................501 Special Service Tools...........................................................................501 Commercial Service Tools........................................................................501 PERIODIC MAINTENANCE....................................................................................502 ENGINE OIL..........................................................................................502 Inspection......................................................................................502 ENGINE OIL LEVEL............................................................................502 ENGINE OIL APPEARANCE.......................................................................502 ENGINE OIL LEAKAGE..........................................................................502 OIL PRESSURE CHECK..........................................................................502 Draining........................................................................................503 Refilling.......................................................................................504 OIL FILTER..........................................................................................505 Removal and Installation........................................................................505 REMOVAL.....................................................................................505 INSTALLATION................................................................................505 Inspection......................................................................................505 INSPECTION AFTER INSTALLATION...............................................................505 REMOVAL AND INSTALLATION................................................................................506 OIL COOLER..........................................................................................506 Exploded View...................................................................................506 Removal and Installation........................................................................506 REMOVAL.....................................................................................506 INSTALLATION................................................................................507 Inspection......................................................................................507 INSPECTION AFTER REMOVAL....................................................................507 Oil Cooler..............................................................................507 Relief Valve............................................................................507 INSPECTION AFTER INSTALLATION...............................................................507 UNIT DISASSEMBLY AND ASSEMBLY...........................................................................508 OIL PUMP............................................................................................508 Exploded View...................................................................................508 Disassembly and Assembly........................................................................508 DISASSEMBLY.................................................................................508 ASSEMBLY....................................................................................508 Inspection......................................................................................508 INSPECTION AFTER INSTALLATION...............................................................508 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................510 SERVICE DATA AND SPECIFICATIONS (SDS)...............................................................510 Periodical Maintenance Specification............................................................510 ENGINE OIL CAPACITY (APPROXIMATELY).........................................................510 Engine Oil Pressure.............................................................................510 MA..................................................................................................................511 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................511 PREPARATION.................................................................................................514 PREPARATION.............................................................................................514 Special Service Tool................................................................................514 Commercial Service Tool.............................................................................514 PERIODIC MAINTENANCE........................................................................................515 GENERAL MAINTENANCE.....................................................................................515 Explanation of General Maintenance..................................................................515 OUTSIDE THE VEHICLE.............................................................................515 INSIDE THE VEHICLE..............................................................................515 UNDER THE HOOD AND VEHICLE......................................................................516 PERIODIC MAINTENANCE....................................................................................517 Introduction of Periodic Maintenance................................................................517 Schedule 1..........................................................................................517 EMISSION CONTROL SYSTEM.........................................................................517 CHASSIS AND BODY................................................................................518 Schedule 2..........................................................................................519 EMISSION CONTROL SYSTEM.........................................................................519 CHASSIS AND BODY................................................................................520 RECOMMENDED FLUIDS AND LUBRICANTS.......................................................................522 Fluids and Lubricants...............................................................................522 Engine Oil Recommendation...........................................................................523 Anti-Freeze Coolant Mixture Ratio...................................................................523 ENGINE MAINTENANCE (VQ35HR).............................................................................524 DRIVE BELT..........................................................................................524 DRIVE BELT : Exploded View......................................................................524 DRIVE BELT : Checking...........................................................................524 DRIVE BELT : Tension Adjustment.................................................................524 ENGINE COOLANT......................................................................................524 ENGINE COOLANT : Draining.......................................................................524 ENGINE COOLANT : Refilling......................................................................525 ENGINE COOLANT : Flushing.......................................................................527 FUEL LINES..........................................................................................528 FUEL LINES : Inspection.........................................................................528 AIR CLEANER FILTER..................................................................................528 AIR CLEANER FILTER : Removal and Installation...................................................528 REMOVAL.....................................................................................528 INSTALLATION................................................................................528 ENGINE OIL..........................................................................................529 ENGINE OIL : Draining...........................................................................529 ENGINE OIL : Refilling..........................................................................529 OIL FILTER..........................................................................................529 OIL FILTER : Removal and Installation...........................................................529 REMOVAL.....................................................................................529 INSTALLATION................................................................................530 OIL FILTER : Inspection.........................................................................530 INSPECTION AFTER INSTALLATION...............................................................530 SPARK PLUG..........................................................................................531 SPARK PLUG : Removal and Installation...........................................................531 REMOVAL.....................................................................................531 INSTALLATION................................................................................531 SPARK PLUG : Inspection.........................................................................531 INSPECTION AFTER REMOVAL....................................................................531 EVAP VAPOR LINES....................................................................................531 EVAP VAPOR LINES : Inspection...................................................................532 ENGINE MAINTENANCE (VK50VE).............................................................................533 DRIVE BELTS.........................................................................................533 DRIVE BELTS : Exploded View.....................................................................533 DRIVE BELTS : Checking..........................................................................533 DRIVE BELTS : Tension Adjustment................................................................534 ENGINE COOLANT......................................................................................534 ENGINE COOLANT : Draining.......................................................................534 ENGINE COOLANT : Refilling......................................................................534 ENGINE COOLANT : Flushing.......................................................................536 FUEL LINES..........................................................................................537 FUEL LINES : Inspection.........................................................................537 AIR CLEANER FILTER..................................................................................537 AIR CLEANER FILTER : Removal and Installation...................................................537 REMOVAL.....................................................................................537 INSTALLATION................................................................................538 ENGINE OIL..........................................................................................538 ENGINE OIL : Draining...........................................................................538 ENGINE OIL : Refilling..........................................................................538 OIL FILTER..........................................................................................538 OIL FILTER : Removal and Installation...........................................................538 REMOVAL.....................................................................................538 INSTALLATION................................................................................539 OIL FILTER : Inspection.........................................................................539 INSPECTION AFTER INSTALLATION...............................................................539 SPARK PLUG..........................................................................................539 SPARK PLUG : Removal and Installation...........................................................539 REMOVAL.....................................................................................539 INSTALLATION................................................................................540 SPARK PLUG : Inspection.........................................................................540 INSPECTION AFTER REMOVAL....................................................................540 EVAP VAPOR LINES....................................................................................540 EVAP VAPOR LINES : Inspection...................................................................540 CHASSIS MAINTENANCE.....................................................................................541 EXHAUST SYSTEM......................................................................................541 EXHAUST SYSTEM : Inspection.....................................................................541 A/T FLUID: RE7R01A..................................................................................541 A/T FLUID: RE7R01A : Inspection.................................................................541 FLUID LEAKAGE...............................................................................541 A/T FLUID: RE7R01B..................................................................................541 A/T FLUID: RE7R01B : Inspection.................................................................541 FLUID LEAKAGE...............................................................................541 TRANSFER FLUID......................................................................................541 TRANSFER FLUID : Inspection.....................................................................541 FLUID LEAKAGE...............................................................................541 FLUID LEVEL.................................................................................541 TRANSFER FLUID : Draining.......................................................................542 TRANSFER FLUID : Refilling......................................................................542 FRONT PROPELLER SHAFT: 2S56A........................................................................542 FRONT PROPELLER SHAFT: 2S56A : Inspection.......................................................542 NOISE.......................................................................................542 VIBRATION...................................................................................542 REAR PROPELLER SHAFT: 3S80A-R.......................................................................543 REAR PROPELLER SHAFT: 3S80A-R : Inspection......................................................543 NOISE.......................................................................................543 VIBRATION...................................................................................543 REAR PROPELLER SHAFT: 3F80A-1VL107..................................................................544 REAR PROPELLER SHAFT: 3F80A-1VL107 : Inspection.................................................544 NOISE.......................................................................................544 VIBRATION...................................................................................544 REAR PROPELLER SHAFT: 3F-R-2VL107...................................................................544 REAR PROPELLER SHAFT: 3F-R-2VL107 : Inspection..................................................544 NOISE.......................................................................................544 VIBRATION...................................................................................545 FRONT DIFFERENTIAL GEAR OIL: F160A..................................................................545 FRONT DIFFERENTIAL GEAR OIL: F160A : Inspection.................................................545 OIL LEAKAGE.................................................................................545 OIL LEVEL...................................................................................545 FRONT DIFFERENTIAL GEAR OIL: F160A : Draining...................................................545 FRONT DIFFERENTIAL GEAR OIL: F160A : Refilling..................................................546 REAR DIFFERENTIAL GEAR OIL: R200....................................................................546 REAR DIFFERENTIAL GEAR OIL: R200 : Inspection...................................................546 OIL LEAKAGE.................................................................................546 OIL LEVEL...................................................................................546 REAR DIFFERENTIAL GEAR OIL: R200 : Draining.....................................................546 REAR DIFFERENTIAL GEAR OIL: R200 : Refilling....................................................547 REAR DIFFERENTIAL GEAR OIL: R230....................................................................547 REAR DIFFERENTIAL GEAR OIL: R230 : Inspection...................................................547 OIL LEAKAGE.................................................................................547 OIL LEVEL...................................................................................547 REAR DIFFERENTIAL GEAR OIL: R230 : Draining.....................................................547 REAR DIFFERENTIAL GEAR OIL: R230 : Refilling....................................................548 WHEELS (BONDING WEIGHT TYPE)........................................................................548 WHEELS (BONDING WEIGHT TYPE) : Adjustment.......................................................548 BALANCING WHEELS (BONDING WEIGHT TYPE)......................................................548 Preparation Before Adjustment...........................................................548 Wheel Balance Adjustment................................................................548 TIRE ROTATION...............................................................................549 BRAKE FLUID LEVEL AND LEAKS.........................................................................550 BRAKE FLUID LEVEL AND LEAKS : Inspection........................................................550 BRAKE LINES AND CABLES..............................................................................550 BRAKE LINES AND CABLES : Inspection.............................................................550 BRAKE FLUID.........................................................................................550 BRAKE FLUID : Changing..........................................................................551 DISC BRAKE..........................................................................................551 DISC BRAKE : Inspection.........................................................................551 DISC ROTOR..................................................................................551 CALIPER.....................................................................................551 BRAKE PAD...................................................................................551 DISC BRAKE : Front Disc Brake...................................................................551 2 PISTON TYPE...............................................................................551 4 PISTON TYPE...............................................................................551 DISC BRAKE : Rear Disc Brake....................................................................552 1 PISTON TYPE...............................................................................552 2 PISTON TYPE...............................................................................552 STEERING GEAR AND LINKAGE...........................................................................552 STEERING GEAR AND LINKAGE : Inspection..........................................................552 STEERING GEAR...............................................................................552 STEERING LINKAGE............................................................................552 POWER STEERING FLUID AND LINES......................................................................552 POWER STEERING FLUID AND LINES : Inspection.....................................................553 AXLE AND SUSPENSION PARTS...........................................................................553 AXLE AND SUSPENSION PARTS : Inspection..........................................................553 DRIVE SHAFT.........................................................................................553 DRIVE SHAFT : Inspection........................................................................554 BODY MAINTENANCE........................................................................................555 LOCKS, HINGES AND HOOD LATCH........................................................................555 LOCKS, HINGES AND HOOD LATCH : Lubricating......................................................555 SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS...............................................555 SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Inspection..............................555 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................556 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................556 DRIVE BELT (VQ35HR).................................................................................556 DRIVE BELT (VQ35HR) : Drive Belt................................................................556 DRIVE BELT..................................................................................556 DRIVE BELTS (VK50VE)................................................................................556 DRIVE BELTS (VK50VE) : Drive Belts..............................................................556 DRIVE BELT..................................................................................556 ENGINE COOLANT (VQ35HR).............................................................................556 ENGINE COOLANT (VQ35HR) : Periodical Maintenance Specification..................................556 ENGINE COOLANT CAPACITY (APPROXIMATELY).....................................................556 ENGINE COOLANT (VK50VE).............................................................................556 ENGINE COOLANT (VK50VE) : Periodical Maintenance Specification..................................556 ENGINE COOLANT CAPACITY (APPROXIMATELY).....................................................556 ENGINE OIL (VQ35HR).................................................................................556 ENGINE OIL (VQ35HR) : Periodical Maintenance Specification......................................556 ENGINE OIL CAPACITY (APPROXIMATELY).........................................................556 ENGINE OIL (VK50VE).................................................................................556 ENGINE OIL (VK50VE) : Periodical Maintenance Specification......................................556 ENGINE OIL CAPACITY (APPROXIMATELY).........................................................556 SPARK PLUG (VQ35HR).................................................................................557 SPARK PLUG (VQ35HR) : Spark Plug................................................................557 SPARK PLUG..................................................................................557 SPARK PLUG (VK50VE).................................................................................557 SPARK PLUG (VK50VE) : Spark Plug................................................................557 SPARK PLUG..................................................................................557 ROAD WHEEL..........................................................................................557 ROAD WHEEL : Road Wheel.........................................................................557 ALUMINUM WHEEL (CONVENTIONAL)...............................................................557 STEEL WHEEL (FOR EMERGENCY USE).............................................................557 PB..................................................................................................................558 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................558 PREPARATION.................................................................................................559 PREPARATION.............................................................................................559 Commercial Service Tool.............................................................................559 PERIODIC MAINTENANCE........................................................................................560 PARKING BRAKE SYSTEM....................................................................................560 Inspection and Adjustment...........................................................................560 INSPECTION......................................................................................560 Pedal Stroke................................................................................560 Inspect Components..........................................................................560 ADJUSTMENT......................................................................................560 PARKING BRAKE SHOE......................................................................................561 Adjustment..........................................................................................561 REMOVAL AND INSTALLATION....................................................................................562 PARKING BRAKE CONTROL...................................................................................562 Exploded View.......................................................................................562 Removal and Installation............................................................................562 REMOVAL.........................................................................................562 INSTALLATION....................................................................................563 Adjustment..........................................................................................563 ADJUSTMENT AFTER INSTALLATION...................................................................563 PARKING BRAKE SHOE......................................................................................564 Exploded View.......................................................................................564 Removal and Installation............................................................................564 REMOVAL.........................................................................................564 INSTALLATION....................................................................................564 Inspection and Adjustment...........................................................................565 INSPECTION AFTER REMOVAL........................................................................565 Lining Thickness Inspection.................................................................565 Drum Inner Diameter Inspection..............................................................565 Other Inspections...........................................................................565 ADJUSTMENT AFTER INSTALLATION...................................................................565 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................567 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................567 Parking Drum Brake..................................................................................567 Parking Brake Control...............................................................................567 PWO.................................................................................................................568 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................568 HOW TO USE THIS MANUAL......................................................................................569 HOW TO USE THIS MANUAL..................................................................................569 Application Notice..................................................................................569 DTC/CIRCUIT DIAGNOSIS.......................................................................................570 POWER SOCKET............................................................................................570 TYPE A..............................................................................................570 TYPE A : Wiring Diagram - POWER SOCKET -........................................................570 TYPE B..............................................................................................577 TYPE B : Wiring Diagram - POWER SOCKET -........................................................578 PRECAUTION..................................................................................................585 PRECAUTIONS.............................................................................................585 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........585 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................585 REMOVAL AND INSTALLATION....................................................................................586 POWER SOCKET............................................................................................586 FRONT POWER SOCKET..................................................................................586 FRONT POWER SOCKET : Exploded View..............................................................586 FRONT POWER SOCKET : Removal and Installation...................................................586 REMOVAL.....................................................................................586 INSTALLATION................................................................................586 CONSOLE POWER SOCKET................................................................................586 CONSOLE POWER SOCKET : Exploded View............................................................587 CONSOLE POWER SOCKET : Removal and Installation.................................................587 REMOVAL.....................................................................................587 INSTALLATION................................................................................587 REAR POWER SOCKET...................................................................................587 REAR POWER SOCKET : Exploded View...............................................................587 REAR POWER SOCKET : Removal and Installation....................................................587 REMOVAL.....................................................................................587 INSTALLATION................................................................................588 LUGGAGE ROOM POWER SOCKET...........................................................................588 LUGGAGE ROOM POWER SOCKET : Exploded View.......................................................588 LUGGAGE ROOM POWER SOCKET : Removal and Installation............................................588 REMOVAL.....................................................................................588 INSTALLATION................................................................................588 POWER SUPPLY ROUTING CIRCUIT................................................................................ 6 FUSE BLOCK - JUNCTION BOX (J/B).............................................................................303 FUSE, FUSIBLE LINK AND RELAY BOX............................................................................305 RAX.................................................................................................................589 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................589 SYMPTOM DIAGNOSIS...........................................................................................590 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................590 NVH Troubleshooting Chart...........................................................................590 PRECAUTION..................................................................................................591 PRECAUTIONS.............................................................................................591 Precautions for Drive Shaft.........................................................................591 PREPARATION.................................................................................................592 PREPARATION.............................................................................................592 Special Service Tool................................................................................592 Commercial Service Tool.............................................................................592 PERIODIC MAINTENANCE........................................................................................593 REAR WHEEL HUB AND HOUSING..............................................................................593 Inspection..........................................................................................593 MOUNTING INSPECTION.............................................................................593 WHEEL BEARING INSPECTION........................................................................593 REAR DRIVE SHAFT........................................................................................594 Inspection..........................................................................................594 REMOVAL AND INSTALLATION....................................................................................595 REAR WHEEL HUB AND HOUSING..............................................................................595 Exploded View.......................................................................................595 Removal and Installation............................................................................595 REMOVAL.........................................................................................595 INSTALLATION....................................................................................596 Inspection..........................................................................................597 INSPECTION AFTER REMOVAL........................................................................597 Wheel Hub and Bearing Assembly..............................................................597 Axle Housing................................................................................597 Ball Joint Inspection.......................................................................597 INSPECTION AFTER INSTALLATION...................................................................597 REAR DRIVE SHAFT........................................................................................598 Exploded View.......................................................................................598 Removal and Installation............................................................................598 REMOVAL.........................................................................................598 INSTALLATION....................................................................................599 WHEEL SIDE..........................................................................................600 WHEEL SIDE : Disassembly and Assembly...........................................................600 DISASSEMBLY.................................................................................600 ASSEMBLY....................................................................................600 FINAL DRIVE SIDE....................................................................................601 FINAL DRIVE SIDE : Disassembly and Assembly.....................................................602 DISASSEMBLY.................................................................................602 ASSEMBLY....................................................................................602 Inspection..........................................................................................603 INSPECTION AFTER REMOVAL........................................................................603 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................605 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................605 Wheel Bearing.......................................................................................605 Drive Shaft.........................................................................................605 VQ35HR..........................................................................................605 VK50VE..........................................................................................605 RSU.................................................................................................................606 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................606 SYMPTOM DIAGNOSIS...........................................................................................607 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................607 NVH Troubleshooting Chart...........................................................................607 PRECAUTION..................................................................................................608 PRECAUTIONS.............................................................................................608 Precautions for Suspension..........................................................................608 PREPARATION.................................................................................................609 PREPARATION.............................................................................................609 Special Service Tool................................................................................609 Commercial Service Tool.............................................................................609 PERIODIC MAINTENANCE........................................................................................610 REAR SUSPENSION ASSEMBLY................................................................................610 Inspection..........................................................................................610 COMPONENT PART..................................................................................610 Ball Joint Axial End Play...................................................................610 SHOCK ABSORBER..................................................................................610 WHEEL ALIGNMENT.........................................................................................611 Inspection..........................................................................................611 DESCRIPTION.....................................................................................611 PRELIMINARY CHECK...............................................................................611 GENERAL INFORMATION AND RECOMMENDATIONS.........................................................611 ALIGNMENT PROCESS...............................................................................611 Adjustment..........................................................................................611 CAMBER..........................................................................................611 TOE-IN..........................................................................................612 Without RAS.................................................................................612 With RAS....................................................................................612 REMOVAL AND INSTALLATION....................................................................................613 REAR LOWER LINK & COIL SPRING...........................................................................613 Exploded View.......................................................................................613 WITHOUT RAS.....................................................................................613 WITH RAS........................................................................................613 Removal and Installation............................................................................614 REMOVAL.........................................................................................614 INSTALLATION....................................................................................614 Inspection..........................................................................................614 INSPECTION AFTER REMOVAL........................................................................614 INSPECTION AFTER INSTALLATION...................................................................614 REAR SHOCK ABSORBER.....................................................................................615 Exploded View.......................................................................................615 WITHOUT CONTINUOUS DAMPING CONTROL..............................................................615 WITH CONTINUOUS DAMPING CONTROL.................................................................615 Removal and Installation............................................................................615 REMOVAL.........................................................................................615 INSTALLATION....................................................................................616 Disassembly and Assembly............................................................................616 DISASSEMBLY.....................................................................................616 ASSEMBLY........................................................................................616 Inspection..........................................................................................616 INSPECTION AFTER REMOVAL........................................................................616 INSPECTION AFTER INSTALLATION...................................................................616 INSPECTION AFTER DISASSEMBLY....................................................................616 Bound Bumper and Bushing....................................................................616 Shock Absorber..............................................................................616 INSPECTION AFTER ASSEMBLY.......................................................................616 Disposal............................................................................................617 SUSPENSION ARM..........................................................................................618 Exploded View.......................................................................................618 Removal and Installation............................................................................618 REMOVAL.........................................................................................618 INSTALLATION....................................................................................618 Inspection..........................................................................................618 INSPECTION AFTER REMOVAL........................................................................618 Appearance..................................................................................619 Ball Joint Inspection.......................................................................619 Swing Torque Inspection.....................................................................619 Rotating Torque Inspection..................................................................619 Axial End Play Inspection...................................................................619 INSPECTION AFTER INSTALLATION...................................................................619 RADIUS ROD..............................................................................................620 Exploded View.......................................................................................620 Removal and Installation............................................................................620 REMOVAL.........................................................................................620 INSTALLATION....................................................................................620 Inspection..........................................................................................620 INSPECTION AFTER REMOVAL........................................................................620 INSPECTION AFTER INSTALLATION...................................................................620 FRONT LOWER LINK........................................................................................621 Exploded View.......................................................................................621 WITHOUT RAS.....................................................................................621 WITH RAS........................................................................................621 Removal and Installation............................................................................621 REMOVAL.........................................................................................621 INSTALLATION....................................................................................622 Inspection..........................................................................................622 INSPECTION AFTER REMOVAL........................................................................622 INSPECTION AFTER INSTALLATION...................................................................622 REAR STABILIZER.........................................................................................623 Exploded View.......................................................................................623 STABILIZER CLAMP FIXING METHOD : NUT............................................................623 STABILIZER CLAMP FIXING METHOD : BOLT...........................................................623 Removal and Installation............................................................................623 REMOVAL.........................................................................................623 INSTALLATION....................................................................................624 Inspection..........................................................................................624 INSPECTION AFTER REMOVAL........................................................................624 UNIT REMOVAL AND INSTALLATION...............................................................................625 REAR SUSPENSION MEMBER..................................................................................625 Exploded View.......................................................................................625 Removal and Installation............................................................................625 REMOVAL.........................................................................................625 INSTALLATION....................................................................................626 Inspection..........................................................................................626 INSPECTION AFTER REMOVAL........................................................................626 INSPECTION AFTER INSTALLATION...................................................................626 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................628 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................628 Wheel Alignment.....................................................................................628 Ball Joint..........................................................................................628 Wheel Height........................................................................................628 SB..................................................................................................................629 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................629 PRECAUTION..................................................................................................630 PRECAUTIONS.............................................................................................630 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........630 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................630 Precaution for Seat Belt Service....................................................................630 AFTER A COLLISION...............................................................................630 REMOVAL AND INSTALLATION....................................................................................632 FRONT SEAT BELT.........................................................................................632 SEAT BELT RETRACTOR.................................................................................632 SEAT BELT RETRACTOR : Inspection................................................................632 AFTER A COLLISION...........................................................................632 PRELIMINARY CHECKS..........................................................................632 SEAT BELT RETRACTOR ON-VEHICLE CHECK........................................................633 Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)...............633 ELR Function Stationary Check...........................................................633 ALR Function Stationary Check...........................................................633 ELR Function Moving Check...............................................................633 SEAT BELT RETRACTOR OFF-VEHICLE CHECK.......................................................633 SEAT BELT RETRACTOR : Exploded View.............................................................634 SEAT BELT RETRACTOR : Removal and Installation..................................................634 REMOVAL.....................................................................................634 REMOVAL.....................................................................................634 INSTALLATION................................................................................635 SEAT BELT BUCKLE....................................................................................635 SEAT BELT BUCKLE : Inspection...................................................................635 AFTER A COLLISION...........................................................................635 PRELIMINARY CHECKS..........................................................................635 SEAT BELT BUCKLE : Exploded View................................................................636 SEAT BELT BUCKLE : Removal and Installation.....................................................636 REMOVAL.....................................................................................636 INSTALLATION................................................................................636 REAR SEAT BELT..........................................................................................637 SEAT BELT RETRACTOR.................................................................................637 SEAT BELT RETRACTOR : Inspection................................................................637 AFTER A COLLISION...........................................................................637 PRELIMINARY CHECKS..........................................................................637 SEAT BELT RETRACTOR ON-VEHICLE CHECK........................................................637 Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)...............637 ELR Function Stationary Check...........................................................637 ALR Function Stationary Check...........................................................637 ELR Function Moving Check...............................................................638 SEAT BELT RETRACTOR OFF-VEHICLE CHECK.......................................................638 SEAT BELT RETRACTOR : Exploded View.............................................................639 SEAT BELT RETRACTOR : Removal and Installation..................................................639 REMOVAL.....................................................................................639 INSTALLATION................................................................................641 SEAT BELT BUCKLE....................................................................................641 SEAT BELT BUCKLE : Inspection...................................................................641 AFTER A COLLISION...........................................................................641 PRELIMINARY CHECKS..........................................................................642 SEAT BELT BUCKLE : Exploded View................................................................643 SEAT BELT BUCKLE : Removal and Installation.....................................................643 REMOVAL.....................................................................................643 INSTALLATION................................................................................644 LATCH SYSTEM FOR CHILDREN...............................................................................645 Exploded View.......................................................................................645 Removal and Installation............................................................................645 REMOVAL.........................................................................................645 INSTALLATION....................................................................................645 SCS.................................................................................................................646 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................646 HOW TO USE THIS MANUAL......................................................................................648 HOW TO USE THIS MANUAL..................................................................................648 Application Notice..................................................................................648 BASIC INSPECTION............................................................................................649 DIAGNOSIS AND REPAIR WORK FLOW..........................................................................649 Work Flow...........................................................................................649 OVERALL SEQUENCE................................................................................649 DETAILED FLOW...................................................................................649 SYSTEM DESCRIPTION..........................................................................................652 Continuous Damping Control SYSTEM.......................................................................652 System Diagram......................................................................................652 System Description..................................................................................652 Description.....................................................................................652 Operation principle.............................................................................653 Operation characteristics.......................................................................653 Component Parts Location............................................................................654 Component Description...............................................................................655 DIAGNOSIS SYSTEM (E-SUS CONTROL UNIT)...................................................................656 CONSULT-III Function................................................................................656 FUNCTION........................................................................................656 ECU IDENTIFICATION..............................................................................656 SELF-DIAGNOSTIC RESULT..........................................................................656 Display Item List...........................................................................656 DATA MONITOR....................................................................................656 Display Item List...........................................................................656 ACTIVE TEST.....................................................................................656 DTC/CIRCUIT DIAGNOSIS.......................................................................................658 C1D01 VEHICLE SPEED SIGNAL..............................................................................658 Description.........................................................................................658 DTC Logic...........................................................................................658 DTC DETECTION LOGIC.............................................................................658 DTC REPRODUCTION PROCEDURE......................................................................658 Diagnosis Procedure.................................................................................658 C1D03 STEERING ANGLE SENSOR.............................................................................660 Description.........................................................................................660 DTC Logic...........................................................................................660 DTC DETECTION LOGIC.............................................................................660 DTC REPRODUCTION PROCEDURE......................................................................660 Diagnosis Procedure.................................................................................660 C1D05 TORQUE SIGNAL.....................................................................................662 Description.........................................................................................662 DTC Logic...........................................................................................662 DTC DETECTION LOGIC.............................................................................662 DTC REPRODUCTION PROCEDURE......................................................................662 Diagnosis Procedure.................................................................................662 C1D07 STOP LAMP SWITCH..................................................................................664 Description.........................................................................................664 DTC Logic...........................................................................................664 DTC DETECTION LOGIC.............................................................................664 DTC REPRODUCTION PROCEDURE......................................................................664 Diagnosis Procedure.................................................................................664 C1D09 BRAKE FLUID PRESSURE SIGNAL.......................................................................666 Description.........................................................................................666 DTC Logic...........................................................................................666 DTC DETECTION LOGIC.............................................................................666 DTC REPRODUCTION PROCEDURE......................................................................666 Diagnosis Procedure.................................................................................666 C1D0B FRONT WHEEL VERTICAL G SENSOR.....................................................................668 Description.........................................................................................668 DTC Logic...........................................................................................668 DTC DETECTION LOGIC.............................................................................668 DTC REPRODUCTION PROCEDURE......................................................................668 Diagnosis Procedure.................................................................................668 C1D0C FRONT WHEEL VERTICAL G SENSOR.....................................................................670 Description.........................................................................................670 DTC Logic...........................................................................................670 DTC DETECTION LOGIC.............................................................................670 DTC REPRODUCTION PROCEDURE......................................................................670 Diagnosis Procedure.................................................................................670 C1D0D FRONT BODY VERTICAL G SENSOR......................................................................672 Description.........................................................................................672 DTC Logic...........................................................................................672 DTC DETECTION LOGIC.............................................................................672 DTC REPRODUCTION PROCEDURE......................................................................672 Diagnosis Procedure.................................................................................672 C1D10 FRONT BODY VERTICAL G SENSOR......................................................................674 Description.........................................................................................674 DTC Logic...........................................................................................674 DTC DETECTION LOGIC.............................................................................674 DTC REPRODUCTION PROCEDURE......................................................................674 Diagnosis Procedure.................................................................................674 C1D11 REAR VERTICAL G SENSOR............................................................................676 Description.........................................................................................676 DTC Logic...........................................................................................676 DTC DETECTION LOGIC.............................................................................676 DTC REPRODUCTION PROCEDURE......................................................................676 Diagnosis Procedure.................................................................................676 C1D12 SHOCK ABSORBER ACTUATOR...........................................................................678 Description.........................................................................................678 DTC Logic...........................................................................................678 DTC DETECTION LOGIC.............................................................................678 DTC REPRODUCTION PROCEDURE......................................................................678 Diagnosis Procedure.................................................................................678 Component Inspection................................................................................679 C1D13 SHOCK ABSORBER ACTUATOR...........................................................................680 Description.........................................................................................680 DTC Logic...........................................................................................680 DTC DETECTION LOGIC.............................................................................680 DTC REPRODUCTION PROCEDURE......................................................................680 Diagnosis Procedure.................................................................................680 Component Inspection................................................................................681 C1D14 SHOCK ABSORBER ACTUATOR...........................................................................682 Description.........................................................................................682 DTC Logic...........................................................................................682 DTC DETECTION LOGIC.............................................................................682 DTC REPRODUCTION PROCEDURE......................................................................682 Diagnosis Procedure.................................................................................682 Component Inspection................................................................................683 C1D15 SHOCK ABSORBER ACTUATOR...........................................................................684 Description.........................................................................................684 DTC Logic...........................................................................................684 DTC DETECTION LOGIC.............................................................................684 DTC REPRODUCTION PROCEDURE......................................................................684 Diagnosis Procedure.................................................................................684 Component Inspection................................................................................685 C1D16 E-SUS CONTROL UNIT................................................................................686 Description.........................................................................................686 DTC Logic...........................................................................................686 DTC DETECTION LOGIC.............................................................................686 DTC REPRODUCTION PROCEDURE......................................................................686 Diagnosis Procedure.................................................................................686 C1D18 IGN POWER SUPPLY..................................................................................687 Description.........................................................................................687 DTC Logic...........................................................................................687 DTC DETECTION LOGIC.............................................................................687 DTC REPRODUCTION PROCEDURE......................................................................687 Diagnosis Procedure.................................................................................687 C1D23 E-SUS CONTROL UNIT................................................................................689 Description.........................................................................................689 DTC Logic...........................................................................................689 DTC DETECTION LOGIC.............................................................................689 DTC REPRODUCTION PROCEDURE......................................................................689 Diagnosis Procedure.................................................................................689 U1000 CAN COMM CIRCUIT..................................................................................690 Description.........................................................................................690 DTC Logic...........................................................................................690 DTC DETECTION LOGIC.............................................................................690 DTC CONFIRMATION PROCEDURE......................................................................690 Diagnosis Procedure.................................................................................690 U1010 CONTROL UNIT (CAN)................................................................................691 Description.........................................................................................691 DTC Logic...........................................................................................691 DTC DETECTION LOGIC.............................................................................691 DTC CONFIRMATION PROCEDURE......................................................................691 Diagnosis Procedure.................................................................................691 MODE SELECT SWITCH (E-SUS MODE SELECT)..................................................................692 Description.........................................................................................692 Component Function Check............................................................................692 Diagnosis Procedure.................................................................................692 Component Inspection................................................................................693 SPORT MODE INDICATOR LAMP...............................................................................694 Description.........................................................................................694 SPORT MODE INDICATOR LAMP.......................................................................694 Component Function Check............................................................................694 Diagnosis Procedure.................................................................................694 ECU DIAGNOSIS INFORMATION...................................................................................695 E-SUS CONTROL UNIT......................................................................................695 Reference Value.....................................................................................695 VALUES ON THE DIAGNOSIS TOOL....................................................................695 TERMINAL LAYOUT.................................................................................695 PHYSICAL VALUES.................................................................................696 TYPE A..............................................................................................697 TYPE A : Wiring Diagram - Continuous Damping Control SYSTEM -...................................698 TYPE B..............................................................................................703 TYPE B : Wiring Diagram - Continuous Damping Control SYSTEM -...................................704 Fail-safe...........................................................................................708 Continuous Damping Control system...............................................................708 DTC Inspection Priority Chart.......................................................................709 DTC Index...........................................................................................709 SYMPTOM DIAGNOSIS...........................................................................................710 SPORT MODE INDICATOR LAMP DOES NOT TURN ON..............................................................710 Description.........................................................................................710 Diagnosis Procedure.................................................................................710 PRECAUTION..................................................................................................711 PRECAUTIONS.............................................................................................711 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........711 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................711 Precautions for terminology.........................................................................711 Precautions for diagnosis...........................................................................711 REMOVAL AND INSTALLATION....................................................................................712 E-SUS CONTROL UNIT......................................................................................712 Exploded View.......................................................................................712 Removal and Installation............................................................................712 REMOVAL.........................................................................................712 INSTALLATION....................................................................................712 FRONT BODY VERTICAL G SENSOR............................................................................713 Exploded View.......................................................................................713 Removal and Installation............................................................................713 REMOVAL.........................................................................................713 INSTALLATION....................................................................................713 FRONT WHEEL VERTICAL G SENSOR...........................................................................714 Exploded View.......................................................................................714 Removal and Installation............................................................................714 REMOVAL.........................................................................................714 INSTALLATION....................................................................................714 REAR BODY VERTICAL G SENSOR.............................................................................715 Exploded View.......................................................................................715 Removal and Installation............................................................................715 REMOVAL.........................................................................................715 INSTALLATION....................................................................................715 SHOCK ABSORBER ACTUATOR.................................................................................716 Removal and Installation............................................................................716 POWER SUPPLY ROUTING CIRCUIT................................................................................ 6 FUSE BLOCK - JUNCTION BOX (J/B).............................................................................303 FUSE, FUSIBLE LINK AND RELAY BOX............................................................................305 SR..................................................................................................................717 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................717 PRECAUTION..................................................................................................718 PRECAUTIONS.............................................................................................718 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........718 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................718 Precautions Necessary for Steering Wheel Rotation After Battery Disconnection.......................718 OPERATION PROCEDURE.............................................................................718 Service.............................................................................................719 PREPARATION.................................................................................................720 PREPARATION.............................................................................................720 Commercial Service Tools............................................................................720 BASIC INSPECTION............................................................................................721 COLLISION DIAGNOSIS.....................................................................................721 FOR FRONTAL COLLISION...............................................................................721 FOR FRONTAL COLLISION : When SRS is activated in a collision....................................721 WORK PROCEDURE..............................................................................721 SRS INSPECTION (FOR FRONTAL COLLISION)......................................................721 FOR FRONTAL COLLISION : When SRS is not activated in a collision................................722 WORK PROCEDURE..............................................................................722 SRS INSPECTION (FOR FRONTAL COLLISION)......................................................722 FOR SIDE AND ROLLOVER COLLISION.....................................................................723 FOR SIDE AND ROLLOVER COLLISION : When SRS is activated in a collision..........................723 WORK PROCEDURE..............................................................................723 SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)............................................724 FOR SIDE AND ROLLOVER COLLISION : When SRS is not activated in a collision......................724 WORK PROCEDURE..............................................................................724 SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)............................................724 REMOVAL AND INSTALLATION....................................................................................727 DRIVER AIR BAG MODULE...................................................................................727 Exploded View.......................................................................................727 Removal and Installation............................................................................727 REMOVAL.........................................................................................727 INSTALLATION....................................................................................728 SPIRAL CABLE............................................................................................730 Exploded View.......................................................................................730 Removal and Installation............................................................................730 REMOVAL.........................................................................................730 INSTALLATION....................................................................................731 PASSENGER AIR BAG MODULE................................................................................733 Exploded View.......................................................................................733 Removal and Installation............................................................................733 REMOVAL.........................................................................................733 INSTALLATION....................................................................................734 CURTAIN AIR BAG MODULE..................................................................................735 Exploded View.......................................................................................735 Removal and Installation............................................................................735 REMOVAL.........................................................................................735 INSTALLATION....................................................................................736 CRASH ZONE SENSOR.......................................................................................737 Exploded View.......................................................................................737 Removal and Installation............................................................................737 REMOVAL.........................................................................................737 INSTALLATION....................................................................................738 SATELLITE SENSOR........................................................................................739 Exploded View.......................................................................................739 Removal and Installation............................................................................739 REMOVAL.........................................................................................739 INSTALLATION....................................................................................740 DIAGNOSIS SENSOR UNIT...................................................................................741 Exploded View.......................................................................................741 Removal and Installation............................................................................741 REMOVAL.........................................................................................741 INSTALLATION....................................................................................742 SEAT BELT PRE-TENSIONER.................................................................................743 Removal and Installation............................................................................743 OCCUPANT DETECTION SYSTEM CONTROL UNIT..................................................................744 Exploded View.......................................................................................744 Removal and Installation............................................................................744 REMOVAL.........................................................................................744 INSTALLATION....................................................................................744 ST..................................................................................................................745 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................745 SYMPTOM DIAGNOSIS...........................................................................................747 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................747 NVH Troubleshooting Chart...........................................................................747 2WD MODELS (WITHOUT ELECTRIC MOTOR).............................................................747 2WD MODELS (WITH ELECTRIC MOTOR)................................................................747 AWD MODELS (WITHOUT ELECTRIC MOTOR).............................................................748 AWD MODELS (WITH ELECTRIC MOTOR)................................................................749 PRECAUTION..................................................................................................751 PRECAUTIONS.............................................................................................751 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........751 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................751 Precaution Necessary for Steering Wheel Rotation after Battery Disconnect...........................751 OPERATION PROCEDURE.............................................................................751 Service Notice or Precautions for Steering System...................................................752 PREPARATION.................................................................................................753 PREPARATION.............................................................................................753 Special Service Tools...............................................................................753 Commercial Service Tools............................................................................754 PERIODIC MAINTENANCE........................................................................................756 POWER STEERING FLUID....................................................................................756 Inspection..........................................................................................756 FLUID LEVEL.....................................................................................756 FLUID LEAKAGE...................................................................................756 AIR BLEEDING HYDRAULIC SYSTEM...................................................................756 STEERING WHEEL..........................................................................................758 Inspection..........................................................................................758 STEERING WHEEL AXIAL END PLAY...................................................................758 STEERING WHEEL PLAY.............................................................................758 NEUTRAL POSITION STEERING WHEEL.................................................................758 STEERING WHEEL TURNING FORCE....................................................................758 RACK SLIDING FORCE..............................................................................759 FRONT WHEEL TURNING ANGLE.......................................................................759 REMOVAL AND INSTALLATION....................................................................................761 STEERING WHEEL..........................................................................................761 Exploded View.......................................................................................761 Removal and Installation............................................................................761 REMOVAL.........................................................................................761 INSTALLATION....................................................................................761 STEERING COLUMN.........................................................................................762 WITHOUT ELECTRIC MOTOR..............................................................................762 WITHOUT ELECTRIC MOTOR : Exploded View..........................................................762 WITHOUT ELECTRIC MOTOR : Removal and Installation...............................................762 REMOVAL.....................................................................................762 INSTALLATION................................................................................763 WITHOUT ELECTRIC MOTOR : Inspection.............................................................763 INSPECTION AFTER REMOVAL....................................................................763 INSPECTION AFTER INSTALLATION...............................................................764 WITH ELECTRIC MOTOR.................................................................................764 WITH ELECTRIC MOTOR : Exploded View.............................................................765 WITH ELECTRIC MOTOR : Removal and Installation..................................................765 REMOVAL.....................................................................................765 INSTALLATION................................................................................766 WITH ELECTRIC MOTOR : Inspection................................................................766 INSPECTION AFTER REMOVAL....................................................................766 INSPECTION AFTER INSTALLATION...............................................................767 LOWER SHAFT.............................................................................................768 Exploded View.......................................................................................768 Removal and Installation............................................................................768 REMOVAL.........................................................................................768 INSTALLATION....................................................................................769 Inspection..........................................................................................769 STEERING GEAR AND LINKAGE...............................................................................770 Exploded View.......................................................................................770 REMOVAL ........................................................................................770 DISASSEMBLY.....................................................................................770 Removal and Installation............................................................................771 REMOVAL.........................................................................................771 INSTALLATION....................................................................................771 Disassembly and Assembly............................................................................772 DISASSEMBLY.....................................................................................772 ASSEMBLY........................................................................................774 Inspection..........................................................................................778 INSPECTION AFTER INSTALLATION...................................................................778 INSPECTION AFTER DISASSEMBLY....................................................................778 Boot........................................................................................778 Rack Assembly...............................................................................778 Gear-Sub Assembly...........................................................................778 Gear Housing Assembly.......................................................................778 Outer Socket and Inner Socket...............................................................778 BALL JOINT SWINGING TORQUE..................................................................779 BALL JOINT ROTATING TORQUE..................................................................779 BALL JOINT AXIAL END PLAY...................................................................779 POWER STEERING OIL PUMP.................................................................................780 VQ35HR..............................................................................................780 VQ35HR : Exploded View..........................................................................780 REMOVAL ....................................................................................780 DISASSEMBLY ................................................................................780 VQ35HR : Removal and Installation...............................................................781 REMOVAL.....................................................................................781 INSTALLATION................................................................................781 VQ35HR : Disassembly and Assembly...............................................................781 DISASSEMBLY.................................................................................781 ASSEMBLY....................................................................................782 VQ35HR : Inspection.............................................................................784 RELIEF OIL PRESSURE.........................................................................784 BEFORE DISASSEMBLY..........................................................................784 AFTER DISASSEMBLY...........................................................................784 Body Assembly and Rear Cover Inspection.................................................784 Cartridge Assembly Inspection...........................................................785 Side Plate Inspection...................................................................785 Flow Control Valve Inspection...........................................................785 VK50VE..............................................................................................785 VK50VE : Exploded View..........................................................................785 REMOVAL ....................................................................................785 DISASSEMBLY ................................................................................785 VK50VE : Removal and Installation...............................................................786 REMOVAL.....................................................................................786 INSTALLATION................................................................................786 VK50VE : Disassembly and Assembly...............................................................787 DISASSEMBLY.................................................................................787 ASSEMBLY....................................................................................788 VK50VE : Inspection.............................................................................790 RELIEF OIL PRESSURE.........................................................................790 BEFORE DISASSEMBLY..........................................................................790 AFTER DISASSEMBLY...........................................................................790 Body Assembly and Rear Cover Inspection.................................................790 Cartridge Assembly Inspection...........................................................791 Side Plate Inspection...................................................................791 Flow Control Valve Inspection...........................................................791 HYDRAULIC LINE..........................................................................................792 VQ35HR..............................................................................................792 VQ35HR : Exploded View..........................................................................792 VK50VE..............................................................................................792 VK50VE : Exploded View..........................................................................793 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................794 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................794 General Specifications..............................................................................794 Steering Wheel Axial End Play and Play..............................................................794 Steering Wheel Turning Force........................................................................794 Steering Angle......................................................................................794 Steering Column Length..............................................................................794 Steering Column Mounting Dimensions.................................................................794 Steering Column Operating Range.....................................................................794 Lower Shaft Sliding Range...........................................................................795 Rack Sliding Force..................................................................................795 Rack Stroke.........................................................................................795 Socket Swing Force and Rotating Torque..............................................................795 SWING FORCE.....................................................................................795 ROTATING TORQUE.................................................................................795 Socket Axial End Play...............................................................................795 Inner Socket Length.................................................................................795 Relief Oil Pressure.................................................................................795 STR.................................................................................................................796 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................796 HOW TO USE THIS MANUAL......................................................................................797 HOW TO USE THIS MANUAL..................................................................................797 Application Notice..................................................................................797 BASIC INSPECTION............................................................................................798 DIAGNOSIS AND REPAIR WORKFLOW...........................................................................798 Work Flow...........................................................................................798 OVERALL SEQUENCE................................................................................798 DETAILED FLOW...................................................................................798 SYSTEM DESCRIPTION..........................................................................................801 STARTING SYSTEM.........................................................................................801 System Diagram......................................................................................801 System Description..................................................................................801 VQ35HR..............................................................................................801 VQ35HR : Component Parts Location...............................................................802 VK50VE..............................................................................................802 VK50VE : Component Parts Location...............................................................803 Component Description...............................................................................803 DTC/CIRCUIT DIAGNOSIS.......................................................................................804 B TERMINAL CIRCUIT......................................................................................804 Description.........................................................................................804 Diagnosis Procedure.................................................................................804 S CONNECTOR CIRCUIT.....................................................................................805 Description.........................................................................................805 Diagnosis Procedure.................................................................................805 STARTING SYSTEM.........................................................................................806 TYPE A..............................................................................................806 TYPE A : Wiring Diagram - STARTING SYSTEM -.....................................................806 TYPE B..............................................................................................810 TYPE B : Wiring Diagram - STARTING SYSTEM -.....................................................811 SYMPTOM DIAGNOSIS...........................................................................................816 STARTING SYSTEM.........................................................................................816 Symptom Table.......................................................................................816 PRECAUTION..................................................................................................817 PRECAUTIONS.............................................................................................817 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........817 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................817 PREPARATION.................................................................................................818 PREPARATION.............................................................................................818 Special Service Tools...............................................................................818 Commercial Service Tools............................................................................818 REMOVAL AND INSTALLATION....................................................................................819 STARTER MOTOR...........................................................................................819 VQ35HR..............................................................................................819 VQ35HR : Exploded View..........................................................................819 REMOVAL.....................................................................................819 DISASSEMBLY.................................................................................819 VQ35HR : Removal and Installation (2WD).........................................................820 Removal.....................................................................................820 INSTALLATION................................................................................821 VQ35HR : Removal and Installation (AWD).........................................................821 Removal.....................................................................................821 INSTALLATION................................................................................822 VQ35HR : Inspection.............................................................................822 INSPECTION AFTER DISASSEMBLY................................................................822 Pinion/Clutch Check.....................................................................822 VK50VE..............................................................................................822 VK50VE : Exploded View..........................................................................822 REMOVAL.....................................................................................822 DISASSEMBLY.................................................................................823 VK50VE : Removal and Installation...............................................................824 REMOVAL.....................................................................................824 INSTALLATION................................................................................824 VK50VE : Inspection.............................................................................824 INSPECTION AFTER DISASSEMBLY................................................................824 Pinion/Clutch Check.....................................................................824 SERVICE DATA AND SPECIFICATIONS (SDS).......................................................................825 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................825 Starter Motor.......................................................................................825 POWER SUPPLY ROUTING CIRCUIT................................................................................ 6 FUSE BLOCK - JUNCTION BOX (J/B).............................................................................303 FUSE, FUSIBLE LINK AND RELAY BOX............................................................................305 VTL.................................................................................................................826 QUICK REFERENCE INDEX........................................................................................... 0 Table of Contents...............................................................................................826 SYSTEM DESCRIPTION..........................................................................................828 SWITCHES AND THEIR CONTROL FUNCTION.....................................................................828 WITHOUT ACCS........................................................................................828 WITHOUT ACCS : System Description...............................................................828 WITH ACCS...........................................................................................829 WITH ACCS : System Description..................................................................829 AIR DISTRIBUTION........................................................................................830 System Description..................................................................................830 PRECAUTION..................................................................................................831 PRECAUTIONS.............................................................................................831 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"..........831 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS................................831 Precautions Necessary for Steering Wheel Rotation After Battery Disconnection.......................831 OPERATION PROCEDURE.............................................................................831 Precaution for Procedure without Cowl Top Cover.....................................................832 PREPARATION.................................................................................................833 PREPARATION.............................................................................................833 Commercial Service Tool.............................................................................833 PERIODIC MAINTENANCE........................................................................................834 IN-CABIN MICROFILTER....................................................................................834 Exploded View.......................................................................................834 Removal and Installation............................................................................834 REMOVAL.........................................................................................834 INSTALLATION....................................................................................834 Replacement.........................................................................................835 REMOVAL AND INSTALLATION....................................................................................836 DUCT AND GRILLE.........................................................................................836 Exploded View.......................................................................................836 FRONT...........................................................................................836 REAR............................................................................................836 CENTER VENTILATOR GRILLE............................................................................837 CENTER VENTILATOR GRILLE : Removal and Installation.............................................837 REMOVAL.....................................................................................837 INSTALLATION................................................................................837 SIDE VENTILATOR GRILLE..............................................................................837 SIDE VENTILATOR GRILLE : Removal and Installation...............................................837 REMOVAL.....................................................................................837 Driver side.............................................................................837 Passenger side..........................................................................838 INSTALLATION................................................................................838 FRONT DEFROSTER GRILLE..............................................................................838 FRONT DEFROSTER GRILLE : Removal and Installation...............................................838 REMOVAL.....................................................................................838 INSTALLATION................................................................................838 SIDE DEFROSTER GRILLE...............................................................................838 SIDE DEFROSTER GRILLE : Removal and Installation................................................838 REMOVAL.....................................................................................838 INSTALLATION................................................................................839 VENTILATOR DUCT.....................................................................................839 VENTILATOR DUCT : Removal and Installation......................................................839 REMOVAL.....................................................................................839 INSTALLATION................................................................................839 ADAPTOR DUCT........................................................................................839 ADAPTOR DUCT : Removal and Installation.........................................................839 REMOVAL.....................................................................................839 INSTALLATION................................................................................840 DEFROSTER NOZZLE....................................................................................840 DEFROSTER NOZZLE : Removal and Installation.....................................................840 REMOVAL.....................................................................................840 INSTALLATION................................................................................840 SIDE DEFROSTER NOZZLE...............................................................................840 SIDE DEFROSTER NOZZLE : Removal and Installation................................................840 REMOVAL.....................................................................................840 Driver side.............................................................................840 Passenger side..........................................................................840 INSTALLATION................................................................................840 SIDE DEFROSTER DUCT.................................................................................841 SIDE DEFROSTER DUCT : Removal and Installation..................................................841 REMOVAL.....................................................................................841 INSTALLATION................................................................................841 REAR VENTILATOR GRILLE..............................................................................841 REAR VENTILATOR GRILLE : Removal and Installation...............................................841 REMOVAL.....................................................................................841 INSTALLATION................................................................................841 REAR VENTILATOR DUCT 1..............................................................................841 REAR VENTILATOR DUCT 1 : Removal and Installation...............................................841 REMOVAL.....................................................................................841 INSTALLATION................................................................................842 REAR VENTILATOR DUCT 2..............................................................................842 REAR VENTILATOR DUCT 2 : Removal and Installation...............................................842 REMOVAL.....................................................................................842 INSTALLATION................................................................................842 FOOT GRILLE.........................................................................................842 FOOT GRILLE : Removal and Installation..........................................................842 REMOVAL.....................................................................................842 Driver side.............................................................................842 Passenger side..........................................................................842 INSTALLATION................................................................................842 FOOT DUCT...........................................................................................842 FOOT DUCT : Removal and Installation............................................................843 REMOVAL.....................................................................................843 INSTALLATION................................................................................843 HEATER DUCT.........................................................................................843 HEATER DUCT : Removal and Installation..........................................................843 REMOVAL.....................................................................................843 INSTALLATION................................................................................843 REAR FLOOR DUCT 1...................................................................................843 REAR FLOOR DUCT 1 : Removal and Installation....................................................844 REMOVAL.....................................................................................844 INSTALLATION................................................................................844 BLOWER UNIT.............................................................................................845 Exploded View.......................................................................................845 BLOWER UNIT.........................................................................................845 BLOWER UNIT : Removal and Installation..........................................................845 REMOVAL.....................................................................................845 INSTALLATION................................................................................846 BLOWER MOTOR........................................................................................846 BLOWER MOTOR : Removal and Installation.........................................................846 REMOVAL.....................................................................................846 INSTALLATION................................................................................846
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- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
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S.V
